MasterCraft 055-6715-4 Owner's Manual
MasterCraft 055-6715-4 is a versatile and powerful scroll saw, ideal for intricate cuts in wood, metal, and plastic. With a cutting capacity of up to 2 inches at 90 degrees and 25/32 inches at 45 degrees, it can handle various projects, from delicate fretwork to thick materials. The variable speed control allows you to adjust the cutting speed to suit different materials and tasks, while the adjustable blade tension ensures precise and controlled cuts. The LED work light and dust blower keep your work area illuminated and clear of debris, enhancing visibility and accuracy.
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Rating:
Amperes:
Single speed:
Blade stroke:
Depth of throat:
Table bevel range:
Blade:
Cutting capacity:
Weight:
PRODUCT SPECIFICATIONS
120 V AC, 60 Hz
0.85 A
1,750 SPM (no load)
11/32" (9 mm)
16" (40.6 cm)
0
–45°, (left)
5" (133 mm)
2" (5 cm) @ 90°
25/32" (2 cm) @ 45°
22 lb 13 oz (10.4 kg)
Need assistance?
Call us on our toll-free customer support line:
1-800-689-9928
Technical questions
Replacement parts
Parts missing from package
SCROLL SAW
055-6715-4
Owner’s Manual
Imported by Mastercraft Canada Toronto, Canada M4S 2B8
TABLE OF CONTENTS
Product specifications ………….………………………………………………………………....
1
Table of contents ……………………………………………………………………...………......
2
General safety warnings ……………………………………………………………..……….......
3
–4
Eye, ear & lung protection …………………………………………………………..
3
–4
Electrical safety ………………………………………………………………………
4
Benchtop power tool safety ……………………………………………………………………...
5
–6
General safety rules …………………………………………………………………
5
Work area
………………………………………………………………….………….
5
Electrical safety ………………………………………………………………………
5
Personal safety ……………………………………………………………………….
5
–6
Benchtop power tool use and care.………………………………………………..
6
Service ………………………………………………………………………………...
6
Scroll saw safety …………………………………………………………………..………...........
7
–8
Extension cord safety ………………………………………………………….……..………......
9
Symbols ………………………………………………………………………………..………......
10
Know your scroll saw
…………………………………………………………….............……....
11
Assembly and installation
……………………………………………………………..………….
12
Fastening the scroll saw to a stand, workbench or plywood …………………… 12
Sawdust vacuum port ………………………………………………………………. 12
Adjusting the scroll saw …………………………………………………………………………..
13
–15
LED worklight ………………………………………………………………………… 13
Dust blower …………………………………………………………………………... 13
Blade guard
………………………………………………………………………….. 13
Adjusting the blade tension ………………………………………………………… 13
Installing a new blade
………………………………………………………………. 14
Adjusting the workpiece holddown foot ………………………………………….. 15
Adjusting the bevel angle …………………………………………………………… 15
Operating the scroll saw …………………………………………………………………………..
16
–17
ON/OFF switch with key ……………………………………………………………. 16
Aligning the bevel indicator ………………………………………………………… 16
Interior cu tting ……………………………………………………………………….. 17
Ripping
……………………………………………………………………………….. 17
Maintenance
………………………………………………………………………………………..
17
Exploded view ……………………………………………………………………………………...
18
Parts list …………………………………………………………………………………………….
19
–21
Warranty …………………………………………………………………………………………....
22
–23
2
GENERAL SAFETY WARNINGS
!
Before using this tool or any of its accessories, read this manual and follow all Safety Rules and Operating Instructions. The important precautions, safeguards and instructions appearing in this manual are not meant to cover all possible situations. It must be understood that common sense and caution are factors which cannot be built into the product.
This instruction manual includes the following:
General Safety Rules
Specific Safety Rules and Symbols
Functional Description
Assembly
Operation
Maintenance
Accessories
EYE, EAR & LUNG PROTECTION
!
!
ALWAYS WEAR EYE PROTECTION THAT CONFORMS WITH CSA
REQUIREMENTS or ANSI SAFETY STANDARD Z87.1
FLYING DEBRIS can cause permanent eye damage. Prescription eyeglasses ARE NOT a replacement for proper eye protection.
WARNING:
Non-compliant eyewear can cause serious injury if broken during the operation of a power tool.
WARNING: Use hearing protection, particularly during extended periods of operation of the tool, or if the operation is noisy.
SAVE THESE INSTRUCTIONS FOR REFERENCE
SAVE THESE INSTRUCTIONS FOR REFERENCE
GENERAL SAFETY WARNINGS
WEAR A DUST MASK THAT IS DESIGNED TO BE USED WHEN
OPERATING A POWER TOOL IN A DUSTY ENVIRONMENT
.
!
