Installation Procedure: D9/D16 MH MCC
Document number: 47706462
Release date: XX-2015
Jumper settings
The jumpers factory setting show below.
If application requires additional sensors then change jumper settings.
See the Installation Manual , doc number: 47702399 (US). Contact your Volvo
Penta dealer for information in other langugages.
MCU jumper settings
*
1
2
1
4
3
AI1 AI2 AI3 AI4 AI5 AI6 AI7 AI8
Voltage measurement
SDU jumper factory settings
*
2
AUX and combined AUX/EME is set:
ON OFF ON OFF
S1 S2
EME is set:
ON OFF
S3
Resistance measurement
Current measurement
ON OFF
S4
ON OFF
S5*
ON OFF
S6
ON OFF
S1
ON OFF
S2
ON OFF
S3
ON OFF
S4
ON OFF
S5*
Overspeed shutdown can not be switched off.
* Should be ON if used as emergency stop.
ON OFF
S6
S5 External stop cannot be used if SD Override is used as a function in the MCC system.
Remote Panel Jumper settings
*
3
Remove the cover to access termination jumper settings.
Remote panel CAN2 bus is terminated with120 Ohm resistor inside the unit.
If one Remote Panel is used, leave the jumper closed (default).
If more than one Remote Panel is installed to each driveline, the termination jumper need to have a removed (open) jumper on all units except for the last one in the chain.
This last unit should have a closed jumper setting.
Termination jumper
Boot jumper
Power
The figure above shows the board with the cover removed.
Remote Panel Software update
BL
Remote Panel application software is uploaded automatically from MCU during power up. Base software (firmware) do not normally need to be downloaded. If future firmware updates are required, the unit can be reprogrammed.
1. Power off the unit.
2. Remove the rubber plug and temporarily remove
the boot jumper.
3. Connect programming cable to RS232 and download firmware
(refer to VPPN MCC site for details)
4. Power off the unit.
5. Put back the boot jumper and the rubber plug.
Remote Panel CAN2 Connection
The D-Sub (CENTRAL UNIT interface) uses the following pins:
CAN H - 5
CAN L - 9
Cable for DriveConfig/DriveMonitor
*
4
The Connector used for PC Tool (DriveConfig/DriveMonitor )has the following wiring:
5
3
2
5
3
2
MCU PC
Spare Relay
*
5
Relays marked with “Spare Relay” are allowed to use as desired.
Activate by 0V. Note that it may require special settings to make them operational.
Installation Overview D9/D16 MH MCC
Propulsion
CAN2 speed 32C / 250kBd (< 200 meter between units) (default)
CAN2 speed 8C / 50kBd (< 900 meter between units) (slower response times)
MCC Electrical connection box
CAN2: Connect to optional Comap Internet Bridge
for remote monitoring via Internet/GSM
Remote Panel jumper settings* 3
Switch for backlight
To use a switch to alternate between adjusted brightness and 100% brightness connect it as following:
Cables
Category A
BL
Remote Panel Remote Panel Remote Panel
Connect to PC Tool DriveConfig* 4
Connect to external MODBUS system
Switch between PC tool and MODBUS via MCU menu.
Communication is connected here.
Standard RS232 max length 10 m.
Use a RS232 to RS485/422 converter to extend length to 200 or 900 (set in MCU menu)
MCU jumper settings* 1
Cables
Category E
MODBUS connection!
Do not use 9 to 9 pin cable. Only connect pin 2,3, and 5.
1 BL
1 BL
Loadsharing Operation (- Engine #2, #3...)
When using loadsharing connect the
COM module to the remote panel in the end of the chain.
The CAN2 bus is terminated with the
COM module.
To enable load sharing refer to:
Installation Manual.
CAN L
5 9
Aux. I/O equipment
CAN L
5 9
Cables
Category B
Configurable analog inputs:
1-4 and 6-8.
BL
Aux. I/O equipment
Comap RPU connection
(Redundant Protection Unit)
See the InteliDrive User Guide
Output X3 - X13 can be configured. The stated function is the default setting.
Spare relay * 5
Relay connetion (24 V Only)
Use cables Category A to all relay contact connections
Customize outputs to installation demands via tools and descriptions found on VPPN in MCC portal.
