Owner’s Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference. Visit our website at: http://www.harborfreight.com Email our technical support at: [email protected] When unpacking, make sure that the product is intact and undamaged. If any parts are missing or broken, please call 1-888-866-5797 as soon as possible. Copyright© 2018 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included. Read this material before using this product. Failure to do so can result in serious injury. SAVE THIS MANUAL. 18i table of contents SaFEty Safety ........................................................................2 Specifications ............................................................7 Setup .........................................................................8 Operation ..................................................................13 Maintenance .............................................................18 Parts List and Diagram .............................................21 Warranty ...................................................................24 WarninG SyMBOLS anD DEFinitiOnS SEtup This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. Indicates a hazardous situation which, if not avoided, will result in death or serious injury. Indicates a hazardous situation which, if not avoided, could result in death or serious injury. Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. Addresses practices not related to personal injury. OpEratiOn iMpOrtant SaFEty inFOrMatiOn General tool Safety Warnings read all safety warnings and instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. MaintEnancE 1. KEEP GUARDS IN PLACE and in working order. 2. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on. 3. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents. 4. DON’T USE IN DANGEROUS ENVIRONMENT. Don’t use power tools in damp or wet locations, or expose them to rain. Keep work area well lighted. Page 2 5. KEEP CHILDREN AWAY. All visitors should be kept safe distance from work area. 6. MAKE WORKSHOP KID PROOF with padlocks, master switches, or by removing starter keys. 7. DON’T FORCE TOOL. It will do the job better and safer at the rate for which it was designed. 8. USE RIGHT TOOL. Don’t force tool or attachment to do a job for which it was not designed. For technical questions, please call 1-888-866-5797. Item 64684 11. SECURE WORK. Use clamps or a vise to hold work when practical. It’s safer than using your hand and it frees both hands to operate tool. 12. DON’T OVERREACH. Keep proper footing and balance at all times. 13. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. 14. DISCONNECT TOOLS before servicing; when changing accessories, such as blades, bits, cutters, and the like. 17. NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted. 18. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function – check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced. SaFEty 10. ALWAYS USE SAFETY GLASSES. Also use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses. 16. USE RECOMMENDED ACCESSORIES. Consult the owner’s manual for recommended accessories. The use of improper accessories may cause risk of injury to persons. 19. DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of the blade or cutter only. 20. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Don’t leave tool until it comes to a complete stop. SEtup 9. WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair. MaintEnancE OpEratiOn 15. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in off position before plugging in. Item 64684 For technical questions, please call 1-888-866-5797. Page 3 Grounding instructions SaFEty tO prEVEnt ELEctric SHOcK anD DEatH FrOM incOrrEct GrOunDinG WirE cOnnEctiOn rEaD anD FOLLOW tHESE inStructiOnS: 110-120 Vac Grounded tools: tools with three prong plugs 1. In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances. SEtup 2. Do not modify the plug provided – if it will not fit the outlet, have the proper outlet installed by a qualified electrician. 3. Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipmentgrounding conductor to a live terminal. OpEratiOn 4. Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded. 6. Repair or replace damaged or worn cord immediately. Grounding pin 125 Vac 3-prong plug and Outlet (for up to 125 Vac and up to 15 a) 7. This tool is intended for use on a circuit that has an outlet that looks like the one illustrated above in 125 Vac 3-prong plug and Outlet. The tool has a grounding plug that looks like the plug illustrated above in 125 Vac 3-prong plug and Outlet. 