Advertisement
Advertisement
MAKING MODERN LIVING POSSIBLE
Operating Instructions
MCA 123 POWERLINK
vlt-drives.danfoss.com
Safety Operating Instructions
Safety
This publication contains information proprietary to
Danfoss. By accepting and using this manual, the user agrees that the information contained herein is used solely for operating equipment from Danfoss or equipment from other vendors if such equipment is intended for communication with Danfoss equipment over a serial communication link. This publication is protected under the Copyright laws of Denmark and most other countries.
Danfoss does not guarantee that a software program produced according to the guidelines provided in this manual functions properly in every physical, hardware, or software environment.
Although Danfoss has tested and reviewed the documentation within this manual, Danfoss gives no warranty or representation, either expressed or implied, with respect to this documentation. This includes its quality, performance, or firness for a particular purpose.
In no event shall Danfoss be liable for direct, indirect, special, incidental, or consequential damages arising out of the use, or the inability to use information contained in this manual, even if advised of the possibility of such damages. In particular, Danfoss is not responsible for any costs including, but not limited to those incurred as a result of lost profits or revenue, loss or damage of equipment, loss of computer programs, loss of data, the costs to substitute these, or any claims by third parties.
Danfoss reserves the right to revise this publication at any time and to change its contents without prior notice or any obligation to notify previous users of such revisions or changes.
It has been assumed that all devices are sitting behind a firewall that does packet filtering and the environment has implemented restrictions on the software that can run inside the firewall. All nodes are assumed to be "trusted" nodes.
WARNING
HIGH VOLTAGE
The voltage of the frequency converter is dangerous whenever connected to mains. Incorrect installation of the motor, frequency converter, or fieldbus may damage the equipment, cause serious personal injury, or death.
Consequently, the instructions in this manual, as well as national and local rules and safety regulations, must be complied with.
1.
2.
3.
4.
5.
The frequency converter must be disconnected from mains before carrying out repair work.
Check that the mains supply has been disconnected and that the necessary time has passed before removing motor and mains plugs.
The off-command on the serial bus does not disconnect the equipment from mains and should not be used as a safety switch.
Correct protective earthing or grounding of the equipment must be established. The user must be protected against supply voltage, and the motor must be protected against overload in accordance with applicable national and local regulations.
The earth leakage currents are higher than 3.5
mA.
Do not remove the plugs for the motor and mains supply while the frequency converter is connected to mains. Check that the mains supply has been disconnected and that the necessary time has passed before removing motor and mains plugs.
MG92C202 Danfoss A/S © Rev. 2013-02-11 All rights reserved.
Safety MCA 123 POWERLINK
1.
2.
The motor can be brought to a stop with bus commands while the frequency converter is connected to mains. These stop functions do NOT provide protection against unintended starts.
While parameters are being changed, there is a risk that motor starts.
3.
Electronic faults in the frequency converter and cease of
•
temporary overload
•
faults in supply mains, or
•
fault in the motor connection can cause an unintended start.
WARNING
ELECTRICAL HAZARD
Touching the electrical parts may be fatal - even after the equipment has been disconnected from mains.
Danfoss A/S © Rev. 2013-02-11 All rights reserved.
MG92C202
Contents Operating Instructions
Contents
MG92C202
1 Introduction
1.1 General Information
2 How to Install
2.1 Installation
2.1.1 How to Install Option in Frequency Converter
3 How to Configure
3.1 Configure the Parameters
3.1.2 Ethernet Link Parameters
3.2 Configure the Frequency Converter
3.3 Configure the POWERLINK Network
4 Configure the Master
4.1 Importing the XDD File
4.2 Setting Up the Master
5 How to Control the Frequency Converter
5.1 PDO Communication
5.2 Process Data
5.2.5 Influence of the Digital Input Terminals upon FC Control Mode
5.3 Control Profile
5.4 DS 402 Control Profile
5.4.1 Control Word According to DSP 402 Profile
(Parameter 8-10=DSP 402 profile)
Danfoss A/S © Rev. 2013-02-11 All rights reserved.
1
Contents MCA 123 POWERLINK
5.4.2 Status Word According to DS 402 Profile
5.4.3 DSP 402 State Transitions
5.5 Danfoss FC Control Profile
6 Communication Profile Area
6.1 Description - Communication Profile Area
6.2 1000-1FFF Communication Object Area
6.3 2000-5FFF Danfoss Specific Object Area
6.4 6000-Device profile Object Area
7 Parameters
7.1 Parameter Group 8-** Communication and Option
7.2 Parameter Group 12-** Ethernet
7.3 POWERLINK - Specific Parameter List
8 Application Examples
8.1 Example: Process Data with PDO 23
8.2 Example: Simple Control Word, Reference, Status Word and Main Actual Value
9 Troubleshooting
9.1 LED Status
9.2 Communication Problems
9.2.1 No Communication with the Frequency Converter
9.2.2 Endless Power-down - Power-up Cycle
9.3 Warnings and Alarms
Index
2 Danfoss A/S © Rev. 2013-02-11 All rights reserved.
MG92C202
Introduction Operating Instructions
1 Introduction
1.1 General Information
1.1.1 About this Manual
Chapters
contain essential information for quick installation and setup.
For more detailed information, including the full range of set-up options and diagnosis tools, refer to the chapters:
chapter 4 Configure the Master
chapter 5 How to Control the Frequency Converter
chapter 8 Application Examples
Terminology
In this manual the term Ethernet is used to describe the physical layer of the network and does not relate to the application protocol.
1.1.2 Assumptions
These Operating Instructions are under the conditions that the Danfoss POWERLINK option is used with a Danfoss
VLT
®
AutomationDrive FC 301/FC 302 or FCD 302 frequency converter. The installed controller must support the interfaces described in this manual. Strictly observe all the requirements stipulated in the controller and the frequency converter, along with all limitations herein.
1.1.3 Hardware
This manual relates to the POWERLINK option MCA 123, ordering number 130B5546 (uncoated) and 130B5646
(conformal coated).
1.1.4 Background Knowledge
The Danfoss POWERLINK option card is designed to communicate with any system complying with the
POWERLINK standard. Familiarity with this technology is assumed. Issues regarding hardware or software produced by other manufacturers, including commissioning tools, are beyond the scope of this manual, and not the responsibility of Danfoss.
For information regarding commissioning tools, or communication to a non-Danfoss node, consult the appropriate manuals.
1.1.5 Available Literature
-
-
-
-
-
-
-
-
-
The
VLT
®
AutomationDrive Operating Instructions
provide the necessary information for getting the frequency converter up and running.
The
VLT
®
AutomationDrive Design Guide
entails all technical information about the frequency converter design and applications including encoder, resolver, and relay options.
The
VLT
®
AutomationDrive Profibus Operating
Instructions
provide the information required for controlling, monitoring, and programming the frequency converter via a Profibus fieldbus.
The
VLT
®
AutomationDrive DeviceNet Operating
Instructions
provide the information required for controlling, monitoring, and programming the frequency converter via a DeviceNet fieldbus.
The
MCT 10 Set-up Software Operating Instructions
provide information for installation and use of the software on a PC.
The
VLT
®
AutomationDrive IP21/Type 1 Instruction
provides information for installing the IP21/Type 1 option.
The
VLT
®
AutomationDrive 24 V DC Back-up
Instruction
provides information for installing the
24 V DC Back-up option.
The
VLT
®
AutomationDrive CANOpen Operating
Instructions
.
The
VLT
®
AutomationDrive Modbus TCP Operating
Instructions
.
-
-
-
The
MCA 121 Ethernet/IP Operating Instructions
The
MCA 120 PROFINET Operating Instructions
.
The
MCA 124 EtherCAT Operating Instructions
.
.
-
The
MCA 122 Modbus TCP Operating Instructions
.
Danfoss technical literature is also available online at
www.danfoss.com/BusinessAreas/DrivesSolutions/
1 1
MG92C202 Danfoss A/S © Rev. 2013-02-11 All rights reserved.
3
Introduction MCA 123 POWERLINK
1 1
1.1.6 Abbreviations
MN
MSB
MRV
N/A
PC
PCD
PLC
PNU
REF
SDO
SoC
SoA
STW
EMC
I/O
IP
PDO
LCP
LED
LSB
MAV
Abbreviation
API
ASnd
CC
CTW
DCP
DHCP
Definition
Actual Packet Interval
AsynchronousSend
Control card
Control word
Discovery and Configuration Protocol
Dynamic Host Configuration Protocol Configuration
Electromagnetic Compatibility
Input/Output
Internet Protocol
Process Data Object
Local Control Panel
Light Emitting Diode
Least Significant Bit
Main Actual Value (actual output)
Managing Node
Most Significant Bit
Main Reference Value
Not applicable
Personal Computer
Process Control Data
Programmable Logic Controller
Parameter Number
Reference (=MRV)
Service Data Object
Start Of Cycle Frame
Start Of Asynchronous
Status Word
Table 1.1 Overview of Abbreviations
4 Danfoss A/S © Rev. 2013-02-11 All rights reserved.
MG92C202
How to Install Operating Instructions
2 How to Install
2.1 Installation
2.1.1 How to Install Option in Frequency
Converter
Before installing the option, make sure that the installed firmware revision supports the POWERLINK option.
Following minimum versions of the frequency converter firmware are required:
POWERLINK option firmware version
1.01
1.12
Frequency converter minimum firmware version
FC 301 6.72
FC 302 6.72
FC 301 6.81
FC 302 6.81
FCD 302 6.81
Table 2.1 Minimum Firmware Versions
Items required for installing the fieldbus option in the frequency converter
•
Fieldbus option
•
Fieldbus option adaptor frame for the FC Series.
This frame is deeper than the standard frame to allow space for the fieldbus option beneath.
•
Strain relief (only for A1 and A2 enclosures)
EtherNet Port1
MCA
MS
121
MS1
MS2
SW.ver.
EtherNet Port2
Option A
MAC-00-1B-08-00-00-22
Illustration 2.1 Fieldbus Option Adaption Frame
MG92C202
Illustration 2.2 Strain Relief for A1 and A2 Enclosures
Instructions
1.
Remove LCP panel from the FC Series.
2.
3.
Remove the frame located beneath and discard it.
Push the option into place. The Ethernet connectors must be facing upwards.
4.
5.
Remove knock-out on the fieldbus option adaptor frame.
Push the fieldbus option adaptor frame for the FC
Series into place.
6.
Replace the LCP and attach cable.
NOTICE
Do not strip and earth the Ethernet cable via the strain relief-plate! The earthing of screened Ethernet cable is done through the RJ-45 connector on the option.
NOTICE
After installing the MCA 123 POWERLINK option, set
parameter 8-01 Control Site
to:
[2] Control word only
or
[0]
Digital and ctrl. word
.
parameter 8-02 Control Word Source
to:
[3] Option A
2.1.2 Network
It is important that the media selected for Ethernet data transmission meets the required properties. Usually CAT 5e and six cables are recommended for industrial applications.
Both types are available as unscreened twisted pair and screened twisted pair. Generally, screened cables are recommended for use in industrial environments and with frequency converters.
A maximum cable-length of 100 m is allowed between network devices.
Danfoss A/S © Rev. 2013-02-11 All rights reserved.
5
2 2
How to Install MCA 123 POWERLINK
2 2
2.1.3 POWERLINK Cables
Cable type
Cable Type
Specification
Ethernet standard Standard Ethernet (in accordance with IEEE
802.3), 100Base-TX (Fast Ethernet)
S/FTP (screened foiled twisted pair, ISO (IEC
11801 or EN 50173), CAT 5e
Damping
Crosstalk damping
23.2 dB (at 100 MHz and 100 m each)
24 dB (at 100 MHz and 100 m each)
Return loss 10 dB (100 m each)
Surge impedance 100
Ω
Table 2.2 Specification of POWERLINK Cables
2.1.4 LED Behaviour
The option has 3 bicolored LEDs that allow a fast and detailed diagnosis. The three LEDs are each linked to its unique part of the POWERLINK option:
LED label
Status/Error
Link/Collision
Port 1
Link/Collision
Port 2
Table 2.3 LEDs
Description
Module Status, reflects the activity on the
POWERLINK slave.
Link/Collision Port 1, reflects the activity on the
POWERLINK port 1.
Link/Collision Port 2, reflects the activity on the
POWERLINK port 2.
1
2
S/E LED
Illustration 2.4 S/E LED Status - Power OFF or State
A B
Illustration 2.5 S/E LED Status - Green (A)/Red (B) Flash
Illustration 2.6 S/E LED Status - Flickering Green
Illustration 2.7 S/E LED Status - Solid Green
Illustration 2.8 S/E LED Status - Blinking Red
Illustration 2.9 S/E LED Status - Single Green Flash
A B
Illustration 2.10 S/E LED Status - Red (B)/Green (A) Flash
3
4
5
Port 1 Port 2
S/E LED
Option A
130B1489
L/C LED P1
MCA123
POWERLINK
L/C LED P2
MAC 00-1B-08-00-00-00
Address
SW. ver. TM. ver.
8 7 6 5 4 3 2 1
ON
OFF
Illustration 2.11 S/E LED Status - Double Green Flash
6
Illustration 2.12 S/E LED Status - Tripple Green Flash
6
Illustration 2.3 Overview of the Option
Item #
1
2
3
4
5
6
POWERLINK port 1
POWERLINK port 2
Status/error
Link/collision port 1
Link/collision port 2
Node ID dip switches
Description
Table 2.4 Legend to
Illustration 2.13 S/E LED Status - Yellow Flash
Danfoss A/S © Rev. 2013-02-11 All rights reserved.
MG92C202
How to Install Operating Instructions
LED flash pattern
Power OFF or State
Flickering
Green
Powerlink option state
NMT_GS,
NMT_GS_INITIALISATION
NMT_CS_NOT_ACTIVE,
Basic Ethernet mode
Description
No power supplied to drive or
Initialising
POWERLINK interface is in basic
Ethernet mode
Solid green
Blinking greed
Single green flash
Red/green flash
Double green flash
NMT_CS_Stopped
POWERLINK interface is on operational state
PLC has stopped the Network
NMT_CS_PRE_OPERATIONAL_1 POWERLINK interface is in Preoperation mode state 1
NMT_CS_PRE_OPERATIONAL_1 Communication to
PLC lost
NMT_CS_PRE_OPERATIONAL_2 POWERLINK interface is in Preoperation mode state 2
Tripple green flash
NMT_CS_READY_TO_OPERATE POWERLINK
Yellow flash Wink command interface is
Node Identification activated from
MCT10
Table 2.5 S/E LED Pattern
L/C LED
Illustration 2.14 L/C LED Status - Power OFF or No Link
A
B
Illustration 2.16 L/C LED Status - Power-up Green (A)/Red (B)
A
B
Illustration 2.17 L/C LED Status - Collision Red (B)/Green (A)
Illustration 2.18 L/C LED Status - Yellow Flash
LED flash pattern
Power OFF or no link
Link
Powerlink option state
Power up
Collision
Various states
Yellow flash Wink command
Description
NMT_GS,
NMT_GS_INITIALISATION
NMT_CS_NOT_ACTIVE
No power supplied to drive or Initialising
NMT_GS_INITIALISATION Only shown once at power up
Link established
Node Identification activated from MCT 10
Set-up Software
Table 2.6 L/C LED Pattern
2 2
Illustration 2.15 L/C LED Status - Link
2.1.5 Topology
The POWERLINK module features a built-in POWERLINK controlled node and a two-port hub. This module enables the possibility for connecting several POWERLINK options in a line topology. If more than eight frequency converters are connected in line, it requires special attention towards the timing in the network.
It is important in a POWERLINK system, that the connection is done correctly.
MG92C202 Danfoss A/S © Rev. 2013-02-11 All rights reserved.
7
2 2
How to Install MCA 123 POWERLINK
8
Illustration 2.19 Line Topology
Take care that following design rules are followed
1.
Do not connect any non-POWERLINK device (e.g.
a PC) to any free port as to avoid malfunction of the complete POWERLINK network.
2.
3.
In a line topology, power all frequency converters either by mains or by a 24 V DC option card, for the built-in POWERLINK slave controller to work.
To achieve interference-free operation of the
Ethernet, observe the following EMC precautions.
The correct handling of the motor cable screen is vital for the overall performance of the system. If the rules are not followed, it leads to loss of the control and malfunction of the system. The
Ethernet communication cable must be kept away from motor and brake resistor cables to avoid coupling of high frequency noise between the cables. Normally, a minimum distance of 200 mm (8 inches) is sufficient, but maintaining the greatest possible distance between the cables is recommended. Especially where cables run in parallel, over long distances, or if frequency converters with a bigger power size are installed.
More information can be found in the norm IEC
61000-5-2:1997.
4.
5.
When crossing of cables is unavoidable, the
Ethernet cable must cross motor and brake resistor cables at an angle of 90
°
.
Always observe relevant national and local regulations, for example regarding protective earth connection.
2.1.6 EMC Precautions
To achieve interference-free operation of the Ethernet, observe the following EMC precautions. Additional EMC information is available in the
VLT
®
AutomationDrive Design
Guide.
NOTICE
The correct handling of the motor cable screen is vital for the overall performance of the system. If the rules are not followed, it can lead to loss of the control and malfunction of the system.
