Diamondback 64684 Owner's manual

Diamondback 64684 Owner's manual
Owner’s Manual & Safety Instructions
Save This Manual Keep this manual for the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the
back of the manual near the assembly diagram (or month and year of purchase if product has no number).
Keep this manual and the receipt in a safe and dry place for future reference.
Visit our website at: http://www.harborfreight.com
Email our technical support at: [email protected]
When unpacking, make sure that the product is intact
and undamaged. If any parts are missing or broken,
please call 1-888-866-5797 as soon as possible.
Copyright© 2018 by Harbor Freight Tools®. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in
any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
Tools required for assembly and service may not be included.
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
18i
table of contents
SaFEty
Safety ........................................................................2
Specifications ............................................................7
Setup .........................................................................8
Operation ..................................................................13
Maintenance .............................................................18
Parts List and Diagram .............................................21
Warranty ...................................................................24
WarninG SyMBOLS anD DEFinitiOnS
SEtup
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that
follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
Addresses practices not related to personal injury.
OpEratiOn
iMpOrtant SaFEty inFOrMatiOn
General tool Safety Warnings
read all safety warnings and instructions.
Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
MaintEnancE
1. KEEP GUARDS IN PLACE and in working order.
2. REMOVE ADJUSTING KEYS AND
WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are
removed from tool before turning it on.
3. KEEP WORK AREA CLEAN.
Cluttered areas and benches invite accidents.
4. DON’T USE IN DANGEROUS ENVIRONMENT.
Don’t use power tools in damp or wet locations,
or expose them to rain. Keep work area well lighted.
Page 2
5. KEEP CHILDREN AWAY. All visitors should
be kept safe distance from work area.
6. MAKE WORKSHOP KID PROOF with padlocks,
master switches, or by removing starter keys.
7. DON’T FORCE TOOL. It will do the job better
and safer at the rate for which it was designed.
8. USE RIGHT TOOL. Don’t force tool or attachment
to do a job for which it was not designed.
For technical questions, please call 1-888-866-5797.
Item 64684
11. SECURE WORK. Use clamps or a vise to
hold work when practical. It’s safer than using your
hand and it frees both hands to operate tool.
12. DON’T OVERREACH.
Keep proper footing and balance at all times.
13. MAINTAIN TOOLS WITH CARE. Keep
tools sharp and clean for best and safest
performance. Follow instructions for
lubricating and changing accessories.
14. DISCONNECT TOOLS before servicing;
when changing accessories, such as
blades, bits, cutters, and the like.
17. NEVER STAND ON TOOL.
Serious injury could occur if the tool is tipped or
if the cutting tool is unintentionally contacted.
18. CHECK DAMAGED PARTS. Before further use
of the tool, a guard or other part that is damaged
should be carefully checked to determine that
it will operate properly and perform its intended
function – check for alignment of moving parts,
binding of moving parts, breakage of parts,
mounting, and any other conditions that may
affect its operation. A guard or other part that is
damaged should be properly repaired or replaced.
SaFEty
10. ALWAYS USE SAFETY GLASSES. Also use
face or dust mask if cutting operation is dusty.
Everyday eyeglasses only have impact resistant
lenses, they are NOT safety glasses.
16. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recommended
accessories. The use of improper accessories
may cause risk of injury to persons.
19. DIRECTION OF FEED.
Feed work into a blade or cutter against the
direction of rotation of the blade or cutter only.
20. NEVER LEAVE TOOL RUNNING UNATTENDED.
TURN POWER OFF. Don’t leave tool
until it comes to a complete stop.
SEtup
9. WEAR PROPER APPAREL. Do not wear
loose clothing, gloves, neckties, rings, bracelets,
or other jewelry which may get caught in moving
parts. Nonslip footwear is recommended.
Wear protective hair covering to contain long hair.
MaintEnancE
OpEratiOn
15. REDUCE THE RISK OF UNINTENTIONAL
STARTING. Make sure switch is in
off position before plugging in.
Item 64684
For technical questions, please call 1-888-866-5797.
Page 3
Grounding instructions
SaFEty
tO prEVEnt ELEctric SHOcK anD DEatH FrOM incOrrEct
GrOunDinG WirE cOnnEctiOn rEaD anD FOLLOW tHESE inStructiOnS:
110-120 Vac Grounded tools: tools with three prong plugs
1. In the event of a malfunction or breakdown,
grounding provides a path of least resistance for
electric current to reduce the risk of electric shock.
This tool is equipped with an electric cord having an
equipment-grounding conductor and a grounding
plug. The plug must be plugged into a matching
outlet that is properly installed and grounded in
accordance with all local codes and ordinances.
SEtup
2. Do not modify the plug provided – if it will
not fit the outlet, have the proper outlet
installed by a qualified electrician.
3. Improper connection of the equipment-grounding
conductor can result in a risk of electric shock.
The conductor with insulation having an outer
surface that is green with or without yellow
stripes is the equipment-grounding conductor.