8. The outlet must be properly installed and grounded in accordance with all codes and ordinances. 9. Do not use an adapter to connect this tool to a different outlet. 5. Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool’s plug. tile Saw Safety Warnings For your Own Safety read instruction Manual Before Operating Saw 1. Wear eye protection. 2. Use saw-blade guard and spreader for every operation for which it can be used, including all through sawing. MaintEnancE 3. Keep hands out of the line of saw blade. 4. Use an appropriate push-stick when required. 5. Know how to reduce risk of kickback. 6. Do not perform any operation freehand. 7. Never reach around or over saw blade. 8. Make sure the workpiece is supported at all times while sawing. Page 4 9. To properly understand all safety warnings, be familiar with the following safety terms and equipment: a. Featherboard – A block with “fingers” that hold the workpiece against the fence while sawing. b. Through-sawing – A cut made from one side of a tile to the opposite side, without stopping. c. Push-stick – A narrow strip of wood or other soft material with a notch cut into one end and which is used to push short pieces of material through saws. It provides a safe distance between the hands and the cutting tool. Must be narrower than the cut width to prevent contact with the blade. d. Freehand – Feeding a workpiece through the saw without using a fence or guided support to guide it. nOt a SaFE MEtHOD. For technical questions, please call 1-888-866-5797. Item 64684 pOSitiOn OF tiLE SaW g. Spreader – A metal plate that follows the saw blade to keep the kerf (gap) from closing on the saw blade. Spreaders, except riving knives, must be aligned to the blade after blade adjustment to prevent binding. power cord 10. As noted previously, Kickback is a sudden reaction to a pinched, bound, or misaligned blade, causing an uncontrolled workpiece to lift up and out of the saw toward the operator. Kickback is usually a result of tool misuse and can be limited or avoided by following the precautions below: 12. Maintain control of the workpiece. Do not allow the workpiece to rest against the moving blade without holding onto it. • If the blade binds or a cut is interrupted, turn off the power switch and hold the workpiece still until the blade stops. Correct the cause of blade binding before proceeding. • Before continuing an unfinished cut, center the blade in the pre-cut kerf and check that the saw is not engaged into the workpiece before turning on the saw. • Push the tile past the blade prior to release. 13. Check guards for proper operation with saw disconnected from power before each use. Do not disable any guard. Do not operate saw if any movable guard does not move freely and close instantly. Make sure any movable guard does not touch the blade in all angles, depths of cut, and positions. 14. Keep the guard in place while through-sawing. Verify that the spreader lines up with the blade to prevent binding. Item 64684 15. To avoid the possibility of the tool plug or receptacle getting wet, position tile saw to one side of a wall mounted receptacle to prevent water from dripping onto the receptacle or plug. The user should arrange a “drip loop” in the cord connecting the saw to a receptacle. The “drip loop” is that part of the cord below the level of the receptacle, or the connector if an extension cord is used, to prevent water traveling along the cord and coming in contact with the receptacle. 16. If the plug or receptacle does get wet, DON’T unplug the cord. Disconnect the fuse or circuit breaker that supplies power to the tool. Then unplug and examine for presence of water in the receptacle. GFci prEcautiOnS 17. Test GFCI (Ground Fault Circuit Interrupter) before each use as follows: OpEratiOn 11. Do not use a dull or damaged blade. Drip Loop SEtup Drip Loop • Fence must be completely parallel to the saw blade. • Workpiece must be free from flaws and from foreign objects. SaFEty tile Saw f. Kickback – A sudden reaction to a pinched, bound, or misaligned blade, causing an uncontrolled workpiece to lift up and out of the saw toward the operator. a. Plug GFCI into power outlet and press reset button. Indicator should turn on. b. Press test button. Indicator