Generac 1339-0 Generator Owner's Manual

The Reliable Ones

SEIO

Portable Generator Owner's Manual

DANGER[

This generator is designed for outdoor use only, Never use this generator inside any building or enclosure including the generator compartment of a recreational vehicle (RV). Carbon monoxide poisoning, fire and/or an explosion may result.

No user performed modifications, including venting of exhaust and/or cooling ventilation, will eliminate the danger, Always have at least two feet of clearance on all sides of the generator even while operating the unit outdoors.

DANGER[

You must isolate the generator from the electric utility by opening the electrical system's main circuit breaker or main switch if this unit is used for backup power, Failure to isolate the generator

from the power utility may result in injury or death to electric utility workers and damage to the

generator due to a backfeed of electrical energy

The Emission Control System for this generator is warranted for standards set by the

Environmental Protection Agency. For warranty information refer to the engine Owner's manual.

Model No 1339-0 (10000 Watt AC Generator) Manual No. B4472 Revision 2 (8/17/1999)

Visit our Generac website: www.generac-portables.com

EQUIPMENT DESCRIPTION

This generator is an engine-driven, revolving field, alternating current (AC) generator. It was designed to supply electrical power for operating compatible electrical lighting, appliance, tool and motor loads.

This manual contains information for a generator that operates 120 and/or 240 Volt, single phase, 60Hz devices that require up to 10,000 watts (10.0 kW) of power that pull up to 83.3 Amps at 120 Volts or

41.6 Amps at 240 Volts.

CAUTION!

Do not exceed the generator's watts of all devices you are connecting to generator receptacles at one time. This total should not be greater than 10,000 watts for this generator. See "Don't Overload the Generato¢' on page 11.

Every effort has been expended to make sure that the information in this manual is both accurate and current. However, Generac reserves the right to change, alter or otherwise improve the product at any time without prior notice.

DANGER!

Do not tamper with engine governed speed. High operating speeds are dangerous and increase the risk of personal

injury or damage to equipment. The generator supplies correctly rated frequency and voltage

only when running at proper governed speed.

Incorrect frequency and/or voltage can damage some connected electrical loads. Operating at

excessively low speeds imposes a heavy load

and, when adequate engine power is not

available, may shorten engine life

SAFETY RULES

This generator set was designed and manufactured for specific applications.

Do not attempt to modify the unit or use it for any application it was not designed for. If you have any questions about your generator's application, ask your dealer or consult the factory.

The manufacturer could not possibly anticipate every circumstance that might involve a hazard. For that reason, warnings in the manual and warnings on tags or decals affixed to the unit are not all-inclusive.

If you intend to handle, operate or service the unit by a procedure or method not specifically recommended by the manufacturer, first make sure that such a procedure or method will not render this equipment unsafe or pose a threat to you and others.

Read this manual carefully and become familiar with your generator set. Know its applications, its limitations, and any hazards involved.

DANGER!

You must isolate the generator system's main circuit breaker or main switch if this unit is used for backup power. Failure to isolate the generator from the power utility

may result in injury or death to electric utility workers and damage to the generator.

DANGER!

Generator exhaust gases gas.

Carbon monoxide, if breathed in sufficient

concentrations can cause unconsciousness or

death. Operate this equipment outdoors where

adequate ventilation is available

• The generator produces a very powerful voltage that can cause serious injury or death by electrocution.

Never touch bare wires or receptacles. Never permit a child or any unqualified person to operate the generator.

• Never handle any kind of electrical cord or device while standing in water, while barefoot or while hands or feet are wet.

• Use a ground fault circuit interrupter (GFCI) in any damp or highly conductive area (such as metal decking or steel work).

• Never use worn, bare, frayed or otherwise damaged electrical cords with the generator.

• Gasoline is highly FLAMMABLE and its vapors

are EXPLOSIVE.

Never allow smoking, open flames, sparks or heat in the vicinity while handling gasoline. Avoid spilling gasoline on a hot

engine. Comply with all laws regulating storage and handling of gasoline.

• Do not overfill the fuel tank. Allow room for fuel expansion. If tank is overfilled, fuel can overflow

onto a hot engine and cause a FIRE or an

EXPLOSION.

• Never store a generator with fuel in the tank where

gasoline vapors might reach an open flame, spark

or pilot light (as on a furnace, water heater, clothes dryer)

FIRE or an EXPLOSION

may result

• Do not insert any object through cooling slots of the

engine You could damage the unit or injure

yourself

• The unit requires an adequate flow of cooling air for

its continued proper operation Never operate the

unit inside any room or enclosure where the free flow of cooling air into and out of the unit might be

obstructed. Allow at least 3 feet of clearance on

all sides of generator or you could damage the unit.

