Backyard Discovery Liberty II Setup Manual
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/LEHUW\,,
Model # 44215
Wooden Swing Set
Owner's Manual & Assembly Instructions
MANUFACTURED BY:
Backyard Discovery
3305 Airport Drive
Pittsburg, KS 66762
800-856-4445
average 2 person assembly time assembly time may vary based on skill level
For the most up to date assembly manual, to register your set, or to order replacement parts please visit
www.backyarddiscovery.com
SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT
YOU NEED TO ORDER REPLACEMENT PARTS.
Made in China | INS-44215-A-LIBERTY-ENG 5/16/19
*
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Dear Customer:
Please read entire booklet completely before beginning the assembly process.
Equipment is recommended for use by
children 3 to 10 years of age
. Structures are
not intended for public use. The Company does not warranty any of its residential structures subjected to commercial use such as: Daycare, Preschool, Nursery School
,
Recreational Park, or any similar Commercial
Application.
WARNING
: This Symbol points out important safety instructions which, if not followed, could endanger the personal safety of yourself and your children and/or damage your property. You
MUST read and follow all instructions in this manual before attempting to use this play center.
WARNING
:
Children must NOT use this play center until unit has been completely assembled and inspected by an adult to insure set has been properly installed and anchored.
Please follow all recommendations below.
Failure to do so may result in the warranty being void and/or safety violations that could result in serious injury
. This manual contains helpful information concerning
Assembly Preparation, Installation Procedure, and Required Maintenance. Always keep the safety of your children in mind as your play structure is being built and as your children play on the set. Before your children play on the set please review the Operation Instructions with them to help ensure their safety.
PLEASE RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE. KEEP THEM IN A SAFE PLACE
WHERE YOU CAN REFER TO THEM AS NEEDED. IN ORDER TO PROVIDE YOU WITH THE MOST
EFFICIENT SERVICE, IT IS REQUIRED THAT YOU PROVIDE US WITH THE PART NUMBERS WHEN
ORDERING PARTS.
For Your Records:
Please take time and fill out the information below. This information will be needed for warranty issues.
Where Purchased: ____________________
Date of Purchase: ____________________
Staple Receipt Here
Installation Date: _____________________
Installed by: _________________________
Tracking Number: ____________________
OR
Tracking Number
Vertical ID Plate
Tracking Number Reference Label
Tracking ID number on the carton and back of the ID plate or vertical ID plate are included for tracking purposes associated with warranty claims.
4
5
Please refer to the Assembly section of the Assembly Manual for Maximum Fall Height
.
Positioning Your Playcenter
1. The play center is designed to be installed on a level surface
by an Adult with an Adult helper
. Place in a flat area of your yard to minimize ground preparation.
2. Choose a level location for the equipment. This can reduce the likelihood of the play set tipping over and loose-fill surfacing material washing away during heavy rains.
3. Place the equipment not less than
6 ft (1.8 m)
from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires.
4. Provide enough room so that the children can use the equipment safely. For example, for structures with multiple play activities, a slide should not exit in front of a swing.
5. It is a good idea to place your play center in an area that is convenient for adults to watch children at play.
6. Create a site free of obstacles that could cause injuries – such as low overhanging tree branches, overhead wires, tree stumps and/or roots, large rocks, bricks and concrete. Additional suggestions in the Suggested Playground Surfacing Section.
7. Do not build your playset on top of surfacing material.
8. Locate bare metal platforms and slides out of direct sunlight to reduce the likelihood of serious burns.
A slide that faces north will receive the least direct sunlight.
9. Separate active and quiet activities from each other. For example, locate sandboxes away from swings or use a guardrail or barrier to separate the sandbox from the movement of the swings.
Suggested Playground Surfacing
Do not install home playground equipment over concrete, asphalt, packed earth, grass, carpet, or any other hard surface. A fall onto a hard surface can result in serious injury to the equipment user.
Do not install loose fill surfacing over hard surfaces such as concrete or asphalt.
Shredded bark mulch, wood chips, fine sand and fine gravel, are added as shock absorbing materials after assembly. If used properly these materials can absorb some of the impact of a child’s fall.
All surface material should extend a minimum of 6 feet in all directions around the play area.
Do not apply playground surfacing until after the unit is completely constructed. Playset should not be built on top of surfacing.
Use containment, such as digging out around the perimeter and/or lining the perimeter with landscape edging.
Installations of rubber tiles or poured-in-place surfaces (other than loose-fill materials) generally require a professional and are not “do-it-yourself” projects.
Shall use Playground Surfacing Materials (other than loose-fill material) which comply with the safety standard ASTM F1292 Standard Specification of Impact Attenuation of Surfacing Materials within the
Use Zone of Playground Equipment.
6
The following chart explains the fall height in feet from which a life threatening head injury would not be expected
Critical Heights in feet (m) of Tested Materials
Material
Wood Chips
Double-Shredded bark mulch
Engineered Wood Fibers
Fine Sand
Coarse Sand
Fine Gravel
Medium Gravel
Shredded Tires*
Uncompressed Depth
6" (152mm) 9" (228mm) 12" (304mm)
7' (2.13m)
6' (1.83m)
10' (3.05m)
10' (3.05m)
11' (3.35m)
11' (3.35m)
6' (1.83m)
5' (1.52m)
5' (1.52m)
5' (1.52m)
5' (1.52m)
7' (2.13m)
5' (1.52m)
5' (1.52m)
7' (2.13m)
5' (1.52m)
>12' (3.66m)
9' (2.74m)
6' (1.83m)
10' (3.05m)
6' (1.83m)
10-12' (3.0-3.6m) N/A N/A
Compressed Depth to 9" (228mm)
10' (3.05m)
7' (2.13m)
6' (1.83m)
5' (1.52m)
4' (1.22m)
6' (1.83m)
5' (1.52m)
N/A
*This data is from tests conducted by independent testing laboratories on a 6-inch depth of uncompressed shredded tire samples produced by four manufacturers. The tests reported critical heights, which varied from 10 feet to greater than 12 feet. It is recommended that persons seeking to install shredded tires as a protective surface request test data from the supplier showing the critical height of the material when it was tested in accordance with ASTM F1292.
Operating Instructions:
NOTE
: Your children’s safety is our #1 concern. Observing the following statements and warnings reduces the likelihood of serious or fatal injury. Please review these safety rules regularly with your children.
1. This play center is designed for specific number of occupants whose combined weight
should not exceed
a designated weight on the elevated floor or the swing area, the total Unit capacity is outlined in the Basic Setup Dimensions section of instruction manual. The maximum fall height and recommended play area is also available in the Basic Setup Dimensions section of the manual for the specific unit.
2. On-site adult supervision is
required
.
3. Instruct children
not
to walk close to, in front of, behind, or between moving swings or other moving playground equipment.
4. Instruct children to sit in and
never
stand on swings
5. Instruct children
not
to twist the chains and ropes and not to loop them over the top support bar, since this may reduce the strength of the chain or rope.
6. Instruct children
not
to jump from swings or other playground equipment in motion.
7. Instruct children to
not to push
empty seats. The seat may hit them and cause serious injury.
8. Instruct and teach children to sit in the center of the swings with their full weight on the seats.
9. Instruct children
not
to use the equipment in a manner other than intended.
10.Instruct children to
always
go down slides feet first. Never slide head first.
11.Instruct children to
look
before they slide to make sure no one is at the bottom.
12.Instruct children to
never
run up a slide, as this increases their chances of falling.
13.The parents should
dress children appropriately
. (Examples would include the use of wellfitting shoes and the avoidance of ponchos, scarfs, and other loose-fitting clothing that is potentially hazardous while using equipment).
14.Instruct children
not
to climb when the equipment is wet.
15.Instruct children to
never
jump from a fort deck. They should always use the ladder, ramp or slide.
16.Instruct children to
never
crawl or walk across the top of monkey bars.
17.Instruct children to
never
crawl on top of a fort roof.
7
18.Verify that any suspended climbing ropes, chain, or cable are secured at both ends and that they cannot be looped back on it.
19.Instruct children
not
to attach items to the playground equipment that are not specifically designed for use with the equipment, such as, but not limited to, jump ropes, clothesline, pet leashes, cables and chain as they may cause a strangulation hazard.
20.Instruct children to
never
wrap their legs around swing chain.
21.Instruct children to
never
slide down the swing chain.
22.Instruct children to remove their bike or other sports helmet before playing on playground equipment.
Maintenance Instructions:
At the beginning of each play season:
• Tighten all hardware.
• Lubricate all metallic moving parts per manufacturer’s instructions.
• Check all protective coverings on bolts, pipes, edges, and corners. Replace if they are loose, cracked, or missing.
• Check all moving parts including swing seats, ropes, cables, and chains for wear, rust, or other deterioration. Replace as needed.
• Check metal parts for rust. If found, sand and repaint using a non Lead-based paint meeting the requirements of 16 CFR 1303 .
• Check all wood members for deterioration and splinters. Sand down splinters and replace deteriorating wood members.
• Reinstall any plastic parts, such as swing seats or any other items that were removed for the cold season.
• Rake and check depth of loose fill protective surfacing materials to prevent compaction and to maintain appropriate depth. Replace as necessary.
Twice a month during play season:
•
Tighten all hardware.
• Check all protective coverings on bolts, pipes, edges, & corners. Replace if they are loose, cracked, or missing.
• Rake and check depth of loose fill protective surfacing materials to prevent compaction and to maintain appropriate depth. Replace as necessary.
• Once a month during play season.
• Lubricate all metallic moving parts per manufacturer’s instructions.
• Check all moving parts including swing seats, ropes, cables, and chains for wear, rust, or other deterioration. Replace as needed.
At the end of each play season or when the temperature drops below 32° F:
•
Remove plastic swing seats and other items as specified by the manufacturer and take indoors or do not use.
• Rake and check depth of loose fill protective surfacing materials to prevent compaction and to maintain appropriate depth. Replace as necessary.
Owners shall be responsible for maintaining the legibility of the warning labels.
8
Additional Maintenance:
•
Check the swing beam and hardware every two weeks due to wood expansion and contraction. It is particularly important that this procedure be followed at the beginning of each season.
•
Inspect wood parts monthly. The grain of the wood sometimes will lift in the dry season causing splinters to appear. Light sand may be necessary to maintain a safe playing environment. Treat your playset with stain regularly, to help prevent severe checking/splitting and other weather damage.
• A waterborne transparent stain has been applied to your playset. This is done for color only.
Once or twice a year, depending on your climate conditions, you must apply some type of protection (sealant) to the wood of your unit. Prior to the application of sealant, lightly sand any
“rough” spots on your playset.
Please note this is a requirement of your warranty.
• Assembling and maintaining the playset on a level location is very important. As your children play, your playset will slowly dig its way into the soil, and it is very important that it settles evenly. Make sure the playset is level and true one each year or at the beginning of each play season.
Disposal Instructions:
When the Play center use is no longer desired, it should be disassembled and disposed of in such a way that no unreasonable hazards will exist at the time the unit is discarded.
Third Party Assembly:
Customer may, in their sole discretion, elect to use a third party person or service to assemble this product. Backyard Discovery assumes no responsibility or liability for any charge incurred by the
Customer for any assembly services’.
