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Operating Instructions
Translation of the original operating instructions
Sweeper agria 7100 Cleanstar compact agria 7100 Cleanstar comfort
7100 compact 80 cm
7100 comfort 100 cm - with Reverse Gear and Variator
5782_3, 5782_4
&
Before commissioning the machine, read operating instructions and observe warnings and safety instructions!
Operating Instructions No. 998 785-B 11.15
2
Symbols, Name Plate
Please complete:
Symbols
Machine Type No. .......................
Identification No. ...................
......................................................
Engine Type: ..............................
Engine No. .................................
Date of Purchase: ......................
Warning – Danger
Important information
Choke
Fuel
Oil
For name plate, refer to p3/fig.A/22 or B/22.
For engine type and number, refer to p460/fig. C/7.
Please state these data when ordering spare parts to avoid wrong deliveries.
Only use original Agria spare parts!
Specifications, figures, and dimensions stated in these instructions are not binding. No claims can be derived from them. We reserve the right for improvements without changing these instructions.
Amount of delivery:
l
Operating instructions
(machine + engine)
l
Base machine
l
Tool kit
Please observe that only those activities are described here which are required for operating the sweeper. All other information on the engine may be taken from the enclosed engine operating instructions!
Engine Start
Engine Stop
Brush drive
Wheel drive
Wheel drive engaged
Wheel drive disengaged
Slow
Fast
Open (unlocked)
Closed (locked)
è
agria - Service
ç
= contact your agria-workshop see engine operating instructions
Sweeper agria 7100 Cleanstar compact/comfort
Designation of Parts
Fig. A
21 7
6
5 4
13
12 11
10
9
22
8
Fig. B
21 7
15
16
14
17
6 5
20
19
18
23
24
3
13
12 11
10
9
22
8
20
19
18
23
24 1 2
25
17
15
16
14
Sweeper agria 7100 Cleanstar compact/comfort
3
Designation of Parts
Figures A and B
1 Pawl for clutch lever (comfort version)
2 Clutch and F/R lever for wheel drive engagement (comfort version)
3 Safety lever (comfort version)
4 Clutch lever and safety circuit lever for wheel drive engagement
(compact version)
5 Clutch lever for brush drive
6 Speed control lever
7 Rod that pivots the implement
8 Height adjustment crank
9 Protective hood
10 Notched plate to lock the rod
11 Main guard
12 Coupling pin for implement attachment
13 Extension guard
14 Rotary brushes
15 Worm gear (wheel drive)
16 Wheel dog
17 Drive wheel
18 V-belt housing cover (rear)
19 V-belt housing
20 Engine base plate
21 Clamping lever for handlebars height adjustment
22 Name plate/machine identification no.
23 Engine
24 Handlebars
25 Dial for manual speed adjustment of rotary brushes (comfort version)
4
Sweeper agria 7100 Cleanstar compact/comfort
Index
Amount of delivery .................. 2
Recommendations
Lubricants, Anti-Corrosive Agents ... 6
Fuel ................................................... 6
Maintenance and Repair .................. 6
Designation of Parts .......... 3, 46
4. Commissioning and
Operation
Commissioning the Machine ..... 26
Starting the Engine .................... 27
Shutting off the Engine .............. 28
Danger Zone ............................. 29
Sweeping ................................... 30
Snow Clearance ........................ 30
Unpacking and Assembly ....... 7
1. Safety Instructions .......... 8-12
Due Use ............................................ 8
2. Specifications
Dimensions ..................................... 13
Sweeper .......................................... 13
Noise Level ..................................... 13
Vibration Acceleration Value ........... 13
Engine ....................................... 14–15
Operation on Slopes ................ 14 - 15
5. Maintenance
Brush drive ................................ 31
Drive Wheels ............................. 32
Sweeper .................................... 32
Reel ............................................ 32
Clutch Play ................................ 33
Safety Circuit ............................. 34
Engine Oil .................................. 35
Air Cooling System .................... 36
Governor ................................... 36
Exhaust System ........................ 36
Speed Control ............................ 36
General ...................................... 37
Cleaning ..................................... 37
Storage ...................................... 38
Electrical Wiring ......................... 39
3. Devices and Operating
Elements
Engine ............................................. 16
Safety Circuit Function ............ 17 - 18
Clutch ....................................... 17 - 18
Handlebars ..................................... 20
Drive Wheels .................................. 20
Snow Chains ................................... 20
Rotary Brushes ............................... 21
Sweeping Height Adjustment ......... 22
Brush Speed ............................ 23 - 24
Implements ..................................... 25
6. Troubleshooting ...... 40 - 41
7. Decommissioning, disposal
............................................ 42
Varnishes and Wear Parts ........ 43
Inspection and
Maintenance Chart .................... 44
Lubrication Chart ....................... 45
Conformity Declaration .... 47
Note fold-out pages!
Figures A and B ................... 3
Figure C .............................. 46
1
2
3
4
5
6
7
Sweeper agria 7100 Cleanstar compact/comfort
5
Recommendations
Lubricants and
Anti-Corrosive
Agents:
Use the lubricants specified for engine and gearbox (see “Specifications”).
We recommend using
Bio-lubricating oil or
Bio-lubricating grease
for “open” lubrication points or nipples (as specified in the operating instructions).
We recommend using
Bio-slushing oil to preserve machines and attachments (do not apply on painted covers).
You can brush or spray the oil.
Anti-corrosive agents are environmentally friendly and degrade fast.
Using ecologically safe
Bio-lubricants and Bioanti-corrosives, you contribute to environmental protection and to the wellbeing of humans, animals and plants.
Fuel:
This engine runs smoothly on conven-
tional unleaded regular and supergrade petrol
(including E10).
Do not add oil to petrol.
If, for environmental reasons, you use unleaded petrol, make sure the fuel is drained completely when shutting down the engine for more than 30 days. This is to prevent resin residue from depositing in the carburetor, fuel filter, and tank. Or add a fuel stabilizer to the fuel.
For further instructions see “Engine Preservation”.
Maintenance and Repair:
Major maintenance and repair actions may only be undertaken by trained personnel who are capable of carrying out professional repair and maintenance work.
Minor maintenance and repair work should only be undertaken by yourself if you possess the necessary tools and training for machines and combustion engines.
Only use genuine Agria replacement parts.
Carry out a thorough functional test after maintenance work.
6
Sweeper agria 7100 Cleanstar compact/comfort
Unpacking and Assembly
1.
21
24
Unpacking
l
Open the box top.
l
Cut all corners open and fold down the sides.
1. Attaching the handlebars
2.
3.
4.
5.
9
F
8
D
K
Raise the handlebars
l
Unscrew the clamping lever (21) until the notches are exposed
l
Pivot the handlebars (24) to the rear up to correct working height
è
page 20
l
Re-tighten clamping lever (21).
Attach cables and electric lines with the three clips (28) to the handlebars in accordance with fig.
