Western Auto AYP9187B89 Lawn Tractor Service Instructions

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Western Auto AYP9187B89 Lawn Tractor Service Instructions | Manualzz

Western Auto

Operation and Service Instructions

Wizard Lawn Tractor

Stock Number

93-9187-1

Model Number

AYPS187B89: p _ Dr.

Factory Number

9187B89

Thank you for purchasing an American-built product.

A SAFE RULES A

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

III. CHILDREN I.

GENERAL:OPERATION

Read, understand,and followall instructionsin the manual

and on the machine beforestarling.

Only allow responsibleadults, who are familiar with the

instructions,to operatethe machine.

Clear the area of objects such as rocks,toys, wire, etc.,

which couldbe pickedup and thrownbythe blade.

Besurethearea isclearofotherpeoplebeforamowing.Stop

machineif anyone entersthe area.

Never carry passengers.

• Do notmowin reverseunlessabsolutelynecessary.Always

lookdownand behindbeforeand whilebacking.

Be aware ofthe mowerdischargedirectionand do notpoint

it at anyone. Do not operatethe mower withouteitherthe

__ entiregrasscatcheror the guardin place.

- • _low downbefore turning.

Never leave a runningmachineunattended.Alwaysturnoff

blades, set parkingbrake, stop engine, and remove keys beforedismounting.

Turn off bladeswhen not mowing.

Stop engine before removinggrass catcher or unclogging chute.

Mow onlyin daylightor good artificiallight.

Do not operatethe machinewhile under the influenceof

alcoholor drugs.

Watch fortrafficwhen operating near or crossingroadways.

Use extracare when loadingor unloadingthe machineinto

a traileror truck.

II.

SLOPE OPERATION

Slopes are a major factor related to loss-of-control and

tipover accidents, which can'result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

Mow up and downslopes,not-across.

Remove obstaclessuch as rocks,tree limbs,etc.

Watch for holes, ruts, or bumps. Uneven terrain could

overturnthe machine. Tallgrass can hideobstacles.

Useslowspeed. Choosea low gearsothatyouwillnothave to stop or shittwhileon the slope.

• Follow the manufacturer's recommendationsfor wheel weightsor counterweightsto improvestability.

-_

_-

Use extra care with grass catchersor other attachments.

Keep all movementonthe slopesslowand gradual. Do not make sudden changesin speed or direction.

=•

Avoid startingor stoppingon a slope. If tires losetraction,

disengagethe bladesand proceedslowlystraightdownthe

slope.

DO NOT:

Do not turnonslopesunlessnecessary,andthen,tumslowly

Tragic accidentscan occur if the operator is not alert to the

presence of children. Children are often attracted to the machine and the mowing activity.

Never assume that children will remain where you last saw them.

Keepchildrenoutofthe mowingarea and underthewatchful

careof another responses adult.

Be alert andturnmachineoffif childrenenter the area.

Beforeand when backing,lookbehindand downfor small children.

Never carry children. They may fall off and be seriously

injuredor intederewithsafe machineoperation.

Never allowchildrento operate the machine.

Use extra care when approachingblind comers, shrubs,

trees, or otherobjectsthatmay obscurevision.

IV. SERVICE

Useextracarein handlinggasolineand otherfuels.Theyare

flammableand vaporsare explosive.

-

Use onlyan approvedcontainer.

Never remove gas cap or add fuel with the engine running.Alloweng=neto coolbeforerefueling. Do not smoke.

Neverrefuelthe machineindoors.

Neverstorethe machineor fuel containerinsidewhere

there is anopenflame, suchas a waterheater.

Never runa machineinsidea closedarea.

Keepnutsandbolts,especiallyblade attachmentbolts,tight and keepequipmentin goodcondition.

Never tamper with safety devices. Check their prope

operationregularly.

Keepmachinefree ofgrass,leaves,orotherdebrisbuild-up.

Clean oil or fuel spillage. Allow machine to cool before storing.

Stop and inspectthe equipmentif you strike an object.

Repair,ifnecessary,beforerestarting.

Nevermakeadjustmentsor repairswiththeenginerunning.

Grasscatchercomponentsaresubjecttowear, damage,and

deterioration,which could expose moving paris or allow

objectsto be thrown. Frequentlycheck componentsand

I

& essary.

Mowerbladesare sharpand cancut. Wrap theblade(s)or

wear gloves,and use extracautionwhen servicingthem.

Check brakeoperationfrequently. Adjust and service as required.

safety precautions.

It means

CAUTIONIII BECOME ALERTII!

Lookforthissymboltopointoutimportant

YOUR

SAFETY IS INVOLVED.

wire and place wire where it,candot contact spark plug in order to pre,Tent accidental

Do notmow near drop-offs,ditches,or embankments.The

mowercouldsuddenlytum over ifa wheel is overthe edge

of a cliffor ditch,or if an edge caves in.

Do not mow on wet grass. Reduced tractioncould cause

sliding.

Donottrytostabilizethemachinebypuffingyourfootonthe

ground.

Do not usegrass catcheron steep slopes.

I

A CAUTION: Always disconnect spark plug adjusting or making repairs.

A WARNING A

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

2

CONGRATULATIONS

:.on ypur purch_6i_a new Tm(_' !

tor. It has been designed, erlgineered and manufactured _

to give you the best poss_le dependability and performance.

Should you e'_pedence any problem you cannot easily remedy, please contact your nearest authorized service center. We have competent, well-trained techntdans and the proper tools to service Or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly.

Always observe the •SAFETY RULES'.

PRODUCT SPECIFICATIONS

HORSEPOWER:

GASOLINE CAPACITY

AND TYPE:

-

3.5 GALLONS

UNLEADED REGULAR

OIL TYPE (API-SF/SG/SH): See "ENGINE" in Customer

Responsibilities Section

OIL CAPACITY: W/FILTER: 3.5 PINTS

W/O FILTER: 3.0 PINTS

SPARK PLUG:

(GAP: .030")

VALVE CLEARANCE:

18.0

CHAMPION RJ19LM

INTAKE: .004" - .006"

EXHAUST: .007" - .009"

GROUND SPEED (MPH):

TIRE PRESSURE:

CHARGING SYSTEM:

BATTERY:

BLADE BOLT TORQUE:

Forward: 0-5.7

Reverse

0-2.5

FRONT:

REAR:

14 PSI

10 PSI

3 AMPS Battery

5 AMPS Battery

AMP/HR:

MIN. CCA:

30

240

CASE SIZE: UIR

27-35 FT. LBS.

MODEL • _ _ ,

NUMBER " AYP9187B89

SERIAL

NUMBER

DATE OF PURCHASE

THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A

PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF

PURCHASEAND KEE° IN A SAFE PLACE FOR FUTURE REFER-

ENCE.

CUSTOMER RESPONSIBILITIES

Read and observe the safety rules.

Follow a regular schedule in maintaining, caring for and using your tractor.

Follow the instructions under the "Customer Responsibilities" and "Storage • sections of this owner's manual.

WARNING: This tractor is equipped with an internal combustion engine and should notbe used on or near any unimproved forestcovered, brush-covered or grass-covered land unlessthe engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any).

If a spark attester is used, it

should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section

4442 of the California Public Resources Code). Otherstates may

have similar laws. Federal laws apply on federal lands.

3

TABLE.OF CONTENTS:"

SAFETY RULES .........................................

-.................. 2

PRODUCT SPECIFICATIONS

....................................

3

CUSTOMER R_SPONSlBILmES

..................... 3, 15-19

WARRANTY.

........................

........................

,............ 4

ASSEMBLY

............... ........... ....................................

5-8

OPERATION .............................................................

9-14

MAINTENANCE SCHEDULE

......................................

15

SERVICE AND ADJUSTMENTS

............................ 20-25

STORAGE .................................................................

2€

TROUBLESHOOTING

............................................

27-28

REPAIR PARTS - TRACTOR .................................

30-47

REPAIR PARTS - ENGINE ....................................

48-54

PARTS ORDERING/SERVICE

................ BACK COVER

WESTERN AUTO TRACTOR LIMITED WARRANTY

AYP9187B89

Westem AutoSupplyCompanyWarrantstothe originalretailpurchaserthatthisproductisfree fromdefectsin materialor

workmanshipand agrees to repair this productfree of chargewithinthesetimeperiodsfromthe date of purchase:

• 2 years, if the productis usedfor personal,family, or householduse;

• 90 days, if the productis usedfor any otherpurposesuchas commercialor rentaluse.

Excludedfrom this warrantyare normalwear, maintenance,or mechanicaladjustmentswhichare not due to defectsin

materialorworkmanship.Consultyourowner'smanualforhelpto maintainyourproductormakemechanicaladjustments.Products facility are also excluded.

A rider or tractorbatterywhichprovesdefectivewithin90 dayswill be replacedwithoutcharge. After 90 daysbutwithin1

year from the date of purchase,WesternAutowill replacethe batteryfor a chargeof 1/12 of the currentretailpriceof the battery for each full monthbetweenthe date ofpurchaseand the dateof return.

Enginesor transaxlesare warrantedby the engine or transaxlemanufacturerwhichgives its own 2 year warrantyand

providesservicethroughitsauthorizedservicefacilities.See theengineortransaxlewarrantyfordetails. Repair maybe arranged throughparticipatingWestern Autostores.

you specificlegalrightsandyou may haveotherrightsthatvaryfrom stateto state. Ifdifficulty

honored,contact:

WesternAutoSupplyCompany

ConsumerAffairsSectionof the GeneralServiceDepartment

2107 GrandAvenue,KansasCity,Missouri 64108

Telephone: 816 346-4411

4

:_i_.

:_

_

-_.

: - :

4¸ ,

,..L.

_:

:...

_ ....

_ • _

.

CONTENTS OF HARDWARE PACK

o.

Parts B_agcontents shown full size

(1) Hex Bolt

3/8-16 x I

Parts packed separately in carton

©

Seat

Steering

Wheel

Mulcher

Plate

(1) Large Flat Washer

(1) Hex Bolt 5/16-18 x 1-1/4

(1) Shoulder

Bolt 5/16-18

(1) Lockwasher 3/8

Q

(1) Locknut 5/16-18

(1) Hex Bolt 1/2-13 x I

Steering

Boot

|

Manual

i

Pads Bag

(1) Lock Washer 1_/2

(1) Washer 17/32 x 1-3/16 x 12 Gauge

I

/_(2)

Shrews #10 x 5/8 _ (2) Weld Nuts #10 _'_

lllltitltltltlililtltlti

(2) Lock Washers #10

) Wast_ers

3/16 x 3/4 x 16 Gauge

Parts bag contents not shown full size

(2) Shoulder

Bolts

(_ (2)Washers 3/8

12)Gauge _

Wheels

_

(2) Centerlock Nuts

I

I I

m

Steering Wheel

Adapter

Steering

Wheel

Insert

Steering

Extension

Shaft

(2) Hex Bolts 1/4-20 x 314

(2) Hex Nuts 1/4-20

1/4

._2) L_/ashers 9/32 x 5/8 x 16 Gauge

5

Slope Sheet

(2) Keys

€, ,,_------.

_

U

(2) Latch Hook

Assemblies

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.

To ensure safe arKt prOper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

'_

--INSERT

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

3/8HEX BOLT

(1) 3/4" Socket w/drive rachet Utility knife

(2) 7116" wrenches

(2) 112"wrenches

Tire pressure gauge

Phillips Screwdriver

(1) 9/16" wrench

When right or left hand is mentioned in this manual, it

means when you are in the operating position (seated behindthe steering wheel).

(_

3/8LOCK WASHER

TO REMOVE TRACTOR FROM CARTON

STEERING

WHEEL

STEERING

BOOT

UNPACK CARTON

Remove all accessible loose parts and parts cartons

from carton (See page 5).

Cut, from top to bottom, along lines on all four comers

of carton, and lay panels flat.

Check for any additional loose parts or cartons and

remove.

ADAPTER

BEFORE ROLLING TRACTOR OFF SKID

_ _,_.

EXTENSION SHAFT

.

____

5/16 HEX BOLT

A'I-rACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/16 hex bolt and Iocknut. Tighten securely.

IMPORTANT:

TIGHTEN BOLT AND NUT SECURELY TO

18-22 FT. LBS

TORQUE.

Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so they are pointing straight forward.

Slide steering wheel adapter onto steering shaft exten-

sion. --

Position steering wheel So cross bars are horizontal

(left to right) and slide inside boot and onto adapter.

Assemble large flat washer, 3/8 lock washer, 3/8 hex

" bolt and tighten securely.

Snap steering wheel insert into center of steering wheel.

_ _;i

Remove protectivematerials from tractor hood and grill.

.-

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES

IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR

IS TO ROLL OFF SKID.

5/16 LOCKNUT

/"

- I" _ ._._..

LOWER ,,,_l=

STEERING

I/.

17

..

_ "',

_ _

FIG. 1

,

,'

'

I

I

;

TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)

Press lift lever plunger and raise attachment liftleverto its highest position.

Release parking brake by depressing clutch/brake pedal.

Place freewheel

control in freewheeling position to disengage transmission (See "TO TRANSPORT" in the Operation section of this manualp.

-

Roll tractor forward off skid.

Remove banding holding discharge guard up against tractor.

6

ASSEMBLY

HOW TO SET UP YOUR TRACTOR

CONNECT BATTERY (See Fig. 2)

CAUTION: Do not short battery termlnals by allowing a wrench or any other same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected first to prevent sparking from accidental grounding.

