Allen-Bradley PowerFlex 523, PowerFlex 525 Quick Start Manual
Allen-Bradley PowerFlex 523 is an Adjustable Frequency AC Drive designed to control the speed of AC motors. It offers a wide range of features to enhance motor performance, including precise speed regulation, energy efficiency, and comprehensive protection mechanisms. The PowerFlex 523 is suitable for various applications, including conveyors, pumps, fans, and other industrial machinery.
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PowerFlex 520-Series Adjustable Frequency AC Drive Quick Start
Quick Start Guide for PowerFlex 523 and PowerFlex 525 AC Drives
PowerFlex 523 Catalog Number 25A
PowerFlex 525 Catalog Number 25B
This Quick Start guide summarizes the basic steps needed to install, start-up and program the PowerFlex 520-Series
Adjustable Frequency AC Drive.
The information provided DOES NOT replace the User Manual and is intended for qualified drive service personnel only.
For detailed PowerFlex 520-Series information including EMC instructions, application considerations and related precautions, see the PowerFlex 520-Series User Manual, publication 520-UM001 .
Topic
General Precautions
Mounting Considerations
Fuses and Circuit Breakers
Technical Specifications
Power Wiring
I/O Wiring
Control Terminal Block
Prepare For Drive Start-Up
Network Communication
10
11
8
9
15
33
3
6
Page
2
Additional Resources
These documents contain additional information concerning related products from Rockwell Automation.
Title
PowerFlex 520-Series Adjustable Frequency AC Drive User Manual
PowerFlex 4-Class Human Interface Module (HIM) DSI Quick Reference
PowerFlex 525 Embedded EtherNet/IP Adapter User Manual
PowerFlex 25-COMM-D DeviceNet Adapter User Manual
PowerFlex 25-COMM-E2P EtherNet/IP Adapter User Manual
PowerFlex 25-COMM-P PROFIBUS DP Adapter User Manual
Dynamic Braking Resistor Calculator
Wiring and Grounding Guidelines for PWM AC Drives
Preventive Maintenance of Industrial Control and Drive System Equipment
Safety Guidelines for the Application, Installation and Maintenance of Solid State Control
Publication
520-UM001
22HIM-QR001
520COM-UM001
520COM-UM002
520COM-UM003
520COM-UM004
PFLEX-AT001
DRIVES-IN001
DRIVES-TD001
SGI-1.1
You can view or download publications at http://www.rockwellautomation.com/literature/ . To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative.
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ATTENTION:
• Before installing, configuring, operating or maintaining this product, read this document and the documents listed in the Additional Resources section for installing, configuring, or operating equipment. Users should familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.
•
Installation, adjustments, putting into service, use, assembly, disassembly, and maintenance shall be carried out by suitably trained personnel in accordance with applicable code of practice.
•
If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.
•
Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls, publication SGI-1.1, available from your local Rockwell
Automation sales office or online at http://www.rockwellautomation.com/literature describes some important differences between solid state equipment and hard-wired electromechanical devices.
General Precautions
ATTENTION:
The drive contains high voltage capacitors which take time to discharge after removal of mains supply. Before working on drive, ensure isolation of mains supply from line inputs [R, S, T (L1, L2, L3)]. Wait three minutes for capacitors to discharge to safe voltage levels. Failure to do so may result in personal injury or death.
Darkened display LEDs is not an indication that capacitors have discharged to safe voltage levels.
ATTENTION:
Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation, start-up and subsequent maintenance of the system. Failure to comply may result in personal injury and/or equipment damage.
ATTENTION:
This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing or repairing this assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference A-B publication 8000-4.5.2, “Guarding Against
Electrostatic Damage” or any other applicable ESD protection handbook.
ATTENTION:
An incorrectly applied or installed drive can result in component damage or a reduction in product life. Wiring or application errors, such as undersizing the motor, incorrect or inadequate AC supply, or excessive ambient temperatures may result in malfunction of the system.
ATTENTION:
The bus regulator function is extremely useful for preventing nuisance overvoltage faults resulting from aggressive decelerations, overhauling loads, and eccentric loads. However, it can also cause either of the following two conditions to occur.
1. Fast positive changes in input voltage or imbalanced input voltages can cause uncommanded positive speed changes;
2. Actual deceleration times can be longer than commanded deceleration times
However, a “Stall Fault” is generated if the drive remains in this state for 1 minute. If this condition is unacceptable, the bus regulator must be disabled (see parameter A550 [Bus Reg Enable]). In addition, installing a properly sized dynamic brake resistor will provide equal or better performance in most cases.
ATTENTION:
Risk of injury or equipment damage exists. Drive does not contain user-serviceable components. Do not disassemble drive chassis.
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PowerFlex 520-Series Adjustable Frequency AC Drive
Mounting Considerations
•
Mount the drive upright on a flat, vertical and level surface.
D
E
B
C
Frame
A
Screw Size
M5 (#10...24)
M5 (#10...24)
M5 (#10...24)
M5 (#10...24)
M8 (5/16 in.)
Screw Torque
1.56...1.96 Nm (14...17 lb-in.)
1.56...1.96 Nm (14...17 lb-in.)
1.56...1.96 Nm (14...17 lb-in.)
2.45...2.94 Nm (22...26 lb-in.)
6.0...7.4 Nm (53...65 lb-in.)
•
Protect the cooling fan by avoiding dust or metallic particles.
•
Do not expose to a corrosive atmosphere.
•
Protect from moisture and direct sunlight.
Minimum Mounting Clearances
See Dimensions and Weight on page 32 for mounting dimensions.
Vertical Vertical, Zero Stacking
No clearance between drives.
Vertical with Control Module Fan Kit Vertical, Zero Stacking with
Control Module Fan Kit
No clearance between drives.
50 mm
(2.0 in.)
Esc Sel
25 mm
(1.0 in.)
Esc Sel
50 mm
(2.0 in.)
50 mm
(2.0 in.)
(1)
50 mm
(2.0 in.)
(1)
Esc Sel Esc Sel
Esc Sel Esc Sel Esc Sel Esc Sel
50 mm
(2.0 in.)
50 mm
(2.0 in.)
50 mm
(2.0 in.)
25 mm
(1.0 in.) 50 mm
(2.0 in.)
(2)
50 mm
(2.0 in.)
50 mm
(2.0 in.)
25 mm
(1.0 in.)
50 mm
(2.0 in.)
Horizontal with Control Module Fan Kit
(1) For Frame E with Control Module Fan Kit only, clearance of 95 mm (3.7 in.) is required.
(2) For Frame E with Control Module Fan Kit only, clearance of 12 mm (0.5 in.) is required.
50 mm
(2.0 in.)
(1)
50 mm
(2.0 in.)
(2)
50 mm
(2.0 in.)
50 mm
(2.0 in.)
50 mm
(2.0 in.)
(1)
Horizontal, Zero Stacking with Control Module Fan Kit
No clearance between drives.
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Ambient Operating Temperatures
See Appendix B of the PowerFlex 520-Series User Manual, publication 520-UM001 for option kits.
Ambient Temperature
Mounting
Vertical
Vertical, Zero Stacking
Enclosure Rating
IP 20/Open Type
IP 30/NEMA 1/UL Type 1
IP 20/Open Type
(3)
IP 30/NEMA 1/UL Type 1
Minimum
-20
°
C (-4
°
F)
Maximum (No Derate) Maximum (Derate)
(4)
50
°
C (122
°
F)
45
°
C (113
°
F)
45
°
C (113
°
F)
40
°
C (104
°
F)
50
°
C (122
°
F)
60
55
55
50
–
°
°
°
°
C (140
C (131
C (131
C (122
°
°
°
°
F)
F)
F)
F)
Maximum with Control Module
Fan Kit (Derate)
70
–
65
°
°
C (158
C (149
°
°
F)
F)
(2) (5)
Horizontal with Control Module Fan Kit
(1) (2)
IP 20/Open Type
–
70
°
C (158
°
F)
Horizontal, Zero Stacking with Control Module Fan Kit
(1)(2)
IP 20/Open Type 45
°
C (113
°
F) – 65
°
C (149
°
F)
(1) Catalogs 25x-D1P4N104 and 25x-E0P9N104 cannot be mounted using either of the horizontal mounting methods.
(2) Requires installation of the PowerFlex 520-Series Control Module Fan Kit, catalog number 25-FANx-70C.
(3) IP 30/NEMA 1/UL Type 1 rating requires installation of the PowerFlex 520-Series IP 30/NEMA 1/UL Type 1 option kit, catalog number 25-JBAx.
(4) For catalogs 25x-D1P4N104 and 25x-E0P9N104, the temperature listed under the Max. (Derate) column is reduced by 5 °C (9 °F) for all mounting methods.
(5) For catalogs 25x-D1P4N104 and 25x-E0P9N104, the temperature listed under the Max. with Control Module Fan Kit (Derate) column is reduced by 10 °C (18 °F) for vertical and vertical with zero stacking mounting methods only.
General Grounding Requirements
The drive Safety Ground – (PE) must be connected to system ground. Ground impedance must conform to the requirements of national and local industrial safety regulations and/or electrical codes. The integrity of all ground connections should be periodically checked.
Typical Grounding
R/L1
S/L2
T/L3
Esc Sel
U/T1
V/T2
W/T3
SHLD
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PowerFlex 520-Series Adjustable Frequency AC Drive
Ungrounded Distribution Systems
ATTENTION:
PowerFlex 520-Series drives contain protective MOVs that are referenced to ground. These devices must be disconnected if the drive is installed on an ungrounded or resistive grounded distribution system.
ATTENTION:
Removing MOVs in drives with an embedded filter will also disconnect the filter capacitor from earth ground.
Disconnecting MOVs
To prevent drive damage, the MOVs connected to ground shall be disconnected if the drive is installed on an ungrounded distribution system (IT mains) where the line-to-ground voltages on any phase could exceed 125% of the nominal line-toline voltage. To disconnect these devices, remove the jumper shown in the diagrams below.
1.
Turn the screw counterclockwise to loosen.
2.
Pull the jumper completely out of the drive chassis.
3.
Tighten the screw to keep it in place.
Jumper Location (Typical)
Power Module
IMPORTANT
Tighten screw after jumper removal.
Phase to Ground MOV Removal
Three-Phase
AC Input
R/L1
S/L2
T/L3
Jumper
1 2 3 4
CE Conformity
See the PowerFlex 520-Series Adjustable Frequency AC Drive User Manual, publication 520-UM001 for details on how to comply with the Low Voltage (LV) and Electromagnetic Compatibility (EMC) Directives.
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Fuses and Circuit Breakers
Catalog No.
(1)
Output Ratings
Normal Duty Heavy Duty
Input Ratings Branch Circuit Protection
PowerFlex
523
PowerFlex
525 HP kW HP kW
Voltage
Range kVA
Max
Amps
(2)
100...120V AC (-15%, +10%) – 1-Phase Input, 0...230V 3-Phase Output
25A-V1P6N104 – 0.25
0.2
0.25
0.2
1.6
85...132
0.8
6.4
25A-V2P5N104 25B-V2P5N104 0.5
0.4
0.5
0.4
2.5
85...132
1.3
9.6
25A-V4P8N104 25B-V4P8N104 1.0
0.75
1.0
0.75
4.8
85...132
2.5
19.2
25A-V6P0N104 25B-V6P0N104 1.5
1.1
1.5
1.1
6.0
85...132
3.2
24.0
200...240V AC (-15%, +10%) – 1-Phase Input, 0...230V 3-Phase Output
25A-A1P6N104 – 0.25
0.2
0.25
0.2
1.6
170...264
1.4
5.3
25A-A2P5N104 25B-A2P5N104 0.5
0.4
0.5
0.4
2.5
170...264
1.7
6.5
25A-A4P8N104 25B-A4P8N104 1.0
0.75
1.0
0.75
4.8
170...264
2.8
10.7
25A-A8P0N104 25B-A8P0N104 2.0
1.5
2.0
1.5
8.0
170...264
4.8
18.0
25A-A011N104 25B-A011N104 3.0
2.2
3.0
2.2
11.0
170...264
6.0
22.9
200...240V AC (-15%, +10%) – 1-Phase Input with EMC Filter, 0...230V 3-Phase Output
25A-A1P6N114 – 0.25
0.2
0.25
0.2
1.6
170...264
1.4
5.3
25A-A2P5N114 25B-A2P5N114 0.5
0.4
0.5
0.4
2.5
170...264
1.7
6.5
25A-A4P8N114 25B-A4P8N114 1.0
0.75
1.0
0.75
4.8
170...264
2.8
10.7
25A-A8P0N114 25B-A8P0N114 2.0
1.5
2.0
1.5
8.0
170...264
4.8
18.0
25A-A011N114 25B-A011N114 3.0
2.2
3.0
2.2
11.0
170...264
6.0
22.9
200...240V AC (-15%, +10%) – 3-Phase Input, 0...230V 3-Phase Output
25A-B1P6N104 – 0.25
0.2
0.25
0.2
1.6
170...264
0.9
1.9
25A-B2P5N104 25B-B2P5N104 0.5
0.4
0.5
0.4
2.5
170...264
1.2
2.7
25A-B5P0N104 25B-B5P0N104 1.0
0.75
1.0
0.75
5.0
170...264
2.7
5.8
25A-B8P0N104 25B-B8P0N104 2.0
1.5
2.0
1.5
8.0
170...264
4.3
9.5
25A-B011N104 25B-B011N104 3.0
2.2
3.0
2.2
11.0
170...264
6.3
13.8
25A-B017N104 25B-B017N104 5.0
4.0
5.0
4.0
17.5
170...264
9.6
21.1
25A-B024N104 25B-B024N104 7.5
5.5
7.5
5.5
24.0
170...264
12.2
26.6
25A-B032N104 25B-B032N104 10.0
7.5
10.0
7.5
32.2
170...264
15.9
34.8
25A-B048N104 25B-B048N104 15.0
11.0
10.0
7.5
48.3
170...264
20.1
44.0
25A-B062N104 25B-B062N104 20.0
15.0
15.0
11.0
62.1
170...264
25.6
56.0
380...480V AC (-15%, +10%) – 3-Phase Input, 0...460V 3-Phase Output
25A-D1P4N104 25B-D1P4N104 0.5
0.4
0.5
0.4
1.4
323...528
1.7
1.9
25A-D2P3N104 25B-D2P3N104 1.0
0.75
1.0
0.75
2.3
323...528
2.9
3.2
25A-D4P0N104 25B-D4P0N104 2.0
1.5
2.0
1.5
4.0
323...528
5.2
5.7
25A-D6P0N104 25B-D6P0N104 3.0
2.2
3.0
2.2
6.0
323...528
6.9
7.5
25A-D010N104 25B-D010N104 5.0
4.0
5.0
4.0
10.5
323...528
12.6
13.8
25A-D013N104 25B-D010N104 7.5
5.5
7.5
5.5
13.0
323...528
14.1
15.4
25A-D017N104 25B-D017N104 10.0
7.5
10.0
7.5
17.0
323...528
16.8
18.4
25A-D024N104 25B-D024N104 10.0
7.5
10.0
7.5
17.0
323...528
24.1
26.4
25A-D030N104 25B-D030N104 20.0
15.0
15.0
11.0
30.0
323...528
30.2
33.0
380...480V AC (-15%, +10%) – 3-Phase Input with EMC Filter, 0...460V 3-Phase Output
25A-D1P4N114 25B-D1P4N114 0.5
0.4
0.5
0.4
1.4
323...528
1.7
1.9
25A-D2P3N114 25B-D2P3N114 1.0
0.75
1.0
0.75
2.3
323...528
2.9
3.2
25A-D4P0N114 25B-D4P0N114 2.0
1.5
2.0
1.5
4.0
323...528
5.2
5.7
25A-D6P0N114 25B-D6P0N114 3.0
2.2
3.0
2.2
6.0
323...528
6.9
7.5
25A-D010N114 25B-D010N114 5.0
4.0
5.0
4.0
10.5
323...528
12.6
13.8
Fuse
Ratings
Min/Max Contactors
10/16
16/20
25/40
32/50
6/10
10/16
16/25
25/40
32/50
6/10
10/16
16/25
25/40
32/50
3/6
6/10
10/16
10/16
20/32
3/6
6/6
10/16
16/20
20/32
32/45
35/63
45/70
63/90
70/125
3/6
6/10
10/16
10/16
20/32
20/35
25/40
35/63
45/70
100-C09
100-C12
100-C23
100-C23
100-C09
100-C09
100-C12
100-C23
100-C37
100-C09
100-C09
100-C12
100-C23
100-C37
100-C09
100-C09
100-C09
100-C12
100-C23
100-C23
100-C37
100-C43
100-C60
100-C72
100-C09
100-C09
100-C09
100-C09
100-C23
100-C23
100-C23
100-C37
100-C43
100-C09
100-C09
100-C09
100-C09
100-C23
140M Motor
Protectors
(3) (4) (5)
140M-C2E-B63
140M-C2E-C10
140M-D8E-C20
140M-F8E-C25
140M-C2E-B63
140M-C2E-C10
140M-C2E-C16
140M-F8E-C25
140M-F8E-C25
140M-C2E-B63
140M-C2E-C10
140M-C2E-C16
140M-F8E-C25
140M-F8E-C25
140M-C2E-B25
140M-C2E-B40
140M-C2E-B63
140M-C2E-C10
140M-C2E-C16
140M-F8E-C25
140M-F8E-C32
140M-F8E-C45
140M-F8E-C45
–
140M-C2E-B25
140M-C2E-B40
140M-C2E-B63
140M-C2E-C10
140M-C2E-C16
140M-D8E-C20
140M-D8E-C20
140M-F8E-C32
140M-F8E-C45
140M-C2E-B25
140M-C2E-B40
140M-C2E-B63
140M-C2E-C10
140M-C2E-C16
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
20.0
27.0
53.0
67.0
–
–
–
–
–
–
–
–
1416.0
(7)
–
20.0
29.0
50.0
79.0
107.0
148.0
259.0
323.0
584.0
708.0
–
–
–
–
–
–
–
656.7
(7)
656.7
(7)
27.0
37.0
80.0
86.0
129.0
170.0
221.0
221.0
387.0
20.0
29.0
50.0
81.0
111.0
20.0
29.0
53.0
84.0
116.0
27.0
37.0
81.0
88.0
133.0
6
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PowerFlex 520-Series Adjustable Frequency AC Drive
Catalog No.
(1)
Output Ratings
Normal Duty Heavy Duty
Input Ratings Branch Circuit Protection
PowerFlex
523
PowerFlex
525 HP kW HP kW
Voltage
Range kVA
Max
Amps
25A-D013N114 25B-D013N114 7.5
5.5
7.5
5.5
13.0
323...528
14.1
15.4
(2)
25A-D017N114 25B-D017N114 10.0
7.5
10.0
7.5
17.0
323...528
16.8
18.4
25A-D024N114 25B-D024N114 15.0
11.0
15.0
11.0
24.0
323...528
24.1
26.4
25A-D030N114 25B-D030N114 20.0
15.0
15.0
11.0
30.0
323...528
30.2
33.0
25A-D037N114 25B-D037N114 25.0
18.5
20.0
15.0
37.0
323...528
30.8
33.7
25A-D043N114 25B-D043N114 30.0
22.0
25.0
18.5
43.0
323...528
35.6
38.9
525...600V AC (-15%, +10%) – 3-Phase Input, 0...575V 3-Phase Output
25A-E0P9N104
25A-E1P7N104
25B-E0P9N104
25B-E1P7N104
0.5
1.0
0.4
0.75
0.5
1.0
0.4
0.75
0.9
1.7
446...660
446...660
1.4
2.6
1.2
2.3
25A-E3P0N104 25B-E3P0N104 2.0
1.5
2.0
1.5
3.0
446...660
4.3
3.8
25A-E4P2N104 25B-E4P2N104 3.0
2.2
3.0
2.2
4.2
446...660
6.1
5.3
Fuse
Ratings
Min/Max Contactors
20/35 100-C23
25/40
35/63
45/70
45/70
50/80
3/6
3/6
6/10
10/16
100-C23
100-C37
100-C43
100-C43
100-C60
100-C09
100-C09
100-C09
100-C09
140M Motor
Protectors
(3) (4) (5)
140M-D8E-C20
140M-C2E-B25
140M-C2E-B25
140M-C2E-B40
140M-D8E-B63
–
140M-D8E-C20 –
140M-F8E-C32 656.7
(7)
140M-F8E-C45 656.7
(7)
140M-F8E-C45
140M-F8E-C45
–
–
–
–
–
–
175.0
230.0
313.0
402.0
602.0
697.0
22.0
32.0
50.0
65.0
25A-E6P6N104
25A-E9P9N104
25B-E6P6N104
25B-E9P9N104
5.0
7.5
4.0
5.5
5.0
7.5
4.0
5.5
6.6
9.9
446...660
446...660
9.1
12.8
8.0
11.2
10/20
16/25
100-C09
100-C16
140M-D8E-C10 –
140M-D8E-C16
(6)
–
95.0
138.0
25A-E012N104
25A-E019N104
25A-E022N104
25A-E027N104
25B-E012N104
25B-E019N104
25B-E022N104
25B-E027N104
10.0
15.0
20.0
25.0
7.5
11.0
15.0
18.5
10.0
15.0
15.0
20.0
7.5
11.0
11.0
15.0
12.0
19.0
22.0
27.0
446...660
446...660
446...660
446...660
15.4
27.4
31.2
28.2
13.5
24.0
27.3
24.7
20/32
32/50
35/63
35/50
100-C23
100-C30
100-C30
100-C30
140M-D8E-C16
140M-F8E-C25
140M-F8E-C32
140M-F8E-C32
–
656.7
(7)
656.7
(7)
1416.0
(7)
1416.0
(7)
164.0
290.0
336.0
466.0
25A-E032N104 25B-E032N104 30.0
22.0
25.0
18.5
32.0
446...660
33.4
29.2
40/63 100-C37 140M-F8E-C32 562.0
(1) Normal Duty (ND) and Heavy Duty (HD) ratings are available for this drive.
(2) When the drive is controlling motors with lower amp ratings, refer to the drive nameplate for drive input current rating.
(3) The AIC ratings of the Bulletin 140M Motor Protector Circuit Breakers may vary. See Bulletin 140M Motor Protection Circuit Breakers Application Ratings.
(4) Bulletin 140M with adjustable current range should have the current trip set to the minimum range that the device will not trip.
(5) Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 480Y/277 and 600Y/347 AC input. Not UL listed for use on 480V or 600V Delta/Delta, corner ground, or high-resistance ground systems.
(6) When used with the 140M circuit breaker, the 25A-E9P9104 must be installed in a ventilated or non-ventilated enclosure with the minimum size of 457.2 x 457.2 x 269.8 mm (18 x 18 x 10.62 in.).
(7) When using a Manual Self-Protected (Type E) Combination Motor Controller with this drive power rating, the drive must be installed in a ventilated or non-ventilated enclosure with the minimum volume specified in this column. Application specific thermal considerations may require a larger enclosure.
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PowerFlex 520-Series Adjustable Frequency AC Drive
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Technical Specifications
PowerFlex 523 Specifications
Input/Output Ratings
Output Frequency: 0...500 Hz (Programmable)
Efficiency: 97.5% (Typical)
Control Output
Programmable Output, Form C
Resistive Rating: 3.0 A @ 30V DC, 125V AC and 240V AC
Inductive Rating: 0.5 A @ 30V DC, 125V AC and 240V AC
Digital Control Inputs (Input Current = 6 mA)
SRC (Source) Mode:
18...24V = ON
0...6V = OFF
Analog Control Inputs
SNK (Sink) Mode:
0...6V = ON
18...24V = OFF
4-20 mA Analog: 250
Ω
input impedance
0-10V DC Analog: 100 k
Ω
input impedance
External Pot: 1...10 k
Ω
, 2 W min.
Protective Features
Motor Protection: I
2 t overload protection – 150% for 60 s, 200% for 3 s (Provides Class 10 protection)
Approvals
LIS
TED 966X
UL
IN
D CONT EQ
UL508C
LIS
TED 966X
C
IN
D CO NT EQ
CSA 22.2
N223
LV Directive 2006/95/EC: EN 61800-5-1
EMC Directive 2004/108/EC: EN 61800-3:2004
AC156
KCC:
Article 58-2 of Radio Waves Act, Clause 3
GOST-R:
POCC US.ME92.H00040
Fuses and Circuit Breakers
Recommended Fuse Type:
UL Class CC, J, T or Type BS88; 600V (550V) or equivalent.
Recommended Circuit Breakers: HMCP or equivalent.
Overcurrent: 200% hardware limit, 300% instantaneous fault
Over Voltage: 100...120V AC Input – Trip occurs @ 405V DC bus voltage (equivalent to 150V AC incoming line)
200...240V AC Input – Trip occurs @ 405V DC bus voltage (equivalent to 290V AC incoming line)
380...480V AC Input – Trip occurs @ 810V DC bus voltage (equivalent to 575V AC incoming line)
525...600V AC Input – Trip occurs @ 1005V DC bus voltage (equivalent to 711V AC incoming line)
Under Voltage: 100...120V AC Input – Trip occurs @ 190V DC bus voltage (equivalent to 75V AC incoming line)
200...240V AC Input – Trip occurs @ 190V DC bus voltage (equivalent to 150V AC incoming line)
380...480V AC Input – Trip occurs @ 390V DC bus voltage (equivalent to 275V AC incoming line)
525...600V AC Input – If P038 = 3 “600V” trip occurs @ 487V DC bus voltage (344V AC incoming line);
– If P038 = 2 “480V” trip occurs @ 390V DC bus voltage (275V AC incoming line)
Control Ride Through: Minimum ride through is 0.5 s - typical value 2 s
Faultless Power Ride Through: 100 ms
PowerFlex 525 Specifications
Input/Output Ratings
Output Frequency: 0...500 Hz (Programmable)
Efficiency: 97.5% (Typical)
Digital Control Inputs (Input Current = 6 mA)
SRC (Source) Mode:
18...24V = ON
0...6V = OFF
SNK (Sink) Mode:
0...6V = ON
18...24V = OFF
Approvals
LIS
TED 966X
IN
D CONT EQ
UL508C
LIS
TED 966X
C
IN
D CO NT EQ
CSA 22.2
N223
LV Directive 2006/95/EC: EN 61800-5-1
EMC Directive 2004/108/EC: EN 61800-3:2004
AC156
KCC:
Article 58-2 of Radio Waves Act, Clause 3
GOST-R:
POCC US.ME92.H00040
Analog Control Inputs
4-20 mA Analog: 250
Ω
input impedance
0-10V DC Analog: 100 k
Ω
input impedance
External Pot: 1...10 k
Ω
, 2 W min.
Bauart geprüft
Functional
.
.
TUV
Rheinland
Safety
Type approved
Fuses and Circuit Breakers
II (2) G D
Recommended Fuse Type:
UL Class J, T or Type BS88; 600V (550V) or equivalent.
Recommended Circuit Breakers: HMCP or equivalent.
Control Output
Programmable Output, Form A and Form B
Resistive Rating: 3.0 A @ 30V DC, 125V AC and 240V AC
Inductive Rating: 0.5 A @ 30V DC, 125V AC and 240V AC
Opto Outputs
30V DC, 50 mA
Non-inductive
Protective Features
Motor Protection: I
2 t overload protection – 150% for 60 s, 200% for 3 s (Provides Class 10 protection)
Analog Outputs (10-bit)
0-10V: 1 k
Ω
min.
4-20 mA: 525
Ω
max.
Overcurrent: 200% hardware limit, 300% instantaneous fault
Over Voltage: 100...120V AC Input – Trip occurs @ 405V DC bus voltage (equivalent to 150V AC incoming line)
200...240V AC Input – Trip occurs @ 405V DC bus voltage (equivalent to 290V AC incoming line)
380...480V AC Input – Trip occurs @ 810V DC bus voltage (equivalent to 575V AC incoming line)
525...600V AC Input – Trip occurs @ 1005V DC bus voltage (equivalent to 711V AC incoming line)
Under Voltage: 100...120V AC Input – Trip occurs @ 190V DC bus voltage (equivalent to 75V AC incoming line)
200...240V AC Input – Trip occurs @ 190V DC bus voltage (equivalent to 150V AC incoming line)
380...480V AC Input – Trip occurs @ 390V DC bus voltage (equivalent to 275V AC incoming line)
525...600V AC Input – If P038 = 3 “600V” trip occurs @ 487V DC bus voltage (344V AC incoming line);
– If P038 = 2 “480V” trip occurs @ 390V DC bus voltage (275V AC incoming line)
Control Ride Through: Minimum ride through is 0.5 s – typical value 2 s
Faultless Power Ride Through: 100 ms
8
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PowerFlex 520-Series Adjustable Frequency AC Drive
Power Wiring
Recommended Shielded Wire
Location
Standard (Option 1)
Standard (Option 2)
Class I & II; Division I & II
Rating/Type
600V, 90 °C (194 °F) XHHW2/RHW-2
Anixter B209500-B209507, Belden 29501-29507, or equivalent
Tray rated 600V, 90 °C (194 °F)
RHH/RHW-2 Anixter OLF-7xxxxx or equivalent
Tray rated 600V, 90 °C (194 °F)
RHH/RHW-2 Anixter 7V-7xxxx-3G or equivalent
Description
•
Four tinned copper conductors with XLPE insulation.
•
Copper braid/aluminum foil combination shield and tinned copper drain wire.
•
PVC jacket.
•
Three tinned copper conductors with XLPE insulation.
•
5 mil single helical copper tape (25% overlap min.) with three bare copper grounds in contact with shield.
•
PVC jacket.
•
Three bare copper conductors with XLPE insulation and impervious corrugated continuously welded aluminum armor.
•
Black sunlight resistant PVC jacket overall.
•
Three copper grounds on #10 AWG and smaller.
Power Terminal Block Diagrams and Wiring Specifications
Frame A...D
R/L1 S/L2 T/L3 U/T1 V/T2 W/T3
Terminal
R/L1, S/L2
Description
1-Phase Input Line Voltage Connection
R/L1, S/L2, T/L3 3-Phase Input Line Voltage Connection
U/T1, V/T2, W/T3 Motor Phase
Connection =
Switch any two motor leads to change forward direction.
DC- DC+
BR+
BR-
DC+, DC-
BR+, BR-
DC Bus Connection (except for 110V 1-Phase)
Dynamic Brake Resistor Connection
Safety Ground – PE
Frame E
R/L1 S/L2 T/L3 U/T1 V/T2 W/T3
DCDC+
BR+
BR-
Frame Maximum Wire Size
(1)
A 5.3 mm
2
(10 AWG)
B
C
8.4 mm
2
(8 AWG)
8.4 mm
2
(8 AWG)
D
E
13.3 mm
2
(6 AWG)
26.7 mm
2
(3 AWG)
Minimum Wire Size
0.8 mm
2
2.1 mm
2
2.1 mm
2
5.3 mm
8.4 mm
2
2
(18 AWG)
(14 AWG)
(14 AWG)
(10 AWG)
(8 AWG)
(1)
Torque
1.76...2.16 Nm (15.6...19.1 lb-in.)
1.76...2.16 Nm (15.6...19.1 lb-in.)
1.76...2.16 Nm (15.6...19.1 lb-in.)
1.76...2.16 Nm (15.6...19.1 lb-in.)
3.09...3.77 Nm (27.3...33.4 lb-in.)
(1) Maximum/minimum sizes that the terminal block will accept – these are not recommendations.
Input Power Conditions
Input Power Condition
Low Line Impedance (less than 1% line reactance)
Greater than 120 kVA supply transformer
Line has power factor correction capacitors
Corrective Action
•
Install Line Reactor
(2)
•
or Isolation Transformer
•
Install Line Reactor
(2)
•
or Isolation Transformer
Line has frequent power interruptions
Line has intermittent noise spikes in excess of 6000V (lightning)
Phase to ground voltage exceeds 125% of normal line to line voltage
•
Remove MOV jumper to ground.
•
or Install Isolation Transformer with grounded secondary if necessary.
Ungrounded distribution system
240V open delta configuration (stinger leg)
(1)
Install Line Reactor
(2)
(1) For drives applied on an open delta with a middle phase grounded neutral system, the phase opposite the phase that is tapped in the middle to the neutral or earth is referred to as the “stinger leg,” “high leg,” “red leg,” etc. This leg should be identified throughout the system with red or orange tape on the wire at each connection point. The stinger leg should be connected to the center Phase B on the reactor. See Appendix B of the PowerFlex 520-Series Adjustable Frequency AC Drive User Manual, publication 520-UM001 for specific line reactor part numbers.
(2) See Appendix B of the PowerFlex 520-Series Adjustable Frequency AC Drive User Manual, publication 520-UM001 for accessory ordering information.
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PowerFlex 520-Series Adjustable Frequency AC Drive
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I/O Wiring
Recommended Signal Wire
Signal Type/ Where Used
Analog I/O & PTC
Belden Wire Type (or equivalent)
8760/9460
(1)
Description
0.750 mm
2
(18 AWG), twisted pair, 100% shield with drain
(2)
Remote Pot
Encoder/Pulse I/O
8770
9728/9730
0.750 mm
2
(18 AWG), 3 conductor, shielded
0.196 mm
2
(24 AWG), individually shielded pairs
(1) Stranded or solid wire.
(2) If the wires are short and contained within a cabinet which has no sensitive circuits, the use of shielded wire may not be necessary, but is always recommended.
Minimum Insulation Rating
300V,
60 °C (140 °F)
Recommended Control Wire for Digital I/O
Type Wire Type(s) Description
Unshielded Per US NEC or applicable national or local code –
Unshielded Multi-conductor shielded cable such as Belden 8770 (or equivalent) 0.750 mm
2
(18 AWG), 3 conductor, shielded.
Minimum Insulation Rating
300V,
60 °C (140 °F)
Control I/O Terminal Block Wire Specifications
Frame Maximum Wire Size
(1)
Minimum Wire Size
(1)
A...E
1.3 mm
2
(16 AWG) 1.3 mm
2
(16 AWG)
(1) Maximum/minimum sizes that the terminal block will accept – these are not recommendations.
Torque
0.71...0.86 Nm (6.2...7.6 lb-in.)
See the PowerFlex 520-Series Adjustable Frequency AC Drive User Manual, publication 520-UM001 for recommendations on maximum power and control cable length.
10
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PowerFlex 520-Series Adjustable Frequency AC Drive
Control Terminal Block
PowerFlex 523 Control I/O Wiring Block Diagram
Relay N.O.
Relay Common
Relay N.C.
R1
R2
R3
SNK SRC
05
06
03
04
01
02
Stop
(1)
DigIn TermBlk 02/
Start/Run FWD
(2)
DigIn TermBlk 03/
Direction/Run REV
Digital Common
DigIn TermBlk 05/Pulse
DigIn TermBlk 06
Typical
SRC wiring
Typical
SNK wiring
+24V
+10V
11
12
15
C1
13
14
C2
+24V DC
+10V DC
0-10V Input
Analog Common
4-20mA Input
RJ45 Shield
Comm Common
Pot must be
1...10 k ohm
2 W min.
J8
SNK
J7
Pulse In
R1 R2
SRC Digital
Input
01 02 03 04 05 06
RS4 8 5
(DSI)
8 1
(1)
R3 11 12 13 14 15 C1 C2
IMPORTANT
I/O Terminal 01 is always a stop input. The stopping mode is determined by the drive setting.
The drive is shipped with a jumper installed between I/O Terminals 01 and 11. Remove this jumper when using I/O
Terminal 01 as a stop or enable input.
(2) Two wire control shown. For three wire control use a momentary input on I/O Terminal 02 to command a start. Use a maintained input for I/O Terminal 03 to change direction.
(3) Only one analog frequency source may be connected at a time. If more than one reference is connected at the same time, an undetermined frequency reference will result.
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PowerFlex 523 Control I/O Terminal Designations
No.
Signal
R1 Relay N.O.
R2 Relay Common
R3 Relay N.C.
01 Stop
02 DigIn TermBlk 02/
Start/Run FWD
03 DigIn TermBlk 03/
Dir/Run REV
Default
Fault
Fault
Description
Normally open contact for output relay.
Common for output relay.
Motor Running Normally closed contact for output relay.
Coast Three wire stop. However, it functions as a stop under all input modes and cannot be disabled.
Run FWD
Run REV
04 Digital Common –
05 DigIn TermBlk 05/
Pulse In
Preset Freq
06 DigIn TermBlk 06 Preset Freq
11 +24V DC –
12 +10V DC –
13
14
0-10V In
(1)
Analog Common
15 4-20mA In
(1)
Not Active
–
Not Active
Parameter
t076 t081
P045
P045, P046,
P048, P050,
A544, t062 t063 Used to initiate motion and also can be used as a programmable digital input. It can be programmed with t062 [DigIn
TermBlk 02] as three wire (Start/Dir with Stop) or two wire (Run FWD/Run REV) control. Current consumption is 6 mA.
Used to initiate motion and also can be used as a programmable digital input. It can be programmed with t063 [DigIn
TermBlk 03] as three wire (Start/Dir with Stop) or two wire (Run FWD/Run REV) control. Current consumption is 6 mA.
Return for digital I/O. Electrically isolated (along with the digital I/O) from the rest of the drive.
Program with t065 [DigIn TermBlk 05]. Also functions as a Pulse Train input for reference or speed feedback. The maximum frequency is 100 kHz. Current consumption is 6 mA.
Program with t066 [DigIn TermBlk 06]. Current consumption is 6 mA.
Referenced to Digital Common. Drive supplied power for digital inputs. Maximum output current is 100 mA.
Referenced to Analog Common. Drive supplied power for 0...10V external potentiometer.
Maximum output current is 15 mA.
For external 0-10V (unipolar) input supply or potentiometer wiper.
Input impedance: Voltage source = 100 kW
Allowable potentiometer resistance range = 1...10 kW
Return for the analog I/O. Electrically isolated (along with the analog I/O) from the rest of the drive.
For external 4-20 mA input supply.
Input impedance = 250 W t063
– t065 t066
–
P047, P049
P047, P049, t062, t063, t065, t066, t093, A459,
A471
–
P047, P049, t062, t063, t065, t066,
A459, A471
– C1 C1 – This terminal is tied to the RJ-45 port shield. Tie this terminal to a clean ground in order to improve noise immunity when using external communication peripherals.
C2 C2 – This is the signal common for the communication signals.
(1) Only one analog frequency source may be connected at a time. If more than one reference is connected at the same time, an undetermined frequency reference will result.
–
12
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PowerFlex 520-Series Adjustable Frequency AC Drive
PowerFlex 525 Control I/O Wiring Block Diagram
Safety 1
Safety 2
Safety +24V
S1
S2
S+
Relay 1 N.O.
Relay 1 Common
R1
R2
Relay 2 Common
Relay 2 N.C.
R5
R6
Safe-Torque-Off
J10
0/4-20mA
J9
Pulse In
J5
SNK
SNK SRC
30V DC
50 mA
Non-inductive
+24V
+10V
0-10V
0/4-20 mA
03
04
05
01
02
06
07
0 8
Stop
(1)
DigIn TermBlk 02/
Start/Run FWD
(2)
DigIn TermBlk 03/
Direction/Run REV
Digital Common
DigIn TermBlk 05
DigIn TermBlk 06
DigIn TermBlk 07/Pulse
DigIn TermBlk 0 8
11
16
17
1 8
12
13
14
15
19
+24V DC
+10V DC
0-10V (or ±10V) Input
Analog Common
4-20mA Input
Analog Output
Opto Output 1
Opto Output 2
Opto Common
Typical
SRC wiring
Typical
SNK wiring
Pot must be
1...10 k ohm
2 W min.
24V
Common
(3)
C1
C2
RJ45 Shield
Comm Common
R1
0-10V
R2 R5 R6
Digital
Input
SRC
01 02 03 04 05 06 07 0 8 C1 C2
(1)
S1 S2 S+ 11 12 13 14 15 16 17 1 8 19
IMPORTANT
I/O Terminal 01 is always a stop input. The stopping mode is determined by the drive setting.
The drive is shipped with a jumper installed between I/O Terminals 01 and 11. Remove this jumper when using I/O
Terminal 01 as a stop or enable input.
(2) Two wire control shown. For three wire control use a momentary input on I/O Terminal 02 to command a start. Use a maintained input for I/O Terminal 03 to change direction.
(3) Only one analog frequency source may be connected at a time. If more than one reference is connected at the same time, an undetermined frequency reference will result.
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PowerFlex 525 Control I/O Terminal Designations
No.
Signal Default
R1 Relay 1 N.O.
Fault
R2 Relay 1 Common Fault
Description
Normally open contact for output relay.
Common for output relay.
R5 Relay 2 Common Motor Running Common for output relay.
R6 Relay 2 N.C.
Motor Running Normally closed contact for output relay.
01
02 DigIn TermBlk 02/
03 DigIn TermBlk 03/
Dir/Run REV
Run REV
04 Digital Common –
05 DigIn TermBlk 05 –Preset Freq Program with t065 [DigIn TermBlk 05]. Current consumption is 6 mA.
06 DigIn TermBlk 06 –Preset Freq Program with t066 [DigIn TermBlk 06]. Current consumption is 6 mA.
07 DigIn TermBlk 07/
Pulse In
Start Source 2
+ Speed
Reference2
08 DigIn TermBlk 08 Jog Forward
Program with t067 [DigIn TermBlk 07]. Also functions as a Pulse Train input for reference or speed feedback. The maximum frequency is 100 kHz. Current consumption is 6 mA.
Program with t068 [DigIn TermBlk 08]. Current consumption is 6 mA.
C1 C1 –
Used to initiate motion and also can be used as a programmable digital input. It can be programmed with t062 [DigIn
TermBlk 02] as three wire (Start/Dir with Stop) or two wire (Run FWD/Run REV) control. Current consumption is 6 mA.
Return for digital I/O. Electrically isolated (along with the digital I/O) from the rest of the drive.
This terminal is tied to the RJ-45 port shield. Tie this terminal to a clean ground in order to improve noise immunity when using external communication peripherals.
This is the signal common for the communication signals.
C2 C2
S1 Safety 1
S2 Safety 2
S+
11
Safety +24V
+24V DC
12 +10V DC
13 ±10V In
–
–
–
–
–
–
Not Active
Safety input 1. Current consumption is 6 mA.
Safety input 2. Current consumption is 6 mA.
+24V supply for safety circuit. Internally tied to the +24V DC source (Pin 11).
Referenced to Digital Common. Drive supplied power for digital inputs. Maximum output current is 100 mA.
Referenced to Analog Common. Drive supplied power for 0...10V external potentiometer.
Maximum output current is 15 mA.
For external 0-10V (unipolar) or ±10V (bipolar) input supply or potentiometer wiper.
Input impedance: Voltage source = 100 kW
Allowable potentiometer resistance range = 1...10 kW
14
15 4-20mA In
16
17
18
19
Stop
Start/Run FWD
Analog Common
Analog Output
Opto Output 1
Opto Output 2
Opto Common
Coast
Run FWD
–
Not Active
Three wire stop. However, it functions as a stop under all input modes and cannot be disabled.
Used to initiate motion and also can be used as a programmable digital input. It can be programmed with t062 [DigIn
TermBlk 02] as three wire (Start/Dir with Stop) or two wire (Run FWD/Run REV) control. Current consumption is 6 mA.
Return for the analog I/O. Electrically isolated (along with the analog I/O) from the rest of the drive.
For external 4-20 mA input supply.
Input impedance = 250 W
OutFreq 0-10 The default analog output is 0-10V. To convert a current value, change the Analog Output jumper to 0-20 mA. Program with t088 [Analog Out Sel]. Maximum analog value can be scaled with t089 [Analog Out High].
Maximum Load: 4-20 mA = 525 W (10.5V)
0-10V = 1 kW (10 mA)
Motor Running Program with t069 [Opto Out1 Sel].
Each Opto-Output is rated 30V DC 50 mA (Non-inductive).
At Frequency Program with t072 [Opto Out1 Sel].
Each Opto-Output is rated 30V DC 50 mA (Non-inductive).
– The emitters of the Optocoupler Outputs (1 and 2) are tied together at Optocoupler Common. Electrically isolated from the rest of the drive.
Parameter
t076 t081
– t065 t066 t067 t068
–
–
–
–
–
–
P045
P045, P046,
P048, P050,
A544, t062 t063
P047, P049
P047, P049, t062, t063, t065, t066, t093, A459,
A471
–
P047, P049, t062, t063, t065, t066,
A459, A471 t088, t089 t069, t070, t075 t072, t073, t075
–
14
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PowerFlex 520-Series Adjustable Frequency AC Drive
Prepare For Drive Start-Up
ATTENTION:
Power must be applied to the drive to perform the following start-up procedures. Some of the voltages present are at incoming line potential. To avoid electric shock hazard or damage to equipment, only qualified service personnel should perform the following procedure. Thoroughly read and understand the procedure before beginning. If an event does not occur while performing this procedure,
Do Not Proceed. Remove All Power
including user supplied control voltages. User supplied voltages may exist even when main AC power is not applied to the drive. Correct the malfunction before continuing.
Before Applying Power to the Drive
1.
Disconnect and lock out power to the machine.
2.
Verify that AC line power at the disconnect device is within the rated value of the drive.
3.
If replacing a drive, verify the current drive’s catalog number. Verify all options installed on the drive.
4.
Verify that any digital control power is 24 volts.
5.
Inspect grounding, wiring, connections, and environmental compatibility.
6.
Verify that the Sink (SNK)/Source (SRC) jumper is set to match your control wiring scheme. See the PowerFlex 523
Control I/O Wiring Block Diagram on page 11 and PowerFlex 525 Control I/O Wiring Block Diagram on page 13 for location.
IMPORTANT
The default control scheme is Source (SRC). The Stop terminal is jumpered to allow starting from the keypad or comms. If the control scheme is changed to Sink (SNK), the jumper must be removed from I/O Terminals 01 and 11 and installed between I/O Terminals 01 and 04.
7.
Wire I/O as required for the application.
8.
Wire the power input and output terminals.
9.
Confirm that all inputs are connected to the correct terminals and are secure.
10.
Collect and record motor nameplate and encoder or feedback device information. Verify motor connections.
•
Is the motor uncoupled?
•
What direction will the motor need to turn for the application?
11.
Verify the input voltage to the drive. Verify if the drive is on a grounded system. Ensure the MOV jumpers are in the correct position. See Ungrounded Distribution Systems on page 5 for more information on MOVs.
12.
Apply power and reset the drive and communication adapters to factory default settings. To reset the drive, see parameter P053 [Reset to Defalts]. To reset the communication adapters, see the user manual of the adapter for more information.
13.
Configure the basic program parameters related to the motor. See Smart Start-Up with Basic Program Group
Parameters on page 20 for more information.
14.
Complete the autotune procedure for the drive. See parameter P040 [Autotune] for more information.
15.
If you are replacing a drive and have a backup of the parameter settings obtained using the USB utility application, use the USB utility application to apply the backup to the new drive. See the PowerFlex 520-Series Adjustable
Frequency AC Drive User Manual, publication 520-UM001 for more information on using the USB utility application.
Otherwise, set the necessary parameters for your application using the LCD keypad interface, Connected
Components Workbench, or RSLogix or Logix Designer if using an Add-on Profile through EtherNet/IP.
•
Configure the communication parameters needed for the application (node number, IP address, Datalinks in and out, communication rate, speed reference, start source, and so on). Record these settings for your reference.
•
Configure the other drive parameters needed for the drive analog and digital I/O to work correctly. Verify the operation. Record these settings for your reference.
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Start, Stop, Direction, and Speed Control
Factory default parameter values allow the drive to be controlled from the keypad. No programming is required to start, stop, change direction, and control speed directly from the keypad.
IMPORTANT
To disable reverse operation, see A544 [Reverse Disable].
See Fault Codes on page 29 for an explanation of the fault codes.
Display, Control, and Navigation Keys
PowerFlex 523
FWD
Esc
Sel
PowerFlex 525
FWD
➊
ENET LINK
EtherNet/IP
➋
Key
Esc
Sel
Esc
Escape
➌
➌
Menu Parameter Group and Description
Basic Display
Commonly viewed drive operating conditions.
Basic Program
Commonly used programmable functions.
Terminal Blocks
Programmable terminal functions.
Communications
Programmable communication functions.
Logic (PowerFlex 525 only)
Programmable logic functions.
Advanced Display
Advanced drive operating conditions.
Advanced Program
Remaining programmable functions.
Network
Network functions that are shown only when a comm card is used.
Modified
Functions from the other groups with values changed from default.
Fault and Diagnostic
Consists of list of codes for specific fault conditions.
AppView and CustomView
Functions from the other groups organized for specific applications.
PowerFlex 525 Embedded EtherNet/IP Indicators
No.
Display
➊
ENET
Display
State Description
Off Adapter is not connected to the network.
➋
LINK
Steady Adapter is connected to the network and drive is controlled through Ethernet.
Flashing Adapter is connected to the network but drive is not controlled through Ethernet.
Off Adapter is not connected to the network.
Steady Adapter is connected to the network but not transmitting data.
Flashing Adapter is connected to the network and transmitting data.
No.
LED LED State Description
➌
FAULT Flashing Red Indicates drive is faulted.
Name
Up Arrow
Down Arrow
Description
Scroll through user-selectable display parameters or groups.
Increment values.
Back one step in programming menu.
Cancel a change to a parameter value and exit
Program Mode.
Key Name
Reverse
Start
Description
Used to reverse direction of the drive. Default is active.
Controlled by parameters P046, P048, and P050
[Start Source x] and A544 [Reverse Disable].
Used to start the drive. Default is active.
Controlled by parameters P046, P048, and P050
[Start Source x].
Sel
Select
Enter
Advance one step in programming menu.
Select a digit when viewing parameter value.
Advance one step in programming menu.
Save a change to a parameter value.
Stop Used to stop the drive or clear a fault.
This key is always active.
Controlled by parameter P045 [Stop Mode].
Potentiometer Used to control speed of drive. Default is active.
Controlled by parameters P047, P049, and P051
[Speed Referencex].
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Viewing and Editing Parameters
The following is an example of basic integral keypad and display functions. This example provides basic navigation instructions and illustrates how to program a parameter.
Example Display Step
1 When power is applied, the last user-selected Basic Display Group parameter number is briefly displayed with flashing characters. The display then defaults to that parameter’s current value. (Example shows the value of b001 [Output Freq] with the drive stopped.)
2 Press Esc to display the Basic Display Group parameter number shown on power-up. The parameter number will flash.
Key
–
Esc
FWD
FWD
HERTZ
3 Press Esc to enter the parameter group list. The parameter group letter will flash.
Esc
4 Press the Up Arrow or Down Arrow to scroll through the group list (b, P, t, C, L, d, A, f and Gx).
5 Press Enter or Sel to enter a group. The right digit of the last viewed parameter in that group will flash.
or or
Sel
6 Press the Up Arrow or Down Arrow to scroll through the parameter list.
7 Press Enter to view the value of the parameter.
Or
Press Esc to return to the parameter list.
8 Press Enter or Sel to enter Program Mode and edit the value. The right digit will flash and the word
Program on the LCD display will light up.
or or
Sel
9 Press the Up Arrow or Down Arrow to change the parameter value.
10 If desired, press Sel to move from digit to digit or bit to bit. The digit or bit that you can change will flash.
Sel
11 Press Esc to cancel a change and exit Program Mode.
Or
Press Enter to save a change and exit Program Mode.
The digit will stop flashing and the word Program on the LCD display will turn off.
Esc or or
FWD
FWD
FWD
FWD
FWD
FWD
FWD
FWD
FWD or
VOLTS
PROGRAM
VOLTS
VOLTS
PROGRAM
VOLTS
PROGRAM
VOLTS
VOLTS
FWD
12 Press Esc to return to the parameter list. Continue to press Esc to back out of the programming menu.
If pressing Esc does not change the display, then b001 [Output Freq] is displayed. Press Enter or Sel to enter the group list again.
Esc
FWD
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Basic Display Group Parameters
See the PowerFlex 520-Series Adjustable Frequency AC Drive User Manual, publication 520-UM001 for detailed descriptions of the parameters listed here, as well as the full list of available parameters.
No.
Parameter Min/Max
b001 [Output Freq] 0.00/[Maximum Freq]
Output frequency present at T1, T2 & T3 (U, V & W). Does not include slip frequency.
b002 [Commanded Freq] 0.00/[Maximum Freq]
Value of the active frequency command even if the drive is not running.
Important:
The frequency command can come from a number of sources.
0.00/(Drive Rated Amps x 2) b003 [Output Current]
Output current present at T1, T2 & T3 (U, V & W).
b004 [Output Voltage]
Output voltage present at T1, T2 & T3 (U, V & W).
0.0/Drive Rated Volts b005 [DC Bus Voltage]
Filtered DC bus voltage level of the drive.
0/1200VDC b006 [Drive Status]
Present operating condition of the drive.
(1) Setting is specific to PowerFlex 525 drives only.
[Fault x Code] b007, b008, b009
00000/11111
F0/F127
A code that represents a drive fault. Codes appear in these parameters in the order they occur (b007
[Fault 1 Code] = the most recent fault). Repetitive faults are only recorded once.
See Fault and Diagnostic Group for more information.
b010 [Process Display] 0/9999
Output frequency scaled by [Process Disp Hi] and [Process Disp Lo].
b0012 [Control Source] 0000/2165
Active source of the Start Command and Frequency Command. Normally defined by the settings of
P046, P048, P050 [Start Source x] and P047, P049, P051 [Speed Referencex].
b013 [Contrl In Status] 0000/1111
State of the digital terminal blocks 1...3 and DB transistor.
Important:
Actual control commands may come from a source other than the control terminal block.
(1) Setting is specific to PowerFlex 525 drives only.
0000/1111 b014 [Dig In Status]
State of the programmable digital inputs.
(1) Setting is specific to PowerFlex 525 drives only.
b015 [Output RPM] 0/24000 rpm
Current output frequency in rpm. Scale is based on P035 [Motor NP Poles].
b016 [Output Speed] 0.0/100.0%
Current output frequency in %. Scale is 0% at 0.00 Hz to 100% at P044 [Maximum Freq].
b017 [Output Power] 0.00/(Drive Rated Power x 2)
Output power present at T1, T2 & T3 (U, V & W).
b018 [Power Saved] 0.00/655.35 kW
Instantaneous power savings of using this drive compared to an across the line starter.
b019 [Elapsed Run time] 0/65535 x 10 hr
Accumulated time drive is outputting power. Time is displayed in 10 hour increments.
b020 [Average Power] 0.00/(Drive Rated Power x 2)
Average power used by the motor since the last reset of the meters.
b021 [Elapsed kWh] 0.0/100.0 kWh
Accumulated output energy of the drive. When the maximum value of this parameter is reached, it resets to zero and b022 [Elapsed MWh] is incremented.
Display/Options
0.01 Hz
0.01 Hz
0.01 A
0.1V
1VDC
Digit 5
SafetyActive
(1)
Digit 4 Digit 3 Digit 2 Digit 1
Decelerating Accelerating Forward Running
F0
1
Digit 4, 3, & 2
Freq Command Source
Digit 1
Start Command Source
Digit 4
DB Trans On
(1)
Digit 3 Digit 2 Digit 1
DigIn TBlk 3 DigIn TBlk 2 DigIn TBlk 1
Digit 4
DigIn TBlk 8
(1)
Digit 3 Digit 2 Digit 1
DigIn TBlk 7
(1)
DigIn TBlk 6 DigIn TBlk 5
1 rpm
0.1%
0.01 kW
0.01 kW
1 = 10 hr
0.01 kW
0.1 kWh
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PowerFlex 520-Series Adjustable Frequency AC Drive
No.
Parameter
b022 [Elapsed MWh]
Accumulated output energy of the drive.
Min/Max
0.0/6553.5 MWh b023 [Energy Saved] 0.0/6553.5 kWh
Total energy savings of using this drive compared to an across the line starter since the last reset of the meters.
b024 [Accum kWh Sav] 0.0/6553.5 kWh
Total approximate accumulated energy savings of the drive compared to using an across the line starter.
b025 [Accum Cost Sav] 0.0/6553.5
Total approximate accumulated cost savings of the drive compared to using an across the line starter.
[Accum Cost Sav] = [Average kWh cost] x [Accum kWh Sav] b026 [Accum CO2 Sav] 0.0/6553.5 kg
Total approximate accumulated CO2 savings of the drive compared to using an across the line starter.
b027 [Drive Temp] 0/120 °C
Present operating temperature of the drive heatsink (inside module).
b028 [Control Temp]
Present operating temperature of the drive control.
0/120 °C b029 [Control SW Ver]
Current drive firmware version.
0.000/65.535
Display/Options
0.1 MWh
0.1 kWh
0.1 = 10 kWh
0.1
0.1 kg
1 °C
1 °C
0.001
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Smart Start-Up with Basic Program Group Parameters
The PowerFlex 520-series drive is designed so that start-up is simple and efficient. The Basic Program group contains the most commonly used parameters. See the PowerFlex 520-Series Adjustable Frequency AC Drive User Manual, publication
520-UM001 for detailed descriptions of the parameters listed here, as well as the full list of available parameters.
= Stop drive before changing this parameter.
PF 525
= Parameter is specific to PowerFlex 525 drives only.
No.
Parameter Min/Max
P030 [Language] 1/15
Selects the language displayed.
Important:
The setting takes effect after the drive is power cycled.
Display/Options
1 = English
2 = Français
3 = Español
4 = Italiano
5 = Deutsch
6 = Reserved
7 = Português
8 = Reserved
9 = Reserved
10 = Reserved
11 = Reserved
12 = Polish
13 = Reserved
14 = Turkish
15 = Czech
1V
Default
1
Based on Drive Rating P031 [Motor NP Volts] 10V (for 200V Drives), 20V (for 400V Drives),
25V (for 600V Drives) / Drive Rated Volts
Sets the motor nameplate rated volts.
P032 [Motor NP Hertz]
Sets the motor nameplate rated frequency.
P033 [Motor OL Current]
Sets the motor nameplate overload current.
P034 [Motor NP FLA]
Sets the motor nameplate FLA.
P035 [Motor NP Poles]
Sets the number of poles in the motor.
P036 [Motor NP RPM]
Sets the rated nameplate rpm of motor.
15/500 Hz
0.0/(Drive Rated Amps x 2)
0.0/(Drive Rated Amps x 2)
2/40
0/24000 rpm
P037 [Motor NP Power]
PF 525
Sets the motor nameplate power. Used in PM regulator.
0.00/Drive Rated Power
P038 [Voltage Class] 2/3
Sets the voltage class of 600V drives. Only applicable to 600V drives.
P039 [Torque Perf Mode]
Selects the motor control mode.
(1) Setting is specific to PowerFlex 525 drives only.
0/3
P040 [Autotune] 0/2
Enables a static (not spinning) or dynamic (motor spinning) autotune.
P041 [Accel Time 1]
Sets the time for the drive to accel from 0 Hz to
[Maximum Freq].
P042 [Decel Time 1]
Sets the time for the drive to decel from [Maximum
Freq] to 0 Hz.
0.00/600.00 s
0.00/600.00 s
0.1 A
0.1 A
0.1 A
1
1 rpm
0.01 kW
2 = “480V”
3 = “600V”
0 = “V/Hz”
1 = “SVC”
2 = “Economize”
3 = “Vector”
(1)
0 = “Ready/Idle”
1 = “Static Tune”
2 = “Rotate Tune”
0.01 s
0.01 s
60 Hz
Based on Drive Rating
Drive Rated Amps
4
1750 rpm
Drive Rated Power
3
1
0
10.00 s
10.00 s
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PowerFlex 520-Series Adjustable Frequency AC Drive
= Stop drive before changing this parameter.
PF 525
= Parameter is specific to PowerFlex 525 drives only.
No.
Parameter
P043 [Minimum Freq]
Sets the lowest frequency the drive outputs.
P044 [Maximum Freq]
Sets the highest frequency the drive outputs.
Min/Max
0.00/500.00 Hz
0.00/500.00 Hz
P045 [Stop Mode] 0/11
Stop command for normal stop.
Important:
I/O Terminal 01 is always a stop input. The stopping mode is determined by the drive setting.
Important:
The drive is shipped with a jumper installed between I/O Terminals 01 and 11. Remove this jumper when using I/O Terminal 01 as a stop or enable input.
(1) Stop input also clears active fault.
P046,
P048,
P050
P047,
P049,
P051
[Start Source x] 1/5
Sets the default control scheme used to start the drive unless overriden by P048 [Start Source 2] or P050
[Start Source 3].
(1) When active, the Reverse key is also active unless disabled by A544 [Reverse Disable].
(2) If “DigIn TrmBlk” is selected, ensure that the digital inputs are properly configured.
(3) Setting is specific to PowerFlex 525 drives only.
[Speed Referencex] 1/16
Sets the default speed command of the drive unless overridden by P049 [Speed Reference2] or P051
[Speed Reference3].
(1) Setting is specific to PowerFlex 525 drives only.
Display/Options
0.01 Hz
0.01 Hz
0 = “Ramp, CF”
1 = “Coast, CF”
(1)
(1)
2 = “DC Brake, CF”
(1)
3 = “DCBrkAuto,CF”
(1)
4 = “Ramp”
5 = “Coast”
6 = “DC Brake”
7 = “DC BrakeAuto”
8 = “Ramp+EM B,CF”
(1)
9 = “Ramp+EM Brk”
10 = “PointStp,CF”
(1)
11 = “PointStop”
1 = “Keypad”
(1)
2 = “DigIn TrmBlk”
(2)
3 = “Serial/DSI”
4 = “Network Opt”
5 = “Ethernet/IP”
(3)
1 = “Drive Pot”
2 = “Keypad Freq”
3 = “Serial/DSI”
4 = “Network Opt”
5 = “0-10V Input”
6 = “4-20mA Input”
7 = “Preset Freq”
8 = “Anlg In Mult”
(1)
9 = “MOP”
10 = “Pulse Input”
11 = “PID1 Output”
12 = “PID2 Output”
(1)
(1)
13 = “Step Logic”
14 = “Encoder”
(1)
15 = “Ethernet/IP”
(1)
16 = “Positioning”
(1)
0.01
P052 [Average kWh Cost] 0.00/655.35
P053
Sets the average cost per kWh.
[Reset To Defalts] 0/3
Resets parameters to their factory defaults values.
After a Reset command, the value of this parameter returns to zero.
0 = “Ready/Idle”
1 = “Param Reset”
2 = “Factory Rset”
3 = “Power Reset”
Default
0.00 Hz
60.00 Hz
0
P046 = 1
P048 = 2
P050 = 3 (PowerFlex 523)
5 (PowerFlex 525)
P047 = 1
P049 = 5
P051 = 3 (PowerFlex 523)
15 (PowerFlex 525)
0.00
0
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Advanced Program Group Parameters
See the PowerFlex 520-Series Adjustable Frequency AC Drive User Manual, publication 520-UM001 for detailed descriptions of the parameters listed here, as well as the full list of available parameters.
= Stop drive before changing this parameter.
PF 525
= Parameter is specific to PowerFlex 525 drives only.
No.
A410...
A417
A418...
A425
PF 525
Parameter
[Preset Freq x]
Min/Max
0.00/500.00 Hz
Sets the frequency of the drive outputs to the programmed value when selected.
Display/Options
0.01 Hz
A426 [Keypad Freq] 0.00/500.00 Hz
Provides the drive frequency command using the built-in keypad navigation. When P047, P049 or P051
[Speed Referencex] selects 2 “Keypad Freq”, the value set in this parameter controls the frequency of the drive. The value of this parameter can also be changed when navigating with the keypad by pressing the
Up or Down arrow keys.
A427 [MOP Freq] 0.00/500.00 Hz
Provides the drive frequency command using the built-in Motor Operated Potentiometer (MOP).
Important:
Frequency is not written to non-volatile storage until drive is powered-down. If both MOP Up and MOP Down are applied at the same time, the inputs are ignored and the frequency is unchanged.
A428 [MOP Reset Sel] 0/1
Determines if the current MOP reference command is saved on power down.
A429 [MOP Preload]
Determines the operation of the MOP function.
0/1
A430 [MOP Time]
Sets the rate of change of the MOP reference.
0.1/600.0 s
A431 [Jog Frequency] 0.00/[Maximum Freq]
Sets the output frequency when a jog command is issued.
A432 [Jog Accel/Decel] 0.01/600.00 s
Sets the acceleration and deceleration time used when in jog mode.
A433 [Purge Frequency] 0.00/500.00 Hz
Provides a fixed frequency command value when t062, t063, t065-t068 [DigIn TermBlk xx] is set to 40
“Purge”.
A434 [DC Brake Time] 0.0/99.9 s
Sets the length of time that DC brake current is “injected” into the motor.
A435 [DC Brake Level] 0.00/(Drive Rated Amps x 1.80)
Defines the maximum DC brake current, in amps, applied to the motor when P045 [Stop Mode] is set to either 4 “Ramp” or 6 “DC Brake”.
ATTENTION:
If a hazard of injury due to movement of equipment or material exists, an auxiliary mechanical braking device must be used. This feature should not be used with synchronous motors.
Motors may be demagnetized during braking.
A436 [DC Brk Time@Strt] 0.0/99.9 s
Sets the length of time that DC brake current is “injected” into the motor after a valid start command is received.
A437 [DB Resistor Sel] 0/99
Enables/disables external dynamic braking and selects the level of resistor protection.
0.01 Hz
0.01 Hz
0 = “Zero MOP Ref”
1 = “Save MOP Ref”
0 = “No preload”
1 = “Preload”
0.1 s
0.01 Hz
0.01 s
0.01 Hz
0.1 s
0.01 A
0.1 s
0 = “Disabled”
1 = “Norml RA Res”
2 = “NoProtection”
3...99 = “3...99% DutyCycle”
Default
Preset Freq 0 = 0.00 Hz
Preset Freq 1 = 5.00 Hz
Preset Freq 2 = 10.00 Hz
Preset Freq 3 = 20.00 Hz
Preset Freq 4 = 30.00 Hz
Preset Freq 5 = 40.00 Hz
Preset Freq 6 = 50.00 Hz
Preset Freq 7...15 = 60.00 Hz
60.00 Hz
60.00 Hz
1 = “Save MOP Ref”
0 = “No preload”
10.0 s
10.00 Hz
10.00 s
5.00 Hz
0.0 s
Drive Rated Amps x 0.05
0.0 s
0 = “Disabled”
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= Stop drive before changing this parameter.
PF 525
= Parameter is specific to PowerFlex 525 drives only.
No.
Parameter
A438 [DB Threshold]
Min/Max
10.0/110.0%
Sets the DC bus voltage threshold for Dynamic Brake operation. If DC bus voltage rises above this level,
Dynamic Brake turns on. Lower values makes the dynamic braking function more responsive but may result in nuisance Dynamic Brake activation.
ATTENTION:
Equipment damage may result if this parameter is set to a value that causes the dynamic braking resistor to dissipate excessive power. Parameter settings less than 100% should be carefully evaluated to ensure that the Dynamic Brake resistor's wattage rating is not exceeded. In general, values less than 90% are not needed. This parameter's setting is especially important if parameter A437 [DB
Resistor Sel] is set to 2 “NoProtection”.
A439 [S Curve %] 0/100%
Enables a fixed shape S-Curve that is applied to the acceleration and deceleration ramps (including jog).
S-Curve Time = (Accel or Decel Time) x (S-Curve Setting in percentage)
A440 [PWM Frequency] 2.0/16.0 kHz
A443,
A445,
A447
A448,
A450
Sets the carrier frequency for the PWM output waveform. The chart below provides derating guidelines based on the PWM frequency setting.
Important:
Ignoring derating guidelines can cause reduced drive performance. The drive may automatically reduce the PWM carrier frequency at low output speeds, unless prevented from doing so by
A540 [Var PWM Disable].
A441 [Droop Hertz@ FLA]
PF 525
0.0/10.0 Hz
Reduces the frequency based on current. This frequency is subtracted from the commanded output frequency. Generally Slip and Droop would not both be used, but if both are enabled they simply subtract from each other. Typically used in load sharing schemes.