2. Fitting the protective hood (9)
with spacer (D), crank (8) and linch pin
(K).
3. Fitting the drive wheels
l
Coat the wheel shaft on both sides with a little grease
l
fit washers and drive wheels on both sides - pay attention to direction of arrow for cleated tyres.
l
Mount wheel dog with screw (2) and securing nut - wheel dog settings
è
page 20.
4. Mounting extension guards
l
Attach an extension guard to either side of the main guard (11), using three hex head bolts and locking nuts for each guard
è
page 22.
5. Attaching the rotary brushes
è
page 21
6. Starting up
See page 26 for details.
Sweeper agria 7100 Cleanstar compact/comfort
7
1. Safety Instructions
Before starting the engine, read the operating instructions and note:
1
Warning
This symbol marks all paragraphs which affect your safety. Pass all safety instructions to other users and operators.
Due Use
The machine meets both the current state of the art and the safety regulations applicable at the time of its placing on the market within the terms of its proper use.
The sweeper, including the implements approved by the manufacturer, is constructed for normal use in cleaning park and pathway areas, for gathering and sweeping up loose dirt, and may also be used as a snow-clearing machine after it has been fitted with suitable brushes and a rake blade (due use).
Any other type of operation is considered undue. The manufacturer is not liable for any damages resulting from undue use, for which the risk lies with the user alone.
When the sweeper is used on public roads, the local national road traffic rules must be observed, e.g. identification, lights.
Due use includes compliance with manufacturer’s instructions on operation, maintenance and repair.
Any unauthorized changes to the sweeper render manufacturer liability null and void.
The machine must be operated by trained personnel in accordance with the rules given in the operating instructions.
During usage not according to the intended purpose people are endangered, the machine and other assets of the operator may be damaged and the functioning of the machine may be impaired.
All forms of use not according to the intended purpose and all forms of work with the machine not described in these instructions constitute an unauthorized misuse and fall outside the limit of legal liability of the manufacturer.
Reasonably predictable misuse
Predictable forms of misuse or improper handling are among others:
- removal or manipulation of the protective and safety equipment
- the use of non-approved attachments
- not keeping to service intervals
- a lack of measurement and testing for the early recognition of damage
- a lack of replacement of worn parts
- incorrectly or poorly carried out maintenance and repair work
- use not according to the intended purpose.
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Sweeper agria 7100 Cleanstar compact/comfort
1. Safety Instructions
General Instructions on
Safety and Accident
Prevention
Basic Rule:
The standard accident prevention regulations must be adhered to, as well as all other generally accepted rules governing operational safety, occupational health and road traffic regulations.
For drives on public roads, the national traffic code applies.
Accordingly, check the sweeper for road and operational safety each time you take up operation.
Only persons familiar with the sweeper and instructed on the hazards of operation are allowed to use, maintain and repair the sweeper.
Teenagers of 16 years or younger may not operate the sweeper!
Only work in good light and visibility.
Operator’s clothes should fit tight. Avoid wearing loose fitting clothes. Wear solid shoes.
Note the warning and instruction signs on the sweeper for safe operation.
Compliance is for your own safety.
When transporting the sweeper on vehicles or trailers outside the area to be sweeped, ensure that the engine is turned off and the wheel dogs are engaged.
Careful with rotating tools – keep at a safe distance!
Beware of coasting tools. Before you start any maintenance or repair on them, wait until tools have come to a complete stop.
Riding on the machine during operation is not permitted.
Implements and their weight affect the driving, steering, braking, and tip-over characteristics of the sweeper. Therefore, ensure steering and braking functions are sufficient. Match operating speed to conditions.
Do not change settings of governor. High engine speed increases risk of accidents.
Working Area and Danger
Zone
The user is liable to third parties working within the sweeper’s working range
(the whole of the area to be worked upon).
Staying in the danger zone is not permitted.
Check the immediate surroundings of the sweeper before you start it. Watch out for children and animals.
Careful! Dirt and stones may get airborne during sweeping. People and animals must keep out of this area. Watch out for vehicles, window panes and other objects to avoid damage.
Before you start work, clear the area from any foreign object. During operation, always watch out for further objects and remove them in time.
For operation in enclosed areas, ensure that a safety distance is kept to enclosures to prevent damage to tools.
1
Sweeper agria 7100 Cleanstar compact/comfort
9
1. Safety Instructions
1
Operation and Safety
Devices
Before You Start the Engine
Become familiar with the devices and operating elements and their functions.
Above all, learn how to turn the engine off quickly and safely in an emergency.
Ensure that all protective devices are mounted and positioned to provide protection.
Starting the Engine
Do not start engine in closed rooms. The carbon monoxide contained in the exhaust fume is extremely toxic when inhaled.
Before you start the engine set all operating elements to neutral or idling position.
For starting the engine, do not step in front of the sweeper and the implement.
Operation
Never leave the operator’s position at the handlebars while sweeper is at work.
Never adjust the operating handles during work – danger!
During operation the operator must keep at a distance as defined by the handlebars, especially when turning the machine.
Riding on the machine during operation or in transport is not permitted.
If clogging occurs in the brushes or in the implement, turn off the engine and clean the brushes or the implement with an appropriate tool.
In case of damage to the sweeper or to the implement, immediately turn off the engine and have it repaired.
If steering causes problems, immediately bring the sweeper to a halt and turn it off. Have the malfunction removed without delay.
To prevent the sweeper from sliding on slopes, make sure it is secured by another person using a bar or a rope. This person must be located at a higher position than the vehicle and at a safe distance from the attachment at work.
If possible, always work horizontally on the slope.
End of Operation
Never leave the sweeper unattended with the engine running.
Before you leave the sweeper, turn off the engine.
Secure sweeper against unauthorized use - remove spark plug connector.
Implements
Only mount implements with the engine and the implement drive switched off.
Always use appropriate tools and wear gloves when changing implements and parts thereof.
For mounting and dismounting implements bring stands into proper position and ensure stability.
Secure sweeper and implements against rolling off (wheel chocks).
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Sweeper agria 7100 Cleanstar compact/comfort
1. Safety Instructions
Beware of injuries while coupling implements.
Mount implements as specified and only couple at specified points.
Secure sweeper and implement against unauthorized use and rolling off when you leave the machine. If necessary, install transport or security devices and secure.
Weights
Always fit weights onto appropriate weight mounting devices.
Snow Clearing
Ensure snow dozer is mounted correctly! Wear slip-proof shoes.
When pivoting the snow dozer watch out for crush and shear points. Adjust working speed to conditions. Operator may be injured when the machine hits an obstacle.
Maintenance and
Cleaning
Only trained specialist personnel who are able to perform professional maintenance and repair work may carry out this work.
Never carry out any maintenance or cleaning with the engine running.
Before you work on the engine, always remove spark plug connector.
Check regularly and, if necessary, replace all guards and tools subject to wear and tear.