Danfoss A/S © Rev. 2013-02-11 All rights reserved.
MG92C202
How to Install Operating Instructions
min. 200 mm
90 ° crossing
Ethernet Cable
Illustration 2.20 Correct Crossing of Ethernet Cable
2 2
MG92C202 Danfoss A/S © Rev. 2013-02-11 All rights reserved.
9
How to Configure MCA 123 POWERLINK
3 How to Configure
3 3
3.1 Configure the Parameters
3.1.1 IP Settings
In POWERLINK, the Link Duplex is fixed to Half Duplex, and cannot be changed.
3.2 Configure the Frequency Converter
3.2.1 VLT Parameters
All IP-related parameters are located in parameter group
12-0* IP Settings
: The parameters are all set to POWERLINK standard values, so no setting is needed. In POWERLINK, the
parameter 12-00 IP Address Assignment
is fixed to the option "From node ID". The IP address follows the setting in
, so that the IP address is
192.168.100.xxx, where xxx is the node ID. For
, the IP addres is fixed to
255.255.255.0 and cannot be changed.
The POWERLINK option offers two ways of node ID assignment via parameter or DIP switch.
3.1.2 Ethernet Link Parameters
Parameter group
12-1* Ethernet Link Parameters
holds
Ethernet Link information:
Parameter 12-11 Link Duration
Parameter 12-12 Auto Negotiation
Parameter 12-14 Link Duplex
Each port has unique Ethernet link parameters.
displays Link or No Link according to the status of the present port.
Parameter 12-11 Link Duration
displays the duration of the link on the present port. If the link is broken, the counter is reset.
Parameter 12-12 Auto Negotiation
is a feature that enables two connected Ethernet devices to select common transmission parameters, such as speed and duplex mode.
In POWERLINK, this feature is fixed to OFF and cannot be changed.
Pay particular attention to the following parameters when configuring the frequency converter with a fieldbus interface.
•
Parameter 0-40 [Hand on] Key on LCP
. If the [Hand on] key on the frequency converter is activated, control of the frequency converter via the fieldbus interface is disabled.
•
After an initial power-up, the frequency converter automatically detects whether a fieldbus option is installed in slot A. It then sets
parameter 8-02 Control Word Source
to [
Option A
].
Adding, changing, or removing an option from an already commissioned frequency converter does not change
parameter 8-02 Control Word Source
.
However, it causes a trip mode, and the frequency converter displays an error.
•
Parameter 8-10 Control Word Profile
. Select between the Danfoss FC Profile and the DS 402 profile. The change of
parameter 8-10 Control
Word Profile
is active at the next power-up.
•
Parameter 8-50 Coasting Select
to
parameter 8-56 Preset Reference Select
. Selection of how to gate fieldbus control commands with digital input command of the control card.
NOTICE
When
parameter 8-01 Control Site
is set to
[2] Control word only
, Bus-control overrules the settings in
parameter 8-50 Coasting Select
to
parameter 8-56 Preset
Reference Select
.
•
Parameter 8-03 Control Word Timeout Time
to
parameter 8-05 End-of-Timeout Function
. The reaction in the event of a bus time-out is set via these parameters.
3.3 Configure the POWERLINK Network
- displays the link speed for each port. If no link is present, “None” is displayed. In
POWERLINK, this feature is fixed to 100 MBaud and cannot be changed.
All POWERLINK stations that are connected to the same bus network must have a unique node address. The node address of the frequency converter can be selected via:
Parameter 12-14 Link Duplex
- displays the duplex mode for each port.
•
Hardware switches (from version 1.12)
•
Setting the NODE Address using the Hardware Switches
Using the hardware switches, it is possible to select an address range 0–239 (factory setting 1) according to
10 Danfoss A/S © Rev. 2013-02-11 All rights reserved.
MG92C202
How to Configure Operating Instructions
Switch
Address value
E.g. address 5
E.g. address 35
E.g. address 82
E.g. address 157
8
128
OFF
OFF
OFF
ON
7
+64
OFF
OFF
ON
OFF
6
+32
OFF
ON
OFF
OFF
5
+16
OFF
OFF
ON
ON
4
+8
OFF
OFF
OFF
ON
3
+4
ON
OFF
OFF
ON
2
+2
OFF
ON
ON
OFF
Table 3.1
NOTICE
The switches are only read during power-up. Changes are active after the next power up, and can be read in
. Note the location and sequence of the hardware switches as illustrated in
.
1
+1
ON
ON
OFF
ON
Setting the NODE Address via
Setting the address via
, is only possible if the hardware switches are set to 0 or 255 (factory
setting). The address change becomes active at the next power-up. The node address has direct influence on the IP address in
parameter 12-01 IP Address
. If the hardware switch is set to an illegal number, the frequency converter immediately issues
Warning 34 in the display, and
parameter 12-69 Ethernet PowerLink Status
is set to 0 (zero).
3 3
MG92C202 Danfoss A/S © Rev. 2013-02-11 All rights reserved.
11
Configure the Master MCA 123 POWERLINK
4 Configure the Master
4 4
4.1 Importing the XDD File
To configure a POWERLINK Master, the configuration tool needs an XDD file for each type of slave on the network.
The XDD file is a text file containing the necessary communications set-up data for a slave. Download the
XDD file for the FC Series frequency converters at
www.danfoss.com/BusinessAreas/DrivesSolutions/
.
parameter 15-61 Option
SW Version
1.02
File
1.12
FC 301: 0x0200008D_FC301_01.xdd
FC 302: 0x0200008D_FC302_01.xdd
FC 301: 0x0200008D_FC301_08.xdd
FC 302: 0x0200008D_FC302_08.xdd
FCD 302: FCD 302:
0x0200008D_FCD302_08.xdd
Table 4.1 POWERLINK SW Version XDD File
The following steps show how to add a device to the
Automation Studio Tool. For tools from other vendors, consult their relevant manuals.
1.
In the Automation Studio, select the menu [Tools] and [Import Fieldbus Device].
Illustration 4.2 Selecting the XDD File
4.2 Setting Up the Master
Select the POWERLINK I/O master to open the POWERLINK interface in the Automation Studio Master.
1.
Right click and select [Open POWERLINK].
12
Illustration 4.1 Automation Studio
2.
Select the XDD file and the Automation studio, imports it to its library. To save the new info, select the [Save All] menu or the multiple floppy disc icon.
Illustration 4.3 Open POWERLINK
2.
Right click the network icon, and select [Insert].
Illustration 4.4 Physical View
Danfoss A/S © Rev. 2013-02-11 All rights reserved.
MG92C202
Configure the Master
3.
Select [Danfoss FC 302].
Operating Instructions
Illustration 4.5 Select Controller Module
Danfoss FC Series is inserted in the POWERLINK master system.
4.
Configure the I/O configuration, right click the
Danfoss Icon and select [Open I/O Configuration].
Illustration 4.7 Select Parameters
NOTICE
Make sure that maximum ten channels are selected in each direction; or the PLC enters into an endless restart of the network.
6.
The POWERLINK configuration does now contain the Danfoss FC Series frequency converter as its slave and communicates with the four words. The final step is to map the I/Os to PLC variables, which is done in the I/O mapping. Select the I/O
Mappings by right-clicking the [Danfoss FC 302] icon and selecting [Open I/O Mapping].
4 4
Illustration 4.6 I/O Configuration
Illustration 4.8 Mapping the I/Os ot the PLC Variables
5.
By default the POWERLINK option does not have any process data assigned to its I/O mapping.
Assign the process data by selecting the channels
(FC Parameter) as read or write. Selecting the [+] sign in front of the channel menu expands the list and the parameters can be selected. In this example following has been selected:
•
Object 2690 fieldbus control word 1
•
Object 2692 fieldbus reference 1
•
Object 2643 status word
•
Object 2645 main actual value
Now, the mapping can be done directly to previous defined variables.
MG92C202 Danfoss A/S © Rev. 2013-02-11 All rights reserved.
13
Configure the Master MCA 123 POWERLINK
4 4
Illustration 4.9 Previous Defined Variables
Variables can also be directly declared, via selecting the
Channel Name for each signal and enter the attributes directly.
Illustration 4.10 Variables Directly Declared
This inserts the Danfoss FC 302 into the B&R system, and the frequency converter can now be controlled and supervised via the POWERLINK.
14 Danfoss A/S © Rev. 2013-02-11 All rights reserved.
MG92C202
How to Control the Frequenc...
Operating Instructions
5 How to Control the Frequency Converter
5.1 PDO Communication
The frequency converter uses the following profiles:
•
Frequency converter profiles
•
CANOpen DS 402 profile
For each of the two profiles there is a set of SDO objects that is only accessible if the profile is activated in
parameter 8-10 Control Word Profile
. The change is active at the next power-up. Configure the PDO communication, where a subset of SDOs can be mapped into PDOs for cyclic communication.
PDO communication is reserved for high-speed cyclic access to parameters for control and status of the frequency converter. The PLC sends out process control data, and the frequency converter responds with a PDO containing process status data. In the Danfoss POWERLINK interface, both PDOs can be configured freely.
Select the signals for transmission from the master to the frequency converter via the PLCs configuration tool. The
PLC sets
Parameter 12-21 Process Data Config Write
,
parameter 12-22EN-22 Process Data Config Read
and
parameter 12-23 Process Data Config Write Size
be used to control that the configuration has been sent correctly from the PLC.
The POWERLINK option has only one PDO available: PDO
23. The PDO 23 is flexible in size and is adjustable to fit all needs (max. 10 PCDs). The selection is made in the master configuration and is then automatically downloaded to the frequency converter during the transition from Init to Pre-
Op. No manual setting of PPO types in the frequency converter is required.
Option
[1] Standard telegram 1
is equivalent to PDO 23.
Receive PDOs (PLC
Drive)
PDO 23
PCD 0
CTW
PCD 1
REF
PCD 9 write
Transmit PDOs (Drive PLC)
PDO 23
PCD 0
STW
PCD 1
MAV
Illustration 5.1 Standard Telegram
PCD 9 read
5.2 Process Data
Use the process data part of the PDO for controlling and monitoring the frequency converter via the POWERLINK.
5.2.1 Process Control Data
The example in
shows control and reference sent from the PLC to the frequency converter, and status word and Main Actual Value sent from the frequency converter to the PLC.
Master to slave
0 1
CTW MRV
2
PCD
......
......
PCD write
9
PCD
Table 5.1 Process Control Data (PCD)
PCD 0 contains a 16-bit control word where each bit controls a specific function of the frequency converter, see
. PCD 1 contains a 16-bit speed setpoint in percentage format. See
The content of PCD 2 to PCD 9 is read only.
5.2.2 Process Status Data
Process data sent from the frequency converter contain information about the current state of the frequency converter.
Slave to master
0 1
STW MAV
2
PCD
Table 5.2 Process Status Data
......
......
PCD read
9
PCD
PCD 0 contains a 16-bit status word where each bit contains information regarding a possible state of the frequency converter.
PCD 1 contains per default the value of the current speed of the frequency converter in percentage format (see
chapter 5.2.3 Reference Handling
).
5 5
MG92C202 Danfoss A/S © Rev. 2013-02-11 All rights reserved.
15
How to Control the Frequenc...
MCA 123 POWERLINK
5 5
5.2.3 Reference Handling
The reference handling in FC Series is an advanced mechanism that sums up references from different sources.
For more information on reference handling, refer to the
VLT
®
AutomationDrive Design Guide
.
Illustration 5.2 Reference Handling
The reference, or speed setpoint (MRV, sent via
POWERLINK), is always transmitted to the frequency converter in percentage format as integers represented in hexadecimal (0-4000 hex).
Depending on the setting of
parameter 3-00 Reference
Range
the reference and MAV are scaled accordingly:
Illustration 5.3 Scaling of MAV and Reference
NOTICE
If
parameter 3-00 Reference Range
is set to
[0] Min - Max
, a negative reference is handled as 0%.
The speed limit settings depend on
parameter 0-02 Motor
Speed Unit
and can be set to RPM or Hz. If
parameter 0-02 Motor Speed Unit
is set to RPM,
parameter 4-11 Motor Speed Low Limit [RPM]
and
parameter 4-13 Motor Speed High Limit [RPM]
limit the actual frequency converter output. If
parameter 0-02 Motor
Speed Unit
is set to Hz,
parameter 4-12 Motor Speed Low
Limit [Hz]
and
parameter 4-14 Motor Speed High Limit [Hz]
limit the actual frequency converter output.
parameter 4-19 Max Output Frequency
limits the maximum output and can also influence the maximum speed of the motor.
For reference and MAV formats, see
.
MRV/MAV
100%
75%
50%
25%
0%
-25%
-50%
-75%
-100%
Integer in hex
4000
3000
2000
1000
0
F000
E000
D000
C000
Integer in decimal
16.384
12.288
8.192
4.096
0
-4.096
-8.192
-12.288
-16.384
Table 5.3 Reference and MAV Formats
NOTICE
Negative numbers are formed as a complement of two.
NOTICE
The data type for MRV and MAV is 16-bit standardise value, which can express a range from -200% to +200%
(8001 to 7FFF).
Parameter 1-00 Configuration Mode
set to
[0] Speed open loop
.
Parameter 3-00 Reference Range
set to
[0] Min - Max
.
Parameter 3-02 Minimum Reference
set to 100 RPM.
Parameter 3-03 Maximum Reference
set to 3000 RPM.
0%
25%
50%
75%
100%
Table 5.4
MRV/MAV
0 hex
1000 hex
2000 hex
3000 hex
4000 hex
Actual speed
100 RPM
825 RPM
1550 RPM
2275 RPM
3000 RPM
5.2.4 Process Control Operation
In process control operation
parameter 1-00 Configuration
Mode
is set to
[3] Process
.
The reference range in
parameter 3-00 Reference Range
is always
[0] Min-Max.
- MRV represents the process setpoint.
- MAV expresses the actual process feedback (range
±
200%).
16 Danfoss A/S © Rev. 2013-02-11 All rights reserved.
MG92C202
How to Control the Frequenc...
Operating Instructions
5.2.5 Influence of the Digital Input
Terminals upon FC Control Mode
The influence of the digital input terminals upon control of the frequency converter can be programmed in
parameter 8-50 Coasting Select
to
parameter 8-56 Preset
Reference Select
.
NOTICE
The
parameter 8-01 Control Site
overrules the settings in
parameter 8-50 Coasting Select
to
parameter 8-56 Preset
Reference Select
, and terminal 37
Coasting Stop (safe)
overrules any parameter.
Each digital input signal can be programmed to logic AND, logic OR, or to have no relation to the corresponding bit in the control word. This way, fieldbus only, fieldbus AND
Digital Input, or Ether Fieldbus OR Digital input terminal can initiate a specific control command, that is stop/coast.
CAUTION
To control the frequency converter via POWERLINK, set
parameter 8-50 Coasting Select
to either
[1] Bus
, or to
[2]
Logic AND
. Then set
parameter 8-01 Control Site
to
[0]
Digital and ctrl.word
or
[2] control word only
.
5.3 Control Profile
The frequency converter can be controlled according to the DS 402 profile, or the Danfoss FC profile. Select the desired control profile in
parameter 8-10 Control Word
Profile
. The choice of profile affects the control and status word only. The change of
parameter 8-10 Control Word
Profile
is activated at the next power-up.
Object 6060 Modes of operation can also control the desired control profile which can be readout by object
6061 Modes of operation display. Value -1 indicates frequency converter profile. Value 2 indicates DS 402
Velocity mode. If the frequency converter is run in DS 402 profile, the DS 402 profile must be selected (for example, by
parameter 8-10 Control Word Profile
or object 6060). The four process data Control Word, Reference, Status Word and Main Actual Value will the information in according to the specification. Make sure that the profile selected is also the profile used in the PLC.
5.4 DS 402 Control Profile
5.4.1 Control Word According to DSP 402
Profile
(Parameter 8-10=DSP 402 profile)
Master-follower
CTW Speed ref.
Bit no.: 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Illustration 5.4 Control Word Profile
07
08
09
10
03
04
05
06
11
12
13
14
15
Bit
00
01
02
Bit value=0
Switch off
Disable voltage
Quick stop
Disable operation
Disable ramp
Freeze
Ramp stop
No function
Bit value=1
Switch on
Enable voltage
Run
Enable operation
Enable ramp
Run enable
Start
Reset
Reserved
Reserved
Reserved
Jog 1 OFF
Reserved
Setup select (LSB)
Setup select (MSB)
Jog 1 ON
Forward Reversing
Table 5.5 Definition of Control Bits
Explanation of the control bits
Bit 00, Switch OFF/ON
Bits 00, Switch OFF/ON
Bit 00=“0” - executes transition 2, 6 or 8.
Bit 00=“1” - executes transition 3.
Bit 01, Disable/Enable Voltage
Bit 01=“0” - executes transition 9, 10 or 12.
Bit 01=“1” - enables voltage.
Bit 02, Quick stop/Run
Bit 02="0" - executes transition 7, 10 or 11.
Bit 02="1" - quick stop not active.
Bit 03, Disable/enable Operation
Bit 03="0" - executes transition 5.
Bit 03="1" - enables operation.