should turn off. c. Press reset button again for use. Do not use if above test fails. The GFCI device does not protect against electrical shock due to contact with both circuit conductors or a fault in any wiring supplying the GFCI device. to allow GFci unit to function properly, EXtEnSiOn cOrDS MuSt nOt BE uSED with this tiLE SaW. For technical questions, please call 1-888-866-5797. Page 5 MaintEnancE e. Kerf – The gap made by the saw in the workpiece. aDDitiOnaL tiLE SaW SaFEty WarninGS 18. DO nOt OpEratE WitH any GuarD DiSaBLED, DaMaGED, Or rEMOVED. Moving guards must move freely and close instantly. SaFEty 19. This product Is provided with A Ground Fault Circuit Interrupter (GFCI) built into the power cord plug. If replacement of the plug or cord is needed, use only identical replacement parts. 20. WARNING – To reduce the risk of electrocution, keep all connections dry and off the ground. Do not touch plug with wet hands. 21. The use of accessories or attachments not recommended by the manufacturer may result in a risk of injury to persons. 22. When servicing use only identical replacement parts. SEtup 23. Do not depress the spindle lock when starting or during operation. 24. Only use safety equipment that has been approved by an appropriate standards agency. Unapproved safety equipment may not provide adequate protection. Eye protection must be ANSI-approved and breathing protection must be NIOSH-approved for the specific hazards in the work area. 25. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. 26. Industrial applications must follow OSHA guidelines. 27. Maintain labels and nameplates on the tool. These carry important safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement. 28. Avoid unintentional starting. Prepare to begin work before turning on the tool. 29. People with pacemakers should consult their physician(s) before use. Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. 30. The warnings, precautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. OpEratiOn MaintEnancE Page 6 For technical questions, please call 1-888-866-5797. Item 64684 Vibration Safety 1. Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check-ups to ensure medical problems are not being caused or worsened from use. Pregnant women or people who have impaired blood circulation to the hand, past hand injuries, nervous system disorders, diabetes, or Raynaud’s Disease should not use this tool. If you feel any medical or physical symptoms related to vibration (such as tingling, numbness, and white or blue fingers), seek medical advice as soon as possible. 2. Do not smoke during use. Nicotine reduces the blood supply to the hands and fingers, increasing the risk of vibration-related injury. 3. Use tools with the lowest vibration when there is a choice between different processes. 4. Include vibration-free periods each day of work. 5. Grip workpiece as lightly as possible (while still keeping safe control of it). Let the tool do the work. SaFEty This tool vibrates during use. Repeated or long-term exposure to vibration may cause temporary or permanent physical injury, particularly to the hands, arms and shoulders. To reduce the risk of vibration-related injury: 6. To reduce vibration, maintain the tool as explained in this manual. If any abnormal vibration occurs, stop use immediately. SEtup SaVE tHESE inStructiOnS. Electrical Rating 120VAC / 60 Hz / 15 A Motor No Load Speed 4,000 RPM Max. Blade Diameter 10" Arbor Size 5/8" caution: Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. caution: The use of optical instruments with this product will increase eye hazard. OpEratiOn Specifications LASER LIGHT DO NOT STARE INTO BEAM Max. Output: 1 mW, Wavelength: 650 nm CLASS IIa LASER PRODUCT This product complies with 21 CFR 1040.10 and 1040.11 Distributed by Harbor Freight Tools 3491 Mission Oaks Blvd. Camarillo, CA 93011 63900 Manufacture Date: ___________, ______ AVOID EXPOSURE MaintEnancE Laser light is emitted from this opening. Item 64684 For technical questions, please call 1-888-866-5797. Page 7 Setup - Before use: read the EntirE iMpOrtant SaFEty inFOrMatiOn section at the beginning of this manual including all text under subheadings therein before set up or use of this product. SaFEty Functions Spindle Lock Reset Button rear Extension tray table Miter Gauge Toggle Table Stop pump power cord Water pump power cord SEtup Water tray power Switch pump Outlet Depth