Keep sweeper and implement clean to avoid risk of fire.
Check nuts and bolts regularly for tight fit and re-tighten, if necessary.
After maintenance and cleaning, ensure that you re-install all safety devices and guards and adjust them properly.
1
Only use original Agria spare parts.
A thorough functional test must be carried out after maintenance work.
Storage
It is not allowed to store the sweeper in rooms with open heating.
Never park the sweeper in closed rooms with fuel left in tank. Fuel vapours are hazardous.
Engine, Fuel, and Oil
Never let the engine run in closed rooms. Extreme danger of intoxication!
For the same reason, also replace damaged exhaust parts immediately.
Caution with hot engine parts!
The exhaust and other engine parts become very hot, if the engine runs and immediately after turning off. Hold for sufficient distance from hot surfaces and keep children away from the running engine.
Be careful when dealing with fuel. Great danger of fire! Never refill fuel close to open fire, inflammable sparks or hot engine parts. Do not refill fuel in closed rooms. Do not smoke when refilling!
Refill only with the engine switched off and cooled down.
Do not spill any fuel, use a proper filling device.
Sweeper agria 7100 Cleanstar compact/comfort
11
1. Safety Instructions
1
In case of fuel spillage, pull the sweeper away from the spillage before you start the engine.
Make sure fuel is of specified quality.
Store fuel in approved cans only.
For safety reasons replace fuel tank caps and other tank caps if damaged.
Only discharge fuel in the open and into suitable containers.
Store anti-corrosive agents and stabilizing liquids out of reach of children. If sickness and vomiting occur, see a doctor. If fuel has contacted eyes, rinse them thoroughly, avoid inhaling of vapours.
Read and observe enclosed instructions.
Before you dispose of opened and seemingly empty pressurised tins make sure they are completely empty.
Empty them in ventilated places safe from spark formation or flames. If necessary, dispose of tins in hazardous waste deposits.
Wear appropriate protective gloves or use protective skin cream when working with oil, fuel and grease.
Be careful when draining hot oil, danger of burns.
Make sure oil is of specified quality. Storage is in approved cans only.
Dispose of oil, greases, and filters separately and properly.
Any repairs are to be carried out by trained mechanics only and with the appropriate tools.
Regularly check tyre air pressure.
Excessive pressure may cause bursts.
Use appropriate tyre air pressure when mounting weights or implements.
Electrical System
Persons having a pacemaker must not touch live parts of ignition system when the engine is running.
Explanation of
Warning Signs and Signs
Before any cleaning, maintenance, and repair work switch off the engine and pull spark plug connector.
With engine running, keep at a safe distance.
Dirt and stones may get airborne during sweeping. People and animals must keep out of this area.
When working with the machine, wear individual protective ear plugs.
Wear protective gloves.
Tyres and
Tyre Air Pressure
When working on tyres, make sure sweeper is parked properly and secured against rolling off.
Wear solid shoes.
12
Sweeper agria 7100 Cleanstar compact/comfort
2. Specifications
2.1 Sweeper agria-Cleanstar
Dimensions:
Clutch:
There are two separately engageable
V-belt clutches and idler pulleys fitted between engine and wheel drive/ brush drive
compact version:
The rotary brushes are adjustable to one of two available speeds ........ 130 rpm
.............................................. 230 rpm
2 comfort version:
Friction clutch for reversing
Brush speed is adjusted steplessly via a variator from ... 100 rpm ... 200 rpm
Always use original Agria V-belts
(see wear parts list on page 43)
a ...................................... 890 mm b ...................................... 630 mm c .................................... 1335 mm h ............................ 960-1060 mm l ...................................... 1650 mm
L Collector .................... 1930 mm
L Snow dozer ............... 1890 mm
A ........................ 800 or 1000 mm
(depending on brush version)
S ...................................... 480 mm
Transmission:
Wheel drive: ....................... worm gear
Brush drive: ....................... worm gear filling quantity transm. oil SAE 90 0,3 l
Ground speeds:
Forward travel ...................... 2.8 km/h
Reverse travel
(comfort version only) .......... 1.8 km/h
Handlebars:
height-adjustable without tools
Weights:
compact 80 cm ............. approx. 91 kg comfort 100 cm ............. approx. 98 kg
Collector 80 cm ........ approx. 11, 5 kg
Collector 100 cm ........ approx. 13,0 kg
Snow dozer blade 80 cm approx. 11,0 kg
Snow dozer blade100 cm approx. 13,5 kg
Tyres: ..................... 3.50 - 6 field tyres
......................... 13x5.00-6 Lawn tyres
Tyre pressure: ........................ 0,8 bar
Noise level:
Noise level: .......................... L pA
75 dB in accordance with EN 11201
(at operator’s ear) sound power level in accordance with
EN ISO 3744:1995 : ...............................
measured ............................. L
WA guaranteed .......................... L
WA
95 dB
96 dB
Vibration acceleration value:
on handlebar grip ....... a hw
= 3,02 m/s in accordance with 2002/44/EC
2
Sweeper agria 7100 Cleanstar compact/comfort
13
2. Specifications
Compact Version
Starter: .......................... Recoil starter
2.2 Engine
Fuel tank capacity: ................. 0.91 l
Manufacturer: ........................ Honda
Type: ............. GCV 140A -N2-EE-SD
2
Version: ....................... Fan-air-cooled
1 cylinder-4-stroke
OHC engine (petrol)
Fuel: ........................... unleaded petrol octane number at least 91 RON
(also E10)
(refer to fuel recommendations in this manual)
Air filter: ................. Dry element filter
Bore: ....................................... 64 mm
Carburetor: .............. Float carburetor
Throttle valve type
Stroke: .................................... 50 mm
Piston displacement: ........ 160 ccm
Mixture control screw: ... opened by approx. 1 turn in base setting
Output: ................................... 3.1 kW at 3600 rpm
Top no-load speed: .......... 3250 rpm
Torque: .......................... max 9.3 Nm at 2500 rpm
Idling speed: ........... 1250–1550 rpm
Spark plug: ................. NGK BPR6ES
Spark plug gap: ............... 0.7–0.8 mm
Engine oil:
Filling quantity ............... approx. 0.55 l
Multi-grade oil SAE 10 W-40
SG, SF or higher quality grade
Ignition:
Transistor trip coil, contactless; ignition point: 20° before dead centre, radio remote screened according to
VDE 0879
Valve lash (engine cold)
Intake: ........................ 0.15 ± 0.04 mm
Outlet: ........................ 0.20 ± 0.04 mm
Operability on Slopes:
Engine is suited for use on slopes
(with oil level at “max” = upper level mark)
Continuous operation possible up to
20° inclination (37 %)
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Sweeper agria 7100 Cleanstar compact/comfort
2. Specifications
Comfort Version
Starter: .......................... Recoil starter
2.3 Engine
Fuel tank capacity: .................... 1.1 l
Manufacturer: ........................ Honda
Type: ........................... GCV 160 N2E
Version: ....................... Fan-air-cooled
1 cylinder-4-stroke
OHC engine (petrol)
Fuel: ........................... unleaded petrol octane number at least 91 RON
(also E10)
(refer to fuel recommendations in this manual)
2
Air filter: ................. Dry element filter
Bore: ....................................... 64 mm
Carburetor: ............... Float carburetor
Throttle valve type
Stroke: .................................... 50 mm
Piston displacement: ........ 160 ccm
Mixture control screw: ..... opened by approx. 1 turn in base setting
Output: ................................... 4.1 kW at 3600 rpm
Top no-load speed: ............ 3250 rpm
Torque: ........................ max 11.4 Nm at 2500 rpm
Idling speed: ............. 1550–1850 rpm
Spark plug: ..... NGK BPR6ES Bosch
Spark plug gap: ............... 0.7–0.8 mm
Engine oil:
Filling quantity ................ approx. 0.55 l
Multi-grade oil SAE 10 W-40
SG, SF or higher quality grade
Ignition:
Transistor trip coil, contactless; ignition point: 20° before dead centre, radio remote screened according to
VDE 0879
Valve lash (engine cold)
Intake: ........................ 0.15 ± 0.04 mm
Outlet: ........................ 0.20 ± 0.04 mm
Operability on Slopes:
Engine is suited for use on slopes
(with oil level at “max” = upper level mark)
Continuous operation possible up to
20° inclination (37 %)
Sweeper agria 7100 Cleanstar compact/comfort
15
3. Devices and Operating Elements
The agria 7100 Cleanstar sweeper is suited for application in amenity areas and winter road clearance.