Please see our warranty for more information about damaged and missing part replacement coverage. Backyard Discovery will not reimburse Customer for the price of parts purchased.
9
APPENDIX A
Information on Playground Surfacing Materials:
The following information is from the
United States Consumer Product Safety Commission’s Information
Sheet for playground surfacing material;
also see the following website for additional information:
www.cpsc.gov/cpscpub/pubs/323.html
.
X3. SECTION 4 OF THE CONSUMER PRODUCT SAFETY COMMISSION’S OUTDOOR HOME PLAYGROUND SAFETY
HANDBOOK 9
X3.1 Select Protective Surfacing—One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock-absorbing protective surfacing under and around your play equipment. The protective surfacing should be applied to a depth that is suitable for the equipment height in accordance with ASTM Specification F 1292 . There are different types of surfacing to choose from; whichever product you select, follow these guidelines:
X3.1.1 Loose-Fill Materials:
X3.1.1.1 Maintain a minimum depth of 9 inches of loose-fill materials such as wood mulch/chips, engineered wood fiber
(EWF), or shredded/recycled rubber mulch for equipment up to 8 feet high; and 9 inches of sand or pea gravel for equipment up to 5 feet high. NOTE: An initial fill level of 12 inches will compress to about a 9-inch depth of surfacing overtime. The surfacing will also compact, displace, and settle, and should be periodically refilled to maintain at least a 9-inch depth.
X3.1.2 Use a minimum of 6 inches of protective surfacing for play equipment less than 4 feet in height. If maintained properly, this should be adequate. (At depths less than 6 inches, the protective material is too easily displaced or compacted.) NOTE: Do not install home playground equipment over concrete, asphalt, or any other hard surface. A fall onto a hard surface can result in serious injury to the equipment user. Grass and dirt are not considered protective surfacing because wear and environmental factors can reduce their shock absorbing effectiveness. Carpeting and thin mats are generally not adequate protective surfacing. Ground level equipment such as a sandbox, activity wall, playhouse or other equipment that has no elevated play surface – does not need any protective surfacing.
X3.1.3 Use containment, such as digging out around the perimeter and/or lining the perimeter with landscape edging. Don’t forget to account for water drainage.
X3.1.3.1 Check and maintain the depth of the loose-fill surfacing material. To maintain the right amount of loose-fill materials, mark the correct level on play equipment support posts. That way you can easily see when to replenish and/or redistribute the surfacing.
X3.1.3.2
Do not
install loose-fill surfacing over hard surfaces such as concrete or asphalt.
X3.1.4 Poured-In-Place Surfaces or Pre-Manufactured Rubber Tiles — You may be interested in using surfacing other than loose-fill materials – like rubber tiles or poured-in-place surfaces.
X3.1.4.1 Installations of these surfaces generally require a professional and are not “do-it-yourself” projects.
X3.1.4.2 Review surface specification before purchasing this type of surfacing. Ask the installer/manufacturer for a report showing that the product has been tested to the following safety standard: ASTM F 1292 Standard Specification for Impact Attenuation of Surfacing Materials within the Use Zone of Playground Equipment. This report should show the specific height for which the surface is intended to protect against serious head injury. This height should be equal to or greater than the fall height – vertical distance between a designated play surface (elevated surface for standing, sitting, or climbing) and the protective surfacing below – of your play equipment.
X3.1.4.3 Check the protective surfacing frequently for wear.
X3.1.5 Placement — Proper placement and maintenance of protective surfacing is essential. Be sure to:
X3.1.5.1 Extend surfacing at least 6 feet from the equipment in all directions.
X3.1.5.2 For to-fro swings, extend protective surfacing in front of and behind the swing to a distance equal to twice the height of the top bar from which the swing is suspended.
9 This information has been extracted from the CPSC publications “Playground Surfacing — Technical Information Guide” and
“Handbook for Public Playground Safety.” Copies of these reports can be obtained by sending a postcard to the: Office of Public Affairs,
U.S. Consumer Product Safety Commission, Washington, D.C., 20207 or call the toll-free hotline: 1-800-638-2772.
The American Society for Testing and Materials takes no position respecting the validity of any parent right asserted in connection with any item mentioned in this standard. Users of this standard are expressly advised that determination of the validity of any such parent rights, and the risk of infringement of such rights, are entirely their own responsibility.
The standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years and if not revised, either approved or withdrawn. Your comments are invited either for revision of this standard or for additional standards and should be addressed to ASTM Headquarters. Your comments will receive careful consideration at a meeting of the responsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you should make your views known to the ASTM Committee on Standards. 100 Barr Harbor Drive, West Conshohocken, PA 19428.
10
11This information has been extracted from the CPSC publications “Playground Surfacing
— Technical Information Guide” and “Handbook for Public Playground Safety.” Copies of these reports can be obtained by sending a postcard to: Office of Public Affairs, U.S. Consumer
Product Safety Commission, Washington, D.C., 20207 or call the toll-free hotline: 1- 800-638-
2772.
The American Society for Testing and Materials takes no position respecting the validity of any parent right asserted in connection with any item mentioned in this standard. Users of this standard are expressly advised that determination of the validity of any such parent rights, and the risk of infringement of such rights, are entirely their own responsibility.
The standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years and if not revised, either approved or withdrawn. Your comments are invited either for revision of this standard or for additional standards and should be addressed to ASTM Headquarters. Your comments will receive careful consideration at a meeting of the responsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you should make your views known to the ASTM Committee on
Standards. 100 Barr Harbor Drive, West Conshohocken, PA 19428.
11
Play Set Assembly Manual FAQs:
1. Does the area for the playset need to be level?
Yes. Backyard Discovery recommends the playset be positioned on a flat level area for maximum safety and durability. The stakes provided should be used to secure it firmly to the ground.
2. What size area is recommended for the playset?
Backyard Discovery recommends at least a 6’ (six foot) perimeter around and above the playset for maximum safety.
3. What age range is appropriate for the playsets?
Backyard Discovery play sets are recommended for children ages 3 – 10 years.
4. Is the wood treated with chemicals?
Backyard Discovery uses 100% Chinese Cedar wood which is naturally bug resistant, decay and rot resistant. To help ensure your child’s safety, our wood is completely chemical free and we do not use pressure-treated wood. The stain we use is a top coat using a waterbased product that is for appearance only.
5. How often should the playset be stained?
Backyard Discovery recommends the playset be stained once each year. A water or oil based stain can be used at the customer’s discretion.
6. Why does it seem that my swing set is developing cracks?
Wood is a natural material; no two pieces are exactly alike. Each piece has its own characteristics and personality and reacts differently to climate changes. When any wood product is exposed to the elements, it develops “wood checks”. A check is the radial separation of the wood fibers running with the grain of the wood. These are caused by the varying temperature and moisture conditions. A check is not a crack – it does not affect the strength or durability of the wood or structural integrity of the play set.
7. Do Backyard Discovery playsets come with a warranty?
Yes. All Backyard Discovery products carry a 1-year replacement warranty on all parts for manufacturer’s defect. Our wood carries a 5 year warranty on rot and decay as well. Please see warranty details for more information.
8. What is the best way to get started assembling the playset?
Backyard Discovery recommends taking all the parts out of the boxes and arranging them by part number before you begin any assembly. This will not only allow faster assembly, but will also identify any parts that may be missing or damaged so they can be replaced before assembly. If parts are missing or need replacement, go to www.backyarddiscovery.com/support.aspx and follow the prompts to order them. Next, read the assembly manual and get the tools ready for the job as recommended in the manual. If the assembly manual is lost or misplaced a new one can be printed from Backyard Discovery’s website: www.backyarddiscovery.com.
9. The playset seems to rock or sway too much. What’s wrong?
Rocking is caused by uneven ground or obstructions such as rocks, roots, etc. under the ground rails. These should be removed and the ground underneath re-leveled to prevent rocking. Also ensure the playset is securely staked to the ground using the stakes provided.
10. The 2”x4” boards do not measure 2”x 4”. Why not?
In the U.S. it is common practice to describe lumber dimensions using the rough cut sizes from the sawmill and not the finished dimensions. Retailers, home stores, etc. all use this accepted practice for describing lumber dimensions. However, Backyard Discovery playsets are designed and constructed using the actual dimensions so everything fits properly and remains so during the life of the playset.
11. The end beam is not straight up and down. Why not?
This is normal. Backyard Discovery designs playsets this way to ensure the strongest structure possible. The slight angle adds strength and reduces rocking and twisting.
12. The S-hooks for the swings won’t close. What is wrong?
Backyard Discovery recommends placing them on a hard surface such as concrete (don’t do this on anything that will dent such as metal or finished wood or glass which will break!). It will take quite a few strokes, but the hooks will close.
For more information and frequently asked questions, please refer to our website at www.backyarddiscovery.com.
12
Tools Required for Installation:
(These are the tools that are generally required for assembly of our outdoor products. These tools are not included with the outdoor product purchase.)
(Cordless Drill or Electric Drill) (7/16" Drill Bit)
(3/8" Drive Ratchet, 1/2" STD
Sockets 1/2" Deep Sockets)
(Square)
(Tape Measure) (Phillips Screw Driver)
(Open End Wrenches 1/2")
(Drill Attachments: Phillips
Head & Socket Driver)
(Claw Hammer)
(Rubber Mallet - Optional)
(Level 24")
(An Adult w/ an Adult Helper)
13
(Ladder)
Basic Setup Dimensions
Place the set on level ground, not less than 6 ft [2 m] from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires.
28'-8 1/2"
Safe Play Zone
13'-11 3/4"
25'-11 3/4"
6'-0" 16'-8 1/2"
6'-0"
General Information:
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FKLOGUHQRQO\DQGIRUUHVLGHQWLDOXVHRQO\
$PD[LPXPRIOEVSHUFKLOGLVUHFRPPHQGHG
IRUSOD\DFWLYLWLHVGHVLJQHGIRULQGLYLGXDOXVH
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12'-4"
6'-11 1/4"
Important Assembly Notes
Safe play height: 18'-4" [5.6 m]
Maximum fall height: 6'-11 1/4" [2.1 m]
1) While assembling unit, take time before and after each phase to make sure fort is level. If fort is
not level, assembly will be difficult and improper assembly may result. Extra care must be taken to
ensure the fort is square.
2) Tighten bolts securely, tighten nuts on bolts flush to the tube or member.
3) Pay close attention to the ITEMS NEEDED FOR EACH PHASE. They can be a valuable aid when
sorting your wood and hardware. Assembly will be made easier if items are sorted by phase.
4) Pay close attention to make sure you are using the correct hardware in the correct phases. Using
incorrect hardware may result in improper assembly.
5) Whenever a T-nut is used, follow these directions. Place T-nut in pre-drilled hole. Tap in with hammer.
Place bolt with washers in the opposite side. Hand tighten to make sure the bolt is in the T-nut.
DO NOT over tighten.
6) Read the steps of each phase thoroughly. The written steps may include important information not
shown in the illustrations.
