Honda VFR800FD Owner Manual

INSTALLATION

INSTRUCTIONS

PARTS LIST

(2)

Accessory

HEATED GRIPS

P/N 08T70-MJM-A00

(10)

Application

VFR800F/FD

NC700JD

Publication No.

MII 14983

MII 15087

Issue Date

June 2014

July 2014

INSTALLATION

This is a combined Installation Instruction manual, refer to the correct Installation Instructions for your model.

VFR800F/FD: Page 2

NC700JD: Page 15

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Description

Right heated grip

Left heated grip

Heater controller

Suspension

Clip band

Wire tie (narrow/short)

Wire tie (narrow/long)

Wire tie (wide/short)

Wire tie (wide/long)

Installation instruction URL

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© 2014 Honda Motor Co., Ltd. - All Rights Reserved.

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08T70-MJM-A00_COVER PAGE

INSTALLATION

INSTRUCTIONS

PARTS LIST

(3)

(8)

(5)

(2)

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(4)

(6)

No.

(1)

(2)

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Description

Right heated grip

Left heated grip

Heater controller

Suspension

Clip band

Wire tie (narrow/short) (Not used.)

Wire tie (narrow/long)

Wire tie (wide/short)

(Not used.)

Wire tie (wide/long)

(Not used.)

Installation Instruction URL

Accessory

HEATED GRIPS

P/N 08T70-MJM-A00

(10)

(7)

(1)

Qty

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Application

VFR800F/D

Publication No.

MII 14983

Issue Date

June 2014

TOOL AND SUPPLIES REQUIRED

Flat-tip screwdriver

Side cutters

Marker

Ruler

Electrical tape

Pro Honda Handgrip Cement

Thread lock (medium)

Grease

Isopropyl alcohol

Shop towel

TORQUE CHART

Refer to the Service Manual for the torque values of the removed parts.

INSTALLATION

CAUTION

• To prevent burns, allow the engine, exhaust system, radiator, etc., to cool before installing the accessory.

NOTE:

• Disconnect the throttle cable from the right grip as instructed in the Service Manual.

• For secure adhesion of the heated grips, use the recommended adhesive agent (Pro Honda Handgrip

Cement) or equivalent.

• Be sure to open and close the throttle to check for smooth operation after installation of the right heated grip.

• Disconnect the negative (-) cable from the battery before installing this accessory.

• The c lo c k memor y will be erased when you disconnect the batter y. Reset the clock af ter reconnecting the battery.

• Reinstall the removed parts on the motorcycle and make sure that the wires and harnesses are not pinched.

• Trim the excess ends off the wire ties after attaching them to the wire harnesses. Do not allow the cut part of the wire tie to interfere with another harness or brake hose.

• After the heated grip installation, check all lights for proper operation.

© 2014 Honda Motor Co., Ltd. - All Rights Reserved.

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87951-MJM-A002

1. Remove the main seat and passenger seat as shown.

PASSENGER SEAT

3. Remove the clips as shown.

<Left side>

MAIN SEAT

BOLT

COLLAR

2. Remove the battery cover and disconnect the negative (-) terminal of the battery as shown.

CLIP

CLIP

CLIP

CLIP

Repeat on the right side.

4. Remove the bolts and washer as shown.

• Repeat on the right side.

<Left side>

BOLT

WASHER

BATTERY COVER

5. Remove the three clips as shown.

<Under side>

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CLIP

6. Remove the left under cowl as shown.

<Left side>

9. Remove the radiator grille as shown.

CLIP

LEFT UNDER COWL

BOLT

7. Remove the bolt and clip as shown.

RADIATOR GRILLE

10. Remove the left inner lower cowl and left middle cowl as shown.

<Left side>

LEFT INNER LOWER COWL

BOLT

RIGHT UNDER COWL

BOLT

CLIP

8. Remove the motorcycle’s parts as shown.

• Repeat on the right side.

<Left side>

CLIP

LEFT MIDDLE COWL

11. Remove the left inner upper cowl as shown.

LEFT INNER UPPER COWL

BOLT

BOLT

CLIP

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12. Remove the right under cowl as shown.

<Right side>

RIGHT UNDER

COWL

15. Install the suspension as shown.

HEATER CONTROLLER

CLIP SUSPENSION

BOLT

13. Remove the right inner lower cowl and right middle cowl in the same manner.

14. Remove the right side inner upper cowl as shown.

RIGHT SIDE INNER

UPPER COWL

Insert until the end of suspension stops with the rib as shown.

HEATER CONTROLLER

SUSPENSION

RIB

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16. Remove the dummy connector as shown.

