Montgomery Ward TPC2610C Owner's Manual

MODEL
10" RADIALARM SAW
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FOREWORD
10- Radial Arm Sawis a ruggedThePowr-Kraft
versatile
of excellent service, if properly used andcared for.
power tool which wi IIgi
e"'---t
You should thoroughly study this Owner's Guide beforeattempting to set upand use the
Spend a few minutes
to become completely familiar with all the controls, their functio
operation of the saw. Learn the names and locations of all controls asshown onpages
and6. Many of the instructions refer toreference
letters for identification
of parti
parts. See parts lists on pages26thru 31for parts
identification.
-
This radial arm sawis
an extremely versatile machinecapableof a variety
of cut+l
operations such as cross-cutting, mitering, beveling, ripping, bevel mitering etc. Thes
is alsoequippedwith auxiliary
spindles (3450 and20,000 RPM)to give maximum flexibili
with accessories
toperform routing,
grinding, sanding, drilling andmany other operations
that involvethe useof a circular
cutting tool.
CURRENT SUPPLY
This tool should be operated
from 115 V A.C.
agrees with the nameplate
marking.
The plate
25/60
is located
cycle power.
onthe motor
Be sure
that
housing.
the voltage
GROUNDING INSTRUCTIONS
An adapter,
Figure "B,"
is available
for connecting
Figure "A"
plugs to 2-prong
receptacles.
Thegreen grounding wire
extending
from the adapter
must be connected
to apermanent
ground such as to aproperly
grounded
outlet
box.
No adapter
is available
for
Figure
Use only
3-wire extension
cords which
grounding
type plugs
and 3-pole receptacles
the tool's
plug.
"C"
plugs.
have 3-prong
which accept
~
~~
Replace or
repair
damaged
or worn
cord
immediately.
Grounding
blade isthe
longest of the 3blades
Fig_A
"GROUNDED"
This tool
the operator
This
tool
should be grounded
while
from electric
shock.
is equipped
with
in useto protect
an approved
Outlet
Box
3-conductor
cord and a3-prong
grounding
type plug tofit
the proper
grounding
type receptacle.
The green conductor
in the
cord is the grounding
wire. Never connect thegreen wire
to alive terminal.
If your unit is for useon less than
150
volts, it has aplug that
lG..Q...ks
like Figure "A."
ADAPTER
of the source
TABLE
OF CONTENTS
PAGE
. . . .. . .. .. .. .
.. . . .. .. .. . .. ...
SAFETY PRECAUTIONS . . ..
.
PRODUCTIDENTIFICATION
••••
CHAPTERI
.
.. .
ASSEMBLY ANDADJUSTMENTS
CHAPTERII
.
.. ..
Elevating Crank ••••••
·..... ·. . .
Arm and Column •••••
. .. .. .
·. ....
Column Plug•••••••••
·
.
.
.
.
.
.
·
Installing Motor Carriage Assembly on Arm
FOREWARD •••••••
Tensionof Carriage Bearings ••••
TableClampandElevating
Bracket •••••••
TableAssembly
•••••••••••••••••••
SideMovement of Arm-Elevating CrankTension
SquaringtheTable
(TableParallel
to Arm) ••••••
Assembling theBlade•••••••••••••••••••
SquaringtheSaw Bladeto theFence•••••
SquaringtheSaw Bladeto theTable(Bevel
AngleAdjustment)
CheckingtheSaw Bladefor
-HeelAssembling theCarriage
Covers
Assembling theBladeGuard
RipScaleAdjustment
••
YokeLock Adjustment
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....
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·. · .
. . . ·.
...
.. · . .
. ... .. .
·.. .
..
4
5
7
7
7
7
8
8
9
9
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· . · .· .... . .
o
2
••
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10
10
11
12
13
14
15
15
16
16
CHAPTERIII
PREPARATION OFTABLE
17
CHAPTERIV
OPERATINGINSTRUCTIONS••••••••••••••••••••
18
Accurate Indexing••••••••
SafetySwitch••••••••••
Cross Cutting (9QDCut Off)
Ripping - InboardandOutboard
Mitering • • • •.••••••
Beveling •••••••
Bevel-Mitering
••
Bevel-Rip Cutting.
Dodoln9. • .•••.•••
Molding Cutter Heads••
Disc Sanding••••••••••
Auxi liary Spindles ••••••••••
CHAPTERV
MAINTENANCE
Trouble Chart •••••••
Illustrated Parts Li st •••.
Maintenance •••••••••
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·.
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·.
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· . .. .. .. . ... .. . . .
AND SERVICE
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3
18
18
19
19
20
20
20
20
21
21
21
22
23
SAFETY PRECAUTIONS
Your Powr-Kraft
Radial Arm Saw isdesigned
and have confidence
in it, however,
you must
with safety in mind;
follow
basic safety
Remove Adjusting
2.
3.
keys and adjusting
wrenches
are removed
from tool
before turning
it on.
Keep Work
Area Clean.
Cluttered
areasand benches
invite accidents.
Avoid Dangerous
Environment.
Don't use power
tools in damp
or wet locations. Keep work
area well
lit.
Keep Children
work area.
Make Workshop
5.
Away.
All
visitors
Kid Proof-with
Form habit
should
padlocks,
of checking
on
all
1.
4.
Keys andWrenches.
you canrely
rules as with
be kept
master
asafe
switches,
distance
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
from
or by removing
starter keys.
Don't Force Tool.
It will dothe job better
and safer a herae
or
designed.
0 do ajob
Use Right Tool. Don't force tool
or a achmen
it
for.
0 loose clothing
0 qet ca
Wear Proper Apparel.
or je el
parts. Rubbed-soled
footwear
is recommended
or best rooti
UseSafety Glasses.
Also useface or
dust mask if cu ing operatic
6.
to seethat
hich it
was
ig ed
ov rig
i
Secure Work.
Use clamps
or a vise to hold work
hen prac ica_
I.
001.
than using your
handand it
frees both hands tooperate
re
is fastened
to a sound
base or bench. Support
long work
prope I .
Don't Overreach.
Keep proper
footing
andbalance at
all times.
Maintain
Tool With Care. Keep tools
sharp andclean for
best and sa est
performance.
Follow instructions
for lubricating
and changing
.accessories.
Disconnect
Tool Before Servicing
or when changing
accessories.
Avoid Accidental
Starting:
Make sure switch
is in "Off"
position
before
plugging
in.
Use Recommended
Accessories.
mended accessories.
The useof
Use Proper
Electric Connections.
Owners Guide.
Consult
the owner's
manual
for recomimproper
accessories
may cause hazards.
See section
titled "Current
Supply"
in this
Keepguard andanti-kickback
fingers inplace and inworking
order.
Make sureelectric
cord doesnot
interfere
with work.
Keep hands
in sight
and clear
of all moving
parts. Use a push
stick
where
necessary.
20.
Keep cutting
tools sharp. Dull tools cause rough cuts
and excessive
slipping.
21.
Safety Switch.
To operate
saw, the switch
key must
be inserted
in the handle
before switch
will operate. Always remove switch
keywhen saw isnot
being
used.
22.
Neverstand on
ifthe tool
istipped or ifthe cutting
tool, Serious injury could occur
tool is accidentally
contacted.
It's good practice
to always
be careful.
Be respectfu
I of power
enough to cut
through
wood.
Never become so over
confident
that you get
too relaxed or
careless.
CHAPTER
I PRODUCT
IDENTIFICATION
MITER SCALE
POINTER
ARM
CARRIAGE
ARM INDEX
LOCK
.u~
ANTI-KICKBACK
~P.:---
LOCK
AUXILIARY
(20,000
ASSEMBLY
MOTOR
YOKE
BRUSHES --';':-!~~
AUXILIARY
(3,450
BEVEL
LOCK
LOCK
SPINDLE
R.P.M.)
(COVERED
PROTECTIVE
WITH
CAP)
SPINDLE
R.P.M.)
(COVERED
PROTECTIVE
WITH
CAP)
ELEVATING
-_ EL LOCK
:ecurely locksmotor
whenit
CARRIAGELOCK
Firmly secures carriage inany desired position onarm.
It isusedmainly
for ripping operations. Turnclockwise
tolock and counterclockwise
to release•
hasbeenrotated.
• TOR BRUSHES
_ocotedunder cops.
:... I-KICKBACK ASSEMBLY
Jsedwhenripping
to insure control of work.
LOCK
sarm in any
right or left angular position. Pushing
- ehandle
up locks thearm.
Moving thehandledown
90" to 45°
-eleases the arm. (Tomovethearmfrom
-i
t or left, theindexlock must
alsobe released).
:...
-=
ILiARY SPINDLE (20,000 RPM)
accessory attachments whichrequire
ILiARY SPINDLE (3,450 RPM)
.' I i -purpose spindle for usewith
s.
a high RPM.
:...
LSCALE
sbevel anglewhen motor
SCALE POINTER
eobleto allow adjustment
-
CE
esandsteadies
made.
accessory attach-
RIP SCALE
Thetworip
scales show thedistancebetweenthefence
andtheblade.
Thescale onthe left sideof thearm is
usedfor outboard ripping andtheoneon theright
side
is usedfor inboard ripping. Thetop scale isusedwhen
thefenceisin theforward
position and thebottom scale
isusedwhenthefenceisin itsfull
rear position.
ARM INDEX LOCK
Locates arminpre-selected
left and 90"•
MITER SCALE
Showstheangleof
positions of 45° right or
the arm with
MITER SCALE POINTER
Moveabletoallow adjustment
reference to thefence•
on miter scale.
hasbeenrotated.
TABLE LOCKS
Locks fenceandtable
boards in desired position. Turn
handlecounter-clockwise
to loosen; clockwise to lock.
on rip scale.
work. Can bepositioned
to suit cut
DLOCK
bladeguard in desired position. Twist clockwise
- ten, counterclockwise to loosen.
ELEVATINGCRANK
Raisesandlowersarm to desired
height above table.
YOKE LOCK
Secures yoke in any position whenrotated.
tolock, to release
Pushback
«
__
14-----.~
ARM LOCK
ADJUSTING WHEEL
CARRIAGE
SWITCH KEY
WITCHHOLDING
BUTTON
TRIGGER SWITCH
Will operateonly whenswitchkeyisdepressed.
RIP SCALE
Thetworip
scales show thedisace be
ee
andtheblade.
Thesea Ieonthe
left si e
0
usedfor outboard ripping andtheone
er i
is usedfor inboard ripping. Thetop scale isused
thefenceisin theforward
positionand thebottom scale
isusedwhenthefenceisin itsfull
rear posit.ion.
SWITCH HOLDING BUTTON
Locks switch in·on·
position for ripping andsimilar
operations.
BLADE
This saw is equippedwith a combination
bladetodo both
ripping and crosscutting. Special purpose blades are
available to fit this saw.
SWITCH KEY
Must be inserted and presseddown before
will operate.
TABLE
Givesmaximumsupport
of work.
trigger switch
BLADE GUARD
Directs sawdust from operator.
(HAPTER
II ASSEMBLY
AND ADJUSTMENT
FIG.l
The following tools are required to assemble
just this saw:
Includedwithsaw
1/4- AllenWrench
3/32- AllenWrench
3/4-, 1- Open End Wrench
5/8-,3/4-, 15/16- Open End Wrench
1/8- AllenWrench
5/64- AllenWrench
Other toolsrequired:
Screwdriver
Phillips Screwdriver
1/2- Open End Wrench
9/16- Open End Wrench
1/2- SocketWrench
Carpenter (rafter) Square
andad-
SHP1ELEVATINGCRANK
To attach elevating crank handleslideplasticsleeveand
crank handleover shaft protruding from front of base.
Tightenset screw with allenwrench. Figs. 1 & 2.
STEP2ARM ANDCOLUMN
Lift arm and columnassembly
andinsert
column into
base. Turn elevatingcrankcounter-clockwise
until columnisengaged.
Do not forcecolumnin base.
Move arm
slightly from sidetosidewhileturningcrank.
Figs. 3 & 4.
STEP3COLUMN PLUG
Insert taperedplug (A), springwasher (B), and threaded
plug (C), into baseas shown. Besurethetaperedplug
engagesinslot
on column. Finger tightenthethreaded
plug. Insert set screw(D) insideof
columnbase. Do
not tighten screwat thistime. SEE STEP8"ELEVAT1NG CRANK TENSION".
FIG.2
D
\
~
FIG.3
,""
,,"
STEP4
INSTALLING
ON ARM
MOTOR CARRIAGE
ASSEMBLY
1. Removearmindex
(liT- shaped)handlefrom front
of armbyremoving
thephillips headscrewin the
center of thehandle. Fig. 6.
2. Place the stirrup shapedarmlock
handlein the
down position. Removethetwo phillips
head screws
from the end cap andremovetheend cap. CAUTION:
While endcapis
removed, donot movethe arm
lockadjusting
wheel. If this occurs thebrakeactivator mayneed to berealigned.
(Thismustbe done
by aqualified
serviceman. Placelock handlein up
position).
3. Lift motor andcarriage
assembly and engage-Vgroove of carriage bearings ontoarm track.
Carriageassembly will movefreely on track.
4. Move lock (stirrup) handletodownposition.
Replace endcap making sure the armcover
(rip
scales) fit inside of cap. Givecapaslight
tap to
position adreplace
end cop screws.
5. Replacearmi
dex(-T -) handle.
6. Attach cord clamp to rear of arm with small phillipsheadscrew.
Fig. 10.
STEP 5 TENSION OF CAR
FIG.8
IAE
The carriage should ride firm
e rack. Existing
play or wobble betweenthecarri
ge rollers (bearings)
andthetrack
must beelimi
ed.
is isd
eby adjustment of the twobeari g5
eri
t of carriage
to theproper tension.
1. Release carriage lock (
byturning
counterclockwise. Fig. 8.
2. Removetheright
hand carriage cover (CU). NOTE:
Duringinitial
assembly of sow this stepisomitted.
3. Release the yoke lock (DL) Fig. 7by movingit
toward thefront
of thesow towards
theoperator.
4. Release the yoke index on left side by lifting
lever up.
5. Pivot motor andycl<e assembly to theright to exposetheadjusting
screwsunderthe carriage.
Fig. 9.
6. Loosenset screws on sideof carriage. Fig. 12.
7. Use screwdriver
and1/2wrench to loosennut
at top of thetwo right hand bearings. Fig. 9.
8. Adjust bearingtensionby turning
screwuntil bearing is firm but not tight on track. Secureadjustment
byholding screwin placeand tightening
set screw
incarriage.
Then tighten nut. Figure 11 illustrates
theadjustment
experienced betweenthetrack
and
carriage bearings when turning
TRACK
TRACK
)
MOVEMENTO~BEARING
IS ADJUSTED.
AS ECCENTRICSCREW
FIG.
11
FIG.
STEP6
TABLE
12
CLAMP AND ELEVATING
BRACKET
Attach table clamp andleveling
bracket assemblies to
frame usinghexbolts,
flat washers andlockwashers
13. DO NOT TIGHTEN THE BOL TS.
as showninFig.
STEP 7 TABLE ASSEMBLY
1. Assemble
large table board toleveling
brackets.
NOTE BOARD ISMARKED -FRONT -BOTTOMFig. 14.
2. Insert set screws i~toholes indicated. Thesescrews
areusedto level
thetable. Fig. 15.
I
'~i
1
:
1
1
1
I
1
I
-0
I
:-
Q
)
1
I
~
~
14
FIG.
15
ARM
LOCK
iII!.r
L--....-::••
FIG.
ADJUSTING
WHEEL
16
STEP8 SIDE MOVEMENT OFARM-ELEVATING
TENSION
CRANK
1. Move sawto
rear of arm next to thecolumn.
2. Setthearm at
0degrees onthemitre scale, making
certain thecolumn isseatedin thedetent.
Tighten
thearm(brake)
lock. Thebrakeactionshouldfeel
tight and secure whereas you must pushon the
handlesolidly
with thepalm of
thehand. If loose
adjust thearm lock adjusting
wheel under thefront
of thearmbyturning
in a counter-clockwise
direction. Fig. 16.
3. Loosenset screwin sideof
columnsupport witha
1/8- allenwrench.
4. Undesirable side movement of the armmay
be
eliminated by adjusting thecolumnplug at
rear of
column support. Useawrench
totighten theplug
while moving the arm upanddownwith
theelevating crank. Over tightening theplugwill
make
thecrank difficult tooperate. Plugshouldbe snug
enough to eliminate excessive armmovement.
Makesure spring washer is inserted betweenthe
tapered plugandcolumn
plug as shown inFig. 17.
5. Tightentheset
screwin thesideof
columnsupport
to lock adjustment.
6. Check thefour
Hex headbolts that securethecolumnsupport tothebase;
makesurethey are
tight
andsecure.
Whenraising
or lowering thesaw, placesaw at
arm for smoother crankmovement.
I
~-
~
....•
-...
(0
I I~
...-~-
<
•
I
I~
I I J.".,.
~j
--= r=c- --o
-
t,
•
•
--
•
)ADUSTlHG
SCREWS
~
~
FIG.
18
FIG.
19
rear of
•
SQQUARING
UOARM)
THETABLE
(TABLE PARALLEL
1. Placethefencein thefull
rear position. Placethe
twotable boards betweenthefenceandlargetable
board.
2. Lockthearm in0
position•
3. With the upper blade guard andbladeremoved,
loosenbevel locklever on front of motor and pivot
motor to the left 0position
sothebladespindle
pointsdown tothe
table.
4. Lower thesaw with
theelevating
crank until the
bladespindlejust
clears thetabletop.
5. Pull thesaw back
andforth
on the arm to determineif thefront of thetableishigh
or low.
6. To adjust table, thefour channel screws Fig. 22,
must beloose.
a. If thetable front is toohigh, slightly loosen
thefront
twoadjusting screws. If thefront is
toolow, slightly tightenthetwo front
adjusting
screws.
7. Without changingthesettingof theelevatingcrank,
releasearm lockand move
thearm to the 450
8. Pull thesaw back
andforth
on the arm checking
theclearance betweenthetableand the sawspindle.
Usethetwo adjusting
screws inthe right sideof the
tableto adjust clearance. Loosenscrewsto increase
clearance. Tightenscrews to reduceclearance.
9. Without changingthesettingof theelevating
crank,
release armlockandmovethe arm tothe
45°left
position.
10. Repeat #8 aboveusingthetwo
left sideadjusting
screws.
11. Whentable
is square, securely tighten thefour
channel screws witha 1/2- socket wrenchFig. 22.
If desired, thetable surface may be coveredwith 1/4plywoodtoprotect
it from saw kerfs. The plywoodmay
be securedto thetop with brads.
Brads shouldbe placed
wherethey will
not interfere withnormal saw cuts.
FRONTADJUSTING
SCREWS
FIG. 20
•
•
RIGHT
ADJUSTING
SCREWS
FIG. 21
FIG.
22
STEP 10 ASSEMBLING THE BLADE
ALWAYSDISCONNECT
SAW FROMPOWER
SOURCE
BEFORE CHANGINGOR ADJUSTINGBLADE.The blade
is assembledasillustratedwiththe large
faceof the wash11
a15/16
;;'Sagainst theblade. Tosecuretheblade,
openendwrench
isusedtoholdtheflats
onthesaw
spindle, whilea1inch open
end wrenchisused to tighten
thebladenut.
Thesaw spindle hasaleft-handed
thread
sothenut
isturned ina counter-clockwise direction to
tighten. BESURE THE BLADEISASSEMBLED PROPERLY
WITH RESPECT TO ROTATION
FIG. 23
,,1
I
SAW BLADES-APPLICATION
CombinationBlade
PlywoodBlade
Hollow Ground Planer Blade
Amajor
andoftenoverlooked
causeof poor cutting is
theblade. Makesurethat
thesaw bladeissharp.
Adull
blade is a major causeof sawsnot cuttingproperly.
Indications of dullness areroundedtips
on theteethand
theaccumulations
of hardgum on theblade.
Saw blades
in this condition haveinsufficient
set in the teethfor
proper clearance and cut poorly. For extremely fine
woodfinishing
and very closecuts, it isa good practice
to usea
sma Iler diameter, hollow ground blade. For
precise cuttingor for repeatedusein special
cutting, the
radiaIarm saw wiII perform
better with a specia Iblade.
BIpdes that canbeused,
andthei r applications areas
follows:
Thecombination
bladewhich isfurnished with the saw,
is ageneral
purpose bladewhich performs well for a
variety of cutsin different
materials. However, it isnot
recommended for precise cutting or for repeatedusein
special cutting.
FIG. 24
The plywood blade is designed for splinter
in plywood, veneers, a~:": woodlaminates.
free cuts
Thehollow ground or planer bladegivesfine,
high finish
cutswithor
across the grain. Givessandedquality finish.
r;OSQUARING
THESAWBLADE TOTHE FENCE
~-Accurate
Indexing- Page18
1. Placethefencenexttothe
largetableboord. Add the
two sma II boords betweenthefenceand the column.
Tightenboth table locks. Fig. 25.
2. Lower thesaw with
theelevating
crank until the'
bladejust clears thetable.
3. Lay a carpenter's squareon thetablewith one
side
against the fence and the other sidenext to the
blade.
4. With brake applied movethesaw back
andforth
on thetrack. Theblade should just touch thesquare
in all positions. If not, thefollowing
adjustment
shouldbe made.
5. Remove the twoscrews
from the topof thearm
hoodandtheindex
screwandpointer.
Lift off the
hood Fig. 27.
6. Loosen both bolts located inside, the top of the
columnusinga9/16wrench.
FIG.
26
7. Move arm unti Ithe saw bladetouchesthe carpenter's
square in all positions asthemotor
ismovedback
and forth onthe arm.
8. Hold arm steady and tighten bolts.
9. Replacehoodand pointer.
10. Adjust dial by turning so that pointer linesup with
Degreeon scale. Once adjustedslight misallignment of thepointer andscalemaybe corrected
by
slight Iy bending thepoi nter.
i
I
o
OQUARING
V<BEVEL
TH:':A:
BLADETO THETABLE
ANGLE ADJUSTMENT)
Position themotor asshown(Fig.
29)untiIthe 0degree
detent snaps into place. Snapcan beadjusted by set
screw on left handside
of bevel scale. Do not overtightenand compress
spring sol idin detent snap.
1. Tighten bevel locking clamp. If clamp doesnot
tighten securely whenplaced ina lock position, it
can be adjusted asfollows:
Loosen the set screw in theclamp
lever and
remove theclamplever.
Usetheclamplever
as
awrench to tighten theindexscrew.
Do notovertighten; only slight pressure isneeded. Replace
lever in locked positionand tighten the setscrew.
Fig. 30.
.
2. Placeacarpenter's
squareon tabletop against
the
blade as shown. Fig. 29. Square must not rest
against atoothof theblade.
If bladeisnot
square,
adjust asfollows:
FIG.
30
a. Removethelower
portion of theindexhandle
by removing the four phi Ilips headscrews.
This exposesthe lower adjusting screw. Fig.
31.
b. Usea 1/4- allen wrench-to loosenall-three
adjusting screws.
c. Release bevel locking clamp andlift
motor
housing until bladeis parallel to thesquare.
Apply pressure to thelower part of saw blade
with thumb until thereisabout 1/32- clearance
betweenthesquareandthelower
edgeof the
blade. (Thiscompensatesfor
motor movement
when tightening screws.) Tighten the three
adjusting screws.
d. Replacelower handlecover.
e. Tightenbevel lockingclamp.
CHECKINGTHE SAWBLADE
FOR "HEEL
ft
" eel- in the bladeistheconditionwhere,
althoughthe
blade moves ina paththat is square to thefence, the
bladeitself
isnot squareto thefence.
The backteethof
thebladewiII not
follow in the saw kerf of thefront teeth
andthus causesabindor
dragwhencutting.
To check,
proceedasfollows:
1. Placeacarpenter's
squareagainst the fenceand the
bladeas shown. Do not allow the squareto rest on
thebladeteeth.
Fig. 36.
2. If the blade is not square, remove theleft side
carriage cover. NOTE: During initial assembly of
thesaw the
carriage covers arenot assembledto
thesaw.
3. Releasethe yokelock.
4. Locktheyokeindex.
(HandleDown)
5. Loosen adjusting screws at topof carriage, and
lockingscrews at sideof carriage.
Fig. 35.
6. Rotatethemotor untiIblade is para lIel to thesquare.
7. Lock yoke locklever.
8. Tighten bothscrews at sideof carriage thenboth
screws on top of carriage. After adjustment, yoke
indexlever shouldmovefreely
but not drop.
STEP14ASSEMBLING CARRIAGE COVERS
Next thecarriage coversareassembled.
Slideapointer
(CC)over thecenter sectionof eachcover from the back
so thepointer showsin cover window. Placespring (CD)
andtrack wipers (CE) (felt) in eachend of cover. Attach
carriage covers to carriage.
,
l'y
w
Cw
Insert track lock pin (CV) intocarriage
lock(CW) and
thread carriage lock into position through right hand
carriage cover.
cv
FIG. 37
STEP15
Thebladeguardfits
in a ring aroundthesaw spindle
and
is lockedin positionwith theguard
lock whichthreads into
theguard.
Thebladeguard
shouldbe usedat
a II times
whenoperating thesaw.
~~
GN
~
FIG. 38
STEP16
Theanti-kickback
assembly isslippedinto a hole
in the
blade guardandsecured
with aplastic
knobandstud.
The exhaust tube is slipped intotheholein theblade
guard.
Tooperate thesaw the
switch keymust be inserted in
thehandleandheld down while
thetrigger
isdepressed.
The trigger will not operate if thekey isnot
FIG. 39
•
ADJUSTMENT OFRIP SCALE
OUTRIPFROM CENTER
OUTRIP from center of table fence (Position
fencepositionedasshown.
OUTRIP
FROM
CENTER
1) with
Rotate theyokesothat
thebladefaces
awayfrom the
column. Movecarriage towardthecolumnuntil
the blade
touchesfront of fence.Adjust indicator on left sideof arm
to zero positionat thetop of scale.
FULL OUTRIP
FULL OUTRIP
Move rip fence to rear
maximumoutrip.
position
~
as shown, to obtain
INRIP FROMCENTER
Position rip fenceas shownandrotatetheyokeso that
thebladefaces
thecolumn. Movethecarriage
toward
the column untiI thebladejust
touches front of fence.
Adjust indicator onright
sideof armtozeroposition
at thetop of sea Ie.
INRIP
FROM
CENTER
FULL INRIP
Position rip fenceas shownandrotatetheyokeso that
thebladefacesthecolumn.
Movethe carriage towardthe
column support until blade touches therip
fenceand
adjust theright indicator at zeroon thebottom scale.
IMPORTANT: Lock theyokeduring
withthecarriage
lock.
FIG. 40
all rip operations
FULL INRIP
ADJUSTING YOKELOCK
The yokelock hasbeen adjustedat
thefactory.
Position theyokeclamp
handleso that, when tightened,
thehandlewi II
aImost touchtherear
part of the yoke.
If handledoesnot hold securely in the-LOCKposition,
adjust asfollows:
.
1. Rotatemotor asshownin picture.
2. Removescrew(OK) from locking
plate(OJ).
3. Rotateplateslightly.
OFTABLE
CHAPTER
III PREPARATION
Operation of thesaw requires
that thebladeextendinto
the table during most cutting operations. The table,
therefore, must becut prior to use. Certain basiccuts
canbe madein thetable.
AFTERcompleting
the adjustmentspreviously described.
The basic cuts are: CROSS CUT, RIGHT ANDLEFT
MITER and RIPPING.
•
<
•
•
)
ADUSTING
SCREWS
•
•
FIG.42
o
The method to beusedtoprepare
cutsisasfollows:
thetablefor
these
CROSS CUT
Position thelocklever
inthe yoke so that thebladeisat
right anglesto thefence.
Tightentheyoke clamp.
Setthe
arm at 0degrees on themiter gauge,makingcertain
the
column isseatedin thedetent.
Tightenthe arm lock.
Be
sure thebevel scale is set at 0degreesand thebevel
locking clamp is tight. Movethefenceadjacent
to the
large stationary board, with thesaw against
therear
stop. Lower thesaw unti I thebladejust
clears thetable.
Turn on the saw andwith saw running, slowly lower the
armuntil
thebladeisabout
an eighthofan inch into the
table. Then pull thesaw to thefront
stop.
RIGHT MITER
Movearmto45degree
miter setting, withsaw against
rear stop and tighten arm lock. Lower saw until the
bladejust clears thetable. Turnon thesaw andlower
it
until the blade is about oneeighth of an inchinto the
tableand pull thesaw to thefront
stop.
•
RIGHT
MITER
FIG.43
If desired, thetable surface may be coveredwith 1/4plywoodor masonite toprotect
it from saw kerfs. The
plywood may besecured tothetopwith
brads. Brads
should beplaced
where they will not interfere with
normal saw cuts.
LEFT MITER
Movearm to45 degrees
left miter setting. thenproceed
as outlined incuttingtheright
miter. CAUTION: Do not
movesaw against columnbase. Thetable clampbracket
will interfere and hit thesaw blade.
RIPPING
Returnthe saw to the cross cut position against the front stop
andtightenthe arm lock. Raise thearm so thebladeclears
the table. Position theyokeindexin the carriage
so that the
bladeis parallel to therip fence(fenceadjacent
to column),
andthemotoris betweenthebladeandthecolumn.Loosen
the bevel lock and rotatethe bladedownwardabout
ten degrees(bottom of bladefacing front of table), and tightenthe
bevel lock.Turn motor on and slowly lower until bladecuts
approximately lis" into table. With the motorrunning,slowly
push the saw untilthe carriageis against therear stop.Turn
off themotor. This will cut atroughin· thelarge
stationary
board. To completetherip trough
for thefull width of the
table, it will benecessaryto reversetheposition of
thesaw
blade. Thisis accomplishedby first pulling the saw tothe front
stop,thenloosen the yokeindex and yokelock and
rotatethe
yoke end-motor 180 degreesso thatthe bladeis betweenthe
column ahcl- themotor. Lock yokeindexandyokelock.
Turn
motoron andlower
until bladecuts approximately lis" into
table. With the motor running,slowly push the saw against
the rear stop.Thistrough will be offset from front
FIG. 44
CHAPTER
IV OPERATING
INSTRUCTIONS
OPERATING INSTRUCTIONS
It is most important totakethetimeto becomecompletely
familiar with all of
thecontrols, their functionand operation of yournew radial arm saw. Makesure
aII theassembly andadjustment instructions havebeen followedand completed
beforeoperating thesaw.
Becauseof theversatility
of this radial arm saw, you shouldget into thepractice
of planning your work in advancebeforeoperating
thesaw. Simi lnr cutsshould
be madeat thesametimeto avoidfrequent
resetting.
Makesurethat
thesaw bladeand cutting
toolsaresharp.
Do not forceor twist
work. Amajor
andoftenoverlooked
causeof poor cutting isadull tool.~For
extremely fine wood finishing and very closecuts, it isa good practice to usea
smaller diameter, hollow ground blade. For precise cutting or for repeateduse
inspecial
cutting theradial
armsaw will
performbetter
with a special blade.
Avariety of bladesfor special applications areavai lablethruyour
nearest Wards
Retail, CatalogStoreor
CatalogHouse.
Remember "Safety First".
Thesaw can beoperatedwith confidence
safety rulesarefollowed.
Refer to page(4)·Safety
Preccutions".
if basic
ACCURATEIN DEXING
Whenoperating thesaw, you shouldacquire thehabit of indexingthe machine in
onedirection only whenever anew setting ismadein preparation
for adifferent
cut.
The detentsat 00 and 450 right andleft areprovidedfor
quick automatic settings.
To assure accuracy always movearm to
theright ofthe detent positionthen
bring thearmbackslowly
totheleft
until theindexpin engagesthedetent
and
thearmcomes
toa complete stop. Apply slight pressure to the left and apply
brake.
The brake action should feel tight andsecurewhereasyou must
pushon the
handlesolidly
with thepalm of thehand. If loose, adjust thearm lock adjusting
wheel asoutlinedin step8,
Page10.
SAFETY SWITCH
To operate, asasafety feature,the redplastic switchkey must beinserted in top
of handgrip handleandpresseddown beforetrigger
switchwiII operate.
Switch
is also equippedwith aholding buttontolock in·on·
position for ripping and
simi lor operations.
Asasafety
precaution, always removeswitchkey when saw is
not
CAUTION:
ALWAYS
BEFORE
DISCONNECT
SAWFROM POWER SOURCE
MAKING
ADJUSTMENTS.
CROSSCUTTING OR 9(Y CUTOFF
(SAWING
ACROSS THEWOOD GRAIN)
Position theyokeindexin thecarriage
so that theblade
is at right angles tothefence.
Tighten the yokelock.
Set the armat
0degrees onthe miter scale, making
certain the column is seatedin the
detent. TIGHTEN
THEARM LOCK.
Be sure the bevel scale isset at
o degrees and thebevel lock is tight. Lower thearm
until the saw' blade just clears the bottomof the90
degrees cut-off groove.
FIG. 45
CROSS CUTTING
OR 90'
CUTOFF
NOTE: Chips or other debris betweenthefence
andthework
will interfere withtheaccuracy
of
thecut.
NOTE:
SEE "ACCURATE
INDEXING"
RIPPING(SAWING
RIPPING-INBOARD
18.
Pushthesaw to its
rear stop. With thematerial
against
thefence, lineup thecut-off
mark onthe workpiece with
the sawblade.
The saw should thenbePULLED at
a
controlled rate through thework.
CAUTION:
AFTER EACH CROSSCUT
BEFORE REMOVING
THE WORKPIECE
ITS REAR STOP.
FIG.46
ON PAGE
OPERATION AND
RETURN SAW TO
INBOARDAND OUTBOARD
WITH THEWOOD GRAIN)
Basically, inboard andoutboord ripping are thesame
except for thepositionof
theblade. For inboardripping,
thebladeisbetweenthemotor
and thecolumn. For outboard ripping, themotor
is betweenthebladeand the
column. Theposition
selected shouldbetheone which
givesmaximum wood support duringthe rippingoperation.
Postion theyokeindex
in thecarriage
so that theblade
just clears thebottom of theriptroughpreviously
prepared. Thebladeguard
shouldberotated
sothat it is
oneeighthtoone quarter
ofan inch above the wood, and
thensecured.
Lower theanti-kickback
so that thepawls
are oneeighthofan inch below the
top of the wood to be
cut, andsecureitsknob.
The wood is fed into the blade,
using thefenceasaguidetokeepthe work
trueto the
blade.
CAUTION: WORK MUST BE FED INTO THE
BLADE
FROM OPPOSITE
THEANTI-KICKBACK
FOOT SIDE
ONLY. NEVER FEED FROM THEOTHER SIDEBECAUSE
THE DIRECTIONOF BLADE
ROTATIONWILL
TEND
TO FORCE THE BLADE TO CLIMB UPTHE WORK.
Onlongcuts
in large pieces of wood, the work off the
table should besupported soas not tobind theblade.
Always useapush stick for ripping
FIG. 47
RIPPING-OUTBOARD
CAUTION:
ALWAYS DISCONNECT
SAW FROM POWERSOURCE
BEFORE MAKING ADJUSTMENTS.
~B=~-ii_:7".Ii~~
:.-.;:::--:
J
MITER ING
Mitering is performed in the same manner as a90
degree cut off. The saw should bepushedto its
rear
stop. Release arm lock and pusharmtothedesired
angle, thenretighten lock. Thesaw shouldthenbe pulled
at acontrolled
ratethroughthe work.
Returnthesaw to
its rear stop before removing theworkpiece.
NOTE:
There are detents tolocatethe45 degreeright
andleft
miter cuts. Whenusingthesepositions,
be surecolumn
isseatedin detent.
NOTE:
FIG.48
SEE BACCURATE
INDEXING"
ON PAGE
18.
MITERING
Whencutting miters, there might be a tendencyfor the
work tocreep alongthef,~nce,spoiling
itsaccuracy. If
this occurs, strips of coarsesandpaper can beglued to
onesideof
thefence. Use this sideagainst the work for
aII operations except ripping.
For in-between miter angles, it will
adjust-arm height and tomake acutting
benecessary
groove.
CAUTION: Whenusingtheleft
45° miter donot
saw against column base. Thetableclampbracket
interfere and hit thesaw blade.
FIG.49
to
move
will
BEVELING
BEVELING
Bevel cuts are madeexactly
like cross.cuts
except for
thebladeangle.
PuII thesaw to theend ofthe track,
then
loosenthebevel lockand rotate themotor housingto set
thedesiredangleon thebevel
scale. Retightenthebevel
lock. Detent stopsareprovidedat
90, 45,0,45, 90. Precut grooveper instructions outlined in tablepreparation.
With clamp against rear stop, placework against the
fenceand proceedasin crosscutting.
BEVEL-MITERING
FIG. 50
BEVEL-MITERING
Bevel-mitering,
or CompoundAngles are also easyto
perform. Set thesaw blade
at thedesiredbevel
angle,
then set themiter
angle. Precut groove if necessary.
Pull thesaw through
the work at acontrolled rateasin
aII cross cuts.
BEVEL - RIP CUTTING
Bevel ripcutting isbasically performed thesameasrip
cutting. With theyokeset
for ripping, thebladeisthen
set at anangleas
in bevel crosscutting. Proceedasin
FIG. 51
BEVE L-RI
PCUTT ING
ACCESSORIES
DADOING
TheDadobladeis
put on theregular
saw spindle. It is
important that thedado bladebeassembledwiththe
inner
chippers positionedbetweensidebladeteethasmuchas
possible in a balancedarrangement.
Theupper guardshouldbe onwhileusingthe
Dado blade.
Thewidth of thedadoisdetermined
by thenumber and
width of thesideblades
and chippers assembledon the
spindle. Thedepthof
thedadois
obtainedby adjusting
theheight of the arm withrespect tothe work, to givethe
desired depth.
DADOING
The dadocan perform all of the operations that the
regular cuttingbladeiscapableof doing.
Either a6" or 8· Dado Setisrecommendedfor
usewith
theRadia I Saw. The"wobble" typemay aIso be used.
MOLDING CUTTER
MOULDING
HEADS
Molding headswith various
shapesof cutters areavailableto fit thissaw. They are mountedon thesaw spindle
shaft and theupper guard shouldbeleft
in placeasa
safety precaution. Thesamerules
applyfor direction of
feedasin ripping.
For edge molding, the ripfenceshould
be prepared bycutting anotchfrom the
center of the
fence. The, with the motor in thevertical
position, various edgemoldings
canbedone.
Themolding cutters
shouldbe adjustedso that
opproxirnotelyone eighth
inch
of material is beingremoved at atime, until full depth
isobtained.
DISC SANDING
Thediscsander
isnormally mountedon thesaw spindle
andtheupper
guardmaybeleft
in placefor most operations. For short edges, suchascross
cut, thesanding
disc canbeusedin the
samemanner asthesaw blade.
Thisalso applies to bevel cuts.
DISC SANDING
For accurate longedge sanding, theripfenceshouldbe
prepared by mounting thediscsander
andputting the saw
intheoutboard
ripposition.
Lower thearm into the
rip
trough andwith thefenceinthefull
forward position,
feedthesandingdisc
into thefenceuntil
about 1/32· of
thedisc protrudes. Theripfencecan thenbe usedasa
guidefor sandingthelong edgesof
the workpiece.
Facesandingcan be done withthemotor
housingmounted
inthevertical
position. Careshouldbe takento feedthe
work against rotation of thedisc sander so that it does
not have the tendency topull thework
.
..
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·.•.·.·.··.··
ACCESSORIES
CONT'D.
ib:~~
ROUTERBITS
AUXILIARY
ROUTING
SHAPING
SPINDLES
This saw is equippedwith two auxiliary spindles. They
operate at 3,450 and 20,000 RPM to give maximum
flexibility
with attachments. Speedsanddirection
of
rotation are shownon the spind Ieplate. Eachof these
spindles is intendedfor
theuseof certain accessories.
The 20,000 RPM spindle hasa 15/32--20 thread, and
the 3,450 hasa 1/2--20 thread. The auxiliary spindles
are coveredby protective
caps. Thecapsshouldbe kept
on whe.n spindlesarenot
beingused. The capsareeasily
removed by twisting
1/4 turn to the right or left.
NOTE: The sawbladeshouldberemoved
auxiliary spindles.
DISC SANDING
BUFFING
whenusing
20,000 RPM SPINDLE
The 20,000 RPM spindle isintendedfor routingand shaping use. Router adapter no. 84-2613 is available from your
Wards Store or Catalog. This adapter isusedto mount
therouter
bits tothesaw.
Shaperadapter No. 84-2612
isneededto attach
shaper cutter to thesaw.
3,450 RPM SPINDLE
This spindle is usedfor suchaccessories
asdrilling,
buffing, and drum sanding. Arbor adapter no. 842611 is
POLISHING
DRILLING
CHAPTER
VMAINTENANCEANDSERVICE
TROUBLE CHART
Use this chart for assistance to determine possible causeand
correction of anyproblemyoumayexperience
in operating your
radial arm saw.
PROBLEM
CORRECTION
POSSIBLECAUSE
Bevel Index doesnot hold
or islight
TensionScrew notholding
outlined
Adjust tension set screwas
insection titled, "Bevel Angle Adjustment" on page13.
45° Beve I off
Bevel angleout of adjustment
Adjust
"Bevel
Tablenot para Ilel to arm
Adjust tableasoutlined
ed, "SquaringtheTable"
,?
Bevel scaIe pointer
bent
,
Motor and Yoke Assy.
looseat one end oftrack
and tight at other end
as outlined in section titled,
AngleAdjustment"
onpage13.
in section titlon page10.
Set bevel pointer with bladesquareto
table.
Carriage bearings out of
adjustment
Adjust carriage bearings asoutlinedin
section titled,
"Tension of Carriage
Bearings" on page8.
Trackdefective
Replacetrack.
Saw blade"Heeling"
Checkandadjust
page14.
Dull blade
Sharpenor replaceblade.
Arm tight, doesnot move
freely from side toside
Arm lock out of adjustment
Refer to arm
step8.
Arm has playwhen locked
in position
Arm
Refer
Lumber splinters
900 cutoff
Bladestalls
lumber
after
when cutting
lockout
of adjust-
to
"Heel"
asoutlinedon
lockadjustment,
page10
page 10 step 8, arm
lock
PROBLEM
CORRECTION
POSSIBLECAUSE
Arm has play when locked
in position
Column plugis
against column
not tight
Adjust columnplug cisoutlined
in section
titled, ·SideMovement of Arm - Elevating Crank Tens ion"on page10.
Elevating HandleTight
Columnplug not
properly
adjusted
Adjust column plugasoutlined
in seetion titled, ·Side Movement of ArmElevating Crank Tension" onpage 10.
Elevating
sawdust
cation
gears full of
- lacks lubri-
Cleangear!:;-
applygrease.
Motor and yokeassembly
positionedon front of arm
Movemotor
andyoke assembly backto
the rear of the arm(next
tocolumn)
whenraising
or lowering for smoother
crank movement.
Elevating handleloose
Elevating shaft
(AZ) loose
Tighten shaft support. Turn crank as
youtighten. screws tobesure
shaft is
properly aligned.
Saw wi II not start
Fuseblown
Correct circuit for overloadedcondition.
Wa II receptacIe broken or
wire disconnected
Checkwiring
and receptacle and repair
as necessary. Havepower supply corrected.
Outlet may be controlled
bya wall switchin "Off"
position
Check switch
and operative.
Red plastic key not inserted properly in key
slot
Plastic switch key must be inserted
andpressed down beforetrigger
switch
will operate.
Worn brushes
Replacebrushes.
Power cord or extension
corddamaged
Replace.
Saw not proper Iyadj usted
It isvery
important ;Jl'hateveryadjustment becarried
out exactly andcompletely as outlined In this bookparticularly "SquaringSaw Bladeto Fence·;
"Checking SawBlade
for Heel·; and
"Tension of Carriage Beor lnqs", Make
sure proper saw blade is usedandis
Saw doesnot cut straight
on 9rt cutoff
support
-
make sure it is ·on·
I
PROBLEM
POSSIBLECAUSE
Saw doesnot cut straight
on 900 cutoff (Conf'd.)
Saw not operatedproperIy
Refer to OperatingInstructions
18.
Columntubeplug (AE)not
engagedproper Iy
Refer tosectiontitled,
of Arm" on page1O.
Saw not mountedproperIy
Saw base must be firm Iy mounted
solidbase.
Tablenot
square
Refer
10.
Arm not
proper Iy locked
Refer to section
Arm" page10.
CORRECTION
on page
"SideMovement
to "SquaringtheTable",
on
on page
"Side Movement of
Carriage bearings ou of
adjustment
Adjust bearings. See sectiontitled "Tensionof Carriage Bearings" on page8.
Accumulation
next to fence
Remove any accumulation of saw dust
which will interfere with theaccuracy
of thecut.
~
Bladenot para lIel to fence
at rip
ofs
st
Checkand
page14.
Saw "Heeling"
Accumulation ofs
next to fence
us
Remove any accumulation of saw dust
which will interfere with theaccuracy
of thecut.
arp-
Refer to "Squaring the
Square table
Table" on page 10. If table isseriously
warpedit shouldbe replaced.
Blade not squareto table
at rip
~
Burnt or sawteeth marks
on wood
Tablenot square
ed
Dull blade
Saw is"Heeli
Column andarm"chatter" when raised or lowered
r
adjust "Heel" asoutlinedon
g"
-
Sharpenor
replaceblade.
Checkand
page14.
adjust "Heel" asoutlinedon
Wood not pro erIy supported and movedwhile
beingcut
Provide steadysupport
Tablenotsquareorwarped
Squaretableasoutlined
on page 10. If
table is seriously warped it shouldbe
replaced.
Motor and yokeassembly
positioned on front of arm
Movemotor
andyokeassembly
backto
the rear of the arm(next
tocolumn)
whenraising
or lowering for smoother
crank movement.
Column plugis
against column
Adjust columnplug asoutlinedin section
titled, "SideMovement of Arm - Elevating Crank Tension"
not tight
for work.
ARM,COLUMNAND BASEASSEMBLY
AH
/
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rr_'r __
\.
'~
AY
\
AX
\
--~~
BE
\.
01/':
I
I
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Ref.
Ltr.
A
B
C
D
E
F
G
H
I
J
ARM,COLU
DBASE ASSEMBLY
Part No,
Description
22-00764
17-00074
21-03,892
06-0l024-BMW
22-0P°J.3
05-00Sl3-POL
s-oi-oi.sss
Screw
Split
Name!> ece
End Ce..
Screw,
Knob
~=
5/8", Phillips
Fi1lister
::ee:
Adj s
Brake.
.
01-01429
-2..':' X 3/8", Phillips
Screw, .;;;;.
_
Fi11ister
22-/00279
"'C.S~
Stee
1¥-00242
1<
Compressi
~ ?=;~
27 00096
L
Index
o -01424
M
0rr.-01413
Index
N
Brake
0'1-0141'2
Track
o
43-00S39
P
Brake Shoe
06-00815
Lock Ylash.er
17-00202
c
30_'
R
Shoulder
22-00746
Index Co lar
S
45-00066
Split
Lock "asi:e=
T
17-00307
U
Hex Bolt,
3/
6~
22-00753
r, 5/16:!._ X 3/4", Hex Head
W
Sere •...
"" - _22-00127
c'.s =-' ::
Armand Hand_e
X
S-0600795-BMW
ca_es),
(Ri
ArmCover
Y
43-00"573
Z
Screw, #6-32
Phillips
Round Head
3/•
22-00763
AA
Pointer
43-00862R
AB,
Screw, ..:
-~
16", Phillips
Fi11ister
22-00440
Arm Eood
05-00796-8
AC~
Dial
I::ldi.ca~ ::AD
44-00096
,:~
AE
01-01409
AF
45-00072
Co::
\.06-00794AG,
Hex ;;>
22-00"749
~
Co_=
'
AJi
S-06-00793
E eva d.:::::g
AI<
S-01-01434
S ere""",I:.
22:"00748
AL
S-01-01593
Eleva~
-AM
BearL-:g .s.,.,.,->n'-r
AN
05-00792
S~,
Fi11ister
AP
22-00255
=::
-e
Eex
.~,
/c::r22-00038
AO
AR S-43-00S37-BMW Tab_e Base
Af3
Clamp Ass
01-01428
A.'r
43-Q0838-BMW Channe
01-01445
Fence Lock
AU
Steel
;~asher
AV
17-00224
Screw,
5/16- 8 rzc-za X 5/8-,Hex Head
AW
22-00573
AX
Washer
17-00159
AY
Knob
06-00Sl2-POL
AZ.
