Tradesman VS4000W 16" Scroll Saw Owner's Manual

 READ YOUR OPERATOR'S MANUAL COMPLETELY AND CAREFULLY BEFORE
ATTEMPTING TO SET-UP OR OPERATE YOUR NEW POWER TOOL.
ALL OPERATORS OF THIS EQUIPMENT SHOULD READ AND UNDERSTAND ALL SAFETY RULES
PRINTED ON THE MACHINE AND IN THIS OPERATOR'S MANUAL BEFORE USE.
Your new power tool is a well built, carefully inspected, versatile machine, capable of providing
many years of dependable service. Your power tool comes complete in one carton with a
minimum of assembly and setup required. When unpacking, check all packages and packing
materials for loose parts before discarding.
NOTICE: On the nameplate of your machine you will find the serial number and MFG date
code of your unit. Please record these numbers on this manual cover for future service
reference.
SERIAL #
SECTION PAGE ¡SECTION PAGE
Product Specifications 2 Know Your Scroll Saw 7
Warranty 2 Glossary of Terms 8
Proposition 65 Warning 2 Assembly and Adjustments 9
Power Tool Safety 3 Operation 13
Scroll Saw Safety 4 Maintenance 16
Electrical Requirements and Safety 5 Troubleshooting Guide 17
Pre-assembly 6 Parts List 18
Tools Required For Assembly 6 Exploded View 19
Carton Contents 7
MOTOR TABLE
HP (Maximum developed) 1/9 Size 12-3/16 in. x 18-7/8 in.
Amps 1.4 Tilt 45 in. Left ; Right
Voltage 120 SAWDUST BLOWER |Yes
Hz 60 WORK LIGHT Yes
Speed (no load) 400-1600 SPM
Speed Control Electric
BLADE
Type Pin-end or Plain-end
Depth of Throat 16 in.
Blade Stroke 11/16 in.
Depth of 45° Cut
1-1/16 in. Left ; 3/4 in. Right
Depth of 90% Cut
2-1/8 in.
Some dust created by power sanding, sawing, grinding, drilling and other construction activities contain chemicals
known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these
chemicals are:
e Lead -based paints
e Crystalline silica from bricks, cement and other masonry products
e Arsenic and chromium from chemically treated lumber
Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these
chemicals, work in a well-ventilated area and with approved safety equipment such as dust masks that are specially
designed to filter microscopic particles.
GENERAL SAFETY INSTRUCTIONS
Read and understand all the instructions below before using the power tool. These safety instructions are not
meant to cover every possible condition that could occur. As with any power tool, common sense, vigilance
and due care must be used.
1. READ and become familiar with the entire
Operator's Manual. LEARN the tool's application,
limitations and possible hazards.
2. KEEP GUARDS IN PLACE and in working order.
3. REMOVE ADJUSTING KEYS AND WRENCHES.
Form a habit of checking to see that keys and
adjusting wrenches are removed from the tool before
turning it on.
4. KEEP WORK AREA CLEAN. Cluttered areas and
benches invite accidents.
5. DO NOT USE IN DANGEROUS ENVIRONMENTS.
Do not use power tools in damp or wet locations or
expose them to rain. Keep work area well lit.
6. KEEP CHILDREN AWAY. All visitors should be kept
a safe distance away from work area.
7. MAKE WORKSHOP CHILD-PROOF with padlocks,
master switches or by removing starter keys.
8. DO NOT FORCE THE TOOL. It will do the job better
and safer at the rate for which it was designed.
9. USE THE RIGHT TOOL. Do not force tool or
attachment to do a job for which it was not designed.
10.USE PROPER EXTENSION CORD. Make sure your
extension cord is in good condition. When using
an extension cord, use one heavy enough to carry
the current your product will draw. An undersized
cord will result in a drop in line voltage and in loss
of power that will cause the tool to overheat. The
table on page 5 shows the correct size tool to use
depending on cord length and nameplate ampere
rating. If in doubt, use the next heavier gauge. The
smaller the gauge number, the heavier the cord.
11. WEAR PROPER APPAREL. Do not wear loose
clothing, gloves, neckties, rings, bracelets or other
jewelry that may get caught in moving parts. Non-
slip footwear is recommended. Wear protective hair
covering to contain long hair.
12. ALWAYS WEAR EYE PROTECTION. Any scroll
saw can throw foreign objects into the eyes that
could cause permanent eye damage. ALWAYS
wear safety goggles (not glasses) that comply with
ANSI Safety Standard Z87.1 Everyday eyeglasses
have only impact—resistance lenses. They ARE NOT
safety glasses. Safety goggles are available at your
local Lowe’s store. NOTE: Glasses or goggles not
in compliance with ANSI Z87.1 could cause serious
injury.
13. WEAR A FACE MASK OR DUST MASK. Sawing
operation produces dust.
14.SECURE WORK. Use clamps or a vise to hold work
when practical. It is safer than using your hand and
frees both hands to operate tool.
15.DISCONNECT TOOLS before servicing; when
changing accessories such as blades, bits, cutters
and the like.
16.REDUCE THE RISK OF UNINTENTIONAL
STARTING. Make sure switch is in OFF position
before plugging in.