<Right side>

10-PIN WATERPROOF

DUMMY CONNECTOR

(Black)

18. Secure the heater controller as shown.

HEATER CONTROLLER

CONNECTOR CLIP

10-PIN WATERPROOF

CONNECTOR (Black)

19. Remove the handle weight as shown.

• Repeat on the right side.

<Left side>

STAY

10-PIN WATERPROOF

DUMMY CONNECTOR

(Black) (Save) SCREW

17. Connect the heater controller as shown.

10-PIN WATERPROOF

CONNECTOR (Black)

HANDLE WEIGHT

20. Remove the left grip as shown.

LEFT GRIP

HEATER CONTROLLER

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ISOPROPYL ALCOHOL

LEFT GRIP (Save)

21. Using isopropyl alcohol, remove all traces of adhesive from the left handlebar.

24. Apply Pro Honda Handgrip Cement to the left handlebar as shown.

• Apply evenly to the entire surface of the left handlebar.

• Wait 5 minutes after application before performing Step 25.

Pro Honda

Handgrip Cement

LEFT HANDLEBAR

10

0 m m

ISOPROPYL ALCOHOL

LEFT HANDLEBAR

22. Mark the left heated grip harness in the positions shown.

LEFT HEATED GRIP

LEFT HEATED GRIP

HARNESS

25. Spray isopropyl alcohol over the inside of the heated grip and outside of the left handlebar.

MARKER

250

m m

450

m m

60

0 m m

LEFT

HANDLEBAR

23. Install the clip band on the marked position as shown.

LEFT HEATED GRIP

LEFT HEATED GRIP

HARNESS

MARK (600 mm)

ISOPROPYL ALCOHOL

LEFT HEATED GRIP

CLIP BAND

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26. Slide the left heated grip onto the left handlebar as indicated.

• Use an assistant to steady the motorcycle while installing the grips.

• Wipe up excess adhesive at once.

NOTICE

• Do not tap on the grip end with a hammer and do not twist the heated grip to install it onto the handlebar, as it can damage the heating element.

27. Route the left heated grip harness as shown.

<Left side>

CLAMP

• Avoid putting pressure on the switch part when inserting the left heated grip. There is a possibility that the switch part will break. Also, install so that there is no gap with the switch holder.

• If the grip gets stuck halfway during installation, apply isopropyl alcohol to the gap between the heated grip. Do not try to remove the heated grip using force or a screwdriver, etc. Damage to the heated grip wire can result.

• Do not turn on the heater switch for at least one hour after attachment.

Insert until there is contact with the switch holder, then align to the indicated position.

Align the alignment line of the left heated grip with the alignment line of the switch holder.

LEFT HEATED GRIP HARNESS

28. Secure the left heated grip harness using the wire tie as shown.

LEFT HEATED GRIP

ALIGNMENT

LINE

SWITCH HOLDER

WIRE TIE (narrow/long)

Secure the left heated grip harness to the motorcycle’s harness.

29. Secure the left heated grip harness using the wire tie as shown.

MARK (250mm)

CLAMP

LEFT HEATED GRIP

SWITCH HOLDER

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WIRE TIE (narrow/long)

Secure the mark on the left heated grip harness to the clamp.

30. Route the left heated grip harness as shown.

<Left side>

Install the clip band as shown.

LEFT HEATED GRIP HARNESS

31. Remove the connectors from the stay as shown.

<Left side>

4-PIN WATERPROOF

CONNECTOR (Black)

Remove from the stay.

2-PIN WATERPROOF

CONNECTOR (Black)

Remove from the stay.

CLIP BAND

LEFT HEATED GRIP

HARNESS

STAY

32. Remove the dummy connectors as shown.

4-PIN WATERPROOF

DUMMY CONNECTOR

(Black) (Save)

2-PIN WATERPROOF

DUMMY CONNECTOR

(Black) (Save)

CLAMP

LEFT HEATED GRIP HARNESS

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33. Connect the left heated grip harness as shown.

4-PIN WATERPROOF

CONNECTOR (Black)

36. Remove the screws from the motorcycle as shown.

<Right side>

RIGHT HANDLE

SWITCH HOLDER

SCREW

2-PIN WATERPROOF

CONNECTOR (Black) LEFT HEATED

GRIP HARNESS

34. Secure the left heated grip harness to the stay.

4-PIN WATERPROOF

CONNECTOR (Black)

Secure to the stay.

LEFT HEATED GRIP

HARNESS

2-PIN WATERPROOF

CONNECTOR (Black)

Secure to the stay.

SCREW

37. Remove the right grip as shown.

NOTE

Disconnect the throttle cable from the right grip as instructed in the Service Manual. Do not try to disconnect the cable with force using pliers, etc.