Bit 04, Quick-stop/ramp
MG92C202 Danfoss A/S © Rev. 2013-02-11 All rights reserved.
17
5 5
How to Control the Frequenc...
MCA 123 POWERLINK
5 5
Bit 04="0" - executes transition 7 or 11, Quick stop.
Bit 04="1" - enables ramp.
Bit 05, Freeze output frequency/run enable
Bit 05="0" - the given output frequency is maintained even if the reference is changed.
Bit 05="1" - the frequency converter is again able to regulate, and the given reference is followed.
Bit 06, Ramp stop/start
Bit 06="0" - the frequency converter controls the motor down to stop.
Bit 01="1" - gives a start command to the frequency converter.
Bit 07, No function/reset
Reset of trip.
Bit 07="0" - there is no reset.
Bit 07="1" - a trip is reset.
Bit 08, 09 and 10
DSP402 reserved.
Bit 11, Jog 1 OFF/ON
Activation of pre-programmed speed in
parameter 8-90 Bus
Jog 1 Speed
JOG 1 is only possible if Bit 04="0", and bit 00-03="1".
Bit 12
Danfoss reserved.
Bits 13/14, Selection of Setup
Bits 13 and 14 are used for selecting among the four menu set-ups in accordance with
Set-up
0
0
1
1
Table 5.6 Set-up Selection Table
Bit 14
0
1
0
1
Bit 15, Forward/reversing
Bit 15="0" - no reversing.
Bit 15="1" - reversing.
NOTICE
In factory setting reversing is set to [digital] in
parameter 8-54 Reversing Select
.
Bit 13
1
2
3
4
5.4.2 Status Word According to DS 402
Profile
Follower-master
STW Output freq.
Bit no.:
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Illustration 5.5 Status Word Profile
11
12
13
07
08
09
10
03
04
05
06
00
Bit
01
02
14
15
Bit value=0
Not ready to switch ON
Switched OFF
Operation disabled
No malfunction
Voltage disabled
Quick stop
Switch on disable
No warning
Not running
Remote disabled
Set point not reached
Speed limit not active
Reserved
Reserved
Bit value=1
Ready to switch ON
Switched ON
Operation enabled
Malfunction
Voltage enabled
Run
Switch on enable
Warning
Running
Remote enabled
Set point reached
Speed limit active
Reserved
Reserved
Table 5.7 Definition of Status Bits
Explanation of the status bits
Bit 00, Not ready to switch on/Ready to switch on
Bit 00="0" - state less than “Ready to switch on”.
Bit 00="1" - state at least = “Ready to Switch on”.
Bit 01, Switch off/Switch on
Bit 00="0" - state less than “Switched on”.
Bit 00="1" - state at least = “Switched on”.
Bit 02, Operation disable/Operation enable
Bit 00="0" - state less than “Operation enable”.
Bit 00="1" - state at least = “Operation enable”.
Bit 03, No fault/trip
Bit 03="0" - the frequency converter is not in a fault condition.
Bit 03="1" - the frequency converter has tripped and needs a reset signal to run.
Bit 04, Voltage disable/Voltage enable
Bit 04="0" - control word bit 01="1".
Bit 04="1" - control word bit 01="0".
18 Danfoss A/S © Rev. 2013-02-11 All rights reserved.
MG92C202
How to Control the Frequenc...
Operating Instructions
Bit 05, Quick stop/Run
Bit 05="0" - control word bit 02="1".
Bit 05="1" - control word bit 02="0".
Bit 06, Start enable/Start disable
Bit 06="0" - state is not “Switch on disable”.
Bit 06="1" - state = “Switch on enable”.
Bit 07, No warning/Warning
Bit 07="0" - no warning situation.
Bit 07="1" - a warning has occurred.
Bit 08,
Danfoss reserved
Bit 09, Remote disable/Remote enable
Bit 09="0" - the frequency converter has been stopped with the stop key on the LCP, or [Local] has been selected in
parameter 3-13 Reference Site
.
Bit 09="1" - it is possible to control the frequency converter via the serial port.
Bit 10, setpoint not reached/Set point reached
Bit 10="0" - the actual motor speed is different from the speed reference set. This situation can occur while the speed is ramped up/down during start/stop.
Bit 10="1" - the present motor speed equals the speed reference set.
Bit 11, Speed limit not active/speed limit active
Bit 11="0" - the output frequency is out of the range set in parameters 4-11/4-12
Motor Speed low Limit RPM/Hz
or parameters 4-13/4-14
Motor Speed high Limit RPM/Hz
.
Bit 11="1" - the output frequency is within the mentioned range.
Bit 12, DSP 402 reserved
Bit 13, DSP 402 reserved
Bit 14, Running/Not running
Bit 14="0" - the motor is not running.
Bit 14="1" - the frequency converter has a valid start signal or that the output frequency is greater than 0 Hz.
Bit 15, Danfoss reserved
8-10 Control Profile
Option:
[0]
*
[7]
FC profile
CANOpen DSP 402
Function:
FC Profile
is the default control profile for the frequency converter, whereas
CANOpen DSP 402
is the CiA standardized control profile, featuring the special DSP 402 transition state machine.
5 5
MG92C202 Danfoss A/S © Rev. 2013-02-11 All rights reserved.
19
How to Control the Frequenc...
MCA 123 POWERLINK
5 5
Illustration 5.6 DSP 402 State Machine
20 Danfoss A/S © Rev. 2013-02-11 All rights reserved.
MG92C202
How to Control the Frequenc...
Operating Instructions
6
7
8
9
2
3
4
5
-
0
1
5.4.3 DSP 402 State Transitions
Transition State
Start condition
Start-up
⇒
Not ready to switch on
Switch On Disabled
⇒
Switch On Disabled
Not Ready to Switch On
⇒
Switched On
Ready to Switch On
⇒
Switched On
Switched On
⇒
Ready to Switch On
Operation Enabled
⇒
Switched On
Switched On
⇒
Ready to Switch On
Ready to Switch On
⇒
Switch On Disable
Operation Enable
⇒
Ready to Switch On
Operation Enable
⇒
Switch On Disable
Control word
0000
0000
Status word
0000
0200
0000, 0001 0240
0006
0007
000F
0007
0231
0233
0237
0233
0006 0231
0001, 0000 0240
0006 0231
0001, 0000 0240
Action
-
-
-
-
-
-
-
Motor ramps to 0 RPM with programmed ramp down parameter.
-
If the motor is not braked, and the power section is switched off immediately, the motor is free to rotate.
If the motor is not braked, and the power section is switched off immediately, the motor is free to rotate.
10
11
11
12
Switched On
⇒
Switched On Disable
Operation Enabled
⇒
Quick Stop Active
Operation Enabled
⇒
Quick Stop Active
Quick Stop Active
⇒
Switch On Disabled
0001, 0000 0240
0002
0003
0207
0217
0001, 0000 0240
13
14
15
16
All states
⇒
Fault Reaction Active
Fault Reaction Active
⇒
Fault
Fault
⇒
Switch On Disabled
Quick Stop Active
⇒
Operation Enable (not supported)
Table 5.8 DSP 402 State Transitions
5.5 Danfoss FC Control Profile
5.5.1 Control Word according to FC Profile
(CTW) xxxx xxxx
-
0000
To select Danfoss FC protocol in the control word,
parameter 8-10 Control Word Profile
must be set to
[0] frequency converter profile
. The control word is used to send commands from a master (PLC or PC) to a slave
(frequency converter).
023F
023F
-
0240
-
-
-
If the motor is not braked, and the power section is switched off immediately, the motor is free to rotate.
Motor ramps to 0 RPM with programmed quick ramp parameter.
-
Motor ramps to 0 RPM with programmed quick ramp parameter.
If the motor is not braked, and the power section is switched off immediately, the motor is free to rotate.
10
11
12
13
14
15
06
07
08
09
02
03
04
05
Bit
00
01
Bit value=0
Reference value
Reference value
DC brake
Coasting
Quick stop
Hold output frequency
Ramp stop
No function
No function
Ramp 1
Data invalid
No function
No function
Parameter set-up
Parameter set-up
No function
Table 5.9 Bit Values for FC Control Word
Bit value=1
external selection lsb external selection msb
Ramp
No coasting
Ramp
Use ramp
Start
Reset
Jog
Ramp 2
Data valid
Relay 01 active
Relay 04 active selection lsb selection msb
Reverse
5 5
MG92C202 Danfoss A/S © Rev. 2013-02-11 All rights reserved.
21
How to Control the Frequenc...
MCA 123 POWERLINK
5 5
Explanation of the control bits
Bits 00/01 Reference value
Bits 00 and 01 are used to choose between the four reference values, which are pre-programmed in
parameter 3-10 Preset Reference
according to
NOTICE
In
parameter 8-56 Preset Reference Select
a selection is made to define how Bit 00/01 gates with the corresponding function on the digital inputs.
Bit 01 Bit 00 Programmed ref. value
1
Parameter
0
0
1
1
0
1
0
1
2
3
4
[0]
Parameter 3-10 Preset
Reference
[1]
Parameter 3-10 Preset
Reference
[2]
Parameter 3-10 Preset
Reference
[3]
Parameter 3-10 Preset
Reference
Table 5.10 Programmed Reference Values for Bits
Bit 02, DC brake
Bit 02=“0” - leads to DC braking and stop. Braking current and duration are set in
parameter 2-01 DC Brake Current
and
parameter 2-02 DC Braking Time
.
Bit 02=“1” - leads to ramping.
Bit 03, Coasting
Bit 03=“0” - causes the frequency converter to immediately coast the motor to a standstill.
Bit 03=“1” - enables the frequency converter to start the motor if the other starting conditions have been fulfilled.
NOTICE
In
parameter 8-50 Coasting Select
a selection is made to define how Bit 03 gates with the corresponding function on a digital input.
Bit 04, Quick stop
Bit 04=“0” - causes a quick stop, ramping the motor speed down to stop via
parameter 3-81 Quick Stop Ramp Time
.
Bit 04=“1” - the frequency converter ramps the motor speed down to stop via
parameter 3-81 Quick Stop Ramp
Time
.
Bit 05, Hold output frequency
Bit 05=“0” - causes the present output frequency (in Hz) to freeze. The frozen output frequency can only be changed with the digital inputs (
parameter 5-10 Terminal 18 Digital
Input
to
parameter 5-15 Terminal 33 Digital Input
) programmed to
Speed up
and
Speed down
.
Bit 05=“1” - use ramp.
NOTICE
If
Freeze output
is active, stop the frequency converter with
•
Bit 03 Coasting stop
•
Bit 02 DC braking
•
Digital input (
parameter 5-10 Terminal 18 Digital
Input
to
parameter 5-15 Terminal 33 Digital
Input
) programmed to
DC braking
,
Coasting stop
, or
Reset and coasting stop
.
Bit 06, Ramp stop/start
Bit 06=“0” - causes a stop, in which the motor speed is ramped down to stop via the selected
ramp down
parameter.
Bit 06=“1" - permits the frequency converter to start the motor, if the other starting conditions have been fulfilled.
NOTICE
In
parameter 8-53 Start Select
a selection is made to define how Bit 06 Ramp stop/start gates with the corresponding function on a digital input.
Bit 07, Reset
Bit 07="0" - does not cause a reset.
Bit 07="1" - causes the reset of a trip. Reset is activated on the signals leading edge, that is, when changing from logic
"0" to logic "1".
Bit 08, Jog
Bit 08="0" - no function.
Bit 08="1" -
parameter 3-19 Jog Speed [RPM]
determines the output frequency.
Bit 09, Selection of ramp 1/2
Bit 09="0" - ramp 1 is active (
parameter 3-40 Ramp 1 Type
to
parameter 3-47 Ramp 1 S-ramp Ratio at Decel. Start
).
Bit 09="1" - ramp 2 (
parameter 3-50 Ramp 2 Type
to
parameter 3-57 Ramp 2 S-ramp Ratio at Decel. Start
) is active.
Bit 10, Data not valid/Data valid
Is used to tell the frequency converter whether it should use or ignore the control word.
Bit 10="0" - the control word is ignored.
Bit 10="1" - the control word is used. This function is relevant, because the control word is always contained in the telegram, regardless of which type of telegram is used.
Thus, it is possible to turn off the control word, if it is not wished to use it when updating or reading parameters.
Bit 11, Relay 01
Bit 11="0" - relay 01 not activated.
Bit 11="1" - relay 01 activated, provided Control word bit
11 has been chosen in
parameter 5-40 Function Relay
.
Bit 12, Relay 04
Bit 12="0" - relay 04 has not been activated.
22 Danfoss A/S © Rev. 2013-02-11 All rights reserved.
MG92C202
How to Control the Frequenc...
Operating Instructions
Bit 12="1" - relay 04 has been activated, provided
Control word bit 12
has been chosen in
parameter 5-40 Function
Relay
.
Bit 13/14, Selection of set-up
Bits 13 and 14 are used to choose from the four menu setups according to
The function is only possible when
[9] Multi-Set-up
is selected in
parameter 0-10 Active Set-up
.
Set-up
1
2
3
4
Bit 14
0
0
1
1
Bit 13
0
1
0
1
Table 5.11 Selection of Set-up
NOTICE
In
parameter 8-55 Set-up Select
a selection is made to define how Bit 13/14 gates with the corresponding function on the digital inputs.
Bit 15 Reverse
Bit 15="0" - no reversing.
Bit 15="1" - reversing.
5.5.2 Status Word according to FC Profile
(STW)
The status word is used to inform the master (for example, a PC) of the operation mode of the slave (frequency converter).
Refer to
chapter 8 Application Examples
for an example of a status word telegram using PPO type 3.
10
11
12
13
14
15
06
07
08
09
02
03
04
05
Bit Bit=0
00 Control not ready
01 Frequency converter not ready
Coasting
No error
No error
Reserved
No error
No warning
Speed reference
Local operation
Bit=1
Control ready
Frequency converter ready
Enable
Trip
-
Error (no trip)
Triplock
Warning
Speed=reference
Bus control
Out of frequency limit Frequency limit ok
No operation In operation
Frequency converter OK Stopped, autostart
Voltage OK Voltage exceeded
Torque OK
Timer OK
Torque exceeded
Timer exceeded
Table 5.12 Definition of Status Bits
Explanation of the status bits
Bit 00, Control not ready/ready
Bit 00="0" - the frequency converter has tripped.
Bit 00="1" - the frequency converter controls are ready, but the power component is not necessarily receiving any power supply (in case of 24 V external supply to controls).
Bit 01, frequency converter ready
Bit 01="0" - the frequency converter is not ready for operation.
Bit 01="1" - the frequency converter is ready for operation, but there is an active coasting command via the digital inputs or via serial communication.
Bit 02, Coasting stop
Bit 02="0" - the frequency converter has released the motor.
Bit 02="1" - the frequency converter can start the motor when a start command is given.
Bit 03, No error/trip
Bit 03="0" - the frequency converter is not in fault mode.
Bit 03="1" - the frequency converter is tripped, and that a reset signal is required to re-establish operation.
Bit 04, No error/error (no trip)
Bit 04="0" - the frequency converter is not in fault mode.
Bit 04=“1” - there is a frequency converter error but no trip.
Bit 05, Not used
Bit 05 is not used in the status word.
Bit 06, No error/triplock
Bit 06="0" - the frequency converter is not in fault mode.
Bit 06=“1” - the frequency converter is tripped, and locked.
Bit 07, No warning/warning
Bit 07="0" - there are no warnings.
Bit 07="1" - a warning has occurred.
5 5
MG92C202 Danfoss A/S © Rev. 2013-02-11 All rights reserved.
23
How to Control the Frequenc...
MCA 123 POWERLINK
5 5
Bit 08, Speed reference/speed = reference
Bit 08="0" - the motor is running, but that the present speed is different from the preset speed reference. It could, for example, be the case while the speed is being ramped up/down during start/stop.
Bit 08="1" - the present motor present speed matches the preset speed reference.
Bit 09, Local operation/bus control
Bit 09="0" - [Stop/Reset] is activated on the control unit, or that
Local control
in
parameter 3-13 Reference Site
is selected. It is not possible to control the frequency converter via serial communication.
Bit 09="1" - it is possible to control the frequency converter via the fieldbus/serial communication.
Bit 10, Out of frequency limit
Bit 10="0" - the output frequency has reached the value in
parameter 4-11 Motor Speed Low Limit [RPM]
or
parameter 4-13 Motor Speed High Limit [RPM]
.
Bit 10="1" - the output frequency is within the defined limits.
Bit 11, No operation/in operation
Bit 11="0" - the motor is not running.
Bit 11="1" - the frequency converter has a start signal or the output frequency is greater than 0 Hz.
Bit 12, frequency converter OK/stopped, auto start
Bit 12="0" - there is no temporary over temperature on the frequency converter.
Bit 12="1" - the frequency converter has stopped because of over temperature, but the unit has not tripped and resumes operation once the over temperature stops.
Bit 13, Voltage OK/limit exceeded
Bit 13="0" - there are no voltage warnings.
Bit 13="1" - the DC voltage in the frequency converters intermediate circuit is too low or too high.
Bit 14, Torque OK/limit exceeded
Bit 14="0" - the motor current is lower than the torque limit selected in
parameter 4-16 Torque Limit Motor Mode
or
parameter 4-17 Torque Limit Generator Mode
.
