Kazuma Meerkat 50 Owner's Manual

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Meerkat50-4A
Important safety information -
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1 Foreword
So Safety information
3 Introduction
4,5,6,7 Safety advice and safety warnings
§,9,10,11 Teaching techniques
12 Warranty
13 Owner's obligations and vehicle colour
Model information - Meerkat50-4A
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14 specifications
15 V.L.N, number, E.L.N, number, key switch and rear view
16 Engine and engine oil
17 Carburetor
16 Spark plug, air filter and manual check
19, 20,21 Connection of electric hardness
22 LH, RH switch control units,
Speed governor and engine cut out
23 Brake and sprocket
Sh Fuel switch, shock absorber and tire
25 Battery
96.27, 26,259 How to remove the engine from the chassis
Additional information - » Meerkat50-4A
30 Warning labels
al Periodic service lubrication
32 Pre-delivery service check list
33 Warranty registration
34 Service record
35,36 Record master card
CONGRATULATIONS
on purchasing one of the best all round children's quads in the world.
Besides being one of the most powerful, it has loads of unique features, to make the Meerkat one of the easiest to ride
and most exciting kids quads ever.
. The engine is a little four stroke for reliability, ease of starting and easy maintenance.
. The Meerkat has a little light and music horn (buyer's option) to delight the kids.
. The quad has its own safety keys - just like Dads{also a safcty feature - they can be locked away.
I
2
3
4 The Meerkat has a self starter so any little kid will be able to start it alone.
5. One brake stops the little quad - so there is no confusion for little tods.
6. A governor on the handle bar can be set to only allow the Meerkat to travel very slowly for beginners.
7. À cut out switch is located behind thé quad and if a cord is attached to this, à parent can walk behind the little rider
and by pulling on the cord, the quad will cut out and stop. This safety device
will help you ensure the child's safety.
8. Its uniquely small size and light weight makes it easy for a child to handle
and easy to load into the family car.
4. Bouncy tyres, rear suspension and various gear options with a strong engine
will ensure this little bike to go anywhere.
10. The Meerkat's low cost, sturdy design and aggressive looks, makes it an
instant hit with kids. The automatic and semi automatic gear options on the same bike, ensure ce the Mera! will
always excite, as the child goes from beginner to expert, from tiny tod to a confident child over the years,
11.Meerkats are brightly coloured for easy visibility.
SAFETY INFORMATION
Safety 1s extremely important when allowing very young children to ride.
Children have different levels of skills and co-ordination at the same age, so only a parent can understand their child's
capabilities.
If a parent decides to allow their child to ride a motorized vehicle, it is essential that they realize that the child's safety
rests entirely in their hands, The child must NEVER be unsupervised,
The quads power and speed must be set to match the capabilities of the child at all times ,
The parent is the only person responsible for the safety of the child and by allowing the child to ride à quad, the parent
accepts that this 1s his sole responsibility and risk.
The governor on the quad should be set to allow the child to only travel at a walking pace while learning.
The area that thé child 18 allowed to ride in must be free of obstacles that could be à danger to the child and free of people
and animals that could be injured.
As the child's capabilities increase, the speed can be gently increased, always only to a safe level,
The Meerkat is a unique vehicle 2s the gear box can also be locked into 1” gear for beginners, driving like an automatic.
When the child has more experience, the gearbox can then he locked into second gear by placing the gear lever back on
and moving if into second gear and then removing the gear lever again.
The quad will still go like an automatic.
Forolder and more experienced kids, the gear lever can now be left on and the quad now has four semi-automatic gears.
This unique design can now take the child from beginner to expert, when they graduate to the next size quad.
Please read and apply all the safety information in this booklet and on the quad.
This quad is designed for off road use only.
2
INTRODUCTION
Thank you for buying a Kazuma product. Kazuma specializes in making transport and fun affordable to everybody,
We are continuously improving our quality, designs and product range, to satisfy customer demands. With over thirty
different models of scooters, quads, off road and on road motorcycles, pavement scoots and children bikes. Kazuma
18 fast becoming the fashionable choice worldwide. Many new products in the development stage ensure that Kazuma
is continually expanding, and it is our sincere desire to make fun affordable to people worldwide.
