Advertisement
Advertisement
Translation of the original Operating Instructions
Sweeper agria 7100 comfort
7100 111
Before commissioning please read the operating instructions and note the safety and warning information!
Operating Instructions No. 998 482 01.20
Nameplate
Please enter here:
Machine art. no.: .............................................................
ID/machine no.: ..............................................................
Engine type: ...................................................................
Engine no.: .....................................................................
Date of purchase: ...........................................................
For nameplate see page 4, Fig. A/23
Petrol engine: For engine no. see page 54, fig. B/6
Please provide this information for each spare parts order, to prevent errors in delivery.
Only use genuine Agria spare parts!
The technical data, illustrations and dimensions provided in these operating instructions are non-binding. No claims may be derived from them. We reserve the right to make improvements without amending this manual.
Scope of delivery (please check):
•
Base unit
•
Tool kit
•
Original Operating Instructions
•
Original engine operating instructions
•
Machine identity card
(in envelope on outside of box)
Please complete the machine identity card and return it to Agria-Werke.
2
agria 7100 comfort
Symbols
Warning symbol, reference to danger point
Attention
Important information
Machine stop
Choke
Engine stop
Engine oil
Engine oil level
Air filter
Clutch
Oil lubrication point
Fuel
Brush adjustment
Wheel drive OFF
Slow
Fast forward reverse
Open (unlocked)
Closed (locked)
Attachment point for recovery, lashing, towing
Maintenance interval
Before each start-up
After each cleaning (in particularly with a highpressure cleaner)
Annually
See separate engine operating instructions
- agria-Service -
= contact your agria service centre
Brush roller drive
Wheel drive
Wheel drive ON
Sweeper
agria 7100 comfort
3
Designation of parts Fig. A
4
agria 7100 comfort
19
21
22
23
16
17
18
24
25
5
7
8
11
12
13
14
15
2
4
Fig. A:
1 Swivel lever for brush roller
Safety lever/clutch lever for brush roller
Safety lever/clutch lever for traction drive
Speed control lever
Engine
Protective hood
Basic protection guard
Eyebolt
Add-on protection guard
Brush Rollers
Support wheel
Clamping lever for height adjustment
Broom drive clutch
Driving wheel
Lynch pin
Transmission
Rocker for forward / reverse
Nameplate
Lever for steering bar height adjustment
Steering bar
Sweeper
agria 7100 comfort
5
Contents
Nameplate .................................................................................................... 2
Symbols ............................................................................................... 3
Designation of parts Fig. A ................................................................ 4
Unpacking and assembly instructions ............................................. 8
1 Safety Instructions ........................................................................ 9
Intended use ................................................................................................. 9
Description of the warning, prohibition and mandatory signs ..................... 14
2 Technical Data ............................................................................. 15
Sweeper ..................................................................................................... 15
Petrol engine .............................................................................................. 16
3 Devices and Operating Elements ............................................... 17
Petrol engine .............................................................................................. 17
Speed regulating lever................................................................................ 18
Safety circuit ............................................................................................... 18
Engine stop switch...................................................................................... 18
Clutch ......................................................................................................... 19
Forward / reverse gears ............................................................................. 19
Steering bar ................................................................................................ 20
Driving wheels ............................................................................................ 20
Snow chains ............................................................................................... 20
Brush roller attachment .............................................................................. 21
Height adjustment of the brush rollers ........................................................ 22
Adjustment towards the sides ..................................................................... 22
Loading straps ............................................................................................ 23
4 Commissioning and Operation .................................................. 24
Commissioning ........................................................................................... 24
Danger zone ............................................................................................... 25
Before starting the engine .......................................................................... 26
Starting the engine ..................................................................................... 27
Stopping the engine.................................................................................... 28
Sweeping .................................................................................................... 28
Working on slopes ...................................................................................... 30
Snow removal ............................................................................................. 30
6 Sweeper
agria 7100 comfort
5 Maintenance and Repair ............................................................. 31
Engine ........................................................................................................ 32
Drive ........................................................................................................... 35
Sweeping unit ............................................................................................. 38
Height adjustment ...................................................................................... 38
Checking / adjusting the clutch play ........................................................... 38
Safety circuit ............................................................................................... 39
General ....................................................................................................... 39
Cleaning ..................................................................................................... 40
Storage ....................................................................................................... 41
Electrical diagram ....................................................................................... 42
Labels ......................................................................................................... 43
6 Troubleshooting and Remedies ................................................. 44
Petrol engine .............................................................................................. 44
Machine ...................................................................................................... 46
7 Decommissioning / Disposal ...................................................... 47
Paints, Wear parts............................................................................. 48
Inspection and Maintenance Overview........................................... 49
Lubrication plan .......................................................................................... 51
Designation of parts Fig. B .............................................................. 54
Petrol engine .............................................................................................. 54
Declaration of Conformity ................................................................ 55
Sweeper
agria 7100 comfort
7
8
Unpacking and assembly instructions
Unpacking
Separate the plug-in case with machine passport and operating instructions from the cardboard box.
Keep the packaging, as it provides optimum protection during transport.
1. Mounting the steering bar (A/25)
- Swivel the steering bar backwards to the correct working height
2. Attach the driving wheels (A/18)
- Coat both sides of the wheel shaft with a little grease
- Fit the drive wheels on both sides - for lugged tyres, pay attention to the direction of the arrow
- Fasten wheels with lynch pin
3. Add-on protective guards (A/13)
Mount the add-on protective guards on both sides to the basic protective guard (A/11) using 3 pan-head screws with lock nuts.
4. Install brush rollers (A/14)
5. Carry out the initial start-up
according to the description on page 24 .
Sweeper
agria 7100 comfort
1 Safety Instructions
1 Safety Instructions
Before commissioning, please read the operating instructions and note: national road traffic regulations of the relevant country must be complied with
(marking, lighting, etc.).
Warning symbol
This symbol has been used throughout these operating instructions to highlight all sections relevant to your safety. Also pass on all safety instructions to other users.
The machine must be operated as directed in the operating instructions.
Other operators must given instruction if required.
Any improper use or execution of activities of the machine not described in these instructions constitutes unauthorized misuse and is not within the statutory limits for liability of the manufacturer.