A442,
A444,
A446
[Accel Time x]
Time for the drive to ramp from 0.0 Hz to P044 [Maximum Freq] if Accel Time x is selected.
Accel Rate = [Maximum Freq] / [Accel Time]
0.01 s
[Decel Time x] 0.00/600.00 s
Time for the drive to ramp from P044 [Maximum Freq] to 0.0 Hz if Decel Time x is selected.
Decel Rate = [Maximum Freq] / [Decel Time]
[Skip Frequency x] 0.0/500.0 Hz
Works in conjunction with A449, A451, A453 and A455 [Skip Freq Band x] creating a range of frequencies at which the drive does not operate continuously
A452,
A454
PF 525
A449,
A451
[Skip Freq Band x] 0.0/30.0 Hz
Determines the band around A448, A450, A452 and A454 [Skip Frequency x].
Display/Options
0.1%
1%
0.1 kHz
0.1 Hz
0.00/600.00 s
0.01 s
0.1 Hz
0.1 Hz
A453,
A455
PF 525
A456 [PID x Trim Hi] 0.0/500.0 Hz
Scales the upper value of the trim frequency when trim is active.
A468
PF 525
A457 [PID x Trim Lo] 0.0/500.0 Hz
Scales the lower value of the trim frequency when trim is active.
A469
PF 525
0.1 Hz
0.1 Hz
Default
100.0%
0%
4.0 kHz
0.0 Hz
10.00 s
10.00 s
0.0 Hz (Disabled)
0.0 Hz
60.0 Hz
0.0 Hz
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Rockwell Automation Publication 520-QS001A-EN-E - March 2014
23
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Aotewell Ltd
PowerFlex 520-Series Adjustable Frequency AC Drive
www.aotewell.com
= Stop drive before changing this parameter.
PF 525
= Parameter is specific to PowerFlex 525 drives only.
No.
A458
Parameter
[PID x Trim Sel]
Sets the PID output as trim to the source reference.
(1) Setting is specific to PowerFlex 525 drives only.
A470
Min/Max
0/13
PF 525
A459 [PID x Ref Sel]
Selects the source of the PID reference.
(1) Setting is specific to PowerFlex 525 drives only.
A471
PF 525
0/13
A460
A472
PF 525
[PID x Fdback Sel]
Selects the source of the PID feedback.
(1) Setting is specific to PowerFlex 525 drives only.
0/6
A461 [PID x Prop Gain] 0.00/99.99
Sets the value for the PID proportional component when the PID mode is enabled.
A473
PF 525
A462 [PID x Integ Time] 0.0/999.9 s
Sets the value for the PID integral component when PID mode is enabled.
A474
PF 525
A463 [PID x Diff Rate] 0.00/99.99
Sets the value (in 1/second) for the PID differential component when PID mode is enabled.
A475
PF 525
A464 [PID x Setpoint] 0.0/100.0%
Provides an internal fixed value for process setpoint when PID mode is enabled.
A476
PF 525
A465 [PID x Deadband]
Sets the lower limit of the PID output.
0.0/10.0%
A477
PF 525
Industry Automation
Display/Options
0 = “Disabled”
1 = “TrimOn Pot”
2 = “TrimOn Keypd”
3 = “TrimOn DSI”
4 = “TrimOn NetOp”
5 = “TrimOn 0-10V”
6 = “TrimOn 4-20”
7 = “TrimOn Prset”
8 = “TrimOn AnMlt”
(1)
9 = “TrimOn MOP”
10 = “TrimOn Pulse”
11 = “TrimOn Slgic”
(1)
12 = “TrimOn Encdr”
(1)
13 = “TrimOn ENet”
(1)
0 = “PID Setpoint”
1 = “Drive Pot”
2 = “Keypad Freq”
3 = “Serial/DSI”
4 = “Network Opt”
5 = “0-10V Input”
6 = “4-20mA Input”
7 = “Preset Freq”
8 = “AnlgIn Multi”
(1)
9 = “MOP Freq”
10 = “Pulse Input”
(1)
11 = “Step Logic”
12 = “Encoder”
(1)
13 = “EtherNet/IP”
(1)
0 = “0-10V Input”
1 = “4-20mA Input”
2 = “Serial/DSI”
3 = “Network Opt”
4 = “Pulse Input”
5 = “Encoder”
(1)
6 = “EtherNet/IP”
(1)
0.01
Default
0 = “Disabled”
0 = “PID Setpoint”
0 = “0-10V Input”
0.01
0.1 s
0.01
0.1%
0.1%
2.0 s
0.00
0.0%
0.0%
24
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Rockwell Automation Publication 520-QS001A-EN-E - March 2014
+86-755-8660-6182
Aotewell Ltd www.aotewell.com Industry Automation
PowerFlex 520-Series Adjustable Frequency AC Drive
= Stop drive before changing this parameter.
PF 525
= Parameter is specific to PowerFlex 525 drives only.
No.
A466
Parameter
[PID x Preload]
Min/Max
0.0/500.0 Hz
Sets the value used to preload the integral component on start or enable.
A478
PF 525
A467 [PID x Invert Err]
Changes the sign of the PID error.
A479
PF 525
A481 [Process Disp Lo]
0/1
0.00/99.99
Sets the value displayed in b010 [Process Display] when the drive is running at P043 [Minimum Freq].
A482 [Process Disp Hi] 0.00/99.99
Sets the value displayed in b010 [Process Display] when the drive is running at P044 [Maximum Freq].
A483 [Testpoint Sel] 0/FFFF
Used by Rockwell Automation field service personnel.
A484 [Current Limit 1] 0.0/Drive Rated Amps x 1.5 (Normal Duty); Drive
Rated Amps x 1.8 (Heavy Duty)
A485
PF 525
Maximum output current allowed before current limiting occurs.
[Current Limit 2] 0.0/Drive Rated Amps x 1.5 (Normal Duty); Drive
Rated Amps x 1.8 (Heavy Duty)
A486
Maximum output current allowed before current limiting occurs.
[Shear Pinx Level] 0.0/(Drive Rated Amps x 2)
A488
PF 525
A487
Sets the value of current at which the shear pin fault occurs after the time set in A487, A489 [Shear Pin x
Time]. Setting the value at 0.0 A disables this function.
[Shear Pin x Time] 0.00/30.00 s
Sets the continuous time the drive must be at or above the value set in A486, A488 [Shear Pinx Level] before a shear pin fault occurs.
A489
PF 525
A490 [Load Loss Level]
PF 525
0.0/Drive Rated Amps
Provides a software trip (Load Loss fault) when the current drops below this level for the time specified in
A491 [Load Loss Time].
A491 [Load Loss Time]
PF 525
0/9999 s
Sets the required time for the current to be below A490 [Load Loss Level] before a Load Loss fault occurs
A492 [Stall Fault Time] 0/5
Sets the time that the drive remains in stall mode before a fault is issued.
Display/Options
0.1 Hz
0 = “Normal”
1 = “Inverted”
0.01
0.01
1
0.1 A
0.1 A
0.1 A
0.01 s
0.1 A
1 s
A493 [Motor OL Select] 0/2
Drive provides Class 10 overload protection. Settings 0...2 select the derating factor for the I
2 t overload function.
A494
A495
[Motor OL Ret] 0/1
Selects whether the motor overload counter is saved on power-down or reset on power-up.
[Drive OL Mode] 0/3
Determines how the drive handles overload conditions that would otherwise cause the drive to fault.
0 = “60 Seconds”
1 = “120 Seconds”
2 = “240 Seconds”
3 = “360 Seconds”
4 = “480 Seconds”
5 = “Flt Disabled”
0 = “No Derate”
1 = “Min. Derate”
2 = “Max. Derate”
0 = “Reset”
1 = “Save”
0 = “Disabled”
1 = “Reduce CLim”
2 = “Reduce PWM”
3 = “Both-PWM 1st”
0.1VAC
A496 [IR Voltage Drop] 0.0/600.0VAC
Value of volts dropped across the resistance of the motor stator (autotune) for induction motor.
A497 [Flux Current Ref] 0.00/(Drive Rated Amps x 1.4)
This is the current necessary for full motor flux. The value should be set to the full speed no-load current of the motor.
0.01 A
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Rockwell Automation Publication 520-QS001A-EN-E - March 2014
Default
0.0 Hz
0 = “Normal”
0.00
0.00
400
Drive Rated Amps x 1.1
(Normal Duty); Drive Rated
Amps x 1.5 (Heavy Duty)
Drive Rated Amps x 1.1
0.0 A (Disabled)
0.00 s
0.0 A
0 s
0 = “60 Seconds”
0 = “No Derate”
0 = “Reset
3 = “Both-PWM 1st”
Based on Drive Rating
Based on Drive Rating
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= Stop drive before changing this parameter.
PF 525
= Parameter is specific to PowerFlex 525 drives only.
No.
Parameter Min/Max
A498 [Motor Rr]
PF 525
Rotor resistance of induction motor.
A499 [Motor Lm]
PF 525
Mutual Inductance of induction motor.
0.00/655.35 ohm
0.0/6553.5 mH
A500 [Motor Lx]
PF 525
Leakage Inductance of induction motor.
0.0/6553.5 mH
A509 [Speed Reg Sel]
PF 525
0/1
Determines if PI gain of the “Vector” control mode speed regulator is set automatically or manually.
Parameters A521...A526 are set automatically by this parameter.
[Freq x] 0.00/200.00% A510,
A512,
A514
PF 525
Sets the “Vector” control mode frequency.
A511,
A513,
A515
PF 525
[Freq x BW] 0/40 Hz
Speed control loop bandwidth for “Vector” control mode.
A521,
A523,
A525
PF 525
[Freq x Kp] 0.0/500.0%
Sets P-gain of “Vector” control mode when in frequency region 1, 2 or 3 for faster speed response during dynamic-state where motor is still accelerating. If A509 [Speed Reg Sel] is set to 1 “Manual”, these parameters can be changed.
[Freq x Ki] 0.000/10.000 s A522,
A524,
A526
PF 525
Sets I-gain of “Vector” control mode when in frequency region 1, 2 or 3 for faster speed response during steady-state where motor is at its rated speed. If A509 [Speed Reg Sel] is set to 1 “Manual”, these parameters can be changed.
A530 [Boost Select] 0/14
Sets the boost voltage (% of P031 [Motor NP Volts]) and redefines the V/Hz curve. Only used for V/Hz and
SVC control modes.
Display/Options
0.01 ohm
0.1 mH
0.1 mH
0 = “Automatic”
1 = “Manual”
0.01%
1 Hz
0.1%
0.001 s
A531 [Start Boost] 0.0/25.0%
Sets the boost voltage (% of P031 [Motor NP Volts]) and redefines the V/Hz curve when A530 [Boost
Select] = 0 “Custom V/Hz” and P039 [Torque Perf Mode] = 0 “V/Hz”.
A532 [Break Voltage] 0.0/100.0%
Sets the voltage (in percent of [Base Frequency]) at the A533 [Break Frequency] if A530 [Boost Select] is set to 0 “Custom V/Hz”.
A533 [Break Frequency] 0.0/500.0 Hz
Sets the frequency where A532 [Break Voltage] is applied if A530 [Boost Select] is set to 0 “Custom V/Hz”.
A534 [Maximum Voltage] Min = 10V AC (on 230V AC Drives); 20V AC (on 460V
AC Drives); 25V AC (on 600V AC Drives)
Max = 255V AC (on 230V AC Drives); 510V AC (on
460V AC Drives); 637.5V AC (on 600V AC Drives)
Sets the highest voltage the drive outputs.
0 = “Custom V/Hz”
1 = “30.0, VT”
2 = “35.0, VT”
3 = “40.0, VT”
4 = “45.0, VT”
5 = “0.0, no IR”
6 = “0.0”
7 = “2.5, CT”
8 = “5.0, CT”
9 = “7.5, CT”
10 = “10.0, CT”
11 = “12.5, CT”
12 = “15.0, CT”
13 = “17.5, CT”
14 = “20.0, CT”
0.1%
0.1%
0.1 Hz
1V AC
Industry Automation
Default
Based on Drive Rating
Based on Drive Rating
Based on Drive Rating
0 = “Automatic”
Freq 1 = 8.33%
Freq 2 = 15.00%
Freq 3 = 20.00%
10 Hz
100.0%
0.100 s
6 = “0.0” (For 400V and
600V drives, 5 HP and above)
7 = “2.5, CT” (For 200V drives, 5 HP and above)
8 = “5.0, CT” (For drives below 5 HP)
2.5%
25.0%
15.0 Hz
Drive Rated Volts
26
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Rockwell Automation Publication 520-QS001A-EN-E - March 2014
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PowerFlex 520-Series Adjustable Frequency AC Drive
= Stop drive before changing this parameter.
PF 525
= Parameter is specific to PowerFlex 525 drives only.
No.
PF 525
Parameter
A535 [Motor Fdbk Type]
Min/Max
0/5
Selects the encoder type.
ATTENTION:
The loss of analog input, encoder or other feedback may cause unintended speed or motion.
Take appropriate precautions to guard against possible unintended speed or motion.
A536 [Encoder PPR]
PF 525
1/20000 PPR
Specifies the encoder Pulses Per Revolution (PPR) when an encoder is used.
A537 [Pulse In Scale] 0/20000
Sets the scale factor/gain for the Pulse Input when t065 or t067 [DigIn TermBlk xx] is set to 52 “Pulse Train”, or A535 [Motor Fdbk Type] is set to 1 “Pulse Train”.
Input frequency (Hz) / Pulse in Scale = Output frequency (Hz)
A538 [Ki Speed Loop]
PF 525
0.0/400.0
Sets the I-gain used in the PI calculation of the speed loop when feedback is used.
A539 [Kp Speed Loop]
PF 525
0.0/200.0
Sets the P-gain used in the PI calculation of the speed loop when feedback is used.
A540 [Var PWM Disable] 0/1
Enables/disables a feature that varies the carrier frequency for the PWM output waveform defined by A440
[PWM Frequency].
A541 [Auto Rstrt Tries] 0/9
Sets the maximum number of times the drive attempts to reset a fault and restart.
ATTENTION:
Equipment damage and/or personal injury may result if this parameter is used in an inappropriate application. Do not use this function without considering applicable local, national and international codes, standards, regulations or industry guidelines.
A542 [Auto Rstrt Delay] 0.0/120.0 s
Sets the time between restart attempts if A541 [Auto Rstrt Tries] is not zero.
A543 [Start At PowerUp] 0/1
Enables/disables drive start on power up without a Start command being cycled. Requires a digital input configured for Run or Start and a valid start contact.
ATTENTION:
Equipment damage and/or personal injury may result if this parameter is used in an inappropriate application. Do not use this function without considering applicable local, national and international codes, standards, regulations or industry guidelines.
A544 [Reverse Disable] 0/1
Enables/disables the function that allows the direction of motor rotation to be changed.
A545 [Flying Start En] 0/1
Sets the condition that allows the drive to reconnect to a spinning motor at actual RPM.
A546 [FlyStrt CurLimit] 30/200%
Used to determine when the drive has matched the motor frequency if flying start is enabled.
A547 [Compensation] 0/3
Enables/disables correction options that may improve problems with motor instability.
Display/Options
0 = “None”
1 = “Pulse Train”
2 = “Single Chan”
3 = “Single Check”
4 = “Quadrature”
5 = “Quad Check”
1 PPR
1
0.1
0.1
0 = “Enabled”
1 = “Disabled”
1
0.1 s
0 = “Enabled”
1 = “Disabled”
0 = “Rev Enabled”
1 = “Rev Disabled”
0 = “Enabled”
1 = “Disabled”
1%
0 = “Disabled”
1 = “Electrical”
2 = “Mechanical”
3 = “Both”
0 = “Coast”
1 = “Decel”
A548 [Power Loss Mode]
Sets the reaction to a loss of input power.
A549 [Half Bus Enable]
0/1
0/1
Enables/disables the power ride through function which allows the drive to maintain power to the motor at 50% drive input voltage during short-term power sag conditions.
ATTENTION:
To guard against drive damage, a minimum line impedance must be provided to limit inrush current when the power line recovers. The input impedance should be equal or greater than the equivalent of a 5% transformer with a VA rating 6 times the drive's input VA rating if Half Bus is enabled.
A550 [Bus Reg Enable] 0/1
Enables/disables the bus regulator.
0 = “Disabled”
1 = “Enabled”
0 = “Disabled”
1 = “Enabled”
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Rockwell Automation Publication 520-QS001A-EN-E - March 2014
Default
0 = “None”
1024 PPR
64
2.0
5.0
0 = “Enabled”
0
1.0 s
0 = “Disabled”
0 = “Rev Enabled”
0 = “Disabled”
150%
1 = “Electrical”
0 = “Coast”
0 = “Disabled”
1 = “Enabled”
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= Stop drive before changing this parameter.
PF 525
= Parameter is specific to PowerFlex 525 drives only.
No.
Parameter
A551 [Fault Clear]
Resets a fault and clears the fault queue.
Min/Max
0/2
A557 [Out Phas Loss En] 0/1
Enable/disable output phase loss detection.
ATTENTION:
Equipment damage and/or personal injury may result if this parameter is used in an inappropriate application. Do not use this function without considering applicable local, national and international codes, standards, regulations or industry guidelines.
A558 [Positioning Mode] 0/4
Defines the positioning transition mode used for the position steps.
PF 525
A559 [Counts Per Unit]
PF 525
1/32000
Sets the number of encoder counts equal to one user-defined unit.
A560 [Enh Control Word]
PF 525
0000 0000/1111 1111
Allows control of positioning and other functions through parameter control for use over comms. The functions replicate the digital input options and function in the same way.
Display/Options
0 = “Ready/Idle”
1 = “Reset Fault”
2 = “Clear Buffer”
1111 A552 [Program Lock] 0000/9999
Protects parameters against change by unauthorized personnel with a 4-digit password.
A553 [Program Lock Mod] 0/3
Determines the lock mode used in parameter A552 [Program Lock]. When set to 2 or 3, A552 [Program
Lock] is added to the custom group to allow unlocking of parameters.
A554 [Drv Ambient Sel] 0/4
Sets the maximum expected ambient of the drive when used above 50 °C. When ambient temperature is above 50 °C, the drive will apply necessary current derating.
A555
A556
[Reset Meters]
Resets the values stored in the parameters that track fault times and energy usage.
[Text Scroll]
Sets the scrolling speed of the text in the LCD display.
0/2
0/3
0 = “Full Lock”
1 = “Keypad Lock”
2 = “Custom Only”
3 = “KeyPd Custom”
0 = “Normal”
1 = “55C”
2 = “60C”
3 = “65C +Fan Kit”
4 = “70C +Fan Kit”
0 = “Ready/Idle”
1 = “Reset Meters”
2 = “Reset Time”
0 = “Off”
1 = “Low Speed”
2 = “Mid Speed”
3 = “High Speed”
0 = “Disabled”
1 = “Enabled”
0 = “Time Steps”
1 = “Preset Input”
2 = “Step Logic”
3 = “Preset StpL”
4 = “StpLogic-Lst”
1
Digit 8
Logic In 2
Digit 7
Logic In 1
Digit 6 Digit 5
Traverse Dis Sync Enable
Digit 4 Digit 3
Pos Redefine Hold Step
Digit 2 Digit 1
Find Home Home Limit
0 = “Home Reset”
1 = “Home Saved”
0.1 Hz
A561 [Home Save]
PF 525
0/1
Determines whether the current position is saved on power down.
A562 [Find Home Freq]
PF 525
0.1/500.0 Hz
Sets the maximum frequency the drive uses when “Find Home” is issued.
A563 [Find Home Dir] 0/1
Sets the direction the drive commands when “Find Home” is issued.
PF 525
A564 [Encoder Pos Tol]
PF 525
1/50000
Sets the “At Position” and the “At Home’ tolerance around the encoder count. The value is added to and subtracted from the target encoder unit value to create the tolerance range.
A565 [Pos Reg Filter]
PF 525
Sets the error signal filter in the position regulator.
0/15
0 = “Forward”
1 = “Reverse”
1
1
Default
0 = “Ready/Idle”
0000
0 = “Full Lock”
0 = “Normal”
0 = “Ready/Idle”
2 = “Mid Speed”
0 = “Disabled”
0 = “Time Steps”
4096
0000 0000
0 = “Home Reset”
10.0 Hz
0 = “Forward”
100
8
28
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PowerFlex 520-Series Adjustable Frequency AC Drive
= Stop drive before changing this parameter.
PF 525
= Parameter is specific to PowerFlex 525 drives only.
No.
Parameter
A566 [Pos Reg Gain]
PF 525
Sets the gain adjustment for the position regulator.
A567 [Max Traverse]
Min/Max
0.0/200.0
0.00/300.00 Hz
Sets the amplitude of triangle wave speed modulation.
A568 [Traverse Inc] 0.00/300.00 s
Sets the time required for the Traverse function to accelerate from the minimum to the maximum traverse frequency. See the diagram at A567 [Max Traverse].
A569 [Traverse Dec] 0.00/300.00 s
Sets the time required for the Traverse function to decelerate from the maximum to the minimum traverse frequency. See the diagram at A567 [Max Traverse].
A570 [P Jump] 0.00/300.00 Hz
Sets the frequency amplitude that is added to or subtracted from the commanded frequency. See the diagram at A567 [Max Traverse].
A571 [Sync Time] 0.0/3200.0 s
Enables the function that holds the drive at the current frequency even if the commanded frequency changes. Used with t062, t063, t065-t068 [DigIn TermBlk xx] 32 “Sync Enable”.
A572 [Speed Ratio] 0.01/99.99
Scales the drive speed command.
A573 [Mtr Options Cfg]
Sets the configuration of the motor option.
00/11
Display/Options
0.1
0.01 Hz
0.01 s
0.01 s
0.01 Hz
0.1 s
0.01
Digit 2 Digit 1
ZeroSpd Slip Jerk Select
Default
3.0
0.00 Hz
0.00 s
0.00 s
0.00 Hz
0.0 s
1.00
11
Fault Codes
No.
F000
F002
F003
Fault
No Fault
Auxiliary Input
Power Loss
F004
F005
F006
F007
F008
F009
UnderVoltage
OverVoltage
Motor Stalled
Motor Overload
Heatsink OvrTmp
CC OvrTmp
F012
F013
F015
(1)
HW OverCurrent
Ground Fault
Load Loss
F021 Output Ph Loss
F029 Analog In Loss
Action
–
•
Check remote wiring.
•
Verify communications programming for intentional fault.
•
Monitor the incoming AC line for low voltage or line power interruption.
•
Check input fuses.
•
Reduce load.
Monitor the incoming AC line for low voltage or line power interruption.
Monitor the AC line for high line voltage or transient conditions. Bus overvoltage can also be caused by motor regeneration. Extend the decel time or install dynamic brake option.
•
Increase P041, A442, A444, A446 [Accel Time x] or reduce load so drive output current does not exceed the current set by parameter A484,
A485 [Current Limit x] for too long.
•
Check for overhauling load.
•
An excessive motor load exists. Reduce load so drive output current does not exceed the current set by parameter P033 [Motor OL Current].
•
Verify A530 [Boost Select] setting.
•
Check for blocked or dirty heat sink fins. Verify that ambient temperature has not exceeded the rated ambient temperature.
•
Check fan.
•
Check product ambient temperature.
•
Check for airflow obstruction.
•
Check for dirt or debris.
•
Check fan.
Check programming. Check for excess load, improper A530 [Boost Select] setting, DC brake volts set too high or other causes of excess current.
Check the motor and external wiring to the drive output terminals for a grounded condition.
•
Verify connections between motor and load.
•
Verify level and time requirements.
•
Verify motor wiring.
•
Verify motor.
•
Check for broken/loose connections at inputs.
•
Check parameters.
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PowerFlex 520-Series Adjustable Frequency AC Drive
www.aotewell.com Industry Automation
F094
F100
F101
F105
F106
No.
F033
F038
F039
F040
F041
F042
F043
F048
F059
(1)
F063
F064
F070
F071
F072
F073
(1)
F080
F081
F082
F083
(1)
F091
(1)
F107
Fault
Auto Rstrt Tries
Phase U to Gnd
Phase V to Gnd
Phase W to Gnd
Phase UV Short
Phase UW Short
Phase VW Short
Params Defaulted
•
•
Action
Correct the cause of the fault and manually clear.
•
Check the wiring between the drive and motor.
•
Check motor for grounded phase.
•
Replace drive if fault cannot be cleared.
Check the motor and drive output terminal wiring for a shorted condition.
Replace drive if fault cannot be cleared.
Safety Open
SW OverCurrent
Drive Overload
Power Unit
DSI Net Loss
Opt Net Loss
•
Clear the fault or cycle power to the drive.
•
Program the drive parameters as needed.
Check safety input signals. If not using safety, verify and tighten jumper for I/O terminals S1, S2 and S+.
•
Verify connections between motor and load.
•
Verify level and time requirements.
Reduce load or extend Accel Time.
•
Check maximum ambient temperature has not been exceeded.
•
Cycle power.
•
Replace drive if fault cannot be cleared.
•
Cycle power.
•
Check communications cabling.
•
Check Modbus or DSI setting.
•
Check Modbus or DSI status.
•
Cycle power.
•
Check communications cabling.
•
Check network adapter setting.
•
Check external network status.
EN Net Loss
Autotune Failure
DSI Comm Loss
Opt Comm Loss
EN Comm Loss
Encoder Loss
•
Cycle power.
•
Check communications cabling.
•
Check EtherNet/IP setting.
•
Check external network status.
Restart procedure.
•
Cycle power.
•
Check communications cabling.
•
Check Modbus or DSI setting.
•
Check Modbus or DSI status.
•
Modify using C125 [Comm Loss Action].
•
Connecting I/O terminals C1 and C2 to ground may improve noise immunity.
•
Replace wiring, Modbus master device, or control module.
•
Cycle power.
•
Reinstall option card in drive.
•
Modify using C125 [Comm Loss Action].
•
Replace wiring, port expander, option card, or control module.
•
Cycle power.
•
Check EtherNet/IP setting.
•
Check drive’s Ethernet settings and diagnostic parameters.
•
Modify using C125 [Comm Loss Action].
•
Replace wiring, Ethernet switch, or control module.
•
Check Wiring.
•
If P047, P049, P051 [Speed Referencex] = 16 “Positioning” and A535 [Motor Fdbk Type] = 5 “Quad Check”, swap the Encoder channel inputs or swap any two motor leads.
•
Replace encoder.
Function Loss Close input to the terminal and cycle power.
Parameter Chksum Set P053 [Reset To Defalts] to 2 “Factory Rset”.
External Storage
C Connect Err
Incompat C-P
Set P053 [Reset To Defalts] to 2 “Factory Rset”.
Clear fault and verify all parameter settings. Do not remove or install the control module while power is applied.
Replaced C-P
•
Change to a different power module.
•
Change to a PowerFlex 523 control module.
•
Change to a different power module.
•
Replace control module if changing power module does not work.
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PowerFlex 520-Series Adjustable Frequency AC Drive
No.
F109
F110
F111
F114
(1)
Fault
Mismatch C-P Set P053 [Reset To Defalts] to 3 “Power Reset”.
Keypad Membrane
•
Cycle power.
•
Replace control module if fault cannot be cleared.
Safety Hardware
Action
uC Failure
•
Check safety input signals. If not using safety, verify and tighten jumper for I/O terminals S1, S2 and S+.
•
Replace control module if fault cannot be cleared.
•
Cycle power.
•
Replace control module if fault cannot be cleared.
F122
F125
I/O Board Fail
Flash Update Req
•
Cycle power.
•
Replace drive or control module if fault cannot be cleared.
Perform a firmware flash update operation to attempt to load a valid set of firmware.
F126 NonRecoverablErr
•
Clear fault or cycle power to the drive.
•
Replace drive or control module if fault cannot be cleared.
F127 DSIFlashUpdatReq Perform a firmware flash update operation using DSI communications to attempt to load a valid set of firmware.
(1) This fault is not applicable to PowerFlex 523 drives.
Drive Ratings
PowerFlex 523 Frames – Ratings are in kW and (HP).
1-Phase
100...120V
1-Phase
200...240V
1-Phase
200...240V
w/ Filter
3-Phase
200...240V
A 0.2...0.4 (0.25...0.5) 0.2...0.75 (0.25...1.0) 0.2...0.75 (0.25...1.0) 0.2...2.2 (0.25...3.0)
B 0.75...1.1 (1.0...1.5) 1.5...2.2 (2.0...3.0) 1.5...2.2 (2.0...3.0) 4.0 (5.0)
C –
D –
E –
–
–
–
–
–
–
5.5 (7.5)
7.5 (10.0)
11.0...15.0 (15.0...20.0)
3-Phase
380...480V
0.4...2.2 (0.5...3.0)
4.0 (5.0)
3-Phase
380...480V
w/ Filter
0.4...2.2 (0.5...3.0)
4.0 (5.0)
3-Phase
525...600V
0.4...2.2 (0.5...3.0)
4.0 (5.0)
5.5...7.5 (7.5...10.0) 5.5...7.5 (7.5...10.0) 5.5...7.5 (7.5...10.0)
11.0...15.0 (15.0...20.0) 11.0...15.0 (15.0...20.0) 11.0...15.0 (15.0...20.0)
– 18.5...22.0 (25.0...30.0) 18.5...22.0 (25.0...30.0)
PowerFlex 525 Frames – Ratings are in kW and (HP).
1-Phase
100...120V
1-Phase
200...240V
1-Phase
200...240V
w/ Filter
3-Phase
200...240V
A 0.4 (0.5) 0.4...0.75 (0.5...1.0) 0.4...0.75 (0.5...1.0) 0.4...2.2 (0.5...3.0)
B 0.75...1.1 (1.0...1.5) 1.5...2.2 (2.0...3.0) 1.5...2.2 (2.0...3.0) 4.0 (5.0)
C –
D –
E –
–
–
–
–
–
–
5.5 (7.5)
7.5 (10.0)
11.0...15.0 (15.0...20.0)
3-Phase
380...480V
0.4...2.2 (0.5...3.0)
4.0 (5.0)
3-Phase
380...480V
w/ Filter
0.4...2.2 (0.5...3.0)
4.0 (5.0)
3-Phase
525...600V
0.4...2.2 (0.5...3.0)
4.0 (5.0)
5.5...7.5 (7.5...10.0) 5.5...7.5 (7.5...10.0) 5.5...7.5 (7.5...10.0)
11.0...15.0 (15.0...20.0) 11.0...15.0 (15.0...20.0) 11.0...15.0 (15.0...20.0)
– 18.5...22.0 (25.0...30.0) 18.5...22.0 (25.0...30.0)
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Dimensions and Weight
IP 20/Open Type – Dimensions are in mm and (in.). Weights are in kg and (lb).
A
D
C
Esc Sel
E
B
Industry Automation
D
E
B
C
Frame Size A
A 72.0 (2.83)
87.0 (3.43)
109.0 (4.29)
130.0 (5.12)
185.0 (7.28)
B
152.0 (5.98)
180.0 (7.09)
220.0 (8.66)
260.0 (10.24)
300.0 (11.81)
EMC Line Filter – Dimensions are in mm and (in.).
Frame A...D
A
D
B
F
ø5.5
(ø0.22)
C
172.0 (6.77)
172.0 (6.77)
184.0 (7.24)
212.0 (8.35)
279.0 (10.98)
D
57.5 (2.26)
72.5 (2.85)
90.5 (3.56)
116.0 (4.57)
160.0 (6.30)
Frame E
A
D
H
E
140.0 (5.51)
168.0 (6.61)
207.0 (8.15)
247.0 (9.72)
280.0 (11.02)
B
F
Weight
1.1 (2.4)
1.6 (3.5)
2.3 (5.0)
3.9 (8.6)
12.9 (28.4)
ø5.5
(ø0.22)
E
C E
E C E
G H
L1 L2 L3
BLACK BLACK BLACK
&
GREEN
F
I
G H
Frame Size
A
B
C
(1)
A
55.0 (2.17)
70.0 (2.76)
70.0 (2.76)
B
72.0 (2.83)
87.0 (3.43)
109.0 (4.29)
C
234.0 (9.21)
270.0 (10.63)
275.0 (10.83)
D
30.0 (1.18)
35.0 (1.38)
37.0 (1.46)
E
223.0 (8.78)
258.0 (10.16)
263.0 (10.35)
F
54.0 (2.13)
58.0 (2.28)
76.0 (2.99)
G
20.0 (0.79)
25.0 (0.98)
25.0 (0.98)
D 80.0 (3.15) 130.0 (5.12) 310.0 (12.20) 33.0 (1.30) 298.0 (11.73) 90.0 (3.54) 33.0 (1.30)
E 80.0 (3.15) 155.0 (6.10) 390.0 (15.35) 33.0 (1.30) 375.0 (14.76) 110.0 (4.33) 33.0 (1.30)
(1) See the PowerFlex 520-Series Adjustable Frequency AC Drive User Manual, publication 520-UM001 for instructions on complying with the EMC Directive.
F
H
23.0 (0.91)
24.0 (0.94)
28.0 (1.10)
28.0 (1.10)
28.0 (1.10)
I
I
5.5 (0.22)
5.5 (0.22)
5.5 (0.22)
5.5 (0.22)
5.5 (0.22)
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PowerFlex 520-Series Adjustable Frequency AC Drive
Network Communication
PowerFlex 520-Series RS784 (DSI) Protocol
This section contains only basic information to setup the PowerFlex 520-series RS485 (DSI) protocol connection with your PowerFlex 520-series drive. See the PowerFlex 520-Series Adjustable Frequency AC Drive User Manual, publication
520-UM001 for more information.
PowerFlex 520-series drives support the RS485 (DSI) protocol to allow efficient operation with Rockwell Automation peripherals. In addition, some Modbus functions are supported to allow simple networking. PowerFlex 520-series drives can be multi-dropped on an RS485 network using Modbus protocol in RTU mode.
PowerFlex 520-Series Drive Network
Controller PowerFlex 520-Series Drives
Esc Sel Esc Sel Esc Sel Esc Sel
Network Wiring
Network wiring consists of a shielded 2-conductor cable that is daisy-chained from node to node.
ATTENTION:
Never attempt to connect a Power over Ethernet (PoE) cable to the RS485 port. Doing so may damage the circuitry.
Network Wiring Diagram Example
Master
TxRxD+
TxRxD-
PowerFlex 525
Node 1
TxRxD+
120 ohm resistor
4
5
TxRxD-
PowerFlex 523
Node 2
4
5
TxRxD+
TxRxD-
PowerFlex 525
Node “n”
4
5
120 ohm resistor
Shield Shield Shield
X X X
FRONT
PIN 1 PIN 8
C1 C2 C1 C2
RS4 8 5
(DSI)
RS4 8 5
(DSI)
AK-U0-RJ45-TB2P
TxRxD+
TxRxD-
TxRxD+
TxRxD-
R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 R/L1 S/L2 T/L3 U/T1 V/T2 W/T3
DC- DC+
BR+
BR-
IMPORTANT
The shield is connected at ONLY ONE end of each cable segment.
DC- DC+
BR+
BR-
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The following PowerFlex 520-series drive parameters are used to configure the drive to operate on a DSI network.
Configuring Parameters for DSI Network
Parameter
P046 [Start Source 1]
P047 [Speed Reference1]
C123 [RS485 Data Rate]
C124 [RS485 Node Addr]
C125 [Comm Loss Action]
C126 [Comm Loss Time]
C127 [Comm Format]
C128 [Comm Write Mode]
Description
Set to 3 “Serial/DSI” if Start is controlled from the network
Set to 3 “Serial/DSI” if Speed Reference is controlled from the network.
Sets the data rate for the RS485 (DSI) port. All nodes on the network must be set to the same data rate.
Sets the node address for the drive on the network. Each device on the network requires a unique node address.
Selects the drive’s response to communication problems.
Sets the time that the drive will remain in communication loss before the drive implements C125 [Comm Loss Action].
Sets the transmission mode, data bits, parity, and stop bits for the RS485 (DSI) port. All nodes on the network must be set to the same setting.
Set to 0 “Save” when programming drive.
Set to 1 “RAM only” to only write to volatile memory.
PowerFlex 525 Embedded EtherNet/IP
This section contains only basic information to setup an EtherNet/IP connection with your PowerFlex 525 drive. For comprehensive information about EtherNet/IP (single and dual-port) and how to use it, see the following publications:
•
PowerFlex 525 Embedded EtherNet/IP Adapter User Manual, publication 520COM-UM001 .
•
PowerFlex 25-COMM-E2P Dual-Port EtherNet/IP Adapter User Manual, publication 520COM-UM003 .
Connecting the Adapter to the Network
ATTENTION:
Risk of injury or death exists. The PowerFlex drive may contain high voltages that can cause injury or death. Remove power from the drive, and then verify power has been discharged before connecting the embedded EtherNet/IP adapter to the network.
1.
Remove power from the drive.
2.
Remove the drive control module cover.
3.
Use static control precautions.
4.
Connect one end of an Ethernet cable to the EtherNet/IP network.
1769-L36ERM CompactLogix controller with embedded EtherNet/IP bridge
PowerFlex 525 with embedded
EtherNet/IP adapter (Frame A shown)
Esc Sel
Ethernet switch
00:00:BC:2E:69:F6
1 (Front)
2 (Rear)
5.
Route the other end of the Ethernet cable through the bottom of the PowerFlex 525 drive, and insert the cable’s plug into the embedded EtherNet/IP adapter’s mating socket.
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Drive and Adapter Status Indicators
➊ ➋
ENET LINK
EtherNet/IP
FWD
ENET LINK
EtherNet/IP
Esc
Sel
➌
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PowerFlex 520-Series Adjustable Frequency AC Drive
Item
➊
Name
ENET
State
Off
Steady
Description
Adapter is not connected to the network
Adapter is connected to the network and drive is controlled through Ethernet.
Adapter is connected to the network but drive is not controlled through Ethernet.
➋
LINK
Flashing
Off
Steady
Adapter is not connected to the network.
Adapter is connected to the network but not transmittingdata.
Flashing Adapter is connected to the network and transmitted data.
➌
FAULT Flashing Red Indicates drive is faulted.
Setting the IP Address, Subnet Mask, and Gateway Address
Setting an IP Addresss Using Parameters
1.
Verify that parameter C128 [EN Addr Sel] is set to 1 “Parameters”.
This parameter must be set to “Parameters” to configure the IP address using parameters.
2.
Set the value of parameters C129 [EN IP Addr Cfg 1] through
C132 [EN IP Addr Cfg 4] to a unique IP address.
3.
Reset the adapter by power cycling the drive.
Setting a Subnet Mask Using Parameters
1.
Verify that parameter C128 [EN Addr Sel] is set to 1 “Parameters”.
This parameter must be set to “Parameters” to configure the subnet mask using parameters.
2.
Set the value of parameters C133 [EN Subnet Cfg 1] through
C136 [EN Subnet Cfg 4] to the desired value for the subnet mask.
3.
Reset the adapter by power cycling the drive.
Setting a Gateway Addresss Using Parameters
1.
Verify that parameter C128 [EN Addr Sel] is set to 1 “Parameters”.
This parameter must be set to “Parameters” to configure the gateway address using parameters.
2.
Set the value of parameters C137 [EN Gateway Cfg 1] through
C140 [EN Gateway Cfg 4] to desired value for the gateway address.
3.
Reset the adapter by power cycling the drive.
Default = 0.0.0.0
192.168.1.62
[EN IP Addr Cfg 1]
[EN IP Addr Cfg 2]
[EN IP Addr Cfg 3]
[EN IP Addr Cfg 4]
Default = 0.0.0.0
255.255.255.0
[EN Subnet Cfg 1]
[EN Subnet Cfg 2]
[EN Subnet Cfg 3]
[EN Subnet Cfg 4]
Default = 0.0.0.0
192.168.1.1
[EN Gateway Cfg 1]
[EN Gateway Cfg 2]
[EN Gateway Cfg 3]
[EN Gateway Cfg 4]
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Important Information
Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety
Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1
available from your local Rockwell Automation sales office or online at http://www.rockwellautomation.com/literature/ ) describes some important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this publication are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,
Inc., is prohibited.
Documentation Feedback
Your comments will help us serve your documentation needs better. If you have any suggestions on how to improve this document, complete this form, publication
RA-DU002
, available at http://www.rockwellautomation.com/literature/
.
Allen-Bradley, Rockwell Software, Rockwell Automation, PowerFlex, Connected Components Workbench, Studio 5000, DriveTools SP, AppView, CustomView, MainsFree Programming, and P ointStop are trademarks of
Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
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Power, Control and Information Solutions Headquarters
Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444
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Key features
- Precise speed regulation for accurate motor control
- Energy efficiency features to reduce operating costs
- Comprehensive protection mechanisms to safeguard the motor and drive
- Multiple communication options for easy integration
- Compact design for space-saving installation
- Easy-to-use interface for simple setup and operation