We trust that your purchase will provide you with many hours of PLEASURE.
Particularly important information is distinguished in this manual by the following notations:
ATTENTION: The Safety Alert Symbol means:
ATTENTION! BE ALERT! YOUR SAFETY IS INVOLVED!
WARNING: Failure to follow WARNING instructions could result in severe
injury or death to the vehicle operator, a bystander or a person
imspécting or repairing the vehicle.
CAUTION: A CAUTION indicates special precautions that must be taken
to avoid damage to the vehicle.
NOTE: A NOTE provides key information to make procedures easier
or clearer.
8 Failure to follow the warnings in this manual can result in serious injury or death.
® “Warning” -Safety First - Important notice.
Kazuma motorcycles are designed for work and fun and not for high speed competition use. There will always be new
ways of having accidents, but Kazuma's sincere desire is for you to have fun safely.
Remember inexperience is the biggest contributing factor in accidents. Read this manual carefully, obey the instructions,
warnings, cautions and always use common sense. Remember loss of control can lead to serious injury or death.
Children, young adults and inexperienced riders, must have proper instruction and be fully supervised, until fully
Competent to ride an ATV (Quad). Larger machines, (over 90cc), should not be ndden by persons under 16 years of age,
so as not to endanger themselves and others. Make sure all instructions are understood.
Remember you are responsible for your own safety and the safety ofthese in your care. Kazuma cannot be held liable
tor accidents no matter what the cause, You are responsible for checking your vehicle thoroughly for faults, and for
riding in a safe manner.
With any motor vehicle operation, there 1s an element of risk. By choosing to ride this vehicle, you have accepted this
risk. Kazuma is not responsible for negligence, speeding, component failure, inexpzrience and other unforeseen
circumstances, that can cause injury or death.
Remember safety first!
To assist you with safety, here is some advice you need to be aware of,
Only you can protect yourself.
Safety is your responsibility, for yourself and minors in your care.
1.FPay attention and obey the warning labels on the vehicle, (if they become
faded or are removed, replace them immediately).
2. Take instruction and make certain you are fully aware of, and able to operate,
the controls of the vehicle.
“3 Ride under the instruction or a competent teacher, until you are an experienced rider.
4. These vehicles are designed and manufactured for off road use only. It is illegal and unsafe to use this machine on
any public street, road, or highway, tarred, dirt, paved, or cement.
3.Flease check your local riding laws and regulations before operating this machine.
6. Please check local environmental laws and respect them. Kazuma would like to keep our environment clean, safe,
and beautiful for all to enjoy as we are sure you do.
7 Riding an ATV 15 à serious matter. it can be hazardous to operate. A collision, or rollover can occur quickly, with
often serious consequences, even routine manoeuvres, like turning, riding over obstacles and on sloping ground,
or across water, mud, or loose surfaces. the quad handles differently to other vehicles.
4
8. Never carry passengers, as this alters the handling characteristics dangerously.
9. Never operate the ATY on paved, tarred, or cement surfaces.
10. Never exceed the recommended load capacity. Cargo should be properly distributed and securely attached. 1f
carrying a load, allow greater distances for braking and reduce your speed, especially if pulling a small trailer.
Overloading, or improper loading, can cause mechanical failure, loss of control and unnecessary danger.
11. Always keep both hands and both feet securely on the ATV.
12. Never fit unauthorized accessories to the ATV,
13. Never attempt stunts, jumps. wheelies, or other tricks. ets core
14. Never ride faster than your skill, or conditions permit. ;
15. Never ride when tired, or afier consuming alcohol, drugs, or with a
dangerous medical condition.
16. Inspect your ATV each time you use it, to make sure there are no
mechanical faults, faulty tvres, brakes, or controls,
Han
pressure,
[t must be in safe operating condition, with sufficient oil, petrol, brake fluid and tyre
17. Always follow Inspection and maintenance procedures as recommended.
18, Never use your ATV in owing water, or water deeper than 5 inches,
19. Always use the recommended tyres and pressures to lessen the risk of tyre failure.
20. Always turn the engine off when refueling.
21. Don't run the engine in an enclosed area as this can be fatal.
22. Always wear an approved helmet, that fits snugly, eye protection, gloves, long sleeve jacket and long pants.
23. Engine oil from à recently ran motor can be very hot. When draining, for an oil change, be careful.
24. When changing a fuse, fil the correct one, as an incorrect fuse can cause a fire.
25. When checking battery fluid, remember a spark could cause the battery to explode. Switch off engine and power
and avoid sparks.
