Diamondback 64684 Owner's manual

Diamondback 64684 Owner's manual

Owner’s Manual & Safety Instructions

Save This Manual

Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number).

Keep this manual and the receipt in a safe and dry place for future reference.

18i

Visit our website at: http://www.harborfreight.com

Email our technical support at: [email protected]

When unpacking, make sure that the product is intact and undamaged. If any parts are missing or broken, please call 1-888-866-5797 as soon as possible.

Copyright

©

2018 by Harbor Freight Tools

®

. All rights reserved.

No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools.

Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein.

Tools required for assembly and service may not be included.

Read this material before using this product.

Failure to do so can result in serious injury.

SAVE THIS MANUAL.

table of contents

Safety ........................................................................2

Specifications ............................................................7

Setup .........................................................................8

Operation ..................................................................13

Maintenance .............................................................18

Parts List and Diagram .............................................21

Warranty ...................................................................24

WarninG SyMBOLS anD DEFinitiOnS

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

Indicates a hazardous situation which, if not avoided, will result in death or serious injury.

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

Addresses practices not related to personal injury.

iMpOrtant SaFEty inFOrMatiOn

General tool Safety Warnings

read all safety warnings and instructions.

Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

1. KEEP GUARDS IN PLACE and in working order.

2. REMOVE ADJUSTING KEYS AND

WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on.

3. KEEP WORK AREA CLEAN.

Cluttered areas and benches invite accidents.

4. DON’T USE IN DANGEROUS ENVIRONMENT.

Don’t use power tools in damp or wet locations, or expose them to rain. Keep work area well lighted.

5. KEEP CHILDREN AWAY. All visitors should be kept safe distance from work area.

6. MAKE WORKSHOP KID PROOF with padlocks, master switches, or by removing starter keys.

7. DON’T FORCE TOOL. It will do the job better and safer at the rate for which it was designed.

8. USE RIGHT TOOL. Don’t force tool or attachment to do a job for which it was not designed.

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Item 64684

9. WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Nonslip footwear is recommended.

Wear protective hair covering to contain long hair.

10. ALWAYS USE SAFETY GLASSES. Also use face or dust mask if cutting operation is dusty.

Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.

11. SECURE WORK. Use clamps or a vise to hold work when practical. It’s safer than using your hand and it frees both hands to operate tool.

12. DON’T OVERREACH.

Keep proper footing and balance at all times.

13. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.

14. DISCONNECT TOOLS before servicing; when changing accessories, such as blades, bits, cutters, and the like.

15. REDUCE THE RISK OF UNINTENTIONAL

STARTING. Make sure switch is in off position before plugging in.

16. USE RECOMMENDED ACCESSORIES.

Consult the owner’s manual for recommended accessories. The use of improper accessories may cause risk of injury to persons.

17. NEVER STAND ON TOOL.

Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted.

18. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function – check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.

19. DIRECTION OF FEED.

Feed work into a blade or cutter against the direction of rotation of the blade or cutter only.

20. NEVER LEAVE TOOL RUNNING UNATTENDED.

TURN POWER OFF. Don’t leave tool until it comes to a complete stop.

Item 64684

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Page 3

Grounding instructions

tO prEVEnt ELEctric SHOcK anD DEatH FrOM incOrrEct

GrOunDinG WirE cOnnEctiOn rEaD anD FOLLOW tHESE inStructiOnS:

110-120 Vac Grounded tools: tools with three prong plugs

1. In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock.

This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.

2. Do not modify the plug provided – if it will not fit the outlet, have the proper outlet installed by a qualified electrician.

3. Improper connection of the equipment-grounding conductor can result in a risk of electric shock.

The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor.

If repair or replacement of the electric cord or plug is necessary, do not connect the equipmentgrounding conductor to a live terminal.

4. Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded.

5. Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool’s plug.

tile Saw Safety Warnings

6. Repair or replace damaged or worn cord immediately.

Grounding pin

125 Vac 3-prong plug and Outlet

(for up to 125 Vac and up to 15 a)

7. This tool is intended for use on a circuit that has an outlet that looks like the one illustrated above in

125 Vac 3-prong plug and Outlet

. The tool has a grounding plug that looks like the plug illustrated above in

125 Vac 3-prong plug and Outlet

.