When the sweeper is used on public roads, the local national road traffic rules must be observed, e.g. identification, lights.
The implements approved in the Agria sales list are available for use.
3
3.1 Engine
The four-stroke petrol engine runs on commercial petrol (refer to fuel recommendations p6).
During the first 20 operating hours
(break-in period) do not operate the engine at maximum speed.
Even after the break-in period never operate the engine at higher speed than is necessary for the work in hand.
I
High engine speed is harmful to any engine and considerably affects its longevity. This applies especially for no load operation. Any overspeed (have the engine roar) can result in immediate damage.
Cooling System
The engine is fan-cooled. Therefore keep the grille on the recoil starter and the cooling fins on the cylinder clean and free from sucked-in plant trash.
Idling-Speed
Always ensure that idling-speed is adjusted correctly. At low speeds and with the speed control lever set to idle, the engine is supposed to run smoothly and without run-out.
Air Filter
The air filter cleans the air as it is inducted. A clogged filter reduces engine output.
Ignition System
The engine is equipped with a maintenance-free, contactless electronic ignition system. We recommend to have necessary check-ups done by an expert only.
Speed Control Lever
(Engine-shut-off switch)
The speed control lever (A/6) on the handlebar sets the engine speed steplessly and actuates the CHOKE and the engine-shut-off switch. For the appropriate positions see the illustra-
16 tion.
I
The speed control lever also serves as engine safety circuit.
In an emergency move the lever to position "STOP" to shut off the engine instantly.
Sweeper agria 7100 Cleanstar compact/comfort
3. Devices and Operating Elements
Compact Version
3.2 Safety Circuit Lever
The Cleanstar compact sweeper has a safety circuit mechanism for wheel/ brush drives integrated in the clutch lever.
l
Stop position: Release the clutch levers (A/4 or A/5) to disengage either drive.
W
Do not manipulate the safety circuit and do not tie down the safety lever!
I
The safety circuit lever also serves as engine safety circuit in an emergency. Upon release, the lever will automatically go to STOP position.
3
0
0
5 4
3.3 Clutch
Wheel drive and brush drive engagement is via a V-belt clutch. To engage the clutch, depress the wheel drive clutch lever (A/4) and the brush drive clutch lever (A/5). Upon release, the clutch levers will automatically move to position “0” (drives are disengaged).
Each clutch is operated individually and independently.
Sweeper agria 7100 Cleanstar compact/comfort
17
3
3. Devices and Operating Elements
Comfort Version
STOP position
Start position
Operating position
0
3.2 Safety circuit
The Cleanstar comfort sweeper is equipped with a safety circuit lever.
l
Stop position: Upon release of the lever – with wheel drive and brush drive engaged – the ignition system is switched off (engine is shut off).
Caution – engine keeps running due to centrifugal mass.
l
Start position: Pull the clutch lever
(B/2) to start the machine and to interrupt work. Lock the lever with pawl (B/1) and move the brush drive lever (B/5) to position “0”.
l
Operating position: Press the safety circuit lever (B/3) down to start operation.
W
Do not manipulate the safety circuit and do not tie down the safety lever!
I
The safety circuit lever also serves
as engine safety circuit in an emergency. Upon release, the lever will automatically go to STOP position.
0
5
2
3.3 Clutch
Wheel drive and brush drive engagement is via a V-belt clutch. To engage the clutch, depress the wheel drive clutch lever (B/2) and the brush drive clutch lever (B/5).
Each clutch is operated individually and independently.
The wheel drive clutch is combined with reverse speed engagement.
18
Sweeper agria 7100 Cleanstar compact/comfort
3. Devices and Operating Elements
Comfort Version
Wheel Drive
The Cleanstar comfort sweeper has one forward and one reverse speed.
The forward/reverse speed is engaged/ disengaged via clutch lever (B/2).
Brush drive
The brushes are driven by a V-belt clutch and a bevel gear.
0
l
Forward speed is engaged when the clutch lever is (B/2) released and the pawl is not locked.
l
No gear is engaged when the clutch lever is pulled half way (B/2, pawl is locked).
l
Reverse speed is engaged when the the clutch lever (B/2) is pulled all the way.
It is possible to lock the clutch lever in position “0” with pawl (B/1).
W
During slope operation always turn machine towards the slope.
The levers are factory-set to a play of
1–2 mm to prevent the clutch from slipping during work.
Check the clutch play after the first operating hour and readjust the play if necessary (see maintenance instructions).
Operate lever (B/5) to turn the brushes on/off:
l
Depress the lever to turn them on.
The engine starts driving the brushes.
l
Push the lever (B/5) up to turn them off.
3
I
Note: Park the sweeper only when all drives are disengaged
(see “Storage”, page 41) to avoid clutch problems.
Sweeper agria 7100 Cleanstar compact/comfort
19
3
3. Devices and Operating Elements
1 Wheel dog
2 Screw with nut
3 Drive wheel
4 Washer or Spacer tube
Œ
3
2
1
1 Grip end
2 Dog pin
3 Hole on drive wheel
•
3.4 Handlebars
Handlebars Height Adjustment
l
Unscrew the clamping lever (21) until the notches are exposed
l
Adjust the handlebars (24) to the desired height and notch them into the proper position.
l
Re-tighten clamping lever (21).