If repair or replacement of the electric cord or
plug is necessary, do not connect the equipmentgrounding conductor to a live terminal.
OpEratiOn
4. Check with a qualified electrician or service
personnel if the grounding instructions are
not completely understood, or if in doubt as
to whether the tool is properly grounded.
6. Repair or replace damaged or
worn cord immediately.
Grounding
pin
125 Vac 3-prong plug and Outlet
(for up to 125 Vac and up to 15 a)
7. This tool is intended for use on a circuit that has
an outlet that looks like the one illustrated above in
125 Vac 3-prong plug and Outlet. The tool has
a grounding plug that looks like the plug illustrated
above in 125 Vac 3-prong plug and Outlet.
8. The outlet must be properly installed and grounded
in accordance with all codes and ordinances.
9. Do not use an adapter to connect
this tool to a different outlet.
5. Use only 3-wire extension cords that
have 3-prong grounding plugs and 3-pole
receptacles that accept the tool’s plug.
tile Saw Safety Warnings
For your Own Safety read instruction
Manual Before Operating Saw
1. Wear eye protection.
2. Use saw-blade guard and spreader
for every operation for which it can be
used, including all through sawing.
MaintEnancE
3. Keep hands out of the line of saw blade.
4. Use an appropriate push-stick when required.
5. Know how to reduce risk of kickback.
6. Do not perform any operation freehand.
7. Never reach around or over saw blade.
8. Make sure the workpiece is supported
at all times while sawing.
Page 4
9. To properly understand all safety warnings,
be familiar with the following safety
terms and equipment:
a. Featherboard – A block with “fingers” that hold
the workpiece against the fence while sawing.
b. Through-sawing – A cut made from one side of
a tile to the opposite side, without stopping.
c. Push-stick – A narrow strip of wood or other
soft material with a notch cut into one end
and which is used to push short pieces
of material through saws. It provides a
safe distance between the hands and the
cutting tool. Must be narrower than the cut
width to prevent contact with the blade.
d. Freehand – Feeding a workpiece through the
saw without using a fence or guided support
to guide it. nOt a SaFE MEtHOD.
For technical questions, please call 1-888-866-5797.
Item 64684
pOSitiOn OF tiLE SaW
g. Spreader – A metal plate that follows the
saw blade to keep the kerf (gap) from
closing on the saw blade. Spreaders,
except riving knives, must be aligned to the
blade after blade adjustment to prevent binding.
power cord
10. As noted previously, Kickback is a sudden reaction
to a pinched, bound, or misaligned blade,
causing an uncontrolled workpiece to lift up and
out of the saw toward the operator.
Kickback is usually a result of tool
misuse and can be limited or avoided by
following the precautions below:
12. Maintain control of the workpiece. Do not
allow the workpiece to rest against the
moving blade without holding onto it.
• If the blade binds or a cut is interrupted, turn
off the power switch and hold the workpiece
still until the blade stops. Correct the cause
of blade binding before proceeding.
• Before continuing an unfinished cut,
center the blade in the pre-cut kerf and
check that the saw is not engaged into the
workpiece before turning on the saw.
• Push the tile past the blade prior to release.
13. Check guards for proper operation with saw
disconnected from power before each use.
Do not disable any guard. Do not operate
saw if any movable guard does not move
freely and close instantly. Make sure any
movable guard does not touch the blade in
all angles, depths of cut, and positions.
14. Keep the guard in place while through-sawing.
Verify that the spreader lines up with
the blade to prevent binding.
Item 64684
15. To avoid the possibility of the tool plug or
receptacle getting wet, position tile saw to one
side of a wall mounted receptacle to prevent
water from dripping onto the receptacle or plug.
The user should arrange a “drip loop” in the cord
connecting the saw to a receptacle. The “drip
loop” is that part of the cord below the level of
the receptacle, or the connector if an extension
cord is used, to prevent water traveling along the
cord and coming in contact with the receptacle.
16. If the plug or receptacle does get wet, DON’T unplug
the cord. Disconnect the fuse or circuit breaker
that supplies power to the tool. Then unplug and
examine for presence of water in the receptacle.
GFci prEcautiOnS
17. Test GFCI (Ground Fault Circuit Interrupter)
before each use as follows:
OpEratiOn
11. Do not use a dull or damaged blade.
Drip Loop
SEtup
Drip
Loop
• Fence must be completely
parallel to the saw blade.
• Workpiece must be free from flaws
and from foreign objects.
SaFEty
tile Saw
f. Kickback – A sudden reaction to a pinched,
bound, or misaligned blade, causing
an uncontrolled workpiece to lift up and
out of the saw toward the operator.
a. Plug GFCI into power outlet and press
reset button. Indicator should turn on.
b. Press test button. Indicator should turn off.
c. Press reset button again for use.
Do not use if above test fails.
The GFCI device does not protect against electrical
shock due to contact with both circuit conductors or
a fault in any wiring supplying the GFCI device.
to allow GFci unit to function properly,
EXtEnSiOn cOrDS MuSt nOt
BE uSED with this tiLE SaW.