8. The outlet must be properly installed and grounded in accordance with all codes and ordinances.

9. Do not use an adapter to connect this tool to a different outlet.

For your Own Safety read instruction

Manual Before Operating Saw

1. Wear eye protection.

2. Use saw-blade guard and spreader for every operation for which it can be used, including all through sawing.

3. Keep hands out of the line of saw blade.

4. Use an appropriate push-stick when required.

5. Know how to reduce risk of kickback.

6. Do not perform any operation freehand.

7. Never reach around or over saw blade.

8. Make sure the workpiece is supported at all times while sawing.

9. To properly understand all safety warnings, be familiar with the following safety terms and equipment: a. Featherboard – A block with “fingers” that hold the workpiece against the fence while sawing.

b. Through-sawing – A cut made from one side of a tile to the opposite side, without stopping.

c. Push-stick – A narrow strip of wood or other soft material with a notch cut into one end and which is used to push short pieces of material through saws. It provides a safe distance between the hands and the cutting tool. Must be narrower than the cut width to prevent contact with the blade.

d. Freehand – Feeding a workpiece through the saw without using a fence or guided support to guide it.

nOt a SaFE MEtHOD.

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Item 64684

e. Kerf – The gap made by the saw in the workpiece.

f. Kickback – A sudden reaction to a pinched, bound, or misaligned blade, causing an uncontrolled workpiece to lift up and out of the saw toward the operator.

g. Spreader – A metal plate that follows the saw blade to keep the kerf (gap) from closing on the saw blade. Spreaders, except riving knives, must be aligned to the blade after blade adjustment to prevent binding.

10. As noted previously,

Kickback

is a sudden reaction to a pinched, bound, or misaligned blade, causing an uncontrolled workpiece to lift up and out of the saw toward the operator.

Kickback is usually a result of tool misuse and can be limited or avoided by following the precautions below:

• Fence must be completely parallel to the saw blade.

• Workpiece must be free from flaws and from foreign objects.

11. Do not use a dull or damaged blade.

12. Maintain control of the workpiece. Do not allow the workpiece to rest against the moving blade without holding onto it.

• If the blade binds or a cut is interrupted, turn off the power switch and hold the workpiece still until the blade stops. Correct the cause of blade binding before proceeding.

• Before continuing an unfinished cut, center the blade in the pre-cut kerf and check that the saw is not engaged into the workpiece before turning on the saw.

• Push the tile past the blade prior to release.

13. Check guards for proper operation with saw disconnected from power before each use.

Do not disable any guard. Do not operate saw if any movable guard does not move freely and close instantly. Make sure any movable guard does not touch the blade in all angles, depths of cut, and positions.

14. Keep the guard in place while through-sawing.

Verify that the spreader lines up with the blade to prevent binding.

pOSitiOn OF tiLE SaW

Drip Loop

15. To avoid the possibility of the tool plug or receptacle getting wet, position tile saw to one side of a wall mounted receptacle to prevent water from dripping onto the receptacle or plug.

The user should arrange a “drip loop” in the cord connecting the saw to a receptacle. The “drip loop” is that part of the cord below the level of the receptacle, or the connector if an extension cord is used, to prevent water traveling along the cord and coming in contact with the receptacle.

16. If the plug or receptacle does get wet, DON’T unplug the cord. Disconnect the fuse or circuit breaker that supplies power to the tool. Then unplug and examine for presence of water in the receptacle.

GFci prEcautiOnS tile Saw power cord

17. Test GFCI (Ground Fault Circuit Interrupter) before each use as follows: a. Plug GFCI into power outlet and press reset button. Indicator should turn on.

Drip

Loop

b. Press test button. Indicator should turn off.

c. Press reset button again for use.

Do not use if above test fails.

The GFCI device does not protect against electrical shock due to contact with both circuit conductors or a fault in any wiring supplying the GFCI device.

to allow GFci unit to function properly,

EXtEnSiOn cOrDS MuSt nOt

BE uSED with this tiLE SaW.

Item 64684

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Page 5

aDDitiOnaL tiLE SaW SaFEty WarninGS

18.

DO nOt OpEratE WitH any GuarD

DiSaBLED, DaMaGED, Or rEMOVED. Moving guards must move freely and close instantly.

19. This product Is provided with A Ground Fault

Circuit Interrupter (GFCI) built into the power cord plug. If replacement of the plug or cord is needed, use only identical replacement parts.

20. WARNING – To reduce the risk of electrocution, keep all connections dry and off the ground.

Do not touch plug with wet hands.

21. The use of accessories or attachments not recommended by the manufacturer may result in a risk of injury to persons.

22. When servicing use only identical replacement parts.

23. Do not depress the spindle lock when starting or during operation.

24. Only use safety equipment that has been approved by an appropriate standards agency. Unapproved safety equipment may not provide adequate protection. Eye protection must be ANSI-approved and breathing protection must be NIOSH-approved for the specific hazards in the work area.