20. Never put your feet on the ground when vehicle is in motion, or moving off.
27
28.
2
30.
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34.
1
36.
ET
38.
39.
40.
41.
42,
Itis your responsibility to make sure that the ATV is properly and safely ridded and maintained,
People should not operate an ATV beyond their physical, or mental limitation, or capabilities.
Keep the owner's manual in a safe place of the vehicle, or under the seat at all times.
Only use an ATV on level, open ground, away from people, while learning.
Obey government laws at all times.
Contact your agent for anything that you do not understand, or need advice on.
If you allow untrained people to use the ATV, you endanger his‘her life, and the lives of others.
Check that the ATV (throttlé\accelerator and cables, are [rec and working.
A jammed throttle can cause an expensive, or injurious accident,
Karuma cannot be held responsible for your lack of knowledge.
If you don't know, ask your dealer, you ride at your own risk.
ATY 's with 50¢c engines, or less, may not be driven under 6 years of
age in some countries.
Riders under 16 should only ride with adult supervision, after training.
All riders should take a safety course of instruction.
Never use gasoline{ petrol to clean your ATV.
A slight spark could cause a fatal explosion. Keep a fire extinguisher
handy when working.
Excessive free play on a chain drive, can cause chain breakage, which
could cause a serious accident.
“Grabbing” shuddering or lack of braking ability, could mean there
is a serious problem with the brakes. This must be remedied before
riding, to prevent a possibly serious accident.
43. The high tension wire from the C.D I. unit to the spark plug, generates extremely high voltage and can cause a
serious, or fatal shock if touched with the power on.
44. Don't touch any part of the engine, exhaust, or silencer until it has cooled down,
45. Don't siphon toxic liquids like fuel, or brake fluid by mouth, or allow them to remain on your skin.
46. Wipe up any oil, or grcasc that could cause you to slip, or lose the controls on the ATV.
47. Don't allow amimals, or children around an unattended ATV.
48. Keep loose clothing and long hair well out of the way of moving parts,
49. Remember, many people have lost fingers and limbs, that have got pulled into moving parts, especially chains.
Do not work on the ATV with engine running.
30. If, in spite of all these precautions being followed, you are unfortunate enough to injure yourself, please seek
medical attention immediately.
* This safety list was complied by Kazuma with the intention of creating awareness,
and improving vour safety.
WHE А i ML EF CF T per LY a
ALY. AS FUN-FUN-FUN
a E Hann
TEACHING TECHNIQUES
* This advice is for children on smaller ATVs, but applies equally to beginners of all ages.
* Instructing the rider.
* Important advice to parents, teachers, or instructors.
Your pupils safety depends on your commitment to take the time necessary to fully educate him/her on the proper
operation of the ATV. Remember that proper instruction before your pupil begins to ride is just as important as
proper instruction and supervision during riding. Please go through this manual with your pupil page by page, fully
explain all of the instruction, requirements and warnings it contains. Be sure to put as much emphasis on safety
precautions as on proper operational techniques, Question vour pupil as you go through the manual to make certain
he! she understands what you arc saying. Following is a step by step guide to help make your pupil’ s first use of
the ATV is a safe and enjoyable experience. Before vou begin to use this guide, however, be sure vou have reviewed
the vehicle features and riding techniques described in earlier parts of this manual. Kazuma strongly urges that you
use this guide to teach each pupil that you let ride the ATV. Be sure to take breaks as the pupil being instructed gets
tired, or his/her attention begins to wander. Full attention at all times is needed to safely operate any motorized vehicle,
including the ATV.
STEP 1-PROPER CLOTHING AND PROTECTIVE GEAR
The first step to safe riding 1s proper protection of the rider, Your pupil should always wear a helmet, eye protection,
gloves, long pants, a long sleeved shirt or jacket, and boots. Make sure your pupil is not wearing any loose fitting
clothes. Loose belts, scarves: ==" , &tc, can gel caught in moving parts and cause personal injury. Even in hot weather,
make sure pupil wears long pants and a long sleeved shirt.