Bit 14="1" - the torque limits in
parameter 4-16 Torque Limit
Motor Mode
and
parameter 4-17 Torque Limit Generator
Mode
have been exceeded.
Bit 15, Timer OK/limit exceeded
Bit 15="0" - the timers for motor thermal protection and
VLT thermal protection, respectively, have not exceeded
100%.
Bit 15="1" - one of the timers has exceeded 100%.
24 Danfoss A/S © Rev. 2013-02-11 All rights reserved.
MG92C202
Communication Profile Area Operating Instructions
6 Communication Profile Area
6.1 Description - Communication Profile Area
This chapter describes the general layout of the supported POWERLINK communication area. The process data objects are defined in this area.
6.2 1000-1FFF Communication Object Area
1E4A
1F81
1F82
1F83
1F8C
1F93
1F98
1F99
1F9A
1F9B
1F9E
1800
1A00
1C0A
1C0B
1C0F
1C14
1E40
1018
1020
1030
1031
1300
1400
1600
1010
1011
0x1C14
0x1E40
0x1E4A
Index [hex] Object (symbolic name) Name
1000 VAR Device type
1001
1006
VAR
VAR
Error register
Communication cycle period
1008
1009
100A
VAR
VAR
VAR
Manufacturer device name
Manufacturer hardware version
Manufacturer software version
ARRAY
ARRAY
VAR
RECORD
RECORD
Store parameters
Restore default parameters
DLL_CNLossOfSocTolerance_U32
NWL_IpAddrTable_1_REC
RECORD NWL_IpGroup_REC
Type
UNSIGNED32
UNSIGNED8
UNSIGNED32
VISIBLE_STRING
VISIBLE_STRING
VISIBLE_STRING
UNSIGNED32
UNSIGNED32
UNSIGNED32
NWL_IpAddrTable_TYPE
NWL_IpGroup_TYPE
RECORD
RECORD
RECORD
RECORD
VAR
RECORD
ARRAY
ARRAY
ARRAY
RECORD
RECORD
RECORD
VAR
RECORD
Identity object
CFM_VerifyConfiguration_REC
NMT_InterfaceGroup_0h_REC
NMT_InterfaceGroup_1h_REC
SDO_SequLayerTimeout_U32
PDO_RxCommParam_16h_REC
PDO_RxMappParam_00h_AU64
PDO_TxCommParam_16h_REC
PDO_TxMappParam_00h_AU64
DLL_CNCollision_REC
DLL_CNLossSoC_REC
DLL_CNCRCError_REC
DLL_CNLossOfSocTolerance_U32
NWL_IPAddrTable_1_REC
Identity (23h)
CFM_VerifyConfiguration_TYPE
NMT_InterfaceGroup_0h_TYPE
NMT_InterfaceGroup_0h_TYPE
UNSIGNED32
UNSIGNED8
UNSIGNED64
UNSIGNED8
UNSIGNED64
UNSIGNED32
UNSIGNED32
UNSIGNED32
UNSIGNED32
NWL_IpAddrTable_TYPE
VAR
VAR
VAR
RECORD
VAR
VAR
VAR
VAR
RECORD
VAR
VAR
RECORD NWL_IpGroup_REC
NMT_NodeAssignment_AU32
NMT_FeatureFlags_U32
NMT_EPLVersion_U8
NWL_IpGroup_TYPE
UNSIGNED32
UNSIGNED8
NMT_CurrNMTState_U8
NMT_EPLNodeID_REC
UNSIGNED8
UNSIGNED8
NMT_CycleTiming_REC UNSIGNED32
NMT_CNBasicEthernetTimeout_U32 UNSIGNED32
NMT_HostName_VSTR
NMT_MultiplCycleAssign_AU8
NMT_ResetCmd_U8
VISIBLE_STRING32
UNSIGNED8
UNSIGNED8 ro rw rw rw rw rw ro/rw rw ro rw ro ro ro ro rw rw rw ro/rw ro/rw ro ro ro
Read/write
ro ro rw rw rw rw ro ro ro rw ro/rw ro ro
6 6
MG92C202 Danfoss A/S © Rev. 2013-02-11 All rights reserved.
25
Communication Profile Area MCA 123 POWERLINK
6 6
Index [hex] Object (symbolic name) Name
2000-5FFF Vendor specific area
603F
6040
6041
6042
6043
6044
6046
6048
6049
6060
6061
6502
6504
VAR
VAR
VAR
VAR
VAR
VAR
ARRAY
RECORD
RECORD
VAR
VAR
VAR
VAR
Error Code
Control word
Status word vl_target_velocity vl_velocity_demand vl_velocity_actual_value vl_velocity_min_max_amount vl_velocity_acceleration vl_velocity_deceleration
Modes of operation
Modes of operation display
Supported drive mode
Drive manufacture
Table 6.1 Communication Object Overview
6.2.1 1000h Device Type
This object describes the type of device and its functionality. It is composed of a 16-bit field describing the device profile used, and a second 16-bit field providing additional information about optional functionality of the device.
Type
See
chapter 6.3 2000-5FFF Danfoss Specific Object
UNSIGNED16
UNSIGNED16
UNSIGNED16
SIGNED16
SIGNED16
SIGNED16
UNSIGNED32
See description
See description
SIGNED8
SIGNED8
UNSIGNED32
VISIBLE_STRING
Read/write
ro ro ro ro ro rw ro rw ro rw ro ro ro
6.2.3 1006h Communication Cycle Period
This object defines the communication cycle time interval in μs. This object is reset to its default value by object
1011h. This object is set from the MN.
6.2.4 1008h Manufacturer Device Name
This object contains the device name as defined in
parameter 15-40 FC Type
.
Additional information
Mode bits Type bits
31..
24 23..
0
Device profile number
Bits
15..
0 16
1 (frequency converters) 0=FC Profile
402=DS 402
Table 6.2 1000h Device Type
6.2.2 1001h Error Register
This object is the error register of the device. Only bit 0 and bit 5 is supported. The two bits are active (high) if an alarm is active in alarm word 1 or alarm word 2.
5
6
3
4
7
1
2
Bit Meaning
0 Generic error
Current
Voltage
Temperature
Communications error (overrun, error state)
Device profile specific
Reserved (always zero)
Manufacturer specific
Table 6.3 1001h Error Register
Index
1008h
Meaning
for example, FC 302
Table 6.4 1008h Manufacturer Device Name
6.2.5 1009h Manufacturer Hardware
Version
This object contains the hardware version for the
POWERLINK interface.
6.2.6 100Ah Manufacturer Software Version
This object contains the Danfoss software version as displayed in
parameter 15-49 SW ID Control Card
.
6.2.7 1010h Store Parameters
In the standard configuration, the contents of parameters written via fieldbus are stored in volatile memory. The changed data will be lost after a power cycle. This index permits non-volatile storage of all frequency converter parameters which have been changed. Writing to one of the indexes will set
parameter 12-28 Store Data Values
.
26 Danfoss A/S © Rev. 2013-02-11 All rights reserved.
MG92C202
Communication Profile Area Operating Instructions
Index, sub-index
1010h 0
1010h 1
1010h 2
1010h 3
Meaning
Number sub-index supported
Save option parameters
All
Not supported
Table 6.5 1010h Store Parameters
Writing the value “save” (0x65766173) to sub-index 1, stores all frequency converter parameters of all set-ups into non-volatile memory, all other values are rejected.
6.2.8 1011h Restore Default Parameters
To restore factory default settings:
1.
Write the value “load” to sub-index 1.
2.
Initiate the next power cycle manually.
The default value is restored.
Index, sub-index Meaning
1011h 0 Number of sub-index supported
1011h 1 Restore all default parameters and restart
Table 6.6 1011h Restore Default Parameters
Writing the value “load” (0x64616F6C) restores all frequency converter parameters of all set-ups to factory values, except the communications parameters. All other values are rejected, and abort code 0x08000020 is returned. The frequency converter has to be power cycled before the changes get active and the motor must be in the state coast or stopped.
6.2.9 1018h Identity Object
This object contains general information about the device.
The vendor ID (sub-index 1h) contains a unique value allocated to each manufacturer.
The manufacturer-specific product code (sub-index 2h) identifies a specific device version.
The manufacturer-specific revision number (sub-index 3h) consists of a major revision number and a minor revision number.
Index, sub-index Meaning
1018h 0 Number of entries
1018h 1 Vendor ID
1018h 2
1018h 3
1018h 4
Product code
Revision number (major revision number and minor revision number)
Serial number
Table 6.7 1018h Identity Object
6.2.10 1020h CFM_VerifyConfiguration_REC
This object contains the devices local configuration date and time. The object values are set by managing node or configuration tool.
Index, subindex
1020h 0
1020h 1
1020h 2
1020h 3
1020h 4
Meaning
Number of entries
ConfDate_U32, Days since January 1, 1984
ConfTime_U32, milliseconds after midnight
ConfId_U32, assigned by the configuration tool
VerifyConfInvalid_BOOL, Value False indicates that configuration was not modified since last storage of ConfId_U32
Table 6.8 1020h CFM_VerifyConfiguration_REC
6.2.11 1030h NMT_InterfaceGroup_0h_REC
This object is used to configure and retrieve parameters of the network interfaces (physical or virtual) via SDO.
Index, sub-index
1030h 0
1030h 1
1030h 2
1030h 3
1030h 4
1030h 5
1030h 6
1030h 7
1030h 8
1030h 9
Meaning
Number of entries
InterfaceIndex_U16
InterfaceDescription_VSTR t
InterfaceType_U8
InterfaceMtu_U16
InterfacePhysAddress_OSTR
InterfaceName_VSTR
InterfaceOperStatus_U8
InterfaceAdminState_U8
Valid_BOOL
Table 6.9 1030h NMT_InterfaceGroup_0h_REC
6.2.12 1031h NMT_InterfaceGroup_1h_REC
This object is used to configure and retrieve parameters of the network interfaces (physical or virtual) via SDO.
6 6
MG92C202 Danfoss A/S © Rev. 2013-02-11 All rights reserved.
27
Communication Profile Area MCA 123 POWERLINK
6 6
Index, sub-index
1031h 0
1031h 1
1031h 2
1031h 3
1031h 4
1031h 5
1031h 6
1031h 7
1031h 8
1031h 9
Meaning
Number of entries
InterfaceIndex_U16
InterfaceDescription_VSTR t
InterfaceType_U8
InterfaceMtu_U16
InterfacePhysAddress_OSTR
InterfaceName_VSTR
InterfaceOperStatus_U8
InterfaceAdminState_U8
Valid_BOOL
Table 6.10 1031h NMT_InterfaceGroup_1h_REC
6.2.13 1300h SDO_SequLayerTimeout_U32
This object provides a timeout value in [ms] for the connection abort recognition of the SDO sequence Layer.
Default value is 30000. This object is linked to
.
6.2.14 1400h
PDO_RxCommParam_16h_REC
This object describes attributes of PDO Communication for
RPDO. Object indices describe the Node ID and PDO
Mapping Version. Mapping Version must be set by configuration tool depending on PDO mapping.
High Nibble
Main version
Low Nibble
Sub version
Table 6.11 Mapping Version Structure
PDOs differing main version will be rejected. PDOs differing sub version is accepted. Mapping version 0 indicates that no mapping version is available.
Index, sub-index
1400h 0
1400h 1
1400h 2
Meaning
Number of sub-index supported
NodeID_U8
MappingVersion_U8
Table 6.12 1400h PDO_RxCommParam_16h_REC
6.2.15 1600h PDO_RxCommParam_00h
_AU64
This objects indices describe mapping of object contained in RPDO payload to object dictionary entries.
Index, subindex
1600h 0
1600h 1
1600h 2
1600h 3
1600h 4
1600h 5
1600h 6
1600h 7
1600h 8
1600h 9
1600h 10
Meaning
Number of sub-index supported parameter 12-21 Process Data Config Write, [0]
Index parameter 12-21 Process Data Config Write, [1]
Index parameter 12-21 Process Data Config Write, [2]
Index parameter 12-21 Process Data Config Write, [3]
Index parameter 12-21 Process Data Config Write, [4]
Index parameter 12-21 Process Data Config Write, [5]
Index parameter 12-21 Process Data Config Write, [6]
Index parameter 12-21 Process Data Config Write, [7]
Index parameter 12-21 Process Data Config Write, [8]
Index parameter 12-21 Process Data Config Write, [9]
Index
Table 6.13 1600h PDO_RxCommParam_00h _AU64
For every PDO channel up to ten objects can be mapped.
The offset related to the start address of the PDO payload and the length of data is provided for every mapped object.
2
3
Octet offset
0-1
4-5
Name Description
Index Index of the object to be mapped
Sub-index Sub-index of the object to be mapped reserved
Offset Offset related to start of PDO payload (Bit count)
Length Length of the mapped object (Bit count) 6-7
Table 6.14 Description of Octet Offset
Bits
Bits
MSB
63 .. 48
Name Length Offset
Encoding UNSIGNED16 UNSIGNED16 -
Reserved Sub-index
UNSIGNED8
LSB
15 .. 0
47 .. 32 31 .. 24 23 .. 16
Name Index
Encoding UNSIGNED16
Table 6.15 Internal Mapping of PDO Mapping Entry
28 Danfoss A/S © Rev. 2013-02-11 All rights reserved.
MG92C202
Communication Profile Area Operating Instructions
6.2.16 1800h
PDO_TxCommParam_16h_REC
This object describes attributes of PDO Communication for
RPDO. Object indices describe the Node ID and PDO
Mapping Version. Mapping Version must be set by configuration tool depending on PDO mapping. Access is read/ write. Mapping version 0 indicates that no mapping version is available.
Index, sub-index
1400h 0
1400h 1
1400h 2
Meaning
Number of sub-index supported
NodeID_U8
MappingVersion_U8
Table 6.16 1800h PDO_TxCommParam_16h_REC
6.2.17 1A00h
PDO_TxMappParam_00h_AU64
This objects indices describe mapping of object contained in RPDO payload to object dictionary entries.
Index, subindex
1A00h0
1A00h1
Meaning
Number of sub-index supported
parameter 12-22EN-22 Process Data Config Read, [0]
Index
1A00h2
1A00h3
1A00h4
1A00h5
parameter 12-22EN-22 Process Data Config Read, [1]
Index
parameter 12-22EN-22 Process Data Config Read, [2]
Index
parameter 12-22EN-22 Process Data Config Read, [3]
Index
parameter 12-22EN-22 Process Data Config Read, [4]
Index
1A00h6
1A00h7
1A00h8
1A00h9
parameter 12-22EN-22 Process Data Config Read, [5]
Index
parameter 12-22EN-22 Process Data Config Read, [6]
Index
parameter 12-22EN-22 Process Data Config Read, [7]
Index
parameter 12-22EN-22 Process Data Config Read, [8]
Index
1A00h10
parameter 12-22EN-22 Process Data Config Read, [9]
Index
Table 6.17 1A00h PDO_TxMappParam_00h_AU64
Map up to ten objects for every PDO channel.
The offset related to the start address of the PDO payload and the length of data is provided for every mapped object.
Octet offset
0-1
2
3
4-5
Name Description
6-7
Index Index of the object to be mapped
Sub-index Sub-index of the object to be mapped
Reserved
Offset Offset related to start of PDO payload (Bit count)
Length Length of the mapped object (Bit count)
Table 6.18 Description of Octet Offset
Bits
MSB
63 .. 48
Name Length Offset
Encoding UNSIGNED16 UNSIGNED16 -
Reserved Sub-index
UNSIGNED8
LSB
15 .. 0
47 .. 32 31 .. 24 23 .. 16
Index
UNSIGNED16
Table 6.19 Internal Mapping of PDO Mapping Entry
6.2.18 1C0Ah DLL_CNCollision_REC
This object contains information regarding collisions on the network.
Index, sub-index
1C0Ah 0
1C0Ah 1
1C0Ah 2
1C0Ah 3
Meaning
Number of entries
CumulativeCnt_U32
parameter 12-68 Cumulative Counters parameter 12-68 Cumulative Counters
Table 6.20 1C0Ah DLL_CNCollision_REC
6.2.19 1C0Bh DLL_CNLossSoC_REC
This object contains information regarding loss of SoC on the network.
Index, sub-index Meaning
1C0Bh 0 Number of entries
1C0Bh 1
1C0Bh 2
1C0Bh 3
CumulativeCnt_U32, [2]
parameter 12-68 Cumulative Counters
ThresholdCnt_U32, [2]
parameter 12-67 Threshold Counters
Threshold_U32, [2]
Table 6.21 1C0Bh DLL_CNLossSoC_REC
6.2.20 1C0Fh DLL_CNCRCError_REC
This object contains information regarding “CRC Errors” on the network. CumulativeCnt_U32 increases with one each time a CRC error occurs. CumulativeCnt_U32 decrements
6 6
MG92C202 Danfoss A/S © Rev. 2013-02-11 All rights reserved.
29
Communication Profile Area MCA 123 POWERLINK
6 6
with one for each cycle without an error. When CumulativeCnt_U32 is equal or larger than ThresholdCnt_U32, the drive issues Warning 34 in the display.