Intended use
The machine meets the current state of the art and complies with the applicable safety regulations at the time of marketing within the context of the approved use. In terms of design it was not possible to eliminate either the foreseeable misuse or the remaining risk without limiting the functionality in accordance with the regulations.
Improper use of the machine can endanger people and may result in damage to the machine or other property of the operator. It can also impair the functionality of the machine.
Reasonable foreseeable misuse
Foreseeable misuse and improper handling include inter alia:
•
Transport of people and objects
The sweeper
7100
, including the attachments approved by the manufacturer, is designed for normal use in greens and pathway maintenance to sweep or pick up loose dirt, and it can also be used as a snow clearing machine after conversion to appropriate brushes or a clearing shield (intended use).
•
Removal or manipulation of protective and safety devices
•
Failure to observe maintenance intervals
•
Failure to replace wearing parts
•
Incorrectly executed maintenance or repair work
Any other use is considered to be contrary to the intended purpose. The manufacturer is not liable for any damages resulting from such use and the risk is entirely the user's own.
•
Improper use.
Intended use also includes observance of the operating, servicing and maintenance conditions stipulated by the manufacturer.
Unauthorized changes to the machine, especially to the safety equipment, may lead to increased levels of danger, which would rule out any manufacturer liability for resulting damage.
When using the machine on public roads
– and when being transported – the
Sweeper
agria 7100 comfort
9
1 Safety Instructions
General safety and accident prevention regulations
ensure adequate steering and braking capability.
Match the operating speed to the conditions.
Basic rule:
Please observe the relevant accident prevention regulations as well as the generally recognized rules pertaining to safety, occupational health and traffic laws.
Do not adjust the setting of the engine speed governor. A high speed increases the risk of accidents.
Working area and danger zone
The use of public transportation routes is subject to the Road Traffic Act in its latest version.
The working area is the entire area to be worked on. The user is responsible for third parties in the working area.
Please check the traffic and operating safety of the machine before each commissioning!
The machine may only be used, serviced and repaired by persons who are familiar with it and have been instructed in the hazards involved.
Persons under the age of 16 must not operate the machine!
Only work with good visibility and in good lighting conditions.
Staying in the danger zone of the ma-
chine is not permitted (see page 25).
Check the work area before starting and moving. Pay special attention to children and animals.
When sweeping, dirt particles and stones etc. can be flung away. Ensure that there are no persons or animals in the danger zone. Also ensure that vehicles, especially glass panes and other objects are not damaged.
Operator clothing must fit tightly. Wear sturdy footwear.
The affixed warning and information signs provide important information for safe operation; please observe them for your own safety!
Foreign objects are to be removed from the area to be worked on prior to starting work. Look out for additional foreign objects while working and remove these promptly.
The engine must be switched off for transport on motor vehicles or trailers outside the working area.
Operation and protective devices
Before you start work
Be careful with rotating tools - keep a safe distance!
Be careful with coasting tools. Before you start working on them, wait until they have come to a complete stop!
Familiarize yourself with the equipment and operating elements and their functions. Above all, learn how to turn the engine off quickly and safely in an emergency!
There is a risk of crushing and shearing on power-operated parts!
Riding on the implement during operation is not permitted.
Driving behaviour, steering – and possibly – braking capability and tipping behaviour are influenced by attached or suspended devices and loads. Therefore
Ensure that all protective devices are mounted and properly adjusted!
Suitable shoes must be worn depending on the type of ground surface (vegetation, humidity ...), so that the operator does not slip or fall.
10 Sweeper
agria 7100 comfort
1 Safety Instructions
Startup Finishing work
Do not start the engine in closed rooms, the exhaust fumes contain carbon monoxide, which is very toxic if inhaled!
Before starting the engine, set all operating elements to neutral or idle position.
Do not step in front of the machine or the add-on device to start the engine.
Never leave the machine unsupervised while the engine is running.
Switch the engine off before leaving the machine. Then close the fuel tap(s) (if present).
Take care not to park the hot machine in the blazing sun.
Operation
Never leave the operator's position at the steering bar while working.
Protect the machine against unauthorized use. In ignition key models, remove the ignition key; otherwise, remove the spark plug connector.
Never adjust operator bars while work is in progress – risk of accident!
Implements
For all work with the device, especially when turning, the machine operator must maintain the distance from the device shown by the bars.
Attach an implement only when engine and implement drive are switched off.
Riding on the implement during operation or in transport is not permitted.
Prior to attaching and starting the implement, read and observe the operating instructions of the implement.
Use adequate tools and wear gloves to replace implements and parts thereof.
In the event of any clogging to the work equipment or add-on device, the engine must be stopped and the work equipment or add-on device must be cleaned with appropriate tools. There may be tension in the drive train as a result of the blockage, which is why you should resolve the blockage carefully.
Put the supporting equipment to the proper position and ensure stability when you attach or remove an implement.
Secure machine and implements against rolling away (parking brake - if installed, wheel chocks).
In the event of any damage to the machine or the add-on device, shut down the engine immediately and have the damage repaired.
There is a risk of injuries when you attach an implement. Take special care.
In the event of any malfunctions to the steering, stop and park the machine immediately. Have the fault resolved without delay.
Attach an implement in accordance with the regulations and only at the specified fixtures.
Always switch off the working tools during a transport ride or when you drive to adjacent working areas.
If there is a risk of skidding down on sloping terrain, then the machine must be held by an attendant using a bar or a rope. The attendant must be located above the machine at a safe distance from the work equipment.
Secure machine and implement against unauthorized use and rolling away when you leave it. If necessary, install transport or safety equipment, and put it in protective position.
Work across the slope along contour lines if possible. If possible, turn the machine in uphill direction.
Ballast
Always attach ballast properly at the attachment points provided.
Sweeper
agria 7100 comfort
11
1 Safety Instructions
Snow pusher
Attach snow pusher correctly! Wear nonslip shoes.
When swivelling the snow pusher, mind pinching and shearing points.
After maintenance and cleaning, ensure that the protective devices are reinstalled and properly adjusted!
Only use genuine Agria spare parts.
Carry out a functional and safety test after completing the work.
Do not park the machine in closed rooms with fuel left in the tank. Fuel vapours are hazardous.
Engine, fuel and oil
Ensure that the working speed is adapted to the prevailing working conditions. Failure to do so could injure the driver by the force of the impact when the vehicle hits an obstacle.