These not only protect against abrasive injurizs, but also help to reduce fatigue which comes from loss of body heat
due to the wind.
STEP 2-FAMILIARIZATION WITH THE VEHICLE
your pupil should become completely familiar with the names and functions of all controls.
Demonstrate operation of the controls if necessary. Ask the pupil to do such things as * Apply the brakes, Turn off
BF
the engine, etc. Practice this exercise until the pupil can operate all of the controls without hesitation and
without looking at the controls.
Go over the “INSPECTION BEFORE RIDING" with vour pupil until he/she knows all the items that should be checked.
Give specific examples of things to look for,
STEP 3-STARTING OFF ANDSTOPPING am . ; E
To help your pupil develop confidence, he/she should € E — |
PRACTICE FIRST WITH THE ENGINE OFF, as follows: > = LE
1. Have your pupil sit on the ATV.
2, Instruct vour pupil to keep his/her eves straight ahead slowly push the ii 7 eu 7 i : в T . :
vehicle from behind, This will allow your pupil to get the feeling of nding a movin
3. As you push the ATV instruct your pupil to steer straight ahead and perform operations such as stopping the vehicle
and turning off the engine switch while moving. Watch your pupil closely to make sure he/she is operating the
controls correctly and without looking at the controls.
4, As vou approach the end of the practice area, tell the rider to stop the vehicle. You should drag the rear end of the
ATV around, so vou can push it straight ahead in the opposite direction.
3. Practice with the engine off until your pupil gets the feeling of using the brakes and can stop the vehicle and turn
off the engine switch without looking at the controls, and without hesitation.
9
STEP 4 -NOW ADJUST THE SPEED LIMITER TO SLOW |
Next; Start the ATV's engine and have your pupil practice starting off, riding in a straight line, and stopping, with the
vehicle under power. Walk along side of the ATV and hold the engine cut out switch cord, or have the pupil ride back
and forth between vou and another supervisor. Make sure your pupil.
1. Opens the throttle gently when starting off
2. Releases the throttle and applies the brakes in sequence when stopping.
3. Becomes aware of the distance it takes the vehicle to stop when the engine switch is turned off while the vehicle is
moving.
As you approach the end of the practice area, you should again tell the rider to stop the vehicle, and get off, so you can
turn it around for him/her. Practice this exercise until your pupil can start off, accelerate, cruise and stop correctly and
with confidence.
E. EEE
STEP 5- TURNING
After your pupil has learned to ride the ATV in a straight line and can stop i1 when he/she wants to, vou should teach
the pupil now to turn the vehicle. Explain the proper body movements for turning, and let your pupil PRACTICE
FIRST WITH THE ENGINE OFF, as you push the vehicle from behind.
When turning, watch to make sure your pupil:
|. Shifts his'her weight shightly forward and supports his/her weight on the outer footrest.
2. Leans his/her upper body into direction of turn, pressing down with their opposite leg.
When the rider is able to properly turn the ATV in both directions with the engine off, he/she should practice turning
with the vehicle under power. Again, make sure that the throttle limiter is adjusted to provide a low maximum speed
capability. Watch closely to make sure the rider 1s using the proper technique. The rider should practice turning until
he/she can do it correctly and with confidence,
os 3)
STEP 6- PUTTINGITALL TOGETHER
When your pupil has mastered the basic riding manoeuvres in the previous steps, he/she should practice them all together.
Instruct the rider to perform various manoeuvres such as turning right, turning left, stopping....... etc. Mix up the order
of these manoeuvres so the pupil will not know what he/she will be asked to do next. Practice this exercise until you are
confident the rider has mastered al! the basic manoeuvres. The above step will help the first time rider learn the most
basic riding techniques, To become a skilled rider, your pupil will need a great deal of practice and instruction after
these steps have been completed. After all the riding techniques have been mastered. you can adjust the throttle limiter,
to provide higher speed capabilities, according to the riders skill and experience,
\
pt me E 111 Experience the смет Носит!