3.5 Drive Wheels
The drive wheels (3) are attached with dogs (1) and screws (2) to the shaft. This allows attachment and removal.
Washers or spacer tubes (4) are fitted between the gearbox and drive wheels.
3.6 Snow Chains
The mounting of snow chains is to be undertaken when the driving wheels have been removed.
The lock and the tightening chains must be on the inner side of the wheels, otherwise there may be possible damage to the wheel dog (1).
3.7 Wheel Dogs
Wheel dogs are fitted to engage/disengage the wheels independently of the gearbox.
Pushing the Machine
Disengage the dogs to push the machine when the engine is shut off.
Turning Aid
Engange the dog on one wheel for easier turning.
Œ
Engaging the Wheel Dogs
l
Align the dog pins (2) with the appropriate holes
(3) on the drive wheels.
l
Turn the pins on their ends (1) by 90 degrees until the ends mesh into the slot. Turn each dog to either side until the pin locks completely into the hole.
•
Disengaging the Wheel Dogs
l
Grab the end (1) of each dog pin to pull it out and rotate it by 90 degrees.
20
Sweeper agria 7100 Cleanstar compact/comfort
3. Devices and Operating Elements
•
•
Ž
Œ
•
1 Right rotary brush
2 Left rotary brush
3 Nut cap
4 Tensioning anchorage
5 Disc
6 Nut
3.8 Attaching the
Rotary Brushes
Wear safety gloves to attach/remove the brushes. Danger of crushing.
3
Œ
Mount the discs onto both sides of the rotary brushes.
•
Push the tensioning anchorage through the left rotary brush.
Ž
Push the tensioning anchorage with the rotary brush through the drive shaft from the left - insert groove (S) on rotary brushes into cam (N) of the drive plate.
•
slide right rotary brush onto tensioning anchorage
- inser t groove on rotary brushes into cam of the drive plate.
•
Screw on and tighten hexagonal nut.
To remove the brushes, reverse the above order.
Sweeper agria 7100 Cleanstar compact/comfort
21
3
3. Devices and Operating Elements
80 cm
Mounting Extension Guards:
Attach the extension guards (13) to the main guard (11) to match brush width.
Use three hex head bolts and lock nuts for each guard.
100 cm
3.9 Sweeping Height
Adjustment
The sweeping height is altered by adjusting the castor wheel.
l
Turn the crank (8) to adjust the wheel height.
l
Reduce the sweeping height only if absolutely necessary (to the height of
X) to ensure clean sweeping and long service life of the brushes.
Dirt, powder snow ............. x = 2–3mm
Wet snow ..................... x = max 8 mm
22
3.10 Side Adjustment
The brush can be angled to the right or left to sweep the rubbish or snow to one side.
l
Fold the rod (7) forward until the notches are exposed.
l
Pivot the rod to turn the brushes to the left or right.
l
Fold the rod to the rear and down again and mesh it into the proper notch.
Sweeper agria 7100 Cleanstar compact/comfort
3
3. Devices and Operating Elements
Compact Version
29
3.11 Sweeping Speed
The speed of the rotary brushes is adjusted by changing the V-belt. Remove the protective hood (9) to do this.
Adjustment
Select a slow speed for dust sweeping
= .
Select a fast speed for snow sweeping
= .
3
W
Always shut off the engine and remove the spark plug connector to change the V-belt.
l
Remove the R-clip (26).
l
Remove the crank (8).
l
Remove the protective hood (9) and spacer (29).
l
Change the V-belt (27) to the right pulley and re-route it around the idler pulleys, see illustration.
l
Reverse the above order to attach the protective hood, spacer, crank and Rclip.
W
Do not operate the engine without the protective hood mounted.
Sweeper agria 7100 Cleanstar compact/comfort
23
3
3. Devices and Operating Elements
Comfort Version
25
3.11 Sweeping Speed
The speed of the rotary brushes is steplessly adjusted via a variator.
Always engage the brush drive before you adjust sweeping speed.
Adjustment
Select a slow speed for dust sweeping:
Turn the dial (25) in counter-clockwise direction.
Select a fast speed for snow sweeping:
Turn the dial (25) in clockwise direction.
I
To adjust the speed from slow to fast, give the dial a maximum turn of 6 full turns.
24
Sweeper agria 7100 Cleanstar compact/comfort
3. Devices and Operating Elements
1.
2.
3.
4.
5.
Transport position
3.12 Implements
1. Coupling Pin
Fit the coupling pins (12) to attach the collector or the snow dozer.
l
Attach the pins (12) together with washers and hex nuts to both sides of the main guard (for a working width of 80 cm the coupling pins is fitted through the extension guards).
2. Attaching the Collector
l
Attach the collector by sliding its tubes onto the coupling pins from the top front.
3
3. Emptying the Collector
l
Take the machine to the dump area and fold the box upwards by pulling on its handle to the rear or on its frame from the front – the swept up material will now drop from the collector.
Alternatively:
l
Remove the collector upwards from its coupling pins and carry it to the dump area for emptying.
4. Snow Dozer Assembly
l
When attaching the snow dozer for the first time fit the stop (32) to the lower front of the main guard using the rod attachment bolts. The stop does not need to be removed for sweeping.
5. Attaching the Snow Dozer
l
Attach the snow dozer blade by sliding its tubes onto the coupling pins from the top front (12).
l
Operate the rod to pivot the blade like the rotary brushes.
l
To move the blade into transport position, lift it and rest it on the tang on the stop (32).
Sweeper agria 7100 Cleanstar compact/comfort
25
4. Commissioning and Operation
4.1 Commissioning the
Machine
Please note that durability and operational safety of the engine depend to a large extent on its breaking-in. Always allow a cold engine to warm up for some minutes and never run it at full throttle at the beginning. Make sure the air filter is serviced regularly and to use clean fuel.
Please note: for the first 20 hours of operation (break-in period) do not use the engine at full power.
l
Remove the dip-stick and read the oil level. If necessary, fill engine oil up to the level mark ”max”.
Ensure the oil fill plug is tightly screwed into the filler neck during engine operation.
l
Check whether sufficient fuel is filled into the tank.
Top level mark
4
I
Note: For reasons of transport, the engine is not filled with engine oil!
Before you operate the engine the first time, fill in engine oil!
For this purpose, park the machine in such a way that the engine is in a horizontal position. For oil filling quantity and quality refer to “Specifications”.
Check the oil level after filling.
Each time you take up operation
Check the engine oil level:
Oil fill plug
Do not fill the fuel tank to the point of spillage. Instead, top up fuel to the top level mark to allow the fuel to expand.
