Sick ELECTRONICS EFFICIENT APPLICATION SOLUTIONS Guide
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ELECTRONICS
EFFICIENT APPLICATION SOLUTIONS
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TABLE OF CONTENTS
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INHALTSVERZEICHNIS
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Challenges in the electronics industry
Sensor solutions for the electronics industry
Logistics gets smart
The Hermes standard
Navigation technologies
SAFE EFI-pro system
10
12
Safe Robotics
14
Robotics 16
4
6
8
Flexible automation
Smart sensors
20
22
Safety 27
Quality control
32
Applications in focus
Front-end production
Back-end production
PCB production
Electronic Device Production
Products
Product overview
70
General information
Company 112
Industries 114
SICK LifeTime Services
116
Versatile product range for industrial automation
Industry 4.0 – digitization and networking
118
122
Industrial communication and sensor integration
124
Services 131
39
45
53
59
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CHALLENGES
IN THE ELECTRONICS INDUSTRY
Sensor solutions for the electronics industry
The electronics industry is a driving force of industrial progress and is greatly impacted by the pressure of the market. It must innovate – quickly, reliably and economically – while maintaining the lowest possible error rates. High-tech machines and production sites need to be equipped with state-of-the-art sensors to satisfy market requirements for quality and cost-effectiveness.
SICK sensor technology has proven itself in all areas of the electronics industry - from chip production to complex assembly and inspection processes for computers, smart phones, tablets and other touchscreen devices.
Detecting and measuring
The short product life cycle of electronic devices requires flexible production lines with minimum downtime and a high diagnosability. modern, intelligent sensors from SICK are able to store settings in memory and feature automatic teach-in and diagnostic capabilities, making a significant contribution towards meeting these challenges.
Monitoring and controlling
Electronic components are being used in a growing number of different applications. Extreme reliability is also required here.
This is an incredibly demanding task for quality control. SICK’s distance sensors, vision sensors and systems support nearly every type of monitoring.
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CHALLENGES
IN THE ELECTRONICS INDUSTRY
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Protection
Linking automated production equipment with semi-automated assembly cells requires intelligent and flexible safety concepts.
SICK safety solutions ensure the protection of operating personnel, optimize production, and reduce the machine footprint and downtime.
Identifiying
Reliable object identification is a requirement for smooth production flow and forms the basis for traceability and con tinuous quality improvement. SICK offers a wide range of both permanently installed and mobile readers for bar codes, 2D codes and RFID technology.
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challenges in the Electronics industry
LOGISTICS GETS SMART
LOGISTICS GETS SMART –
MORE EFFICIENCY FOR THE ENTIRE SUPPLY CHAIN
Companies are faced with a huge challenge: Reacting as efficiently as possible. Material flows and intralogistical processes must be perfectly coordinated with each other at all times. Intelligent sensor technology and networked systems ensure efficient logistics processes in the context of Industry 4.0.
Data is collected, processed in real-time and creates the basis for making decisions on autonomous and controlled processes. Practical: The continuous traceability of goods and processes paired with intelligent systems makes it possible to independently optimize processes.
Automated supply of production facilities
Be it automated guided vehicles (AGVs) or tugger trains: Supplying production with new devices and returning empty containers becomes highly efficient and flexible with the help of these mobile platforms.
Thanks to the most cutting-edge RFID and code-reading technologies, identification processes during loading and unloading can be carried out quickly and flexibly for almost all types of goods. LiDAR sensors, cameras and radar sensors make autonomous and semi-autonomous as well as manned vehicles in production safer. Obstacles on the routes are immediately detected and avoided.
More information starting on page 68
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challenges in the Electronics industry
LOGISTICS GETS SMART
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Localization: Complete transparency in the material flow, at all times and in all places
Material handling in production is getting easier: Sensors for localization provide complete transparency for all important objects in manufacturing.
With the LOCU, SICK is presenting various hardware components for indoor localization, which makes consistent traceability of intralogistics processes possible. Consisting of localization tags and antennas based on ultra-wideband (UWB) technology for receiving and evaluating the telemetry data, the LOCU localizes tagged objects in covered logistics and production areas.
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ELEKTRONIK
Irrtümer und Änderungen vorbehalten
challenges in the Electronics industry
THE HERMES STANDARD
INNOVATIVE TRACK AND TRACE SOLUTIONS:
THE HERMES STANDARD
The Hermes standard, listed under IPC-HERMES-9852, is a modern machine-to-machine communication protocol for SMT production equipment customized for printed circuit board placement lines. Used consistently, this standard enables higher automation of the line control as well as consistent traceability.
When acquiring completely new SMT lines, consistent application of the Hermes standard is easy to implement. It gets more complex when existing machines with SMEMA interfaces and new machines with
Hermes interfaces are supposed to operate together in an SMT line. SICK offers scalable solutions for the retrofitting of machines to solve exactly these challenges.
More information: www.sick.com/the-hermes-standard nonstop
2708
RFID consistent traceability smart investment the basic function: sMEMA-Hermes standard gateway
A SICK gateway can easily integrate a machine with a SMEMA interface into a SMT line with a
Hermes interface. System operators can either perform the integration themselves after a short training or have it done by SICK.
loading unit – board and magazine iD in focus
The SICK gateway makes it possible to integrate a loading unit with a SMEMA interface into the
Hermes network. When extended by an imagebased code reader or RFID read/write device, the gateway can also read board and magazi ne IDs and forward this data via the Hermes interface. A modular and readily expandable solution that can also be vertically integrated into higher level production systems via the IPC
CFX standard.
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Flexible extension with track-and-trace
The SICK gateway can be extended with 1D and
2D code readers and RFID read/write devices.
The data collected by these devices is made available in the Hermes network as board and magazine IDs.
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challenges in the Electronics industry
THE HERMES STANDARD
8 E l E c t r o n i c s | s i c K transport units – continuous implementation of the Hermes systems
Process machines are usually connected by transport units. When investing in new process machines, existing transport units are often supposed to be reused. A SICK gateway closes the gap in communication between the process machines and translates the Hermes informati on into SMEMA communication for the transport units.
Unloading unit – magazine iD enables
WiP tracking
The SICK gateway can be configured for use on the unloading unit at the end of an SMT line. A
SMEMA-compatible unloading unit is therefore integrated into the Hermes network. Assignment of the board ID to the magazine ID is possible by extending the gateway with code reading devices from SICK. An important cornerstone for paperless work-in-process tracking.
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challenges in the Electronics industry
NAVIGATION TECHNOLOGIES
NAVIGATION TECHNOLOGIES FOR MOBILE
APPLICATIONS
Line guidance
Thanks to their principle of operation, line guidance systems are particularly easy to integrate and can be commissioned quickly, which makes them the number one choice for AGV applications of low complexity.
In the case of optical or magnetic line guidance, reference marks are placed on the ground/floor which are detected and evaluated by sensors as the vehicle passes over them. Besides the actual reference direction, further information can be read and transmitted via the floor markings.
Grid localization
In warehouse logistics, automated guided vehicles must move freely without being bound to lanes. Marker-based localization solutions are particularly suitable for material handling due to the dynamic nature of these applications. They are usually based on optical or magnetic markers that are applied to the ground/floor and are detected by a sensor on the vehicle as it travels over them.
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NAVIGATION TECHNOLOGIES
LINE GUIDANCE AND LOCALIZATION SOLUTIONS FOR AUTOMATED
GUIDED VEHICLES ANDMOBILE PLATFORMS
Automated guided vehicles (AGVs) are used for intralogistics in all industries these days. Automated, fle
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xible and safe transport of goods is therefore an indispensable part of logistics now and the “state of the art”. SICK offers a broad spectrum of sensor solutions to satisfy the needs of different industries and indi
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vidual companies. Its solutions portfolio also encompasses localization systems and sensors to support all common navigation methods for automated guided vehicles.
Transport logistics is a dynamic and fast-moving field, digitalization is in full swing, and the call for more flexibility in intralogistics is justified. Navigation systems for automated guided vehicles must be able to be quickly and easily adapted to changing ambient conditions. This is the only way that logistics specia
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lists will be able to respond to the ever shorter product life cycles and the demand for larger numbers of product variants. This places special requirements on the technologies employed for AGVs, in particular on the sensors and systems used for navigation: These technologies must be flexible and serve both the individual and commercial needs of the user.
Map-based navigation
In the case of map-based navigation, the vehicle uses a digital representation of the environment. The map contains the geometric data for the environment inclu ding all contours that the sensor used can “see”. These can comprise not only the natural features in the environment, but also artificial landmarks such as reflec tors. The vehicle can localize itself by comparing the current sensor data with the stored map and thereby determine its position.
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SAFE EFI-PRO SYSTEM
SAFETY SYSTEM OF THE NEXT GENERATION
FOR THE PROTECTION OF PEOPLE
Perfect interaction in the safety system
Safe EFI-pro system combines the modular Flexi Soft safety controller with an
EFI-pro gateway and safe sensors such as the microScan3 EFI-pro safety laser scanner. The safe integration of actuators from other manufacturers, such as robot controls, can be done via the EtherNet/IP™ CIP Safety™ interface of the
EFI-pro gateway.