17.USE RECOMMENDED ACCESSORIES. Consult the
Operators Manual for recommended accessories.
The use of improper accessories may cause risk of
injury to persons.
18.NEVER STAND ON TOOL. Serious injury could
occur if the tool is tipped or if the cutting tool is
unintentionally contacted.
19.CHECK FOR DAMAGED PARTS. Before further
use of the tool, a guard or other part that is damaged
should be carefully checked to determine that it will
operate properly and perform its intended function
— check for alignment of moving parts, binding of
moving parts, breakage of parts, mounting, and any
other conditions that may affect its operation. A guard
or other part that is damaged should be properly
repaired or replaced.
20.NEVER LEAVE TOOL RUNNING UNATTENDED.
TURN POWER “OFF”. Do not leave tool until it
comes to a complete stop.
21.DO NOT OVERREACH. Keep proper footing and
balance at all times.
22. MAINTAIN TOOLS WITH CARE. Keep tools sharp
and clean for best and safest performance. Follow
instructions for lubricating and changing accessories.
23.DIRECTION OF FEED. Feed work into a blade or
cutter against the direction or rotation of the blade or
cutter.
24 DO NOT OPERATE the tool if you are under the
influence of any drugs, alcohol or medication that
could affect your ability to use the tool properly.
25.DUST generated from certain materials can be
hazardous to your health. Always operate the saw
in well-ventilated areas and provide for proper dust
removal. Use dust collection systems whenever
possible.
1. READ AND UNDERSTAND all safety instructions
and operating procedures throughout the manual.
2. DO NOT OPERATE the scroll saw until it is
completely assembled and installed according to the
instructions.
3. SHOULD any part of scroll saw be missing,
damaged, or fail in any way, or any electrical
component fail to perform properly, shut off the
switch and remove the plug from the power outlet.
Replace missing, damaged or failed parts before
resuming operation.
4. |F YOU ARE NOT thoroughly familiar with the
operation of a scroll saw, obtain advice from your
supervisor, instructor or other qualified person.
5. SERIOUS INJURY could occur if the tool tips over
or you accidentally hit the cutting tool. Do not store
anything above or near the tool.
6. AVOID INJURY from unexpected saw movement.
Place the saw on a firm, level surface where the saw
does not rock, bolt or clamp the saw to its support.
7. YOUR SCROLL SAW MUST BE SECURELY
FASTENED to a stand or workbench. If there is
any tendency for the stand or workbench to move
during operation, the stand or workbench MUST be
fastened to the floor.
8. THIS SCROLL SAW is intended for indoor use only.
9. TENSION THE BLADE PROPERLY before starting
the saw. Hecheck and adjust tension as needed.
10.BLADE TEETH MUST POINT downward, toward the
table.
11. TABLE MUST BE CLEARED of all debris before
operating saw. Do not perform lay out, set up or
assemble work on the table when the saw is in
operation.
12. TO PREVENT INJURIES, avoid awkward hand or
finger positions, where a sudden slip could cause a
hand to move into the blade when operating the saw.
13.HOLD WORK PIECE FIRMLY against the table top.
14. NEVER CUT MATERIAL that is too small to be held
safely.
15.D0 NOT USE dull or bent blades.
16. TURN THE SAW OFF AND UNPLUG THE CORD if
the blade binds in the saw kerf while being backed
out of the work piece, usually caused by sawdust
clogging the kerf. If this happens, turn off the scroll
saw and unplug the power cord. Wedge open the
kerf and back the blade out of the work piece.
17.DO NOT feed the material too fast while cutting. Only
feed the work piece at the rate the saw will cut.
18. TURN THE POWER OFF, remove the switch key
and make sure the scroll saw comes to a complete
stop before installing or removing an accessory and
before leaving the work area.
19.DO NOT START the saw with a work piece pressing
against the blade. Slowly feed the work piece into the
moving blade.
20.WHEN CUTTING a large work piece, make sure the
material is supported at table height.
21.EXERCISE CAUTIÓN when cutting work pieces that
are round or irregularly shaped, work pieces can
pinch the blade.
22.ALWAYS release blade tension before loosening the
blade holder screw.
23.MAKE CERTAIN table tilting lock is tightened before
starting the machine.
24 NEVER REACH under the scroll saw table when
motor is running.
25.CHECK FOR DAMAGED PARTS before each use.
Check for alignment of moving parts, binding of
moving parts, breakage of parts, mounting or any
other conditions that may affect operation. Parts that
are damaged should be properly repaired or replaced
before using the tool.
26. THINK SAFETY.
GROUNDING INSTRUCTIONS
IN THE EVENT OF A MALFUNCTION OR
BREAKDOWN, grounding provides a path of least
resistance for electric currents and reduces the risk of
electric shock. This tool is equipped with an electric
cord that has an equipment-grounding conductor and
a grounding plug. The plug MUST be plugged into
a matching receptacle that is properly installed and
grounded in accordance with ALL local codes and
ordinances.
DO NOT MODIFY THE PLUG PROVIDED. If it will not
fit the receptacle, have the proper receptacle installed
by a qualified electrician.
IMPROPER CONNECTION of the equipment-grounding
conductor can result in risk of electric shock. The
conductor with green insulation {with or without yellow
stripes) is the equipment-grounding conductor. If repair
or replacement of the electric cord or plug is necessary,
DO NOT connect the equipment-grounding conductor to
a live terminal.