25. Stay alert, watch what you are doing and use common sense when operating a power tool.

Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication.

A moment of inattention while operating power tools may result in serious personal injury.

26. Industrial applications must follow OSHA guidelines.

27. Maintain labels and nameplates on the tool.

These carry important safety information.

If unreadable or missing, contact

Harbor Freight Tools for a replacement.

28. Avoid unintentional starting.

Prepare to begin work before turning on the tool.

29. People with pacemakers should consult their physician(s) before use. Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure.

30. The warnings, precautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur.

It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.

Page 6

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Item 64684

Vibration Safety

This tool vibrates during use. Repeated or long-term exposure to vibration may cause temporary or permanent physical injury, particularly to the hands, arms and shoulders.

To reduce the risk of vibration-related injury:

1. Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check-ups to ensure medical problems are not being caused or worsened from use. Pregnant women or people who have impaired blood circulation to the hand, past hand injuries, nervous system disorders, diabetes, or Raynaud’s Disease should not use this tool. If you feel any medical or physical symptoms related to vibration (such as tingling, numbness, and white or blue fingers), seek medical advice as soon as possible.

2. Do not smoke during use. Nicotine reduces the blood supply to the hands and fingers, increasing the risk of vibration-related injury.

3. Use tools with the lowest vibration when there is a choice between different processes.

4. Include vibration-free periods each day of work.

5. Grip workpiece as lightly as possible (while still keeping safe control of it). Let the tool do the work.

6. To reduce vibration, maintain the tool as explained in this manual. If any abnormal vibration occurs, stop use immediately.

SaVE tHESE inStructiOnS.

Specifications

Electrical Rating

Motor No Load Speed

Max. Blade Diameter

Arbor Size

caution:

Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.

caution:

The use of optical instruments with this product will increase eye hazard.

120 VAC / 60 Hz / 15 A

4,000 RPM

10"

5/8"

LASER LIGHT

DO NOT STARE INTO BEAM

Max. Output: 1 mW,

Wavelength: 650 nm

CLASS IIa LASER PRODUCT

This product complies with

21 CFR 1040.10 and 1040.11

Distributed by Harbor Freight Tools

3491 Mission Oaks Blvd.

Camarillo, CA 93011

63900

Manufacture Date: ___________, ______

AVOID EXPOSURE

Laser light is emitted from this opening.

Item 64684

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Page 7

Setup - Before use:

read the EntirE iMpOrtant SaFEty inFOrMatiOn section at the beginning of this manual including all text under subheadings therein before set up or use of this product.

Functions

rear

Extension tray

Reset

Button

Spindle

Lock table

Miter

Gauge

Toggle Table

Stop

pump power cord

Water pump power cord

Water tray power

Switch pump

Outlet

Water tray

Frame Drain plug

Depth

Stop Stand

(sold separately)

Depth

Knob

Depth

Lock

Extension table

Blade Guard

Lock Knob

Bevel

Lock Lever pump

Basin

Extension table

Lock Knob table

Stop

Side

Extension tray a

Blade

Table

Lock

Lever

Side

Extension tray B reset Button:

Directly above the Power Switch is the Reset Button. If the Tile Saw overheats it will shut down automatically. Allow it to cool down, make sure there are no loose connections or damaged cords, and then press the Reset Button to restart the Saw.

Do not force workpieces into the saw and make sure the blade is properly wetted to reduce overheating.

toggle table Stop:

This allows the Table to be removed if needed. Lift the Stop and turn it to lock/unlock. If the slot is aligned with the Table, the Table can be removed. If the slot is turned sideways, the Table is locked into the saw.

table Lock Lever:

To lock the Table in place, line up this Lever′s pin with the hole in the rail, and press the Lever towards the rail. Pull out on the Lever to unlock the Table.

Page 8

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Item 64684

aSSEMBLy

tO prEVEnt SEriOuS inJury FrOM acciDEntaL OpEratiOn: turn the power Switch of the tool off and unplug the tool from its electrical outlet before performing any procedure in this section.

note:

For additional information regarding the parts listed in the following pages, refer to the Assembly Diagram near the end of this manual.

installing Motor Head

1. Place four Sleeves (4) into top mounting holes on side of Water Tray Frame (5) as shown.

Water tray

Frame

2. Align the holes in the Motor Head Assembly with the corresponding mounting holes on the side of the Water Tray Frame.

Motor

Head assembly

Sleeve

3. Insert four M10 x 50 Socket Head Cap Screws (1) through four Flat Washers (2). Insert through mounting holes on end of Water Tray Frame and into

Motor Head Assembly, as shown. Finger tighten.