From the design to commissioning and maintenance of your application: In addition to the most advanced safety components, SICK also offers services and professional project management tailored just to you.
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SICK LifeTime Services
More options for challenging applications and higher productivity
Up to 6 microScan3 EFI-pro units can be linked into a safe and adaptive environmental perception system - and every single one of them offers a total of up to 128 individually configurable fields and monitoring cases and up to 8 simultaneously monitored protective fields. The result: Gap-less monitoring thanks to the patented safeHDDM® scan technology whose extreme resistance to environmental influences ensures fewer downtimes.
Expanded to include the safe motion monitoring functions, monitoring cases can be adapted dynamically to the respective hazardous situation – for optimally productive and collaborating machines.
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SAFE EFI-PRO SYSTEM
THE COMPLETE SYSTEM FOR SOLVING
CHALLENGING AGV AND ROBOTICS APPLICATIONS
With the Safe EFI-pro system, high productivity with comprehensive safety monitoring is paramount. The system solution consists of perfectly harmonized safety sensors, a safety controller and safely connected actuators. It is ideally suited for use in challenging applications for protecting robots and automated guided vehicles (AGVs). With more than 65 years of experience in the field of safety solutions and a world
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wide service network, SICK is offering a fully-fledged safety solution from a single source with the Safe
EFI-pro system.
EFI-pro: Safe SICK device communication of the next generation
Based on Ethernet/IP™ CIP Safety™, the EFI-pro offers all benefits of the established and future-proof industrial Ethernet technology. In addition to the quick exchange of safe and unsafe data via all levels of machine com munication, optimal linking of innovating sensor solutions and the Flexi
Soft safety controller is ensured. This enables new, even more productive safety concepts. The EFI-pro is characterized by its openness, making it an essential component on the path to Industry 4.0 and the Industrial
Internet of Things (IIoT).
Quick and cost-effective configuration and commissioning
Easy and extremely intuitive operation: The license-free Safety Designer engineering tool supports the configuration and commissioning of all
SICK system components - convenient thanks to the central access point.
Linking is very simple as the SICK system components can be integrated easily by drag-and-drop. The standardized Ethernet technology used con siderably reduces wiring effort and costs.
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Optimized processes thanks to comprehensive diagnostic options – data up into the cloud
The Safe EFI-pro system enables the quick exchange and transmission of time-synchronized (SNTP – Simple Network Time Protocol) processes and diagnostic data of all network components. Non-safety-related protocols
(e.g. PROFINET, EtherCAT®, Modbus® TCP, CANopen) can also be integra ted via other gateways. Quick analysis, for example of machine downti mes: The extensive diagnostic options of the Safety Designer engineering tool and the transport of data up into a cloud application can optimize your processes. Access to the data can be done centrally via Ethernet, even cable-free via WLAN.
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ROBOTICS
ON THE SAFE SIDE WITH SICK AS YOUR PARTNER
Modern industrial robots are an integral part of factory operations these days as they ensure increasing production output while maintaining a consistently high product quality. With more than 60 years of expe
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rience in safety technology, and as a full-service provider of products, systems and services, SICK is the company to turn to when it comes to protecting robotic applications. With expert knowledge in a whole host of industries, SICK focuses its safety solutions on close and, at the same time, safe collaboration between humans and robots. The aim is to achieve high productivity, increased efficiency, and better ergo
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nomics.
The electronics industry is incredibly dynamic. As a driving force of industrial progress, it is essential to carry constant technological innovations over into large-scale series production in a short amount of time.
Industrial robots help to satisfy these requirements for flexible and efficient production facilities.
And with extensive expertise in the field of robot applications, with risk assessments in accordance with the relevant stan dards and guidelines as well as safety solutions, SICK ensures that humans and industrial robots can work together smoothly and safely, for example in the following applications in the electronics industry.
Testing of printed circuit boards
Printed circuit boards are tested at two test sites equipped by an industrial robot. Thanks to the intel ligent combination of safety controller, safety light curtain and safety laser scanner, the plant can be designed to save space and offers the worker free access with maximum safety. If the worker enters the hazardous area of the robot, it stops. When the worker exits the hazardous area, the robot restarts automati cally. This increases plant productivity immensely.
Inspection of electronic components
With SICK safety systems, automated final inspection stations without doors can be implemented. This reduces the need for plant space and ensures optimal ease of operation as well as a high level of personal safety.
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Automated equipping or soldering processes
Various safety sensors, such as the ES11 emergency stop pushbutton, the maintenance-free RE13 safety switch for door monitoring and the deTec4 safety light curtain for pro tecting material locks, can be quickly combined into a complete safety circuit and integrated into the robot cell thanks to the easily programmable Flexi Soft safety cont roller. Due to the flexible and modular concept of the safety system, extensions and changes to the safety circuit can be done with very little effort.