CHECK with a qualified electrician or service person
If you do not completely understand the grounding
instructions, or if you are not sure the tool is properly
grounded.
USE ONLY 3-WIRE EXTENSION CORDS THAT HAVE
3-PRONGED GROUNDING PLUGS AND 3-POLE
RECEPTACLES THAT ACCEPT THE TOOL'S PLUG.
REPAIR OR REPLACE DAMAGED OR WORN CORDS
IMMEDIATELY.
GUIDELINES ENSION CORDS
USE PROPER EXTENSION CORD. Make sure your
extension cord is in good condition. When using an
extension cord, use one heavy enough to carry the
current your product will draw. An undersized cord will
cause a drop in line voltage, resulting in loss of power
and cause overheating. The table on the right shows
the correct size to use depending on cord length and
nameplate ampere rating. If in doubt, use the next
heavier gauge. The smaller the gauge number, the
heavier the cord.
Make sure your extension cord is properly wired and in
good condition. Always replace a damaged extension
cord or have it repaired by a qualified technician before
using it. Protect your extension cords from sharp
objects, excessive heat and damp or wet areas.
Use a separate electrical circuit for your tools. This
circuit must not be less than # 12 wire and should
be protected with a 15 Amp time delay fuse. Before
connecting the motor to the power line, make sure the
switch is in the OFF position and the electric current is
rated the same as the current stamped on the motor
nameplate. Running at a lower voltage will damage the
motor. This tool is intended for use on a circuit that has
a receptacle like the one illustrated in Fig. 1.
Fig. 1 shows a 3-pronged electrical plug and receptacle
that has a grounding conductor. If a properly grounded
receptacle is not available, an adapter (Fig. 2) can be
used to temporarily connect this plug to a 2-contact
grounded receptacle. The temporary adapter should
be used only until a properly grounded receptacle can
be installed by a qualified technician. The adapter
(Fig. 2) has a rigid lug extending from it that MUST
be connected to a permanent earth ground, such as
a properly grounded receptacle box. The Canadian
Electrical Code prohibits the use of the adapters.
CAUTION
In all cases, make certain the receptacle is properly
grounded. If you are not sure, have a qualified
electrician check the receptacle.
3 Pronged Plug
Grounding Prong
> Properly Grounded
3-Pronged Receptacle
Grounding Lug
Make sure this is
connected to a
known ground.
a НОЕ 2. Р ron ged
Receptacle
CAUTION
This tool must be grounded while in use to protect the
operator from electrical shock.
n using 120 volts on
Rati Total of Cord
More Than Not More Than ¡25ft. 50ft. 1008. 150ft.
6 18it. 16it. 16H. 14{ft.
10 188. 168. 14{ft. 12ft.
12 16. 16it. 14it. 12ft.
ACCESSORIES AND ATTACHMENTS
CAUTION UNPACKING AND CHECKING CONTENTS
e [0 avoid injury, do not attempt to modify this tool or CAUTION
create accessories not recommended for use with e [0 avoid injury, if any part is missing or damaged,
this tool. Any alteration or modification is considered do not operate until the missing or damaged part is
misuse and could result in a hazardous condition replaced, and assembly is complete.
leading to possible serious injury. e [0 avoid fire and toxic reaction, never use gasoline,
e Use only the accessories recommended for this scroll naphtha, acetone, lacquer, thinner, or similar highly
saw. Follow instructions that accompany accessories. volatile solvents to clean the scroll saw.
Use of improper accessories may cause hazards.
Carefully unpack the scroll saw and all its parts, and
ACCESSORIES compare against the illustration on page 7.
Pin-end Saw Blades 1. Remove the scroll saw from the carton by lifting the
Plain-end Saw Blades saw by the back of the upper frame.
2. Place the saw on a secure surface and examine it
Do not use any accessory unless you have completely carefully.
read the instructions or Operators Manual for that
accessory. CAUTION
Do not lift this saw by the arm that holds the blade, this
may result in damage to the tool.
TABLE OF PARTS
ITEM DESCRIPTION QUANTITY
A Scroll Saw Assembly 1
B Blade 1
C Hex Wrench 1
О
u
Quick Release_. — ——e
, Variable Speed Control Knob
Tension Lever
Blade Guard Foot Lock Knob
Upper Arm
Blade Lock Knob
Blade Storage -
Sawdust Blower
- Blade Guard Foot
Mounting Hole
Work Light
Worktable N NO ON: > > й | _
Table Lock Knob .
NIT > Sawdust Collection Port
BEVEL SCALE — Represents the degree of table angle,
from 0° to 45°, when the table is tilted for bevel cutting.
BLADE GUARD FOOT — Guards the blade and keeps
your work piece from rising. Helps protect fingers from
blade contact.
BLADE GUARD FOOT LOCK KNOB - Allows you to
raise or lower the foot, and lock it at the desired height.
BLADE HOLDERS — Retains and positions the blades.
BLADE STORAGE — Provides convenient easy access
to extra blades or wrenches.
QUICK RELEASE TENSION LEVER — Quickly loosens
and retightens the blade to its original tension. The
tension lever quickly sets and resets the blade tension
when performing interior cutting operations or changing
blades.