W
Be careful when dealing with fuel.
l
Fuel is easily inflammable and explosive in certain conditions!
l
Never refill close to open fire, inflammable sparks or hot engine parts.
l
Do not refill in closed rooms.
l
Before each fuel fill, shut off the engine and wait until it has cooled off.
l
Do not smoke during filling and keep away from open fire and sparks.
l
Do not spill any fuel, use a proper filling device. If fuel is spilled on the ground, ensure the area is absolutely dry and the vapours have evaporated before you start the engine.
l
Remove the oil fill plug (C/4).
l
Clean the oil dip-stick with a clean rag, insert it again but do not screw it in.
26
Sweeper agria 7100 Cleanstar compact/comfort
4. Commissioning and Operation
4.2 Starting the Engine
(with the engine in horizontal position)
Œ
• l
Check whether all guards are in proper position.
W
Do not start the engine in closed rooms. Exhaust fumes contain carbon monoxide which acts toxic when inhaled.
Œ
Open the fuel tap (C/11).
•
Cold engine:
Set the speed control lever (A/6 or B/6) to
“START” (“CHOKE” ) position.
When the engine is warm or in hot weather:
Move the speed control lever to 1/3 position.
Ž
Ž
•
•
0
compact
0
comfort
Compact Version:
l
Leave the wheel drive engagement lever
(A/4) in position “0” (start position).
4
Comfort Version:
l
Pull the clutch lever (B/2) and lock it with pawl (B/1) (start position).
•
Leave the brush drive engagement lever
(A/5 or B/5) in position “0” (start position).
•
Pull the starting-rope on handle (C/2) until you feel the starter clutch engage. Then
pull hard and fast to start the engine. After the start, let the rope glide back. Do not let it snap.
W
Warning: To star t the engine, step behind the handlebars and pull the starter rope towards the rear. Keep off the danger zone.
Caution with hot engine parts!
The exhaust and other engine parts become very hot, if the engine runs and immediately after turning off. Hold for sufficient distance from hot surfaces and keep children away from the running engine.
Sweeper agria 7100 Cleanstar compact/comfort
27
4
4. Commissioning and Operation
4.3 Shutting off the
Engine
6
30 sec
Œ
Set the speed control lever to idling position and let the engine run with idling speed for approximately 1/2 minute.
•
Move the speed control lever completely to the STOP position.
W
For shutting off the engine, do
not set the control lever to the
CHOKE position – risk of fire!
Ž
Close the fuel tap.
I
The speed control lever also serves as engine shut-off le-
ver. When necessary, move the speed control lever to STOP to stop the engine.
28
Sweeper agria 7100 Cleanstar compact/comfort
4. Commissioning and Operation
W
Danger Zone
4.4 Danger zone
W
Keep out of the sweeper’s danger zone during starts and operation.
Check the immediate surroundings for foreign objects and for children and animals in particular!
Careful! Dirt and stones may get airborne during sweeping.
People and animals must keep out of this area.
4
Watch out for vehicles, window panses and other objets to avoid damage.
Only work on slopes of up to a max. of 20°.
For operation on banks, always turn machine towards the slope!
max. 20°
(37 %)
Sweeper agria 7100 Cleanstar compact/comfort
29
4
4. Commissioning and Operation
Œ
•
Ž
•
•
4.5 Sweeping
Œ
Start the engine as described in “Starting the engine“
W
Check safety circuit function - Only operate the machine if safety circuit works!
•
Wear individual protective ear plugs and solid shoes.
Ž
Slowly pull the brush drive engagement lever (A/5 or B/5) and pull the throttle at the same time to start the brushes.
Compact version:
•
Slowly depress the clutch lever (A/4); the sweeper travels forward.
Comfort version:
•
Pull softly on the clutch lever that engages the wheel drive (B/2), unlock the pawl (B/1), release it slowly: the sweeper moves off in forward direction.
After sweeping or in case of clogging:
•
Disengage both drives
‘
Shut off the engine
‘
0
W
ing
Shut off the engine and disconnect the spark plug connector, if cleaning is necessary duroperation.
4.6 Snow Clearance
W
Attach the snow dozer blade properly. Wear slip-proof footwear.
Working speed must suit conditions to prevent the operator is injured if the machine hits an obstacle.
30
Sweeper agria 7100 Cleanstar compact/comfort
5. Maintenance
Apart from adhering to operating instructions for the sweeper, it is also important to observe the following maintenance instructions.
Only trained specialist personnel who are able to perform professional maintenance and repair work may carry out this work.
W
Only do all maintenance work with the engine shut off and spark plug connector disconnected.
Wear appropriate protective gloves or use protective skin cream when working with oil, fuel and grease.
A/8
A/9
K
D
Œ
• 6
J
Ž 6
J
5.1 Drive
Œ
Worm Gear of Wheel Drive
The worm gear is permanently lubricated.
Lubricating and servicing is not necessary.
•
Worm Gear of Brush Drive
The worm gear is permanently lubricated to work for approximately 250 operating hours.
Oil change is not necessary if there are no leakages.
Suitable oil is SAE 90 transmission oil, approx.
0.3 l
Ž
V-Belts
Inspect the condition of the V-belts at least once per year.
5
l
Remove the protective hood. For details see
“Sweeping Speed”.
l
Replace the V-belts when they are worn. Only
use original Agria V-belts!
Sweeper agria 7100 Cleanstar compact/comfort
31
5
5. Maintenance
6
8 h
6
J; B
Drive-wheels
l
Check the tyre pressure periodically.
In particular, ensure that both tyres have equal pressures to give smooth riding.
l
Attach the wheels with the pointed part of tread lugs showing in travel direction (seen from above) to obtain full traction.
The maximal tyre pressure can be read on the tire wall.
W
Excessive pressure may cause bursts.
Any repairs are to be carried out by trained mechanics only and with the appropriate tools.
Wheel Shaft
Apply bio-lubricating grease to the wheel shaft around the hub each time the machine was cleaned with a pressure washer or at least once per year.
6
25 h
6
J; B
5.2 Sweeper
Check the tensioning anchorage for tight fit before each operation and at intervals of 8 operating hours.
Check the rotary brushes for wear at least after every 25 hours and replace them in good time. Minimum diameter is 250 mm.
5.3 Adjusting Spindle
Apply bio-lubricating grease to the adjusting spindle in the area of the swinging hub each time the machine was cleaned with a pressure washer or at least once per year.
Sweeper agria 7100 Cleanstar compact/comfort
32
5. Maintenance
1
1 2
X
5.4 Checking and Adjusting
Clutch Play
Wheel and Brush Drive,
Compact Version
l
The clutches must be disengaged i.e. wheel and brush drive must come to a stop when the levers (A/4 or A/5) are released and in top position.
l
When the lever is pushed down, the drive must be engaged and the V-belts must not slip. If necessary, adjust the cable on the cable setting screw (1).
Wheel Drive,
Comfort Version
For smooth V-belt clutch operation ensure the play
X on clutch lever (B/2) is set to 1–2mm. Check the clutch play while the drive is engaged.