Index, sub-index Meaning
1C0Fh 0 Number of entries
1C0Fh 1
1C0Fh 2
1C0Fh 3
CumulativeCnt_U32, [5]
parameter 12-68 Cumulative Counters
ThresholdCnt_U32, [5]
parameter 12-67 Threshold Counters
Threshold_U32, [5]
Table 6.22 1C0Fh DLL_CNCRCError_REC
6.2.21 1F82 NMT_FeatureFlags_U32
Feature flags indicate communication profile specific properties of the frequency converter.
3
4
1
2
Bit
0
Name
Isochronous
SDO by UDP/IP
SDO by ASnd
SDO by PDO
NMT Info Services
9
10
11
12
7
8
5
6
Extended NMT State Commands
Dynamic PDO Mapping
NMT Service by UDP/IP
Configuration Manager
Multiplexed Access
NodeID setup by SW
MN Basic Ethernet Mode
Routing Type 1 Support
13
14
Routing Type 2 Support
SDO Read/Write All by Index
15 SDO Read/Write Multiple Parameter by
Index
16..31 Reserved
Table 6.23 Bit Description
6.2.22 1F83h NMT_ EPLVersion_U8
The object holds the POWERLINK communication profile version that is implemented.
Remark
Not supported
Not supported
Not supported
Not supported
Not supported
Not supported
Not supported
Not supported
Not supported
Not supported
Not supported
Not supported
High nibble
POWERLINK Main Version
Low nibble
POWERLINK Sub Version
Table 6.24 Implemented Communication Profile
6.2.23 1F8C NMT_CurrNMTState_U8
This object holds the node‘s current NMT state.
Binary value
0001 1100
0001 1101
0101 1101
0110 1101
1111 1101
0100 1101
0001 1110
Table 6.25 NMS State
NMT state
NMT_CS_NOT_ACTIVE (Default)
NMT_CS_PRE_OPERATIONAL_1
NMT_CS_PRE_OPERATIONAL_2
NMT_CS_READY_TO_OPERATE
NMT_CS_OPERATIONAL
NMT_CS_STOPPED
NMT_CS_BASIC_ETHERNET
6.2.24 1F93h NMT_EPLNodeID_REC
This object contains the POWERLINK NodeID.
Index, sub-index Meaning
1F93h 0 Number of entries
1F93h 1 NodeID_U8, [5]
Counters parameter 12-68 Cumulative
1F93h 2 NodeIDByHW_BOOL, DIP switch reading
Table 6.26 1F93h NMT_EPLNodeID_REC
6.2.25 1F98h NMT_CycleTiming_REC
This object contains node-specific timing parameters which influence the POWERLINK cycle timing.
Index, subindex
1F98h 0
1F98h 1
1F98h 2
1F98h 3
1F98h 4
1F98h 5
1F98h 6
1F98h 7
1F98h 8
Meaning
Number of entries
IsochrTxMax-
Payload_U16
Remark
Number of transmit bits,
320=10 signals, 32 bit each
IsochrRxMax-
Payload_U16
Number of receive bits,
320=10 signals, 32 bit each
PResMaxLatency_U32 Latency, fixed to 10 (nS)
PReqActPayloadLimit_U16
PResActPayloadLimit_U16
Set by MN during configuration
Set by MN during configuration
ASndMaxLatency_U32 Latency, fixed to 10 (nS)
MultiplCycleCnt_U8 Set by MN during configuration
AsyncMTU_U16 Configurable in the range of 300 to 1500
Table 6.27 Node-specific Timing Parameters
6.2.26 1F99h
NMT_CNBasicEthernetTimeout_U32
This object specifies the time in
µ s for which the option must wait for SoC before switching to basic Ethernet mode.
30 Danfoss A/S © Rev. 2013-02-11 All rights reserved.
MG92C202
Communication Profile Area Operating Instructions
Index, subindex
1F99
Meaning Remark
NMT_CNBasicEthernet-
Timeout_U32
Time in microseconds before switching to basic Ethernet mode. Default 5000000 (5 s)
Mapped to
parameter 12-63 Basic Ethernet
Table 6.28 Basic Ethernet Timeout
6.2.27 1F9Ah NMT_HostName_VSTR _U32
Index, subindex
1F9A
Meaning Meaning
NMT_HostName_VSTR Mapped to
parameter 12-08 Host Name
Table 6.29 DNS Host Name
6.2.28 1F9E NMT_ResetCmd_U8
This object is used to reset the frequency converter, communication or configuration.
Hex value
FFh
2Bh
28h
2Ah
29h
NMT service
NMTInvalidService
NMTSwReset
NMTResetNode
NMTResetConfiguration
NMTResetCommunication
Table 6.30 Reset Command
6.3 2000-5FFF Danfoss Specific Object Area
6.3.1 2000h–5FFFh Vendor Specific Object
Area
The area 2000h to 5FFFh holds the indexes for accessing the Danfoss frequency converter parameters. All parameters in the frequency converter are linked to indexes in this area. The first index available is index
2001h. This index is linked to the frequency converters
parameter 0-01 Language
. The rest of the POWERLINK index follows the same rule, where the frequency converters parameter number plus 2000h gives the POWERLINK index.
For example, reading the running hours in
parameter 15-01 Running Hours
, is calculated by 2000h + parameter number in hex number=2000h+5DD=index
25DDh. The XDD file only contains a subset of the frequency converters parameters. This subset has the indexes that are required for setting up the PDO communication. All parameters can be read or written via SDO communication from the PLC.
shows a few indexes and their mapping.
Index
2001h
2002h
2003h
..
2078h
2079h
..
24B1h
24B2h
Parameter
parameter 0-01 Language parameter 0-02 Motor Speed Unit parameter 0-03 Regional Settings parameter 1-20 Motor Power [kW] parameter 1-22 Motor Voltage parameter 12-01 IP Address
Table 6.31 2000h-5FFFh Vendor Specific Object Area
6.4 6000-Device profile Object Area
6.4.1 6000h–9FFFh Standardised Device
Profile Area
The area 6000h to 9FFFh holds the indexes specified by the IEC for various device profiles. The Danfoss POWERLINK does support three profiles, FC Profile, MCO, and the DS
402 profile, velocity mode. The profile is selected via
parameter 8-10 Control Word Profile
, Control Word Profile, or via Index 6060h Modes of operation. The profile area has up to 13 indexes depending on the selection made in
parameter 8-10 Control Word Profile
.
shows the support of indexes, depending on setting of
parameter 8-10 Control Word Profile
(Index 6060h)
6 6
MG92C202 Danfoss A/S © Rev. 2013-02-11 All rights reserved.
31
Communication Profile Area MCA 123 POWERLINK
6 6
Index Name
603Fh Error code
6040h Control word
6041h Status word
6042h Vl_target_velocity
6043h Vl_velocity_demand
6044h Vl_velocity_actual_value
6046h Vl_velocity_min_max_amount
6048h Vl_velocity_acceleration
6049h Vl_velocity_deceleration
6060h Modes of operation
6061h Modes of operation display
6502h Supported frequency converter mode
6504h Frequency converter manufacture
parameter 8-10 Control
Word Profile
=FC Profile
-
-
-
√
-
-
-
-
-
-
√
√
√
Table 6.32 6000h-9FFFh Standardised Device Profile Area
6.4.2 603Fh Error Code
parameter 8-10 Control
Word Profile=
MCO
-
-
-
√
-
-
-
-
-
-
√
√
√
6.4.6 6043h vl_velocity_demand
parameter 8-10 Control
Word Profile=
DS 402
√
√
√
√
√
√
√
√
√
√
√
√
√
Error signaling mechanism is used to signal alarms and events generated on the frequency converter to the MN.
The error code consist of 8 byte of data, where: Byte 0
(zero) is a copy of object 1001h. Byte 1 & 2, not used. Byte
3 contains: Bit 0=1, Alarmword 1 has an active Alarm
(
parameter 16-90 Alarm Word
). Bit 1=1, Alarmword 2 has an active Alarm (Future ext.
parameter 16-91 Alarm Word 2
). Bit
2=0, Reserved. Bit 3=1, Warningword 1 has an active
Warning (
parameter 16-92 Warning Word
). Bit 4=1,
Warningword 2 has an active Warning (Future ext.
parameter 16-93 Warning Word 2
). Bit 5-7=0, Reserved. Byte
4 and 5, Profile specific. Byte 6 and 7, reserved.
6.4.3 6040h Control Word
This object contains the control word in accordance with
DS 402. The control word consists of 16 bit, these 16 bit are used for controlling the frequency converter (for example, start, stop, reset). The control word is described in
chapter 5.4 DS 402 Control Profile
The vl_velocity_demand is the velocity of the system after the ramp controller. The velocity is in RPM.
6.4.7 6044h vl_actual_velocity_value
The vl_actual_velocity_value is the velocity at the motor shaft. The velocity is in RPM, and is obtained from
parameter 16-17 Speed [RPM]
. The velocity is in RPM.
6.4.8 6046h vl_velocity_min_max_amount
The vl_ velocity_min_max_amount is the minimum and maximum RPM at the motor shaft. The two values are obtained from
parameter 3-02 Minimum Reference
and
parameter 3-03 Maximum Reference
. The readout values in
parameter 3-02 Minimum Reference
and
parameter 3-03 Maximum Reference
will be truncated.
6.4.4 6041h Status Word
This object contains the Status word in accordance to DS
402. The status word consists of 16 bit. The 16 bits show the state and status of the frequency converter (for example, running, ramping, on speed). The Status word is described in
chapter 5.4 DS 402 Control Profile
6.4.5 6042h vl_target_velocity
The vl_target_velocity is the required velocity of the system. The velocity is in RPM.
Index, sub-index
1046h 0
1046h 1
1046h 2
Meaning
Number of sub-index supported vl_velocity_min_max_amount vl_velocity_min_amount
Table 6.33 Minimum/Maximum RPM at Motor Shaft
6.4.9 6048h vl_velocity_acceleration
The vl_ velocity_acceleration index specifies the slope of the acceleration ramp. It is generated as the quotient of the delta_speed and delta_time. The Delta time is stored in
parameter 3-41 Ramp 1 Ramp Up Time
, and the Delta speed is store locally in the options non volatile memory. After a power down the delta speed will be generated from the frequency converter
parameter 1-25 Motor Nominal Speed
.
32 Danfoss A/S © Rev. 2013-02-11 All rights reserved.
MG92C202
Communication Profile Area Operating Instructions
This can give a different readout from the frequency converter, but the slope value is maintained.
Index, sub-index
1048h 0
1048h 1
1048h 2
Meaning
Number of sub-index supported
Delta speed
Delta time
Table 6.34 6048h vl_velocity_acceleration
6.4.10 6049h vl_velocity_deceleration
The vl_ velocity_deceleration index specifies the slope of the deceleration ramp. It is generated as the quotient of the delta_speed and delta_time. The Delta time is stored in
parameter 3-42 Ramp 1 Ramp Down Time
, and the Delta speed is stored locally in the options non volatile memory.
After a power down, the delta speed is generated from the frequency converter
parameter 1-25 Motor Nominal Speed
.
This can give a different readout from the frequency converter, but the slope value is maintained.
Index, sub-index
1049h 0
1049h 1
1049h 2
Meaning
Number of sub-index supported
Delta speed
Delta time
Table 6.35 6049h vl_velocity_deceleration
6.4.11 6060h Modes of Operation
This index is used for selection the Danfoss FC profile,
MCO profile, or the DS 402 profile. The index links directly to
parameter 8-10 Control Word Profile
. If this value is changed while in operation, the option enters the “Error
PREOP” state.
Index, 6060h value
-2
Meaning
-1
2
MCO profile (only possible if MCO305 is mounted)
FC Profile
DS 402 profile
Table 6.36 6060h Modes of Operation
6.4.12 6061h Modes of Operation Display
This index is used to display which mode the frequency converter is in. The mode can be changed via index 6060.
The values are the same as used for index 6060.
Index, 6061h value
-2
Meaning
-1
2
MCO profile (only possible if MCO305 is mounted)
FC Profile
DS 402 profile
Table 6.37 6061h Modes of Operation Display
6.4.13 6502h Supported Frequency
Converter Mode
This index informs the user of which operating mode the frequency converter is capable of. Bit 1 is set, indicating that the frequency converter can run DS 402 velocity mode, bit 16 FC profile and 17 indicates MCO profile.
6.4.14 6504h Frequency Converter
Manufacturer
This index does readout the name of the frequency converter manufacturer. Data is coded as a string.
Index, sub-index
6504Ch 0
Meaning
Manufacturer “DANFOSS DRIVES”
Table 6.38 6504h Drive Manufacturer (read only)
6 6
MG92C202 Danfoss A/S © Rev. 2013-02-11 All rights reserved.
33
Parameters MCA 123 POWERLINK
7 Parameters
7 7
7.1 Parameter Group 8-** Communication and Option
8-01 Control Site
Option: Function:
The setting in this parameter overrides the settings in
parameter 8-50 Coasting Select
to
parameter 8-56 Preset Reference Select
.
[0] Digital and ctrl.word
[1] Digital only
[2] Controlword only
Control by using both digital input and control word.
Control by using digital inputs only.
Control by using control word only.
8-02 Control Word Source
Option: Function:
NOTICE
This parameter cannot be adjusted while the motor runs.
[0] None
[1] FC RS485
[2] FC USB
[3] Option A
[4] Option B
[5] Option C0
[6] Option C1
[30] External Can
Select the source of the control word: 1 of 2 serial interfaces or 4 installed options. During initial power-up, the frequency converter automatically sets this parameter to
[3] Option
A
, if it detects a valid fieldbus option installed in slot A. When the option is removed, the frequency converter detects a configuration change, sets
to default setting RS485, and trips. If an option is installed after initial power-up, the setting of
does not change, but the frequency converter trips and shows:
Alarm 67, Option
Changed
.
When retrofitting a bus option into a frequency converter that did not have a bus option installed earlier, change the control to bus-based. This change is required for safety reasons to avoid an unintended change.
8-03 Control Word Timeout Time
Range:
1 s
*
[ 0.1 -
18000 s]
Function:
Enter the maximum time expected to pass between the reception of 2 consecutive telegrams. If this time is exceeded, it indicates that the telegram communication has stopped.
The function selected in
is then carried out. A valid control word triggers the timeout counter.
8-04 Control Word Timeout Function
Select the timeout function. The timeout function activates when the control word fails to be updated within the time period specified in
parameter 8-03 Control Word Timeout Time
Option:
[0] Off
Function:
Resumes control via fieldbus (fieldbus or standard) using the most recent control word.
[1] Freeze output Freezes output frequency until communication resumes.
[2] Stop Stops with auto restart when communication resumes.
[3] Jogging
[4] Max. speed
Runs the motor at jog frequency until communication resumes.
Runs the motor at maximum frequency until communication resumes.
[5] Stop and trip Stops the motor, then resets the frequency converter to restart:
[7] Select setup
1
•
Via the fieldbus.
•
Via [Reset].
•
Via a digital input.
Changes the set-up after reestablishment of communication following a control word timeout. If communication resumes after a timeout,
defines whether to resume the setup used before the timeout, or to retain the set-up endorsed by the timeout function.
NOTICE
To change the set-up after a timeout, configure as follows:
Set
parameter 0-10 Active Set-up
to
[9]
Multi set-up
and select the relevant link in
parameter 0-12 This Set-up
Linked to
.
[8] Select setup
2
See
[7] Select set-up 1
.
34 Danfoss A/S © Rev. 2013-02-11 All rights reserved.
MG92C202
Parameters Operating Instructions
8-04 Control Word Timeout Function
Select the timeout function. The timeout function activates when the control word fails to be updated within the time period specified in
parameter 8-03 Control Word Timeout Time
Option:
[9] Select setup
3
[10] Select setup
4
[26] Trip
Function:
See
[7] Select set-up 1
.
See
[7] Select set-up 1
.
8-05 End-of-Timeout Function
Option: Function:
Select the action after receiving a valid control word following a timeout. This parameter is active only when
parameter 8-04 Control Timeout
Function
is set to:
•
[7] Set-up 1
.
•
[8] Set-up 2
.
•
[9] Set-up 3
.
•
[10] Set-up 4
.
[0] Hold setup
Retains the set-up selected in
parameter 8-04 Control Timeout Function
and displays a warning until
parameter 8-06 Reset
Control Timeout
toggles. Then the frequency converter resumes its original set-up.
[1] Resume set-up
Resumes the set-up active before the timeout.
8-06 Reset Control Word Timeout
This parameter is active only when
[0] Hold set-up
has been selected in
parameter 8-05 End-of-Timeout Function
.
Option: Function:
[0] Do not reset Retains the set-up specified in
parameter 8-04 Control Word Timeout Function
following a control word timeout.
[1] Do reset Returns the frequency converter to the original set-up following a control word timeout. The frequency converter performs the reset and then immediately reverts to the
[0] Do not reset
setting.