Do not run the engine in a closed room.
There is a high risk of poisoning! Therefore always replace damaged exhaust parts.
Handle hot engine components with caution!
Maintenance and cleaning
Only trained specialist personnel, who can carry out professional maintenance and repair, may carry out this work.
The silencer and other engine parts get very hot when the engine is running and are still hot directly after the engine is switched off. Keep a sufficient distance from hot surfaces and keep children away from the running engine.
Do not carry out maintenance and cleaning with the engine running.
When working on the engine always remove the ignition key (if present) and also the spark plug connector in the case of petrol engines.
Caution is needed when handling fuel.
There is an increased risk of fire. Never handle fuel near open flames, ignitable sparks or hot engine parts.
Protective devices and tools that are subject to wear and tear must be regularly inspected and replaced if necessary!
Do not refuel in closed rooms. No smoking when refuelling!
Refuel only with the engine switched off and cooled down.
Do not carry out repair work such as welding, grinding, drilling, etc. on structural, safety-relevant parts (such as steering bar, tractor hitches, etc.)!
Keep the machine and attachments clean, to avoid the risk of fire.
Do not spill fuel. Use a suitable filling device.
If you spilled fuel, push the machine away from the spilled liquid before you start the engine.
Make sure fuel is of the specified quality.
Regularly check nuts and bolts for tightness and retighten if necessary.
Storage
Never store the machine in rooms with open heating.
Store fuel in approved containers only.
Drain fuel only outdoors and into suitable containers.
In the interests of safety, replace the fuel tank cap and other tank caps if damaged.
Store anti-corrosion agents and stabilizer fluids out of the reach of children. If sickness and vomiting occur, consult a doctor immediately. In the event of contact with the eyes rinse immediately with plenty of water. Avoid inhaling vapours.
Read and observe enclosed instructions!
12 Sweeper
agria 7100 comfort
1 Safety Instructions
Before disposing of opened and seemingly empty pressurized tins make sure they are completely empty. Empty them in a well-ventilated area safe from sparks and flames. Dispose of tins as hazardous waste if necessary.
Only skilled specialists are allowed to repair tyres, using suitable installation tools.
Check the tyre pressure at regular intervals. There is a risk of explosion from excessive tyre pressure.
When working with oil, fuel and grease wear suitable protective gloves and use skin protection agents if necessary.
Observe the required tyre pressure when you use ballast.
Be careful when draining hot oil, danger of burns.
During each service work, tighten the drive wheel bolts and nuts and check the tightening torque.
Make sure the oil used is of the specified quality. Store in approved containers only.
Electrical system
Dispose of oil, fuel, grease and filters separately and properly.
Tyres and tyre pressure
Persons with cardiac pacemakers are not allowed to touch the energized parts of the ignition system as long as the engine is running.
When you work on the wheels ensure that the machine is parked securely and is secured against rolling away.
Sweeper
agria 7100 comfort
13
1 Safety Instructions
Description of the warning, prohibition and mandatory signs
Prior to starting up the machine, please read the operating instructions and observe the safety and warning information!
Prior to starting cleaning, maintenance or repair work, switch off the engine and pull off the sparking-plug connector!
Keep a safe distance from the brush when the engine is running!
Do not touch any moving machine parts. Wait until they are at a complete standstill.
Keep a safe distance when the engine is running! Staying in the danger zone is prohibited.
Wear sturdy footwear.
Wear protective gloves.
When working with the machine wear individual hearing protection.
14 Sweeper
agria 7100 comfort
2 Technical Data
2 Technical Data
Sweeper
Engine:
............................................................................................................. Honda
Brush roller speed:
..................................................................................... 160 rpm
Clutch:
........................................ Cone type clutch for traction drive and brush drive
Oil filling volume for broom drive clutch approximately 0.25 l
Gearbox:
Traction transmission ........................................................ Manual gear transmission
Oil filling volume approximately 1.1 l
Sweep transmission ............................................. Worm gear, permanent lubrication
Gearbox oil:
Traction transmission and broom drive clutch ......... Gearbox oil SAE 90 – API - GL5
Travel speeds:
.............................................................................. Forward 3.2 km/h
Reverse 1.4 km/h
Steering bar:
............................................................ Height adjustment without tools
Tyres:
............................................................................................. 3.50-6 field profile
Tyre pressure:
.............................................................................................. 0.8 bars
Noise:
Sound-pressure level at the ear of the operator ........... L pA
= 79 dB to EN ISO 11201
Sound-power level ...................................................... L
WA
= ….. dB to EN ISO 3744
Vibrational acceleration value:
At the handlebar ........................................... a hw
= ….. m/s² to directive 2002/44/EC
Weight:
.............................................................................................................. 50 kg
Sweeper
agria 7100 comfort
15
2 Technical Data
Petrol engine
Engine make:
.................................................................................................. Honda
Type:
............................................................................................................... GP160
Bore x stroke:
......................................................................................... 68 x 45 mm
Displacement:
................................................................................................. 163 cc
Net output:
............................................................. 3.6 kW (4.9 DIN-PS) at 3600 rpm
Torque:
..................................................................................... 10.3 Nm at 2500 rpm
Design:
............................................... Air-cooled 1-cylinder four-stroke petrol engine
Operating speed:
....................................................................................... 3600 rpm
Idle speed:
......................................................................................... 1250-1600 rpm
Spark plug:
......................................................................................... NGK BPR6ES
Electrode gap: 0.7-0.8 mm
Ignition:
........................ Electronic magneto ignition, contactless, fixed ignition point, radio-interference-suppressed to VDE 0879
Starting device:
.............................................................................. Cable-pull starter
Fuel:
...................................................................... Commercially available car petrol,
Octane rating see engine operating instructions
Fuel consumption:
................................................................................... 313 g/kWh
Capacity of the fuel tank:
.................................................................................. 3.1 l
Air filter:
...................................................................................... Paper filter element
with foam prefilter
Engine oil:
....................................................................... Filling volume approx. 0.6 l
Multigrade oil SAE 10W-30, API-SE, SF or higher
Slope capability:
................................................................................... < 20° (37 %)
Dimensions (mm):
16 Sweeper
agria 7100 comfort
3 Devices and Operating Elements
3 Devices and Operating Elements
The Sweeper
agria 7100
is suitable for the maintenance of greens and for winter service.
When using the sweeper on public roads, for example during transport, observe the regulations of the national road traffic regulations (such as marking, lighting).
The implements approved in the Agria sales list are available.
Petrol engine
The
four-stoke petrol engine
is to be used with standard petrol (see chapter
der free of dirt and aspirated plant debris.
During the first 20 hours of operation
(running-in period) do not use the engine at full power.
The rule of never using the engine at a higher speed than necessary for the work in hand applies even after the
running-in period
.
Idling
Always ensure that the engine idle speed is adjusted correctly. With speed regulating lever at idling, the engine should continue running smoothly.
- agria-Service -
Air filter
High speeds are detrimental to all engines and significantly reduce their service life. This especially applies for no-load operation! Overrevving the engine (letting it roar) can result in immediate damage.
The air filter cleans the aspirated air. A contaminated filter reduces the engine output.
Ignition system
Cooling
The engine is cooled with an air blower.
Keep the fan grille at the cable-pull starter and the cooling fins of the cylin-
The petrol engine is equipped with a contactless electronic ignition system.
We recommend that any necessary inspections are carried out by a skilled person only.
Sweeper
agria 7100 comfort
17
3 Devices and Operating Elements
Speed regulating lever
Use the speed regulating lever (A/5) on the steering bar to continuously adjust the engine speed between min = IDLE and max = FULL
THROTTLE as required.
Safety circuit
For traction drive and brush roller drive, the sweeper is equipped with a safety/clutch lever
(A/2 or A/4).
•
Stop position:
The related drive is switched off when you release the levers (A/2 or A/4).
The engine continues running.
•
Operating position:
To operate the machine, press down the levers (A/2; A/4). This establishes a frictional connection between motor and gearbox.
The safety circuit must be operated in two steps:
1) Pull the locking strap (unlatch)
2. Actuate the safety/clutch lever downwards.
Engine stop switch
Never tamper with the safety circuit.
Never tie up the safety lever.
The safety circuit is also used as
emergency off switch
:
Release the lever in a dangerous situation. It swings automatically to the "STOP" position!
18
The electric engine stop switch (B/14) switches the ignition system ON/OFF.
"I" = operating position
"O" = engine stop position
Sweeper
agria 7100 comfort
3 Devices and Operating Elements
In a dangerous situation
, set the engine stop switch to "
O
" to switch off the engine.
Clutch
A cone clutch is installed for both traction drive and brush roller drive. Pressing down the levers actuates the clutches: (A/4) for the traction drive and (A/2) for the brush roller drive. The levers automatically swing to the "0" position (disengaged) when you release them. Either clutch can be operated separately.
In order to prevent the clutch from slipping during work, a clearance of 1 - 2 mm is set at the hand lever at the factory. Check the clutch play after the first hour of Operation. Adjust it if necessary (see Maintenance and Care).
Note:
Park the sweeper only when the drives are switched off (see section Storage on
page 41). Failure to do so can cause clutch
problems.
Forward / reverse gears
The sweeper is equipped with a forward gear and a reverse gear.
Engaging the forward gear: Press the left rocker
(A/22) forward.
Engaging the reverse gear: Press the right rocker forward.
The neutral position 0 is between forward and reverse.
Sweeper
agria 7100 comfort
19
3 Devices and Operating Elements
Steering bar
Adjust the steering bars only when traction drive and brush roller drive are switched off - risk of accident!
Steering bar height adjustment
•
Press the notch lever (A/24) down until the notches are released.
•
Move the handlebar to the required level.
•
Release the notch lever and ease the handlebar in a notch so that the notch lever swings fully up to its home position.
Driving wheels
The drive wheels are secured to the wheel shaft with lynch pins (A/19) which makes it possible to attach and remove the wheels.
Snow chains
If a differential effect is required for cornering, one wheel can be put in neutral. To do this, remove the lynch pin from one wheel, push the wheel inwards and place the lynch pin back on the wheel shaft in front of the wheel.
Install the snow chains with the drive wheels removed.
20 Sweeper
agria 7100 comfort
3 Devices and Operating Elements
Brush roller attachment
6
4
5
1
2
Brush roller right
Brush roller left
Tensioning anchor
Shaped disc
Nut
Wear protective gloves when mounting and dismounting! Pay attention to crushing points.
1. Mount the forming disc on both outer sides of the brush rollers.
2. Insert the tensioning anchor through left brush roller.
3. Insert the tensioning anchor with brush roller through the drive shaft from the left. Insert the grooves (S) of the brush rollers into cams (N) of the drive disk.
4. Slide the right brush roller onto the tensioning armature
- insert the grooves of the brush rollers into the cams of the drive disc.
5. Screw on the hexagon nut and tighten it.
Dismantle the brush rollers in reverse order.
Sweeper
agria 7100 comfort
21
3 Devices and Operating Elements
Add-on protective guards
Mount the add-on protective guards (A/13) to the basic protective guard (A/11) according to the brush roller width using 3 pan-head screws with lock nuts.
Height adjustment of the brush rollers
Adjust the brush roller height by adjusting the support wheels (A/15). Release the clamping of the support wheels with the clamping lever
(A/16) and lift or lower the support wheels on both sides.
In order to obtain a clean surface, the brush rollers should only be adjusted as far as necessary (dimension X) in order to achieve a long service life of the brush rollers:
Dirt, powder snow
Wet snow
X = 2 - 3 mm
X = max. 8 mm
Adjustment towards the sides
In order to sweep or clear dirt or snow in a row when sweeping freely, the brush rollers can be swivelled sidewards to the left or right.
To swivel the brush rollers (A/14) during sweeping, press the lever (A/1), and make a steering movement to swivel the broom to the desired position on the right or left. A locking pin holds the brush rollers in the appropriate position.
There are 3 positions: Middle, left and right.
22 Sweeper
agria 7100 comfort
3 Devices and Operating Elements
Loading straps
Straps must be fastened to the attachment points for towing, recovery, securing for safe transport and loading the machine.
Lashing to other points may result in damage.
Check straps for damage and replace if necessary!
Do not use sharp-edged load carrying equipment
(e.g. sharp-edged hooks, eyes etc.)!
Never walk or stand under suspended loads.