WARNING:
Dust that is created by power sanding, sawing, grinding,
drilling, and other construction activities may contain chemicals that are
known to cause cancer, birth defects, or other genetic abnormalities. These
chemicals include:
Lead from lead-based paints
Crystalline silica from bricks, cement, and other masonry products
Arsenic and chromium from chemically treated lumber
The level of risk from exposure to these chemicals varies, according to how
often this type of work is performed. In order to reduce exposure to these
chemicals, work in a well-ventilated area, and use approved safety
equipment, such as a dust mask that is specifically designed to filter out
microscopic particles.
ELECTRICAL SAFETY
WARNING:
To avoid electrical hazards, fire hazards or damage to the tool, use proper circuit protection.
This tool is wired at the factory for 120 V AC operation. It must be connected to a 120 V AC, 15 A circuit that is protected by a time-delayed fuse or circuit breaker. To avoid shock or fire, replace power cord immediately if it is worn, cut or damaged in any way.
SAVE THESE INSTRUCTIONS FOR REFERENCE
4
WARNING:
Read all safety warnings and instructions.
Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
Work area safety
Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust.
Power tools create sparks which may ignite the dust or fumes.
Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.
Make the workshop childproof.
Use padlocks, master switches. Always remove starter keys.
Never leave a power tool running while it is unattended.
Turn the power switch OFF and do not leave the area until the tool has come to a complete stop.
Electrical safety
Power tool plugs must match the outlet.
Never modify the plug in any way. Do not use any adapter plugs with earthed
(grounded) power tools.
Unmodified plugs and matching outlets will reduce risk of electric shock.
Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body is earthed or grounded.
Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of electric shock.
BENCH-TOP POWER TOOL SAFETY
Do not abuse the cord. Never use the cord for pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric shock.
When operating a power tool outdoors, use an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces the risk of electric shock.
If operating a power tool in a damp location is unavoidable, use a residual current device
(RCD) protected supply.
Use of a ground fault circuit interrupter (GFCI) reduces the risk of electric shock.
Personal safety
Stay alert, watch what you are doing and use common sense when operating a power tool.
Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication.
A moment of inattention while operating power tools may result in serious personal injury.
Use personal protective equipment. Always wear eye protection.
Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source, picking up or carrying the tool.
Carrying power tools with your finger on the switch or energizing power tools that have the switch ON invites accidents.
Remove any adjusting key or wrench before turning the power tool on.
A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times.
This enables better control of the power tool in unexpected situations.
SAVE THESE INSTRUCTIONS FOR REFERENCE
5
BENCH-TOP POWER TOOL SAFETY
PERSONAL SAFETY
– cont’d
Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp cutting
Dress properly. Do not wear loose clothing
edges are less likely to bind and are easier to
or jewelry. Keep your hair, clothing and
control.
gloves away from moving parts.
Loose clothes, jewelry or long hair can be caught in moving parts.
If devices are provided for the connection of dust extraction and collection facilities,
Use only accessories that are recommended for the tool.
Consult your Owner’s Manual for recommended accessories. The use of improper accessories may cause risk of injury.
ensure these are connected and properly used.
Use of dust collection can reduce dust-
Use the power tool, accessories and tool bits etc. in accordance with these instructions,
related hazards.
Bench-top power tool use and care taking into account the working conditions and the work to be performed.
Use of the power tool for operations different from those intended could result in a hazardous situation.
Do not force the power tool. Use the correct power tool for your application.
The correct power tool will do the job better and safer at the rate for which it was designed.
Use clamps or another practical way to secure and support the workpiece.
Holding
Do not use the power tool if the switch does not turn it on and off.
Any power tool that the workpiece by hand or against your body leaves it unstable and may lead to loss of control. cannot be controlled with the switch is dangerous and must be repaired.
Never stand on a power tool.
Serious injury could result if the tool tips or is accidentally hit.
Do NOT store anything above or near a power
Disconnect the plug from the power source before making any adjustments, changing accessories, cleaning, or storing power
tool.
Service tools.
Such preventive safety measures reduce the risk of starting the power tool accidentally.
Have your power tool serviced by a qualified repair person using only identical
Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to replacement parts.
This will ensure that the safety of the power tool is maintained.
operate the power tool.
Power tools are dangerous in the hands of untrained users.
Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool
’s operation. If damaged, have the power tool repaired before use.
Many accidents are caused by poorly maintained power tools.
Each time the tool is used, make sure the guards are in place and working properly.
SAVE THESE INSTRUCTIONS FOR REFERENCE
6
WARNING
: Know your scroll saw. Do not plug in the scroll saw until you have read and understand this
Owner’s Manual. Learn the tool’s applications and limitations, as well as the potential hazards related to this tool.
Following this rule will reduce the risk of electric shock, fire, or serious injury.
Always wear eye protection.
Any power tool can throw foreign objects into your eyes and cause permanent eye damage.
ALWAYS wear safety goggles (not glasses) that comply with ANSI safety standard Z87.1.
Everyday glasses have only impact resistant lenses. They ARE NOT safety glasses.
WARNING:
Glasses or goggles not in compliance with ANSI Z87.1 could cause serious injury when they break.
WARNING:
In addition to wearing eye protection, always wear hearing protection and a dust mask.
Use only in well-ventilated areas. Using personal safety devices and working in a safe environment reduces the risk of injury.
WARNING:
Before operating the tool, make sure the blade guard is in good condition and is correctly positioned.
If it does not operate correctly, do not use the scroll saw until the problem has been corrected.
Never use the tool without the guard in place and check it regularly to make sure it remains in working order.
This tool is equipped with an electrical cord that has an equipment-grounding conductor and a grounding plug.
The plug must be plugged into a matching receptacle that is properly installed and grounded in accordance with all local codes and ordinances.
The scroll saw should be securely fastened
to a sturdy stand or work bench. If there is any tendency for the stand or workbench to move during operation, the stand or workbench should be fastened to the floor.
SCROLL SAW SAFETY
Never stand on the tool.
Serious injury could occur if the tool is tipped or if the blade is unintentionally contacted.
Turn the tool OFF and wait for the blade to stop moving
before removing the workpiece or changing any settings.
Make sure the table bevel locking knob is tightened
before turning the switch ON.
Clear the table of all debris
before operating the saw. Do not perform layout, set-up or assembly work on the table when the saw is in operation.
Never reach under the scroll saw table
when the saw is turned ON.
Check for damaged parts before each use.
Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting or any other conditions that may affect the saw’s operation. Parts that are damaged should be properly repaired or replaced before using the saw.
Never
cut ferrous metals or masonry with this tool.
Never
use the scroll saw in an area where flammable liquids or gases are present.
Never
use solvents to clean plastic parts.
Solvents may dissolve or otherwise damage the material.
Never reach under the scroll saw table
when the motor is running.
Always adjust the hold-down foot so it keeps a downward pressure on the workpiece. A workpiece that is not properly held down will chatter and will not cut smoothly. In extreme cases, the blade will be broken.
SAVE THESE INSTRUCTIONS FOR REFERENCE
7
SCROLL SAW SAFETY
Always make sure the work surface is free of nails and other foreign objects.
Cutting into a nail can cause the blade to jump or break.
WARNING: U se caution when handling blades.
They are very sharp.
Turn the switch OFF
, remove the switch key and make sure the saw has come to a complete stop before installing or removing a blade, and before leaving the work area.
Do not turn the saw ON with the workpiece
WARNING:
Never touch the blade immediately after turning the scroll saw OFF.
The blade will be extremely hot.
touching the blade.
Slowly feed the workpiece into the blade.
When cutting a large workpiece,
make sure the overhanging portion of the workpiece is
Install the blade with the teeth pointing downward toward the table.
An incorrectly installed blade will not cut properly and will make control of the workpiece very difficult.
Always use the correct blade type
for the type of material being cut.
Check the blade before each use
to ensure it is in good condition and is properly installed.
Never use a dull or bent blade.
Adjust the blade tension before each use.
supported at saw table height.
Exercise caution when cutting workpieces that are round or irregularly shaped.
Round items will roll and irregularly shaped workpieces can pinch the blade.
Keep the motor air slots clean
and free of sawdust.
Always
hold the workpiece firmly against the
Blades that are too tight or too loose can break and cause injury. Recheck the blade tension periodically.
DANGER:
Always remove the plug from the power source when changing the blade,
when making adjustments and when servicing saw table.
To prevent injuries, avoid awkward hand or finger positions,
where a sudden slip could cause a hand to move into the moving blade.
Never leave the tool running unattended.
Always turn the tool OFF and do NOT leave the area until the blade comes to a complete stop.
Never cut material that is too small
to be held the tool.
Turn the saw OFF and unplug the cord
if the blade binds in the saw kerf while being backed out of the workpiece, usually caused by sawdust clogging the kerf behind the blade. If this safely.
Keep hands out of the path of the saw blade.
Turn the switch OFF
, remove the switch key and make sure the saw has come to a complete happens, turn the switch OFF and unplug the power cord. Carefully pry the kerf open with a screwdriver and back the blade out of the workpiece.
Do not feed the workpiece into the blade too
stop before installing or removing a blade, and before leaving the work area.
Disconnect
the saw from the power source, and clean the machine before leaving it.
fast
while cutting. Only feed the workpiece at the rate the saw will cut smoothly.
SAVE THESE INSTRUCTIONS FOR REFERENCE
8
WARNING:
Keep the extension cord clear of the working area.
