1 Note!
Before installing this product, check the contents of the kit. If anything is missing, please check an Öhlins dealer.
Kit Contents
Description
Shock absorber
Washer 8/20/0.5
Screw M8x35
Tool preload adjuster
Sticker set "ÖHLINS"
Owners manual
Part No
HO 955
63118-05
00432-01
03199-03
10207-01
07241-02
Pcs
2
4
2
1
1
1
1 Note!
Please note that this image is a general representation of the product and may differ slightly from your product.
1 Note!
Please note that during storage and transportation, especially at high ambient temperature, some of the oil and grease used for assembling may leak and stain the packaging. This is in no way detrimental to the product, wipe off the excessive oil/grease with a cloth.
⚠ Warning!
Before installing this product, read the Öhlins Owner’s
Manual. The shock absorber is an important part of your vehicle and will affect the stability.
Shock Absorber for ACE Honda ADV150
HO 955
Mounting Instructions
MOUNTING INSTRUCTIONS
⚠ Warning!
It is advisable to have an Öhlins dealer install the shock absorber.
1 Note!
Before mounting this product clean the vehicle thoroughly.
⚠ Warning!
If working on a raised vehicle, ensure it is securely supported so that it will not tip over.
1
Note!
When working on this product, always see the Vehicle
Service Manual for vehicle specific procedures and important data.
1
Put the motorcycle on a work stand so that the rear wheel barely touches the ground. Make sure the motorcycle is in a stable position.
2
Open the seat by the ignition key.
2
MOUNTING INSTRUCTIONS
3
Remove the grab bar the screws ①②③④
Ⓐ
by loosening
A
1 2
3 4
4.Remove the storage box
Ⓑ as per following instructions;
4.1 Loosening the screws ①②③④⑤
4.2 Unlock the plastic clip locks ⑥⑦⑧⑨⑩⑪⑫⑬
4.3 Remove the battery plastic cover
Ⓒ
2
1
3
4
5
B
7
8
9
6
3
13
12
11
10
C
MOUNTING INSTRUCTIONS
4.4 Loosen the screws ①② and then release the rubber band
Ⓓ
that holds the battery.
4.5 Loosen the screw ③ and remove the entire storage box
Ⓑ
2
D
1
B
3
5.
Remove the tail light plastic cover loosening the screws ①②③④
Ⓔ by
1
2
E
3
4
4
MOUNTING INSTRUCTIONS
6.
Remove the plastic cover the screws ①② underneath.
Ⓕ by loosening
in order to access the airbox mounting screws which are located
1
2
F
7.
On the left side : Release the airbox loosening the screws ①
Ⓖ by
in order to access to the shock absorber lower mounting screw.
1
G
5
MOUNTING INSTRUCTIONS
8.
On the right side : Release the brake line holding bracket
Ⓗ
by loosening the screw ① in order to access to the shock absorber lower mounting screw.
1
H
9.
Remove the standard shock absorber by loosening the upper mounting nuts lower mounting screws ②
① and the
1 1
6
2
MOUNTING INSTRUCTIONS
10.
Install the Öhlins shock absorber according to diagram P1
Tighten the upper mounting nuts lower mounting screws ②
① and the
at a torque value as specified in the vehicle service manual.
Reverse all the procedures as necessary.
2
1
Standard nut
Standard washer (1 piece only)
5.5
2
Left side
P1
00432-01
Screw M8x35
Right side
63118-05 (2x)
Washer 8/20/0.5
1
Note!
Lower the vehicle so that the suspension is slightly compressed before tightening the screws.
✋ Caution!
Ensure that all screws are tightened to the correct torque and that nothing fouls or restricts movement of the shock absorber when the suspension is fully compressed or extended.
7
ADJUSTMENTS
⚠ Warning!
Before riding, always make sure that the basic settings made by Öhlins are according to recommended
Set-up Data. Read about adjustments and setting up in the Öhlins Owner’s Manual before you make any adjustments. Contact an Öhlins dealer if you have any questions about setting up.
Spring Preload
Adjuster
Rebound
Adjuster
SET-UP DATA
Recommended set-up
Spring Preload........................
Rebound adjuster ..................
3 mm.
22 Clicks
Spring Installed spring
Part No ................... 60480-31
Free spring length... 230 mm
Spring rate.............. Prog 7-25 N/mm
Preload adj.range.... [0- 4] mm
Shock absorber data
Length ............................. 397 mm.
Stroke .............................. 121 mm.
Öhlins products are subject to continuous improvement and development, therefore, although these instructions include the most up-to-date information available at the time of printing, minor updates may occur.
To find the latest information contact an Öhlins distributor.
Please contact Öhlins if you have any questions regarding the contents in this document.
© Öhlins Asia Co. Ltd. All rights reserved. Any reprinting or unauthorized use without the written permission of Öhlins Racing AB is prohibited.
Öhlins Asia Co. Ltd
700/937 Moo5, Tambol Nongkhaga,
Amphur Phantong, Chonburi Province
20160 Thailand
Part no. MI_HO 955_EN_0
Issued 2020-03-23
