Owners Manual Linkage Renovator From Machine LR 07585 DO 07185 Head Office: P.O. Box 2018 Hilton Highway, Washdyke Timaru, New Zealand Telephone (03) 688 2029 Facsimile (03 688 2821 Australian Branch: 4B Silverton Close Laverton North 3026 Melbourne, Australia Telephone (03) 9314-9666 Facsimile (03) 9314-6810 Pt. No. 67376 Issue 0207 Linkage Renovator Contents Page Introduction Acquisition and Warranty . . . . . . . . . . 2 The Owner’s Manual . . . . . . . . . . . . . . 2 Disclaimer . . . . . . . . . . . . . . . . . . . . . . 2 Description of Machine Working Principle . . . . . . . . . . . . . . . . 3 Specification ............................... 3 SAFETY - General SAFETY - Machine Specific Safety Symbols on Machine . . . . . . . . Operator Safety . . . . . . . . . . . . . . . . . . Be Prepared for Emergencies . . . . . . Appropriate Dress . . . . . . . . . . . . . . . . Transport This Machine Safely . . . . . . Handle Agricultural Chemicals Safely . Avoid High Pressure Fluids . . . . . . . . . Safe Work Practices . . . . . . . . . . . . . . Practise Safe Maintenance . . . . . . . . . Hazard Points . . . . . . . . . . . . . . . . . . . Safety Decals & Safety Guards . . . . . Sowing Chart 4 5 5 6 6 7 7 7 8 9 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Basic Calibration Procedure Gearbox Setting Lever . . . . . . . . . . . . Setting Seeder Shutter Slides . . . . . . . Bottom Flap Settings . . . . . . . . . . . . . Seed Calibration . . . . . . . . . . . . . . . . . Recalculating the Constant . . . . . . . . . Use of Seed Rate Calculator . . . . . . . Calibration Deviations . . . . . . . . . . . . . Sowing of Fine Seeds . . . . . . . . . . . . . Sowing Small Seeds . . . . . . . . . . . . . . Sowing Peas . . . . . . . . . . . . . . . . . . . . Hectaremeter Settings . . . . . . . . . . . . Calibration Notes . . . . . . . . . . . . . . . . 13 13 13 14 16 16 17 18 19 20 20 22 Care & Maintenance Lubrication Instructions . . . . . . . . . . . . Maintenance Schedule . . . . . . . . . . . . Storage . . . . . . . . . . . . . . . . . . . . . . . . Maintenance Notes . . . . . . . . . . . . . . . 23 25 26 27 Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 1 Pt. No. 67376 Issue 0207 Introduction Acquisition & Warranty On delivery of your new Duncan Linkage Renovator please check that the machine is not damaged. In cases of shipping damage, please ask your dealer to arrange for the appropriate claim to be lodged immediately. Assemble any parts supplied loose and inspect your machine with the aid of this manual to familiarise yourself with its features. If you have any queries ask your dealer straight away. The machine is covered by our 12 month warranty on faulty parts, subject to normal use. Record below the serial number of your machine and keep it in a secure place to help trace the machine and assist us when you order parts. Model: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Serial No: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Owner: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............................................. ............................................. Delivery Date: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dealer: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............................................. ............................................. The Owner’s Manual Your new Duncan Linkage Renovator will give long and efficient service if given normal care and operated properly. This owner’s manual is provided so that you can become thoroughly familiar with the design of the machine and to furnish information on correct operation, adjustment and maintenance. Only persons well acquainted with these guidelines should be allowed to use the equipment. A separate illustrated parts section has been provided so that if any parts are required your dealer will be able to supply them by reference to part numbers. The manual is considered as part of your machine and must remain with the machine when it is sold. Right and left hand references in this manual are determined by standing behind the machine and facing in the direction of travel. 2 Disclaimer Every effort has been made to ensure that the information in this manual was accurate and up to date at the time of going to press. Clough Agriculture reserves the right to make subsequent changes to the machine, where necessary, without notification. The Company will not be responsible for any damage or consequential loss arising out of misinterpretation or failure to follow recommended procedures. Nor will it be liable for any damage caused by or arising out of modification or misuse of its product. The owner has a responsibility to protect himself and others by observing all safety information and by ensuring all operators are well acquainted with the safety information, trained in the correct use of the machine and applying safe work practices. Description of Machine The Duncan Linkage Renovator is a Coil Tyne Tee-boot drill. The drill is carried and operated from the three point linkage on the tractor. The machine is available in a two box or single box option and these are mounted on a robust frame. The quality European type peg roller seeder system is suitable for seed and fertiliser and handles all seeds from turnip and rape through to peas and maize. The machine has a calibration system for setting seeding rates prior to operating, which is very simple and accurate to use.The sowing depth control is achieved via the three point linkage system and the wheel retraction stops. The right hand depth control wheel is also the drive wheel for the variable speed gearbox. Working Principle The gearbox, pegged seed rollers and seeder flaps are set to give the desired seed rate. The coil tyne and teeboot,create the seed bed. Seed/fertiliser flows down the flexible tubes between the seeder and tee-boot units, and drops into the prepared seed bed. Specification Dimensions & Capacities Width Overall Length Overall Height Weight (Unladen) Weight (Maximum Laden) Depth Wheel Tyre Size Row Spacing Sowing Width Box Capacity (per box) Table 1 Dual Single 2535mm 1590mm 1540mm 900kg* 1350kg* 400-8 4 ply 150mm 2250mm 281 litres 2535mm 1410mm 1540mm 825kg* 1050kg* 400-8 4 ply 150mm 2250mm 281 litres * Weight is inclusive of Disc Opener Assembly. See P38 Pt. No. 67376 Issue 0207 3 ! ATTENTION On the machine important safety information is indicated by these symbols. These highlight general safety aspects in regard to the machine rather than specific hazards. Do not ride or allow passengers on the machine. Under no circumstances are passengers to be permitted on the machine while it is in operation or being transported. Any footboards and/or footsteps are provided solely for the purpose of preparing the machine for use. Keep clothing and body extremities well clear of pinch points while the machine is operating (seeding or calibrating). Keep well clear of moving parts at all times. These signs typically occur wherever trapping points exist. These include drive chains, sprockets, shafts, wheels, discs, pivot points, etc. Guards are provided with the machine for safety reasons (where practical without compromising machine performance). Ensure these are always fitted during operation. Always exercise extreme caution in the vicinity of sharp edges and points. Where possible guards are provided with the machine for safety reasons (where practical without compromising machine performance). Ensure these are always fitted during operation. Footboards, footsteps, drawbars and other machine surfaces may be slippery when wet. Apply extra caution in wet conditions and in the early morning when surfaces are wet. Keep Clear. (It is dangerous to be in this area when the machine is operating.) 4 SAFETY - General N.B. Throughout this manual important safety information is indicated by these symbols in the margin: A prohibition should be observed under all circumstances. A warning indicates a hazard that could cause death or injury if the warning is ignored. A caution indicates a hazard that may cause damage to property if the caution is ignored. This section of the manual offers general guidelines for the safe operation of machinery. It does not replace local safety regulations. These guidelines were current at the time of publication, but may be superseded by later regulations. Clough Agriculture has made every effort to highlight all risks to personnel or property. Owners and operators have a responsibility to exercise care and safe work practices at all times in the vicinity of the machine. Owners are advised to keep up to date on safety issues and to communicate these to all users of the machine. Contact the Occupational Safety and Health Service (OSH) for further information about general safety aspects. If you have safety concerns specifically related to this machine, contact your dealer immediately. Operator Safety Read this manual carefully before operating new equipment. Learn how to use this machine safely. Be thoroughly familiar with the controls and the proper use of the equipment before using it. Take careful note of all safety instructions both in this manual and on the machine itself. Failure to comply with instructions could result in personal injury and/or damage to the machine. Replace missing or damaged safety signs on the machine and ensure that these remain clearly visible. It is the owner’s responsibility to ensure that anyone who operates, adjusts, lubricates, maintains, cleans or uses the machine in any way has had suitable instruction and is familiar with the information in this manual (particularly with regard to safety aspects). Operators and other users of the machine should be aware of potential hazards and operating limitations. Be Prepared for Emergencies Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance, hospital and fire department near your telephone. Pt. No. 67376 Issue 0207 5 SAFETY - General (Continued) Appropriate Dress Wear close fitting clothing and avoid rings or other forms of jewellery which could become caught in the machinery. People with long hair must have it securely fixed and confined close to the head. Refer to local safety standards for protective clothing and recommended safety equipment. Transport This Machine Safely Ensure that all linkage pins and security clips are fitted correctly. With trailing machines tow with the drawbar only, as this is the only safe towing point on the machine. Always check that bystanders (especially children) are well clear (front and rear) before starting and moving the tractor and the machine. Plan safe routes of travel, and be aware of power lines and other roadside hazards. Take particular care when towing implements on hillsides. Do not ride or allow passengers on the machine. This machine is not designed to carry passengers, and no riders are permitted. Road transport On public roads, • A speed of 40km/h must not be exceeded. • Do not operate during the hours of darkness unless standard lights are fitted and clearly visible. (This also applies when visibility is limited, e.g., in foggy conditions.) See the Vehicle Dimension and Mass Rule, issued by the Land & Transport Safety Authority. Avoid tip-overs Avoid holes, ditches and obstructions which may cause the machine to tip over, especially on hillsides. Never drive near the edge of a gully or steep embankment - it might cave in. Slow down for hillsides, rough ground and sharp turns. 6 SAFETY - General (Continued) Handle Agricultural Chemicals Safely All farm chemicals should be stored, used, handled and disposed of safely and in accordance with the supplier’s/manufacturer’s recommendations. Read the product label before using, noting any warnings or special cautions, including any protective clothing or equipment that may be required, ie. respirtor. Do not eat or smoke while handling sprays, fertilisers, coated seeds, etc. Afterwards, always wash your hands and face before you eat, drink, smoke, or use the toilet. Store sprays, fertilisers, coated seeds, etc. out of reach of children and pets, and away from food and animal feeds. Any symptoms of illness during or after using chemicals should be treated according to the supplier’s/manufacturer’s recommendations. If severe, call a physician or get the patient to hospital immediately. Keep the container and/or label for reference. Avoid High Pressure Fluids Avoid any contact with fluids leaking under pressure, because the fluids can penetrate the skin surface. Any fluid which penetrates the skin, will need to be removed immediately by a medical expert. Seek specialist advice on this type of injury. Relieve the pressure before disconnecting any hydraulic or other lines. Make all repairs and tighten all fittings before re-connection to pressurised fluid. Keep your hands and body away from any pinholes or high pressure jets. Search for leaks with a piece of cardboard instead of using your hand directly. Safe Work Practices All farm machinery is potentially dangerous and should be treated with caution and respect. Before starting the machine, ensure that all controls are placed in neutral and that bystanders are well clear. Check that the guards have been securely fitted and that any adjustments have been made correctly. Where possible, disconnect or isolate the drive mechanism to the implement. Lower the machine onto the ground when not in use. Pt. No. 67376 Issue 0207 7 SAFETY - General (Continued) Practise Safe Maintenance Keep the machine in safe working condition. Routine maintenance and regular servicing will help reduce risks and prolong the life of the machine. General Maintenance Accidents occur most frequently during servicing and repair. The following general rules must be followed when maintaining or working with machinery: + All operating and maintenance manuals must be read before and referred to while using or servicing any piece of equipment. + Turn off all machinery power sources and isolate the machine before making adjustments, doing lubrication, repairs or any other maintenance on the machine. + Ensure that the machine hydraulics are disconnected from the power source. + Wear gloves when handling components with cutting edges, such as any ground cutting components. + Beware of hazards created by springs under tension or compression when dismantling or maintaining the machine. + It is recommended that you clean the machine with a water blaster or similar apparatus before commencing maintenance. Make Sure the Machine is Well Supported When machinery is fitted with hydraulics, do not rely on the hydraulics to support the machine. During maintenance or while making adjustments under the machine, always lock the hydraulics and support the machine securely. Place blocks or other stable supports under elevated parts before working on these. Electrical Maintenance Disconnect the electrical supply from the tractor before doing any electrical maintenance. Welding With electronic equipment in modern tractors it is advisable to disconnect the machine from the tractor, or at least disconnect the alternator and battery before attempting any welding. Use Only Genuine Spare Parts Unauthorised modifications or non-genuine spare parts may be hazardous and impair the safe operation and working life of the machine. Excess lubricants must be disposed of safely so as not to become a hazard. 