Challenge Handy-Jog 2003 Tabletop Paper Jogger Instruction and Parts Manual
Challenge Handy-Jog 2003 is a light duty jogging machine designed to help you efficiently organize and prepare your documents. With a maximum pile height of 3 inches and the ability to accommodate stock sizes up to 11" X 17", this device is suitable for a wide range of paper sizes and quantities. The user-friendly design includes a spacious paper tray measuring 11" X 13-1/2", providing ample space for your documents. The Challenge Handy-Jog 2003 operates on a standard 120V power supply and features a convenient footswitch option (sold separately) for hands-free operation.
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The Challenge Machinery Company provides owner's manuals on its products solely as a courtesy to its customers.
See the information below before using this manual.
These manuals are for reference only. These manuals include products which are noncurrent, unsupported or no longer produced by The Challenge Machinery Company, and are provided solely as an accomodation to our customers. By providing these manuals, The
Challenge Machinery Company makes no representation or warranty as to the products, their current condition, or their suitability or fitness for use in any particular application, which are the sole and independent responsibility of the product owner and user.
Older products may not comply with current safety procedures, guidelines or regulations, and it is the product owner's and user's responsibility to evaluate the suitability and fitness of the products in their current use and application. The Challenge Machinery Company makes no representation, warranty or recommendation regarding any modifications which may be required on non-current or unsupported products. The Challenge Machinery Company assumes no liability for any modification or alteration to any Challenge product, and any such modification or alteration to any Challenge product is not authorized by The Challenge
Machinery Company. The availability of these manuals is solely for the purpose of providing reference information for the products.
This manual may not be complete in all aspects of product maintenance and repair. All products should be used only by qualified and properly trained personnel, following proper
safety procedures. All products should be regularly inspected and maintained, and their condition, application and use should be periodically evaluated by qualified personnel. Only qualified and properly trained technicians should perform maintenance, repair and replacement procedures. Attempting these procedures without proper training may cause machine damage or operator injury!
Products may be unsupported by The Challenge Machinery Company due to age or the unavailability of parts from their original manufacturer. No parts or product support will be available to repair or maintain unsupported products. Older products may not be UL listed (if the product does not have a UL label it is not a listed product), and may not comply with applicable installation or other regulations or requirements if relocated to a new facility.
Many municipalities require a product to be UL listed before an electrician will connect power to them. Often the cost of updating an older product to comply with current safety regulations is greater than the value of the product.
The Challenge Machinery Company
6125 Norton Center Drive
Norton Shores, MI 49441-6081 USA
Phone: 231.799.8484
Fax: 231.798.1275
ChallengeMachinery.com
Series: A
HANDY- JOG
Light Duty Jogging Machine
Sold and Serviced by
F.100A
1.0 Warranty
* WARRANTY INFORMATION *
PLEASE REVIEW THE ENCLOSED WARRANTY INFORMATION SHEET
It is very important that you read and understand the conditions outlined in the Warranty Information
Sheet attached to the outside of the shipping container of your machine.
The Warranty Information Sheet must be filled out completely and returned to THE CHALLENGE
MACHINERY COMPANY in order for the warranty to be issued for this machine.
2.0 Safety Precautions
2.1 Caution Label
Electrical Shock Hazard!
This symbol indicates an electrical shock hazard exists behind the panel on which it is found. Power should be disconnected before removing the panel.
2.2 Safety
The following list of safety precautions should be observed:
• The machine should only be serviced by an authorized Challenge® service technician.
• Do not place hands behind the paper tray.
• Always disconnect power to the machine before servicing. Remove plug from wall socket.
Challenge® is a registered trademark of The Challenge Machinery Company
6125 Norton Center Drive • Norton Shores MI 49441-6081
Copyright© 2003 by The Challenge Machinery Company. All rights reserved. Printed in the USA.
2
3.0 Specifications
General:
Pile
Stock size
Tray dimensions up to 11” X 17”
11” X 13-1/2”
16-1/2”
9-1/4”
Height
Net weight (approx.)
Shipping weight (approx.)
15 lbs.
17 lbs.
Electrical: 120V, single-phase, 60 HZ, 0.5 Amp
(15 Amp service size)
Option: Footswitch #E-875-6 (ordered separately)
3
4.0 Installation and Operation
4.1 Installation
After removing the jogger from its box, place it away from the edge of a flat surface. Do not allow power cord to hang where it could accidentally be caught thereby pulling the machine to the floor.
Plug the power cord into a nearby 120-volt wall socket. The machine is ready to operate.
4.2 Optional Footswitch
To install the optional footswitch, first plug the footswitch into a nearby wall socket. Then plug the jogger into the footswitch plug. Switch on the jogger.
Note: In order for the jogger to operate with the footswitch option, the machine’s main power switch must be ON.
Place the footswitch (E-875-6) in a convenient location that is not a trip hazard.
4.3 Operation
Switch on the machine and place a pile of paper in the paper tray. Switch off the machine when the pile has been jogged to satisfaction. Remove the pile from the tray.
Note: Without a pile in the tray, the jogger is quiet. Make sure to switch off the machine when the jogger is not in use. This will increase the lifetime of the machine and conserve energy.
5.0 Troubleshooting
The following table lists potential causes to operational problems:
Problem Solutions
The machine won’t operate 1. Plug cord into wall socket; switch on machine
2. Check circuit breaker
3. If footswitch is installed, make sure the power switch on the machine is switched on.
Jogging power has reduced
Loud banging is sound heard
Unusual vibration noise
4. Malfunctioning power switch
5. Damaged electromagnet
6. Actuator on the tray has loosened
1. Misadjusted actuator bracket. Adjust gap between actuator and magnet to .14 inches. This is equivalent to 31 sheets of paper.
2. Extremely low voltage from wall socket
1. Misadjusted actuator bracket. Adjust gap between actuator and magnet to .14 inches. This is equivalent to 31 sheets of paper.
1. Either the actuator bracket or the electromagnet has loosened.
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6.0 Parts List
6.1 Series A
5
6.2 Series A (continued)
6
6.3 Series A (continued)
1 57010
2 57012
3 57201 BASE 1
4 57202 COVER
5 40016-4 ISOLATOR- RUBBER
1
3
10
ELECTRO-MAGNET
9 E-3053
E-1140-11
11 H-6414-4
12
ROCKER
H-6417-N10
NUT - 1/4-20 WHIZ LOCK
NUT HEX
2
2
14
15
16
17
H-6918-608
H-6918-102406
H-6918-102414
H-6969-0804
SCREW - 3/8-16 X 1 SOCKET HEAD CAP 3
SCREW - #10-24 X 3/4 SOCKET HEAD CAP 2
SCREW - #10-24 X 1-3/4 SOCKET HEAD CAP 2
SCREW - #8 X 1/2 PAN HD PLASTITE 12
18
19
20
H-7321-6
H-7321-#10
H-7324-#10
WASHER - 3/8 SAE PLAIN
SAE
WASHER - #10 INT TOOTH
3
6
2
21 H-7327-12
22
WASHER - 3/8 MEDIUM LOCK
LABEL
3
1
23
24 S-1781-50
25 S-1781-121
LABEL - ELECTRIC SHOCK
NAMEPLATE
1
1
7
Copyright© 2003 by the Challenge Machinery Company. All rights reserved. Printed in the USA. F.100A

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