Stop OpEratiOn Depth Knob Water tray Frame Drain plug Stand (sold separately) Extension table Blade Guard Lock Knob pump Basin Bevel Lock Lever Depth Lock Extension table Lock Knob Side Extension tray a table Stop Blade Table Lock Lever Side Extension tray B MaintEnancE reset Button: Directly above the Power Switch is the Reset Button. If the Tile Saw overheats it will shut down automatically. Allow it to cool down, make sure there are no loose connections or damaged cords, and then press the Reset Button to restart the Saw. Do not force workpieces into the saw and make sure the blade is properly wetted to reduce overheating. Page 8 toggle table Stop: This allows the Table to be removed if needed. Lift the Stop and turn it to lock/unlock. If the slot is aligned with the Table, the Table can be removed. If the slot is turned sideways, the Table is locked into the saw. table Lock Lever: To lock the Table in place, line up this Lever′s pin with the hole in the rail, and press the Lever towards the rail. Pull out on the Lever to unlock the Table. For technical questions, please call 1-888-866-5797. Item 64684 aSSEMBLy SaFEty tO prEVEnt SEriOuS inJury FrOM acciDEntaL OpEratiOn: turn the power Switch of the tool off and unplug the tool from its electrical outlet before performing any procedure in this section. note: For additional information regarding the parts listed in the following pages, refer to the Assembly Diagram near the end of this manual. installing Motor Head 1. Place four Sleeves (4) into top mounting holes on side of Water Tray Frame (5) as shown. 2. Align the holes in the Motor Head Assembly with the corresponding mounting holes on the side of the Water Tray Frame. SEtup Water tray Frame Sleeve Motor Head assembly OpEratiOn 3. Insert four M10 x 50 Socket Head Cap Screws (1) through four Flat Washers (2). Insert through mounting holes on end of Water Tray Frame and into Motor Head Assembly, as shown. Finger tighten. 4. Insert two M10 x 70 Socket Head Cap Screws (153) through two Flat Washers, and then into holes on side of Motor Head. Secure using M10 Lock Nuts (7). Flat Washer 5. Place Clear Hose from Motor Head Assembly into two Hose Clamps (6) on Frame. Squeeze Clamps together to secure Hose. M10 Lock nut M10 x 70 cap Screw Flat Washer 6. Tighten previously installed M10 x 50 Socket Head Cap Screws securely. Hose Hose clamp Motor Head installation Item 64684 For technical questions, please call 1-888-866-5797. Page 9 MaintEnancE M10 x 50 cap Screw Wheel installation right Wheel Bracket SaFEty 1. Align the holes in the Right Wheel Bracket (174) with the corresponding mounting holes on the side of the Water Tray Frame. Insert four M6 x 30 Socket Head Cap Screws (175) through the Bracket into the Frame and tighten securely. 2. Slide one Ø12.5 Washer (172), Wheel (173), and Ø10 Flat Washer (2) onto the axle on the Wheel Bracket. Secure in place with an M10 Lock Nut (7). M6 x 30 cap Screw Water tray Frame Ø10 Washer 3. Repeat procedure with the Left Wheel Bracket (157) and second Wheel. SEtup Ø12.5 Washer Wheel M10 Lock nut Wheel installation installing Splash Guards OpEratiOn 1. Attach the Rear Splash Guard (110) to the back of the Blade Guard with a Ø5 Flat Washer (108) and M5 x 12 Pan Head Screw (40). Blade Guard Ø5 Washer M5 x 12 Screw rear Splash Guard Screw MaintEnancE 2. Align the hole on each end of the Side Splash Guard (107) to the screw on each side of the Blade Guard and press the holes on the Splash Guard through the screws. Hole Blade Guard note: It is not necessary to loosen or remove the screws on the Blade Guard to install the Side Splash Guard. Side Splash Guard Splash Guard installation Page 10 For technical questions, please call 1-888-866-5797. Item 64684 installing the table and Extension table table Lock Lever Lock SaFEty unlock 1. On the right side of the Table (63), pull the Table Lock Lever (55) out. Rotate the Toggle Table Stop (20) to the unlock position. Frame rails toggle table Stop table table Lock Lever 3. Push the Table back along the Frame rails until the final set of rollers engage the rails. Rotate the Toggle Table Stop to the lock position. SEtup 2. Hold the Table parallel with the Water Tray Frame (5), set the Table rollers on the Frame rails and push the Table toward the back of the saw. toggle table Stop unlock Lock OpEratiOn table installation Extension table table Extension table MaintEnancE 4. Hang the Extension