Inovance IS580****-**-1 Series is a servo drive designed for high-performance vector control of permanent magnet synchronous motors (PMSM) in injection molding machines (IMM). It offers features such as precise control of injection speed and pressure holding, stability control, energy saving compared to traditional IMM control, and wider voltage range than its predecessor, IS300.
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IS580 User Manual Preface
Thank you for purchasing the IS580 series servo drive developed and manufactured by Inovance.
The IS580 is an upgrade product compared with the IS300 series servo drive. It is specially designed to drive the permanent magnet synchronous motor (PMSM) and implement high-performance vector control of the PMSM. By integrating the process control during driving of the injection molding machine (IMM), such as precise control of injection speed and pressure holding, and stability control during cooperation with the IMM controller, the IS580 can well control the servo pump and provide general-purpose servo functions. The IS580 is highly cost-effective and reliable. It has obvious energy saving effect compared with traditional IMM control mode.
It is applicable to plastic molding, pipe extrusion, shoe making, rubber producing, and metal casting. Compared with the IS300, the IS580 features better oil pressure control performance, faster pressure and speed response, smaller steady pressure fluctuation and smaller size.
This manual is a guideline for the selection, installation, parameter setting, on-site commissioning and troubleshooting of the IS580 servo drive. It is only applicable to the IS580****-**-1 series servo drives.
Before using the servo drive, read this manual carefully to have a thorough understanding of the product. Keep the manual well and forward it to end users with the product.
Note
• The drawings in the manual are sometimes shown without covers or protective guards. Remember to install the covers or protective guards as specified first, and then perform operations in accordance with the instructions.
• The drawings in the manual are shown for description only and may not match the product you purchased.
• The instructions are subject to change, without notice, due to product upgrade, specification modification as well as efforts to increase the accuracy and convenience of the manual.
• Contact our agents or customer service center if you have any problem during the use.
Note
This user manual is only applicable to the IS580****-**-1 series servo drives.
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Preface IS580 User Manual
■ Advantages
Compared with the IS300, the IS580 has improvements in the following aspects:
Improvement
More stable pressure
Faster pressure and speed response
Higher injection molding product consistency
The pressure and speed responsiveness improves, satisfying the quick response requirements of the quick hydraulic IMM.
The IS580 sees a rise in the qualified rate of the injection moudling products, especially the quick injection molding products.
Smaller size The IS580 is over 40% smaller than the IS300 for the same power class.
Wide voltage range design Rated voltage input: 380 to 480 V, wide voltage range: 323 to 528 V
Built-in DC reactor
Built-in braking unit and related protective function
Longer serving life
Cooling fan drive circuit protection
Complete protective functions
Complete EMC solution
Description
The pressure fluctuation is smaller. The stability obvious at high pressure and low speed.
The IS580 of 30 kW and above have built-in DC reactor.
The power class of the IS580 with built-in braking unit extends to 75 kW (optional for the models of 90 kW above). The protective functions including braking resistor short-circuit, braking circuit overcurrent, brake pipe overload and brake pipe shoot-through.
The bus capacitor has high disposition and long servicing life.
When short-circuit occurs on the cooling fan, the cooling fan drive circuit provides protection.
The whole series of IS580 drives have the protections on short-circuit to ground and precharge relay (contactor) close fault.
Complete EMC solution (including optional EMI filter, common mode rejector / zero-phase reactor and simple filter) could be provided to satisfy the actual application and certification requirements.
■ Product Checking
Upon unpacking, check:
• Whether the nameplate model and the drive ratings are consistent with your order. The box contains the servo drive, certificate of conformity, user manual and warranty card.
• Whether the servo drive is damaged during transportation. If you find any omission or damage, contact
Inovance or your supplier immediately.
■ First-time Use
For the users who use this product for the first time, read the manual carefully. If you have any problem concerning the functions or performance, contact the technical support personnel of Inovance to ensure correct use.
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IS580 User Manual Preface
■ Standard Compliant
The IS580 series servo drive complies with the international standards listed in the following table.
Directive
EMC directive
LVD directive
Directive Code
2004/108/EC
2006/95/EC
93/68/EEC
Standard
EN 61800-3
EN 55011
EN 61000-6-2
EN 61800-5-1
The IS580 series servo drive complies with the requirements of standard IEC/EN 61800-3 on the condition of correct installation and use by following the instructions in sections 8.3.2 and 8.3.5.
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Preface IS580 User Manual
HMI
Three-phase AC power supply
Use within the allowable power supply specification of the servo drive.
Molded case circuit breaker
(MCCB) or earth leakage circuit breaker (ELCB)
Electromagnetic contactor
Noise filter on input side
Reduce the electromagnetic interference on the input side.
AC input reactor
Suppress the high order harmonic to improve the power factor.
Select a proper circuit breaker to resist large in-rush current that flows into the servo drive at power-on.
To ensure safety, use an electromagnetic contactor.
Do not use it to start or stop the servo drive because such operation reduces the service life of the servo drive.
RUN LOCAL/ REMOT FED / REV TUNE /TC
Hz
RPM
A
%
V
PRG ENTER
QUICK
RUN MF.K
STOP
RES
IS580
DI1
DI2
DI3
DI4
DI5
COM
AO1
AO2
GND
AI1
AI2
GND
GND
AI3
+13V
PG card
Built-in PG card
(For installation position, see
Figure 3-16)
Reliably ground the motor and the servo drive to prevent electric shock.
Ground
R S T
U V W
Shield
DO1
DO2
DO3
DO4
DO5
COM
Pump enable
PID selection terminal 1
Slave pump address selection terminal 1
Fault reset
CAN communication enable
(multi-pump convergent flow)
AI1
AI2
GND
Current oil pressure detection: -10 to 10 V
Current flow detection: -10 to 10 V
Shield
AO1
AO2
GND
Oil pressure reference: 0-10 V
Flow reference: 0-10 V
IMM computer
Shield
Wiring mode when the pressure sensor is powered externally
Switch-mode power supply
V+
24V
Pressure sensor
OUTPUT
GND GND
Braking unit
Encoder signal
Braking resistor
BR
P(+)
-
+
Servo motor
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Preface ....................................................................................................................................................1
Introduction .................................................................................................................................................................2
Chapter 1 Safety Information and Precautions ........................................................................................8
1.1 Safety Information ................................................................................................................................................8
1.2 General Precautions ............................................................................................................................................10
Chapter 2 Product Information ..............................................................................................................14
2.1 Product Type Identification .................................................................................................................................14
2.2 Components of the IS580 ...................................................................................................................................15
2.3 Technical Specifications ......................................................................................................................................17
Chapter 3 Mechanical and Electrical Installation ...................................................................................20
3.1 Mechanical Installation .......................................................................................................................................20
3.2 Wiring Mode ........................................................................................................................................................27
3.3 Main Circuit Terminals and Wiring .......................................................................................................................27
3.4 Control Circuit Terminals and Wiring ...................................................................................................................28
3.5 Description of PG Card Terminals on the IS580 ..................................................................................................30
3.6 Wiring the External Braking Unit ..........................................................................................................................32
3.7 Wiring Diagram of System Application ................................................................................................................33
3.8 Use of the Operation Panel .................................................................................................................................34
Chapter 4 Servo Pump Commissioning ................................................................................................44
4.1 Servo Pump Commissioning Flowchart ...............................................................................................................44
4.2 Motor Trial Running .............................................................................................................................................45
4.3 Application Commissioning of Servo Pump .........................................................................................................48
Chapter 5 Maintenance and Troubleshooting ........................................................................................54
5.1 Maintenance of the Servo Drive ..........................................................................................................................54
5.2 Warranty Agreement ...........................................................................................................................................55
5.3 Troubleshooting ...................................................................................................................................................56
5.4 Symptoms and Diagnostics .................................................................................................................................69
Chapter 6 ISMG Servo Motor (Voltage Class: 400 V) ...........................................................................72
6.1 Designation Rules of the ISMG Servo Motor .......................................................................................................72
6.2 ISMG Servo Motor Specification Parameters ......................................................................................................73
6.3 Physical Appearance and Mounting Dimensions of ISMG Servo Motor ............................................................75
6.4 Supporting Board of ISMG Servo Motor Base ....................................................................................................76
6.5 Wiring of the ISMG Servo Motor .......................................................................................................................77
6.6 Cleaning the Cooling Fan of the Servo Motor ....................................................................................................78
Chapter 7 Selection ...............................................................................................................................80
7.1 Technical Data of the IS580 .................................................................................................................................80
7.2 Selection of Braking Unit and Braking Resistor ...................................................................................................81
7.3 Selection of Peripheral Electrical Devices ...........................................................................................................81
7.4 Mounting Dimensions of the IS580 ......................................................................................................................82
7.5 Mounting Dimensions of Power Terminals and Recommended Cable Diameter ................................................85
7.6 Mounting Dimensions of Optional Parts ..............................................................................................................89
Chapter 8 EMC ......................................................................................................................................92
8.1 Definition of Terms ..............................................................................................................................................92
8.2 Introduction to EMC Standard .............................................................................................................................93
8.3 Selection of Peripheral EMC Devices ..................................................................................................................94
8.4 Shielded Cable ....................................................................................................................................................99
8.5 Solutions to Common EMC Interference Problems ...........................................................................................101
Chapter 9 Function Code Table ...........................................................................................................104
Appendix A Leakage Current Suppression Solution and Leakage Protector Selection .......................124
Appendix B Multi-pump Control of IMM ...............................................................................................129
B.1 Parallel Pump Control ......................................................................................................................................129
B.2 Multi-pump Control Mode ..................................................................................................................................131
B.3 Parameter Setting on Master Drive ...................................................................................................................134
B.4 Parameter Setting on Slave Drive .....................................................................................................................135
B.5 Applications of Multi-pump Convergent and Distributed Flow Control ..............................................................136
B.6 Fault Description ...............................................................................................................................................141
Product Warranty Card ........................................................................................................................144
1
Chapter 1 Safety Information and Precautions IS580 User Manual
This user manual includes some very important safety warnings and notices. There are two types of safety notice, and you must comply with both types of notice.
DANGER
It indicates that failure to comply with the notice will result in severe personal injury or even death.
WARNING
It indicates that failure to comply with the notice will result in moderate or minor personal injury or damage to equipment.
Use Stage
Before installation
During installation
Safety Grade Precautions
DANGER
DANGER
• Never use the servo drive if you find component missing or damage upon unpacking. Failure to comply may result in personal injury.
• Always use a motor with the insulation level of B above. Failure to comply may result in electric shock..
• Install the equipment on incombustible objects such as metal, and keep it away from combustible materials. Failure to comply may result in a fire.
WARNING
• Do not drop wire end or screw into the equipment. Failure to comply will result in equipment damage.
• When two servo drives are installed in the same cabinet, arrange the installation positions properly to ensure the cooling effect.
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IS580 User Manual Chapter 1 Safety Information and Precautions
Use Stage
At wiring
Before power-on
After power-on
Safety Grade Precautions
DANGER
WARNING
DANGER
WARNING
DANGER
WARNING
• Wiring must be performed only by qualified personnel. Failure to comply may result in electric shock.
• A circuit breaker must be used to isolate the power supply and the equipment. Failure to comply may result in a fire.
• Ensure that the power supply is cut off before wiring. Failure to comply may result in electric shock.
• Ground the equipment properly. Failure to comply may result in electric shock.
• Never connect the power cables to the output terminals (U, V, W) of the servo drive. Failure to comply will result in equipment damage.
• Ensure that all wiring complies with the EMC requirements and local safety standard. Use wire sizes recommended in the manual. Failure to comply may result in accidents.
• Never connect the braking resistor between the (+) and (-) terminals of the DC bus.
Failure to comply may result in a fire.
• Check that the following requirements are met:
The voltage class of the power supply is consistent with the rated voltage class of the servo drive.
The input terminals (R, S, T) and output terminals (U, V, W) are properly connected.
No short-circuit exists in the peripheral circuit.
The wiring is secured.
Failure to comply may result in equipment damage.
• Cover the servo drive properly before power-on to prevent electric shock..
• Do not perform the voltage resistance test on any part of the servo drive because such test has been done in the factory. Failure to comply may result in accidents.
• All peripheral devices must be connected properly under the instructions described in this manual. Failure to comply may result in accidents
• Do not open the cover after power-on. Failure to comply may result in electric shock.
• Do not touch the servo drive or peripheral circuit with wet hands. Failure to comply may result in electric shock.
• Do not touch the terminals (including I/O terminals) of the servo drive. Failure to comply may result in electric shock.
• The servo drive automatically performs safety detection on the external strong power circuit immediately upon power-on. This moment do not touch the U, V,
W terminals of the servo drive or wiring terminals of the motor. Failure to comply may result in electric shock.
• Prevent personal injury during motor rotation if motor auto-tuning is required. Failure to comply may result in accidents.
• Do not change the factory parameters of the servo drive to prevent equipment damage.
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Chapter 1 Safety Information and Precautions IS580 User Manual
Use Stage
During operation
During maintenance
Safety Grade Precautions
DANGER
WARNING
DANGER
• Do not get close to the mechanical equipment when the restart function is enabled. Failure to comply may result in personal injury.
• Do not touch the fan or the discharging resistor to check the temperature.
Otherwise, you may get burnt.
• Signal detection must be performed only by qualified personnel during operation.
Failure to comply may result in personal injury or equipment damage.
• Prevent dropping objects into the equipment during the drive running. Failure to comply may result in damage to the equipment.
• Do not start or stop the servo drive by turning on or off the contactor. Failure to comply may result in equipment damage.
• Do not repair or maintain the servo drive at power-on. Failure to comply will result in electric shock.
• Repair or maintain the servo drive only after the CHARGE indicator on the servo drive goes off. This allows for the residual voltage in the capacitor to discharge to a safe value. Failure to comply will result in personal injury.
• Repair or maintenance of the servo drive can be performed only by qualified personnel. Failure to comply will result in personal injury or damage to the servo drive.
1. Motor insulation test
Arrange for a qualified technician to perform an insulation test on the motor under the following conditions:
• Before the motor is used for the first time
• When the motor is reused after being stored for a long time
• During regular maintenance checks
This precaution detects poor insulation of the motor windings so that early actions can be taken to prevent damage to the servo drive. The motor must be disconnected from the servo drive during the insulation test. A
500 V volt insulation tester is recommended for this test, and the insulation resistance must not be less than 5
M Ω .
Figure 1-1 Connections required for a motor insulation test
Input terminals U V W of the motor
Megger
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Ground
IS580 User Manual Chapter 1 Safety Information and Precautions
2. Thermal protection of the motor
If the rat ed capacity of the motor does not match that of the servo drive, adjust the motor protection parameters on the operation panel or install a thermal relay in the motor circuit for protection. It is especially important to take this precaution if the servo drive has a higher power rating than the moto r.
3. Motor heat and noise
The output of the servo drive is pulse width modulation (PWM) wave with certain harmonic frequencies, and therefore, the motor temperature, noise, and vibration are slightly greater than those when the servo drive runs at the mains frequency.
4. Voltage-sensitive device or capacitor on the output side of the servo drive
Do not install a capacitor for improving power factor, or a voltage sensitive resistor for lightning protection, on the output side of the servo drive. This is because the output is a PWM waveform and the servo drive might suffer transient overcurrent or become damaged.
Figure 1-2 Disallowed connections to the servo drive output
IS580
U V W
Capacitor or voltage sensitive resistor
5. Contactor at the input terminal of the servo drive
If there is a contactor installed between the input side of the servo drive and the power supply, DO NOT use it to start or to stop the servo drive. However, if there is a real and urgent need to use the contactor to start or to stop the servo drive, make sure the time interval between switching is at least one hour. If the interval between switching is shorter than one hour, this will reduce the service life of the capacitor inside the servo drive.
Figure 1-3 Input contactors
Contactor KM
380Vac
50/60Hz
R
S
T
U
V
W
Do not start or stop the servo drive by switching
The input contactor. If you must operate the servo drive by using the input contactor, wait at least one hour between switching operations.
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Chapter 1 Safety Information and Precautions IS580 User Manual
6. When the external voltage exceeds the rated voltage range
Do not operate the servo drive outside the rated voltage range specified in this User Manual. Failure to comply may result in damage to the components inside the servo drive. If necessary, use an appropriate voltage stepup or step-down device to match the supply voltage to the rated voltage range for the servo drive.
7. Prohibition of three-phase input changed into two-phase input
Do not change a three-phase input of the servo drive into a two-phase input. Failure to comply may result in a fault or damage to the servo drive.
8. Surge suppressor
The servo drive has a built-in voltage-dependent resistor (VDR) for suppressing the surge voltage generated when the inductive loads around the servo drive (for example the electromagnetic contactor, electromagnetic relay, solenoid valve, electromagnetic coil and electromagnetic brake) are switched on or off.
If the inductive loads generate a very high surge voltage, use a surge suppressor for the inductive load and possibly also use a diode.
Note
Do not connect the surge suppressor to the output side of the servo drive.
9. Altitude and de-rating
In places where the altitude is above 1000 m, the cooling effect reduces due to thin air, and it is necessary to de-rate the servo drive. For details, contact Inovance for advice.
10. Some special usages
If your installation requires special cabling that this user manual does not describe, for example to support a common DC bus, contact Inovance for technical support and advice.
11. Disposal
If it becomes necessary to dispose of any part of the servo drive system, DO NOT attempt to burn the parts on a fire. If you do, the electrolytic capacitors might explode, and the plastic components will create poisonous gases. Treat any parts for disposal as ordinary industrial waste.
12. Adaptable motor
• The standard adaptable motor is a PMSM.
• The standard parameters of the adaptable motor have already been configured inside the servo drive.
However, it is still necessary to perform motor auto-tuning or to modify the default values based on actual conditions. Otherwise, the running result and protection performance will be adversely affected.
• The servo drive might cause an alarm or might be damaged when a short-circuit exists on cables or inside the motor. Therefore, perform insulation short-circuit test when the motor and cables are newly installed or during routine maintenance. During the test, disconnect the servo drive from the tested parts.
13. Overcurrent and overload
When an overcurrent fault (Err02, Err03, or Err04) or overload fault (Err10) occurs, if the fault persists after you power off the servo drive and start it again, find out the causes rather than starting the servo drive frequently.
Otherwise, the inverter module will be damaged by the large rush-in current.
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2
Chapter 2 Product Information IS580 User Manual
Each model in the range of IS580 servo drive systems has a model number that identifies important characteristics and specifications for that particular unit.
The following figure shows an example of a model number and explains how it is derived from the system specification.
Figure 2-1 Nameplate and designation rules of the IS580
IS 580 T 035 R1 1
IS580 series purpose generalservo pump drive
Version
Mark
T
Voltage Class
Three-phase 380 V
Mark
Rated output current
035
37
040
45
…
…
140
152
…
…
Mark Encoder Type
R1 Resolver without PTC/KTY
R2 Resolver with PTC/KTY
D Differential encoder
O OC encoder
U UVW encoder
S SIN/COS encoder
Nameplate
Nameplate
Servo drive model
Rated input
Rated output
Manufacturing SN
MODEL : IS580T 035-R 1-1
INPUT : 3 PH AC 380 – 480V, 49.5A, 50/ 60 Hz
OUTPUT : 3 PH AC 0
–
480 V, 37 A,0
–
300 Hz 18.5 kW
S/N:
Suzhou Inovance Technology Co . , Ltd
Note
The IS580 is configured with the PG card for connecting the resolver.
Note
This user manual is only applicable to the IS580****-**-1 series servo drives.
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IS580 User Manual Chapter 2 Product Information
The IS580 series servo drives have two housing types, plastic housing and sheet metal housing, according to different voltage and power classes.
Figure 2-2 Components of the IS580 of plastic housing (three-phase 380 to 480 V, IS580T020-R1-1 to
IS580T070-R1-1)
Inovance logo
Cabling board
Front cover
Power terminals
Operating panel
Control terminals
Fan
Fan cover
Interface for connecting external operation panel
Servo drive nameplate
Housing
Figure 2-3 Components of the IS580 of sheet metal housing (three-phase 380 to 480 V, IS580T080-R1-1 to
IS580T210-R1-1)
Inovance logo
Front cover
Fan
Control board
Operating panel
Power terminals
Grommet
Servo drive nameplate
Housing
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Chapter 2 Product Information IS580 User Manual
Figure 2-4 Components of the IS580 of sheet metal housing (three-phase 380 to 480 V, IS580T080-R1-H-1 to
IS580T210-R1-H-1)
Front cover
Inovance logo
Fan
Power terminals
Operating panel
Control board
Filter capacitor
Housing
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IS580 User Manual Chapter 2 Product Information
Table 2-1 Technical specifications of the IS580
Item
Standard functions
Max. frequency
Carrier frequency
Input frequency resolution
Protective functions
Control mode
Startup torque
Speed range
Speed stability accuracy
Torque control accuracy
V/F curve
Ramp mode
Overload capacity
Motor overheat protection
Encoder type
Protections
Communication Modbus
CAN
Environment Installation location
Altitude
Ambient temperature
Humidity
Vibration
Storage temperature
IP level
Description
300 Hz
1 to 8 kHz
Digital setting: 0.01 Hz
Analog setting: Max. frequency x 0.1%
Closed-loop vector control (CLVC), voltage/frequency (V/F) control
0 Hz/180% (CLVC)
1:1000 (CLVC)
±0.02% (CLVC)
±5% (CLVC)
Straight-line V/F curve
Straight-line ramp
• 60s for 150% of the rated current
• 3s for 180% of the rated current
• PTC temperature protection
• Supporting resolver and ABZ optical encoder
Motor short-circuit detection at power-on, input/output phase loss protection, overcurrent protection, overvoltage protection, undervoltage protection, overheat protection and overload protection
Supports the Modbus-RTU protocol.
Supports the CANopen protocol and the CANlink protocol.
Install the IS580 servo drive where it is indoors and protected from direct sunlight, dust, corrosive or combustible gases, oil smoke, vapour, ingress from water or any other liquid, and salt.
Below 1000 m (de-rated if the altitude is above 1000 m)
–10°C to 40°C (de-rated if the ambient temperature is between 40°C and 50°C)
Less than 95 % RH, non-condensing
Less than 5.9 m/s² (0.6 g)
–20°C to 60°C
IP20
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Chapter 2 Product Information IS580 User Manual
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3
Chapter 3 Mechanical and Electrical Installation IS580 User Manual
3.1.1 Installation Environment
Item Requirements
Ambient temperature -10°C to 50°C
Heat dissipation Install the servo drive on an incombustible supporting surface and make sure there is sufficient space around the enclosure to allow for efficient heat dissipation. Use strong screws or bolts to secure the enclosure on the supporting surface.
Mounting location
Vibration
Make sure the mounting location is:
• Away from direct sunlight
• Not in an area that has high humidity or condensation
• Protected against corrosive, combustible or explosive gases and vapours
• Free from oil, dirt, dust or metallic powders.
Make sure the mounting location is not affected by levels of vibration that exceed 0.6 g.
Avoid installing the enclosure near to punching machines or other mechanical machinery that generates high levels of vibration or mechanical shock.
3.1.2 Mounting Orientation and Clearance
■
Mounting Clearance
The mechanical clearance requirements for the IS580 vary with power classes of the servo drive.
Figure 3-1 Mounting clearance of the IS580
C
Hot air
Installation clearance requirements on the IS580 series servo drives of different power classes
Power Class
IS580T020-R1-1 to IS580T040-R1-1
IS580T050-R1-1 to IS580T070-R1-1
IS580T080-R1-1 to IS580T210-R1-1
IS580T080-R1-H-1 to IS580T210-R1-H-1
Clearance Requirements (Unit: mm)
A ≥ 10
A ≥ 50
A ≥ 50
A ≥ 80
B ≥ 200
B ≥ 200
B ≥ 300
B ≥ 200
B ≥ 200
B ≥ 200
B ≥ 300
B ≥ 20
A
B
IS580
Cold air
A
Minimum air duct area for a servo drive
(If N servo drives are required, enlarge the air duct area by N times.)
Power Class
IS580T020-R1-1 to IS580T040-R1-1
IS580T050-R1-1 to IS580T070-R1-1
IS580T080-R1-1 to IS580T100-R1-1
IS580T140-R1-1 to IS580T210-R1-1
IS580T140-R1-H-1 to IS580T210-R1-H-1
The servo drive shall be installed vertically upward.
Minimum Air Duct Area (mm²)
19200
30400
48400
78600
33800
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IS580 User Manual Chapter 3 Mechanical and Electrical Installation
The IS580 series servo drive dissipates heat from the bottom to the top. The drive of IS580T080-R1-H-1 to
IS580T210-R1-H-1dissipates heat from the left to the right. When multiple servo drives are required to work together, install them side by side.
For the application of installing multiple servo drives, if one row of Servo drives need to be installed above another row, install an insulation guide plate to prevent servo drives in the lower row from heating those in the upper row and causing faults.
Figure 3-2 Installation of the insulation guide plate
Insulation guide plate
IS580
IS580
■ 3.1.3 Installation Method and Process
The IS580 series has two housing types, plastic housing and sheet metal housing, according to different power classes. The IS580 supports both surface mounting and embedded mounting.
1. Surface mounting of the IS580 of plastic housing (IS580T020-R1-1 to IS580T070-R1-1)
Figure 3-3 Surface mounting of the IS580 of plastic housing
Install the servo drive from the front of the control cabinet.
Back panel of the control cabinet
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Chapter 3 Mechanical and Electrical Installation IS580 User Manual
2. Embedded mounting the IS580 of plastic housing (IS580T020-R1-1 to IS580T070-R1-1)
Figure 3-4 External hanging bracket for the IS580 of plastic housing
External hanging bracket
Figure 3-5 Embedded mounting of the IS580 of plastic housing
Install the servo drive from the front of the control cabinet.
Back panel of the control cabinet
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IS580 User Manual Chapter 3 Mechanical and Electrical Installation
3. Surface mounting of the IS580 of sheet metal housing (IS580T080-R1-1 to IS580T210-R1-1)
Figure 3-6 Surface mounting of the IS580 of sheet metal housing
Install the servo drive from the front of the control cabinet.
Back panel of the control cabinet
Fix four screws.
Figure 3-7 Hoisting the IS580 of sheet metal housing
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Chapter 3 Mechanical and Electrical Installation IS580 User Manual
4. Embedded mounting of the IS580 of sheet metal housing (IS580T080-R1-1 to IS580T210-R1-1)
Figure 3-8 External hanging bracket for the IS580 of sheet metal housing
External bracket
External bracket
Figure 3-9 Embedded mounting of the IS580 of sheet metal housing
Install the servo drive from the front of the control cabinet.
Back panel of the control cabinet
Fix four screws.
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IS580 User Manual Chapter 3 Mechanical and Electrical Installation
5. Embedded mounting of the IS580 of sheet metal housing (IS580T080-R1-H-1 to IS580T210-R1-H-1)
Figure 3-10 Embedded mounting from the cabinet front
Install the servo drive from the front of the control cabinet
Back panel of the control cabinet
Installation effect
M6 screw x 18
Figure 3-11 Embedded mounting from the cabinet back
Back panel of the control cabinet
Install the servo drive from the back of the control cabinet
①
Remove the two rings.
② Fix and tighten the 18 M6 screws.
The installation precautions are as follows:
• Reserve the installation clearances as specified in Figure 3-1 to ensure sufficient space for heat dissipation. Take heat dissipation of other components in the cabinet into consideration.
• Install the Servo drives upright to facilitate heat dissipation. If multiple Servo drives are installed in the cabinet, install them side by side. If one row of Servo drives need to be installed above another row, install an insulation guide plate, as shown in Figure 3-2.
• Use the incombustible hanging bracket.
• In scenarios with heavy metal powder, install the heatsink outside the cabinet, and ensure that the room inside the fully-sealed cabinet is as large as possible.
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Chapter 3 Mechanical and Electrical Installation IS580 User Manual
3.1.4 Removal of the Front Cover
For the IS580 series servo drives, you need to remove the front cover before wiring the main circuit and control circuit. The following figures show how to remove the front cover of the IS580.
Figure 3-12 Removal of the front cover of IS580 plastic housing (IS580T020-R1-1 to IS580T070-R1-1)
2. Catch the edge of the cover and lift it.
Hook slot
1. Press inward symmetrically to disconnect the hook from the hook slot.
Figure 3-13 Removal of the front cover of IS580 sheet metal housing (IS580T080-R1-1 to IS580T210-R1-1)
2. Remove the cover toward you.
1. Loosen the four screws.
Figure 3-14 Removal of the front cover of IS580 sheet metal housing (IS580T080-R1-H-1 to IS580T210-R1-H-1)
① Loosen the four screws.
② Remove the cover toward you.
Note •
Be careful when removing the front cover of the servo drive. Falling off of the cover may cause damage to the servo drive or personal injury.
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IS580 User Manual Chapter 3 Mechanical and Electrical Installation
The wiring of the IS580 series servo drive is shown in the foldout at the end of this chapter.
Figure 3-15 Terminal arrangement of the main circuit
R S T
POWER
BR (+) (-)
U V W
MOTOR
Figure 3-16 Wiring mode of the IS580 of three-phase 380 to 480 V
Braking resistor
Braking resistor
Braking unit
MCCB
R
S
T
Three-phase 380/480 V,
50/60Hz
R
S
T
BR (+)
IS580
(-)
U
V
W
M
MCCB
S
R
T
Three-phase 380/480 V,
50/60Hz
R
S
T
IS580T035-R1-1 to IS580T140-R1-1
IS580T170-R1-1 to IS580T210-R1-1
The terminals of the main circuit terminals are described in the following table.
Terminal
R, S, T
(+), (-)
(+), BR
U, V, W
(+)
IS580
(-)
U
V
W
Name Description
Three-phase power input terminals Connect to the three-phase power supply.
Positive and negative terminals of DC bus
Terminals for connecting braking resistor
Servo drive output terminals
Grounding terminal
Common DC bus input point.
Connect to the external braking unit for the models of 90 kW and above.
Connect to a braking resistor for the models of 75 kW and below.
Connect to a three-phase motor.
Must be grounded.
M
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Chapter 3 Mechanical and Electrical Installation IS580 User Manual
Figure 3-17 The control circuit terminal arrangement
RJ45
KEYBOARD
J1
J2
J3
J5
J4
J6
J7 J8
J9
AI1 AI2 AI3 GND 10V 13V GND AO1 AO2 GND COM DI1 DI2 DI3 DI4 DI5 COM OP 24V PTCP PTVN CANHCANL CGND 485B 485A
T/A1 T/B1 T/C1 T/A2 T/C2 T/A3 T/C3
■ Function Description of Jumpers of the IS580
J5
J6
Jumper Position Function Description
J2
GND connected to capacitance to earth.
(Adopted when the drive is well grounded.)
J3
COM connected to capacitance to earth.
(Adopted when the drive is well grounded.)
J4 AO1 provides voltage output (0 to 10 VDC).
Position Function Description
GND not connected to capacitance to earth.
(Adopted when the drive is poorly grounded.)
COM not connected to capacitance to earth.
(Adopted when the drive is poorly grounded.)
AO1 provides current output (0 to 20 mA).
J7
J8
J9
AI3 receives voltage input (-10 to 10 VDC)
AO2 provides voltage output (0 to 10 VDC).
Apply internal power supply to terminals
DI1 to DI5.
Connecting terminal resistor at CAN communication.
(Adopted by the end drive in multi-drive communication mode.)
Connecting terminal resistor at RS485 communication.
(Adopted by the end drive in multi-drive communication mode.)
AI3 receives current input (0 to 20 mA)
AO2 provides current output (0 to 20 mA).
Apply external power supply to terminals DI1 to DI5.
Not connecting terminal resistor at CAN communication.
(Adopted by the middle drive in multi-drive communication mode.)
Not connecting terminal resistor at RS485 communication.
(Adopted by the middle drive in multi-drive communication mode.)
Note
The jumper position is seen when you face the wiring terminals.
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IS580 User Manual Chapter 3 Mechanical and Electrical Installation
■ Description of Control Circuit Terminals
Type
Power Supply
Analog input
Digital Input
Communication
Terminal
+10V-GND
+13V-GND
+24V-GND
OP
AI1-GND
AI2-GND
AI3-GND
(DI1 to DI5)-
COM
CANH/CANL/
CGND
485B/485A
Name
+10 V power supply
Pressure sensor power supply
+24 V power supply
Input terminal of external power supply
Description
Provide +10 V±10% power supply externally. Generally, it provides power supply to the external potentiometer with resistance range of 1 to 5 kΩ.
Maximum output current: 10 mA
Provide 13 V±10% power supply externally. Generally, it provides power supply to the pressure sensor.
Maximum output current: 10 mA
Provides a +24 V power supply to an external unit.
Generally used to supply the DI/DO terminals and external sensors
24 V±10%, no-load virtual voltage of 30 V or less
Max. output current: 200 mA, internally isolated from GND
Internally isolated from COM and 24 V and shorted with +24V by using a jumper by default.
When DI1 to DI5 need to be driven by external signals, OP must be disconnected from +24 V and connected to an external power supply. This is determined by the jumper J7.
Input voltage range: ±10 V, 12-bit resolution, correction accuracy 0.5%
Input impedance: 100 kΩ
Input voltage range: ±10 V, 12-bit resolution, correction accuracy 0.5%
Input impedance: 100 kΩ
Analog input 1
(pressure reference by default)
Analog input 2
(flow reference by default)
Analog input 3
(pressure senor signal input by default)
Input range: ±10 V or 0–20 mA (determined by jumper J5 on the control board), 12-bit resolution, correction accuracy 0.5%
Input impedance: 100 kΩ (voltage input), 500 Ω (current input)
Digital input
CAN communication terminal
RS485 communication terminal
Isolated sink/source input programmable terminals, input frequency < 100 Hz
Input impedance: 3.3 kΩ
Voltage range at level input: 9 to 30 V
The motor overheat PTC sensor, supporting PTC130 and
PTC150.
Max. baud rate: 1 Mbps
Whether to connect the terminal resistor is determined by the jumper J8.
It is a reserved terminal and this function is not configured by default.
Max. baud rate: 230 Kbps
Whether to connect the terminal resistor is determined by the jumper J9.
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Chapter 3 Mechanical and Electrical Installation IS580 User Manual
Type
Analog output
Relay output
Auxiliary interface
Terminal
AO1-GND
AO2-GND
Name
Analog output 1
Analog output 2
T/A1-T/B1
T/A1-T/A3-T/
C1-T/C3
NC terminal
NO terminal
CNR1
Description
Voltage or current output is decided by jumper J4.
Output range: 0–10 V/0–20 mA
12-bit resolution, correction accuracy 1%, maximum load resistance value ≤ 500 Ω
Voltage or current output is decided by jumper J6.
Output range: 0–10 V/0–20 mA
12-bit resolution, correction accuracy 1%, maximum load resistance value ≤ 500 Ω
Contact driving capacity:
250 VAC, 3 A, COSφ = 0.4; 30 VDC, 1 A
External operation panel interface
Connect to the external operation panel.
No.
3
4
1
2
5
9
6–8
Name
REF-
REF+
COS+
COS-
-
SIN+
SIN-
-
Description
Excitation signal
COS feedback signal
SIN feedback signal
Pin Definition
J3
9
8
6
7
5
4
3
2
1
SIN+
SIN-
COS-
Blank
COS+
Blank
REF+
Blank
REF-
The following table defines the matching signal cables for the IS580 (for reference only)
Signal Definition REFREF+ COS+
Color of Matching Encoder Cable Yellow-white Red-white Red
Corresponding PG Card and DB9 Pin 1 2 3
COS-
Black
4
SIN+
Yellow
5
SIN-
Blue
9
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IS580 User Manual Chapter 3 Mechanical and Electrical Installation
Figure 3-18 Connecting the PG card to the motor (1)
R S
POWER
T
PB
U V
MOTOR
W
U V W
J7 J6 J5 J4 J3 J2
J1
KTY- KTY+ PTC- PTC+ WW+ VV+ UU+ ZZ+
COS-
B-
COS+
B-
SIN-
B-
SIN+
B-
REF-
GND
REF+
VCC AC2 AC1 PE
Figure 3-19 Connecting the PG card to the motor (2)
J4 J3
Black Red
J2
Yellowwhite
Redwhite
UU+ ZZ+
COS-
B-
COS+
B-
SIN-
B-
SIN+
B-
EXC-
GND
EXC+
VCC
Interface of the servo motor control cable
PG card connecting cable
Model: S3T113CZ-PG
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Chapter 3 Mechanical and Electrical Installation IS580 User Manual
Two wiring methods are provided, differing in the wiring of braking resistor overheat protection.
Wiring method 1: After the signal of the braking resistor overheat relay is sent, the power supply of the IS580 is cut off.
Wiring method 2: The signal of the braking resistor overheat relay is used as input of the IS580 external fault
(Err15).
Figure 3-20 Basic wiring method 1
Circuit breaker
Contactor
N
R
S
T
FU1
R
S
T
IS580 servo drive
U
V
W
N
M
-
Braking resistor
P(+)
P +
Braking resistor
SA1
KM1
BR
SA2 KM1
A1 A2
In this wiring method, the input voltage class of the contactor control coil is 220 VAC. The NC contact of the thermal relay is connected to the power supply of the wire package driven by the main contactor. When a fault occurs, the driving power supply of the contactor is cut off to disconnect the main contactor.
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IS580 User Manual Chapter 3 Mechanical and Electrical Installation
Figure 3-21 Basic wiring method 2
Circuit breaker
IS580 servo drive
－
＋
Braking unit
Braking resistor
COM
In this wiring method, the braking unit is connected to COM on one side and DIx on the other side. The function code setting is as follows when the braking unit is connected to different DI terminals:
DI1: F4-00 = 11; DI2: F4-01 = 11; DI3: F4-02 = 11; DI4: F4-03 = 11; DI5: F4-04 = 11
2. Pay much attention to the power and heat dissipation conditions of the braking resistor. If Err15 is reported, immediately cut off the power supply of the main circuit. Otherwise, a fire may result.
For wiring diagram of system application, see the foldout at the end of this chapter.
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Chapter 3 Mechanical and Electrical Installation IS580 User Manual
The IS580 has a built-in LED operation panel. An external LED operation panel can also be connected to the RJ45 interface of the IS580 by an 8-core flat cable.
You can modify the parameters, monitor the working status and start or stop the IS580 by operating the operation panel, as shown in the following figure.
Figure 3-22 Diagram of the operation panel
Command source indicator
ON: terminal control
OFF: operation panel control
Forward/Reverse rotation indicator
ON: reverse rotation
OFF: forward rotation
RUN indicator
Data display
RUN LOCAL/REMOT FED/REV TUNE/TC
Tuning/Torque control/Fault indicator
Unit indicator
Hz
RPM
A
%
V
Programming key
Menu key
RUN key
PRG
QUICK
RUN MF.K
ENTER
STOP
RES
Increment key
Confirm key
Shift key
Decrement key
Stop/Reset key
Reserved
3.8.1 Description of Indicators
• RUN
ON indicates that the servo drive is in the running state, and OFF indicates that the servo drive is in the stop state.
• LOCAL/REMOT
It indicates whether the servo drive is operated by means of operation panel, terminal or communication
(remote).
LOCAL/REMOT: OFF
LOCAL/REMOT: ON
LOCAL/REMOT: blinking
Operation panel control
Terminal control
Communication control
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IS580 User Manual Chapter 3 Mechanical and Electrical Installation
• FWD/REV
ON indicates reverse rotation, and OFF indicates forward rotation.
• TUNE/TC
When the indicator is ON, it indicates torque control mode. When the indicator is blinking slowly, it indicates the auto-tuning state. When the indicator is blinking quickly, it indicates the fault state.
• Unit indicators
means that the indicator is ON, and means that the indicator is OFF.
Hz
RPM
A
%
V Hz: unit of frequency
Hz
RPM
A
%
V A: unit of current
Hz
RPM
A
%
V V: unit of voltage
Hz
RPM
A
%
V RPM: unit of rotational speed
3.8.2 Digital Display
The 5-digit LED display is able to display the set frequency, output frequency, monitoring data and fault codes.
The following table describes the keys on the operation panel.
Key
PRG
Hz
RPM
A
%
Name
Programming
V %: percentage
Function
Enter or exit Level I menu.
ENTER
RUN
STOP
RES
QUICK
Confirm
Increment
Decrement
Shift
Run
Stop/Reset
Quick
Enter the menu interfaces level by level, and confirm the parameter setting.
Increase data or function code.
Decrease data or function code.
Select the displayed parameters in turn in the stop or running state, and select the digit to be modified when modifying parameters.
Start the servo drive in the operation panel control mode.
Stop the servo drive when it is in the running state and perform the reset operation when it is in the fault state.
Enter or exit Level I quick menu.
MF.K
Reserved Reserved
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Chapter 3 Mechanical and Electrical Installation IS580 User Manual
3.8.3 Viewing and Modifying Function Codes
The operation panel of the IS580 adopts three-level menu.
The three-level menu consists of function code group (Level I), function code (Level II), and function code setting value (level III), as shown in the following figure.
Figure 3-23 Operation procedure on the operation panel
Level-I menu
(Select the function
Status parameter
(Default display)
0.000
PRG
Level-II menu
(Select the
Level-III menu
(Set the value of
PRG
F0
PRG
ENTER
F0-06
PRG
/
ENTER
50.00
ENTER
To save the setting
F0-07
ENTER
You can return to Level II menu from Level III menu by pressing
PRG
or
ENTER
.
• After you press
ENTER
, the system saves the parameter setting first, and then goes back to Level II menu and shifts to the next function code.
• After you press
PRG
, the system does not save the parameter setting, but directly returns to Level II menu and remains at the current function code.
Here is an example of changing the value of F0-04 to 15.00 Hz.
Figure 3-24 Example of changing the parameter value
Status parameter
(Default display)
1500 PRG F0
ENTER
PRG
F0-00 F0-04
If there is a blinking digit, press
/ / to modify the digit.
PRG
F0-05
PRG 00.00
ENTER
15.00
To save the setting
In Level III menu, if the parameter has no blinking digit, it means that the parameter cannot be modified. This may be because:
• Such a function code is only readable, such as, servo drive model, actually detected parameter and running record parameter.
• Such a function code cannot be modified in the running state and can only be changed at stop.
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IS580 User Manual Chapter 3 Mechanical and Electrical Installation
In the stop or running state, the operation panel can display multiple status parameters.
In the stop state, you can press to view the parameters circularly. For details on the parameters that can be displayed, see the description of group U0.
Figure 3-25 Shift between parameters displayed in the stop state
In the running state, you can press to view the parameters circularly. For details on the parameters that can be displayed, see the description of group U1.
Figure 3-26 Shift between parameters displayed in the running state
Shift between parameters displayed in the running state
Running frequency
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Chapter 3 Mechanical and Electrical Installation IS580 User Manual
3.8.4 Password Setting
The servo drive provides the user password protection function. The following figure shows how to set the password to 1234.
Figure 3-27 Setting the password
Status parameter
(Default display)
1500 PRG
Switchover
F0 PRG
Switchover
FP
PRG
Return
ENTER
PRG
Return
FP-00
PRG
Cancel
Press /
ENTER
0000
If there is a blinking digit, press
/ / to modify the digit.
FP-01
1234
ENTER
Save
3.8.5 Quick View of Function Codes
The IS580 provides two quick modes of viewing the required function codes.
• You can define a group and combine a maximum of 16 commonly used function codes into the group.
• The IS580 automatically lists the modified function codes.
You can perform switchover amongst the function code display modes by pressing
QUICK
. The method of viewing and modifying function codes in each mode is the same as the method of operating the operation panel described above.
Figure 3-28 Switchover between function code display modes
Status parameters
(Default display)
15.00
QUICK
Press / to view function codes in turn in the specified range .
Press ENTER to view the parameter value.
The display on the right is only an example of function codes.
User-defined mode
(Defined function codes) uF1.03
QUICK
User-modified mode
(Modified function codes) cF0.03
QUICK uF1.07
uF4.03
cF0.08
cA4.03
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IS580 User Manual Chapter 3 Mechanical and Electrical Installation
■ User-defined Group
The user-defined menu is set to facilitate viewing and modifying of commonly used function codes. In this mode, the display parameter uF3.02 indicates function code F3-02. You can also modify parameters in this mode as in common editing state.
The user-defined group has already stored commonly used function codes at initialization.
It contains different function codes in the oil pressure control mode and non-oil pressure control mode (A3-00 = 0).
The following table lists the function codes in the user-defined group in non-oil pressure control mode (A3-00 = 0)
Function Code
F0-01
F0-03
F0-10
F0-18
F8-00
F8-02
Parameter Name
Control mode
Function Code
F0-02
Main frequency source X selection F0-08
Max. frequency F0-17
Deceleration time
Jog acceleration time
Jog deceleration time
F2-10
F8-01
Parameter Name
Command source selection
Preset frequency
Acceleration time
Torque upper limit
Jog deceleration time
Table 3-3 Function codes in the user-defined group in non-oil pressure control mode (A3-00 is set the other values)
Function Code
A3-01
A3-03
A3-05
A3-07
A3-09
A3-20
F2-01
F2-04
Parameter Name
Max. motor speed
Max. oil pressure
Oil pressure control Kp1
Oil pressure control td1
Min. flow
AI zero drift auto correction
Speed loop integral time 1
Speed loop integral time 2
Function Code
A3-02
A3-04
A3-06
A3-08
A3-10
F2-00
F2-03
F4-32
Parameter Name
System oil pressure
Oil pressure command slope time
Oil pressure control ti1
Maximum reverse motor speed
Min. pressure
Speed loop proportional gain 1
Speed loop proportional gain 2
AI3 input filter time
The user-defined group allows adding and deleting function codes, which requires unlocking set in F7-03.
F7-03 determines whether to allow adding or deleting function codes to or from the user-defined group.
Function Code Parameter Name
F7-03 Selection of unlocking user-defined group
Setting Range
0: Enabled (Press PRG, ENTER to add/delete function codes to/from the user-defined group.)
1: Disabled (You are not allowed to add/delete function codes to/from the user-defined group.)
Default
1
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Chapter 3 Mechanical and Electrical Installation IS580 User Manual
In the non-oil pressure control mode, deleting function codes from the user-defined group is as shown in the following figure.
Figure 3-29 Deleting function codes from the user-defined group
User-defined mode
(Only the user-defined function codes are available) uF1.03
PRG
QUICK uF1.03
After Deleting is successful, the operation panel displays the next defined function code. If there is no defined function code,
NULL is displayed.)
ENTER uF1.04
In the non-oil pressure control mode, adding function codes to the user-defined group is as shown in the following figure.
Figure 3-30 Adding function codes to the user-defined group
Base mode
(All function codes are available.)
F1-03
QUICK
PRG uF1.03
ENTER
After you confirm the adding, the operation panel automatically returns to the base mode. If the user-defined group is full, FULL is displayed.) uF1.03
■ User-modified Group
In user-modified menu, only the parameters that are modified to a non-default value are displayed. The menu is generated by the AC drive automatically, facilitating you to read the modified function codes quickly.
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IS580 User Manual Chapter 3 Mechanical and Electrical Installation
3.8. 6 Starting or Stopping the Servo Drive
■ Selecting the Start/Stop Command Source
There are three start/stop command sources, namely, operation panel control, terminal control, and communication control. You can select the command source in F0-02.
Function Code Parameter Name Setting Range
F0-02
Command source selection
0: Operation panel control (indicator OFF)
1: Terminal control
(indicator ON)
2: Communication control (indicator blinking)
Description
0: Press
RUN
or
STOP
RES
to start or stop the servo drive.
1: A DI terminal needs to be defined as the run/stop terminal.
2: The communication protocol (Modbus-
RTU or CAN bus) is used.
Default
0
• 0: Operation panel control
After you press
RUN
, the servo drive starts running (the RUN indicator is ON). After you press STOP
RES the servo drive is in running state, the servo drive stops running (the RUN indicator is OFF).
when
Note that the following operations can be performed only on the operation panel:
Motor auto-tuning
AI zero drift auto correction
• 1: Terminal control
This control mode is applicable to scenarios where the DIP switch or electromagnetic button is used to start or stop the application system or scenarios where the dry contact signal is used to start or stop the servo drive.
The input terminals of the start/stop signal are set in F4-00 to F4-04.
Example:
To use the DIP switch as the start/stop source, and allocate the forward rotation switch signal to DI1 and the reverse rotation switch signal to DI2, perform the setting as shown in the following figure.
Figure 3-31 Setting of using the DIP switch for start/stop
Control switch
SW1
SW2
Forward RUN
Reverse RUN
Terminal
DI1
DI2
DI3
DI4
DI5
COM
F4-00
F4-01
F4-02
F4-03
F4-04
.
.
1
2
Terminal control
Forward RUN
Reverse RUN F4-11 = 0
Two-line mode 1
Command source selection
F0-02 = 1
In the oil pressure mode, DI1 with function 1 (Forward RUN) is used to enable the pump.
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Chapter 3 Mechanical and Electrical Installation IS580 User Manual
• 2: Communicatoin control
Set F0-02 to 2. Then, you can start or stop the servo drive in communication mode. The following figure shows the setting method.
Figure 3-32 Setting for start/stop using the communication control mode
Host computer
RS485
I/O card communication terminal
485B 485A
Fd-00: Baud rate
Fd-01: Data format
Fd-02: Local address
Fd-03: Response delay
Fd-04: Communication timeout
Fd-05: Communication protocol
F0-02 = 2
Host computer
CAN
I/O card communication terminal
CANH CANL
A2-00:Baud rate
A2-01: Local address
A2-02: Communication timeout
F0-02 = 2
Running command
For details on the communication protocols, consult Inovance.
3.8.7 Setting the Running Frequency
The IS580 supports two control modes: speed mode and oil pressure mode, set in A3-00.
In the speed mode, there are six frequency setting sources, digital setting (UP/DOWN modification, non-retentive at power failure), (UP/DOWN modification, retentive at power failure), AI1, AI2, AI3, and communication setting. You can select one in F0-03.
Figure 3-33 Selecting the frequency source
AI1
AI2
AI3
Fd-00 to Fd-05
Communication configuration
F0-08
▲
▼
-10 to 10 V
-10 to 10 V
-10 to 10 V
JP5
4-20 mA
0
Digital setting
Retentive at power failure
1
Analog
F4-18 to
F4-22
2
Analog
F4-23 to
F4-27
F4-28 to
F4-32
3
Analog
4
Analog
5-8
Reserved
A2-00 to A2-02
Communication configuration
H1000 register
9
Communication setting
F0-03
(Main frequency source X selection)
Speed mode
(A3-00 = 0)
Oil pressure mode
(A3-00 > 0)
Groups A3 and A4
Switchover by A3-00
Running frequency
3.8.8 Setting the Motor Rotating Direction
After you restore the default setting of the servo drive and set the motor parameters correctly and motor autotuning is completed, press
RUN
to drive the motor to rotate, and the rotating direction is regarded as the forward rotation. If the rotating direction is reverse to the direction required by the equipment, power off the servo drive and exchange any two of the output UVW cables (wait until the main capacitor of the servo drive is completely discharged). Then perform motor auto-tuning and trial running to check that the rotating direction is correct.
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75 kW and below
Braking resistor
PE
90 kW and above
Braking resistor
Braking unit
MDBUN
BR P(+)
+ – PB
Three-phase AC power supply
L1
L2
L3
PE
HMI
Breaker Contactor
MCCB MC Filter
L1 R
Loop magnetic ring
(wind it a turn)
L2 S
L3
PE
T
+ – PB
Braking unit MDBUN
Braking resistor
R
S
T
+ – PB
CN12
Built-in
PG card
J3
CN5
U
V
W
COM
DI1
DI2
COM
DI3
COM
Pump enable
PID selection 1
DO1
DO2
Slave pump address selection 1
Fault reset
DO3
DO4
CAN communication enable
(multi-pump convergent flow)
DO5
COM
DI4
Oil pressure reference: 0 to 10 V
Flow reference: 0 to 10 V
Current oil pressure detection:
-10 to 10 V
Current flow detection:
-10 to 10 V
AO1
AO2
GND
AI1
AI2
GND
IMM computer
Shield
AI2
GND
10V
13V
GND
AO2
COM
DI2
DI4
DI5
COM
OP
24V
CN2
CN1
IS580
Fault output (NC/NO)
Double-discharge plunger pump sloping switchover (NO)
Pressure control state output (NC)
CN2
PTCP
PTCN
CANH
CANL
CGND
485B
485A
CN1
CN3
AI3
GND
T/A1
T/B1
T/A2
T/C2
Encoder
Shield
PG card connecting cable
Model: S3T113CZ-PG
Servo pump
M Thermistor
Wiring when internal power supply is applied
Pressure sensor
AI3
GND
J3
J4
5
9
4
8
3
7
2
6
1
Wiring when external power supply is applied
24 VDC
Pressure sensor
J3 J2
UU+ ZZ+
Black Red Blue Yellow
Yellowwhite
Redwhite
Servo motor control cable interface board
4
Chapter 4 Servo Pump Commissioning IS580 User Manual
The servo pump commissioning process mainly includes motor auto-tuning, motor trial running, and servo oil pressure commissioning, as shown in the following figure.
Figure 4-1 Servo pump commissioning flowchart
Start
Motor trial running
4.2
Set the command source and control mode
Perform motor auto-tuning
4.2.1
4.2.2
Control mode: A3-00 = 0
Command source: F0-02 = 0
Motor parameters: F1-00 to F1-05
Encoder pairs of poles: A1-04
Motor auto-tuning mode: F1-16 and adjust the speed loop and current loop parameters
4.2.3
Servo pump application
4.3
Perform AI zero drift auto-correction
Select the oil pressure mode and set related parameters
4.3.1
4.3.2
Set function parameters
4.3.3
Command source: F0-02 = 0
AI zero drift auto-correction:
A3-20
Oil pressure mode (A3-00) and related parameters
Corresponding setting of system oil pressure and flow
Relief setting: A3-08
Min. flow (A3-09) and min. oil pressure (A3-10)
Oil pressure and flow reference filter
System oil pressure and flow: A3-01, A3-02, and A3-03
Corresponding setting of AI1oil pressure reference: F4-18 to F4-21
Corresponding setting of AI2 flow reference: F4-23 to F4-26
Corresponding setting of AI3 oil pressure feedback: F4-28 to F4-31
Oil pressure reference filter time:
F4-22, A3-04, A3-25, and A3-26
Oil pressure reference filter time:
F4-27 and A4-04 injection molding machine and adjust hydraulic PID response
4.3.4
End
Oil pressure PID mode: A4-05
Oil pressure PID proportional gain:
A3-05, A3-11, A3-14, A3-17
Oil pressure PID integral time:
A3-06, A3-12, A3-15, A3-18
Oil pressure overshoot suppression:
A3-27, A3-28
Oil pressure PID response gain: A3-29
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IS580 User Manual Chapter 4 Servo Pump Commissioning
4.2.1 Procedure of Motor Trial Running
Step Parameter Setting Parameter Description
1. Set the control mode.
A3-00 = 0
Remarks
Non-hydraulic control mode Set the non-hydraulic control mode.
2. Set the command source.
3. Perform motor autotuning.
F0-02 = 0
Group F1 and A1 parameters
Operation panel control
Motor and encoder parameters
The LOCAL/REMOT indicator is OFF.
For details, see section 4.2.2 "Setting and
Auto-tuning of Motor Parameters".
4. Perform motor trial running.
F0-08 = 5.00 Hz Trial running frequency
Start trial running in operation panel control and monitor whether the output current is normal. For details, see section
4.2.3 "Trial Running Check".
Note
Ensure that the overflow valve is opened completely so that there is no load during trial running.
4.2.2 Setting and Auto-tuning of Motor Parameters
■ Parameter Setting
The IS580 controls the servo pump in closed-loop vector control (CLVC) mode. This mode requires accurate motor parameters. To guarantee good driving performance and running efficiency, set the motor parameters strictly according to the nameplate of the standard adaptable motor. The following table lists the parameters to be set.
Function Code
F1-00
F1-01 to F1-05
A1-04
F1-15
F1-16
Parameter Name
Motor type
Description
0: Common asynchronous motor
1: Variable-frequency asynchronous motor
2: PMSM
Rated motor power
Rated motor voltage
Rated motor current
Rated motor frequency
Rated motor rotational speed
Model parameters, manual input
Number of pole pairs of resolver -
Back EMF
1: Obtain the value directly from the manual provided by the motor manufacturer.
2: Obtain the value by means of dynamic auto-tuning if the value cannot be obtained from the motor manufacturer.
Auto-tuning mode Dynamic and static
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Chapter 4 Servo Pump Commissioning IS580 User Manual
■ Motor Auto-tuning Setting
Auto-tuning Mode
No operation
Static auto-tuning 1
Dynamic auto-tuning 1
Static auto-tuning 2
Dynamic auto-tuning2
Function Code Setting Application
F1-16 = 0
F1-16 = 1
After motor auto-tuning is completed, the value of F1-16 is restored to 0 automatically.
This mode is used when the back EMF of the motor is known.
The motor runs at a low speed during auto-tuning, and therefore, the overflow valve need not be opened.
F1-16 = 2 or 5
F1-16 = 3
F1-16 = 4 or 6
This mode is used when the back EMF of the motor is unknown.
The motor runs at a high speed during auto-tuning, and therefore, the overflow valve must be opened. With-load auto-tuning reduces the accuracy of motor auto-tuning, affecting the system control performance.
When F1-16 = 2, the motor rotating direction is clockwise when you face the motor shaft. When F1-16 = 5, the motor rotating direction is counterclockwise when you face the motor shaft.
This mode is used when the back EMF of the motor is known and there is heavy load.
The motor runs at a low speed during auto-tuning, and therefore, the overflow valve need not be opened.
When wiring of the encoder and motor is correct but Err43 is reported during static auto-tuning 1 or dynamic auto-tuning, use this mode.
This mode enables you to obtain parameters such as back EMF and the encoder installation angle within short time. The auto-tuning accuracy is bad. This mode is used only for verifying whether the motor is demagnetized.
The motor runs at a high speed during auto-tuning, and therefore, the overflow valve must be opened.
When F1-16 = 4, the motor rotating direction is clockwise when you face the motor shaft. When F1-16 = 6, the motor rotating direction is counterclockwise when you face the motor shaft.
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IS580 User Manual Chapter 4 Servo Pump Commissioning
■ Motor Auto-tuning Procedure
Figure 4-2 Motor auto-tuning procedure
Power on the servo drive.
Set F0-02 to 0 (Operation panel control) and F1-00 = 2 (PMSM).
Set the motor parameters F1-01 to
F1-05 according to the nameplate, and encoder pairs of poles in A1-04.
Static auto-tuning
Static or dynamic autotuning?
Dynamic auto-tuning
F1-16 = 1 F1-16 = 2
No
After you press ENTER, "TUNE" is displayed on the operation panel. Then press RUN to start motor auto-tuning. When "TUNE" disappears, motor auto-tuning is completed.
After motor auto-tuning is completed, perform trial running: Set F0-08 to
5.00 (Hz), and Press RUN.
Whether motor running and output current of the servo drive are normal?
End
Yes
Restore state setting of terminals and load connection of the motor.
4.2.3 Trial Running Check
1. After motor auto-tuning is completed, set F0-08 to 5.00 Hz to make the motor carry out low-speed trial running and check whether the running current of the servo drive is small and stable.
2. If the running current is large, check whether the setting of motor parameters in group F1 and pole pairs of resolver in A1-04 are correct. If there is any modification, perform motor auto-tuning again and perform lowspeed running to check whether the servo drive becomes normal.
3. After ensuring that motor running is normal, check whether the rotating direction is correct. If not, exchange any two of motor UVW cables and perform motor auto-tuning again.
4. If the motor oscillates or generates low noise during running, weaken the speed loop and current loop properly, for example, decreasing the values of F2-00, F2-03, and F2-13 to F2-16, and increasing the values of F2-01 and F2-04.
5. If the motor speed is unstable during running, strengthen the speed loop and current loop properly, for example, increase F2-00, F2-03, and F2-13 to F2-16, and decrease F2-01 and F2-04.
Note
• Ensure that the overflow valve is opened completely so that there is no load during running.
• The parameters of speed loop and current loop are defined in group F2.
• The speed loop and current loop response directly affects pressure stability. Set stronger speed loop and current loop response if allowed.
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Chapter 4 Servo Pump Commissioning IS580 User Manual
4.3.1 AI Zero Drift Auto Correction
Step
1. Set the command source.
Function Code Setting Parameter Description
F0-02 = 0
The operation panel control mode is used.
2. Perform AI zero drift auto correction.
A3-20 = 1
The AI zero drift auto correction function is enabled.
Remarks
The LOCAL/REMOT indicator is OFF.
After the operation panel displays
"Alcod", press
RUN
. Then, AI zero drift auto correction is carried out.
Note
Function Code
F0-01
F0-02
F0-03
F0-17
F0-18
F1-00
• You can also perform AI zero drift correction manually: When A3-20= 0 (that is, AI zero drift auto correction is disabled), view the values of three AIs in U1-04 to U1-06, add 10 mA to each of the values and then enter the results in F4-18, F4-23, and F4-28.
• After AI zero drift auto correction is completed, the value of A3-20 is automatically restored to 0.
4.3.2 Selection and Parameter Setting of Hydraulic Control Mode
Hydraulic Mode Selection
Non-oil pressure control mode
Function Code Setting Description
A3-00 = 0 The speed mode is used.
Oil pressure control mode 1 A3-00 = 1
Oil pressure control mode 2 A3-00 = 2
CAN oil pressure control mode (specialized)
Reserved
A3-00 = 3
A3-00 = 4
The host computer provides the oil pressure reference and flow reference by using CAN communication; AI3 provides the oil pressure feedback; the servo drive conducts hydraulic control.
AI1 provides the oil pressure reference; AI2 provides flow reference; AI3 provides the oil pressure feedback; the servo drive conducts oil pressure control.
It is the oil pressure control mode implemented by using CAN communication with the host computer. The servo pump control parameters in group A3 are invalid.
Reserved
When the non-oil pressure control mode (A3-00 = 0) is switched over to the oil pressure control mode (A3-00 ≠ 0), the related parameters are set automatically, as listed in the following table.
Parameter Name
Control mode
Command source selection
Main frequency source X selection
Acceleration time1
Deceleration time1
Motor type
Setting
1: Closed-loop vector control (CLVC)
1: Terminal
If A3-00 = 2, set F0-03 to 3 (AI2). If A3-00 = 1 or 3, set
F0-03 to 9 (Communication).
0.0s
0.0s
2: PMSM
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IS580 User Manual Chapter 4 Servo Pump Commissioning
Function Code
F4-00
F4-01
F4-02
F4-03
F4-04
F5-01
F5-02
F5-03
Parameter Name
DI1 function selection
DI2 function selection
DI3 function selection
DI4 function selection
DI5 function selection
Control board relay (T/A1-T/B1-T/C1) function selection
Control board relay
(T/A2-T/C2) function selection
Control board relay
(T/A3-T/C3) function selection
Setting
1: Forward RUN (FWD enabled)
48: Servo pump PID selection terminal 1
53: Slave pump address selection terminal 1
9: Fault reset (RESET)
50: CAN communication enabled
2: Fault output
23: Double-discharge plunger pump sloping switchover (NO)
24: Oil pressure control output (NC)
In the oil pressure control mode, modification of these parameters is retentive at power failure. The parameters will restore to the values automatically set when the servo drive is powered on again. After the oil pressure control mode is switched over to the non-oil pressure control mode, the parameters are restored to the values before the system is switched over to the oil pressure control mode.
4.3.4 Oil Pressure PID Response Control
■ Oil Pressure PID Group Determined by DI
The IS580 provides four groups of PID parameters, one of which is selected based on the state combinations of
DI2 with function 48# and DI3 with function 49#. The following table describes the relationship between PID group selection and states of the DIs.
The following table describes how to set the DI states to select the PID group.
0
1
DI3 with Function 49#
0
1
1
0
DI2 with Function 48#
0
1
PID Group
PID group 1: A3-05, A3-06, and A3-07
PID group 2: A3-11, A3-12, and A3-13
PID group 3: A3-14, A3-15, and A3-16
PID group 4: A3-17, A3-18, and A3-19
To achieve a faster system response, increase the proportional gain Kp and derivative time Kd and decrease the integral time Ki. Be aware that quicker response may lead to overshoot and system oscillation.
Decreasing the proportional gain Kp and derivative time Kd and increasing the integral time will slow the system response. Be aware that too slow response will reduce system efficiency and product stability.
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Chapter 4 Servo Pump Commissioning IS580 User Manual
■ Oil Presure PID Proportional Gain (A3-05, A3-11, A3-14, and A3-17)
The larger the proportional gain, the faster the system response. Too large setting will cause system oscillation, but too small setting will slow the system response.
Figure 4-3 Relationship between the proportional gain and system response
Pressure
P pressure reference
Kp value
P pressure feedback
Time
■ Oil Pressure PID Integral Time (A3-06, A3-12, A3-15, and A3-18)
The shorter the integral time is, the faster the system response is. Too short setting will cause overshoot and system oscillation. But too long setting will slow system response and make the oil pressure unstable.
Figure 4-4 Relationship between the integral time and system response
Pressure
P pressure reference
P pressure feedback
Ki value
Time
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IS580 User Manual Chapter 4 Servo Pump Commissioning
■ Oil Pressure Overshoot Suppression (A3-27/A4-16, A3-28/A4-17)
This function is used for pressure overshoot suppression at high speed.
• Overshoot suppression detection level (A3-27/A4-16)
The larger the value of the parameter is, the later the overshoot suppression starts, the poorer the suppression effect becomes, and the bigger the overshoot will be. The smaller the value is, the sooner the overshoot suppression starts, and the better the suppression effect and the smaller the overshoot will be.
• Overshoot suppression Coefficient (A3-28/A4-17)
The larger the value of the parameter is, the better the suppression effect will be. But too large value will cause the pressure curve to be unsmooth. The smaller the value is, the poorer the suppression effect becomes and the bigger the overshoot will be.
Figure 4-15 Overshoot suppression
Without overshoot suppression
Oil pressure
P oil pressure reference
With overshoot suppression
Time
■ Oil Pressure Loop PID Response Gain (A3-29)
It is used to adjust the response of the entire hydraulic loop. The larger the gain is, the faster the response is; however, this will cause system oscillation. The smaller the gain is, the slower the response is.
Reduce the gain when the inertia of the hydraulic system is large or the oil pipe is slim.
4.3.5 Commissioning of Pressure Holding Stability
If the holding pressure fluctuates greatly during commissioning, increase the low-speed loop response; that is, increase the value of F2-00 and decrease the value of F2-01. Note that these two parameters must be modified properly to avoid motor oscillation.
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Chapter 4 Servo Pump Commissioning IS580 User Manual
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5
Chapter 5 Maintenance and Troubleshooting IS580 User Manual
5.1.1 Daily Maintenance
The influence of the ambient temperature, humidity, dust and vibration will cause the aging of the devices in the servo drive, which may cause potential faults or reduce the service life of the servo drive. Therefore, it is necessary to carry out routine and periodic maintenance.
Check the following items every day.
Inspection Item Inspection Points
Motor Check whether abnormal oscillation during the motor running.
Check whether noise exists during the motor running.
Installation environment Check whether the installation environment changes.
Fan Check whether the cooling fan of the servo drive works abnormally.
Servo drive Check whether the servo drive is overheated.
The routine cleaning involves:
• Keep the servo drive clean all the time.
• Remove the dust, especially metal powder on the surface of the servo drive, to prevent the dust from entering the servo drive.
• Clear the oil stain on the cooling fan of the servo drive.
5.1.2 Periodic Inspection
Perform periodic inspection in places where daily inspection is difficult.
The periodic inspection involves:
• Check and clean the air duct periodically.
• Check whether the screws become loose.
• Check whether the servo drive is corroded.
• Check whether the wiring terminals have arc signs.
• Carry out the main circuit insulation test.
Note
• Before measuring insulating resistance with megameter (500 VDC megameter recommended), disconnect the main circuit from the AC drive.
• Do not use the insulating resistance meter to test the insulation of the control circuit. The high voltage test need not be performed again because it has been completed before delivery.
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IS5800 User Manual Chapter 5 Maintenance and Troubleshooting
5.1.3 Replacement of Vulnerable Components
service life is related to the operating environment and maintenance status. Generally, the service life is shown as follows:
Component
Fan
Electrolytic capacitor
Service Life
2 to 3 years
4 to 5 years
Possible Cause
• Bearing worn
• Blade aging
• Input power supply in poor quality
• High ambient temperature
• Frequent load jumping
• Electrolytic aging
Judging Criteria
• Whether there is crack on the blade
• Whether there is abnormal vibration noise upon startup
• Whether there is liquid leakage.
• Whether the safe valve has projected.
• Measure the static capacitance.
• Measure the insulating resistance.
The standard service time indicates the service time when the servo drive is used on the following conditions:
● Ambient temperature: about 30°C on average yearly
● Load rate: below 80%
● Operating rate: below 20 hours per day
You can determine when to replace these parts according to the actual operating time.
5.1.4 Storage of the Servo Drive
For storage of the Servo drive, pay attention to the following two aspects:
• Pack the Servo drive with the original packing box provided by Inovance.
• Long-term storage degrades the electrolytic capacitor. Thus, the servo drive must be energized once every 2 years, each time lasting at least 5 hours. The input voltage must be increased slowly to the rated value with the regulator.
1. Free warranty only applies to the servo drive itself.
2. Inovance will provide 18-month warranty from date of manufacturing for the failure or damage under normal use conditions. If the equipment has been used for over 18 months, reasonable repair expenses will be charged.
● Reasonable repair expenses will be charged for the damages due to the following causes:
● Improper operation without following the instructions
● Fire, flood or abnormal voltage.
● Using the servo drive for non-recommended function
● The maintenance fee is charged according to Inovance's uniform standard. If there is an agreement, the agreement prevails.
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Chapter 5 Maintenance and Troubleshooting IS580 User Manual
The IS580 provides alarm information and protective functions. When a fault occurs, IS580 implements the protective function, stops output, makes the fault relay act, and displays the fault code on the operation panel.
Before contacting Inovance for technical support, you can first determine the fault type, analyze the causes, and perform troubleshooting according to the description in this chapter. If the fault cannot be rectified, contact the agent or Inovance.
Table 5-1 Common faults expressed by fault codes
Err01: Reserved
Err02: Overcurrent during acceleration
Err03: Overcurrent during deceleration
Err04: Overcurrent at constant speed
Err05: Overvoltage during acceleration
Err06: Overvoltage during deceleration
Err07: Overvoltage at constant speed
Err08: Snubber resistor fault
Err09: Undervoltage
Err10: Servo drive overload
Err11:Reserved
Err12: Phase loss on input side
Err13: Phase loss on output side
Err14: Module overheat
Err15: External device fault
Err16: Modbus communication fault
Err17: Contactor fault
Err18: Current detection fault
Err19: Motor auto-tuning fault
Err20: Reserved
Err21:EEPROM fault
Common Fault Display
Err22: Reserved
Err23: Short-circuit to ground
Err24 to Err25: Reserved
Err26: Accumulative running time reached
Err27: Accumulative business running time reached
Err28 to Err29: Reserved
Err40: Wave-chasing current limit fault
Err41: Reserved
Err42: CAN communication interrupted
Err43: Encoder fault during motor auto-tuning
Err44: Speed deviation too large
Err45: Motor overheat
Err46: Pressure sensor fault
Err49: Resolver signal fault
Err58: Parameter restoration fault
Err59: Back EMF auto-tuning fault
Err60: Reserved
Err61: Brake pipe in braking protection state for long time
Err62: Reserved
Err63: Reverse running time reached
Note
• Err47 and Err48 are related to the multi-pump convergent flow solution. Err08 cannot be reset, please contact Inovance.
• If only one pump is controlled, disable DI5. If the multi-pump convergent flow solution is used, refer to descriptions in Appendix C.
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IS5800 User Manual Chapter 5 Maintenance and Troubleshooting
Figure 5-1 Err02 (Overcurrent during acceleration)
Err02
V / F control
Check whether the servo drive output circuit is earthed or short circuited.
No
Check whether motor auto-tuning is performed properly.
Yes
No
Eliminate external faults.
Perform motor auto-tuning.
Check whether the acceleration time is too short.
No
(V / F control) Check whether the customized torque boost or V / F curve is proper.
Yes
Check whether the input voltage of the servo drive is too low.
No
Yes
No
Yes
Check whether the rotating motor is restarted.
Yes
No
Check whether a sudden load is added during acceleration.
No
Increase the capacity level of the servo drive.
Yes
Increase the acceleration time.
Adjust the customized torque boost or
V / F curve properly.
Adjust the input voltage to the normal range.
Restart the motor after it stops.
Remove the sudden load.
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Chapter 5 Maintenance and Troubleshooting IS580 User Manual
Figure 5-2 Err03 (Overcurrent during deceleration)
Err03
V / F control
Check whether the servo drive output circuit is earthed or short circuited.
No
Check whether motor auto-tuning is performed properly.
Check whether the deceleration time is too short.
No
Check whether the input voltage of the servo drive is too low.
No
Check whether a sudden load is added during deceleration.
No
Check whether the braking unit and braking resistor are installed.
Yes
Contact the agent or Inovance.
Figure 5-3 Err04 (Overcurrent at constant speed)
Err04
Check whether the servo drive output circuit is earthed or has leakage current.
No
Check whether motor auto-tuning is performed properly.
Yes
Check whether a sudden load is added during running.
No
Check whether the load can be reduced.
No
Increase the capacity level of the servo drive.
Yes
No
Yes
Eliminate external faults.
No
Perform motor auto-tuning.
Yes
Increase the deceleration time.
Yes
Adjust the input voltage to the normal range.
Yes
Remove the sudden load.
No
Install the braking unit and braking resistor.
Eliminate external faults. Install an output reactor if the cable is too long.
Perform motor auto-tuning.
Yes
Remove the sudden load.
Yes Reduce the load.
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IS5800 User Manual Chapter 5 Maintenance and Troubleshooting
Figure 5-4 Err05 (Overvoltage during acceleration)
Err05
Check whether the input voltage of the servo drive is too high.
No
Check whether there is an external force to drive the motor during acceleration.
No
Check whether the acceleration time is too short.
No
Check whether the braking unit and braking resistor are installed.
Yes
Contact the agent or Inovance.
Figure 5-5 Err06 (Overvoltage during deceleration)
Err06
Check whether the input voltage of the servo drive is too high.
No
Check whether there is an external force to drive the motor during acceleration.
No
Check whether the deceleration time is too short.
No
Check whether the braking resistor is installed.
Yes
Contact the agent or Inovance.
Yes
Yes
Yes
No
Yes
Yes
Yes
No
Adjust the input voltage to the normal range.
Remove the external force or install a braking resistor.
Increase the acceleration time.
Install the braking unit and braking resistor.
Adjust the input voltage to the normal range.
Remove the external force or install a braking resistor.
Increase the deceleration time or install a braking resistor.
Install a braking resistor.
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Chapter 5 Maintenance and Troubleshooting IS580 User Manual
Figure 5-6 Err07 (Overvoltage at constant speed)
Err07
Check whether the input voltage of the servo drive is too high.
No
Check whether there is an external force to drive the motor during acceleration.
No
Contact the agent or Inovance.
Figure 5-7 Err09 (Undervoltage)
Err09
Yes Adjust the input voltage to the normal range.
Yes Remove the external force or install a braking resistor.
Contact the agent or
Inovance.
Yes
Check whether instantaneous power failure occurs.
No
Check whether the input voltage of the servo drive is in the allowable range.
Yes
Check whether the DC bus voltage is normal.
No
Check whether rectifier bridge and snubber resistor are normal.
Yes
Check whether the drive board is normal.
Yes
Check whether the main control board is normal.
Figure 5-8 Err10 (Servo drive overload)
Motor overload
Err10
Yes
Check whether the load is too heavy or the motor is blocked.
No
Increase the capacity level of the servo drive.
Yes
Perform the reset operation.
No Adjust the input voltage to the normal range.
No Replace damaged rectifier bridge or snubber resistor.
No
Replace the drive board.
No
Replace the main control board.
Yes Reduce the load and check the motor and connected machine.
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IS5800 User Manual Chapter 5 Maintenance and Troubleshooting
Figure 5-9 Err12 (Phase loss on input side)
Contact the agent or
Inovance.
Err12
Check whether the three-phase power supply is normal.
Yes
Check whether the drive board is normal.
No
Check whether the main control board is normal.
No Check and eliminate external faults.
No
Replace the drive board.
No Replace the main
control board.
Figure 5-10 Err13 (Phase loss on output side)
Err13
Contact the agent or
Inovance.
Check whether the power cables between the servo drive and the motor are normal.
Check whether three-phase outputs of the servo drive are balanced in the V / F mode without the motor connected.
Yes
Check whether the drive board is normal.
No
Check whether the main control board is normal.
No
Eliminate external faults.
No Check for three-phase winding of the motor and eliminate the fault.
No
Replace the drive board.
No
Replace the main control board.
Figure 5-11 Err14 (Module overheat)
Contact the agent or Inovance.
Err14
Check whether the ambient temperature is too high.
No
Check whether the air filter is blocked.
No
Check whether the cooling fan is damaged.
No
Check whether the module thermistor is damaged.
No
Check whether the inverter module is damaged.
Yes
Yes
Yes
Clear the air filter.
Replace the cooling fan.
Yes
Replace the thermistor.
Yes
Reduce ambient temperature.
Replace the inverter module.
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Chapter 5 Maintenance and Troubleshooting IS580 User Manual
Figure 5-12 Err15 (External device fault)
Err15
Check whether the STOP key is pressed in the non-operation panel mode.
No
Check whether external fault signal is input via a
DI terminal.
No
Check whether the STOP key is pressed in the case of stall.
Figure 5-13 Err16 (Communication fault)
Err16
Yes
Perform the reset operation.
Yes
Eliminate external faults.
Yes
Perform the reset operation.
Check whether the host computer is working.
Yes
Check whether wiring for RS485 communication is normal.
Yes
Check whether communication parameters are set properly.
Yes
Contact the agent or Inovance.
Figure 5-14 Err17 (Contactor fault)
Err17
Check whether the drive board and power supply are normal.
Yes
Check whether the contactor is normal.
No Check wiring of the host computer.
No Check wiring of the RS485 communication cable.
No Set the communication parameters properly.
No Replace the drive board or power board.
No
Replace the contactor.
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IS5800 User Manual Chapter 5 Maintenance and Troubleshooting
Figure 5-15 Err18 (Current detection fault)
Contact the agent or
Inovance.
Err18
Check whether hall devices are normal.
Yes
Check whether the drive board is normal.
No
Replace the hall devices.
No
Replace the drive board.
Figure 5-16 Err19 (Motor auto-tuning fault)
Err19
Check whether the motor parameters are set according to the nameplate.
Yes
Check whether motor auto-tuning times out.
No
Set the motor parameters correctly.
No Check wiring between the servo drive and the motor.
Figure 5-17 Err20 (Encoder fault)
Contact the agent or
Inovance.
Err20
Check whether the encoder model is correct.
Yes
Check whether the encoder cable connection is wrong.
No
Check whether the encoder installation is wrong.
No
Check whether the encoder becomes normal after replacing the PG card.
No
Yes
Yes
Yes
Select a proper encoder.
Eliminate the wiring fault.
Re-install the encoder.
The PG card is faulty.
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Chapter 5 Maintenance and Troubleshooting IS580 User Manual
Figure 5-18 Err21 (EEPROM fault)
Contact the agent or Inovance.
Err21
Check whether the running becomes normal after the main control board is replaced.
Figure 5-19 Err23 (Short circuit to ground)
Err23
Yes
It is main control board fault.
Check whether the motor is short circuited to ground.
No
Replace the servo drive.
Figure 5-20 Err26 (Accumulative running time reached)
Err26
Yes
Replace the cable or motor.
Check whether F7-09 (Accumulative running time) is equal to or greater than
F8-17 (Set accumulative running time)
Yes
Do you want the servo drive to continue running?
Yes
Set F8-17 to a larger value or 0.
Figure 5-21 Err27 (Accumulative business running time reached)
Err27
No
Contact the agent or Inovance.
No
Stop the servo drive.
Check whether FA-08 (Accumulative business running time) is equal to or greater than
FA-01 / 03 / 05 / 07 (set business running time).
Yes
Do you want the servo drive to continue running?
Yes
Ask the supplier for running time protection passwords in
FA-00 / 02 / 04 / 06 and increase the value of FA-01 / 03 / 05 / 07.
No Contact the agent or
Inovance.
No
Stop the servo drive.
- 64 -
IS5800 User Manual Chapter 5 Maintenance and Troubleshooting
Figure 5-22 Err40 (Wave-chasing current limit fault)
Err40
V / F control
Check whether the servo drive output circuit is earthed or short circuited.
No
Check whether motor auto-tuning is performed properly.
Yes
No
Check whether the acceleration / deceleration time is too short.
No
Check whether the input voltage of the servo drive is too low.
No
Check whether a sudden load is added during deceleration.
No
Check whether the braking unit and braking resistor are installed.
Yes
Can the load be reduced?
No
Check whether the fault is eliminated after increasing the capacity level of the servo drive.
No
Contact the agent or Inovance.
Yes
Yes
Yes
No
Yes
Yes
Figure 5-23 Err42 (CAN communication interrupted)
Contact the agent or
Inovance.
Err42
Check whether the CAN communication parameters A2-
00 and A2-01 are set correctly.
Yes
Check whether the CAN communication cable is in good contact.
Yes
Check whether CAN+ and CAN- are connected reversely.
No
Does the CAN communication cable comply with the specification? Is it too long, too thin or non-twisted pair?
Eliminate external faults.
Perform motor auto-tuning.
Increase the acceleration / deceleration time.
Adjust the input voltage to the normal range.
Remove the sudden load.
Install the braking unit and braking resistor.
Reduce the load.
Increase the capacity level of the servo drive.
No
No Set correct CAN communication parameters.
Secure the CAN communication cable.
Yes
Wire CAN+ and CAN- correctly.
Yes Replace with the cable that complies with the specification.
- 65 -
Chapter 5 Maintenance and Troubleshooting IS580 User Manual
Figure 5-24 Err43 (Encoder fault during motor auto-tuning)
Err43
Contact the agent or Inovance.
Check whether the encoder model matches the servo drive.
Yes
Check whether the encoder wiring is correct.
No
Check whether the encoder installation is correct.
No
Check whether the encoder becomes normal after the PG card is replaced.
No
Yes
Select the adapted encoder.
Yes
Install the encoder correctly.
Yes
Eliminate the wiring fault.
It is PG card fault.
Figure 5-25 Err44 (Speed deviation too large)
Err44
Yes
Fix the encoder.
Contact the agent or Inovance.
Check whether the encoder installation and wiring become loose.
No
Check whether the power cables of the motor become loose.
No
Check whether it is normal after the PG card is replaced.
Figure 5-26 Err45 (Motor overheat)
Err45
Yes
Fasten the power cables.
Yes
It is PG card fault
Contact the agent or Inovance.
Check whether wiring of the PTC sensor for motor overheat protection is correct.
No
Check whether the motor temperature is too high.
No
Check whether fault is reported after PTC-P and
PTC-N are shorted.
No
Check whether it is normal after the I / O board is replaced.
Yes
Eliminate the wiring fault.
Yes
Reduce the load of the motor, add cooling fans or increase the motor capacity.
Yes
The PTC signal is wrong.
Yes
It is I / O board fault.
- 66 -
IS5800 User Manual Chapter 5 Maintenance and Troubleshooting
Figure 5-27 Err46 (Pressure sensor fault)
Err46
Contact the agent or Inovance.
Check whether wiring of the pressure sensor is correct.
No
Check whether the power supply of the pressure sensor is normal.
Yes
Check whether the output of the pressure sensor is normal.
Yes
Check whether it it normal after the terminal block is replaced.
Figure 5-28 Err49 (Resolver signal fault)
Err49
Yes
Eliminate the wiring fault.
No
Eliminate the power supply fault.
No
Replace the pressure sensor.
Yes
It is terminal block fault.
Contact the agent or Inovance.
Check whether the connection joint between the PG card and the resolver becomes loose.
No
Check whether wiring between the PG card and the encoder is proper.
Yes
Check whether it it normal after the PG card is replaced.
Figure 5-29 Err58 (Parameter restoration fault)
Err58
Contact the agent or
Inovance.
Is it a new servo drive or new software?
No
Have you ever saved parameters?
Yes
Eliminate the wiring fault.
No
Yes
Eliminate the wiring fault.
It is PG card fault.
Yes
No
The servo drive has never saved parameters.
Set parameters correctly and then save them. (Enter the password in FP-04 and set
FP-05 to 1 to save parameters.
- 67 -
Chapter 5 Maintenance and Troubleshooting IS580 User Manual
Figure 5-30 Err59 (Back EMF auto-tuning fault)
Err59
Contact the agent or
Inovance.
Check motor parameters in group F1 are set correctly.
No
Replace with a motor of the same type to check whether the motor is demagnetized .
Figure 5-31 Err61 (Brake pipe in braking protection state for long time)
Yes
Set motor parameters correctly.
Yes
Replace the motor and contact motor manufacturer to find the demagnetizing cause .
Contact the agent or
Inovance.
Err61
Check whether bus voltage is higher than braking voltage for long time.
No
Check whether the braking protection time is too short.
Yes
Use a braking unit.
Yes Increase the braking protection time and observe whether the braking resistor overheats.
If yes, replace a large braking resistor.
Figure 5-32 Err63 (Reverse running time reached)
Err63
Yes
Contact the agent or
Inovance.
Check whether the flow fall time is too short.
No
Check whether the hydraulic pressure reference fall time is too short.
Increase the flow fall time.
Yes Increase the hydraulic pressure reference fall time
Note
• Err47 and Err48 are related to the multi-pump convergent flow solution.
• If only one pump is controlled, disable DI5. If the multi-pump convergent flow solution is used, refer to descriptions in Appendix C.
- 68 -
IS5800 User Manual Chapter 5 Maintenance and Troubleshooting
The following symptoms may occur during use of the servo drive. When these symptoms occur, perform simple analysis based on the following table.
No. Symptom Possible Causes
1 No display upon power-on 1. There is no power supply to the servo drive.
2. The 8-core cable connecting the drive board and the control board is in poor contact.
3. Components inside the servo drive are damaged.
2 "HC" is displayed upon power-on.
1. The 4-core cable connecting the drive board and the control board is in poor contact.
2. Other components of the servo drive are broken.
3 "Err23" is displayed upon power-on.
4 The servo drive display is normal upon power-on, but displays "HC" after running and stops immediately.
5 Err14 (module overheat) is reported frequently.
1. The motor or the motor output cable is short circuited to the ground.
2. The servo drive is damaged.
The cooling fan is damaged or does not rotate.
1. The carrier frequency is set too high.
2. The cooling fan is damaged, or the air filter is blocked.
3. Components (thermal coupler or others) inside the servo drive are damaged.
6 The motor does not rotate after the servo drive runs.
1. The motor is damaged or lockedrotor occurs.
2. The motor parameters in group F1 are set improperly.
7 DI terminals are disabled. 1. The related parameters are set incorrectly.
2. The jumper across OP and +24V becomes loose.
3. The control board is faulty.
8 In CLVC control mode, the motor speed cannot be rise.
1. The encoder is damaged or the encoder wiring is incorrect.
2. Components inside the servo drive are damaged.
Solutions
1. Check the power input.
2. Connect the 8-core cable again.
3. Contact the agent or Inovance.
1. Connect the 4-core cable again.
2. Contact the agent or Inovance.
1. Check the insulation status of the motor and the output cable with a megger.
2. Contact the agent or Inovance.
Replace the cooling fan.
1. Reduce the carrier frequency (F0-15).
2. Replace the cooling fan and clean the air filter.
3. Contact the agent or Inovance.
1. Replace the motor or rectify mechanical faults.
2. Check and set the motor parameters again.
1. Check and set the parameters in group F4 again.
2. Re-connect the cable.
3. Contact the agent or Inovance.
1. Replace the encoder and correct the wiring.
2. Contact the agent or Inovance.
- 69 -
Chapter 5 Maintenance and Troubleshooting IS580 User Manual
No. Symptom
9 The servo drive reports overcurrent and overvoltage faults frequently.
10 Err17 is reported upon power-on or running.
Possible Causes
1. The motor parameters in group F1 are set improperly.
2. The acceleration/deceleration time is improper.
3. The load fluctuates.
The soft startup contactor is not closed.
Solutions
1. Set the motor parameters or perform motor auto-tuning again.
2. Set proper acceleration/deceleration time.3.
Contact the agent or Inovance.
1. Check:
Whether the contactor cable is loose
Whether the contactor is faulty
Whether the contactor 24 V power supply is faulty.
2. Contact the agent or Inovance.
- 70 -
6
Chapter 6 ISMG Servo Motor (Voltage Class: 400 V) IS580 User Manual
ISM G1- 30D 15C D- R1 3 1 F
Mark
ISM
Mark
G1
G2
Series No.
ISM Series
servo motor
Features
200 x 200 base
266 x 266 base
Mark Rated Power
A
B
C
1 digit + 1 letter x 1 x 10 x 100
D
E x 1000 x 10000
Example:
15C: 1500 W
30D: 30000 W
Mark Rated Speed
A
B
C
2 digits + 1 letter x 1 x 10 x 100
D x 1000
E x 10000
Example:
15C: 1500 RPM
20C: 2000 RPM
Mark Customized Requirement
X
Y
Natural cooling
Forced air cooling
Mark
1
Brake, Reducer & Oil Seal
Oil seal
Mark Shaft Connection Mode
1
3
8
Optical shaft
Solid, with key and threaded hole
Hollow spline
Mark
R1
U1
Encoder Type
1 digit + 1 letter
Resolver with one pair of poles
2500 PPR wire-saving incremental encoder
Mark
D
Voltage Class
400 V
Note
Motor duty types indicate the load that the motor drives, with sequential operations, involving startup, electric braking, no-load running, power-off and stop.
• S1: Continuous duty
The operation of a motor at a rated load may take an unspecified time period to reach thermal equilibrium.
• S4: Intermittent periodic duty with start
This is a sequence of identical duty cycles, each consisting load for a period, an operation at constant load period, followed by a stationary and de-energized period. This cycle has a great impact on temperature rise.
- 72 -
IS580 User Manual Chapter 6 ISMG Servo Motor (Voltage Class: 400 V)
Servo Motor Model
ISMG1-95C15CD-R131F 50
ISMG1-11D17CD-R131F 50
ISMG1-12D20CD-R131F 50
ISMG1-14D15CD-R131F 75
Rated Torque
(Nm)
S1
Specifications of the ISMG1 motor with forced air cooling
S4
Rated Motor
Speed
(RPM)
Back EMF
(V)
S1
Rated
Voltage (V)
S4
Rated
Current (A)
S1 S4
60
60
60
90
1500
1700
2000
1500
305
296
291
291
333 340 15
332 338 19
325 331 21
325 332 25
19
23
26
30
ISMG1-16D17CD-R131F 75
ISMG1-18D20CD-R131F 75
90
90
ISMG1-17D15CD-R131F 92 110
ISMG1-20D17CD-R131F 92 110
ISMG1-23D20CD-R131F 92 110
ISMG1-22D15CD-R131F 115 135
ISMG1-24D17CD-R131F 115 135
ISMG1-28D20CD-R131F 115 135
ISMG1-30D15CD-R131F 150 195
ISMG1-34D17CD-R131F 150 195
ISMG1-41D20CD-R131F 150 195
1700
2000
1500
1700
2000
1500
1700
2000
1500
1700
2000
296
310
291
288
291
305
296
291
291
301
310
328 333 29
335 340 31
321 326 31
318 323 35
322 326 40
342 348 36
332 338 43
322 328 47
324 333 48
330 340 56
334 343 60
34
36
37
42
49
41
50
54
61
72
76
No-load
Current
(A)
0.8
0.8
1.0
1.0
1.0
0.8
0.6
0.8
0.8
0.7
0.9
0.9
0.9
1.3
1
Rated Power
(kW)
S1 S4
7.9
8.9
9.5
11
10.5 12.6
13 14.1
14.5
16
17 18.8
14.4 17.3
16.4 19.6
19.3 23.0
19 22
21.5
24
25.5 28.3
25 30.6
27 34.7
33 41
Servo Motor Model
Specifications of the ISMG1 motor with forced air cooling
Torque
Constant
(Nm/A)
Back EMF
Constant
(V/RPM)
380-V Max.
Torque
(Nm)
Limit
Torque
(Nm)
Max.
Motor
Speed
Rotor Inertia
(kg·m 2 10-3)
ISMG1-95C15CD-R131F 3.24
ISMG1-11D17CD-R131F 2.68
ISMG1-12D20CD-R131F 2.387
ISMG1-14D15CD-R131F 3.01
ISMG1-16D17CD-R131F 2.753
ISMG1-18D20CD-R131F 2.554
ISMG1-17D15CD-R131F 3.139
ISMG1-20D17CD-R131F 2.746
ISMG1-23D20CD-R131F 2.354
ISMG1-22D15CD-R131F 3.306
ISMG1-24D17CD-R131F 2.755
0.203
0.174
0.1455
0.194
0.174
0.155
0.194
0.169
0.146
0.203
0.1741
105
105
105
145
145
145
165
165
165
210
210
160
160
160
230
230
230
230
230
230
340
340
1800
2040
2400
1800
2040
2400
1800
2040
2400
1800
2040
7.5
7.5
7.5
9
9
9
10.5
10.5
10.5
12
12
PTC
Normal-Temp
Resistance (Ω)
300
300
300
300
300
300
300
300
300
300
300
Number of
Poles
8
8
8
8
8
8
8
8
8
8
8
ISMG1-28D20CD-R131F 2.531
ISMG1-30D15CD-R131F 3.2
ISMG1-34D17CD-R131F 2.68
ISMG1-41D20CD-R131F 2.58
0.1455
0.194
0.177
0.155
210
265
265
265
340
450
450
450
2400
1800
2040
2400
12
15
15
15
300
300
300
300
8
8
8
8
- 73 -
Chapter 6 ISMG Servo Motor (Voltage Class: 400 V) IS580 User Manual
6.2.2 ISMG2 Servo Motor (266 x 266 Base/Forced Air Cooling)
Servo Motor Model
S1
Specifications of the ISMG1 motor with forced air cooling
Rated Torque
(Nm)
S4
Rated Motor
Speed
(RPM)
Back EMF
(V)
Rated
Voltage (V)
Rated
Current (A)
S1 S4 S1 S4
ISMG2-20D15CD-R131F 116 130
ISMG2-23D17CD-R131F 116 130
ISMG2-27D20CD-R131F 116 130
ISMG2-31D15CD-R131F 170 200
1500
1700
2000
1500
291
296
310
305
346 353 41
351 358 45
365 372 51
358 364 56
45
50
57
65
ISMG2-36D17CD-R131F 170 200
ISMG2-42D20CD-R131F 170 200
ISMG2-42D15CD-R131F 230 270
ISMG2-48D17CD-R131F 230 270
ISMG2-57D20CD-R131F 230 270
ISMG2-60D15CD-R131F 340 385
ISMG2-68D17CD-R131F 340 385
ISMG2-80D20CD-R131F 340 385
ISMG2-80D15CD-R131F 440 510
ISMG2-91D17CD-R131F 440 510
ISMG2-11E20CD-R131F 440 510
1700
2000
1500
1700
2000
1500
1700
2000
1500
1700
2000
296
291
291
296
310
305
296
291
291
329
310
349 355 65
344 350 78
341 348 79
346 353 88
360 367 99
76
92
92
102
115
353 360 110 125
344 351 129 145
339 346 154 174
334 341 149 173
372 379 149 173
353 360 187 216
No-load
Current
(A)
1.1
1.1
1.1
1
1.1
1.1
1.1
1
1
1
1
0.9
0.9
0.9
1
Rated Power
(kW)
S1 S4
18.2 20.4
20.6 23.1
24.3 27.2
26.7 31.4
30.3 35.6
35.6 41.9
36.1 42.4
40.9 48.1
48.2 56.5
53.4 60.5
60.5 68.5
71.2 80.6
69.1 80.1
78.3 90.8
92.1 106.8
Servo Motor Model
Specifications of the ISMG1 motor with forced air cooling
Torque
Constant
(Nm/A)
Back EMF
Constant
(V/RPM)
380-V Max.
Torque
(Nm)
Limit
Torque
(Nm)
Max.
Motor
Speed
Rotor Inertia
(kg·m 2 10-3)
ISMG2-20D15CD-R131F 2.981
ISMG2-23D17CD-R131F 2.683
ISMG2-27D20CD-R131F 2.385
ISMG2-31D15CD-R131F 3.13
ISMG2-36D17CD-R131F 2.683
ISMG2-42D20CD-R131F 2.236
ISMG2-42D15CD-R131F 2.981
ISMG2-48D17CD-R131F 2.683
ISMG2-57D20CD-R131F 2.385
ISMG2-60D15CD-R131F 3.13
ISMG2-68D17CD-R131F 2.683
0.194
0.174
0.155
0.203
0.174
0.145
0.194
0.174
0.155
0.203
0.174
240
240
240
345
345
345
465
465
465
660
660
325
325
325
488
488
488
650
650
650
975
975
1800
2040
2400
1800
2040
2400
1800
2040
2400
1800
2040
22.1
22.1
22.1
29.6
29.6
29.6
36.8
36.8
36.8
50
50
PTC
Normal-Temp
Resistance (Ω)
300
300
300
300
300
300
300
300
300
300
300
Number of
Poles
8
8
8
8
8
8
8
8
8
8
8
ISMG2-80D20CD-R131F 2.236
ISMG2-80D15CD-R131F 2.981
ISMG2-91D17CD-R131F 2.981
ISMG2-11E20CD-R131F 2.385
0.145
0.194
0.194
0.155
660
825
825
825
975
1300
1300
1300
2400
1800
2040
2400
50
64
64
64
300
300
300
300
8
8
8
8
- 74 -
IS580 User Manual Chapter 6 ISMG Servo Motor (Voltage Class: 400 V)
6.3.1 ISMG1 Servo Motor (200 x 200 Base/Forced Air Cooling)
Figure 6-1 Physical appearance and mounting dimensions of the ISMG1 servo motor (200 x 200 base/forced air cooling)
Standard configuration: A-type round-end parallel key 12 x 8 x 56
Refer to GB / T 1096
Table 6-1 Mounting dimensions of the ISMG1 servo motor (200 x 200 base/forced air cooling)
Servo Motor
Model
K
L
ISMG1-95C15CD-
R131F
ISMG1-11D17CD-
R131F
ISMG1-12D20CD-
R131F
190
375
ISMG1-14D15CD-
R131F
ISMG1-16D17CD-
R131F
ISMG1-18D20CD-
R131F
230
410
ISMG1-17D15CD-
R131F
ISMG1-20D17CD-
R131F
ISMG1-23D20CD-
R131F
270
445
ISMG1-22D15CD-
R131F
ISMG1-24D17CD-
R131F
ISMG1-28D20CD-
R131F
305
480
ISMG1-30D15CD-
R131F
ISMG1-
34D17CD-R131
ISMG1-41D20CD-
R131F
380
550
- 75 -
Chapter 6 ISMG Servo Motor (Voltage Class: 400 V) IS580 User Manual
Figure 6-2 Physical appearance and mounting dimensions of the ISMG2 servo motor (266 x 266 base/forced air cooling)
Standard configuration: A-type round-end parallel key 14 x 9 x 90
Refer to GB / T1096
Table 6-2 Mounting dimensions of the ISMG2 servo motor (266 x 266 base/forced air cooling)
K
L
Servo Motor
Model
ISMG2-20D15CD-
R131F
ISMG2-23D17CD-
R131F
ISMG2-27D20CD-
R131F
200
475
ISMG2-31D15CD-
R131F
ISMG2-36D17CD-
R131F
ISMG2-42D20CD-
R131F
250
525
ISMG2-42D15CD-
R131F
ISMG2-48D17CD-
R131F
ISMG2-57D20CD-
R131F
300
575
ISMG2-60D15CD-
R131F
ISMG2-68D17CD-
R131F
ISMG2-80D20CD-
R131F
400
675
ISMG2-80D15CD-
R131F
ISMG2-91D17CD-
R131F
ISMG2-11E20CD-
R131F
500
780
Model
ISMG1-B02
ISMG2-B02
Description
Supporting board: used for the ISMG1 servo motor cooling fan
Supporting board: used for the ISMG2 servo motor cooling fan
- 76 -
IS580 User Manual Chapter 6 ISMG Servo Motor (Voltage Class: 400 V)
6.5.1 Terminals of PCB Board
The signal types of the terminals are defined on the PCB board. AC1 and AC2 are power supply (single-phase 220
V) to the cooling fan. AC1 and AC2 should be wired strictly according to the marks.
The matched signal lines of the IS580 servo drive are defined as below:
Signal Definition
Adapted Encoder Cable Color
Corresponding IS580 PG Card Pin 1
REFREF+ COS+
Yellow-white Red-white Red
2 3
COS-
Black
4
SIN+
Yellow
5
SIN-
Blue
9
6.5.2 Precautions on Power Terminals Matched with PCB Board
When wiring the main circuit, ensure that the phase sequence conform to the marks. Connect PE terminal to the fixed screw with a special mark in the connection box.
Note
• PTC, KTY, and resolver signal cable cannot connect to the 220 V power supply. Otherwise, the motor will be damaged.
• The motor has passed the IP54 experiment. At wiring, protection measures must still be taken at the cabling holes to prevent foreign matters from falling into the motor.
• Sticky dust in the working environment will weaken heat dissipation of the motor. Refer to section 6.6 to clan the cooling fan.
- 77 -
Chapter 6 ISMG Servo Motor (Voltage Class: 400 V) IS580 User Manual
The estimated service life of the cooling fan of the servo motor is 40000 hours. On the condition that the cooling fan runs continuously at full speed, rated voltage and 40°C ambient temperature, after the cooling fan is jammed with foreign matters, the performance of the cooling fan degrades and the air volume reduces.
After the air filter is blocked, the air resistance increases and the air volume reduces, thus influencing the motor dissipation. Once the motor winding temperature exceeds the motor protection temperature, the servo drive reports
Err45.
The procedure of cleaning the cooling fan is as follows:
1. Remove the eight screws that fix the filter at the tail of the motor (G1 is the M4 hex socket, G2 is the M5 hex socket) and then remove the cover.
Remove the screws of the filter.
2. Clean up the dirt and dust on the surface of the fan and in the air filter using a small flathead screwdriver and then use airgun to blow off the remaining dirt and dust.
Clean up the dirt and dust on the fan and surrounding areas.
3. Attach the cover to the drive and fix the screws.
4. Determine how often you clean the fan according to the actual working condition.
- 78 -
7
Chapter 7 Selection IS580 User Manual
Model Power Capacity
(kVA)
Three-phase 440 V, 50/60 Hz
IS580T020-R1-1
IS580T030-R1-1
IS580T035-R1-1
IS580T040-R1-1
30
39
45
54
IS580T050-R1-1
IS580T070-R1-1
IS580T080-R1-1
IS580T080-R1-H-1
IS580T100-R1-1
IS580T100-R1-H-1
IS580T140-R1-1
52
63
81
97
127
IS580T140-R1-H-1
IS580T170-R1-1
IS580T170-R1-H-1
IS580T210-R1-1
IS580T210-R1-H-1
150
179
Input Current
(A)
57
69
89
36.3
45.1
49.5
59
106
139
164
196
Output Current
(A)
Adaptable Motor
(kW, HP)
60
75
91
25
32
37
45
112
150
176
210
11
15
18.5
22
30
37
45
55
75
90
110
75
100
125
150
40
50
60
15
20
25
30
Thermal Power
Consumption (kW)
0.445
0.553
0.651
0.807
1.01
1.20
1.51
1.80
1.84
2.08
2.55
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IS580 User Manual Chapter 7 Selection
Servo drive Model Recommended
Power of Braking
Resistor
Three-phase 380 to 480 V
IS580T020-R1-1 800 W
IS580T030-R1-1 1000 W
IS580T035-R1-1
IS580T040-R1-1
IS580T050-R1-1
1300 W
1500 W
2500 W
3.7 kW
4.5 kW
IS580T070-R1-1
IS580T080-R1-1
IS580T080-R1-H-1
IS580T100-R1-1
IS580T100-R1-H-1
IS580T140-R1-1
IS580T140-R1-H-1
IS580T170-R1-1
5.5 kW
7.5 kW
4.5 kW x 2
IS580T170-R1-H-1
IS580T210-R1-1
IS580T210-R1-H-1
5.5 kW × 2
Recommended
Resistance of
Braking Resistor
≥ 43 Ω
≥ 32 Ω
≥ 25 Ω
≥ 25 Ω
≥ 20 Ω
≥ 16 Ω
≥ 16 Ω
≥ 16 Ω
≥ 12 Ω
≥ 12 Ω × 2
≥ 12 Ω × 2
Braking Unit
Built-in
External
External
-
Remark
MDBUN-60-T × 2 (< 440 V)
MDBUN-60-5T × 2 (> 440 V)
MDBUN-60-T × 2 (< 440 V)
MDBUN-60-5T × 2 (> 440 V)
Note
“ x 2” indicates that two braking units with their respective braking resistor connected in parallel.
Servo drive Model Servo drive
Rated Input
Current
Three-phase 440 V, 50/60 Hz
IS580T020-R1-1 36.30
IS580T030-R1-1 45.10
IS580T035-R1-1
IS580T040-R1-1
49.50
59.00
IS580T050-R1-1
IS580T070-R1-1
IS580T080-R1-1
IS580T080-R1-H-1
57.00
69.00
89.00
MCCB
(A)
40
50
80
80
80
100
160
Contactor
(A)
38
50
65
65
65
80
95
6
10
10
16
16
25
25
Cable of Input
Side Main
Circuit (mm 2 )
Cable of Output
Side Main
Circuit (mm 2 )
Cable of
Control
Circuit (mm 2 )
Main Circuit
Grounding
Cable (mm 2 )
6
10
10
16
16
25
25
0.75
0.75
0.75
0.75
0.75
0.75
0.75
6
10
10
16
16
16
16
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Chapter 7 Selection IS580 User Manual
Servo drive Model Servo drive
Rated Input
Current
IS580T100-R1-1 106.00
IS580T100-R1-H-1
IS580T140-R1-1 139.00
IS580T140-R1-H-1
IS580T170-R1-1 164.00
IS580T170-R1-H-1
IS580T210-R1-1 196.00
IS580T210-R1-H-1
MCCB
(A)
160
250
250
400
Contactor
(A)
115
150
170
205
50
70
95
Cable of Input
Side Main
Circuit (mm 2 )
35
Cable of Output
Side Main
Circuit (mm 2 )
35
Cable of
Control
Circuit (mm 2 )
0.75
Main Circuit
Grounding
Cable (mm 2 )
16
50
70
95
0.75
0.75
0.75
25
35
50
Figure 7-1 Mounting dimensions of the IS580 of plastic housing
W
A
D
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IS580 User Manual Chapter 7 Selection
Figure 7-2 Mounting dimensions of IS580 sheet metal housing (IS580T080-R1-1 to IS580T210-R1-1)
W
A
H
D
Table 7-1 Mounting dimensions of IS580 sheet metal housing (IS580T080-R1-1 to IS580T210-R1-1)
Servo drive Model
A
Three-phase 380 to 480 V
Mounting Hole
(mm)
B
IS580T020-R1-1
IS580T030-R1-1
195 335
IS580T035-R1-1
IS580T040-R1-1
195 335
230 380 IS580T050-R1-1
IS580T070-R1-1
IS580T080-R1-1 245 523
IS580T100-R1-1
IS580T140-R1-1
IS580T170-R1-1
IS580T210-R1-1
270 560
Overall Dimensions (mm)
H
350
350
400
523
550
/
/
/
H1
540
576
W
210
210
250
300
315
D
192
192
220
275
338
Mounting
Hole Diameter
(mm)
Ø6
Ø6
Ø7
Ø10
Ø10
Weight
(kg)
9.1
9.1
17
35
51.5
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Chapter 7 Selection IS580 User Manual
Figure 7-3 Mounting dimensions of IS580 sheet metal housing (IS580T080-R1-H-1 to IS580T210-R1-H-1)
G1 / 2 internal thread
18- 7 100 100
272.5
350
380
100 100
420
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IS580 User Manual Chapter 7 Selection
Note
• The data and models recommended in the table are for reference only. The diameter of the cable the use selects must not exceed the terminal dimensions in the figure.
• The prerequisite of cable selection is the recommended value of PVC insulated cooper wire or cable diameter at the ambient temperature of 40°C in the steady state. For details, refer to section 12.4 in the
IEC 60204-1-2005.
Figure 7-4 Terminal dimensions of the IS580T020/030/035/040
136
16 15 17
M
6Combination screw
R S T
POWER
BR (+) -
U V W
MOTOR
Table 7-2 Cable dimensions and tightening torque of the IS580T020/030/035/040
Servo drive Model
IS580T020-R1-1
IS580T030-R1-1
IS580T035-R1-1
IS580T040-R1-1
Rated Input
Current (A)
36.3
45.1
49.5
59
10
10
16
Recommended Cable
Diameter (mm 2 )
6
4.0
4.0
4.0
Tightening Torque
(N·m)
4.0
Figure 7-5 Terminal dimensions of IS580T050/070
Recommended
Cable Lug Model
GTNR6-5
GTNR10-6
GTNR10-6
GTNR16-6
18.4
20.2
18
161.6
20.2 18.4
M6
combination screw
R S T
POWER
BR (+) (-)
U V W
MOTOR
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Chapter 7 Selection IS580 User Manual
Table 7-3 Cable dimensions and tightening torque of IS580T050/070
Servo drive Model
IS580T050-R1-1
IS580T070-R1-1
Rated Input
Current (A)
57
69
Recommended Cable
Diameter (mm 2 )
16
25
Figure 7-6 Terminal dimensions of IS580T080/100
26.8
Tightening Torque
(N·m)
4.0
4.0
24.8
Recommended
Cable Lug Model
GTNR16-6
GTNR25-6
R S
POWER
T
31
BR (+) (-)
M8 flat washer + spring washer + nut
U V
MOTOR
W
M8
Combination screw
Table 7-4 Cable dimensions and tightening torque of IS580T080/100
Servo drive Model Rated Input
Current (A)
89
Recommended Cable
Diameter (mm2)
25 IS580T080-R1-1
IS580T080-R1-H-1
IS580T100-R1-1
IS580T100-R1-H-1
106 35
Figure 7-7 Terminal dimensions of IS580T140/170/210
280
35
Tightening Torque
(N·m)
10.5
10.5
Recommended
Cable Lug Model
GTNR25-8
GTNR35-8
30.6
R S
POWER
T
M12 bolt spring flat washer
BR (+) (-)
U V
MOTOR
W
- 86 -
IS580 User Manual Chapter 7 Selection
Table 7-5 Cable dimensions and tightening torque of IS580T140/170/210
Servo drive Model Rated Input
Current (A)
139
Recommended Cable
Diameter (mm2)
50 IS580T140-R1-1
IS580T140-R1-H-1
IS580T170-R1-1
IS580T170-R1-H-1
IS580T210-R1-1
IS580T210-R1-H-1
164
196
70
95
Tightening Torque
(N·m)
35.0
35.0
35.0
■ Cable Lug Specification
The recommended cable lug is manufactured by Suzhou Yuanli Metal Enterprise.
Figure 7-8 Appearance of recommended cable lugs
Recommended
Cable Lug Model
GTNR70-12
GTNR70-12
GTNR95-12
CTNR series
Figure 7-9 Dimensions of recommended TNR series cable lugs
F E
TNR series
B
L
Table 7-6 Models and dimensions of the TNR series cable lugs
Cable Lug
Model
TNR0.75-4
TNR1.25-4
Cable Range
AWG/MCM mm 2
22-16
22-16
0.25-1.0
D d1 E
2.8
1.3
4.5
0.25-1.65
3.4
1.7
4.5
F
6.6
7.3
Figure 7-10 Dimensions of recommended GTNR series cable lugs
R
H K E d2 d1 D
B d2
8.0
4.3
8 5.3
L Current
(A)
Crimping
Tool
15.0 10
15.8 19
RYO-8
AK-1M
B d1 D
F d2
L
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Chapter 7 Selection IS580 User Manual
GTNR35-6
GTNR35-8
GTNR35-10
GTNR50-8
GTNR50-10
GTNR70-8
GTNR70-10
GTNR70-12
GTNR95-10
GTNR95-12
GTNR120-12
GTNR120-16
GTNR150-12
GTNR150-16
GTNR185-16
GTNR240-16
GTNR240-20
GTNR2.5-6
GTNR4-5
GTNR4-6
GTNR6-5
GTNR6-6
GTNR6-8
GTNR10-6
GTNR10-8
GTNR16-6
GTNR16-8
GTNR25-6
GTNR25-8
GTNR25-10
Table 7-7 Models and dimensions of the GTNR series cable lugs
Cable Lug Model D
GTNR1.5-5
GTNR2.5-4
GTNR2.5-5
4.0
4.5
d1
2.2
2.9
E
5.0
7.0
H
5.0
5.0
6.0
K
2.0
2.0
B
8.0
8.0
d2
5.3
4.3
5.3
F
1.0
1.0
L R
16.0
5
18.0
20.0
7
5.2
6.0
7.0
7.8
9.5
3.6
4.2
5.0
5.8
7.5
7.0
9.0
9.0
12.0
6.0
6.0
7.5
8.0
8.0
12.0
8.0
9.0
10.5
2.0
3.0
3.5
4.0
4.5
10.2
6.4
10.0
5.3
0.8
1.0
6.4
10.0
5.3
6.4
12.0
8.4
1.2
12.4
6.4
8.4
12.4
6.4
1.0
1.3
1.3
14.0
8.4
6.4
15.5
8.4
2.0
1.6
17.5
10.5
1.4
11.4
8.6
12.6
9.6
15.0
9.0
5.0
10.5
16.0
11.0
6.0
15.5
6.4
2.8
8.4
17.5
10.5
2.5
18.0
8.4
2.8
15.0
12.0
18.0
13.0
7.0
10.5
21.0
8.4
10.5
13.0
2.8
17.4
13.5
20.0
13.0
9.0
25.0
10.5
3.9
13.0
19.8
15.0
22.0
14.0
10.0
28.0
13.0
4.7
16.0
17.0
21.2
16.5
26.0
16.0
11.0
30.0
13.0
4.7
17.0
23.5
18.5
32.0
17.0
12.0
34.0
17.0
5.0
26.5
21.5
38.0
20.0
14.0
38.0
17.0
5.5
21.0
20.0
23.0
26.0
26.5
27.5
31.0
32.0
10
34.0
37.0
38.0
40.5
43.5
50.0
14
55.0
60.0
16
64.0
60.0
24
78.0
92.0
Crimping Tool
RYO-8
YYT-8
RYO-14
CT-38
CT-100
CT-100
RYC-150
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IS580 User Manual Chapter 7 Selection
7.6.1 Mounting Dimensions of the External Braking Unit
Note
The servo drive of IS580T170-R1-1 and above has the built-in DC reactor.
Figure 7-11 Physical appearance and mounting dimensions of the MDBUN series braking unit
60
Φ
5
165
7.6.2 Physical Dimensions of External Operation Panel
Figure 7-12 Physical dimensions of external operation panel
76.0
54.0
15.0
27.0
110
10.0
Crystal head
116.0
104.0
95.0
Ø3.5
73.5
- 89 -
Chapter 7 Selection IS580 User Manual
- 90 -
8
Chapter 8 EMC IS580 User Manual
■ EMC
Electromagnetic compatibility (EMC) describes the ability of electronic and electrical devices or systems to work properly in the electromagnetic environment and not to generate electromagnetic interference that influences other local devices or systems.
In other words, EMC includes two aspects: The electromagnetic interference generated by a device or system must be restricted within a certain limit; the device or system must have sufficient immunity to the electromagnetic interference in the environment.
■ First environment
Environment that includes domestic premises, it also includes establishments directly connected without intermediate transformers to a low-voltage power supply network which supplies buildings used for domestic purposes
■ Second environment
Environment that includes all establishments other than those directly connected to a low-voltage power supply network which supplies buildings used for domestic purposes
■ Category C1 Servo drive
Power Drive System (PDS) of rated voltage less than 1000 V, intended for use in the first environment
■ Category C2 Servo drive
PDS of rated voltage less than 1000 V, which is neither a plug in device nor a movable device and, when used in the first environment, is intended to be installed and commissioned only by a professional
■ Category C3 Servo drive
PDS of rated voltage less than 1000 V, intended for use in the second environment and not intended for use in the first environment
■ Category C4 Servo drive
PDS of rated voltage equal to or above 1000 V, or rated current equal to or above 400 A, or intended for use in complex systems in the second environment
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IS580 User Manual Chapter 8 EMC
8.2.1 CE Mark
The CE mark on the IS580 declares that the AC drive complies with the European low voltage directive (LVD) and
EMC directive.
8.2.2 EMC Standard
The IS580 series AC drive complies with the international standards listed in the following table.
Directive
EMC directive
LVD directive
Directive Code
2004/108/EC
2006/95/EC
93/68/EEC
Standard
EN 61800-3
EN 55011
EN 61000-6-2
EN 61800-5-1
The IS580 series servo drive satisfies the requirements of standard EN 61800-3. 2004 Category C2. The Servo drives are applied to both the first environment and the second environment.
8.2.3 Installation Environment
The system manufacturer using the servo drive is responsible for compliance of the system with the European
EMC directive. Based on the application of the system, the integrator must ensure that the system complies with standard EN 61800-3. 2004 Category C2, C3 or C4.
The system (machinery or appliance) installed with the servo drive must also have the CE mark. The system integrator is responsible for compliance of the system with the EMC directive and standard EN 61800-3. 2004
Category C2.
WARNING
If applied in the first environment, the servo drive may generate radio interference. Besides the CE compliance described in this chapter, users must take measures to avoid such interference, if necessary.
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Chapter 8 EMC IS580 User Manual
Figure 8-1 Peripheral EMC devices of the IS580
Three-phase AC power
Input filter
Input reactor
IS580
Output reactor
Motor
8.3.1 Installation of EMC Input Filter on Power Input Side
An EMC filter installed between the servo drive and the power supply can not only restrict the interference of electromagnetic noise in the surrounding environment on the servo drive, but also prevents the interference from the servo drive on the surrounding equipment.
The IS580 series servo drive satisfies the requirements of category C2 only with an EMC filter installed on the power input side. The installation precautions are as follows:
• Strictly comply with the ratings when using the EMC filter. The EMC filter is category I electric apparatus, and therefore, the metal housing ground of the filter should be in good contact with the metal ground of the installation cabinet on a large area, and requires good conductive continuity. Otherwise, it will result in electric shock or poor EMC effect.
• The ground of the EMC filter and the PE conductor of the servo drive must be tied to the same common ground. Otherwise, the EMC effect will be affected seriously.
• The EMC filter should be installed as close as possible to the power input side of the servo drive.
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IS580 User Manual Chapter 8 EMC
The following table lists the recommended manufacturers and models of EMC filters for the IS580 series servo drive. Select a proper one based on actual requirements.
Table 8-1 Recommended manufacturers and models of EMC filters
Servo drive Model
IS580T020-R1-1
IS580T030-R1-1
IS580T035-R1-1
IS580T040-R1-1
IS580T050-R1-1
IS580T070-R1-1
IS580T080-R1-1
IS580T080-R1-H-1
IS580T100-R1-1
IS580T100-R1-H-1
IS580T140-R1-1
IS580T140-R1-H-1
IS580T170-R1-1
IS580T170-R1-H-1
IS580T210-R1-1
IS580T210-R1-H-1
AC Input Filter Model
(Changzhou Jianli)
DL-50EBK5
DL-50EBK5
DL-50EBK5
DL-65EBK5
DL-65EBK5
DL-80EBK5
DL-100EBK5
DL-130EBK5
DL-160EBK5
DL-200EBK5
DL-250EBK5
AC Input Filter Model
(Schaffner)
FN 3258-42-33
FN 3258-55-34
FN 3258-55-34
FN 3258-75-34
FN 3258-75-34
FN 3258-100-35
FN 3258-100-35
FN 3258-130-35
FN 3258-180-40
FN 3258-180-40
FN 3270H-250-99
8.3.2 Simple EMC Filter
Figure 8-2 Installation of the simple EMC filter
- 95 -
Chapter 8 EMC IS580 User Manual
• Selection of the simple EMC filter
Servo Drive Model Simple EMC
Filter Model
IS580T020-R1-1
IS580T030-R1-1
IS580T035-R1-1
IS580T040-R1-1
IS580T050-R1-1
IS580T070-R1-1
IS580T080-R1-1
IS580T080-R1-H-1
IS580T100-R1-1
IS580T100-R1-H-1
IS580T140-R1-1
IS580T140-R1-H-1
IS580T170-R1-1
IS580T170-R1-H-1
IS580T210-R1-1
IS580T210-R1-H-1
DL65EB1/10
Unavailable
65
DL-120EB1/10 120
DL-180EB1/10 180
• Mounting dimensions
6.5 ± 0.2
4.5 ± 0.2
Filter Rated Current
(A)
Overall Dimensions
(Length x Width x Height)
218 x 140 x 80
Mounting Dimensions
(Mounting Length x
Mounting Width)
184 x 112
334 x 185 x 90
388 x 220 x 100
304 x 155
354 x 190
Unit: mm
M6 x 6
M4
Mounting length: 80 ± 0.2
120 ± 2
Length: 157 ± 3
17 ± 1
35 ± 1
Height: 50 ± 2
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IS580 User Manual Chapter 8 EMC
8.3.3 Magnetic Ring
Add the magnetic ring to the R, S, T input cables or the U, V, W output cables to improve the EMC performance.
● Selection of the magnetic ring
Magnetic Ring Model
DY644020H
DY805020H
DY1207030H
Dimensions (Outer Diameter x Inner Diameter x Thickness: mm)
64 x 40 x 20
80 x 50 x 20
120 x 70 x 30
8.3.4 Installation of AC Reactor on Power Input Side
An AC input reactor is installed to eliminate the harmonics of the input current. As an optional device, the reactor can be installed externally to meet strict requirements of an application environment for harmonics.
The following table lists the recommended manufacturers and models of input reactors.
Table 8-2 Recommended manufacturers and models of AC input reactors
Servo drive Model
IS580T020-R1-1
IS580T030-R1-1
IS580T035-R1-1
IS580T040-R1-1
IS580T050-R1-1
IS580T070-R1-1
IS580T080-R1-1
IS580T080-R1-H-1
IS580T100-R1-1
IS580T100-R1-H-1
IS580T140-R1-1
IS580T140-R1-H-1
IS580T170-R1-1
IS580T170-R1-H-1
IS580T210-R1-1
IS580T210-R1-H-1
AC Input Reactor Model
(Inovance)
MD-ACL-40-4T-153-2%
MD-ACL-50-4T-183-2%
MD-ACL-50-4T-183-2%
MD-ACL-80-4T-303-2%
MD-ACL-80-4T-303-2%
MD-ACL-80-4T-303-2%
MD-ACL-120-4T-453-2%
MD-ACL-120-4T-453-2%
MD-ACL-200-4T-753-2%
MD-ACL-200-4T-753-2%
MD-ACL-250-4T-114-2%
80
80
120
50
50
80
Reactor Rated Current
(A)
40
120
200
200
250
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Chapter 8 EMC IS580 User Manual
8.3.5 Installation of AC Reactor on Power Output Side
Whether to install an AC output reactor on the power output side is dependent on the actual situation. The cable connecting the servo drive and the motor should not be too long; capacitance enlarges when an over-long cable is used and thus high-harmonics current may be easily generated.
If the length of the output cable is equal to or greater than the value in the following table, install an AC output reactor on the power output side of the servo drive.
Table 8-3 Cable length threshold when an AC output reactor is installed
Servo drive Model
IS580T020-R1-1
IS580T030-R1-1
IS580T035-R1-1
IS580T040-R1-1
≥ IS580T050-R1-1
Rated Voltage
(V)
200 to 500
200 to 500
200 to 500
200 to 500
280 to 690
125
135
150
150
Min. Cable Length When Selecting Output Reactor
(m)
110
The following table lists the recommended manufacturer and models of AC output reactors.
Table 8-4 Recommended manufacturer and models of AC output reactors
Servo drive Model
IS580T020-R1-1
IS580T030-R1-1
IS580T035-R1-1
IS580T040-R1-1
IS580T050-R1-1
IS580T070-R1-1
IS580T080-R1-1
IS580T080-R1-H-1
IS580T100-R1-1
IS580T100-R1-H-1
IS580T140-R1-1
IS580T140-R1-H-1
IS580T170-R1-1
IS580T170-R1-H-1
IS580T210-R1-1
IS580T210-R1-H-1
AC Output Reactor Model
(Inovance)
MD-OCL-30-4T-113-1%
MD-OCL-40-4T-153-1%
MD-OCL-50-4T-183-1%
MD-OCL-60-4T-223-1%
MD-OCL-80-4T-303-1%
MD-OCL-90-4T-373-1%
MD-OCL-120-4T-453-1%
MD-OCL-150-4T-553-1%
MD-OCL-200-4T-753-1%
MD-OCL-250-4T-114-1%
MD-OCL-250-4T-114-1%
60
80
90
Reactor Rated Current
(A)
30
40
50
120
150
200
250
250
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IS580 User Manual Chapter 8 EMC
8.4.1 Requirements for Shielded Cable
The shielded cable must be used to satisfy the EMC requirements of CE marking. Shielded cables are classified into three-conductor cable and four-conductor cable. If conductivity of the cable shield is not sufficient, add an independent PE cable, or use a four-conductor cable, of which one phase conductor is
PE cable.
The three-conductor cable and four-conductor cable are shown in the following figure.
PE conductor and shield
Shield Shield
PE
PE
To suppress emission and conduction of the radio frequency interference effectively, the shield of the shielded cable is cooper braid. The braided density of the cooper braid should be greater than 90% to enhance the shielding efficiency and conductivity, as shown in the following figure.
Insulation jacket Copper shield Copper braid
Internal insulator
Cable core
The following figure shows the grounding method of the shielded cable.
Figure 8-3 Grounding of the shielded cable
Grounding the shield
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Chapter 8 EMC IS580 User Manual
The installation precautions are as follows:
1. Symmetrical shielded cable is recommended. The four-conductor shielded cable can also be used as an input cable.
2. The motor cable and PE shielded conducting wire (twisted shielded) should be as short as possible to reduce electromagnetic radiation and external stray current and capacitive current of the cable. If the motor cable is over 100 meters long, an output filter or reactor is required.
3. It is recommended that all control cables be shielded.
4. It is recommended that shielded cables or shielded steel tube armored cables be used for the drive power output, and the shield must be well grounded. For devices suffering from interference, shielded twisted pair
(STP) cable is recommended and the cable shield must be well grounded.
8.4.2 Cabling Requirements
1. The motor cables must be laid far away from other cables. The motor cables of several Servo drives can be laid side by side.
2. It is recommended that the motor cables, power input cables and control cables be laid in different ducts. To avoid electromagnetic interference caused by rapid change of the output voltage of the Servo drive, the motor cables and other cables must not be laid side by side for a long distance.
3. If the control cable must run across the power cable, make sure they are arranged at an angle of close to 90°.
Other cables must not run across the Servo drive.
4. The power input and output cables of the Servo drive and weak-current signal cables (such as control cable) should be laid vertically (if possible) rather than in parallel.
5. The cable ducts must be in good connection and well grounded. Aluminium ducts can be used to improve electric potential.
6. The filter, servo drive and motor should be connected to the system (machinery or appliance) properly, with spraying protection at the installation part and conductive metal in full contact.
Figure 8-4 Cabling diagram
Power cable
Power cable
Min. 200 mm 90°
Min. 300 mm
Control cable
Motor cable
Control cable
Power cable
IS580 servo drive
90°
90°
Control cable
Min. 500 mm
Braking resistor cable
Motor cable
Min. 500 mm
Control cable
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IS580 User Manual Chapter 8 EMC
The servo drive generates very strong interference. Although EMC measures are taken, the interference may still exist due to improper cabling or grounding during use. When the servo drive interferes with other devices, adopt the following solutions.
Interference Type Solution
Leakage protection switch tripping • Connect the motor housing to the PE of the servo drive.
• Connect the PE of the Servo drive to the PE of the line voltage.
• Add a safety capacitor to the power input cable.
• Add magnetic rings to the input drive cable.
Servo drive interference during running • Connect the motor housing to the PE of the servo drive.
• Connect the PE of the Servo drive to the PE of the line voltage.
• Add a safety capacitor to the power input cable and wind the cable with magnetic rings.
• Add a safety capacitor to the interfered signal port or wind the signal cable with magnetic rings.
• Connect the equipment to the common ground.
Communication interference
I/O interference
• Connect the motor housing to the PE of the servo drive.
• Connect the PE of the servo drive to the PE of the line voltage.
• Add a safety capacitor to the power input cable and wind the cable with magnetic rings.
• Add a matching resistor between the communication cable source and the load side.
• Add a common grounding cable besides the communication cable.
• Use a shielded cable as the communication cable and connect the cable shield to the common grounding point.
• Enlarge the capacitance at the low-speed DI. A maximum of 0.1 uF capacitance is suggested.
• Enlarge the capacitance at the AI. A maximum of 0.22 uF is suggested.