8 SAFETY - Machine Specific This section of the manual gives specific guidelines for the safe operation of the Linkage Renovator. These guidelines were current at the time of publication, but may be superseded by later circumstances. They do not necessarily cover every possible hazard and must be read in conjunction with the SAFETY - General section (Page 4 - 8). Hazard Points on the Linkage Renovator The lists below are not all-inclusive and serve only to highlight the more obvious areas of risk. The decals attached to the machine are a general reminder that there are hazardous areas on the machine, rather than specifically highlighting all possible hazards. For decal locations on machine, refer Page 11. No Ride Passengers are not permitted anywhere on the machine. Pinch Points/Moving Parts Hazardous areas include: + Drive chains. + Sprockets between the drive wheel, the transfer shaft and the gearbox (RH side). + Sprockets between the gearbox and the box shafts (RH side). + Agitator drive units (LH side). + Agitator shaft inside the boxes. + Seeder units, box shaft and shaft connectors. Slippery When Wet Hazardous areas include: + Footboards and footstep. + All smooth surfaces on the frame structure. Keep Clear Hazardous areas include: + Between the tractor and Linkage Renovator. + Immediately adjacent to the Linkage Renovator side. Pt. No. 67376 Issue 0207 9 SAFETY - Machine Specific (Continued) Hazard Points on the Linkage Renovator (Continued) Drive Chain Guards To prevent hands, etc. getting caught in drive chains, guards are provided to cover sprockets, chain and chain tensioners mounted on the side of the Drive Leg Assembly and Main Frame Assemblies. These guards must be fitted while using the machine. Warning: Access to pinch points is still possible from underneath the guard. Pedestal Chain Cover To prevent hands, etc. getting caught in the gearbox drive chain, the pedestal cover is provided to cover sprockets, chain and chain tensioner mounted on the side of the Drive Pedestal Assembly. This guard must be fitted while using the machine. Warning: Access to pinch points is still possible from underneath the guard. For guard locations on machine, refer Page 11. Calibrating Be particularly careful when calibrating the seeding rate. At this time, the calibration trays have been removed and are no longer covering the rotating seeder units. See Pinch Points/Moving Parts (Page 9) for hazardous areas. Transport The two wheels located at the rear of the machine (one on each side) are for the purpose of boot depth control and gearbox input drive. These must not be used to support the machine weight during transport (while linked to the tractor). Ensure that all linkage pins and security clips are fitted correctly. Maintenance Refer Page 25 - 26 for reference to the Care and Maintenance section of the manual. Lubrication Refer Page 23 for reference to the Lubrication section of the manual. 10 SAFETY - Machine Specific (Continued) Safety Decals & Safety Guards 2 1 1 9 4 5 3 Inside Box Lid 1 5 2 1 3 8 2 5 2 7 6 4 Item Decal/Guard 1 2 3 4 5 6 7 8 8 9 9 10 5 10 Cross Reference ‘No Ride’ ‘Pinch Point/Moving Parts’ ‘Slippery When Wet’ ‘Keep Clear’ Arrows Wheel Drive Guard Backing Guard Transfer Drive Guard (Dual box machine) Transfer Drive Guard (Single box machine) Pedestal Drive Guard (Dual box machine) Pedestal Drive Guard (Single box machine) ‘40km/hr’ Refer Refer Refer Refer Refer Refer Refer Refer Refer Refer Refer Refer Page Page Page Page Page Page Page Page Page Page Page Page 9 & 31/33 9 & 31/33 9 & 31/33 9 & 31/33 31/33 10 & 31/33 10 & 31/33 10 & 31 10 & 33 10 & 31 10 & 33 31 Qty. 3 4 2 2 8 1 1 1 1 1 1 2 Table 2 Pt. No. 67376 Issue 0207 11 Linkage Renovator Seed Drill Sowing Chart Position el* gW he rin Seed Rate (kg/ha) Gearbox Setting Position Me te tto m Fla Sli de Bo tio * utt er Ra H/L Sh ar Ge Test Seed Type/ Thousand Seed Wgt., TSW*(gm) p* * High & Low Ratio - Row Spacing 150 Type Wheat (41.2) Oats (37.2) Barley (45.7) Ryecorn (25.8) White Peas (302) Green Peas (240) Peren. Grass (2.27) Annual Grass (4.4) Pasture Mix* ( - ) Lucerne (3.17) Turnip (2.17) H H H H H H H H H H L 3/4 Full Full 3/4 3/4 3/4 Full Full Full 3/4 3/4 3 3 3 3 3 3 3 3 3 1 1 N N N N N N N N N F F Kale (3.20) Swedes (3.25) Rape (3.50) White Clover (1.11) Red Clover (2.23) Super Phosphate DAP Granules Super Phosphate DAP Granules L L L L L H H L L 3/4 3/4 3/4 3/4 3/4 Full Full Full Full 1 1 1 1 1 3 3 3 3 F F F F F N N N N 15 20 30 40 Hints 50 60 70 80 90 100 104.5 131.7 155.9 184.2 213.0 239.7 101.3 125.8 149.7 175.7 201.5 224.6 120.4 148.3 180.4 210.1 241.9 272.3 121.7 151.4 182.6 212.1 246.4 277.2 114.5 165.6 218.3 252.3 312.1 366.9 406.5 467.7 79.4 119.6 159.6 197.1 236.1 279.0 323.5 363.9 83.4 Agitator Stopped 6.7 14.0 28.0 41.8 55.1 68.8 8.2 16.7 32.5 47.4 62.1 78.4 14.2 28.2 42.3 55.7 68.9 83.5 9.5 14.1 18.4 22.9 27.0 1.8 3.3 4.7 6.1 Agitator Stopped 1.7 3.3 4.8 6.2 Agitator Stopped 1.7 3.1 4.5 5.9 1.6 3.1 4.6 5.8 1.9 3.6 5.2 6.8 8.4 10.0 93.6 143.3 189.5 240.8 293.2 352.4 406.3 467.5 178.0 219.1 262.6 308.6 354.4 391.7 72.6 92.3 112.4 135.1 155.7 187.2 118.3 135.9 150.1 1.0 1.0 0.8 Agitator Stopped Agitator Stopped 1.7 54.9 Gear Ratio*: H, High = 21T on Clutch Output Shaft, 13T on Gearbox Input Shaft. L, Low = 13T on Clutch Output Shaft, 21T on Gearbox Input Shaft. Shutter Slide*: For Grain, changing the Shutter Slide from 3/4 to Full gives 10% to 15% more flow. Pasture Mix*: Test Mixture = 72% Perennial Grass, 8% White Clover, 8% Cocksfoot, 8% Concord, 4% Red Clover Table 3 12 Agitator Stopped Agitator Stopped Agitator Stopped Bottom Flap*: The values shown were the optimum test settings, decreasing the gap may cause seed damage, too large a gap will give intermittent flow rates. (Flaps are spring loaded to cope with small variations in seed/granule size). Metering Wheel*: N = Normal Metering Wheel F = Fine Seed Metering Wheel TSW*: TSW(gm) x Desired Plants/m2 = Sowing Rate (Kg/Ha) Germination % Basic Calibration Procedure 1 Gearbox Setting Lever To set the seed rate at the gearbox, slacken the star knob (1) by turning counter-clockwise and push from below into the position indicated in the Sowing Chart. Retighten the star knob firmly (Fig 1). Important The settings shown in the Sowing Charts (kg/ha) can only serve as reference values. Deviations may occur caused by differences in the size, shape, density of the grain and by the dressing agent. Therefore prior to any sowing, always carry out calibration trials to accurately determine the actual seed rate. Fig 1 Using the stepless variable speed gearbox, the speed of the metering shaft and thus the seed rate is set steplessly. The higher the figure indicated on the scale by the setting lever the greater the seed rate (Fig 1). Selecting the Gear Ratio The Seed Drill is designed with a two speed (high and low) gear ratio arrangement where the moving of the chain from a 21 x 13 teeth ratio to a 13 x 21 teeth ratio changes the output from high to low (Fig 2). The selection and method for changing the ratio is detailed under Speed Setting Page 18. Fig 2 Setting Seeder Shutter Slides The varying flow properties of seeds require different shutter slide positions which may be found in the Sowing Chart for the individual type of seed. This corresponds to one of the three settings in Fig 3. Fig15/A Fig15/B Fig15/C Closed 3/4 Open Fully Open C B A Table 4 Fig 3 Bottom Flap Settings The various seed sizes require matching bottom flap clearances below the metering wheel. The adjusting plate allows for 10 different settings. The required position for the seed type may be found in the Sowing Chart. The control levers are located on the LH end of the seedbox, (opposite end to the gearbox). 10 1 1 10 Number “1” corresponds to the minimum (closed) position and “10” the maximum gap (Fig 4). Fig 4 Pt. No. 67376 Issue 0207 13 Basic Calibration Procedure (Continued) Seed Calibration 1 The calibration test should be done to confirm the required seed rate and is done with the drill stationary and level. Seed Calibration Procedures 2 Fig 5 1 Fig 6 1 Remove the calibration tray from the storage brackets on the seedbox. Place the calibration tray (1) on the support members below the seeders (Fig 5). 2 Position all the clear plastic seed diverters (2) to redirect the seed into the calibration tray (Fig 5). 3 Make sure all the shutters are open and set to the position indicated in the seed charts for the particular seed (Table 3. Page 12). 