GPC2619J Gas Grill p
Deluxe LP Gas Grill
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.
Read the installation, operation and maintenance instructions thoroughly before installing or servicing this equipment.
Failure to follow these instructions could result in fire or explosion which could cause property damage, personal injury or death.
DANGER!
DO NOT use gas grill for indoor cooking or heating. TOXIC fumes can accumulate and cause asphyxiation. NOT to be used in or on boats or recreational vehicles.
WARNING
Chemicals known to the state of
California to cause cancer, birth defects, or other reproductive harm are created by the combustion of propane.
WARNING
FOR YOUR SAFETY :
For Outdoor Use Only
(outside any enclosure)
SAVE THESE INSTRUCTIONS FOR FUTURE
REFERENCE. IF YOU ARE ASSEMBLING
THIS UNIT FOR SOMEONE ELSE, GIVE
THIS MANUAL TO HIM OR HER TO SAVE
FOR FUTURE REFERENCE.
Printed in China
GPC2619J owner’s manual 0
GPC2619J Gas Grill
Table of Contents
For Your Safety.................................................................................................…2
Parts List & Illustration.......................................................................................4
Assembly Instructions........................................................................................6
Operating Your Grill Connecting gas cylinder....................................13
Check for leaks...................................................14
Lighting your grill...............................................14
Cleaning and care...............................................15
Award- Winning Barbecue Recipes..................................................................16
Gas Grill Troubleshooting..................................................................................17
Warranty Program..............................................................................................19
WARNING
FOR YOUR SAFETY
1. DO NOT store or use gasoline or other flammable vapors and liquids within 25 feet (8m) of this or any other appliance.
2. When cooking with oil/grease, do not allow the oil/grease to exceed
350° F (177°C). Do not store or use extra cooking oil in the vicinity of
3. An LP Cylinder not connected for use shall NOT be stored within 10 feet (3m) of this or any other appliance.
WARNING
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open Lid.
4.
If odor continues, immediately call your gas supplier or fire department.
Rev 1.1
GPC2619J owner’s manual 1
GPC2619J Gas Grill
Dear Valued Customer,
Congratulations on your new barbecue grill. You’ve made the right choice! In this manual, you will find assembly instructions, suggestions for grilling and helpful hints, as well as guidelines for the safe operation, proper care and use of your grill. Our expert staff strives to provide you with an easy to assemble product. Should you have any questions, problems or missing parts with this product, please call our customer service department at 1-877-885-8227 6:00am - 5:00pm (PST). Monday through
Friday.
NOTE: The use and installation of this product must conform to local codes. In absence of local codes, use the National Fuel Gas Code,
ANSI Z223.1, NFPA54 or CAN/CGA-B149.1. Natural Gas and Propane installation Code.
IMPORTANT NOTICE:
READ ALL INSTRUCTIONS PRIOR TO ASSEMBLY AND USE!
Safety First!
Read and understand all warnings and precautions prior to operating your grill.
DANGER
To prevent fire or explosion hazard when testing for a leak:
1. Always perform the “leak test” on page 14 before lighting the grill and each time the cylinder is connected for use.
2. Do not smoke or allow other sources of ignition in the area while conducting a leak test.
3. Conduct the leak test outdoors in a well-ventilated area.
4. Do not use matches, lighters or a flame to check for leaks.
5. Do not use grill until any and all leaks are corrected. If you are unable to stop a leak, disconnect the propane supply. Call a gas appliance serviceman or your local propane gas supplier.
WARNING
1. This grill is for outside use only, and shall not be used in a building, garage, or any other enclosed area.
2. This grill is for use with propane gas only (propane gas cylinder not included).
3. Never attempt to attach this grill to the self-contained propane system of a camper trailer, motor home, or house.
4. Never use charcoal or lighter fluid.
5. The use of alcohol, or prescription or non-prescription drugs may impair the consumer's ability to properly assemble or safely operate the appliance.
6. Do not use gasoline, kerosene, or alcohol for lighting! The LP-gas supply cylinder must be constructed and marked in accordance with the specifications for propnae gas cylinders of the U.S.
Department of Transportation (DOT) CFR 49. This outdoor cooking appliance is not intended to be installed in or on recreation vehicles and/ or boats.
7. Always open grill lid carefully and slowly as heat and steam trapped within grill can severely burn you.
8. Always place your grill on a hard, level surface far away from combustibles. An asphalt or blacktop surface may not be acceptable for this purpose.
9. Do not attempt to move the grill while it is lit.
10. Do not leave a lit grill unattended, especially keep children and pets away from grill at all times.
11. This is not a table top grill. Therefore, do not place this grill on any type of tabletop surface.
12. Do not use grill in high winds.
13. Do not use the grill unless it is
COMPLETELY
assembled and all parts are securely fastened and tightened.
14. Keep all combustible items and surfaces at least 20‘’ (50.8 cm) away from the grill at all times. DO NOT use this gas grill or any gas product under any overhead or near any unprotected combustible constructions.
CAUTION
1. Do not touch metal parts of grill until it has completely cooled (about 45 min.) to avoid burns, unless you are wearing protective gear (pot holders, gloves, BBQ mittens, etc.).
2. Do not use in an explosive atmosphere. Keep grill area clear and free from combustible materials, gasoline and other flammable vapors and liquids.
3. Do not alter grill in any manner.
4. Clean and inspect the hose before each use of the appliance. If there is evidence of abrasion, wear, cuts, or leaks, the hose must be replaced prior to the appliance being put into operation. The replacement hose assembly shall be that specified by the manufacturer.
5. Move gas hoses as far away as possible from hot surfaces and dripping hot grease.
6. Never keep a filled container in a hot car or car trunk. Heat will cause the gas pressure to increase, which may open the relief valve and allow gas to escape.
GPC2619J owner’s manual 2
GPC2619J Gas Grill
CAUTION
Liquid propane (LP) gas is flammable and hazardous if handled improperly. Become aware of the characteristics before using any propane product.
• Propane Characteristics: Flammable, explosive under pressure, heavier than air, and settles and pools in low areas.
• In its natural state propane has no odor. For your safety, an odorant has been added.
• Contact with propane can cause freeze burns to skin.
• This grill is shipped from the factory for propane gas use only.
• Never use propane cylinder with a damaged body, valve, collar or footing.
• Dented or rusted propane cylinders may be hazardous and should be checked by your propane gas supplier.
• It maybe hazardous to attempt to fit other types of gas cylinder.
CAUTION
It is essential to keep the grill’s valve compartment, burners and circulating air passages clean. Inspect grill before each use
.
GENERAL INFORMATION
1. Propane gas cylinder required for operation.
2. This gas grill is NOT for commercial use!
GPC2619J owner’s manual 3
GPC2619J Gas Grill
Parts list & illustration
1. Grill body……………………..1pc 2. Left side shelf…………………1pc 3. Right side shelf………………..1pc 4. Left cart leg……………………1pc
5. Right cart leg………………….1pc 6. Wheel cap…………………..2pcs 7. Wheel………………………2pcs 8. Wheel axle…………………1pc
9. Back panel……………………1pc 10. Front back rail……………….1pc
11. Bottom panel…………………1pc 12. Top tank bracket……………1pc
13. Bottom tank bracket…………1pc 14. Grease cup support………..1pc 15.Grease cup…………...………1pc 16. Side knob……………………1pc
17. Cooking grid-L………………1pc 18. Cooking grid-R………………1pc 19. Door…………………………2pcs 20. Warming rack………………1pc
21. Heating plate……………….1pc
GPC2619J owner’s manual 4
GPC2619J Gas Grill
Hardware ( A screwdriver is also included for your convenience.)
M 6 x 65mm M6 X 16mm
A
13pcs
M 10
4pcs
B
Ø 18 X Ø6
C
M
E
W
G
S
I
6 X 45mm asher crewdriver
2pcs
D
4pcs
F
2pcs
H
1pc
J
M
M
W
GPC2619J owner’s manual 5
4 X 10mm
6 rench
21pcs
2pcs
8pcs
2pcs
GPC2619J Gas Grill
Assembly Instructions
For best results
Remove all contents from packaging, and make sure all parts are present before attempting to assemble! Tighten all bolt connections by hand first, then when the grill is fully assembled, go back and tighten.
It will take about 30 40 minutes to assemble this grill.
STEP 1
Insert axle into the bottom of right cart leg and install wheels and wheel caps as shown.
STEP 2
Install bottom panel with right and left cart legs as shown.
GPC2619J owner’s manual 6
STEP 3
Install back panel on step 2 assembly
GPC2619J Gas Grill
STEP 4
Install front back rail in the front of cart as shown.
GPC2619J owner’s manual 7
STEP 5
Install top tank bracket and bottom tank bracket on outside of right cart leg as shown.
GPC2619J Gas Grill
GPC2619J owner’s manual
STEP 6
Install cart doors in the front of cart as shown.
8
GPC2619J Gas Grill
STEP 7
Install right and left side shelves on both side of cart as shown.
GPC2619J owner’s manual 9
STEP 8
Install grill body on cart and fix it on both sides as shown.
GPC2619J Gas Grill
STEP 9
Open the top lid and place cooking grids into it as shown.
GPC2619J owner’s manual
STEP 10
Install warming rack between top lid and grill body as shown.
10
GPC2619J Gas Grill
STEP 11
Connect valve with side burner knob set on right side shelf as shown.
GPC2619J owner’s manual 11
STEP 12
Connect side burner frame tube with valve and inst all side knob on right side shelf as shown.
GPC2619J Gas Grill
STEP 13
Install grease cup support under grill body and place grease cup on it as shown.
STEP 14
Place gas tank on the top and bottom tank bracket as shown. (Product does not include tank).
GPC2619J owner’s manual 12
Fully-Assembled
GPC2619J Gas Grill
OPERATING YOUR GRILL
USE ONLY THE REGULATOR PROVIDED!
If a replacement is necessary, please call our customer service center. The use of unauthorized parts can create an unsafe conditions and environment
Connecting gas cylinder:
The propane gas supply cylinder to be used must be constructed and marked in accordance with the
Specifications for propane gas Cylinders
of the U.S.
Department of Transportation (DOT). Only cylinders with a listed overfilling prevention device (OPD) and marked “propane” may be used. Cylinders with an OPD will have valve handles with three “lobes” (prongs). Only use 20-pound cylinders equipped with a cylinder connection device compatible with the connection for outdoor cooking appliances. The cylinder must include a collar to protect the cylinder valve. The gas cylinder should not be dropped or handled roughly! If the appliance is not in use, the gas cylinder must be disconnected. Storage of an appliance indoors is permissible ONLY if the cylinder is disconnected and removed from the appliance. Cylinders must be stored outdoors out of the reach of children and must not be stored in a building, garage, or any other enclosed area. Your cylinder must never be stored where temperatures can reach over 125 F! Before connection, be sure that there is no debris caught in the head of the gas cylinder, head of the regulator valve, or in the head of the burner and burner ports. Connect regulator valve and hand-tighten firmly. Disconnect the propane cylinder from the regulator valve when the grill is not in use. DO NOT obstruct the flow of combustion air and ventilation air to the grill. The propane cylinder must be arranged for vapor withdrawal and equiped with a listed overfilling prevention device.
DANGER
Never store a spare propane cylinder under or near this grill.
A fire causing death or serious injury may occur if the above is not followed exactly.
GPC2619J owner’s manual 13
GPC2619J Gas Grill
Check for leaks. Make sure the regulator valve is securely fastened to the burner and the cylinder.
Check For Leaks
Make 2-3 oz. (0-90ml) of leak solution by mixing one part liquid dishwashing soap with three parts water.
Make sure control knobs are off.
Spoon several drops of solution at the tank valve to regulator connection.
Inspect the solution at the connection, looking for bubbles. If NO bubbles appear, the connection is secure.
If bubbles appear, you have a leak, recheck as :
Disconnect regulator from tank and reconnect, making sure the connection is secure.
Retest with solution. If you continue to see bubbles, replace the cylinder.
Lighting Your Grill
Danger: Failure to open lid while igniting the barbecue’s burners, or not waiting 5 minutes to allow the gas to clear if the barbecue does not light, may result in an explosive flame-up which can cause serious bodily injury or death.
Main Burner
1. Open lid during lighting burners.
Attempting to light the burner with the lid closed may cause an explosion! Make sure there are no obstructions of airflow to the gas unit. Spiders and insects can nest within and clog the burner/venturi tube at the orifice.
clogged burner tube can lead to a fire beneath the appliance.
2. All valves must be in the OFF position.
3. Open cylinder valve.
4. Ignite only the burners you desire to use, using the same method for each:
Push in desired burner valve knob fully and rotate slowly about 1/4 turn counter-clockwise until a click is heard and this will light the burner. If the burner does not light, immediately return the valve knob to OFF, wait five minutes for the gas to clear and repeat the procedure.
After burner ignites, repeat the same procedure with any other burner desired.
5. Adjust valve knob(s) to desired cooking setting.
Match Lighting the Main Burners:
1. Remove cooking grid from burner you desired to light.
2. Insert a lit match attached to the end of the Lighting Rod (provided with the grill) placing flame under flame tamer near to burner ports.
3. Press in valve knob and rotate counter clockwise to Hi setting and burner should light immediately. If more than one burner is desired, repeat procedure with each burner.
4. Replace cooking grid and adjust burners to desired cooking settings.
Option-Left and right main burners can be lit by inserting a lit match attached to the end of the Lighting Rod through holes on either side as desired.
After lighting, please observe the burner flame, make sure all burner ports are lighted.
If burner flame goes out during operation, immediately turn the gas “off” and open lid to let the gas clear for about 5 minutes before re-lighting.
Before cooking on this grill for the first time, operate the grill for about 15 minutes with the lid closed and the gas turned on “high.” This will “heat clean” the internal parts and dissipate odor from the manufacturing processes and painted finish.
Clean your grill after each use, DO NOT use abrasive or flammable cleaners, as it will damage the parts of this product and may start a fire.
Side Burner
1. Open lid during lighting burner. Lid must be open when burner is on.
2. Valve must be in the “off” position
3. Open cylinder valve.
GPC2619J owner’s manual 14
GPC2619J Gas Grill
4. Push in side burner valve knob fully and rotate slowly about 1/4 turn counter-clockwise until a click is heard and this will light the burner. If the burner does not light, immediately return the valve knob to OFF, wait five minutes for the gas to clear and repeat the procedure.
5. After burner ignites, adjust valve knob to desired cooking setting.
Shutting Off Burners
:
1. Always turn the valve knob(s) clockwise to the High position, then depress and turn it to OFF.
Never force the knob without depressing it as that can damage the valve.
2. Promptly turn the gas supply OFF at the propane cylinder.
3. Close the lid of the grill.
2”
1”
0”
G
5cm
2.5cm
0cm
Observe Flame Height When lit:
Flame should be a Blue / Yellow color Between1”– 2” High
Cleaning and Care
Caution:
All cleaning and maintenance should be done when grill is cool and with the fuel supply turned off at the control dial and the propane cylinder disconnected. DO NOT clean any grill part in a self cleaning oven. The extreme heat will damage the finish.
Cleaning
Burning-off the grill after every use (approx. 15 minutes) will keep excessive food residue from building up.
Recommended cleaning materials
-
Mild dishwashing liquid detergent Hot water
Paper Putty
Compressed air
DO NOT use cleaners that contain acid, mineral spirits or xylene.
Outside surfaces -
Use a mild dishwashing detergent and hot water solution to clean, then rinse with water.
If the inside surface of the grill lid has the appearance of peeling paint, baked on grease buildup has turned to carbon and is flaking off. Clean thoroughly with strong solution of detergent and hot water. Rinse with water and allow to completely dry.
Interior of grill bottom – Remove residue using brush, scraper and/or cleaning pad, then wash with dishwashing detergent and hot water solution. Rinse with water and let thoroughly dry.
Cooking Grids – The porcelain grates have a glass-like composition that should be handled with care not to chip. Use mild dishwashing detergent or baking soda and hot water solution. Non abrasive scouring powder can be used on stubborn stains, then rinse with water.
Heat Plates – Clean residue with wire brush and wash with soapy water, then rinse with water.
Grease Cup – Periodically empty the grease cup and clean with dishwashing detergent and hot water solution.
Cleaning the burner assembly
1. Turn gas off at the control knobs and propane tank.
2. Remove cooking grates and heat plate.
3. Remove grease cup.
4. Remove burner by pulling the cotter pin from beneath burner “foot” using a screwdriver or needle nose pliers.
5. Lift burner up and away from gas valve orifice.
6. Clean inlet (venturi) of burner with small bottle brush or compressed air.
7. Remove all food residue and dirt on outside of burner surface.
8. Clean any clogged ports with a stiff wire (such as an opened paper clip)
9. Inspect burner for any damage (cracks or holes). If damage is found, replace with new burner. Reinstall burner; check to insure that gas valve orifices are correctly positioned inside burner inlet (venturi). Also check position of spark electrode.
GPC2619J owner’s manual 15
GPC2619J Gas Grill
Award-Winning Barbecue Recipes
Never-fail barbecue sauce
Ingredients:
¼ cup
2 tablespoons
¼ cup
1 tablespoon
Finely Chopped Onion
Butter Or Margarine
Brown Sugar, Firmly Packed
Worcestershire Sauce
¼ teaspoon
1
1 cup
¼ cup
1 teaspoon
Prepare:
Hot Pepper Sauce
Clove Garlic, Finely Chopped
Catsup
Lemon Juice
Prepared Mustard
Cook onion and garlic in margarine until tender. Add remaining ingredients and bring to a boil. Simmer uncovered 15 to 20 minutes. Refrigerate leftovers after using.
Mamma’s Marinated Chicken
Ingredients:
¼ cup
2 tablespoons
Dijon mustard
Fresh lemon juice
1 ½ teaspoons
½ teaspoon
¼ teaspoon
4
Worcestershire sauce
Dried tarragon
Freshly ground black pepper
Boneless skinless chicken breast halves
Prepare:
Combine ingredients, mixing well. Marinade chicken for several hours. Grill uncovered, over medium heat, for 10 to 15 minutes.
Barbecued Honey Steak
Ingredients:
5 pounds Beef sirloin steak
2 tablespoons
1 teaspoon
2
1 large
Red pepper -- crushed
Black pepper
Garlic cloves -- crushed
Onion
Honey 1 cup
Prepare:
Combine all ingredients and marinate steak for 7-8 hours.
Remove meat from marinade and grill over very high heat.
Heat leftover marinade and pour over grilled steak to serve.
GPC2619J owner’s manual 16
Hardcore Grilled Trout
Ingredients:
1/4 cup lemon or lime juice
2 tablespoons melted butter
2 tablespoons vegetable oil
2 tablespoons chopped parsley
1 tablespoon hot sauce
1/2 teaspoon ground ginger
1/2 teaspoon salt
4 brook trout -- about 1 pound each
Prepare:
Combine lemon juice, margarine, oil, parsley, sesame seeds, hot sauce, ginger and salt. Mixe well. Pierce skin of fish in several places. Roll fish in juice mixture to coat inside and out. Cover.
Refrigerate 30 minutes to 1 hour, turning occasionally. Remove fish from marinade. Place fish on grill; brush fish with marinade while grilling. Cook over high heat for 5 minutes. Turn brush with marinade, cook 5 minutes longer. Fish is done when it flakes easily with fork. G
G
G
G
Grilled Veggies
Ingredients:
¾ cup Olive oil
¼ cup Red wine vinegar
1 teaspoon Fresh rosemary
1 teaspoon Fresh thyme leaves
1 teaspoon Fresh basil; chopped
1 teaspoon Fresh oregano; chopped
1 tablespoon minced garlic
½ teaspoon salt
½ teaspoon Ground black pepper
2 pounds assorted vegetables, chopped or whole, according to taste.
Prepare
Combine all ingredients in a small bowl. Marinade vegetables with sauce, and cover and refrigerate for 2 hrs. Grill vegetables over medium heat until tender, brushing them with marinade while they cook. Cooking times will vary according to the vegetables chosen.
GPC2619J Gas Grill
Gas Grill Troubleshooting
Problem Possible Cause Prevention/Cure
Burner will not light using Wires/or electrode covered
Knobs. with cooking residue.
Clean wire and /or electrode.
with rubbing alcohol.
Electrode and burners are wet. Wipe dry with cloth.
Electrode cracked or broken – sparks at crack.
Replace electrode.
Wire loose or disconnected. Reconnect wire or replace electrode/wire assembly.
Burner will not light with
Match.
No gas flow. Check if propane tank is empty. If propane tank
is not empty, refer to “Sudden drop in gas flow (reduced flame height) If empty, replace or refill.
Coupling nut and regulator not Turn the coupling nut about one-half fully connected. connected. to three quarters additional turn until
solid stop. Tighten by hand only- do not use tools.
Obstruction of gas flow. Clear burner tubes.
Check for bent or kinked hose.
Disengagement of burner to valve. Reengage burner and valve.
v
Spider webs or insect nest in enturi.
Clean venturi.
Burner ports clogged or blocked. Clean burner ports.
Sudden drop in gas flow or reduced flame height.
Out of gas. have been activated.
Check for gas in propane tank.
Excess flow safety device may Turn off knobs, wait 30 seconds and light grill. If flames are still too low. Reset the excessive flow safety device by turning off knobs and propane tank valve.
Disconnect regulator. Turn burner control knobs to HIGH.
Wait 1 minute. Turn burner control knobs off. Reconnect regulator and leak check connections. Turn propane tank valve on slowly, wait 30 seconds and then light grill.
Clean burner ports. Irregular flame pattern, Burner ports are clogged or flame does not run the full blocked. length of burner.
Flame is yellow or orange. New burner may have residual
Manufacturing oils.
Spider webs or insect nest in venturi.
Burn grill for 15 minutes with.
the lid closed.
Clean venturi.
Food residue, grease or seasoning Clean burner.
S
P alt on burner. oor alignment of valve to burner Assure burner venturi is. venturi. properly engaged with valve.
Flame blow out. High or gusting winds.
o
Low on propane gas.
Turn front of grill to face wind r increase flame height.
Replace or refill propane tank.
Excess flow valve tripped. Refer to “Sudden drop in gas flow or reduced flame height.
GPC2619J owner’s manual 17
GPC2619J Gas Grill
Flare-up. Grease buildup. Clean grill.
Excessive fat in meat. Trim fat from meat before grilling.
Excessive cooking temperature. Adjust (lower) temperature accordingly.
Persistent grease fire. Grease trapped by food buildup Turn knobs to OFF. Turn gas off at propane tank. around burner system.
Leave lid in closed position and let fire burn out.
After grill cools, remove and clean all parts.
Flashback [fire in burner Burner and /or burner tubes are tube(s)]. blocked.
Clean burner and/or burner
tubes.
Inside of lid is peeling – like The lid is porcelain coated, not paint peeling. Painted.
Baked on grease buildup has turned to
carbon and is flaking off. Clean
thoroughly.
GPC2619J owner’s manual 18
GPC2619J Gas Grill
Warranty Program
** Proof of purchase is required to access this warranty program. Warranty is in effect from date of purchase. **
10 Years Warranty
•
Stainless steel burners
1 Year Warranty
•
On all parts including top lid, warming rack, porcelain cast iron cooking grids, side shelves, regulator and frame in regards to damage affecting the operation of the gas grill.
The warranty is nontransferable.
•
It does not cover failures due to misuse or improper installation or maintenance.
•
The warranty is for replacement of defective parts only. Manufacturer will not be responsible for incidental or consequential damages or any labor cost.
•
This limited warranty does not cover damage due to chipping and scratching of porcelain or painted surfaces nor does it cover corrosion or discoloration due to misuse, lack of
maintenance, hostile environment, accidents, alterations, abuse or neglect.
•
This limited warranty does not cover any scratches, dents, corrosion or discoloring caused by heat, abrasive or chemical cleaners nor chipping on porcelain enamel parts, nor any components
used in the installation of the gas grill.
Inability to provide proof of purchase or after the warranty has expired customers will be subject to parts, shipping and handling fees.
Some provinces do not allow the limitation or exclusion of incidental or consequential damages, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights that vary from province to province.
For warranty claims or questions related to the product, please call our customer service center at 1-877-885-8227, 6:00AM to 5:00PM (PST). Monday through Friday.
Manufactured By :
Lucas Innovation Inc.
XieKeng District, QingXi Town,
Dong Guan, Guang Dong, China.
GPC2619J owner’s manual 19