Danger to life!
Sweeper
agria 7100 comfort
23
4 Commissioning and Operation
4 Commissioning and Operation
Commissioning
Please note that the engine's service life and operational reliability are heavily dependent on the running-in time. Always allow a cold engine to warm up for a few minutes first of all and do not run up to full power immediately.
During the first
20
hours of operation (running-in period) do not use the engine at full power.
Attention:
The engine is not filled up with engine oil for transport reasons!
Fill the engine with engine oil before first commissioning, but do not go beyond the maximum level!
Engine operating instructions
To avoid starting problems, the fuel tank must be completely full for the initial startup and after extended periods of machine standstill.
This engine runs smoothly with conventional
unleaded regular and premium petrol (also
E10)
as well as
Super plus.
Do not add oil to petrol.
Only use fresh, clean fuel (no older than 3 months) and only use approved fuel cans available from specialist dealers. Do not use rusted metal cans or plastic containers which are not fuel-resistant.
Always remember good filter care and clean fuel. Use only branded petrol.
Caution is needed when handling fuel.
Petrol is highly flammable and explosive under certain conditions!
Do not refuel in closed rooms.
24 Sweeper
agria 7100 comfort
4 Commissioning and Operation
Refuel only with the engine switched off and cooled down.
Never refuel near naked flames, ignitable sparks or hot engine parts.
No smoking when refuelling!
Do not spill fuel. Use a suitable filling device.
Do not fill the fuel tank until it overflows. Leave approximately 5 mm space to allow the fuel to expand.
If you spilled fuel, push the machine away from the spilled liquid before you start the engine.
Danger zone
Staying in the danger zone of the machine during startup and operation is not permitted.
If the operator notices that people or animals are in the working area, the machine must be switched off immediately and not restarted until this area is clear.
The user is responsible for third parties in the working area (entire area to be worked on).
Danger zones around the sweeper
V S
3 m 3 m
Dirt particles, stones etc. can be ejected during sweeping. Ensure that there are no persons or animals in the danger zone. Also ensure that vehicles, especially glass panes and other objects are not damaged.
Sweeper
agria 7100 comfort
25
4 Commissioning and Operation
Before starting the engine
Sufficient fuel in the tank?
Air filter clean?
Engine operating instructions
Check engine oil level
Engine operating instructions
Check the gear oil level of traction gear and broom drive clutch
Checking all nuts and bolts for tightness
Plug on the sparking-plug connector
Only put the machine into operation after all protective devices have been mounted, are functional and in protection position.
Never start or allow the engine to run in enclosed rooms or rooms that are not ventilated.
It is essential to ensure for sufficient ventilation and a quick extraction of the exhaust fumes. The exhaust fumes contain carbon monoxide that is highly toxic when inhaled.
26 Sweeper
agria 7100 comfort
4 Commissioning and Operation
Handle hot engine components with caution!
The silencer and other engine parts get very hot when the engine is running and are still hot directly after the engine is switched off. Keep a sufficient distance from hot surfaces and keep children away from the running engine.
When the petrol engine is running, do not touch or remove the ignition cable or spark plug connector.
Starting the engine
Plug on the sparking-plug connector
1. Open the fuel cock (B/13)
2.
Cold
engine: Set the choke actuator (B/5) to
"Choke". Reset the choke when the engine is hot.
Engine
at operating temperature
: Leave the choke at the normal operating position
3. Set engine stop switch (B/14) to operating position ("
I
")
4. Set speed regulating lever (A/5) to approximately 1/3 throttle
5. Start the engine from outside the hazard zone:
Hold the starter rope at the starter handle
(B/7) and pull it out
vigorously
and
rapidly
to start the engine. Guide the handle back after the engine has started. Do not allow it to shoot back.
6. Once the engine is running, set the engine speed to min and allow the engine to warm up for a short time. Slowly move the choke actuator back to operating position (if actuated).
Sweeper
agria 7100 comfort
27
4 Commissioning and Operation
Stopping the engine
Set the speed regulating lever (A/5) to idle position, and allow the engine to idle for approximately 30 seconds
Set the engine stop switch (B/14) to ("
O
") position
In a dangerous situation
, set the engine stop switch to "
O
" to switch off the engine.
Pull off the sparking-plug connector - protects against unauthorized use
First allow the engine to cool down before storing in closed rooms.
Do not put the choke in the choke position to stop the engine - danger of fire!
Sweeping
Start the engine as described at "Starting the
Wear hearing protection and solid shoes.
Check the function of the safety circuit
- Start machine only when the safety circuit is working!
28 Sweeper
agria 7100 comfort
4 Commissioning and Operation
Slowly depress the clutch lever for the brush roller drive (A/2) while accelerating. The brush rollers start rotating
Engage the gear with the rocker A/22 (forward or
Slowly depress the clutch lever (A/4). The sweeping machine starts moving
After sweeping is finished or in case of plugging:
Disengage both drives
Switch off the engine
If you have to clean the machine during work, switch off the engine and remove the sparking-plug connector for safety reasons.
Sweeper
agria 7100 comfort
29
4 Commissioning and Operation
Working on slopes
Work on slopes only up to max. 20°.
On slopes always turn towards the side of the slope!
Snow removal
Attach snow pusher correctly! Wear non-slip shoes. Ensure that the working speed is adapted to the prevailing working conditions. Failure to do so could injure the driver by the force of the impact when the vehicle hits an obstacle.
30 Sweeper
agria 7100 comfort
5 Maintenance and Repair
5 Maintenance and Repair
As well as observing the operating instructions valid for the machine, it is equally important to pay due attention to the following instructions on care and maintenance.
Larger maintenance and repair tasks may only be carried out by trained specialists who can carry out professional maintenance and repair.
Lubricants and anti-corrosive agents
Use the lubricants specified for engine and gearbox (see "Technical data").
For "open" lubricating points or nipple lubricating points we recommend
bio lubricating oil grease
or
bio lubricating
(as specified in the operating instructions).
You should only undertake smaller maintenance and repair tasks yourself if you have the relevant tools and training for machinery and combustion engines.
We recommend using
bio-anticorrosive oil
to preserve machines and attachments (do not apply on painted covers). The oil can be brushed or sprayed on.
Only use genuine Agria spare parts.
Carry out a functional and safety test after completing the work.
Bio-lubricants and bio-anti-corrosive agents are environmentally friendly, as they are quickly biodegradable.
By using bio-lubricants and bio-slushing oil you act environmentally responsible, protecting the environment and promoting the well-being of humans, animals and plants.
Ensure that the engine is switched off and the sparking-plug connector is removed before you start any service and maintenance work!
When working with oil, fuel and grease, wear suitable protective gloves and use skin care products if necessary.
Sweeper
agria 7100 comfort
31
5 Maintenance and Repair
Engine
Please note that only the engine handling that is necessary for the machine is explained.
For all other information about the engine, please refer to the enclosed engine operating instructions!
Handle hot engine components with caution!
Keep sufficient distance to hot surfaces.
Check engine oil level
Before each start-up and after every 8 hours of operation
•
Only with the engine switched off and on level ground.
•
Clean the oil filler plug and its environment.
•
Unscrew the oil filler plug, wipe the oil dipstick with a clean cloth and reinsert it (do not screw it in). Remove the oil dipstick and check the oil level.
•
If the oil level is below the lower "min" mark, fill in engine oil (see "Technical data") up to the rim of the oil filler neck "max".
32 Sweeper
agria 7100 comfort
5 Maintenance and Repair
Change engine oil
Fan grille
Engine operating instructions
For the first time after
8
operating hours, then after
50
operating hours or
yearly
, whatever occurs first.
At heavy load or high outside temperatures, change the oil already after 25 operating hours
- while the engine is still warm, but not hot
danger of burns!
•
Clean oil filler neck (B/11) and surrounding area
•
Remove the oil dipstick (B/11) and suck off the used oil
•
Dispose of the used oil properly
•
Fill in fresh engine oil
•
If possible, use a funnel or a similar device to fill in the oil
Engine operating instructions
- For engine oil quality see "Technical Data”
After long periods of operation the cooling system may become clogged with dirt or plant particles. Clean the fan grille (B/8) regularly to prevent overheating and engine damage. Check before each start-up!
Sweeper
agria 7100 comfort
33
5 Maintenance and Repair
Air cooling system
1.) Clean rotating fan wheel at least every
50
hours of operation (sooner in case of heavy dust and plant debris accumulation); remove the fan housing to do this.
2.) Clean the interior cooling fins and surfaces at least every
100
hours of operation (sooner in case of heavy dust and plant debris accumulation).
- agria-Service -
Regulator
For proper engine function, keep regulator linkage, springs and controls on the carburettor
(B/2) clean and free of dirt. Ensure that no parts are bent or out of adjustment.
Exhaust
Clean the surrounding area of the exhaust pipe
(B/9) at regular intervals from grass, dirt and combustible debris. There is a
fire hazard!
Check before each start-up.
Replace damaged exhaust parts.
Speed control
The speed governor must be correctly adjusted in order to start, operate and stop the engine at the correct speed.
- agria-Service -
34 Sweeper
agria 7100 comfort
5 Maintenance and Repair
Drive
Transmission
Check the gearbox oil level
before each startup and after every
8
operating hours
•
Clean the outside of the oil check screw (2) and remove it
•
When the machine is in a horizontal position, the oil level must be level with the inspection opening. Top up if necessary.
•
Check the sealing ring (3), replace it if necessary and screw the check screw with the sealing ring back in.
Change the oil in the traction gearbox
after the first
50
operating hours, then after every
300
operating hours when the oil is at operating temperature.
•
Thoroughly clean oil filler plug (1) and oil drain plug (5) and their environment to prevent dirt from getting into the gearbox
•
Open the drain plug (5), collect the used oil in a suitable container, and dispose of it properly
•
Check the sealing rings (3) and (4). Replace them if necessary. Screw the drain plug with the sealing ring back in and tighten it.
•
Unscrew the oil check screw
•
Fill gearbox oil into the opening up to the inspection opening
•
Screw in and tighten the check screw
•
Close the filling hole with the filling plug
•
Oil filing volume and oil grade see "Technical data".
Sweeper
agria 7100 comfort
35
5 Maintenance and Repair
Broom drive clutch
Check the oil level at the brush drive clutch
before each startup and after every
8
operating hours
•
Unscrew the oil dipstick at the housing of the brush drive clutch, pull it out and wipe it with a clean cloth.
•
Insert the oil dipstick, pull it out again and check the oil level.
•
The oil level should be at the top at the "Full" mark of the dipstick.
•
To top up oil, fill it slowly into the oil-filling orifice.
Do not overfill.
Change the oil at the brush drive clutch
after the first
50
operating hours, then after every
300
operating hours when the oil is at operating temperature.
•
Thoroughly clean oil filler plug and oil drain plug and their environment to prevent dirt from getting into the housing.
•
Unscrew and remove the oil dipstick, suck off the used oil with the suction pump, collect it in a suitable container and dispose of it properly.
•
Fill the gearbox oil into the filling hole.
•
The oil level should be at the top at the "Full" mark of the dipstick.
•
Close the filling hole with the oil dipstick.
•
Oil filing volume and oil grade see "Technical data".
Brush roller-worm gear
The worm gear has a permanent oil filling.
36 Sweeper
agria 7100 comfort
5 Maintenance and Repair
V-belts
Check the state of the V-belts (2) frequently, at least yearly.
•
To do this, remove the protective hood (A/8).
To remove the protective hood, remove the fastening screws (1a) at both sides of the machine and the oil filler plug at the right side.
•
Worn V-belts must be replaced.
Only use genuine Agria special V-belts.
Driving wheels
Wheel shaft
•
Check the tyre pressure of the wheels frequently. For smooth driving ensure that the tyre pressure in both wheels is the same.
Never exceed the maximum tyre pressure!
The max. tyre pressure is shown on the side of the tyre.
There is a risk of explosion from excessive tyre pressure.
•
Install the wheels such that the tip of the tyre pattern points in driving direction (seen from above). This provides full traction power.
•
Only skilled specialists are allowed to repair and change tyres, using suitable installation tools.
Lubricate the wheel shaft in the area of the drive wheel hub with organic grease after every cleaning with a high-pressure cleaner or at least annually.
Sweeper
agria 7100 comfort
37
5 Maintenance and Repair
Sweeping unit
Before each start-up and after every
8
operating hours, check the firm seat of the central fastening anchor
Check brush rollers for wear at least after
25
operating hours - replace them in good time.
Minimum diameter 250 mm.
Height adjustment
Lubricate the supporting wheel shaft pipes in the adjusting range with organic grease after every cleaning with a high-pressure cleaner or at least annually.
Checking / adjusting the clutch play
Thje clutches must be disengaged when the lever (A/2 or A/4) is released and swung upwards. This means that traction and/or brush drive must be at standstill. The drives must be engaged when the lever is pressed downwards.
If necessary, readjust the bowden cable adjusting screws.
38 Sweeper
agria 7100 comfort
5 Maintenance and Repair
Safety circuit
Check the function of the safety circuit before each startup and during each maintenance work.
Traction drive
•
The traction drive must stop automatically when you release the lever (A/4).
•
If necessary, readjust the bowden cable adjusting screw (1).
Brush roller drive
•
After releasing the lever (A/2), the brush roller drive must stop automatically.
•
If necessary, readjust the bowden cable adjusting screw (1).
General
Before each start-up check for escaping fuel and oil and eliminate the cause.
- agria-Service -
Regularly check nuts and bolts for tightness and retighten if necessary.
At least
annually
and after cleaning:
Lubricate all sliding or moving parts with biolubricating grease or bio-lubricating oil.
Sweeper
agria 7100 comfort
39
5 Maintenance and Repair
Cleaning
Machine
Clean thoroughly with water immediately after each use.
Do not expose electric cables and components to direct water jets.
Then lubricate all sliding parts with biolubricating oil or grease with bio-lubricating grease.
In addition lubricate the lubrication points on the machine immediately after cleaning with a high pressure cleaner, and put the machine briefly into operation to press out the penetrated water.
To protect the bearings against penetrating dirt, sap and water, there shall be a grease collar at the bearing points.
Engine
Only clean the engine with a cloth. Do not spray with water, as water could enter the ignition and fuel system and cause malfunctions.
40 Sweeper
agria 7100 comfort
5 Maintenance and Repair
Storage
If the machine is out of operation for an extended period:
(1)
Clean
. Touch up the paint.
(2)
Preserve the engine.
Petrol engine
•
Completely drain the fuel outdoors into a suitable container.
Petrol is highly flammable and explosive under certain conditions!
Never smoke in the working area. Stay away from naked flames and sparks.
Alternatively
fill the fuel tank completely and add a fuel stabilizer (Agria no.
799 09) to the fuel
- Observe the operation instructions!
Let the engine run for approximately 10 minutes.
•
Change engine oil.
•
Fill a teaspoon (approximately 0.03 l) of engine oil into the sparking-plug hole.
Slowly crank the engine.
•
Reinstall the sparking plug and set the piston with the cable-pull starter to compression (slowly pull at the starter handle until you can feel resistance). The valves are now closed.
•
Slowly crank the engine every 2...3 weeks (sparking-plug connector removed!) and set the piston back to compression.
(3)
Driving wheels
Jack up the machine such that the wheels are not on the ground. A flat pneumatic tyre is unserviceable within a very short time when it is under load on the ground.
(4)
Disengaging the drives
Park the machine only when the drive is disengaged (position "0"). Failure to do so can cause clutch problems.
(5)
Shelter the machine
To avoid heavy corrosion:
•
Protect against weather influence
•
Do not store in
- damp rooms
- synthetic fertiliser stores
- stables and adjacent rooms
Sweeper
agria 7100 comfort
41
5 Maintenance and Repair
(6)
Cover the machine
Cover the machine with a cloth or something similar
Electrical diagram
1 Engine flywheel
2 Ignition coil unit
3 Sparking plug
4 Engine stop switch sw = black
42 Sweeper
agria 7100 comfort
5 Maintenance and Repair
Labels
Worn and missing warning and mandatory symbols for operating and safety instructions must be replaced.
587 50
757 09
757 44
757 55
787 64
794 26
105600
Hearing protection
Set of warning signs for sweeper
Traction drive
Speed
Attachment point
Warning symbol for hot parts
Brush drive, brush adjustment
Sweeper
agria 7100 comfort
43
6 Troubleshooting and Remedies
6 Troubleshooting and Remedies
Observe the safety instructions!
Faults on the machine or on the engine that make a major intervention necessary must always be repaired by a specialist agria workshop that have the necessary tools. Incorrect intervention will only lead to damage.
Petrol engine
Fault Possible cause
The petrol engine does not start
Sparking-plug connector not connected
Fuel cock closed
Remedy
Connect sparking-plug connector
Page
Choke not actuated
Engine stop switch to "O"
Open the fuel cock
Actuate choke
(only for cold start)
Set engine stop switch to "I" position
Fill fuel container with fresh fuel
Fuel tank empty or unsuitable fuel
Fuel line obstructed
Sparking plug defective
Too much fuel in engine
(soaked)
Engine stop line defective
Air infiltration through loose carburettor and intake pipe
Clean fuel line
- agria-Service -
Clean, adjust or replace sparking plug
BM
BM Clean and dry spark plug, start with FULL THROTTLE
Check line and connections
- agria-Service -
Tighten fixing screws
44 Sweeper
agria 7100 comfort
6 Troubleshooting and Remedies
Fault Possible cause
Petrol engine has misses
Fuel cock closed
Loose ignition cable
Engine runs in choke mode
Fuel line obstructed or unsuitable fuel
Remedy Page
Open the fuel cock
Ensure firm connection between sparking-plug connector and ignition cable,
Clamp ignition cable attachment,
Firmly plug sparking-plug connector onto sparking plug
Set choke to operation position
Clean fuel line
- agria-Service -
Fill up fresh fuel
Replace fuel tank cap Ventilation in fuel tank cap obstructed
Water or dirt in fuel system
Air filter contaminated
Incorrect carburettor adjustment
Drain fuel and fill with clean, fresh fuel
Clean or replace air filter
Adjust carburettor
- agria-Service -
Petrol engine gets too hot
Insufficient engine oil Top up engine oil immediately
Cooling air system restricted Clean fan grille,
Clean interior cooling fins
- agria-Service -
BM
BM
Engine cut-out at high speed
Petrol engine frequently stalls when idling
Air filter contaminated
Carburettor incorrectly adjusted
Ignition distance too small
Idle mixture incorrectly adjusted
Ignition distance too large; sparking plug defective
Carburettor incorrectly adjusted
Air filter contaminated
Clean air filter
Adjust carburettor
- agria-Service -
Adjust sparking plug
BM
BM
Adjust carburettor
- agria-Service -
BM
BM
Adjust or replace sparking plug BM
Adjust carburettor
- agria-Service -
Clean air filter
BM
BM
Sweeper
agria 7100 comfort
45
6 Troubleshooting and Remedies
Fault Possible cause
Petrol engine works erratically
Engine does not stop in stop position
Control linkage contaminated, sticking
Engine stop line defective,
Missing ground
Remedy
Clean control linkage
Petrol engine has insufficient power
Cylinder head loose or gasket damaged
Insufficient compression
Air filter contaminated
Check line and connections
- agria-Service -
Check ground contact
- agria-Service -
Tighten cylinder head, replace gasket
- agria-Service -
Have engine checked
- agria-Service -
Clean air filter
Page
BM
BM
Machine
Fault Possible cause Remedy Page
Traction drive or brush roller drive do not come to a standstill when the drive is disengaged (hand lever released)
Manual clutch lever incorrectly adjusted
Adjust the manual clutch lever
- agria-Service -
Excessive vibration
Fixing screws loose
Brush roller tensioning anchor loose
Tighten fixing screws
Switch off the engine immediately!