Table (57) on the right side of the Table with the middle slot inserted into the bolt of the Extension Table Lock Knob (56). Tighten the Lock Knob underneath the Extension Table clockwise to secure in place. Extension table Lock Knob Extension table installation Item 64684 For technical questions, please call 1-888-866-5797. Page 11 Water tray and pump Setup SaFEty 1. From the left side of the saw, place the Water Tray (drain plug end to the right) on the lip at the bottom of the Water Tray Frame. Water tray 2. Slide the Water Tray in under the Table until it hits the stops on the other side of the Frame. Water tray Frame Hose SEtup 3. Place the Pump (167) into the Pump Basin. Press down firmly on the Pump to attach its suction feet to the bottom of the Water Tray. Connect the Clear Hose to the barbed Hose Connector fitting. pump pump Basin note: Make sure the Hose doesn’t contact the bottom of the Table and interfere with Table movement. Adjust the position of the Hose or Pump if necessary. Hose connector 4. Make sure your hands are dry and the tile Saw is unplugged. Push back rubber boot on the Pump Outlet and plug Pump Power Cord into Outlet. Pull rubber boot back into place to cover the connection and help keep water off plug. OpEratiOn pump Outlet pump power cord Water Tray / Pump Setup Mounting Saw to Stand 1. Lock the Toggle Table Stop by pulling up on it and turning it until the slot in the center of the Stop is horizontal (left to right). MaintEnancE 2. Pull the Table to the front of the Frame. From under the right side of the Table, align the hole in the rail with the pin in the Table Lock Lever. Push the pin into the rail, locking the Table. 3. With assistance, place Saw on Stand. Align the holes on the Water Tray Frame with the holes on the Stand (stand and mounting hardware sold separately). 4. Insert M8 x 20 Socket Head Cap Screws through Ø8 Washers and into holes. Tighten securely. Page 12 Ø8 Washer Stand M8 x 20 Screw Mounting Saw to Stand For technical questions, please call 1-888-866-5797. Item 64684 Operating instructions read the EntirE iMpOrtant SaFEty inFOrMatiOn section at the beginning of this manual including all text under subheadings therein before set up or use of this product. SaFEty tOOL SEt up tO prEVEnt SEriOuS inJury FrOM acciDEntaL OpEratiOn: turn the power Switch of the tool off and unplug the tool from its electrical outlet before performing any procedure in this section. tO prEVEnt SEriOuS inJury: DO nOt OpEratE WitH any GuarD DiSaBLED, DaMaGED, Or rEMOVED. installing Blade SEtup 1. Unplug the saw. 2. Turn the Blade Guard Knob counterclockwise. Open the Blade Guard to expose the Spindle. inner Flange Spindle Lock 4. Leave the Inner Flange on the Spindle, making sure the cupped side of the Flange is facing the Tile Saw housing. 5. Wipe a drop of oil onto the Inner Flange where it will contact the Blade. WarninG! tO prEVEnt SEriOuS inJury: Only use a smooth rim, wet cutting, 10″ Blade rated to at least 4,000 rpM on this tool. Do not use a Blade that is too thick to allow Outer Flange to engage with the flats on the Spindle. Do not use a Blade that has openings, grooves, or teeth. 6. Slide the Blade (sold separately) onto Spindle. Make sure that the Blade′s rotation arrow points in the same direction as the rotation arrow on the Blade Guard. note: The Saw is equipped with two Water Nozzles to wet the Blade during operation. Make sure holes in Nozzles face the Blade and that Blade is positioned between the two Nozzles. 7. Place Outer Flange onto the Spindle. The flats on the Outer Flange align with the flats on the Spindle. Install with the cupped side of the Outer Flange facing the blade. 8. Place Spindle Nut on Spindle. Press and hold the Spindle Lock in. Wrench-tighten Spindle Nut securely. Release the Spindle Lock. 9. Close the Blade Guard, and use the Guard Knob to secure it. Item 64684 Wrench Outer Flange inner Flange Blade Guard OpEratiOn Spindle nut Blade Guard Knob Spindle nut Water nozzle Blade Outer Flange Blade installation For technical questions, please call 1-888-866-5797. Page 13 MaintEnancE 3. Press and hold the Spindle Lock in. Loosen the Spindle Nut counterclockwise and remove the Nut, Outer Flange, and old Blade, if installed. installing Extension trays SaFEty rear Extension tray 1. Standing at back of Saw, insert Rear Extension Tray (81) into grooves in water tray holder on the Water Tray frame. Water tray Frame