14
Parts Identification
Wood Components
(NOT TO SCALE)
(1)
A50 - SWING BEAM - W4L11733
3 3/8"x5 1/4"x89 1/2" (86x134x2274)
(1)
B1 - PORCH UPRIGHT - W4L05691
3"x3"x89 1/2" (76x76x2274)
(1)
B2 - PORCH UPRIGHT - W4L05692
3"x3"x89 1/2" (76x76x2274)
(2)
B4 - FORT UPRIGHT - W4L05684
3"x3"x59" (76.0x76.0x1500.0)
(1)
B5 - LOWER UPRIGHT - W100998
3"x3"x59" (76.0x76.0x1500.0)
(1)
B6 - FORT UPRIGHT - W4L05686
3"x3"x59" (76.0x76.0x1500.0)
(1)
B7 - LOWER UPRIGHT - W101033
3"x3"x59" (76.0x76.0x1500.0)
(1)
B8 - FORT UPRIGHT - W4L05685
3"x3"x59" (76.0x76.0x1500.0)
(2)
E1 - CENTER UPRIGHT - W4L05650
3 3/8"x1 3/8"x59" (86.0x36.0x1500.0)
(1)
E50 - END SUPPORT - W100949
1 3/8"x3 3/8"x44 1/8" (36x86x1120)
(2)
E51 - ANGLE BRACE - W100948
1 3/8"x3 3/8"x88 3/4" (36x86x2254)
(1)
E72 - LEFT RAIL - W100036
1 3/8"x3 3/8"x61 3/4" (36x86x1570)
(1)
E73 - RIGHT RAIL - W100037
1 3/8"x3 3/8"x61 3/4" (36x86x1570)
(8)
F1 - ANGLE BRACE - W4L05660
1 3/8"x2 3/8"x20 1/4" (36x60x514)
15
Parts Identification
Wood Components
(NOT TO SCALE)
(2)
G1 - FORT RAIL - W4L05694
1"x5 1/4"x47 1/8" (24x134x1198)
(2)
G3 - GROUND BOARD - W4L05651
1"x5 1/4"x88 7/8" (24.0x134.0x2256.0)
(2)
G4 - FLOOR SUPPORT - W4L05673
1"x5 1/4"x55 7/8" (24.0x134.0x1418.0)
(4)
G5 - BAY WINDOW HEADER - W101040
1"x5 1/4"x49 3/8" (24.0x134.0x1254.0)
(1)
G6 - SWING BEAM SUPPORT - W101015
1"x5 1/4"x47 1/8" (24.0x134.0x1198.0)
(1)
G8 - GROUND BOARD - W101000
1"x5 1/4"x47 1/8" (24.0x134.0x1198.0)
(2)
G9 - GROUND BOARD/FORT RAIL - W101035
1"x5 1/4"x47 1/8" (24.0x134.0x1198.0)
(2)
G10 - FORT RAIL - W4L05652
1"x5 1/4"x49" (24.0x134.0x1246.0)
(2)
G11 - AWNING SUPPORT - W101072
1"x5 1/4"x23 5/8" (24.0x134.0x600.0)
(2)
G12 - FORT RAIL - W4L05653
1"x5 1/4"x47 1/8" (24.0x134.0x1198.0)
(1)
G13 - GROUND BOARD - W4L05655
1"x5 1/4"x47 1/8" (24.0x134.0x1198.0)
(1)
G50 - GROUND BOARD - W100947
1"x5 1/4"x86 3/4" (24x134x2202)
(2)
H2 - WALL RAIL - W4L05666
1"x3 3/8"x56 1/2" (24.0x86.0x1434.0)
Parts Identification
Wood Components
(NOT TO SCALE)
(1)
H3 - RAFTER BOARD - W4L05675
0.945 in"x3 3/8"x30"(24x86x762)
(2)
H4 - PICNIC TABLE / SEAT - W101060
1"x3 3/8"x49" (24.0x86.0x1246.0)
(2)
H5 - FLOOR SUPPORT - W101038
1"x3 3/8"x47 1/8"" (24.0x86.0x1198.0)
(2)
H6 - FLOOR SUPPORT - W101036
1"x3 3/8"x38 7/8" (24.0x86.0x986.0)
(1)
H7 - RAFTER BOARD - W4L05680
1"x3 3/8"x30"(24x86x762)
(2)
H8 - PICNIC TABLE SEAT SUPPORT - W101056
1"x3 3/8"x22 7/8" (24.0x86.0x580.0)
(2)
H9 - PICNIC TABLE SUPPORT - W4L05669
1"x3 3/8"x14 1/4" (24.0x86.0x362.0)
(4)
H10 - ROOF TRUSS - W4L05677
1"x3 3/8"x45 1/8" (24.0x86.0x1146.0)
(1)
H11 - RAFTER BOARD - W4L05679
1"x3 3/8"x30" (24.0x86.0x762.0)
(2)
H12 - AWNING CROSS BRACE - W4L05672
1"x3 3/8"x18" (24.0x86.0x456.0)
(1)
H13 - RAFTER BOARD - W4L05674
1"x3 3/8"x30" (24.0x86.0x762.0)
(5)
H76 - LADDER RUNG - W100611
1"x3 3/8"x18 1/8" (24x86x460)
(1)
H77 - LEFT UPRIGHT - W100972
1"x3 3/8"x64 3/8" (24x86x1634)
(1)
H78 - RIGHT UPRIGHT - W100973
1"x3 3/8"x64 3/8" (24x86x1634)
17
Parts Identification
Wood Components
(NOT TO SCALE)
(6)
J1 - FLOOR SUPPORT - W101037
1"x2 3/8"x3" (24x60x76)
(1)
K1 - ARCHED WALL RAIL - W4L05665
5/8"x5 1/4"x88 1/2" (16.0x134.0x2248.0)
(1)
K2 - WALL RAIL SINGLE ARCH - W4L05659
5/8"x5 1/4"x88 1/2" (16.0x134.0x2248.0)
(1)
K3 - CENTER WALL BOARD - W101027
5/8"x5 1/4"x52" (16.0x134.0x1320.0)
(2)
K4 - PICNIC TABLE BOARD - W101059
5/8"x5 1/4"x49" (16.0x134.0x1246.0)
(1)
K5 - WALL BOARD - W101063
5/8"x5 1/4"x47 1/8" (16.0x134.0x1198.0)
(1)
K7 - WALL BOARD - W101074
5/8"x5 1/4"x47 1/8" (16.0x134.0x1198.0)
(2)
K8 - TRIANGLE SUNBURST - W4L05681
5/8"x5 1/4"x10 1/2" (16x134x268)
(1)
K9 - FLOOR RAIL - W4L05656
5/8"x5 1/4"x88 7/8" (16x134x2256)
(1)
K10 - FORT RAIL - W4L05671
5/8"x5 1/4"x47 1/8" (16.0x134.0x1198.0)
(1)
K11 - FLOOR RAIL - W4L05657
5/8"x5 1/4"x88 7/8" (16.0x134.0x2256.0)
(12)
M1 - FLOOR BOARD - W4L05695
5/8"x3 3/8"x88 7/8" (16.0x86.0x2256.0)
(1)
M2 - WALL RAIL - W4L05668
5/8"x3 3/8"x57 1/8" (16.0x86.0x1450.0)
18
Parts Identification
Wood Components
(NOT TO SCALE)
(4)
M3 - CABIN WALL SLAT - W101022
5/8"x3 1/2"x52" (16.0x86.0x1320.0)
(2)
M4 - WALL BOARD - W101029
5/8"x3 3/8"x52" (16.0x86.0x1320.0)
(2)
M5 - GABLE BOARD - W101051
5/8"x3 3/8"x50 3/8" (16.0x86.0x1280.0)
(9)
M6 - FLOOR BOARD - W101007
5/8"x3 3/8"x49" (16.0x86.0x1246.0)
(6)
M7 - WALL RAIL - W101019
5/8"x3 3/8"x47 1/8" (16.0x86.0x1198.0)
(2)
M8 - GABLE BOARD - W101052
5/8"x3 3/8"x43 3/4" (16.0x86.0x1110.0)
(2)
M9 - GABLE BOARD - W101053
5/8"x3 3/8"x37" (16.0x86.0x940.0)
(2)
M10 - PICNIC TABLE BACK LEG - W101064
5/8"x3 3/8"x29 1/2" (16.0x86.0x748.0)
(2)
M11 - PICNIC TABLE CENTER LEG - W101057
5/8"x3 3/8"x29 1/2" (16.0x86.0x748.0)
(19)
M12 - CABIN WALL SLAT - W101024
5/8"x3 3/8"x26 1/8" (16.0x86.0x664.0)
(7)
M13 - PORCH PICKET - W101003
5/8"x3 3/8"x21 1/8" (16.0x86.0x536.0)
(2)
M14 - PICNIC TABLE FRONT LEG - W101061
5/8"x3 3/8"x19" (16.0x86.0x482.0)
(24)
M15 - PICKET - W101055
5/8"x3 3/8"x16 3/4" (16.0x86.0x424.0)
(4)
M16 - WALL RAIL - W101021
5/8"x3 3/8"x13 1/4" (16.0x86.0x338.0)
19
Parts Identification
Wood Components
(NOT TO SCALE)
(2)
M17 - CABIN WALL SLAT - W4L05661
5/8"x3 1/2"x52" (16.0x86.0x1320.0)
(2)
M18 - WALL RAIL - W4L05667
5/8"x3 3/8"x13 7/8" (16.0x86.0x354.0)
(4)
M19 - WALL RAIL - W4L05654
5/8"x3 3/8"x47 3/4" (16.0x86.0x1214.0)
(2)
M20 - ROOF RAIL - W4L05670
5/8"x3 3/8"x56 7/8" (16.0x86.0x1446.0)
(1)
M70 - SLIDE BED SUPPORT - W100935
5/8"x3 3/8"x19 7/8" (16x86x505)
(1)
M73 - REAR SUPPORT - W100610
5/8"x3 3/8"x19 1/4" (16x86x488)
(10)
M74 - ROCK WALL BOARD - W100987
5/8"x3 3/8"x26 5/8" (16x86x675)
(4)
M75 - ROCK WALL BOARD - W4L05240
5/8"x3 3/8"x26 5/8" (16x86x675)
(4)
M76 - ROCK WALL BOARD - W4L05239
5/8"x3 3/8"x26 5/8" (16x86x675)
(1)
M102 - ATTACHMENT BOARD - W4L05242
5/8"x3 3/8"x27 7/8" (16x86x707)
(1)
M107 - ATTACHMENT BOARD - W103559
5/8"x3 3/8"x19 1/4" (16x86x488)
(1)
M108 - TOP BOARD - W103105
5/8"x3 3/8"x27 7/8" (16x86x707)
(2)
N1 - WALL BOARD - W101028
5/8"x2 3/8"x52" (16.0x60.0x1320.0)
(2)
N2 - FLOOR BOARD - W101044
5/8"x2 3/8"x49" (16.0x60.0x1246.0)
20
Parts Identification
Wood Components
(NOT TO SCALE)
(10)
N3 - WALL BOARD - W101030
5/8"x2 3/8"x34 1/8" (16.0x60.0x868.0)
(1)
N4 - SUNBURST CROSS SPOKE - W101047
5/8"x2 3/8"x29 1/2" (16.0x60.0x750.0)
(2)
N5 - WALL BOARD - W101026
5/8"x2 3/8"x26 1/8" (16.0x60.0x664.0)
(1)
N7 - SUNBURST VERTICAL SPOKE - W101049
5/8"x2 3/8"x13 1/2" (16.0x60.0x342.0)
(2)
N8 - SUNBURST ANGLED SPOKE - W101050
5/8"x2 3/8"x7 7/8" (16.0x60.0x200.0)
(4)
N9 - GABLE TRIM - W4L05663
5/8"x2 3/8"x7 7/8" (16x60x200)
(2)
N10 - SUNBURST CROSS SPOKE - W4L05662
5/8"x2 3/8"x29 1/2" (16.0x60.0x750.0)
(2)
N11 - GABLE TRIM - W4L05664
5/8"x2 3/8"x13 1/2" (16x60x342)
(2)
N12 - ROOF SUPPORT - W4L05676
5/8"x2 3/8"x33 3/8" (16x60x848)
(4)
O1 - BAY WINDOW END CAP - W101039
5/8"x1 3/8"x22 1/2" (16.0x34.0x570.0)
(1)
O2 - PICNIC TABLE SUPPORT - W101066
5/8"x1 3/8"x13 3/8" (16.0x34.0x340.0)
(2)
O3 - WINDOW RAIL - W101002
5/8"x1 3/8"x12 1/8" (16.0x34.0x308.0)
(1)
O4 - PICNIC TABLE SEAT SUPPORT - W101065
5/8"x1 3/8"x6 3/4" (16.0x34.0x172.0)
(2)
Q1 - SANDBOX SEAT - W4L05693
1"x4 3/8"x22 1/2" (24x112x572)
(1)
SP50 - SWING BEAM SUPPORT - W102417
3 3/8"x3 3/8"x49 3/8" (86x86x1254)
21
Parts Identification
Wood Components
(NOT TO SCALE)
(2)
Y1 - OUTER FLOOR BOARD - W4L05658
5/8"x3 3/4"x84 7/8" (16x96x2156)
(1)
Y2 - OUTER FLOOR BOARD - W101034
5/8"x4"x41 1/8" (16.0x102.0x1046.0)
(1)
Y3 - PICNIC TABLE BOARD - W101062
5/8"x4"x41 1/8" (16.0x102.0x1044.0)
(2)
RP1 - ROOF PANEL - W2A01770
1 5/8"x15 5/8"x63 3/4" (42x396x1618)
(4)
RP2 - ROOF PANEL - W2A01771
1 5/8"x15 5/8"x63 3/4" (42x396x1618)
(1)
RP3 - ROOF PANEL - W2A01772
1 5/8"x15 5/8"x22" (42x396x558)
(1)
RP4 - ROOF PANEL - W2A01773
1 5/8"x15 5/8"x22" (42x396x558)
(1)
RP5 - ROOF PANEL - W2A01774
1 5/8"x15 5/8"x22" (42x396x558)
(1)
RP6 - ROOF PANEL - W2A01775
1 5/8"x15 5/8"x22" (42x396x558)
(6)
WP1 - WINDOW PANEL - W2A01776
7/8"x16 3/4"x22 1/2" (21x426x570)
22
Parts Identification
Hardware
(11)
- BOLT WH 5/16x1 1/2 - H100010
(14)
- BOLT WH 5/16x1/2 - H100115
(4)
- BOLT WH 5/16x1 3/4 - H100011
(12)
- BOLT WH 5/16x3/4 - H100222
(18)
- BOLT WH 5/16x2 - H100012
(4)
- BOLT WH 5/16x1 1/4 - H100009
(13)
- BOLT WH 5/16x2 1/4 - H100013
(2)
- BOLT WH 5/16x2 1/2 - H100014
(6)
- BOLT WH 5/16x3 - H100016
(30)
- BOLT WH 5/16x3 1/2 - H100018
(36)
- BOLT WH 5/16x3 3/4 - H100019
(91)
- SCREW PFH 8x2 1/2 - H100090
(35)
- SCREW PFH 8x2 1/4 - H100091
(30)
- SCREW PFH 8x2 - H100111
(40)
- SCREW PFH 8x1-3/4" - H100089
(300)
- SCREW PFH 8x1-1/2" - H100086
(94)
- SCREW PFH 8x1-1/4" - H100087
(339)
- SCREW PFH 8x1-1/8" - H100088
(7)
- BOLT WH 5/16x5 3/4 - H100032
(1)
- BOLT WH 5/16X6 - H100023
23
Parts Identification
Hardware
(26)
BA - BOLT PTH 1/4x3/4 - H100063
(20)
D - NUT BARREL WH 5/16x7/8 - H100005
(20)
CD - WASHER FLAT 8x27 - H100105
(26)
CG - WASHER LOCK INT 8x15 - H100108
(11)
C - NUT BARREL WH 5/16x1 1/2 - H100006
(9)
CF - WASHER LOCK INT 10x18 - H100107
(4)
Y - LAG SCREW WH 5/16x1 1/2 - H100026
(16)
AD - WASHER LOCK EXT 12x19 - H100031
(66)
Z - LAG SCREW WH 5/16x2 - H100027
(9)
AA - LAG SCREW WH 5/16x2 1/2 - H100028
(4)
AJ - BOLT HEX 5/16x1 1/4 - H100042
(2)
AS - BOLT HEX 5/16x4 1/4 - H100054
(9)
AT - BOLT HEX 3/8x5 3/4 - H100056
24
(195)
AC - WASHER LOCK EXT 8x19 - H100030
(7)
BX - WASHER SPLIT 5/16 - H100095
(13)
CJ - NUT LOCK 5/16 - H100110
Parts Identification
Hardware
(4)
LC - LAG SCREW WH 1/4x1-1/2 - H100145
(9)
CH - SCREW TAPPING 14x1-1/2 - H100109
(9)
BL - SCREW TAPPING 14x3/4 - H100083
(2)
- T-40 TORX BIT - A100042
(15)
CY - SCREW PWH 8x5/8 - H100128
(2)
- T-30 TORX BIT - H100147
(9)
CE - WASHER FLAT 9x18 - H100106
(9)
CA - WASHER FLAT 11x25 - H100102
(9)
BF - T-NUT 3/8 - H100073
(120)
BG - T-NUT 5/16 - H100074
(26)
BE - T-NUT 1/4 - H100072
25
(4)
BY - SWING HANGER QUICK LINK - H100097
Parts Identification
Accessories
(NOT TO SCALE)
(4)
EY - TUBING CAP GLIDER SUPPORT - A100067
(2)
EW - GLIDER SUPPORT BYD GREEN - A100065
(4)
EX - GLIDER BUSHING BYD GREEN - A100066
(2)
GD - L BRACKET 66x66x127 - A100140
(1)
TC - SWING BEAM EXTENSION BRACKET-RIGHT - A100326
(1)
TB - SWING BEAM EXTENSION BRACKET-LEFT - A100325
(4)
- SWING HANGER - A4M00505
(8)
TZ - L BRACKET 2.5x38x50x55 - A100340
(8)
FA - QUICK LINK - A100069
(6)
- GROUND STAKE REBAR - A4M00527
(4)
FT - CHAIN GREEN 47" - A100096
(4)
EF - CHAIN GREEN 57" - A100047
26
Parts Identification
Accessories
(NOT TO SCALE)
(2)
(1)
DJ - GLIDER ARM LIGHT GREEN - A100021
DN - GLIDER SEAT DARK GREEN - A100025
(1)
DX - SLIDE BED 10' LIGHT GREEN - A100035
(2)
JV - HAND GRIP GREEN 816 c/c - A100134
(4)
FX - HAND GRIP METAL GREEN 381 c/c - A100118
(1)
DT - SLIDE RAIL 10' TOP LEFT GREEN - A100032
(2)
EB - WINDOW FRAME GREEN 343x444.5 - A100044
(4)
DW - SLIDE SUPPORT TUBE 21.34x505 - A100034
(1)
TR - SLIDE RAIL 10' TOP RIGHT GREEN - A100033
(1)
DS - SLIDE RAIL 10' BOTTOM RIGHT GREEN - A100031
(1)
HC - BYD ID TAG (LARGE) 2011 WITH AGES - A100164
(1)
DR - SLIDE RAIL 10' BOTTOM LEFT GREEN - A100030
27
(2)
DP - SWING SEAT GREEN - A100027
Parts Identification
Accessories
(NOT TO SCALE)
(1)
- GREEN HC ROCK #1 - A6P00036
(2)
- GREEN HC ROCK #2 - A6P00037
(1)
- RED HC ROCK #1 - A6P00038
(2)
- RED HC ROCK #2 - A6P00039
(1)
SQ - "A" REVISION TAG - A100314
(1)
- BLUE HC ROCK #2 - A6P00040
(2)
- BLUE HC ROCK #1 - A6P00041
(1)
- YELLOW HC ROCK #1 - A6P00042
(2)
- YELLOW HC ROCK #2 - A6P00043
28
H77 - LEFT UPRIGHT - W100972
1"x3 3/8"x64 3/8" (24x86x1634)
5 FOOT LADDER ASSEMBLY
STEP 1
SCREW PFH 8x2
H76 - LADDER RUNG - W100611
1"x3 3/8"x18 1/8" (24x86x460)
(10)
SCREW PFH
8x2
H76
29
H77
5 FOOT LADDER ASSEMBLY
STEP 2
H78 - RIGHT UPRIGHT - W100973
1"x3 3/8"x64 3/8" (24x86x1634)
SCREW PFH 8x2
H78
(10)
SCREW PFH
8x2
30
M73 - REAR SUPPORT - W100610
5/8"x3 3/8"x19 1/4" (16x86x488)
M107 - ATTACHMENT BOARD - W103559
5/8"x3 3/8"x19 1/4" (16x86x488)
5 FOOT LADDER ASSEMBLY
STEP 3
M107
(8)
SCREW PFH
8x2
SCREW PFH 8x2
M73
FLUSH
1 1/4
31
5 FOOT LADDER ASSEMBLY
STEP 4
LAG SCREW WH 1/4x1-1/2
JV
JV - HAND GRIP GREEN 816 c/c - A100134
(4)
LAG SCREW
WH 1/4x1-1/2
32
(1)
E72 - LEFT RAIL - W100036
1 3/8"x3 3/8"x61 3/4" (36x86x1570)
(1)
E73 - RIGHT RAIL - W100037
1 3/8"x3 3/8"x61 3/4" (36x86x1570)
(4)
M76 - ROCK WALL BOARD - W4L05239
5/8"x3 3/8"x26 5/8" (16x86x675)
(10)
M74 - ROCK WALL BOARD - W100987
5/8"x3 3/8"x26 5/8" (16x86x675)
(4)
M75 - ROCK WALL BOARD - W4L05240
5/8"x3 3/8"x26 5/8" (16x86x675)
ROCK WALL ASSEMBLY
STEP 1
SCREW PFH 8x1 1/2
3/&6
M74
M74
M75
M76
M74
M75
(72)
SCREW PFH
8x1 1/2
M74
M76
M74
M75
M74
M76
M74
M75
M74
M76
M74
M74
E73
E72
33
(1)
M108 - TOP BOARD - W103105
5/8"x3 3/8"x27 7/8" (16x86x707)
ROCK WALL ASSEMBLY
STEP 2
SCREW PFH 8x1 1/2
3/&6
M108
(2)
SCREW PFH
8x1 1/2
34
ROCK WALL ASSEMBLY
STEP 3
(1)
M102 - ATTACHMENT BOARD - W4L05242
5/8"x3 3/8"x27 7/8" (16x86x707)
SCREW PFH 8x1 1/2
3/&6
T-NUT 5/16
3/&6
M102
(4)
SCREW PFH
8x1 1/2
(2)
T-NUT 5/16
35
ROCK WALL ASSEMBLY
STEP 4
(24)
T-NUT 1/4
36
T-NUT 1/4
3/&6
(1)
- GREEN HC ROCK #1 - A6P00036
(1)
- YELLOW HC ROCK #1 - A6P00042
(1)
- RED HC ROCK #1 - A6P00038
(2)
- GREEN HC ROCK #2 - A6P00037
(1)
- BLUE HC ROCK #2 - A6P00040
(2)
- YELLOW HC ROCK #2 - A6P00043
(2)
- RED HC ROCK #2 - A6P00039
(2)
- BLUE HC ROCK #1 - A6P00041
ROCK WALL ASSEMBLY
STEP 5
BOLT PTH 1/4x3/4
3/&6
WASHER LOCK INT 8x15
3/&6
(24)
BOLT PTH
1/4x3/4
(24)
WASHER
LOCK INT
8x15
37
A50 - SWING BEAM - W4L11733
3 3/8"x5 1/4"x89 1/2" (86x134x2274)
- SWING BEAM EXTENSION BRACKET-LEFT - A100325
- SWING BEAM EXTENSION BRACKET-RIGHT - A100326
- L BRACKET 66x66x127 - A100140
SWING BEAM ASSEMBLY
STEP 1
(2)
(2)
(3)
BOLT WH
5/16x3
BOLT HEX
5/16x4 1/4
(2)
NUT LOCK
5/16
WASHER
SPLIT 5/16
(4)
(3)
WASHER
FLAT 8x27
NUT BARREL
WH 5/16x7/8
%2/7+(;[
3/&6
:$6+(563/,7
3/&6
:$6+(5)/$7[
3/&6
187/2&.