Position the cord so it will not get caught on the workpiece, tools or
EXTENSION CORD SAFETY
WARNING:
Keep the extension cord clear of the working area. Position the cord so it will not get caught on the workpiece, tools or any other obstructions while you are working with the power tool.
any other obstructions while you are working with the power tool.
Make sure any extension cord used with this tool is in good condition. When using an extension cord, be sure to use one of heavy enough gauge to carry the current the tool will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating.
The table at right shows the correct size to use according to cord length and nameplate ampere rating. If in doubt, use the next heavier gauge.
The smaller the gauge number the heavier the cord.
Be sure your extension cord is properly wired and in good condition. Always replace a damaged extension cord or have it repaired by a qualified electrician before using it. Protect your extension cord from sharp objects, excessive heat and damp or wet areas.
Use a separate electrical circuit for your power tools. This circuit must not be less than 14 gauge wire and should be protected with either a 15 AMP time delayed fuse or circuit breaker.
Before connecting the power tool to the power source, make sure the switch is in the OFF position and the power source is the same as indicated on the nameplate. Running at lower voltage will damage the motor.
WARNING:
Repair or replace damaged
WARNING:
This tool must be grounded while in use to protect the operator from electric shock.
WARNING:
In all cases, make certain the receptacle is properly grounded. If you are not sure, have a qualified electrician check the receptacle.
MINIMUM GAUGE (AWG)
EXTENSION CORDS (120V use only)
Amperage rating
More than
Not more than
0
6
10
12
6
10
12
16
25'
(7.5 m)
18
18
16
14
Total length
50'
(15 m)
16
16
16
12
100'
(30 m)
16
14
150'
(45 m)
14
12
14 12
Not
Recommended
or worn extension cords immediately.
Select the appropriate extension cord gauge
and length using the chart below.
When operating a power tool outdoors, use an outdoor extension cord marked “W-A” or
“W”.
These cords are rated for outdoor use and reduce the risk of electric shock.
9
V
SYMBOLS
WARNING:
Some of the following symbols may appear on the scroll saw. Study these symbols and learn their meaning. Proper interpretation of these symbols will allow for more efficient and safer operation of this tool.
Direct current
Volts
No load speed
A
Hz
Amperes
Hertz
W
Watts kW
Kilowatts
L
Microfarads
Litres kg
H
N/cm
2
Kilograms
Hours
Newtons per square centimetre
Pa
Pascals
OPM
Oscillations per minute
Min
Minutes
S
Seconds
Alternating or direct current
Class II construction
Splash-proof construction
Watertight construction
Protective grounding at grounding terminal,
Class I tools
Revolutions or reciprocations per minute
Diameter
Off position
Arrow
Warning symbol or a.c.
Alternating current
Wear your safety glasses
Three-phase alternating current
Three-phase alternating current with neutral
Wear hearing protection
Read all safety warnings and instructions
Laser light.
Do not look directly into the laser beam
Keep hands away from blade
3HWY
E154499
SBS-16B
This symbol designates that this tool is listed with UL requirements by
CSA Testing Laboratories.
Conforms to UL Std. No. 987.
10
KNOW YOUR SCROLL SAW
Flexible sawdust blower
LED Work space light
Blade tension knob
Hold-down foot adjustment knob
Upper blade holder
Blade guard
Blade
Workpiece hold-down foot
Tilting table
Hold-down foot angle adjustment
Table blade insert
Bevel scale
Adjustable bevel angle pointer
Cushioned foot
Bevel locking knob
Sawdust vacuum port
ON/OFF switch with key
Lower blade holder
11
NOTE:
The drawings in the assembly and operating section of this manual may differ slightly from the tool you purchased.
This scroll saw is shipped completely
ASSEMBLY AND INSTALLATION
6. Place a flat washer on new 1/4" (6 mm) bolts long enough to go through the work surface, vibration dampening feet and the saw base.
7. Insert the new bolts through the work assembled.
FASTENING THE SCROLL SAW TO A
STAND, WORKBENCH OR PLYWOOD
For safer operation, the scroll saw should be securely fastened to a sturdy stand, workbench or a piece of plywood that can be clamped to a stand or workbench. If there is any tendency for the stand or workbench to move during operation, the stand or workbench should also be fastened to the floor.
NOTE:
Bolts and related hardware are not included with the saw and will have to be purchased separately.
The saw is shipped with three vibration dampening feet (1) installed. There are two feet at the front of the saw and one at the back of the saw (Fig. 1).
1. Use a 10 mm wrench to remove the nuts & washers (2) from the bolts (3) and remove the vibration dampening feet from the saw.
2. Place the saw on the surface to which you intend to mount the saw.
NOTE:
Position the saw in a manner that allows ample working room both in front and to each side of the saw.
3. Mark the location of the three holes, remove the saw and drill 1/4" (6 mm) holes in the work surface.
4. Remove the 3/4" (2 cm) bolts and washers from the vibration dampening feet.
5. Place the vibration dampening feet over the drilled holes and then carefully place the saw back on vibration dampening feet.
Line up the holes in the work surface, vibration dampening feet and the saw. surface, vibration dampening feet and the saw base.
8. Place a flat washer, lock washer and nut on each bolt.
9. Tighten all three bolts to the point where the vibration dampening feet are slightly compressed.
Fig. 1
SAWDUST VACUUM PORT
A workshop vacuum can be attached to the vacuum port (1) on the front of the scroll saw
(Fig. 2). Using the workshop vacuum will help to reduce the amount of sawdust released into the work area.
Fig. 2
12
LED WORK LIGHT
The LED worklight has a flexible connection (1)
ADJUSTING THE SCROLL SAW
that allows you to position the work light so it illuminates the workpiece where it is being cut
(Fig. 3). The work light will automatically turn
ON when the saw switch (2) is turned ON and will automatically turn OFF when the saw switch is turned OFF.
DUST BLOWER
Fig. 3
The scroll saw has a flexible tube (1) that can be directed to the saw table to blow the sawdust away from the cutting area (Fig. 4). Position the air nozzle (2) so the air stream is directed at the immediate cutting area for maximum airflow.
BLADE GUARD
Fig. 4
The see-through blade guard (1) must be placed in the “down” position whenever the saw is turned ON (Fig. 5).
WARNING:
Failing to lower the blade guard could create a dangerous situation if the blade should unexpectedly break. It will also help to keep your fingers from getting too close to the blade.
Fig. 5
ADJUSTING THE BLADE TENSION
The blade tension must be adjusted to the correct tension to ensure smooth cutting action and to prevent blade breakage.
1. Turn the scroll saw OFF before adjusting the blade tension.
2. Lift the blade guard (1) upward to expose the blade (Fig. 6).
3. Make sure the blade is correctly installed in both the upper and lower blade holders.
NOTE:
This scroll saw requires 5" (12.5 cm) scroll saw blades with pin ends. Use of any other type of blade will result in poor cutting action and possibly broken blades.
4. Tighten the blade by turning the blade tension knob (2) counter clockwise until the blade will "sing" when plucked. Do not over tighten the blade. If the blade is too tight, turn the blade control knob clockwise.
Fig. 6
13
INSTALLING A NEW BLADE
A blade should be replaced if it is dull, bent or
ADJUSTING THE SCROLL SAW
broken.
1. Turn the scroll saw switch OFF and remove the plug from the power source.
NOTE:
Do NOT touch the blade immediately after use. It will be extremely hot. Wait at least five minutes for the blade to cool.
2. Lift the blade guard (Fig. 6).
3. Lift the table insert (1) out of the table and remove it from the blade (Fig. 7).
NOTE:
The blade guard is NOT illustrated in
Fig. 7 for purposes of illustrating the blade holder.
4. Turn the blade tension knob (2) clockwise two or three turns to loosen the tension on the blade.
5. Lift upward on the blade (3) and move it toward you to remove it from the upper blade holder (4).
6. When the blade is released from the upper blade holder, lower the blade slightly and then move the lower end of the blade toward you to release it from the lower blade holder (5).
7. Carefully remove the blade from the saw.
NOTE:
If a blade has broken, remove the upper and lower portions of the blade in a similar manner, making sure you remove any pieces of the blade from the saw.
Fig. 7
8. Install the new blade in reverse order to removing the blade. Place the lower end of the blade in the lower blade holder, pull it upward and place the upper end of the blade in the upper blade holder. Tighten the blade as outlined in Fig. 6.
NOTES:
a) Use only 5" scroll saw blades with pin ends. b) Make sure the blade teeth are pointing downward. c) Select fine, medium or coarse blades based upon the type of material being cut. The blade packaging will describe the types of blades and the material for which they are best suited.
9. Replace the table insert into the saw table.
Blades can be installed with the teeth pointing toward the left hand side of the table. This may be necessary if you are cutting a large workpiece that will not fit into the 16" (40.6 cm) throat of the scroll saw. Install the blade in exactly the same way as described above, but with the teeth pointing downward on the left hand side of the blade holders.
NOTE:
Never install the blade with the teeth pointing to the right hand side of the table. The blades will possibly come out of the blade holder and break or cause serious injury.
14
ADJUSTING THE WORKPIECE HOLD-DOWN
FOOT
ADJUSTING THE SCROLL SAW
The workpiece hold-down foot must be used and properly adjusted to prevent the workpiece from jumping. An improperly adjusted hold-down foot will result in poor control over the workpiece, rough cuts and possibly broken blades.
1. Turn the scroll saw switch OFF.
2. Place a scrap workpiece (1) on the table beside the hold-down foot (2) (Fig. 8).
3. Turn the hold-down foot adjusting knob (3) counter clockwise until the foot can be lifted above the height of the scrap workpiece.
