Pro-Lift G-2593, G-493L, G-2489 User manual

Pro-Lift G-2593, G-493L, G-2489 User manual
90 DAYS LIMITED WARRANTY
For a period of ninety (90) days from date of purchase, Shinn Fu Co. of America,
Inc. will repair or replace, at its option, without charge, any of its products which fails due
to a defect in material or workmanship, or which fails to conform to any implied warranty
not excluded hereby.
Performance of any obligation under this warranty may be obtained by returning
the warranted product, freight prepaid, to Shinn Fu Co. of America, Inc. Warranty Service
Department, 10939 N. Pomona Ave., Kansas City, MO 64153.
Except where such limitations and exclusions are specifically prohibited by
applicable law, (1) the CONSUMER'S SOLE AND EXCLUSIVE REMEDY SHALL BE THE
REPAIR OR REPLACEMENT OF DEFECTIVE PRODUCTS AS DESCRIBED ABOVE,
and (2) Shinn Fu Co. of America, Inc. SHALL NOT BE LIABLE FOR ANY
CONSEQUENTIAL OR INCIDENTAL DAMAGE OR LOSS WHATSOEVER, and (3) THE
DURATION OF ANY AND ALL EXPRESSED AND IMPLIED WARRANTIES, INCLUDING
WITHOUT LIMITATION, ANY WARRANTIES OF MERCHANTABILITY AND FITNESS FOR
A PARTICULAR PURPOSE, IS LIMITED TO A PERIOD OF NINETY (90) DAYS FROM
DATE OF PURCHASE.
Hydraulic
Garage Jack
Operating Instructions & Parts Manual
Model Number
G-2489
G-2593
G-493L
Capacity
2-1/2 Ton
3 Ton
3 Ton
Some states do not allow limitations on how long an implied warranty lasts, so
the above limitation may not apply to you. Some states do not allow the exclusion or
limitation of incidental or consequential damages, so the above limitation or exclusion may
not apply to you. This warranty gives you specific legal rights, and you may also have
other rights which vary from state to state.
G-2593 shown
(U.S. Patent No. 6,199,379B1 /
5,755,099 / 5,937,647 / 5,946,912)
U.S. Patent No. 5,946,912
!
!
ATENCIÓN
• Leer, comprender, y seguir las
instrucciónes antes de utilizar el
aparato.
• El manual de instrucciónes y la
información de seguridad deben estar
comunicado en lengua del operador
antes del uso.
• No seguir estas indicaciónes puede
causar daños personales o materiales.
To avoid crushing and related injuries:
NEVER work on, under or around a load
supported only by a jack. ALWAYS use
adequately rated jack stands.
Shinn Fu Company of America, Inc. © 2003
10939 N. Pomona Ave.
Kansas City, MO 64153
Phone (816)891-6390, fax (816)891-6599
6
WARNING
Printed in China
OIPM#GJ-03
Save these instructions. For your safety,
read, understand, and follow the information
provided with and on this jack. The owner
and operator of this equipment shall have
an understanding of this jack and safe
operating procedures before attempting to
use. The owner and operator shall be aware
that use and repair of this product may
require special skills and knowledge.
Instructions and safety information shall be
conveyed in the operator's native language
before use of this jack is authorized. If any
doubt exists as to the safe and proper use
of this jack, remove from service
immediately. Inspect before each use. Do
not use if broken, bent, cracked, or damaged
parts (including labels) are noted. Any jack
that appears damaged in any way, operates
abnormally or is missing parts, shall be removed from service immediately. If the jack
has been or suspected to have been subjected to a shock load (a load dropped suddenly, unexpectedly upon it), immediately
discontinue use until jack has been checked
by a factory authorized service center. It is
recommended that an annual inspection be
done by qualified personnel. Labels and
Owner's Manuals are available from
manufacturer (see Replacement Parts,
page 5).
BEFORE USE: (refer to Fig.1 and replacement Parts Illustration for location of
components)
1. Verify that the product and the application
are compatible, if in doubt call Pro-Lift
Customer Support @ (816) 891-6390.
2. Before using this product, read the
operator's manual completely and familiarize yourself thoroughly with the product, its components and recognize the
potential hazards associated with its use.
3. Assemble handle, then secure it in the
handle fork with the provided bolt. Open
the release valve by turning the handle
counterclockwise (no more than 1/2 full
turn).
4. With saddle fully lowered, locate and remove the oil filler plug. Insert the handle
into the handle sleeve, then pump 6 to 8
full strokes. Ensure the oil level is ~3/16"
above the inner cylinder as viewed from
the oil filler plug. Reinstall the oil filler plug.
Close release valve by turning the handle
clockwise until firm resistance is felt.
5. Check to ensure that jack rolls freely, that
the pump and release valve operates
smoothly, raises and lowers the unloaded
saddle throughout the advertised lift
range before putting into service.
6. Replace worn or damaged parts and assemblies with factory Authorized Replacement Parts only (See Replacement
Parts Section). Lubricate as instructed in
Maintenance Section.
PRODUCT DESCRIPTION
Pro-Lift Hydraulic Garage Jacks are designed
to lift, but not sustain, rated capacity loads.
It is designed to be used in conjunction
with jack stands. Intended use: To lift one
axle of a vehicle for the purpose of service
and/or repair of vehicle components. After
lifting, load must be immediately
supported by appropriately rated jack
stands. Check with vehicle owner's
manual for proper lift points.
handle
fork
oil filler plug
(not shown,
on reservoir)
lifting arm
saddle
!