4. Insert two M10 x 70 Socket Head Cap

Screws (153) through two Flat Washers, and then into holes on side of Motor Head.

Secure using M10 Lock Nuts (7).

Flat Washer

M10 x 50 cap Screw M10

Lock nut

5. Place Clear Hose from Motor Head Assembly into two Hose Clamps (6) on Frame. Squeeze

Clamps together to secure Hose.

M10 x 70 cap Screw

Flat

Washer

6. Tighten previously installed M10 x 50

Socket Head Cap Screws securely.

Item 64684

Hose clamp

Motor Head installation

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Hose

Page 9

Wheel installation

1. Align the holes in the Right Wheel Bracket (174) with the corresponding mounting holes on the side of the Water Tray Frame. Insert four M6 x 30

Socket Head Cap Screws (175) through the

Bracket into the Frame and tighten securely.

2. Slide one Ø12.5 Washer (172), Wheel (173), and

Ø10 Flat Washer (2) onto the axle on the Wheel

Bracket. Secure in place with an M10 Lock Nut (7).

3. Repeat procedure with the Left Wheel

Bracket (157) and second Wheel.

Water tray

Frame right Wheel

Bracket

M6 x 30 cap Screw

Ø

10

Washer

M10

Lock nut

Wheel installation

Ø

12.5

Washer

Wheel

installing Splash Guards

1. Attach the Rear Splash Guard (110) to the back of the Blade Guard with a Ø5 Flat Washer (108) and M5 x 12 Pan Head Screw (40).

Blade

Guard

Ø  

5

Washer

M5 x 12 Screw rear

Splash

Guard

2. Align the hole on each end of the Side Splash

Guard (107) to the screw on each side of the Blade Guard and press the holes on the Splash Guard through the screws.

note:

It is not necessary to loosen or remove the screws on the Blade Guard to install the Side Splash Guard.

Page 10

Blade

Guard

Hole

Screw

Side Splash

Guard

Splash Guard installation

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Item 64684

installing the table and Extension table

unlock table

Lock

Lever

Lock

1. On the right side of the Table (63), pull the

Table Lock Lever (55) out. Rotate the Toggle

Table Stop (20) to the unlock position.

Frame rails toggle table Stop table

2. Hold the Table parallel with the Water Tray

Frame (5), set the Table rollers on the Frame rails and push the Table toward the back of the saw.

3. Push the Table back along the Frame rails until the final set of rollers engage the rails. Rotate the Toggle Table Stop to the lock position.

table Lock Lever toggle table

Stop unlock table installation

Lock

Extension table

4. Hang the Extension Table (57) on the right side of the Table with the middle slot inserted into the bolt of the Extension Table Lock

Knob (56). Tighten the Lock Knob underneath the

Extension Table clockwise to secure in place.

table

Extension table

Lock Knob

Extension table installation

Extension table

Item 64684

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Page 11

Water tray and pump Setup

1. From the left side of the saw, place the Water

Tray (drain plug end to the right) on the lip at the bottom of the Water Tray Frame.

2. Slide the Water Tray in under the Table until it hits the stops on the other side of the Frame.

Water tray

Water tray

Frame

Hose

3. Place the Pump (167) into the Pump Basin. Press down firmly on the Pump to attach its suction feet to the bottom of the Water Tray. Connect the

Clear Hose to the barbed Hose Connector fitting.

note:

Make sure the Hose doesn’t contact the bottom of the Table and interfere with Table movement. Adjust the position of the Hose or Pump if necessary.

pump pump

Basin

Hose connector

4.

Make sure your hands are dry and the tile

Saw is unplugged.

Push back rubber boot on the Pump Outlet and plug Pump Power Cord into

Outlet. Pull rubber boot back into place to cover the connection and help keep water off plug.

pump

Outlet pump power cord

Water Tray / Pump Setup

Mounting Saw to Stand

1. Lock the Toggle Table Stop by pulling up on it and turning it until the slot in the center of the Stop is horizontal (left to right).

2. Pull the Table to the front of the Frame.

From under the right side of the Table, align the hole in the rail with the pin in the Table Lock Lever.

Push the pin into the rail, locking the Table.

3. With assistance, place Saw on Stand.

Align the holes on the Water Tray Frame with the holes on the Stand (stand and mounting hardware sold separately).