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Chapter 8 EMC IS580 User Manual
- 102 -
9
Chapter 9 Function Code Table IS580 User Manual
Function
Code
Name LED Display
Group U0: View Servo Drive Parameters
U0-00 Running frequency Running frequency
U0-01
U0-02
U0-03
U0-04
U0-05
Set frequency
Bus voltage
Output voltage
Output current
Output power
U0-06 Output torque
U0-07 Local DI/output relay state
U0-08 Extended DI/output relay state
U0-09 AI1 voltage (after correction)
U0-10 AI2 voltage (after correction)
U0-11 AI3 voltage (after correction)
U0-12 to
U0-29
Reserved
U0-30 AI1 voltage (before correction)
-
Set frequency
Bus voltage
Output voltage
Output current
Output power
Output torque
Local DI/output relay state
Extended DI/output relay state
AI1 voltage (after correction)
AI2 voltage (after correction)
AI3 voltage (after correction)
AI1 voltage (before correction)
-
-
-
Setting Range
0.00 Hz to maximum frequency (F0-10)
0.00 Hz to maximum frequency (F0-10)
0 to 830 V
0 V to rated motor voltage
(F1-02)
0.1 to 6553.5 A
0.4 to 1000.0 kW
0.0% to 500.0%
-10.00 to 10.000 V
-10.00 to 10.000 V
-10.00 to 10.000 V
-10.00 to 10.000 V
U0-31 AI2 voltage (before correction)
U0-32 AI3 voltage (before correction)
U0-33
U0-34
Reserved
AO1 output voltage
-
AI2 voltage (before correction)
AI3 voltage (before correction)
AO1 output voltage
-10.00 to 10.000 V
-10.00 to 10.000 V
-
0.000 to 10.000 V
0.000 to 10.000 V U0-35 AO2 output voltage AO2 output voltage
Group U1: View Servo Pump Parameters
U1-00 Real-time angle
U1-01 Set oil pressure
Real-time angle
Set oil pressure
0.0° to 359.9°
0.0 kg to system oil pressure (A3-02)
U1-02 Feedback oil pressure Feedback oil pressure 0.0 kg to maximum oil pressure (A3-03)
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
Min. Unit Default Property
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
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IS580 User Manual Chapter 9 Function Code Table
Function
Code
Name
U1-03 Motor speed
U1-04 AI1 voltage
U1-05 AI2 voltage
U1-06 AI3 voltage
U1-07 AI1 zero drift
U1-08 AI2 zero drift
U1-09 AI3 zero drift
U1-10 Reference flow
U1-11 Resolver signal interference degree
U1-12 Oil pressure reference of host computer
U1-13 CAN communication interference status
LED Display
Motor speed
AI1 voltage
AI2 voltage
AI3 voltage
AI1 zero drift
AI2 zero drift
AI3 zero drift
Reference flow
Setting Range
U1-14 Number of CAN messages sent
Number of CAN messages sent
0 to 65535
U1-15 Number of CAN messages received
Number of CAN messages received
0 to 65535
U1-16 CAN buffer use ratio CAN buffer use ratio 0% to 1.00%
Group A0: Field Weakening and SVC Control Parameters
A0-00 Field weakening control mode
0: Direct calculation
1: Automatic adjustment
2: Automatic adjustment + calculation
0 to 500 A0-01 Field weakening current coefficient
A0-02 Field weakening depth of PMSM
A0-03 Max. power output adjustment gain of
PMSM
0% to 50%
20% to 300%
A0-04 Excitation current adjustment gain calculated by PMSM
Group A1: PG Card Parameters
A1-00 PG card type
A1-01 Reserved -
Resolver signal interference degree
Oil pressure reference of host computer
CAN communication interference status
PG card type
-9999 to 30000 RPM
-10.00 to 10.000 V
-10.00 to 10.000 V
-10.00 to 10.000 V
-10.00 to 10.000 V
-10.00 to 10.000 V
-10.00 to 10.000 V
0.00 Hz to maximum frequency (F0-10)
0 to 1000 (resolver wire breaking)
0.0 kg to system oil pressure (A3-02)
0 to 128 (disconnected)
40% to 200%
-
0: Resolver
1: Reserved
2: Common ABZ encoder
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
Min. Unit Default Property
1
1
1%
1%
1%
1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
1
5
5%
100%
4%
0
●
●
●
●
●
●
★
★
★
★
★
★
★
●
●
●
●
●
●
●
●
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Chapter 9 Function Code Table IS580 User Manual
Function
Code
Name LED Display Setting Range
A1-02 Encoder installation angle
A1-03 Inversion of feedback speed
Encoder installation angle
Inversion of feedback speed
0.0° to 359.9°
0: Consistent
1: Reverse
1 to 50 A1-04 Number of pole pairs of resolver
Number of pole pairs of resolver
A1-05 Resolver signal fault detection time
Resolver signal fault detection time
0.000: Detection invalid
0.001s to 60.000s
A1-06 Pulses per revolution of the encoder
Pulses per revolution of the encoder
0 to 65535
Group A2: CAN Communication Parameters
A2-00 Baud rate Baud rate 0: 20 K
1: 50 K
2: 125 K
3: 250 K
4: 500 K
5: 1 M
Min. Unit Default
0.1°
1
1
0.001s
1
1
0.0°
0
1
0.000
1024
5
Property
☆
★
★
☆
★
☆
A2-01 CAN communication address
A2-02 CAN continuous communication time
CAN communication address
CAN continuous communication time
1 to 255
0.0s: Invalid
0.1s to 600.0s
A2-03 CAN multi-pump mode CAN multi-pump mode 0: Broadcast mode
1: Multi-master mode
A2-04
A2-05
A2-06
CAN slave address 1 CAN slave address 1
CAN slave address 2 CAN slave address 2
CAN slave address 3 CAN slave address 3
0 to 65535
0 to 65535
0 to 65535
1
0.1s
1
A2-07 CAN slave address 4 CAN slave address 4 0 to 65535
Group A3: Servo Pump Control Parameters
A3-00 Oil pressure control mode
Oil pressure control mode
1
0: Non-oil pressure control mode
1: Oil pressure control mode
1 (CAN setting)
2: Oil pressure control mode
2 (AI setting)
0
3: CAN oil pressure control mode (for special use)
4: Reserved
A3-01 Max. motor speed Max. motor speed
1
1
1
1
0.3s
0
32766
0
0
0
0
☆
☆
☆
☆
☆
☆
☆
★
Motor speed corresponding to max. frequency lower limit to 30000 RPM
1 RPM 2000 RPM ★
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IS580 User Manual Chapter 9 Function Code Table
Function
Code
A3-02
Name
System oil pressure
LED Display
System oil pressure
Setting Range Min. Unit Default
0.0 kg/cm 2 to maximum oil pressure (A3-03)
0.0 kg/cm 2 175.0 kg/ cm 2
Property
☆
A3-03 Max. oil pressure Max. oil pressure System oil pressure (A3-02) to 500.0 kg/cm 2
0.0 kg/cm 2 250.0 kg/ cm 2
0.001s
0.020s
A3-04 Oil pressure reference ramp time
Oil pressure reference ramp time
0s to 2s
A3-05 Oil pressure control
Kp1
A3-06 Oil pressure control Ti1 Oil pressure control Ti1 0.001s to 10.000s
A3-07 Oil pressure control Td1 Oil pressure control Td1 0.000s to 1.000s
A3-08 Max. reverse rotational speed
Oil pressure control Kp1 0.0 to 800.0
Max. reverse rotational speed
0.0% to 100.0%
A3-09 Min. flow
A3-10 Min. pressure
Min. flow
Min. pressure
0.0% to 50.0%
0.0 to 50.0 kg/cm 2
A3-11 Oil pressure control
Kp2
Oil pressure control Kp2 0.0 to 800.0
A3-12 Oil pressure control Ti2 Oil pressure control Ti2 0.001s to 10.000s
A3-13 Oil pressure control Td2 Oil pressure control Td2 0.000s to 1.000s
A3-14 Oil pressure control
Kp3
Oil pressure control Kp3 0.0 to 800.0
A3-15 Oil pressure control Ti3 Oil pressure control Ti3 0.001s to 10.000s
A3-16 Oil pressure control Td3 Oil pressure control Td3 0.000s to 1.000s
A3-17 Oil pressure control
Kp4
Oil pressure control Kp4 0.0 to 800.0
A3-18 Oil pressure control Ti4 Oil pressure control Ti4 0.001s to 10.000s
A3-19 Oil pressure control Td4 Oil pressure control Td4 0.000s to 1.000s
A3-20 AI zero drift auto correction
A3-21
A3-22
A3-23
Fault detection time of oil pressure sensor
Setting of max. speed in pressure control
Setting of min. oil pressure in pressure control
A3-24 Delay of pressure control state output
A3-25 S-curve rise filter time of set oil pressure
AI zero drift auto correction
Fault detection time of oil pressure sensor
Setting of maximum speed in pressure control
Setting of min. oil pressure in pressure control
Delay of pressure control state output
0: Disabled
1: Enabled
0.000s: Detection invalid
0.001s to 60.000s
0.0%–100.0%
0.0% to 100.0%
0.000s to 10.000s
S-curve rise filter time of set oil pressure
0.000s to 1.000s
0.1
0.001s
0.001s
0.1%
0.1%
0.1 kg/cm 2
0.1
0.001s
0.1
0.001s
0.1
0.001s
0.001s
0
0.001s
0.1%
0.1%
0.001s
0.001s
210.0
0.100s
0.000s
20.0%
0.5%
0.5 kg/cm 2
210.0
0.100s
0.001s
0.000s
210.0
0.100s
0.001s
0.000s
210.0
0.100s
0.000s
0
0.500s
10.0%
60.0%
0.100s
0.040s
☆
☆
☆
☆
☆
☆
☆
☆
☆
☆
☆
☆
☆
☆
☆
☆
☆
☆
☆
☆
☆
☆
☆
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Chapter 9 Function Code Table IS580 User Manual
Function
Code
Name LED Display Setting Range
A3-26 S-curve fall filter time of set oil pressure
S-curve fall filter time of set oil pressure
0.000s to 1.000s
A3-27 Overshoot suppression detection level
A3-28 Overshoot suppression coefficient
Overshoot suppression coefficient
A3-29 Oil pressure loop gain coefficient
Overshoot suppression detection
Oil pressure loop gain coefficient
0 to 2000
0 to 3.000
0.20 to 5.00
A3-30 Torque upper limit for switchover from pressure mode to speed mode
A3-31 Injection valve opening delay
A3-32 Slave min. input
A3-33 Corresponding setting of slave min. input
A3-34
A3-36
A3-37
Slave medium input
A3-35 Corresponding setting of slave medium input
Slave max. input
Corresponding setting of slave max. input
Torque upper limit for switchover from pressure mode to speed mode
Injection valve opening delay
Slave min. input
Corresponding setting of slave min. input
Slave medium input
Corresponding setting of slave medium input
Slave max. input
Corresponding setting of slave max. input
50.0%–250.0%
0.020s to 0.500s
0.0% to A3-34
-100.0% to 100.0%
A3-32 to A3-36
-100.0% to 100.0%
A3-34 to 100.0%
-100.0% to 100.0%
Min. Unit Default
0.001s
1
0.001
0.01
0.1%
0.001s
0.1%
0.1%
0.1%
0.1%
0.1%
0.1%
0.020s
200
0.200
1.00
160.0%
0.100s
0.0%
0.0%
0.0%
0.0%
100.0%
100.0%
A3-38 Master judges whether to send slave speed enabled in multi-pump mode
A3-39 Pressure holding control gain in multipump convergent flow
A3-40 Pressure deviation for decreasing PI to detwitter in multi-pump injection mode
Master judges whether to send slave speed enabled in multi-pump mode
0: Forbid enabling the slave speed
1
1: Allow enabling the slave speed
1 Pressure holding control gain in multi-pump convergent flow
20 to 800
Pressure deviation for decreasing PI to detwitter in multi-pump injection mode
0.0 to 50.0 kg 0.1 kg
0 to 30000 rpm 1 rpm A3-41 Flow lower limit for decreasing PI to detwitter in multi-pump injection mode
A3-42 Flow detection time for decreasing PI to detwitter in multi-pump injection mode
Flow lower limit for decreasing PI to detwitter in multi-pump injection mode
Flow detection time for decreasing PI to detwitter in multi-pump injection mode
0.200s to 2.000s
0.001s
0
100
5.0 kg
0 rpm
0.400s
Property
☆
☆
☆
☆
☆
☆
☆
☆
☆
☆
☆
☆
★
☆
☆
☆
☆
- 108 -
IS580 User Manual Chapter 9 Function Code Table
Function
Code
Name LED Display Setting Range
A3-43 Pressure deviation of slave pump not working in the CAN multi-pump mode
Pressure deviation of slave pump not working in the CAN multi-pump mode
0 to 50.0 kg
A3-44 Flow lower limit of slave pump not working
Flow lower limit of slave pump not working in the
CAN multi-pump mode
-100.0% to 100.0%
A3-45 Judgment delay of slave pump to stop without speed reference
Judgment delay of slave pump to stop without speed reference
0.100s to 5.000s
A3-46 Deceleration time of slave pump to stop without speed reference
Deceleration time of slave pump to stop without speed reference
A3-47 Start valve pressure relief delay
Start valve pressure relief delay
0.001s to 5.000s
0.001s to 5.000s
Min. Unit Default
0.1 kg
0.0%
0.001s
0.001s
0.001s
5.0 kg
0
1.000s
0.200s
0.100s
Property
☆
☆
☆
☆
☆
A3-48 Exit valve pressure relief delay
A3-49 Pressure deviation lower limit of start valve pressure relief
Exit valve pressure relief delay
0.001s to 5.000s
Pressure deviation lower limit of start valve pressure relief
0.0 kg to A3-02 (System oil pressure)
0.0 kg to A3-02 (System oil pressure)
A3-50 Pressure lower limit of start valve pressure relief
A3-51 Pressure sensor fault detection current lower limit
A3-52 Pressure sensor fault detection speed upper limit
Pressure lower limit of start valve pressure relief
Pressure sensor fault detection current lower limit
Pressure sensor fault detection speed upper limit
0% to 300% (rated motor current F1-03)
0% to 100% (max. motor speed A3-01)
0.001s
0.100s
0.1 kg
0.1 kg
1%
1%
0.0 kg
0.0 kg
100%
50%
Group A4: Oil Pressure Control Optimization Parameters
A4-00 Rotational speed filter time
Rotational speed filter time
A4-01 Current filter time
A4-02 Reserved -
Current filter time
A4-03 Flow rise filter time
A4-04 Flow fall filter time
A4-05 Reserved
A4-06 Flow leakage compensation
A4-07 Reserved
A4-08 Min. pressure of reverse pressure relief
-
-
Flow rise filter time
Flow fall filter time
Flow leakage compensation
-
-
-
0s to 5.000s
0s to 5.000s
0s to 1.000s
0s to 1.000s
0.0% to 50.0%
Min. pressure of reverse pressure relief
0.0 kg/cm 2 to A3-02
-
-
0.001s
0.001s
0.1 kg/cm 2
-
-
0.005s
0.010s
0.001s
0.100s
0.001s
0.100s
-
0.1%
-
0.0%
0.0 kg/cm 2
☆
☆
☆
☆
☆
☆
☆
☆
☆
☆
☆
☆
☆
☆
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Chapter 9 Function Code Table IS580 User Manual
Function
Code
Name LED Display Setting Range
A4-09 Long-time running protective time of reverse pressure relief
Long-time running protective time of reverse pressure relief
0.001s to 5.000s
A4-10 Injection S-curve rise time
A4-11 Injection S-curve fall time
Injection S-curve rise time
Injection S-curve fall time
0.001s to 1.000s
0.001s to 1.000s
A4-12 Injection flow rise slope Injection flow rise slope 0s to 5.000s
A4-13 Injection flow fall slope Injection flow fall slope 0s to 5.000s
A4-14 Oil pressure reference rise time
Oil pressure reference rise time
0s to 2.000s
0s to 2.000s
A4-15 Oil pressure reference fall time
A4-16 Injection overshoot suppression detection level
Oil pressure reference fall time
Injection overshoot suppression detection level
0 to 2000
0s to 3.000s
A4-17 Injection overshoot suppression coefficient
A4-18 Reserved
A4-19 Reserved
A4-20 Reserved
-
-
-
Injection overshoot suppression coefficient
-
-
-
A4-21 Reserved
A4-22 Oil pressure deviation of oil pressure suppression disabled
A4-23 Max. value of integral limit deviation
A4-24 Integral limit mode selection
A4-25 Pressure loop output upper limit
A4-26 Oil pressure PID algorithm selection
A4-27 Reserved
Group F0: Standard Parameters
F0-00 Model display
-
Max. value of integral limit deviation
-
Oil pressure deviation of oil pressure suppression disabled
0.0 kg/cm 2 to A3-02
0.0 kg/cm 2 to A3-02
Integral limit mode selection
0, 1
0 to 50.0
Pressure loop output upper limit
-
Oil pressure PID algorithm selection
-
0 to 2
Model display
F0-01 Control mode Control mode
1: G type (heavy load)
2: Reserved
0: Reserved
1: Closed-loop vector control (CLVC)
2: V/F control
Min. Unit Default Property
0.001s
0.000s
☆
0.001s
0.030s
0.001s
0.030s
0.001s
0.100s
0.001s
0.100s
0.001s
0.020s
0.001s
0.020s
1
-
0.1s
1
200
☆
☆
☆
☆
☆
☆
☆
0.001s
0.050s
☆
-
-
-
-
-
-
-
0.1 kg/cm 2 10.0 kg/ cm 2
☆
☆
☆
☆
☆
0.1 kg/cm 2 25.0 kg/ cm 2
1 0
☆
☆
1
1
-
2.0
0
☆
★
☆
Model dependent
●
1 ★
- 110 -
IS580 User Manual Chapter 9 Function Code Table
Function
Code
Name
F0-02
F0-03
Command source selection
Main frequency source
X selection
LED Display
Command source selection
Main frequency source
X selection
Setting Range Min. Unit Default
-
0: Operation panel (LED
OFF)
1: Terminal (LED ON)
2: Communication setting
(LED blinking)
1
0: Digital setting (UP/DOWN modification, non-retentive)
1
1: Digital setting (UP/DOWN modification, retentive)
2: AI1
3: AI2
4: AI3
5: Reserved
6: Multi-speed
7: Reserved
8: Reserved
9: Communication setting
-
0
1
Property
☆
★
F0-04 to
F0-07
F0-08
F0-09
F0-10
Reserved
Preset frequency
Rotating direction
Max. frequency
F0-11 Source of frequency upper limit
-
Preset frequency
Rotating direction
Max. frequency
Source of frequency upper limit
0.00 Hz to max. frequency
(F0-10)
0: Same direction
1: Reverse direction
50.00 to 300.00 Hz
0: Set by F0-12
1: AI1
2: AI2
3: AI3
4: Reserved
5: Communication setting
1
1
1
-
0.01 Hz 50.00 Hz
0
200.00 Hz
0
☆
☆
☆
★
★
F0-12 Frequency upper limit Frequency upper limit Frequency lower limit (F0-
14) to max. frequency (F0-
10)
0.01 Hz 200.00 Hz ☆
F0-13 Upper limit offset Upper limit offset 0.00 Hz to maximum frequency (F0-10)
F0-14 Frequency lower limit Frequency lower limit 0.00 Hz to frequency upper limit (F0-12)
F0-15 Carrier frequency Carrier frequency 0.5 to 8.0 kHz
0.01 Hz 0.00 Hz
0.1 kHz Model dependent
☆
0.01 Hz 0.00 Hz ☆
☆
F0-16 Carrier frequency adjustment selection
Carrier frequency adjustment selection
☆
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Chapter 9 Function Code Table IS580 User Manual
Function
Code
Name LED Display
F0-17 Acceleration time 1
F0-18 Deceleration time 1
Group F1: Motor Parameters
Acceleration time 1
Deceleration time 1
F1-00 Motor type selection Motor type selection
F1-12
F1-13
F1-14
F1-15
Shaft Q inductance
Stator resistance
Unit
Back EMF
Shaft Q inductance
Stator resistance
Unit
Back EMF
Setting Range
0.0s to 6500.0s
0.0s to 6500.0s
0–65535
0–65535
0–65535
0–65535 V
Min. Unit Default
0.1s
0.1s
1
1
1
1
20.0s
20.0s
Property
☆
☆
F1-01
F1-02
F1-03
F1-06 to
F1-10
Rated motor power
Rated motor voltage
Rated motor current
Reserved
F1-11 Shaft D inductance
-
Rated motor power
Rated motor voltage
Rated motor current
Shaft D inductance
-
0: Common asynchronous motor
1: Variable frequency asynchronous motor
2: PMSM
0.4 to 1000.0 kW
1
0 to 480 V
0.01 to 650.00 A
F1-04 Rated motor frequency Rated motor frequency 0.00 Hz to max. frequency
(F0-10)
F1-05 Rated motor speed Rated motor speed 0 to 30000 rpm
0–65535 1
2 ★
0.1 kW Model dependent
1 V Model dependent
★
★
0.01 A Model dependent
★
-
0.01 Hz Model dependent
1 rpm Model dependent
★
★
☆
Model dependent
★
Model dependent
★
Model dependent
★
Model dependent
★
Model dependent
★
- 112 -
IS580 User Manual Chapter 9 Function Code Table
Function
Code
Name LED Display Setting Range Min. Unit Default
F1-16 Motor auto-tuning mode Motor auto-tuning mode 0: No operation
1: No-load static auto-tuning
1
2: No-load dynamic autotuning, rotating at high speed in reverse direction
3: With-load static autotuning
4: No-load fast dynamic auto-tuning, rotating at high speed in reverse direction
5: No-load dynamic autotuning, rotating at high speed in forward direction
6: No-load fast dynamic auto-tuning, rotating at high speed in forward direction
Group F2: Vector Control Parameters
F2-00 Speed loop proportional gain 1
Speed loop proportional gain 1
0 to 400 1
0
60
Property
★
☆
F2-01 Speed loop integration time 1
Speed loop integration time 1
0.01s to 10.00s
F2-02 Switchover frequency 1 Switchover frequency 1 0.00 to F2-05
F2-03 Speed loop proportional gain 2
Speed loop proportional gain 2
0 to 400
F2-04 Speed loop integration time 2
Speed loop integration time 2
0.01s to 10.00s
0.01s
0.30s
0.01 Hz 5.00 Hz
1
0.01s
60
0.30s
☆
☆
☆
☆
F2-05 Switchover frequency 2 Switchover frequency 2 F2-02 to max. frequency 0.01 Hz 10.00 Hz ☆
F2-06 Slip compensation coefficient
Slip compensation coefficient
50% to 200% 1% 100% ☆
F2-07 Speed feedback filter time
F2-08 Torque control
Speed feedback filter time
Torque control
0.5 to 10.0 ms 0.1 ms 1.0 ms
1 0
☆
☆
F2-09
F2-10
Torque upper limit source
Torque upper limit
Torque upper limit source
Torque upper limit
0: Invalid
1: Valid
0: F2-10
1: AI1
2: AI2
3: AI3
4: Reserved
5: Communication setting
Analog input range corresponding to F2-10
0.0% to 250.0%
1
0.1%
0
200.0%
☆
☆
- 113 -
Chapter 9 Function Code Table IS580 User Manual
Function
Code
Name LED Display Setting Range
F2-11 Torque filter bandwidth Torque filter bandwidth 0 to 1500 Hz
F2-12 Reserved -
0.2 to 5.0
F2-13 Current loop low-speed proportional gain
Current loop low-speed proportional gain
F2-14 Current loop low-speed integral gain
Current loop low-speed integral gain
0.2 to 5.0
F2-15 Current loop highspeed proportional gain
F2-16 Current loop highspeed integral gain
Current loop high-speed proportional gain
0.2 to 5.0
Current loop high-speed integral gain
0.2 to 5.0
F2-25 Overvoltage modulation coefficient
Overvoltage modulation coefficient
100% to 120%
F2-26 Bus voltage filter Bus voltage filter 0.000 to 0.100
F2-27 Reserved
F2-29 Selection of back EMF compensation
-
Selection of back EMF compensation
-
0: Disabled
1: Enabled
Group F3: Reserved
Group F4: Input Terminals
F4-00 DI1 function selection DI1 function selection 0: No function
1: Forward RUN (FWD)
F4-01 DI2 function selection DI2 function selection
F4-02 DI3 function selection DI3 function selection
2: Reverse RUN (REV)
3: Three-wire control mode
F4-03 DI4 function selection DI4 function selection
4: Forward JOG (FJOG)
5: Reverse JOG (RJOG)
6/7: Reserved
F4-04 DI5 function selection DI5 function selection 8: Coast to stop
9: Fault reset (RESET)
10: Reserved
11: External fault NO input
12 to 32: Reserved
33: External fault NC input
34 to 47: Reserved
48: Servo pump PID selection terminal 1
49: Servo pump PID selection terminal 2
50: CAN communication enabled
Min. Unit Default Property
-
1 Hz
0.1
0.1
0.1
0.1
1%
0.001
-
1
1
1
1
1
1
-
-
500 Hz ☆
1.0
1.0
1.0
1.0
115%
0.000
0
1
0
9
0
0
★
★
★
★
★
☆
☆
★
★
★
★
★
★
★
- 114 -
IS580 User Manual Chapter 9 Function Code Table
Function
Code
Name
F4-05 to
F4-14
F4-15
Reserved
DI filter time
F4-16 Terminal command mode
-
LED Display
Terminal command mode
F4-17 Reserved
F4-18 AI1 min. input
F4-19 Corresponding setting of AI1 min. input
F4-20 AI1 max. input
F4-21 Corresponding setting of AI1 max. input
F4-22 AI1 filter time
F4-23 AI2 min. input
F4-24 Corresponding setting of AI2 min. input
F4-25 AI2 max. input
F4-26 Corresponding setting of AI2 max. input
F4-27 AI2 filter time
F4-28 AI3 min. input
F4-29 Corresponding setting of AI3 min. input
F4-30 AI3 max. input
F4-31 Corresponding setting of AI3 max. input
F4-32 AI3 filter time
-
AI1 min. input
Corresponding setting of AI1 min. input
AI1 max. input
Corresponding setting of AI1 max. input
AI1 filter time
AI2 min. input
Corresponding setting of AI2 min. input
AI2 max. input
Corresponding setting of AI2 max. input
AI2 filter time
AI3 min. input
Corresponding setting of AI3 min. input
AI3 max. input
Corresponding setting of AI3 max. input
AI3 filter time
Setting Range
-11.00 to 11.00 V
-100.0% to 100.0%
0.000s to 10.000s
-11.00 to 11.00 V
-100.0% to 100.0%
-11.00 to 11.00 V
-100.0% to 100.0%
0.000s to 10.000s
-11.00 to 11.00 V
-100.0% to 100.0%
-11.00 to 11.00 V
-100.0% to 100.0%
0.000s to 10.000s
Min. Unit Default
51: Slave pump enabled as master pump
52: Switchover from pressure mode to speed mode
53: Slave pump address selection terminal 1
54: Slave pump address selection terminal 2
55: Switchover from injection to pressure holding
56: Fault reset(not allowed at overcurrent)
-
1
1
1 to 10
0: Two-line 1
1: Two-line 2
2: Three-line 1
3: Three-line 2
-
-11.00 to 11.00 V
-
0.01 V
-100.0% to 100.0% 0.1%
0.01 V
0.1%
0.001s
0.01 V
0.1%
0.01 V
0.1%
0.001s
0.01 V
0.1%
0.01 V
0.1%
0.001s
-
-
4
0
0.02 V
0.0%
10.00 V
100.0%
0.010s
0.02 V
0.0%
10.00 V
100.0 V
0.005s
0.02 V
0.0%
10.00 V
100.0%
0.000s
Property
★
☆
★
☆
☆
☆
☆
☆
☆
☆
☆
☆
☆
☆
☆
☆
☆
☆
☆
- 115 -
Chapter 9 Function Code Table IS580 User Manual
Function
Code
Name LED Display Setting Range
F4-33 to
F4-58
Group F5: Output Terminals
F5-00
F5-01 Control board relay (T/
A1-T/B1-T/C1) function selection
F5-02
Reserved
Reserved
Control board relay
(T/A2-T/C2) function selection
F5-03 Control board relay
(T/A3-T/C3) function selection
-
-
Control board relay (T/
A1-T/B1-T/C1) function selection
Control board relay
(T/A2-T/C2) function selection
Control board relay
(T/A3-T/C3) function selection
-
-
-
0: No output
1: Servo drive running
2: Fault output
3 to 5: Reserved
6: Motor overload pending
7: Servo drive overload pending
8 to 11: Reserved
12: Accumulative running time reached
13 and 14: Reserved
15: Ready
16 to 19: Reserved
20: Communication setting
21 and 22: Reserved
23: Double-discharge plunger pump sloping switchover 1
24: Pressure control state output
25: Slave pump alarm
26: Double-discharge plunger pump sloping switchover 2
27: Bus voltage establishment
28: Business running time reached
29: Business running time not reaching 24 hours
30: DO output of max. reverse rotational speed
F5-04 to
F5-09
Reserved -
F5-10 AO1 output selection AO1 output selection 0: Running frequency
1: Set frequency
-
-
Min. Unit Default Property
-
1
1
1
1
-
-
-
2
1
0
10
☆
☆
☆
☆
☆
☆
☆
- 116 -
IS580 User Manual Chapter 9 Function Code Table
Function
Code
Name LED Display Setting Range
F5-11 AO2 output selection AO2 output selection 2: Output current
3: Output torque
4: Output power
5: Output voltage
6: Reserved
7: AI1
8: AI2
9: AI3
10: Feedback rotational speed (oil pressure control mode)
11: Feedback pressure (oil pressure control mode)
12–16: Reserved
F5-12 and F5-
13
Reserved -
F5-14 AO1 offset coefficient AO1 offset coefficient
F5-15 AO1 gain AO1 gain
F5-16 AO2 offset coefficient AO2 offset coefficient
F5-17 AO2 gain AO2 gain
F5-18 to
F5-22
Reserved
Group F6: Reserved
-
Group F7: Operation Panel and Display
F7-00 and F7-
01
Reserved -
F7-02 STOP/RESET key function
STOP key function
-
-
F7-03 to
F7-05
Reserved -
0: Valid only in operation panel control
1: Stop function of the
STOP key valid in terminal control
2: Reset function of the
STOP key valid in terminal control
3: Both stop and reset functions of the STOP key valid in terminal control
-
-
-
-
Min. Unit Default Property
1
1
-
-
-
-
11
2
☆
☆
☆
☆
☆
☆
- 117 -
Chapter 9 Function Code Table IS580 User Manual
Function
Code
Name LED Display Setting Range
F7-06 Load speed display coefficient
F7-09 Accumulative running time
Load speed display coefficient
0.0001 to 6.5000
F7-07 Heatsink temperature 1 Heatsink temperature 1 0.0°C to 100°C
F7-08 Reserved -
Accumulative running time
0 to 65535 h
F7-10
F7-11
Software version 1
Software version 2
F7-12 Software temporary version 1
F7-13 Software temporary version 2
Software version 1
Software version 1
Software temporary version 1
Software temporary version 2
-
-
-
-
-
-
-
-
Min. Unit Default Property
0.0001
1.0000
☆
-
1°C
1
Group F8: Auxiliary Functions
F8-17 Set running time
F8-18 Startup protection selection
F8-22 Detection of shortcircuit to ground upon power-on
F8-23 Action selection upon set running time reached
F8-24 Software undervoltage threshold
Set running time
Startup protection selection
0 to 65000 h
0: Disabled
1: Enabled
Detection of short-circuit to ground upon poweron
0: Disabled
1: Enabled
Action selection upon set running time reached
0: Continue to run
1: Stop and report Err26
Software undervoltage threshold
Allowed braking unit running time
148.5 to 321.7 VAC (AC voltage input, multiplied by
2 when converted to bus voltage)
0.1s to 3600.0s
1 h
1
1
1
0.1 V
0.1s
F8-25 Allowed braking unit running time
Group F9: Fault and Protection
F9-00 Motor overload protection selection
Motor overload protection selection
0: Disabled
1: Enabled
0.20 to 10.00
F9-01 Motor overload protection gain
F9-08 Brake pipe applied voltage
F9-12 Power input phase loss protection selection
Motor overload protection gain
Brake pipe applied voltage
Power input phase loss protection selection
F9-13 Power output phase loss protection selection
Power output phase loss protection selection
650.0 to 800.0 V
0: Disabled
1: Enabled
0: Disabled
1: Enabled
1
0.01
0.1 V
1
1
-
-
-
-
-
-
-
0
0
1
0
●
●
●
●
●
●
●
☆
☆
☆
☆
247.5 V ☆
5.0s
0
2.00
☆
☆
☆
780.0 V ☆
1
1
☆
☆
- 118 -
IS580 User Manual Chapter 9 Function Code Table
Function
Code
Name
F9-14 Runaway speed deviation
F9-15 Detection time of runaway fault
F9-16 Motor temperature protection
F9-18 1st fault type
F9-19 2nd fault type
LED Display
Runaway speed deviation
Detection time of runaway fault
Motor temperature protection
1st fault type
2nd fault type
Setting Range Min. Unit Default Property
0.50 to 50.00 Hz
0.1s to 20.0s
0: Disabled
1: Enabled
0: No fault
1: Reserved
2: Overcurrent during acceleration (Err02)
3: Overcurrent during deceleration (Err03)
4: Overcurrent at constant speed (Err04)
5: Overvoltage during acceleration (Err05)
6: Overvoltage during deceleration (Err06)
7: Overvoltage at constant speed (Err07)
8: Reserved
9: Undervoltage (Err09)
10: Servo drive overload
(Err10)
11: Reserved
12: Power input phase loss
(Err12)
13: Power output phase loss (Err13)
14: Heatsink overheat
(Err14)
15: External device fault
(Err15)
16: Communication fault
(Err16)
17: Contactor fault (Err17)
18: Current detection fault
(Err18)
19: Motor auto-tuning fault
(Err19)
20: Reserved (Err20)
21: EEPROM read-write fault (Err21)
1
1
1
0.01 Hz 10.00 Hz ☆
0.1s
10.0s
☆
1
0
0
☆
☆
☆
- 119 -
Chapter 9 Function Code Table IS580 User Manual
Function
Code
F9-20
Name
Latest fault type
LED Display
Latest fault type
F9-21 Frequency at fault occurrence
Frequency at fault occurrence
Setting Range Min. Unit Default Property
-
22: Reserved (Err22)
23: : Short circuit to ground
(Err23)
24 and 25: Reserved
26: Accumulative running time reached
27: Business running time reached
28 to 39: Reserved
40: Wave-chasing current limit fault
41: Reserved
42: CAN communication interrupted (Err42)
43: Resolver fault during motor auto-tuning (Err43)
44: Speed deviation too large (Err44)
45: Motor overheat (Err45)
46: Servo pump sensor fault
(Err46)
47: Slave fault pending
(Err47)
48: CAN address conflicted
(Err48)
49: Cable between resolver and PG card disconnected
(Err49)
52: Multi-master fault in multi-pump convergent flow
(Err52)
58: Parameter restoration fault (Err58)
Err59: Back EMF abnormal
(Err59)
60: Reserved (Err60)
61: Brake pipe in braking protection state for long time (Err61)
62: Reserved
63: Reverse running time reached (Err63)
1
0.01 Hz -
0 ☆
●
- 120 -
IS580 User Manual Chapter 9 Function Code Table
Function
Code
Name LED Display
F9-22 Current at fault occurrence
F9-23 Bus voltage at fault occurrence
Current at fault occurrence
Bus voltage at fault occurrence
F9-24 Input terminal state at fault occurrence
Input terminal state at fault occurrence
F9-25 Output terminal state at fault occurrence
Output terminal state at fault occurrence
-
-
-
-
Setting Range Min. Unit Default
0.1 A
0.1 V
1
1 -
-
-
-
Property
●
●
●
●
Group FA: Business Timing Function
FA-00 1st running time protection password
1st running time protection password
0 to 65535
FA-01 1st timed running time 1st timed running time 0 h to FA-03
FA-02 2nd running time protection password
2nd running time protection password
0 to 65535
FA-03 2nd timed running time 2nd timed running time FA-01 to FA-05
FA-04 3rd running time protection password
3rd running time protection password
0 to 65535
FA-05 3rd timed running time 3rd timed running time FA-03 to FA-07
FA-06 4th running time protection password
4th running time protection password
0 to 65535
1
1 h
1
1 h
1
1 h
1
0
0
0
0
0
0
0
☆
☆
☆
☆
☆
☆
●
FA-07 4th timed running time 4th timed running time FA-05 to 65535 h
FA-08 Accumulative business running time (hour)
Accumulative business running time (hour)
0 to 65535 h
FA-09 Accumulative business running time (second)
Accumulative business running time (second)
0s to 65535s
1 h
1 h
1s
0
0
0
●
☆
☆
A maximum of 4-segment timed running is supported. The relationship among these segments of timed running is: FC-01
< FC-03 < FC-05 < FC-07. Each segment has a protection password.
If the timed running time is set to 0, the timing function is disabled. After the timed running time of all segments is reached, the servo drive reports Err28, indicating that the business timing is reached. In this case, you need to disable the timing function or increase the timing time. The set timed running time can be viewed in FA-08 without a password.
Group FB: Reserved
Group FC: Reserved
Group FD: Modbus Communication Parameters
FD-00 Baud rate Baud rate 1 5 ☆ 0: 300 bps
1: 600 bps
2: 1200 bps
3: 2400 bps
4: 4800 bps
5: 9600 bps
6: 19200 bps
7: 38400 bps
- 121 -
Chapter 9 Function Code Table IS580 User Manual
Function
Code
FD-01
FD-02
FD-03
FD-04
FD-05
Name
Data format
Local address
Response delay
Timeout duration
Communication protocol
LED Display Setting Range
Group FP: User Password
FP-00 User password User password 0–65535
FP-01 Parameter initialization Parameter initialization 0: No operation
1: Restore default settings
2: Clear fault records
3: Restore user parameters
4: Restore system factory parameters except A2-01
5: Restore default settings of all parameters (except groups FF, FP and FA, remember to back up the parameters)
FP-02 Motor model Motor model 0 to 65535
FP-03 Reserved
FP-04 Password for user storage operation
FP-05 User storage mode
-
Password for user storage operation
User storage mode
-
0 to 65535
0: No operation
1: Store user parameters
FP-06 Equipment specifications displayed on operation panel
Equipment specifications displayed on operation panel in both Chinese and
English
0 to 65535
-
Min. Unit Default
Data format 0: No check, data format
<8,N,2>
1: Even parity check, data format <8,E,1>
2: Odd Parity check, data format <8,O,0>
1
Local address 0: Broadcast address
1 to 247
0 to 20 ms
1
Response delay
Timeout duration 0.0s: Invalid
0.1s to 60.0s
Communication protocol 0: Standard Modbus protocol, used for host computer parameter reading/writing and running control
1: Inovance private protocol, used for communication with background oscilloscope
1
1
0.1s
1
1
1
1
1
1
-
0
1
2 ms
0.0s
1
0
0
0
0
0
0
-
Property
☆
☆
☆
☆
☆
☆
☆
☆
☆
☆
☆
- 122 -
10
Chapter 10 Appendix IS580 User Manual
Note
In the following tables,
• "-" indicates that the leakage current suppression solution does not cover the power.
• The residual current circuit breaker (RCCB), RCD and leakage protector indicate the same concept.
Servo Drive Model Solution 1: Require Leakage Current During Running < 30 mA (Use Leakage Current Filter).
Leakage Protector
Selection With
Leakage Current
Suppression Solution
Leakage Protector
Selection Without
Leakage Current
Suppression Solution
Leakage
Current Filter
Installation Wiring Diagram Leakage
Protector
Selection
Reserved
IS580T035-R1-1
IS580T040-R1-1
IS580T050-R1-1
CHINT Electric DZ series,
CHINT Electric
NM1LE series,
Changshu
MCCBCM3L series,
ABB F200 series,
Schneider i1D leakage protector
Action current I △ n
≥ 100 mA
DL-15EB1/10 Note: The leakage current s
DL-35EB1/10 filter has the direction.
Therefore, connect the
DL65EB1/10 servo drive to the LOAD side of the filter.
Action current
I △ n
100 mA
≥ s
IS580T070-R1-1
Action current I △ n
≥ 300 mA s
DL-120EB1/10
IS580
IS580T080-R1-1
IS580T080-R1-H-1
IS580T100-R1-1
IS580T100-R1-H-1
IS580T140-R1-1
IS580T140-R1-H-1
IS580T170-R1-1
DL-180EB1/10
PE R S T
Cable length < 300 mm
LOAD
Leakage current filter
LINE
IS580T170-R1-H-1
IS580T210-R1-1
IS580T210-R1-H-1
Action current
I △ n
300 mA
≥ s
- 124 -
IS580 User Manual Chapter 10 Appendix
Servo Drive
Model
Reserved
IS580T035-R1-1
IS580T040-R1-1
IS580T050-R1-1
IS580T070-R1-1
IS580T080-R1-1
IS580T080-
R1-H-1
IS580T100-R1-1
Solution 1: Require Leakage Current During Running < 100 mA (Use Wind the Magnetic Ring Three
Turns and Use the Safety Capacitance Box).
Leakage
Protector
Selection
With Leakage
Current
Suppression
Solution
Leakage
Protector
Selection
Without
Leakage
Current
Suppression
Solution
Magnetic
Ring Model
Safety
Capacitance
Box Model
Installation Wiring Diagram Leakage
Protector
Selection
I
Action current
△ n ≥
100 mA s
CHINT
Electric DZ series,
Action current
CHINT
Electric
NM1LE series,
Changshu
MCCBCM3L series, mA
Action current
ABB F200 series,
Schneider i1D leakage protector
I
I △ n
△ mA n
≥ 100
≥ 300
DY644020 Cxy-1-1
DY805020H
DY1207030H
Note: If the drive has the built-in
1 uF safety capacitance, ignore this option and select the corresponding jumper.
Note: Never run the PE cable around the magentic ring together with the RST cable.
Cable length
< 300 mm
IS580
PE R S T
Cable length < 300 mm
Cxy-1-1
Safety capacitance box Wind the magnetic ring three turns.
IS580T100-
R1-H-1
IS580T140-R1-1
IS580T140-
R1-H-1
IS580T170-R1-1
IS580T170-
R1-H-1
IS580T210-R1-1
IS580T210-
R1-H-1
-
-
-
-
I
Action current
△ n ≥
300 mA s
- 125 -
Chapter 10 Appendix IS580 User Manual
Servo Drive Model
Reserved
IS580T035-R1-1
IS580T040-R1-1
IS580T050-R1-1
IS580T070-R1-1
IS580T080-R1-1
IS580T080-R1-H-1
IS580T100-R1-1
IS580T100-R1-H-1
IS580T140-R1-1
IS580T140-R1-H-1
IS580T170-R1-1
IS580T170-R1-H-1
IS580T210-R1-1
IS580T210-R1-H-1
Solution 3: Require Leakage Current During Running < 200 mA (Wind the Magnetic Ring One
Turn and Use the Safety Capacitance Box).
Magnetic Ring
Model
DY644020H
DY805020H
DY1207030H
DY1207030H
Installation Wiring Diagram
For selection of the safety capacitance box, refer to the solution 2.
Note: Never run the PE cable around the magnetic ring together with the RST cable.
IS580
Cable length
< 300 mm
Cxy-1-1
Safety capacitance box
PE R S T
Cable length < 300 mm
Wind the magnetic ring three turns.
Leakage Protector
Selection
Action current
≥ 100 mA
I △ n s
- 126 -
IS580 User Manual Chapter 10 Appendix
Servo Drive Model
Reserved
IS580T035-R1-1
IS580T040-R1-1
IS580T050-R1-1
IS580T070-R1-1
IS580T080-R1-1
IS580T080-R1-H-1
IS580T100-R1-1
IS580T100-R1-H-1
IS580T140-R1-1
IS580T140-R1-H-1
Solution 4: Require Leakage Current During Running Reducing 50% (Wind the Input or
Output Magnetic Ring Three Turns).
Magnetic Ring Model Installation Wiring Diagram
DY644020H
DY805020H
DY1207030H
For the wiring diagram of winding the output
UVW cable three turns, for the wiring diagram in solution 5.
Note: Never run the PE cable around the magnetic ring together with the RST cable.
IS580
PE R S T
Cable length < 300 mm
Wind the magnetic ring three turns.
Leakage Protector
Selection
Action current
I △ n
IS580T170-R1-1
IS580T170-R1-H-1
IS580T210-R1-1
IS580T210-R1-H-1
-
-
-
Action current
I △ n ≥ 300 mA
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Chapter 10 Appendix IS580 User Manual
Servo Drive Model Solution 5: Require Leakage Current During Running Reducing 25% (Wind the Input or Output
Magnetic Ring One Turn).
Reserved
Magnetic Ring Model
DY644020H
Installation Wiring Diagram Leakage Protector Selection
Action current mA
I △ n
IS580T035-R1-1 DY805020H
IS580T040-R1-1
IS580
IS580T050-R1-1
PE R S T
Cable length < 300 mm
IS580T070-R1-1
Wind the magnetic ring one turn.
IS580T080-R1-1
IS580T080-R1-H-1
IS580T100-R1-1
IS580T100-R1-H-1
IS580T140-R1-1
IS580T140-R1-H-1
IS580T170-R1-1
IS580T170-R1-H-1
IS580T210-R1-1
DY1207030H
DY1207030H
IS580
Cable length
< 300 mm
U V W PE
Action current mA
I △ n
IS580T210-R1-H-1
Wind the magnetic ring one turn.
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IS580 User Manual Chapter 10 Appendix
The parallel pump control is classified into multi-pump convergent flow and multi-pump distributed flow.
• The multi-pump convergent flow
A servo drive is used as the master drive, and the other drives are used as slave drives connected in parallel.
The host computer outputs a set of flow and pressure analog signals.
In flow control state (the feedback pressure is less than the reference pressure), the master drive and the slave drives rotate at the same speed.
In pressure control state (the feedback pressure is greater than or equal to the reference pressure), the slave drives are shut down, and the master drive independently controls the pumps.
• The multi-pump distributed flow
Multiple servo drives may work in multi-pump convergent flow mode or multi-pump distributed flow mode
(distributed PID control based on the oil pressure). The host computer outputs multiple sets of flow and pressure analog signals
The following figure shows the multi-pump convergent flow structure chart.
Figure B-1 The multi-pump convergent flow structure chart
CAN bus
Pressure reference 1
Flow reference 1
Master drive
Pressure feedback 1
Oil inlet
Pump
#1
Pressure sensor 1
Slave drive
M
Pump
#2
Slave drive
M
Pump
#3 M
Oil outlet
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Chapter 10 Appendix IS580 User Manual
Note
• For detailed wiring and CAN communication wiring, refer to the foldouts at the end of this chapter.
• For the parameter setting, refer to the following related parameter setting part.
• You can ensure the same motor speed through the communication.
The following figure shows the multi-pump distributed flow structure chart.
Figure B-2 The multi-pump distributed flow structure chart
CAN bus
Pressure reference 1
Flow reference 1
Pressure feedback 1
Pressure reference 2
Flow reference 2
Pressure feedback 2
Pressure reference 3
Flow reference 3
Pressure feedback 3
Pressure sensor 1
Pressure sensor 2
①
Pressure sensor 3
② ③
④
Note
• For detailed wiring and CAN communication wiring, refer to the foldouts at the end of this chapter.
• For the parameter setting, refer to the following related parameter setting part.
• You can ensure the same motor speed through the communication.
• The convergent flow and distributed flow of pump 2 and pump 3 can be controlled by energizing solenoid valves 1 2 3 4 . In the convergent flow control, the pressure reference, flow reference and pressure feedback signal received by the drive are invalid. In the distributed flow control, the CAN communication command received by the drive are invliad.
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IS580 User Manual Chapter 10 Appendix
Function Code
A2-03
Parameter Name
CAN multi-pump mode
Setting Range
0: Multi-pump 1 (old mode)
1: Multi-pump 2 (new mode)
• Multi-pump 1
This mode is the old mode and is applicable to simple multi-pump control.
When the slave pump is switched over to the master pump, the slave pump cannot be controlled.
To enable the multi-pump mode, set the DI terminal for the 50# function.
After disconnecting the DI terminal set for the 50# function of the slave pump, the slave pump is switched over to the master pump.
• Multi-pump 2
This mode is the new mode and can satisfy more complicated multi-pump convergent and distributed flow control. It supports a maximum of four multi-pump distributed flow control combinations.
The two multi-pump modes have different wiring methods and applications.
■ Wiring
For the wiring of multi-pump convergent flow, see the foldout 1 and foldout 2 at the end of this chapter. In the multipump convergent flow control, Set the corresponding parameter in group F5 to 25 (slave alarm output) and connect this signal to the system computer for alarm display.
Note that high-pressure without cause occurs on the oil channel of the slave pump in the pressure control when leakage of the check valve is large while the inner discharge of the slave pump is small. To relieve the highpressure state of the oil channel, do as follows:
• Reduce the discharge of the slave pump to reasonable range.
• Decrease the torque upper limit of the slave drive to reasonable range.
• Set the speed response curve according to the max. discharge speed of the master pump, ensuring that the slave drive implements automatic pressure relief at low-speed holding pressure. For detailed parameter setting, refer to the following "Parameter Setting for Slave Pump Response to Master Pump Reference" part.
For the wiring of multi-pump distributed flow, see the foldout 3 and foldout 4 at the end of this chapter.
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Chapter 10 Appendix IS580 User Manual
■ CAN Communication Wiring
The CAN bus connection of all pumps is shown in the following figure.
Figure B-3 CAN bus connection of all pumps
CANH
CANL
CGND CANH
CANL
CGND CANH
CANL
CGND
Note
• User shielded twisted pair (STP) cables for the CAN bus connection.
• Connet the CANH and CANL terminals on the control boards of all drives together, and connect the CGND terminal together through the shield.
• The first drive and the end drive at the CAN bus must connect the CAN communication terminal resistor through the jumper J4.
■ Parameter Settings for Slave Pump Response to Master Pump Reference
Function Code Parameter Name
A3-32 Slave min. input
A3-33
A3-34
A3-35
A3-36
A3-37
Corresponding setting of slave min. input
Slave medium input
Slave max. input
Corresponding setting of slave max. input
Default
0.0%
0.0%
0.0%
Corresponding setting of slave medium input 0.0%
100.0%
100.0%
Description
The slave pump drive setting
The setting of A3-32 to A3-37 can implement automatic pressure relief of the slave pump when the master pump is in the low-speed pressure holding state, avoid occurrence of holding high pressure on the slave pump and ensure the system flow linearity.
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IS580 User Manual Chapter 10 Appendix
For example:
Condition 1: Suppose the max. pressure holding speed of the master is 50 rpm/min., the max. speed of the master is 2000 rpm/min., and the max. speed of the slave is 2000 rpm/min.
Condition 2: At pressure hoding, the master works and the slave stops.
Condition 3: To ensure flow linearity, The master is over 100 rpm/min. and the slave keeps the same speed.
That is, when the master pump is below 50 rpm/min., the slave pump stops running. When the master pump is above 100 rpm/min, the master pump and the slave pump keep the same speed.
The speed reference of the master pump is 0% to 100%. You can set A3-32 to A3-37 to get the three-point curve to make the slave pump respond to the speed reference as follows:
A3-32, A3-33 = Slave pump input reference: 50 rpm/min., slave response reference: 0 rpm/min. = 2.5%, 0.0%
A3-34, A3-35 = Slave pump input reference: 100 rpm/min., slave response reference: 100 rpm/min. = 5.0%, 5.0%
A3-36, A3-37 = Slave pump input reference: 2000 rpm/min., slave response reference: 2000 rpm/min. = 100%,
100%
Figure B-4 Slave pump response to the master pump speed reference
Slave pump responding to master pump speed
100.0%
5.0%
0.0% 2.5% 5.0% 100.0%
Slave pump receiving the master pump speed
Note
The two multi-pump modes have the same parameter setting for the slave pump response to the master pump speed reference.
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Chapter 10 Appendix IS580 User Manual
• Multi-pump mode 1 (A2-03 = 0)
The parameter setting is simple. For all servo drives, allocate a DI terminal for the 50# function and set it to
ON.
Function Code Parameter Name
A2-01
A2-03
F4-**
F5-02
CAN communication address
Multi-pump mode 1
Setting
1
0
Multi-pump control enabled 50
Relay on the control board (T/A2-T/C2) output selection
25
Description
-
-
Short DI5 to COM directly.
Slave alarm output (normally-open)
• Multi-pump mode 2 (A2-03 = 1)
The servo drive with address 1 must be the master pump. A maximum of four combined distributed flow control can be implemented. The related parameter settings are as follows:
A2-01
A2-03
A2-04
A2-05
A2-06
A2-07
Function Code Parameter Name
F4-**
F4-**
F5-02
Slave pump address selection terminal 1
Slave pump address selection terminal 2
Setting Description
53
54
In multi-pump distributed flow control, these parameters are used to set which slave pumps the master pump selects for convergent flow.
Relay on the control board (T/A2-T/C2) output selection
25 Slave alarm output (normally-open)
CAN communication address
Multi-pump mode 1
CAN slave address 1
CAN slave address 2
CAN slave address 3
CAN slave address 4
1
1
0
0
0
0
-
-
Together with the two DI terminals set for the 53# and 54# functions, the four combined distributed flow control can be implemented.
• Slave pump address DI input selection
Setting of DI Set for 54# Function Setting of DI Set for 54# Function CAN Slave Address Selection
1
1
0
0
0
1
0
1
A2-04: CAN slave address 1
A2-05: CAN slave address 2
A2-06: CAN slave address 3
A2-07: CAN slave address 4
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IS580 User Manual Chapter 10 Appendix
• Description of slave pump address setting
The LED display of the slave pump address setting is as follows:
8 7 6
15 14
5 4
13 12
3 2
11 10 9
1
Note
• The numbers in the LED display correspond to the slave pump address station No.
• If the nixie tube of a number is ON, it indicates that the slave pump of the address station No.
• The IS580 supports the setting of a total of 15 slave pump addresses.
For example, 1# is the master pump. The setting of slave pump addresses in A2-04 is shown in the following figure, indicating that 1# is the master pump and works with slave pumps 2#, 3# and 4#.
8 7 6
15 14
5 4
13 12
3 2
11 10 9
1
The key operation of the slave pump address is described below:
The address of slave pumps 1# to 8# is set by and .
The address of slave pumps 9# to 15# is set by and .
• Multi-pump mode 1 (A2-03 = 0)
The following table lists the parameter setting of the slave drive. Perform the same parameter setting as you do in the common servo pump mode.
Function Code Parameter Name
A2-01 CAN communication address
F4-** Multi-pump control enabled
Setting
> 1
50
Description
Slave drive
Slave pump may switch over to master pump control.
If the slave pump switches over to master pump, disconnect the DI terminal set for the 50# function of the slave pump.
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Chapter 10 Appendix IS580 User Manual
• Multi-pump mode 2 (A2-03 = 1)
The following table lists the parameter setting of the slave drive. Perform the same parameter setting as you do in the common servo pump mode.
Function Code Parameter Name
A2-01
F4-**
F4-**
CAN communication address
Slave pump address selection terminal 1 53
Slave pump address selection terminal 2 54
Setting Description
> 1 Slave drive
When the slave pump is used as the master pump, it need be triggered by the terminal. For the slave pump address setting, refer to section
B.3 Parameter Setting on Master Drive.
For example, the IMM servo pump system consists of three pumps with the address set as 1#, 2# and 3#. In the multi-pump mode 1, when a slave pump is used as the master pump, the slave pump does not follow its speed.
There are the follwoing two combinations:
• Combination 1: 3-pump convergent flow
• Combination 2: 2+1 combination for distributed flow control, the 1# master pump is followed by the 2# slave pump, and the 3# pump switches over to the master pump.
■ Combination 1: 3-pump Convergent Flow
Figure B-5 Wiring of 3-pump convergent flow
COM
RUN enabled DO
Distributed flow signal DO1
Host computer
Master drive 1#
COM
RUN enabled DI
50# DI
CANH
CANL
CGND
Slave drive 2#
COM
RUN enabled DI
50# DI
CANH
CANL
CGND
Slave drive 3#
COM
RUN enabled DI
50# DI
CANH
CANL
CGND
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IS580 User Manual Chapter 10 Appendix
Note
• Because the 1# pump is always the master pump and the 2# pump alaways the slave pump, directly short the DI terminal set for the 50# function.
• The 3# pump switches over to the master pump in the following combination 2, which requires an external switchover signal. When the host computer sends the closing signal, the DI terminal set for the 50# function of the slave pump closes to process the multi-pump convergent flow.
■ Combination 2: 2+1 combination for distributed flow control
Figure B-6 2+1 combination for distributed flow control
COM
RUN enabled DO
Distributed flow signal DO1
Master drive 1#
COM
RUN enabled DI
50# DI
CANH
CANL
CGND
Slave drive 2#
COM
RUN enabled DI
50# DI
CANH
CANL
CGND
Slave drive 3#
COM
RUN enabled DI
50# DI
CANH
CANL
CGND
Note
You can switch over the 3# pump to the master pump by disconnect the DI terminal set for the 50# function of the slave pump.
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Chapter 10 Appendix IS580 User Manual
For example, the IMM servo pump system consists of four pumps with the address set as 1#, 2#, 3# and 4#.
There are the follwoing three combinations:
• Combination 1: 4-pump convergent flow
• Combination 2: 2+2 combination for distributed flow control
The 1# pump is the master pump and is followed by the 2# slave pump. The 3# pump works as the master pump and is followed by the 4# slave pump.
• Combination 3: 3+1 combination for distributed flow control
The 1# pump is the master pump and is followed by the 3# and 4# slave pumps. The 2# slave pump switches over to the master pump.
■ Combination 1: 4-pump Convergent Flow
Figure B-7 Wiring of 4-pump convergent flow
COM
RUN enabled DO
Distributed flow signal DO1
Distributed flow signal DO2
Master drive 1#
COM
RUN enabled DI
53# DI
54# DI
CANH
CANL
CGND
Slave
drive 2#
COM
RUN enabled DI
53# DI
54# DI
CANH
CANL
CGND
Slave
drive 3#
COM
RUN enabled DI
53# DI
54# DI
CANH
CANL
CGND
Slave
drive 4#
COM
RUN enabled DI
53# DI
54# DI
CANH
CANL
CGND
Note
The convergent flow control requires very simple wiring including CAN bus and DI terminal wiring.
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IS580 User Manual Chapter 10 Appendix
The 1# pump is the master pump, and the 2#, 3# and 4# pumps are slave pumps. The setting of address of corresponding slave pumps in A2-04 is as follows:
8 7 6
15 14
5 4
13 12
3 2
11 10
1
9
■ Combination 2: 2+2 combination for distributed flow control
The 1# pump is the master pump and is followed by the 2# slave pump. The 3# pump works as the master pump and is followed by the 4# slave pump.
Figure B-8 Wiring of 4combination for distributed flow control
COM
Distributed flow signal 1 DO
Distributed flow signal 1 DO
Master drive 1#
COM
RUN enabled DI
53# DI
54#DI
CANH
CANL
CGND
Slave
drive 2#
COM
RUN enabled DI
53#DI
54#DI
CANH
CANL
CGND
Slave
drive3#
COM
RUN enabled DI
53#DI
54#DI
CANH
CANL
CGND
Slave
drive 4#
COM
RUN enabled DI
53#DI
54#DI
CANH
CANL
CGND
Note
The host computer provides the distributed flow signal. Connect the distributed flow signal to the DI terminal set for the 53# function of the master drive. The master pump identifies the slave pump address through the
53# DI signal. The slave pump switches over to the master pump and identifies the slave pump address by using the 53# DI signal.
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Chapter 10 Appendix IS580 User Manual
In this combination, the 1# pump and 3# pump are the master pumps. The slave pump changes and the address of the slave pump needs to be set. The slave pump of the 1# master pump is 2# pump. The setting of the slave pump address in A2-05 is as follows:
8 7 6
15 14
5 4
13 12
3 2
11 10 9
1
The slave pump of the 3# master pump is 4# pump. The setting of the slave pump address in A2-05 is as follows:
8 7 6
15 14
5 4
13 12
■ Combination 2: 3+1 combination for distributed flow control
Figure B-9 Wiring of 3+1 combination for distributed flow control
3 2
11 10 9
1
COM
RUN enabled DO
Distributed flow signal 1 DO
Distributed flow signal 1 DO
Host computer
Master drive 1#
COM
RUN enabled DI
53# DI
54# DI
CANH
CANL
CGND
Slave
drive 2#
COM
RUN enabled DI
53# DI
54# DI
CANH
CANL
CGND
Slave
drive 3#
COM
RUN enabled DI
53# DI
54# DI
CANH
CANL
CGND
Slave
drive 4#
COM
RUN enabled DI
53# DI
54# DI
CANH
CANL
CGND
Note
• The host computer provides the distributed flow signal. Connect the distributed flow signal to the DI terminal set for the 54# function of the master drive. The master pump identifies the slave pump address through the 54# DI signal. The slave pump switches over to the master pump and identifies the slave pump address by using the 54# DI signal.
• Disconnect the DI terminal set for the 53# function in the second combination.
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IS580 User Manual Chapter 10 Appendix
In this combination, the 1# pump and the 4# pump are the master pumps. The slave pump changes and the address of the slave pump needs to be set. The slave pumps of the 1# master pump are the 2# pump and 3# pump. The setting of the slave pump address in A2-06 is as follows:
8 7 6
15 14
5 4
13 12
3 2
11 10 9
1
After the 4# slave pump switches over to the master pump, no slave follows it. Therefore, A2-06 does not need to be set.
8 7 6
15 14
5 4
13 12
3 2
11 10 9
1
The fault occurring in the multi-pump control is described as follows:
Err47 Oil pressure sensor fault
Slave fault
Err47-1
Contact the agent or
Inovance.
Check whether a fault occurs on the slave.
No
Check whether the CAN communication connection is wrong.
Yes
Yes
Check whether it becomes normal after replacing the terminal board.
Err47-1
Slave station No.
Eliminate the slave fault.
Eliminate connection fault.
Yes
It is the terminal board fault.
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Chapter 10 Appendix IS580 User Manual
Err48 Oil pressure sensor fault
Contact the agent or
Inovance.
Duplicate station No.
Err48-1
Check whether more than one drive suffers fault.
No
Check whether the CAN communication connection is wrong.
No
Check whether it becomes normal after replacing the terminal board.
Err48-1
Slave station No.
Yes Eliminate the duplicate station No. fault
Yes
Eliminate connection fault.
Yes
It is the terminal board fault.
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Wiring of main circuit and control terminals:
MCCB
L1
L2
L3
PE
MC
System computer
Pump enable
PID selection 1
Fault reset
Pressure reference 1: 0 to 10 V
Flow reference 1: 0 to 10 V
GND
Ferrite magnetic ring (wind it two turns in the same direction.)
(Shield)
L1
L2
L3
PE
Filter
R
S
T
Loop magnetic ring
(wind it a turn.)
R
S
T
(Wiring of the braking circuit)
Master drive
Ferrite magnetic ring (wind it two turns in the same direction.)
OP
+24V
DI1
DI2
DI3
DI4
DI5
CAN communication enabled
COM
AI1
AI2
GND
U
V
Ｗ
Loop magnetic ring (wind it a turn.)
(Shield)
U
V
W
L1
L2
L3
PTC-P
PTC-N
EXC
/EXC
SIN
SINLO
COS
COSLO
PTC-P
PTC-N
Red-white
Yellow-white
Yellow
Blue
Red
The colored cable corresponds to the resolver of Tama
River
Model:
TS2640N321E64
Black
Connect the thermistor to the position transducer location on the computer.
PG card
(MD38PG4)
EXC
/EXC
SIN
SINLO
(Generally, connect the motor thermistor to PTC-P-1 and PTC-N-1).
COS
PTC-P-2 (Standby)
PTC-N-2 (Standby)
Vacant
COSLO
(Connector metal housing)
8
7
9
6
5
4
3
2
1
(Shield) (STP cable)
(Motor overheat protection terminal)
PTC-P-1
PTC-N-1
Ferrite magnetic ring (wind it two turns in the same direction.)
(Shield) (STP cable)
Thermistor (PTC×××)
(Pressure sensor signal)
+13V
AI3
GND
(Shield)
Ferrite magnetic ring (wind it two turns in the same direction.)
V+
OUTPUT
SENSOR
Ferrite magnetic ring (wind it two turns in the same direction.)
GND
T/A2
T/C2
T/A3
T/C3
T/A1
T/B1
T/C1
AO1
AO2
GND
(RELAY1: Fault output)
(RELAY2: Slave alarm output)
(RELAY3: Pressure control state output)
CANH
CANL
CGND
CNR1
Interface of external operation panel
485B 485A
L1
L2
L3
PE
MCCB MC
L1
L2
L3
PE
Filter
S
R
T
Loop magnetic ring
(wind it a turn.)
R
S
T
(Wiring of braking circuit)
Slave drive
U
V
Ｗ
Loop magnetic ring (wind it a turn.)
(Shield)
OP
+24V
DI1
DI2
DI3
DI4
DI5 CAN communication enabled
COM
(Motor overheat protection terminal)
PG card
(MD38PG4)
EXC
/EXC
SIN
SINLO
(Generally, connect the motor thermistor to PTC-P-1 and PTC-N-1).
COS
PTC-P-2 (Standby)
PTC-N-2 (Standby)
Vacant
COSLO
(Connector metal housing)
8
7
9
6
5
4
3
2
1
PTC-P-1
PTC-N-1
(Shield) (STP cable)
Ferrite magnetic ring (wind it two turns in the same direction.)
(Shield) (STP cable)
AI1
AI2
GND
Thermistor (PTC×××)
V
U
W
L1
L2
L3
PTC-P
PTC-N
PTC-P
PTC-N
Connect the thermistor to the position transducer location on the computer.
EXC
/EXC
SIN
SINLO
COS
COSLO
Red-white
Yellow-white
Yellow
Blue
Red
Black
The colored cable corresponds to the resolver of Tama
River
Model:
TS2640N321E64
T/A2
T/C2
T/A3
T/C3
T/A1
T/B1
T/C1
AO1
AO2
GND
CANH
CANL
CGND
CNR1
Interface of external operation panel
485B 485A
Note:
In the multi-pump mode 1, only when the DI terminal set for the 50# function of both master pump and slave pump close, the multi-pump convergent flow control can be enabled.
Wiring of main circuit and control terminals:
MCCB
L1
L2
L3
PE
MC
System computer
Pump enable
PID selection 1
Fault reset
Pressure reference 1: 0 to 10 V
Flow reference 1: 0 to 10 V
GND
Ferrite magnetic ring
(wind it two turns.)
(Shield)
L1
L2
L3
PE
Filter
R
S
T
Loop magnetic ring
(wind it a turn)
R
S
T
Ferrite magnetic ring
(wind it two turns.)
COM
AI1
AI2
GND
DI2
DI3
DI4
DI5
OP
+24V
DI1
(Wiring of the braking circuit)
Master drive
U
V
Ｗ
Loop magnetic ring (wind it a turn)
(Shield)
W
V
U L1
L2
L3
PTC-P
PTC-N
EXC
/EXC
SIN
SINLO
COS
COSLO
PTC-P
PTC-N
Red-white
Yellow-white
Yellow
Blue
Red
Black
Connect the thermistor to the position transducer location on the computer.
The colored cable corresponds to the resolver of Tama
River
Model:
TS2640N321E64
PG card
(MD38PG4)
EXC
/EXC
SIN
SINLO
(Generally, connect the motor thermistor to PTC-P-1 and PTC-N-1).
COS
PTC-P-2 (Standby)
PTC-N-2 (Standby)
Vacant
COSLO
(Connector metal housing)
8
7
9
6
5
4
3
2
1
(Shield) (STP cable)
(Motor overheat protection terminal)
PTC-P-1
PTC-N-1
Ferrite magnetic ring (wind it two turns in the same direction.)
(Shield) (STP cable)
(Pressure sensor signal)
+13V
AI3
GND
(Shield)
Ferrite magnetic ring (wind it two turns in the same direction.)
Thermistor (PTC×××)
V+
OUTPUT
SENSOR
GND
Ferrite magnetic ring (wind it two turns in the same direction.)
T/A2
T/C2
T/A3
T/C3
T/A1
T/B1
T/C1
AO1
AO2
GND
(RELAY1: Fault output)
(RELAY2: Slave alarm output)
(RELAY3: Pressure control state output)
CANH
CANL
CGND
CNR1
Interface of external operation panel
485B 485A
L1
L2
L3
PE
MCCB MC
L1
L2
L3
PE
Filter
R
S
T
Loop magnetic ring
(wind it a turn.)
R
S
T
OP
+24V
DI1
DI2
DI3
DI4
DI5
COM
AI1
AI2
GND
T/A2
T/C2
T/A3
T/C3
T/A1
T/B1
T/C1
AO1
AO2
GND
Wiring of braking circuit
Slave drive
U
V
Ｗ
Loop magnetic ring (wind it a turn.)
(Shield)
PG card
(MD38PG4)
EXC
/EXC
SIN
SINLO
(Generally, connect the motor thermistor to PTC-P-1 and PTC-N-1).
COS
PTC-P-2 (Standby)
PTC-N-2 (Standby)
Vacant
COSLO
(Connector metal housing)
8
7
9
6
5
4
3
2
1
(Motor overheat protection terminal)
(Shield) (STP cable)
PTC-P-1
PTC-N-1
Ferrite magnetic ring (wind it two turns in the same direction.)
(Shield) (STP cable)
Thermistor (PTC×××)
W
V
U L1
L2
L3
PTC-P
PTC-N
PTC-P
PTC-N
Connect the thermistor to the position transducer location on the computer.
EXC
/EXC
SIN
SINLO
COS
COSLO
Red-white
Yellow-white
Yellow
Blue
Red
Black
The colored cable corresponds to the resolver of Tama
River
Model:
TS2640N321E64
CANH
CANL
CGND
CNR1
Interface of external operation panel
485B 485A
Note:
In the multi-pump mode 2, connect the CAN bus for the multi-pump convergent flow control and set the address of the slave pump that responds to the master pump flow reference.
Wiring of main circuit and control terminals:
MCCB
L1
L2
L3
PE
MC
System computer
Pump enable
PID selection 1
Fault reset
Ferrite magnetic ring
(wind it two turns.)
Pressure reference 1: 0 to 10 V
Flow reference 1: 0 to 10 V
GND
(Shield)
(Shield)
Pressure reference 2: 0 to 10 V
Flow reference 2: 0 to 10 V
GND
Ferrite magnetic ring (wind it two turns.)
L1
L2
L3
PE
Filter
R
S
T
Loop magnetic ring
(wind it a turn)
R
S
T
(Wiring of the braking circuit)
Master drive
Ferrite magnetic ring
(wind it two turns.)
COM
AI1
AI2
GND
OP
+24V
DI1
DI2
DI3
DI4
DI5 CAN communication enabled
U
V
Ｗ
Loop magnetic ring (wind it a turn)
(Shield)
W
V
U L1
L2
L3
PTC-P
PTC-N
EXC
/EXC
SIN
SINLO
COS
COSLO
PTC-P
PTC-N
Red-white
Yellow-white
Yellow
Blue
Red
Black
Connect the thermistor to the position transducer location on the computer.
The colored cable corresponds to the resolver of Tama
River
Model:
TS2640N321E64
PG card
(MD38PG4)
EXC
/EXC
SIN
SINLO
(Generally, connect the motor thermistor to PTC-P-1 and PTC-N-1).
COS
PTC-P-2 (Standby)
PTC-N-2 (Standby)
Vavant
COSLO
(Connector metal housing)
8
7
9
6
5
4
3
2
1
(Shield) (STP cable)
(Motor overheat protection terminal)
PTC-P-1
PTC-N-1
Ferrite magnetic ring (wind it two turns in the same direction.)
(Shield) (STP cable)
(Pressure sensor signal)
+13V
AI3
GND
(Shield)
Ferrite magnetic ring (wind it two turns in the same direction.)
Thermistor (PTC×××)
V+
OUTPUT
SENSOR
Ferrite magnetic ring (wind it two turns in the same direction.)
GND
(Multi-pump distributed flow control signal)
T/A1
T/B1
T/C1
T/A2
T/C2
T/A3
T/C3
(RELAY1: Fault output)
(RELAY2: Slave alarm output)
CANH
CANL
CGND
CNR1
Interface of external operation panel
485B 485A
Note:
The distributed flow signal sent by the computer board is used to open the DI terminal set for the 50# function of the slave. Then the drive receives the pressre, flow reference 2 and pressure feedback 2 and enters the oil pressure PID control.
L1
L2
L3
PE
MCCB MC
L1
L2
L3
PE
Filter
R
S
T
Loop magnetic ring
(wind it a turn.)
R
S
T
Ferrite magnetic ring (wind it two turns in the same direction.)
OP
+24V
DI1
DI2
DI3
DI4
DI5
COM
CAN communication enabled
AI1
AI2
GND
(Wiring of braking circuit)
Slave drive
U
V
Ｗ
Loop magnetic ring (wind it a turn.)
(Shield)
W
V
U L1
L2
L3
PTC-P
PTC-N
PTC-P
PTC-N
Connect the thermistor to the position transducer location on the computer.
EXC
/EXC
SIN
SINLO
COS
COSLO
Red-white
Yellow-white
Yellow
Blue
Red
Black
The colored cable corresponds to the resolver of Tama
River
Model:
TS2640N321E64
PG card
(MD38PG4)
EXC
/EXC
SIN
SINLO
(Generally, connect the motor thermistor to PTC-P-1 and PTC-N-1).
COS
PTC-P-2 (Standby)
PTC-N-2 (Standby)
Vacant
COSLO
(Connector metal housing)
8
7
9
6
5
4
3
2
1
(Motor overheat protection terminal)
(Shield) (STP cable)
PTC-P-1
PTC-N-1
Ferrite magnetic ring (wind it two turns in the same direction.)
(Shield) (STP cable)
Thermistor (PTC×××)
+13V
AI3
GND
(Shield)
Ferrite magnetic ring (wind it two turns in the same direction.)
V+
OUTPUT
SENSOR
GND
Ferrite magnetic ring (wind it two turns in the same direction.)
T/A2
T/C2
T/A3
T/C3
T/A1
T/B1
T/C1
AO1
AO2
GND
CANH
CANL
CGND
CNR1
Interface of external operation panel
485B 485A
Wiring of main circuit and control terminals:
MCCB
L1
L2
L3
PE
MC
System computer
Pump enable
PID selection 1
Fault reset
Ferrite magnetic ring
(wind it two turns.)
Pressure reference 1: 0 to 10 V
Flow reference 1: 0 to 10 V
GND
(Shield)
(Shield)
Pressure reference 2: 0 to 10 V
Flow reference 2: 0 to 10 V
GND
Ferrite magnetic ring (wind it two turns in the same direction.)
(Multi-pump distributed flow control signal)
L1
L2
L3
PE
Filter
R
S
T
Loop magnetic ring
(wind it a turn.)
R
S
T
(Wiring of the braking circuit)
Master drive
Ferrite magnetic ring (wind it two turns in the same direction.)
COM
AI1
AI2
GND
OP
+24V
DI1
DI2
DI3
Multi-pump slave address selection terminal 1
DI4
DI5
U
V
Ｗ
Loop magnetic ring (wind it a turn.)
(Shield)
W
V
U L1
L2
L3
PTC-P
PTC-N
EXC
/EXC
SIN
SINLO
COS
COSLO
PTC-P
PTC-N
Connect the thermistor to the position transducer location on the computer.
Red-white
Yellow-white
Yellow
Blue
Red
Black
The colored cable corresponds to the resolver of Tama
River
Model:
TS2640N321E64
PG card
(MD38PG4)
EXC
/EXC
SIN
SINLO
(Generally, connect the motor thermistor to PTC-P-1 and PTC-N-1).
COS
PTC-P-2 (Standby)
PTC-N-2 (Standby)
Vacant
COSLO
(Connector metal housing)
8
7
9
6
5
4
3
2
1
(Shield) (STP cable)
(Motor overheat protection terminal)
PTC-P-1
PTC-N-1
Ferrite magnetic ring (wind it two turns in the same direction.)
(Shield) (STP cable)
(Pressure sensor signal)
+13V
AI3
GND
(Shield)
Ferrite magnetic ring (wind it two turns in the same direction.)
Thermistor (PTC×××)
V+
OUTPUT
SENSOR
Ferrite magnetic ring (wind it
GND two turns in the same direction.)
T/A2
T/C2
T/A3
T/C3
T/A1
T/B1
T/C1
(RELAY1: Fault output)
(RELAY2: Slave alarm output)
CANH
CANL
CGND
CNR1
Interface of external operation panel
485B 485A
L1
L2
L3
PE
MCCB MC
L1
L2
L3
PE
Filter
R
S
T
Loop magnetic ring
(wind it a turn.)
R
S
T
铁氧体磁环（同向绕 2 圈）
AI1
AI2
GND
OP
+24V
DI1
DI2
DI3
Multi-pump slave address selection terminal 1
DI4
DI5
COM
(Wiring of braking circuit)
Slave drive
U
V
Ｗ
Loop magnetic ring (wind it a turn.)
(Shield)
W
V
U L1
L2
L3
PTC-P
PTC-N
EXC
/EXC
SIN
SINLO
COS
COSLO
PTC-P
PTC-N
Connect the thermistor to the position transducer location on the computer.
Red-white
Yellow-white
Yellow
Blue
Red
Black
The colored cable corresponds to the resolver of Tama
River
Model:
TS2640N321E64
PG card
(MD38PG4)
EXC
/EXC
SIN
SINLO
(Generally, connect the motor thermistor to PTC-P-1 and PTC-N-1).
COS
PTC-P-2 (Standby)
PTC-N-2 (Standby)
Vacant
COSLO
(Connector metal housing)
8
7
9
6
5
4
3
2
1
(Motor overheat protection terminal)
(Shield) (STP cable)
PTC-P-1
PTC-N-1
Ferrite magnetic ring (wind it two turns in the same direction.)
(Shield) (STP cable)
Thermistor (PTC×××)
+13V
AI3
GND
(Shield)
Ferrite magnetic ring (wind it two turns in the same direction.)
V+
OUTPUT
SENSOR
GND
Ferrite magnetic ring (wind it two turns in the same direction.)
T/A2
T/C2
T/A3
T/C3
T/A1
T/B1
T/C1
AO1
AO2
GND
CANH
CANL
CGND
CNR1
Interface of external operation panel
485B 485A
Note:
Connect the slave alarm output signal to the system computer for alarm display.
In this control mode, the slave drive independently receives the pressure feedback 2 from the pressure sensor mounted on the oil channel of the slave pump. Therefore, high-pressure without cause will never occur on the oil channel of the slave pump in the pressure control.
1. The warranty period of the product is 18 months from date of manufacturing. During the warranty period, if the product fails or is damaged under the condition of normal use by following the instructions, Inova will be responsible for free maintenance.
2. Within the warranty period, maintenance will be charged for the damages caused by the following reasons: a. Improper use or repair/modification without prior permission b. Fire, flood, abnormal voltage, other disasters and secondary disaster c. Hardware damage caused by dropping or transportation after procurement d. Improper operation e. Trouble out of the equipment (for example, external device)
3. If there is any failure or damage to the product, please correctly fill out the Product Warranty Card in detail.
4. The maintenance fee is charged according to the latest Maintenance Price List of Inovance.
5. The Product Warranty Card is not re-issued. Please keep the card and present it to the maintenance personnel when asking for maintenance.
6. If there is any problem during the service, contact Inova’s agent or Inovance directly.
7. This agreement shall be interpreted by Inovance Technology..
Inovance Technology
Address: No.16, Youxiang Road, Yuexi Town, Wuzhong District, Suzhou 215104, P.R.China
Website: www.inovance.cn
Address:
Customer information
Company name:
Postcode:
Product model:
Contact person:
Tel or Email:
Product information
Serial No (Attach here):
Name Supplier who supplied you the unit
Failure
Description
(eg. Fault code)
Maintenance personnel:
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