X1
X2
X3
Override indication
Local mode indication
Spare
Set in DriveConfig
X4
X5
EMS communication failure
Start failure
X6 Horn
X7 Common shutdown
X8
X9
Common alarm
Derate alarm
X10 Ready to start engine
X11 Engine running indication
X12 Load sharing
X13 Clutch contact
X14 [internal use]
X15 Spare relay
X16 Spare relay
Relays X1 - X16
3. Normally Closed (NC)
2. Normally Open (NO)
X18
Pin 15,16
Connect to
0V if X15 and X16 shall be activated.
Input Connections (24 V only)
Secondary battery backup via Input connections
(to sec. battery) SEC. B+ (From engine)
(to sec. battery) SEC. B- (From engine)
Connecting the external stop via input connection
(to external stop) STOP+ (From engine)
(to external stop) STOP- (From engine)
Use category A cable on all inputs
Lever Control 4-20 mA
A5+
A5-
Inputs external binary**
Shutdown Override B6
Aux Stop B7
Start blocking B8
Ackowledge B9
Backup Speed B10
Remote Start B11
Remote Stop B12
Spare B13
Spare B14
External Stop switch S5*
2
Connect to + at the 1 back of the remote panel.
Connect to - at the back of the remote panel.
* Use 10 kOhms for broken wire detection. The jumper for S5 needs to be set to enabled.
** Configurable input ports.
Ground should be applied by the shortest cable possible with a diameter of equal to or greater than 2.5 mm 2
(13 AWG).
Connector A
MCC to engine extension cable, 8 pin.
Total max. cable length 40 m (131 ft).
Diagnosis
(VODIA connection)
Connector B
MCC connections
Connector B
Connector A
SDU jumper settings* 2
D9/D16: Secondary Battery (Backup)
+
24 V
Cables Category C
+
Secondary Battery
24 V
16 A
Slow Fuse
D16: Primary Battery (Air starter only)
+
24 V
Cables Category C
Pin 1
From Engine
16 A
Slow Fuse
EasyLink connector
The connector is supporting engine mounted gauges
(not supplied with engine).
Use Crimp Tool
9512653 to crimp
Pin 2
External stop switch (optional)
Electrical and combined Electrical /Air starter
D16:
Connect + battery cable here.
D9:
Connect + battery cable here.
Bolt size M10. Tightening torque 18 ± 2 Nm
D16:
Connect - battery cable here.
Bolt size M12. Tightening torque 25 ± 5 Nm
D9:
Connect - battery cable here.
Bolt size M10. Tightening torque 24 ± 2 Nm
Only use normally open contact. Closed contact stops engine.
Diagnose VODIA connection
Used for installation set-up and service. Commonly changed parameters:
ISD Change EMS low voltage when running (18-25,5V)
25,5V default.
BPN Amount of droop (0,1% to 4,98%) 4% default.
Note!
VODIA has software download support for EMS only.
Connector A and B (MCC connections)
Connector A: Engine interface to control and monitoring system.
CAN/J1939
Connector B: Shutdown system interface.
Components and Cables
Components
PRP
Front View
MCU Marine Control Unit
Part no.
3818237
PRP
Remote Panel
Remote Panel
Part no.
3888244
Input Connection
Part no.
21350704
Front View
Relay Connection
Part no.
3818362
Cables
BL
Rear View
ID-COM
Part no.
3818364
BL
Rear View
SDU - Shutdown Unit
Part no.
21350693
Spare part no.
(includes reference to calibration document)
3819845
MCU / Remote Panel Engine Data
Indicator Propulsion
Engine
Load
Fuel
Actual
X
X
Rate
Torque
Torque
X
X
Throttle
Oil
X pos
Press
Oil
X
X
Temp
Coolant
X
Temp
X
X
SeaWaterPres*
Temp
X
X
ChrgAirPress
ChrgAirTemp
Fuel
CrankcasPres
X
X
Press
X
*Depends on cooling system.
Optional Engine Instruments (Easy Link)
Box
For installation of tachometer and max. three other instruments, see below.
Part no. 3837995 H = 222 mm (8.74”)
W= 146 mm (5.78”)
D = 100 mm (3.93”)
Tachometer
(rpm, h)
Engine speed and hours
874903
Attachment ring 874449 Hole 85 mm (3.35”)
Instruments
Use with Attachment ring: Part no. 874450. Hole diam. 52 mm (2.04”)
Oil temp (C°)
Color Part no.
Black 874905
White 874922
Oil pressure (Bar)
Color Part no.
Black 874908
White 874923
Coolant temp (C°)
Color Part no.
Black 874904
White 874921
Instruments US setup
Use with Attachment ring: Part no. 874450. Hole diam. 52 mm (2.04”)
Turbo pressure (Bar)
Color Part no.
Black 874910
White 874924
Coolant pressure (Bar)
Color Part no.
Black 874911
Oil temp (F°)
Color Part no.
Black 881857
White 881858
Oil pressure (psi)
Color Part no.
Black 874919
White 874932
Cables
EasyLink
3-pin
Feet Meter Part no.
1 874759
3 3807043
Connector dimensions
D
H
H
W
3-pin female
H = 20 mm (0.79”)
W = 25 mm (0.98”)
W
3-pin male
H = 18 mm (0.71”)
W = 26 mm (1.02”)
D = 26 mm (1.02”)
Coolant temp (F°)
Color Part no.
Black 874918
White 874931
Turbo pressure (psi)
Color Part no.
Black 874920
White 874933
MCC to engine extension cable, 8-pin
3 874414
16.4 5 874119
22.9 7 874386
29.5 9 874387
Water in fuel Y-Split cable harness, 3-pin
Part no. 21495971
Water in fuel cable harness,
3-pin
3 21415866
16.4 5 21415883
External stop switch cable,
2-pin
External Stop Switch
Part no.
3589458
NO/NC contacts
Cable not included. Use External
Stop Switch Cable Part no. 3840677
H
Connector dimensions
D
H
H
D
H
W
8-pin male
H = 20 mm (0.78”)
W = 37 mm (1.45”)
D = 43 mm (1.69”)
W
8-pin female
H = 20 mm (0.78”)
W = 37 mm (1.45”)
W
3-pin male
H = 18 mm (0.71”)
W = 26 mm (1.02”)
D = 26 mm (1.02”)
W
3-pin female
H = 20 mm (0.79”)
W = 25 mm (0.98”)
Category A
Terminal block / relay connections
Crosscut area minimum 1,5 mm 2 (16 AWG) type approved low voltage (30 V or more) ship cable, Max 50 meters (164 ft)
H
D
W
2-pin plug
H = 11 mm (0.43”)
W = 16 mm (0.63”)
D = 18 mm (0.71”)
Category B
CAN communication. Shielded, pairtwisted
Crosscut area min. 0,25 mm 2 (23 AWG) 120 Ohm nominal impedance, Maximal attenuation (at 1 MHz) 2 dB / 100 m (328 ft), Max 900 meters (2953 ft) Nominal Velocity of Propagation min. 75% (max. 4,4 ns/m)
Category C
Secondary Battery
Crosscut area 2,5 mm 2 (13 AWG) type approved low voltage (30 V or more) ship cable, Max 30 meters (98 ft)
Category D
Battery cables
Refer to Installation manual D5-D16 Publ. no: 47704151 for dimensions.
Category E
RS232 / MODBUS. Shielded, pairtwisted
RS232: Use signal cable with 2-3, 3-2, 5-5 cable (max. 10 meter / 32.8 ft). Note! MODBUS failures will occur if 9 to 9 pin cable is used.
RS485/422: Less than 40 meters (131 ft): Crosscut min. 0,75 mm 2 , (18 AWG) 120 Ohm impedance, Max. attenuation (at 1 MHz) 1,7 dB / 100 m (328 ft)
RS485/422: Longer than 40 meters (131 ft): Drain wired, crosscut min. 0,75 mm 2 (18 AWG) 120 Ohm impedance, Max. attenuation (at 1 MHz) 1,7 dB / 100 m (328 ft)
Secondary Battery (backup) Connection (D9/D16) and
Primary battery Connection (D16 only)
Input Connection Tool
1
2
3
4
H
W
2-pin
H = 15 mm (0.59”)
W = 24 mm (0.94”)
Crimping parts
Tool
Part
Tool Included in Steel box MCC
3. Pin* 969832 (2,5 mm 2 /13 AWG) Max. insulation diam. 3,1 mm (included in engine harness)
(2,5 2 /13 AWG) Max. insulation diam. 4,5 mm (not included)
4. Crimping tool 951 2653
* Included in engine delivery.
Note!
Remove the blind plugs before crimping.
