Operating Instructions
Translation of the original operating instructions
Front Mounted Sweeper
2294 011, -111
2294 071, -081
2294 171, -181
2294 271, -281
2294 011, -071, -081 80 cm
2294 111, -171, -181 100 cm
2294 271, -281 120 cm
6120
Before commissioning the machine, read operating instructions and observe warnings and safety instructions!
Operating Instructions No. 998 428GB-A 01.20
2
Symbols, Name Plate, Index
Please complete:
Index
Machine Type No. .......................
Identification No. ...................
......................................................
Date of Purchase: ......................
Amount of delivery, Symbols .. 2
1. Safety Instructions ............ 3-6
Due Use ............................................ 3
For name plate, refer to p7/fig.A/20.
Only use original agria spare parts!
Specifications, figures, and dimensions stated in these instructions are not binding. No claims can be derived from them. We reserve the right for improvements without changing these instructions.
Amount of delivery:
Operating instructions
Front mounted sweeper
Symbols
Warning – Danger
2. Specifications ....................... 7
Designation of Parts, Fig. A .............. 7
3. Devices and Operating
Elements
Mounting Extension Guards ............. 8
Mounting pivoting lever ..................... 8
Attaching the Rotary Brushes ........... 9
Connecting port .............................. 10
Mounting to the Base Machine ....... 10
Fixing Points ................................... 10
Sweeping Height Adjustment ........... 11
Side Adjustment ............................... 11
Brush Speed .................................... 11
Implements ..................................... 12
Important Information
Engine Start
P.T.O. Shaft
4. Commissioning and
Operation
Working ........................................... 13
Danger Zone ................................... 14
Visual inspection
Open brake
Lubricating point, grease gun
Lubricating point, brush
5. Maintenance
Brush Drive ..................................... 15
Self-aligning bearing ....................... 16
Support Wheel ................................ 17
Sweeper .......................................... 17
Cleaning .......................................... 18
Storage ........................................... 18
Wear Parts ...................................... 18
See Operating
Instructions
Conformity Declaration ......... 19
Front Mounted Sweeper
agria
2294
1. Safety Instructions
Before starting the engine, read the operating instructions and note:
General Instructions on
Safety and Accident
Prevention
Warning
This symbol marks all paragraphs which affect your safety. Pass all safety instructions to other users and operators.
Due Use
The sweeper, including the implements approved by the manufacturer,
is intended for sweeping up loose dirt and snow on paved surfaces when used with a hand-controlled singleaxle driving machine
(due use).
Any other type of operation is considered undue. The manufacturer is not liable for any damages resulting from undue use, for which the risk lies with the user alone.
Due use includes compliance with manufacturer’s instructions on operation, maintenance and repair.
Any unauthorized changes to the sweeper render manufacturer liability null and void.
Basic Rule:
The standard accident prevention regulations must be adhered to, as well as all other generally accepted rules governing operational safety, occupational health and road traffic regulations.
For drives on public roads, the national traffic code applies.
Accordingly, check the sweeper for road and operational safety each time you take up operation.
Only persons familiar with the sweeper and instructed on the hazards of operation are allowed to use, maintain and repair the sweeper.
Teenagers of 16 years or younger may not operate the sweeper!
Only work in good light and visibility.
Operator’s clothes should fit tight. Avoid wearing loose fitting clothes. Wear solid shoes.
Note the warning and instruction signs on the sweeper for safe operation. Compliance is for your own safety.
When transporting the sweeper on vehicles or trailers outside the area to be sweeped, ensure that the engine is turned off and the wheel dogs are engaged.
Careful with rotating tools – keep at a safe distance!
Beware of coasting tools. Before you start any maintenance or repair on them, wait until tools have come to a complete stop.
Front Mounted Sweeper
agria
2294
3
1. Safety Instructions
1
Foreign powered parts shear and crush!
Riding on the machine during operation is not permitted.
Implements and their weight affect the driving, steering, braking, and tip-over characteristics of the sweeper. Therefore, ensure steering and braking functions are sufficient. Match operating speed to conditions.
Working Area and Danger
Zone
The user is liable to third parties working within the sweeper’s working range.
Staying in the danger zone is not permitted.
Check the immediate surroundings of the sweeper before you start it. Watch out for children and animals.
Before you start work, clear the area from any foreign object. During operation, always watch out for further objects and remove them in time.
Careful! Dirt and stones may get airborne during sweeping. People and animals must keep out of this area. Watch out for vehicles, window panes and other objects to avoid damage.
For operation in enclosed areas, ensure that a safety distance is kept to enclosures to prevent damage to tools.
Operation and Safety
Devices
Before You Start the Engine
Become familiar with the devices and operating elements and their functions.
Above all, learn how to turn the engine off quickly and safely in an emergency.