Stand

Ø

8

Washer

M8 x 20

Screw

4. Insert M8 x 20 Socket Head Cap Screws through

Ø8 Washers and into holes. Tighten securely.

Page 12

Mounting Saw to Stand

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Item 64684

Operating instructions

read the EntirE iMpOrtant SaFEty inFOrMatiOn section at the beginning of this manual including all text under subheadings therein before set up or use of this product.

tOOL SEt up

tO prEVEnt SEriOuS inJury FrOM acciDEntaL OpEratiOn: turn the power Switch of the tool off and unplug the tool from its electrical outlet before performing any procedure in this section.

tO prEVEnt SEriOuS inJury:

DO nOt OpEratE WitH any GuarD DiSaBLED, DaMaGED, Or rEMOVED.

installing Blade

1. Unplug the saw.

2. Turn the Blade Guard Knob counterclockwise.

Open the Blade Guard to expose the Spindle.

3. Press and hold the Spindle Lock in. Loosen the

Spindle Nut counterclockwise and remove the

Nut, Outer Flange, and old Blade, if installed.

4. Leave the Inner Flange on the Spindle, making sure the cupped side of the Flange is facing the Tile Saw housing.

5. Wipe a drop of oil onto the Inner Flange where it will contact the Blade.

WarninG! tO prEVEnt SEriOuS inJury:

Only use a smooth rim, wet cutting, 10″ Blade rated to at least 4,000 rpM on this tool.

Do not use a Blade that is too thick to allow Outer

Flange to engage with the flats on the Spindle.

Do not use a Blade that has openings, grooves, or teeth.

6. Slide the Blade (sold separately) onto

Spindle. Make sure that the Blade′s rotation arrow points in the same direction as the rotation arrow on the Blade Guard.

note:

The Saw is equipped with two Water

Nozzles to wet the Blade during operation. Make sure holes in Nozzles face the Blade and that

Blade is positioned between the two Nozzles.

7. Place Outer Flange onto the Spindle.

The flats on the Outer Flange align with the flats on the Spindle. Install with the cupped side of the Outer Flange facing the blade.

8. Place Spindle Nut on Spindle. Press and hold the Spindle Lock in. Wrench-tighten Spindle

Nut securely. Release the Spindle Lock.

9. Close the Blade Guard, and use the Guard Knob to secure it.

Water nozzle inner

Flange inner

Flange

Spindle

Lock

Outer

Flange

Blade

Blade installation

Blade

Guard

Spindle nut

Wrench

Blade

Guard

Knob

Spindle nut

Outer

Flange

Item 64684

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Page 13

installing Extension trays

1. Standing at back of Saw, insert Rear

Extension Tray (81) into grooves in water tray holder on the Water Tray frame.

rear

Extension tray

Water tray

Frame

Flap on rear

Extension tray

2. Rotate flap on Rear Extension

Tray to vertical position.

Side

Extension tray a

3. Align groove on Side Extension Tray A (23) with rail hooks on Water Tray Frame. Tilt Tray slightly and lower down to hang on hooks.

Water tray

Frame

Side

Extension tray B

4. Place the hooks on Side Extension Tray B (78) into the corresponding holes on Side Extension

Tray A. Lower Extension Tray B to a horizontal position and place the Tab underneath Tray B into the hole on the Rear Extension Tray. Turn the Tab to secure Extension Tray B in place.

Page 14

Side

Extension tray a tab rear

Extension tray

Extension tray installation

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Item 64684

Miter adjustment

note:

The Miter Gauge can be used from either the left or the right side of the Blade.

1. Place the slot on the underside of the

Miter Gauge on the Table Fence.

2. Lock the Miter Gauge securely to the table by turning the Gauge Lock Knob clockwise.

3. To adjust angles: a. Loosen the Miter Lock Lever.

b. Set to the desired angle by moving the Gauge left or right.

c. Tighten the Miter Lock Lever securely before turning on the Saw.

Bevel adjustment

1.

Slide the table clear of the Blade to prevent blade damage.

Miter Gauge

Gauge

Lock Knob

Miter Lock

Lever table

Fence

Miter Gauge

Bevel Lock

Lever

2. Loosen the Bevel Lock Lever.

3. Adjust the Motor Head to the desired angle:

0º, 22.5º or 45º

.

Do not set bevel to any other setting.

The slots in the Table are designed

only

for these cuts.

4. Tighten the Bevel Lock Lever.

Bevel Lock Lever

Depth adjustment

1.

Depth Lock:

Use the Depth Lock to lock the

Motor Head in the down position; press it in while the Motor Head is down to lock, and pull out while holding down the Motor Head to unlock.

2.

Depth Knob:

The Depth Knob can be used to lock the Motor Head at a particular cutting depth; tighten it to lock the Motor Head in place, loosen it to allow adjustment.

3.

Depth Stop:

This controls the maximum cut depth. If the blade cuts too deeply or too shallowly; loosen the Depth Stop Lock, adjust the

Depth Stop, and tighten the Depth Stop Lock again.

Depth Knob

Depth

Lock

Depth Stop

Depth controls

Depth Stop

Lock

Item 64684

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Page 15

Workpiece and Work area Set up

1. Designate a work area that is clean and well-lit.

The work area must not allow access by children or pets to prevent distraction and injury.

2. Route the power cord along a safe route to reach the work area without creating a tripping hazard or exposing the power cord to possible damage. The power cord must reach the work area with enough extra length to allow free movement while working.

3. There must not be objects, such as utility lines, nearby that will present a hazard while working.

4. Keep workpieces pressed firmly against the Table and Fence while cutting.

5. Mark cut lines using waterproof marker or crayon.

note:

This tool is intended for use on man-made masonry and tile products only.

Filling the Water tray

Maximum

Fill Line

Minimum

Fill Line

Drain plug

1. Place the Drain Plug into the hole on the bottom of the Water Tray.

2. Fill the Water Tray with clean water up to the Maximum Fill Line before every use.

cautiOn!

Water level must be kept above Minimum

Fill Line at all times during operation or damage to the Pump and/or Saw Blade will occur.

Filling Water tray

General Operating instructions

1. Adjust the Miter, Bevel, and Depth settings as needed. Refer to previous page.

Lock all settings in place.

2. Place the workpiece on the Table and firmly against the Miter Gauge and Fence.

3. Make sure the workpiece is clear of the Blade and that the Switch is in the off-position, then plug in the tool.

4. The Tile Saw is equipped with an On/Off Switch that has a built-in locking feature. To turn the Saw ON: a. Press the Reset Button on the Ground

Fault Circuit Interrupter (GFCI).

Indicator should turn on.

b. Press the Test Button. Indicator should turn off.

c. Press the Reset Button again, then lift the ON/OFF Switch.

note:

Do not use if above test fails.

5. To turn the Saw OFF, press the

ON/OFF Switch down.

6. To lock the ON/OFF Switch, place it in the

OFF position and insert a padlock (not included) through the hole in the Switch.

Page 16

reset

Button test

Button

GFci

On/OFF

Switch turning Saw On/OFF

For technical questions, please call 1-888-866-5797.

Item 64684

7. To turn on the Laser Guide, press the Laser Switch marked with the

symbol. Press again to turn off.

To turn on the LED Light, press the LED Switch marked with the

symbol. Press again to turn off.

8. With the Saw running, make sure the

Pump is supplying enough water to the Blade. If needed, dry your hands, turn off and unplug the Saw, adjust the

Pump′s flow, dry your hands again, plug the Saw back in and turn on.

Straight cut

9. Let the Blade build up to full speed before cutting.

10. Use two hands and hold workpiece securely against Table and Fence at all times. Feed the material into the Blade.

Miter cut

11. When the cut is made, turn the Saw off. Wait for the Blade to come to a complete stop before removing any part of the workpiece.

12. To prevent accidents, turn off the tool and unplug the tool from its electrical outlet after use.

Clean, then store the tool indoors out of children’s reach.

Item 64684

Bevel cut

For technical questions, please call 1-888-866-5797.

Page 17

Maintenance and Servicing

procedures not specifically explained in this manual must be performed only by a qualified technician.

tO prEVEnt SEriOuS inJury FrOM acciDEntaL OpEratiOn: turn the power Switch of the tool off and unplug the tool from its electrical outlet before performing any procedure in this section.

tO prEVEnt SEriOuS inJury FrOM tOOL FaiLurE:

Do not use damaged equipment. if abnormal noise or vibration occurs, have the problem corrected before further use.

cleaning, Maintenance, and Lubrication

1.

BEFOrE EacH uSE,

inspect the general condition of the tool. Check for:

• loose hardware

• misalignment or binding of moving parts

• cracked or broken parts

• damaged electrical wiring

• any other condition that may affect its safe operation.

2.

aFtEr uSE,

wipe external surfaces of the tool with clean cloth. Also, clean the following after every use, and as needed during extended use:

• Rails

• Water Tray (empty out sediment and water)

• Pump filter and housing

3. Periodically, wear ANSI-approved safety goggles and NIOSH-approved breathing protection and blow dust out of the motor vents using dry compressed air.