WAY
La
Lay
Kazuma Dineo1 70
WARRANTY
The benefits conferred by this warranty are in addition to the rights and remedies the owner has under state and terrilory
laws, and trade practice acts at the time nf sale
WARRANTY PERIOD
The warranty's period and coverage is set by importers, distributors and dealerships,
Warranty terms vary from places due to geographical settings.
Kazuma factory dose not respond to end users, end customers, and retailer's warranty claim.
To all dealers:
Your warranty claim from distributor does not include labor or freight for the shipment of parts.
THIS WARRANTY DOESNOT COVER:
A. Normal wear and deteriorations.
B. Normal maintenance.
C. Repairs caused by negligence, misuse, accidents, unsuitable attachments, over loading, or straining, neglect, poor
maintenance or repairs, abnormal use, or abuse.
DD. A vehicle that has not been operated in 4 reasonable and prudent manner.
E. This does not affect the owner's statutory right.
THIS WARRANTY IS INVALIDATED If:
A. The vehicle is repaired, serviced, dismantled, adjusted, or modified by any person, other than a Kazuma authorized
dealer.
B. The vehicle is not operated and maintained as recommendead in the owner's manual.
C. The driver's weight is over 40kg
D. Gears broken caused by improper gear shifting. ( Shift the gear and push the thumb throttle at the same time)
E. The owner does not perform his owner's obligations, which are on the next page.
15
OWNER'S OBLIGATIONS
A. The running in (brake in) procedure must be followed carefully as described in the handbook.
B. All work on the vehicle must be performed by a Kazuma authorized dealer.
C. The owner must take the vehicle to an authorized Kazuma dealer for periodic maintenance, as in the maintenance
chart provided. This work is for the owners expense. It is recommended that after the warranty expires, work on
the vehicle and maintenance is still done by an authorized dealer to prolong the vehicle's life. Maintenance must
be recorded in the service record section of this book. This will also assist in obtaining a higher price for the vehicle
if it is re-sold.
D. Do not operate the vehicle if an apparent defect poses danger, affects reliability, or causes further damage.
E. Inform your dealer when a problem occurs and take it for inspection within ten days.
F. Any other owner's instructions described in the owner's manual must also be complied with.
Colour available: YL. GR. RD. BL.
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Le —
MEERKATS50-4A, 48cc, 4 stroke, semi-auto engine
À al
" a — 420— к j -
Vehicle Dimension:
Overall length: 1120 mm
Overall height: 730 mm
Seat height: 560 mm
Wheel base: 695 mm
Approx. gross weight (with oil and full petrol): f1kg
Patrol tank capacity: 341
Engine Specification;
| Type: 48cc, 4 stroke
Cylinder: Single Cylinder
Cooling: Air Cooled
| Transmission:
| Max power (Kw/rpm]:
Fully Auto Clutch ord Speeds Semi Auto adiustable
(3.54Hp)2.6Kw/8500rpm approx.
| Max torque (Nm/rpm): 3.UNm/7500rpm approx.
Top speed (Km/hr): 30km/hr approx.
| Starting: 1?v, C.D.1,, Electric Start
Lubrication: Wet sump
14
The VIN. number 15 used to identify your ATV.
(1)E.I.N.:Engine Identification Number.
(2)Y.I.N.: Vehicle Identification Number,
Engine number (E.I.N.)
Chassis number ( V.I.N.)
ho]
1. Off
2. Оп
3, Head light
Key switch |
Rear view
|. Ми ет
2. Brake drum
, Rear sprocket
Lind
ENGINE
Left hand side
| — M Engine: 4866, 4 Stroke
Single Cylinder
Air Cooled
12v,C.D.1., Electric Start
E Max Power: (3.54Hp)2.6Kw/8500rpm approx.
M Max Power: 3.0Nm/7500rpm approx.
E Transmission; Fully Auto Clutch or
4 Speeds Semi Auto adjustable
==
E ENGINE OIL: SAEZ0W/30 630ml (0.572quarts)
E No DIFFERENTIAL OIL needed.
№ Drain out thé shipping oil completely before you add the new engine oil.
mM Remove the bolt for draining out the engine oil. OIL DRAIN OUT SCREW
omo
CARBURETOR
PU Не | , Left hand side
Warning:
2.Manual choke A loose carburetor top cap will cause throttle fully opened,
Ii .Carburetor top cap and uncontrollable by thumb throttle lever, accident may
occur and cause serious injury or death.