4. Slide the scrap workpiece under the holddown foot until it touches the blade (4).
5. Lower the hold-down foot until it puts slight pressure on the scrap workpiece, then turn the hold-down locking knob clockwise to lock the hold-down foot in place.
NOTE:
When adjusted properly, the hold-down foot will apply slight pressure to the workpiece to prevent it from chattering during the sawing operation.
When the saw table is tilted for bevel cutting, the hold-down foot angle must be changed to match the bevel angle.
6. Use a #2 screwdriver to loosen the hold-down foot pivot adjustment (5).
7. Rotate the hold-down foot until it is parallel with the saw table, then retighten the pivot screw.
8. Readjust the hold-down foot height as noted above.
NOTE:
Always make a test cut using a scrap workpiece to check the cutting angle.
Fig. 8
ADJUSTING THE BEVEL ANGLE
1. Loosen the bevel angle locking knob (1) by turning it counter clockwise (Fig. 9).
2. Tilt the table (2) to the left until the pointer
(3) indicates the correct angle.
3. Tighten the bevel angle locking knob.
4. Adjust the hold-down foot to the correct angle (Fig. 8).
NOTES:
a) Never attempt to tilt the table for bevel cutting when the blade is installed in the left hand side of the blade holder. You will likely break the blade. b) When cutting a bevel angle, be careful not to allow the workpiece to slide sideways on the table. This will avoid cutting errors and broken blades.
Fig. 9
15
!
WARNING
For safety reasons, the operator must read the sections of this Owner’s Manual entitled "GENERAL SAFETY
WARNINGS", "BENCH-TOP POWER
TOOL SAFETY", "SCROLL SAW
SAFETY", "EXTENSION CORD SAFETY" and "SYMBOLS" before using this scroll saw.
Verify the following every time the scroll saw is used:
1. The saw cord is not damaged.
2. The blade is the correct type for the workpiece being cut.
3. The blade is in good condition and properly installed on the saw.
4. The hold-down foot and blade tension are properly adjusted.
5. The workpiece is free from any foreign objects.
6. Safety glasses, safety goggles, or face shield is being worn.
7. Hearing protection and dust mask are being worn.
Failure to adhere to these safety rules can greatly increase the chances of serious injury.
ON/OFF SWITCH WITH KEY
The scroll saw is equipped with a dual purpose
ON/OFF switch that serves both as an ON/OFF switch and a safety switch that can be locked with a key.
1. To turn the switch (1) ON, move the switch to the right (Fig. 10). This will turn both the scroll saw and the LED work light ON. To turn the switch OFF, move the switch to the left. This will turn both the scroll saw and the LED work light OFF.
OPERATING THE SCROLL SAW
2. When the switch if in the OFF position, pull the key (2) out of the switch toggle and place it where children and unauthorized people cannot find it. When the key is removed, the switch will not turn the scroll saw ON.
Fig. 10
ALIGNING THE BEVEL INDICATOR
1. Set the bevel angle at 0° (1) (Fig. 9).
2. Adjust the hold-down foot to the correct height (Fig. 8).
3. Turn the switch ON, make a test cut and then turn the switch OFF.
4. Check the test cut to make sure it is a 90° cut.
If the test cut is NOT exactly 90°, proceed as follows:
5. Adjust the bevel angle until the test cuts are exactly 90°.
6. Use a #2 screwdriver to loosen the bevel angle pointer screw (2) (Fig. 11).
7. Adjust the bevel angle pointer (3) to exactly
0° on the bevel cutting scale.
8. Tighten the bevel angle pointer screw.
NOTE:
When tightening the bevel angle pointer screw, make sure the pointer does not move and continues to point directly to the 0° mark on the bevel scale.
16
OPERATING THE
SCROLL SAW
ALIGNING THE BEVEL INDICATOR
– cont’d
Fig. 11
INTERIOR CUTTING
To cut an interior piece of a pattern, drill a 1/4"
(6 mm) hole in the interior section that is to be cut out of the workpiece. Remove the blade from the scroll saw and insert it through the 1/4"
(6 mm) hole, then reinstall the blade into the scroll saw. After the interior cut has been made, remove the blade from the saw and the workpiece, and reinstall the blade in the scroll saw for further normal cutting.
RIPPING
Small workpieces can be ripped by clamping a straight edge onto the saw table at the appropriate distance from the blade.
NOTE:
Make sure the straight edge is exactly parallel to the blade path to avoid cutting errors and poor quality cutting action.
MAINTENANCE
GENERAL
WARNING:
When servicing, use only identical replacement parts. The use of any other part may create a hazard or cause product damage.
DO NOT use solvents when cleaning plastic parts. Plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use a clean cloth to remove dirt, dust, oil, grease etc.
