A division of Terry Young Ltd, New Zealand
INSTALLATION INSTRUCTIONS for
MONTE BASE WOOD BURNER
HARDWOOD TESTED - AUSTRALIA
FEBRUARY 2015
TESTED in compliance with AS/NZS 2918: 2001
HARDWOOD TEST No. HCMG/14/054 (Dry)
HARDWOOD TEST No. HCMG/14/050 (Wet)
A . Yunca recommends that competent trades persons carry out all installations (e.g.
NZHHA Registered Installer), to obtain maximum performance and safe, efficient heating.
B . A permit is required and we suggest you check with local building inspectors as by-laws do vary from area to area.
Also notify your Insurance Company that a solid fuel heater has been installed.
C . Floor Protector –
1. Must extend a minimum of 300mm in front of the door aperture.
2. Must extend at least 125mm from each side of the heater.
3. Ash Floor Protector must be constructed of non-combustible materials.
D . Seismic restraint – Heater must be restrained from seismic movement as required by AS/NZS
2918:2001. 10mm diameter bolting holes in the rear corners allow restraint.
E.
Manufacturers recommended tested minimum clearances from combustible walls.
Tested to AS/NZS 2918 : 2001 by APPLIED RESEARCH SERVICES LTD Clearance
Rear Clearance (with YUNCA flue shield fitted)
Side Clearance (with YUNCA flue shield fitted)
200mm
450mm
Corner Clearance (with YUNCA flue shield fitted) 280mm
F. YUNCA Flue Kit (Complies with AS/NZS 2918:2001 Appendix F): FIG A, B & E
1 . 4.2m x 150mm stainless steel flue.
2 . 2.4m x 250mm galvanised liner.
3.
1 x ceiling tile (430mm x 430mm).
4
6.
. 1 x insulation boundary shield.
5. 2 x spider brackets.
1 x weather cap & cowl.
Please Note: All flue joints must be sealed with flue sealing compound. Use stainless steel screws or rivets to join the flue pipe (three equally spaced places at each joint). The first length of flue must be fixed to the flue spigot with at least one stainless steel screw or rivet. The required minimum flue termination height is 4.6 m above the floor protector.
G. MONTE WOODBURNER Flue Mounted Shield (Flue Guard) Kit. Complies (with heater) to AS/NZS 2918:2001): Refer FIG A
1 x 1200mm length lined back guard, plus an optional adjustable 900mm extension.
1 x 1200mm length perforated front guard.
1 x 1200mm length tertiary back guard with spacers.
1 x top front deflector shield (half round shaped, angled 30 degrees when installed).
Please Note: The minimum Flue Mounted Shield Height is 1200mm.
MONTE BASE Wood-Burner Installation - AUSTRALIA_Feb-2015.doc www.yunca.co.nz Page 1 of 4
MONTE BASE WOODBURNER – TYPICAL FLUE INSTALLATION
(drawings on the following pages not drawn to scale)
FIG A MONTE BASE WOODBURNER Flue Mounted Shield
(Flue Guard) Kit Installation
Complies (with heater) to AS/NZS 2918:2001 ENLARGEMENT OF CEI LI NG ASSEMBLY
FIG B.
2 5 m m m in . BET WEEN LI NER & ANY T I MBER
LINER POSITIONED BY SPIDER
BRACKETS. TOP/BOTTOM
SUPPORT ANGLES
TIMBER RAILS
INSULATION BOUNDARY SHIELD
CEI LI NG
CUT CEI LI NG MAT ERI AL
BACK 2 5 m m CLEAR
OF BOUNDARY SHEI LD.
2 5
3 0
0
CEI LI NG PLAT E
3 0
0
3 0 0 m m Sq. T I MBER FRAME
10mm GAP BETWEEN
TOP PLATE LIP AND
U/SIDE FLUE GUARD
CONDITIONS FOR FLUES (Refer Fig. E)
1. The FLUE shall extend to:
Not less than 600mm above the highest point on the roof if within 3.0m of that point, or
Not less than 1000mm above the intersection point with the roof and not lower than any point of the roof within 3.0m.
In any case the length of the flue shall not be less than 4.6m from the ash floor protector.
In some situations the Local Council may vary the above requirements.
2. The flue system must be tested and comply with AS/NZS2918:2001, Appendix F.
3. The insulation boundary shield shall be capable of preventing accidental migration of loose-fill or any combustible material by any action of wind or by persons moving in the ceiling space.
Ash floor Protector
These instructions spare parts information, operation and maintenance guides may be downloaded from www.yunca.co.nz
FIG B
MONTE BASE Wood-Burner Installation - AUSTRALIA_Feb-2015.doc www.yunca.co.nz Page 2 of 4
FIG. C: HEATER DIMENSIONS & WATER BOOSTER POSITION –
MONTE BASE WOODBURNER
(not to scale)
NOTE: “WET” MODEL MUST BE USED IF A WATER BOOSTER IS TO BE FITTED
FIG. D: HEATER POSITION. (Not to scale)
Note! All Dimensions are in millimetres
Above: Non combustible wall clearances . Brick lining. From the floor to within 25mm of ceiling. Leave air vents at the bottom to allow airflow in the cavity. If Yunca flue mounted shield is fitted, brickwork may be 1200mm high as long as all vertical joints in top and bottom of brickwork are left out to allow airflow when brickwork is capped.
(WITH YUNCA FLUE MOUNTED SHIELD FITTED). Measurements in millimetres.
FIG D: MINIMUM FIRE TO COMBUSTABLE WALL CLEARANCES - MONTE WOOD-BURNER
A
200
B
450
E
280
F
366
G
782
H
600
FIG D: MINIMUM FLOOR PROTECTION MEASUREMENTS
(WITH YUNCA FLUE MOUNTED SHIELD FITTED). Measurements in millimetres.
C
300
D
125
J
913
K
999
L
1481
M
1288
N
633
FIG E: FLUE SYSTEM REQUIREMENTS (not to scale)
O
663
P
699
MONTE BASE Wood-Burner Installation - AUSTRALIA_Feb-2015.doc www.yunca.co.nz Page 3 of 4
3000
FIG E: FLUE SYSTEM REQUIREMENTS (not to scale)
3000 or less
More than 3000
3000
1000 min. if clear within 3000 of flue top
Any nearby structure
1000 min. if clear within 3000 of flue top
NOTE : Dimensions are in millimetres
3000 or less
More than 3000
3000
Increase from
1000 min. until clear within
3000 of flue top
MINIMUM HEIGHT OF FLUE SYSTEM EXIT
IMPORTANT INFORMATION
A. THE APPLIANCE AND FLUE SYSTEM SHALL BE INSTALLED IN COMPLIANCE WITH AS/NZS
2918:2001 AND THE APPROPRIATE REQUIREMENTS OF THE RELEVANT BUILDING CODE OR
CODES.
B. APPLIANCES INSTALLED IN ACCORDANCE WITH THIS STANDARD SHALL COMPLY WITH THE
REQUIREMENTS OF AS/NZS 4013 WHERE REQUIRED BY THE REGULATORY AUTHORITY I.E.
THE APPLIANCE SHALL BE IDENTIFIABLE BY A COMPLIANCE PLATE WITH THE MARKING
“TESTED TO AS/NZS 4013”
C. ANY MODIFICATION OF THE APPLIANCE THAT HAS NOT BEEN APPROVED IN WRITING BY
THE TESTING AUTHORITY IS CONSIDERED TO BE IN BREACH OF THE APPROVAL GRANTED
FOR COMPLIANCE WITH AS/NZS 4013
D. MIXING OF APPLIANCE OR FLUE SYSTEM COMPONENTS FROM DIFFERENT SOURCES OR
MODIFYING THE DIMENSIONAL SPECIFICATION OF COMPONENTS MAY RESULT IN
HAZARDOUS CONDITIONS. WHERE SUCH ACTION IS CONSIDERED, THE MANUFACTURER
SHOULD BE CONSULTED IN THE FIRST INSTANCE.
E. CRACKED AND BROKEN COMPONENTS E.G. GLASS PANELS OR FIRE BRICKS, MAY RENDER
THE INSTALLATION UNSAFE.
IF A WATERBOOSTER IS FITTED:
NOTE: A WATER BOOSTER CAN ONLY BE FITTED TO THE “WET” VERSION OF THIS UNIT
WHEN IN CLEAN AIR ZONES (CHECK LOCAL COUNCIL REGULATIONS)
A. DO NOT CONNECT TO AN UNVENTED HOT WATER SYSTEM
B. INSTALL IN ACCORDANCE WITH AS 3500.4.1 OR NZS 4603 AND THE APPROPRIATE
REQUIREMENTS OF THE RELEVANT BUILDING CODES.
SEISMIC RESTRAINT
Secure the heater base to the hearth or sub-framing with Dynabolts or similar.
Follow local Council’s Specifications.
MONTE BASE Wood-Burner Installation - AUSTRALIA_Feb-2015.doc www.yunca.co.nz Page 4 of 4