Also ensure that the clutch is disengaged i.e.
the wheel drive must come to a stop when the lever is in position ”0” (pawl is locked).
If the clutch play needs further adjustment, set it on the cable-setting screw.
l
Undo locking nut (2)
l
Adjust the setting screw (1) in such a way that the play on the lever is X = 1–2 mm.
l
Retighten the locking nut (2)
Brush Drive,
Comfort Version
For checking and adjusting refer to “Brush Drive,
Compact Version”.
5
Sweeper agria 7100 Cleanstar compact/comfort
33
5. Maintenance
5
1 compact
A/4
1
A/5 comfort
B/3
1
B/5
5.5 Safety circuit
Check the safety circuit function each time you take up operation and each time you maintain or service the machine.
Compact Version:
Wheel Drive
l
Upon release of the handle (A/4) the wheel drive must come to a stop.
l
If necessary, adjust the levers by setting the cable-setting screw (1).
Brush Drive
l
Upon release of the handle (A/5) the brush drive must come to a stop.
l
If necessary, adjust the levers by setting the cable-setting screw (1).
Comfort Version:
Drive
l
Upon release of the handle (B/3) and with clutch engaged the engine must come to a stop.
l
Check the electric lines and connections for good condition, replace, if necessary.
è
agria - Service
ç
Brush Drive
l
Upon release of the handle (B/5) the brush drive must come to a stop.
l
If necessary, adjust the levers by setting the cable-setting screw (1).
34
Sweeper agria 7100 Cleanstar compact/comfort
5. Maintenance
I
Please observe that only those activities are described here which are required for operating the sweeper.
All other information on the engine may be taken from the enclosed engine operating instructions!
Engine
Caution with hot engine parts!
5.6 Checking the Engine Oil Level
Before each operation and after 5 operating hours!
l
Only with the engine shut off and in horizontal position.
see engine operating instructions
C/4
5.7 Changing the Engine Oil
For the first time after 5 operating hours, after that after
every 50 operating hours or annually (whatever comes first).
Under high loads or at high temperatures, change the oil already after 25 operating hours.
l
Drain and filler plug (C/4).
l
To drain the oil, pivot the handlebars upwards. Tilt the machine backwards and to the left. Then drain the oil into a suitable container .
We recommend to drain the fuel through the filler neck into a fuel can before draining the oil.
Alternatively, use a suction pump to pump the oil from the machine .
l
Dispose of the waste oil properly!
l
Fill in fresh engine oil. For oil filling capacity and quality see specifications.
Fill in the oil using a funnel or similar device if possible .
Only change oil while the engine is still warm, but not hot –
danger of burns!
5
Sweeper agria 7100 Cleanstar compact/comfort
35
5
5. Maintenance
1.)
36
2.)
5.8 Cooling fan grille
After prolonged operation, the cooling system may become clogged by dirt etc. To avoid any overheating and damage to the engine, regularly clean the cooling fan grille (C/3).
Check before each operation!
5.9 Air cooling system
1) Clean the rotating strainer at 50-hour intervals as a minimum (earlier in very dusty and trashy conditions).
To do this, remove the recoil starter. See the illustration below.
2) Clean the internal cooling fins and surfaces at 100hour intervals as a minimum (earlier in very dusty and trashy conditions).
è
agria - Service
ç
5.10 Governor
For smooth engine performance keep governor linkages, springs and actuating devices clean and free from dust and dirt. Do not bend or twist parts. (Governor linkages on carburetor C/6).
5.11 Exhaust system
Regularly clean the area around the exhaust (C/9) from grass, dirt, and inflammable deposits.
– Risk of fire!
Check before each operation.
Caution with hot engine parts!
The exhaust and other engine parts become very hot, if the engine runs and immediately after turning off.
Hold for sufficient distance from hot surfaces and keep children away from the running engine.
5.12 Speed Control
Devices for actuating engine speed must be adjusted correctly to start, operate and shut off the engine at correct speed rates.
è
agria - Service
ç
Sweeper agria 7100 Cleanstar compact/comfort
5. Maintenance
Œ
•
Ž
5.13 General
Œ
Watch out for fuel and oil leakage and repair, if necessary.
•
Regularly check bolts and nuts for tight fit and retighten, if necessary.
Ž
Slightly grease all gliding and moving parts (e.g. rod that pivots the implement, etc.) with Bio-lubricating grease and Bio-slushing oil.
Œ
•
5.14 Cleaning
Œ
On no account spray water into the fan slots in the drive housing!
After each cleaning (washing with water, especially with pressure washer) lubricate all lubrication points, oil and let the sweeper run for a short time to press water out.
•
Clean the engine only with a cloth. Do not spray with water, as water might leak into ignition and fuel system causing malfunctions.
5
Sweeper agria 7100 Cleanstar compact/comfort
37
5
5. Maintenance
5.15 Storage
For longer periods of no operation a) Clean thoroughly
Repair paint coat
b) Engine preservation
l
Fully discharge fuel in the open and into suitable containers or fill fuel tank and add fuel stabilizer (Agria no. 799 09).
- Observe enclosed instructions. Let engine run for approx. 1 minute.
l
Change the engine oil.
l
Fill a tea-spoon (approx. 0.03l) of engine oil into the spark plug opening. Slowly crank the engine.
l
Re-fit the spark plug and set the piston to compression via the recoil starter (pull the starter grip until resistance is felt) – valves are closed.
l
Slowly crank the engine after every 2–3 weeks (spark-plug connector is removed). Then set the piston to compression again.
c) Drive-wheels
Support drive-wheels in such a way that tyres have no ground contact. Pneumatic tyres are quickly destroyed, if left standing under load and uninflated.
d) Disengaging the Drives
Always park the machine with wheel drives disengaged (position “0”) to avoid clutch problems.
e) Parking
To avoid severe corrosion:
- to preserve the machine from atmosperic influences do not park the machine:
- in humid rooms
- in rooms where fertilizer is stored
- in stables or adjacent rooms.
f) Covering the machine
Protect the machine with cloth or a similar cover.
38
Sweeper agria 7100 Cleanstar compact/comfort
Electrical Wiring Diagram
Electrical Wiring Diagram, Comfort Version
1 Engine
2 Magnet ignition system
3 Engine-off-switch
(on speed control lever next to engine)
4 Connector pair
5 Switch in safety circuit lever
6 Switch in clutch lever
5
Sweeper agria 7100 Cleanstar compact/comfort
39
6. Troubleshooting
W
Observe safety instructions! Have all serious malfunctions on the machine or engine repaired by your agria workshop. They have the proper tools. Improper repairs can only add to the damage.