4. If Blade is out of alignment, Table does not slide smoothly or other issues interfere with smooth operation, have the Saw serviced by a qualified technician before further use.

5.

WarninG! if the supply cord or GFci unit of this power tool is damaged, it must be replaced only by a qualified service technician.

Page 18

For technical questions, please call 1-888-866-5797.

Item 64684

troubleshooting

problem possible causes

Tool will not start. 1. Cord not connected.

2. No power at outlet.

Performance decreases over time.

Excessive noise or rattling.

Overheating.

3. Tool’s thermal reset breaker tripped (if equipped).

4. Internal damage or wear. (Carbon brushes or switch, for example.)

1. Accessory dull or damaged.

2. Carbon brushes worn or damaged.

Internal damage or wear. (Carbon brushes or bearings, for example.)

1. Forcing machine to work too fast.

2. Accessory misaligned.

3. Accessory dull or damaged.

4. Blocked motor housing vents.

Likely Solutions

1. Check that cord is plugged in.

2. Check power at outlet. If outlet is unpowered, turn off tool and check circuit breaker.

If breaker is tripped, make sure circuit is right capacity for tool and circuit has no other loads.

3. Turn off tool and allow to cool.

Press reset button on tool.

4. Have technician service tool.

1. Keep cutting accessories sharp.

Replace as needed.

2. Have qualified technician replace brushes.

Have technician service tool.

1. Allow machine to work at its own rate.

2. Check and correct accessory to fence and/or table alignment.

3. Keep cutting accessories sharp.

Replace as needed.

4. Wear ANSI-approved safety goggles and

NIOSH-approved dust mask/respirator while blowing dust out of motor using compressed air.

Follow all safety precautions whenever diagnosing or servicing the tool.

Disconnect power supply before service.

Item 64684

For technical questions, please call 1-888-866-5797.

Page 19

pLEaSE rEaD tHE FOLLOWinG carEFuLLy

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM

IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR

MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS

QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE

ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY

STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND

LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY

ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS

THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

record product’s Serial number Here: note:

If product has no serial number, record month and year of purchase instead.

note:

Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts.

Page 20

For technical questions, please call 1-888-866-5797.

Item 64684

parts List and Diagram parts List

part Description

1 Socket Head Cap Screw M10 x 50

2 Flat Washer Ø10

3 Insert A

4 Sleeve

5 Water Tray Frame Assembly

6 Hose Clamp

7 Lock Nut M10

8 Pan Head Screw ST4.2 x 13

9 Stop Block

10 Flat Washer Ø4

11 Lock Nut M8

12 Front Panel

13 Pin Shaft Ø8 x 45

15 Handle

16 Spring Pin (A)

17 Right Rail

18 Insert B

19 Left Rail

20 Toggle Table Stop

21 Retaining Plate Block (A)

22 Retaining Plate Block (B)

23 Side Extension Tray A

24 Pan Head Screw ST4.2 x 25

25 Bracket

26 Pressure Spring (A)

27 Socket Head Cap Screw M8 x 80

28 Flat Washer Ø8

29 Socket Head Cap Screw M8 x 60

30 Pan Head Screw M5 x 30

31 Front Limit Block

32 Lock Nut M5

33 Front Limit Block (A)

34 Screw Sleeve (A)

35 Lock Nut M6

36 Screw

37 Bearing 608-2RS

38 Bearing 688

39 Flat End Set Screw M5 x 10

40 Pan Head Screw M5 x 12

41 Spring Washer Ø5

42 Flat Washer Ø5

43 Table Stop

44 Pan Head Screw M4 x 10

45 Table Positioning Block

46 Steel Ball Ø6

47 Compression Spring

48 Roller Screw (B)

49 Bearing Screw

50 Roller

51 Screw

52 Retaining Ring

53 Bearing Washer (A)

54 Flat End Set Screw M5 x 15

55 Table Lock Lever

56 Extension Table Lock Knob

57 Extension Table

58 Miter Gauge Assembly

Item 64684

Qty

4

8

1

8

5

9

2

1

4

4

9

4

8

4

1

4

1

6

3

1

1

9

1

1

2

2

1

2

2

2

1

4

25

2

4

7

1

4

4

1

2

4

6

3

2

6

3

7

1

1

1

1

2

1

1

1

1

For technical questions, please call 1-888-866-5797.

