Backyard Discovery Montpelier 30211 Owner's Manual

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• Owner's Manual

•

Frequently Asked Questions

•

Assembly Instructions

Warranty Information

Manufacturer: Backyard Discovery

3001 North Rouse

Pittsburg, KS 66762

1-800-856-4445

Register your new swing set on-line @ www.swingsetonline.com

(you will also find any updates on assembly instructions and information to order replacement parts)

Features the fastening system.

Save this assembly manual for future reference in the event that you need to order replacement parts.

INS-30211-01 BRS 06/24/10

Made in China

STOP

PARE

Missing A Part?

CALL US BEFORE GOING

BACK TO THE STORE!

The store where you made your purchase does not stock parts for this item.

If you have assembly questions or if you need parts, whether they are missing or damaged

Call Toll-Free Help Line or visit www.swingsetsonline.com

¡LLÁMENOS ANTES DE REGRESAR A LA TIENDA!

La tienda donde realizó la compra no almacena piezas de este producto.

Si tiene preguntas sobre el ensamblaje o si necesita piezas debido a que faltan o están dañadas llame gratis a la línea de ayuda

1-800-856-4445

PLEASE READ THIS BEFORE STARTING ASSEMBLY

POR FAVOR LEA ESTAS INSTRUCCIONES ANTES DE COMENZAR EL ENSAMBLAJE

•

READ THE ASSEMBLY MANUAL COMPLETELY, PAYING SPECIAL ATTENTION TO THE IMPORTANT TIPS AND

SAFETY INFORMATION.

•

AFTER YOU HAVE READ THE ASSEMBLY MANUAL, YOU WILL BE ABLE TO DECIDE IF YOU NEED PROFESSIONAL

HELP TO COMPLETE THE ASSEMBLY OF THE PLAYSET.

•

SEPARATE AND IDENTIFY ALL PARTS TO MAKE SURE THAT YOU HAVE ALL OF THE PARTS LISTED.

IF YOU CAN’T FIND ALL OF THE PARTS, CHECK THE PACKING MATERIAL. SMALL PARTS MAY HAVE FALLEN INTO IT

DURING SHIPMENT.

•

IF YOU HAVE PROBLEMS WITH THE ASSEMBLY OR IF ANY PART IS MISSING OR DAMAGED, PLEASE CALL THE

HELP LINE 1-800-856-4445 OR VISIT www.swingsetsonline.com

•

LEA EL MANUAL DE ENSAMBLAJE COMPLETAMENTE, PRESTANDO ESPECIAL ATENCIÓN A LOS CONSEJOS ÚTILES

IMPORTANTES Y A LA INFORMACIÓN SOBRE SEGURIDAD.

•

DESPUÉS DE QUE HAYA LEÍDO EL MANUAL DE ENSAMBLAJE, PODRÁ DECIDIR SI NECESITA AYUDA PROFESIONAL

PARA EFECTUAR EL ENSAMBLAJE DE LA UNIDAD DE JUEGOS.

•

SEPARE E IDENTIFIQUE TODAS LAS PIEZAS PARA COMPROBAR QUE DISPONE DE TODAS LAS PARTES INDICADAS.

•

SI NO PUEDE ENCONTRAR TODAS LAS PIEZAS, REVISE EL MATERIAL DE EMPAQUE. ES POSIBLE QUE ALGUNAS

PIEZAS PEQUEÑAS PUEDAN HABERSE CAÍDO ALLÍ DURANTE EL ENVÍO.

•

SI TIENE PROBLEMAS CON EL ENSAMBLAJE O SI ALGUNA PIEZA FALTA O ESTÁ DAÑADA, LLAME A LA LÍNEA DE

AYUDA AL 1-800-856-4445 O VISITE www.swingsetsonline.com

PLEASE HAVE THE FOLLOWING INFORMATION WHEN YOU MAKE YOUR CALL:

1 – MODEL NUMBER OF THE PRODUCT LOCATED ON THE FRONT OF THE ASSEMBLY MANUAL

2 – DESRIPTION OF THE PART FROM THE PARTS LIST

POR FAVOR TENGA VISIBLE LA SIGUIENTE INFORMACIÓN CUANDO LLAME:

1 - NÚMERO DE MODELO DEL PRODUCTO QUE SE ENCUENTRA UBICADO AL FRENTE DEL MANUAL

DE ENSAMBLAJE

2 - DESCRIPCIÓN DE LA PIEZA QUE SE ENCUENTRA EN LA LISTA DE PIEZAS

Owner’s Manual Play Set

Dear Customer:

Please read entire booklet completely before beginning the assembly process.

Equipment is recommended for use by children 3 to 10 years of age . Structures are not intended for public use.

The Company does not warranty any of its residential structures subjected to commercial use such as:

Daycare, Preschool, Nursery School , Recreational Park, or any similar Commercial Application.

WARNING : This Symbol points out important safety instructions which, if not followed, could endanger the personal safety of yourself and your children and/or damage your property. You MUST read and follow all instructions in this manual before attempting to use this playcenter.

WARNING : Children must NOT use this playcenter until unit has been completely assembled and inspected by an adult to insure set has been properly installed and anchored.

Please follow all recommendations below. Failure to do so may result in the warranty being void and/or safety violations that could result in serious injury . This manual contains helpful information concerning Assembly

Preparation, Installation Procedure, and Required Maintenance. Always keep the safety of your children in mind as your play structure is being built and as your children play on the set. Before your children play on the set please review the Operation Instructions with them to help ensure their safety.

PLEASE RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE. KEEP THEM IN A SAFE PLACE WHERE YOU CAN

REFER TO THEM AS NEEDED. IN ORDER TO PROVIDE YOU WITH THE MOST EFFICIENT SERVICE, IT IS REQUIRED THAT

YOU PROVIDE US WITH THE PART NUMBERS WHEN ORDERING PARTS.

For Your Records:

Please take time and fill out the information below. This information will be needed for warranty issues.

Where Purchased: ____________________

Staple Receipt Here

Date of Purchase: ____________________

Installation Date: _____________________

Installed by: _________________________

Tracking Number Reference Label

Remove label sticker from each carton and stick on the back side of ID plate. In the event of warranty claim this will help identify your unit.

Rev5/20/10 BRS

Owner’s Manual Play Set

Please refer to the Assembly section of the Assembly Manual for Maximum Fall Height .

Positioning Your Playcenter

1. The Playcenter is designed to be installed on a level surface by an Adult with an Adult helper . Place in a flat area of your yard to minimize ground preparation.

2. Choose a level location for the equipment. This can reduce the likelihood of the play set tipping over and loose-fill surfacing material washing away during heavy rains.

3. Place the equipment not less than 6 ft from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires.

4. Provide enough room so that the children can use the equipment safely. For example, for structures with multiple play activities, a slide should not exit in front of a swing.

5. It is a good idea to place your Playcenter in an area that is convenient for adults to watch children at play.

6. Create a site free of obstacles that could cause injuries – such as low overhanging tree branches, overhead wires, tree stumps and/or roots, large rocks, bricks and concrete.

Additional suggestions in the Suggested Playground Surfacing Section.

7. Do not build your playset on top of surfacing material.

8. Locate bare metal platforms and slides out of direct sunlight to reduce the likelihood of serious burns. A slide that faces north will receive the least direct sunlight.

9. Separate active and quiet activities from each other. For example, locate sandboxes away from swings or use a guardrail or barrier to separate the sandbox from the movement of the swings.

Suggested Playground Surfacing

Playground equipment should never be placed on hard surfaces such as concrete or asphalt.

Do not install loose fill surfacing over hard surfaces such as concrete or asphalt.

Shredded bark mulch, wood chips, fine sand and fine gravel, are added as shock absorbing materials after assembly. If used properly these materials can absorb some of the impact of a child’s fall.

All surface material should extend a minimum of 6 feet in all directions around the play area.

Do not apply playground surfacing until after the unit is completely constructed. Playset should not be built on top of surfacing.

Use containment, such as digging out around the perimeter and/or lining the perimeter with landscape edging.

Installations of rubber tiles or poured-in-place surfaces (other than loose-fill materials) generally require a professional and are not “do-it-yourself” projects.

Shall use Playground Surfacing Materials (other than loose-fill material) which comply with the safety standard ASTM F1292 Standard Specification of Impact Attenuation of Surfacing

Materials within the Use Zone of Playground Equipment.

Rev5/20/10 BRS

Owner’s Manual Play Set

The following chart explains the fall height in feet from which a life threatening head injury would not be expected

Critical Heights in feet (m) of Tested Materials

Material Uncompressed Depth Compressed Depth

Wood Chips

Double-Shredded bark mulch

Engineered Wood Fibers

Fine Sand

Coarse Sand

Fine Gravel

Medium Gravel

6" (152mm)

7' (2.13m)

6' (1.83m)

5' (1.52m)

9" (228mm) 12" (304mm)

10' (3.05m) 11' (3.35m)

7' (2.13m) >12' (3.66m)

5' (1.52m)

7' (2.13m)

5' (1.52m)

9' (2.74m)

6' (1.83m)

10' (3.05m)

6' (1.83m) to 9" (228mm)

10' (3.05m)

7' (2.13m)

6' (1.83m)

5' (1.52m)

4' (1.22m)

6' (1.83m)

5' (1.52m)

Shredded Tires* 10-12' (3.0-3.6m) N/A N/A N/A

*This data is from tests conducted by independent testing laboratories on a 6-inch depth of uncompressed shredded tire samples produced by four manufacturers. The tests reported critical heights, which varied from 10 feet to greater than 12 feet. It is recommended that persons seeking to install shredded tires as a protective surface request test data from the supplier showing the critical height of the material when it was tested in accordance with ASTM F1292.

Operating Instructions:

NOTE : Your children’s safety is our #1 concern. Observing the following statements and warnings reduces the likelihood of serious or fatal injury. Please review these safety rules regularly with your children.

1. This Playcenter is designed for specific number of occupants whose combined weight should not exceed a designated weight on the elevated floor or the swing area, the total Unit capacity is outlined in the assembly section of instruction manual. The maximum fall height and recommended play area is also available on the assembly manual for the specific unit.

2. On-site adult supervision is required .

3. Instruct children not to walk close to, in front of, behind, or between moving swings or other moving playground equipment.

4. Instruct children to sit in and never stand on swings

5. Instruct children not to twist the chains and ropes and not to loop them over the top support bar, since this may reduce the strength of the chain or rope.

6. Instruct children not to jump from swings or other playground equipment in motion.

7. Instruct children to not to push empty seats. The seat may hit them and cause serious injury.

8. Instruct and teach children to sit in the center of the swings with their full weight on the seats.

9. Instruct children not to use the equipment in a manner other than intended.

10. Instruct children to always go down slides feet first. Never slide head first.

11. Instruct children to look before they slide to make sure no one is at the bottom.

12. Instruct children to never run up a slide, as this increases their chances of falling.

13. The parents should have the children dress appropriately with well-fitting shoes. Loose clothing such as scarves and ponchos should not be worn. Always take off, tie up or tuck in cords and drawstrings on children’s clothing. These things can get caught on playground equipment and strangle a child.

14. Instruct children not to climb when the equipment is wet.

Rev5/20/10 BRS

Owner’s Manual Play Set

15. Instruct children to never jump from a fort deck. They should always use the ladder, ramp or slide.

16. Instruct children to never crawl or walk across the top of monkey bars.

17. Instruct children to never crawl on top of a fort roof.

18. Verify that any suspended climbing ropes, chain, or cable are secured at both ends and that they cannot be looped back on it.

19. Instruct children not to attach items to the playground equipment that are not specifically designed for use with the equipment, such as, but not limited to, jump ropes, clothesline, pet leashes, cables and chain as they may cause a strangulation hazard.

20. Instruct children to never wrap their legs around swing chain.

21. Instruct children to never slide down the swing chain.

Maintenance Instructions:

1. Check all nuts and bolts twice monthly during the usage season and tighten as required. (But not so tight that you crack the wood) We recommend you check the swing beam and hardware every two weeks due to wood expansion and contraction. It is particularly important that this procedure be followed at the beginning of each season.

2. Remove plastic swing seats and take indoors or do not use when the temperature drops below

32 F.

3. Oil all metallic moving parts monthly during the usage period.

4. Check all coverings for bolts and sharp edges twice monthly during usage season to be certain they are in place. Replace when necessary. It is especially important to do this at the beginning of each new season.

5. Check swing seats, ropes, cables and chains monthly during usage season for evidence of deterioration. Replacement should be made of any swing seat that has developed cracks in the plastic seats or has exposed metal in the edges of the swing seat. If there are already exposed metal inserts on the edge of the seat, immediately remove the seats and chains to prevent serious injury. Ropes, cables and chains should be removed and replaced if excessive wear is found.

6. For rusted areas on metallic members such as monkey bars, hand supports, brackets, etc.

Sand and repaint, using a non lead-based paint meeting the requirements of Title 16 CRF Part

1303.

7. Inspect wood parts monthly. The grain of the wood sometimes will lift in the dry season causing splinters to appear. Light sanding may be necessary to maintain a safe playing environment. If you are treating your Playcenter with stain regularly, it will help prevent severe checking/splitting and other weather damage.

8. We have applied a waterborne transparent stain to your unit. This is done for color only. Once or twice a year, depending on your climate conditions, you must apply some type of protection

(sealant) to the wood of your unit. Prior to the application of sealant, lightly sand any “rough” spots on your set. Please note this is a requirement of your warranty.

9. Creating and maintaining the Playcenter on a level location is very important. As your children play, your Playcenter will slowly dig its way into the soil, and it is very important that it settles evenly. Make sure the play set is level and true once each year or at the beginning of each play season.

10. Rake the surface periodically to prevent compaction and maintain appropriate depths.

Rev5/20/10 BRS

Owner’s Manual Play Set

Disposal Instructions:

When the Playcenter use is no longer desired, it should be disassembled and disposed of in such a way that no unreasonable hazards will exist at the time the unit is discarded.

Third Party Assembly:

Customer may, in their sole discretion, elect to use a third party person or service to assemble this product. Backyard Discovery assumes no responsibility or liability for any charge incurred by the

Customer for any assembly services’.

Please see our warranty for more information about damaged and missing part replacement coverage. Backyard Discovery will not reimburse Customer for the price of parts purchased.

Rev5/20/10 BRS

Owner’s Manual Play Set

APPENDIX A

Information on Playground Surfacing Materials:

The following information is from the United States Consumer Product Safety Commission’s

Information Sheet for playground surfacing material; also see the following website for additional information: www.cpsc.gov/cpscpub/pubs/323.html

X3. CONSUMER INFORMATION SHEET FOR PLAYGROUND SURFACING MATERIALS 11

X3.1 The U.S. Consumer Product Safety Commission (CPSC) estimates that about 100,000 playground equipmentrelated injuries resulting from falls to the ground surface are treated annually in U.S. hospital emergency rooms. Injuries involving this hazard pattern tend to be among the most serious of all playground injuries, and have the potential to be fatal, particularly when the injury is to the head. The surface under and around playground equipment can be a major factor in determining the injury-causing potential of a fall. It is self evident that a fall onto a shock-absorbing surface is less likely to cause a serious injury than a fall onto a hard surface. Playground equipment should never be placed on hard surfaces such as concrete or asphalt and while grass may appear to be acceptable it may quickly turn to hard packed earth in areas of high traffic. Shredded bark mulch, wood chips, fine sand or find gravel are considered to be acceptable shock absorbing surfaces when installed and maintained at a sufficient depth under and around playground equipment.

X3.2 Table X3.1 lists the maximum height from which a child would not be expected to sustain a life-threatening head injury in a fall onto four different loose-fill surfacing materials if they are installed and maintained at depths of 6, 9, and 12 in. However, it should be recognized that all injuries due to falls cannot be prevented no matter what surfacing material is used.

X3.3 It is recommended that a shock absorbing material should extend a minimum of 6 ft in all directions from the perimeter of stationary equipment such as climbers and slides. However, because children may deliberately jump from a moving swing, the shock absorbing material should extend in the front and rear of a swing a minimum distance of 2 times the height of the pivot point measured from a point directly beneath the pivot on the supporting structure.

X3.4 This information is intended to assist in comparing the relative shock-absorbing properties of various materials. No particular material is recommended over another. However, each material is only effective when properly maintained.

Materials should be checked periodically and replenished to maintain correct depth as determined necessary for your equipment. The choice of a material depends on the type and height of the playground equipment, the availability of the material in your area, and its cost.

11 This information has been extracted from the CPSC publications “Playground Surfacing — Technical

Information Guide” and “Handbook for Public Playground Safety.” Copies of these reports can be obtained by sending a postcard to: Office of Public Affairs, U.S. Consumer Product Safety Commission, Washington, D.C., 20207 or call the toll-free hotline: 1-800-638-2772.

The American Society for Testing and Materials takes no position respecting the validity of any parent right asserted in connection with any item mentioned in this standard. Users of this standard are expressly advised that determination of the validity of any such parent rights, and the risk of infringement of such rights, are entirely their own responsibility.

The standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years and if not revised, either approved or withdrawn. Your comments are invited either for revision of this standard or for additional standards and should be addressed to ASTM Headquarters. Your comments will receive careful consideration at a meeting of the responsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you should make your views known to the ASTM Committee on Standards.

100 Barr Harbor Drive, West Conshohocken, PA 19428.

Rev5/20/10 BRS

Play Set Assembly Manual FAQs:

1. Does the area for the playset need to be level?

Yes. Backyard Discovery recommends the playset be positioned on a flat level area for maximum safety and durability. The stakes provided should be used to secure it firmly to the ground.

2. What size area is recommended for the playset?

Backyard Discovery recommends at least a 6’ (six foot) perimeter around and above the playset for maximum safety.

3. What age range is appropriate for the playsets?

Backyard Discovery playsets are recommended for children ages 3 – 10 years.

4. Is the wood treated with chemicals?

Backyard Discovery uses 100% Chinese Cedar wood which is naturally bug resistant, decay and rot resistant. To help ensure your child’s safety, our wood is completely chemical free and we do not use pressure-treated wood. The stain we use is a top coat using a water-based product that is for appearance only.

5. How often should the playset be stained?

Backyard Discovery recommends the playset be stained once each year. A water or oil based stain can be used at the customer’s discretion.

6. Why does it seem that my swing set is developing cracks?

Wood is a natural material; no two pieces are exactly alike. Each piece has its own characteristics and personality and reacts differently to climate changes. When any wood product is exposed to the elements, it develops “wood checks”. A check is the radial separation of the wood fibers running with the grain of the wood. These are caused by the varying temperature and moisture conditions. A check is not a crack – it does not affect the strength or durability of the wood or structural integrity of the play set.

7. Do Backyard Discovery playsets come with a warranty?

Yes. All Backyard Discovery products carry a 1-year replacement warranty on all parts for manufacturer’s defect. Our wood carries a 5 year warranty on rot and decay as well. Please see warranty details for more information.

8. What is the best way to get started assembling the playset?

Backyard Discovery recommends taking all the parts out of the boxes and arranging them by part number before you begin any assembly. This will not only allow faster assembly, but will also identify any parts that may be missing or damaged so they can be replaced before assembly. If parts are missing or need replacement, go to

Rev5/20/10 BRS

www.swingsetsonline.com/support.aspx and follow the prompts to order them. Next, read the assembly manual and get the tools ready for the job as recommended in the manual. If the assembly manual is lost or misplaced a new one can be printed from Backyard Discovery’s website: www.swingsetsonline.com.

9. The playset seems to rock or sway too much. What’s wrong?

Rocking is caused by uneven ground or obstructions such as rocks, roots, etc. under the ground rails. These should be removed and the ground underneath re-leveled to prevent rocking. Also ensure the playset is securely staked to the ground using the stakes provided.

10. The 2”x4” boards do not measure 2”x 4”. Why not?

In the U.S. it is common practice to describe lumber dimensions using the rough cut sizes from the sawmill and not the finished dimensions. Retailers, home stores, etc. all use this accepted practice for describing lumber dimensions. However, Backyard Discovery playsets are designed and constructed using the actual dimensions so everything fits properly and remains so during the life of the playset.

11. The end beam is not straight up and down. Why not?

This is normal. Backyard Discovery designs playsets this way to ensure the strongest structure possible. The slight angle adds strength and reduces rocking and twisting.

12. The S-hooks for the swings won’t close. What is wrong?

Backyard Discovery recommends placing them on a hard surface such as concrete (don’t do this on anything that will dent such as metal or finished wood or glass which will break!). It will take quite a few strokes, but the hooks will close.

For more information and frequently asked questions, please refer to our website at www.swingsetsonline.com.

Rev5/20/10 BRS

Tools Required for Installation:

(These are the tools that are generally required for assembly of our swing sets. These tools are not included in the swing set purchase.)

(Level 24") (Open End Wrenches

1/2" & 7/16")

(Nut Drivers 1/2" & 9/16")

(Tape Measure) (3/8" Drive Ratchet, 1/2" &

9/16" STD Sockets 1/2" &

9/16" Deep Sockets)

(Claw Hammer)

(3/8" Cordless Drill or Electric Drill) (3/16" , 5/16" & 3/8" Drill Bits) (Drill Attachments:

Phillips Head Screw 3/8"

Socket Driver

Torque Head Screw)

(An Adult w/ an Adult Helper) (Phillips & Straight

Blade Screw Drivers)

(Ladder)

(Rubber Mallet - Optional)

B

Place the set on level ground, not less than 6 ft [2 m] from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires.

Safe Play Zone

195 13/16

m bllllyyyy N

Safe play height: 14'-11 1/2" [2.7 m]

Maximum fall height: 6'-4 1/2" [1.9 m]

1) While assembling unit, take time before and after each phase to make sure fort is level. If fort is

not level, assembly will be difficult and improper assembly may result. Extra care must be taken to

insure the fort is square.

2) Pay close attention to the ITEMS NEEDED FOR EACH PHASE. They can be a valuable aid when

sorting your wood and hardware. Assembly will be made easier if items are sorted by phase.

3) Pay close attention to make sure you are using the correct hardware in the correct phases. Using

incorrect hardware may result in improper assembly.

4) Whenever a T-nut is used, follow these directions. Place T-nut in pre-drilled hole. Tap in with hammer.

Place bolt with washers in the opposite side. Hand tighten to make sure the bolt is in the T-nut.

DO NOT over tighten.

5) Read the steps of each phase thoroughly. The written steps may include important information not

shown in the illustrations.

Parts Identification

Wood Components

(NOT TO SCALE)

(1)

E1 - TOWER LEG - W101453

1 3/8"x3 3/8"x89 1/2" (36x86x2274)

(1)

E2 - TOWER LEG - W101445

1 3/8"x3 3/8"x89 1/2" (36x86x2274)

(2)

E3 - TOWER LEG - W101450

1 3/8"x3 3/8"x73 1/8" (36x86x1856)

(2)

E4 - MONKEY BAR UPRIGHT - W101733

1 3/8"x3 3/8"x71 3/8" (36x86x1812)

(2)

E5 - CLUB HOUSE LEG - W101490

1 3/8"x3 3/8"x42 1/2" (36x86x1078)

(2)

E71 - MONKEY BAR RAIL - W100974

1 3/8"x3 3/8"x60 5/8" (36x86x1539)

(2)

E77 - ANGLE BRACE - W100991

1 3/8"x3 3/8"x74 3/8" (36x86x1890)

(4)

F1 - DECK BRACE - W101504

1 3/8"x2 3/8"x15 3/4" (36x60x400)

(1)

G1 - SWING BEAM MOUNT - W101495

1"x5 1/4"x40 3/8" (24x134x1024)

(1)

H1 - FLOOR RAIL - W101449

1"x3 3/8"x64 3/4" (24x86x1644)

(1)

H2 - FLOOR RAIL - W101457

1"x3 3/8"x64 3/4" (24x86x1644)

(4)

H3 - ROOF RAFTER - W101502

1"x3 3/8"x34" (24x86x864)

Parts Identification

Wood Components

(NOT TO SCALE)

(2)

H4 - TABLE SUPPORT - W100560

1"x2"x4" (24x51x102)

(1)

H74 - LEFT UPRIGHT - W100608

1"x3 3/8"x50 3/4" (24x86x1290)

(1)

H75 - RIGHT UPRIGHT - W100609

1"x3 3/8"x50 3/4" (24x86x1290)

(4)

H76 - LADDER RUNG - W100611

1"x3 3/8"x18 1/8" (24x86x460)

(1)

H79 - END SUPPORT - W100992

1"x3 1/2"x42" (24x86x1072)

(1)

H80 - GROUND BOARD - W100990

1"x3 3/8"x87 3/8" (24x86x2218)

(2)

H81 - MONKEY BAR BRACE - W100993

1"x3 3/8"x53 1/4" (24x86x1352)

(1)

H82 - MONKEY BAR GROUND BOARD - W100994

1"x3 3/8"x70 3/8" (24x86x1786)

(4)

J1 - FLOOR SUPPORT - W101037

1"x2 3/8"x3" (24x60x76)

(2)

K1 - BASE BOARD - W101451

5/8"x5 1/4"x64 3/4" (16x134x1644)

(2)

K2 - BASE BOARD - W101452

5/8"x5 1/4"x40 3/8" (16x134x1024)

(1)

K3 - ARCHED WALL BOARD - W101456

5/8"x5 1/4"x40 3/8" (16x134x1024)

Parts Identification

Wood Components

(NOT TO SCALE)

(1)

K4 - COUNTER TOP - W101455

5/8"x5 1/4"x37 3/8" (16x134x948)

(1)

L1 - WALL RAIL - W101730

5/8"x4 3/8"x64 3/4" (16x112x1644)

(1)

L2 - WALL RAIL - W101487

5/8"x4 3/8"x64 3/4" (16x112x1644)

(2)

L3 - WALL RAIL - W101489

5/8"x4 3/8"x40 3/8" (16x112x1024)

(1)

L4 - CLUB HOUSE WALL RAIL - W101491

5/8"x4 3/8"x40 3/8" (16x112x1024)

(2)

L5 - OUTER FLOOR BOARD - W101486

5/8"x4 3/8"x37 1/2" (16x112x952)

(2)

L6 - BAY WINDOW - W100571

5/8"x4 3/8"x30 1/2" (16x112x774)

(2)

L7 - GABLE MOON - W100572

5/8"x4 3/8"x13" (16x112x330)

(1)

L9 - DOOR BOARD - W101233

5/8"x4 3/8"x35" (16x112x890)

(1)

L10 - DOOR BOARD - W101229

5/8"x4 3/8"x35" (16x112x890)

(2)

M1 - WALL BOARD - W101501

5/8"x3 3/8"x34 3/8" (16x86x874)

(1)

M2 - FLOOR RUNNER - W101498

5/8"x3 3/8"x64 3/4" (16x86x1644)

Parts Identification

Wood Components

(NOT TO SCALE)

(17)

M3 - FLOOR BOARD - W101458

5/8"x3 3/8"x42 1/4" (16x86x1072)

(2)

M4 - WALL BOARD - W101510

5/8"x3 3/8"x40 5/8" (16x86x1032)

(11)

M5 - WALL BOARD - W101497

5/8"x3 3/8"x38 7/8" (16x86x986)

(1)

M6 - FLOOR RAIL - W101447

5/8"x3 3/8"x40 3/8" (16x86x1024)

(2)

M7 - WALL BOARD - W100579

5/8"x3 3/8"x40" (16x86x1016)

(6)

M8 - WALL RAIL - W101454

5/8"x3 3/8"x40 3/8" (16x86x1024)

(2)

M9 - WALL RAIL - W101496

5/8"x3 3/8"x37 1/2" (16x86x951)

(1)

M10 - WALL RAIL - W101494

5/8"x3 3/8"x37 1/2" (16x86x951)

(9)

M11 - WALL BOARD - W100583

5/8"x3 3/8"x20" (16x86x508)

(2)

M12 - WALL RAIL - W101731

5/8"x3 3/8"x6 3/4" (16x86x173)

(2)

M13 - WALL RAIL - W101500

5/8"x3 3/8"x8 1/2" (16x86x216)

(2)

M14 - BENCH SEAT - W101258

5/8"x3 3/8"x35 3/8" (16x86x900)

Parts Identification

Wood Components

(NOT TO SCALE)

(8)

M15 - WALL BOARD - W101506

5/8"x3 3/8"x3 1/2" (16x86x88)

(3)

M16 - WALL BOARD - W101732

5/8"x3 3/8"x16 1/4" (16x86x412)

(9)

M17 - WALL BOARD - W101493

5/8"x3 3/8"x21 3/8" (16x86x542)

(4)

M18 - BENCH BRACE - W100847

5/8"x3 3/8"x3 3/8" (16x86x86)

(2)

M19 - DOOR BOARD - W101230

5/8"x3 3/8"x35 3/4" (16x86x908)

(2)

M21 - DOOR BOARD - W101232

5/8"x3 3/8"x21 1/4" (16x86x540)

(2)

M22 - DOOR BOARD - W101231

5/8"x3 3/8"x6 1/4" (16x86x160)

(1)

M73 - REAR SUPPORT - W100610

5/8"x3 3/8"x19 1/4" (16x86x488)

(1)

M77 - SLIDE BRACE - W100544

5/8"x3 3/8"x17 1/4" (16x86x438)

(2)

M78 - CENTER SLIDE BRACE - W100545

5/8"x3 3/8"x17 1/4" (16x86x438)

(2)

N1 - GABLE BOARD - W100590

5/8"x2 3/8"x31 1/2" (16x60x800)

(2)

N3 - BENCH GROUND BOARD - W100845

5/8"x2 3/8"x18 7/8" (16x60x480)

(6)

N4 - PICKET - W101492

5/8"x2 3/8"x21 3/8" (16x60x542)

Parts Identification

Wood Components

(NOT TO SCALE)

(6)

N5 - BAY WINDOW - W100592

5/8"x2 3/8"x13 1/8" (16x60x332)

(2)

N6 - GABLE BOARD - W100593

5/8"x2 3/8"x13" (16x60x330)

(4)

N7 - GABLE BOARD - W100594

5/8"x2 3/8"x8" (16x60x202)

(2)

N8 - WALL BOARD SUPPORT - W100595

5/8"x2 3/8"x6 3/4" (16x60x170)

(6)

N9 - BAY WINDOW - W100596

5/8"x2 3/8"x6 1/4" (16x60x158)

(4)

N10 - BENCH LEG - W100846

5/8"x2 3/8"x15 3/4" (16x60x400)

(1)

N11 - DOOR STOP - W101236

5/8"x2 3/8"x2" (16x60x51)

(3)

O1 - DOOR SUPPORT - W101234

5/8"x1 3/8"x21" (16x34x534)

(14)

R1 - ROOF BOARD - W101503

3/4"x5 1/2"x42 1/2" (18x140x1081)

(1)

SB73 - SWING BEAM WAVE RIDER - W101509

2"x5 1/4"x89 1/2" (50x134x2274)

(2)

T7 - BENCH SEAT SUPPORT - W100848

1"x1 3/8"x5 7/8" (24x34x150)

(1)

W70 - SWING BEAM SUPPORT - W100956

2"x3 3/8"x47 3/8" (50x86x1204)

(2)

Y1 - WALL BOARD - W101499

5/8"x4"x34 3/8" (16x102x874)

Parts Identification

Hardware

(15) CM - BOLT WH 5/16x1/2 - H100115

(4) V - BOLT WH 5/16x5 - H100022 (26) BC - SCREW PWH 8x3/4 - H100070

(4) CY - SCREW PWH 8x5/8 - H100128

(1) KA - BOLT WH 5/16x4-1/2 - H100021

(4) E - NUT BARREL WH 5/16x1-3/4 - H100007

(4) T - BOLT WH 5/16x4 - H100020

(51) D - NUT BARREL WH 5/16x7/8 - H100005

(2) M - BOLT WH 5/16x2-1/2 - H100014

(11) B - NUT BARREL WH 5/16x5/8 - H100004

(13) K - BOLT WH 5/16x2 - H100012

(60) AD - WASHER LOCK EXT 12x19 - H100031

(113) AC - WASHER LOCK EXT 8x19 - H100030

(2) J - BOLT WH 5/16x1-3/4 - H100011

(48) Z - LAG SCREW WH 5/16x2 - H100027

(33) BG - T-NUT 5/16 - H100074

(48) H - BOLT WH 5/16x1-1/2 - H100010

(2) AA - LAG SCREW WH 5/16x2-1/2 - H100028

(7) KT - BOLT WH 1/4x1 - H100137

(9) LC - LAG SCREW WH 1/4x1-1/2 - H100145

(2) F - BOLT WH 5/16x1 - H100008

Parts Identification

Hardware

(26)

SCREW PFH 8x3

H100092

(120)

SCREW PFH 8x2

H100111

(83)

SCREW PFH 8x1-1/2

H100086

(11)

NUT LOCK 5/16

H100110

(29)

SCREW PFH 8x1-1/4

H100087

(317)

SCREW PFH 8x1-1/8

H100088

(2) T-40 Wrench - A100041

(2) T-40 Torx Driver - A100042

(4)

BOLT HEX 5/16x2-3/4

H100047

(4)

BOLT HEX 5/16x1-1/4

H100042

(11)

SCREW #4x5/8

H100127

(7)

WASHER LOCK EXT 8x15

H100139

(2) T-30 Torx Driver - A100147

(9)

WASHER LOCK EXT 6x15

H100138

(2) T-30 Wrench - H100114

(9)

WASHER FLAT 9x18

H100106

(4)

WASHER SPLIT 5/16

H100095

(13)

SCREW TAPPING 14x1-1/2

H100109

(17)

WASHER FLAT 8x27

H100105

(4)

WASHER FLAT 17x30

H100103

(7)

NUT BARREL WH 1/4x5/8

H100136

(4)

SWING HANGER QUICK LINK

H100099

(2)

WASHER LOCK INT 8x15

H100108

Parts Identification

(NOT TO SCALE)

(1)

SLIDE RAIL 8' GREEN RIGHT

A100054 (2) FR - LEAF HINGE

- A100093

(1)

SLIDE RAIL 8' GREEN LEFT

A100055

(1)

SLIDE BED 8' YELLOW

A100056

(4)

QUICK LINK

A100069

(1)

KNOB

A100071 (6)

WINDOW FRAME GREEN 216x267

A100146

(2)

SWING SEAT GREEN

A100027

(6)

L BRACKET GREEN 54x67

A100053

(2)

L BRACKET 66x66x127 GREEN

A100140

(6)

METAL GROUND STAKE BROWN

A100178

(4)

HAND GRIP YELLOW PLASTIC

A100043

(1) LM - WAVE RIDER BOARD

- A100231

(1)

BYD ID TAG 2011

A100164

(2)

TRIANGLE PLATE 105 5 HOLE

A100005

(6)

MONKEY BAR RUNG 559

A100045

(4) EZ - CHAIN GREEN 51.25" - A100068

(2)

TRIANGLE PLATE 100 4 HOLE

A100019

Phase Notes

• Assemble with hardware as shown.

• Center rungs in rail grooves.

H74

4 Ft Ladder

Phase 1 & 2

SCREW PFH 8x2

QTY

DESCRIPTION

LEFT UPRIGHT

LADDER RUNG

SCREW PFH 8x2

LABEL

H74

H76

H76

QTY DESCRIPTION LABEL

1 RIGHT UPRIGHT H75

8 SCREW PFH 8x2

SCREW PFH 8x2

H75

Phase Notes

• Assemble with hardware as shown.

4 Ft Ladder

Phase 3

M73

SCREW PFH 8x2

QTY

DESCRIPTION

REAR SUPPORT

SCREW PFH 8x2

LABEL

M73

4 Ft Monkey Bar

Phase 1

Phase Notes

• You will build a left and right top rail assembly in this phase.

• After building left assembly as shown, repeat steps for right assembly.

See below for oreintation of right side triangle plate.

• Assemble with hardware as shown.

BOLT WH 5/16x2

L BRACKET GREEN 54x67

QTY DESCRIPTION LABEL

2 MONKEY BAR RAIL E71

2 TRIANGLE PLATE 100 4 HOLE DH

4 L BRACKET GREEN 54x67 EJ

4 T-NUT 5/16 BG

4 BOLT WH 5/16x1-1/2 H

2 WASHER FLAT 8x27 CD

2 NUT LOCK 5/16 CJ

2 BOLT WH 5/16x2 K

E71

WASHER FLAT 8x27

NUT LOCK 5/16

T-NUT 5/16

BOLT WH 5/16x1-1/2

TRIANGLE PLATE 100 4 HOLE

(BE SURE TO PLACE FLAT SIDE OF PLATE AGAINST SIDE OF BOARD)

RIGHT SIDE VIEW OF TRIANGLE PLATE

Phase Notes

• Assemble with hardware as shown.

• Repeat with other side.

4 Ft Monkey Bar

Phase 2

QTY DESCRIPTION LABEL

2 MONKEY BAR UPRIGHT E4

4 T-NUT 5/16 BG

4 BOLT WH 5/16x1-1/2 H

BOLT WH 5/16x1-1/2

T-NUT 5/16

Phase Notes

• Assemble with hardware as shown.

4 Ft Monkey Bar

Phase 3

MONKEY BAR RUNG 559

SCREW TAPPING 14x1-1/2

QTY DESCRIPTION

12 SCREW TAPPING 14x1-1/2

6 MONKEY BAR RUNG 559

Phase Notes

• Assemble with hardware as shown.

4 Ft Monkey Bar

Phase 4

QTY DESCRIPTION LABEL

2 BOLT HEX 5/16x2-3/4 AN

2 T-NUT 5/16 BG

2 WASHER FLAT 9x18 CE

2 WASHER LOCK INT 8x15 CG

4 BOLT WH 5/16x1-1/2 H

4 LAG SCREW WH 5/16x2 Z

8 WASHER LOCK EXT 8x19 AC

4 NUT BARREL WH 5/16x7/8 D

4 WASHER LOCK EXT 12x19 AD

2 MONKEY BAR BRACE H81

1 MONKEY BAR GROUND BOARD H82

T-NUT 5/16

WASHER FLAT 9x18

WASHER LOCK INT 8x15

BOLT HEX 5/16x2-3/4

H81

WASHER LOCK EXT 12x19

NUT BARREL WH 5/16x7/8

H82

WASHER LOCK EXT 8x19

BOLT WH 5/16x1-1/2

LAG SCREW WH 5/16x2

Phase Notes

• Assemble with hardware as shown.

4 Ft Monkey Bar

Phase 5

QTY DESCRIPTION

4 SCREW TAPPING 14x1-1/2

4 WASHER FLAT 9x18

4 WASHER LOCK INT 8x15

2 HAND GRIP YELLOW PLASTIC

HAND GRIP YELLOW PLASTIC

WASHER FLAT 9x18

WASHER LOCK INT 8x15

SCREW TAPPING 14x1-1/2

4 FT WAVE RUNNER SWING BEAM

PHASE 1

Phase Notes

• Assemble with hardware as shown.

L BRACKET 66x66x127 GREEN

BOLT HEX 5/16x2-3/4

WASHER FLAT 8x27

NUT LOCK 5/16

QTY. DESCRIPTION LABEL

1 SWINGBEAM SUPPORT SB73

1 END SUPPORT W70

2 BOLT WH 5/16x2-1/2 M

6 WASHER FLAT 8x27 CD

2 BOLT WH 5/16x1-3/4 J

4 NUT LOCK 5/16 CJ

2 BOLT HEX 5/16x2-3/4 AN

2 TRIANGLE PLATE 105 5 HOLE DD

2 L BRACKET 66x66x127 GREEN GD

2 NUT BARREL WH 5/16x7/8 D

2 WASHER LOCK EXT 12x19 AD

SB73

BOLT WH 5/16x2-1/2

BOLT WH 5/16x1-3/4

TRIANGLE PLATE 105 5 HOLE

NUT LOCK 5/16

WASHER FLAT 8x27

NUT BARREL WH 5/16x7/8

WASHER LOCK EXT 12x19

W70

4 FT WAVE RUNNER SWING BEAM

PHASE 2

QTY. DESCRIPTION LABEL

2 ANGLE BRACE E77

1 GROUND BOARD H80

1 END SUPPORT H79

7 WASHER LOCK EXT 8x19 AC

5 NUT BARREL WH 5/16x7/8 D

4 BOLT WH 5/16x2 K

5 WASHER LOCK EXT 12x19 AD

1 BOLT WH 5/16x4-1/2 KA

2 LAG SCREW WH 5/16x2 Z

WASHER LOCK EXT 8x19

BOLT WH 5/16x4-1/2

E77

WASHER LOCK EXT 12x19

NUT BARREL WH 5/16x7/8

WASHER LOCK EXT 8x19

BOLT WH 5/16x2

E77

WASHER LOCK EXT 12x19

NUT BARREL WH 5/16x7/8

BOLT WH 5/16x2

WASHER LOCK EXT 8x19

H79

H80

LAG SCREW WH 5/16x2

WASHER LOCK EXT 8x19

WASHER LOCK EXT 12x19

NUT BARREL WH 5/16x7/8

4 FT WAVE RUNNER SWING BEAM

PHASE 3

Phase Notes

• Assemble with hardware as shown.

QTY. DESCRIPTION LABEL

4 SWING HANGER QUICK LINK BZ

4 WASHER FLAT 17x30 C B

4 WASHER FLAT 8x27 CD

4 NUT LOCK 5/16 BF

SB73

NUT LOCK 5/16

WASHER FLAT 8x27

WASHER FLAT 17x30

SWING HANGER QUICK LINK

TOP

TOP

13 5/8

8 5/8

3 5/8

8 FOOT SLIDE ASSEMBLY

PHASE 1

Phase Notes

● DRILL 3 HOLES AT ONE END OF THE PLASTIC SLIDE BED USING A 5/16" DRILL BIT AND USING THE

DIMENSIONS SHOWN BELOW. THIS END WILL BE THE TOP OF THE SLIDE.

● TAKE NOTE OF SLIDE BED SURFACE FINISH, THE DULL SIDE WILL BE TOWARDS THE GROUND. PLACE

SLIDE BRACE CENTERED ON THE BOTTOM (DULL SIDE) AND 1/4" FROM THE EDGE. TRANSFER HOLES

ON THE BOARD THROUGH THE SLIDE BED AS SHOWN BELOW. USE A 5/16" DRILL BIT.

● ATTACH SLIDE BRACE TO SLIDE USING HARDWARE SHOWN.

BRIGHT SIDE

QTY

DESCRIPTION

SLIDE BRACE

BOLT WH 5/16x1/2

NUT BARREL WH 5/16x5/8

WASHER LOCK EXT 12x19

SLIDE BED 8' YELLOW

NUT BARREL WH 5/16x5/8

WASHER LOCK EXT 12x19

SLIDE BRACE

BOLT WH 5/16x1/2

BOTTOM

TIP: PREBENDING THE ENDS WILL EASE ASSEMBLY.

REV 5/26/10 BRS

8 FOOT SLIDE ASSEMBLY

PHASE 2

Phase Notes

● PLACE 1 SLIDE RAIL ON A FLAT SURFACE AND BEGIN INSERTING SLIDE BED AT THE BOTTOM OF THE

SLIDE RAIL. PUT SLIDE SUPPORT BOTTOM INTO THE SUPPORT POCKET AT THE BOTTOM OF THE

RAIL AND HAVE A HELPER BEND THE SLIDE BED TOWARDS THE TOP OF THE SLIDE AND INSERT

THE BED INTO THE SLIDE CAVITY. MAKE SURE SLIDE BED IS COMPLETELY DOWN IN THE SLIDE

CAVITY.

● PLACE THE OTHER SLIDE RAIL ON A FLAT SURFACE WITH THE SLIDE CAVITY UP. HAVE A HELPER

HOLD THE TOP END OF SLIDE BED AND BEGIN INSERTING THE SLIDE BED AND SLIDE BRACES INTO

THE CAVITY AND SUPPORT POCKETS STARTING AT THE BOTTOM OF SLIDE AND WORKING UP TO

THE TOP.

● ONCE BED AND BRACES ARE COMPLETELY IN THE CAVITY AND IN THE SUPPORT POCKETS, SECURE

USING 3" SCREWS AT EACH OF THE PILOT HOLE LOCATIONS AS SHOWN BELOW

SLIDE RAIL 8' GREEN RIGHT

SCREW PFH 8x3

SLIDE RAIL 8' GREEN LEFT

CENTER SLIDE BRACE

QTY

DESCRIPTION

CENTER SLIDE BRACE

SCREW PFH 8x3

SLIDE RAIL 8' GREEN RIGHT

SLIDE RAIL 8' GREEN LEFT

TIP: A HELPER IS REQUIRED FOR THIS PHASE.

Parts Identification

Hardware

(4) LX - PIVOT PIN 16x92 - H100152

(8) MQ - BOLT (M10x19MM) - H100154

(4) MA - SHOULDER BOLT (M5x22MM) - H100155

(4) MB - BARREL NUT (M5x13MM) - H100156

(8) MD - SCREW PFH 10x3/4 (BLACK) - H100158

(8) CF - WASHER LOCK INT 10x18 - H100107

(8) MC - WASHER LOCK INT 7x12 - H100157

Parts needed:

Left Swing Arm Assembly

Phase 1

Hardware needed:

• (1) LY - LOWER TUBE (GREEN) - A100233

• (1) LZ - UPPER TUBE (5' - GREEN) - A100234

MJ - UPPER TUBE (4' - GREEN) - A100238

MK - UPPER TUBE (6' - GREEN) - A100239

• (1) ML - HAND GRIP (YELLOW) - A100236

• (1) MG - BOOT (BLACK) - A100235

• (2) MA - SHOULDER BOLT (M5x13MM) - H100155

• (2) MB - BARREL NUT (M5x22MM) - H100156

• (2) LX - PIVOT PIN 16x92 - H100152

• (2) MC - WASHER LOCK INT. (7x12) - H100157

• (4) MP - BUSHING - H100153

Phase Notes

• Assemble with hardware as shown.

NOTE: Depending on the size of your

Wave Rider, the Upper Tube will be one of the following: 'LZ', 'MJ' or 'MK', but not all three.

ATTACHMENT SLEEVE

Upper Tube

Step 1: Insert (1) 'MP' Bushing into one end of Attachment Sleeve. Next, insert (1)

'LX' Pivot Pin and another 'MP' Bushing, as shown.

ATTACHMENT SLEEVE

Step 2: Slide the 'ML' Hand Grip onto the end of Upper Tube. Next, slide 'MG' Boot onto

Lower Tube. Now, insert Lower Tube into the open end of Upper Tube. Slide the 'ML' hand grip down until the holes in the uprights align with the holes in the grip. Secure the uprights and hand grip into place using (2) 'MA'

Shoulder Bolt (M5x22MM), 'MC' Washer Lock

Int. and 'MB' Barrel Nut (M5x13MM), as shown.

Step 3: Insert (1) 'MP' Bushing into one end of Attachment Sleeve. Next, insert (1)

'LX' Pivot Pin and another 'MP' Bushing, as shown.

Parts needed:

Right Swing Arm Assembly

Phase 2

Hardware needed:

• (1) LY - LOWER TUBE (GREEN) - A100233

• (1) LZ - UPPER TUBE (5' - GREEN) - A100234

MJ - UPPER TUBE (4' - GREEN) - A100238

MK - UPPER TUBE (6' - GREEN) - A100239

• (1) ML - HAND GRIP (YELLOW) - A100236

• (1) MG - BOOT (BLACK) - A100235

• (2) MA - SHOULDER BOLT (M5x13MM) - H100155

• (2) MB - BARREL NUT (M5x22MM) - H100156

• (2) LX - PIVOT PIN 16x92 - H100152

• (2) MC - WASHER LOCK INT. (7x12) - H100157

• (4) MP - BUSHING - H100153

Phase Notes

• Assemble with hardware as shown.

ATTACHMENT SLEEVE

NOTE: Depending on the size of your

Wave Rider, the Upper Tube will be one of the following: 'LZ', 'MJ' or 'MK', but not all three.

Step 1: Insert (1) 'MP' Bushing into one end of Attachment Sleeve. Next, insert (1)

'LX' Pivot Pin and another 'MP' Bushing, as shown.

Step 2: Slide the 'ML' Hand Grip onto the end of Upper Tube. Next, slide 'MG' Boot onto

Shoulder Bolt (M5x22MM), 'MC' Washer Lock

Int. and 'MB' Barrel Nut (M5x13MM), as shown.

ATTACHMENT SLEEVE

Step 3: Insert (1) 'MP' Bushing into one end of Attachment Sleeve. Next, insert (1)

'LX' Pivot Pin and another 'MP' Bushing, as shown.

Swing Arms to Board Assembly

Phase 3

Parts needed:

• (1) LW - WAVE RIDER BOARD ASSEMBLY - A100231

• (1) LEFT SWING ARM ASSEMBLY

• (1) RIGHT SWING ARM ASSEMBLY

Hardware needed:

• (8) MQ - SCREW PFH #10x3/4 BLACK - H100158

• (4) LZ - BOLT (M10x19MM) - H100154

• (4) CF - WASHER LOCK INT. (10x18) - H100107

Phase Notes

• Assemble with hardware as shown.

RIGHT SWING

ARM ASSEMBLY

LEFT SWING

ARM ASSEMBLY

CF CF

WAVE RIDER BRACKET

ATTACHMENT SLEEVE

Step 1: Slide 'MG' boot up the swing arm assembly to allow veiw of attachment sleeve. Align swing arm attachment sleeves with the wave rider bracket and secure using 'LZ' Bolt (M10x19MM) and 'CF' Washer

Lock Int. (10x18), as shown.

ATTACHMENT SLEEVE

Step 2: Slide 'MG' boot down the swing arm assembly to the 'LW' Wave

Rider Board and secure using 'MQ' Screw PFH

#10x3/4 Black, as shown.

WAVE RIDER BRACKET

Mounting Brackets to Swing Arms Assembly

Phase 4

Parts needed:

• (1) LX - BEAM BRACKET (86x134 - GREEN) - A100232

MH - BEAM BRACKET (50x134 - GREEN) - A100237

• (1) LEFT SWING ARM ASSEMBLY

• (1) RIGHT SWING ARM ASSEMBLY

Hardware needed:

• (4) MQ - BOLT (M10x19MM) - H100154

• (4) CF - WASHER LOCK INT. (10x18) - H100107

Phase Notes

• Assemble with hardware as shown.

NOTE: Depending on the size of your

Wave Rider, the Beam Bracket will be one of the following: 'LX' or 'MH', but not both.

LX MH

UPPER TUBE CF

CF MQ

LEFT SWING

ARM ASSEMBLY

UPPER TUBE

Step 1: Slide 'LX' or 'MH' Beam Bracket over the top of the swing beam and secure bracket to the swing beam with the screws provided. (SEE THE SWING SET INSTRUCTION

MANUAL FOR PROPER SCREWS NEEDED FOR SECURING

WAVE RIDER TO THE SWING BEAM.) Align swing arm attachment sleeves with the 'LX' or 'MH' beam bracket and secure using 'MQ' Bolt (M10x19MM) and 'CF' Washer Lock

Int. (10x18), as shown.

RIGHT SWING

ARM ASSEMBLY

Parts needed:

• (1) E1 - TOWER LEG - W101453

• (1) E3 - TOWER LEG - W100450

• (1) L1 - WALL RAIL - W101730

• (1) H1 - FLOOR RAIL - W101449

• (1) K1 - BASE BOARD - W101451

• (2) F1 - DECK BRACE - W101504

• (2) J1 - FLOOR SUPPORT - W101037

Phase Notes

Fort Assembly

Phase 1

Hardware needed:

• (10) D - NUT BARREL WH 5/16x7/8 - H100005

• (10) AD - WASHER LOCK EXT 12x19 - H100031

• (14) AC - WASHER LOCK EXT 8x19 - H100030

• (8) H - BOLT WH 5/16x1-1/2 - H100010

• (2) L - BOLT WH 5/16x2-1/4 - H100013

• (2) K - BOLT WH 5/16x2 - H100012

• (2) Z - LAG SCREW WH 5/16x2 - H100027

• (4) CK - SCREW PFH 8x2 - H100111

• (9) BG - T-NUT 5/16 - H100074

• Assemble with hardware as shown.

• For ease during assembly, assemble uprights flat on the ground.

Note: It is vital that the fort be level before and after each phase of assembly.

Step 1: Using a hammer, insert all the

'BG' T-Nuts into the respective boards, as shown.

Step 2: Attach 'L1' Wall Rail & 'K1' Base

Board to 'E1' & 'E3' Tower Legs using hardware 'D', 'AD', 'AC' and 'H', as shown.

Step 3: Attach 'H1' Floor Rail using

Bolts 'L', Washers 'AC' and previously assembled T-Nuts 'BG', as shown.

CK D

Step 4: Attach 'J1' Floor Support to 'E1'

& 'E3' Tower Legs using Screws 'CK', as shown.

Step 5: Attach 'F1' Deck Brace to 'E1'

& 'E3' Tower Legs using Lag Screws

'Z' & Washers 'AC', as shown.

Step 6: Attach 'F1' Deck Brace to 'H1'

Floor Rail using Bolts 'K', Washers 'AC'

& 'AD', and Nut Barrel 'D', as shown.

Parts needed:

• (1) E2 - TOWER LEG - W101445

• (1) E3 - TOWER LEG - W100450

• (1) L2 - WALL RAIL - W101487

• (1) H2 - FLOOR RAIL - W101457

• (1) K1 - BASE BOARD - W101451

• (2) J1 - FLOOR SUPPORT - W101037

Fort Assembly

Phase 2

Hardware needed:

• (8) D - NUT BARREL WH 5/16x7/8 - H100005

• (8) AD - WASHER LOCK EXT 12x19 - H100031

• (10) AC - WASHER LOCK EXT 8x19 - H100030

• (8) H - BOLT WH 5/16x1-1/2 - H100010

• (2) L - BOLT WH 5/16x2-1/4 - H100013

• (4) CK - SCREW PFH 8x2 - H100111

• (5) BG - T-NUT 5/16 - H100074

Phase Notes

• Assemble with hardware as shown.

• For ease during assembly, assemble uprights flat on the ground.

Note: It is vital that the fort be level before and after each phase of assembly.

Step 1: Using a hammer, insert all the

'BG' T-Nuts into the respective boards, as shown.

Step 2: Attach 'L2' Wall Rail & 'K1' Base

Board to 'E2' & 'E3' Tower Legs using hardware 'D', 'AD', 'AC' and 'H', as shown.

Step 3: Attach 'H2' Floor Rail using

Bolts 'L', Washers 'AC', and previously assembled T-Nut 'BG', as shown.

Step 4: Attach 'J1' Floor Support to 'E2'

& 'E3' Tower Legs using Screws 'CK', as shown.

Parts needed:

• (1) G1 - SWING BEAM MOUNT - W101495

• (2) L3 - WALL RAIL - W101489

• (1) M6 - FLOOR RAIL - W101447

• (2) M8 - WALL RAIL - W101454

• (1) K3 - ARCHED WALL BOARD - W101456

• (2) K2 - BASE BOARD - W101452

Fort Assembly

Phase 3

Hardware needed:

• (8) BG - T-NUT 5/16 - H100074

• (4) T - BOLT WH 5/16x4 - H100020

• (26) Z - LAG SCREW WH 5/16x2 - H100027

• (30) AC - WASHER LOCK EXT 8X19 - H100030

Phase Notes

• Assemble with hardware as shown.

To prevent board splitting, you must pre-drill each board with a 1/8" drill bit, before attaching.

Note: It is vital that the fort be level before and after each phase of assembly.

Step 1: Attach 'G1' Swing Beam

Mount to 'E1' & 'E2' Tower Legs using Bolts 'T', Washer 'AC' and

T-Nuts 'BG', as shown.

BG G1

Step 8: Pre-Drill & attach 'L3' Wall

Rail to 'E3' Tower Legs using Lag

Screws 'Z' and Washers 'AC', as shown.

Step 7: Pre-Drill & attach 'K3' Arched

Wall Board to 'E3'

Tower Legs using

Lag Screws 'Z' and Washers 'AC', as shown.

Z Step 2: Pre-Drill & attach 'L3' Wall

Rail to 'E1' & 'E2'

Tower Legs using

Lag Screws 'Z' and Washers 'AC', as shown.

Step 3: Pre-Drill & attach 'M6' Floor

Rail to 'E1' & 'E2'

Tower Legs using

Lag Screws 'Z' and Washers 'AC', as shown.

Step 6: Pre-Drill & attach 'M8' Wall

Rails to 'E3'

Tower Legs using

Lag Screws 'Z' and Washers 'AC', as shown.

Step 5: Pre-Drill & attach 'K2'

Floor Board to 'E3' Tower Legs using Lag Screws 'Z' and

Washers 'AC', as shown.

Step 4: Pre-Drill & attach 'K2'

Floor Board to 'E1' & 'E2' Tower

Legs using Lag Screws 'Z' and

Washers 'AC', as shown.

Parts needed:

• (2) F1 - DECK BRACE - W101504

Phase Notes

• Assemble with hardware as shown.

Fort Assembly

Phase 4

Hardware needed:

• (2) H - BOLT WH 5/16x1-1/2 - H100010

• (4) AC - WASHER LOCK EXT 8x19 - H100030

• (2) AD - WASHER LOCK EXT 12x19 - H100031

• (2) D - NUT BARREL WH 5/16x7/8 - H100005

• (2) Z - LAG SCREW WH 5/16x2 - H100027

Note: It is vital that the fort be level before and after each phase of assembly.

M6 AC

AC Z

Step 1: Attach 'F1' Deck Braces to 'M6'

Floor Rail using Bolt 'H', Washers 'AC'

& 'AD' and Nut Barrel 'D', as shown.

Step 2: Attach 'F1' Deck Braces to 'E1'

& 'E2' Tower Legs using Lag Screws 'Z' and Washers 'AC', as shown.

Parts needed:

• (1) M2 - FLOOR RUNNER - W101498

• (2) L5 - OUTER FLOOR BOARD - W101486

• (17) M3 - FLOOR BOARD - A101458

Phase Notes

• Assemble with hardware as shown.

Fort Assembly

Phase 5

Hardware needed:

• (76) CK - SCREW PFH 8x2 - H100111

• (19) BR - SCREW PFH 8x1-1/8 - H100088

To prevent board splitting, you must pre-drill each board with a 1/8" drill bit, before attaching.

Note: It is vital that the fort be level before and after each phase of assembly.

Note: Do not overtighten screws, overtightening may cause the screw to stick through the boards and may cause sharp points. The head of the screw should NOT sink into the wood for this phase, it should be flush.

Step 1: Pre-drill & attach 'L5' Outer

Floor Board to 'J1' Floor Supports using Screws 'CK', as shown.

Step 2: Pre-drill & attach 'M3' Floor

Board to 'H1' & 'H2' Floor Rails using

Screws 'CK', as shown.

Step 3: Attach 'M2' Floor Runner to the center of 'L5' Outer Floor Boards

& 'M3' Floor Boards using Screws

'BR', as shown.

Parts needed:

• (2) E5 - CLUB HOUSE LEG - W101490

Phase Notes

• Assemble with hardware as shown.

Fort Assembly

Phase 6

Hardware needed:

• (4) AC - WASHER LOCK EXT 8x19 - H100030

• (4) AD - WASHER LOCK EXT 12x19 - H100031

• (4) H - BOLT WH 5/16x1-1/2 - H100010

• (4) D - NUT BARREL WH 5/16x7/8 - H100005

Note: It is vital that the fort be level before and after each phase of assembly.

AC E1

Step 1: Attach Club House Leg 'E5' to the inside of Wall Rail 'L1' and 'L2' with hardware 'D', 'AD', 'AC', & 'H', as shown.

Parts needed:

Fort Assembly

Phase 7

Hardware needed:

• (2) M12 - WALL RAIL - W101731

• (2) M9 - WALL RAIL - W101496

• (2) M13 - WALL RAIL - W101500

• (1) L4 - CLUB HOUSE WALL RAIL - W101491

• (2) M8 - WALL RAIL - W101454

• (1) M10 - WALL RAIL - W101494

Phase Notes

• (12) H - BOLT WH 5/16x1-1/2 - H100010

• (22) AC - WASHER LOCK EXT 8x19 - H100030

• (12) AD - WASHER LOCK EXT 12x19 - H100031

• (12) D - NUT BARREL WH 5/16x7/8 - H100005

• (10) Z - LAG SCREW WH 5/16x2 - H100027

• Assemble with hardware as shown.

Note: It is vital that the fort be level before and after each phase of assembly.

To prevent board splitting, you must pre-drill each board with a 1/8" drill bit, before attaching.

Step 7: Pre-drill and attach 'L4' Club

House Wall Rail to 'E5' Club House Legs using Lag Screws 'Z' and Washers 'AC', as shown.

Step 1: Attach 'M9' Wall Rails to 'E5'

Club House Legs and 'E1' & 'E2'

Tower Legs using Bolts 'H', Washers

'AC' & 'AD' and Nut Barrel 'D', as shown.

H Z

Step 6: Pre-drill and attach 'M12'

Wall Rail to 'E1' Tower Leg &

'E5' Club House Leg using Bolts

'H', Washers 'AC' & 'AD' and Nut

Barrel 'D', as shown.

M12

M13

AC H

M10

Step 2: Pre-drill and attach 'M8'

Wall Rail to ends of 'E1' & 'E2'

Tower Legs using Lag Screws 'Z' and Washers 'AC', as shown.

Step 5: Attach 'M8' Wall Rail to 'E3'

Tower Legs using Lag Screw 'Z' and

Washer 'AC', as shown.

M13

M10

Step 4: Pre-drill and attach 'M13' Wall Rails to 'E5' Club House Legs using Lag Screws 'Z' and Washers 'AC', as shown.

Step 3: Pre-drill and attach 'M10' Wall Rail to 'E2'

Tower Leg & 'E5' Club House Leg using Bolts 'H',

Washers 'AC' & 'AD' and Nut Barrel 'D', as shown.

Parts needed:

• (6) N4 - PICKET - W101492

Phase Notes

• Assemble with hardware as shown.

Fort Assembly

Phase 8

Hardware needed:

• (12) BR - SCREW PFH 8x1-1/8 - A100088

To prevent board splitting, you must pre-drill each board with a 1/8" drill bit, before attaching.

Note: It is vital that the fort be level before and after each phase of assembly.

Note: Due to the changing size of the wood as a result of moisture content, you may need to adjust the spacing of your wall slats

1/16" to 1/8" when assembling walls. It would be best to line up the boards on the wall before attaching to estimate if a larger or smaller gap is needed.

Step 1: Pre-drill and attach 'N4'

Wall Boards to 'L3' Wall Rail and

'M8' Wall Rail using Screws 'BR, as shown.

Parts needed:

• (2) M4 - WALL BOARD - W101510

• (3) M16 - WALL BOARD - W101732

• (8) M15 - WALL BOARD - W101506

Phase Notes

• Assemble with hardware as shown.

Fort Assembly

Phase 9

Hardware needed:

• (38) BR - SCREW PFH 8x1-1/8 - H100088

To prevent board splitting, you must pre-drill each board with a 1/8" drill bit, before attaching.

Note: It is vital that the fort be level before and after each phase of assembly.

M16

M15

M16

M15

Note: Due to the changing size of the wood as a result of moisture content, you may need to adjust the spacing of your wall slats

1/16" to 1/8" when assembling walls. It would be best to line up the boards on the wall before attaching to estimate if a larger or smaller gap is needed.

M12

Step 1: Pre-drill and attach 'M4', 'M15' &

'M16' Wall Boards to 'M9' Wall Rail, 'L1'

Wall Rail and 'M12' Wall Rails using

Screws 'BR', as shown.

Fort Assembly

Phase 10

Parts needed:

• (2) Y1 - WALL BOARD - W101499

• (2) M1 - WALL BOARD - W101501

• (2) N8 - WALL BOARD SUPPORT - W100595

Hardware needed:

• (20) BR - SCREW PFH 8x1-1/8 - H100088

Phase Notes

• Assemble with hardware as shown.

To prevent board splitting, you must pre-drill each board with a 1/8" drill bit, before attaching.

Note: It is vital that the fort be level before and after each phase of assembly.

Step 1: Pre-drill and attach 'Y1' Wall

Boards and 'M1' Wall Boards to 'L4' Club

House Wall Rail and 'M13' Wall Rail using

Screws 'BR', as shown.

Step 2: Pre-drill and attach 'N8' Wall Board

Supports to 'Y1' Wall Board and 'M1' Wall

Board using Screws 'BR', as shown.

M13

Note: Due to the changing size of the wood as a result of moisture content, you may need to adjust the spacing of your wall slats

1/16" to 1/8" when assembling walls. It would be best to line up the boards on the wall before attaching to estimate if a larger or smaller gap is needed.

Parts needed:

• (11) M5 - WALL BOARD - W101497

Phase Notes

• Assemble with hardware as shown.

Fort Assembly

Phase 11

Hardware needed:

• (33) BR - SCREW PFH 8x1-1/8 - H100088

Note: It is vital that the fort be level before and after each phase of assembly.

Note: Due to the changing size of the wood as a result of moisture content, you may need to adjust the spacing of your wall slats

1/16" to 1/8" when assembling walls. It would be best to line up the boards on the wall before attaching to estimate if a larger or smaller gap is needed.

To prevent board splitting, you must pre-drill each board with a 1/8" drill bit, before attaching.

Step 1: Attach 'M5' Wall Baords to 'G1' Swing

Beam Mount, 'L3' Wall Rail & 'M8' Wall Rail using Screws 'BR', as shown.

Parts needed:

• (9) M17 - WALL BOARD - W101493

Phase Notes

• Assemble with hardware as shown.

Fort Assembly

Phase 12

Hardware needed:

• (36) BR - SCREW PFH 8x1-1/8 - H100088

Note: It is vital that the fort be level before and after each phase of assembly.

M17

To prevent board splitting, you must pre-drill each board with a 1/8" drill bit, before attaching.

Note: Due to the changing size of the wood as a result of moisture content, you may need to adjust the spacing of your wall slats

1/16" to 1/8" when assembling walls. It would be best to line up the boards on the wall before attaching to estimate if a larger or smaller gap is needed.

M10

Step 1: Pre-drill and attach 'M17' Wall Boards to

'L2' Wall Rail and 'M10' Wall Rail using screws

'BR', as shown.

Parts needed:

• (2) M7 - WALL BOARD - W100579

• (9) M11 - WALL BOARD- W100583

Phase Notes

• Assemble with hardware as shown.

Fort Assembly

Phase 13

Hardware needed:

• (46) BR - SCREW PFH 8x1-1/8 - H100088

To prevent board splitting, you must pre-drill each board with a 1/8" drill bit, before attaching.

Note: It is vital that the fort be level before and after each phase of assembly.

Note: Due to the changing size of the wood as a result of moisture content, you may need to adjust the spacing of your wall slats

1/16" to 1/8" when assembling walls. It would be best to line up the boards on the wall before attaching to estimate if a larger or smaller gap is needed.

Step 1: Pre-drill and attach 'M7' Wall

Boards to 'K3' Arched Wall Board,

'M8' Wall Rail and 'K2' Base Board using screws 'BR', as shown.

M11

Step 2: Pre-drill and attach 'M11' Wall Boards to

'M8' Wall Rail and 'K2' Base Board using screws

'BR', as shown.

Fort Assembly

Phase 14

Hardware needed:

Parts needed:

• (2) L6 - BAY WINDOW - W100571

• (6) N5 - BAY WINDOW- W100592

• (6) N9 - BAY WINDOW - W100596

• (3) GK - WINDOW FRAME GREEN 216x267 - A100146

• (20) BQ - SCREW PFH 8x1-1/4 - H100087

• (4) BR - SCREW PFH 8x1-1/8 - H100088

• (12) BC - SCREW PWH 8x3/4 - H100070

Phase Notes

• Assemble with hardware as shown.

To prevent board splitting, you must pre-drill each board with a 1/8" drill bit, before attaching. Note: It is vital that the fort be level before and after each phase of assembly.

Step 1: Center, pre-drill and attach

'N9' Bay Window Rails to the edge of

'L6' Bay Window Rails using Screws

'BQ'. Pre-drill & attach 'N5' Bay

Window Rails to the edge of 'L6' Bay

Window Rails using Screws 'BQ', as shown.

BQ N9

BQ N5

BQ N9

BQ BR

Step 2: Repeat Step 1 and attach second Bay Window Frame using the proper screws, as shown.

BC BC

Step 3: Repeat Steps 1 & 2 to finish attaching Bay Window Frames using the proper screws, as shown.

Step 4: Center and attach 'GK'

Window Frame Green to the outside of the Bay Window Assembly with

Screws 'BC', as shown.

Parts needed:

• (1) BAY WINDOW ASSEMBLY

Phase Notes

• Assemble with hardware as shown.

Fort Assembly

Phase 15

Hardware needed:

• (6) CK - SCREW PFH 8x2 - H100111

Note: It is vital that the fort be level before and after each phase of assembly.

To prevent board splitting, you must pre-drill each board with a 1/8" drill bit, before attaching.

Bay Window Assembly

Step 1: Center in window opening, pre-drill and attach the Bay Window Assembly to the lower edge of 'M9' wall rail and the top edge 'L2' right wall rail using Screws 'CK', as shown.

Fort Assembly

Phase 16

Hardware needed: Parts needed:

• (1) L9 - DOOR BOARD - W101233

• (2) M19 - DOOR BOARD - W101230

• (2) M21 - DOOR BOARD - W101232

• (2) M22 - DOOR BOARD - W101231

• (1) L10 - DOOR BOARD - W101229

• (3) O1 - DOOR SUPPORT - W101234

• (1) GK - WINDOW FRAME GREEN 216x267 - A100146

• (1) HZ - KNOB - A100071

• (2) FR - LEAF HINGE - A100093

• (37) BR - SCREW PFH 8x1-1/8 - H100088

• (4) BC - SCREW PWH 8x3/4 - H100070

• (10) CX - SCREW #4x5/8 - H100127

Phase Notes

• Assemble with hardware as shown.

To prevent board splitting, you must pre-drill each board with a 1/8" drill bit, before attaching.

Note: It is vital that the fort be level before and after each phase of assembly.

Step 1: Arrange door assembly boards, as shown.

Pre-drill and attach 'O1' Door

Supports to 'L9', 'M19', 'M21' &

'L10' Door Boards using

Screws 'BR', as shown.

Step 2: Pre-drill and attach 'FR' Leaf

Hinge Assembly to 'L10' Door Board using Screws 'CX', as shown.

L10

M22

M19

M21

M19

L10

Step 3: Attach 'HZ' Knob to 'L9' Door

Board using Screw 'BR'. Center and attach 'GK' Window Frame Green to

Door Assembly using Screws 'BC', as shown.

Parts needed:

• (1) DOOR ASSEMBLY

• (1) N11 - DOOR STOP - W101236

Phase Notes

• Assemble with hardware as shown.

Fort Assembly

Phase 17

Hardware needed:

• (2) BR - SCREW PWH 8x1-1/8 - H100088

• (6) CX - SCREW TAPPING 4x5/8 - H100127

Note: It is vital that the fort be level before and after each phase of assembly.

To prevent board splitting, you must pre-drill each board with a 1/8" drill bit, before attaching.

Step 1: Pre-drill and attach 'FR'

Hinge to 'M1' Wall Board using

Screws 'CX', as shown.

N11

Step 2: Pre-drill and attach 'N11' Door

Stop to 'M1' Wall Board using Screws

'BR'. Make sure the top of 'N11' Door

Stop is flush with 'L4' Club House Wall

Rail, as shown.

Fort Assembly

Phase 18

Parts needed:

• (2) GK - WINDOW FRAME GREEN 216x267 - A100146

Hardware needed:

• (8) BC - SCREW PWH 8x3/4 - H100070

Phase Notes

• Assemble with hardware as shown.

M16

Step 1: Attach 'GK' Window Frame Green

216x267 to 'M16' Wall Board using Screws

'BC', as shown.

Parts needed:

• (2) H4 - TABLE SUPPORT - W100560

• (1) K4 - COUNTER TOP - W101455

Phase Notes

• Assemble with hardware as shown.

Fort Assembly

Phase 19

Hardware needed:

• (7) BQ - SCREW PFH 8x1-1/4 - H100087

Step 2: Attach 'K4' Counter Top to 'M8' Wall

Rail and 'H4' Table Supports using Screws

'BQ', as shown.

Step 1: Attach 'H4' Table Supports to 'M8'

Wall Rail using Screws 'BQ', as shown.

Fort Assembly

Phase 20

Parts needed:

• (2) EA - HAND GRIP YELLOW PLASTIC - A100043

Hardware needed:

• (4) LC - LAG SCREW WH 1/4x1-1/2 - H100145

• (4) KV - WASHER LOCK EXT 6x15 - H100138

Phase Notes

• Assemble with hardware as shown.

Step 2: Pre-drill and attach 'EA' Hand Grip

Yellow Plastic to 'E3' Tower Leg using

Screws 'LC' & Washer 'KV', as shown.

Step 1: Pre-drill and attach 'EA' Hand Grip

Yellow Plastic to 'E5' Club House Leg using

Screws 'LC' & Washer 'KV', as shown.

Parts needed:

• (4) H3 - ROOF RAFTER - W101502

• (2) N1 - GABLE BOARD - W100590

• (2) N6 - GABLE BOARD - W100593

• (4) N7 - GABLE BOARD - W100594

• (2) L7 - GABLE MOON - W100572

Phase Notes

• Assemble with hardware as shown.

Fort Assembly

Phase 21

Hardware needed:

• (30) BR - SCREW PFH 8x1-1/8 - H100088

To prevent board splitting, you must pre-drill each board with a 1/8" drill bit, before attaching.

Note: It is vital that the fort be level before and after each phase of assembly.

Step 1: Pre-drill and attach 'N1' Gable Board to

'H3' Roof Rafters using Screws 'BR'. Attach

'N6' Gable Board to 'H3' Roof Rafters using

Screws 'BR'. Attach 'N7' Gable Boards to 'H3'

Roof Rafters using Screws 'BR', as shown.

Step 2: Pre-drill and attach 'L7' Gable Moon to

'N1', 'N6', & 'N7' Roof Rafters using Screws

'BR', as shown.

L7 H3

Parts needed:

• (2) GABLE END ASSEMBLY

• (14) R1 - ROOF BOARD - W101503

Phase Notes

• Assemble with hardware as shown.

Fort Assembly

Phase 22

Hardware needed:

• (56) BP - SCREW PWH 8x1-1/2 - H100086

Step 1: Attach 'R1' Roof Board to the edge of Gable End Assembly using

Screws 'BP', as shown.

GABLE END ASSEMBLY

Step 2: Attach the remaining 'R1' Roof

Boards to the edge of Gable End

Assembly using Screws 'BP', as shown.

GABLE END ASSEMBLY

Parts needed:

• (1) ROOF ASSEMBLY

• (2) M8 - WALL RAIL - W101454

Phase Notes

• Assemble with hardware as shown.

Fort Assembly

Phase 23

Hardware needed:

• (4) V - BOLT HEX 5/16x5 - H100022

• (4) AC - WASHER LOCK EXT 8x19 - H100030

• (4) BG - T-NUT 5/16 - H100074

• (22) BR - SCREW PFH 8x1-1/8 - H100088

Note: It is vital that the fort be level before and after each phase of assembly.

ROOF ASSEMBLY

Step 1: Attach the Roof Assembly to 'M8'

Wall Rail using Bolts 'V' and Washer 'AC' into T-Nut 'BG' on the back side of 'M8'

Wall Board, as shown.

ROOF ASSEMBLY

Step 2: Attach the Roof Assembly to 'M8'

Wall Rail using Bolts 'V' and Washer 'AC' into T-Nut 'BG' on the back side of 'M8'

Wall Board, as shown.

Step 3: Attach the 'M8' Wall Rails to 'M5'

Wall Boards using screws 'BR', as shown.

Fort Assembly

Phase 24

Parts needed:

(2) N3 - BENCH GROUND BOARD - W100845

(4) N10 - BENCH LEG - W100846

(2) T7 - BENCH SEAT SUPPORT - W100848

(4) M18 - BENCH BRACE - W100847

(2) M14 - BENCH SEAT - W101258

(2) EJ - L BRACKET GREEN 54x67 - A100053

Phase Notes

• Assemble with hardware as shown.

Hardware needed:

• (20) BP - SCREW PWH 8x1-1/2 - H100086

• (8) BR - SCREW PWH 8x1-1/8 - H100088

• (2) CM - BOLT WH 5/16x1/2 - H100115

• (2) B - NUT BARREL WH 5/16x5/8 - H100004

• (2) AD - WASHER LOCK EXT 12x19 - H100031

N10

CM N10

N10

Step 1: Attach 'N10' Bench Legs to 'N3'

Bench Ground Board using Screws 'BR'.

Attach 'T7' Bench Seat Support to 'N10'

Bench Legs using Screws 'BP'. Attach

'EJ' L Bracket to 'N3' Bench Ground

Board using Bolt 'CM', Washer 'AD' and

Nut Barrel 'B', as shown.

M18

N10

M18

N10

M14

Step 2: Attach 'M18' Bench Brace to 'N10'

Bench Legs using Screws 'BP'. Attach

'M14' Bench Seat to 'M18' Bench Brace using Screws 'BP'. Attach 'M14' Bench

Seat to 'T7' Bench Seat Supports using

Screws 'BP', as shown.

Parts needed:

• (1) BENCH ASSEMBLY

Phase Notes

• Assemble with hardware as shown.

Fort Assembly

Phase 25

Hardware needed:

• (2) B - NUT BARREL 5/16x5/8 - H100004

• (2) AD - WASHER LOCK EXT 12x19 - H100031

• (2) CM - BOLT WH 5/16x1/2 - H100115

B K2

BENCH ASSEMBLY

Step 1: Attach the Bench Assembly to 'K2'

Base Board using Bolts 'CM', Washer 'AD' and 'B' Barrel Nut, as shown. Repeat the same process to complete the assembly on the opposite side.

Parts needed:

• (1) LADDER ASSEMBLY

Ladder Attachment

Phase 26

Hardware needed:

• (2) Z - LAG SCREW WH 5/16x2 - H100027

• (2) AC - WASHER LOCK EXT 8x19 - H100030

Phase Notes

• Assemble with hardware as shown.

LADDER ASSEMBLY

Step 1: Attach the Ladder Assembly to

'H1' Floor Rail using Lag Screws 'Z' and

Washer 'AC', as shown.

Monkey Bar Attachment

Phase 27

Hardware needed:

Parts needed:

• (1) MONKEY BAR ASSEMBLY

• (4) CM - BOLT WH 5/16x1/2 - H100115

Phase Notes

• Assemble with hardware as shown.

Step 1: Attach the Monkey Bar Assembly to 'L1' Wall Rail using Bolts 'CM' through the angle brackets into T-Nut 'BG', as shown.

Swing Beam Attachment

Phase 28

Hardware needed:

Parts needed:

• (1) SWING BEAM ASSEMBLY

• (1) HC - BACKYARD DISCOVERY ID TAG - A100164

• (1) WAVE RIDER ASSEMBLY

• (4) BX - WASHER SPLIT 5/16 - H100095

• (4) CD - WASHER FLAT 8x27 - H100105

• (4) AJ - BOLT HEX 5/16x1-1/4 - H100042

• (4) CY - SCREW PWH 8x5/8 - H100128

• (2) E - NUT BARREL WH 5/16x1-3/4 - H100007

• (2) F - BOLT WH 5/16x1 - H100008

Phase Notes

• Assemble with hardware as shown.

Step 1: Attach the Swing

Beam Assembly to 'G1' swing beam mount using

Bolts 'AJ', Washer 'BX' &

Washer 'CD' through the angle brackets into T-Nut

'BG', as shown.

WAVE RIDER

MOUNTING BRACKET

SB73

Step 3: Attach the Wave Rider Assembly to

'SB73' Swing Beam using the Wave Rider

Mounting Bracket by inserting Bolts 'F' through the Wave Rider Mounting Bracket and the 'SB73' Swing Beam into 'E' Nut

Barrel, as shown.

SB73

Step 2: Attach Backyard Discovery ID

Tag 'HC' on Swing Beam 'SB73' using

Screws 'CY', as shown.

Parts needed:

• (1) SLIDE ASSEMBLY

Phase Notes

• Assemble with hardware as shown.

Slide Attachment

Phase 29

Hardware needed:

• (3) B - NUT BARREL WH 5/16x5/8 - H100004

• (3) AD - WASHER LOCK EXT 12x19 - H100031

• (3) CM - BOLT WH 5/16x1/2 - H100115

SLIDE ASSEMBLY

Step 1: After centering wave slide in the opening, use a drill with a 5/16" bit, to drill a hole through the holes on the slide and through the fort floor.

Step 2: Insert Bolts 'CM' through wave slide and deck boards, as shown.

Step 3: Finish attaching the Slide

Assembly to the fort floor using the

Safe-T-Fuse hardware, as shown.

Anchoring Instructions

Phase 30

Hardware needed: Parts needed:

• (6) KC - METAL GROUND STAKE BROWN - A100178

• (2) DP - SWING SEAT GREEN - A100027

• (4) EZ - CHAIN GREEN 51.25" - A100068

• (6) KS - NUT BARREL 1/4x5/8 - H100136

• (12) CE - WASHER FLAT 9x18 - H100106

• (6) KW - WASHER LOCK EXT 8x15 - H100139

• (6) KT - BOLT WH 1/4x1 - H100137

Phase Notes

• Assemble with hardware as shown.

• FAILURE TO USE STAKES CAN VOID

WARRANTY & CAUSE INJURY!

STAKE

*Stakes should be placed in concrete*

STAKE

Step 1: Position playset in permanent location and secure to ground.

Measure in 4" from Upright Legs and

4" from inside of 'K1' Base boards and mark ground. This should allow enough space to twist Stakes 'KC' into ground using screwdriver for leverage.

Twist Stakes until eye is approximately 3" from ground surface. Using eye in Stake as guide, drill thru Ground Boards 'K1' with 3/8" drill bit and attach 'KC' Stakes with

'KT' Bolts, 'KW' Lock Washers, 'CE'

Flat Washers and 'KS' Barrel Nuts, as shown.

Now measure in 6" from outside

Swing Beam Ground Board 'H80' and mark ground. Twist Stakes until eye is approximately 3" from ground surface. Using eye in stake as guide drill thru Swing Beam Ground Board with 3/8" drill bit and attach 'KC'

Stakes with 'KT' Bolts, 'KW' Lock

Washers, 'CE' Flat Washers and 'KS'

Barrel Nuts, as shown.

STAKE

SWING

WAVE RIDER

STAKE

TIGHTEN QUICK

LINK

INSERT CHAIN INTO

QUICK LINK

Step 2: Attach Swing Seats 'DP' to swing beam using Quick Clip 'FA' and

Chain 'EZ'.

Final Step: Double check and make sure every bolt, screw and nut is tight. Make sure every board is secure. Make sure the fort is level and enjoy your swing set.

Limited Warranty

This Limited Warranty by Backyard Discovery applies to products manufactured under the Backyard Discovery brand or its other brands including but not limited to Backyard Botanical, Adventure Playsets, and Leisure Time

Products.

Backyard Discovery warrants that this product is free from defect in materials and workmanship for a period of one (1) year from the original date of purchase. This one (1) year warranty covers all parts including wood, hardware, and accessories. All wood carries a five (5) year pro-rated warranty against rot and decay. Refer to the schedule below for charges associated with replacement of parts under this Limited Warranty. In addition,

Backyard Discovery will replace any parts within the first 30 days from date of purchase found to be missing from or damaged in the original packaging.

This warranty applies to the original owner and registrant and is non-transferable . Regular maintenance is required to assure maximum life and performance of this product and failure by the owner to maintain the product according to the maintenance requirements may void this warranty. Maintenance guidelines are provided in the Owner’s Manual.

This Limited Warranty does not cover:

Labor for any inspection

Labor for replacement of any defective item(s)

Incidental or consequential damages

Cosmetic defects which do not affect performance or integrity of a part or the entire product

Vandalism, improper use, failure due to loading or use beyond the capacities stated in the applicable

Assembly Manual.

Acts of nature including but not limited to wind, storms, hail, floods, excessive water exposure

Improper installation including but not limited to installation on uneven, unlevel, or soft ground

Minor twisting, warping, checking, or any other natural occurring properties of wood that do not affect performance or integrity

Backyard Discovery products have been designed for safety and quality. Any modifications made to the original product could damage the structural integrity of the unit leading to failure and possible injury.

Modification voids any and all warranties and Backyard Discovery assumes no liability for any modified products or consequences resulting from failure of a modified product.

This product is warranted for RESIDENTIAL USE ONLY. Under no circumstance should a Backyard Discovery product be used in public settings. Such use may lead to product failure and potential injury. Any and all public use will void this warranty. Backyard Discovery disclaims all other representations and warranties of any kind, express or implied.

This Warranty gives you specific legal rights. You may have other rights as well which vary from state to state or province to province. This warranty excludes all consequential damages, however, some states do not allow the limitation or exclusion of consequential damages and therefore this limitation may not apply to you.

Pro Rated Part Replacement Schedule

Product Age

All Parts

0-30 days from date of purchase

31 days to 1 year

Wood Rot and Decay Only

1 year

2 years

3 years

4 years

5 years

Over 5 years

Customer Pays

$0 and free shipping

$0 + S&H

$0 and free shipping

20% + S&H

40% + S&H

60% + S&H

80% + S&H

100% + S&H

Rev5/20/10 BRS

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