8-07 Diagnosis Trigger
[0]
[1]
[2]
This parameter enables and controls the frequency converter diagnosis/Emergency function. In Profibus, it expands the diagnosis data to 24 byte. In EtherCAT, it activates the transmission of the Emergency object. In POWERLINK, it enables the Error signaling. The Emergency/Error signaling object consists of 8 byte of data, where byte 3 indicates an active alarm or warning. Bit 0=1 Alarmword 1 has an active Alarm. Bit 1=1
Alarmword 2 has an active Alarm. Bit 2, reserved, Bit 3=1
Warningword 1 has an active warning. Bit 4=1 Warningword 2 has an active warning. Bits 5-7, reserved.
Option: Function:
Disable
Trigger on alarms
Trigger alarm/warn.
NOTICE
The following is only valid for Profibus and EtherCAT.
-
-
[0] Disable
: Do not send extended diagnosis/ emergency data even if they appear in the frequency converter.
[1] Trigger on alarms
: Send extended diagnosis/ emergency data when one or more alarms appear in alarm
parameter 16-90 Alarm Word
or
parameter 9-53 Profibus Warning Word
.
-
[2] Trigger alarms/warn.
: Send extended diagnosis/ emergency data if one or more alarms or warnings appear in alarm
parameter 16-90 Alarm
Word
,
parameter 9-53 Profibus Warning Word
, or warning
parameter 16-92 Warning Word
.
Enabling diagnosis can cause increased bus traffic. Not all fieldbus types support Diagnosis functions.
8-08 Readout Filtering
If the speed feedback value readouts on fieldbus are fluctuating, this function is used. Select filtered, if the function is required. A power cycle is required for changes to take effect.
Option:
[0]
Function:
Normal fieldbus readouts.
[1]
Motor Data
Std-Filt.
Motor Data LP-
Filter
Filtered fieldbus readouts of the following parameters:
Parameter 16-10 Power [kW]
.
Parameter 16-11 Power [hp]
.
Parameter 16-12 Motor Voltage
.
Parameter 16-14 Motor current
.
Parameter 16-16 Torque [Nm]
.
Parameter 16-17 Speed [RPM]
.
Parameter 16-22 Torque [%]
.
Parameter 16-25 Torque [Nm] High
.
7 7
MG92C202 Danfoss A/S © Rev. 2013-02-11 All rights reserved.
35
Parameters MCA 123 POWERLINK
7 7
8-10 Control Word Profile
Select the interpretation of the control and status words corresponding to the installed fieldbus. Only the selections valid for the fieldbus installed in slot A are visible in the LCP display. If the parameter is changed while the frequency converter is in operation mode, the frequency converter goes to error state, and the control of the frequency converter is lost. This parameter should not be changed while the motor is running, since it can lead to a unknown state of the profile.
Option:
[0]
*
[7]
FC Profile
CANopen DSP 402
Function:
8-13 Configurable Status Word STW
Option: Function:
This parameter enables configuration of bits
12–15 in the status word.
[0] No function
[1]
*
Profile Default Function corresponds to the profile default selected in
parameter 8-10 Control Profile
.
[2] Alarm 68
Only
Only set in case of an Alarm 68.
[3] Trip excl.
Alarm 68
Set in case of a trip, except if Alarm 68 executes the trip.
[10] T18 DI status. The bit indicates the status of terminal 18.
0 indicates that the terminal is low.
1 indicates that the terminal is high.
[11] T19 DI status. The bit indicates the status of terminal 19.
0 indicates that the terminal is low.
1 indicates that the terminal is high.
[12] T27 DI status. The bit indicates the status of terminal 27.
0 indicates that the terminal is low.
1 indicates that the terminal is high.
[13] T29 DI status. The bit indicates the status of terminal 29.
0 indicates that the terminal is low.
1 indicates that the terminal is high.
[14] T32 DI status. The bit indicates the status of terminal 32.
0 indicates that the terminal is low.
1 indicates that the terminal is high.
[15] T33 DI status. The bit indicates the status of terminal 33.
0 indicates that the terminal is low.
1 indicates that the terminal is high.
[16] T37 DI status The bit indicates the status of terminal 37.
0 indicates terminal 37 is low (Safe Torque stop).
1 indicates terminal 37 is high (normal).
[21] Thermal warning
The thermal warning turns on when the temperature exceeds the limit in the motor, the frequency converter, the brake resistor, or the thermistor.
[30] Brake fault
(IGBT)
Output is logic 1 when the brake IGBT is short-circuited. Use this function to protect the frequency converter if there is a fault on the brake modules. Use the output/relay to cut out the main voltage from the frequency converter.
8-13 Configurable Status Word STW
Option: Function:
[40] Out of ref.
range
[60] Comparator 0 See parameter group
13-1* Comparators
. If comparator 0 is evaluated as TRUE, the output goes high. Otherwise, it is low.
[61] Comparator 1 See parameter group
13-1* Comparators
. If comparator 1 is evaluated as TRUE, the output goes high. Otherwise, it is low.
[62] Comparator 2 See parameter group
13-1* Comparators
. If comparator 2 is evaluated as TRUE, the output goes high. Otherwise, it is low.
[63] Comparator 3 See parameter group
13-1* Comparators
. If comparator 3 is evaluated as TRUE, the output goes high. Otherwise, it is low.
[64] Comparator 4 See parameter group
13-1* Comparators
. If comparator 4 is evaluated as TRUE, the output goes high. Otherwise, it is low.
[65] Comparator 5 See parameter group
13-1* Comparators
. If comparator 5 is evaluated as TRUE, the output goes high. Otherwise, it is low.
[70] Logic Rule 0 See parameter group
13-4* Logic Rules
. If logic rule 0 is evaluated as TRUE, the output goes high. Otherwise, it is low.
[71] Logic Rule 1 See parameter group
13-4* Logic Rules
. If logic rule 1 is evaluated as TRUE, the output goes high. Otherwise, it is low.
[72] Logic Rule 2 See parameter group
13-4* Logic Rules
. If logic rule 2 is evaluated as TRUE, the output goes high. Otherwise, it is low.
[73] Logic Rule 3 See parameter group
13-4* Logic Rules
. If logic rule 3 is evaluated as TRUE, the output goes high. Otherwise, it is low.
[74] Logic Rule 4 See parameter group
13-4* Logic Rules
. If logic rule 4 is evaluated as TRUE, the output goes high. Otherwise, it is low.
[75] Logic Rule 5 See parameter group
13-4* Logic Rules
. If logic rule 5 is evaluated as TRUE, the output goes high. Otherwise, it is low.
[80] SL Digital
Output A
[81] SL Digital
Output B
[82] SL Digital
Output C
See
parameter 13-52 SL Controller Action
. The output goes high whenever the smart logic action
[38] Set digital out A high
is executed.
The output goes low whenever the smart logic action
[32] Set digital out A low
is executed.
See
parameter 13-52 SL Controller Action
. The input goes high whenever the smart logic action
[39] Set digital out B high
is executed.
The input goes low whenever the smart logic action
[33] Set digital out B low
is executed.
See
parameter 13-52 SL Controller Action
. The input goes high whenever the smart logic action
[40] Set digital out C high
is executed.
The input goes low whenever the smart
36 Danfoss A/S © Rev. 2013-02-11 All rights reserved.
MG92C202
Parameters Operating Instructions
8-13 Configurable Status Word STW
Option: Function:
[83] SL Digital
Output D
[84] SL Digital
Output E
[85] SL Digital
Output F logic action
[34] Set digital out C low
is executed.
See
parameter 13-52 SL Controller Action
. The input goes high whenever the smart logic action
[41] Set digital out D high
is executed.
The input goes low whenever the smart logic action
[35] Set digital out D low
is executed.
See
parameter 13-52 SL Controller Action
. The input goes high whenever the smart logic action
[42] Set digital out E high
is executed.
The input goes low whenever the smart logic action
[36] Set digital out E low
is executed.
See
parameter 13-52 SL Controller Action
. The input goes high whenever the smart logic action
[43] Set digital out F high
is executed.
The input goes low whenever the smart logic action
[37] Set digital out F low
is executed.
8-14 Configurable Control Word CTW
Option: Function:
This parameter is not valid in software versions below 4.93.
[0] None
[1] Profile default
[2] CTW
Valid, active low
[3] Safe
Option
Reset
The information in this bit is ignored by the frequency converter.
The functionality of the bit is depending on the selection in parameter
8-10 Control Word Profile
.
If set to 1, the frequency converter ignores the remaining bits of the Control Word.
This function is only available in bits 12-15 of the control word, if a a safe option is mounted in the frequency converter. The reset is executed on a 0-
>1 transition, and reset the safe option as set in parameter 42-24.
[4] PID error inverse
[5] PID reset
I part
[6] PID enable
When enabled, it inverts the resulting error from the process PID controller. Available only if
parameter 1-00 Configuration Mode
is set to
[6]
Surface Winder
,
[7] Extended PID Speed OL
or
[8]
Extended PID Speed CL
.
When enabled, resets the I-part of the process PID controller. Equivalent to
parameter 7-40 Process PID
I-part Reset
. Available only if
parameter 1-00 Configuration Mode
is set to
[6]
Surface Winder
,
[7] Extended PID Speed OL
or
[8]
Extended PID Speed CL
.
When enabled, enables the extended process PID controller. Equivalent to
parameter 7-50 Process PID
Extended PID
. Available only if
8-14 Configurable Control Word CTW
Option: Function:
parameter 1-00 Configuration Mode
is set to
[6]
Surface Winder
,
[7] Extended PID Speed OL
or
[8]
Extended PID Speed CL
.
8-50 Coasting Select
Option: Function:
Select control of the coasting function via the terminals (digital input) and/or via the bus.
[0] Digital input
[1] Bus
Activates start command via a digital input.
Activates start command via the serial communication port or fieldbus option.
[2] Logic AND Activates start command via the fieldbus/serial communication port, and 1 extra digital input.
[3] Logic OR Activates start command via the fieldbus/serial communication port, or via 1 of the digital inputs.
[0]
[1]
[2]
[3]
8-51 Quick Stop Select
Select control of the quick stop function via the terminals (digital input) and/or via the bus.
Option: Function:
Digital input
Bus
Logic AND
Logic OR
8-52 DC Brake Select
Option: Function:
Select control of the DC brake via the terminals
(digital input) and/or via the fieldbus.
NOTICE
When
parameter 1-10 Motor Construction
is set to
[1] PM non-salient SPM
, only selection
[0] Digital input
is available.
[0] Digital input
Activates start command via a digital input.
8-53 Start Select
Option: Function:
Select control of the frequency converter start function via the terminals (digital input) and/or via the fieldbus.
[0] Digital input
[1] Bus
Activates a start command via a digital input.
Activates a start command via the serial communication port or fieldbus option.
7 7
MG92C202 Danfoss A/S © Rev. 2013-02-11 All rights reserved.
37
Parameters MCA 123 POWERLINK
7 7
8-53 Start Select
Option:
[2] Logic
AND
Function:
Activates a start command via the fieldbus/serial communication port, and additionally via 1 of the digital inputs.
[3] Logic OR Activates a start command via the fieldbus/serial communication port, or via 1 of the digital inputs.
8-54 Reversing Select
Option:
[0] Digital input
Function:
Select control of the frequency converter reverse function via the terminals (digital input) and/or via the fieldbus.
[1] Bus Activates the reverse command via the serial communication port, or fieldbus option.
[2] Logic AND Activates the reverse command via the fieldbus/ serial communication port, and additionally via 1 of the digital inputs.
[3] Logic OR Activates the reverse command via the fieldbus/ serial communication port, or via 1 of the digital inputs.
8-55 Set-up Select
Option: Function:
Select control of the frequency converter set-up selection via the terminals (digital input) and/or via the fieldbus.
[0] Digital input
[1] Bus
Activates the set-up selection via a digital input.
[2] Logic
AND
Activates the set-up selection via the serial communication port, or fieldbus option.
Activates the set-up selection via the fieldbus/ serial communication port, and via 1 of the digital inputs.
[3] Logic OR Activates the set-up selection via the fieldbus/ serial communication port, or via 1 of the digital inputs.
8-90 Bus Jog 1 Speed
Range:
100 RPM
*
[ 0 - par. 4-13
RPM]
Function:
Enter the jog speed. Activate this fixed jog speed via the serial port or fieldbus option.
8-91 Bus Jog 2 Speed
Range:
200 RPM
*
[ 0 - par. 4-13
RPM]
Function:
Enter the jog speed. Activate this fixed jog speed via the serial port or fieldbus option.
7.2 Parameter Group 12-** Ethernet
7.2.1 12-0* IP Settings
12-00 IP Address Assignment
Option: Function:
Selects the IP Address assignment method.
[0] MANUAL
[1] DHCP
[2] BOOTP
[10] DCP
[20] From node
ID
IP-address can be set in
IP Address.
IP-address is assigned via DHCP server.
IP-address is assigned via BOOTP server.
DCP Assigned via the DCP protocol.
Address is set from
only.
12-01 IP Address
Range:
0
*
[0 -
2147483647 ]
Function:
Configure the IP address of the option.
Read-only if
parameter 12-00 IP Address
Assignment
set to DHCP or BOOTP. In
POWERLINK, the IP address follows the
last byte and the first part is fixed to 192.168.100 (node ID).
12-02 Subnet Mask
Range: Function:
0
*
[0 -
4244635647 ]
Configure the IP subnet mask of the option. Read-only if
parameter 12-00 IP
Address Assignment
set to DHCP or
BOOTP. In POWERLINK it is fixed to
255.255.255.0.
12-03 Default Gateway
Range: Function:
0
*
[0 -
2147483647 ]
Configure the IP default gateway of the option. Read-only if
parameter 12-00 IP
Address Assignment
set to DHCP or BOOTP.
In a non-routed network this address is set to the IP address of the IO Device
12-08 Host Name
Range:
0
*
[0 - 2147483647 ]
Function:
Logical (given) name of option.
NOTICE
The display of the frequency converter only shows the first 19 characters, but the remaining characters are stored in the frequency converter. If hardware switches are different from all ON or all OFF, the switches have priority.
38 Danfoss A/S © Rev. 2013-02-11 All rights reserved.
MG92C202
Parameters Operating Instructions
12-09 Physical Address
Range: Function:
0
*
[0 - 0 ] Read-only. Displays the physical (MAC) address of the option.
7.2.2 12-1* Ethernet Link Parameters
7.2.3 12-1* Ethernet Link Parameters
Applies for the whole parameter group.
Index [0] is used for port 1, and Index [1] is used for port
2. For EtherCAT, index [0] is for the in-port and index [1] is for the out-port.
12-10 Link Status
Option: Function:
Read-only. Displays the link status of the Ethernet ports.
[0] No Link
[1] Link
12-11 Link Duration
Range: Function:
Size related
*
[ 0 - 0 ] Read-only. Displays the duration of the present link on each port in dd:hh:mm:ss.
12-12 Auto Negotiation
Option: Function:
Configures auto negotiation of Ethernet link parameters, for each port: ON or OFF.
[0] Off
Link Speed
and
Link Duplex
can be configured in
and
parameter 12-14 Link
Duplex
.
[1] On
NOTICE
In POWERLINK, this parameter is fixed to OFF setting.
12-13 Link Speed
Option: Function:
Forces the link speed for each port in 10 Mbps or
100 Mbps. If
parameter 12-12 Auto Negotiation
is set to: ON, this parameter is read-only and displays the actual link speed. If no link is present,
None
is displayed.
[0] None
[1] 10 Mbps
[2] 100
Mbps
NOTICE
In POWERLINK, this parameter is locked to 100 Mbs.
12-14 Link Duplex
Option: Function:
Forces the duplex for each port to full or half duplex. If
parameter 12-12 Auto Negotiation
is set to: [ON], this parameter is read-only.
[0] Half Duplex
[1] Full Duplex
NOTICE
In POWERLINK this parameter is locked to half duplex.
7.2.4 12-2* Process Data
12-20 Control Instance
Range: Function:
[None, 20,
21, 23, 100,
101, 103]
Read-only. Displays the connection to the master.
In Ethernet/IP: If no CIP connection is present,
None
is displayed. In EtherCAT: If no connection is active
None
is displayed, else it displays the active PDO. In POWERLINK: If no connection is active
None
is displayed, else it displays the active PDO (23).
12-21 Process Data Config Write
Range: Function:
[[0 - 9] PCD read 0 - 9] Configuration of readable process data.
In POWERLINK, this parameter is read-only. The same applies for:
•
parameter 12-22EN-22 Process Data Config Read
•
parameter 12-23 Process Data Config Write Size
•
parameter 12-24 Process Data Config Read Size
12-22 Process Data Config Read
Range: Function:
[[0 - 9] PCD read 0 - 9] Configuration of readable process data.
12-23 Process Data Config Write Size
Range: Function:
16
*
[8 - 32 ] Sets the number of bits being sent from the frequency converter as process data. The setting counts from right (LSB). The value 1 means that only the least significant bit of the signal is transferred from the frequency converter.
12-24 Process Data Config Read Size
Range: Function:
16
*
[8 - 32 ] Sets the number of bits being sent to the frequency converter as process data. The setting counts from right (LSB). The value 1 means that only the least significant bit of the signal is
7 7
MG92C202 Danfoss A/S © Rev. 2013-02-11 All rights reserved.
39
Parameters MCA 123 POWERLINK
7 7
12-24 Process Data Config Read Size
Range: Function:
transferred to the frequency converter. The preceding bits are set to zero.