For technical questions, please call 1-888-866-5797.
Page 5
MaintEnancE
e. Kerf – The gap made by the
saw in the workpiece.
aDDitiOnaL tiLE SaW SaFEty WarninGS
18. DO nOt OpEratE WitH any GuarD
DiSaBLED, DaMaGED, Or rEMOVED. Moving
guards must move freely and close instantly.
SaFEty
19. This product Is provided with A Ground Fault
Circuit Interrupter (GFCI) built into the power
cord plug. If replacement of the plug or cord is
needed, use only identical replacement parts.
20. WARNING – To reduce the risk of electrocution,
keep all connections dry and off the ground.
Do not touch plug with wet hands.
21. The use of accessories or attachments not
recommended by the manufacturer may
result in a risk of injury to persons.
22. When servicing use only identical replacement parts.
SEtup
23. Do not depress the spindle lock when
starting or during operation.
24. Only use safety equipment that has been approved
by an appropriate standards agency. Unapproved
safety equipment may not provide adequate
protection. Eye protection must be ANSI-approved
and breathing protection must be NIOSH-approved
for the specific hazards in the work area.
25. Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or
under the influence of drugs, alcohol or medication.
A moment of inattention while operating power
tools may result in serious personal injury.
26. Industrial applications must follow OSHA guidelines.
27. Maintain labels and nameplates on the tool.
These carry important safety information.
If unreadable or missing, contact
Harbor Freight Tools for a replacement.
28. Avoid unintentional starting.
Prepare to begin work before turning on the tool.
29. People with pacemakers should consult their
physician(s) before use. Electromagnetic fields in
close proximity to heart pacemaker could cause
pacemaker interference or pacemaker failure.
30. The warnings, precautions, and instructions
discussed in this instruction manual cannot cover all
possible conditions and situations that may occur.
It must be understood by the operator that
common sense and caution are factors
which cannot be built into this product,
but must be supplied by the operator.
OpEratiOn
MaintEnancE
Page 6
For technical questions, please call 1-888-866-5797.
Item 64684
Vibration Safety
1. Anyone using vibrating tools regularly or for an
extended period should first be examined by a
doctor and then have regular medical check-ups
to ensure medical problems are not being caused
or worsened from use. Pregnant women or
people who have impaired blood circulation to
the hand, past hand injuries, nervous system
disorders, diabetes, or Raynaud’s Disease should
not use this tool. If you feel any medical or
physical symptoms related to vibration (such as
tingling, numbness, and white or blue fingers),
seek medical advice as soon as possible.
2. Do not smoke during use. Nicotine reduces
the blood supply to the hands and fingers,
increasing the risk of vibration-related injury.
3. Use tools with the lowest vibration when there
is a choice between different processes.
4. Include vibration-free periods each day of work.
5. Grip workpiece as lightly as possible (while still
keeping safe control of it). Let the tool do the work.
SaFEty
This tool vibrates during use. Repeated or
long-term exposure to vibration may cause
temporary or permanent physical injury,
particularly to the hands, arms and shoulders.
To reduce the risk of vibration-related injury:
6. To reduce vibration, maintain the tool as
explained in this manual. If any abnormal
vibration occurs, stop use immediately.
SEtup
SaVE tHESE inStructiOnS.
Electrical Rating
120VAC / 60 Hz / 15 A
Motor No Load Speed
4,000 RPM
Max. Blade Diameter
10"
Arbor Size
5/8"
caution: Use of controls or adjustments or
performance of procedures other than those specified
herein may result in hazardous radiation exposure.
caution: The use of optical instruments
with this product will increase eye hazard.
OpEratiOn
Specifications
LASER LIGHT
DO NOT STARE INTO BEAM
Max. Output: 1 mW,
Wavelength: 650 nm
CLASS IIa LASER PRODUCT
This product complies with
21 CFR 1040.10 and 1040.11
Distributed by Harbor Freight Tools
3491 Mission Oaks Blvd.
Camarillo, CA 93011 63900
Manufacture Date: ___________, ______
AVOID EXPOSURE
MaintEnancE
Laser light is emitted
from this opening.
Item 64684
For technical questions, please call 1-888-866-5797.
Page 7
Setup - Before use:
read the EntirE iMpOrtant SaFEty inFOrMatiOn section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.
SaFEty
Functions
Spindle
Lock
Reset
Button
rear
Extension
tray
table
Miter
Gauge
Toggle Table
Stop
pump
power
cord
Water
pump
power
cord
SEtup
Water
tray
power
Switch
pump
Outlet
Depth
Stop
OpEratiOn
Depth
Knob
Water
tray
Frame
Drain
plug
Stand
(sold separately)
Extension
table
Blade Guard
Lock Knob
pump
Basin
Bevel
Lock Lever
Depth
Lock
Extension table
Lock Knob
Side
Extension
tray a
table
Stop
Blade
Table
Lock
Lever
Side
Extension
tray B
MaintEnancE
reset Button: Directly above the Power Switch is
the Reset Button. If the Tile Saw overheats it will shut
down automatically. Allow it to cool down, make sure
there are no loose connections or damaged cords,
and then press the Reset Button to restart the Saw.