SAWDUST BLOWER - Keeps sawdust from covering
the line of sight for more accurate cuts. The best results
occur when the blower tube is directed towards the
blade and work piece.
SAWDUST COLLECTION PORT = Allows vacuum hose
or attachments to be used to remove the sawdust from
under the table and base.
TABLE LOCK KNOB — Securely locks the table at the
angle desired for bevel cutting.
VARIABLE SPEED ON/OFF CONTROL KNOB -
Variable switch dial allows greater versatility when
cutting a variety of materials. Pull the control knob
out to turn the scroll saw on. Adjust the speed to the
desired setting, between 400 to 1600 strokes per minute
(SPM), by turning the control knob clockwise or counter
clockwise. Push the control knob in to turn the scroll saw
off.
KERF — The slot cut by the blade.
LEADING EDGE — The front edge of the work piece that
is guided into the blade.
SAW BLADE PATH — Area or line of sight of the work
piece moving in line toward the saw blade edge.
BLADE TOOTH SET = The total width the blade will cut
based on the distance from the outside point of one bent
tooth to the outside point of the next bent tooth.
TRAILING EDGE = The end of the work piece edge last
cut by the saw blade.
SURFACE — Top of work piece being cut.
WORKPIECE — Material on which the cutting operation
is being performed.
FEED — Rate of speed of the material to be cut into the
blade.
DEFLECTION — Slight movement of blade in the
horizontal direction while the blade is moving inline
during cutting operation. This may be caused by the
blade following the grain or the path of least resistance.
Leading Edge
Saw Blade Path
Kerf /
Surface
Trailing Edge
Work Piece
Estimated Assembly Time 10-15 minutes
CAUTION
To avoid injury, do not connect this scroll saw to the
power outlet until it is completely assembled and
adjusted, and you have read and understood the entire
instruction manual.
MOUNTING SCROLL SAW TO WORK SURFACE
(FIG. 1)
1. If mounting the scroll saw to a workbench, a solid
wood bench is preferred over a plywood board to
reduce noise and vibration.
2. The hardware to mount this saw is NOT supplied
with the saw. The hardware shown in Fig. B should
be used:
Fig. 1
(6) Flat Washers
(3) Lock Washers
(3) Hex Nuts
(3) Jam Nuts
О с в О № —
BLADE STORAGE (FIG. 2)
The blade storage (1) is located on the left rear side of
the scroll saw body. Pull out the blade storage to open.
The blade storage can conveniently store your hex
wrenches, and both Pin-end and Plain-end blades.
Fig. 2
(3) Hex Head Bolts; length as required
Foam Pad or Carpet (optional)
9
SAWDUST COLLECTION PORT (FIG. 3)
This scroll saw will accept a hose or vacuum accessory
(not provided) to be connected to the port (1) on the
right side of base. If excessive sawdust buildup occurs
inside the base, use a wet /dry vacuum cleaner or
manually remove sawdust by removing the screws
on the right side of saw. Reattach the metal plate and
screws before starting the saw. This will keep your saw
cutting efficiently.
Fig. 3
BLADE REMOVAL AND INSTALLATION
PLAIN-END BLADE REMOVAL AND INSTALLATION
This scroll saw accepts 5 inch Plain-end or Pin-end
blades to cut a wide variety of materials.
Plain-end type blades are recommended whenever fine,
accurate and intricate work is being performed on 3/4 in.
or thinner material. It will take slightly longer to assemble
the blade and blade tension, but you will also be able to
use finer blades for cutting a thinner kerf.
CAUTION
To avoid injury from accidental starting, always turn the
switch off and remove plug from power outlet before
removing or replacing the blade.
PLAIN-END BLADE REMOVAL (FIG. 4, 5, 6) PLAIN-END BLADE INSTALLATION (FIG. 6, 7, 8)
1. To remove blade (1), loosen the blade tension by
lifting the quick release tension lever (2). CAUTION
In order to avoid uncontrollable lifting of the work piece,
Fig. 4 the teeth of the blade should ALWAYS point downward.
1. Install the blade (1) through the access hole (10) in
the table (11) with teeth pointing down. (Fig. 6)
2. Insert the new blade (1) into the lower blade holder
slot (13), then tighten the lower blade holder knob (9).
(Fig. 7)
Fig. 7
2. Loosen upper blade holder (4) by turning the quick
release knob (5) counterclockwise.
Note: The hex set screw (6) on the left side is used
for fine adjustments and is only adjusted if the blade
is not perpendicular to the table.
Fig. 5
3. Tilt the table to 0° bevel setting and lock the bevel
knob (7). (Fig. 6)
4. Insert the other end of the blade into the upper blade
holder slot (12) and then tighten the quick release
knob (2). (Fig. 7)
NOTE: Apply slight downward pressure against the
upper arm (3) when installing the blade into the
upper blade holder. (Fig. 7)
3. Tilt the table 0° and tighten the bevel knob (7). 5. Tighten the tension on the blade (1) by turning the
Loosen the lower blade holder knob (9) under the quick release lever (2) clockwise. Push the lock lever
table on the left side of the lower blade holder (8) by downward. Check the tension on the blade. If too
turning it counterclockwise. (Fig. 5, 6) loose, turn lever clockwise. Do not make it too tight
4. Remove blade (1) from upper (4) and lower blade or blade will break easily when used. (Fig. 8)
holders (8) by pulling forward and lifting the blade
through the access hole (10) in the table (11). (Fig. 5, NOTE: The quick release lever handle must always
6) be down to make the tension adjustments. Release
the quick release lever upward only during blade
Fig. 6 changing operations. If the blade is over-tightened,
the lever will be difficult to lower.