• Never operate the generator:

in rain; in any enclosed compartment; if connected electrical devices overheat; if electrical output is lost; if engine or generator sparks; if flame or smoke is observed while unit is running; if unit vibrates excessively.

GROUNDING

GENERATOR

THE

The National Electric Code requires the frame and external electrically conductive parts of the generator be properly connected to approved earth ground.

Local electrical codes may also require proper grounding of the unit. For this purpose, a grounding wing nut (Figure 1) is provided on the cradle.

Grounding Wing Nut

Generally, connecting a No 12 AWG (American Wire

Gauge) stranded copper wire to the grounding wing nut and to an earth-driven copper or brass grounding rod (electrode) provides adequate protection against electrical shock. However, local codes may vary widely. Consult with a local electrician for grounding requirements in your area. Be sure to keep the ground wire attached while you connect the electrode.

Properly grounding the generator helps prevent electrical shock if ground fault conditions exists in the generator or in connected electrical devices. Proper grounding also helps dissipate static electricity, which often builds up in ungrounded devices.

foruseafterit hasbeenproperlyservicedwiththe oilandfuel.

If you

have any problems with the assembly of your generator, please call the generator helpline

at 1-800-270-1408.

IMPORTANT: Any attempt to run the engine before it has been serviced with the recommended oil witl result in an engine failure.

REMOVE GENERATOR

FROM CARTON

• Set the palteted carton on a rigid flat surface.

• Carefully cut bands around the shipping carton.

• Lift carton off the generator,

• Remove all packing material, carton fillers, etc.

• Remove the generator from the shipping pallet.

CARTON CONTENTS

Check all contents.

If any parts are missing or damaged, call the generator helpline at

1-800-270-1408

Contents include:

10,000 watt generator

Generator owner's manual

Engine owner's manual

2 Bottles of SAE 30 engine oit (28 oz.)

Oit fill spout

125 Volt, 30 Amp plug

125 Volt, 20 Amp plug

120/240 Volt, 30 Amp plug

Wheel kit

CHECK BATTERY / ATTACH

NEGATIVE

BATTERY WIRE

The battery on the generator is fully charged, sealed and pre-installed except for the negative (black) battery cable.

To install:

• Remove nut on the negative battery terminal.

• Slide the negative battery cable over the screw on the terminal (Figure 2).

• Reattach nut and tighten.

• Ensure the connections to the battery and generator are tight and secure.

WHEEL KIT INSTALLATION

You will need a 13mm metric box, open end or socket wrench to install this kit.

Install Wheel Kit as follows: (Figure 3)

1 Place the bottom of the generator cradle on a flat, even surface. It may help to raise the cradle on temporary blocks.

Slide axle through both axle mounting brackets on cradle frame.

Slide spacer over each end of axle.

Install the wheel. Secure wheel on axle with retaining pin and washer. Be sure to install the wheel with the raised hub inboard.

5 Install other wheel in the same manner.

Secure the vibration mount on the support leg with lock nut, washer, and 30mm capscrew.

Fasten the support leg to the bottom of the generator cradle, using 20mm capscrews, lock washers and flat washers.

Position the handle below the muffler bracket on the engine side of the generator. Attach the handle with 45mm capscrews and lock nuts.

8 Recheck all nuts to make sure they are tight and secure. Remove the temporary blocks.

Handle

45mm Capscrew

Axle

Spacer

Suppo_ Leg

Locking

Nut _

Vibration

Mount _ I

M8 Flat

Capscrew

_ Lock

Flat Washer

Washer

2Omm Capscrew

Washer

Retaining Pin

KNOW YOUR GENERATOR

Read this owner's manual and safety rules before operating your generator.

Compare the illustrations with your generator to familiarize yourself with the locations of various controls and

adjustments Save this manual for future reference

Fuel Tank Fuel Shut Off Valve

Air Filter

(on top of engine)

Circuit Breakers (AC)

Switch

120 Volt AC, 20 Amp

Duplex Receptacle

Choke

120 Volt AC, 20 Amp

Locking Receptacle

120 Volt AC, 30 Amp

Locking Receptacle 120/240 Volt AC, 30 Amp

Locking Receptacle

120/240 Volt AC,

50 Amp Receptacle

Oil Filter

120 Volt AC, 20 Amp Duplex Receptacle -- Each supplies electrical power for the operation of 120 Volt

AC, 20 Amp, single phase, 60 Hz electrical lighting,

appliance, tool and motor loads.