4 Agitator Shaft - Check the Seed Chart “Hints” (Table 3) whether to connect or disconnect the shaft by removeing the lynch pins (1) during seeding (Fig 6). 5 For the test, half fill the box with seed. If this is not possible make sure the seed is evenly distributed within the box. 6 For setting method refer to Basic Calibration Procedures (Page 13). Note For seeds which are not covered in the Sowing Chart (Page 12), use the figures for a seed of comparable size and shape. Fig 7 7 Place the crank handle over the hexagonal drive dog on the transfer shaft and turn clockwise until the seed flows consistently from the seeders (Fig 7). To ensure complete filling of the seed unit continue turning the crank until the calibration tray is approximately half full then empty into the seedbox. The drill is now ready for calibration. 8 Turn the crank handle clockwise the required number of revolutions as detailed in Table 5. Note The Calibration is usually done for 1/80th hectare. For very small seed rates or when using inaccurate scales (i.e. unable to measure to the nearest gram) the calculation based on 1/20th hectare should be used. Scales must be accurate to 2 grams as any error will be multiplied by either 20 or 80 giving inaccurate calibration results. 14 Basic Calibration Procedure (Continued) Seed Calibration Procedures (Continued) Hand Crank Turns for Seed Rate Calibration The tables represented below are for arable conditions (worked ground) and are calculated to indicate an average situation. If there is any doubt as to the accuracy of these figures for the conditions, it is advisable to run at least 1 of the 2 checks on the calibration figures listed. Refer Page 16 (Recalculating the Constant) and/or Page 17, (Wheel Slip Deviations). Check and record which tyres are fitted to your drill, to ensure use of the correct Hand Crank Turn and Constant figures. Sowing Width (m) 2.25 Turns for 1/80 Hectare Turns for 1/20 Hectare 25.5 102 Table 5 9 Weigh the seed collected during the test in kilograms. Caution: Scales must be accurate to 1 gram, as any error will be multiplied by either 20 or 80, giving inaccurate calibration results. 10 Calculate the seed rate by multiplying the kgs previously collected x 80 (1/80th ha method, refer Table 6) or x 20 (1/20th ha method, refer Table 7) depending on the requirement. If the resultant calculation does not produce the desired seed rate use the enclosed seed rate calculator disc to determine the correct gearbox setting. Refer Use of Seed Rate Calculator Page 16 Suggestion: To be on the safe side and until confidence has been gained with the method of calibration it is advisable to conduct a second test at the newly determined gearbox setting. 11 Where a coated seed is used it is advisable to check the calibration after 1 hectare as dressings can tend to create a coating on the seed metering wheels thus changing the the flowing properties of the seed which in turn alters the seed rate. For 1/80 Hectare (125m2) Calibration Seed Rate = Actual Seed Collected (kg) x 80 Table 6 For 1/20 Hectare (500m2) Calibration Seed Rate = Actual Seed Collected (kg) x 20 Table 7 Pt. No. 67376 Issue 0207 15 Basic Calibration Procedure (Continued) Recalculating the Constant It is especially important in arable situations to check the rolling circumference of the tyre when in the cultivated area to be sown, and if necessary, to recalculate the constant and hence the number of crank turns. If there is a significant difference between the figure used for calculations in this manual, the constant should be recalculated and hence the crank turns for those particular conditions. Note: If a significant difference is found in the rolling circumference the H1 setting should also be adjusted on the hectaremeter. 1 To recalculate the constant due to altered conditions or specific requirements use the formulae detailed in Table 6 or 7 (Page 15). 2 To obtain the rolling circumference of the tyre: Half fill the seed/fertiliser boxes or simulate this loading. Mark the tyre of the drill at 900 to the ground and the point of contact with a mark on the ground. Move the drill forward 5 revolutions until the mark on the tyre is again at 900 to the ground. Measure the distance along the ground and divide by 5 to give the rolling circumference of the tyre. Use of Seed Rate Calculator Determining the gear box scale setting using the calculator. Usually the first calibration test yields a different seed rate. However with the value determined from the first test it is possible to determine the correct gearbox setting with the aid of the enclosed disc calculator ( Fig 8). The disc calculator consists of 3 scales. An outer white scale (1) for all seed rates above 30 kg/ha and an inner scale (2) for all seed rates below 30 kg/ha. On the middle coloured scale (3) are all the gearbox setting numbers to a maximum value of 100. Setting Example (Desired Seed Rate 125kg/ha) 1 2 3 4 From the calibration procedure at a gearbox lever setting of “70”, a seed rate of 175 kg/ha is obtained. Turn the inner disc until the measured seed rate of 175kg/ha (A) is in line with the related actual gearbox setting of “70”(B) (Fig 8). Read off from the disc rule the necessary gearbox setting for the required seed rate of 125kg/ha (C). In this example the correct setting is “50” (D) (Fig 8). To be on the safe side the new gearbox setting can be checked by another calibration test. 16 Fig 8 Basic Calibration Procedure (Continued) Calibration Deviations Deviations Between the Calibration Test and the Actual Seed Rate The most frequent cause for changes between the calibration test and the seed rate lies in the flowing properties of seed during sowing. These changes in properties generally result from reactions of the dressing agents to temperature, humidity or abrasion. These changes will become even more obvious when the bottom flaps are incorrectly set. If the setting of these flaps leaves too large a gap an uncontrollable additional flow of seed can occur during seeding; especially when assisted by the drill bouncing, a condition not simulated while conducting the calibration tests. For this reason the basic setting of the bottom flaps should be checked at regular intervals. Residues from the seed dressing on the bottom flaps and metering wheels can also influence the flowing properties of the seed and thus the seed rate. In such cases a balance will occur only after a period of time and it is recommended to repeat the calibration test to confirm the seed rate after 2-3 seedbox fillings, nominally when the seed box is half empty. Only then will a balance occur and the seed rate will stabilise. Wheel Slip Deviations It is always possible with rubber tyred drills in extreme ground conditions to get wheel slip. Not normally a problem with cleated type tyres in good condition, but more so in the arable situation with the less agressive tread patterns. The result: large differences between the calibration test and the actual sowing rate, obviously less seed deposited than required. The number of crank turns indicated in Table 5 is correct in most circumstances other than those mentioned above. To check number of crank turns for calibration Should you require to check this in a practical way proceed as follows: For an area of 125m2 (1/80 Hectare), a travel distance of 69.4m, place the crank handle over the hexagonal drive dog on the gearbox. Move the machine forward over the measured distance, counting the number of turns of the crank handle as you go. Using this number of crank turns repeat the calibration. Pt. No. 67376 Issue 0207 17 Hints for Sowing with Variable Speed Gearbox 1 The gearbox allows for stepless changes in the speed of the metering shaft and thus the seed rates. Due to the variations in seed type and application rates there are two speed ranges available. By changing from High Speed to Low Speed the range of settings and control is dramatically increased. The machine is supplied ex factory set to the high speed configuration. Change to the Low Speed when the gearbox setting is down to 10 on the scale and the desired seed rate cannot be obtained. To change the speed setting from high to low, remove the wing nut (1) and chain cover.(2) (Fig 9). Release the tension on the chain (1) by forcing back the chain tensioner (2) and hold in place with the crank handle. Remove the chain from the 21 tooth output sprocket to the 13 tooth sprocket, then remove the chain from the 13 tooth gearbox sprocket to the 21 tooth. Check the chain is correctly aligned then release the chain tensioner. Ensure the tension roller is correctly aligned with the chain. Replace guard and calibrate as required. 2 Fig 9 Low Speed 1 2 To Determine the Gearbox Setting after a Speed Change For determining the correct gearbox setting after the speed change, conduct the first test at 50. With the weight of seed collected find your correct setting with the aid of the disc calculator, refer Page 16, Fig 8. 21T 3 13T Fig 10 3 1 Sowing of Fine Seeds For sowing fine seeds the Renovator Drill is equipped as standard with a combined normal and fine seed “Elite” metering wheel (1). During grain sowing and other larger varieties of seed both the normal and fine seed metering wheels are coupled and both rotate. In order to convert the seed drill to sow fine seed insert the crank handle and rotate clockwise until the holes (2) of the fine seed wheel are visible (Fig 11) Using the tool supplied (1) disengage the the pin inside the hole so that the normal metering wheel rotates freely on the metering shaft (Fig 12). At this time it would be advisable to close any shutter slides not required for the fine seed sowing. When seed is to be sown again using the normal metering wheel press the pin, from the normal metering wheel side (opposite direction to before), using the tool, back into the hole of the fine seed wheel thus reconnecting the drive between the two. 1 18 2 Fig 11 1 Fig 12 Small Seeds Calibration with Disconnected Agitator Shaft 1 Fig 13 The fine seed metering wheel used in Duncan Drills is especially well suited for sowing small seeds such as rape. Due to the intensive action caused by the agitator the seeds can adhere to each other, or be damaged, causing irregular sowing/germination. Therefore it is recommended that when sowing small seeds, especially oil seeds and thin shelled seeds, the drive to the agitator is disconnected. To do this remove the lynch pin (1) (Fig 13). Deviations between the calibrated and actual seed rate can occur when residual dressing agent sticks to the bottom flaps and thus slows the flow of seed. Before beginning the actual calibration test fill the calibration trays by turning the crank handle at a high speed around the 90 setting on the gearbox scale. This will cause an immediate buildup of the dresssing agent on the flaps. Return the contents of the calibration trays to the seed box and proceed with the actual calibration. Due to the residue buildup on the flaps your calibration will now reflect accurately the required seed rate. It is advisable with small seeds to use the 1/20 hectare method for your calibration, thus cutting down on weighing errors. Note - Remember to reconnect the agitator shaft as required for other seeds otherwise the consistency of seed rate will be affected. Fig 14 Sowing Peas Peas having the size and shape as illustrated in Fig 14 (e.g. White Field Peas), can be sown without problems with all Clough Drills with this type of metering wheel. The flap should be set to a gap of at least “3” on the flap setting lever (Page 13, Fig 4). With these peas it should not be necessary to run the agitator shaft. Peas having the size and shape as illustrated in Fig 15 (e.g. Green or Garden Peas), tend to bridge inside the seedbox and do not flow freely. This multi-faceted pea requires agitation for sowing. Fig 15 Caution - When resetting the metering wheels on the seeder shaft Care should be taken when tightening the grub screws on the fine seed wheel (Page 18, Fig 11, item 3). Adjust the grubscrew until the movement of the metering wheel just stops, then tighten no more than 1/8 of a turn. Do not overtighten as this can result in breakages while operating and may render the warranty on these units void. Pt. No. 67376 Issue 0207 19 Hectaremeter Settings Setup Refer to the installation and operation instructions supplied with your hectaremeter kit (1) for information on installation, calibration, operation and servicing (Fig 16). Table 6 gives the effective working widths for the various machines depending on the machine size and the row spacing. The calibration procedure described in the hectaremeter handbook involves accurately measuring the circumference of the tyre and entering and storing this value in the meter. The effective sowing width also needs to be entered. For measuring the tyre circumference and obtaining the rolling circumference of the tyre refer Recalculating the Constant (Page 16). Note: If under certain operating conditions a calibration check indicates a significant difference in the rolling circumference of the tyre, the hectaremeter should be recalibrated by changing the H1 setting for the period of operation under those conditions. Sowing Width Row Spacing (mm) 150 Effective Working Width (m) 2.25 Table 8 20 1 Fig 16 Basic Calibration Procedure (Continued) Hectaremeter Settings (Continued) Example 1 : Computronics 1100 Area Meter Setup for 15 Run Linkage Renovator (Referring to Sowing Width Table Page 20) 15 Run Machine x 150mm Spacings = 2.25m Sowing Width Drive Ratio From Wheel to Sensor = 0.4658 Rolling Circumference of Tyre = 1.278m (Refer Page 16) Circumference of Tyre Drive Ratio 1.278 = 0.4658 H1 - Distance per Pulse = = 2.743m Therefore: and H1 Setting = 2743mm H2 Setting = 2.25metres Distance Travelled per Pulse Effective Sowing Width Please record here the settings for your machine in case you are required to re-enter them at some time in the future. H1 H2 It is advisable as with all things electronic to have a backup of your totals. We suggest you record these on a daily basis in a notebook or diary. Pt. No. 67376 Issue 0207 21 Linkage Renovator 22 Calibration Notes Maintenance & Care Lubrication Instructions Lubrication Precautions Study the correct procedure before starting work. Lubrication Points on the Linkage Renovator 12 3 4 Keep the service area clean and dry. Only service or lubricate the machine when it is stationary and securely supported. Only service or lubricate the machine when the hydraulics are disconnected or isolated and the working parts are not powered or moving. 11 5 8 4 Fig 17 9 10 Precautions with Grease Grease nipples and the grease gun should be carefully cleaned before use to prevent dirt being forced into the bearings. 6 7 Dirty grease should be forced from the bushes and disposed of safely. 4 Greases should not be mixed as the structure may be weakened by the mixing of different types of thickener, which may cause softening and loss of grease from the bearings by running out. 2 Fig 18 Lubrication Chart Item Components 1 2 3 4 5 6 7 8 9 10 11 12 Wheel Bearings Wheel Leg Pivots Gearbox (1) Drive Chains (6) Drive Shafts (Pedestal) Agitator Shaft Supports Seeder Shafts 15/23T Sprocket Disc Opener Bearings Disc Arm Castings Disc Opener Fr. Pivots Turnbuckle After lubrication, wipe off the excess grease and dispose of safely. Table 9 1 Lubricant Frequency Castrol LMX Grease Castrol LMX Grease Castrol Hyspin AWH 32/68 Oil (1.25 Litres) Suitable Roller Chain Lubricant Pre-packed & Sealed (Refer Page 44, 47) Nylon Bushes (Refer Page 53) Nylon Supports (Refer Page 54) Glycodur Bearing (Refer Page 32) Pre-packed & Sealed Castrol LMX Grease Castrol LMX Grease Castrol LMX Grease Annually 6 Monthly Maintain Level See Maintenance Schedule Not Required Not Required Not Required Not Required Not Required Weekly Monthly Monthly The lubrication frequencies are only a guide. Actual frequency will be dependent on extent of use and ground conditions Pt. No. 67376 Issue 0207 23 Linkage Renovator 24 Lubrication Notes Maintenance & Care 2 1 Your new Linkage Renovator will give long and efficient service if given normal care and maintained properly. Maintenance Schedule 1 Bolted Connections All bolted connections of the machine should be checked after the first 30 hours of operation and retightened if necessary and thereafter at regular intervals. It is suggested that this is done annually. 2 Gearbox The oil level in the gearbox can be seen in the oil gauge window (1). Changing the gearbox oil is normally not necessary. For refilling the oil remove the 1/2” BSP plug on the top face of the gearbox (2), hydraulic oil Castrol Hyspin AWH 32-68 should be used. The total filling capacity is 1.25 litres (refer Fig 19). DO NOT OVERFILL. Fig 19 1 1 3 Drive Chains All drive chains (1) (Fig 20) should first be checked after 20 hours of operation and thereafter every 200 hours of operation as follows:The metering wheels of the seed drill are driven via roller chains from the drive wheel. Cleaning of the roller chains is recommended after long periods of operation. Remove the chain, wash in kerosene and then dip them in heated grease or oil or spray them with a suitable commercial roller chain lubricant. 1 Fig 20 4 Framework The framework structure should be inspected annually for defects, i.e., cracks in members or welded connections. The framework should be cleaned prior to the inspection. Pt. No. 67376 Issue 0207 25 Maintenance & Care (Continued) Maintenance Schedule (Continued) 5 Bottom Flaps (Fig 21) Im po rta 2 nt ! 1 3 4 5 Fig 21 The required seed rate is controlled by both the metering wheels and the bottom flaps. The seed flows from the seed box into the metering wheel housings. Inside the metering wheel housing (1) the seed is caught between the metering wheel (2) and the bottom flap (3). The metered amount of seed is transported by the metering wheel to the edge of the bottom flap where it drops off into the seed guide tube which leads to the coulter. Varying grain sizes require the matching of the flap clearance to the different grain sizes. This matching is done by raising or lowering the bottom flaps by using the flap adjusting lever on the LH end of the seed box. If larger foreign particles, e.g. stones get between the metering wheel and the bottom flap, the bottom flap can give way downwards. A strong return spring (4) brings the bottom flap immediately back into the working position. The metering system should be checked every 1/2 year or before any sowing period with an empty seed box and empty metering housings. 1 Use the following procedure: Put the bottom flap setting levers (1) (located on the LH end of the seed boxes) in position “1” for the front box and position “1” for the rear box. Refer Fig 22. By turning the metering wheel shaft by hand check the flaps are all set to a gap of 0.1 to 0.5mm (refer Fig 21). To adjust individual flaps use the spring tensioning screw (5) (Fig 21). Fig 22 Storage Preparing the Machine for Storage. Locate on a dry level surface. The machine should be stored wherever possible with the rams retracted (where fitted). The drive chains should be lubricated with suitable roller chain lubricant before prolonged periods of storage. For longer term storage remove seed/fertiliser tubes from the coulters and allow to hang without deformation. Check tube lengths when replacing. It is recommended that maintenance be carried out at the end of the season, giving sufficient time to obtain spare parts and/or carry out repairs if required. 26 Linkage Renovator Maintenance Notes Pt. No. 67376 Issue 0207 27 Linkage Renovator 28 Maintenance Notes Parts List Linkage Renovator From Machine LR 05565 DO C115DO Head Office: P.O. Box 2018 Hilton Highway, Washdyke Timaru, New Zealand Telephone (03) 688 2029 Facsimile (03) 688 2821 Australian Branch: 4B Silverton Close Laverton North 3026 Melbourne, Australia. Telephone (02) 9314-9666 Facsimile (02) 9314-6810 Pt. No. 67376 Issue 0207 Linkage Renovator 22 12 Complete Assembly Dual Box 32 29 28 13 7 11 6 1 23 20 36 24 39 19 5 17 25 8 18 26 27 4 3 29 30 31 28 13 10 9 14 21 15 35 25 36 38 39 25 34 2 30 16 33 37 39 Linkage Renovator Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40* 41* 42* 43* 44* 45 Part No. Refer Refer Refer Refer Refer Refer Refer Refer Refer Refer Refer Refer page 34 page 36 page 38 page 40 page 42 page 44 page 50 page 52 page 56 page 57 page 58 page 60 27568 27580 26575 27581 27554 27557 27555 27549 27520 27527 45341 45138 45139 45400s 45150 27578 27579 43430 45702 22051 21454 45434 45437 45459 45474 45160 45140 43900 43901 43902 43904 43905 43912 Complete Assembly Dual Box Description Qty. Mainframe Wheel Assemblies Disc Opener Assembly Tine and Boot Assembly Drive Chains, Shaft & Tensioners Pedestal Shafts & Chain Tensioners Dual Gearbox Assembly Dual Seedbox Assembly Agitator Drives Agitator Shaft Assembly (Inside Seedbox) Seeder Mechanism Hectaremeter Kit (Not Shown) 15 Run Calibration Tray Assembly Footboard Assembly Footboard Step Welded Assembly Footboard Arm Welded Assembly (Dual Box) Wheel Drive Guard Backing Guard Transfer Drive Guard (Dual) Drive Guard (Dual Pedestal) LH Pedestal Welded Assembly (Dual) Drive Pedestal Welded Assembly (Dual) M10 Wing Nut M10 Nyloc Nut M12 Nyloc Nut M6 x 12 Set Screw M6 Light Flat Washer 15 Run Ripstop Weather Skirt 15 Run Weather Skirt Holder Plastic Lashing Hook Pop Rivet 4.8x12 Crank Arm & Handle Assembly Footboard Bracket Clamp M12 x 35 Zinc Plated Bolt M12 x 50 Zinc Plated Bolt M16 x 45 Zinc Plated Bolt M16 x 160 Zinc Plated Bolt M16 H/D Flat Washer M16 Nyloc Nut ‘No Ride’ ‘Pinch Point/Moving Parts’ ‘Slippery When Wet’ ‘Keep Clear’ Arrows ‘40km/hr’ 1 1 1 15 1 1 1 1 2 2 30 1 2 1 1 2 1 1 1 1 1 1 1 2 6 4 4 1 1 2 12 1 4 2 2 4 4 4 8 3 4 2 2 8 2 * Refer to page 11 for decal locations Pt. No. 67376 Issue 0207 31 Linkage Renovator 22 12 Complete Assembly Single 11 32 7 6 1 23 20 36 24 39 19 5 17 25 8 3 18 26 27 45 4 29 30 31 28 13 10 9 14 21 15 25 35 36 38 25 39 34 2 32 16 33 37 39 Linkage Renovator Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40* 41* 42* 43* 44* 45 Part No. Refer Refer Refer Refer Refer Refer Refer Refer Refer Refer Refer Refer page 34 page 36 page 38 page 40 page 42 page 44 page 51 page 54 page 56 page 57 page 58 page 60 27568 27580 26575 27640 27554 27557 27646 27645 27625 27631 45341 45138 45139 45400s 45150 27578 27579 43430 45702 22051 21454 45434 45437 45459 45474 45160 45140 43900 43901 43902 43904 43905 43912 Complete Assembly Single Description Qty. Mainframe Wheel Assemblies Disc Opener Assembly Tine and Boot Assembly Drive Chains, Shaft & Tensioners Pedestal Shafts & Chain Tensioners Single Gearbox Assembly Single Seedbox Assembly Agitator Drives Agitator Shaft Assembly (Inside Seedbox) Seeder Mechanism Hectaremeter Kit 15 Run Calibration Tray Assembly Footboard Assembly Footboard Step Welded Assembly Footboard Arm Welded Assembly (Single Box) Wheel Drive Guard Backing Guard Transfer Drive Guard (Single) Drive Guard (Single Pedestal) LH Pedestal Welded Assembly (Single) Drive Pedestal Welded Assembly (Single) M10 Wing Nut M10 Nyloc Nut M12 Nyloc Nut M6 x 12 Set Screw M6 Light Flat Washer 15 Run Ripstop Weather Skirt 15 Run Weather Skirt Holder Plastic Lashing Hook Pop Rivet 4.8x12 Crank Arm & Handle Assembly Footboard Bracket Clamp M12 x 35 Zinc Plated Bolt M12 x 50 Zinc Plated Bolt M16 x 45 Zinc Plated Bolt M16 x 160 Zinc Plated Bolt M16 H/D Flat Washer M16 Nyloc Nut ‘No Ride’ ‘Pinch Point/Moving Parts’ ‘Slippery When Wet’ ‘Keep Clear’ Arrows ‘40km/hr’ 1 1 1 15 1 1 1 1 1 1 15 1 1 1 1 2 1 1 1 1 1 1 1 2 6 4 4 1 1 2 12 1 4 2 2 4 4 4 8 3 3 2 2 6 2 * Refer to page 11 for decal locations Pt. No. 67376 