Fig. 8
10
PIN-END BLADE REMOVAL AND INSTALLATION
CAUTION
To prevent personal injury, always turn the saw off
and disconnect the plug from the power outlet before
changing blades or making adjustments.
Pin-end type blades are thicker for stability and faster
assembly. These blades are used whenever faster
cutting on a variety of materials and 32-inch thickness
or greater are required. Use whenever less precision or
thicker kerf cutting is acceptable.
NOTE: When installing Pin-end blades, the set screws
located on the upper and lower blade holders should
not be over or under tightened. The slot must be slightly
wider than the thickness of the blade. After the blade
is installed, the blade tension mechanism will keep the
Pin-end in place.
PIN-END BLADE REMOVAL (FIG. 9, 10)
1. To remove the blade (1), loosen the tension by lifting
the quick release tension lever (2). (Fig. 9)
Fig. 9
2. Remove the blade (1) from the upper (4) and lower
(5) blade holder by pulling forward to release. Lift the
blade through the access hole. (Fig. 10)
Fig. 10
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Kai ННИ
3. Tilt the table to a 45° angle, and lock the bevel lock
knob to view lower blade holder (8). (Fig. 10)
NOTE: Apply slight downward pressure on the upper
arm when removing blade from upper blade holder.
PIN-END BLADE INSTALLATION (FIG. 11, 12)
CAUTION: In order to avoid uncontrollable lifting of
the work piece, the teeth of blade should always point
downward.
1. Install the blade (1) by inserting one end of it through
the access hole (6) or throat plate in the table. Hook
the lower blade pin in the pin recess in the lower
blade holder (5) and then the upper blade pin in the
upper blade holder (4). (Fig. 11)
Fig. 11
2. Make sure the pins are properly located in the upper
(4) and the lower (5) blade holders. Move the table (7)
to the 0° bevel position by unlocking the bevel lock
knob.
3. To tension the blade (1), lower the quick release
tension lever (2). Check the tension on the blade. If
tension is too tight, turn the lever counterclockwise. If
tension is too loose, turn the lever clockwise
(Fig. 12).
NOTE: If the blade is over tensioned, the lever will be
difficult to lower and could result in damage to the
blade holder or arm assembly.
Fig. 12
BLADE GUARD FOOT ADJUSTMENT (FIG. 13, 14)
When cutting at angles, the table guard foot (1) should
be adjusted so it is parallel 10 the table and rests flat
above the work piece.
1. To adjust, loosen the screw (2), and tilt the foot so it
is parallel to the table. Tighten the screw.
2. Loosen the knob (3) to raise or lower the foot until it
just rests on top of the work piece. Tighten knob.
NOTE: To remove the blade guard foot (1), loosen
the hex screw (2). Use a hex wrench io turn the screw
counterclockwise.
Fig. 13
Fig. 14
SAWDUST BLOWER (FIG. 15)
The sawdust blower (1) should be positioned to point
to the blade and work piece to blow sawdust out of the
line-of sight when cutting. It is not designed to blow all of
the sawdust off the table.
Fig. 15
12
BLADE SELECTION (FIG. 16)
CAUTION
To avoid injury from accidental starting, always turn
the switch off and unplug the scroll saw before moving,
replacing the blade or making adjustments.
This scroll saw accepts 5 inch lengih blades with a
wide variety of blade thickness and widths. The type of
material and cutting operations (size of radius or curve)
will determine the number of teeth per inch. As a rule,
always select the narrowest blades for intricate curve
cutting and the widest blades for straight and large
curve cutting operations.
The following table represents suggestions for various
materials. When purchasing blades, refer to the back of
the package for the best use of blades and speeds on
various materials.
Use this table as an example, but practice and your own
personal preference will determine the best selection
method.
{ :
Fig. 16
3 $
:
| |
TEETH/| BLADE BLADE BLADE/
INCH | WIDTH |THICKNESS| SPM MATERIAL CUT
ТР! INCH INCH
Medium turns on 1/4
9.5-15 0.110 0.018 400-1200 lin. to 1-3/4 in. wood,
soft metal, hardwood
Small turns on 1/8 in.
15-28 1.055-.110| .010-.018 1800-1800 |to 1-1/2 in. wood, soft
metal, hardwood
Non-ferrous
30-48 |.024-041| 012-019 | Varies |M°tals/Nardwoods
Using very slow
speeds
Note: When using blades, sometimes speed must
change to compensate for smaller curves or smaller
diameters. Thinner blades will have more possibilities
for blade deflection when cutting angles that are not
perpendicular to the table. Read BASIC SCROLL SAW
OPERATION for more suggestions.
NOTE: The blade must be installed with the teeth
pointing downward, as shown in Fig. 16, to prevent the
work piece from being pulled upward by the saw blade
action.
VARIABLE SPEED CONTROL ON/OFF SWITCH
CAUTION
For your own safety, always turn the saw off when the
scroll saw is not in use. Also, in the case of power failure
(all of your lights go out) turn the saw off. Remove the
plug from the power outlet to avoid accidental starting.
The variable speed control allows greater versatility to
cut a variety of materials such as wood, plastics, non-
ferrous metals, etc. Depending upon the hardness and
thickness of the material, the speed should be reduced
to allow the blade teeth to remove cut material from the
kerf.
REPLACING THE BULB
1. Use only a 10 watt maximum, candelabra base bulb.
Turn the light switch off and unplug the saw.
2. Remove old bulb. Place new bulb into socket.
ON/OFF SWITCH (FIG. 17)
1. To turn power on or off, push the power switch.
VARIABLE SPEED SWITCH
1. Your saw is equipped with a variable speed dial. The
blade stroke rate may be adjusted by simply rotating
the dial. To increase speed, rotate dial clockwise. To
reduce speed, rotate dial counterclockwise.
OVERLOAD BREAKER (FIG. 17, 18)
When the motor becomes too hot during operation,
the overload breaker (1) will cause the motor to stop
automatically to prevent damage. Push the toggle switch
in (2) to turn saw off. Do not restart until the motor has
had time to cool. Push the breaker switch (1) in, and
switch the toggle switch to on to start the saw.
13
RECOMMENDATIONS FOR CUTTING
1. When feeding the work piece into the blade, do not
force the leading edge of the work piece into the
blade because the blade will deflect, reducing the
accuracy of the cut and possibly breaking the blade.
Allow the saw to cut material by guiding the work
piece into the blade as it cuts.
2. The blade teeth cuts material ONLY on the down
stroke.
3. You must guide the wood into the blade slowly. The
teeth of the blade are very small and they can only
remove wood when they are on the down stroke.
4. There is a learning curve for each person who wanis
to use this saw. During this period of time, some
blades will break until you learn how to use the saw
and receive the greatest benefit from the blades.
5. The best results are achieved when cutting wood
less than one inch thick.
6. When cutting wood thicker than one inch, the user
must guide the wood very slowly into the blade and
take extra care not to bend or twist the blade while
cutting.
7. The teeth on the scroll saw blades wear out and must
be replaced frequently for best cutting results. Scroll
saw blades generally stay sharp for 1/2 to 2 hours of
cutting.
8. To get accurate cuts, be prepared to compensate for
the blade’s tendency to follow the wood grain as you
are cutting.
9. This scroll saw is intended to cut wood or wood
products. Precious and non-ferrous perform well on
scroll saws that have very slow speed capability, and
should be lubricated with machine oil or beeswax.
10.When choosing a blade to use with your scroll saw,
consider very fine, narrow blades to scroll cut in
thin wood 1/4 in. thick or less. Use wider blades for
thicker materials; however this will reduce your ability
to cut tight curves.
11.This saw uses 5 inch long Pin or Plain-end type
blades.
12.Blades wear faster when cutting plywood or particle
board, that is abrasive. Angle cutting in hardwoods
reduces the blade set faster due to blade deflection.
FREEHAND CUTTING (FIG. 19)
CAUTION
To avoid injury from an accidental start, make sure
the switch is in the OFF position, and the plug is not
connected to the power outlet.
1. Lay out desired design, or secure design to the work
piece (1).
2. Raise the blade guard assembly (2) by loosening the
height adjustment knob (3).
3. Position the work piece against the blade (3) and
place the blade guard foot against the top surface of
the work piece.
4. Secure the blade guard assembly (2) by tightening
the height adjustment knob (3).
5. Remove the work piece from the blade prior to
turning the scroll saw on. Pull the speed control knob
(4) out and set the desired speed by turning the
control knob clockwise or counterclockwise.
CAUTION: In order to avoid uncontrollable lifting of
the work piece and to reduce blade breakage, do not
pull the control knob on while the work piece is
against the blade.
6. When turning the scroll saw on, position the work
piece against scrap wood prior to touching the
leading edge of the work piece against the blade.
7. Slowly feed the work piece into the blade by guiding
and pressing the work piece down against the table.
CAUTION: Do not force the leading edge of the
work piece into the blade. The blade will deflect,
reducing accuracy of cut, and may break.
8. When the cut is complete, move the trailing edge of
the work piece beyond the blade guard foot. Push
the control knob in to turn the scroll saw off.
Fig. 19 4
14
ANGLE CUTTING (FIG. 20)
CAUTION
To avoid injury from an accidental start, make sure
the switch is in the OFF position, and the plug is not
connected to the power outlet before moving, replacing
blade or making adjustments.
1. Lay out or secure design to work piece (1).
2. Move the blade guard assembly (2) to the highest
position by loosening the height adjustment knob (3)
and retightening.
3. Tilt the table (4) to the desired angle by loosening
the table lock knob (5). Move the table to the proper
angle, using the degree scale (6) and the pointer (7).
4. Tighten the table lock knob (5).
5. Loosen the blade guard screw (5) (Fig. 19). Tilt
the blade guard to the same angle as the table (4).
Retighten the blade guard screw.
6. Position the work piece on the left and right side of
the blade (9). Lower the blade guard foot against the
surface by loosening the height adjustment knob (3).
7. Follow items 4-8 under FREEHAND CUTTING
OPERATION.
Fig. 20
RIP OR STRAIGHT LINE CUTTING (FIG. 21)
CAUTION
To avoid injury from accidental starting, make sure
the switch is in the OFF position and the plug is not
connected to the power outlet before moving, replacing
blade or making adjustments.
Required Tools
QUANTITY [DESCRIPTION
2 Small C-clamps
1 Ruler or Measuring Tape
1 12-inch Straight Scrap of Wood
(Thickness to match workpiece)
1. Raise the blade guard foot (1) by loosening the
height adjustment knob (2) on the right side of the
upper arm. Measure from the tip of the blade (3) to
the desired distance. Position the straight edge (4)
parallel to the blade at that distance.
2. Clamp the straight edge to the table (5).
3. Recheck your measurements, using the work piece
to be cut, and make sure the scrap wood is secure.
4. Position the work piece against the blade and place
the blade guard foot (1) against the top surface of the
work piece.
5. Secure the blade guard foot in place by tightening
the height adjustment knob.
6. Remove the work piece from the blade prior to
turning the scroll saw on. Pull the speed knob control
out. Set the desired speed by turning the control
knob clockwise or counterclockwise.
CAUTION
In order to avoid uncontrollable lifting of the work
piece and to reduce blade breakage, do not turn the
saw on while the work piece is against the blade.
7. Position the work piece against the straight edge
prior to touching the leading edge of the work piece
against the blade.
8. Slowly feed the work piece into the blade, guiding the
work piece against the straight edge. Press the work
piece down against the table while cutting.
CAUTION
Do not force the leading edge of the work piece into
the blade. The blade will deflect, reducing accuracy
of cut, and may break.
15
9.
When the cut is complete, move the trailing edge of
the work piece beyond the blade guard foot. Push
the control knob in to turn the scroll saw off.
NOTE: When cutting a narrow work piece, use push
sticks.
Fig. 21 æ
—— NN
e
INTERIOR CUTTING (FIG. 22)
1.
Lay out the design on the work piece (1). Drill a
1/4-inch hole into the work piece .
Release the quick release tension lever (2), and
remove the blade (3). Refer to BLADE REMOVAL
AND INSTALLATION.
Place the work piece on the saw table with the hole (4)
over the access hole in the table (5).
Install the blade (3) through the hole in the work
piece and lower the quick release tension lever (2).
. Follow steps 3-9 under FREEHAND CUTTING
OPERATIONS.
When finished making the interior scroll cuts simply
turn the scroll saw off. Remove the blade from the
blade holder, and remove the work piece from the
table.
Fig. 22
Lo DE
CAUTION
For your own safety, turn the switch off and remove the
plug from the power outlet before cleaning or performing
maint enance on the saw.
GENERAL
An occasional coat of paste wax on the work table will
allow the wood being cut to glide smoothly across the
work surface.
MOTOR
1. If the power cord is worn, cut, or damaged in any
way, have it replaced immediately.
2. Do not attempt to oil the motor bearings or service
the motor internal parts.
16
CAUTION
To avoid injury from accidental starting, always turn switch off. Unplug the tool before moving, replacing the blade or
making adjustments. Consult your local service center if for any reason the motor will not run.
PROBLEM
PROBLEM CAUSE
REMEDY SUGGESTED
Breaking blades.
Wrong tension.
Overworking blades.
Wrong blade application.
Twisting blade in wood.
Adjust blade tension.
Reduce feed rate.
Use narrow blade.
Avoid side pressure on blade.
Motor will not run.
о Ю ев о № —
Defective cord or plug.
Defective motor.
Blown overload breaker.
NA BO N +
Replace defective parts before using saw again.
Call service center. Any attempt to repair this motor
may create a hazard unless the repair is done by a
qualified technician.
. Push the motor switch to the OFF position. Let the
motor cool.
Excessive vibration.
Note: There will always
be some vibration
present when the saw is
running because of motor
operation.
. Improper mounting of saw.
. Unsuitable mounting
surface.
Loose table or table resting
against motor.
Loose motor mounting.
ronca
a
. See mounting instructions in this manual for proper
mounting technique.
. The heavier your workbench is, the less vibration will
occur. A plywood workbench will not be as good a work
surface as the same size solid lumber. Use common
sense in choosing a mounting surface.
Tighten the table lock knob.
Tighten motor mounting screw.
Blade run out.
Blade not in line with arm
motion.
. Blade holders not aligned.
ronca
. Loosen cap screws holding blade holder to arms. Ad-
just position of blade holders. Retighten cap screw.