120 Volt AC, 20 Amp Locking Receptacle --

Supplies electrical power for the operation of 120 Volt

AC, 20 Amp, single phase, 60 Hz electrical lighting,

appliance, tool and motor loads.

120 Volt AC, 30 Amp Locking Receptacle --

Supplies electrical power for the operation of 120 Volt

AC, 30 Amp, single phase, 60 Hz electrical lighting,

appliance, tool and motor loads

120/240 Volt AC, 30 Amp Locking Receptacle --

Supplies electrical power for the operation of 120

and/or 240 Volt AC, 30 Amp, single phase, 60 Hz

electrical lighting, appliance, tool and motor loads.

120/240 Volt AC, 50 Amp Receptacle -- Supplies electrical power for the operation of 120/240 Volt AC,

50 Amp, single phase, 60 Hz welder or motor loads.

Air Filter -- Filters intake air as it is drawn into the

engine.

Choke -- Used to start a cold engine.

Circuit Breakers (AC) -- Each receptacle is provided

with a circuit breaker to protect the generator against

electrical overload. Breakers are "push to reset" type

Fuel Shut-Off Valve i

Always have the fuel shut-off

valve closed when engine is not running.

Fuel Tank i

Tank holds 10 U.S. gallons of unleaded

gasoline.

Key Switch i

Used to start engine. Always have key

switch in the "Stop" position when not in use.

Oil Filter-

Filters engine oil to prolong engine life.

BEFORE STARTING THE

GENERATOR

Add Engine Oil

For your convenience, an oil filler spout has been

supplied with your generator, This cap fits over a

standard bottle of oil and allows for easy access to the

oil fill

See engine owner's manual for oil recommendations

and fill instructions.

Add Gasoline

,_.

DANGER!

NEVER fill fuel tank indoors hot. DO NOT light a cigarette or smoke when filling the fuel tank.

can attract moisture, which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.

To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. See

"Storage" on page 12. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START THE ENGINE

,_.

WARNING!

Never start or stop engine with receptacles and turned on. You could damage both the generator and the electrical devices.

• Unplug all electrical loads from unit's receptacles before starting the engine.

• Make sure the unit is in a level position.

• Open the fuel shut-off valve (Figure 5).

,_)k

DANGER!

Do not overfill the fuel tank. Always

• Use regular UNLEADED gasoline in the generator.

DO NOT use premium gasoline. DO NOT mix oil

with gasoline DO NOT overfill the gas tank.

• Clean area around fuel fill cap; remove cap.

• Fill fuel tank with clean, fresh, unleaded gasoline

Be careful not to overfill. Allow 1/2" of tank space for fuel expansion (Figure 4).

W_P]T'L_IE_sltr_ll_a_ _m[_

1/2" Air Space

Tank

_--FuelTank

• Pull the choke knob to close. If the engine is warm, or the ambient temperature is high, pull the choke knob half-way, or keep it fully open (Figure 6).

• Install fuel cap and wipe up any spilled gasoline.

IMPORTANT:

It is important to prevent gum deposits

from forming in essential fuel system parts such as the carburetor, fuel filter, fuel hose or tank during

storage Also, experience indicates that alcohol- blended fuels (called gasohol, ethanol or methanol)

Close

DANGER!

Engine exhaust contains carbon monoxide, a colorless and odorless gas which causes unconsciousness and death. Never run engine indoors or in poorly ventilated

areas.

DANGER!

Burn hazard. Temperature of

(65°C). Do not touch these areas on the generator.

• Turn key switch to the "Start" position (Figure 7).

Stop

Start

IMPORTANT: Do not operate the electric starter continuously for more than 5 seconds, even if the engine does not start. Extended cranking can damage the starter motor.

NOTE: If the engine fails to start, set the key to the

"Run" position and wait for about 10 seconds before retrying.

IMPORTANT: Never turn the key switch to the "Start" position while the engine is running. You could damage the starter motor.

• When the engine starts, gradually open choke by pushing the choke knob in and keep it fully opened while running.

IMPORTANT!

Do not overload the generator!

not overload individual panel receptacles! These

outlets are protected against overload with push-to-

reset-type circuit breakers. If amperage rating of any

circuit breaker is exceeded, that breaker opens and

electrical output to that receptacle is lost Read "Don't

Overload the GeneratoY' on page 11 carefully,

If the Engine Will Not Start

Refer to the engine owner's manual.