[0]
[1]
[2]
12-28 Store Data Values
Option:
Off
Store all setups
Store all setups
Function:
12-29 Store Always
Option: Function:
Activates function that always stores received parameter data in non-volatile memory (EEPROM).
[0]
*
Off
[1] On
7.2.5 12-6* Ethernet PowerLink
12-60 Node ID
Range:
1
*
[1 -
239 ]
Function:
Enter the Node ID in this parameter or alternatively in the hardware switch. In order to adjust the Node
ID in
must be set to 0 or 255 (i.e. all switches set to [ON] or to [OFF]). Otherwise this parameter displays the actual setting of the switch. Setting this parameter will first be active at the next power up cycle.
12-62 SDO Timeout
Range:
30000 ms
*
[0 -
2000000000 ms]
Function:
is the
SDO Timeout in milliseconds. Value of this parameter is read during communication initialization into
Object 1300h
12-63 Basic Ethernet Timeout
Range: Function:
5000.000
ms
*
[0 -
2000000.000
ms]
Parameter 12-63 Basic Ethernet
in microseconds. This parameter is mapped to Object
1F99h. If the POWERLINK interface does not receive a SoC frame within the specified period of time, the interface shifts to standard Ethernet mode. This feature is first available from version 2.00 of the POWERLINK
Interface.
12-66 Threshold
*
15
Range:
[0 -
2000000000 ]
Function:
holds six threshold values. If one of these thresholds are exceeded, the POWERLINK Interface exits operational mode. The parameters are set to optimal settings and should not be changed. The actual value of the counters can be read out via
parameter 12-67 Threshold Counters
12-67 Threshold Counters
*
0
Range:
[0 -
4294967295 ]
Function:
Parameter 12-67 Threshold Counters
hold 6 counters. The counter reflects the actual value in the POWERLINK interface. Counters increases with a count of eight at detection of an error and decreases with a count of one when no errors are detected. The values are read only.
12-68 Cumulative Counters
Range: Function:
0
*
[0 - 2147483647 ] Loss off SoC Cumulative. This parameter reflects the value in object 1C0Bh, subindex 1.
12-69 Ethernet PowerLink Status
Range:
0
*
[0 - 4294967295 ]
Function:
7.2.6 12-8* Other Ethernet Services
12-80 FTP Server
Option: Function:
[0] Disabled Disables the built-in FTP server.
12-81 HTTP Server
Option:
[0] Disabled
12-82 SMTP Service
Option:
[0] Disabled
Function:
Function:
12-89 Transparent Socket Channel Port
Range:
Size related
*
[ 0 -
0 ]
Function:
Configures the TCP port number for the transparent socket channel. This configuration enables FC telegrams to be sent transparently on Ethernet via TCP. Default value is 4000, 0 means disabled. The MCT
10 Set-up Software uses this port.
40 Danfoss A/S © Rev. 2013-02-11 All rights reserved.
MG92C202
Parameters Operating Instructions
7.2.7 12-9* Advanced Ethernet Settings
12-90 Cable Diagnostic
Option: Function:
Enables/disables advanced cable diagnosis function. If enabled, the distance to cable errors can be read out in
. The parameter resumes to the default
setting of disable after the diagnostics have finished.
[0] Disabled
[1] Enabled
NOTICE
The cable diagnostics function is only issued on ports where there is no link (see
parameter 12-10 Link Status
,
Link Status
)
12-91 Auto Cross Over
Option:
[0] Disabled
Function:
Disables the auto cross-over function.
[1] Enabled Enables the auto cross-over function.
12-93 Cable Error Length
Range:
0
*
[0 -
65535 ]
Function:
If cable diagnostics is enabled in
parameter 12-90 Cable Diagnostic
, the built-in switch is possible via time domain reflectometry
(TDR). This measurement technique detects common cabling problems such as open circuits, short circuits, and impedance mismatches or breaks in transmission cables. The distance from the option to the error is displayed in meters with an accuracy of
±
2 m. The value 0 means that no errors detected.
7.3 POWERLINK - Specific Parameter List
Parameter
Parameter 8-01 Control Site
Parameter 8-02 Control Word Source
Default value
[0] Dig. & ctrl. word
[0] FC RS485
Parameter 8-03 Control Word Timeout
Parameter 8-04 Control Word Timeout
[0] Off
Parameter 8-05 End-of-Timeout Function [0] Hold set-up
Parameter 8-06 Reset Control Word
Parameter 8-07 Diagnosis Trigger
Parameter 8-10 Control Word Profile
1
[0] Do not reset
[0] Disable
[0] FC profile
Parameter 8-13 Configurable Status
Word STW
Parameter 8-50 Coasting Select
Parameter 8-51 Quick Stop Select
[3] *Logic OR
[3] *Logic OR
Range
[0-2]
[0-4]
0.1-18000
[0-10]
[0-1]
[0-1]
[0-3]
[0-x]
[0-3]
[0-3]
12-96 Port Config
Enables/disables port-mirroring function. For troubleshooting with a network analyser tool.
Option:
[0] Normal
Function:
No port-mirroring
[1] Mirror Port 1 to 2
[2] Mirror Port 2 to 1
All network traffic on port 1 is mirrored to port 2.
All network traffic on port 2 is mirrored to port 1.
[10]
[11]
[254]
[255]
Port 1 disabled
Port 2 disabled
Mirror Int. Port to 1
Mirror Int. Port to 2
-
-
-
-
-1
-
-
-
-
-
Conversion index Data type
Uint8
Uint8
Uint32
Uint8
Uint8
Uint8
Uint8
Uint8
Uint8
Uint8
7 7
MG92C202 Danfoss A/S © Rev. 2013-02-11 All rights reserved.
41
Parameters MCA 123 POWERLINK
7 7
Parameter
Parameter 8-52 DC Brake Select
Parameter 8-53 Start Select
Parameter 8-54 Reversing Select
Parameter 8-55 Set-up Select
Default value
[3] *Logic OR
[3] *Logic OR
[3] *Logic OR
[3] *Logic OR
Parameter 8-56 Preset Reference Select [3] *Logic OR
Parameter 8-90 Bus Jog 1 Speed 100 rpm
Parameter 8-91 Bus Jog 2 Speed 200 rpm
parameter 12-00 IP Address Assignment [20] *From node ID
parameter 12-01 IP Address
192.168.100.xxx
255.255.255.0
0.0.0.0
parameter 12-03 Default Gateway parameter 12-08 Host Name
Parameter 12-09 Physical Address
Parameter 12-10 Link Status
Parameter 12-12 Auto Negotiation
Parameter 12-13 Link Speed
00:1B:08:00:00:00
[0] No Link
00:00:00:00
[1] On
[2] 100 Mbps
[0] Halfl Duplex parameter 12-20 Control Instance parameter 12-21 Process Data Config
Write
parameter 12-22EN-22 Process Data
Config Read parameter 12-23 Process Data Config
Application Dependent
Application Dependent
16
16
parameter 12-24 Process Data Config
0 parameter 12-28 Store Data Values parameter 12-29 Store Always
[0] Off
[1]
30000
parameter 12-63 Basic Ethernet Timeout
[5000000]
parameter 12-66 Threshold parameter 12-67 Threshold Counters parameter 12-68 Cumulative Counters
Parameter 12-80 FTP Server
Parameter 12-81 HTTP Server
Parameter 12-82 SMTP Service
[15]
[0]
[0]
[0] Disable
[0] Disable
[0] Disable
Parameter 12-89 Transparent Socket
Channel Port
Parameter 12-90 Cable Diagnostic
Parameter 12-91 Auto Cross Over
Parameter 12-93 Cable Error Length
Parameter 12-98 Interface Counters
Parameter 12-99 Media Counters
Parameter 16-84 Comm. Option STW
Parameter 16-90 Alarm Word
Parameter 16-92 Warning Word
[0] Disable
[0] Disable
[0] Enable
0
0
0
0
0
0
0-4294967295
[0-240]
[0-65535]
[0-4294967296]
[0-4294967296]
[0-4294967296]
[0-4294967296]
[0–1]
[0–1]
[0–1]
[0–1]
[0-1]
[0-1]
0-200
0-65535
0-65535
0-FFFF
0-FFFF
0-FFFF
Table 7.1 Specific Parameters
Refer to the relevant Operating Instructions for a comprehensive parameter list.
Range
[0-3]
[0-3]
-
[0-1]
[0-1]
[0-2]
[0-1]
[0-3]
[0-3] -
-
[0-3] -
0-
parameter 4-13 Motor
Speed High Limit [RPM]
67
-
-
-
-
-
-
0-
parameter 4-13 Motor
Speed High Limit [RPM]
67
-
-
-
-
-
-
-
-
-
-
-
0-255
-
-
Conversion index
-
-
-
-
-
-
-
-
1-32
1-32
0
0
0
0
Data type
Uint8
Uint8
Uint8
Uint8
Uint8
Uint16
Uint16
Unsigned 8
Unsigned 32
Unsigned 32
Unsigned 32
String
Visible string 17
Unsigned 8
Time diff. w/date
Unsigned 8
Unsigned 8
Unsigned 8[
Unsigned 8
Unsigned 16
Unsigned 32
Unsigned 32
Unsigned 32
Unsigned 32
Unsigned 8
Unsigned 8
Unsigned 8
Unsigned 8
Unsigned 8
Unsigned 8
Unsigned 16
Unsigned 16
Unsigned 16
V2
Uint32
Uint32
42 Danfoss A/S © Rev. 2013-02-11 All rights reserved.
MG92C202
Parameters Operating Instructions
MG92C202 Danfoss A/S © Rev. 2013-02-11 All rights reserved.
43
7 7
Application Examples MCA 123 POWERLINK
8 Application Examples
8 8
8.1 Example: Process Data with PDO 23
This example shows how to work with PDO 23, which consists of Control Word/Status Word and Reference/Main Actual
Value. In the example the frequency converter is set to
[0] FC profile
in
Parameter 8-10 Control Word Profile
. The PDO contains up to ten objects, which can be programmed to monitor process signals.
From controller
From frequency converter
04
0
CTW
STW
7C
07
0F
Byte # 1
Table 8.1 Example of FC Profile
2 3
The application requires monitoring of the motor torque and digital input, so PCD 2 is set up to read the current motor torque. PCD 3 is set up to monitor the state of an external sensor via the process signal digital input. The sensor is connected to digital input 18.
20
1
MRV
MAV
00
00
20
4
An external device is also controlled via control word bit
11 and the built-in relay of the frequency converter.
Reversing is permitted only when the reversing bit 15 in the control word and the digital input 19 are set to high.
For safety reasons, the frequency converter stops the motor if the POWERLINK cable is broken, the master has a system failure, or the PLC is in stop mode.
PCD
00
2
PCD[2]
PCD[2]
00
3F
5
A6
6
00
00
7
3
PCD
PCD[3]
00
08
8
Recieve PDO’s (PLC
PCD 0
CTW
PCD 1
REF
→
Drive)
Transmit PDO’s (Drive
→
PLC )
PCD 0
STW
PCD 1
MAV
PCD 2
Torque [Nm]
PCD 3
Digital Inputs
13
19
20
Relay
04-05
12
18
20
+
Sensor
-
+
Reversing
-
Ext. Device
230 VAC
Illustration 8.1 Application Example
44 Danfoss A/S © Rev. 2013-02-11 All rights reserved.
MG92C202
Application Examples Operating Instructions
Program the frequency converter as shown in
.
Parameter
Parameter 4-10 Motor Speed Direction
Parameter 5-10 Terminal 18 Digital Input
Parameter 5-11 Terminal 19 Digital Input
Parameter 5-40 Function Relay
Parameter 8-03 Control Word Timeout Time
Parameter 8-04 Control Word Timeout Function
Parameter 8-10 Control Word Profile
Parameter 8-50 Coasting Select
Parameter 8-51 Quick Stop Select
Parameter 8-52 DC Brake Select
Parameter 8-53 Start Select
Parameter 8-54 Reversing Select
Parameter 8-55 Set-up Select
Parameter 8-56 Preset Reference Select
Table 8.2 Programming of Frequency Converter
Setting
[2] Both directions
[0] No operation
[10] Reversing
[36/37] Control word bit 11/12
1 s
[2] Stop
[0] FC Profile
[1] Bus
[1] Bus
[1] Bus
[1] Bus
[2] Logic AND
[1] Bus
[1] Bus
8 8
MG92C202 Danfoss A/S © Rev. 2013-02-11 All rights reserved.
45
Application Examples MCA 123 POWERLINK
8 8
8.2 Example: Simple Control Word, Reference, Status Word and Main Actual Value
This example shows how the control word telegram relates to the controller and the frequency converter, using FC Control
Profile.
The control word telegram is sent from the PLC to the frequency converter. Standard Telegram 1 is used in the example to demonstrate the full range of modules. All the values shown are arbitrary, and are provided for demonstration purposes only.
PQW:
Bit no.:
0
CTW
1
MRV
04 7C 20 00
256 258
PCD
260
2
PCD
262
3
PCD
CTW MRV
31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9
0 0 0 0 0 1 0 0 0 1 1 1 1 1 0 0 0 0 1 0 0 0 0
0 4 7 C 2 0
Table 8.3 Standard Telegram 1 Example
8
0
7
0
6
0
0
5
0
4
0
3
0
2
0
0
1
0
0
0
indicates the bits contained within the control word, and how they are presented as process data in Standard
Telegram 1 for this example.
indicates which bit functions, and which corresponding bit values are active for this example.
11
12
13
14
15
07
08
09
10
03
04
05
06
Bit
00
01
02
Function active
Bit value=0
Reference value
Reference value
DC brake
Coasting
Quick stop
Freeze output
Ramp stop
No function
No function
Ramp 1
Data not valid
No function
No function
Parameter set-up
Parameter set-up
No function
Function inactive
Table 8.4 Bit Functions
Bit value=1
External selection lsb
External selection msb
Ramp
Enable
Ramp
Ramp enable
Start
Reset
Jog
Ramp 2
Valid
Relay 01 active
Relay 02 active
Selection lsb
Selection msb
Reversing
0
0
0
0
0
0
1
0
0
Bit value
0
0
1
1
1
1
1
C
7
4
0
46 Danfoss A/S © Rev. 2013-02-11 All rights reserved.
MG92C202
Application Examples Operating Instructions
MG92C202 Danfoss A/S © Rev. 2013-02-11 All rights reserved.
47
8 8
Troubleshooting
9 Troubleshooting
9.1 LED Status
1
MCA 123 POWERLINK
2
Illustration 9.7 S/E LED Status - Single Green Flash
3
5
Port 1 Port 2
S/E LED
MCA123
POWERLINK
Option A
130B1489
L/C LED P1
L/C LED P2
MAC 00-1B-08-00-00-00
Address
SW. ver. TM. ver.
8 7 6 5 4 3 2 1
ON
OFF
6
Illustration 9.1 LED Status
9 9
Item #
1
2
3
4
5
6
POWERLINK port 1
POWERLINK port 2
Status/error
Link/collision port 1
Link/collision port 2
Node ID dip switches
Description
Table 9.1 Legend to
Illustration 9.2 S/E LED Status - Power OFF or State
A B
Illustration 9.8 S/E LED Status - Red (B)/Green (A) Flash
Illustration 9.9 S/E LED Status - Double Green Flash
Illustration 9.10 S/E LED Status - Tripple Green Flash
48
A
B
Illustration 9.3 S/E LED Status - Green (A)/Red (B) Flash
Illustration 9.4 S/E LED Status - Flickering Green
Illustration 9.5 S/E LED Status - Solid Green
Illustration 9.6 S/E LED Status - Blinking Red
Illustration 9.11 S/E LED Status - Yellow Flash
LED flash pattern
Power OFF or init State
Flickering
Green
Solid green
Blinking greed
Single green flash
Red/green flash
Double green flash
Tripple green flash
Powerlink option state
NMT_GS,
NMT_GS_INITIALISATION
NMT_CS_NOT_ACTIVE,
Basic Ethernet mode
NMT_CS_Stopped
Description
No power supplied to drive or
Initialising
POWERLINK interface is in basic
Ethernet mode
POWERLINK interface is on operational state
PLC has stopped the Network
NMT_CS_PRE_OPERATIONAL_1 POWERLINK interface is in Preoperation mode state 1
NMT_CS_PRE_OPERATIONAL_1 Communication to
PLC lost
NMT_CS_PRE_OPERATIONAL_2 POWERLINK interface is in Preoperation mode state 2
NMT_CS_READY_TO_OPERATE POWERLINK interface is
Danfoss A/S © Rev. 2013-02-11 All rights reserved.
MG92C202
Troubleshooting Operating Instructions
LED flash pattern
Powerlink option state
Yellow flash Wink command
Description
Node Identification activated from
MCT10
Table 9.2 S/E LED Pattern
Illustration 9.12 L/C LED Status - Power OFF or No Link
Illustration 9.13 L/C LED Status - Link
A
B
Illustration 9.14 L/C LED Status - Power-up Green (A)/Red (B)
A
B
Illustration 9.15 L/C LED Status - Collision Red (B)/Green (A)
Illustration 9.16 L/C LED Status - Yellow Flash
LED flash pattern
Power OFF or no link
Link
Powerlink option state
Power up
Collision
Various states
Yellow flash Wink command
Description
NMT_GS,
NMT_GS_INITIALISATION
NMT_CS_NOT_ACTIVE
No power supplied to drive or Initialising
NMT_GS_INITIALISATION Only shown once at power up
Link established
Node Identification activated from MCT 10
Set-up Software
Table 9.3 L/C LED Pattern
9.2 Communication Problems
9.2.1 No Communication with the
Frequency Converter
If there is no communication with the frequency converter, proceed with the following checks:
Check 1: Is the cabling correct?