Flap on rear Extension tray SEtup 2. Rotate flap on Rear Extension Tray to vertical position. Side Extension tray a OpEratiOn 3. Align groove on Side Extension Tray A (23) with rail hooks on Water Tray Frame. Tilt Tray slightly and lower down to hang on hooks. Water tray Frame Side Extension tray B MaintEnancE 4. Place the hooks on Side Extension Tray B (78) into the corresponding holes on Side Extension Tray A. Lower Extension Tray B to a horizontal position and place the Tab underneath Tray B into the hole on the Rear Extension Tray. Turn the Tab to secure Extension Tray B in place. Side Extension tray a tab rear Extension tray Extension tray installation Page 14 For technical questions, please call 1-888-866-5797. Item 64684 Miter adjustment 1. Place the slot on the underside of the Miter Gauge on the Table Fence. Miter Gauge Miter Lock Lever Gauge Lock Knob SaFEty note: The Miter Gauge can be used from either the left or the right side of the Blade. 2. Lock the Miter Gauge securely to the table by turning the Gauge Lock Knob clockwise. 3. To adjust angles: a. Loosen the Miter Lock Lever. table Fence b. Set to the desired angle by moving the Gauge left or right. c. Tighten the Miter Lock Lever securely before turning on the Saw. Miter Gauge SEtup Bevel adjustment Bevel Lock Lever 1. Slide the table clear of the Blade to prevent blade damage. 2. Loosen the Bevel Lock Lever. OpEratiOn 3. Adjust the Motor Head to the desired angle: 0º, 22.5º or 45º. Do not set bevel to any other setting. The slots in the Table are designed only for these cuts. 4. Tighten the Bevel Lock Lever. Bevel Lock Lever Depth adjustment 2. Depth Knob: The Depth Knob can be used to lock the Motor Head at a particular cutting depth; tighten it to lock the Motor Head in place, loosen it to allow adjustment. Depth Knob Depth Stop Depth Stop Lock MaintEnancE 1. Depth Lock: Use the Depth Lock to lock the Motor Head in the down position; press it in while the Motor Head is down to lock, and pull out while holding down the Motor Head to unlock. Depth Lock 3. Depth Stop: This controls the maximum cut depth. If the blade cuts too deeply or too shallowly; loosen the Depth Stop Lock, adjust the Depth Stop, and tighten the Depth Stop Lock again. Depth controls Item 64684 For technical questions, please call 1-888-866-5797. Page 15 Workpiece and Work area Set up 1. Designate a work area that is clean and well-lit. The work area must not allow access by children or pets to prevent distraction and injury. SaFEty 2. Route the power cord along a safe route to reach the work area without creating a tripping hazard or exposing the power cord to possible damage. The power cord must reach the work area with enough extra length to allow free movement while working. 3. There must not be objects, such as utility lines, nearby that will present a hazard while working. 4. Keep workpieces pressed firmly against the Table and Fence while cutting. 5. Mark cut lines using waterproof marker or crayon. note: This tool is intended for use on man-made masonry and tile products only. Filling the Water tray Maximum Fill Line Minimum Fill Line Drain plug 1. Place the Drain Plug into the hole on the bottom of the Water Tray. SEtup 2. Fill the Water Tray with clean water up to the Maximum Fill Line before every use. cautiOn! Water level must be kept above Minimum Fill Line at all times during operation or damage to the Pump and/or Saw Blade will occur. Filling Water tray General Operating instructions OpEratiOn 1. Adjust the Miter, Bevel, and Depth settings as needed. Refer to previous page. Lock all settings in place. reset Button 2. Place the workpiece on the Table and firmly against the Miter Gauge and Fence. 3. Make sure the workpiece is clear of the Blade and that the Switch is in the off-position, then plug in the tool. test Button 4. The Tile Saw is equipped with an On/Off Switch that has a built-in locking feature. To turn the Saw ON: a. Press the Reset Button on the Ground Fault Circuit Interrupter (GFCI). Indicator should turn on. GFci MaintEnancE b. Press the Test Button. Indicator should turn off. c. Press the Reset Button again, then lift the ON/OFF Switch. note: Do not use if above test fails. On/OFF Switch 5. To turn the Saw OFF, press the ON/OFF Switch down. 6. To lock the ON/OFF Switch, place it in the OFF position and insert a padlock (not included) through the hole in the Switch. Page 16 turning Saw On/OFF For technical questions, please call 1-888-866-5797. Item 64684 7. To turn on the Laser Guide, press the Laser Switch marked with the symbol. Press again to turn off. SaFEty To turn on the LED Light, press the LED Switch marked with the symbol. Press again to turn off. 8. With the Saw running, make sure the Pump is supplying enough water to the Blade. If needed, dry your hands, turn off and unplug the Saw, adjust the Pump′s flow, dry your hands again, plug the Saw back in and turn on. SEtup Straight cut 9. Let the Blade build up to full speed before cutting. OpEratiOn 10. Use two hands and hold workpiece securely against Table and Fence at all times. Feed the material into the Blade. Miter cut MaintEnancE 11. When the cut is made, turn the Saw off. Wait for the Blade to come to a complete stop before removing any part of the workpiece. 12. To prevent accidents, turn off the tool and unplug the tool from its electrical outlet after use. Clean, then store the tool indoors out of children’s reach. Bevel cut Item 64684 For technical questions, please call 1-888-866-5797. Page 17 Maintenance and Servicing procedures not specifically explained in this manual must be performed only by a qualified technician. SaFEty tO prEVEnt SEriOuS inJury FrOM acciDEntaL OpEratiOn: turn the power Switch of the tool off and unplug the tool from its electrical outlet before performing any procedure in this section. tO prEVEnt SEriOuS inJury FrOM tOOL FaiLurE: Do not use damaged equipment. if abnormal noise or vibration occurs, have the problem corrected before further use. cleaning, Maintenance, and Lubrication 1. BEFOrE EacH uSE, inspect the general condition of the tool. Check for: SEtup • loose hardware • misalignment or binding of moving parts • cracked or broken parts • damaged electrical wiring • any other condition that may affect its safe operation. 2. aFtEr uSE, wipe external surfaces of the tool with clean cloth. Also, clean the following after every use, and as needed during extended use: 3. Periodically, wear ANSI-approved safety goggles and NIOSH-approved breathing protection and blow dust out of the motor vents using dry compressed air. 4. If Blade is out of alignment, Table does not slide smoothly or other issues interfere with smooth operation, have the Saw serviced by a qualified technician before further use. 5. WarninG! if the supply cord or GFci unit of this power tool is damaged, it must be replaced only by a qualified service technician. • Rails • Water Tray (empty out sediment and water) OpEratiOn • Pump filter and housing MaintEnancE Page 18 For technical questions, please call 1-888-866-5797. Item 64684 troubleshooting Tool will not start. 1. Cord not connected. 2. No power at outlet. Performance decreases over time. 3. Tool’s thermal reset breaker tripped (if equipped). 4. Internal damage or wear. (Carbon brushes or switch, for example.) 1. Accessory dull or damaged. 2. Excessive noise or rattling. Overheating. 1. 2. Carbon brushes worn or damaged. Internal damage or wear. (Carbon brushes or bearings, for example.) Forcing machine to work too fast. Accessory misaligned. 3. Accessory dull or damaged. 4. Blocked motor housing vents. Likely Solutions 1. Check that cord is plugged in. 2. Check power at outlet. If outlet is unpowered, turn off tool and check circuit breaker. If breaker is tripped, make sure circuit is right capacity for tool and circuit has no other loads. 3. Turn off tool and allow to cool. Press reset button on tool. 4. Have technician service tool. SaFEty possible causes 1. Keep cutting accessories sharp. Replace as needed. 2. Have qualified technician replace brushes. Have technician service tool. 1. Allow machine to work at its own rate. 2. Check and correct accessory to fence and/or table alignment. 3. Keep cutting accessories sharp. Replace as needed. 4. Wear ANSI-approved safety goggles and NIOSH-approved dust mask/respirator while blowing dust out of motor using compressed air. SEtup problem MaintEnancE OpEratiOn Follow all safety precautions whenever diagnosing or servicing the tool. Disconnect power supply before service. Item 64684 For technical questions, please call 1-888-866-5797. Page 19 pLEaSE rEaD tHE FOLLOWinG carEFuLLy SaFEty THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. SEtup OpEratiOn MaintEnancE record product’s Serial number Here: note: If product has no serial number, record month and year of purchase instead. note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. Page 20 For technical questions, please call 1-888-866-5797. Item 64684 parts List and Diagram Item 64684 Qty part 4 8 4 4 1 2 4 25 2 4 7 1 2 2 2 1 4 1 1 2 2 1 6 3 1 1 9 8 4 1 4 1 1 4 4 9 4 1 8 5 9 2 7 1 1 1 1 6 3 2 6 3 2 1 1 1 1 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 Description Right Large Table Insert Right Small Table Insert Left SmallTable Insert Left Large Table Insert Table Bearing Screw M8 Roller Miter Gauge Lock Knob Spring Washer Ø4 Flat Washer Ø4 Miter Base Hex Nut M6 Compression Spring Steel Ball Ø8 Miter Body Screw Miter Screw M6 Miter Lock Lever Countersunk Head Screw M6 x 10 Side Extension Tray B Extension Tray B Locking Tab Rear Extension Tray Flap Rear Extension Tray Bevel Seat Assembly Torsion Spring Bushing Torsion Spring Lock Bolt M8 Bevel Lock Lever Cover Compression Spring Screw Bevel Lock Lever Washer Depth Knob Depth Lock Knob Depth Lock Pin O-Ring 6 x 1.8 Thrust Needle Roller Bearing 0821 Bevel Angle Pointer Hex Bolt M6 x 20 Flat End Set Screw M6 x 10 Bevel Angle Bracket Rotating Shaft Nut M6 Flat End Set Screw M5 x 8 Motor Depth Stop Lock Depth Stop Pan Head Screw M5 x 25 Side Splash Guard Large Flat Washer Ø5 Upper Handle Rear Splash Guard Inner Blade Guard Pan Head Screw M5 x 16 Water Hose Baffle Pan Head Screw M4 x 8 Saw Blade For technical questions, please call 1-888-866-5797. Qty 1 1 1 1 1 3 3 1 2 3 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 2 2 1 2 2 3 1 1 1 4 1 1 1 1 1 12 1 4 1 Page 21 SEtup Description Socket Head Cap Screw M10 x 50 Flat Washer Ø10 Insert A Sleeve Water Tray Frame Assembly Hose Clamp Lock Nut M10 Pan Head Screw ST4.2 x 13 Stop Block Flat Washer Ø4 Lock Nut M8 Front Panel Pin Shaft Ø8 x 45 Handle Spring Pin (A) Right Rail Insert B Left Rail Toggle Table Stop Retaining Plate Block (A) Retaining Plate Block (B) Side Extension Tray A Pan Head Screw ST4.2 x 25 Bracket Pressure Spring (A) Socket Head Cap Screw M8 x 80 Flat Washer Ø8 Socket Head Cap Screw M8 x 60 Pan Head Screw M5 x 30 Front Limit Block Lock Nut M5 Front Limit Block (A) Screw Sleeve (A) Lock Nut M6 Screw Bearing 608-2RS Bearing 688 Flat End Set Screw M5 x 10 Pan Head Screw M5 x 12 Spring Washer Ø5 Flat Washer Ø5 Table Stop Pan Head Screw M4 x 10 Table Positioning Block Steel Ball Ø6 Compression Spring Roller Screw (B) Bearing Screw Roller Screw Retaining Ring Bearing Washer (A) Flat End Set Screw M5 x 15 Table Lock Lever Extension Table Lock Knob Extension Table Miter Gauge Assembly OpEratiOn 1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 MaintEnancE part SaFEty parts List parts List (continued) part SaFEty SEtup 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 Description Outer Flange Spindle Nut Outer Blade Guard Blade Guard Knob Retaining Ring Right Laser Cover Laser Switch Cap Laser Switch Light Set LED Light Laser Lens Left Laser Cover Socket Head Cap Screw M4 x 12 Flat End Set Screw M4 x 6 Laser Laser Base Outlet Fitting Water Nozzle Connector O-Ring 12 x 1 Water Nozzle Joint Angle Mandrel Water Nozzle Inner Blade Guard Screw M8 Lower Handle Spindle Lock Spring Arm Wool Felt Motor Head Bevel Angle Plate Flat Round Head Screw M6 x 12 Rear Arm Cover Qty part 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 4 1 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 Description Wrench Wing Nut M6 Hex Key M10-M6 Power Cord Storage Hook Pan Head Screw M4 x 16 Line Pin Electronic Transformer Socket Head Cap Screw M10 x 65 Transformer Box Power Cord Sheath Button Switch Left Wheel Bracket Assembly Pump Outlet Extension Cord Boot Pump Outlet Extension Cord On/Off Switch On/Off Switch Base Overload Reset Button On/Off Switch Plate Cable Sleeve On/Off Switch Gasket Drain Plug Pump Water Tray Power Cord Clip Power Cord Ground Fault Circuit Interrupter Washer Ø12.5 Wheel Right Wheel Bracket Assembly Socket Head Cap Screw M6 x 30 Qty 1 1 1 2 10 3 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 8 OpEratiOn MaintEnancE Page 22 For technical questions, please call 1-888-866-5797. Item 64684 MaintEnancE OpEratiOn SEtup SaFEty assembly Diagram Item 64684 For technical questions, please call 1-888-866-5797. Page 23 Limited 90 Day Warranty Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS. To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. 3491 Mission Oaks Blvd. • pO Box 6009 • camarillo, ca 93011 • 1-888-866-5797
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