STOPPING THE ENGINE

• Remove all electrical loads connected to unit's receptacles.

Never start or stop engine with

devices plugged in and turned on.

• Let engine run at no-load for 30 seconds to stabilize the unit's internal temperatures.

• Turn the key switch to the "Stop" position.

• Close the fuel valve.

STOPPING THE ENGINE

WITH THE FUEL VALVE

This procedure eliminates fuel from the carburetor

Use this method to stop the generator if you plan to store the generator over a long period. Fuel will clog the internal passages of carburetor if allowed to remain for an extended period.

• Unplug all electrical loads connected to the unit's receptacles.

Never start or stop engine with

devices plugged in and turned on.

• Let engine run at no-load for 30 seconds to stabilize the internal temperatures of engine and generator.

• Close the fuel valve while the engine is running and wait until the engine stops.

• Set the key switch to the "Stop" position after the engine quits.

Connecting Electrical Loads

• DO NOT connect 240 Volt loads to 120 Volt

receptacles

• DO NOT connect 3-phase loads to the generator,

• DO NOT connect 50 Hz loads to the generator,

• Let engine stabilize and warm up for a few minutes

after starting

• Plug in and turn on the desired 120 Volt or 240 Volt,

single phase, 60 Hz electrical loads.

• Add up the rated watts (or amps) of all loads to be

connected at one time This total should not be

greater than (a) the rated wattage/amperage

capacity of the generator or (b) circuit breaker rating

of the receptacle supplying the power=See "Don't

Overload the Generator _ on page 11.

RECEPTACLES

120 Volt AC, 20 Amp Receptacle

Use a NEMA L5-20 plug with this receptacle Connect a 3-wire cord set rated for 125 Volts AC at 20 Amps

(or greater) to the plug (Figure 9).

3-Wira Cord Set

NEMA L5-20

F/17

Ground

(Green)

Hot

120 Volt AC, 20 Amp, Duplex

Receptacle

Use each receptacle to power 120 Volt AC, single phase, 60 Hz electrical loads requiring up to a combined 2400 watts (2.4 kW) or 20 Amps of current

(Figure 8).

Use this receptacle to operate 120 Volt AC, 60 Hz, single phase loads requiring up to 2400 watts

(2.4 kW) of power at 20 Amps. The outlet is protected by a 20 Amp push-to-reset circuit breaker.

120 Volt AC, 30 Amp Receptacle

Use a NEMA L5-30 plug with this receptacle Connect a 3-wire cord set rated for 125 Volts AC at 30 Amps

(or greater) to the plug (Figure 10).

3-Wira Cord Set

NEMA L5-30

I/_l

I _-

Neutral

120V

._t-

HOt

Each outlet is protected against overload by a 20 Amp push-to-reset circuit breaker. Use only high quality, welt-insulated, 3-wire grounded cord sets rated for

125 Volts at 20 Amps (or greater).

,=i,=

singlephaseloadsrequiringupto 3600watts

(3.6kW)ofpowerat 30Amps.Theoutletis protected

240 Volt AC, 50 Amp Receptacle

Use a NEMA 14-50 plug with this receptacle.

Connect a 4-wire cord set rated for 250 Volts at

50 Amps to the plug (Figure 12)

120/240 Volt AC, 30 Amp Receptacle

Use a NEMA L14-30 plug with this receptacle.

Connect a suitable 4-wire grounded cord set to the

plug and to the desired load (Figure 11) The cord set should be rated for 250 Volts at 30 Amps (or greater)

4-Wiro Cord 8e_

24OV

Y (Hot)

X (Hot)

Y (Hot)_

NEMA L14-30

X (Hot,

Ground

'* '* ,* (Green,

Use this receptacle to operate 120 Volt AC, 60 Hz, single phase loads requiring up to 3600 watts

(3.6 kW) of power at 30 Amps or 240 Volt AC, 60 Hz, single phase loads requiring up to 7200 watts

(7.2 kW) of power at 30 Amps. The outlet is protected by a 30 Amp push-to-reset circuit breaker.

Use this receptacle to operate 240 Volt AC, 60 Hz, single phase loads requiring up to 10,000 watts

(10.0 kW) of power.

AUTION!

Although this outlet states it has a watts), the generator is only rated for 10,000 watts. Powering loads that exceed the wattage/ amperage capacity of the generator can damage it and cause serious injuries.

DON'T OVERLOAD

THE

GENERATOR

Overloading a generator in excess of its rated wattage capacity can result in damage to the generator and to connected electrical devices. Observe the following to prevent overloading the unit:

• Add up the total wattage of all electrical devices to be connected at one time. This total should NOT be greater than the generator's wattage capacity.

• The rated wattage of lights can be taken from light bulbs. The rated wattage of tools, appliances and motors can usually be found on a data plate or decal affixed to the device.

• If wattage is not given, multiply volts times ampere rating to determine watts (volts x amps = watts).

• Some electric motors, such as induction types, require about three times more watts of power for starting than for running. This power surge lasts only seconds when starting such motors. Make sure to allow for this high starting wattage when selecting electrical devices to connect to your generator:

Figure the watts needed to start the largest motor.

Add to that figure the running watts of all other connected loads.

The Wattage Reference Guide below (Figure 13) is provided to assist you in determining how many items your generator can operate at one time.

Device Running Watts

*Air Conditioner (12,000 Btu) ............

1700

*Air Conditioner (24,000 Btu) .......................... 3800

*Air Conditioner (40,000 Btu) .......................... 6000

Battery Charger (20 Amp) ................................

500

Belt Sander (3") ..............................................

1000

Chain Saw ......................................................

1200

Device

Hedge Trimmer

Impact Wrench

Running Watts

.................................................

..................................................

Circular Saw (6-1/2") ........................... 800 to 1000

*Clothes Dryer (Electric) .................................

5750

*Clothes Dryer (Gas) ........................................

700

*Clothes Washer .............................................

1150

Coffee Maker ..................................................

1750

*Compressor (1 HP)

.......................................

*Paint Sprayer, Airless (1/3 HP)

........................

Radio .......................................................

50 to 200

*Freezer

*Refrigerator .....................................................

700

Slow Cooker .....................................................

200

Disc Sander (9") *Submersible Pump (1-1/2 HP) ...................... 2800

*Submersible Pump (1 HP) ............................ 2000

*Submersible Pump (1/2 HP) ......................... 1500

*Sump Pump .......................................

800 to 1050

Electric Range (per element) *Table Saw (10") ................................

1750 to 2000

Electric Skillet

.................................................

Toaster 1000 to 1650

Weed Trimmer

..................................................

Hair Dryer * Allow 3 times the listed wattsfor starting these devices.

GENERAL MAINTENANCE

RECOMMENDATIONS

The Owner/Operator is responsible for making sure that alt periodic maintenance tasks are completed on a timely basis; that all discrepancies are corrected; and that the unit is kept clean and properly stored.

Never operate a damaged or defective

generator.

Engine Maintenance

See your engine owner's manual for instructions

Generator Maintenance

Generator maintenance consists of keeping the unit clean and dry. Operate and store the unit in a clean dry environment where it will not be exposed to excessive dust, dirt, moisture or any corrosive vapors.

Make sure the cooling air slots in the generator do not become clogged with leaves or other foreign material.

NOTE: DO NOT use a garden hose to clean generator. Water can enter the engine fuel system and cause problems.

In addition, if water enters the generator through the cooling air slots, some water will be retained in the voids and cracks of the rotor and stator winding insulation. Water and dirt buildup on the generator internal windings will eventually decrease the insulation resistance of these windings.

To Clean the Generator

• Use a damp cloth to wipe exterior surfaces clean

• Soft, bristle brush may be used to loosen caked on dirt or oil.

• A vacuum cleaner may be used to pick up loose dirt and debris.

• Low pressure air (not to exceed 25 psi) may be used to blow away dirt. Inspect cooling air slots and opening on generator. These openings must be kept clean and unobstructed.

STORAGE

The generator should be started at least once every seven days and allowed to run at least 30 minutes. If

this cannot be done and you must store the unit for more than 30 days, use the following guidelines to prepare it for storage.

Generator Storage

• Clean the generator as outlined in "To Clean the

Generator."

• Check that the cooling air slots and openings on the generator are open and unobstructed.

• Remove the negative battery cable from the battery to prevent the battery from being depleted.

,_.

DANGER!

The battery is water based. If you below freezing, you must remove the battery and store it separately in an area that will not freeze. If you allow the battery to freeze, the water in it will expand and crack open the battery spilling the contents.

• Prepare the engine in accordance with the storage instructions in the engine owner manual.

• Let the unit completely cool for at least 5 minutes before placing any cover over the unit.

• Store the unit in a clean dry place.

Other Storage

Tips

• Do not store gasoline from one season to another,

• Replace your gasoline can if it starts to rust. Rust

and/or dirt in a gasoline can cause problems when

you use that fuel with this unit

• Store in clean and dry area

SPECIFICATIONS

Rated Maximum Continuous

AC Power Output .............................

10,000 Watts

Rated Voltage ..................................

120/240 Volts

Rated Maximum Current at

240 Volts .......................................

41.6 Amps

Rated Maximum Current at

120 Volts .......................................

83.3 Amps

Phase ...............................................

Rated AC Frequency ....................... 60 Hertz

Number of Rotor Poles .................... 2

Driven Speed of Rotor ..................... 3600 rpm

NOTES

TROUBLESHOOTING

Problem

Engine is running, but no AC output is available.

Engine runs good but bogs down when loads are connected.

Engine will not start; or starts and runs rough.

Engine shuts down during operation.

Engine lacks power.

Engine "hunts" or falters.

Cause

1. Circuit breaker is open.

2. Poor connection or defective cord set.

3. Connected device is bad.

4. Fault in generator,

1. Short circuit in a connected load.

Generator is overloaded.

Solution

1. Reset circuit breaker,

2. Check and repair.

3. Connect another device that is in good condition.

4. Contact Generac service facility.

1. Disconnect shorted electrical load.

2. See "Don't Ovedoad the

Generator _ on page 11.

3. Contact Robin service facility,

4. Contact Generac service facility

Engine speed is too stow.

Shorted generator circuit.

Dirty air cleaner,

Out of gasoline.

Stale gasoline.

1. Clean or replace air cleaner,

2. Fill fuel tank.

3. Drain gas tank and fill with fresh fuel.

4. Connect wire to spark plug.

4. Spark plug wire not connected to spark plug.

5. Bad spark plug.

6. Water in gasoline.

7. Overchoking

8. Low oil level.

9. Excessively rich fuel mixture.

10. Intake valve stuck open or closed.

11. Engine has lost compression.

5. Replace spark plug.

6. Drain gas tank; fill with fresh fuel.

7. Put choke lever to "no choke" position.

8. Fill crankcase to proper level.

9. Contact Robin service facility.

10. Contact Robin service facility,

11. Contact Robin service facility,

Out of gasoline.

Low oil level.

Fault in engine.

Load is too high.

Dirty air filter

Engine needs to be serviced.

Choke is opened too soon.

Carburetor is running too rich or

too lean.

1. Fill fuel tank.

2. Fill crankcase to proper level.

3. Contact Robin service facitity,

1. See "Don't Ovedoad the

Generator _ on page 11.

2. Replace air filter,

3. Contact Robin service facility,

1. Move choke to halfway position tilt engine runs smoothly,

2. Contact Robin service facitity,

NOTES

ID]_LF_i_]_

SCHEMATIC DIAGRAM

EXCITATION

_IL

CAPACITDR

44&

WIRING DIAGRAM

45A ¢5_

Generator

I D_'! _

KEY

SWITCH

TERMINAL _LDCK

CaNTRaL PANEL

SUPPLrE_

_ATTERY

GON

GRDUND

BEARING

TB REAR

CARR[ER

?j/-

Generac Portable Products SEIO000 Generator

GENERATOR EXPLODED VIEW

7"\\\\\

5

65 2

55 56

Detail of Battery Troy

\\_20

Generator

l/!

m

GENERATOR PARTS LIST

Item

Pa_ #

NSP

BB4509

A77304

BB4811

80270

78299

B4325

38353

78831B

B1696

AB4426

83465

23152

22237

22241

22746

22131

BB5117

B4425 1

195-53621 1

38750

B4502

22145

26850

20566

B4986

92982

B4865

B4866

78817

77816

B4826

B4824

79552

73054

B4268

BB4481

20441

Qty

B4489 1

Description

ENGINE, Robin 18HP

SHIELD, Heat

SUPPORT, Engine

SHIELD, Heat

VALVE, Fuel Shut-Off

BUSHING, Fuel Valve

CAP, Fuel Tank

MOUNTS, Vibration

CAPSCREW, M6-1.0 x 6Omm

TANK, Fuel 10 Gal

CRADLE

GROMMET, Mounting

CAPSCREW, 3/8-16 x 3/4"

WASHER, 3/8" Lock

NUT, 3/8"-16 Hex

CAPSCREW, 3/8-16 x 1-3/4"

WASHER, 3/8" Flat

SHIELD, Heat

ASSEMBLY, Control Panel

WIRE ASSEMBLY, Ground

HHCS, M6 - 1.0 x 30

SWITCH, Key Ignition

WASHER, M8 Flat

WASHER, M6 Shakeproof

DECAL 1-800

DECAL Ground

DECAL Danger

DECAL Side Panel

DECAL Control Panel

DECAL Data Plate

DECAL Caution Hot Muffler

DECAL Start Instructions

DECAL Start - Run - Stop

DECAL Overlaminate

DECAL Fuel Shut-Off

ALTERNATOR, 1OKW

GUARD, Muffler

SCREW, 1/4" x 3/4" Self

Driller

BATTERY

Item

Pa_ #

B4627

AB4682

Qty

A96925

96924

193-53621 1

194-53621 1

52618

49226

52856

49820

39253

NSP

45771

27482

47411

22473

B4948

55934G

22511

B4803

52618

B4794

B2153

B4988

52857

87680

23897

49813

Description

KEY, Ignition Switch

BRACKET, Ignition Switch

BRACKET, Battery Tie Down

J-BOLT, M8 - 1.25

CABLE, Battery Positive

CABLE, Battery Negative

HHCS, M5- 0.8 x 12

WASHER, M5 Lock

NUT, M5 Flange Lock

NUT, Nylok M8 - 1.25

CAPSCREW, M8 - 1.25 x 20

SUPPLIED WITH ENGINE

NUT, M8 - 1.25

WASHER, 5/16" Shakeproof

CAPSCREW, M6 - 1.0 X 16

WASHER, Flat M6

CLAMP, Hose

CAPSCREW, 3/8 x 1-1/4"

CONNECTOR, 5-way

HHCS, M5- 0.8 x 12

GROMMET, Generator Cover

SCREW, #12 Self Driller

DECAL, Oil Fill

NUT, Locking M6 - 1.0

WING NUT, M6 - 1.0

WASHER, M5 Lock

NUT Hex M6 - 1.0

Items Not Illustrated:

BB3061 2

B3518

37806

43438

93568

B4472

B4888

SAE 30 Oil

Oil Bottle Funnel

125 Volt 30 Amp Plug

240 Volt 30 Amp Plug

125 Volt 20 Amp Plug

Owner's Manual

Generator Reference Card

Engine Owner's Manual

j/_ I

Generac Portable Products SE10000 Generator

ALTERNATOR EXPLODED VIEW AND PARTS LIST

Item Part #

1 B4906

B4907

B4908

B4909

B4910

B4911

B4912

B4913

B4914

\\\\\

Qty

Description

SHIELD, Front

GRID, Front

BOLT, Shaft Stay

STAY BOLT, M8 x 30

ASSEMBLY, Housing

CAP

COVER, Blind End

COVER, Top Black

CAPACITOR, 25mF 450V

Item

Part #

10 B4915

11 B4916

B4917

B4918

B4919

B4920

49820

Qty Description

1 BEARING, 62052RS C3

1 CAPACITOR, Diode + Varistor

+ EMC

1 ROTOR, (Includes Item 13)

1 FAN

2 SCREW, M6 - 1.0 x 10mm

8 SCREW, M5 - 0.8 x 10mm

1 LOCK NUT, M8 - 1.25

Generator

Ill

m

CONTROL

PANEL EXPLODED VIEW AND PARTS LIST

10 25

17 18

Item

Pa_ #

BB4504

23897

91526

49226

75207

23365

68759

38150

22264

51715

75207A

74190

68868

B4445

B4262

Qty Description

1 PANEL, Control

5 FLAT WASHER, #10 - M5

4 PPHMS, M5,08 x 12mm

5 LOCK WASHER, M5

3 CIRCUIT BREAKER, 20 Amp

12 WASHER, #8 Shakeproof

1 OUTLET, 120V, 20 Amp

Duplex

12 FLAT WASHER, #8

12 LOCK WASHER, #8

12 NUT, M4- 0,7 Hex

2 CIRCUIT BREAKER, 30 Amp

1 OUTLET, 120V/20A Locking

1 OUTLET, 120V, 30 Amp

Locking

2 CIRCUIT BREAKER, 45 Amp

1 OUTLET, 120/250V, 50 Amp

Item

Pa_ #

43437

80077

92953

90576

84135

75477

B4894

43181

43182

77314

B4737

B95906

51716

B4893

B4892

51714

Qty Description

1 OUTLET, 120/240V, 30 Amp

Locking

PPHMS, M4 x 20mm

1 BLOCK, 50 Amp, 3 - Terminal

1 GROMMET, Rubber

1 PPHMS, M5 - 0,8 x 20mm

1 RECTIFIER, Battery Charge

PHMS, M3 - 0,5 x 10mm

LOCK WASHER, M3

1 RELAY, Thermal

1 ASSEMBLY, Wire Harness

1 BOX, Control Panel

1 NUT, Hex M5 - 0,8

2 STAND OFF

1 RESISTOR, 2ohm 25 watt

1 NUT, Hex M3

III,

Generac Portable Products SE10000 Generator

? j/_ I

WHEEL

KIT EXPLODED VIEW AND PARTS LIST

Item

Pa_ #

93393B

39287

52858

93394

27007

22145

42909

39253

93693B

89635

89742

22247

87005

22129

Qty Description

1 HANDLE

4 HHCS, M8 - 125 x 45mm

5 NUT, Locking M8 - 1 25

1 LEG, Mounting Support

1 MOUNT, Vibration

3 FLAT WASHER, 5/16 - M8

1 HHCS, M8 - 1.25 x 30mm

2 HHCS, M8 - 1.25 x 20mm

1 AXLE

2 SPACER, Wheel

2 WHEEL

2 WASHER, Wheel

2 PIN, Retaining

2 WASHER, M8 Lock

NOTES

LIMITED WARRANTY

FOR OVERHEAD VALVE V-TWIN ENGINE-DRIVEN PORTABLE GENERATORS

GENERAC PORTABLE PRODUCTS (hereafter referred to as the COMPANY) warrants to the original purchaser that all components originally equipped with the generator, excluding the engine, for its portable generator will be free from defects in materials or workmanship for the items and period set forth below from the date of original purchase. This warranty is not transferable and applies only to portable generators driven by an overhead valve

V-Twin engine.

Alternator

Engine

Consumer* Commercial*

2 years (2nd year parts only) 1 year

Warranted solely by the engine manufacturer

With the exception of European Community

Countries, all units bound for export shall be warranted for

One (1) Year in Consumer applications, and 90 days in Commercial applications as defined below.

*NOTE: For the purpose of this warranty "consumer

use" means personal residential household

use by

original purchaser. This warranty does not apply to units used for Prime Power in place of utility.

"Commercial

Use" means all other uses, including rental, construction, commercial and income producing purposes. Once a generator has experienced

commercial use, it shall thereafter be considered

a commercial use generator for the purposes of this warranty.

During said warranty period, the COMPANY will, at is option, repair or replace any part which, upon examination by the COMPANY, is found to be defective under normal use and service**. Starting batteries are not warranted by the COMPANY. All transportation costs under warranty, including return to the factory if necessary, are to be borne by the purchaser and prepaid by the purchaser. This warranty does not cover normal maintenance and service and does not apply to a generator set, alternator, or parts which have been subjected to improper or unauthorized installation or alteration, misuse, negligence, accident, overloading, overspeeding, improper maintenance, repair or storage so as, in the COMPANY's judgement, to adversely affect its performance and reliability.

**NORMAL WEAR: As with all mechanical devices, the generator needs periodic parts service and replacement to perform well. This warranty will not cover repair when normal use has exhausted the life of a part or generator.

THERE IS NO OTHER EXPRESS WARRANTY. THE COMPANY HEREBY DISCLAIMS ANY AND

ALL IMPLIED WARRANTIES, INCLUDING BUT NOT LIMITED TO THOSE OF MERCHANTABILITY

AND FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT PERMITTED BY LAW. THE

DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO

THE TIME PERIOD AS SPECIFIED iN THE EXPRESS WARRANTY. LIABILITY FOR

CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES iS EXCLUDED. THE COMPANY ALSO DiSCLAiMS ANY RESPONSIBILITY FOR INCIDENTAL OR

CONSEQUENTIAL DAMAGES, SUCH AS THE LOSS OF TIME OR THE USE OF THE POWER

EQUIPMENT, OR ANY COMMERCIAL LOSS DUE TO THE FAILURE OF THE EQUIPMENT: AND

ANY IMPLIED WARRANTIES ARE LIMITED TO THE DURATION OF THIS WRITTEN WARRANTY.

Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights and you may also have other rights, which vary from state to state.

For service, see your nearest COMPANY authorized warranty service facility or call 1-877-544-0982.

Warranty service can be performed only by a COMPANY authorized service facility. This warranty will not apply to service at any other facility. At the time of requesting warranty service, evidence of original purchase date must be presented.