I-

T_ifthood to raised position.

Open terminal access doors, remove terminal protective caps and discard.

• If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps.

First connect RED battery cable to positive (+) battery

terminal with hex bolt, flat washer, lockwasher and hex nut as shown. Tighten securely.

Connect BLACKgrounding cable to negative (-) battery

terminal with remaining hex bolt, flat washer, lock

washer and hex nut. Tighten securely.

Close terminal access doors.

Use terminal access doors for:.

Inspection for secure connections (to tighten hard-

ware).

Inspection for corrosion.

• Testing battery.

Jumping (if required).

Periodic charging.

HEX NUT

LOCK

WASHER

FLAT

WASHER

HEX

BOLT

POSITIVE

(RED)

CABLE

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment boll

Remove cardboard packing on seat pan.

Place seat on seat pan and assemble shoulder bolt.

Tighten shoulder bolt securely.

Assemble adjustment bolt, Iockwasher and flat washer loosely. Do not tighten.

Lower seat into operating position and sit on seat.

Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

Get off seat without moving its adjusted position.

Raise seat and tighten adjustment bolt securely.

SEAT PAN

SHOULDER

BOLT _._.. _..

ADJUSTMENT BOLT

FIG. 3

LARGE FLAT

WASHER

LOCK WASHER

ASSEMBLE GAUGE WHEELS TO MOWER

DECK (See Fig. 4)

The gauge wheels are designed to keep the mower deck in proper position when operating mower. Be sure they are properly adjusted to ensure optimum mower performance.

Assemble gauge wheels with tractor on a flat level surface.

Adjust mower to desired cutting height (See =TO AD-

JUST MOWER CUTTING HEIGHT" in the Operation section of this manual).

With mower in desired height of cut position, gauge wheels shouldbe assembled so they are slightlyoffthe ground. Install gauge wheel in appropriate hole with

shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and

tighten securely.

Repeat for opposite side installing gauge wheel in same adjustment hole.

GAUGE WHEEL

MOUNTING BRACKET

\

NEGATIVE

(BLACK)

CABLE

FIG. 2

7

3/8-16

LOCKNUT

GAUGE WHEEL

FIG. 4

iii

ASSEMBLY

Ii

INSTALL MULCHER PLATE (See FKjs.5 and 6)

• Install two latchhooks to mulcher plate using screw,

washer, lock washer, and weld nut as shown.

NOTE: Pre-assemble weld nut to latch hook by inserting

CHECK TIRE PRESSURE

The tires on your tractorwere ovednflated at the factory for shipping purposes. Correct tire pressure is important for best cuffing performance.

Reduce tire pressure to PSI shown in =PRODUCT

SPECIFICATIONS on page 2 of this manual.

weld nut from the top with hook pointing down.

Tighten hardware securely.

• Place front of mulcher plate over front of mower deck

opening and slide into place, as shown.

Hook front latch into hole On front of mower deck.

Hook rear latch into hole on back of mower deck.

.

|

a=

I

_

I --J_J_

I _

! _

CAUTION: Do not remove discharge guard from mower.

Raise and hold guard when attaching

mulcher

plate and allow it to rest on plate while in operation.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place.

Your mower is now ready for discharging or installationof optional grass catcher accessory.

NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also.

HOOK

WASHER

WELD NUT

LOCK

MULCHERpLATE

DEFLECTOR

SHIELD

"_......-'SCREW

FIG. 5

LOCK

WASHER

WASHER

FIG. 6

LATCH

HOOKS

HOOK

POINTS

DOWN

HOOK

WELD.

NUT

p°.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly

leveled.

See =TO LEVEL MOWER

HOUSING" in the

Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and

mower blade drive belts in the Service and Adjustments

section of this manual.

Verify that the belts are muted

correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted.

See =TO ADJUST

BRAKE" in the Service and Adjustments section of this manual.

,/CHECKLIST

BEFORE YOU OPERATE

AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE

THE BEST PERFORMANCEAND SATISFACTION FROM

THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

,/

All assembly instructionshave been completed.

,/

No remaining loose parts in carton.

,/

Battery is properly prepared and charged.

(Minimum

1 hour at 6 amps).

,/

Seat is adjusted comfortably and tightened securely.

,/

All tires are properly inflated. (For shipping purposes,

the tires "::ereovednflated at the factory).

/

Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

,/

Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers.

8

/

Check wiring. See that all connections are still secure and wires are properly clamped.

/

Before driving tractor, be sure freewheel control is in

drive position.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

/

Engine oil is at proper level.

-

,f

Fuel tank is filled with fresh, clean, r_gular unleaded gasoline.

,/

Become familiar with all controls - their location and

function. Operate them before you start the engine.

/

Be sure brake system is in safe operating condition.

•/

It is importantto purge the transmission before operat-

ing your tractorfor the first time. Follow proper starting

and transmissionpurginginstructions(See =TOSTART

ENGINE" and =PURGE TRANSMISSION"

in Operation section of this manual).

_

OPERATION

These symbols may appear on your tractor or in IRerature supplied with the product.

Learn and undemtand their meaning.

BATTERY CAUTION OR

WARNING

REVERSE FORWARD FAST SLOW

ENGINE ON

ENGINE OFF

OIL PRESSURE CLUTCH LIGHTS ON OVER TEMP

LIGHT

"

°

MOWER HEIGHT DIFFERENTIAL PARKING BRAKE

UNLOCKED

CHOKE

LOCK LOCKED

I

R N H L

Ill

REVERSE NEUTRAL HIGH LOW

PARKING BRAKE

MOWER LIFT

ATTACH MENT ATTACH MENT

CLUTCH ENGAGED CLUTCH DISENGAGED

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

9

IGNITION

FREE WHEEL

(Automatic Models only)

ii

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrationswith your tractor to familiarize yourself with the locationsof various controlsand adjustments. Save this manual for future reference.

UGHT SWITCH

----_

4

THROTTLE

CONTROL

D

-t

CHOKE

CONTROL

AMMETER

. - ....

""

""

_.

• •

LIFT LEVER

PLUNGER

BRAKE

"0

LIFT LEVER

IGNITION

SWITCH

FREEWHEEL

CONTROL

PARKING BRAKE

MOTION

CONTROL

LEVER

HEIGHT ADJUSTMENT KNOB

_'_

FIG. 7

-'-

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH SWITCH: Used to engage the rr_wer blades, or other attachments mounted to your tractor.

LIGHT SWITCH: ;Turns the headlights on and off. :.

THROTTLE CONTROJ.: Used to control engine speed.

CLUTCH/BRAKE

PED'_L: Used for declutchingand brak-

ing the tractor and starting the engine.

PARKING BRAKE: Locks clutch/brake pedal into the brake position.

MOTION CONTROL LEVER: Selects the speed and direction of tractor.

ATTACHMENT UFT LEVER: Used to raise and lowerthe mower deck or other attachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position.

IGNITION SWITCH:

Used for starting and stopping the

engine.

FREEWHEEL CONTROL: Disengages trans_missionfor pushing or slowly towing the tractor with'1_e engine off.

HEIGHT ADJUSTMENT KNOB: Used to adjustthe mower height.

AMMETER: Indicates charging (+) or discharging (-) of battery.

CHOKE CONTROL: Used when starting a cold engine.

e

8

10

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can m;esult in severe eye damage.

Always wear safety glasses or eye shields while o_mting

your tractor or performing any adjustments or repairs. We recommend a wide

vmion safety mask over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)

Your tractor isequipped with an operator presence sensing switch.

When engine is running, any attempt by the

operator to leave the seat without first setting the parking

brake will shut off the engine.

-Depress clutch/brake pedal into full "BRAKE" position and hold.

Place parking brake lever in •ENGAGED • position and

release pressure from clutch/brake pedal. Pedal should

remain in •BRAKE • position. Make sure parking brake

will hold tractor secure.

THROTTLE

CONTROL

CHOKE

\

CONTROL

_

\"_\_

_

_l

ATTACHMENT CLUTCH

SWITCH PULL-OUT TO "ENGAGE"

_/

/

/

II _'_._,._/

__,'_

PUSH.INTO

.

_/"DISENGAGE

POSmON

_ ',, _'_\" \\\/_

,, PARKINGBRAKE

NOTE: Under certain conditions when tractor is standing

idlewith the engine running,hot engine exhaust gases may

cause =browning" of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas.

pletely, as described above, before leav-

ing the operator's position; to empty grass catcher, etc.

TO USE THROTTIE CONTROL (See Fig. 8) o

Ak,ays operate engine at full throttle.

Operating engine at less than full throttle reduces the

battery charging rate.

Full throttle offers the best bagging and mower perfor-

mance.

"1

USE I;H

CONTROL (See Fig. 8)

I.

ct _okecon'

[ _o:use Io,'

Tc,eng;lge

OSITION

.)_...,,_

_

I

"_,"_

'"

CLUTCH/BRAKE PEDAL

':DRIVE" POSITION

/

r _

i

"DISENGAGED"

POSITION

FIG. 8

MOTION.CONTROL

LEVER

STOPPING (See Fig. 8)

MOWER BLADES -

• Mo--_attachment clutch lever to •DISENGAGED • position.

GROUND DRIVE -

Depress clutch/brake pedal intofull •BRAKE position.

• Move motion control lever to neutral (N) position.

IMPORTANT:_ THE MOTION CONTROL LEVEP_IDOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle controlto slow position and

allowing engine to idle before stopping may cause engine to •backfire• .

Tum Ignition key to •OFF" position and remove key.

Always remove key when leaving tractor to prevent unauthodzed use.

N_yer use choke to stop engine.

11

"1 IVIOVI"F

AND BACKWARD

(See Fig. 8)

The direction and speed of movement is controlled by the motion control lever.

Start tractor with motion control lever in neutral (N) position.

• Release parking brake and clutch/brake pedal.

Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT (See

Fig. 7)

The cutting height is controlled by tuming the height adjustment knob in desired direction.

Turn knob clockwise (F_) to raise cuffing height.

Turn knob counterclockwise (P-_)to lower cutting height.

The cuttingheight range is approximately 1-1/2" to 4". The heights are measured from the ground to the blade tip with

the engine not running. These heigl-Csare approximate

and may vary depending upon soil ce_nditions,height of grass and types of grass being mowed.

The average lawn shouldbe cut to approximately2-1/2

inches dudng the cool season and to over 3 inches

during hot months. For healthier and better looking

lawns, mow often and after moderate growth.

For best cutting performance, grass over 6 inches in height should be mowed twice.

Make the first cut

relatively high; the second to desired height.

OPERATION

TO OPERATE:_MOWER (See Fig. 9)

Your tractor isequipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine•

Select desired height of cut.

Lower mower with attachment lift cor_ml.

Start mower blades by engaging attachment clutch control.

TO STOP MOWER BLADES - disengage attachment clutch control.

I

_

| ALA

I--JIMIL

/

-_1

CAUTION: Do not operate the mower

without either the entire grass catcher,

on mowers so equlpped,

or the dis-

charge guard in place.

Raise attachment lift to highest position with attachment lift control.

Pull freewheel control knob out and hold in position by

inserting retainer spdng intoforward hole of control rod.

Do not push or tow tractor at more than two (2) MPH.

To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting your tractoron a truck ora trailer, be sure hood isclosed and secured totractor• Use an appropriate means oftying hood to tractor (rope, cord, etc.).

FIG. 10

FIG. 9

TO OPERATE ON HILLS

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 15)

The engine inyourtractor has been shipped, from the

factory, already filled with summer weight oil.

Check engine oil with tractor on level ground.

Remove oil fill cap/dipstick and wipe clean, reinsertthe

dipstick and screw cap tight, wantfor a few seconds,

remove and read oil level. If necessary, add oil until

"FULL" mark on dipstick i_ reached. Do not overfill.

For cold weather operation you should change oil for

easier starting (See =OIL VISCOSITY CHART" in the

Customer Responsibilities section of this manual).

To change engine oil, see the Customer Responsibilities section in this manual.

i

_

4Bk

hills with slopes greater than 15 ° and

CAUTION: Do not drive up or down

_=:3.

Choose the slowest speed before starting up or down hills.-'-

Avoid stopping or changing speed on hills.

if slowing is necessary, move throttle control lever to

_ slower position.

if stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage pa.._ing

brake

Move motion cont,r.0.1

IMPORTANT: THE I_!_TION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED.

To restart movement, slowly release parking brake and clutch/brake pedal.

Slowly move motion control lever to slowest setting.

Make all tums slowly.

TO TRANSPORT (See Fig. 10)

When pushing or towing your tractor, be sure to disengage t_is_on by placing freewheel control in freewheeling

p'_tton.'_=ree wheel control is located at the rear drawbar

of tractor.

12

ADD GASOLINE

Fill fuel tank.

Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING.

WARNING: Experience indicates that alcohol blended

fuels (called gasohol or using ethanol o1"m_thanol) can

attract moisture which leads to separation-and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before stop age of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season. See Storage Instruc-

tions for additional

information.

Never use engine ol carburetor cleaner products in the fuel tank or permanenl

damage may occur.

OPERATION

I&

fill6i' neck. Do not overfill..Wipe off any

• spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

I

I

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F)the carburetor fuel mixture may

need to be adjusted for best engine performance. See '1"O

ADJUST CARBURETOR" in the Service and Adjustments

section of this manual.

TO START ENGINE (See Fig. 8)

PURGE TRANSMISSION

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

Be sure freewheel control is in the transmission engaged position.

CAUTION: Never engage or disengage ning.

Sit on seat in operating position, depress clutch/brake

pedal and set parking brake.

":Place motion control lever in neutral (N) position.

Move attachment clutch to =DISENGAGED • position.

Move throttle control to fast position

Pull choke control out for a cold engine start attempt.

For a warm engine start attempt the choke control may not be needed.

To ensure proper operation and performance, it is recom-

mended that the transmission be purged before operating

tractor for the first time. This procedure will remove any

trapped air inside the transmission which may have devel-

oped during shipping of your tractor.

IMPORTANT: SHOULD YOUR TRANSMISSION REQUI'RE

REMOVAL FOR SERVICE OR REPLACEMENT, I:r

SHOULD BE PURGED AFTER REINSTALLATION

BEFORE OPERATING THE TRACTOR.

NOTE: Before starting, read the warm and cold starting procedures below.

Insertkeyinto ignitionand turnkey clockwiseto =START"

position and release key as soon as engine starts. Do

not run starter continuously for more than fifteen sec-

onds per minute.

If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. Ifengine stilldoes not start, pull the choke control out and retry.

WARM WEATHER STARTING (50 ° F and above)

• When engine, starts,,slowi,vpush choke control in until

the engine begins to run smoothly. If the engine starts

to run roughly, pull the choke control out slightly for a

few seconds and then continue to push the control in

slowly.

The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine

and allow itto warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50° F and below)

When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the-_oke control in small steps allowing the engine to accept small changes in speed and load, until the

choke control is fully in. If the engine starts to run

roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period

from several seconds to several minutes, depending on the tem_perature. '_.

AUTOMATIC TRAN.LSMISSlON WARM UP

• Before driving fife unit incold weather, the transmission should be warmed up as follows:

• Be sure the tractor is on level ground.

Place the motion control lever in neutral.

Release the parking brake and let the clutch/brake slowly retum to operating position.

Allow one minute for transmission to warm up.

This can be done during the engine warm up period.

The attachments can be used duringthe engine warm-

: Ul_l_eriodafter the transmission has been warmed up and may require the choke controlbe pulledout slightly. 13

Place tractorsafely on level surface with engine off and parking brake set.

Disengage transmission by placing freewheel control

in freewheeling position (See =TO TRANSPORT"

this section of manual).

in

Sitting in the tractor seat, start engine. After the eng!ne

is running, move throttle control to slow position. With

motion control lever in neutral (N) position, slowly

disengage clutch/brake pedal.

Move motion control lever to full forward position and

hold for five (5) seconds. Move lever to full reverse

position and hold for five (5) seconds.

procedure three (3) times.

Repeat this

NOTE: During this procedure there will be no movement of

drive wheels. The air is being removed from hydraulic drive

system.

Muve motion controlleverto neutral (N) position. Shut-

off engine and set parking brake.

Engage transmission by placing freewheel control in

driving position(See =TOTRANSPORT"

in this section of manual).

Sitting in thetractor seat, start engine. Afterthe engine is running, move throttle control to half (1/2) speed.

With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

Slowly move motion control lever forward,

after the

tractor moves approximately five (5) feet, slowly move

motion control lever to reverse position.

After the

tractor moves approximately five (5) feet retum the

motion control lever to the neutral LN) position. Repeat

this procedure with the motion co=trol lever three (3)

times.

Your tractor is now purged and now ready for normal

operation.

MOWING T S.

• Tire chains cannot be used when the mower housing is attached to tractor.

Mower should be properly leveled for best mowing

performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

The left hand side of mower should be used for trim-

ming.

Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the rightof the machine. This will result in a more even distributionof clippings and more uniform cutting.

When mowing large areas, start by turning to the right

---- so---that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow

in the opposite direction making left hand tums until

finished (See Fig. 11 ).

If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip-

pings. Make first cut reiatively high; the second to the

desired height.

Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

Always operate engine at full throttle when mowing to

assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.

When operating attachments, select a ground speed that will suit the terrain and give best performance of

the attachment being used.

OPERATION

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP

MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH. CLEAN AFTER EACH USE.

The special mulching blade will recut the grass clippings many times and reduce them in size so that as

they fall onto the lawn they will disperse into the grass

and not be noticed.

Also, the mulched grass will

biodegrade quickly to provide nutrients for the lawn.

Always mulch with your highest engine (blade) speed

as this will provide the best recutting action of the

blades.

Avoid cutting your lawn when it iswet. Wet grass tends

to form clumps and interferes with the mulching action.

The bast time to mow your lawn is the early afternoon.

At this time the grass has dried and the newly cut area will not be exposed to the direct sun.

Forbest results, adjustthe mower cutting height so that the mower cuts off only the top one-third of the grass ° blades (See Fig. 12). For extremely heavy mulching, reduce your widthof cuton each pass and mow slowly.

Certain types of grass and grass conditions may re-

quire that an area be mulched a second time to com-

pletely hide the clippings. When doing a second cut,

mow across or perpendicular to the first cut path.

Change your cuttingpattern from week to week. Mow

northto southone week then change to east towest the

next week. This willhelp prevent matting and graining

of the lawn.

MAX 1/3

FIG. 12

_

iI

FIG. 11

14

'

CUSTOMERRESPONSIBILITIES

Check Brake Operation

Check Tire Pressure

Check Operator Presence

and

V'

_

V'

T

_V'

V'7 V'

A Sharpen/Rep lace M°wer Blades

T

Lubrication Chart

_'=

V'

V'

Check Transexle Cooling

Adjust Blade Belt(s) Tension

Adjust Motion Drive Belt(s) Tension

Check Engine Oil Level

Change

Engine

Oil

V'

i ll_

V_1.2.3

V's

I,i's

V p

E

(_

N

Inspect Muffler/Spark Arrester

Replace Oil Filter (If equipped)

Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge

Replace Fuel Filter

V r

I_., if2

V'

V'2

V _

_/

1 - Change more often when operating under a heavy load _ in high ambient temperatures.

5 - If equipped with adjustable system.

2 - Service more often when operating in dirty or dusty conditions.

6 - Not required if equipped wi_ maintenance-free battery.

3 - If equipped with oil filter, change oll every 50 hours.

4 - Replace blades more often when mowing in sandy soiL

7 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.

Do not overtighten.

LUBRICATION CHART

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence.

To receive full value from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to ipropedy-rnaintain

your tractor.

All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

Once a year you should replace the spark plug, clean

or replace air filter, and check blades and belts for

wear.

A new spark plug and clean air filter.assure

proper air-'fuel mixture and help your engine runbetter and last longer:...

(_t SPINDLE ZERK ---------I_(_-'-"_

(_l FRONT WHEEL'_.'_"_--'--

BEARING ZERK

"t_..:_ll_ .....

.....

__'Jr" FRONT WHEEL (_)

"_

_1"-'_ SPINDLE ZERK (_)

BEARING ZERK

BEFORE EACH USE

• Check engine oil level.

Check brake operation.

Check tire pressure.

Check for loose fasteners.

15

(_ SAE 30 OR 10W30 MOTOR OIL

(_ GENERAL PURPOSE GREASE

(_) REFER TO CUSTOMER RESPONSIBILmES

"ENGINE"

SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS.

VISCOUS LUBRI-

CANTS WILL ATTRACT

DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS.

IF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

L

i

;CUSTOMERi. RESPONSIBILITIES

II

TRACTOR

....

Always observe safe_ _rules when performing any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted.

(See "TO ADJUST BRAKE" in the Service and Adjust-

ments section of this manual).

TIRES

Maintain proper air pre,s,surein all tires (See =PROD-

UCT SPECIFICATIONS on page 3 of this manual).

• =:,Keep_tiresfree of gasoline, oil, or insect control chemi-

cals which can harm rubber.

Avoid stumps, stones, deep ruts,_sharp objects and

other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to

"- slow leaks, tire sealant may be purchased from your local

parts dealer. Tire sealant also prevents tire dry rot and corrosion.

TO SHARPEN BLADE (See Fig. 14)

Care should be taken to keep the blade balanced.

An

unbalanced blade willcause excessive vibration and even-

tual damage to mower and engine.

The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.

To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer).

Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nailfor balancing blade. The lobes of the center hole may appear to be'centered, but are not.

CENTER HOLE

/

/

BLADE CARE

For best results mower blades must be kept sharp. Replace bent or damaged blades.

BLADE REMOVAL (See Fig. 13)

• Raise mower to highest position to allow access to blades.

Remove hex bolt, lockwasher and flat washer securing blade.

Install new or resharpened blade with trailing edge up

towards deck as shown.

IMPORTANT: TO ENSURE PROPER ASSEMBLY,

CENTER HOLE

IN BALDE MUST ALIGN WaTH STAR ON

MANDREL ASSEMBLY.

• Reassemble hex bolt, lock washer and flat washer in exact order as shown,

Tighten bolt securely (27-35 Ft. Lbs, torque).

_IMEORTAN.T-: BLADE BOLT IS GRADE 8 HEATTREATED.

-N61[e: We dohot recomme_ndsharpening blade - but ifyou

do, be sure the blade is balanced.

MANDREL ASSEMBLY

TRAILING EDGE UP

FLAT WASH!

/

_EX

BLADE

HOLE

_LOCK

WASHER

BOLT (GRADE 8) °

'_

I \ "_

R

5/8" BoLT__

OR

F,l i

__

FIG. 14

BLADE

BATTERY

Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the

battery with _n automotive charger will extend its life.

Keep battery and terminals clean.

Keep battery boltstight.

Keep small vent holes open.

Recharge at 6-10 amperes for I hour.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirton the battery and terminals can cause the battery to =leak"power.

• Remove terminal guard.

Disconnect BLACK batten/ cable first then RED battery cable and remove battery from tractor.

Rinse the battery with plain water and dry:

Clean terminals and battery cable ends=withwire brush until bright.

Coat terminals with grease or petroleum jelly.

Reinstall battery (See "CONNECT BATTERY' in the

Assembly section of this manual).

*A GRADE 8 HEAT TREATED BOLT CAN BE

-_IlJIENTIRED BY SIX UNES

ON THE BOLT HEAD.

FIG. 13

16

iiii

CBSTOMER RESPONSIBILITIES

V-BELTS

Check V-belts fb'rdeterioration and wear after 100 hours of

operation and replace if necessary, 1"he belts are not adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

The fan and cooling fins of transmission should be kept

clean to assure proper cooling.

Do not attempt to clean fan or transmission while engine is

running or while the transmission is hot.

Inspect cooling fan to be sure fan blades are intact and clean.

Inspect cooling fins for dirt, grass clippings and other

7-matedals.

To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid mainte-

nance is not required for the lifeof the transaxle. Should the

transaxle ever leak or require servicing, contact your near-

est authorized service center/department.

TO CHANGE ENGINE OIL (See Fig. 15)

Determine temperature range expected before oil change.

All oil must meet API service classification SF, SG or SH.

Be sure tractor is on level surface.

Oil will drain more freely when warm.

Catch oil in a suitable container.

Remove oil fillcap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

Remove drain plug.

After oil has drained completely, replace oil drain plug and tighten securely.

Refill engine with oil through oil fill dipstick tube. Pour

slowly. Do not overfill. For approximate capacity see

=PRODUCT SPECIFICATIONS" on page 2 of this manual.

°

Use gauge on oilfill cap/dipstick for checking level. Be

sure dipstick cap is tightened securely for acc'urat_

reading. Keep oil at =FULL" line on dipstick.

AIR SCREEN

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SF, SG or SH. Select the oil's SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

OIL RLL CAW

DIPSTSICK

OIL DRAIN

PLUG

FIG. 15

*F

-20"

0,

30" 32" 40" 60, 80" 100"

°c _

-_ -lo" o-

10"

T_P_TURE _'_GE_rncIF'ATEO

_ _ _-

eEFORe,t_"O,.C._QS

" Air cooled engine/run hotter than automotive engine.

Use of multi-vtsco¢,_ o_s

(10W-30_et_) " 40"F(4"C)willresult engl_-_age, che_ o_kwe!more

Ues_gZhees

- "SAE 30 oll, tf used below 40"F(4°C)__will result in hard star_ born damage due to inadequate lubrication.

and possible engine

Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year.

Check the crankcase oil level before starting the.engine

and after each eight (8) hours of operation.

Tight_n oil fill cap/dipstick secure_ each time you check the oil level.

17

AIR FILTER (See Fig.

16)

Your engine will fibt run properly using a dirty air filter.

Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occursfirst.

Service air cleaner more often under dusty conditions.

Remove knobs and cover.

TO SERVICE PRE-CLEANER

Wash it in liquid detergent and water.

Squeeze it dry in a clean cloth.

Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil.

-= If_ery dirty or damaged, replace pre-cleaner.

TO SERVICE CARTRIDGE

Clean cartridge by tapping gently on flat surface. Ifvery dirty or damaged, replace cartridge.

Reinstall precleaner cartridge cover and secure with knobs.

IMPORTANT: PETROLEUM SOLVENTS, SUCH AS

KEROSENE,

ARE

NOT TO BE USED TO CLEAN THE

CARTRIDGE.

THEY MAY CAUSE DETERIORATION OF

THE CARTRIDGE.

USE PRESSURIZED

CARTRIDGE.

DO NOT OIL CARTRIDGE.

AIR TO CLEAN

DO NOT

OR DRY

KNOB

_COVER

"CUSTOMERRESPONSIBILITIES

CARTRIDGE

CLEAN AIR SCREEN (See Fig.

17)

Air screen must be kept free of dirt and chaff to prevent

engine damage from overheating. Clean with a wire brush

or compressed airto remove dirt and stubborn dried gum

fibers.

AIR SCREEN

FIG. 17

CLEAN AIR INTAKF.JCOOLING

AREAS

To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times.

Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and

other cooling shrouds. Clean the cooling fins and external

surfaces as necessary. Make sure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a blocked grass screen,

dirty or plugged cooling fins, and/or cooling shrouds re-

moved will cause engine damage due to overheating.

MUFFLER

Inspect and replace corroded muffler and spark arrester (if

equipped) as it could create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of operation, whichever

occurs first. Spark plug type and gap setting are shown in

=PRODUCT SPECIFICATIONS" on page 2 of this manual.

FIG. 16

18

ENGINE OIL-RLTER (See Fig. 18)

Replace the engine oil filter every season or every other oil change if the tractor is used*more than 100 hours m one year.

Unscrew old filter by turning counterclockwise. Use a

suitable container to catch oil.

Apply a thin coating of new engine oil to rubber gasket

on replacement oil filter.

Install replacement oil filter by tuming clockwise until rubber gasket contacts mounting surface, then tighten

filter an additional 1/2 to 3/4 tum.

Fill crankca..sewith new oil (See "TO CHANGE EN-

GINE OIL in this section of this manual). For approxi-

-mate capacity see =PRODUCT SPECIFICATIONS on

page 3 of this manual.

Start engine and check for oil leaks. Correct any leaks before placing engine into full operation.

IN-LINE FUEL FILTER (See Fig. 19)

The fuel filter should be replaced once each season, ff fuel

filter becomes clogged, obstructingfuel flow to carburetor,

replacement is required.

With engine cool, remove filter and plug fuel line

sections.

Place new fuel filter in position it, :uel line with arrow

pointing towards carburetor.

Be sure there are no fuel line leaks and clamps are properly positioned.

Immediately wipe up any spilled gasoline.

CLAMP

CLAMP

FIG. 18

'0

OIL RLTER

FUEL

FILTER

FIG. 19

CLEANING

Clean engine, battery, seat, finish, etc. of all foreign matter.

Keep finished surfaces and wheels free of all gasoline, oil, etc.

Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose to clean your

tractor unless the electrical system, muffler, air filter and

carburetor are covered to keep water out. Water in engine can result in a shortened engine life.

19

ERVIG AN D USTMENTS

CAU:FION: BEFORE PERI:ORMING ANY SERVICE OR ADJUSTMENTS:

Depress clutch/brake pedal fully and set parking brake.

Place motion control lever in neutral (N) position.

Place attachment clutch

in =DISENGAGED"

position.

Turn ignition key "OFF" and remove key.

Make sure the blades and all moving parts have completely stopped.

Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with

plug.

TRACTOR

TO REMOVE MOWER (See Fig. 20)

CLUTCH LEVER

CLUTCHI

SUSPENSION

ARMS

• Place attachment clutch in "DISENGAGED" position.

Move attachment lift lever forward to lower mower to its lowest position.

Roll belt off engine pulley,

Disconnect clutch rod from clutch lever by removing retainer spring.

Disconnect anti-sway, bar from Chassis bracket by

removing retainer spnng.

• Disconnect suspension arms from rear deck brackets by removing retainer springs.

Disconnect front linksfrom deck by removing retainer

springs.

Raise lift lever to raise suspension arms. Slide mower

out from under tractor.

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE

MOWER DECK IS TO BE MOUNTED ON THE TRACTOR,

REMOVE THE FRONT LINKS.

TO INSTALL MOWER (See Fig. 20)

Raise attachment lift lever to its highest position.

Slide mower under tractorwith discharge guard to right side of tractor.

Lower lift lever to its lowest position.

Install mower in reverse order of removal instructions.

RETAINER

SPRING

AN_-SWAY BAR

RET_NER SPRINGS

(BOTH SIDES)

FIG. 20

2O

r!

s c

E!AND; ADJUSTMENTS

TO LEVEL MOWER HOUSING

driveway. Make sure tires are properly inflated (See

=PRODUCT SPECIFICATIONS" on page 2 ofthis manual).

If tires are over or underinflated, you willnot properlyadjust your mower.

SIDE-TO-SIDE ADJUSTMENT (See Figs. 21 and 22)

Raise mower to its highest position.

At the midpoint of both sides of mower, measure height

from bottom edge of mower to ground. Distance"A"on both sides of mower should be the same or within 1/4" of each other.

If adjustment is necessary, make adjustment on one

_ side of mower only.

To raise one side of mower, tighten lift link adjustment nut on that side.

To lower one side of mower, loosen lift linkadjustment nut on that side.

NOTE: Three full turns of adjustment nut will change

mower height about 1/8".

Recheck measurements after adjusting.

BOTTOM EDGE

OF MOWER TO

BOTTOM EDGE

OF MOWER TO

FRONT-TO-BACK ADJUSTMENT (See Rgs. 23 and 24)

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE.

IF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS

NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS

EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-

SIDE.

To obtain the best cutting results, the mower housing

should be adjusted so that the front isapproximately 1/8" to

1/2" lower than the rear when the mower is in its highest position.

Check adjustment on right side of tractor. Measure distance "D" directly in frontand behind the mandrel at bottom

edge of mower housing as shown.

Before makingany necessary adjustments, checkthat

bothfront linksare equal in length. Bothlinks shouldbe

approximately 10-3/8".

If links are not equal in length, adjust one link to sa.rne

length as other link.

To lower front of mower loosen nut "E" on both'fror_t

links an equal number of turns.

When distance =D" is 1/8" to 1/2" lower at front than

rear, tighten nuts "F" against trunnion on both front

links.

To raise frontof mower, loosen nut"F_from trunnion on both front links. Tighten nut "E" on both front links an

equal number of turns.

When distance "D" is 1/8" to 1/2" lower at front than

rear, tighten nut"F" against trunnionon bothfront links.

Recheck side-to-side adjustment.

o ot MANDREL

FIG. 21

SUSPENSION ARM

"D"

FIG. 23

BOTH FRONT MNKS MUST BE EQUAL IN LENGTH

_UNK

FIG. 22

ADJUSTMENT NUT

NUT "E"

NUT

21

FRONT UNKS TRUNNION

FIG. 24

SERVlCEi;AN D ADJ USTMENTS

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 25)::_

The mower blade drive belt may be replaced without tools.

Park the tractor on level surface, Engage parking brake.

BELT REMOVAL -

Remove mower from tractor (See "TO REMOVE

MOWER • in this section of this manual).

• Work belt off both mandrel pulleys and idler pulleys.

Pull belt away from mower.

BELT INSTALLATION -

Install new belt in reverse order of removal.

Make sure belt is in all pulley grooves and inside all belt guides.

Install mower in reverse order of removal instructions.

--

w

MANDREL

PULLEY_

iDLER

PULLEYS

WITH PARKINGBRAKE "ENGAGED"

NUT"A"

"_i

_, ARM

MANDREL

PULLEY

FIG. 25

DO NOT TOUCH THIS NUT.

IF FURTHER

BRAKE ADJUSTMENT IS NECESSARY

CONTACT YOUR NEAREST AUTHORIZED

SERVICE CENTER/DEPARTMENT

FIG. 26

TO REPLACE MOTION DRIVE BELT

(See Fig. X)

Park the tractor on level surface. Engage parking brake.

For assistance, there is a belt installation guide decal on

bottom side of left footrest.

Remove mower (See "TO REMOVE MOWER" in this

section of this manual.)

Remove belt from stationary idler and clutching idler.

Pull belt slack toward rear of tractor. Carefully remove belt upwards from transmission input pulley and over cooling fan blades.

Pull belt toward front of tractor and remove downward from around engine pulley.

Install new belt by reversing above procedure.

TO ADJUST BRAKE (See Fig. 26)

Your tractor is equipped with an adjustable brake system which is mounted on the side of the transaxle.

If tractor requires more than six (6) feet stopping distance

- at'high spe_'d.inhighest gear, .thenbrake must be adjusted.

- Depressclutch/brake pedal and engage parkingbrake.

Measure distance between brake operating arm and nut "A" on brake rod.

If distance is other than 1-9/16", loosen jam nut and

turn nut"A" un=tildistance becomes 1-9/16". Retighten

jam nut agair_st nut "A".

-

Road test tractor fo_,_)roperstopping distance as stated above.

Readjust if-necessary.

If stopping distance is still greater than six (6) feet in highest gear, further

maintenance is necessary. Contact your nearest authorized service center/department.

FIG. 27

22

...............

SERVICEANDADJUSTMENTS

TO ADJUST MOTION CONTROL LEVER

(See Fig. 28)

The motion control lever has been preset at the factory and adjustment should not be necessary.

If for any reason the motion control lever will not hold its

positionwhile at a selected speed, it may be adjusted at the

fdction pack located on the right side of transmission.

Park tractor on level surface. Stop tractor by tuming ignition key to "OFF" position, and engage parking brake.

Adjust motion control lever by tightening adjustment

Iocknut one half (1/2) turn.

NOTE:

If for any reason the effort to move the motion

control lever becomes too excessive, reverse the above adjustment procedure by loosening Iocknut 1/4 to 1/2 turn.

Road test tractor after adjustment and repeat procedure if necessary.

TO CHECK TOE-IN (See Fig. 29)

Position front wheels straight ahead.

Measure distance between wheels at front and rear of

tires (dimensions "A" and "B").

Front dimension =A"shouldbe 118"to 1/4" lessthan rear

dimension =B'.

TO ADJUST TOE-IN (See Figs. 29 and 30)

Loosen jam nuts at adjustment sleeves on tie rod.

Adjust tie rod untildimension =A"is 1/8" to 114"less than

dimension =B_.

Tighten jam nuts securely.

FRONT WHEEL CAMBER

The front wheel camber is not adjustable on your tractor. If

damage has occurred to affect the front wheel camber,

contact your nearest authorized service center/depart, ment.

B

A

FIG. 29

ADJUSTMENT

LOCKNUT

FIG. 28

_TRAN-SMISSION

REMOVAL/REPLACEMENT

Should your transmission require removal for service or replacement, itshould be purged after reinstallationbefore

operating the tractor. See =PURGE TRANSMISSION" in

Operation section of this manual.

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crg_sbars are not horizontal (left to right) when wheels are positionedstraightforward, remove steering wheel and reassemble per instructionsin the Assembly section of this manual.

FRONT WHEEL TOE-IN ADJUSTMENT

Front wheel toe-in isrequired for proper steering operation.

Toe-in was set at the factory and adjustment should not be necessary, if parts in the front axle or steering mechanism have been replaced or damaged, check toe-in and adjust

-_-nec=lbssary.

TO REMOVE WHEEL FOR REPAIRS

(See Fig. 31)

Block up axle securely.

Remove axle cover, retaining ring a,ndwashers to allow

wheel removal (rear wheel contain_ a square key - Do not lose).

Repair tire and reassemble.

On rear wheels only: align grooves in rear wheel hub

and axle. Insert square key.

Replace washers and snap retaining ring securely in

axle groove.

Replace axle cover.

NOTE: To seal tire punctures and prevent flat tires due to

slow leaks, tire sealant may be purchased from your local

parts dealer. Tire sealant also prevents tire dry rot and

23 corrosion.

S E RV I Nb ;ADj UST ME NT S

IERS

RETAINING

RING

"POSITIVE"

(+)

"NEGATIVE"

(-)

LH. PANEL

BOLT

°

AXLE COVER

-FIG. 31

TO START ENGINE WITH A WEAK BATTERY

(See Fig. 32)

CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries.

Always wear eye protection when around batteries.

If your battery is too weak to start the engine, it should be recharged.

If "jumper cables • are used for emergency starting, follow this procedure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12

VOLT NEGATIVE GROUNDED SYSTEM.

THE OTHER

VEHICLE MUST ALSO

BE A 12 VOLT

NEGATIVE

GROUNDED SYSTEM.

DO NOT USE YOUR TRACTOR

BATTERY TO START OTHER VEHICLES.

TO A'I-rACH JUMPER CABLES -

Connect each end of the RED cable to the POSITIVE

(+) terminal of each battery, taking care not to short against chassis.

Connect one end of the BLACK cable to the NEGA-

TIVE (-) terminal of fully charged battery.

Connect the other end of the BLACK cable to good

CHASSIS GROUND, away from fuel tank and battery.

~ TO REMOVE CABLES, REVERSE ORDER -

"'- BLACK-_.able first from chassis and then from the fully

charged battery.

RED cable last from both batteries.

FIG. 32

TO REPLACE HEADLIGHT BULB

Raise hood.

Pull bulb holder out of the hole in the backside of the grill.

Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.

Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.

Check wiring.

See electrical wiring diagram in the

Repair Parts section of this mar.ual.

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 33)

Raise hood.

• Unsnap headlight wire connector.

• Standinfrontoftractor. Grasphoodatsides, tilttoward

engine and lift off of tractor.

To replace, reverse above procedure.

24

SERVICE ANDADJUSTMENTS

HOOD

IMPORTANT: NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHICH IS FACTORY SET FOR PROPER

ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE

THE FACTORY HIGH SPEED SETTING CAN BE

DANGEROUS. IF YOU THINKTHE ENGINE-GOVERNED

HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR

NEAREST AUTHORIZED SERVICE CENTER/

DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND

EXPERIENCE TO MAKE ANY NECESSARY

ADJUSTMENTS.

STOP

HEADUGHT

WIRE

CONNECTOR

FIG. 33

ENGINE

TO ADJUST THROTTLE CONTROL CABLE

(See Fig. 34)

The throttle control has been preset at the factory and

adjustment should notbe necessary. Checkadjustment as

described below before loosening cable. If adjustment is necessary, proceed as follows:

With engine not running, move throttle control lever to fast position.

Check that swivel is against stop. If it is not, loosen cable clamp screw and pull cable back until swivel is against stop. Tighten cable clamp screw securely.

TO ADJUST CHOKE CONTROL (See Fig. 35)

The choke control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is

._necessa_'y, proceed as follows:

....

With-engine not running, move choke control (located

on dash panel) to full choke position.

"

Loosen knob and remove cover assembly from air

cleaner.

Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until c h0ke is completely closed. Tighten casing clamp screw securely.

Replace air clea'_er cover assembly and tighten knob.

TO ADJUST CARBURETOR

Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems,

take your tractor to an authorized service center for repair

and/or adjustment.

High speed stop is factory adjusted.

Do not adjust -

damaqe may result.

25

SWIVEL

CLAMP

SCREW

FIG. 34

FIG. 35

CLAMP

SCREW

STORAGE

Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or mora.

CAUTION: Never store the tractor with gasoline in the tank inside a building

where fumes may reach an open flame

or spark.

Allow the engine to cool before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage.

When

:mower is to be stored for a period of time, clean it thor-

5ughly,

remove all dirt, grease, leaves, etc. Store in a clean, dry area.

• Clean entire tractor (See'CLEANING" inthe Customer

Responsibilities section of this manual).

Inspect and replace belts, if necessary (See belt replacement instructions inthe Service and Adjustments

section of this manual).

Lubricate as shown in the Customer Responsibilities section of this manual.

Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage

and wear. Replace if necessary.

Touch up all rusted or chipped paint surfaces; sand lightlybefore painting.

BATrERY

Fully charge the battery for storage.

After a period of time in storage, battery may require recharging.

• To help prevent corrosion and power leakage during long periods of storage, battery cabl=.s should be

disconnected and battery cleaned thoroughly (see "TO

CLEAN BATTERY AND TERMINALS" in the Customer Responsibilities section of this manual).

• After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery

% termk]aJs.

Be sure-battery drain tube is securely attached.

.

If battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM

DEPOSITS FROM FORMING IN ESSENTIAL FUEL

SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,

FUEL HOSE, OR TANK DURING STORAGE.

ALSO,

EXPERIENCE INDICATES THAT ALCOHOL BLENDED

FUELS (CALLED GASOHOL OR USING ETHANOL OR

METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE.

ACIDIC GAS CAN DAMAGE THE FUEL

SYSTEM OF AN ENGINE WHILE IN STORAGE.

Drain the fuel tank.

Start the engine and let it run until the fuel lines and carburetor are empty.

Never use engine or carburetor cleaner products in the

fuel tank or permanent damage may occur.

Use iresh fuel next season.

NOTE:

Fuel stabilizer is an acceptable alternative in

minimizing the formation of fuel gum deposits during stor-

age.

Add stabilizer to gasoline in fuel tank or storage

container. Always follow the mix ratio found on stabilizer

container.

Run engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach the carburetor. Do

not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil.

(See "ENGINE" in the Customer Responsibilities

section of this manual).

CYLINDER(S)

Remove spark plug(s).

Pour one ounce of oil through spark plug hole(s) into cylinder(s).

Turn ignitionkeyto"START" position for a few seconds to distribute oil.

. Replace with new spark plug(s).

OTHER

Do not store gasoline from one season to another.

Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline will cause problems.

If possible, store your tractor indoors and cover it to

give protection from dust and .dirt.

Cover your tractorwith a suitable protective cover that does not retain moisture. Do not use plastic. Plastic

cannot breathe which allows condensati0h to form and

will cause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE

AND EXHAUST AREAS ARE STILL WARM.

26

TROUBLESHOOTING POINTS

PROBLEM

Will not start

CAUSE

1.

Out of fuel.

2.

Enginenot'CHOKED" properly.

3.

Engine flooded.

4.

Bad sparkplug.

5.

Dirtyair filter.

6.

Dirty fuel filter.

7.

Water in fuel.

8.

Looseor damagedwiring.

9.

Carburetoroutof adjustmanL

10.

Engine valves out of edjustmenL

Hard to start 1.

Dirty air filter.

2.

Bad spark plug.

3.

Weak or dead battery.

4.

Dirty fuel filter.

5.

Stale or dirty fuel.

6.

Loose or damaged wiring.

7.

Carburetor out of adjustment.

8.

Engine valves out of adjustment.

Engine will not tum over

1.

Clutch/brakepedalnot depressed.

2.

Attachmentclutchis engaged.

3.

Weak or deed battery.

4.

Blownfuse.

5.

Corrodedbatteryterminals.

6.

Looseor damagedwiring.

7.

Faultyignitionswitch.

8.

Faultysolenoidor starter.

9.

Faultyoperatorpresenceswitch(es).

Engine clicks but will not start

1.

Weak or dead battery.

2.

Corroded battery terminals.

3.

Loose or damaged widng.

4.

Faulty solenoid or starter.

. Loss o_fpower

Excessive vibmtlon

1.

Cutting too much graseitoo fast.

2.

Throttle in "CHOKE" position.

3.

Build-up of grass, leaves and trash under mower.

4.

Dirty air filter.

5.

Low oil level/dirty oil.

6.

Faulty spark plug.

7.

Dirty fuel filter.

8.

Stale or dirty fuel.

9.

Water In fuel.

"'"

10.

Spark plug wire loose.

11.

Dirty eng!ne air screen/fins.

12.

Dirty/dogged muffler.

13.

Loose or damaged wiring.

14.

Carburetor out of edjustmanL

15.

Engine valves out of adjustment.

1.

Worn, bent or loose blade.

2.

Bent blade mandrel.

3.

Loose/damaged

part(s).

27

CORRECTION

1.

Fillfueltank.

2.

See .T') START ENGINE"in Operationsec'don.

3.

Wait several minutesbeforea"_mptingto start.

4.

Replacesparkplug.

5.

Clean/replaceair filter.

6.

Replacefuel filter.

7.

Drainfuel tankand carburetor,refilltankwith fresh

gasolineand replacefuel filter,

8.

Checkallwiring.

9.

See "ToAdjustCarburetor"in ServiceAdj_nts section.

10.

Contactan authorizedservicecenter/deparlment.

1.

Clean/replace air filter.

2.

Replace spark plug.

3.

Recharge or replace battery.

4.

Replace fuel filter.

5.

Drain fuel tank and refill with fresh gasoline.

6.

Check all wiring.

7.

See "To Adjust Carburetor" in Service Adjustments secfion.

I

8.

Contact an authorized service center/department.

1.

Depress dutch/brake pedal.

2.

Disengage attachment dutch.

3.

Recharge or replace battery.

4.

Replace fuse.

5.

Clean battery terminals.

6.

Check all wiring.

7.

Check/replace ignition switch.

8.

Check/replace solenoid or starter.

9.

Contact an authorized service center/department.

1.

Rechargeor replacebattery.

2.

Clean batteryterminals.

3.

Checkall wiring.

4.

Check/replacesolenoidor starter.

1.

Set in"HigherCut"position/reducespeed.

2.

Adjustthrot'decontrol.

3.

Cleanundersideof mowerhousing.

4.

Clean/replaceair filter.

5.

Checkoillavel/changa oil.

6.

Cleanand regapor change sparkplug.

7.

Replacefuel filter.

8.

Drainfuel tank and refillwithfresh gasoline.

9.

Drainfuel tank and carb(Jretor,refilltankwith fresh

gasolineand replacefuel filter.

10. Connectand tightensparkplugwire_

11. Cleanengineairscreen/fins. "

12. Clean/replacemuffler.

13. Checkall wiring.

14. See "ToAdjustCarburetor"in Service Adjustments

section.

15. Contactan authorizedservice centerldepartment.

1.

Replace blade. Tighten blade boll

2.

Replace blade mandrel.

3.

Tighten loose part(s). Replace damaged parts.

r :

TROU B LESH OOTIN G POINTS

PROBLEM

::_

CAUSE

CORRECTION

Engine continues to run when operator leaves seat with attachment clutch engaged

1.

Faulty operator-sefety presence control system.

Poor cut-uneven

1.

Wom, bent or loose blade.

2.

Mower deck not level.

3.

Buildup of grass, leaves, and trash under mower.

4.

Bent blade mandrel.

5.

Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.

1.

Check wiring, switches and connections.

If not

corrected, contact an authodzad service canted

departmenL

1.

Replace blade. Tighten blade bolL

2.

Level mower deck.

3.

Clean underside of mower housing.

4.

Replace blade mandrel.

5.

Clean around mandrels to open vent holes.

Mower blades will not rotate

1.

Obstruction in clutch mechanism.

2.

Wom/damagad mower drive belt.

3.

Frozen idler pulley.

4.

Frozen blade mandrel.

Poor grass discharge

7,

8.

9.

10.

11.

1.

2.

3.

4.

5.

6.

Engine speed too slow.

Travel speed too fasL

Wet grass.

Mower deck not level.

Low/uneven Ura air pressure.

Worn, bent or loose blade.

Buildup of grass, leaves and trash under mower.

Mower dave belt worn.

Blades improperly installed.

Improper blades used.

Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

Headlight(s) not working

(if so equipped)

1.

2.

3.

4.

5.

Switch is "OFF'.

Bulb(s) bumed out.

Faulty light switch.

Loose or damaged widng.

Blown fuse.

1.

Remove obstruction.

2.

Replace mower drive belt.

3.

Replace idler pulley.

4.

Replace blade mandrel.

1.

Place throttlecontrolin "FAST"position.

2.

Shifttoslowerspeed.

3.

Allowgrassto drybeforemowing.

4.

Levelmower deck.

5.

Checktires for properair pressure.

6.

Replace/sharpenblade. Tighten blade boll

7.

Clean undersideof mowerhousing.

8.

Replacemower dave bell

9.

Reinstallbladessharpedge down.

10.

Replacewithbladeslistedin this manual.

11.

Cleanaroundmandrels to openvent holes.

1.

Tum switch "ON".

2.

Replace bulb(s).

3.

Chack/replace light switch.

4.

Check widng and connections.

5.

Replace fuse.

Battery will not charge

Loss of dr_e

Engine "backfires"

_

when turning engine

"OFF"

1.

2.

3.

4.

Bad battery cell(s).

Poor cable connections.

Faulty regulator (if so equipped).

•Faulty alternator.

i

1.

2.

3.

Freewheelcontrolin "disengaged'position.

Motiondrive belt worn,damaged,or broken.

or servicing.

1.

Engine throttle control not set'at =SLOW" position for 30 seconds before stopping engine.

1.

Replace battery.

2.

Check/clean all connections.

3.

Replace regulator.

4.

Replace alternator.

1.

Place freewheel control in "engaged" position.

2.

Replace motion drive bell

3.

Purge transmission.

1.

Move throttle control to "SLOW" position and allow

to idle for 30 seconds before stol_ging engine.

28

SCHEMATIC

TRACTOR - - MODEL NUMBER AYP9187B89°:

....

11 _,

" *

RED

BLACK

BATrERY

G

)

Lq

IGNITION

SWITCH

RED

WHn_

IGNITION SWITCH

PosmoN CIRCUIT "MAKE"

OFF G + M+ L NONE

RUN/LIGHT B+ L A+ Y

RUN B+ L NONE

START B+ L + S NONE

RED

FUSE 30 AMP.

I

, t ,

I

'©:O'

I

I

CLUTCH / BRAKE

(PEDAL UP)

SOLENOID

STARTER

BLACK qF

WHITE

BLACK

HOUR

_)

(OPTIONAL)

I j

FUEL SHUT-OFF

SOLENOID

ORANGE

SEAT SWITCH

(NOT OCCUPIED)

l

WHITE

|_-_l

I

I

I

I

'

I

I_1

I

I BLACK

d

(CLUTCH OFF)

CHARGING SYSTEM OUTPUT

3 AMP DC Q 3600 RPM

I

GROUNDING

CONNECTOR

_

SPARK

GAP

PLUGS ON

TWIN CYL. ENGINES)

28 VOLTS

AC MIN.

3600 RPM

(CHARGING SYSTEM DISCONNECTED)

• d

F

I

.

F

BLUE

[ SAMPACO3SOo_IODE ;ALTERNATOR

NOTE

YOUR TRACTOR IS

EQUIPPED WITH A SPECIAL

ALTERNATOR SYSTEM.

THE LIGHTS ARE NOT

CONNECTED TO THE

BATTERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE

SPEED. AT IDLE THE LIGHTS

_'14 VOLTS AC MIN, 0 3600 RPM (LIGHTS

OFF)

BROWN

A

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS

WILL BECOME THEIR BRIGHTEST.

NON-REMOVABLE

CONNECTIONS

HEADLIGHTS

m

---O--

REMOVABLE

CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING.

i)

29

_-.

,_

REPAIR PARTS

TRACTOR - - MODEL NUMBER AYP9187B89

ELECTRICAL

\

/

21

I

I

41

\

I

I

1

1

" i ii I!

\1

26

19

2O

|

I

I

25

I

I

_j_\| r--

\'4

I

I

I

!

|

|

|

t

|

|

I

!

I

29

%

\

I

I

30

REPAIR. PARTS

TRACTOR

- - MODEL NUMBER AYP9187B89

ELECTRICAL

KEY PART

NO.

NO.

1 163465

2 74760412

3 19091016

4 10040400

6 73220400

8 7603J

10 145211

11 150109

12 145769

16 153664

19 10090400

20 73350400

21 136850

22 4152J

24 4799J

25 146148

26 108824X

28 145491

29 121305X

30 140301

31 124211X

32 141226

33 122147X

40 156442

41 71110408

42

131563

43 145673

44 73640400

45 121433X

52 141940

55 17490508

70 140422

DESCRIPTION

Battery 12 Volt 28 Amp w/acid

Bolt Hex Hd 1/4-20unc X 3/4

Washer 9/32 X 5/8 X 16 Ga

Washer Lock Hvy Helical 1/4

Nut Fin Hex 1/4-20 Unc

Tray Battery

Bolt Batry. Front

Hold Down Battery Front

Nut Push Nylon 1/4"

Switch Interlock Push-In

Washer Lock 1/4

Nut Jam Hex 1/4-20 Unc

Harness Socket Light w/4152J

Bulb, Light # 1156

Cable Battery 6ga 11" Red

Cable Battery 6 Ga Red w/16 wire

Fuse 30 Amp Auto Green

Cable Ground 6ga 21"black

Switch Plunger Nc Gray

Switch Ign 4 Pos W/L P/I.

Nut Ignition

Cover Sw Key

Key Ign Molded Generic

Harness Ign

Bolt Fin Hex 1/4-20uncx 1/2

Cover Terminal Red

Solenoid

Nut Keps BIk 1/4-20 Unc

Ammeter Rectangular 6 Amp

Protection Loop

Screw Thrdol. 5/16-18 x 7.5

Harness Eng B&S 14 OHV Dual

NOTE: All component dimensions given in UoS. inches

1 inch = 25.4 mm

31

REPAIR PARTS

TRACTOR - - MODEL NUMBER AYP9187B89

CHASSIS AND ENCLOSURES

31

53

52

55

57

54

37

20

23

12

28

29

14

37

14

60

38_

74

3

/

3

y_3

37

39

32

14

REPAIR PARTS.

TRACTOR

- - MODEL NUMBER

AYP9187B89

CHASSIS AND ENCLOSURES

KEY PART

NO.

NO.

DESCRIPTION

1 160392

2 140356

3 17490612

4 19131216

5 155272

9 161917X012

10 72140608

11 155927

12 145660

13 155936

14 17490608

17 159639X418

18 126938X

20 156437

23 124028X

25 19131312

26 73800600

28 157428

29 146654

30 151287X418

31 139976

37 17490508

38 139886

39 139887

51 73800400

52 19091416

53 144697

54 161464

55 144696

57 74780412

58 162266

60 72140606

64 154798

74

73680600

140 158418

142 156095

143 154966

144 154207

145 156524

Chassis Assembly

Drawbar

Screw Thdrol. 3/8-16 x 3/4 Ty-Tt

Washer 13/32 x 3/4 x 16 Ga.

Bumper Hood/Dash

Dash

Bolt Carriage 3/8-16 x 3/4

Panel Asm. Dash Lh Private label

Clip Tinnerman Grile P/L

Panel Dash Rh Lt Private label

Screw Thdrol. 3/8-16 x 112Ty-Tt

Hood Pnt Steel Private Label

Bumper Hood

Plate Mtg Battery/Fuel Tank

Bushing Snap Nyl. BIk Fuel Line

Washer 13/32 x 13116 x 12 Ga.

Nut Lock Hex w/Insert 3/8-16 UNC

Grill Private Lable Euro

Lens Grille Private label Euro

Fender/Footrest

Bracket Fender Support

Screw Thdrol. 5/16-18 x 112Tyt

Bracket Asm. Pvt. Lh Mwr. Rear

Bracket Asm. Pvt. Rh Mwr. Rear

Nut Lock Hex W/Ins. 1/4-20

Washer 9/32 x 718 x 16 Ga.

Lh Grille Bracket

Screw Hex 8-18 x 7/8

Bracket, Grill Rh

Bolt Fin Hex 1/4-20 x .75

Air Duct Intake B&S Intek Twin

Bolt, Rdhd Sqnk 3/8-16 UNC x 314

Dash Lower STLT

Nut Crownlock 3/8-16 unc

Bracket Suspension Front

Plate Reinforcement STLT

Bracket Swaybar Chassis

Bracket Pnt Footrest STLT

Rod Pivot Chassis/Hood

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

33

REPAIR PARTS

TRACTOR " - MODEL NUMBER AYP9187B89

DRIVE

59

16

32

30

/

_ 97

95

77

36

_ ._

30 61

26

24

22

16

105

100

27

O6

34

REPAIR PARTS

TRACTOR

- - MODEL NUMBER AYP9187B89

DRIVE

KEY

NO.

PART

NO.

1 150071

2 142431

3 143995

8 154792

10 76020416

16 73800500

18-_ 74780616

19 73800600

21 106933X

22 145627

24 73350600

25 106888X

26 19131316

27 76020412

28 145204

29 124236X

30 130807

32 74760512

34 155071

35 120183X

36 19211616

37 1572H

38 123674X

39 74760644

40 4470J

41 154777

42 19131312

47 127783

48 154407

49 123205X

50 74760624

51 73680600

52 73680500

53 105710X

55 105709X

56 74760620

57 140294

59 149312

61

17490612

62 8883R

63 140186

DESCRIPTION

Transaxle (See Breakdown)

Hydro Gear Model 319-0650

Spring, Retum, Brake

Pulley, Transaxle

Rod Shift Hydro LT

Pin Cotter 1/8 x I CAD

Nut Lock Hex W/Ins 5/16-18 Unc P

Bolt Fin Hex 3/8-16 Unc x I Gr. 5

Nut Lock Hex W/Wsh 3/8-16 Unc

Knob, Round 1/2-13

Rod, Brake Hydro

Nut

Spring, Brake Rod

Washer

Pin Cotter 1/8 x3/4 CAD.

Rod, Parking Brake

Cap, Parking Brake Red

Bracket, Transaxle

Bolt Hex Hd 5/16-18 Unc x 3/4

Shaft, Foot Pedal

Bearing, Nylon

Washer

Pin, Roll

Pulley, Idler, Flat

Bolt

Spacer, Split

Keeper, Belt Idler

Washer 13/32 x13/16 x12 Gauge

Pulley, Idler, V-Groove

Bellcrank Clutch

Retainer, Belt

Bolt

Nut Crownlock 3/8-16 UNC

Nut Crownlock 5/16-18 UNC

Link, Clutch

Spring, Return, Clutch

Bolt Fin Hex 3/8-16 UNC x 1-1/4

V-Belt, Ground Drive

Keeper, Center Span

ScrewThdrol.

3/8-16x3/4Ty.TT

Cover, Pedal

Pulley, Engine

KEY

NO.

PART

NO.

DESCRIPTION

64 71170764

65 10040700

66 154778

70 134683

71 140158

72 19132012

73 156347

74 121199X

75 121749X

76 12000001

77 123583×

7R.

121748X

81 156046

82 123782X

83 19171216

84 161901

86 157480

87 19212016

88 12000008

89 158388

90 124346X

93 142564

94 140462

95 144643

96 4497H

97 140469

98

73510600

100 19111216

102 141322

103 73940800

104 140156

105 71070516

106 74780520

116 72110610

144 19111016

145 74490540

146 74490536

147 74490524

148 159103

149 122052X

150 150935

151 19133210

Bolt, Hex

Washer

Keeper Belt Engine

Keeper Belt Engine

Strap Torque Lh Hydro

Washer 13/32 x 1-1/4 x 12 Gauge

Strap Torque Rh Hydro

Spacer, Split

Washer 25/32 x 1-1/4 x 16 Gauge

E-Ring

Key, Square

Washer 25/32 x 1-5/8 x 16 Gauge.

Shaft Asm. Cross Hydro

Spring Torsion T/A

Washer 17/32 x 3/4 x 16 Ga.

Rod, Tie

Bushing

Washer 21/32 x 1-1/4 x 16 Ga.

Ring Klip #5304-62

Console, Hydro

Nut Self Thd Wshd 114

Line Fuel Hydro 4"

Fan, Hydro 7"

Contro/Asm Bypass Hydro

Retainer Spring 1" Zinc/Cad

Keeper Belt Rh Hydro 0750. 18/20"

Nut Keps Hex 3/8-16 Unc

Washer 11/32 x 3/4 x 16 Ga.

Washer Beliville .501D x 1.50D

Nut, Hex, Jam Toplock 1/2-20 UNF

Arm, Control Hydro

Screw Cap Hex 5116 x 18 x 1

Bolt Fin Hex 5/16-18 Unc x 1-114

Bolt Rdhd Sq Neck 3/8-16 x 1.25

Washer

Bolt Hex Flghd 5/16-18 x Gr. 5

Bolt Hex Flghd

Bolt Hex Flghd

Spacer

Spacer Retainer

Bushing Nylon Collered

Nut Self Thd Wshd

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

35

REPAIR PARTS

TRACTOR -- MODEL NUMBER AYP9187B89

STEERING ASSEMBLY

€-

-_p

o

• •

-. - -_-.-_?-.-;..

39

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62 44

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25

36

REPAIR PARTS

TRACTOR- MODEL NUMBER AYP9187B89

STEERING ASSEMBLY

KEY

NO.

PART

NO.

DESCRIPTION

1 140044

2 137094

3 157479

4 157478

5 6266H

6 121748X

7 19272016

8 12000029

10 154432

11 10040600

13 154779

15 73901000

17 156546

18 57079

19 124035X

20 126684X

22 71200410

23 127501

25 154406

27 136874

29 17490612

32 137347

36 155099

37 152927

38 140045

39 19133808

40 781 OH

41 100711L

42 145054

43 121749X

44 153720

46 121232X

47 6855M

51 73800500

54 74780520

62 156594

63

74780616

65

154780

66 154404

67 74781044

68

154429

74 109850

75 109851

76 137156

77 73700600

78

73360600 ....

Wheel Steering Ayp/keich BIk

Axle Front Cast

Spindle Asm LH

Spindle Asm RH

Bearing Race Thrust Harden

Washer 25/32 X 1-5/8 X 16 Ga

Washer 27/32 X 1-1/4 X 16 Ga

Ring Klip #t5304-75

Link Drag Extended Cast

Washer. Lock Hvy Hlcl Spr 3/8

Spacer.Bearing Axle Front

Nut Lock Flange 5/8-11 Unc

Shaft Asm Strg

Washer Thrust 515x 750x 033

Support Shaft

Washer Shim 114 X 5/8 X 062

Screw Hex Socket 1/4-20 x 518

Shaft Asm Pittman

Bracket Steering

Gear Sector 22 Teeth

Screw Thdrol 3/8-16x3/4 Ty-tt

Rod Asm Tie Ball Jt Adj

Bushing Steering

Screw

Cap Wheel Steer Ayp

Washer 13/32 x 2-3/8 x 8 Ga

Nut Lock Center 3/8-24 Unf

Adapter Wheel Strg .640/.635

Boot Shaft Steering

Washer 25/32 X 1 1/4 X 16 Ga

Shaft Extension Steering Non Adjust.

Cap Spindle Fr Top BIk

Fitting Grease

Nut Lock Hex W/Ins. 5/16-18 Unc P

Bolt Fin Hex 5/16-18 Uric P

Kit, Steering Assembly

Bolt Fin Hex 3/8-16unc x 1

Spacer Axle

Bearing Arm Pittman

Bolt Fin Hex 5/8-11 Unc x 2-3/4

Brace Axle

Joint Asm Ball Rh

Joint Asm Ball Lh

Rod Tie Ball J Adj

Nut Hex Jam 3/8-24 Unf Lh

Nut Hex Jam 3/8-24 Unf

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

37

REPAIR PARTS

TRACTOR

- -MODEL NUMBER AYP9187B89

SEAT ASSEMBLY

+.._

14

i

I

I

i

I

i

I

i

!

J

I

i

I

26

23

KEY

NO.

PART

NO.

1 140117

2 140551

3 74760616

4 19131610

5 145006

6 73800600

7 124181X

8 17490616

9 19131614

10 155925

12 121246X

13 121248X

_

DESCRIPTION

Seat

Bracket Pivot Seat 8 720

':

Bolt Fin Hex 3/8-16 Unc x 1

V_sher Flat 13/32 x 1 x 10 Ga

Clip Push In Hinged

Nut Crownlock 3/8-16 Unc

Spring Seat Cprsn 2 250 BIk Zi

Screw Thdrol 3/8-16 X 1 Ty-tt

Washer 13/32 X 1 X 14 Ga

Pan Seat

Bracket Mounting Switch

Bushing Snap BIk Nyl 50 Id

38

KEY

NO.

PART

NO.

14 72050412

15 134300

16

121250X

17

123976X

21 153236

22 73800500

23 74780814

24 19171912

25 127018X

26 10040800

DESCRIPTION

Bolt Carriage 1/4-20x1-1/2

Spacer Split 28x 96 Yel Zinc

Spring Cprsn 1 27 BIk Pnt

Bolt Shoulder 5116-18 Unc Blkz

Nut Lock Hex w/Ins 5/16-18 Unc

Bolt Fin Hex 1/2-13 X 718 Gr 5

Washer 17/32 X 1-3/16 X 12 Ga

Bolt Shoulder 5/16-18 X 62

Washer Lock Hvy Hlcl Spr 1/2

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR - - MODEL NUMBER AYP9187B89

DECALS

:

...d

9

-13

2 3 18 12 12 18 4

11

10

20

8

13

14

5

15

KEY

NO.

PART

NO.

1 156811

2 143470

3 141579

4 141580

5 273727

6 141583

7 162700

8 141517

9 127520

6

DESCRIPTION

Decal, Oper. Instr. Fend STLTH

Decal, Insert Strg Wizard Plus

Decal, Hood, R.H.

Decal, Hood, L.H.

Decal, HP Engine

Decal, Deck Mulching Wizard Plus

Decal, Fender Auto Rad Wiz

Decal, Mower Vented Wizard Plus

Decal, USA White

WHEELS AND TIRES

4,10

11

7

KEY

NO.

PART

NO.

10 157002

11 150218

12 162550

13 143349

14 160396

15 142341

18 143388

20 145005

-138311

-154515

-154516

- 165113

DESCRIPTION

Decal, Fender Danger

Decal, Lens Logo

Decal, Pnl Sd B&S Intek 18 Wiz

Decal, Wiz Hyd 42"

Decal, V-Belt Schematic

Decal, Drawbar Control Mvt Hyd

Name plate Hood Wizard Large

Decal, Battery Dngr/Psn PI Sym

Decal, Lift Handle

Pad Footrest LH STLT

Pad Footrest RH STLT

Owner's Manual

KEY

NO.

PART

NO.

1 59192

2 65139

3

106222X

4

59904

5 106732X427

6 278H

7

9040H

8 106108X427

9 122082X

10 7152J

11 104757X

-144334

DESCRIPTION

Cap Valve Tire

Stem Valve

Tire F Ts 15 X 6 0 - 6 Service

Tube Front (Service Item Only)

Rim Asm 6" front White Service

Fitting Grease/_Front Wheel Only)

Bearing Flange.(.Front Wheel Only)

Rim Asm 8" rear White Service

Tire R Ts 20 X 10-8 C Service

Tube Rear (Service Item Only)

Cap Axle BIk I 50 X 1 00

Sealant, Tire (10 oz. Tube)

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

39

RqPAI R PARTS

,_.

TRACTOR - - MODEL NUMBER AYP9187B89

EN(_INE

2

1_ 15

14

81

I

I

39

31

29

OPTIONAL EQUIPMENT

Spark Arrester

23

/

40

REPAIR PARTS

TRACTOR - - MODEL NUMBER AYP9187B89

ERGINE

KEY

NO.

PART

NO.

1 148875

2 17720410

4 149723

5 160589

6

159955

8 150176

10 162797

13 273485

14 132803,3,,

15 13200300

16 11050600

17 17490624

23 159880

25 145996

26 73920600

29 137180

31 157103

32 140527

33 123487X

34

106082X

35 17490512

37 8543R

38 ......

39 109227X

62

10040500

72 71070512

61

128861

DESCRIPTION

Control Throt 36 LH Flag

Screw Hex Thd Cut 1/4-20x5/8'T

Engine, Briggs Model No. 407777

Muffler Asm Twin Lo-Tone •

Exhaust Asm RH B&S 20 HP Vert Intek

Exhaust Asm LH B&S 20 HP Vert Intek

Bolt 5/16-18 UNC x 314 w/Sems

Shield Heat

Gasket Muffler

Nipple Pipe 4-i/2"

Elbow Std 90 Degree 3/8-18 Npt

Washer Lock Ext Tooth 3/8

Screw Thdrol 3/8-16 X 1-1/2 Tt

Shield Browning

Control Choke

Nut Keps 3/8-24 Unf

Kit Spark Arrestor

Tank Fuel

Cap Asm Fuel

Clamp Hose BIk

Pad Spacer

Screw Thdrol 5/16-18 x 3/4

Line Fuel 54"

Plug Oil Drain (Order From Engine

Manufacturer)

Pad Idler

Washer Lock Hvy Helical 5/16

Screw Hex Hd Cap

Nut Flange 1/4-20 Starter Nut

NOTE:

All component dimensions given in U. S. inches

1 inch = 25.4 mm

41

'REPAIR PARTS

TRACTOR

- - MODEL NUMBER

AYP9187B89

.,i

LIFT

37

38

4O

\

11

13

19

31 _

32

°

7

°

I

i i

49

4 6

12

13

2

3O

26

3

6

5

4

/

/

,/

1

o.r

2O

15

20

718 20

15

19

42

REPAIR PARTS

TRACTOR

- - MODEL NUMBER AYP9187B89

LIFT

KEY

NO.

PART

NO.

1 159460

2 159471

3 105767X

4 12000002

5 19211621

6 120183X

7 125631X

8 122365X

11 139865

12 139866

13 4939M

15 127218

16 73350800

17 130171

18 73680800

19 139868

20 163552

23 110807X

24 19131016

25 2876H

26 76020308

27 126971X

28

73350600

29 138057

30 150233

31 140302

32 73540600

36 155097

37 123935X

38 17490512

40 19112410

41 155096

49 145212

50 110452X

DESCRIPTION

Wire Asm Inner W/Plunger

Shaft Asm Lft RH

Pin Groove

E-dng Truarc #5133-62

Washer Pltd 21/32 X 1 X 21 Ga

Bearing Nylon

Grip Handle Fluted

Button Plunger Red

Link Lift LH

Link Lift RH

Retainer Soring

Link Front

Nut Jam Hex 1/2-13 Unc

Trunnion BIk Zinc

Nut Crownlock 1/2-13 Unc

Arm Suspension Rear

Retainer Spring

Nut Special

Washer 13/32 X 5/8 X 16 Ga

Spring 2-1/8"

Pin Cotter 3/32 X 1/2

Rod Adj Lift Zinc 7.49 Wrk Lg

Nut Hex Jam 3/8-16 Unc

Knob Inf 3/8-16 Unc BIk W/sym

Trunnion Dp Stop Dbl Thds PLT

Bearing Pvt. Lift Spherical

Nut Crownlock 3/8-24

Pointer Height Indicator

Plug Hole BIk 1.485 / 1.515 Dia.

Screw Thdrol 5/16-18 x 3/4

Washer 11/32 x 1-1/2 x 10 Ga.

Indicator Height STLT

Nut Hex Flange Lock

Nut Push Phos & Oil

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

43

REPAIR PARTS

TRACTOR -- MODEL NUMBER AYP9187B89

MOWER DECK

113 111

119

118

!

\

2

16

5

6

21

I

I

I

I

34

,33

32

31

101

102

103

105

106

/

18

29

28

21 22

_[_23

24

27

REPAIR PARTS

TRACTOR - - MODEL NUMBER AYP9187B89

MOWER DECK

KEY

NO.

PART

NO.

1 164961

2 72140506

3 138017

4 138440

5 4939M

6 130832

8 850857

9-_ 10030600

10 140296

11 134149

12 129895

13 137645

14 128774

15 110485X

16 140329

17 72110610

18 72140505

19 132827

20 159770

21 73680500

22 134753

23 131267

24 105304X

25 123713X

26 110452X

27 130968

28 19111016

29 131491

30 157722

31 129963

32 153535

33 137266

34 72110614

35 133835

36 131494

37 19131316

40 73680600

41 133551

43

149083

-44

140088

45 4497H

46 137729

48 133944

49 155066

50

131340 _

51 69180

,

52

139888

53 131845

54 133943

55 155046

56 122052X

DESCRIPTION

Mower Housing

Bolt Rdhd Sqnk 5/16-18unc X 3/4

Bracket Asm Fr Sway Bar 38/42

Bracket Asm Deck 42" sway Bar

Retainer Spring

Arm Suspension Rear

Bolt 3/8-24 X 1 114

Washer Lock Hvy 3/8

Washer Hard Blade Mower Vented

Blade Mulching 42"

Bearing Ball

Shaft Asm W/lower Bearing

Housing Mandrel Vented

Bearing Ball Mandrel

Stripper Mower Vented

Bolt Rdhd Sqnk 3/8-16 X 1-1/4

Bolt Rdhd Sqnk 5/16-18 X 5/8

Bolt Shoulder

Baffle Vortex 42

Nut Crownlock 5/16-18 UNC

Stiffener Bracket 42" deck

Bracket Deflector Mower42"

Cap Sleeve 80x 112 BIk Mower

Spring Torsion Deflector 2 52

Nut Push Phos & Oil

Shield Deflector Mower 42" BIk

Washer11/32 X 5/8 X16 Ga

Rod Hinge 42" 6 75 Wig

Screw Thdrol Washer Head

Washer Spacer Mower Vented

Pulley Mandrel42"

Nut 9/16 Top Lock Flng

Bolt Rdhd 3/8-16uncx1-3/4Gr5

Fastner Christmas Tree

Pulleyldler Flat 3 060

Washer 13/32x 13/16x 16 Ga

Nut Crownlock 3/8-16 UNC

Rod PivotW/nibs

Rod Clutch Secondary W/nibs

Guard Mandrel LH Black

Spring Retainer 1" Zinc/cad

Screw Hex Thd Cut

Washer Hardened Smaller

Roller Asm Cam Follower 42" dec

Bolt Shldr 10-24 Zinc Gr 5 42"

Nut Lock #10-24 Unc ---

_Bolt Shoulder 5/16-18 Unc Blkz

,..Arm Asm Pad Brake

Washer Hardened

Arm Idler 42" mower LT/YT

Spacer Retainer Pm Mower

KEY PART

NO.

NO.

DESCRIPTION

58 140086

59 141043

67 162132

68 144200

71 142427

72 131870

73 127847

74 121748X

75 12000029

76 128903

77 127845

78 160570

79 127498

80 153701

81 73350600

82 142028

83 120958X

84 156084

85 72140620

92 73800600

101 136420

102 71161010

Spring Torsion Brakes 42"

Guard TUV Idler

Knob Rd

V-Belt Mower

Rod Clutch Primary 38/42

Spring Return

Arm Clutch Secondary

Washer 25/32 X 1-5/8 X 16 Ga

Ring Klip #15304-75

Bolt Shoulder 3/8-16 Unc 1 44

Keeper Spring 4 060

Lever Asm Clutch Primary P/L-

Bushing 747 Od X 794 Lg Brass

Spr;l_gClutch Mower 2 750 Zinc

Nut Hex Jam 3/8-16 Unc

103 19061216

104 10071000

105 160793

106 2029J

111 155197

112

113

118

132

141

- -

- -

155198

17490512

114 73510500

115 72110504

116 137644

117 133957

73930600

119 19121414

121 143723

128 153390

129 19131312

130 74780616

131 72140608

19132203

6266H

130794

164963

Trunnion Adj

Washer Sintered

Keeper Belt Idler

Bolt Carriage 3/8-16 x 2-1/2

Nut Lock Hex w/Ins 3/8-16 Unc

Cover Mulching 42" Black

Screw

Washer #10

Washer Lock #10

Latch Asm Bagger

Nut Weld

Bracket Gauge Wheel LH 42" deck

Bracket Gauge Wheel RH 42" deck

Screw Thdrol 5/16,18 X 3/4 Tyt

Nut Keps 5/16-18 Unc

Bolt Carr 5/16-unc X 1/2

Bolt Shoulder

Wheel Gage

Nut Crownlock 3/8-16 Unc

Washer 12/32 x 14/16 x 12 Ga.

Bracket Extruded Gauge Wheel

Washer, Felt

Washer 13/32 x 13116 x 12 Ga.

Bolt Fin Hex 3/8-16 UNC x I Gr. 5

Bolt, RdHd Sqnk 3/8-16 UNC x 1

Washer 13/32 x 1-3/8 x 3 Ga.

Washer Thrust .75 x 1.230

Mandrel Asm Service (Includes Key

Nos. 8-10, 12-15, 31 and 33)

Mower Deck Complete (Std. Deck -

Order seperately Mulcher Plate and

Gauge Wheel cojnponents and mulch components, Key Nos. 101-

106 and 111-121.)

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

45

REPAIR PARTS

TRACTOR-" MODEL NUMBER AYP9187B89

HYDRO TRANSAXLE - MODEL NUMBER319-0650

58

19

23

26

!

91

90 53 52

46

-36

35

REPAIR PARTS

TRACTOR

- - MODEL NUMBER AYP9187B89

HYDRO TRANSAXLE - MODEL NUMBER 319-0650

KEY PART

NO.

NO.

1 142930

2 142931

3 142932

4 142928

5 142933

6 142934

7_ 142935

8 - 150771

9 142937

13 142938

14 142939

15 142940

17 142941

18 150772

19 150773

23 142944

24 142945

25 142946

26 150774

27 142948

28 142949

29 142950

30 150787

34 142951

35 142952

36 142953

37 142964

38 142955

39 150777

40 150778

41 142958

DESCRIPTION

Housing, Lower

Assembly, Upper Housing

Seal, Lip

Ring, Wire Retaining

Ring, Retaining

Bearing, Shaft Ball

Bearing, Cradle

Bearing, Thrust 30 x 52 x 13

Swashplate, Variable

Block, Cylinder Assembly

Arm, Trunnion

Seal, Lip

Guide, Slot

Shaft, Motor

Bearing, Thrust 42 x 68 x 16

Block, Cylinder Assembly

Seal, Lip 10 x 25 x 7

Actuator, Bypass

Center Section Assembly Kit

Seal, Lip 26 x 42 x 8

Ring, Retaining

Washer 26 x 35 x 1

Plate, Bypass

Oil Filter Element

Arm, Bypass

Ring, Retaining

Arm, Actuating

Pin, Actuating

Bolt 5/16-24 x 1-3/4

Locknut, Hex 5/16-24 UNJC

Brake Rotor/Stator Kit

KEY PART

NO.

NO.

43

142884

44 150829

52 142991

53 142961

56 142963

58 142964

59 142965

62 142966

63 142967.

64

142920

68 142969

69 144610

83 142971

85 150806

88 142973

89 142974

90 142975

91 142976

92

142977

93 142978

113 142917

114 142918

119 142980

134 144607

135 144608

139 150775

140 150776

DESCRIPTION

Washer 7116 x 7/8 x .060

Differential Assembly

Washer 3/4 x 1.5 x .13

Seal .75 x 1.25 x .250

Shaft, Input

Bolt 114-20 x 1.38

Pin .50D x .43 ID x .750

Arm, Control

Puck, Dampener

Set Screw

Spring

Stud 5/16-24

Jackshaft Assembly

Jackshaft

Screw, Cap

Washer 7/16 x 1 x 1/2

Sleeve Bearing

Seal, Wiper

Spring, Block

Washer, Block Thrust

Cap, Vent Assembly

Fitting, O-Ring Assembly

Spacer

Nut, Castle 5/16-24

Pin, Cotter

Spring, Compression

Nut, Hex 5/16-24

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

47

REPAIR PARTS

'

TRACTOR - - MODEL NUMBER AYP9187B89

BRIGGS & S.TRA'I-I'ON ENGINE - MODEL NUMBER 407777, TYPE NUMBER 0119-E1

12

823T 11_11_

'_"REQUIRES SPECIAL TOOLS

TO INSTALL. SEE REPAIR

INSTRUCTION MANUAL

190

15Q]I

592 s

87 E)

20_

IB!

195

46

146

741

26

7

-'__ o

27

48

REPAIR PARTS

TRACTOR - - MODEL NUMBER AYP9187B89

BRIGGS &.STRATFON

ENGINE

- MODEL

NUMBER 407777, TYPE NUMBER 0119-E1

5'1

* ReOUmes

TO INSTALL

SEE REPAIR

INSTRUCTION MANUAL

_k REQUIRES SPECIAL TOOLS

TO INSTALL SEE REPAIR

INSTRUCTION MANUAL

\

51

7

1022

loe

615

_:_

6340 --

87

O

216

351

615A

49

1022

211

REPAIR PARTS

"

TRACTOR - - MODEL NUMBER AYP9187B89

BRIGGS & ST.RATrON

ENGINE

- MODEL

NUMBER 407777, TYPE NUMBER 0119-E1

iiii,

119!

881

823

1411 t 95 t

108_

102

222

265

351

823

865B

.:=,

3O5

3O5

1005

5O

7s

188

1006

163

_'_ _

REPAIR PARTS

TRACTOR-

- MODEL NUMBER AYP9187B89

BRIGGS &oSTRATTON ENGINE - MODEL NUMBER 407777, TYPE NUMBER 0119-E1

615B

783

i

10901

31

802

592A

544

8O3

i I i i

_482

51

REPAIR PARTS

TRACTOR - - MODEL NUMBER AYP9187B89

BRIGGS & STRATTON ENGINE

- MODEL

NUMBER 407777, TYPE NUMBER 0119-E1

523

116C

52_

1027

__

iii

%

1035

_.

788

116D

,1,'977 CARBURETOR GASKET SET

lo, _

116_ 116A_

355

1soi_ 98T

633

@

-

'e121 CAR'BURETOR KIT'

51 _'_

117_

--

s_

.

.

358 GASKET-SET

s_ 20@ "

______

SlAL©_©J sss_

.=

i., A-103,3

VALVE OVERHAUL

KIT .- ' _ -

116 _:_ 355 _

116A _

633

987 (_

@

_J 868 _ I0",_

52

REPAIR PARTS

TRACTOR

- - MODEL NUMBER

AYP9187B89

BRIGGS &.STRATrON

ENGINE

- MODEL

NUMBER 407777, TYPE

NUMBER

0119-E1

41 •

KEY PART

NO.

NO.

DESCRIPTION

12

13

15

16

8

9-

10-

11

20

22

23

24

25

5

5A

6

7

3

4

1

2

26

690946

691046

690947

690308

691054

690974

499588

499589

499590

499591

499604

499605

499606

499607

690975

499582

499583

690976

499596

499597

690963

690964

499586

690977

690978

690948

690949

690950

690951

691055

499584

499585

690926

690069

499587

499595

690097

690962

499601

690937

691003

690942

690945

690360

75

78

97

89

95

98

102

104

105

108

110

42

45

46

50

51

-51A

53

73

33

34

35

40

27

28

29

32

691056

691057

690657

690238 _

690718

499802

690234

690984

690985

690986

691261

Cylinder Assembly

Bushing, Cylinder

* Seal, Oil

Sump, Engine

Head, Cylinder No. 1

Head, Cylinder No. 2

Washer, Flat

_* Gasket, Cylinder Head

Breather Assembly

* Gasket, Breather

Screw, Hex

Tube, Breather

* Gasket, Crankcase

Screw, Cylinder Head (3-9/16")

Plug, Oil Drain

Crankshaft

* Seal, Oil

Screw, Crankcase Cover

Flywheel

Key, Flywheel

Piston Assembly (Std.)

Piston Assembly (.010" O.S.)

Piston Assembly (.020" O.S.)

Piston Assembly (.030" O.S.)

Ring Set, Piston (Std.)

Ring Set, Piston (.010* O.S.)

Ring Set, Piston (.020" O.S.

Ring Set, Piston (.030" O.S.

Lock, Piston Pin

Pin Assembly, Piston

Rod Assembly, Connecting

Screw, Connecting Rod

Valve, Exhaust

Valve, Intake

Spring, Valve

Retainer, Valve

Keeper Valve

Tappet, Valve

Gear, Cam

Manifold, Intake

*.O Gasket, Carb. Mounting

*.• Gasl(et, Intake Manifold

Stud, Carb. Mounting

Screen, Rotating

Washer, Spring

Screw, Torx

* Seal, Governor Shaft

Plug, Oil

Screw, Slotted

_---Screw, Idle Speed

0- Gasket, Plate

° Pin, Float Hinge

• Valve, Needle

Valve, Choke

Washer

_ZI

KEY PART

NO.

NO.

116 690987

116A 690988

116B 690589

116C 691031

116D 691032

117 690232

119 690990

119A 690991

119B 690992

119C 690720

121 499811

DESCRIPTION

0. O-Ring, Solenoid Retainer

0. O-Ring, Fuel Transfer Tube

* Seal, O-Ring (Oil Pump Cover)

* Seal, O-Ring (Dipstick)

* Seal, O-Ring (Oil Fill Tube)

Jet, Main (Standard)

• Screw, Phillips

Screw, Phillips

Screw, Phillips

Screw, Phillips

Carburetor Overhaul Kit

122

125

150

690952

499804

130 690993

131 499805

133 499806

135 499803

137 690994

141 499807

142 499808

146 94388

281767

160 690996

163 691001

176 691033

187 691050

187A 691049

188 691058

190 690953

192 690083

195 690954

209 690018

211 690019

212 691020

213 691021

216 691022

219 394348

220 690412

222 691023

227 691048

Spacer, Carburetor

Carburetor

Valve, Throttle

Shaft, Throttle

Floa[, Carburetor

Tube, Fuel Transfer

0.Gasket, Float Bowl

Shaft, Choke

° Nozzle, Carburetor

Key, Timing

0-Gasket, Nozzle

Retainer, Solenoid

O'Gasket,

AirCleaner

Screw, T-30

Line, Fuel

(Cut To Required Length)

Line, Fuel

Screw, He){

Screw, Torx Hex

Adjuster, Rocker Arm

Nipple, Oil Filter

Spring.Governor

Spring, Governed Idle

Link, Throttle

Bracket, Choke Control

Link, Choke

Gear, Governor

Washer, Thrust

Plate, Governor Control

Lever Assembly, Governor

* Included in Gasket Set, Part Number 499889

Included in Carburetor Lit, Part Number 499811

0 Included in Carburetor Gasket Set, Part Number

499890

O

Included in Valve Overhaul Gasket Set, Part

Number 499890

i

NOTE: All component dimensions giv'_nin-U.S, inches

1 inch = 25.4 mm

o o

53

REPAIR PARTS

TRACTOR - - MODEL NUMBER AYP9187B89

BRIGGS & ST.RATTON ENGINE - MODEL NUMBER 407777, TYPE NUMBER 0119-E1

KEY PART

NO. NO.

DESCRIPTION

240 691035

252 690956

256 690957

258 691003

265 691024

277 691029

304 691004

305 691005

309 691262

310

691263

311 691264

332 690059

333 691060

334 691061

337

690965

351 691044

355 690997

358 499889

363 691062

383 690966

387 691034

445 691007

467

691008

474 691063

482 691183

510 497606

523 691036

525 691037

544

552

690552

552A 690553

556 690967

562 690311

573 691009

592

690958

592A 691029

601 691038

615

690328

615A 690317

615B 6912_65

6t-6 .691045

633 690998

634 690442

635 691210

668 691215

703 690010

718 690959

726 499612

728 690372

741 690980

783 691280

788 691039

789 691220

801 691283

802 691286

803

Filter, Fuel

Element, Breather

Retainer, Element

Screw, Hex

Clamp, Casing

Nut, Hex

Housing, Blower

Screw, Hex

Motor, Starter

Screw, Hex

Brush Set

Nut, Flywheel

Armature, Magneto

Screw, Armature Mounting

Spark Plug

Screw, Hex

.*(_ Washer, Seal

Gasket Set

Flywheel, Puller

Wrench, Spark Plug

Pump, Fuel

Cartridge, Air Cleaner

Nut, Air Cleaner

Altemator

Screw, Hex

Drive, Starter

Dipstick, Oil

Tube, Oil Fill

Armature, Starter

(Service with 499529 Starter Motor)

Bushing, Governor Crank

Bushing, Governor Crank

Screw, Hex

Bolt, Carriage

Plate, Black

Nut, Hex

Nut, Hex

Clamp, Fuel Line

Retainer, Govemor

Retainer, Govemor

Retainer

Crank, Governor

.0 Seal, Choke Shaft

Washer, Flat

-

Boot, Spark Plug

Spacer

Clip, Hose

Dowel, Sleeve

Gear, Ring

_'ew,

Torx_

G_ar, Timing

Gear, Starter

Bracket, Pump

Hamess, Wiring

Cap, Drive

Cap, End

Housing, Starter

(Service with 499529 Starter Motor)

KEY PART

NO. NO.

DESCRIPTION

823 690960

847

499602

851 691234

855 691011

865 691012

865A 691013

865B 691015

Screw, Hex

Dipstick/Tube Assembly

Terminal, Ignition Cable

Adapter, Air

Cover, Air Guide

Cover, Air Guide

Cover, Air Guide

868

871

878

881

883

918

947

965

967

968

690968

690969

691237

690999

690970

691040

499809

975

977

987

1005

1006

1017

1019

1022

1023

1023A

1024

1026

1026A

1027

1029

1033

1035

1036

1058

499613

691016

499788

499810

499812

691000

691243

691247

690770

690103

690971

499599

499600

499054

690981

690982

690041

690972

499890

691042

499783

273694

"21Seal, Valve

Bushing, Guide

Wire, Aitemator

Plate, Cover

"21Gasket, Exhaust

Hose, Vacuum

Solenoid, Fuel

Cover, Oil Pump

Filter, Pre-Cleaner

Cover, Air Cleaner

Bowl, Float

Gasket Set, Carburetor

.0 Seal, Throttle Shaft

Fan, Flywheel

Retainer, Fan

Screen, Oil Pump

Label Kit

*21Gasket, Rocker Cover

Cover, Rocker (Cyl. No. 1)

Cover, Rocker (Cyl. No. 2)

Pump, Oil

Rod, Push (Steel)

Rod, Push (Aluminum)

Filter, Oil

Arm, Rocker

Valve Overhaul Kit

Shaft, Oil Pump

Label Kit, Emission

Owner's Manual

1090

1100

2500

691293

690973

Retainer, Brush

Pivot, Rocker Arm

407777,0027 Replacement Engine

RPM Settings: Low: 1750-1950

High: 3200-3400

* Included in Gasket Set, Part Number 499889

.

Included in Carburetor Lit, Part Number 499811

0 Included in Carburetor Gasket Set, Part Number

499890

21 Included in Valve Ovgrhaul Ga_sketSet.Part

Number 499890

--

-

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

54

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

SIGHTING

_" _

.,.CUT OU'..

SIGHT AND HOLD THIS LEVEL WITH

SKY LINE OR TREE.

15 ° MAX. l&

greater than 15°), never across the face. Make turns gradu-

HOW AND WHERE TO ORDER PARTS

Jr

You can identify your product correctly by looking at its model number label which is located under the seat.

1.

A.

Name the product that needs a part, for example: tractor.

B.

State the product's model numberand factory number. These numbers appear on a label on the product.

2.

List the description and part numberofthe partyou want. This manual shows drawings, descriptions, and part numbers.

3.

You may order from a participating Westem Auto store. If you cannot do that, please order direct from:

Telephone: 1-800-633-8434

Western Auto National Parts Center

2107 Grand Avenue

Kansas City, MO 64108

1_13:'_ctEV.1

04.20.98

SJ

PRINTED IN U.S.A.

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