WARNING:
Do not allow brake fluids, gasoline, petroleum-based products, penetrating oils, etc. to come into contact with plastic parts. They contain chemicals that can damage, weaken or destroy plastic.
DO NOT abuse power tools. Abusive practices can damage the tool and the workpiece.
WARNING:
DO NOT attempt to modify tools or create accessories. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious injury. It will also void the warranty.
WARNING:
Always wear safety goggles or safety glasses with side shields during all sanding operations. It is critical that you also wear safety goggles or safety glasses with side shields and a dust mask while blowing dust out of the scroll saw with an air jet.
Failure to take these safety precautions could result in permanent eye or lung damage.
LUBRICATION
All of the bearings in this tool are lubricated with a sufficient amount of high-grade lubricant for the life of the unit under normal conditions.
Therefore, no further lubrication is required.
17
EXPLODED VIEW
18
PARTS LIST
WARNING:
When servicing, use only Mastercraft
®
replacement parts. The use of any other parts may create a safety hazard or cause damage to the scroll saw.
Any attempt to repair or replace electrical parts on this scroll saw may create a safety hazard unless repairs are performed by a qualified technician. For more information, call the Toll-free Helpline, at
1-800-689-9928.
Always order by PART NUMBER, not by key number.
Part #
SBS16B-01
SBS16B-02
SBS16B-03
SBS16B-04
SBS16B-05
SBS16B-06
SBS16B-07
SBS16B-08
SBS16B-09
SBS16B-10
SBS16B-11
SBS16B-12
SBS16B-13
SBS16B-14
SBS16B-15
SBS16B-16
SBS16B-17
SBS16B-18
SBS16B-19
SBS16B-20
SBS16B-21
SBS16B-22
SBS16B-23
SBS16B-24
SBS16B-25
SBS16B-26
SBS16B-27
SBS16B-28
SBS16B-29
SBS16B-30
SBS16B-31
SBS16B-32
SBS16B-33
SBS16B-34
SBS16B-35
17
18
19
20
21
11
12
13
14
15
16
Key #
1
2
3
4
5
6
7
8
9
10
28
29
30
31
32
33
34
35
22
23
24
25
26
27
Part Name
Chip shield
Hold-down foot
Screw
Spring washer
Flat washer
Screw
Height adjustment rod
Blower hose
Blower hose
Height adjusting knob
Screw
Nut
Bushing
Left rocker cover
Air cell plate
Lower blade holder
Lower rocker
Spring
Adjustable lever
Upper rocker
Adjustable piece
Pressure plate
Tension knob
Spring washer
Flat washer
Screw
Right rocker cover
Screw
Lamp
Screw
Bracket plate
Screw
Flat washer
Air bellows
Upper blade holder
1
1
1
1
2
1
1
1
1
1
4
Quantity
1
1
1
1
1
1
1
1
1
1
2
2
2
7
1
4
1
1
2
1
1
1
1
1
19
PARTS LIST
54
55
56
57
58
59
45
46
47
48
49
50
Key #
36
37
38
39
40
41
42
43
44
65
66
67
68
69
70
60
61
62
63
64
Part #
SBS16B-36
SBS16B-37
SBS16B-38
SBS16B-39
SBS16B-40
SBS16B-41
SBS16B-42
SBS16B-43
SBS16B-44
SBS16B-45
SBS16B-46
SBS16B-47
SBS16B-48
SBS16B-49
SBS16B-50
SBS16B-54
SBS16B-55
SBS16B-56
SBS16B-57
SBS16B-58
SBS16B-59
SBS16B-60
SBS16B-61
SBS16B-62
SBS16B-63
SBS16B-64
SBS16B-65
SBS16B-66
SBS16B-67
SBS16B-68
SBS16B-69
SBS16B-70
Screw
Flat washer
Spring washer
Blade
Part Name
Rubber sleeve
Plastic table insert
Table
Frame support
Flat washer
Spring washer
Screw
Bevel adjustment pointer
Bevel pin
Knob nut
Base
Flat washer
Spring washer
Nut
Left cover plate
Flat washer
Spring washer
Screw
Flat washer
Spring washer
Screw
Tapping screw
Pole cover
Screw
Bearing
Connecting rod
Eccentric bushing
Eccentric set
1
3
3
4
4
4
2
2
1
1
1
1
Quantity
2
2
2
1
1
1
1
1
2
1
2
2
1
1
2
3
2
2
2
1
20
87
88
89
90
91
92
79
80
81
82
83
84
85
86
Key #
71
72
73
74
75
76
77
78
99
100
101
103
104
105
106
93
94
95
96
97
98
PARTS LIST
Part #
SBS16B-71
SBS16B-72
SBS16B-73
SBS16B-74
SBS16B-75
SBS16B-76
SBS16B-77
SBS16B-78
SBS16B-79
SBS16B-80
SBS16B-81
SBS16B-82
SBS16B-83
SBS16B-84
SBS16B-85
SBS16B-86
SBS16B-87
SBS16B-88
SBS16B-89
SBS16B-90
SBS16B-91
SBS16B-92
SBS16B-93
SBS16B-94
SBS16B-95
SBS16B-96
SBS16B-97
SBS16B-98
Screw
Screw
Flat washer
Spring washer
Flat washer
Spring washer
SBS16B-99 Rubber sleeve
SBS16B-100 Screw
SBS16B-101 Flat washer
SBS16B-103 Screw
SBS16B-104 Transformer
SBS16B-105 Washer
SBS16B-106 Screw
Part Name
Motor
Switch box plate
Switch box
Switch plate
Switch
Flat washer
Tapping screw
Cord set
Strain relief
Cable clamp
Screw
Ground terminal
Dentate washer
Spring washer
Screw
Capacitor
Screw
Capacitor clip
Screw
Flat washer
Screw
Flat washer
4
2
2
1
1
4
1
1
1
1
1
2
1
1
Quantity
1
1
4
4
1
1
1
1
1
1
1
1
4
1
1
2
4
4
4
2
2
21
Three-Year Limited Warranty