Check that the cable is mounted correctly. Check if the corresponding L/C LED shows link activity.
Check 2: Does the hardware configuration match?
Check that
is configured to the same value in the PLC. For correct function, the Node ID must be set correctly. This parameter can also be set from the DIP switches. If the DIP switches are set, they have priority over the parameter.
Check 3: Is the correct XDD file installed?
Download the correct XDD file from
www.danfoss.com/BusinessAreas/DrivesSolutions/.
Check that the process data matches the active profile in the drive.
Check 4: What is the value of
?
Parameter 12-69 Ethernet PowerLink Status
contains 32 bits, which each is linked to internal information. The different bits give an overview over possible errors.
Bit no.
0
Description Value=[0] Value=[1]
1
2
3
4
5
6
7
8
Initialisation
State
Not Active
State
Basic
Ethernet
State
Pre-
Operational 1
State
Pre-
Operational 2
State
Ready to
Operate State
Operational
State
Stopped
State
Reserved
Comment
NMT_GS_INITIL
ASATION
NMT_CS_NOT_
ACTIVE
NMT_CS_BASIC
_ETHERNET
Mapped to
Object 1F8Ch
Mapped to
Object 1F8Ch
Mapped to
Object 1F8Ch
9
10
11
12
13
Reserved
Reserved
Reserved
Reserved
Reserved
NMT_CS_PRE_
OPERATIONAL_
1
NMT_CS_PRE_
OPERATIONAL_
2
NMT_CS_OPER
ATIONAL
NMT_CS_STOP
PED
Mapped to
Object 1F8Ch
Mapped to
Object 1F8Ch
Mapped to
Object 1F8Ch
Mapped to
Object 1F8Ch
Value shall be read as 0
Value shall be read as 0
Value shall be read as 0
Value shall be read as 0
Value shall be read as 0
Value shall be read as 0
Value shall be read as 0
9 9
MG92C202 Danfoss A/S © Rev. 2013-02-11 All rights reserved.
49
Troubleshooting MCA 123 POWERLINK
9 9
Bit no.
Description
14 Reserved
Value=[0] Value=[1]
15 Reserved
16 Reserved
17 Reserved
18 Reserved
19 Reserved
20 Physical link on Port 1
21 Physical link on Port 2
22 Reserved
No link present on Port 1
No link present on Port 2
Link present on Port 1
Link present on Port 2
23 Reserved
24 W34 source
No Op State
25 W34 source
Alarm
26 W34 source
IP Address
Conflict
27 W34 source
Invalid Node
ID
28 W34 source
Incorrect
PDO mapping
29 Reserved
30 Reserved
31 Reserved
Comment
Value shall be read as 0
Value shall be read as 0
Mapped to object 178Ch
Mapped to
Alarm Word and Alarm
Word 1
IP address conflict detection in
Basic Ethernet mode
Value read from DIP switch
Set on incorrect Tx or
Rx PDO mapping
Value shall be read as 0
Value shall be read as 0
Value shall be read as 0
Value shall be read as 0
Value shall be read as 0
Value shall be read as 0
Value shall be read as 0
Mapped to object 1030h subindex 7
Mapped to object 1030h subindex 7
Value shall be read as 0
Value shall be read as 0
Table 9.4 POWERLINK Bits
If the master is in stop mode, Warning 34 appears. Check that the master is in run mode. If the frequency converter is not in operational state, Warning 34 will appear (60 s after power up or immediately if the frequency converter has been in operational state).
Check 1: Is the control word valid?
If bit 10=0 in the control word, the frequency converter does not accept the control word.
Check 2: Is the relationship between bits in the control word and the terminal I/Os correct?
Check the logical relationship in the frequency converter.
Define the desired logical relationship in
parameter 8-50 Coasting Select
to
parameter 8-56 Preset
Reference Select
according to the following range of options. Select the FC control mode, digital input and/or serial communication, using
parameter 8-50 Coasting Select
to
parameter 8-56 Preset Reference Select
.
If
parameter 8-01 Control Site
is set to digital only, the frequency converter does not react on commands sent via the control word.
to
show a coast command's effect upon the frequency converter for the full range of
parameter 8-50 Coasting Select
settings.
The effect of control mode upon the function of
parameter 8-50 Coasting Select
,
, and
parameter 8-52 DC Brake Select
is as follows:
If
[0] Digital input
is selected, the terminals control the coast and DC brake functions.
NOTICE
Coasting, quick stop, and DC brake functions are active for logic 0.
0
1
1
Terminal Bits 02/03/04
0 0
1
0
1
Table 9.5 [0] Digital Input
Function
Coast/DC brake/Q-Stop
Coast/DC brake/Q-Stop
No Coast/DC brake/Q-Stop
No Coast/DC brake/Q-Stop
If
[1] Serial communication
is selected, commands are activated only when given via serial communication.
0
1
Terminal Bits 02/03/04
0 0
1
1
0
1
Function
Coast/DC brake/Q-Stop
No Coast/DC brake/Q-Stop
Coast/DC brake/Q-Stop
No Coast/DC brake/Q-Stop
Table 9.6 [1] Serial Communication
If
[2] Logic AND
is selected, both signals must be activated to perform the function.
50 Danfoss A/S © Rev. 2013-02-11 All rights reserved.
MG92C202
Troubleshooting Operating Instructions
1
1
Terminal Bits 02/03/04
0 0
0 1
0
1
Table 9.7 [2] Logic AND
Function
Coast/DC brake/Q-Stop
No Coast/DC brake/Q-Stop
No Coast/DC brake/Q-Stop
No Coast/DC brake/Q-Stop
If
[3] Logic OR
is selected, activation of one signal activates the function.
1
1
Terminal Bits 02/03/04
0 0
0 1
0
1
Table 9.8 [3] Logic OR
Function
Coast/DC brake/Q-Stop
Coast/DC brake/Q-Stop
Coast/DC brake/Q-Stop
No Coast/DC brake/Q-Stop
The effect of control mode upon the function of
parameter 8-53 Start Select
and
If
[0] Digital input
is selected, the terminals control the start and reversing functions
0
1
Terminal Bits 06/15
0 0
1
1
0
1
Table 9.9 [0] Digital input
Function
Stop/Counterclockwise
Stop/Counterclockwise
Start/Clockwise
Start/Clockwise
If
[1] Serial communication
is selected, commands are activated only when given via serial communication.
0
1
Terminal Bits 02/03/04
0 0
1
1
0
1
Function
Stop/Counterclockwise
Start/Clockwise
Stop/Counterclockwise
Start/Clockwise
Table 9.10 [1] Serial Communication
If
[2] Logic AND
is selected, both signals must be activated to perform the function.
0
1
Terminal Bits 02/03/04
0 0
1
1
0
1
Table 9.11 [2] Logic AND
Function
Stop/Counterclockwise
Stop/Counterclockwise
Stop/Counterclockwise
Start/Clockwise
If
[3] Logic OR
is selected, activation of one signal activates the function.
0
1
Terminal Bits 02/03/04
0 0
1
1
0
1
Table 9.12 [3] Logic OR
Function
Stop/Counterclockwise
Start/Clockwise
Start/Clockwise
Start/Clockwise
The effect of control mode upon the function of
parameter 8-55 Set-up Select
and
parameter 8-56 Preset
Reference Select
:
If
[0] Digital input
is selected, the terminals control the setup and preset reference functions.
Terminal
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
Msb Lsb
0 0
0
0
1
1
0
1
1
1
1
1
1
0
0
0
0
Table 9.13 [0] Digital Input
1
1
0
0
1
1
0
0
0
1
1
0
1
0
1
Bits 00/01,
13/14
Msb
0
Lsb
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
Function
4
4
4
4
3
3
3
3
2
2
1
2
2
1
1
Preset ref. set-up number
1
If
[1] Serial communication
is selected, commands are activated only when given via serial communication.
9 9
MG92C202 Danfoss A/S © Rev. 2013-02-11 All rights reserved.
51
Troubleshooting MCA 123 POWERLINK
9 9
Terminal
1
1
1
0
1
0
0
1
0
1
1
0
1
0
0
Lsb
0
Function
1
1
1
1
1
1
1
0
1
0
0
0
0
0
0
Msb
0
Table 9.14 [1] Serial Communication
1
0
1
1
0
1
0
1
0
1
0
1
0
1
0
0
1
1
1
0
0
1
1
0
0
1
1
0
0
1
Bits 00/01,
13/14
Msb
0
Lsb
0
2
3
4
4
1
2
3
4
1
2
3
4
1
2
3
Preset ref. set-up number
1
If
[2] Logic AND
is selected, both signals must be activated to perform the function.
Terminal
1
1
0
1
0
0
0
0
1
1
1
1
1
0
0
Msb
0
Table 9.15 [2] Logic AND
0
0
1
0
1
1
0
1
1
1
0
1
1
0
0
Lsb
0
0
1
1
0
0
1
1
0
0
1
1
0
1
0
1
Bits 00/01,
13/14
Msb
0
Lsb
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
Function
1
3
2
1
2
1
1
1
2
3
3
1
4
1
1
Preset ref. set-up number
1
If
[3] Logic OR
is selected, activation of 1 signal activates the function.
Terminal
1
1
1
1
1
1
0
1
0
0
0
0
0
0
Msb Lsb
0 0
0
1
0
0
1
1
1
0
1
1
0
1
0
0
Table 9.16 [3] Logic OR
1
0
0
1
0
1
1
0
0
1
1
0
0
1
Bits 00/01,
13/14
Msb
0
Lsb
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
Function
4
4
4
3
4
4
4
3
2
4
4
2
2
3
Preset ref. set-up number
1
9.2.2 Endless Power-down - Power-up Cycle
Check 1: Is the frequency converter set to Controlled Node
= ON in the Automation Studio?
The PLC can force the frequency converter into an endless power-down - power-up cycle. Set the value to
OFF
.
Is the XDD file correct?
Check that the correct XDD file and firmware of the option are used. See
chapter 4.1 Importing the XDD File
for more information.
9.3 Warnings and Alarms
9.3.1 Alarm and Warning Words
Alarm word, Warning word, and POWERLINK Status word are shown in the display in Hex format. If there is more than one warning or alarm, a sum of all warnings or alarms is shown. Alarm word, warning word, and
POWERLINK Status word can also be displayed using the serial bus in
parameter 16-90 Alarm Word
,
parameter 16-92 Warning Word
, and
parameter 12-69 Ethernet PowerLink Status
.
52 Danfoss A/S © Rev. 2013-02-11 All rights reserved.
MG92C202
Troubleshooting Operating Instructions
Bit (Hex)
00000001
00000002
00000004
00000008
00000010
00000020
00000040
00000080
00000100
Unit diagnose bit
48
49
50
51
52
53
54
55
40
00040000
00080000
00100000
00200000
00400000
00800000
01000000
02000000
04000000
08000000
10000000
20000000
40000000
80000000
00000200
00000400
00000800
00001000
00002000
00004000
00008000
00010000
00020000
Table 9.17 Alarm Word Bits
26
27
28
29
30
31
38
39
24
25
34
35
36
37
45
46
47
32
33
41
42
43
44
Alarm word
(parameter 16-90 Alarm
Word)
Brake check
Power card over temperature
Earth fault
Control card over temperature
Control word timeout
Over current
Torque limit
Motor thermistor over temp.
Motor ETR over temperature
Inverter overloaded
DC link under voltage
DC link over voltage
Short circuit
Inrush fault
Mains phase loss
AMA not OK
Live zero error
Internal fault
Brake overload
Motor phase U is missing
Motor phase V is missing
Motor phase W is missing
Fieldbus comm. fault
24 V supply fault
Mains failure
1.8 V supply fault
Brake resistor short circuit
Brake chopper fault
Option change
Drive initialisation
Safe stop
Mechanical brake low
Alarm no.
28
29
14
65
18
13
12
11
10
25
27
67
80
68
63
34
47
36
48
26
30
31
32
33
4
50
2
38
7
16
9
8
00040000
00080000
00100000
00200000
00400000
00800000
01000000
02000000
04000000
08000000
10000000
20000000
40000000
80000000
00000200
00000400
00000800
00001000
00002000
00004000
00008000
00010000
00020000
90
91
92
93
94
95
102
103
88
89
98
99
100
101
109
110
111
96
97
105
106
107
108
Bit (Hex) Unit diagnose
00000001
00000002
00000004
00000008
00000010
00000020
00000040
00000080
00000100
bit
112
113
114
115
116
117
118
119
104
Warning word
(parameter 16-92 Warning
Word)
Brake check
Power card over temperature
Earth fault
Control card
Control word timeout
Over current
Torque limit
Motor thermistor over temp.
Motor ETR over temperature
Inverter overloaded
DC link under voltage
DC link over voltage
DC link voltage low
DC link voltage high
Mains phase loss
No motor
Live zero error
10 V low
Brake overload
Brake resistor short circuit
Brake chopper fault
Speed limit
Fieldbus comm. fault
24 V supply fault
Mains failure
Current limit
Low temperature
Voltage limit
Encoder loss
Output frequency limit
Unused
Warning word 2 (ext. stat.
word)
Alarm no.
28
29
10
14
65
18
13
12
11
66
64
61
62
-
-
34
47
36
59
26
25
27
49
3
2
5
4
1
7
6
9
8
Table 9.18 Warning Word Bits
9 9
MG92C202 Danfoss A/S © Rev. 2013-02-11 All rights reserved.
53
Troubleshooting MCA 123 POWERLINK
9 9
Bit (Hex) Comm. option STW (
parameter 16-84 Comm.
Option STW
)
00000001 parameterization ok
00000002 configuration ok
00000004 clearmode active
00000008 baudrate search
00000010 waiting for parameterization
00000020 waiting for configuration
00000040 in data exchange
00000080 not used
00000100 not used
00000200 not used
00000400 not used
00000800 MCL2/1 connected
00001000 MCL2/2 connected
00002000 MCL2/3 connected
00004000 data transport active
00008000 not used
Table 9.19 Status Word Bits
NOTICE
Parameter 16-84 Comm. Option STW
is not part of extended diagnosis.
There is a clear distinction between alarms and warnings.
An alarm make the frequency converter enter a fault condition. After the cause for the alarm has been cleared, the master will have to acknowledge the alarm message before the frequency converter can start operating again.
A warning condition triggers a warning which disappears when condition returns to normal, without interfering with the process.
Warnings
A single bit within a warning word represents warnings within the frequency converter. Bit status
[0] False
means no warning, while bit status
[1] True
means warning. Any bit change in the warning word is notified by a change of bit 7 in the status word.
Alarms
Following an alarm message, the frequency converter enters fault condition. When the fault has been removed and the controller has acknowledged the alarm message by setting bit 7 in the control word, the frequency converter resumes operation. A single bit within an alarm word represents alarms within the frequency converter. Bit status
[0] False
means no fault, while bit status
[1] True
means fault.
54 Danfoss A/S © Rev. 2013-02-11 All rights reserved.
MG92C202
Index Operating Instructions
Index
A
Abbreviations........................................................................................... 4
Alarm word............................................................................................. 52
Assumptions............................................................................................. 3
B
Background Knowledge....................................................................... 3
C
Cabling..................................................................................................... 41
Configuration...................................................................... 4, 34, 36, 39
Control Profile........................................................................................ 17
D
DC Back-up................................................................................................ 3
DeviecNet.................................................................................................. 3
E
EMC Precautions...................................................................................... 8
EtherCAT..................................................................................................... 3
Ethernet........................................................................................ 8, 39, 40
H
Hardware.............................................................................................. iii, 3
I
I/O................................................................................................................. 4
Installation....................................................................................... iii, 3, 5
IP Settings................................................................................................ 10
IP21/Type 1................................................................................................ 3
L
LED............................................................................................................... 4
LED Status............................................................................................... 48
Literature.................................................................................................... 3
N
Network............................................................................................. 3, 5, 8
No communication.............................................................................. 49
No response to control signals........................................................ 50
O
Overview.................................................................................................... 6
P
Parameter.................................................................................................. iv
Parameters.............................................................................................. 10
PDO Communication.......................................................................... 15
Process Control Data........................................................................... 15
Process control operation.................................................................. 16
Process Status Data.............................................................................. 15
Profibus....................................................................................................... 3
R
Reference................................................................................................... 4
S
Safety.......................................................................................................... iii
T
Topology.................................................................................................... 7
V
VLT Parameters...................................................................................... 10
W
Warning word........................................................................................ 52
MG92C202 Danfoss A/S © Rev. 2013-02-11 All rights reserved.
55
Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
Danfoss A/S
Ulsnaes 1
DK-6300 Graasten vlt-drives.danfoss.com
130R0387 MG92C202
*MG92C202*
Rev. 2013-02-11
Advertisement