3/&6
187%$55(/:+[
3/&6
/%5$&.(7[[
3/&6
$
%2/7:+[
3/&6
6:,1*%($0(;7(16,21%5$&.(7/()7
3/&
6:,1*%($0(;7(16,21%5$&.(75,*+7
3/&
38
SP50 - SWING BEAM SUPPORT - W102417
3 3/8"x3 3/8"x49 3/8" (86x86x1254)
E50 - END SUPPORT - W100949
1 3/8"x3 3/8"x44 1/8" (36x86x1120)
SWING BEAM ASSEMBLY
STEP 2
63
:$6+(5/2&.(;7[
3/&
187%$55(/:+[
3/&
:$6+(5/2&.(;7[
3/&6
187%$55(/:+[
3/&6
(
E51 - ANGLE BRACE - W100948
1 3/8"x3 3/8"x88 3/4" (36x86x2254)
G50 - GROUND BOARD - W100947
1"x5 1/4"x86 3/4" (24x134x2202)
(
(4)
BOLT WH
5/16x2
:$6+(5/2&.(;7[
3/&
%2/7:+;
3/&
(1)
BOLT WH
5/16X6
(2)
BOLT WH
5/16x3 3/4
(
(2)
BOLT WH
5/16x2 1/2
(9)
187%$55(/:+[
3/&6
:$6+(5/2&.(;7[
3/&6
(7)
NUT BARREL
WH 5/16x7/8
(9)
WASHER
LOCK EXT
12x19
WASHER
LOCK EXT
8x19
:$6+(5/2&.(;7[
3/&6
187%$55(/:+[
3/&6
(2)
NUT BARREL
WH 5/16x1 1/2
%2/7:+[
3/&6
:$6+(5/2&.(;7[
3/&6
%2/7:+[
3/&6
:$6+(5/2&.(;7[
3/&6
*
39
:$6+(5/2&.(;7[
3/&6
%2/7:+[
3/&6
SWING BEAM ASSEMBLY
STEP 3
187%$55(/:+[
3/&6
%2/7:+[
3/&6
(2)
BOLT WH
5/16x3
(2)
NUT BARREL
WH 5/16x7/8
40
SWING BEAM ASSEMBLY
STEP 4
7187
3/&6
6:,1*+$1*(5
3/&6
:$6+(5)/$7[
3/&6
:$6+(5/2&.,17[
3/&6
%2/7+(;[
3/&6
(4) SWING HANGER - A4M00505
(8)
WASHER
LOCK INT
10x18
(8)
WASHER
FLAT 11x25
(8)
BOLT HEX
3/8x5 3/4
(8)
T-NUT 3/8
41
EW - GLIDER SUPPORT BYD GREEN - A100065
SWING BEAM ASSEMBLY
STEP 5
BY - SWING HANGER QUICK LINK - H100097
EY - TUBING CAP GLIDER SUPPORT - A100067
EX - GLIDER BUSHING BYD GREEN - A100066
187/2&.
3/&6
78%,1*&$3*/,'(56833257
3/&6
(4)
BOLT WH
5/16x5 3/4
(8)
NUT LOCK
5/16
(8)
WASHER
FLAT 8x27
:$6+(5)/$7[
3/&6
%2/7:+[
3/&6
*/,'(56833257%<'*5((1
3/&6
*/,'(5%86+,1*%<'*5((1
3/&6
6:,1*+$1*(548,&./,1.
3/&6
:$6+(5)/$7[
3/&6
187/2&.
3/&6
STEP 1
TOP
DX - SLIDE BED 10' LIGHT GREEN - A100035
M70 - SLIDE BED SUPPORT - W100935
5/8"x3 3/8"x19 7/8" (16x86x505)
10 FOOT SLIDE ASSEMBLY
(3)
BOLT WH
5/16x1/2
(3)
T-NUT 5/16
(SEE SLIDE ASSEMBLY
INSTALLATION STEP FOR
DECK MOUNTING HOLE
DRILLING LOCATIONS).
DX - SLIDE BED 10' LIGHT GREEN
%2/7:+[
3/&6
7187
3/&6
0
BOTTOM
USE M70 SLIDE BED SUPPORT AS A
TEMPLATE FOR DRILLING BOTTOM
HOLE PATTERN IN SLIDE BED. BE SURE
TO PLACE SLIDE BRACE UP 1/2" FROM
BOTTOM EDGE OF SLIDE BED BEFORE
MARKING HOLE PATTERN. USE A 3/8"
DRILL BIT TO DRILL HOLE PATTERN.
TIP: PREBENDING THE ENDS WILL EASE ASSEMBLY.
43
DS - SLIDE RAIL 10' BOTTOM RIGHT GREEN - A100031
TR - SLIDE RAIL 10' TOP RIGHT GREEN - A100033
DT - SLIDE RAIL 10' TOP LEFT GREEN - A100032
DR - SLIDE RAIL 10' BOTTOM LEFT GREEN - A100030
10 FOOT SLIDE ASSEMBLY
STEP 2
Ɣ
REPEAT ON OTHER SIDE, MAKING A LEFT AND RIGHT ASSEMBLY.
(8)
BOLT WH
5/16x3/4
(8)
WASHER
LOCK EXT
8x19
(8)
NUT BARREL
WH 5/16x1 1/2
75
WASHER LOCK EXT 8x19
3/&6
BOLT WH 5/16x3/4
3/&6
NUT BARREL WH 5/16x1 1/2
3/&6
'6
Using an 1/8" drill bit,
Pilot drill all screw dimples along the bottom and end edge of the slide rails.
44
DW - SLIDE SUPPORT TUBE 21.34x505 - A100034
21.34 OD x 2.77 W x 505
10 FOOT SLIDE ASSEMBLY
STEP 3
Ɣ
PLACE (1) SLIDE RAIL ASSEMBLY ON A FLAT SURFACE AND BEGIN INSERTING SLIDE BED AT THE BOTTOM OF THE SLIDE RAIL (FIG. 1). HAVE A
HELPER BEND THE SLIDE BED TOWARDS THE TOP OF THE SLIDE AND INSERT THE BED INTO THE SLIDE CAVITY. MAKE SURE SLIDE BED IS
COMPLETELY DOWN IN THE SLIDE CAVITY.
Ɣ
INSTALL THE (4) SLIDE SUPPORT TUBES INTO THEIR RESPECTIVE PILOT LOCATIONS (FIG. 2).
SLIDE BED 10' LIGHT GREEN
67$57+(5(
),*
DW - SLIDE SUPPORT TUBE 21.34x505
3/&6
),*
45
10 FOOT SLIDE ASSEMBLY
STEP 4
Ɣ
ONCE THE SLIDE BED, SUPPORT TUBES, AND SUPPORT BOARD ARE COMPLETELY IN THE CAVITY AND
SUPPORT POCKET, SECURE USING SCREWS AT EACH OF THE PILOT HOLE LOCATIONS AS SHOWN.
Ɣ
REPEAT PROCESS FOR OPPOSITE SLIDE RAIL.