Problem Possible cause Remedy Page
Engine - Spark plug connector not connected does not start - Speed control lever not in position CHOKE
- Fuel tank empty or poor fuel
- Fuel line clogged
- Defective spark plug
- Engine too much fuel
(“flooded engine”)
- Inleaked air due to loose caburetor and suction line
Connect spark plug connector
Move speed control lever to position “CHOKE”
Fill fresh fuel
Clean fuel line
Clean, adjust or exchange spark plug
Dry and clean spark plug and start at FULL THROTTLE
Tighten attachment bolts
27
26
BM
BM
Misfirings in engine
- Engine running in CHOKE range
- Loose ignition cable
- Clogged fuel line or poor fuel fit connector tightly on spark plug
Clean fuel line, fill fresh fuel
- Vent opening in fuel tank cap clogged Exchange fuel tank cap
- Water or dirt in fuel system Drain fuel and fill fresh fuel
- Air filter clogged
- Carburetor misadjusted
Move speed control-lever to operating position, 27 if necessary, adjust speed control
¬
BM
Fit connector tightly on ignition cable, fix ignition cable retaining device,
Clean air filter or exchange
Re-adjust carburetor
¬
26
BM
BM
Excessive - Low engine oil level temperature - Impaired cooling in engine
- Air filter clogged
- Carburetor misadjusted
6
Misfirings in engine at high speeds
Engine frequently stalls in idle
- Short firing intervals
- Incorrect idle mix
- Firing interval too long, defective spark plug
- Carburetor misadjusted
- Air filter clogged
Engine does - Speed control linkages are not run smoothly clogged or jammed
Refill oil immediately
Clean cooling fan grille, clean internal cooling fins
Clean air filter
Re-adjust carburetor
Adjust spark plug
Adjust carburetor
Adjust or replace spark plug
Re-adjust carburetor
Clean air filter
Clean speed control linkages
35
36
¬
36
BM
¬
BM
BM
¬
BM
BM
¬
BM
BM
36
40
Sweeper agria 7100 Cleanstar compact/comfort
6. Troubleshooting
Problem Possible cause
Engine - Speed and engine stop are not does not stop properly adjusted when set to stop
Remedy
Readjust speed control
Engine - Loose cylinder head or output too low damaged gasket
- Poor compression
- Air filter clogged
Tighten cylinder head, exchange gasket
Have engine checked
Clean the air filter
Wheel drive - Incorrect hand clutch lever adjustment Adjust hand clutch lever or brush drive does not stop with disengaged clutch
Excessive vibration
- Attachment bolts loosened
- Loose anchorage fixture on rotary brushes
Tighten attachment bolts
Immediately turn off engine!
Check anchorage fixture and all bolts and nuts for tightness, exchange damaged parts
¬
= For this purpose contact your agria workshop.
BM = See engine operating instructions.
Page
¬
BM
¬
¬
BM
¬
33
37
32
6
Sweeper agria 7100 Cleanstar compact/comfort
41
7. Decommissioning, Disposal
Decommissioning
If the sweeper is no longer used, professional decommissioning should be carried out.
W
To avoid injury when decommissioning the sweeper must be parked in a stable position and secured against tipping over and rolling away.
Wear protective gloves.
Disposal
After decommissioning the remaining fuel and oil must be discharged and disposed of in a correct and environmentally-friendly manner.
The sweeper is made from valuable raw materials which can be reused by recycling.
Hand over the device for disposal, together with its remaining technical liquids, to a recycling company.
7
42
Sweeper agria 7100 Cleanstar compact/comfort
Varnishes, Wear Parts
Agria Order No.
799 09 Fuel stabilizer
771 83 Oil suction pump pouch 5g
Varnishes
181 03 Spray varnish birch-green spray tin 400ml
712 98 Spray varnish red, RAL 2002 spray tin 400ml
509 68 Spray varnish black, RAL 9005 spray tin 400ml
Wear Parts
761 98 Air filter element
759 99 Spark plug NGK BPR 6ES; BOSCH WR 7 DC
766 44 V-belt for wheel drive
100 796 V-belt for brush drive
X10x872
10x1900 (compact)
762 81 Reverse gear flat belt
765 43 V-belt for brush drive
784 03 V-belt for brush drive
20x960 (comfort)
13x760 (comfort)
13x1480 (comfort)
6194 051 rotary brushes 80 cm coarse
6194 061 rotary brushes 80 cm fine
6194 151 rotary brushes 100 cm coarse
6194 161 rotary brushes 100 cm fine
Emergency Tyre Repair:
713 13 Tyre repair gel
Spare Parts List
997 157 Cleanstar sweeper type 7100
997 145 Honda Engines bottle 1l
Sweeper agria 7100 Cleanstar compact/comfort
43
Inspection and Maintenance Chart
Check safety circuit function
Check free play of levers
Check air filter
Clean cooling grille
Check engine oil level, refill, if necessary
Clean exhaust
First engine oil change subsequent oil changes
Clean engine, check bolts and nuts
Check wear of rotary brushes earlier if required
Clean air filter insert
Replace air filter insert, earlier, if required
Clean spark plug, adjust gap
Replace spark plug
Clean guide plates, cooling fins, earlier, if required
Clean fuel tank
Clean fuel strainer
Change oil in worm gear of brush drive
Lubricate all gliding parts
Grease wheel-shaft
Grease adjusting spindle
Replace fuel hoses
4
2
3
1
1
After operating hours
P
A 5 8 25 50 100 250
K
K
K
K min. every
3 months min. yearly B page
34
1 K K
33
BM
36
35
BM
K
W
W
36
35
35
K 37
W
W
W
W
K
W
W
W
W
W
K K 37
K K 32
K K 32
W* BM
BM
BM
36
BM
BM
31
32
BM
BM
A = Each time before you take up operation
B = After each cleaning
K = Checks and maintenance to be executed by operator
W = Maintenance to be executed by professional workshop
P = Item no. in lubrication chart
BM = See engine operating instructions
* = After 2 years
44
Sweeper agria 7100 Cleanstar compact/comfort
Lubrication Chart
4 4
3 2 1
1 Engine oil
2 Wheel shafts
3 Adjusting spindle
4 Lever bearings etc.
8 h annually annually annually
(page 35)
(page 32)
(page 32)
(page 37)
Sweeper agria 7100 Cleanstar compact/comfort
45
Designation of Parts
Fig. C
Honda GCV135 and GCV160 Engines
1 Fuel tank cap
2 Starter handle
3 Air strainer
4 Oil fill plug, dip-stick
5 Air filter
6 Carburetor / speed control governor
7 Engine type no. / identification no.
8 Spark plug / spark plug connector
9 Exhaust with guard
10 Fuel tank
11 Fuel tap
46
Sweeper agria 7100 Cleanstar compact/comfort
Declaration of Conformity
Sweeper agria 7100 Cleanstar compact/comfort
47
Agria-Werke GmbH
Bittelbronner Straße 42
D-74219 Möckmühl
Tel. +49 62 98 39-0
Fax +49 62 98 39-111 e-mail: [email protected]
Internet: www.agria.de
Your local agria specialist dealer:

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