Ensure that all protective devices are mounted and positioned to provide protection.
The P.T.O. shaft must be covered by protective cap when the attachment device is removed.
Operation
Never leave the operator’s position at the handlebars while sweeper is at work.
Never adjust the operating handles during work – danger!
During operation the operator must keep at a distance as defined by the handlebars, especially when turning the machine.
Riding on the machine during operation or in transport is not permitted.
If clogging occurs in the brushes or in the implement, turn off the engine and clean the brushes or the implement with an appropriate tool.
In case of damage to the sweeper or to the implement, immediately turn off the engine and have it repaired.
If steering causes problems, immediately bring the sweeper to a halt and turn it off. Have the malfunction removed without delay.
4 Front Mounted Sweeper
agria
2294
1. Safety Instructions
To prevent the sweeper from sliding on slopes, make sure it is secured by another person using a bar or a rope. This person must be located at a higher position than the vehicle and at a safe distance from the attachment at work.
If possible, always work horizontally on the slope.
End of Operation
Never leave the sweeper unattended with the engine running.
Before you leave the sweeper, turn off the engine.
Implements
Only mount implements with the engine and the implement drive switched off.
Always use appropriate tools and wear gloves when changing implements and parts thereof.
For mounting and dismounting implements bring stands into proper position and ensure stability.
Secure base machine and implements against rolling off (wheel chocks).
Beware of injuries while coupling implements.
Mount implements as specified and only couple at specified points.
Weights
Always fit weights onto appropriate weight mounting devices.
Maintenance and
Cleaning
Never carry out any maintenance or cleaning with the engine running.
Before you work on the engine, always remove spark plug connector (petrol engine only).
Check regularly and, if necessary, replace all guards and tools subject to wear and tear.
Damaged brush rollers must be replaced!
Keep sweeper and implement clean to avoid risk of fire.
Check nuts and bolts regularly for tight fit and re-tighten, if necessary.
Do not carry out repairs like welding, grinding, drilling, etc. on structural and safety-relevant parts (e.g. coupling devices, etc.)!
After maintenance and cleaning, ensure that you re-install all safety devices and guards and adjust them properly.
Only use original agria spare parts. All other commercial spare parts must correspond to quality and technical requirements specified by agria.
Front Mounted Sweeper
agria
2294
5
1
1. Safety Instructions
Explanation of
Warning Signs
With engine running, keep at a safe distance.
Do not touch moving machinery parts. Wait until they have come to a complete stop.
With engine running, keep at a safe distance from the rotary brushes!
Before any cleaning, maintenance, and repair work shut off the engine and pull spark plug connector or ignition key.
Signs
When working with the machine, wear individual protective ear plugs.
Wear protective gloves.
Wear solid shoes.
6 Front Mounted Sweeper
agria
2294
2. Specifications
Designation of Parts
Article no.: ............................ 2294 071 .... -081 ... -171 ..... -181 ..... -271 .. -281
Working width: [cm] ......................... 80 ....... 80 ..... 100 ...... 100 ...... 120 ... 120
Rotary brushes: ........................ coarse ..... fine coarse ...... fine . coarse ... fine
Weight: [kg] approx. ........................ 37 ....... 38 .... 40,5 ........ 42 ........ 44 ..... 46
Dimensions: b [mm] ................. 800 ..... 800 ... 1000 .... 1000 .... 1200 . 1200 l [mm] .................. 690 h [mm] ................. 630
h b l
Rotary brushes Ø: ................................................................................... 350 mm
Brush Speed: .................................................... steplessly 130 min
-1 to 230 min
-1
Drive: ....................................................................... V-belt - variator - worm gear
Drive speed: .................................................................................. max. 950 min
-1
Support Wheel (double wheel): ................................................... Ø125 x 40 mm
Transmission oil: .................................................................. SAE 855 W-90 0,3 l.
The maintenance intervals are between 2, 8, 25 and 50 hours or 1 year.
Designation of Parts
Fig. A
1 Right rotary brush
2 Left rotary brush
7 Clamping strip
8 Rubber strip
9 Main guard
11
14
8
10
16
7
17
1
2
10 Extension guard
11 Pivoting lever
14 Crank handle
16 Hood
17 Fixing eye rear
18 Fixing eye front
19 Dial brush speed
20 Name plate
21 Connecting port
22 Support wheel (double wheel)
18
9
19
21
22
Front Mounted Sweeper
agria
2294
20
7
3. Devices and Operating Elements
80 cm
7
8
Extension Guards
Fit the clamping strips (7) and rubber strips(8) on the left and right each 5 screws:
- for a working width of 80 cm to the main guard for working widths of 100 or 120 cm to the extension guard.