part Description

59 Right Large Table Insert

60 Right Small Table Insert

61 Left SmallTable Insert

62 Left Large Table Insert

63 Table

64 Bearing Screw M8

65 Roller

66 Miter Gauge Lock Knob

67 Spring Washer Ø4

68 Flat Washer Ø4

69 Miter Base

70 Hex Nut M6

71 Compression Spring

72 Steel Ball Ø8

73 Miter Body

74 Screw

75 Miter Screw M6

76 Miter Lock Lever

77 Countersunk Head Screw M6 x 10

78 Side Extension Tray B

79 Extension Tray B Locking Tab

80 Rear Extension Tray Flap

81 Rear Extension Tray

82 Bevel Seat Assembly

83 Torsion Spring Bushing

84 Torsion Spring

85 Lock Bolt M8

86 Bevel Lock Lever Cover

87 Compression Spring

88 Screw

89 Bevel Lock Lever

90 Washer

91 Depth Knob

92 Depth Lock Knob

93 Depth Lock Pin

94 O-Ring 6 x 1.8

95 Thrust Needle Roller Bearing 0821

96 Bevel Angle Pointer

97 Hex Bolt M6 x 20

98 Flat End Set Screw M6 x 10

99 Bevel Angle Bracket

100 Rotating Shaft

101 Nut M6

102 Flat End Set Screw M5 x 8

103 Motor

104 Depth Stop Lock

105 Depth Stop

106 Pan Head Screw M5 x 25

107 Side Splash Guard

108 Large Flat Washer Ø5

109 Upper Handle

110 Rear Splash Guard

111 Inner Blade Guard

112 Pan Head Screw M5 x 16

113 Water Hose Baffle

114 Pan Head Screw M4 x 8

115 Saw Blade

Qty

1

1

1

2

3

1

1

1

1

1

3

3

1

1

1

1

1

12

1

4

1

4

1

1

1

1

2

3

1

1

1

1

2

2

1

2

1

1

1

1

1

1

1

1

1

2

1

1

2

1

1

1

1

1

1

1

Page 21

parts List (continued)

part Description

116 Outer Flange

117 Spindle Nut

118 Outer Blade Guard

119 Blade Guard Knob

120 Retaining Ring

121 Right Laser Cover

122 Laser Switch Cap

123 Laser Switch

124 Light Set

125 LED Light

126 Laser Lens

127 Left Laser Cover

128 Socket Head Cap Screw M4 x 12

129 Flat End Set Screw M4 x 6

130 Laser

131 Laser Base

132 Outlet Fitting

133 Water Nozzle Connector

134 O-Ring 12 x 1

135 Water Nozzle Joint Angle Mandrel

136 Water Nozzle

137 Inner Blade Guard Screw M8

138 Lower Handle

139 Spindle Lock

140 Spring

141 Arm

142 Wool Felt

143 Motor Head Bevel Angle Plate

144 Flat Round Head Screw M6 x 12

145 Rear Arm Cover

1

2

1

2

1

1

1

1

1

1

1

2

2

1

1

1

1

1

1

1

1

1

1

1

1

4

1

Qty

1

1

1

part Description

146 Wrench

147 Wing Nut M6

148 Hex Key M10-M6

149 Power Cord Storage Hook

150 Pan Head Screw M4 x 16

151 Line Pin

152 Electronic Transformer

153 Socket Head Cap Screw M10 x 65

154 Transformer Box

155 Power Cord Sheath

156 Button Switch

157 Left Wheel Bracket Assembly

158 Pump Outlet Extension Cord Boot

159 Pump Outlet Extension Cord

160 On/Off Switch

161 On/Off Switch Base

162 Overload Reset Button

163 On/Off Switch Plate

164 Cable Sleeve

165 On/Off Switch Gasket

166 Drain Plug

167 Pump

168 Water Tray

169 Power Cord Clip

170 Power Cord

171 Ground Fault Circuit Interrupter

172 Washer Ø12.5

173 Wheel

174 Right Wheel Bracket Assembly

175 Socket Head Cap Screw M6 x 30

Qty

1

1

1

1

1

1

1

1

1

1

1

1

1

2

10

3

1

2

1

1

1

1

1

1

1

1

2

2

1

8

Page 22

For technical questions, please call 1-888-866-5797.

Item 64684

assembly Diagram

Item 64684

For technical questions, please call 1-888-866-5797.

Page 23

Limited 90 Day Warranty

Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER

WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.

To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise.

If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product.

This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

3491 Mission Oaks Blvd. • pO Box 6009 • camarillo, ca 93011 • 1-888-866-5797

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