This Mastercraft product is guaranteed for a period of three years from the date of original retail purchase against defects in workmanship and materials, except for the following components: a) Component A: Batteries, chargers and carrying cases, which are guaranteed for a period of two years from the date of original retail purchase against defects in workmanship and materials; b) Component B: Accessories which are guaranteed for a period of one year from the date of original retail purchase against defects in workmanship and materials.
Subject to the conditions and limitations described below, this product, if returned to us with proof of purchase within the stated warranty period and is covered under this warranty, will be repaired or replaced (with the same model, or one of equal value or specification), at our option. We will bear the cost of any repair or replacement and any costs of labour relating thereto.
These warranties are subject to the following conditions and limitations: a) A bill of sale verifying the purchase and the purchase date must be provided; b) This warranty will not apply to any product or part thereof that is worn, broken or that has become inoperative due to abuse, misuse, accidental damage, neglect or lack of proper installation, operation or maintenance
(as outlined in the applicable owner’s manual or operating instructions) or that is being used for industrial, professional, commercial or rental purposes; c) This warranty will not apply to normal wear and tear or to expendable parts or accessories that may be supplied with the product and that are expected to become inoperative or usable after a reasonable period of use; d) This warranty will not apply to routine maintenance and consumable items such as, including but not limited to, fuel, lubricants, vacuum bags, blades, belts, sandpaper, bits, fluids, tune-ups or adjustments; e) This warranty will not apply where damage is caused by repairs made or attempted by others (i.e.: persons not authorized by the manufacturer); f) This warranty will not apply to any product that was sold to the original purchaser as a reconditioned or refurbished product (unless specified otherwise in writing);
Page 1 of 2
22
Three-Year Limited Warranty
– cont’d
These warranties are subject to the following conditions and limitations: g) This warranty will not apply to any product or part thereof if any part from another manufacturer is installed therein or any repairs or alterations have been made or attempted by unauthorized persons; h) This warranty will not apply to normal deterioration of the exterior finish, such as, including but not limited to, scratches, dents, paint chips, or to any corrosion or discolouring by heat, abrasive and chemical cleaners; and i) This warranty will not apply to component parts sold by and identified as the product of another company, which shall be covered under that product manufacturer’s warranty, if any.
Additional Limitations
This warranty applies only to the original purchaser, and cannot be transferred.
Neither the retailer nor the manufacturer shall be liable for any other expense, loss or damage, including, without limitation, but not limited to any indirect, incidental, consequential or exemplary damages arising in connection with the sale, use or inability to use this product.
Notice to Consumer
!
This warranty gives you specific legal rights, and you may have other rights, which may vary from province to province. The provisions contained in this warranty are not intended to limit, modify, take away from, disclaim or exclude any statutory warranties set forth in any applicable provincial or federal legislation.
Mastercraft is a superior line of products selected for their workmanship and materials. These products are designed to meet rigorous quality and performance standards, and are approved by our Quality Assurance laboratory.
TOLL-FREE HELPLINE: 1-800-689-9928
Page 2 of 2
Rev 1.3 20/06/2012
23
Advertisement
Key features
- Powerful 0.85-amp motor delivers 1,750 strokes per minute for fast, efficient cutting
- 16-inch throat depth for cutting large pieces of material
- 45-degree bevel range for angled cuts
- LED work light illuminates the cutting area for improved visibility
- Dust blower keeps the cutting area clear of debris
- Adjustable blade guard for safety
- Easy-to-use design with key switch and blade tension knob
- Vacuum port for dust collection