Do not force workpieces into the saw and make sure
the blade is properly wetted to reduce overheating.
Page 8
toggle table Stop: This allows the Table to be
removed if needed. Lift the Stop and turn it to
lock/unlock. If the slot is aligned with the Table,
the Table can be removed. If the slot is turned
sideways, the Table is locked into the saw.
table Lock Lever: To lock the Table in place,
line up this Lever′s pin with the hole in the
rail, and press the Lever towards the rail. Pull
out on the Lever to unlock the Table.
For technical questions, please call 1-888-866-5797.
Item 64684
aSSEMBLy
SaFEty
tO prEVEnt SEriOuS inJury FrOM acciDEntaL OpEratiOn:
turn the power Switch of the tool off and unplug the tool from its electrical outlet
before performing any procedure in this section.
note: For additional information regarding the parts listed in the following pages,
refer to the Assembly Diagram near the end of this manual.
installing Motor Head
1. Place four Sleeves (4) into top mounting holes
on side of Water Tray Frame (5) as shown.
2. Align the holes in the Motor Head Assembly
with the corresponding mounting holes
on the side of the Water Tray Frame.
SEtup
Water
tray
Frame
Sleeve
Motor
Head
assembly
OpEratiOn
3. Insert four M10 x 50 Socket Head Cap Screws (1)
through four Flat Washers (2). Insert through
mounting holes on end of Water Tray Frame and into
Motor Head Assembly, as shown. Finger tighten.
4. Insert two M10 x 70 Socket Head Cap
Screws (153) through two Flat Washers,
and then into holes on side of Motor Head.
Secure using M10 Lock Nuts (7).
Flat Washer
5. Place Clear Hose from Motor Head Assembly
into two Hose Clamps (6) on Frame. Squeeze
Clamps together to secure Hose.
M10
Lock nut
M10 x 70
cap Screw
Flat
Washer
6. Tighten previously installed M10 x 50
Socket Head Cap Screws securely.
Hose
Hose
clamp
Motor Head installation
Item 64684
For technical questions, please call 1-888-866-5797.
Page 9
MaintEnancE
M10 x 50
cap Screw
Wheel installation
right Wheel
Bracket
SaFEty
1. Align the holes in the Right Wheel Bracket (174)
with the corresponding mounting holes on the
side of the Water Tray Frame. Insert four M6 x 30
Socket Head Cap Screws (175) through the
Bracket into the Frame and tighten securely.
2. Slide one Ø12.5 Washer (172), Wheel (173), and
Ø10 Flat Washer (2) onto the axle on the Wheel
Bracket. Secure in place with an M10 Lock Nut (7).
M6 x 30
cap Screw
Water
tray
Frame
Ø10
Washer
3. Repeat procedure with the Left Wheel
Bracket (157) and second Wheel.
SEtup
Ø12.5
Washer
Wheel
M10
Lock nut
Wheel installation
installing Splash Guards
OpEratiOn
1. Attach the Rear Splash Guard (110) to the back
of the Blade Guard with a Ø5 Flat Washer (108)
and M5 x 12 Pan Head Screw (40).
Blade
Guard
Ø5
Washer
M5 x 12 Screw
rear
Splash
Guard
Screw
MaintEnancE
2. Align the hole on each end of the Side Splash
Guard (107) to the screw on each side of
the Blade Guard and press the holes on
the Splash Guard through the screws.
Hole
Blade
Guard
note: It is not necessary to loosen or
remove the screws on the Blade Guard
to install the Side Splash Guard.
Side Splash
Guard
Splash Guard installation
Page 10
For technical questions, please call 1-888-866-5797.
Item 64684
installing the table and Extension table
table
Lock
Lever
Lock
SaFEty
unlock
1. On the right side of the Table (63), pull the
Table Lock Lever (55) out. Rotate the Toggle
Table Stop (20) to the unlock position.
Frame rails
toggle table Stop
table
table Lock Lever
3. Push the Table back along the Frame rails until
the final set of rollers engage the rails. Rotate
the Toggle Table Stop to the lock position.
SEtup
2. Hold the Table parallel with the Water Tray
Frame (5), set the Table rollers on the Frame rails
and push the Table toward the back of the saw.
toggle
table
Stop
unlock
Lock
OpEratiOn
table installation
Extension
table
table
Extension
table
MaintEnancE
4. Hang the Extension Table (57) on the right
side of the Table with the middle slot inserted
into the bolt of the Extension Table Lock
Knob (56). Tighten the Lock Knob underneath the
Extension Table clockwise to secure in place.
Extension table
Lock Knob
Extension table installation
Item 64684
For technical questions, please call 1-888-866-5797.
Page 11
Water tray and pump Setup
SaFEty
1. From the left side of the saw, place the Water
Tray (drain plug end to the right) on the lip
at the bottom of the Water Tray Frame.
Water
tray
2. Slide the Water Tray in under the Table until it
hits the stops on the other side of the Frame.
Water tray
Frame
Hose
SEtup
3. Place the Pump (167) into the Pump Basin. Press
down firmly on the Pump to attach its suction feet
to the bottom of the Water Tray. Connect the
Clear Hose to the barbed Hose Connector fitting.
pump
pump
Basin
note: Make sure the Hose doesn’t contact the bottom
of the Table and interfere with Table movement. Adjust
the position of the Hose or Pump if necessary.
Hose connector
4. Make sure your hands are dry and the tile
Saw is unplugged. Push back rubber boot on
the Pump Outlet and plug Pump Power Cord into
Outlet. Pull rubber boot back into place to cover
the connection and help keep water off plug.
OpEratiOn
pump
Outlet
pump
power cord
Water Tray / Pump Setup
Mounting Saw to Stand
1. Lock the Toggle Table Stop by pulling up on it
and turning it until the slot in the center of
the Stop is horizontal (left to right).
MaintEnancE
2. Pull the Table to the front of the Frame.
From under the right side of the Table, align the
hole in the rail with the pin in the Table Lock Lever.
Push the pin into the rail, locking the Table.
3. With assistance, place Saw on Stand.
Align the holes on the Water Tray Frame
with the holes on the Stand (stand and
mounting hardware sold separately).
4. Insert M8 x 20 Socket Head Cap Screws through
Ø8 Washers and into holes. Tighten securely.
Page 12
Ø8
Washer
Stand
M8 x 20
Screw
Mounting Saw to Stand
For technical questions, please call 1-888-866-5797.
Item 64684
Operating instructions
read the EntirE iMpOrtant SaFEty inFOrMatiOn section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.
SaFEty
tOOL SEt up
tO prEVEnt SEriOuS inJury FrOM acciDEntaL OpEratiOn:
turn the power Switch of the tool off and unplug the tool from its electrical outlet
before performing any procedure in this section.
tO prEVEnt SEriOuS inJury:
DO nOt OpEratE WitH any GuarD DiSaBLED, DaMaGED, Or rEMOVED.
installing Blade
SEtup
1. Unplug the saw.
2. Turn the Blade Guard Knob counterclockwise.
Open the Blade Guard to expose the Spindle.
inner
Flange
Spindle
Lock
4. Leave the Inner Flange on the Spindle,
making sure the cupped side of the Flange
is facing the Tile Saw housing.
5. Wipe a drop of oil onto the Inner Flange
where it will contact the Blade.
WarninG! tO prEVEnt SEriOuS inJury:
Only use a smooth rim, wet cutting, 10″ Blade rated
to at least 4,000 rpM on this tool.
Do not use a Blade that is too thick to allow Outer
Flange to engage with the flats on the Spindle.
Do not use a Blade that has openings, grooves, or teeth.
6. Slide the Blade (sold separately) onto
Spindle. Make sure that the Blade′s rotation
arrow points in the same direction as the
rotation arrow on the Blade Guard.
note: The Saw is equipped with two Water
Nozzles to wet the Blade during operation. Make
sure holes in Nozzles face the Blade and that
Blade is positioned between the two Nozzles.
7. Place Outer Flange onto the Spindle.
The flats on the Outer Flange align with the
flats on the Spindle. Install with the cupped
side of the Outer Flange facing the blade.
8. Place Spindle Nut on Spindle. Press and hold
the Spindle Lock in. Wrench-tighten Spindle
Nut securely. Release the Spindle Lock.
9. Close the Blade Guard, and use
the Guard Knob to secure it.
Item 64684
Wrench
Outer
Flange
inner
Flange
Blade
Guard
OpEratiOn
Spindle
nut
Blade
Guard
Knob
Spindle
nut
Water
nozzle
Blade
Outer
Flange
Blade installation
For technical questions, please call 1-888-866-5797.
Page 13
MaintEnancE
3. Press and hold the Spindle Lock in. Loosen the
Spindle Nut counterclockwise and remove the
Nut, Outer Flange, and old Blade, if installed.
installing Extension trays
SaFEty
rear
Extension
tray
1. Standing at back of Saw, insert Rear
Extension Tray (81) into grooves in water
tray holder on the Water Tray frame.
Water tray
Frame
Flap on rear
Extension
tray
SEtup
2. Rotate flap on Rear Extension
Tray to vertical position.
Side
Extension
tray a
OpEratiOn
3. Align groove on Side Extension Tray A (23)
with rail hooks on Water Tray Frame. Tilt Tray
slightly and lower down to hang on hooks.
Water tray
Frame
Side
Extension
tray B
MaintEnancE
4. Place the hooks on Side Extension Tray B (78)
into the corresponding holes on Side Extension
Tray A. Lower Extension Tray B to a horizontal
position and place the Tab underneath Tray B
into the hole on the Rear Extension Tray. Turn
the Tab to secure Extension Tray B in place.
Side
Extension
tray a
tab
rear
Extension
tray
Extension tray installation
Page 14
For technical questions, please call 1-888-866-5797.
Item 64684
Miter adjustment
1. Place the slot on the underside of the
Miter Gauge on the Table Fence.
Miter Gauge
Miter Lock
Lever
Gauge
Lock Knob
SaFEty
note: The Miter Gauge can be used from
either the left or the right side of the Blade.
2. Lock the Miter Gauge securely to the table by
turning the Gauge Lock Knob clockwise.
3. To adjust angles:
a. Loosen the Miter Lock Lever.
table
Fence
b. Set to the desired angle by moving
the Gauge left or right.
c. Tighten the Miter Lock Lever securely
before turning on the Saw.
Miter Gauge
SEtup
Bevel adjustment
Bevel Lock
Lever
1. Slide the table clear of the Blade
to prevent blade damage.
2. Loosen the Bevel Lock Lever.
OpEratiOn
3. Adjust the Motor Head to the desired angle:
0º, 22.5º or 45º. Do not set bevel to
any other setting. The slots in the Table
are designed only for these cuts.
4. Tighten the Bevel Lock Lever.
Bevel Lock Lever
Depth adjustment
2. Depth Knob: The Depth Knob can be used to
lock the Motor Head at a particular cutting depth;
tighten it to lock the Motor Head in place,
loosen it to allow adjustment.
Depth Knob
Depth Stop
Depth Stop
Lock
MaintEnancE
1. Depth Lock: Use the Depth Lock to lock the
Motor Head in the down position; press it in while
the Motor Head is down to lock, and pull out
while holding down the Motor Head to unlock.
Depth
Lock
3. Depth Stop: This controls the maximum
cut depth. If the blade cuts too deeply or too
shallowly; loosen the Depth Stop Lock, adjust the
Depth Stop, and tighten the Depth Stop Lock again.
Depth controls
Item 64684
For technical questions, please call 1-888-866-5797.
Page 15
Workpiece and Work area Set up
1. Designate a work area that is clean and well-lit.
The work area must not allow access by children
or pets to prevent distraction and injury.
SaFEty
2. Route the power cord along a safe route to reach
the work area without creating a tripping hazard or
exposing the power cord to possible damage. The
power cord must reach the work area with enough
extra length to allow free movement while working.
3. There must not be objects, such as utility lines,
nearby that will present a hazard while working.
4. Keep workpieces pressed firmly against
the Table and Fence while cutting.
5. Mark cut lines using waterproof marker or crayon.
note: This tool is intended for use on
man-made masonry and tile products only.
Filling the Water tray
Maximum
Fill Line
Minimum
Fill Line
Drain plug
1. Place the Drain Plug into the hole on
the bottom of the Water Tray.
SEtup
2. Fill the Water Tray with clean water up to
the Maximum Fill Line before every use.
cautiOn! Water level must be kept above Minimum
Fill Line at all times during operation or damage
to the Pump and/or Saw Blade will occur.
Filling Water tray
General Operating instructions
OpEratiOn
1. Adjust the Miter, Bevel, and Depth settings
as needed. Refer to previous page.
Lock all settings in place.
reset
Button
2. Place the workpiece on the Table and firmly
against the Miter Gauge and Fence.
3. Make sure the workpiece is clear
of the Blade and that the Switch
is in the off-position, then plug in the tool.
test
Button
4. The Tile Saw is equipped with an On/Off Switch that
has a built-in locking feature. To turn the Saw ON:
a. Press the Reset Button on the Ground
Fault Circuit Interrupter (GFCI).
Indicator should turn on.
GFci
MaintEnancE
b. Press the Test Button. Indicator should turn off.
c. Press the Reset Button again,
then lift the ON/OFF Switch.
note: Do not use if above test fails.
On/OFF
Switch
5. To turn the Saw OFF, press the
ON/OFF Switch down.
6. To lock the ON/OFF Switch, place it in the
OFF position and insert a padlock (not
included) through the hole in the Switch.
Page 16
turning Saw On/OFF
For technical questions, please call 1-888-866-5797.
Item 64684
7. To turn on the Laser Guide, press
the Laser Switch marked with the
symbol. Press again to turn off.
SaFEty
To turn on the LED Light, press
the LED Switch marked with the
symbol. Press again to turn off.
8. With the Saw running, make sure the
Pump is supplying enough water to
the Blade. If needed, dry your hands,
turn off and unplug the Saw, adjust the
Pump′s flow, dry your hands again,
plug the Saw back in and turn on.
SEtup
Straight cut
9. Let the Blade build up to full
speed before cutting.
OpEratiOn
10. Use two hands and hold
workpiece securely against Table
and Fence at all times. Feed
the material into the Blade.
Miter cut
MaintEnancE
11. When the cut is made, turn the Saw
off. Wait for the Blade to come to
a complete stop before removing
any part of the workpiece.
12. To prevent accidents, turn
off the tool and unplug the tool
from its electrical outlet after use.
Clean, then store the tool indoors
out of children’s reach.
Bevel cut
Item 64684
For technical questions, please call 1-888-866-5797.
Page 17
Maintenance and Servicing
procedures not specifically explained in this manual must
be performed only by a qualified technician.
SaFEty
tO prEVEnt SEriOuS inJury FrOM acciDEntaL OpEratiOn:
turn the power Switch of the tool off and unplug the tool from its electrical outlet
before performing any procedure in this section.
tO prEVEnt SEriOuS inJury FrOM tOOL FaiLurE:
Do not use damaged equipment. if abnormal noise or vibration
occurs, have the problem corrected before further use.
cleaning, Maintenance, and Lubrication
1. BEFOrE EacH uSE, inspect the general
condition of the tool. Check for:
SEtup
• loose hardware
• misalignment or binding of moving parts
• cracked or broken parts
• damaged electrical wiring
• any other condition that may
affect its safe operation.
2. aFtEr uSE, wipe external surfaces of the tool
with clean cloth. Also, clean the following after
every use, and as needed during extended use:
3. Periodically, wear ANSI-approved
safety goggles and NIOSH-approved
breathing protection and blow dust out of
the motor vents using dry compressed air.
4. If Blade is out of alignment, Table does not
slide smoothly or other issues interfere with
smooth operation, have the Saw serviced by
a qualified technician before further use.
5.
WarninG! if the supply cord or GFci unit
of this power tool is damaged, it must be
replaced only by a qualified service technician.
• Rails
• Water Tray (empty out sediment and water)
OpEratiOn
• Pump filter and housing
MaintEnancE
Page 18
For technical questions, please call 1-888-866-5797.
Item 64684
troubleshooting
Tool will not start. 1. Cord not connected.
2. No power at outlet.
Performance
decreases
over time.
3. Tool’s thermal reset breaker
tripped (if equipped).
4. Internal damage or wear. (Carbon
brushes or switch, for example.)
1. Accessory dull or damaged.
2.
Excessive noise
or rattling.
Overheating.
1.
2.
Carbon brushes worn or damaged.
Internal damage or wear. (Carbon
brushes or bearings, for example.)
Forcing machine to work too fast.
Accessory misaligned.
3. Accessory dull or damaged.
4. Blocked motor housing vents.
Likely Solutions
1. Check that cord is plugged in.
2. Check power at outlet. If outlet is unpowered,
turn off tool and check circuit breaker.
If breaker is tripped, make sure circuit is right
capacity for tool and circuit has no other loads.
3. Turn off tool and allow to cool.
Press reset button on tool.
4. Have technician service tool.
SaFEty
possible causes
1. Keep cutting accessories sharp.
Replace as needed.
2. Have qualified technician replace brushes.
Have technician service tool.
1. Allow machine to work at its own rate.
2. Check and correct accessory to
fence and/or table alignment.
3. Keep cutting accessories sharp.
Replace as needed.
4. Wear ANSI-approved safety goggles and
NIOSH-approved dust mask/respirator while
blowing dust out of motor using compressed air.
SEtup
problem
MaintEnancE
OpEratiOn
Follow all safety precautions whenever diagnosing or servicing the tool.
Disconnect power supply before service.
Item 64684
For technical questions, please call 1-888-866-5797.
Page 19
pLEaSE rEaD tHE FOLLOWinG carEFuLLy
SaFEty
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM
IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR
MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS
QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE
ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY
STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND
LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY
ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS
THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
SEtup
OpEratiOn
MaintEnancE
record product’s Serial number Here:
note: If product has no serial number, record month and year of purchase instead.
note: Some parts are listed and shown for illustration purposes only,
and are not available individually as replacement parts.
Page 20
For technical questions, please call 1-888-866-5797.
Item 64684
parts List and Diagram
Item 64684
Qty
part
4
8
4
4
1
2
4
25
2
4
7
1
2
2
2
1
4
1
1
2
2
1
6
3
1
1
9
8
4
1
4
1
1
4
4
9
4
1
8
5
9
2
7
1
1
1
1
6
3
2
6
3
2
1
1
1
1
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
Description
Right Large Table Insert
Right Small Table Insert
Left SmallTable Insert
Left Large Table Insert
Table
Bearing Screw M8
Roller
Miter Gauge Lock Knob
Spring Washer Ø4
Flat Washer Ø4
Miter Base
Hex Nut M6
Compression Spring
Steel Ball Ø8
Miter Body
Screw
Miter Screw M6
Miter Lock Lever
Countersunk Head Screw M6 x 10
Side Extension Tray B
Extension Tray B Locking Tab
Rear Extension Tray Flap
Rear Extension Tray
Bevel Seat Assembly
Torsion Spring Bushing
Torsion Spring
Lock Bolt M8
Bevel Lock Lever Cover
Compression Spring
Screw
Bevel Lock Lever
Washer
Depth Knob
Depth Lock Knob
Depth Lock Pin
O-Ring 6 x 1.8
Thrust Needle Roller Bearing 0821
Bevel Angle Pointer
Hex Bolt M6 x 20
Flat End Set Screw M6 x 10
Bevel Angle Bracket
Rotating Shaft
Nut M6
Flat End Set Screw M5 x 8
Motor
Depth Stop Lock
Depth Stop
Pan Head Screw M5 x 25
Side Splash Guard
Large Flat Washer Ø5
Upper Handle
Rear Splash Guard
Inner Blade Guard
Pan Head Screw M5 x 16
Water Hose Baffle
Pan Head Screw M4 x 8
Saw Blade
For technical questions, please call 1-888-866-5797.
Qty
1
1
1
1
1
3
3
1
2
3
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
1
1
1
2
2
1
2
2
3
1
1
1
4
1
1
1
1
1
12
1
4
1
Page 21
SEtup
Description
Socket Head Cap Screw M10 x 50
Flat Washer Ø10
Insert A
Sleeve
Water Tray Frame Assembly
Hose Clamp
Lock Nut M10
Pan Head Screw ST4.2 x 13
Stop Block
Flat Washer Ø4
Lock Nut M8
Front Panel
Pin Shaft Ø8 x 45
Handle
Spring Pin (A)
Right Rail
Insert B
Left Rail
Toggle Table Stop
Retaining Plate Block (A)
Retaining Plate Block (B)
Side Extension Tray A
Pan Head Screw ST4.2 x 25
Bracket
Pressure Spring (A)
Socket Head Cap Screw M8 x 80
Flat Washer Ø8
Socket Head Cap Screw M8 x 60
Pan Head Screw M5 x 30
Front Limit Block
Lock Nut M5
Front Limit Block (A)
Screw Sleeve (A)
Lock Nut M6
Screw
Bearing 608-2RS
Bearing 688
Flat End Set Screw M5 x 10
Pan Head Screw M5 x 12
Spring Washer Ø5
Flat Washer Ø5
Table Stop
Pan Head Screw M4 x 10
Table Positioning Block
Steel Ball Ø6
Compression Spring
Roller Screw (B)
Bearing Screw
Roller
Screw
Retaining Ring
Bearing Washer (A)
Flat End Set Screw M5 x 15
Table Lock Lever
Extension Table Lock Knob
Extension Table
Miter Gauge Assembly
OpEratiOn
1
2
3
4
5
6
7
8
9
10
11
12
13
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
MaintEnancE
part
SaFEty
parts List
parts List (continued)
part
SaFEty
SEtup
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
Description
Outer Flange
Spindle Nut
Outer Blade Guard
Blade Guard Knob
Retaining Ring
Right Laser Cover
Laser Switch Cap
Laser Switch
Light Set
LED Light
Laser Lens
Left Laser Cover
Socket Head Cap Screw M4 x 12
Flat End Set Screw M4 x 6
Laser
Laser Base
Outlet Fitting
Water Nozzle Connector
O-Ring 12 x 1
Water Nozzle Joint Angle Mandrel
Water Nozzle
Inner Blade Guard Screw M8
Lower Handle
Spindle Lock
Spring
Arm
Wool Felt
Motor Head Bevel Angle Plate
Flat Round Head Screw M6 x 12
Rear Arm Cover
Qty
part
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1
1
1
1
1
4
1
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
Description
Wrench
Wing Nut M6
Hex Key M10-M6
Power Cord Storage Hook
Pan Head Screw M4 x 16
Line Pin
Electronic Transformer
Socket Head Cap Screw M10 x 65
Transformer Box
Power Cord Sheath
Button Switch
Left Wheel Bracket Assembly
Pump Outlet Extension Cord Boot
Pump Outlet Extension Cord
On/Off Switch
On/Off Switch Base
Overload Reset Button
On/Off Switch Plate
Cable Sleeve
On/Off Switch Gasket
Drain Plug
Pump
Water Tray
Power Cord Clip
Power Cord
Ground Fault Circuit Interrupter
Washer Ø12.5
Wheel
Right Wheel Bracket Assembly
Socket Head Cap Screw M6 x 30
Qty
1
1
1
2
10
3
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
8
OpEratiOn
MaintEnancE
Page 22
For technical questions, please call 1-888-866-5797.
Item 64684
MaintEnancE
OpEratiOn
SEtup
SaFEty
assembly Diagram
Item 64684
For technical questions, please call 1-888-866-5797.
Page 23
Limited 90 Day Warranty
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards,
and warrants to the original purchaser that this product is free from defects in materials and workmanship for the
period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly,
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper
installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries
to persons or property, or for incidental, contingent, special or consequential damages arising from the use of
our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the
above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges
prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise.
If our inspection verifies the defect, we will either repair or replace the product at our election or we may
elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will
return repaired products at our expense, but if we determine there is no defect, or that the defect resulted
from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.
3491 Mission Oaks Blvd. • pO Box 6009 • camarillo, ca 93011 • 1-888-866-5797
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