100 cm
10
Attach the extension guards (10) to the main guard (9) to match brush width (100 or 120). Use three hex head bolts and lock nuts for each guard.
9
120 cm
10
9
8
13
13
Mounting pivoting lever
Mount the pivoting lever (11) using bolt (12) and 2 spring cotter pins
(13) to the sweeper.
11
12
Front Mounted Sweeper
agria
2294
3
3. Devices and Operating Elements
1 Right rotary brush
2 Left rotary brush
3 Nut cap
4 Tensioning anchorage
5 Disc
6 Nut
Attaching the
Rotary Brushes
Wear safety gloves to attach/remove the brushes. Danger of crushing.
Mount the discs onto both sides of the rotary brushes.
Push the tensioning anchorage through the left rotary brush.
Push the tensioning anchorage with the rotary brush through the drive shaft from the left - insert groove (S) on rotary brushes into cam
(N) of the drive plate.
slide right rotary brush onto tensioning anchorage
- insert groove on rotary brushes into cam of the drive plate.
Screw on and tighten hexagonal nut.
To
remove
the brushes, reverse the above order.
Front Mounted Sweeper
agria
2294
9
3
3. Devices and Operating Elements
O
Connecting port
Lightly grease the connecting port and shaft
Mounting to the
Base Machine
Base machine
For two-wheeled tractor turn steering spar for front attachment
Turn off PTO shaft
To
remove
reverse the above order.
Fixing Points
Loading belts must be hung into the eyes intended for this purpose for lifting, retrieving and lashing to ensure safe transportation.
Check loading belt for damage; replace it, if necessary.
Do not use any loading devices with sharp edges (e.g. sharp-edged hooks, lugs etc.).
Never walk or remain under moving loads. Danger!
10 Front Mounted Sweeper
agria
2294
3. Devices and Operating Elements
X
Sweeping Height
Adjustment
The sweeping height is altered by adjusting the support wheel (double wheel).
Turn the crank (8) to adjust the wheel height.
Reduce the sweeping height only if absolutely necessary (to the height of
X) to ensure clean sweeping and long service life of the brushes.
Dirt, powder snow x = 2–3mm
Wet snow x = max 8 mm
11
Side Adjustment
The brush can be angled to the right or left to sweep the rubbish or snow to one side.
Fold the pivoting lever (11) forward until the notches are exposed.
Pivot the pivoting lever to turn the brushes to the left or right.
Fold the pivoting lever to the rear and down again and mesh it into the proper notch.
19
Brush Speed
The speed of the rotary brushes is steplessly adjusted via a variator.
Always engage the brush drive before you adjust sweeping speed.
Adjustment
Select a slow speed for dust sweeping: Turn the dial
(19) in counter-clockwise direction.
Select a fast speed for snow sweeping: Turn the dial
(19) in clockwise direction.
I
To adjust the speed from slow to fast, give the dial a maximum turn of 6 full turns.
Front Mounted Sweeper
agria
2294
11
3
3. Devices and Operating Elements
1.
Implements
23
1. Coupling Pin
Fit the coupling pins (23) to attach the collector or the snow dozer.
Attach the pins (23) together with washers and hex nuts to both sides of the main guard.
2.
3.
2. Attaching the Collector
Attach the collector by sliding its tubes onto the coupling pins from the top front.
3. Emptying the Collector
Take the machine to the dump area and fold the box upwards by pulling on its handle to the rear or on its frame from the front – the swept up material will now drop from the collector.
Alternatively:
Remove the collector upwards from its coupling pins and carry it to the dump area for emptying.
12 Front Mounted Sweeper
agria
2294
4. Commissioning and Operation
Description
The front mounted sweeper
is intended for sweeping up loose dirt and snow on paved surfaces when used with a hand-controlled single-axle driving machine
.
Working
W
Check that all screws are fitted tightly before beginning work. Place all safety elements in the safe position.
Be aware of the danger of flying parts, particularly on stony ground.
With engine running, keep at a safe distance.
Switch off the drive when transporting.
Check the oil level of the worm gear before starting up for the first time
p15
0
Starting and working
Switch off PTO drive
Turn on engine
Base machine
for manual gearbox switch on to the relevant travelling speed
0,8 - 3,5 km/h
I
switch on PTO drive
open central brake where necessary
slowly engage coupling or place hydrostat to slow speed and accelerate at the same time.
W
Shut off the engine and disconnect the spark plug connector, if cleaning is necessary during operation.
Front Mounted Sweeper
agria
2294
13
4
4. Commissioning and Operation
W
Danger Zone
Danger Zone
W
Keep out of the machine’s danger zone during starts and operation.
If the operator should notice that a person or animal is staying within this area, the machine must be shut down without delay and must not be operated again before the area is free again.
The user is liable to third parties working within the working range.