(38)
SCREW PFH
8x
SCREW PFH 8x
3/&6
SCREW PFH 8x
3/&6
46
(1)
B1 - PORCH UPRIGHT - W4L05691
3"x3"x89 1/2" (76x76x2274)
(1)
B5 - LOWER UPRIGHT - W100998
3"x3"x59" (76.0x76.0x1500.0)
(1)
E1 - CENTER UPRIGHT - W4L05650
3 3/8"x1 3/8"x59" (86x36.0x1500.0)
STEP 1
NOTE:
+2/(25,(17$7,21
(1)
G3 - GROUND BOARD - W4L05651
1"x5 1/4"x88 7/8" (24.0x134.0x2256.0)
(1)
K9 - FLOOR RAIL - W4L05656
5/8"x5 1/4"x88 7/8" (16x134x2256)
B1
(4)
BOLT WH
5/16x3 3/4
(4)
BOLT WH
5/16x3 1/2
(2)
BOLT WH
5/16x2 1/4
(2)
BOLT WH
5/16x2
(12)
WASHER
LOCK EXT
8x19
(12)
T-NUT 5/16
NOTE:
+2/(25,(17$7,21
BOLT WH 5/16x2
3/&6
K9
BOLT WH 5/16x3 1/2
3/&6
T-NUT 5/16
3/&6
B5
E1
G3
BOLT WH 5/16x3 3/4
3/&6
BOLT WH 5/16x2 1/4
3/&6
WASHER LOCK EXT 8x19
3/&6
47
STEP 2
(1)
B2 - PORCH UPRIGHT - W4L05692
3"x3"x89 1/2" (76x76x2274)
(1)
B7 - LOWER UPRIGHT - W101033
3"x3"x59" (76.0x76.0x1500.0)
(1)
E1 - CENTER UPRIGHT - W4L05650
3 3/8"x1 3/8"x59" (86x36.0x1500.0)
NOTE:
+2/(25,(17$7,21
B2
E1
NOTE:
(1)
G3 - GROUND BOARD - W4L05651
1"x5 1/4"x88 7/8" (24.0x134.0x2256.0)
(1)
K11 - FLOOR RAIL - W4L05657
5/8"x5 1/4"x88 7/8" (16.0x134.0x2256.0)
+2/(25,(17$7,21
T-NUT 5/16
3/&6
BOLT WH 5/16x2
3/&6
(4)
BOLT WH
5/16x3 3/4
(4)
BOLT WH
5/16x3 1/2
(2)
BOLT WH
5/16x2 1/4
(2)
BOLT WH
5/16x2
(12)
WASHER
LOCK EXT
8x19
(12)
T-NUT 5/16
BOLT WH 5/16x3 1/2
3/&6
K11
B7
G3
BOLT WH 5/16x2 1/4
3/&6
WASHER LOCK EXT 8x19
3/&6
BOLT WH 5/16x3 3/4
3/&6
48
(1)
G8 - GROUND BOARD - W101000
1"x5 1/4"x47 1/8" (24x134x1198)
(1)
G9 - GROUND BOARD/FORT RAIL - W101035
1"x5 1/4"x47 1/8" (24x134x1198)
STEP 3
(2)
G1 - FORT RAIL - W4L05694
1"x5 1/4"x47 1/8" (24x134x1198)
(1)
G13 - GROUND BOARD - W4L05655
1"x5 1/4"x47 1/8" (24x134x1198)
(1)
G12 - FORT RAIL - W4L05653
1"x5 1/4"x47 1/8" (24x134x1198)
WASHER LOCK EXT 8x19
3/&6
LAG SCREW WH 5/16x2
3/&6
(24)
LAG SCREW
WH 5/16x2
(24)
WASHER
LOCK EXT
8x19
G12 G1
G1
G8
G13
G9
49
STEP 4
(2)
H5 - FLOOR SUPPORT - W101038
1"x3 3/8"x47 1/8"" (24.0x86.0x1198.0)
(2)
H6 - FLOOR SUPPORT - W101036
1"x3 3/8"x38 7/8" (24.0x86.0x986.0)
H5
H5
SCREW PFH 8x2 1/2
3/&6
(16)
SCREW PFH
8x2 1/2
H6
H6
50
STEP 5
(2)
J1 - FLOOR SUPPORT - W101037
1"x2 3/8"x3" (24x60x76)
(1)
G12 - FORT RAIL - W4L05653
1"x5 1/4"x47 1/8" (24.0x134.0x1198.0)
(4)
LAG SCREW
WH 5/16x2
(4)
WASHER
LOCK EXT
8x19
(4)
SCREW PFH
8x1 3/4
G12
J1
J1
SCREW PFH 8x1 3/4
3/&6
51
LAG SCREW WH 5/16x2
3/&6
WASHER LOCK EXT 8x19
3/&6
(9)
M6 - FLOOR BOARD - W101007
5/8"x3 3/8"x49" (16.0x86.0x1246.0)
STEP 6
(2)
N2 - FLOOR BOARD - W101044
5/8"x2 3/8"x49" (16.0x60.0x1246.0)
(1)
Y2 - OUTER FLOOR BOARD - W101034
5/8"x4"x41 1/8" (16.0x102.0x1046.0)
SCREW PFH 8x1 1/2
3/&6
(76)
SCREW PFH
8x1 1/2
M6
N2
Y2
52
STEP 7
(1)
G9 - GROUND BOARD/FORT RAIL - W101035
1"x5 1/4"x47 1/8" (24.0x134.0x1198.0)
G9
G10
(2)
G10 - FORT RAIL - W4L05652
1"x5 1/4"x49" (24.0x134.0x1246.0)
(4)
BOLT WH
5/16x3 3/4
(4)
BOLT WH
5/16x2 1/4
(4)
LAG SCREW
WH 5/16x2
(12)
WASHER
LOCK EXT
8x19
(8)
T-NUT 5/16
BOLT WH 5/16x2 1/4
3/&6
WASHER LOCK EXT 8x19
3/&6
G10
T-NUT 5/16
3/&6
BOLT WH 5/16x3 3/4
3/&6
53
LAG SCREW WH 5/16x2
3/&6
STEP 8
BOLT WH 5/16x2 1/4
3/&6
(4)
F1 - ANGLE BRACE - W4L05660
1 3/8"x2 3/8"x20 1/4" (36x60x514)
T-NUT 5/16
3/&6
(4)
LAG SCREW
WH 5/16x2 1/2
(4)
BOLT WH
5/16x2 1/4
(8)
WASHER
LOCK EXT
8x19
(4)
T-NUT 5/16
WASHER LOCK EXT 8x19
3/&6
LAG SCREW WH 5/16x2 1/2
3/&6
54
STEP 9
F1
3/&6
(4)
F1 - ANGLE BRACE - W4L05660
1 3/8"x2 3/8"x20 1/4" (36x60x514)
WASHER LOCK EXT 8x19
3/&6
BOLT WH 5/16x2
3/&6
T-NUT 5/16
3/&6
T-NUT 5/16
F1
(4)
LAG SCREW
WH 5/16x2 1/2
F1
BOLT WH 5/16x2
3/&6
BOLT WH 5/16x2
3/&6
(4)
BOLT WH
5/16x2
(8)
WASHER
LOCK EXT
8x19
(4)
T-NUT 5/16
F1
T-NUT 5/16
3/&6
LAG SCREW WH 5/16x2 1/2
3/&6
55
STEP 10
(2)
J1 - FLOOR SUPPORT - W101037
1"x2 3/8"x3" (24x60x76)
(1)
SQ - "A" REVISION TAG - A100314
SQ
SCREW PWH 8x5/8
3/&6
(2)
SCREW PWH
8x5/8
(4)
SCREW PFH
8x1 3/4
SCREW PFH 8x1 3/4
3/&6
J1
J1
56
STEP 11
(12)
M1 - FLOOR BOARD - W4L05695
5/8"x3 3/8"x88 7/8" (16.0x86.0x2256.0)
(2)
Y1 - OUTER FLOOR BOARD - W4L05658
5/8"x3 3/4"x84 7/8" (16x96x2156)
SCREW PFH 8x1 1/2
3/&6
(94)
SCREW PFH
8x1 1/2
M1
Y1
Y1
5 3/8"
57
(2)
B4 - FORT UPRIGHT - W4L05684
3"x3"x59" (76.0x76.0x1500.0)
STEP 12
(1)
B6 - FORT UPRIGHT - W4L05686
3"x3"x59" (76.0x76.0x1500.0)
TZ
B8
(4)
TZ - L BRACKET 2.5x38x50x55 - A100340
BOLT WH 5/16x1/2
3/&6
LAG SCREW WH 5/16x1 1/2
3/&6
(4)
LAG SCREW
WH 5/16x1 1/2
(4)
BOLT WH
5/16x1/2
B4
(1)
B8 - FORT UPRIGHT - W4L05685
3"x3"x59" (76.0x76.0x1500.0)
B6
B4
(4)
T-NUT 5/16
T-NUT 5/16
3/&6
58
STEP 13
(1)
K1 - ARCHED WALL RAIL - W4L05665
5/8"x5 1/4"x88 1/2" (16.0x134.0x2248.0)
(1)
K2 - WALL RAIL SINGLE ARCH - W4L05659
5/8"x5 1/4"x88 1/2" (16.0x134.0x2248.0)
G4
T-NUT 5/16
3/&6
K1
(2)
G4 - FLOOR SUPPORT - W4L05673
1"x5 1/4"x55 7/8" (24.0x134.0x1418.0)
BOLT WH 5/16x3 3/4
3/&6
G4
K2
(12)
BOLT WH
5/16x3 1/2
(4)
BOLT WH
5/16x3 3/4
(16)
WASHER
LOCK EXT
8x19
(16)
T-NUT 5/16
WASHER LOCK EXT 8x19
3/&6
BOLT WH 5/16x3 1/2
3/&6
59
STEP 14
K7
(1)
G6 - SWING BEAM SUPPORT - W101015
1"x5 1/4"x47 1/8" (24.0x134.0x1198.0)
(1)
K5 - WALL BOARD - W101063
5/8"x5 1/4"x47 1/8" (16.0x134.0x1198.0)
LAG SCREW WH 5/16x2
3/&6
(1)
K10 - FORT RAIL - W4L05671
5/8"x5 1/4"x47 1/8" (16.0x134.0x1198.0)
(1)
K7 - WALL BOARD - W101074
5/8"x5 1/4"x47 1/8" (16.0x134.0x1198.0)
(4)
BOLT WH
5/16x3 3/4
(12)
LAG SCREW
WH 5/16x2
(16)
WASHER
LOCK EXT
8x19
(8)
T-NUT 5/16
K10
K5
G6
T-NUT 5/16
3/&6
T-NUT 5/16
3/&6
60
WASHER LOCK EXT 8x19
3/&6
BOLT WH 5/16x3 3/4
3/&6
STEP 15
T-NUT 5/16
3/&6
(2)
H2 - WALL RAIL - W4L05666
1"x3 3/8"x56 1/2" (24.0x86.0x1434.0)
5/8"
(4)
BOLT WH
5/16x3 3/4
(4)
(4)
WASHER
LOCK EXT
8x19
T-NUT 5/16
H2
H2
WASHER LOCK EXT 8x19
3/&6
BOLT WH 5/16x3 3/4
3/&6
61
STEP 16
(2)
M7 - WALL RAIL - W101019
5/8"x3 3/8"x47 1/8" (16.0x86.0x1198.0)
M7
(1)
M2 - WALL RAIL - W4L05668
5/8"x3 3/8"x57 1/8" (16.0x86.0x1450.0)
M7
(2)
BOLT WH
5/16x3 1/2
(4)
LAG SCREW
WH 5/16x2
(6)
WASHER
LOCK EXT
8x19
(2)
T-NUT 5/16
M2
T-NUT 5/16
3/&6
WASHER LOCK EXT 8x19
3/&6
LAG SCREW WH 5/16x2
3/&6
BOLT WH 5/16x3 1/2
3/&6
62
(7)
M13 - PORCH PICKET - W101003
5/8"x3 3/8"x21 1/8" (16.0x86.0x536.0)
STEP 17
2 3/16"
TYP
M13
SCREW PFH 8x1 1/8
3/&6
1 3/4"
(28)
SCREW PFH
8x1 1/8
63
STEP 18
(4)
M16 - WALL RAIL - W101021
5/8"x3 3/8"x13 1/4" (16.0x86.0x338.0)
(2)
M18 - WALL RAIL - W4L05667
5/8"x3 3/8"x13 7/8" (16.0x86.0x354.0)
M18
LAG SCREW WH 5/16x2
3/&6
(4)
LAG SCREW
WH 5/16x2
(2)
BOLT WH
5/16x3 1/2
(6)
WASHER
LOCK EXT
8x19
(2)
T-NUT 5/16
M16
M16
M16
M18
M16
T-NUT 5/16
3/&6
WASHER LOCK EXT 8x19
3/&6
BOLT WH 5/16x3 1/2
3/&6
64
(2)
M17 - CABIN WALL SLAT - W4L05661
5/8"x3 1/2"x52" (16.0x86.0x1320.0)
(4)
M3 - CABIN WALL SLAT - W101022
5/8"x3 1/2"x52" (16.0x86.0x1320.0)
STEP 19
2 11/16"
1'- 3/16"
M17
SCREW PFH 8x1 1/8
3/&6
2 11/16"
M17
1'- 3/16"
M3
M3
(30)
SCREW PFH
8x1 1/8
65
STEP 20
(6)
M12 - CABIN WALL SLAT - W101024
5/8"x3 3/8"x26 1/8" (16.0x86.0x664.0)
SCREW PFH 8x1 1/8
3/&6
M12 M12
(24)
SCREW PFH
8x1 1/8
66
(4)
TZ - L BRACKET 2.5x38x50x55 - A100340
STEP 21
CENTER BRACKETS ON THE BOARDS THEY ARE ATTACHED TO.
(8)
SCREW
TAPPING
14x3/4
SCREW TAPPING 14x3/4
3/&6
67
TZ
STEP 22
N5
(2)
N5 - WALL BOARD - W101026
5/8"x2 3/8"x26 1/8" (16.0x60.0x664.0)
M12 N5
(13)
M12 - CABIN WALL SLAT - W101024
5/8"x3 3/8"x26 1/8" (16.0x86.0x664.0)
(60)
SCREW PFH
8x1 1/8
SCREW PFH 8x1 1/8
3/&6
68
(1)
K3 - CENTER WALL BOARD - W101027
5/8"x5 1/4"x52" (16.0x134.0x1320.0)
(2)
N1 - WALL BOARD - W101028
5/8"x2 3/8"x52" (16.0x60.0x1320.0)
STEP 23
M4 N1 K3 N1 M4
SCREW PFH 8x1 1/8
3/&6
(2)
M4 - WALL BOARD - W101029
5/8"x3 3/8"x52" (16.0x86.0x1320.0)
(10)
N3 - WALL BOARD - W101030
5/8"x2 3/8"x34 1/8" (16.0x60.0x868.0)
N3 N3
(66)
SCREW PFH
8x1 1/8
SCREW PFH 8x1 1/8
3/&6
69
STEP 24
(2)
O3 - WINDOW RAIL - W101002
5/8"x1 3/8"x12 1/8" (16.0x34.0x308.0)
SCREW PFH 8x1 1/8
3/&6
O3
O3
(4)
SCREW PFH
8x1 1/8
70
STEP 25
(2)
EB - WINDOW FRAME GREEN 343x444.5 - A100044
SCREW PWH 8x5/8
3/&6
EB
(8)
SCREW PWH
8x5/8
71
STEP 26
MAKE TWO.
(4)
G5 - BAY WINDOW HEADER - W101040
1"x5 1/4"x49 3/8" (24.0x134.0x1254.0)
(4)
O1 - BAY WINDOW END CAP - W101039
5/8"x1 3/8"x22 1/2" (16.0x34.0x570.0)
SCREW PFH 8x1 1/4
3/&6
(8)
SCREW PFH
8x1 1/4
G5
O1
O1
G5
72
(6)
WP1 - WINDOW PANEL - W2A01776
7/8"x16 3/4"x22 1/2" (21x426x570)
STEP 27
MAKE TWO.
SCREW PFH 8x1 1/4
3/&6
WP1
WP1
WP1
(48)
SCREW PFH
8x1 1/4
73
(2)
BAY WINDOW ASSEMBLY
STEP 28
SCREW PFH 8x2 1/2
3/&6
(16)
SCREW PFH
8x2 1/2
74
STEP 29
(2)
M20 - ROOF RAIL - W4L05670
5/8"x3 3/8"x56 7/8" (16.0x86.0x1446.0)
LAG SCREW WH 5/16x2
3/&6
WASHER LOCK EXT 8x19
3/&6
M20
(4)
LAG SCREW
WH 5/16x2
(4)
WASHER
LOCK EXT
8x19
M20
75
STEP 30
H10
H10
(4)
H10 - ROOF TRUSS - W4L05677
1"x3 3/8"x45 1/8" (24.0x86.0x1146.0)
BOLT WH 5/16x1 1/2
3/&6
WASHER LOCK EXT 8x19
3/&6
T-NUT 5/16
3/&6
(4)
BOLT WH
5/16x1 1/2
(4)
WASHER
LOCK EXT
8x19
(4)
T-NUT 5/16
H10
H10
76
STEP 31
(2)
M5 - GABLE BOARD - W101051
5/8"x3 3/8"x50 3/8" (16.0x86.0x1280.0)
(2)
M8 - GABLE BOARD - W101052
5/8"x3 3/8"x43 3/4" (16.0x86.0x1110.0)
(2)
M9 - GABLE BOARD - W101053
5/8"x3 3/8"x37" (16.0x86.0x940.0)
SCREW PFH 8x1 1/4
3/&6
(12)
SCREW PFH
8x1 1/4
M9
M5
M8
M9
M8
M5
77
STEP 32
MAKE TWO.
(2)
K8 - TRIANGLE SUNBURST - W4L05681
5/8"x5 1/4"x10 1/2" (16x134x268)
(4)
N9 - GABLE TRIM - W4L05663
5/8"x2 3/8"x7 7/8" (16x60x200)
(2)
N10 - SUNBURST CROSS SPOKE - W4L05662
5/8"x2 3/8"x29 1/2" (16.0x60.0x750.0)
(2)
N11 - GABLE TRIM - W4L05664
5/8"x2 3/8"x13 1/2" (16x60x342)
SCREW PFH 8x1 1/8
3/&6
(10)
SCREW PFH
8x1 1/8
N9
45°
N11
78
K8
N9
45°
1 1/4"
N10
STEP 33
(2)
SUNBURST ASSEMBLY
SCREW PFH 8x1 1/4
3/&6
(16)
SCREW PFH
8x1 1/4
79
(1)
RP1 - ROOF PANEL - W2A01770
1 5/8"x15 5/8"x63 3/4" (42x396x1618)
STEP 34
SCREW PFH 8x2 1/4
3/&6
RP1
(4)
SCREW PFH
8x2 1/4
80
STEP 35
SCREW PFH 8x2 1/4
3/&6
RP2
RP2
(2)
RP2 - ROOF PANEL - W2A01771
1 5/8"x15 5/8"x63 3/4" (42x396x1618)
(8)
SCREW PFH
8x2 1/4
81
STEP 36
(1)
RP1 - ROOF PANEL - W2A01770
1 5/8"x15 5/8"x63 3/4" (42x396x1618)
RP1
(4)
SCREW PFH
8x2 1/4
SCREW PFH 8x2 1/4
3/&6
82
(2)
RP2 - ROOF PANEL - W2A01771
1 5/8"x15 5/8"x63 3/4" (42x396x1618)
STEP 37
SCREW PFH 8x2 1/4
3/&6
RP2
RP2
(8)
SCREW PFH
8x2 1/4
83
STEP 38
(2)
N12 - ROOF SUPPORT - W4L05676
5/8"x2 3/8"x33 3/8" (16x60x848)
SCREW PFH 8x1 1/8
3/&6
(12)
SCREW PFH
8x1 1/8
ROOF PEAK
INSIDE VIEW
2'-3 3/8"
84
2 1/2"
(2)
H12 - AWNING CROSS BRACE - W4L05672
1"x3 3/8"x18" (24.0x86.0x456.0)
(1)
H13 - RAFTER BOARD - W4L05674
1"x3 3/8"x30" (24.0x86.0x762.0)
(1)
H3 - RAFTER BOARD - W4L05675
0.945 in"x3 3/8"x30"(24x86x762)
STEP 39
SCREW PFH 8x2 1/2
3/&6
H3
H13
(5)
SCREW PFH
8x2 1/2
H12
H12
7 3/16"
15/16"
85
SCREW PFH 8x2 1/2
3/&6
(1)
N4 - SUNBURST CROSS SPOKE - W101047
5/8"x2 3/8"x29 1/2" (16.0x60.0x750.0)
(2)
N8 - SUNBURST ANGLED SPOKE - W101050
5/8"x2 3/8"x7 7/8" (16.0x60.0x200.0)
(1)
H7 - RAFTER BOARD - W4L05680
1"x3 3/8"x30"(24x86x762)
(1)
N7 - SUNBURST VERTICAL SPOKE - W101049
5/8"x2 3/8"x13 1/2" (16.0x60.0x342.0)
(1)
HC - BYD ID TAG (LARGE) 2011 WITH AGES - A100164
STEP 40
(1)
H11 - RAFTER BOARD - W4L05679
1"x3 3/8"x30" (24.0x86.0x762.0)
SCREW PWH 8x5/8
3/&6
(6)
SCREW PFH
8x1 1/4
SCREW PFH 8x1 1/4
3/&6
(4)
SCREW PWH
8x5/8
HC
H11
45°
N8
N7
N4
86
N8
45°
N4
H7
STEP 41
(4)
SCREW PFH
8x2 1/2
87
SCREW PFH 8x2 1/2
3/&6
STEP 42
(1)
RP5 - ROOF PANEL - W2A01774
1 5/8"x15 5/8"x22" (42x396x558)
SCREW PFH 8x2 1/4
3/&6
RP5
SCREW PFH 8x1 1/2
3/&6
(2)
SCREW PFH
8x2 1/4
(6)
SCREW PFH
8x1 1/2
88
STEP 43
(1)
RP6 - ROOF PANEL - W2A01775
1 5/8"x15 5/8"x22" (42x396x558)
SCREW PFH 8x2 1/4
3/&6
(2)
SCREW PFH
8x2 1/4
(6)
SCREW PFH
8x1 1/2
SCREW PFH 8x1 1/2
3/&6
RP6
89
STEP 44
(1)
RP3 - ROOF PANEL - W2A01772
1 5/8"x15 5/8"x22" (42x396x558)
SCREW PFH 8x1 1/2
3/&6
RP3
(2)
SCREW PFH
8x2 1/4
(6)
SCREW PFH
8x1 1/2
SCREW PFH 8x2 1/4
3/&6
90
STEP 45
(1)
RP4 - ROOF PANEL - W2A01773
1 5/8"x15 5/8"x22" (42x396x558)
SCREW PFH 8x1 1/2
3/&6
(2)
SCREW PFH
8x2 1/4
(6)
SCREW PFH
8x1 1/2
RP4
SCREW PFH 8x2 1/4
3/&6
91
STEP 46
(2)
G11 - AWNING SUPPORT - W101072
1"x5 1/4"x23 5/8" (24.0x134.0x600.0)
(4)
BOLT WH
5/16x1 3/4
(4)
WASHER
LOCK EXT
8x19
(4)
T-NUT 5/16
BOLT WH 5/16x1 3/4
3/&6
WASHER LOCK EXT 8x19
3/&6
92
T-NUT 5/16
3/&6
STEP 47
(1)
AWNING ASSEMBLY
SCREW PFH 8x1 1/2
3/&6
BOLT WH 5/16x1 1/2
3/&6
WASHER LOCK EXT 8x19
3/&6
(4)
(2)
SCREW PFH
8x1 3/4
BOLT WH
5/16x1 1/2
(2)
(2)
SCREW PFH
8x1 1/2
WASHER
LOCK EXT
8x19
(2)
T-NUT 5/16
T-NUT 5/16
3/&6
SCREW PFH 8x1 3/4
3/&6
93
STEP 48
(4)
FX - HAND GRIP METAL GREEN 381 c/c - A100118
(8)
SCREW
TAPPING
14x1-1/2
(8)
WASHER
FLAT 9x18
94
SCREW TAPPING 14x1-1/2
3/&6
WASHER FLAT 9x18
3/&6
STEP 49
(2)
Q1 - SANDBOX SEAT - W4L05693
1"x4 3/8"x22 1/2" (24x112x572)
Q1
Q1
SCREW PFH 8x2 1/2
3/&6
(8)
SCREW PFH
8x2 1/2
95
STEP 50
M19
M19
(4)
M19 - WALL RAIL - W4L05654
5/8"x3 3/8"x47 3/4" (16.0x86.0x1214.0)
M19
M19
(4)
BOLT WH
5/16x3 1/2
(4)
BOLT WH
5/16x2
(8)
WASHER
LOCK EXT
8x19
(8)
T-NUT 5/16
BOLT WH 5/16x3 1/2
3/&6
BOLT WH 5/16x2
3/&6
T-NUT 5/16
3/&6
WASHER LOCK EXT 8x19
3/&6
96
STEP 51
(6)
M15 - PICKET - W101055
5/8"x3 3/8"x16 3/4" (16.0x86.0x424.0)
M15
(24)
SCREW PFH
8x1 1/8
97
SCREW PFH 8x1 1/8
3/&6
STEP 52
(6)
M15 - PICKET - W101055
5/8"x3 3/8"x16 3/4" (16.0x86.0x424.0)
1 3/4"
(24)
SCREW PFH
8x1 1/8
SCREW PFH 8x1 1/8
3/&6
98
STEP 53
M7
(4)
M7 - WALL RAIL - W101019
5/8"x3 3/8"x47 1/8" (16.0x86.0x1198.0)
M7
M7
M7
(8)
LAG SCREW
WH 5/16x2
(8)
WASHER
LOCK EXT
8x19
99
LAG SCREW WH 5/16x2
3/&6
WASHER LOCK EXT 8x19
3/&6
STEP 54
(6)
M15 - PICKET - W101055
5/8"x3 3/8"x16 3/4" (16.0x86.0x424.0)
(24)
SCREW PFH
8x1 1/8
1 3/4"
SCREW PFH 8x1 1/8
3/&6
100
STEP 55
(6)
M15 - PICKET - W101055
5/8"x3 3/8"x16 3/4" (16.0x86.0x424.0)
(24)
SCREW PFH
8x1 1/8
SCREW PFH 8x1 1/8
3/&6
101
1 3/4"
STEP 56
(2)
H8 - PICNIC TABLE SEAT SUPPORT - W101056
1"x3 3/8"x22 7/8" (24.0x86.0x580.0)
(2)
H9 - PICNIC TABLE SUPPORT - W4L05669
1"x3 3/8"x14 1/4" (24.0x86.0x362.0)
H9
H8
H9
(8)
BOLT WH
5/16x3 3/4
(8)
WASHER
LOCK EXT
8x19
(8)
T-NUT 5/16
H8
T-NUT 5/16
3/&6
102
WASHER LOCK EXT 8x19
3/&6
BOLT WH 5/16x3 3/4
3/&6
STEP 57
(2)
M11 - PICNIC TABLE CENTER LEG - W101057
5/8"x3 3/8"x29 1/2" (16.0x86.0x748.0)
M11
(4)
SCREW PFH
8x1 1/2
(4)
BOLT WH
5/16x1 1/2
(4)
WASHER
LOCK EXT
8x19
(4)
T-NUT 5/16
M11
SCREW PFH 8x1 1/2
3/&6
T-NUT 5/16
3/&6
103
WASHER LOCK EXT 8x19
3/&6
BOLT WH 5/16x1 1/2
3/&6
(2)
J1 - FLOOR SUPPORT - W101037
1"x2 3/8"x3" (24x60x76)
(2)
M10 - PICNIC TABLE BACK LEG - W101064
5/8"x3 3/8"x29 1/2" (16.0x86.0x748.0)
(2)
M14 - PICNIC TABLE FRONT LEG - W101061
5/8"x3 3/8"x19" (16.0x86.0x482.0)
STEP 58
J1
SCREW PFH 8x1 3/4
3/&6
(4)
SCREW PFH
8x1 3/4
(18)
SCREW PFH
8x1 1/2
M10
J1
M14
M10
M14
SCREW PFH 8x1 1/2
3/&6
104
STEP 59
(1)
Y3 - PICNIC TABLE BOARD - W101062
5/8"x4"x41 1/8" (16.0x102.0x1044.0)
Y3
(5)
SCREW PFH
8x1 3/4
SCREW PFH 8x1 3/4
3/&6
105
STEP 60
(2)
K4 - PICNIC TABLE BOARD - W101059
5/8"x5 1/4"x49" (16.0x134.0x1246.0)
K4
K4
(8)
SCREW PFH
8x1 3/4
SCREW PFH 8x1 3/4
3/&6
106
STEP 61
(2)
H4 - PICNIC TABLE / SEAT - W101060
1"x3 3/8"x49" (24.0x86.0x1246.0)
(8)
SCREW PFH
8x1 3/4
SCREW PFH 8x1 3/4
3/&6
107
H4
H4
(1)
O2 - PICNIC TABLE SUPPORT - W101066
5/8"x1 3/8"x13 3/8" (16.0x34.0x340.0)
STEP 62
CENTER CLEATS AND ATTACH.
(1)
O4 - PICNIC TABLE SEAT SUPPORT - W101065
5/8"x1 3/8"x6 3/4" (16.0x34.0x172.0)
(5)
SCREW PFH
8x1 1/8
O4
SCREW PFH 8x1 1/8
3/&6
O2
SCREW PFH 8x1 1/8
3/&6
108
STEP 63
(1)
ROCK WALL ASSEMBLY
BOLT WH 5/16x1 1/4
3/&6
(2)
BOLT WH
5/16x1 1/4
(2)
WASHER
LOCK EXT
8x19
WASHER LOCK EXT 8x19
3/&6
109
STEP 64
BOLT WH 5/16x1 1/4
3/&6
WASHER LOCK EXT 8x19
3/&6
(1)
LADDER
(2)
BOLT WH
5/16x1 1/4
(2)
WASHER
LOCK EXT
8x19
(2)
T-NUT 5/16
T-NUT 5/16
3/&6
110
STEP 65
(1)
SWING BEAM
(4)
BOLT HEX
5/16x1 1/4
(4)
WASHER
SPLIT 5/16
(4)
WASHER
FLAT 8x27
WASHER FLAT 8x27
3/&6
WASHER SPLIT 5/16
3/&6
BOLT HEX 5/16x1 1/4
3/&6
111
(1)
10FT SLIDE
STEP 66
6 1/16"
3" 3"
2 3/4"
BOLT WH 5/16x3/4
3/&6
(3)
BOLT WH
5/16x3/4
(3)
T-NUT 5/16
T-NUT 5/16
3/&6
112
(1)
DN - GLIDER SEAT DARK GREEN - A100025
(2)
DJ - GLIDER ARM LIGHT GREEN - A100021
(2)
DP - SWING SEAT GREEN - A100027
STEP 6
TIGHTEN
QUICK
LINK
INSERT CHAIN
INTO
QUICK LINK
(4)
FT - CHAIN GREEN 47" - A100096
(4)
EF - CHAIN GREEN 57" - A100047
(8)
FA - QUICK LINK - A100069
(2)
NUT LOCK
5/16
(2)
WASHER
FLAT 8x27
(2)
BOLT WH
5/16x5 3/4
NUT LOCK 5/16
3/&6
BOLT WH 5/16x5 3/4
3/&6
WASHER FLAT 8x27
3/&6
113
EF
FA
DP
(6)
- GROUND STAKE REBAR - A4M00527
Anchoring Instructions
STEP 68
TAP IN GROUND STAKES AT AN APPROXIMATE 45° ANGLE AT THE LOCATIONS SHOWN.
USING GROUND STAKES AS A GUIDE, DRILL 7/16" DIA HOLES.
NOTE:
1. YOU WILL NEED TO REMOVE SOME FLOOR BOARDS TO INSTALL THE GROUND STAKE
HARDWARE.
2. FAILURE TO USE GROUND STAKES CAN VOID WARRANTY & CAUSE INJURY!
GROUND STAKE
GROUND STAKE
(6)
BOLT WH
5/16x1/2
(6)
WASHER
LOCK EXT
12x19
(6)
NUT BARREL
WH 5/16x7/8
GROUND STAKE
GROUND STAKE
GROUND STAKE
NUT BARREL WH 5/16x7/8
3/&6
WASHER LOCK EXT 12x19
3/&6
GROUND STAKE
FINAL STEP
BOLT WH 5/16x1/2
3/&6
DOUBLE CHECK EVERY BOLT, SCREW AND NUT FOR TIGHTNESS. MAKE SURE EVERY BOARD IS
SECURE AND MAKE SURE THE PLAY SET IS LEVEL.
ENJOY YOUR NEW PLAY SET!
114
Limited Warranty
This Limited Warranty by Backyard Discovery applies to products manufactured under the Backyard Discovery brand or its other brands including but not limited to Backyard Botanical, Adventure Playsets, and Leisure Time
Products.
Backyard Discovery warrants that this product is free from defect in materials and workmanship for a period of one (1) year from the original date of purchase. This one (1) year warranty covers all parts including wood, hardware, and accessories. All wood carries a five (5) year pro-rated warranty against rot and decay. Refer to the schedule below for charges associated with replacement of parts under this Limited Warranty. In addition,
Backyard Discovery will replace any parts within the first 30 days from date of purchase found to be missing from or damaged in the original packaging.
This warranty applies to the original owner and registrant and is
non-transferable
. Regular maintenance is required to assure maximum life and performance of this product and failure by the owner to maintain the product according to the maintenance requirements may void this warranty. Maintenance guidelines are provided in the Owner’s Manual.
This Limited Warranty does not cover:
•
Labor for any inspection
•
Labor for replacement of any defective item(s)
•
Incidental or consequential damages
•
Cosmetic defects which do not affect performance or integrity of a part or the entire product
•
Vandalism, improper use, failure due to loading or use beyond the capacities stated in the applicable
Assembly Manual.
•
Acts of nature including but not limited to wind, storms, hail, floods, excessive water exposure
•
Improper installation including but not limited to installation on uneven, unlevel, or soft ground
•
Minor twisting, warping, checking, or any other natural occurring properties of wood that do not affect performance or integrity
Backyard Discovery products have been designed for safety and quality. Any modifications made to the original product could damage the structural integrity of the unit leading to failure and possible injury.
Modification voids any and all warranties and Backyard Discovery assumes no liability for any modified products or consequences resulting from failure of a modified product.
This product is warranted for RESIDENTIAL USE ONLY. Under no circumstance should a Backyard Discovery product be used in public settings. Such use may lead to product failure and potential injury. Any and all public use will void this warranty. Backyard Discovery disclaims all other representations and warranties of any kind, express or implied.
This Warranty gives you specific legal rights. You may have other rights as well which vary from state to state or province to province. This warranty excludes all consequential damages, however, some states do not allow the limitation or exclusion of consequential damages and therefore this limitation may not apply to you.
Pro Rated Part Replacement Schedule
Product Age
All Parts
0-30 days from date of purchase
Customer Pays
$0 and free shipping
Wood Rot and Decay Only
Rev5/20/10 BRS
115

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