17
1.D. NO. ¡DESCRIPTION SIZE QTY |1.D. NO, ¡DESCRIPTION SIZE QTY
044 STICKER 1 |OKEE CR. RE. PAN HD. SCREW M5*0.8-50 4
0751 PLUNGER HANDLE 1 JOKKJ CR.RE. PAN HD. ROUND NECK SCREW IM4*0.7-12 2
075B INSERT 1 JOKQW NUT CHUCK M5*0.8 T=5 ]
0751 PLUNGER HOUSING 1 JOKQX NUT M6* 1.0 T=6 ]
O8JA SPRING 1 JOKQY NUT CHUCK M8*1.25 T=8 ]
OA98 COMPRESSION SPRING | JOKTH STRAIN RELIEF ]
OAM3 IWASHER 1 JOKUX TERMINAL |
OAMW SET PLATE 2 JOL71 POWER CABLE |
OCTO BLADE 1. JOLSR CIRCUIT BREAKER SWITCH ]
OCT? BLADE 1. JOLYN STEEL BALL DIO ]
OCT5 BEARING SEAT A ¡OU/7V ~~ JCR. RE. TRUSS HD. TAPPING SCREW M4 16-16 ]
OCDD ¡FOOT 4 ¡OZW4 MOTOR ]
ODDW _ UPPER ARM ROCKER ASS' Y #06 | ¡O0ZW9 _ \BRACKET-TILT ]
ODF1 CONTROLLER ASS Y | 10/WG |BEARING SEAT ASS Y |
ODFó BELLOWS 1 JOIWJ BUSH 2
ODF8 PLUG HOUSING 1 JOZWK ¡POINTER ]
ODG? PVC HOSE 1 JOZWL HOUSING #AW ]
ODG4 ¡AIR DUCT ASS Y 1 JOZWN ¡SUPPORTROD ]
OFPN EXTENSSION SPRING WD=D0.8 L=52 1 ¡OZWR HOLDER BLADE ASS™Y 2
OGTU DUST SHIELD 4 ¡OZWX ¡BOTTOM ARM ROCKER #06 |
OGXP CLAMP-CORD A 10ZX1 CONNECTOR BOX |
OGXQ [PLUNGER HOUSING | 10ZX3 CONNECTOR BOX COVER ]
OGXR SHAFT-PIVOT 1. ¡OZX6 PUSH BUTTON ]
ORFX BOLT CLAMP 1 ¡10QX [ECCENTRIC ASS'Y ]
OJ3M HEX WRENCH | 20P] CLAMP PLATE ]
0J4U FLAT WASHER D6*18-1.5 7 \20XY HEX.SOC. HD.CAP SCREW M6*1.0-20 2
0J66 FLAT WASHER D4* 10-1 1 P22KkK GUIDE CLAMP ]
0J91 SPRING WASHER ФА 2 |22VH HOUSING RIGHT #AW |
OJAE EXTERNAL TOOTH LOCK WASHER ФА | 12/7Y7 LEAD WIRE ASS' Y ]
OJAZ WAVE WASHER WW-6 | 12AN6 SWITCH BOX COVER ]
0JBO WAVE WASHER WW-8 2 I2AN8 TABLE #AW ]
OJPG HEX HD. BOLT M6*1.0-30 5 I2AN9? ¡SWITCH BOX ]
0JU4 HEX SOC. HD. CAP BOLT M4*0.7-10 2 12AYB BASE #06 ]
OJUZ HEX SOC. HD. CAP BOLT M8*1.25-40 1 |2BL7 BLADE BOX ]
OJVD HEX SOC. HD. CAP BOLT MIX0.8-35 1 BLA TRUNNION BRACKET ]
0JX7 HEX SOC. SET SCREW M6*1.0-6 2 BIC PLATE COVER ]
0JX8 HEX SOC. SET SCREW M6*1.0-8 | 2806 I¡OPERATOR'S MANUAL ASS'Y ]
OJXR HEX SOC. SET SCREW M8*1.25-8 1 |2BR] TENSION HANDLE ]
OK23 HEX SOC. HD.CAP SCREW M6X1.0-16 2 12BR8 INDICATED BUTTON ]
OK2B HEX SOC. HD.CAP SCREW M6*1.0-16 3 I2BUH (¡TRADE-MARK LABEL ]
OKS56 CR. RE. COUNT HD. SCREW M5*0.8-12 2 12BUJ TRADE-MARK LABEL 2
ОКО CR. RE. TRUSS HD. SCREW M4*0.7-16 1 2BUkK TILTING SCALE |
ОК CR. RE. TRUSS HD. SCREW M5*0.8-8 2 12BUL LABEL ]
OK7G CR. RE. ROUND WASHER HD. SCEREWIM5*0.8-12 | 2BUM ¡CAUTIÓN LABEL ]
OKA? CR. RE. PAN HD. TAPPING SCREW ~~ IM3%24-10 2 I2BXQ I[LINGACGE BAR ASS Y ]
OKBC CR. RE. PAN HD. TAPPING SCREW ~~ IM5%16-25 2 |2BY8 ROCKET SWITCH 2
OKBD CR. RE. PAN HD. TAPPING SCREW 1M4X18-25 4 I2CDB WARNING LABEL ]
ОКО CR. RE. PAN HD. SCREW M4*0.7-10 1 CDC ¡LABEL ]
OKDK CR. RE. PAN HD. SCREW M5*0.8-16 3 \2CDE |TABLE LABEL ]
OKDM CR. RE. PAN HD. SCREW M5*0.8-20 3 12CDH [LAMP ASS'Y ]
OKDR CR. RE. PAN HD. SCREW M5*0.8-10 6
18
61
2BLA
2BUK
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