Careful! Dirt and stones may get airborne during sweeping.
Watch out for vehicles, window panses and other objets to avoid damage.
14 Front Mounted Sweeper
agria
2294
5. Maintenance
Maintenance intervals:
= By operating hours ...
A
= vor jeder Inbetriebnahme
J
= annual
I
Safety nuts must be replaced after having come loose three times.
J
Apart from adhering to operating instructions for the sweeper, it is also important to observe the following maintenance instructions.
W
Warning: Only do maintenance work with the engine shut off. To prevent accidental start while working on the rotary brushes or on the engine, always remove the spark plug connector from the spark plug.
(2) 50 h
50 N
15
14
50 h
13
Drive
Worm Gear of Brush Drive
The worm gear is permanently lubricated to work for approximately 250 operating hours.
Oil change is not necessary if there are no leakages.
Suitable oil is SAE 855 W-90 transmission oil, approx. 0.3 l.
8 - 10 mm
V-Belt
Check V-belt at least after every
50
operating hours. Replace any worn or damaged V-belt.
For this remove the spring cotter pin (13) on the crank handle (14), take off the crank handle and mounting nut (15) and remove the covering hood .
Check the
V-belt tension
after the first
2
operating hours and then after at least every
50
operating hours:
Indentation depth of the V-belt (thumb pressure approx. 50 N) should be 8 - 10 mm, re-tension V-belt if necessary
p16.
Front Mounted Sweeper
agria
2294
15
5. Maintenance
Re-tensioning V-belt
Loosen the 2 nuts by approx. 1/2 turn, tension or loosen the V-belt with the hexagonal screw
Tighten nuts ; replace and fix into place the covering hood .
16
Carry out a
V-belt change
in the same way as the V-belt tensioning.
Only use original agria-Spezial V-belts
.
Risk of crushing! Do not place hands in the belt running area. Wear protective gloves.
Replace the covering hood every time before beginning working operation.
J
Self-aligning bearing
Lubricate the self-aligning bearing with grease at least once a year at the grease nipple.
For this remove the spring cotter pin on the crank handle, lift off the crank handle and fixing nut and remove the covering hood.
Replace and fix the covering hood after lubrication.
Front Mounted Sweeper
agria
2294
5. Maintenance
J
Support Wheel (double wheel)
Telescope tube:
clean at least
once a year
and grease with teflon spray
for this pull the support wheel down until there is free access to the telescope tube.
Axle bolt:
clean at least
once a year
and cover with a little grease, in particular after cleaning with a highpressure cleaner
for this unscrew the securing nut, remove the wheel mount, clean and grease the axle bolt. After this fit the securing nut onto the wheel mount ensure that the wheel mount can still easily turn.
Both wheel bearings:
clean at least
once a year
and fill with grease
for this remove the wheel bolt, clean wheel bearings with such as diesel oil, re-fill with grease and mount the wheels as shown in the figure.
Sweeper
Check the tensioning anchorage for tight fit
before each operation
and at intervals of
8
operating hours.
Check the rotary brushes for wear at least after every
25
hours and replace them in good time. Minimum diameter is 250 mm.
A; 8 h
25 h
Front Mounted Sweeper
agria
2294
17
5. Maintenance/Wear Parts
Cleaning
After every use of the front mounted sweeper, clean it with water without delay. All sliding parts must then be greased with Bio lube oil or Bio grease.
After cleaning with air-compressed water jets, shortly operate sweeper to press out entered water.
Apply grease generously to leave a grease neck around bearing to prevent water, plant sap and dirt from penetrating.
Storage
For longer periods of no operation proceed as follows: a) Clean thoroughly
Repair paint coat.
b) Parking
Because of severe corrosion
do not park the machine
- in humid rooms
- in rooms where fertilizer is stored
- in stables or adjacent rooms.
5
Wear Parts
Replacement brushes, pair coarse
.............. 80 cm: 6194 051 ............ 100 cm: 6194 151 ........... 120 cm: 2294 251
Replacement brushes, pair fine
.............. 80 cm: 6194 061 ........... 100 cm: 6194 161 ........... 120 cm: 2294 261
Replacement brushes, pair moss brushes
.............. 80 cm: 7194 051 ........... 100 cm: 7194 151
V-belt X13 "6847" 1125 Ld ............................. 103159
V-belt 13x600 Li ......................................................................................... 48174
18 Front Mounted Sweeper
agria
2294
Conformity Declaration
Front Mounted Sweeper
agria
2294
19
Agria
-
Werke GmbH
Bittelbronner Straße 42
D-74219 Möckmühl
Tel. +49/ (0 )62 98 /39-0
Fax +49/ (0 )62 98/39-111 e-mail: [email protected]
Internet: www.agria.de
Your local
agria
specialist dealer:
