- Home
- Do-It-Yourself tools
- Garden tools
- Lawnmowers
- Western Auto
- AYP9187B89 Series
- Service Instructions
advertisement
Western Auto
Operation and Service Instructions
Wizard Lawn Tractor
Stock Number
93-9187-1
Model Number
AYPS187B89: p _ Dr.
Factory Number
9187B89
Thank you for purchasing an American-built product.
A SAFE RULES A
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
III. CHILDREN I.
GENERAL:OPERATION
•
Read, understand,and followall instructionsin the manual
and on the machine beforestarling.
•
Only allow responsibleadults, who are familiar with the
instructions,to operatethe machine.
•
Clear the area of objects such as rocks,toys, wire, etc.,
which couldbe pickedup and thrownbythe blade.
•
Besurethearea isclearofotherpeoplebeforamowing.Stop
machineif anyone entersthe area.
•
Never carry passengers.
• Do notmowin reverseunlessabsolutelynecessary.Always
lookdownand behindbeforeand whilebacking.
• Be aware ofthe mowerdischargedirectionand do notpoint
it at anyone. Do not operatethe mower withouteitherthe
__ entiregrasscatcheror the guardin place.
- • _low downbefore turning.
•
Never leave a runningmachineunattended.Alwaysturnoff
blades, set parkingbrake, stop engine, and remove keys beforedismounting.
•
Turn off bladeswhen not mowing.
•
Stop engine before removinggrass catcher or unclogging chute.
•
Mow onlyin daylightor good artificiallight.
• Do not operatethe machinewhile under the influenceof
alcoholor drugs.
• Watch fortrafficwhen operating near or crossingroadways.
• Use extracare when loadingor unloadingthe machineinto
a traileror truck.
II.
SLOPE OPERATION
Slopes are a major factor related to loss-of-control and
tipover accidents, which can'result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
DO:
• Mow up and downslopes,not-across.
•
Remove obstaclessuch as rocks,tree limbs,etc.
•
Watch for holes, ruts, or bumps. Uneven terrain could
overturnthe machine. Tallgrass can hideobstacles.
•
Useslowspeed. Choosea low gearsothatyouwillnothave to stop or shittwhileon the slope.
• Follow the manufacturer's recommendationsfor wheel weightsor counterweightsto improvestability.
-_
_-
Use extra care with grass catchersor other attachments.
•
Keep all movementonthe slopesslowand gradual. Do not make sudden changesin speed or direction.
=•
Avoid startingor stoppingon a slope. If tires losetraction,
disengagethe bladesand proceedslowlystraightdownthe
slope.
DO NOT:
Do not turnonslopesunlessnecessary,andthen,tumslowly
Tragic accidentscan occur if the operator is not alert to the
presence of children. Children are often attracted to the machine and the mowing activity.
Never assume that children will remain where you last saw them.
•
Keepchildrenoutofthe mowingarea and underthewatchful
•
•
•
•
careof another responses adult.
Be alert andturnmachineoffif childrenenter the area.
Beforeand when backing,lookbehindand downfor small children.
Never carry children. They may fall off and be seriously
injuredor intederewithsafe machineoperation.
Never allowchildrento operate the machine.
• Use extra care when approachingblind comers, shrubs,
trees, or otherobjectsthatmay obscurevision.
IV. SERVICE
•
Useextracarein handlinggasolineand otherfuels.Theyare
flammableand vaporsare explosive.
-
Use onlyan approvedcontainer.
Never remove gas cap or add fuel with the engine running.Alloweng=neto coolbeforerefueling. Do not smoke.
Neverrefuelthe machineindoors.
Neverstorethe machineor fuel containerinsidewhere
there is anopenflame, suchas a waterheater.
•
Never runa machineinsidea closedarea.
•
Keepnutsandbolts,especiallyblade attachmentbolts,tight and keepequipmentin goodcondition.
•
Never tamper with safety devices. Check their prope
operationregularly.
• Keepmachinefree ofgrass,leaves,orotherdebrisbuild-up.
Clean oil or fuel spillage. Allow machine to cool before storing.
• Stop and inspectthe equipmentif you strike an object.
Repair,ifnecessary,beforerestarting.
•
Nevermakeadjustmentsor repairswiththeenginerunning.
• Grasscatchercomponentsaresubjecttowear, damage,and
deterioration,which could expose moving paris or allow
objectsto be thrown. Frequentlycheck componentsand
I
& essary.
• Mowerbladesare sharpand cancut. Wrap theblade(s)or
•
wear gloves,and use extracautionwhen servicingthem.
Check brakeoperationfrequently. Adjust and service as required.
safety precautions.
It means
CAUTIONIII BECOME ALERTII!
Lookforthissymboltopointoutimportant
YOUR
SAFETY IS INVOLVED.
wire and place wire where it,candot contact spark plug in order to pre,Tent accidental
•
Do notmow near drop-offs,ditches,or embankments.The
mowercouldsuddenlytum over ifa wheel is overthe edge
of a cliffor ditch,or if an edge caves in.
• Do not mow on wet grass. Reduced tractioncould cause
sliding.
•
Donottrytostabilizethemachinebypuffingyourfootonthe
ground.
•
Do not usegrass catcheron steep slopes.
I
A CAUTION: Always disconnect spark plug adjusting or making repairs.
A WARNING A
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
2
CONGRATULATIONS
:.on ypur purch_6i_a new Tm(_' !
tor. It has been designed, erlgineered and manufactured _
to give you the best poss_le dependability and performance.
Should you e'_pedence any problem you cannot easily remedy, please contact your nearest authorized service center. We have competent, well-trained techntdans and the proper tools to service Or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly.
Always observe the •SAFETY RULES'.
PRODUCT SPECIFICATIONS
HORSEPOWER:
GASOLINE CAPACITY
AND TYPE:
-
3.5 GALLONS
UNLEADED REGULAR
OIL TYPE (API-SF/SG/SH): See "ENGINE" in Customer
Responsibilities Section
OIL CAPACITY: W/FILTER: 3.5 PINTS
W/O FILTER: 3.0 PINTS
SPARK PLUG:
(GAP: .030")
VALVE CLEARANCE:
18.0
CHAMPION RJ19LM
INTAKE: .004" - .006"
EXHAUST: .007" - .009"
GROUND SPEED (MPH):
TIRE PRESSURE:
CHARGING SYSTEM:
BATTERY:
BLADE BOLT TORQUE:
Forward: 0-5.7
Reverse
0-2.5
FRONT:
REAR:
14 PSI
10 PSI
3 AMPS Battery
5 AMPS Battery
AMP/HR:
MIN. CCA:
30
240
CASE SIZE: UIR
27-35 FT. LBS.
MODEL • _ _ ,
NUMBER " AYP9187B89
SERIAL
NUMBER
DATE OF PURCHASE
THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A
PLATE UNDER THE SEAT.
YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF
PURCHASEAND KEE° IN A SAFE PLACE FOR FUTURE REFER-
ENCE.
•
•
CUSTOMER RESPONSIBILITIES
•
Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for and using your tractor.
Follow the instructions under the "Customer Responsibilities" and "Storage • sections of this owner's manual.
WARNING: This tractor is equipped with an internal combustion engine and should notbe used on or near any unimproved forestcovered, brush-covered or grass-covered land unlessthe engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any).
If a spark attester is used, it
should be maintained in effective working order by the operator.
In the state of California the above is required by law (Section
4442 of the California Public Resources Code). Otherstates may
have similar laws. Federal laws apply on federal lands.
3
TABLE.OF CONTENTS:"
SAFETY RULES .........................................
-.................. 2
PRODUCT SPECIFICATIONS
....................................
3
CUSTOMER R_SPONSlBILmES
..................... 3, 15-19
WARRANTY.
........................
•........................
,............ 4
ASSEMBLY
............... •........... •....................................
5-8
OPERATION .............................................................
9-14
MAINTENANCE SCHEDULE
......................................
15
SERVICE AND ADJUSTMENTS
............................ 20-25
STORAGE .................................................................
2€
TROUBLESHOOTING
............................................
27-28
REPAIR PARTS - TRACTOR .................................
30-47
REPAIR PARTS - ENGINE ....................................
48-54
PARTS ORDERING/SERVICE
................ BACK COVER
WESTERN AUTO TRACTOR LIMITED WARRANTY
AYP9187B89
Westem AutoSupplyCompanyWarrantstothe originalretailpurchaserthatthisproductisfree fromdefectsin materialor
workmanshipand agrees to repair this productfree of chargewithinthesetimeperiodsfromthe date of purchase:
• 2 years, if the productis usedfor personal,family, or householduse;
• 90 days, if the productis usedfor any otherpurposesuchas commercialor rentaluse.
Excludedfrom this warrantyare normalwear, maintenance,or mechanicaladjustmentswhichare not due to defectsin
materialorworkmanship.Consultyourowner'smanualforhelpto maintainyourproductormakemechanicaladjustments.Products facility are also excluded.
A rider or tractorbatterywhichprovesdefectivewithin90 dayswill be replacedwithoutcharge. After 90 daysbutwithin1
year from the date of purchase,WesternAutowill replacethe batteryfor a chargeof 1/12 of the currentretailpriceof the battery for each full monthbetweenthe date ofpurchaseand the dateof return.
Enginesor transaxlesare warrantedby the engine or transaxlemanufacturerwhichgives its own 2 year warrantyand
providesservicethroughitsauthorizedservicefacilities.See theengineortransaxlewarrantyfordetails. Repair maybe arranged throughparticipatingWestern Autostores.
you specificlegalrightsandyou may haveotherrightsthatvaryfrom stateto state. Ifdifficulty
honored,contact:
WesternAutoSupplyCompany
ConsumerAffairsSectionof the GeneralServiceDepartment
2107 GrandAvenue,KansasCity,Missouri 64108
Telephone: 816 346-4411
4
:_i_.
:_
_
-_.
: - :
4¸ ,
,..L.
_:
:...
_ ....
_ • _
.
•
CONTENTS OF HARDWARE PACK
o.
Parts B_agcontents shown full size
(1) Hex Bolt
3/8-16 x I
Parts packed separately in carton
©
Seat
Steering
Wheel
Mulcher
Plate
(1) Large Flat Washer
(1) Hex Bolt 5/16-18 x 1-1/4
(1) Shoulder
Bolt 5/16-18
(1) Lockwasher 3/8
Q
(1) Locknut 5/16-18
(1) Hex Bolt 1/2-13 x I
Steering
Boot
|
Manual
i
Pads Bag
(1) Lock Washer 1_/2
(1) Washer 17/32 x 1-3/16 x 12 Gauge
I
/_(2)
Shrews #10 x 5/8 _ (2) Weld Nuts #10 _'_
lllltitltltltlililtltlti
(2) Lock Washers #10
) Wast_ers
3/16 x 3/4 x 16 Gauge
Parts bag contents not shown full size
(2) Shoulder
Bolts
(_ (2)Washers 3/8
12)Gauge _
Wheels
_
(2) Centerlock Nuts
I
I I
m
Steering Wheel
Adapter
Steering
Wheel
Insert
Steering
Extension
Shaft
(2) Hex Bolts 1/4-20 x 314
(2) Hex Nuts 1/4-20
1/4
._2) L_/ashers 9/32 x 5/8 x 16 Gauge
5
Slope Sheet
(2) Keys
€, ,,_------.
_
U
(2) Latch Hook
Assemblies
ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensure safe arKt prOper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
'_
--INSERT
A socket wrench set will make assembly easier. Standard wrench sizes are listed.
3/8HEX BOLT
(1) 3/4" Socket w/drive rachet Utility knife
(2) 7116" wrenches
(2) 112"wrenches
Tire pressure gauge
Phillips Screwdriver
(1) 9/16" wrench
When right or left hand is mentioned in this manual, it
means when you are in the operating position (seated behindthe steering wheel).
(_
3/8LOCK WASHER
TO REMOVE TRACTOR FROM CARTON
STEERING
WHEEL
STEERING
BOOT
UNPACK CARTON
•
Remove all accessible loose parts and parts cartons
from carton (See page 5).
• Cut, from top to bottom, along lines on all four comers
of carton, and lay panels flat.
• Check for any additional loose parts or cartons and
remove.
ADAPTER
BEFORE ROLLING TRACTOR OFF SKID
_ _,_.
EXTENSION SHAFT
.
____
5/16 HEX BOLT
A'I-rACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT
•
Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/16 hex bolt and Iocknut. Tighten securely.
IMPORTANT:
TIGHTEN BOLT AND NUT SECURELY TO
18-22 FT. LBS
TORQUE.
•
Place tabs of steering boot over tab slots in dash and push down to secure.
INSTALL STEERING WHEEL
• Position front wheels of the tractor so they are pointing straight forward.
Slide steering wheel adapter onto steering shaft exten-
sion. --
Position steering wheel So cross bars are horizontal
(left to right) and slide inside boot and onto adapter.
•
Assemble large flat washer, 3/8 lock washer, 3/8 hex
" bolt and tighten securely.
•
Snap steering wheel insert into center of steering wheel.
_ _;i
•
Remove protectivematerials from tractor hood and grill.
.-
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID.
5/16 LOCKNUT
/"
- I" _ ._._..
LOWER ,,,_l=
STEERING
I/.
17
..
_ "',
_ _
FIG. 1
,
,'
'
I
I
;
TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)
•
Press lift lever plunger and raise attachment liftleverto its highest position.
•
Release parking brake by depressing clutch/brake pedal.
• Place freewheel
control in freewheeling position to disengage transmission (See "TO TRANSPORT" in the Operation section of this manualp.
-
•
Roll tractor forward off skid.
•
Remove banding holding discharge guard up against tractor.
6
ASSEMBLY
HOW TO SET UP YOUR TRACTOR
CONNECT BATTERY (See Fig. 2)
CAUTION: Do not short battery termlnals by allowing a wrench or any other same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc.
Positive terminal must be connected first to prevent sparking from accidental grounding.
I-
T_ifthood to raised position.
Open terminal access doors, remove terminal protective caps and discard.
• If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps.
•
First connect RED battery cable to positive (+) battery
terminal with hex bolt, flat washer, lockwasher and hex nut as shown. Tighten securely.
•
Connect BLACKgrounding cable to negative (-) battery
terminal with remaining hex bolt, flat washer, lock
washer and hex nut. Tighten securely.
•
Close terminal access doors.
Use terminal access doors for:.
•
Inspection for secure connections (to tighten hard-
ware).
• Inspection for corrosion.
• Testing battery.
•
Jumping (if required).
•
Periodic charging.
HEX NUT
LOCK
WASHER
FLAT
WASHER
HEX
BOLT
POSITIVE
(RED)
CABLE
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment boll
•
Remove cardboard packing on seat pan.
• Place seat on seat pan and assemble shoulder bolt.
Tighten shoulder bolt securely.
•
Assemble adjustment bolt, Iockwasher and flat washer loosely. Do not tighten.
•
Lower seat into operating position and sit on seat.
•
Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.
• Get off seat without moving its adjusted position.
•
Raise seat and tighten adjustment bolt securely.
SEAT PAN
SHOULDER
BOLT _._.. _..
ADJUSTMENT BOLT
FIG. 3
LARGE FLAT
WASHER
LOCK WASHER
ASSEMBLE GAUGE WHEELS TO MOWER
DECK (See Fig. 4)
The gauge wheels are designed to keep the mower deck in proper position when operating mower. Be sure they are properly adjusted to ensure optimum mower performance.
•
Assemble gauge wheels with tractor on a flat level surface.
• Adjust mower to desired cutting height (See =TO AD-
JUST MOWER CUTTING HEIGHT" in the Operation section of this manual).
•
With mower in desired height of cut position, gauge wheels shouldbe assembled so they are slightlyoffthe ground. Install gauge wheel in appropriate hole with
shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and
tighten securely.
•
Repeat for opposite side installing gauge wheel in same adjustment hole.
GAUGE WHEEL
MOUNTING BRACKET
\
NEGATIVE
(BLACK)
CABLE
FIG. 2
7
3/8-16
LOCKNUT
GAUGE WHEEL
FIG. 4
iii
ASSEMBLY
Ii
INSTALL MULCHER PLATE (See FKjs.5 and 6)
• Install two latchhooks to mulcher plate using screw,
washer, lock washer, and weld nut as shown.
NOTE: Pre-assemble weld nut to latch hook by inserting
CHECK TIRE PRESSURE
The tires on your tractorwere ovednflated at the factory for shipping purposes. Correct tire pressure is important for best cuffing performance.
•
Reduce tire pressure to PSI shown in =PRODUCT
SPECIFICATIONS on page 2 of this manual.
weld nut from the top with hook pointing down.
•
Tighten hardware securely.
• Place front of mulcher plate over front of mower deck
•
opening and slide into place, as shown.
•
Hook front latch into hole On front of mower deck.
Hook rear latch into hole on back of mower deck.
.
|
a=
I
_
I --J_J_
I _
! _
CAUTION: Do not remove discharge guard from mower.
Raise and hold guard when attaching
mulcher
plate and allow it to rest on plate while in operation.
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in a safe place.
Your mower is now ready for discharging or installationof optional grass catcher accessory.
NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also.
HOOK
WASHER
WELD NUT
LOCK
MULCHERpLATE
DEFLECTOR
SHIELD
"_......-'SCREW
FIG. 5
LOCK
WASHER
WASHER
FIG. 6
LATCH
HOOKS
HOOK
POINTS
DOWN
HOOK
WELD.
NUT
p°.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
leveled.
See =TO LEVEL MOWER
HOUSING" in the
Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual.
Verify that the belts are muted
correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is properly adjusted.
See =TO ADJUST
BRAKE" in the Service and Adjustments section of this manual.
,/CHECKLIST
BEFORE YOU OPERATE
AND ENJOY YOUR NEW
TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE
THE BEST PERFORMANCEAND SATISFACTION FROM
THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
,/
All assembly instructionshave been completed.
,/
No remaining loose parts in carton.
,/
Battery is properly prepared and charged.
(Minimum
1 hour at 6 amps).
,/
Seat is adjusted comfortably and tightened securely.
,/
All tires are properly inflated. (For shipping purposes,
the tires "::ereovednflated at the factory).
/
Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be properly inflated for leveling).
,/
Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers.
8
/
Check wiring. See that all connections are still secure and wires are properly clamped.
/
Before driving tractor, be sure freewheel control is in
drive position.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
/
Engine oil is at proper level.
-
,f
Fuel tank is filled with fresh, clean, r_gular unleaded gasoline.
,/
Become familiar with all controls - their location and
function. Operate them before you start the engine.
/
Be sure brake system is in safe operating condition.
•/
It is importantto purge the transmission before operat-
ing your tractorfor the first time. Follow proper starting
and transmissionpurginginstructions(See =TOSTART
ENGINE" and =PURGE TRANSMISSION"
in Operation section of this manual).
• _
OPERATION
These symbols may appear on your tractor or in IRerature supplied with the product.
Learn and undemtand their meaning.
BATTERY CAUTION OR
WARNING
REVERSE FORWARD FAST SLOW
ENGINE ON
ENGINE OFF
OIL PRESSURE CLUTCH LIGHTS ON OVER TEMP
LIGHT
"
°
MOWER HEIGHT DIFFERENTIAL PARKING BRAKE
UNLOCKED
CHOKE
LOCK LOCKED
I
R N H L
Ill
REVERSE NEUTRAL HIGH LOW
PARKING BRAKE
MOWER LIFT
ATTACH MENT ATTACH MENT
CLUTCH ENGAGED CLUTCH DISENGAGED
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS AND FEET AWAY
9
IGNITION
FREE WHEEL
(Automatic Models only)
ii
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrationswith your tractor to familiarize yourself with the locationsof various controlsand adjustments. Save this manual for future reference.
UGHT SWITCH
----_
4
THROTTLE
CONTROL
D
-t
CHOKE
CONTROL
AMMETER
. - ....
""
""
_.
• •
LIFT LEVER
PLUNGER
BRAKE
"0
LIFT LEVER
IGNITION
SWITCH
FREEWHEEL
CONTROL
PARKING BRAKE
MOTION
CONTROL
LEVER
HEIGHT ADJUSTMENT KNOB
_'_
FIG. 7
-'-
Our tractors conform to the safety standards of the American National Standards Institute.
ATTACHMENT CLUTCH SWITCH: Used to engage the rr_wer blades, or other attachments mounted to your tractor.
LIGHT SWITCH: ;Turns the headlights on and off. :.
THROTTLE CONTROJ.: Used to control engine speed.
CLUTCH/BRAKE
PED'_L: Used for declutchingand brak-
ing the tractor and starting the engine.
PARKING BRAKE: Locks clutch/brake pedal into the brake position.
MOTION CONTROL LEVER: Selects the speed and direction of tractor.
ATTACHMENT UFT LEVER: Used to raise and lowerthe mower deck or other attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position.
IGNITION SWITCH:
Used for starting and stopping the
engine.
FREEWHEEL CONTROL: Disengages trans_missionfor pushing or slowly towing the tractor with'1_e engine off.
HEIGHT ADJUSTMENT KNOB: Used to adjustthe mower height.
AMMETER: Indicates charging (+) or discharging (-) of battery.
CHOKE CONTROL: Used when starting a cold engine.
e
8
10
OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can m;esult in severe eye damage.
Always wear safety glasses or eye shields while o_mting
your tractor or performing any adjustments or repairs. We recommend a wide
vmion safety mask over the spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 8)
Your tractor isequipped with an operator presence sensing switch.
When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine.
• -Depress clutch/brake pedal into full "BRAKE" position and hold.
• Place parking brake lever in •ENGAGED • position and
release pressure from clutch/brake pedal. Pedal should
remain in •BRAKE • position. Make sure parking brake
will hold tractor secure.
THROTTLE
CONTROL
CHOKE
\
CONTROL
_
\"_\_
_
_l
ATTACHMENT CLUTCH
SWITCH PULL-OUT TO "ENGAGE"
_/
/
/
II _'_._,._/
__,'_
PUSH.INTO
.
_/"DISENGAGE
POSmON
_ ',, _'_\" \\\/_
,, PARKINGBRAKE
NOTE: Under certain conditions when tractor is standing
idlewith the engine running,hot engine exhaust gases may
cause =browning" of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.
pletely, as described above, before leav-
ing the operator's position; to empty grass catcher, etc.
TO USE THROTTIE CONTROL (See Fig. 8) o
Ak,ays operate engine at full throttle.
• Operating engine at less than full throttle reduces the
battery charging rate.
•
Full throttle offers the best bagging and mower perfor-
mance.
"1
USE I;H
CONTROL (See Fig. 8)
I.
ct _okecon'
[ _o:use Io,'
•
Tc,eng;lge
OSITION
.)_...,,_
_
I
"_,"_
'"
CLUTCH/BRAKE PEDAL
':DRIVE" POSITION
/
r _
i
"DISENGAGED"
POSITION
FIG. 8
MOTION.CONTROL
LEVER
STOPPING (See Fig. 8)
MOWER BLADES -
• Mo--_attachment clutch lever to •DISENGAGED • position.
GROUND DRIVE -
••
Depress clutch/brake pedal intofull •BRAKE • position.
• Move motion control lever to neutral (N) position.
IMPORTANT:_ THE MOTION CONTROL LEVEP_IDOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
ENGINE -
• Move throttle control to slow position.
NOTE: Failure to move throttle controlto slow position and
allowing engine to idle before stopping may cause engine to •backfire• .
•
Tum Ignition key to •OFF" position and remove key.
Always remove key when leaving tractor to prevent unauthodzed use.
N_yer use choke to stop engine.
11
"1 IVIOVI"F
AND BACKWARD
(See Fig. 8)
The direction and speed of movement is controlled by the motion control lever.
•
Start tractor with motion control lever in neutral (N) position.
• Release parking brake and clutch/brake pedal.
•
Slowly move motion control lever to desired position.
TO ADJUST MOWER CUTTING HEIGHT (See
Fig. 7)
The cutting height is controlled by tuming the height adjustment knob in desired direction.
• Turn knob clockwise (F_) to raise cuffing height.
•
Turn knob counterclockwise (P-_)to lower cutting height.
The cuttingheight range is approximately 1-1/2" to 4". The heights are measured from the ground to the blade tip with
the engine not running. These heigl-Csare approximate
and may vary depending upon soil ce_nditions,height of grass and types of grass being mowed.
•
The average lawn shouldbe cut to approximately2-1/2
inches dudng the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
•
For best cutting performance, grass over 6 inches in height should be mowed twice.
Make the first cut
relatively high; the second to desired height.
OPERATION
TO OPERATE:_MOWER (See Fig. 9)
Your tractor isequipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine•
•
Select desired height of cut.
•
Lower mower with attachment lift cor_ml.
•
Start mower blades by engaging attachment clutch control.
•
TO STOP MOWER BLADES - disengage attachment clutch control.
I
_
| ALA
I--JIMIL
/
-_1
CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equlpped,
or the dis-
charge guard in place.
•
Raise attachment lift to highest position with attachment lift control.
•
Pull freewheel control knob out and hold in position by
inserting retainer spdng intoforward hole of control rod.
•
Do not push or tow tractor at more than two (2) MPH.
•
To reengage transmission, reverse above procedure.
NOTE: To protect hood from damage when transporting your tractoron a truck ora trailer, be sure hood isclosed and secured totractor• Use an appropriate means oftying hood to tractor (rope, cord, etc.).
FIG. 10
FIG. 9
TO OPERATE ON HILLS
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 15)
•
The engine inyourtractor has been shipped, from the
factory, already filled with summer weight oil.
•
Check engine oil with tractor on level ground.
• Remove oil fill cap/dipstick and wipe clean, reinsertthe
dipstick and screw cap tight, wantfor a few seconds,
remove and read oil level. If necessary, add oil until
"FULL" mark on dipstick i_ reached. Do not overfill.
• For cold weather operation you should change oil for
easier starting (See =OIL VISCOSITY CHART" in the
Customer Responsibilities section of this manual).
•
To change engine oil, see the Customer Responsibilities section in this manual.
i
_
4Bk
hills with slopes greater than 15 ° and
CAUTION: Do not drive up or down
_=:3.
Choose the slowest speed before starting up or down hills.-'-
Avoid stopping or changing speed on hills.
•
if slowing is necessary, move throttle control lever to
_ slower position.
•
if stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage pa.._ing
brake
•
Move motion cont,r.0.1
IMPORTANT: THE I_!_TION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED.
•
To restart movement, slowly release parking brake and clutch/brake pedal.
• Slowly move motion control lever to slowest setting.
•
Make all tums slowly.
TO TRANSPORT (See Fig. 10)
When pushing or towing your tractor, be sure to disengage t_is_on by placing freewheel control in freewheeling
p'_tton.'_=ree wheel control is located at the rear drawbar
of tractor.
12
ADD GASOLINE
•
Fill fuel tank.
Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
WARNING: Experience indicates that alcohol blended
fuels (called gasohol or using ethanol o1"m_thanol) can
attract moisture which leads to separation-and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before stop age of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage Instruc-
tions for additional
information.
Never use engine ol carburetor cleaner products in the fuel tank or permanenl
damage may occur.
OPERATION
I&
fill6i' neck. Do not overfill..Wipe off any
• spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
I
I
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F)the carburetor fuel mixture may
need to be adjusted for best engine performance. See '1"O
ADJUST CARBURETOR" in the Service and Adjustments
section of this manual.
TO START ENGINE (See Fig. 8)
PURGE TRANSMISSION
When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
•
Be sure freewheel control is in the transmission engaged position.
CAUTION: Never engage or disengage ning.
•
Sit on seat in operating position, depress clutch/brake
pedal and set parking brake.
":Place motion control lever in neutral (N) position.
Move attachment clutch to =DISENGAGED • position.
Move throttle control to fast position
Pull choke control out for a cold engine start attempt.
For a warm engine start attempt the choke control may not be needed.
To ensure proper operation and performance, it is recom-
mended that the transmission be purged before operating
tractor for the first time. This procedure will remove any
trapped air inside the transmission which may have devel-
oped during shipping of your tractor.
IMPORTANT: SHOULD YOUR TRANSMISSION REQUI'RE
REMOVAL FOR SERVICE OR REPLACEMENT, I:r
SHOULD BE PURGED AFTER REINSTALLATION
BEFORE OPERATING THE TRACTOR.
NOTE: Before starting, read the warm and cold starting procedures below.
• Insertkeyinto ignitionand turnkey clockwiseto =START"
position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen sec-
onds per minute.
If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. Ifengine stilldoes not start, pull the choke control out and retry.
WARM WEATHER STARTING (50 ° F and above)
• When engine, starts,,slowi,vpush choke control in until
the engine begins to run smoothly. If the engine starts
to run roughly, pull the choke control out slightly for a
few seconds and then continue to push the control in
slowly.
•
The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine
and allow itto warm up for one minute using the choke as described above.
COLD WEATHER STARTING (50° F and below)
•
When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the-_oke control in small steps allowing the engine to accept small changes in speed and load, until the
choke control is fully in. If the engine starts to run
roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period
from several seconds to several minutes, depending on the tem_perature. '_.
AUTOMATIC TRAN.LSMISSlON WARM UP
• Before driving fife unit incold weather, the transmission should be warmed up as follows:
• Be sure the tractor is on level ground.
•
Place the motion control lever in neutral.
Release the parking brake and let the clutch/brake slowly retum to operating position.
• Allow one minute for transmission to warm up.
This can be done during the engine warm up period.
The attachments can be used duringthe engine warm-
: Ul_l_eriodafter the transmission has been warmed up and may require the choke controlbe pulledout slightly. 13
•
•
Place tractorsafely on level surface with engine off and parking brake set.
Disengage transmission by placing freewheel control
in freewheeling position (See =TO TRANSPORT"
this section of manual).
in
• Sitting in the tractor seat, start engine. After the eng!ne
is running, move throttle control to slow position. With
motion control lever in neutral (N) position, slowly
disengage clutch/brake pedal.
• Move motion control lever to full forward position and
hold for five (5) seconds. Move lever to full reverse
position and hold for five (5) seconds.
procedure three (3) times.
Repeat this
NOTE: During this procedure there will be no movement of
drive wheels. The air is being removed from hydraulic drive
system.
•
Muve motion controlleverto neutral (N) position. Shut-
off engine and set parking brake.
• Engage transmission by placing freewheel control in
driving position(See =TOTRANSPORT"
in this section of manual).
•
Sitting in thetractor seat, start engine. Afterthe engine is running, move throttle control to half (1/2) speed.
With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.
• Slowly move motion control lever forward,
after the
tractor moves approximately five (5) feet, slowly move
motion control lever to reverse position.
After the
tractor moves approximately five (5) feet retum the
motion control lever to the neutral LN) position. Repeat
this procedure with the motion co=trol lever three (3)
times.
• Your tractor is now purged and now ready for normal
operation.
MOWING T S.
• Tire chains cannot be used when the mower housing is attached to tractor.
•
Mower should be properly leveled for best mowing
performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.
• The left hand side of mower should be used for trim-
ming.
•
Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the rightof the machine. This will result in a more even distributionof clippings and more uniform cutting.
•
When mowing large areas, start by turning to the right
---- so---that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow
in the opposite direction making left hand tums until
finished (See Fig. 11 ).
• If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings. Make first cut reiatively high; the second to the
desired height.
•
Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.
•
Always operate engine at full throttle when mowing to
assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.
•
When operating attachments, select a ground speed that will suit the terrain and give best performance of
the attachment being used.
OPERATION
MULCHING MOWING TIPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP
MOWER HOUSING FREE OF BUILT-UP GRASS AND
TRASH. CLEAN AFTER EACH USE.
The special mulching blade will recut the grass clippings many times and reduce them in size so that as
they fall onto the lawn they will disperse into the grass
and not be noticed.
Also, the mulched grass will
biodegrade quickly to provide nutrients for the lawn.
Always mulch with your highest engine (blade) speed
as this will provide the best recutting action of the
blades.
•
Avoid cutting your lawn when it iswet. Wet grass tends
to form clumps and interferes with the mulching action.
The bast time to mow your lawn is the early afternoon.
At this time the grass has dried and the newly cut area will not be exposed to the direct sun.
•
Forbest results, adjustthe mower cutting height so that the mower cuts off only the top one-third of the grass ° blades (See Fig. 12). For extremely heavy mulching, reduce your widthof cuton each pass and mow slowly.
• Certain types of grass and grass conditions may re-
quire that an area be mulched a second time to com-
pletely hide the clippings. When doing a second cut,
mow across or perpendicular to the first cut path.
• Change your cuttingpattern from week to week. Mow
northto southone week then change to east towest the
next week. This willhelp prevent matting and graining
of the lawn.
MAX 1/3
FIG. 12
_
iI
FIG. 11
14
'
CUSTOMERRESPONSIBILITIES
Check Brake Operation
Check Tire Pressure
Check Operator Presence
and
V'
_
V'
T
_V'
V'7 V'
A Sharpen/Rep lace M°wer Blades
T
Lubrication Chart
_'=
V'
V'
Check Transexle Cooling
Adjust Blade Belt(s) Tension
Adjust Motion Drive Belt(s) Tension
Check Engine Oil Level
Change
Engine
Oil
V'
i ll_
V_1.2.3
V's
I,i's
V p
E
(_
N
Inspect Muffler/Spark Arrester
Replace Oil Filter (If equipped)
Clean Engine Cooling Fins
Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel Filter
V r
I_., if2
V'
V'2
V _
_/
1 - Change more often when operating under a heavy load _ in high ambient temperatures.
5 - If equipped with adjustable system.
2 - Service more often when operating in dirty or dusty conditions.
6 - Not required if equipped wi_ maintenance-free battery.
3 - If equipped with oil filter, change oll every 50 hours.
4 - Replace blades more often when mowing in sandy soiL
7 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.
Do not overtighten.
LUBRICATION CHART
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence.
To receive full value from the warranty, operator must maintain tractor as instructed in this manual.
Some adjustments will need to be made periodically to ipropedy-rnaintain
your tractor.
All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.
•
Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for
wear.
A new spark plug and clean air filter.assure
proper air-'fuel mixture and help your engine runbetter and last longer:...
(_t SPINDLE ZERK ---------I_(_-'-"_
(_l FRONT WHEEL'_.'_"_--'--
BEARING ZERK
"t_..:_ll_ .....
.....
__'Jr" FRONT WHEEL (_)
"_
_1"-'_ SPINDLE ZERK (_)
BEARING ZERK
BEFORE EACH USE
• Check engine oil level.
•
Check brake operation.
•
Check tire pressure.
•
Check for loose fasteners.
15
(_ SAE 30 OR 10W30 MOTOR OIL
(_ GENERAL PURPOSE GREASE
(_) REFER TO CUSTOMER RESPONSIBILmES
"ENGINE"
SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS.
VISCOUS LUBRI-
CANTS WILL ATTRACT
DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS.
IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-
DERED GRAPHITE TYPE LUBRICANT SPARINGLY.
L
i
;CUSTOMERi. RESPONSIBILITIES
II
TRACTOR
....
Always observe safe_ _rules when performing any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.
(See "TO ADJUST BRAKE" in the Service and Adjust-
ments section of this manual).
TIRES
•
Maintain proper air pre,s,surein all tires (See =PROD-
UCT SPECIFICATIONS on page 3 of this manual).
• =:,Keep_tiresfree of gasoline, oil, or insect control chemi-
cals which can harm rubber.
•
Avoid stumps, stones, deep ruts,_sharp objects and
other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to
"- slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and corrosion.
• TO SHARPEN BLADE (See Fig. 14)
Care should be taken to keep the blade balanced.
An
unbalanced blade willcause excessive vibration and even-
tual damage to mower and engine.
•
The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.
•
To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer).
•
Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.
NOTE: Do not use a nailfor balancing blade. The lobes of the center hole may appear to be'centered, but are not.
CENTER HOLE
/
/
BLADE CARE
For best results mower blades must be kept sharp. Replace bent or damaged blades.
BLADE REMOVAL (See Fig. 13)
• Raise mower to highest position to allow access to blades.
Remove hex bolt, lockwasher and flat washer securing blade.
Install new or resharpened blade with trailing edge up
towards deck as shown.
IMPORTANT: TO ENSURE PROPER ASSEMBLY,
CENTER HOLE
IN BALDE MUST ALIGN WaTH STAR ON
MANDREL ASSEMBLY.
• Reassemble hex bolt, lock washer and flat washer in exact order as shown,
•
Tighten bolt securely (27-35 Ft. Lbs, torque).
_IMEORTAN.T-: BLADE BOLT IS GRADE 8 HEATTREATED.
-N61[e: We dohot recomme_ndsharpening blade - but ifyou
do, be sure the blade is balanced.
MANDREL ASSEMBLY
TRAILING EDGE UP
FLAT WASH!
/
_EX
BLADE
HOLE
_LOCK
WASHER
BOLT (GRADE 8) °
'_
I \ "_
R
5/8" BoLT__
OR
F,l i
__
FIG. 14
BLADE
BATTERY
Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the
battery with _n automotive charger will extend its life.
•
Keep battery and terminals clean.
•
Keep battery boltstight.
• • Keep small vent holes open.
•
Recharge at 6-10 amperes for I hour.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirton the battery and terminals can cause the battery to =leak"power.
• Remove terminal guard.
•
Disconnect BLACK batten/ cable first then RED battery cable and remove battery from tractor.
•
Rinse the battery with plain water and dry:
•
Clean terminals and battery cable ends=withwire brush until bright.
• Coat terminals with grease or petroleum jelly.
•
Reinstall battery (See "CONNECT BATTERY' in the
Assembly section of this manual).
*A GRADE 8 HEAT TREATED BOLT CAN BE
-_IlJIENTIRED BY SIX UNES
ON THE BOLT HEAD.
FIG. 13
16
iiii
CBSTOMER RESPONSIBILITIES
V-BELTS
Check V-belts fb'rdeterioration and wear after 100 hours of
operation and replace if necessary, 1"he belts are not adjustable. Replace belts if they begin to slip from wear.
TRANSAXLE COOLING
The fan and cooling fins of transmission should be kept
clean to assure proper cooling.
Do not attempt to clean fan or transmission while engine is
running or while the transmission is hot.
•
Inspect cooling fan to be sure fan blades are intact and clean.
Inspect cooling fins for dirt, grass clippings and other
7-matedals.
To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory and fluid mainte-
nance is not required for the lifeof the transaxle. Should the
transaxle ever leak or require servicing, contact your near-
est authorized service center/department.
TO CHANGE ENGINE OIL (See Fig. 15)
Determine temperature range expected before oil change.
All oil must meet API service classification SF, SG or SH.
•
Be sure tractor is on level surface.
•
Oil will drain more freely when warm.
•
Catch oil in a suitable container.
•
Remove oil fillcap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.
•
Remove drain plug.
•
After oil has drained completely, replace oil drain plug and tighten securely.
• Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
=PRODUCT SPECIFICATIONS" on page 2 of this manual.
°
•
Use gauge on oilfill cap/dipstick for checking level. Be
sure dipstick cap is tightened securely for acc'urat_
reading. Keep oil at =FULL" line on dipstick.
AIR SCREEN
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service classification SF, SG or SH. Select the oil's SAE viscosity grade according to your expected operating temperature.
SAE VISCOSITY GRADES
OIL RLL CAW
DIPSTSICK
OIL DRAIN
PLUG
FIG. 15
*F
-20"
0,
30" 32" 40" 60, 80" 100"
°c _
-_ -lo" o-
10"
T_P_TURE _'_GE_rncIF'ATEO
_ _ _-
eEFORe,t_"O,.C._QS
" Air cooled engine/run hotter than automotive engine.
Use of multi-vtsco¢,_ o_s
(10W-30_et_) " 40"F(4"C)willresult engl_-_age, che_ o_kwe!more
Ues_gZhees
- "SAE 30 oll, tf used below 40"F(4°C)__will result in hard star_ born damage due to inadequate lubrication.
and possible engine
Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year.
Check the crankcase oil level before starting the.engine
and after each eight (8) hours of operation.
Tight_n oil fill cap/dipstick secure_ each time you check the oil level.
17
AIR FILTER (See Fig.
16)
Your engine will fibt run properly using a dirty air filter.
Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occursfirst.
Service air cleaner more often under dusty conditions.
•
Remove knobs and cover.
TO SERVICE PRE-CLEANER
•
Wash it in liquid detergent and water.
•
Squeeze it dry in a clean cloth.
•
Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil.
-= If_ery dirty or damaged, replace pre-cleaner.
TO SERVICE CARTRIDGE
•
Clean cartridge by tapping gently on flat surface. Ifvery dirty or damaged, replace cartridge.
•
Reinstall precleaner cartridge cover and secure with knobs.
IMPORTANT: PETROLEUM SOLVENTS, SUCH AS
KEROSENE,
ARE
NOT TO BE USED TO CLEAN THE
CARTRIDGE.
THEY MAY CAUSE DETERIORATION OF
THE CARTRIDGE.
USE PRESSURIZED
CARTRIDGE.
DO NOT OIL CARTRIDGE.
AIR TO CLEAN
DO NOT
OR DRY
KNOB
_COVER
"CUSTOMERRESPONSIBILITIES
CARTRIDGE
CLEAN AIR SCREEN (See Fig.
17)
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean with a wire brush
or compressed airto remove dirt and stubborn dried gum
fibers.
AIR SCREEN
FIG. 17
CLEAN AIR INTAKF.JCOOLING
AREAS
To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times.
Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and
other cooling shrouds. Clean the cooling fins and external
surfaces as necessary. Make sure the cooling shrouds are reinstalled.
NOTE: Operating the engine with a blocked grass screen,
dirty or plugged cooling fins, and/or cooling shrouds re-
moved will cause engine damage due to overheating.
MUFFLER
Inspect and replace corroded muffler and spark arrester (if
equipped) as it could create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
=PRODUCT SPECIFICATIONS" on page 2 of this manual.
FIG. 16
18
ENGINE OIL-RLTER (See Fig. 18)
Replace the engine oil filter every season or every other oil change if the tractor is used*more than 100 hours m one year.
•
Unscrew old filter by turning counterclockwise. Use a
suitable container to catch oil.
•
Apply a thin coating of new engine oil to rubber gasket
on replacement oil filter.
• Install replacement oil filter by tuming clockwise until rubber gasket contacts mounting surface, then tighten
filter an additional 1/2 to 3/4 tum.
Fill crankca..sewith new oil (See "TO CHANGE EN-
GINE OIL in this section of this manual). For approxi-
-mate capacity see =PRODUCT SPECIFICATIONS • on
page 3 of this manual.
•
Start engine and check for oil leaks. Correct any leaks before placing engine into full operation.
IN-LINE FUEL FILTER (See Fig. 19)
The fuel filter should be replaced once each season, ff fuel
filter becomes clogged, obstructingfuel flow to carburetor,
replacement is required.
•
With engine cool, remove filter and plug fuel line
sections.
• Place new fuel filter in position it, :uel line with arrow
pointing towards carburetor.
•
Be sure there are no fuel line leaks and clamps are properly positioned.
•
Immediately wipe up any spilled gasoline.
CLAMP
CLAMP
FIG. 18
'0
OIL RLTER
FUEL
FILTER
FIG. 19
CLEANING
•
Clean engine, battery, seat, finish, etc. of all foreign matter.
•
Keep finished surfaces and wheels free of all gasoline, oil, etc.
• Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water out. Water in engine can result in a shortened engine life.
19
ERVIG AN D USTMENTS
CAU:FION: BEFORE PERI:ORMING ANY SERVICE OR ADJUSTMENTS:
•
Depress clutch/brake pedal fully and set parking brake.
•
Place motion control lever in neutral (N) position.
•
Place attachment clutch
in =DISENGAGED"
position.
•
Turn ignition key "OFF" and remove key.
•
Make sure the blades and all moving parts have completely stopped.
• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with
plug.
TRACTOR
TO REMOVE MOWER (See Fig. 20)
CLUTCH LEVER
CLUTCHI
SUSPENSION
ARMS
• Place attachment clutch in "DISENGAGED" position.
•
Move attachment lift lever forward to lower mower to its lowest position.
•
Roll belt off engine pulley,
•
Disconnect clutch rod from clutch lever by removing retainer spring.
•
Disconnect anti-sway, bar from Chassis bracket by
removing retainer spnng.
• Disconnect suspension arms from rear deck brackets by removing retainer springs.
•
Disconnect front linksfrom deck by removing retainer
springs.
•
Raise lift lever to raise suspension arms. Slide mower
out from under tractor.
IMPORTANT: IF AN ATTACHMENT OTHER THAN THE
MOWER DECK IS TO BE MOUNTED ON THE TRACTOR,
REMOVE THE FRONT LINKS.
TO INSTALL MOWER (See Fig. 20)
• Raise attachment lift lever to its highest position.
•
Slide mower under tractorwith discharge guard to right side of tractor.
•
Lower lift lever to its lowest position.
•
Install mower in reverse order of removal instructions.
RETAINER
SPRING
AN_-SWAY BAR
RET_NER SPRINGS
(BOTH SIDES)
FIG. 20
2O
r!
s c
E!AND; ADJUSTMENTS
TO LEVEL MOWER HOUSING
driveway. Make sure tires are properly inflated (See
=PRODUCT SPECIFICATIONS" on page 2 ofthis manual).
If tires are over or underinflated, you willnot properlyadjust your mower.
SIDE-TO-SIDE ADJUSTMENT (See Figs. 21 and 22)
•
Raise mower to its highest position.
•
At the midpoint of both sides of mower, measure height
from bottom edge of mower to ground. Distance"A"on both sides of mower should be the same or within 1/4" of each other.
•
If adjustment is necessary, make adjustment on one
_ side of mower only.
•
To raise one side of mower, tighten lift link adjustment nut on that side.
•
To lower one side of mower, loosen lift linkadjustment nut on that side.
NOTE: Three full turns of adjustment nut will change
mower height about 1/8".
•
Recheck measurements after adjusting.
BOTTOM EDGE
OF MOWER TO
BOTTOM EDGE
OF MOWER TO
FRONT-TO-BACK ADJUSTMENT (See Rgs. 23 and 24)
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE.
IF
THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS
NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS
EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-
SIDE.
To obtain the best cutting results, the mower housing
should be adjusted so that the front isapproximately 1/8" to
1/2" lower than the rear when the mower is in its highest position.
Check adjustment on right side of tractor. Measure distance "D" directly in frontand behind the mandrel at bottom
edge of mower housing as shown.
•
Before makingany necessary adjustments, checkthat
bothfront linksare equal in length. Bothlinks shouldbe
approximately 10-3/8".
•
If links are not equal in length, adjust one link to sa.rne
length as other link.
•
To lower front of mower loosen nut "E" on both'fror_t
links an equal number of turns.
•
When distance =D" is 1/8" to 1/2" lower at front than
rear, tighten nuts "F" against trunnion on both front
links.
• To raise frontof mower, loosen nut"F_from trunnion on both front links. Tighten nut "E" on both front links an
equal number of turns.
• When distance "D" is 1/8" to 1/2" lower at front than
rear, tighten nut"F" against trunnionon bothfront links.
Recheck side-to-side adjustment.
o ot MANDREL
FIG. 21
SUSPENSION ARM
"D"
FIG. 23
BOTH FRONT MNKS MUST BE EQUAL IN LENGTH
_UNK
FIG. 22
ADJUSTMENT NUT
NUT "E"
NUT
21
FRONT UNKS TRUNNION
FIG. 24
SERVlCEi;AN D ADJ USTMENTS
TO REPLACE MOWER BLADE DRIVE BELT
(See Fig. 25)::_
The mower blade drive belt may be replaced without tools.
Park the tractor on level surface, Engage parking brake.
BELT REMOVAL -
•
Remove mower from tractor (See "TO REMOVE
MOWER • in this section of this manual).
• Work belt off both mandrel pulleys and idler pulleys.
•
Pull belt away from mower.
BELT INSTALLATION -
•
Install new belt in reverse order of removal.
•
Make sure belt is in all pulley grooves and inside all belt guides.
Install mower in reverse order of removal instructions.
--
w
MANDREL
PULLEY_
iDLER
PULLEYS
WITH PARKINGBRAKE "ENGAGED"
NUT"A"
"_i
_, ARM
MANDREL
PULLEY
FIG. 25
DO NOT TOUCH THIS NUT.
IF FURTHER
BRAKE ADJUSTMENT IS NECESSARY
CONTACT YOUR NEAREST AUTHORIZED
SERVICE CENTER/DEPARTMENT
FIG. 26
TO REPLACE MOTION DRIVE BELT
(See Fig. X)
Park the tractor on level surface. Engage parking brake.
For assistance, there is a belt installation guide decal on
bottom side of left footrest.
• Remove mower (See "TO REMOVE MOWER" in this
section of this manual.)
•
Remove belt from stationary idler and clutching idler.
•
Pull belt slack toward rear of tractor. Carefully remove belt upwards from transmission input pulley and over cooling fan blades.
•
Pull belt toward front of tractor and remove downward from around engine pulley.
•
Install new belt by reversing above procedure.
TO ADJUST BRAKE (See Fig. 26)
Your tractor is equipped with an adjustable brake system which is mounted on the side of the transaxle.
If tractor requires more than six (6) feet stopping distance
- at'high spe_'d.inhighest gear, .thenbrake must be adjusted.
• - Depressclutch/brake pedal and engage parkingbrake.
•
Measure distance between brake operating arm and nut "A" on brake rod.
If distance is other than 1-9/16", loosen jam nut and
turn nut"A" un=tildistance becomes 1-9/16". Retighten
jam nut agair_st nut "A".
-
Road test tractor fo_,_)roperstopping distance as stated above.
Readjust if-necessary.
If stopping distance is still greater than six (6) feet in highest gear, further
maintenance is necessary. Contact your nearest authorized service center/department.
FIG. 27
22
...............
SERVICEANDADJUSTMENTS
TO ADJUST MOTION CONTROL LEVER
(See Fig. 28)
The motion control lever has been preset at the factory and adjustment should not be necessary.
If for any reason the motion control lever will not hold its
positionwhile at a selected speed, it may be adjusted at the
fdction pack located on the right side of transmission.
•
Park tractor on level surface. Stop tractor by tuming ignition key to "OFF" position, and engage parking brake.
•
Adjust motion control lever by tightening adjustment
Iocknut one half (1/2) turn.
NOTE:
If for any reason the effort to move the motion
control lever becomes too excessive, reverse the above adjustment procedure by loosening Iocknut 1/4 to 1/2 turn.
Road test tractor after adjustment and repeat procedure if necessary.
TO CHECK TOE-IN (See Fig. 29)
•
Position front wheels straight ahead.
• Measure distance between wheels at front and rear of
tires (dimensions "A" and "B").
•
Front dimension =A"shouldbe 118"to 1/4" lessthan rear
dimension =B'.
TO ADJUST TOE-IN (See Figs. 29 and 30)
•
Loosen jam nuts at adjustment sleeves on tie rod.
• Adjust tie rod untildimension =A"is 1/8" to 114"less than
dimension =B_.
•
Tighten jam nuts securely.
FRONT WHEEL CAMBER
The front wheel camber is not adjustable on your tractor. If
damage has occurred to affect the front wheel camber,
contact your nearest authorized service center/depart, ment.
B
A
FIG. 29
ADJUSTMENT
LOCKNUT
FIG. 28
_TRAN-SMISSION
REMOVAL/REPLACEMENT
Should your transmission require removal for service or replacement, itshould be purged after reinstallationbefore
operating the tractor. See =PURGE TRANSMISSION" in
Operation section of this manual.
TO ADJUST STEERING WHEEL ALIGNMENT
If steering wheel crg_sbars are not horizontal (left to right) when wheels are positionedstraightforward, remove steering wheel and reassemble per instructionsin the Assembly section of this manual.
FRONT WHEEL TOE-IN ADJUSTMENT
Front wheel toe-in isrequired for proper steering operation.
Toe-in was set at the factory and adjustment should not be necessary, if parts in the front axle or steering mechanism have been replaced or damaged, check toe-in and adjust
-_-nec=lbssary.
TO REMOVE WHEEL FOR REPAIRS
(See Fig. 31)
•
Block up axle securely.
• Remove axle cover, retaining ring a,ndwashers to allow
wheel removal (rear wheel contain_ a square key - Do not lose).
•
Repair tire and reassemble.
•
On rear wheels only: align grooves in rear wheel hub
and axle. Insert square key.
•
Replace washers and snap retaining ring securely in
axle groove.
• Replace axle cover.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
23 corrosion.
S E RV I Nb ;ADj UST ME NT S
IERS
RETAINING
RING
"POSITIVE"
(+)
"NEGATIVE"
(-)
LH. PANEL
BOLT
°
AXLE COVER
-FIG. 31
TO START ENGINE WITH A WEAK BATTERY
(See Fig. 32)
CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries.
Always wear eye protection when around batteries.
If your battery is too weak to start the engine, it should be recharged.
If "jumper cables • are used for emergency starting, follow this procedure:
IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12
VOLT NEGATIVE GROUNDED SYSTEM.
THE OTHER
VEHICLE MUST ALSO
BE A 12 VOLT
NEGATIVE
GROUNDED SYSTEM.
DO NOT USE YOUR TRACTOR
BATTERY TO START OTHER VEHICLES.
TO A'I-rACH JUMPER CABLES -
•
Connect each end of the RED cable to the POSITIVE
(+) terminal of each battery, taking care not to short against chassis.
•
Connect one end of the BLACK cable to the NEGA-
TIVE (-) terminal of fully charged battery.
• Connect the other end of the BLACK cable to good
CHASSIS GROUND, away from fuel tank and battery.
~ TO REMOVE CABLES, REVERSE ORDER -
•"'- BLACK-_.able first from chassis and then from the fully
charged battery.
•
RED cable last from both batteries.
FIG. 32
TO REPLACE HEADLIGHT BULB
•
Raise hood.
•
Pull bulb holder out of the hole in the backside of the grill.
•
Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.
•
Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.
•
Check wiring.
See electrical wiring diagram in the
Repair Parts section of this mar.ual.
TO REPLACE FUSE
Replace with 30 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.
TO REMOVE HOOD AND GRILL ASSEMBLY
(See Fig. 33)
•
Raise hood.
• Unsnap headlight wire connector.
• Standinfrontoftractor. Grasphoodatsides, tilttoward
engine and lift off of tractor.
•
To replace, reverse above procedure.
24
SERVICE ANDADJUSTMENTS
HOOD
IMPORTANT: NEVER TAMPER WITH THE ENGINE
GOVERNOR, WHICH IS FACTORY SET FOR PROPER
ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE
THE FACTORY HIGH SPEED SETTING CAN BE
DANGEROUS. IF YOU THINKTHE ENGINE-GOVERNED
HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR
NEAREST AUTHORIZED SERVICE CENTER/
DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND
EXPERIENCE TO MAKE ANY NECESSARY
ADJUSTMENTS.
STOP
HEADUGHT
WIRE
CONNECTOR
FIG. 33
ENGINE
TO ADJUST THROTTLE CONTROL CABLE
(See Fig. 34)
The throttle control has been preset at the factory and
adjustment should notbe necessary. Checkadjustment as
described below before loosening cable. If adjustment is necessary, proceed as follows:
•
With engine not running, move throttle control lever to fast position.
•
Check that swivel is against stop. If it is not, loosen cable clamp screw and pull cable back until swivel is against stop. Tighten cable clamp screw securely.
TO ADJUST CHOKE CONTROL (See Fig. 35)
The choke control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is
._necessa_'y, proceed as follows:
....•
With-engine not running, move choke control (located
on dash panel) to full choke position.
"
• Loosen knob and remove cover assembly from air
cleaner.
•
Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until c h0ke is completely closed. Tighten casing clamp screw securely.
•
Replace air clea'_er cover assembly and tighten knob.
TO ADJUST CARBURETOR
Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems,
take your tractor to an authorized service center for repair
and/or adjustment.
High speed stop is factory adjusted.
Do not adjust -
damaqe may result.
25
SWIVEL
CLAMP
SCREW
FIG. 34
FIG. 35
CLAMP
SCREW
STORAGE
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or mora.
CAUTION: Never store the tractor with gasoline in the tank inside a building
where fumes may reach an open flame
or spark.
Allow the engine to cool before storing in any enclosure.
TRACTOR
Remove mower from tractor for winter storage.
When
:mower is to be stored for a period of time, clean it thor-
5ughly,
remove all dirt, grease, leaves, etc. Store in a clean, dry area.
• Clean entire tractor (See'CLEANING" inthe Customer
Responsibilities section of this manual).
•
Inspect and replace belts, if necessary (See belt replacement instructions inthe Service and Adjustments
section of this manual).
•
Lubricate as shown in the Customer Responsibilities section of this manual.
• Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary.
•
Touch up all rusted or chipped paint surfaces; sand lightlybefore painting.
BATrERY
•
Fully charge the battery for storage.
•
After a period of time in storage, battery may require recharging.
• To help prevent corrosion and power leakage during long periods of storage, battery cabl=.s should be
disconnected and battery cleaned thoroughly (see "TO
CLEAN BATTERY AND TERMINALS" in the Customer Responsibilities section of this manual).
• After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery
% termk]aJs.
• Be sure-battery drain tube is securely attached.
.
• If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM
DEPOSITS FROM FORMING IN ESSENTIAL FUEL
SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,
FUEL HOSE, OR TANK DURING STORAGE.
ALSO,
EXPERIENCE INDICATES THAT ALCOHOL BLENDED
FUELS (CALLED GASOHOL OR USING ETHANOL OR
METHANOL) CAN ATTRACT MOISTURE WHICH LEADS
TO SEPARATION AND FORMATION OF ACIDS DURING
STORAGE.
ACIDIC GAS CAN DAMAGE THE FUEL
SYSTEM OF AN ENGINE WHILE IN STORAGE.
•
Drain the fuel tank.
•
Start the engine and let it run until the fuel lines and carburetor are empty.
•
Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.
•
Use iresh fuel next season.
NOTE:
Fuel stabilizer is an acceptable alternative in
minimizing the formation of fuel gum deposits during stor-
age.
Add stabilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio found on stabilizer
container.
Run engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach the carburetor. Do
not drain the gas tank and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace with clean engine oil.
(See "ENGINE" in the Customer Responsibilities
section of this manual).
CYLINDER(S)
•
Remove spark plug(s).
•
Pour one ounce of oil through spark plug hole(s) into cylinder(s).
•
Turn ignitionkeyto"START" position for a few seconds to distribute oil.
•
. Replace with new spark plug(s).
OTHER
•
Do not store gasoline from one season to another.
• Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
•
If possible, store your tractor indoors and cover it to
give protection from dust and .dirt.
•
Cover your tractorwith a suitable protective cover that does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensati0h to form and
will cause your tractor to rust.
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE
AND EXHAUST AREAS ARE STILL WARM.
26
TROUBLESHOOTING POINTS
PROBLEM
Will not start
CAUSE
1.
Out of fuel.
2.
Enginenot'CHOKED" properly.
3.
Engine flooded.
4.
Bad sparkplug.
5.
Dirtyair filter.
6.
Dirty fuel filter.
7.
Water in fuel.
8.
Looseor damagedwiring.
9.
Carburetoroutof adjustmanL
10.
Engine valves out of edjustmenL
Hard to start 1.
Dirty air filter.
2.
Bad spark plug.
3.
Weak or dead battery.
4.
Dirty fuel filter.
5.
Stale or dirty fuel.
6.
Loose or damaged wiring.
7.
Carburetor out of adjustment.
8.
Engine valves out of adjustment.
Engine will not tum over
1.
Clutch/brakepedalnot depressed.
2.
Attachmentclutchis engaged.
3.
Weak or deed battery.
4.
Blownfuse.
5.
Corrodedbatteryterminals.
6.
Looseor damagedwiring.
7.
Faultyignitionswitch.
8.
Faultysolenoidor starter.
9.
Faultyoperatorpresenceswitch(es).
Engine clicks but will not start
1.
Weak or dead battery.
2.
Corroded battery terminals.
3.
Loose or damaged widng.
4.
Faulty solenoid or starter.
. Loss o_fpower
Excessive vibmtlon
1.
Cutting too much graseitoo fast.
2.
Throttle in "CHOKE" position.
3.
Build-up of grass, leaves and trash under mower.
4.
Dirty air filter.
5.
Low oil level/dirty oil.
6.
Faulty spark plug.
7.
Dirty fuel filter.
8.
Stale or dirty fuel.
9.
Water In fuel.
"'"
10.
Spark plug wire loose.
11.
Dirty eng!ne air screen/fins.
12.
Dirty/dogged muffler.
13.
Loose or damaged wiring.
14.
Carburetor out of edjustmanL
15.
Engine valves out of adjustment.
1.
Worn, bent or loose blade.
2.
Bent blade mandrel.
3.
Loose/damaged
part(s).
27
CORRECTION
1.
Fillfueltank.
2.
See .T') START ENGINE"in Operationsec'don.
3.
Wait several minutesbeforea"_mptingto start.
4.
Replacesparkplug.
5.
Clean/replaceair filter.
6.
Replacefuel filter.
7.
Drainfuel tankand carburetor,refilltankwith fresh
gasolineand replacefuel filter,
8.
Checkallwiring.
9.
See "ToAdjustCarburetor"in ServiceAdj_nts section.
10.
Contactan authorizedservicecenter/deparlment.
1.
Clean/replace air filter.
2.
Replace spark plug.
3.
Recharge or replace battery.
4.
Replace fuel filter.
5.
Drain fuel tank and refill with fresh gasoline.
6.
Check all wiring.
7.
See "To Adjust Carburetor" in Service Adjustments secfion.
I
8.
Contact an authorized service center/department.
1.
Depress dutch/brake pedal.
2.
Disengage attachment dutch.
3.
Recharge or replace battery.
4.
Replace fuse.
5.
Clean battery terminals.
6.
Check all wiring.
7.
Check/replace ignition switch.
8.
Check/replace solenoid or starter.
9.
Contact an authorized service center/department.
1.
Rechargeor replacebattery.
2.
Clean batteryterminals.
3.
Checkall wiring.
4.
Check/replacesolenoidor starter.
1.
Set in"HigherCut"position/reducespeed.
2.
Adjustthrot'decontrol.
3.
Cleanundersideof mowerhousing.
4.
Clean/replaceair filter.
5.
Checkoillavel/changa oil.
6.
Cleanand regapor change sparkplug.
7.
Replacefuel filter.
8.
Drainfuel tank and refillwithfresh gasoline.
9.
Drainfuel tank and carb(Jretor,refilltankwith fresh
gasolineand replacefuel filter.
10. Connectand tightensparkplugwire_
11. Cleanengineairscreen/fins. "
12. Clean/replacemuffler.
13. Checkall wiring.
14. See "ToAdjustCarburetor"in Service Adjustments
section.
15. Contactan authorizedservice centerldepartment.
1.
Replace blade. Tighten blade boll
2.
Replace blade mandrel.
3.
Tighten loose part(s). Replace damaged parts.
r :
TROU B LESH OOTIN G POINTS
PROBLEM
::_
CAUSE
CORRECTION
Engine continues to run when operator leaves seat with attachment clutch engaged
1.
Faulty operator-sefety presence control system.
Poor cut-uneven
1.
Wom, bent or loose blade.
2.
Mower deck not level.
3.
Buildup of grass, leaves, and trash under mower.
4.
Bent blade mandrel.
5.
Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.
1.
Check wiring, switches and connections.
If not
corrected, contact an authodzad service canted
departmenL
1.
Replace blade. Tighten blade bolL
2.
Level mower deck.
3.
Clean underside of mower housing.
4.
Replace blade mandrel.
5.
Clean around mandrels to open vent holes.
Mower blades will not rotate
1.
Obstruction in clutch mechanism.
2.
Wom/damagad mower drive belt.
3.
Frozen idler pulley.
4.
Frozen blade mandrel.
Poor grass discharge
7,
8.
9.
10.
11.
1.
2.
3.
4.
5.
6.
Engine speed too slow.
Travel speed too fasL
Wet grass.
Mower deck not level.
Low/uneven Ura air pressure.
Worn, bent or loose blade.
Buildup of grass, leaves and trash under mower.
Mower dave belt worn.
Blades improperly installed.
Improper blades used.
Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.
Headlight(s) not working
(if so equipped)
1.
2.
3.
4.
5.
Switch is "OFF'.
Bulb(s) bumed out.
Faulty light switch.
Loose or damaged widng.
Blown fuse.
1.
Remove obstruction.
2.
Replace mower drive belt.
3.
Replace idler pulley.
4.
Replace blade mandrel.
1.
Place throttlecontrolin "FAST"position.
2.
Shifttoslowerspeed.
3.
Allowgrassto drybeforemowing.
4.
Levelmower deck.
5.
Checktires for properair pressure.
6.
Replace/sharpenblade. Tighten blade boll
7.
Clean undersideof mowerhousing.
8.
Replacemower dave bell
9.
Reinstallbladessharpedge down.
10.
Replacewithbladeslistedin this manual.
11.
Cleanaroundmandrels to openvent holes.
1.
Tum switch "ON".
2.
Replace bulb(s).
3.
Chack/replace light switch.
4.
Check widng and connections.
5.
Replace fuse.
Battery will not charge
Loss of dr_e
Engine "backfires"
_
when turning engine
"OFF"
1.
2.
3.
4.
Bad battery cell(s).
Poor cable connections.
Faulty regulator (if so equipped).
•Faulty alternator.
i
1.
2.
3.
Freewheelcontrolin "disengaged'position.
Motiondrive belt worn,damaged,or broken.
or servicing.
1.
Engine throttle control not set'at =SLOW" position for 30 seconds before stopping engine.
1.
Replace battery.
2.
Check/clean all connections.
3.
Replace regulator.
4.
Replace alternator.
1.
Place freewheel control in "engaged" position.
2.
Replace motion drive bell
3.
Purge transmission.
1.
Move throttle control to "SLOW" position and allow
to idle for 30 seconds before stol_ging engine.
28
SCHEMATIC
TRACTOR - - MODEL NUMBER AYP9187B89°:
....
11 _,
" *
RED
BLACK
BATrERY
G
)
Lq
IGNITION
SWITCH
RED
WHn_
IGNITION SWITCH
PosmoN CIRCUIT "MAKE"
OFF G + M+ L NONE
RUN/LIGHT B+ L A+ Y
RUN B+ L NONE
START B+ L + S NONE
RED
FUSE 30 AMP.
I
, t ,
I
'©:O'
I
I
CLUTCH / BRAKE
(PEDAL UP)
SOLENOID
STARTER
BLACK qF
WHITE
BLACK
HOUR
_)
(OPTIONAL)
I j
FUEL SHUT-OFF
SOLENOID
ORANGE
SEAT SWITCH
(NOT OCCUPIED)
l
WHITE
|_-_l
I
I
I
I
'
I
I_1
I
I BLACK
d
(CLUTCH OFF)
CHARGING SYSTEM OUTPUT
3 AMP DC Q 3600 RPM
I
GROUNDING
CONNECTOR
_
SPARK
GAP
PLUGS ON
TWIN CYL. ENGINES)
28 VOLTS
AC MIN. •
3600 RPM
(CHARGING SYSTEM DISCONNECTED)
• d
F
I
•
. •
F
BLUE
[ SAMPACO3SOo_IODE ;ALTERNATOR
NOTE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
_'14 VOLTS AC MIN, 0 3600 RPM (LIGHTS
OFF)
BROWN
A
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR BRIGHTEST.
NON-REMOVABLE
CONNECTIONS
HEADLIGHTS
m
---O--
REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.
i)
29
_-.
,_
REPAIR PARTS
TRACTOR - - MODEL NUMBER AYP9187B89
ELECTRICAL
\
/
21
I
I
41
\
I
I
1
1
" i ii I!
\1
26
19
2O
|
I
I
25
I
I
_j_\| r--
\'4
I
I
I
!
|
|
|
t
|
|
I
!
I
29
%
\
I
I
30
REPAIR. PARTS
TRACTOR
- - MODEL NUMBER AYP9187B89
ELECTRICAL
KEY PART
NO.
NO.
1 163465
2 74760412
3 19091016
4 10040400
6 73220400
8 7603J
10 145211
11 150109
12 145769
16 153664
19 10090400
20 73350400
21 136850
22 4152J
24 4799J
25 146148
26 108824X
28 145491
29 121305X
30 140301
31 124211X
32 141226
33 122147X
40 156442
41 71110408
42
131563
43 145673
44 73640400
45 121433X
52 141940
55 17490508
70 140422
DESCRIPTION
Battery 12 Volt 28 Amp w/acid
Bolt Hex Hd 1/4-20unc X 3/4
Washer 9/32 X 5/8 X 16 Ga
Washer Lock Hvy Helical 1/4
Nut Fin Hex 1/4-20 Unc
Tray Battery
Bolt Batry. Front
Hold Down Battery Front
Nut Push Nylon 1/4"
Switch Interlock Push-In
Washer Lock 1/4
Nut Jam Hex 1/4-20 Unc
Harness Socket Light w/4152J
Bulb, Light # 1156
Cable Battery 6ga 11" Red
Cable Battery 6 Ga Red w/16 wire
Fuse 30 Amp Auto Green
Cable Ground 6ga 21"black
Switch Plunger Nc Gray
Switch Ign 4 Pos W/L P/I.
Nut Ignition
Cover Sw Key
Key Ign Molded Generic
Harness Ign
Bolt Fin Hex 1/4-20uncx 1/2
Cover Terminal Red
Solenoid
Nut Keps BIk 1/4-20 Unc
Ammeter Rectangular 6 Amp
Protection Loop
Screw Thrdol. 5/16-18 x 7.5
Harness Eng B&S 14 OHV Dual
NOTE: All component dimensions given in UoS. inches
1 inch = 25.4 mm
31
REPAIR PARTS
TRACTOR - - MODEL NUMBER AYP9187B89
CHASSIS AND ENCLOSURES
31
53
52
55
57
54
37
20
23
12
28
29
14
37
14
60
38_
74
3
/
3
y_3
37
39
32
14
REPAIR PARTS.
TRACTOR
- - MODEL NUMBER
AYP9187B89
CHASSIS AND ENCLOSURES
KEY PART
NO.
NO.
DESCRIPTION
1 160392
2 140356
3 17490612
4 19131216
5 155272
9 161917X012
10 72140608
11 155927
12 145660
13 155936
14 17490608
17 159639X418
18 126938X
20 156437
23 124028X
25 19131312
26 73800600
28 157428
29 146654
30 151287X418
31 139976
37 17490508
38 139886
39 139887
51 73800400
52 19091416
53 144697
54 161464
55 144696
57 74780412
58 162266
60 72140606
64 154798
74
73680600
140 158418
142 156095
143 154966
144 154207
145 156524
Chassis Assembly
Drawbar
Screw Thdrol. 3/8-16 x 3/4 Ty-Tt
Washer 13/32 x 3/4 x 16 Ga.
Bumper Hood/Dash
Dash
Bolt Carriage 3/8-16 x 3/4
Panel Asm. Dash Lh Private label
Clip Tinnerman Grile P/L
Panel Dash Rh Lt Private label
Screw Thdrol. 3/8-16 x 112Ty-Tt
Hood Pnt Steel Private Label
Bumper Hood
Plate Mtg Battery/Fuel Tank
Bushing Snap Nyl. BIk Fuel Line
Washer 13/32 x 13116 x 12 Ga.
Nut Lock Hex w/Insert 3/8-16 UNC
Grill Private Lable Euro
Lens Grille Private label Euro
Fender/Footrest
Bracket Fender Support
Screw Thdrol. 5/16-18 x 112Tyt
Bracket Asm. Pvt. Lh Mwr. Rear
Bracket Asm. Pvt. Rh Mwr. Rear
Nut Lock Hex W/Ins. 1/4-20
Washer 9/32 x 718 x 16 Ga.
Lh Grille Bracket
Screw Hex 8-18 x 7/8
Bracket, Grill Rh
Bolt Fin Hex 1/4-20 x .75
Air Duct Intake B&S Intek Twin
Bolt, Rdhd Sqnk 3/8-16 UNC x 314
Dash Lower STLT
Nut Crownlock 3/8-16 unc
Bracket Suspension Front
Plate Reinforcement STLT
Bracket Swaybar Chassis
Bracket Pnt Footrest STLT
Rod Pivot Chassis/Hood
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
33
REPAIR PARTS
TRACTOR " - MODEL NUMBER AYP9187B89
DRIVE
59
16
32
30
/
_ 97
95
77
36
_ ._
30 61
26
24
22
16
105
100
27
O6
34
REPAIR PARTS
TRACTOR
- - MODEL NUMBER AYP9187B89
DRIVE
KEY
NO.
PART
NO.
1 150071
2 142431
3 143995
8 154792
10 76020416
16 73800500
18-_ 74780616
19 73800600
21 106933X
22 145627
24 73350600
25 106888X
26 19131316
27 76020412
28 145204
29 124236X
30 130807
32 74760512
34 155071
35 120183X
36 19211616
37 1572H
38 123674X
39 74760644
40 4470J
41 154777
42 19131312
47 127783
48 154407
49 123205X
50 74760624
51 73680600
52 73680500
53 105710X
55 105709X
56 74760620
57 140294
59 149312
61
17490612
62 8883R
63 140186
DESCRIPTION
Transaxle (See Breakdown)
Hydro Gear Model 319-0650
Spring, Retum, Brake
Pulley, Transaxle
Rod Shift Hydro LT
Pin Cotter 1/8 x I CAD
Nut Lock Hex W/Ins 5/16-18 Unc P
Bolt Fin Hex 3/8-16 Unc x I Gr. 5
Nut Lock Hex W/Wsh 3/8-16 Unc
Knob, Round 1/2-13
Rod, Brake Hydro
Nut
Spring, Brake Rod
Washer
Pin Cotter 1/8 x3/4 CAD.
Rod, Parking Brake
Cap, Parking Brake Red
Bracket, Transaxle
Bolt Hex Hd 5/16-18 Unc x 3/4
Shaft, Foot Pedal
Bearing, Nylon
Washer
Pin, Roll
Pulley, Idler, Flat
Bolt
Spacer, Split
Keeper, Belt Idler
Washer 13/32 x13/16 x12 Gauge
Pulley, Idler, V-Groove
Bellcrank Clutch
Retainer, Belt
Bolt
Nut Crownlock 3/8-16 UNC
Nut Crownlock 5/16-18 UNC
Link, Clutch
Spring, Return, Clutch
Bolt Fin Hex 3/8-16 UNC x 1-1/4
V-Belt, Ground Drive
Keeper, Center Span
ScrewThdrol.
3/8-16x3/4Ty.TT
Cover, Pedal
Pulley, Engine
KEY
NO.
PART
NO.
DESCRIPTION
64 71170764
65 10040700
66 154778
70 134683
71 140158
72 19132012
73 156347
74 121199X
75 121749X
76 12000001
77 123583×
7R.
121748X
81 156046
82 123782X
83 19171216
84 161901
86 157480
87 19212016
88 12000008
89 158388
90 124346X
93 142564
94 140462
95 144643
96 4497H
97 140469
98
73510600
100 19111216
102 141322
103 73940800
104 140156
105 71070516
106 74780520
116 72110610
144 19111016
145 74490540
146 74490536
147 74490524
148 159103
149 122052X
150 150935
151 19133210
Bolt, Hex
Washer
Keeper Belt Engine
Keeper Belt Engine
Strap Torque Lh Hydro
Washer 13/32 x 1-1/4 x 12 Gauge
Strap Torque Rh Hydro
Spacer, Split
Washer 25/32 x 1-1/4 x 16 Gauge
E-Ring
Key, Square
Washer 25/32 x 1-5/8 x 16 Gauge.
Shaft Asm. Cross Hydro
Spring Torsion T/A
Washer 17/32 x 3/4 x 16 Ga.
Rod, Tie
Bushing
Washer 21/32 x 1-1/4 x 16 Ga.
Ring Klip #5304-62
Console, Hydro
Nut Self Thd Wshd 114
Line Fuel Hydro 4"
Fan, Hydro 7"
Contro/Asm Bypass Hydro
Retainer Spring 1" Zinc/Cad
Keeper Belt Rh Hydro 0750. 18/20"
Nut Keps Hex 3/8-16 Unc
Washer 11/32 x 3/4 x 16 Ga.
Washer Beliville .501D x 1.50D
Nut, Hex, Jam Toplock 1/2-20 UNF
Arm, Control Hydro
Screw Cap Hex 5116 x 18 x 1
Bolt Fin Hex 5/16-18 Unc x 1-114
Bolt Rdhd Sq Neck 3/8-16 x 1.25
Washer
Bolt Hex Flghd 5/16-18 x Gr. 5
Bolt Hex Flghd
Bolt Hex Flghd
Spacer
Spacer Retainer
Bushing Nylon Collered
Nut Self Thd Wshd
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
35
REPAIR PARTS
TRACTOR -- MODEL NUMBER AYP9187B89
STEERING ASSEMBLY
€-
-_p
o
• •
-. - -_-.-_?-.-;..
39
•
,=
62 44
i
'
)-'I
•
-,''''--42
I ;Y"""_a7
I
\
\
4O
25
36
REPAIR PARTS
TRACTOR- MODEL NUMBER AYP9187B89
STEERING ASSEMBLY
KEY
NO.
PART
NO.
DESCRIPTION
1 140044
2 137094
3 157479
4 157478
5 6266H
6 121748X
7 19272016
8 12000029
10 154432
11 10040600
13 154779
15 73901000
17 156546
18 57079
19 124035X
20 126684X
22 71200410
23 127501
25 154406
27 136874
29 17490612
32 137347
36 155099
37 152927
38 140045
39 19133808
40 781 OH
41 100711L
42 145054
43 121749X
44 153720
46 121232X
47 6855M
51 73800500
54 74780520
62 156594
63
74780616
65
154780
66 154404
67 74781044
68
154429
74 109850
75 109851
76 137156
77 73700600
78
73360600 ....
Wheel Steering Ayp/keich BIk
Axle Front Cast
Spindle Asm LH
Spindle Asm RH
Bearing Race Thrust Harden
Washer 25/32 X 1-5/8 X 16 Ga
Washer 27/32 X 1-1/4 X 16 Ga
Ring Klip #t5304-75
Link Drag Extended Cast
Washer. Lock Hvy Hlcl Spr 3/8
Spacer.Bearing Axle Front
Nut Lock Flange 5/8-11 Unc
Shaft Asm Strg
Washer Thrust 515x 750x 033
Support Shaft
Washer Shim 114 X 5/8 X 062
Screw Hex Socket 1/4-20 x 518
Shaft Asm Pittman
Bracket Steering
Gear Sector 22 Teeth
Screw Thdrol 3/8-16x3/4 Ty-tt
Rod Asm Tie Ball Jt Adj
Bushing Steering
Screw
Cap Wheel Steer Ayp
Washer 13/32 x 2-3/8 x 8 Ga
Nut Lock Center 3/8-24 Unf
Adapter Wheel Strg .640/.635
Boot Shaft Steering
Washer 25/32 X 1 1/4 X 16 Ga
Shaft Extension Steering Non Adjust.
Cap Spindle Fr Top BIk
Fitting Grease
Nut Lock Hex W/Ins. 5/16-18 Unc P
Bolt Fin Hex 5/16-18 Uric P
Kit, Steering Assembly
Bolt Fin Hex 3/8-16unc x 1
Spacer Axle
Bearing Arm Pittman
Bolt Fin Hex 5/8-11 Unc x 2-3/4
Brace Axle
Joint Asm Ball Rh
Joint Asm Ball Lh
Rod Tie Ball J Adj
Nut Hex Jam 3/8-24 Unf Lh
Nut Hex Jam 3/8-24 Unf
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
37
REPAIR PARTS
TRACTOR
- -MODEL NUMBER AYP9187B89
SEAT ASSEMBLY
+.._
14
i
I
I
i
I
i
I
i
!
J
I
i
I
26
23
KEY
NO.
PART
NO.
1 140117
2 140551
3 74760616
4 19131610
5 145006
6 73800600
7 124181X
8 17490616
9 19131614
10 155925
12 121246X
13 121248X
_
DESCRIPTION
Seat
Bracket Pivot Seat 8 720
':
Bolt Fin Hex 3/8-16 Unc x 1
V_sher Flat 13/32 x 1 x 10 Ga
Clip Push In Hinged
Nut Crownlock 3/8-16 Unc
Spring Seat Cprsn 2 250 BIk Zi
Screw Thdrol 3/8-16 X 1 Ty-tt
Washer 13/32 X 1 X 14 Ga
Pan Seat
Bracket Mounting Switch
Bushing Snap BIk Nyl 50 Id
38
KEY
NO.
PART
NO.
14 72050412
15 134300
16
121250X
17
123976X
21 153236
22 73800500
23 74780814
24 19171912
25 127018X
26 10040800
DESCRIPTION
Bolt Carriage 1/4-20x1-1/2
Spacer Split 28x 96 Yel Zinc
Spring Cprsn 1 27 BIk Pnt
Bolt Shoulder 5116-18 Unc Blkz
Nut Lock Hex w/Ins 5/16-18 Unc
Bolt Fin Hex 1/2-13 X 718 Gr 5
Washer 17/32 X 1-3/16 X 12 Ga
Bolt Shoulder 5/16-18 X 62
Washer Lock Hvy Hlcl Spr 1/2
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
REPAIR PARTS
TRACTOR - - MODEL NUMBER AYP9187B89
DECALS
:
...d
9
-13
2 3 18 12 12 18 4
11
10
20
8
13
14
5
15
KEY
NO.
PART
NO.
1 156811
2 143470
3 141579
4 141580
5 273727
6 141583
7 162700
8 141517
9 127520
6
DESCRIPTION
Decal, Oper. Instr. Fend STLTH
Decal, Insert Strg Wizard Plus
Decal, Hood, R.H.
Decal, Hood, L.H.
Decal, HP Engine
Decal, Deck Mulching Wizard Plus
Decal, Fender Auto Rad Wiz
Decal, Mower Vented Wizard Plus
Decal, USA White
WHEELS AND TIRES
4,10
11
7
KEY
NO.
PART
NO.
10 157002
11 150218
12 162550
13 143349
14 160396
15 142341
18 143388
20 145005
-138311
-154515
-154516
- 165113
DESCRIPTION
Decal, Fender Danger
Decal, Lens Logo
Decal, Pnl Sd B&S Intek 18 Wiz
Decal, Wiz Hyd 42"
Decal, V-Belt Schematic
Decal, Drawbar Control Mvt Hyd
Name plate Hood Wizard Large
Decal, Battery Dngr/Psn PI Sym
Decal, Lift Handle
Pad Footrest LH STLT
Pad Footrest RH STLT
Owner's Manual
KEY
NO.
PART
NO.
1 59192
2 65139
3
106222X
4
59904
5 106732X427
6 278H
7
9040H
8 106108X427
9 122082X
10 7152J
11 104757X
-144334
DESCRIPTION
Cap Valve Tire
Stem Valve
Tire F Ts 15 X 6 0 - 6 Service
Tube Front (Service Item Only)
Rim Asm 6" front White Service
Fitting Grease/_Front Wheel Only)
Bearing Flange.(.Front Wheel Only)
Rim Asm 8" rear White Service
Tire R Ts 20 X 10-8 C Service
Tube Rear (Service Item Only)
Cap Axle BIk I 50 X 1 00
Sealant, Tire (10 oz. Tube)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
39
RqPAI R PARTS
,_.
TRACTOR - - MODEL NUMBER AYP9187B89
EN(_INE
2
1_ 15
14
81
I
I
39
31
29
OPTIONAL EQUIPMENT
Spark Arrester
23
/
40
REPAIR PARTS
TRACTOR - - MODEL NUMBER AYP9187B89
ERGINE
KEY
NO.
PART
NO.
1 148875
2 17720410
4 149723
5 160589
6
159955
8 150176
10 162797
13 273485
14 132803,3,,
15 13200300
16 11050600
17 17490624
23 159880
25 145996
26 73920600
29 137180
31 157103
32 140527
33 123487X
34
106082X
35 17490512
37 8543R
38 ......
39 109227X
62
10040500
72 71070512
61
128861
DESCRIPTION
Control Throt 36 LH Flag
Screw Hex Thd Cut 1/4-20x5/8'T
Engine, Briggs Model No. 407777
Muffler Asm Twin Lo-Tone •
Exhaust Asm RH B&S 20 HP Vert Intek
Exhaust Asm LH B&S 20 HP Vert Intek
Bolt 5/16-18 UNC x 314 w/Sems
Shield Heat
Gasket Muffler
Nipple Pipe 4-i/2"
Elbow Std 90 Degree 3/8-18 Npt
Washer Lock Ext Tooth 3/8
Screw Thdrol 3/8-16 X 1-1/2 Tt
Shield Browning
Control Choke
Nut Keps 3/8-24 Unf
Kit Spark Arrestor
Tank Fuel
Cap Asm Fuel
Clamp Hose BIk
Pad Spacer
Screw Thdrol 5/16-18 x 3/4
Line Fuel 54"
Plug Oil Drain (Order From Engine
Manufacturer)
Pad Idler
Washer Lock Hvy Helical 5/16
Screw Hex Hd Cap
Nut Flange 1/4-20 Starter Nut
NOTE:
All component dimensions given in U. S. inches
1 inch = 25.4 mm
41
'REPAIR PARTS
TRACTOR
- - MODEL NUMBER
AYP9187B89
.,i
LIFT
37
38
4O
\
11
13
19
31 _
32
°
7
°
I
i i
49
4 6
12
13
2
3O
26
3
6
5
4
/
/
,/
1
o.r
2O
15
20
718 20
15
19
42
REPAIR PARTS
TRACTOR
- - MODEL NUMBER AYP9187B89
LIFT
KEY
NO.
PART
NO.
1 159460
2 159471
3 105767X
4 12000002
5 19211621
6 120183X
7 125631X
8 122365X
11 139865
12 139866
13 4939M
15 127218
16 73350800
17 130171
18 73680800
19 139868
20 163552
23 110807X
24 19131016
25 2876H
26 76020308
27 126971X
28
73350600
29 138057
30 150233
31 140302
32 73540600
36 155097
37 123935X
38 17490512
40 19112410
41 155096
49 145212
50 110452X
DESCRIPTION
Wire Asm Inner W/Plunger
Shaft Asm Lft RH
Pin Groove
E-dng Truarc #5133-62
Washer Pltd 21/32 X 1 X 21 Ga
Bearing Nylon
Grip Handle Fluted
Button Plunger Red
Link Lift LH
Link Lift RH
Retainer Soring
Link Front
Nut Jam Hex 1/2-13 Unc
Trunnion BIk Zinc
Nut Crownlock 1/2-13 Unc
Arm Suspension Rear
Retainer Spring
Nut Special
Washer 13/32 X 5/8 X 16 Ga
Spring 2-1/8"
Pin Cotter 3/32 X 1/2
Rod Adj Lift Zinc 7.49 Wrk Lg
Nut Hex Jam 3/8-16 Unc
Knob Inf 3/8-16 Unc BIk W/sym
Trunnion Dp Stop Dbl Thds PLT
Bearing Pvt. Lift Spherical
Nut Crownlock 3/8-24
Pointer Height Indicator
Plug Hole BIk 1.485 / 1.515 Dia.
Screw Thdrol 5/16-18 x 3/4
Washer 11/32 x 1-1/2 x 10 Ga.
Indicator Height STLT
Nut Hex Flange Lock
Nut Push Phos & Oil
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
43
REPAIR PARTS
TRACTOR -- MODEL NUMBER AYP9187B89
MOWER DECK
113 111
119
118
!
\
2
16
5
6
21
I
I
I
I
34
,33
32
31
101
102
103
105
106
/
18
29
28
21 22
_[_23
24
27
REPAIR PARTS
TRACTOR - - MODEL NUMBER AYP9187B89
MOWER DECK
KEY
NO.
PART
NO.
1 164961
2 72140506
3 138017
4 138440
5 4939M
6 130832
8 850857
9-_ 10030600
10 140296
11 134149
12 129895
13 137645
14 128774
15 110485X
16 140329
17 72110610
18 72140505
19 132827
20 159770
21 73680500
22 134753
23 131267
24 105304X
25 123713X
26 110452X
27 130968
28 19111016
29 131491
30 157722
31 129963
32 153535
33 137266
34 72110614
35 133835
36 131494
37 19131316
40 73680600
41 133551
43
149083
-44
140088
45 4497H
46 137729
48 133944
49 155066
50
131340 _
51 69180
,
52
139888
53 131845
54 133943
55 155046
56 122052X
DESCRIPTION
Mower Housing
Bolt Rdhd Sqnk 5/16-18unc X 3/4
Bracket Asm Fr Sway Bar 38/42
Bracket Asm Deck 42" sway Bar
Retainer Spring
Arm Suspension Rear
Bolt 3/8-24 X 1 114
Washer Lock Hvy 3/8
Washer Hard Blade Mower Vented
Blade Mulching 42"
Bearing Ball
Shaft Asm W/lower Bearing
Housing Mandrel Vented
Bearing Ball Mandrel
Stripper Mower Vented
Bolt Rdhd Sqnk 3/8-16 X 1-1/4
Bolt Rdhd Sqnk 5/16-18 X 5/8
Bolt Shoulder
Baffle Vortex 42
Nut Crownlock 5/16-18 UNC
Stiffener Bracket 42" deck
Bracket Deflector Mower42"
Cap Sleeve 80x 112 BIk Mower
Spring Torsion Deflector 2 52
Nut Push Phos & Oil
Shield Deflector Mower 42" BIk
Washer11/32 X 5/8 X16 Ga
Rod Hinge 42" 6 75 Wig
Screw Thdrol Washer Head
Washer Spacer Mower Vented
Pulley Mandrel42"
Nut 9/16 Top Lock Flng
Bolt Rdhd 3/8-16uncx1-3/4Gr5
Fastner Christmas Tree
Pulleyldler Flat 3 060
Washer 13/32x 13/16x 16 Ga
Nut Crownlock 3/8-16 UNC
Rod PivotW/nibs
Rod Clutch Secondary W/nibs
Guard Mandrel LH Black
Spring Retainer 1" Zinc/cad
Screw Hex Thd Cut
Washer Hardened Smaller
Roller Asm Cam Follower 42" dec
Bolt Shldr 10-24 Zinc Gr 5 42"
Nut Lock #10-24 Unc ---
_Bolt Shoulder 5/16-18 Unc Blkz
,..Arm Asm Pad Brake
Washer Hardened
Arm Idler 42" mower LT/YT
Spacer Retainer Pm Mower
KEY PART
NO.
NO.
DESCRIPTION
58 140086
59 141043
67 162132
68 144200
71 142427
72 131870
73 127847
74 121748X
75 12000029
76 128903
77 127845
78 160570
79 127498
80 153701
81 73350600
82 142028
83 120958X
84 156084
85 72140620
92 73800600
101 136420
102 71161010
Spring Torsion Brakes 42"
Guard TUV Idler
Knob Rd
V-Belt Mower
Rod Clutch Primary 38/42
Spring Return
Arm Clutch Secondary
Washer 25/32 X 1-5/8 X 16 Ga
Ring Klip #15304-75
Bolt Shoulder 3/8-16 Unc 1 44
Keeper Spring 4 060
Lever Asm Clutch Primary P/L-
Bushing 747 Od X 794 Lg Brass
Spr;l_gClutch Mower 2 750 Zinc
Nut Hex Jam 3/8-16 Unc
103 19061216
104 10071000
105 160793
106 2029J
111 155197
112
113
118
132
141
- -
- -
155198
17490512
114 73510500
115 72110504
116 137644
117 133957
73930600
119 19121414
121 143723
128 153390
129 19131312
130 74780616
131 72140608
19132203
6266H
130794
164963
Trunnion Adj
Washer Sintered
Keeper Belt Idler
Bolt Carriage 3/8-16 x 2-1/2
Nut Lock Hex w/Ins 3/8-16 Unc
Cover Mulching 42" Black
Screw
Washer #10
Washer Lock #10
Latch Asm Bagger
Nut Weld
Bracket Gauge Wheel LH 42" deck
Bracket Gauge Wheel RH 42" deck
Screw Thdrol 5/16,18 X 3/4 Tyt
Nut Keps 5/16-18 Unc
Bolt Carr 5/16-unc X 1/2
Bolt Shoulder
Wheel Gage
Nut Crownlock 3/8-16 Unc
Washer 12/32 x 14/16 x 12 Ga.
Bracket Extruded Gauge Wheel
Washer, Felt
Washer 13/32 x 13116 x 12 Ga.
Bolt Fin Hex 3/8-16 UNC x I Gr. 5
Bolt, RdHd Sqnk 3/8-16 UNC x 1
Washer 13/32 x 1-3/8 x 3 Ga.
Washer Thrust .75 x 1.230
Mandrel Asm Service (Includes Key
Nos. 8-10, 12-15, 31 and 33)
Mower Deck Complete (Std. Deck -
Order seperately Mulcher Plate and
Gauge Wheel cojnponents and mulch components, Key Nos. 101-
106 and 111-121.)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
45
REPAIR PARTS
TRACTOR-" MODEL NUMBER AYP9187B89
HYDRO TRANSAXLE - MODEL NUMBER319-0650
58
19
23
26
!
91
90 53 52
46
-36
35
REPAIR PARTS
TRACTOR
- - MODEL NUMBER AYP9187B89
HYDRO TRANSAXLE - MODEL NUMBER 319-0650
KEY PART
NO.
NO.
1 142930
2 142931
3 142932
4 142928
5 142933
6 142934
7_ 142935
8 - 150771
9 142937
13 142938
14 142939
15 142940
17 142941
18 150772
19 150773
23 142944
24 142945
25 142946
26 150774
27 142948
28 142949
29 142950
30 150787
34 142951
35 142952
36 142953
37 142964
38 142955
39 150777
40 150778
41 142958
DESCRIPTION
Housing, Lower
Assembly, Upper Housing
Seal, Lip
Ring, Wire Retaining
Ring, Retaining
Bearing, Shaft Ball
Bearing, Cradle
Bearing, Thrust 30 x 52 x 13
Swashplate, Variable
Block, Cylinder Assembly
Arm, Trunnion
Seal, Lip
Guide, Slot
Shaft, Motor
Bearing, Thrust 42 x 68 x 16
Block, Cylinder Assembly
Seal, Lip 10 x 25 x 7
Actuator, Bypass
Center Section Assembly Kit
Seal, Lip 26 x 42 x 8
Ring, Retaining
Washer 26 x 35 x 1
Plate, Bypass
Oil Filter Element
Arm, Bypass
Ring, Retaining
Arm, Actuating
Pin, Actuating
Bolt 5/16-24 x 1-3/4
Locknut, Hex 5/16-24 UNJC
Brake Rotor/Stator Kit
KEY PART
NO.
NO.
43
142884
44 150829
52 142991
53 142961
56 142963
58 142964
59 142965
62 142966
63 142967.
64
142920
68 142969
69 144610
83 142971
85 150806
88 142973
89 142974
90 142975
91 142976
92
142977
93 142978
113 142917
114 142918
119 142980
134 144607
135 144608
139 150775
140 150776
DESCRIPTION
Washer 7116 x 7/8 x .060
Differential Assembly
Washer 3/4 x 1.5 x .13
Seal .75 x 1.25 x .250
Shaft, Input
Bolt 114-20 x 1.38
Pin .50D x .43 ID x .750
Arm, Control
Puck, Dampener
Set Screw
Spring
Stud 5/16-24
Jackshaft Assembly
Jackshaft
Screw, Cap
Washer 7/16 x 1 x 1/2
Sleeve Bearing
Seal, Wiper
Spring, Block
Washer, Block Thrust
Cap, Vent Assembly
Fitting, O-Ring Assembly
Spacer
Nut, Castle 5/16-24
Pin, Cotter
Spring, Compression
Nut, Hex 5/16-24
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
47
REPAIR PARTS
'
TRACTOR - - MODEL NUMBER AYP9187B89
BRIGGS & S.TRA'I-I'ON ENGINE - MODEL NUMBER 407777, TYPE NUMBER 0119-E1
12
823T 11_11_
'_"REQUIRES SPECIAL TOOLS
TO INSTALL. SEE REPAIR
INSTRUCTION MANUAL
190
15Q]I
592 s
87 E)
20_
IB!
195
46
146
741
26
7
-'__ o
27
48
REPAIR PARTS
TRACTOR - - MODEL NUMBER AYP9187B89
BRIGGS &.STRATFON
ENGINE
- MODEL
NUMBER 407777, TYPE NUMBER 0119-E1
5'1
* ReOUmes
TO INSTALL
SEE REPAIR
INSTRUCTION MANUAL
_k REQUIRES SPECIAL TOOLS
TO INSTALL SEE REPAIR
INSTRUCTION MANUAL
\
51
7
1022
loe
615
_:_
6340 --
87
O
216
351
615A
49
1022
211
REPAIR PARTS
"
TRACTOR - - MODEL NUMBER AYP9187B89
BRIGGS & ST.RATrON
ENGINE
- MODEL
NUMBER 407777, TYPE NUMBER 0119-E1
iiii,
119!
881
823
1411 t 95 t
108_
102
222
265
351
823
865B
.:=,
3O5
3O5
1005
5O
7s
188
1006
163
_'_ _
REPAIR PARTS
TRACTOR-
- MODEL NUMBER AYP9187B89
BRIGGS &oSTRATTON ENGINE - MODEL NUMBER 407777, TYPE NUMBER 0119-E1
615B
783
i
10901
31
802
592A
544
8O3
i I i i
_482
51
REPAIR PARTS
TRACTOR - - MODEL NUMBER AYP9187B89
BRIGGS & STRATTON ENGINE
- MODEL
NUMBER 407777, TYPE NUMBER 0119-E1
523
116C
52_
1027
__
iii
%
1035
_.
788
116D
,1,'977 CARBURETOR GASKET SET
lo, _
116_ 116A_
355
1soi_ 98T
633
@
-
'e121 CAR'BURETOR KIT'
51 _'_
117_
--
s_
.
.
358 GASKET-SET
s_ 20@ "
______
SlAL©_©J sss_
.=
i., A-103,3
VALVE OVERHAUL
KIT .- ' _ -
116 _:_ 355 _
116A _
633
987 (_
@
_J 868 _ I0",_
52
REPAIR PARTS
TRACTOR
- - MODEL NUMBER
AYP9187B89
BRIGGS &.STRATrON
ENGINE
- MODEL
NUMBER 407777, TYPE
NUMBER
0119-E1
41 •
KEY PART
NO.
NO.
DESCRIPTION
12
13
15
16
8
9-
10-
11
20
22
23
24
25
5
5A
6
7
3
4
1
2
26
690946
691046
690947
690308
691054
690974
499588
499589
499590
499591
499604
499605
499606
499607
690975
499582
499583
690976
499596
499597
690963
690964
499586
690977
690978
690948
690949
690950
690951
691055
499584
499585
690926
690069
499587
499595
690097
690962
499601
690937
691003
690942
690945
690360
75
78
97
89
95
98
102
104
105
108
110
42
45
46
50
51
-51A
53
73
33
34
35
40
27
28
29
32
691056
691057
690657
690238 _
690718
499802
690234
690984
690985
690986
691261
Cylinder Assembly
Bushing, Cylinder
* Seal, Oil
Sump, Engine
Head, Cylinder No. 1
Head, Cylinder No. 2
Washer, Flat
_* Gasket, Cylinder Head
Breather Assembly
* Gasket, Breather
Screw, Hex
Tube, Breather
* Gasket, Crankcase
Screw, Cylinder Head (3-9/16")
Plug, Oil Drain
Crankshaft
* Seal, Oil
Screw, Crankcase Cover
Flywheel
Key, Flywheel
Piston Assembly (Std.)
Piston Assembly (.010" O.S.)
Piston Assembly (.020" O.S.)
Piston Assembly (.030" O.S.)
Ring Set, Piston (Std.)
Ring Set, Piston (.010* O.S.)
Ring Set, Piston (.020" O.S.
Ring Set, Piston (.030" O.S.
Lock, Piston Pin
Pin Assembly, Piston
Rod Assembly, Connecting
Screw, Connecting Rod
Valve, Exhaust
Valve, Intake
Spring, Valve
Retainer, Valve
Keeper Valve
Tappet, Valve
Gear, Cam
Manifold, Intake
*.O Gasket, Carb. Mounting
*.• Gasl(et, Intake Manifold
Stud, Carb. Mounting
Screen, Rotating
Washer, Spring
Screw, Torx
* Seal, Governor Shaft
Plug, Oil
Screw, Slotted
_---Screw, Idle Speed
0- Gasket, Plate
° Pin, Float Hinge
• Valve, Needle
Valve, Choke
Washer
_ZI
KEY PART
NO.
NO.
116 690987
116A 690988
116B 690589
116C 691031
116D 691032
117 690232
119 690990
119A 690991
119B 690992
119C 690720
121 499811
DESCRIPTION
0. O-Ring, Solenoid Retainer
0. O-Ring, Fuel Transfer Tube
* Seal, O-Ring (Oil Pump Cover)
* Seal, O-Ring (Dipstick)
* Seal, O-Ring (Oil Fill Tube)
Jet, Main (Standard)
• Screw, Phillips
Screw, Phillips
Screw, Phillips
Screw, Phillips
Carburetor Overhaul Kit
122
125
150
690952
499804
130 690993
131 499805
133 499806
135 499803
137 690994
141 499807
142 499808
146 94388
281767
160 690996
163 691001
176 691033
187 691050
187A 691049
188 691058
190 690953
192 690083
195 690954
209 690018
211 690019
212 691020
213 691021
216 691022
219 394348
220 690412
222 691023
227 691048
Spacer, Carburetor
Carburetor
Valve, Throttle
Shaft, Throttle
Floa[, Carburetor
Tube, Fuel Transfer
0.Gasket, Float Bowl
Shaft, Choke
° Nozzle, Carburetor
Key, Timing
0-Gasket, Nozzle
Retainer, Solenoid
O'Gasket,
AirCleaner
Screw, T-30
Line, Fuel
(Cut To Required Length)
Line, Fuel
Screw, He){
Screw, Torx Hex
Adjuster, Rocker Arm
Nipple, Oil Filter
Spring.Governor
Spring, Governed Idle
Link, Throttle
Bracket, Choke Control
Link, Choke
Gear, Governor
Washer, Thrust
Plate, Governor Control
Lever Assembly, Governor
* Included in Gasket Set, Part Number 499889
•
Included in Carburetor Lit, Part Number 499811
0 Included in Carburetor Gasket Set, Part Number
499890
O
Included in Valve Overhaul Gasket Set, Part
Number 499890
i
NOTE: All component dimensions giv'_nin-U.S, inches
1 inch = 25.4 mm
o o
53
REPAIR PARTS
TRACTOR - - MODEL NUMBER AYP9187B89
BRIGGS & ST.RATTON ENGINE - MODEL NUMBER 407777, TYPE NUMBER 0119-E1
KEY PART
NO. NO.
DESCRIPTION
240 691035
252 690956
256 690957
258 691003
265 691024
277 691029
304 691004
305 691005
309 691262
310
691263
311 691264
332 690059
333 691060
334 691061
337
690965
351 691044
355 690997
358 499889
363 691062
383 690966
387 691034
445 691007
467
691008
474 691063
482 691183
510 497606
523 691036
525 691037
544
552
690552
552A 690553
556 690967
562 690311
573 691009
592
690958
592A 691029
601 691038
615
690328
615A 690317
615B 6912_65
6t-6 .691045
633 690998
634 690442
635 691210
668 691215
703 690010
718 690959
726 499612
728 690372
741 690980
783 691280
788 691039
789 691220
801 691283
802 691286
803
Filter, Fuel
Element, Breather
Retainer, Element
Screw, Hex
Clamp, Casing
Nut, Hex
Housing, Blower
Screw, Hex
Motor, Starter
Screw, Hex
Brush Set
Nut, Flywheel
Armature, Magneto
Screw, Armature Mounting
Spark Plug
Screw, Hex
.*(_ Washer, Seal
Gasket Set
Flywheel, Puller
Wrench, Spark Plug
Pump, Fuel
Cartridge, Air Cleaner
Nut, Air Cleaner
Altemator
Screw, Hex
Drive, Starter
Dipstick, Oil
Tube, Oil Fill
Armature, Starter
(Service with 499529 Starter Motor)
Bushing, Governor Crank
Bushing, Governor Crank
Screw, Hex
Bolt, Carriage
Plate, Black
Nut, Hex
Nut, Hex
Clamp, Fuel Line
Retainer, Govemor
Retainer, Govemor
Retainer
Crank, Governor
.0 Seal, Choke Shaft
Washer, Flat
-
Boot, Spark Plug
Spacer
Clip, Hose
Dowel, Sleeve
Gear, Ring
_'ew,
Torx_
G_ar, Timing
Gear, Starter
Bracket, Pump
Hamess, Wiring
Cap, Drive
Cap, End
Housing, Starter
(Service with 499529 Starter Motor)
KEY PART
NO. NO.
DESCRIPTION
823 690960
847
499602
851 691234
855 691011
865 691012
865A 691013
865B 691015
Screw, Hex
Dipstick/Tube Assembly
Terminal, Ignition Cable
Adapter, Air
Cover, Air Guide
Cover, Air Guide
Cover, Air Guide
868
871
878
881
883
918
947
965
967
968
690968
690969
691237
690999
690970
691040
499809
975
977
987
1005
1006
1017
1019
1022
1023
1023A
1024
1026
1026A
1027
1029
1033
1035
1036
1058
499613
691016
499788
499810
499812
691000
691243
691247
690770
690103
690971
499599
499600
499054
690981
690982
690041
690972
499890
691042
499783
273694
"21Seal, Valve
Bushing, Guide
Wire, Aitemator
Plate, Cover
"21Gasket, Exhaust
Hose, Vacuum
Solenoid, Fuel
Cover, Oil Pump
Filter, Pre-Cleaner
Cover, Air Cleaner
Bowl, Float
Gasket Set, Carburetor
.0 Seal, Throttle Shaft
Fan, Flywheel
Retainer, Fan
Screen, Oil Pump
Label Kit
*21Gasket, Rocker Cover
Cover, Rocker (Cyl. No. 1)
Cover, Rocker (Cyl. No. 2)
Pump, Oil
Rod, Push (Steel)
Rod, Push (Aluminum)
Filter, Oil
Arm, Rocker
Valve Overhaul Kit
Shaft, Oil Pump
Label Kit, Emission
Owner's Manual
1090
1100
2500
691293
690973
Retainer, Brush
Pivot, Rocker Arm
407777,0027 Replacement Engine
RPM Settings: Low: 1750-1950
High: 3200-3400
* Included in Gasket Set, Part Number 499889
.
Included in Carburetor Lit, Part Number 499811
0 Included in Carburetor Gasket Set, Part Number
499890
21 Included in Valve Ovgrhaul Ga_sketSet.Part
Number 499890
--
-
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
54
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
SIGHTING
_" _
.,.CUT OU'..
SIGHT AND HOLD THIS LEVEL WITH
SKY LINE OR TREE.
15 ° MAX. l&
greater than 15°), never across the face. Make turns gradu-
HOW AND WHERE TO ORDER PARTS
Jr
You can identify your product correctly by looking at its model number label which is located under the seat.
1.
A.
Name the product that needs a part, for example: tractor.
B.
State the product's model numberand factory number. These numbers appear on a label on the product.
2.
List the description and part numberofthe partyou want. This manual shows drawings, descriptions, and part numbers.
3.
You may order from a participating Westem Auto store. If you cannot do that, please order direct from:
Telephone: 1-800-633-8434
Western Auto National Parts Center
2107 Grand Avenue
Kansas City, MO 64108
1_13:'_ctEV.1
04.20.98
SJ
PRINTED IN U.S.A.
advertisement
* Your assessment is very important for improving the workof artificial intelligence, which forms the content of this project