Check brush roller tensioning anchor and all nuts and bolts for tightness; replace damaged parts
46 Sweeper
agria 7100 comfort
7 Decommissioning / Disposal
7 Decommissioning / Disposal
If the machine will not be further used, it must be correctly decommissioned.
To avoid injuries during decommissioning, park the machine in a stable position and protect it against tipping over and rolling away.
Wear protective gloves.
After decommissioning, the remaining fuel and oil must be drained and disposed of in a correct and environmentally compatible manner.
The machine consists of valuable raw materials, which can be recycled and reused.
Take the machine including the remaining technical fluids to a recycling facility for disposal.
Dispose of old batteries and electrical/electronic parts in accordance with the applicable legal provisions. Do not dispose of as domestic waste.
Sweeper
agria 7100 comfort
47
Paints, Wear parts
Agria order no.
Petrol engine fuel stabilizer:
799 09
Paints:
791 00
Fuel stabilizer
Spray paint may green RAL 6017
712 98
509 68
Spray paint red, RAL 2002
Spray paint black, RAL 9005
Wear parts:
Machine
105 245 V-belt for brush roller drive
105 246 V-belt for traction drive
6194 051 Brush roller 80 cm, coarse
6194 061 Brush roller 80 cm, fine
Engine
405 391 Air filter element
759 99 Sparking plug
Tyre failure protection:
713 13 Tyre sealant gel
Spare parts lists:
997 157 Sweeper
997 145 Honda engine
Bag 5 g
Spray can 400 ml
Spray can 400 ml
Spray can 400 ml
Honda
NGK
Can
GP160
BPR6ES
1 litre
48 Sweeper
agria 7100 comfort
Inspection and Maintenance Overview
P A
After every
... operating hours (h)
Check function of safety switch K
Check hand lever play adjustment K
Check air filter K
Clean fan grille K
Check or top up engine oil level
First engine oil change, all others
Clean exhaust
K K
W
W
K
Clean sparking plug, adjust electrode gap
Clean engine, check bolts and nuts
K
K
W
J B
BM
BM
BM
BM
Check brush roller wear; earlier if necessary!
Clean air filter insert
Replace air filter insert, earlier if necessary!
Replace sparking plug
Clean deflector plates, cooling fins; earlier if necessary!
Clean fuel tank
Clean fuel screen
Lubricate all sliding parts
Grease the wheel shaft
Grease the adjustment spindle
Change gearbox oil first afterwards every
Replace fuel hoses
W
W
W W
BM
BM
K
W
BM
W
W
BM
BM
W K K
W K K
W K K
W W
W W* BM
Sweeper
agria 7100 comfort
49
All other inspection and maintenance tasks on the engine
F
J
K
P
A
B
BM
R
W
*
6
= before each start-up
= after each cleaning, especially with a high-pressure cleaner
= See separate operating instructions for engine
= maintenance tasks should be performed by your
agria
service
centre
= at least annually
Engine
= inspection and maintenance tasks can be performed by the operator
= position in lubrication plan
= as required
= maintenance tasks can be performed by a specialist workshop
= after 2 years
= after 6 years
50 Sweeper
agria 7100 comfort
Lubrication plan
6
7
4
5
8
9
1
2
3
Check engine oil level
Engine oil change
Check gearbox oil level
Gearbox oil change
Wheel shaft
Broom drive clutch oil level
Broom drive clutch oil change
Height adjustment
Hand lever bearing etc.
J
J
A; 5 h
(8 h); 50 h; J
A; 8 h
(50 h); 300 h
J
A; 8 h
(50 h); 300 h
Sweeper
agria 7100 comfort
51
R
W
*
6
J
K
P
A
B
BM
F
= before each start-up
= after each cleaning, especially with a high-pressure cleaner
= See separate operating instructions for engine
= maintenance tasks should be performed by your
agria
service
centre
= at least annually
= inspection and maintenance tasks can be performed by the operator
= position in lubrication plan
= as required
= maintenance tasks can be performed by a specialist workshop
= after 2 years
= after 6 years
52 Sweeper
agria 7100 comfort
Sweeper
agria 7100 comfort
53
Designation of parts Fig. B
Petrol engine
5
6
3
4
7
1
2
Air filter
Carburettor
Fuel tank cap
Fuel tank
Choke lever
Engine type no.
Starter handle
8
9
Fan grille
Exhaust with contact guard
10 Sparking plug/sparking-plug connector
11 Oil dipstick
12 Engine oil drain plug
13 Fuel cock
14 Engine stop switch
54
agria 7100 comfort
Declaration of Conformity
agria 7100 comfort
55
Agria-Werke GmbH
Bittelbronner Straße 42
D-74219 Möckmühl
Tel.: +49 6298 39-0
Fax: +49 6298 39-111
E-Mail: [email protected]
Internet: www.agria.de
Your local
agria
specialist dealer:
Advertisement
