All-Power APG3009N Owner's Manual
The All-Power APG3009N is a versatile and powerful generator that provides 6000 starting watts and 4500 running watts for various applications. Suitable for recreational activities like camping or powering essential appliances during emergencies, it features a reliable recoil start and an electric start with battery included. The generator operates on gasoline and has a run time of up to 8 hours at 25% load. It includes four 120V household outlets and one 12V DC outlet for charging batteries. Safety features include an automatic low oil shutdown and a built-in carbon monoxide alarm.
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DANGER
CARBON MONOXIDE
Using a generator indoors WILL KILL YOU IN MINUTES.
Generator exhaust contains high levels of carbon monoxide (CO), a poisonous gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even If you cannot smell the exhaust, you could be breathing CO.
· NEVER use a generator inside homes, garages, crawlspaces, or other partly enclosed areas. Deadly levels of carbon monoxide can build up in these areas. Using a fan or opening windows and doors does NOT supply enough fresh air.
· ONLY use a generator outdoors and far away from open windows, doors, and vents. These openings can pull in generator exhaust.
Even when you use a generator correctly, CO may leak into the home.
ALWAYS use a battery-powered or battery-backup CO alarm in the home.
If you start to feel sick, dizzy, or weak after the generator has been running, move to fresh air RIGHT AWAY. See a doctor. You could have carbon monoxide poisoning.
24
27
WARNING! READ AND UNDERSTAND ALL SAFETY PRECAUTIONS
IN THIS MANUAL BEFORE OPERATING. FAILURE TO COMPLY WITH
INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PERSONAL
INJURY, PROPERTY DAMAGE, AND/ OR VOIDING OF YOUR
WARRANTY. ALL POWER AMERICA WILL NOT BE LIABLE FOR ANY
DAMAGE BECAUSE OF FAILURE TO FOLLOW THESE INSTRUCTIONS.
Owner’s Manual
Limited Warranty
All-Power America warrants to the original purchaser who uses the product in a consumer application (personal, residential or household usage) that all products covered under this warranty are free from defects in material and workmanship for one year from the date of purchase. All products covered by this limited warranty which are used in commercial applications
(i.e. income producing) are warranted to be free of defects in material and workmanship for
90 days from the date of original purchase. Products covered under this warranty include air compressors, air tools, service parts, pressure washers and generators.
All-Power America will repair or replace, at All-Power America’s sole option, products or components which have failed within the warranty period. Service will be scheduled according to the normal work flow and business hours at the service center location, and the availability of replacement parts. All decisions of All-Power America with regard to this limited warranty shall be final
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
RESPONSIBILITY OF ORIGINAL PURCHASER (initial User):
To process a warranty claim on this product, DO NOT return item to the retailer. The product must be evaluated by an Authorized Warranty Service Center. For the location of the nearest Authorized
Warranty Service Center contact the retailer or place of purchase.
Retain original cash register sales receipt as proof of purchase for warranty to work.
Use reasonable care in the operation and maintenance of the product as described in the Owner’s
Manual(s).
Deliver or ship the product to the Authorized Warranty Service Center. Freight costs, if any must be paid by the purchaser.
If the purchaser does not receive satisfactory results form the Authorized Warranty Service Center, the purchaser should contact All-Power America.
3
6000W Generator
Limited Warranty (cont’d)
THIS WARRANTY DOES NOT COVER:
• Merchandise sold as reconditioned, used as rental equipment, or floor or display models.
• Merchandise that has become damaged or inoperative because of ordinary wear, misuse,
cold, heat, rain, excessive humidity, freeze damage, use of improper chemicals, negligence,
accident, failure to operate the product in accordance with the instructions provided in the
Owner’s Manual(s) supplied with the product, improper maintenance, the use of accessories or
attachments not recommended by All-Power America, or unauthorized repair or alterations.
• Repair and transportation costs of merchandise determine not to be defective.
• Costs associated with assembly, required oil, adjustments or other installation and start-up
costs.
• Expendable parts or accessories supplied with the product which are expected to become
inoperative or unusable after a reasonable period of use.
( Example: Battery, Spark Plug, Air Filter)
• Merchandise sold by All-Power America which has been manufactured by and identified as the
product of another company, such as gasoline engines. The product manufacturer’s warranty, if
any, will apply.
• ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT
MAY RESULT FROM ANY DEFECTS, FAILURE OR MALFUNCTION OF THE PRODUCT IS
NOT COVERED BY THIS WARRANTY. Some states do not allow the exclusion, so it may not
apply to you.
• IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY OR FITNESS FOR
A PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL
PURCHASE. Some states do not allow limitations on how long an implied warranty lasts, so the
above limitations may not apply to you.
4
Owner’s Manual
Safety Guidelines - Definitions
This manual contains important information that you need to know and understand in order to protect YOUR SAFETY and to PREVENT
EQUIPMENT PROBLEMS. The following symbols help you recognize this information. Please read the manual and pay attention to these sections.
Save These Important Safety Instructions!
Read and understand all of these safety instructions. Be sure to retain them for future use.
WARNING! WARNINGS INDICATE A CERTAINTY OR STRONG
POSSIBILITY OF PERSONAL INJURY OR DEATH IF
INSTRUCTIONS ARE NOT FOLLOWED.
CAUTION: CAUTIONS INDICATE A POSSIBILITY OF
EQUIPMENT DAMAGE IF INSTRUCTIONS ARE NOT
FOLLOWED.
NOTE: NOTES GIVE HELPFUL INFORMATION
WARNING! IMPROPER OPERATION OR MAINTENANCE
OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY
AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL
WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING
THIS EQUIPMENT. WHEN USING AIR TOOLS, BASIC SAFETY
PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE
THE RISK OF PERSONAL INJURY.
5
6000W Generator
General Precautions
WARNING! FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN
SEVERE INJURY OR DEATH.
DANGER
Carbon Monoxide
Using a generator indoors WILL KILL YOU IN MINUTES.
Carbon Monoxide
Generator exhaust contains high levels of carbon monoxide (CO), a poisonous gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even If you cannot smell the exhaust, you could be breathing CO.
· NEVER use a generator inside homes, garages, crawlspaces, or other partly enclosed areas. Deadly levels of carbon monoxide can build up in these areas. Using a fan or opening windows and doors does NOT supply enough fresh air.
· ONLY use a generator outdoors and far away from open windows, doors, and vents. These openings can pull in generator exhaust.
Even when you use a generator correctly, CO may leak into the home. ALWAYS use a battery-powered or battery-backup CO alarm in the home.
If you start to feel sick, dizzy, or weak after the generator has been running, move to fresh air RIGHT
AWAY. See a doctor. You could have carbon monoxide poisoning.
Gasoline and Oil
This product requires oil and fuel. Attempting to start the engine without oil will ruin the engine and void the warranty. Work in well ventilated area. Keep cigarettes,
flames or sparks away from the work area or where gasoline is stored.
WARNING! GASOLINE IS EXTREMELY FLAMMABLE AND IS EXPLOSIVE
UNDER CERTAIN CONDITIONS. KEEP OUT OF REACH OF CHILDREN.
• Gasoline fuel and fumes are flammable and potentially explosive. Use proper fuel storage and
handling procedures. Always have multiple ABC class fire extinguishers nearby.
• Keep the generator and surrounding area clean at all times.
• F uel or oil spills must be cleaned up immediately. Dispose of fluids and cleaning materials as per
any local, state, or federal codes and regulations. Store oily rags in a covered metal container.
• Never store fuel or other flammable materials near the generator.
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Owner’s Manual
General Precautions (cont’d)
Gasoline and Oil (cont’d)
• Do not smoke, or allow sparks, flames or other sources of ignition around the engine and fuel
tank. Fuel vapors are explosive.
• Keep grounded conductive objects, such as tools, away from exposed, live electrical parts and
connections to avoid sparking or arcing. These events could ignite fumes or vapors.
• Do not refill the fuel tank while the engine is running or while the engine is still hot. Do not
operate the generator with known leaks in the fuel system
• Excessive buildup of unburned fuel gases in the exhaust system can create a potentially
explosive condition. This buildup can occur after repeated failed start attempts, valve testing, or
hot engine shutdown. If this occurs, open exhaust system drain plugs, if equipped, and allow the
gases to dissipate before attempting to restart the generator.
• Use only engine manufacturer recommended fuel and oil.
Hot Components
WARNING! ENGINE AND EXHAUST SYSTEM PARTS BECOME VERY
HOT AND REMAIN HOT FOR SOME TIME AFTER THE ENGINE IS RUN. WEAR
INSULATED GLOVES OR WAIT UNTIL THE ENGINE AND EXHAUST SYSTEM
HAVE COOLED BEFORE HANDLING THESE PARTS.
7
60
00
W Generator
General Precautions (cont’d)
Work Area
• Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of flammable
liquids, gases, or dust. Generators create sparks which may ignite the dust or fumes.
• Keep bystanders, children, and visitors away while operating a generator. Provide barriers or
shields as needed.
Electrical Safety
• Grounded tools must be plugged into an outlet properly installed and
grounded in accordance with all codes and ordinances. Never remove the
grounding prong or modify the plug in any way. Do not use any adapter plugs.
• Grounding provides a low-resistance path to carry electricity away from the
user in the event of an electrical malfunction.
• Double insulated tools are equipped with a polarized plug where one blade is wider than the
other. This plug fits in a polarized outlet only one way. If the plug does not fit fully in the outlet,
reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet.
Do not change the plug in any way. Double insulation eliminates the need for the three-wire
grounded power cord and grounded power supply system.
• Avoid body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerators.
There is an increased risk of electric shock if your body is grounded.
• Do not expose generator to rain or wet conditions. Water entering a generator will increase the
risk of electric shock.
• Do not abuse the power cord. Keep power cords away from heat, oil, sharp edges, or moving
parts. Replace damaged power cords immediately. Damaged power cords increase the risk of
electric shock.
• When operating a power tool outside, use an outdoor extension cord marked “W-A” or “W”.
These extension cords are rated for outdoor use, and reduce the risk of electric shock.
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Owner’s Manual
General Precautions (cont’d)
Electrical Safety (cont’d)
• All connections and conduits from the generator to the load must only be installed by trained and
licensed electricians, and in compliance with all relevant local, state, and federal electrical
codes and standards, and other regulations where applicable.
• The generator must be earth-grounded for fixed installations in accordance with all relevant
electrical codes and standards before operation.
• Do not attempt to connect or disconnect load connections while standing in water, or on wet or
soggy ground.
• Do not touch electrically energized parts of the generator and interconnecting cables or
conductors with any part of the body, or with any non-insulated conductive object.
• Connect the generator only to a load or electrical system (110/120 volt) that is compatible with
the electrical characteristics and rated capacities of the generator.
• Before servicing equipment powered by the generator, disconnect the equipment from its power
input.
• Keep all electrical equipment clean and dry. Replace any wiring where the insulation is cracked,
cut abraded or otherwise degraded. Replace terminals that are worn, discolored, or corroded.
Keep terminals clean and tight.
• Insulate all connections and disconnected wires.
• Guard against electric shock. Prevent body contact with grounded surfaces such as pipes,
radiators, ranges, and refrigerator enclosures.
Personal Safety
• Stay alert. Watch what you are doing, and use common sense when operating a generator. Do
not use generator while tired or under the influence of drugs, alcohol, or medication. A moment
of inattention while operating generators may result in serious personal injury.
• Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing,
and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in
moving parts.
9
6000W Generator
General Precautions (cont’d)
Personal Safety (cont’d)
• Avoid accidental starting. Make sure the power switch is in its “OFF” position, and disconnect
the spark plug wire when not in use.
• Remove adjusting keys or wrenches before turning the generator on. A wrench or a key that is
left attached to a rotating part of the generator may result in personal injury.
• Do not overreach. Keep proper footing and balance at all times.
• Use safety equipment. Always wear eye protection. Wear ANSI approved safety impact eye
goggles. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for
appropriate conditions.
• Do not force the generator. Use the correct generator for your application. The correct generator
will do the job better and safer at the rate for which it is designed.
• Do not use the generator if the power switch does not turn it on or off. Any generator that cannot
be controlled with the power switch is dangerous and must be replaced.
Generator Use and Care
Make sure the power switch is in its “OFF” position and disconnect the spark plug wire before making any adjustment, changing accessories, or storing the generator. Such preventive safety measures reduce the risk of starting the generator accidentally.
Store idle generators out of reach of children and other untrained persons. Generators are dangerous in the hands of untrained users.
Maintain generators with care. Do not use damaged generator. Tag damaged generators “Do not use” until repaired.
Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the generator’s operation. If damaged, have the generator serviced before using. Many accidents are caused by poorly maintained generators.
Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one generator may become hazardous when used on another generator.
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Owner’s Manual
General Precautions (cont’d)
Servicing
Maintain labels and name plates on the generator and engine. These carry important information.
If unreadable or missing, contact All Power America immediately for a replacement.
Generator service must be performed only qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury.
When servicing a generator, use only identical replacement parts. Follow all appropriate instructions in this manual. Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury.
Heart Pacemakers
WARNING! PEOPLE WITH PACEMAKERS SHOULD CONSULT THEIR
PHYSICIAN(S) BEFORE USING THIS PRODUCT. ELECTROMAGNETIC
FIELDS IN CLOSE PROXIMITY TO A HEART PACEMAKER COULD CAUSE
INTERFERENCE TO OR FAILURE OF THE PACEMAKER.
Installation
• Ensure installation meets all applicable safety, and local and national electrical codes. Have
installation performed by a qualified, licensed electrician and building contractor.
• All electrical work, including the earth-ground connection, should be completed by a licensed
electrician.
• Any separate fuel storage or generator supply facility must be built or installed in full compliance
with all relevant local, state, and federal regulations.
11
6000W Generator
General Precautions (cont’d)
Installation (cont’d)
• If the generator is installed outdoors, it must be weatherproofed and should be soundproofed. It
should not be run outdoors without protection to the generator and wiring conduit.
• The generator weighs 189 lbs. Two or more people should assist when moving or lifting this
product. Never lift the generator using the engine or alternator lifting lugs. Connect lifting
equipment to the frame of the generator
• Before lifting the generator, ensure the lift rigging and supporting structure are in good
condition, and are rated to lift such a load.
• Keep all personnel away from the suspended generator during relocating.
• The supporting floor/ground surface should be level and strong enough to safely hold the weight
of the generator. If the floor/grounded surface is not level, strong cross members should be
placed under the full length of the generator frame at its low side.
• For trailer installation, the generator should be mounted on the center point of the trailer, over
the wheels. The trailer must be capable of supporting the weight of the generator and all
contents (tools, etc.)
• Install sound-and weather-proofing only when it is not raining or snowing to avoid trapping
moisture within the generator’s area.
Mechanical
• Always make sure the power switch is in its “OFF” position. Disconnect the spark plug wire, and
allow the engine to completely cool before carrying out maintenance.
• Check for damaged parts. Before using the generator, any part that appears damaged should
be carefully checked to determine that it will operate properly and perform its intended function.
Check for alignment and binding of moving parts, any broken parts or mounting fixtures, and any
other condition that may affect proper operation technician.
• The generator is designed with guards for protection from moving parts. In any case, care must
still be taken to protect personnel and equipment from other mechanical hazards when working
around the generator.
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Owner’s Manual
General Precautions (cont’d)
Mechanical (cont’d)
• Do not operate the generator with safety guards removed. While the generator is running, do not
attempt to reach around the safety guard for maintenance or any other reason.
• Keep hands, arms, long hair, loose clothing, and jewelry away from moving parts. Be aware that
when engine parts are moving fast they cannot be seen clearly.
• Keep access doors on enclosures closed and locked when access is not required.
• When working on or around the generator always wear protective clothing including ANSI
approved safety gloves, safety eye goggles, and safety hat.
• Do not alter or adjust any part of the generator that is assembled and supplied by the
manufacturer.
• Always follow and complete scheduled engine and generator maintenance.
Chemicals
• Avoid contact with hot fuel, oil, exhaust fumes, and hot solid surfaces.
• Avoid body contact with fuels, oils, and lubricants used in the generator. If swallowed, seek
medical treatment immediately. Do not induce vomiting if fuel is swallowed. For skin contact,
immediately wash with soap and water. For eye contact, immediately flush eyes with clean water
and seek medical attention.
Noise
• Prolonged exposure to noise levels above 85 DBA is hazardous to hearing. Always wear ANSI
approved ear protection when operating or working around the generator when it is running.
13
6000W Generator
Assembly
Unpacking
1. Remove the generator and loose parts box from the carton.
2. Compare the loose parts with the inventory list below.
Loose Parts (Wheel kit and handle)
Check all loose parts against the following list. Contact your dealer toll free at 888.896.6881 if any of the loose parts shown are not included with your generator
Hardware Check:
Your Hardware Kit should include:
1) 1 Handle with bolt and bracket
2) 1 Handle Retainer Bracket with Bolt
3) 6 (six) 8mm bolts, (6mm x 1.0) thread
4) 6 (six) 10mm Nuts (6mm x 1.0) thread
5) 2 (two) rubber bushings with 2 nuts
6) 1 (one) axle shaft
7) 2 (two) washers
8) 2 (two) cotter pins
9) 4 (four) leg bolts and nuts
10) 1 (one) generator leg
11) 2 (two) wheels (not shown)
8
3
4
5
7
2
1
6
10
9
16
Owner’s Manual
6000W Generator
Assembly
Wheel Kit Installation
1
Start by installing the rubber floor mounts onto the support leg as shown.
Note: The leg should be installed on the same side as the pull handle.
2
3
This is what the leg looks like when it is installed.
4
5
Slide the wheels onto the axle. Place a washer over the wheel
6
Here is the hardware required to install the support leg. Place a block of wood under the generator so that you don’t have to hold it up while trying to install the leg.
Place the support leg under the frame.
Push the bolt thru the frame and thru the leg. Thread a nut onto the bolt.
Tighten with a wrench.
The wheels should be installed on the side opposite to the handle.
Place a block of wood under the generator so that you don’t have to hold it up while trying to install the axle.
Push the two axle mount brackets onto each side of the axel. Place the axle under the unit.
Thread two bolts thru the tubular frame and thru the axle mounting plates.
Thread a nut onto the bolt and tighten.
Push the cotter pin thru the axle and bend it backwards as shown
Your generator is now mobile. Enjoy!
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Operation
Fuel tank
Owner’s Manual
Control Panel
Fuel Switch
Pull Start
NOTE: THE PARTS LISTED ABOVE ARE HELPFUL FOR LOCATING THE
CONTROLS MENTIONED BELOW.
CAUTION: PRIOR TO FIRST USING THE GENERATOR, THE ENGINE MUST BE
FILLED WITH OIL OF A HIGH QUALITY SAE 10W-30 GRADE ENGINE OIL.
TO DO SO, UNSCREW AND REMOVE THE ENGINE’S OIL DIPSTICK LOCATED
AT THE BOTTOM OF THE ENGINE CRANKCASE. FILL THE ENGINE’S
CRANKCASE UNTIL THE OIL LEVEL IS LEVEL WITH THE UPPER MARKED
LINE ON THE DIPSTICK. THEN SCREW THE DIPSTICK BACK INTO
THE OIL FILL HOLE.
Before Starting the Generator
1. Check that the engine power switch is in its
“OFF” position.
2. Before the first use, remove the fuel tank cap and fill the fuel tank with unleaded gasoline. When fueling, be sure that the fuel strainer is in place. Replace the fuel tank cap. Thereafter, check the engine’s fuel gauge for the amount of unleaded gasoline in the fuel tank. If necessary, refill the fuel tank with unleaded gasoline; the generator must be turned off and cooled down before refilling the fuel tank.
19
Owner’s Manual
Operation (cont’d)
Powering 120 Volt AC Tools And Equipment:
1. Prior to powering tools and equipment, make sure the generator’s rated voltage, and amperage capacity (120V AC @ 42 AMPs) is adequate to supply all electrical loads that the unit will power. If powering exceeds the generator’s capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator.
CAUTION: ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT
WITHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE
DAMAGE TO THE EQUIPMENT. ALL-POWER IS NOT RESPONSIBLE
FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN
APPROVED LINE CONDITIONER.
2. Once the generator is running, simply connect the power cords of 120 volt AC powered tools and equipment into the120 volt AC dual outlets.
NOTE:THE GENERATOR FEATURES AN AC NON-FUSE THERMAL PROTECTOR
TO PROTECT THE AC CIRCUIT IN CASE OF AN OVERLOAD. SHOULD
AN OVERLOAD OCCUR, THE BREAKER WILL POP.
3. Note: The Generator features an AC Non-Fuse Circuit Breaker “OFF” position. Turn the fuel valve to its“OFF” position.
4. Disconnect all electrical powered tools and equipment from the generator’s 120 volt AC duel outlets.
5.After the engine and generator have completely cooled, store generator in a safe, clean,dry location (if not already installed).
22
Fuel Sediment Cup Cleaning
Fuel sediment cup prevents dirt or water which may be in the fuel tank from entering the carburetor. If the engine has not been run for a long time, the sediment cup should be cleaned.
1. Turn the fuel valve to the OFF positioin. Remove the sediment cup
and O-ring.
2. Clean the sediment cup, and O-ring, in nonflammable or high flash
point solvent.
3. Reinstal O-ring and sediment cup.
4. Turn the fuel valve ON and check for leaks.
24
Owner’s Manual
Spark Plug Service
In order to service the spark plug, you will need a spark plug wrench (commercially available).
Recommended spark plugs: LD F7TC. To ensure proper engine operation, the spark plug must be properly gapped and free of deposits.
1. Remove the spark plug cap.
2. Use a spark plug wrench to remove the spark plug.
3. Visually inspect the spark plug. Discard it if the insulator
is cracked or chipped. Clean the spark plug with a wire
brush if it is to be reused.
4. Measure the plug gap with a feeler gauge. Correct as
necessary by careully bending the side electode.
5. Check that the spark plug washer is in good condition.
The gap should be : 0.70-0.80 mm ( 0.028-0.031 in.)
NOTE: THE SPARK PLUG MUST BE SECURELY TIGHTENED. AN IMPROPERLY
TIGHTENED SPARK PLUG CAN BE COME VERY HOT AND COULD DAMAGE THE
ENGINE. NEVER USE SPARK PLUG SWHICH HAVE AN IMPROPER HEAT RANGE.
USE ONLY RECOMMENDED SPARK PLUSOR EQUIVALENT.
Air Cleaner Service
A dirty air cleaner will restrick air flow to the carburetor. To prevent carburetor ,malfunction, service the air cleaner regularly. Service more frequently when operating the generator in extremely dusty areas.
WARING
NOTICE
Using gasoline or flammable solvent to clean the filter element can cause a fire or explosion. Use only soapy water or nonflammable solvent.
Never run the generator without the air cleaner. Rapid engine wear will result.
1. Unsnap the air cleaner cover clips, remove the air cleaner cover and
remove the element.
2. Wash the element in a solution of household detergent and warm
water, then rinse thoroughly, or wash in nonflammable or high flash
point solvent. Allow the element to dry thoroughly.
3. Soak the element in clean engine oil and squeeze out the excess
oil. The engine will smoke during initial start-up if too much oil is
left in the element.
4. Reinstal the air cleaner element and cover.
25
6000W Generator
Air Cleaner Service (cont’d)
Maintenance Schedule
REGULAR SERVICE
PER IOD
First
5 Hours
Every
8 Hours or Each use
Every
25 Hours or Annually
Every
50 Hours or Annually
Every
100 Hours
Annually
ITEM
Engine Oil
Air Filter
Pre-cleaner
Spark Arrester
Spark Plug
Finger Guard
Sediment Cup
Area Around Muffler
And Controls
Check Level
Change Oil
Clean
Replace
Check
Check-adjust
Replace
Clean
Clean
Clean
After every 300 Hrs.
Change Gear Reduction
Oil (If Equipped)
Change
Valve Clearqance
Idle Speed
Fuel Tank & Filter
Check-adjust
Check-adjust
Clean
• Fuel tube should be check or replace every 2 years.
• Combustion chamber should be cleaned by your servicing dealer every 500Hrs.
Transporting / Storage
When transporting the generator, turn the engine switch and the fuel valve OFF. Keep the generator level to prevent fuel spillage. Fuel vapor or spilled fuel may ignite.
WARING
Contact with a hot engine or exhaust system can cause serious burns or fires. Let the engine cool before transporting or storing the generator.
Take care not to drop or strike the generator when transporting. Do not place heavy objects on the generator.
Before storing the unit for an extended period:
1. Be sure the storage area is free of excessive humidity and dust.
2. Service according to the table below:
26
Owner’s Manual
1. Drain the carburetor by loosening the drain screw. Drain the gasoline into a suitable container.
WARING
Gasoline is extremely flammable and is explosive under certain conditions perform this task in a well ventilated area with the engine stopped. Do not smoke or allow flames or sparks in the area during this procedure.
2. Change the engine oil.
3. Remove the spark plug and pour about a tablespoon of clean engine oil into the reinstall the spark plug.
4. Slowly pull the starter grip until resistance is
felt. At this point, the piston is coming up on
its compression stroke and both the intake
and exhaust valves are closed. Storing the
engine in this position will help to protect it
from internal corrosion.
Installation
NOTE: PRIOR TO POWERING TOOLS AND EQUIPMENT MAKE
SURE THE GENERATOR’S RATED VOLTAGE, WATTAGE AND AMPERAGE
CAPACITY IS ADEQUATE TO SUPPLY ALL ELECTRICAL LOADS
THAT THE UNIT WILL POWER. IF POWERING EXCEEDS THE GENERATOR’S
CAPACITY, IT MAY BE NECCESSARY TO GROUP ONE OR MORE OF THE
TOOLS AND/OR EQUIPMENT FOR CONNECTION TO A
SEPERATE GENERATOR.
27
6000W Generator
Installation (cont’d)
Electrical and other permits may be required for the installation of emergency power systems.
Investigate your local building and electrical codes before installing this unit. Installation must be completed by licensed contractors.
WARNING! THE GENERATOR WEIGHS APPROXIMATELY 189 POUNDS. USE
CARE AND THE PROPER LIFTING OR HOISTING EQUIPMENT WHEN MOVING
IT TO THE INSTALLATION LOCATION. ALWAYS CONNECT HOIST LINES TO
THE FRAME OF THE GENERATOR.
General Location
• Make sure to locate and install the generator outdoors where cooling air is readily available.
• Install the generator so that the air inlets and outlets are not blocked by obstructions such as
bushes, trees, or snow drifts. Locating it in the path of heavy winds or snowdrifts may require
the placement of a barrier for protection. In normal weather conditions, the air vent should face
the prevailing wind direction.
• Install the generator on a concrete slab or other area where rain drainage or flood waters can
not reach it.
• Generator placement should allow four feet of access to all sides for maintenance.
• Place the generator as close as possible to the electrical tools and equipment being powered to
reduce the length of extension cords.
Supporting and Mounting
Mount the generator on a concrete slab capable of supporting the weight of the generator. The slab must extend on all sides beyond the frame by at least one foot.
Contact a cement contractor for slab specifications if necessary.
Attach the frame to the concrete slab using 3/8” diameter expansion anchor bolts (not supplied).
Grounding
NOTE: IT IS RECOMMENDED THAT ONLY A
TRAINED AND LICENSED ELECTRICIAN PERFORM
THIS PROCEDURE
Ground Connector
Connect a #6 AWG grounding wire (not included) from the ground connector on the generator to a grounding rod (not included) that has been driven at least 24 inches deep into the earth. The grounding rod must be an earth-driven copper or brass rod (electrode) which can adequately ground the generator.
Brass Rod (electrode)
28
Specifications
AC electrical
Current Output
Continuous/rated Wattage
Peak Wattage
Outlet
Owner’s Manual
120V/240V AC @ 42/21A 60Hz
5,000
6,000
Two 120V outlets
One 120V twist-lock outlet
One 120/240V AC twist-lock outlet
DC electrical
12 V 8.3 A
Gasoline engine
Type
Displacement
Oil capacity
EPA approved
4-cycle OHV air-cooled recoil start
291cc
1.16 quart (1.1 liter) yes
Fuel
Type
Capacity
Running time
Fuel gauge
Unleaded gasoline
6.6 gallons (25 liters)
9 hours (approx.) @ 1/2 load included
Weight
Approximate weight 189 lbs.
29
6000W Generator
Cylinder head system assy.
APA Part No.
De scription
APG3009N-A-01-JD HEAD COVER COMP. BOLT
APG3009N-A-02-JD HEAD COVER WASHER COMP
APG3009N-A-03-JD WASHER COVER PACKING
APG3009N-A-04-JD HEAD COVER COMP
APG3009N-A-05-JD HEAD COVER PACKING
APG3009N-A-06-JD FLANGE BOLT (M1OX 80)
APG3009N-A-07-JD SPARK PLUG
APG3009N-A-08-JD EXHAUST PIPE STUD BOLT
APG3009N-A-09-JD CYLINDER HEAD COMP
APG3009N-A-10-JD CARBURETOR STUD BOLT
APG3009N-A-11-JD CYLINDER HEAD SEALING PAD
APG3009N-A-12-JD DOWEL PIN ( φ 10× φ 12×20)
APG3009N-A-13-JD AIR CLEANER STAY
Engine
JF240
JF240
JF240
JF240
JF240
JF240
JF168
JF240
JF290
JF240
JF290
JF240
JF240
A
30
6000W Generator
Cylinder barrel
APA Part No. Description Engine
APG3009N-B-01-JD FLANGE BOLT (M6X 14)
APG3009N-B-02-JD OIL LEVEL SWITCH ASSY
APG3009N-B-03-JD O-RING (14mm)
APG3009N-B-04-JD FLANGE NUT (MIO)
APG3009N-B-05-JD CRANK CASE
APG3009N-B-06-JD BALL BEARING (6206)
JF240
JF240
JF240
JF240
JF290
APG3009N-B-07-JD WASHER( ø8.3×ø17×1)
APG3009N-B-08-JD LOCK PIN (10 mm)
JF240
JF240
JF168
APG3009N-B-09-JD GOVERNOR ARM SHAFT
APG3009N-B-10-JD OIL SEAL ( ø8×ø14×5)
APG3009N-B-14-JD OIL PROTECTOR
APG3009N-B-15-JD FLANGE BOLT
JF240
JF240
APG3009N-B-11-JD DRAIN PLUG WASHER (12mm) JF240
APG3009N-B-12-JD DRAIN PLUG BOLT
APG3009N-B-13-JD OIL SEAL ( ø30×ø46×8)
JF240
JF240
JF240
JF240
31
B
6000W Generator
Crankcase cover system assy.
APA Part No.
APG3009N-C-01-JD
APG3009N-C-02-JD
APG3009N-C-03-JD
APG3009N-C-04-JD
APG3009N-C-05-JD
APG3009N-C-06-JD
APG3009N-C-07-JD
APG3009N-C-08-JD
APG3009N-C-09-JD
APG3009N-C-10-JD
APG3009N-C-11-JD
APG3009N-C-12-JD
APG3009N-C-13-JD
APG3009N-C-14-JD
APG3009N-C-15-JD
APG3009N-C-16-JD
De scription Engine
DUCT COVER
FLANGE BOLT (M8 X 35)
OIL SCALE
JF240
JF240
JF240
OIL SCALE SEAL RING
OIL SEAL( 35× 52×8)
FLANGE BOLT (M8X35)
CRANKCASE COVER
JF240
JF240
JF240
JF240
GOVERNOR GEAR WASHER (6 mm) JF168
GOVERNOR GEAR
SLIDER SHAFT
JF240
JF168
SLIDER WASHER (6 mm)
GOVERNOR SLIDER
BALL BEARING (6202)
BALL BEARING (6207)
CRANKCASE COVER PAD
DOWEL PIN (8X12)
JF168
JF240
JF240
JF240
JF240
JF168
32
C
6000W Generator
Crankshaft assy.
APA Part No.
APG3009N-D-0l-JD
Description
CRANKSHAFT COMP
Engine
JF290
D
33
6000W Generator
Piston & Connecting Rod Assy.
APA Part No.
APG3009N-E-01-JD
APG3009N-E-02-JD
Description
COMPRESSION RING A
COMPRESSION RING B
APG3009N-E-03-JD OIL RING A
APG3009N-E-04-JD OIL RING B
APG3009N-E-05-JD PISTON PIN CLIP (20 mm)
APG3009N-E-06-JD PISTON
APG3009N-E-07-JD PISTON PIN
APG3009N-E-08-JD CONNECTING ROD
APG3009N-E-09-JD CONNECTING COVER
APG3009N-E-10-JD CONNECTING ROD BOLT
Engine
JF290
JF290
JF290
JF290
JF168
JF290
JF290
JF290
JF290
JF240
E
34
6000W Generator
Recoil Starter Assy.
APA Part No.
APG3009N-F-01-JD
APG3009N-F-02-JD
APG3009N-F-03-JD
APG3009N-F-04-JD
APG3009N-F-05-JD
APG3009N-F-06-JD
APG3009N-F-07-JD
APG3009N-F-08-JD
APG3009N-F-09-JD
APG3009N-F-10-JD
APG3009N-F-11-JD
APG3009N-F-12-JD
APG3009N-F-13-JD
APG3009N-F-14-JD
APG3009N-F-15-JD
Description
PIVOT ADJUSTING NUT
ROCKER ARM PIVOT
ROCKER ARM
PIVOT BOLT (M8)
PUSH ROD GUIDE PLATE
ROD PUSH
VALVE LIFTER
CAMSHAFT
VALVE ROTATOR
EX. VALVE SPRING RETAINER
VALVE SPRING
VALVE SPRING SEAT
EX. VALVE
IN. VALVE
IN. VALVE SPRING RETAINER
JF270
JF240
JF240
JF240
JF240
JF240
JF240
JF290
Engine
JF240
JF240
JF240
JF240
JF240
JF270
JF270
35
F
6000W Generator
Recoil Starter Assy.
1
APA Part No.
Description
APG3009N-G-01-JD RECOIL STARTER ASSY.
APG3009N-G-02-JD SETTING SCREW
APG3009N-G-03-JD SPRING RETAINER
APG3009N-G-04-JD PLATEN SPRING
APG3009N-G-05-JD STARTER DETENT
APG3009N-G-06-JD DETENT SPRING
APG3009N-G-07-JD RECOIL STARTER REEL
APG3009N-G-08-JD START RETURN SPRING
JF240
JF240
JF240
APG3009N-G-09-JD RECOIL STARTER CASE COMP. JF240
APG3009N-G-10-JD RECOIL STARTER ROPE JF240
APG3009N-G-11-JD STARTER KNOB
APG3009N-G-12-JD FLANGE BOLT (M6X8)
JF240
JF240
Engine
JF240N
JF240
JF240
JF240
JF240
G
36
6000W Generator
Fan Cover Assy.
APA Part No.
APG3009N-H-01-JD
APG3009N-H-02-JD
APG3009N-H-03-JD
APG3009N-H-04-JD
Description
SHROUD
WIRE HARNESS CLIP
FLANGE BOLT (M6 X 14)
FAN COVER COMP.
Engine
JF240
JF240
JF240
JF240
H
37
6000W Generator
Carburetor Assy.
APA Part No.
APG3009N-I-01-JD
APG3009N-I-02-JD
APG3009N-I-03-JD
APG3009N-I-04-JD
APG3009N-I-05-JD
APG3009N-I-06-JD
APG3009N-I-07-JD
APG3009N-I-08-JD
APG3009N-I-09-JD
APG3009N-I-10-JD
APG3009N-I-11-JD
Description
TUBE CLIP(Ø8)
TUBE A (Ø4.5x8.5)
TUBE B
WIPE HARNESS CLIP
DASHPOT CHECK VALVE
MANUAL CHOKE STAY ASSY
Engine
JF240
JF240
JF240
JF240
JF240
JF240
CARBURETOR IRON GASKET JF340
CARBURETOR ASSY JF290
CARBURETOR PAPER GASKET JF240
CARBURETOR INSULATING PLATE JF240
INTAKE PIPE GASKET JF240
I
38
6000W Generator
Flywheel Assy.
5
2
4
3
APA Part No.
APG3009N-J-01-JD
APG3009N-J-02-JD
APG3009N-J-03-JD
APG3009N-J-04-JD
APG3009N-J-05-JD
Description
FLYWHEEL
SPECIAL WOODRUFF KEY
COOLING FAN
STARTER PULLEY
FLYWHEEL NUT (M16)
Engine
JF270
JF168
JF240
JF240
JF240
J
39
6000W Generator
Ignition System Assy.
APA Part No.
APG3009N-K-01-JD
APG3009N-K-02-JD
APG3009N-K-03-JD
APG3009N-K-04-JD
APG3009N-K-05-JD
APG3009N-K-06-JD
Description Engine
NOISE SUPPERSSOR CAP ASSY JF240
IGNITION COIL ASSY
STOP SWITCH CORD
STOP SWITCH CORD HOLDER
FLANGE BOLT (M6 X 25)
CORD GROMMENT
JF240
JF240
JF240
JF240
JF240
K
40
6000W Generator
Control Assy.
APA Part No.
APG3009N-M-01-JD
Description
CONTROL ASSY.
APG3009N-M-02-JD CONTROL BASE COMP.
APG3009N-M-03-JD CONTROL ADJUSTING SPRING
APG3009N-M-04-JD PAN SCREW (M5 X 34)
APG3009N-M-05-JD FLANGE BOLT (M6 X 14)
APG3009N-M-06-JD GOVERNOR SPRING
APG3009N-M-07-JD THROTTLE RETURN SPRING
APG3009N-M-08-JD GOVERNOR ROD
APG3009N-M-09-JD FLANGE NUT (M6)
APG3009N-M-10-JD GOVERNOR ARM BOLT (M6)
APG3009N-M-11-JD CONTROL ARM
Engine
JF240
JF240
JF240
JF240
JF240
JF340
JF340
JF240
JF240
JF240
JF240
41
M
6000W Generator
Muffler Assy.
3
4
17
16
APA Part No.
APG3009N-N-01-JD
APG3009N-N-02-JD
APG3009N-N-03-JD
APG3009N-N-04-JD
APG3009N-N-05-JD
APG3009N-N-06-JD
APG3009N-N-07-JD
APG3009N-N-08-JD
APG3009N-N-09-JD
APG3009N-N-10-JD
APG3009N-N-11-JD
APG3009N-N-12-JD
Description
FLANGE BOLT (M8 X 16)
FLANGE BOLT (M6 X 12)
MUFFLER STAY COMP
MUFFLER PROTECTOR SEAL
MUFFLER SIDE PROTECTOR
MUFF. INNER PROTECTOR COMP
MUFFLER COMP
MUFF. OUTER PROTECTOR COMP
EX. PIPE GASKET
EX PIPE COMP
FLANGE BOLT (M8 X 25)
FLANGE NUT (M8)
APG3009N-N-15-JD AIR VALVE
APG3009N-N-16-JD SPARK ARRESTER
APG3009N-N-17-JD 4mm PAN SCREW
42
13
13 14
15
N
6000W Generator
Air Cleaner
APA Part No.
APG3009-O-01-JD
APG3009-O-02-JD
APG3009-O-03-JD
APG3009-O-04-JD
APG3009-O-05-JD
APG3009-O-06-JD
APG3009-O-07-JD
Description
AIR CLEANER COVER COMP
AIR CLEANER ELEMENT
FLANGE NUT (M5)
AIR CLEANER SEPARATOR
AIR CLEANER SEAL
AIR CLEANER CASE COMP
BREATHER GASKET
O
43
6000W Generator
Fuel Tank Assy.
APA Part No.
APG3009-P-01-JD
APG3009-P-02-JD
APG3009-P-03-JD
APG3009-P-04-JD
APG3009-P-05-JD
APG3009-P-06-JD
APG3009-P-07-JD
APG3009-P-08-JD
APG3009-P-09-JD
APG3009-P-10-JD
APG3009-P-11-JD
APG3009-P-12-JD
Description
FUEL FILTER CAP COMP
FUEL FILTER
FUEL TANK COMP
FUEL METER ASSY
FLAT SCREW
FLANGE BOLT
AIR DUCT WASHER
TANK CUSHION COLLAR
CONTROL BOX RUBBER
FUEL TANK JOINT
TUBE CLIP
FUEL TUBE
44
P
6000W Generator
Control Box Assy.
APA Part No.
APG3009-Q-01-JD
APG3009-Q-02-JD
APG3009-Q-03-JD
APG3009-Q-04-JD
APG3009-Q-05-JD
Description
CONTROL PANEL COMP
ENGINE SWITCH ASSY
DC 12V OUTPUT
VOLTMETER ASSY
120V RECEPTACLE(Ru-22)
APG3009-Q-06-JD
APG3009-Q-07-JD
APG3009-Q-08-JD
APG3009-Q-09-JD
CIRCUIT BREAKER(5 pics)
120V RECEPTACLE(L5-30)
240V RECEPTACLE(L14-30)
EARTH TERMINAL SET
APG3009N-Q-10-JD CONTROL PANEL CASE
45
Q
6000W Generator
Frame Comp Assy.
10
13
APA Part No.
APG3009-R-01-JD
APG3009N-R-02-JD
APG3009-R-03-JD
APG3009-R-04-JD
APG3009-R-05-JD
APG3009-R-06-JD
APG3009-R-07-JD
APG3009-R-08-JD
APG3009-R-09-JD
APG3009-R-10-JD
APG3009-R-11-JD
APG3009N-R-12-JD
APG3009-R-13-JD
Description
FUEL TANK MOUNTING RUBBER
FRAME COMP
FLANGE BOLT (M6X 12)
FLANGE NUT (M8)
BOTTOM RUBBER (LEFT)
BOTTOM RUBBER (RIGHT)
FLANGE NUT (M1O)
FLANGE NUT (M1O)
BOTTOM RUBBER
FLANGE NUT (M1O)
BRACKET
CROSSPIECE
FLANGE BOLT (M8X 16)
46
R
6000W Generator
Generator
APA Part No.
APG3009N-S-01-JD
APG3009N-S-02-JD
APG3009N-S-03-JD
APG3009N-S-04-JD
APG3009N-S-05-JD
APG3009N-S-06-JD
APG3009N-S-07-JD
APG3009N-S-08-JD
APG3009N-S-09-JD
APG3009N-S-10-JD
APG3009N-S-11-JD
APG3009N-S-12-JD
APG3009N-S-13-JD
APG3009N-S-14-JD
APG3009N-S-15-JD
APG3009N-S-16-JD
APG3009N-S-17-JD
Description
STATOR COVER
STATORASSY
COOLING FAN
BRUSH ASSY
TAPPING SCREW
RR HOUSING
PAN SCREW
FLANGE BOLT (M6X 179)
AUTO VOLTAGE REG. ASSY
GENERATOR COVER
CABLE TIE
FLANGE BOLT
ROTOR COMP
BEARING ASSY
PLAIN WASHER
FLANGE BOLT (M10)
FLANGE BOLT (M5)
47
S
6000W Generator
Generator
APA Part No.
APG3009N-S-18-JD
APG3009N-S-19-JD
APG3009N-S-20-JD
APG3009N-S-21-JD
APG3009N-S-22-JD
APG3009N-S-23-JD
De scription
HEX.BOLT (M5 X 20)
VOLT CHANGE TERMINAL BR-AC-W
PLAIN WASHER (5mm)
HEX. NUT (M5)
SPRING WASHER (5mm)
CRANK CASE GROMMET
48
6000W Generator
Wheel & Hand Assy.
APA Part No.
APG3009-T-01-JD
APG3009-T-02-JD
APG3009-T-03-JD
APG3009-T-04-JD
APG3009-T-05-JD
APG3009-T-06-JD
APG3009-T-07-JD
APG3009-T-08-JD
APG3009-T-09-JD
APG3009-T-10-JD
APG3009-T-11-JD
APG3009-T-12-JD
APG3009-T-13-JD
APG3009-T-14-JD
APG3009-T-15-JD
APG3009-T-16-JD
APG3009-T-17-JD
Description
PIN SPLIT
WSHER PLAIN
WHEEL
BAFFLE
SHAFT
FLANGE BOLT (M6X 35)
FLANGE NUT (M6)
VIBRATION ABSORBER
FLANGE NUT (M8)
FEET
FLANGE BOLT (M6X 16)
FLANGE NUT (M8)
HAND
FLANGE BOLT (M6X 60)
BRACKET
FLANGE BOLT (M8X 58)
FLANGE BOLT (M8X 40)
49
T
6000W Generator
WHEEL & HAND ASSY.
APA Part No.
APG3009-T-18-JD
APG3009-T-19-JD
Description
BRACKET A
BRACKET B
T
50

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Key features
- 6000-watt output
- Powers multiple devices
- Recoil starter
- Automatic voltage regulator
- Low-oil shutdown
- Easy to use and maintain