The carburetor top cap had been properly tichtened by the
3.Mixture adjustment screw factory before shipment, a user's double checking before
driving is necessary.
1 Accelerate needle
4 Idling screw
6. Over flow screw
Carburetor Adjustment:
a. Warm the engine ap for 3-5 minutes.
b, Turn the engine off,
c. Turn the Mixture screw clockwise until fully closed.
d. Turn the Mixture screw two full turns out.
€. Adjust the idling screw until the engine idles easily. *
f. Turn the Mixture screw slightly clockwise and counter clockwise until
the maximum engine REVs obtained.
g. Adjust the idling screw again until che engine (dies easily.”
h. Repeat the adjustment of f & g again.
Right hand side
*ENGINE IDLES EASILY means:
The engine idling screw must be set correctly when the engine idles |
slowly(1500-1600rpm), but does not cut if you twist the accelerator quickly. =
eri
MANUAL CHOKE:
Note: To avoid losing the power, please make sure the manual
choke 1s OFF while the engine 1s running.
SPARK PLUG:
DEEA(Interchangable with NGE CTHSA)
Spark plug gap:0.6-0.7mm(0.074-0.078in).
When installing the spark plug, always clean the gasket surface.
Wipe off any grime from the threads and tighten to the specified torque,
Caution: Do not over tighten the spark plug.
AIR FILTER:
Do not twist the filter element when squeezing ir.
Never operate the engine with the air filter element removed.
The engine can be totally ruined with dirt particles.
CONNECTION OF ELEC. HARDNESS
Esrih | i = с ЕР =
5 — ea TTT CTT E Mr T EI: EEE 4 = _B
£ | | | Regulator
A +в z | Te
It Magnets Seo Hesc gh
| I
ot Relay E ignisiar switch
La
ans A
There are 3 Portions of the hardness.
Front + Middle + Rear (See photo CS30HDOOT )
Plugs in each portion:
Front: A+B+X+Y +8
Middle: C+E+H+3847
Rear: P+25
a ро
Middle
C50HD001
Connection:
Front:
{photo 01 }gnition switch А.
{photo 02 Switch control assy(LH)~—= X.Y
{photo 03)Regulator + +В
(photo (4 )Head lamp = +5
(Blue,Green)
b1:Ignition switch 02:Switch control assy(LH}
Plugs in front
(4: Head lamp
Middle:
(photo 05)C.D 1.
C
(photo 06) gnition coll +——— S{Green, Yello
(photo 07)Relay H,E{Black. Re
(photo 08)Brake light switch +— S(Green, White
(photo 09) Magneto Z
Plugs in middle
Rear: |
(photo 10}Battery +— P,S{Red), S(Green,
Plugs in rear
09:Magneto 10:Battery
Left handle bar
|. Head light switch 4. Throttle lever{ Acc. lever)
2 Engine cut out switch | 5. Throttle limiter
\ Starter switch 6.Speed adjuster (Adjusting screw)
Rear Engine Cut Out Speed Governor
This can be activated by a parent walking behind the |
quad and pulling the cut out switch attached to a cord.
22
| Foot brake lever 3.Brake cable
2 Rear brake drum 4 Brake adjuster
5. Front sprocket
6.Drive chain 7.Rear sprocket
Fuel valve
Position 1.Reserve
Position 7.0ff
Position 3.On
ALWAYS TURN THE FUEL VALVE TO THE OFF POSITION WHEN NOT BEEN USED,
The carburetor could be flooded and causing starting problem.
Rear shock absorber
Tire, rim, wheel nuts
Tire size: (Ft & Rr) 14.51 X Tin X 61n
Tire pressure: (Ft & Rr) 120kpa (1.2kgf/cm’, 17. 3psi)
Tire pressure must be equal on both sides.
Tire pressure goes lower than the minimum, It could cause the tire to dislodge
from the rim.
Do not go higher than the pressures below when setting the tire beads.
Minimum tire pressure; 110kpa.(1. 1kgffem’, 16psi)
Maximum tire pressure: 120kpa (1. 2kgfflem’, 17.3psi)
Tire wear limit: Replace the tire when the tire grooves are less than 2mm (0.13in)
DA
CAUTION:
Duo not leave the head light on for more than 3
minutes while engine is off, because the battery
may discharge, causing starting problems.
If this happens, remuve the battery and recharge it,
oruse PUSH & BUMP to start the bike.
eplenishing the battery fluid
The battery will corroded and discharged if
not be maintained, The battery fluid should be
checked at least once a month.
The fluid level should be always within the upper
and lower level marked on the battery.
Use only distilled water il refilling is necessary.
How to remove the
engine from the chassi
. Remove the seat
Remove front facing
Upper screws
Remove front facing
lower screws
Unplug the head light wire
Remove front facing
Remove gas tank rear
end screws
Remove gas tank front
end screws
Remove gas tank
Remove rear fender acrews
10. Remove front fender screws
11. Remove foot guard
screws( |)
| 2. Remove foot guard
screws({2}
13. Remove all fenders
and foot guard
14, Disconnect the earth
wire
15, Unplug the relay wiriny
16, Cut off the elec. wiring
tie-down
| 7+ Unplug the magneto
wiring (1)
| 8. Unplug the magneto
wiring {2)
|9, Unplug the magneto
wiring( 3)
Mb, Loose the air filter locking
SCTEW
noue
. Remove air filter
22
23,
24.
28.
29,
EUR
Remove carburetor screw
Loose Carburetor top cag
Eemove the ace. cable
and carb. top cap
Kemove carb. Air inlet
screw{l}
Removc carburcior
. Remove carb. air inlet
screw(2)
Remove carb. air inlet
Eemove ignition cable
from spark plug
Remove LH enginerear
housing screws
31, Remove drive chain
clip
Remove drive chain
. Remove exhaust cer
bolt de mul
34, Exhaust centra bolt
15, Exhaust centra nut
16. Remove exhaust hes:
bolts
37, Remove 4 bolts fron
engine bottom
38. Remove the last bol
from the engine rear
39, Remove the engine
WARNING LABELS
A WARNING A WARNING A WARNING
Po IMPROPER TIRE PRESSURE OR OVERLOADING CAN | Improper ATV use can rasultin SEVERE
CAUSE LOSS OF CONTROL. INJURY or DEATH.
LOSS OF CONTROL CAN RESLILT IN SEVERE
| INJURY OR DEATH.
OPERATING TIRE PRESSURE : Set with tres cold
= e Recommended - FRONT: 120kpa. [1.2kghicm”), 17.3psi.
REAR
: 120kpa. {1 Zkgflem’, 17.3pel.
« Minimum “FRONT : 110kpa.{1.1kgfcm}, 16 psi. as A ad" rn
я ATH DRIGE
NEVER aperate this ATV. REAR :110kpa.11.1kefem] 16 psi HELMET AND ROADS EMA aL SOHO
if you are over 40 kg * Never set tine pressure below minimum, ERA
fl coukd cause the tire to dsindge from the rim,
LOADING | TRAILER TOWING NEVER operate:
a Cargo or à trailer can affect stability and handling. a without proper training or instruction.
Read owner's manual before loading or towëng. e at speeds {oo fast for your skills or
a When loading with cargo or towing a trailer: the conditions.
Reduce speed and allow rare room fo stop. a on public roads-a collision can occur
Avoid hils and rough temein. with another vehicle.
« Maximum Vehicle Load © 40kg, (B8ks). » with a passengar-passangers affect balance
Includes weght of operator, camgo and accessones, and steering and increase risk
{ard # epplicable, trader tongue weighl) of losing control,
ALWAYS:
= usa proper riding techniques to avoid
| : vehicle overtums on hills and rough terrain
| A WARNING | À WARNING and in tums.
: s avoid paved surfaces-pavement May
Read warnings and NEVER ride asa seriously affect handling and control.
. a passenger. ;
instruction manual Passengers san cause LOCATE AND READ OWNERS MANUAL,
a а a loss of contro, FOLLOW ALL INSTRUCTIONS AND WARNINGS.
before operating this resulting in SEVERE
ATV INJURY or DEATH.
ed)
INITIAL EVERY
ITEM sise [month [| 3months | 6 months | Y months 1 year
Valves rie a С с 0 o
Spark plug ade capare ooo O o O gap ©
Tu CI 20-40 h
E Air filter — La Replace if necessary (more often WET Or dusty areas.)
Carbtirator Ale cae о operation С С o o
Cylindar head cover Check breather hose for cracks or damage A m o
breaiher system Replace if necessary LL LJ ho
Exhaust system Eminem o O O
ITEM ROUTINE
Fuel pipe necessary, ETE
Engine oil ace arm before draini
He Clean
=~ SOCTINE INITIAL | EVERY
1 month Imonthe | 6 months | months 1 year
Tires ard able Gre | 0 E в
Wheel Check bearing assembly to see if been
i
bearings Replace Iota or damaged 9 = о ©
Steerin
ei TE O © CC E O
Check specific gravity
Battery po O o О с О
heck quid levés
Ns
PRE-DELIVERY SERVICE CHECK LIST
Customers please check this has been completed by your dealer,
Tick all boxes [ + ] where required.
| Petrol - minimum 1 Ltr.
] Engine oil - shipping oil drained and engine refilled to correct level with correct oil.
1 If (two stroke} oil filled to correct level, pipes bled and confirmation that oil is feeding through safely to engine.
pr py [ни
| Transmission oil - shipping oil drained and transmission refilled with correct oil te right level.
] Battery - serviced and charged.
| Starter cable (pull start model) - properly adjusted.
| Carburetor - checked and adjusted 1dling set correctly.
| Chain - properly adjusted and lubricated.
| Brakes - master cylinder filled, brake lings bled and mechanical adjustments made and tested.
] Wheels - nuts tightened (spokes if required tightened).
| Tyres - inflated to correct pressure.
] Starter, lights, indicators, dip switch, stop light - checked where fitted.
| All nuts, bolts and fittings - checked for tightness,
| Front and rear suspension checked.
| Test ride - performance handling and operations tested.
Fam ra ER ог ог ог г г='Ьог==ъ оог==== г
Name of tester:
Name of dealer;
Date of test:
A UE
WARRANTY REGISTRATION
The owner must produce this card whenever a claim made:
VIN No.:
ED Bern mr o —] —]_— ——— Ee = |
Engine No.:
Model:
Colour:
Date of Purchase:
ee
Dealer's name:
Dealer's area: _
Your Name:
Your contact number:
a Cc #
Ragu à DOCE NECONA
Too keep your warranty you must have your Xazumao seviced Ey a Kazuma dealer
Due ta local conditions your Kazuma must be sevuiced at the intevvals indicated betous
Mazumae Service TO ham
Dodeasd Te iiem.
Dealer stamp
Mazaumo Service 40 owes
Panas
Dealer stamp
Aazuma Service 25hours
LR ES a nara
Dealer stamp
Ноев... Signature...
Mazuma device 55 harta
Vobeard Ho... N
Sealer stamp
Катание: Service E5 hours
У авео СКО сена стана тента жен
Dealer stamp
“Иней.
Date...
Dinaties for Cas saut
yh
Dealer |
fear off and keep this
vd at all times.
I have received with my Kazuma ATV / motoreycle:
] Tool kit
] Owners manual
] Certificate of origin
] Warranty registration
] Complete set of keys
] A pre- delivery checked Vehicle
p— = p— — SS
Customer Signature:
RECORDMASTER CARD
V.LN.:
E.ILN.:
РАЕН
Stain a ленни
Date of Purchase: !
This is to certify that | have inspected the above
satisfactory condition with no apparent defects.
Quners Surname: Le .—.._— e. _.eeeo
PEGE N i
Address: NT ve em et wim memeber i ERE
vehicle prior te taking delivery and found it to be in a PEA
== Ea E SES
Mob:
/ Roadside Assistance year
Dealer code:
IEE a daa a ral a ЗО
- Occupation: Whe Ea ta EA EA
Post code: ono rE fee
vie Er, Trae om LL ER
REOISITENON MO: 2... e cerro
PIO mt cone ra a A
a EEE EE [EEE EA a a EA

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