Elevating
Shaft Support
45-00061
xc-zx X /2-,
Screw, #10-32
Phillips
Pan Head
BA
22-00357
Nameplate
BB
21-03895
BC
Z2-00756
Socket Set Screw.
1/4-2
_~-3A X 1/2"
BD
S-06-00814-POL
Elevating
Crank As~
01-01427
BE.
Clip
01-01446
BF
Tee Nut
BG
17-00074
1/4" Split
Lock Kasner
BH
22-00465
.iC-2B
Hex Nut,
1/4-20
X9/32"
BJ
17-00323
Steel Washer
BK
22-00750
1/4-20
Screw,
'C-2AX
7/8-, Slotted
Pan Head
BL
22-00751
Slotted
Set Scre' v, 1/4-20
~C-2AX
5/8"
BM
01-00936
Cable Clamp
BN
22-00174
Screw,
#10724 UNC-2AX 3/8". Slotted
Round Head
BO
27-00lJ2
Belleville
Spring
BP ,8-01-1591
Complete Table Assembly
01-1591A
Main Table Board
01-01591B
55/8" Board
01-01591C
215/16" Board
01-015910
Fence
BO
28-00144
Bumper Pad
BR
Index Lock Handle
06-00809MS
BS
Pin
02-00177
BT
17-00181
Washer
22-00788
Set Screw,
Special
44-00335
Sleeve
Head
Head
Head
,~
Head
YOKEASSEMBLY
'"
l'~(;i:P
cv
,,
,,
,,
,,
,
,,
,,
I
.V
,
i
/J
DK
,,
,
\
cw
YOKE ASSE BLY
R~
Part
o.
L
----=---
-
------=-=
ESCRIPTION
Screw,
#10-32
~-2ri
X1/2-,
Phillips
Oval Head
Carriagn
Cov.er (Le=t
Hand)
Pointer
Spring
Track
Wiper
Machine
Screw,
Specia
Hex Nut,
5/16-18
~2B
X 17/64"
Pivot
Bolt
Lock Washer
Track
Bearing
Flat
Washer
Dowel Pin
Yoke Lock
Screw,
#10-32
m~-2A
Phillips
Pan Head
X _/2D,
Yoke Index
Bracket
rr
Socket
Set Screw,
32 UNF-3A
X1/4"
Eccentric
Screw
Carriage
Assembly
Carriage
Cover
(Right
Hand)
Track
Lock Pin
Carriage
Lock
Screw,
#10-24
G~C-2A X 3/B", Pnillips
Round Head
Cable
Clamp
Rubber
Bumper
Screw,
#10-24
UNC-2A X 1", Phillips
Fillister
Head
Hotor
Pivot;
Yoke
Pointer
Screw,
#6-32
UNC-2A X 1/4",
Phillips
Pan Head
Slotted
Set Screw,
7/16-20
UNF-2A X 1/2"
Spring
Ball
Index
Plate
Screw,
#10-24
UNC-2A X 5/8"
Slotted
Bind-ing Head
Yoke Locking
Handle
Motor
Pivot
Socket
Head Cap Screw,
5/16-18
UNC-3A X 2 1/4"
Machine
Screw
Index
Handle
Cover
Index
Screw
Motor
Lock Lever
Index
Handle
Scale
Self
-Tapping
Screw
Cover
Plate
Socket
Set Screw #8-32
UNC-3A X 3/16"
Socket
Head Cap Screw,
5/16-18
UNC-3A X 2 1/2"
Index
Handle
Support
Half
Switch
Handle
Support
Half
29
MOTORASSEMBLY
611
TOOLS
PARTNO.
INCLUDED
TOOL
SSEMBlY
Ref.
Ltr.
FA
FB
Fe
FD
FE
FF
FG
FH
FJ
FL
FM
FN
FP
FQ
FR
FT
FU
FV
DESCRIPTION
06-00807
06-00808
14-00057
14-00056
14-00058
22-00481
11-00162-3
1l-0009~
22-00594
43-00449
28-00006
22-0012
2l-038~
08-00_28-0
01-0 43':"
28-0
S-07-0
a
==-=--..,..
- -3A
PhillipsPanHead
SlottedBindingHead
FY
e 10-00067
-~0
:;--c.:i gs)
FW
FX
X 1/4"
--~
-
-
2-,
& one 10-00068
SlottedFlatHead
FZ
GA
GB
GC
GD
GE
des one 10-00022
Ball Bearings)
GF
GG
GH
SlottedFlatHead
PhillipsPanHead
PnillipsPanHead
and one
MAINTENANCE
LUBRICATION
Thebearings andgears of this saw areproperly
lubricated at thefactory.
useoldgrease
shouldbeflushed
outand refilled.
It isrecommendedthat
aqualified service man.
The elevating shaft andgear
agood grade of grease.
NOTE: Thearm track
cleandrycloth.
shouldbelubricated
must not belubricated.
periodically
Keepthe track
After extended
thisbe doneby
by coating thegearswith
cleanby wiping
it witha
BRUSHES
The motor brushes should bechecked
regularly and if worn to approximately 1/4- in
length, shouldbereplaced.
Brushes areaccessible
by unscrewing theplastic brushcaps
in themotor, and removing the' springand brushassembly.
CAREOF SAWBLADE
Asaw blade
must bekept sharpto performwell.
Indications of dullness areroundedtips
on the teethandtheaccumulation
of hardgum onthe
blade. Bladesin this conditionhave
insufficient set in theteeth for proper clearanceand cut poorly. The bladerubsand binds
and thus heats andcracks.
Blades which faiI becauseof improper sharpeningarenot
defective andare not covered by warranty. Worn blades shouldbe replaced or sharpened
toprevent damageto saw. Avariety of bladesand accessories areavai lableat your nearest WardsRetail Store, CatalogStoreor
CatalogHouse.
This sawcomes equipped with
a10" diameter combination blade, Blades areavailable for
specific
cutting requirments. Always choose a good quality
blade. A smaller diameter bladecan beused but
never attempt touse a blade larger
than 10" indiameter.
SERVICE NATIONWIDE
The
merchandise
carefully
quality
standards
pendable
dise,
you
engineered
have
and
and
operation.
should
you
or write
your
Catalog
ever
nearest
serial
number
model
2.
date
and
your
merchandise,
State
rigid
and
de-
merchan-
or maintenance.
please
Whenrequesting replacement
contact
Catalog
Store
or
84p·1 0928·1
and
all
of the
other
data
shown
plate.
briefly
*
the
the
model
and serial
plate.
Alsogive thepart
part
on the
3.
Store,
Wards
trouble
branch
you
from
are having.
PARTS
been
House.
1. Model,
The
has
Wards
mechanical
assistance,
Retail
us
satisfactory
adjustment
technical
Wards
from
under
you
like all
require
need
II
the [ollouin«:
proridc
chased
give
However,
it may occasionally
Should
purchased
manufactured
HOW TOOBTAIN
REPLACEMENT
which
you
pur-
parts,
number
number
asshown in the parts list.
If you order
by mail,
chargesfrom the shipping
besureto give the
which isshown on the model
you will
point.
andthe nameof
the