Issue 0207 33 Linkage Renovator 4 5 13 14 2 3 Mainframe 15 16 15 16 1 18 4 1 10 12 9 7 8 17 34 Linkage Renovator Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Part No. 27505 27455 27550 27551 27778 Refer Page 40 21451 11760 19093 16164 45139 45271 47237 47548 45039 45140 Refer P 36 Refer P 36 Description Mainframe Qty. Main Frame Assembly Rear Link Stay LH Link Support Stay RH Link Support Stay Top Link Spacer Tine & Boot Assembly Wheel Retraction Stop Buffer Block (C/W M6 Nyloc Nuts) Clamp Plate Assembly Pin M12 Nyloc Nut ‘R’ Clip 7/8"x5 1/2" UNF Bolt 7/8" UNF Nyloc Nut M16x45 Class 8.8 Zinc Plated Bolt M16 Nyloc Nut Drive Wheel Leg & Hub Assembly Non-drive Wheel Leg & Hub Assembly 1 2 1 1 1 15 2 2 2 2 4 2 1 1 6 6 1 1 Pt. No. 67376 Issue 0207 35 Linkage Renovator 11 Wheel Assemblies Non-drive Wheel Assembly 6 14 7 9 19 4 13 8 5 2 6 5 18 20 16 2 Non-drive Leg Pivot Shaft 19 15 5 19 8 1 5 14 20 17 22 23 16 Drive Leg Pivot Shaft 15 21 7 19 3 12 Drive Wheel Assembly 10 6 11 1 6 7 36 12 Linkage Renovator Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Part No. 27544 27545 21422 21423 19064 17910 18611 43118 11361 27547 45143 45186 45163 19085 45433 45139 27552 27553 45251 45186 27556 27615 43788 Wheel Assemblies Description Qty. Drive Wheel Leg Assembly Non Drive Wheel Leg Assembly Drive Axle & Centre Assembly Non Drive Axle & Centre Assembly Plastic Bush Inner & Outer Wheel Bearing Axle Oil Seal M8 x 1.25 Pitch Straight Grease Nipple Hub Cap 15T 1/2" Drive Sprocket M24 Nyloc Nut M10x12 S/Head Grub Screw M24 H/D Washer 6 Hole Rim & Solid Tyre Assembly M12x30 Bolts M12 Nyloc Nut Drive Wheel Assembly Pivot Shaft Non-drive Wheel Assembly Pivot Shaft Ø30 External Circlip M10x12 Socket Head Grub Screw 15T/23T Transfer Drive Sprocket Spacer Bearing Gly PG303325F Drive Non-drive 1 1 2 2 2 1 1 1 2 1 5 5 1 2 1 1 1 1 1 1 2 2 1 1 1 1 1 1 5 5 1 2 1 - Pt. No. 67376 Issue 0207 37 Linkage Renovator Disc Opener Assembly 18 1 30 21 31 22 27 28 17 19 20 26 21 2 29 32 3 23 24 34 33 26 16 25 7 6 8 9 15 5 12 14 11 9 14 10 13 38 Linkage Renovator Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 Part No. 27603 27606 27607 25504 17537 22080 47461 43352 22078 22035 11361 45141 18364 11351 45417s 45138 21245 21690 21268 21265 43120 25562 21244 43053 47154 47546 45417s 45166 45141 45051 45140 47155 45419S 45138 47461 Disc Opener Assembly Description Qty. Disc Opener Frame 15 Run Double Axle Arm Welded Assembly Single Disc Arm Welded Assembly Disc and Bearing Housing Assembly Bearing Housing Dust Cap 25mm Bore 1” Light Flat Washer ‘V’ Seal V40A Collar, Seal Disc, Action 2000 (318 dia) Hub Cap Nut, M20, Nyloc Housing, Bearing Bearing M10 x 20 Set Screw M10 Nyloc Nut Attachment Arm Pivot Clamp Plate (75x75) T Bolt Assembly Disc Opener Spring M8 x 1.25 Pitch Grease Nipple x 90 degrees Disc Opener Support Welded Assembly Double Pivot Pin Assembly Top Link 20.5x28.5x3/4" 3/4” UNF x 4 1/2” Class 8.8 Zinc Plated Bolt 3/4” UNF Nyloc Nut M10 x 20 Zinc Plated Set Screw M10 Zinc Plated Spring Washer M20 Nyloc Nut M16 x 130 Class 8.8 Zinc Plated Bolt M16 Nyloc Nut 3/4” UNF x 5” Class 8.8 Zinc Plated Bolt M10 x 30 S/Screw M10 Nyloc Nut 1” Light Flat Washer 1 7 1 15 1 1 1 1 2 1 1 1 1 2 6 6 2 2 8 8 10 2 8 1 1 2 2 2 8 4 4 1 8 8 15 Note Item 4 comprises items 5 to 16. Quantities shown against these items are as per item 4 and not per machine Pt. No. 67376 Issue 0207 39 Linkage Renovator Tine and Boot Assembly 7 8 6 2 1 9 4 14 13 10 11 5 12 14 3 40 Linkage Renovator Item Part No. Tine and Boot Assembly Description Qty. Single Dual 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15* 16* 17* 18* 19* 21413 21414 26848 25615 26849 21691 45466 21690 25608 45413 45137 45003 45009 45138 27461 27463 27642 27618 27620 LH 25mm Coil Tine RH 25mm Coil Tine LH Inverted Tee Clamp RH Inverted Tee Clamp Cast Inverted Tee Point Tine Clamp Casting M16x80 HT bolt Clamp Plate Fertilizer Tube M8x35 Bolt M8 Nyloc Nut M10x30 HT Bolt M10x60 HT Bolt M10 Nyloc Nut 38mm Dia x 605mm Feed 38mm Dia x 655mm Feed 38mm Dia x 700mm Feed 38mm Dia x 780mm Feed 38mm Dia x 850mm Feed Hose Hose Hose Hose Hose 7 8 15 15 15 30 30 15 30 30 60 6 2 7 - 7 8 15 15 15 30 30 15 15 15 15 30 30 60 7 8 8 7 * Not Shown Alternative to 5.- Tungsten Chip Inverted Tee Point Pt. No. 67376 Issue 0207 41 Linkage Renovator Drive Chains, Shaft & Tensioners 27 17 26 16 25 15 14 23 18 22 21 20 RH Side 5 24 26 4 14 8 15 6 3 1 16 17 16 8 10 18 19 LH Side 12 6 11 2 13 7 42 10 9 10 10 7 Linkage Renovator Drive Chains, Shaft & Tensioners Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 25 26 27 Part No. 27552 27553 27556 43788 27615 45251 45186 27544 27545 19064 27547 45186 45143 27614 27610 45159 22522 45131 45139 45130 45139 27616 45445 24102 23381 27535 43388 43389 Description Qty. Drive Wheel Assy Pivot Shaft Non Drive Wheel Assy Pivot Shaft 15T/23T Transfer Drive Sprocket Bearing Glycodur PG303425F Spacer Nylon Ø30 External Circlip M10x12 Socket Head Grub Screw Drive Wheel Leg Assembly (Refer P 36) Non drive Wheel Leg Assembly (Refer P 36) Plastic Bush 15T 1/2” Drive Sprocket M10 x 12 Socket Head Grubscrew M24 Nyloc Nut Chain Tensioner Roller Chain Tensioner W/Assy M12 Heavy Duty Zinc Plated Washer LH Torsion Spring M12 Hex Nut M12 Nyloc Nut M10 Hex Nut M10 Nyloc Nut M10 x 130 Threaded Rod M12 x 100 Class 4.6 Zinc Plated Bolt 1/2" BS Chain 105 Links 1/2" BS Chain 77 Links (Dual Box Option) 1/2" BS Chain 71 Links (Single Box Option) 1/2" Pitch Joining Link 1/2" Pitch 1/2 Link 1 1 1 1 1 4 2 1 1 4 1 2 1 4 2 3 2 2 1 1 2 1 1 1 1 1 2 2 Pt. No. 67376 Issue 0207 43 Linkage Renovator Shafts & Chain Tensioners Pedestal Dual Box 2 2 4 5 1 3 Single Box 2 5 44 1 Linkage Renovator Item Part No. Shafts & Chain Tensioners Pedestal Description Qty. Single Dual 1 2 3 4 5 Refer Refer Refer Refer Refer P 46 P 47 P 48 P 48 P 49 Transfer Drive Shaft Arrangement Seed Box Drive Shafts Chain Tensioners Box Shafts Chain Tensioners Box Shafts Chain Tensioners Transfer Drives 1 1 1 1 2 1 1 1 Pt. No. 67376 Issue 0207 45 Linkage Renovator Transfer Drive Shaft Arrangement Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Description 27534 26198 27650 43386 30359 43403 43404 22162 45411s 45137 45418s 45139 22294 45180 45186 10 5 Qty. Transfer Shaft 21T BS 1/2” Sprocket 25 Bore 13/21T Crank Sprocket Y Bearing YET 205 25mm Bearing Housing PF52 Sensor with Locknuts (Part of Hectaremeter Kit Refer P 60) Magnet & Clamp Sensor Mount Bracket M8 x 20 Set Screw M8 Nyloc Nut M10 x 25 Set Screw M10 Nyloc Nut Keysteel 6 x 6 x 25 M8 x 10 Grub Screw M10 x 12 Grub Screw 9 12 8 6 1 1 1 2 2pr 1 1 1 6 6 1 1 2 2 2 11 13 10 5 9 4 15 14 7 1 4 3 15 2 46 14 Linkage Renovator Item Part No. 1 2 3 4 5 6 7 8 9 Seed Box Drive Shafts Description 22537 22294 25758 43385 43387 45137 45181 45411s Qty. Sprocket, 25T x 1/2” Pitch, 20mm Bore Key, Sprocket 6 x6 x 25 Shaft, Box Drive “Y” Bearing, YET 204, 20mm Housing, Bearing, Press Steel, PFT47 (2 Flanges = 1 Housing) Nut, M8, Nylock Grubscrew, M8 x 12, Socket Head Set Screw, M8 x 20, Zinc Plate Locking Collar (Part of item 4 and not supplied separately) 6 7 4 1 1 1 2 2 4 2 4 2 8 8 6 2 5 5 5 3 5 9 4 9 1 Pt. No. 67376 Issue 0207 47 Linkage Renovator Seed Drill Item Part No. 1 2 3 4 5 6 7 22535 22480 22522 22523 23376 45132 45462 4 5 2 Chain Tensioners Dual Box Shafts Description Qty. Nylon Roller RH Arm Assembly Torsion Spring LH Torsion Spring RH Chain Tensioner Anchor M16 Hex Nut M16 x 60 Bolt 2 2 1 1 2 2 2 7 1 2 6 6 5 48 3 7 1 Linkage Renovator Seed Drill Item 1 2 3 4 5 Part No. 22535 25984 22522 45132 45461 1 Chain Tensioner Transfer Drives Description Qty. Nylon Roller Arm Assembly, RH, 60 Extension Torsion Spring LH M16 Hex Nut M16 x 55 Bolt 2 1 1 1 1 1 3 4 5 Pt. No. 67376 Issue 0207 49 Linkage Renovator Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 25756 22036 25754 25755 22041 22042 43366 45157 47031 45137 45399 45411s 45151 25762 26350 22294 45180 Dual Gearbox Assembly Description Qty. Gearbox Sub-Assembly Quadrant, Speed Adjusting Lever, Front, Speed Adjusting Lever, Rear, Speed Adjusting Label, Front, Speed Indicator Label, Rear, Speed Indicator Tri-Knob, M8, Tapped Centre Washer, Flat, M8, Heavy Duty, Zinc Plate Bolt, Coach, M8 x 40 Cup Head, Class 4.6, Zinc Plated Nut, M8 Nyloc Bolt, M8 x 30 Class 4.6, Zinc Plated Bolt, M8 x 20 Class 4.6, Zinc Plated Washer, Flat, M8, Light Gearbox Final Assembly (Includes items 1 to 13 and items 15, to 17) 13T/21T 1/2”P Change Sprocket Sprocket Key (not illustrated) Grub Screw, M8 x 10 Socket Head (not illustrated) 2 1 11 10 11 10 8 10 2 1 2 1 1 1 1 2 2 2 8 6 12 2 1 1 1 2 13 4 12 9 5 9 10 13 7 3 11 12 8 10 11 14, 15, 16, 17 50 12 11 10 10 6 Linkage Renovator Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part No. 25763 22036 25755 22042 43366 45157 47031 45137 45399 45411s 45151 25764 26359 22294 45180 1 Description Qty. Gearbox Sub-Assembly Quadrant, Speed Adjusting Lever, Speed Adjusting Label, Speed Indicator Tri-Knob, M8, Tapped Centre Washer, Flat, M8, Heavy Duty, Zinc Plate Bolt, Coach, M8 x 40 Cup Head, Class 4.6, Zinc Plated Nut, M8 Nyloc Bolt, M8 x 30 Class 4.6, Zinc Plated Bolt, M8 x 20 Class 4.6, Zinc Plated Washer, Flat, M8, Light Gearbox Final Assembly (Includes items 1 to 11 and items 13, to 15) 13T/21T 1/2” Change Sprocket Sprocket Key (not illustrated) Grub Screw, M8 x 10 Socket Head (not illustrated) 8 12, 13, 14, 15 Single Gearbox Assembly 10 9 9 6 9 10 3 8 8 2 5 11 1 1 1 1 1 1 1 4 3 6 1 1 1 1 2 7 4 Pt. No. 67376 Issue 0207 51 Linkage Renovator Dual Seedbox Assembly 3 41 15 1 or 2 15 5 25, 33, 35 26 7, 27, 21 16 4 26 30 6 5 19 9 Lid Hinge Detail 8 21 27 31 33 25 36 33 25 12 24 21 22 28 11 38, 25, 42, 43 13, 29 14, 37, 26 25, 30, 33, 17, 21 ,28 Location Tab Detail 15 20 21 28 39 23 10 23 25, 33, 36 32 18 25, 36 Gearbox not illustrated for clarity 52 Latch Rod Detail Linkage Renovator Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 35 36 37 38 39 40 41 42 43 27558 27560 27565 Refer Page 58 27572 27573 10143 10158 14442 22487 22490 22491 25708 25709 22568 47615 22855 43373 23633 45122 45136 45150 45368 27599 45139 45702 45758 45908 45186 22485P 25759 25760 45153 45435s 45433s 22445 22446 45907 Refer Page 56 43732 45434 45159 Dual Seedbox Assembly Description Qty. 15R Dual Combi Box Complete Assembly Combi Box with Lid Box Lid Only Seeder Assembly Box Shaft (20mm) Flap Shaft (18mm) Front Box Quadrant Plate Rear Box Reverse Quadrant Plate Rubber Body Plug R187 Latch Rod Assembly Hinge Assembly Hinge Pin Front Flap Handle Assembly Rear Flap Handle Assembly Location Tab (Calibration Tray) 6 x 40 Pipe Lynch Pin Agitator Access Blanking Plate Black Edge Trim Box Shaft Connecting Sleeve M6 Class 8.8 Zinc Plated Hex Nut M6 Nylock Nut M6 Zinc Plated Light Flat Washer M10 Starlock Fixing Washer Hinge Pin Spring Clip M12 Nylock Nut 4.8 x 9.5 Monel Pop Rivet M6 x 16 Zinc Plated Countersunk Posidrive Screw M6 x 16 Zinc Plated Pan Head Machine Screw M10 x 12 Socket Head Grubscrew Box Set Lifting Eye Profile Box Set Mounting Bracket LH Box Set Mounting Bracket RH M12 Zinc Plated Light Flat Washer M12 x 40 Set Screw M12 x 30 Set Screw Agitator Drive Assembly, Front (Refer P 56) Agitator Drive Assembly, Rear (Refer P 56) M6 x 12 Pan Head Pozi Drive Machine Screw Agitator Parts Linkage Renovator Transfer M12 x 35 Bolt M12 Heavy Duty Flat Washer 1 2 2 15 2 2 1 1 28 2 6 6 1 1 4 8 2 4m 4 4 32 12 4 6 24 8 4 20 4 2 1 1 32 4 12 1 1 8 1 2 2 2 Pt. No. 67376 Issue 0207 53 Linkage Renovator Single Seedbox Assembly 1 or 2 35 16 4 6 23, 30, 31 7, 19, 25 5 14 8 5 24 23 37 38 28 17 Lid Hinge Detail 11 22 19 20 26 10 Location Tab Detail 12, 27 32, 3 15, 19, 26 13 18 19 26 36 21 9 21 16 23, 30, 31 29 23, 30, 31 54 Latch Rod Detail Linkage Renovator Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 27559 27560 27565 Refer Page 58 27572 27573 10158 14442 22487 22490 22491 25709 22568 47615 22855 43373 22419 45122 45136 45150 45368 27599 45139 45702 45758 45908 45186 25934 25935 45153 45433s 22446 45907 Refer Page 56 43732 45907 45434 45159 45435 Single Seedbox Assembly Description Qty. 15R Single Combi Box Complete Assembly Combi Box with Lid Box Lid Only Seeder Assembly Box Shaft (20mm) Flap Shaft (18mm) Rear Box Reverse Quadrant Plate Rubber Body Plug R187 Latch Rod Assembly Hinge Assembly Hinge Pin Rear Flap Handle Assembly Location Tab (Calibration Tray) 6 x 40 Pipe Lynch Pin Agitator Access Blanking Plate Black Edge Trim Box Shaft Connecting Sleeve M6 Class 8.8 Zinc Plated Hex Nut M6 Nylock Nut M6 Zinc Plated Light Flat Washer M10 Starlock Fixing Washer Hinge Pin Spring Clip M12 Nylock Nut 4.8 x 9.5 Monel Pop Rivet M6 x 16 Zinc Plated Countersunk Posidrive Screw M6 x 16 Zinc Plated Pan Head Machine Screw M10 x 12 Socket Head Grubscrew Single Box Mounting Bracket LH Single Box Mounting Bracket RH M12 Zinc Plated Light Flat Washer M12 x 30 Set Screw Agitator Drive Assembly, Rear (Refer P 56) M6 x 12 Pan Head Pozi Drive Machine Screw Agitator Parts Linkage Renovator Transfer M6 x 12 Pan Head Posidrive Machine Screw M12 x 35 Bolt M12 Heavy Duty Flat Washer M12 x 40 Bolt 1 1 1 19 1 1 1 14 1 3 3 1 2 4 1 2m 2 2 16 6 2 3 12 4 2 10 2 1 1 14 8 1 4 1 1 4 2 4 2 Pt. No. 67376 Issue 0207 55 Linkage Renovator Item Part No. Agitator Drives Description Qty. Single Dual 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 22414 22415 22416 22418 22422 22417 43396 22425 22426 43428 23633 22420 45415 45416 45137 45180SS 47615 1 Agitator Drive Rear Housing Agitator Drive Front Housing Agitator Drive Spacer 3/8” Pitch x 20mm Bore 21T Sprocket 3/8” Pitch x 20mm Bore 15T Sprocket 3/8” Pitch x 33 Link BS Chain 3/8” Pitch Joiner Link Agitator Shaft Extension Seed Shaft Extension Nylon Bush Box Shaft Connecting Sleeve, 15 Run Agitator Shaft Joining Collar M8 x 45 Class 4.6 Zinc Plated Bolt M8 x 60 Class 4.6 Zinc Plated Bolt M8 Nylock Nut M8 x 10 Stainless Steel Socket Head Grub Screw 6 x 40 Pipe Lynch Pin Rear Agitator Drive Complete Assembly Pt No 22446 15 4 5 14 13 11 3 1 1 1 1 1 1 1 1 3 1 1 1 1 2 2 2 10 2 Front Agitator Drive Complete Assembly Pt No 22445 16 12 10 17 10 11 1 1 2 2 2 2 2 2 2 6 2 2 2 2 4 4 4 12 9 8 Front assembly only shown exploded Note: Single box option uses Rear Agitator Drive Only 56 6 7 15 Linkage Renovator Item Part No. 1 2 3 4 5 6 7 8 9 10 Agitator Shaft Assembly Description 27575 47600 22420 22423 22424 22428 43442 45185ss 45410Sss 45137ss Qty. Agitator Shaft Assembly M30 ISO Fine Zinc Plated Hex Lock Nut 16mm Agitator Joining Collar Agitator Shaft Support RH (Short) Agitator Shaft Support LH (Long) Agitator Shaft Support Cap 5/8” Lurethane Wiper Seal M10 x 10 Stainless Steel Sockept Head Grubscrew M8 x 16 Grade 316 Stainless Steel Set Screw M8 Grade 316 Stainless Steel Nylock Nut 1 2 1 1 1 1 2 2 2 2 Item quantities are per box Plain (RH) End 7 Centre Bearing 9 6 1 2 11 4 Drive (LH) End 8 10 3 7 5 2 Pt. No. 67376 Issue 0207 57 Linkage Renovator 1 4 Seeder Mechanism 3 8 10 9 7 6 13 9 4 3 5 2 1 8 10 6 11 12 58 7 Linkage Renovator Item Part No. Seeder Mechanism Description Qty. Single Dual 1 2 3 4 5 6 7 8 9 10 11 12 13 43375 43376 43377 43374 43378 22550 22551 22548 43379 43380 43382 43383 43362 Metering Housing Shutter Slide Seed Metering Wheel Assembly (Includes item 4) Fine Seed Wheel (For Spares Ordering Only) Bottom Flap & Bolt Assembly Seeder Extension Funnel Seed Diverter Spring Clip, S/S Seed Shaft Guide Bearing Guide Bearing Tension Spring Metering Wheel Clutch Hook Seed Rate Disc Calculator Fine Seed Wheel Brush (Optional Extra) 15 15 15 30 30 30 15 15 15 15 3 3 1 1 30 30 30 30 6 6 1 1 Pt. No. 67376 Issue 0207 59 Linkage Renovator Item Part No. 1 2 3 4 5 6 7 43409 43400 43408 43404 43403 43453 43461 Description Qty. Hectaremeter Kit, (Includes items 2 to 6) Hectaremeter Hectaremeter Manual Magnet and Clamp Sensor with Locknuts Hectaremeter Cable Recharging Cable 1 1 1 1 1 1 1 1 7 6 2 3 Hectaremeter Kit 4 60 5
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