OPERATION
WARNING
Lifting (refer to Fig 1, Page 2)
1. Place vehicle in park, with emergency
brake on and wheels securely chocked
to prevent inadvertent vehicle movement.
2. Locate and close release valve by turning
handle clockwise until firm resistance is
felt to further thread engagement. Center jack saddle under lift point.
3. Verify lift point, then pump handle to contact lift point. To lift, pump handle until
load reaches desired height.
4. Transfer the load immediately to appropriately rated jack stands.
Study, understand, and follow all
instructions provided with and on this
device. Do not exceed rated capacity.
This is a lifting device only. After lifting,
immediately transfer the load to appropriately rated vehicle stands. Never work
on, under, or around a load supported by
this device. Use only on hard, level
surfaces capable of sustaining rated
capacity loads. Do not move or dolly loads
with this device. Failure to heed these
markings may result in personal injury
and/or property damage.
!
Lowering
1. Raise load high enough to clear the jack
stands, then carefully remove jack
stands (always used in pairs).
2. Slowly turn the handle counterclockwise,
but no more than 1/2 turn. If the load fails
to lower:
a. Use another jack to raise the vehicle
high enough to reinstall jack stands.
b. Remove the affected jack and then the
stands.
c. Using the other jack, lower the load by
turning the operating handle counterclockwise, but no more than 1/2 turn.
3. After removing jack from under the load,
push saddle down to reduce ram exposure to rust and contamination.
ATENCIÓN
• Leer, comprender, y seguir las
instrucciónes antes de utilizar el aparato.
• El manual de instrucciónes y la
información de seguridad deben estar
comunicado en lengua del operador
antes del uso.
• No seguir estas indicaciónes puede
causar daños personales o materiales.
! SAFETY MESSAGE !
Be sure all tools and personnel are clear
before lowering load. No alterations shall
be made to this device. Only attachments
and/or adapters supplied by the manufacturer shall be used. Lift only on areas of
the vehicle as specified by the vehicle
manufacturer.
ASSEMBLY
Little, if any, assembly is required of this jack.
Always secure the handle into the handle fork
by means of the bolt and lock washer
provided. Tighten securely to prevent
accidental removal of handle while in use.
Familiarize yourself with the illustrations in
the owner's manual. Know your jack and how
it operates before attempting to use.
front
wheel
release
valve
rear
caster
handle
Figure 1 - Typical Garage Jack Nomenclature
2
3
MAINTENANCE
MAINTENANCE (continued)
REPLACEMENT PARTS
Important: Use only a good grade hydraulic
jack oil. Avoid mixing different types of fluid
and Never use brake fluid, turbine oil,
transmission fluid, motor oil or glycerin. Improper fluid can cause failure of the jack and
the potential for sudden and immediate loss
of load. We recommend Mobil DTE13M or
equivalent.
2. Lay the jack on its side and drain the fluid
into a suitable container.
Note: Dispose of hydraulic fluid in
accordance with local regulations.
3. Fill with oil until ~3/16" above the inner
cylinder as seen from the oil filler plug
hole. Reinstall the oil filler plug.
Not all components of the jack are replacement items, but are illustrated as a convenient
reference of location and position in the assembly sequence. When ordering parts, give
model number, part number and description below. Call or write for current pricing:
phone (816) 891-6390, fax (816) 891-6599 or contact Pro-Lift Customer Support.
10939 N. Pomona Ave., Kansas City, MO 64153.
Lubrication
Adding oil
A periodic coating of light lubricating oil to
1. With saddle fully lowered set jack in its pivot points, axles and hinges will help to
upright, level position. Locate and remove prevent rust and assure that wheels, castoil filler plug.
ers and pump assemblies move freely.
2. Fill with oil until ~3/16” above the inner
cylinder as seen from the oil filler plug Cleaning
hole. Reinstall the oil filler plug.
Periodically check the pump piston and ram
for signs of rust or corrosion. Clean as
Changing oil
needed and wipe with an oily cloth.
For best performance and longest life, Note: Never use sandpaper or abrasive
replace the complete fluid supply at least material on these surfaces !
once per year.
1. With saddle fully lowered, remove the oil Storage
filler plug.
When not in use, store the jack with saddle
fully lowered.
Model G-2489, G-2593 & G-493L
Part No.
1
2
3
4
5
6
7
8
---
Description
power unit
front wheel assembly
rear caster assembly
saddle
oil filler plug
return spring
handle
spring clips
labels
owner’s manual
Quantity
1
2
2
1
1
2
1
4
2
1
1
4
6
TROUBLESHOOTING
Symptom
7
Possible Causes
Corrective Action
Jack will not lift load
• Release valve not tightly
closed
• Overload condition
Jack bleeds off after lift
• Release valve not tightly
• Ensure release valve tightly
closed
closed
• Overload condition
• Remedy overload condition
• Hydraulic unit malfunction • Contact Pro-Lift Customer Support
Jack will not lower after • Reservoir overfilled
• Linkages binding
unloading
• Fluid level low
• Air trapped in system
Poor lift performance
Will not lift to full
extension
• Fluid level low
• Ensure release valve tightly
closed
• Remedy overload condition
8
5
• Drain fluid to proper level
• Clean and lubricate moving
parts
• Ensure proper fluid level
• With ram fully retracted,
remove oil filler plug to let
pressurized air escape, then
reinstall oil filler plug
3
2
• Ensure proper fluid level
4
5
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement