CENTER BELT COLLECTION TABLE
INSTALLATION AND OPERATION MANUAL
Made to Work. Built to Last.
SM
P.O. Box 2000 State Road 15 North
Milford, IN. 46542-2000 U.S.A.
574-658-4101 Fax 877-730-8825 www.ctbinc.com
Note:
The original, authoritative version of this manual is the English version produced by CTB, Inc. or any of its subsidiaries or divisions, (hereafter collectively referred to as "CTB"). Subsequent changes to any manual made by any third party have not been reviewed nor authenticated by CTB. Such changes may include, but are not limited to, translation into languages other than English, and additions to or deletions from the original content. CTB disclaims responsibility for any and all damages, injuries, warranty claims and/or any other claims of any nature associated with such changes, inasmuch as such changes result in content that is different from the authoritative CTB-published English version of the manual. For current product installation and operation information, please contact the customer service and/or technical service departments of the appropriate CTB subsidiary or division. Should you observe any questionable content in any manual, please notify CTB immediately in writing directed to: CTB Legal Department, P.O. Box 2000, Milford, IN 46542-2000 USA.
CN2169
WARRANTY
Manufacturer
warrants each new product manufactured by it to be free from defects in material or workmanship for one (1) year from and after the date of initial installation by or for the original purchaser. If such a defect is found by Manufacturer to exist within the one-year period, the Manufacturer will, at its option, (a) repair or replace such product free of charge, F.O.B. the factory of manufacture, or (b) refund to the original purchaser the original purchase price, in lieu of such repair or replacement. Labor costs associated with the replacement or repair of the product are not covered by the Manufacturer.
Conditions and Limitations
1. The product must be installed by and operated in accordance with the instructions published by the
Manufacturer or Warranty will be void
.
2. Warranty is void if
all components
of the system are not original equipment supplied by the
Manufacturer.
3. This product must be purchased from and installed by an authorized distributor or installer or a certified representative thereof
or the Warranty will be void
.
4. Malfunctions or failure resulting from misuse, abuse, negligence, alteration, accident, or lack of proper maintenance, or from lightning strikes, electrical power surges or interruption of electricity, shall not be considered defects under the Warranty.
5. This Warranty applies only to systems for the care of poultry and livestock. Other applications in industry, commerce, or residential applications are not covered by this Warranty and are
strictly prohibited
. Any such use
will void the Warranty
.
Manufacturer shall not be liable for any
Consequential or Special Damage
which any purchaser may suffer or claim to suffer as a result of any defect in the product.
"Consequential"
or
"Special Damages"
as used herein include, but are not limited to, lost or damaged products or goods, costs of transportation, lost sales, lost orders, lost income, increased overhead, labor and incidental costs and operational inefficiencies.
THIS WARRANTY CONSTITUTES THE MANUFACTURER'S ENTIRE AND SOLE WARRANTY AND
THIS MANUFACTURER EXPRESSLY DISCLAIMS ANY AND ALL OTHER WARRANTIES, INCLUDING,
BUT NOT LIMITED TO, EXPRESS AND IMPLIED WARRANTIES AS TO MERCHANTABILITY, FITNESS
FOR PARTICULAR PURPOSES SOLD AND DESCRIPTION OR QUALITY OF THE PRODUCT
FURNISHED HEREUNDER.
Distributors are not authorized to modify or extend the terms and conditions of this Warranty in any manner or to offer or grant any other warranties for the products in addition to those terms expressly stated above. An officer of the Manufacturer must authorize any exceptions to this Warranty in writing. Manufacturer reserves the right to change models and specifications at any time without notice or obligation to improve previous models.
Effective 01/07
CTB Center Belt Table Manual pg. 2
PARTS LIST AND ASSEMBLY INSTRUCTIONS FOR
CENTER BELT COLLECTION TABLE
This guide will address the assembly of and parts identification for the revised center belt collection table. Maintence and repair of the unit is also covered in this manual.
WARNING:
Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
L'installation déplacée, l'ajustement, le changement, le service ou l'entretien peuvent causer les dommages de propriété, la blessure ou la mort. Lire l'installation, fonctionnant et les instructions d'entretien à fond avant d'installer ou entretenir cet équipement.
La instalación impropia, ajuste, modificación, servicio o mantenimiento puede causar dañado propiedad, herida o muerte.
Lea la instalación, trabajar y mantenimiento instrucciones completamente antes de instalar o poner en funcionamiento equipo.
DANGER !
Take necessary precautions when working with sheet metal, edges may be SHARP!
Faites attention quand travaillant avec feuillet, les bords peuvent être AIGUISÉ !
¡Tome las precauciones necesarias al trabajar con metal laminado, las orillas pueden ser AGUDAS!
DANGER !
Shock hazard exists! Disconnect all power before opening enclosure for servicing. Allow 5 minutes power off for capacitor to discharge on circuit board. Control must be grounded.
Danger de choc existe! Débrancher tout pouvoir électrique avant d'ouvrir le couvercle. Permettre cinq minutes pour le condensateur pour décharger. Contrôle électronique doit avoir fil de terre.
Calambre peligro existe! Desconecte todo energía eléctrica de controlar antes de abrir la tapa. Permita cinco minutos para condensador de descargar antes de abrir. El control se debe moler.
DANGER !
Beware of pinch point between the small roll (Pinch Roll) and the large roll (Drive Roll) in belt conveyor drive unit.
Avoir conscience de pincer endroit entre le troisième petit rouleau et le quatrième grand rouleau dans transporteuse corroie contrôle.
Tener cuidado de el pellizco punto en medio el tercera pequeño rollo y el cuarta grande rollo en el transportador del cinturón unidad.
CENTER BELT COLLECTION TABLE AND V SPEED CONTROL
INSTALLATION AND OPERATION MANUAL
pg. 3 CTB Center Belt Table Manual
3
4
1
2
5
6
7
8
9
10
11
20
21
22
23
24
25
26
27
28
29
12
13
14
15
16
17
18
19
16-103655 SHELF: UPPER CSCT
16500067 BRACKET, UPPER SHELF ADJ.
16560103
16560096
BRACE,CB TABLE DECK RIGHT
PLATE: CB TABLE BACK
16560104
16560106
BRACE,CB TABLE DECK LEFT
RAIL, CB TABLE EDGE
16060041
16560095
DECK,CB COLLECTION TABLE HDPE
CHANNEL,CB TABLE
16560101 RAKE,EGG CB TABLE DIVERTER
Control - see page 8
16-37820 MOTOR: 1 HP DC 90 VDC
16000103 LEESON GEARBOX, 60/1
16560086 MOUNT,CB TABLE GEARMOTOR
16-101519
16560082
16560083
16560105
16-104242
ROLLER,DRIVE 5 DIA x9, 3/4 BORE
SUPPORT,LITTER TRAY CB TABLE
16560006 TAKE UP ASSY, 8" EGG BELT
COVER,CB TABLE DRIVE ROLLER
BRACKET,CB TABLE BRUSH
BRKT: CTRL BOX CB CSCT
16560108 PLATE,CB TABLE FRONT
16500038
16500036
16500035
16500037
LEG, UPPER TABLE
PANEL, CENTER FOOT
FOOT, COLLECTION TABLE
LEG, LOWER TABLE
JD4450
16-101482
FOOT,ACME THD
BEARING: FLANGE, 3/4" DIA
16000027 HINGE, ROLLER COVER
16560085 REAR BRACE
16500048 BRACKET, P-WAY & RAIL
CTB Center Belt Table Manual
28
29
24
26
25
27 pg. 4
IDLER BELT ASSEMBLY
16560080
9
10
11
12
1
6
7
8
4
5
2
3
9
10
11
12
16560079 DUST COVER,CB IDLER ROLLER ASM
16560078 BRACKET,BRUSH CB IDLER ROLLER
16-35572 BRUSH: TAMPICO WHT 5" x 1-1/2"
16-104224 SHAFT: PINCH ROLL CB CSCT
16-101566 ROLLER,PLASTIC 1.5ODx.66IDx11
16560063 MOUNT BRKT(L),SB IDLER ROLLER
16560062 MOUNT BRKT(R),SB IDLER ROLLER
16560081 FRAME, CB REAR RETURN MOUNT
16-8904 CLAMP: HINGE SS 3/8 WIDE
16000006 BOLT,CARR SHORT NECK 5/16x3/4
16-35631 NUT: HEX FLG LCK 5/16-18 PLTD
16-33139 RIVET:POP 3/16" ALUM -LONG- pg. 5 CTB Center Belt Table Manual
Adjustment Procedure for the Gemini DC Variable Speed Control Board
7.
8.
Model 12M04-00222 w/5M12-46 Chip (120V) or w/5M12-41 Chip (240V)
ALL ADJUSTMENT MUST BE DONE WITH A FULL BELT SYSTEM OR SIMULATED LOAD ON THE
MOTOR
1.
With the main power off, turn the Speed Control on the front of the control box counterclockwise until it stops. This will be the minimum speed setting. Open the control box. Attach probes to read Voltage between A+ and A- terminals as labeled on the board. Turn the main power switch
ON. Adjust the MIN SPEED potentiometer (P1) on the circuit board so that the voltage is between 0 and 5 VDC.
2.
3.
Turn the main power OFF. Turn the speed control located on the front of the control box clockwise until it stops. This will be the maximum speed setting. Open the control box and attach the probe to read voltage between A+ and A- terminals. Turn the main power switch ON.
Adjust the MAX SPEED potentiometer (P2) on the circuit board so that the voltage is between
112 and 116 VDC.
Adjust the I.R. COMP potentiometer (P3) on the circuit board to 1/4 travel from full counterclock wise. Turn the P3 Potentiometer slowly clockwise until you can hear the motor RPM oscillate, and then back off slightly from that point. If the belt stalls during normal operation, increase the
P3 set point gradually by turning the P3 potentiometer clockwise. When properly adjusted, the motor will be able to hold speed with sudden increases in the loading without P3 set at full clockwise.
4.
5.
6.
The ACCEL potentiometer (P4) an adjustment for belt starting acceleration. When set fully counterclockwise, it will operate with instant motor drive acceleration (rapid). With P4 turned fully clockwise, the motor accelerate the slowest. This can be set to the operator's preference, but ¼ turn from full counterclockwise is recommended..
Set the CURRENT LIMIT (P5) to fully clockwise and then back off slightly. The control current limit is set at 11 amps DC instantaneous when set at maximum and is predetermined by the components installed on the board.
The removable fuse is an 8 amp slow-blow type such as an MDA-8
The Green LED on the circuit board indicates Power ON.
The Red LED on the circuit board indicates CURRENT LIMIT is activated.
Revised 2/16/06
CTB Center Belt Table Manual pg. 6
pg. 7 CTB Center Belt Table Manual
TABLE CONTROL - Variable Speed DC
COMPLETE ASSEMBLIES:
16500061 CONTROL, V-SPD 240VAC/90VDC
16500062 CONTROL, V-SPD 120VAC/90VDC
COMPONENT PARTS
4
5
6
1
2
3
7
16000047 BOOT, TOGGLE SWITCH
13005282 SWITCH TOGGLE SING PO
15100589 PILOT LIGHT 250 VOLT
16500088 LID, V-SPEED CONTROL
16-101540 POTENTIOMETER: & KNOB
16000126 FUSE: 8 AMP SLOW BLOW
(MDA-8)
16500065 BOARD,CRCT PRPROG
120VAC/90VDC
16500064 BOARD,CRCT PRPROG
240VAC/90VDC
CTB Center Belt Table Manual
8
9
16500087 BOX: V-SPEED CONTROL
30863 PIVOT,CNTL BOX LATCH
10 30862 LATCH,CNTL BOX
11 16500084 BASE PLATE
W/WELD STUDS
12 16-101524 DISCONNECT:
QUICK, FEM
13 13008107 WIRE STRAIN RELIEF
14 16060017 PLUG,
ELEC
230V NEMA 6-15P
15 16-10062 CORD: SJT-O W/PLUG 14/3
16 13005283 SWITCH TOGGLE DOUBLE pg. 8
TABLE SET-UP AND ASSEMBLY
STEP 1.
Install Plastic Feet (as shown).
STEP 2.
LEG ADJUSTMENT.
STEP 3.
BASE ADJUSTMENT (if needed).
STEP 4.
Attach Upper Deck to Back of Table.
Using Carriage bolts, flange nuts provided.
STEP 5.
Attach Control Box to Mounting
Bracket using the two 1/4 -14 by 3/4” screws provided.
Position Control and
Bracket as shown.
pg. 9
Step 6.
Install Rear Return Roll Assembly to last nest.
Alternate mounting position on the
Upper Shelf Bracket.
Nest Center Plate
Attach the End Roller Assembly to the nest Center Plate using Pop
Rivets via the three holes shown in the illustration left. Dust cover removed for clarity.
3 Holes
Return Roller Assembly
CTB Center Belt Table Manual
BELT INSTALLATION
NEST SYSTEM
Lift nest system if winch is used, to facilitate threading of belt. If winch is not used, follow the same procedure with system sitting on slats.
Thread conveyor belt from the drive end. Insert pipe or rod through roll of belt. Pull belt off roll through top of conveyor tray to return end at back of house. Thread belt around idler roll and thread belt over belt guides in nest on return run to table.
See detail “A” on next page
CTB Center Belt Table Manual
NOTE
: Safety guards must be in place when in table is in operation.
pg. 10
BELT SPLICING INSTRUCTIONS
NOTE: FOR BEST RESULTS, READ THE INSTRUCTIONS COMPLETELY BEFORE BEGINNING
THIS PROCEDURE.
Tools required:
Belt clamp - 16-37163
Belt glue - 16-37165
Sewing Egg Belt Kit - 16-37179
Large scissors
40 watt hot melt glue gun (optional)
Three blocks of wood (approximately. 1” x 2” x 12”)
After belt has been installed through the nest egg trays, carefully thread the bottom or return belt through the four rolls as shown in the drawing below. It is necessary to put the drive motor in reverse to thread between the 3rd and 4th rolls. Run the motor (in reverse) so that there are 8 to 10 inches of belt through the drive roll. This is enough belt for the “work area” to sew and/or glue the belt.
Beware of pinch point between the 3rd small roll (Pinch Roll) and the
4th large roll (rubber Drive Roll)
Pull the top belt so that the take up roll assembly is all the way forward in the guides. Note where the belt will be spliced (allow 4 1/2” to 6” of overlap) then pull an additional 18-24 inches to cut off so the the belt will be properly tightened.
Mark the belt where the end will be cut off (allow 4 1/2” to 6” of overlap). Pull an additional 10” of top belt to provide enough slack for easy working. Clamp the slack belt between two 12 inch or longer pieces of wood at the wall end of the table (as shown below). Cut the belt at the mark.
pg. 11 CTB Center Belt Table Manual
NOTE
: DO NOT OVER TIGHTEN THE BELT
An over tightened belt causes decreased belt life, poor performance and excessive wear on the drive system. The belt may become cupped and allow eggs to go underneath it. The belt may become permanently creased. The belt should be pulled snug and slightly stretched, using the method described here.
Be sure to leave enough slack in the belt at the splice area for the following cutting/sewing operations.
Cut the belt as shown, with tapered ends.
Use a cigarette lighter or match to singe the cut edges of the belt to deter unravelling of the fibers. A minor singe is adequate.
NOTE: Be sure not to over singe the edges (identified by extreme indentations into the belt).
Overlap the belt ends approximately 4” to 6” so that when the belt is pulled toward the table, the end that is pulling is on the bottom. (This will keep the belt edge from catching or snagging on the joints in the passageway.)
Do not splice belt using glue only!
You may sew only, but using glue AND sewing is recommended.
CAUTION!
When using hot glue, do not let it come in contact with skin!
Apply a 1/4” bead of glue across the middle splice area on bottom belt (as shown in drawing).
Note sewing pattern in drawing. Avoid glue in sewing pattern as it is difficult to sew through glued belt.
NOTE:
The splice MUST be made within 15 seconds from the time application of glue is started.
Work fast, align edges and press together. Immediately apply belt clamp over splice. Clamp and lock for 60 seconds.
Take the needle and waxed thread out of the Belt Sewing Kit (part 16-37179 or equivalent substitute). Cut approximately six feet of the waxed thread and thread it through the needle.
Use a 1/4” running stich on the sides and a whip stich with 1/4” minimum between the singed edge and the interior of the belt. Knot thread, leaving end to tie off and sew the belt together up the right edge, along the top of the belt splice and down the left edge.
Without cutting the thread, turn the belt over and sew along the bottom belt splice. Tie off the start and end threads.
To protect the splice, hot glue over whip sewn ends only.
Gluing over the sides will create a stiff, board-like splice that will not flow well over rolls.
Use belt clamp to flatten glued ends.
Switch on drive motor and watch for constant sag in belt beneath table. If sag occurs, either the belt is catching or it is too long.
If belt is catching, find the point of restriction and release belt.
To reduce the length of the belt, cut out excess at an existing splice and re-splice the belt.
Check for proper belt clearance and repeat until belt moves freely through tray.
The belt may stretch some over time. When belt stretches beyond the action of the pinch roll adjuster, cut the belt at an existing splice, remove excess and re-splice.
CTB Center Belt Table Manual pg. 12
When placing the nest system on slats, whether wooden or plastic, Agile Mfg. requires that the nest line be level along the entire length of the line. This can be accomplished by placing 1” x 4” strips over the slats and underneath the nests as a base to shim the nests. minimum strip length pg. 13 CTB Center Belt Table Manual
ATTENTION:
Nest Line Alignment Notice
Nest Lines MUST be aligned and straightened with the tables and along the lines after installation and before egg collection begins at the start of each flock. Once the nests are resting on the slats, the nest egg trays must be straightened with each other horizontally from side to side, and vertically. Shims may be required to lift the nests from underneath off the slats for vertical leveling the egg trays.
Failure to complete this alignment of the nest line WILL result in premature egg belt wear, belt edge fraying, eggs under belts, and possible belt breakage. In addition, badly frayed and worn belts can cause damage to the egg belt drive system and control.
Also, the nests must be adjusted to be level from side to side to insure the correct bottom and pad angle for proper egg roll-out from the nest pads to the egg belt and trays. Nests that are not level from side to side may have eggs remaining in the nest hole on one side of the line, while the other side will be too steep and may cause egg shell checks and cracks. Again, shims may be required to lift the nests from underneath off the slats for vertical leveling the nest bodies.
A -
Dimensions from nest to outer wall or slat system wall. Dimension “A” assumes wall on stem wall is straight. Buildings may vary. Adjust nest line side to side to make “A” dimension equal on all nests in the line.
B-
Vertical adjustment. Shim nest lines on slats in “B” direction (up or down)as required to make egg tray surfaces between nest bodies and nest bodies and passageways flush at connection joints.
C -
Line leveling. Egg trays should be level from side to side to insure correct floor angle in nest bodies.
Note
: A laser level can be used for A,B, and C.
CTB Center Belt Table Manual pg. 14
PINCH ROLL ADJUSTMENT
There is a spring and pressure rod assembly on both sides of each belt line and drive roller/pinch roller assembly.
To increase pinch roller pressure, loosen the jam nuts on each pressure rod and tighten the pressure adjustment nuts as needed to prevent belt slippage. The springs are pre-set at the factory, compressed to 2 1/8”.
Adjust as required.
PASSAGEWAY COMPONENTS
Each
KIT
contains Cover, Tray, Rivets and Support Angle.
Stainless Steel Cover
16560071 PASSAGEWAY,8" X 18" SS CBN KIT
16-104169 COVER: P-WAY SS 18" SCB
16-104163 TRAY: PASSAGEWAY 18" SC
16560072 PASSAGEWAY,8" X 24" SS CBN KIT
16-104170 COVER: P-WAY SS 24" SCB
16-104164 TRAY: PASSAGEWAY 24" SC
16560073 PASSAGEWAY,8x28-3/4 SS CBN KIT
16-104171 COVER: P-WAY SS 28-3/4"
16-104165 TRAY:PASSAGEWAY 28-3/4"
16560074 PASSAGEWAY,8" X 36" SS CBN KIT
16-104172 COVER: P-WAY SS 36" SCB
16-104166 TRAY: PASSAGEWAY 36" SC
Galvanized Tray
16560075 PASSAGEWAY,8" X 48" SS CBN KIT
16-104173 COVER: P-WAY SS 48" SCB
16-104167 TRAY: PASSAGEWAY 48" SC
1/6” Difference
16-33139 RIVET: POP 3/16" AL AD64ABS LG
16-34096 RIVET: POP 3/16" AL AD62ABS SH pg. 15
16560068 ANGLE,C.BELT P-WAY SPPT UNIV.
CTB Center Belt Table Manual
OPERATIONAL MAINTENANCE
- The Gearmotor assembly and drive shaft Bearings installed on the table are sealed and permanently lubricated. There are no ports or zerks on the bearings to apply additional lubrication. Replacement oil for the Gearbox and Reducer use MOBILE SHC634 available from
WW Grainger.
If a problem develops with the Gearmotor or Bearings, the drive system is overloaded due to issues with the belt runs. Check the system for the following possible problems: a. Belts snags and or restrictions in the return side (underside) of the egg trays and nests, b. Over-tightened or jammed cleaning brushes, c. Mis-aligned egg trays and/or passageways, d. Rollers in the table and or return assemblies that do not rotate freely, e. Belt has been installed in the table incorrectly, f. Belt splices are oversized (wider than belt width) or splice is poor & unraveling causing it to hang up, g. Belt tension is too great, h. Belt slack adjustment assembly is jammed and cannot slide, i. Belt tracking is out of adjustment at the front and back of conveyor.
j. Belt is rolled over or creased, k. Table not aligned with nest line.
- Lubricate the plastic rollers in the table and return roller assemblies with a silicon or graphite base spray lubricant.
DO NOT USE WD-40 OR OTHER TYPES OF PETROLEUM BASED SPRAY
LUBRICANTS.
The rollers will absorb petroleum based lubricants, causing the rollers to swell and become more restricted.
- Check the belt tension periodically If the belt stretch exceeds the slack take-up action in the table, cut out a section of belt at an existing field splice and re-splice to shorten the overall length.
- Check the belt splices periodically. This can be done while collecting eggs. If the splice is ragged, frayed, or worn, trim and re-fasten.
- Check the belt brushes and adjust as required. With the sweeping action properly adjusted, the wear on the brush should be minor. See Brush Position on page 9 .
- Check the table drive rollers for wear and buildup. Clean as required. Keep all safety guards in place during operation to avoid accidents and injury.
- Clean the plastic egg gathering deck regularly with soap and water to keep the incoming eggs free of contamination from broken eggs and manure.
- Clean the egg belts regularly per the guidelines specified by your Poultry Company.
- Clean the cooling fan on the gearmotor and throughout the inside of the table with compressed air or a blower.
DO NOT
clean with liquids of any type.
CTB Center Belt Table Manual pg. 16
EGG BELT CARE
The following are recommendations for the care and maintenance of the egg collection belt.
The belt is warranted against manufacturing defects.
Inspect belt during installation and after final adjustments have been made.
Install belt as per provided instruction:
- Shim nests so that they are level and the belt is traveling on a level plane.
- Assemble equipment properly so that there are no sharp edges or rivet ends in or obstructing the path of the belt.
- Align system (including the table) so that the belt is in a straight line from the table drive rollers to the return rollers at the back.
- Make sure that the belt splices are not wider than the belt itself and that all joints are straight and true.
Keep the belt clean. (Follow instructions of your integrator as to what may be used to clean the belt).
- Clean up any broken eggs or debris and sanitize (remove all residue as applicable)
If picking, snags, tears, or any other evidence of trouble occurs in or on the belt, immediately investigate and correct the problem.
- Check for rodents in the house. Rodent damage to belts will cause snags, jams and possible table damage.
- Check tracking of the belt. (It should be traveling down the center of the tray, not against the edges)
- Check for proper installation of the equipment. (sharp edges or rivet ends in or obstructing the path of the belt) pg. 17 CTB Center Belt Table Manual
MANAGEMENT GUIDE
PRE LAY PERIOD
1. As hens are put in house, place on slats (if winched, nest can be raised initially to encourage traffic to feed and water).
2. Nest should remain closed in order to train the birds not to roost in the nest.
Once birds are near lay or first egg has been found, the nest should be opened.
INITIAL START OF LAY
3. When the first egg is found, a diligent program must be initiated.
A. Search for floor and slat eggs at least four times in the morning and two times during the afternoon.
NOTE: DO NOT
disturb birds inside the nest to assure them that the nest is a secure place to lay.
B. Place the eggs either on the conveyor belt or in baskets as per instructions of the contracting company.
C.
DO NOT
allow eggs to accumulate in any specific location. This will deter other hens from laying in the same spot and encourage them to use the nest.
D. Care should be taken not to disrupt hens in the nest.
4. During start up, floor and slat eggs will be at a higher percentage than what will be achieved later in the flock but will reach a very satisfactory level when this guide is followed.
5. Close nest after last collection and re-open after lights go off.
Note
: This will train the birds not to sit in nest at night or perch on the stringer.
PRODUCTION PERIOD
6. Collect eggs at least four times per day or as per instructions of the contracting company.
7. Do not allow eggs to build up on the tables during collection. This can cause cracks and cross-contamination of eggs.
8. Continue to monitor floor and slat eggs at least four times per day for the remainder of the flock.
9. Clean belt debris early each morning by running belt one complete revolution.
10. Any wet manure or broken eggs should be removed from the belts or nests immediately.
11. Check brushes at rear of house periodically during each flock to ensure proper cleaning.
CTB Center Belt Table Manual pg. 18
N O T
E
S
pg. 19 CTB Center Belt Table Manual
N O T
E
S
CTB Center Belt Table Manual pg. 20