STAY

35. Secure the left heated grip harness using the wire tie as shown.

CLAMP

WIRE TIE (narrow/long)

Secure the mark on the left heated grip harness to the clamp.

MARK

(450 mm)

RIGHT HANDLE

SWITCH HOLDER

RIGHT GRIP (Save)

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THROTTLE CABLE

38. Mark the right heated grip harness in the positions shown.

RIGHT HEATED GRIP

40. Mark the right heated grip harness in the position shown.

RIGHT HEATED GRIP

ELECTRICAL TAPE

492

m m

31

7 m m

15

2 m m

RIGHT HEATED

GRIP HARNESS

MARKER

RIGHT HEATED

GRIP HARNESS

39. Wind electrical tape on the marked position as shown.

RIGHT HEATED GRIP

RIGHT HEATED

GRIP HARNESS

RIGHT HEATED

GRIP HARNESS

ELECTRICAL TAPE

MARKER

Mark the center of the electrical tape.

41. Apply grease to the and inner grip as shown.

parts of the throttle cables

MARK

(152 mm)

ELECTRICAL TAPE

GREASE

RIGHT HEATED

GRIP HARNESS

20 mm

THROTTLE CABLE

MARK

(152 mm)

ELECTRICAL TAPE

Wind up 2 - 3 laps centering on the mark.

GREASE

RIGHT HEATED GRIP

INNER GRIP

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42. Install the right heated grip and right switch holder in the reverse order of removal.

• After installation, refer to the Service Manual and adjust the throttle freeplay.

45. Secure the right heated grip harness using the wire tie as shown.

MARK (152mm)

RIGHT HEATED

GRIP HARNESS

50 mm

WIRE TIE (narrow/long)

Secure the mark on the right heated grip harness to the motorcycle’s.

RIGHT HEATED GRIP

43. Twist the throttle grip as shown.

• Check for smooth opening of the throttle and that it automatically snaps closed from any opening, in all steering positions.

46. Route the right heated grip harness as shown.

CLAMP

RIGHT HEATED GRIP

44. Route the right heated grip harness as shown.

<Right side>

RIGHT

HEATED

GRIP

RIGHT HEATED

GRIP HARNESS

MOTORCYCLE’S

HARNESS

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RIGHT HEATED

GRIP HARNESS

RIGHT HEATER GRIP HARNESS

Route behind the clamp.

47. Remove the connector from the clip as shown.

<Right side>

CLIP

50. Secure the right heated grip harness using the wire tie as shown.

MARK

(317 mm)

WIRE TIE (narrow/long)

Secure the mark on the right heated grip harness to the clamp.

2-PIN WATERPROOF

CONNECTOR (Black)

Remove from the clip.

48. Remove the dummy connector as shown.

RIGHT HEATED

GRIP HARNESS

51. Secure the right heated grip harness as shown.

CLIP RIGHT HEATED

GRIP HARNESS

2-PIN WATERPROOF

CONNECTOR (Black)

2-PIN WATERPROOF

DUMMY CONNECTOR

(Black) (Save)

49. Connect the right heated grip harness as shown.

2-PIN WATERPROOF

CONNECTOR (Black)

Secure to the clip.

52. Secure the right heated grip harness using the wire ties as shown.

CLAMP

WIRE TIE (narrow/long)

Secure the mark on the right heated grip harness to the clamp.

MARK

(492 mm)

RIGHT HEATED

GRIP HARNESS

RIGHT HEATED

GRIP HARNESS

2-PIN WATERPROOF

CONNECTOR (Black)

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53. Check each harness for sufficient play.

• Move the handlebar right and left and check that the harnesses are not pinched by neighboring components and that they are not pulled taut.

54. Reinstall the left handle weight as shown.

• Clean up with isopropyl alcohol before applying thread lock.

• Be sure to apply to the threads of the screw.

• Repeat on the right side.

SCREW (Reuse)

10 mm

THREAD LOCK AREA

2~3 threads

55. Install the removed parts in the reverse order of removal.

• Confirm that no wire harness is caught or too tight.

56. Check the heated grip, throttle, headlight, and other lights for proper operation.

• Perform the operation check at least one hour after attaching the left heated grip. Do not set the heater level at more than 3 as the handgrip cement may soften.

• Make sure to turn off the heater switch after the operation check.

Please convey the following information to the customer during delivery.

• Do not set the heater level higher than 1 for one week after installation to allow the handgrip cement to fully cure.

SCREW

(Reuse)

THREAD LOCK

LEFT HEATED GRIP

HANDLE WEIGHT

(Reuse)

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