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ROBOTICS
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Work station for quality control
In a quality control process, the robots takes already-tested parts and places them in a container. Right nearby, a worker picks defective parts off the conveyor belt and puts them on a shelf. The safety system
Safe Robotics Area Protection enables easy protection of the application. The detailed operating instructions and the safe, tested functional logic support the integration of the safety system into the robot control. The robot speed depends on the position of the worker. If the worker enter the hazardous area of the robot, it stops. When the worker exits the hazar dous area, the robot restarts automatically.
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See www.sick.com/Safe_Robotics_Area_Protection
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ROBOTICS
EVERYTHING FROM A SINGLE EXPERT SOURCE
As an expert on everything having to do with safety solutions, SICK offers a com
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prehensive portfolio of tried and proven products, perfectly matched systems, and highly competent services. Thanks to our sound knowledge in more than 40 key industries, we create complete customized solutions for protecting robotics applica
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tions.
PRODUCTS
Keeping one step ahead with product
innovations
Every day, the products from SICK are demonstrating their high performance in a wide variety of industries.
The products are characterized by their high availabi lity – even under difficult conditions. On top of this, as the inventor of the safety light curtain and safety laser scanner, SICK is continuously working on new ideas for offering more productivity with the same level of safety.
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ROBOTICS
SYSTEMS
Achieving goals faster with intelligent systems
SICK provides everything you could possibly need to protect ma chines and plants, from components and services right through to a complete solution. The experts at SICK develop and verify custo mized automation solutions to closely suit the specific application requirements. These automation solutions increase productivity, ensure safe machine operation, and offer real added value: They can be flexibly adapted, and are quick and efficient to implement.
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SERVICES
Competent service provides total peace of mind
Reliable advice, functional design, and turnkey solutions:
SICK’s LifeTime Services offer a comprehensive range of services for machine safety. The services are delivered worldwide, and take the applicable standards and regulations into account. A network of over 150 functional safety experts in 80 countries help solve a wide variety of safety tasks with independence and competence, from the first consultation to commissioning and maintenance right through to training and education.
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ELEKTRONIK
Irrtümer und Änderungen vorbehalten
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ROBOTICS
MACHINE VISION CONTROLS COLLABORATING ROBOTS
ROBOTS WITH MACHINE VISION
The interaction between humans and robots in factory continues to grow. With the 2D-Vision-Sensor Inspector
PIM60 and the SICK Inspector URCap software
Companies are faced with a huge challenge: Reacting as efficiently as possible. Material flows and intralogistical processes must be perfectly coordinated with each other at all times. Intelligent sensor technology and networked systems ensure efficient logistics processes in the context of Industry 4.0.
Data is collected, processed in real-time and creates the basis for making decisions on autonomous and controlled processes. Practical: The continuous traceability of goods and processes paired with intelligent systems makes it possible to independently optimize processes.
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ROBOTICS
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Conventional industrial robots are heavy and stationary; they require safety devices or must be kept in cages. The use of industrial robots often involves high investment costs and their operation requires a high degree of professional knowledge. Once they are set up, industrial robots repeat the same task day in and day out.
Cobots, on the other hand, are flexible and user-friendly robots with a low weight. Assembly is simple, they can be easily transported to other places and they do not require programming knowledge. Cobots are more like an additional “arm” in a factory hall – an arm that never gets tired. Among others, the target applications are packaging and palletizing, machine tending, pick-and-place applications, mounting and quality tests. Danish company Universal Robots (UR) launched the world’s first cobot in 2008.
Cobots lower the threshold for entry for automation applications
Cobots do not require large investments and have short amortization periods, thereby paving the way for companies to automate.
Like Swedish company Hestra Teknik, which mainly performs cutting processes and used the Cobot to load a CNC machine. The con tinuous presence of an operator is no longer required. For exact robot guidance, Hestra Teknik uses the Inspector PIM60 2D-vision camera from SICK. Using the camera, the robot localizes the position of the objects to be gripped on the conveyor belt, picks the up and supplies them to the machine. Parameters of up to 32 different parts can be saved directly in the Inspector PIM60.
Even more applications thanks to machine vision
When a robot can “see”, its possibilities are multiplied many times over. As a pilot customer, Hestra Teknik integrated the SICK Ins pector URCap software, a UR+ plug-in, into the robot control. With this software, the robot application can easily take advantage of the complete functional scope of the Inspector PIM60 2D vision sensor. The Inspector PIM60 is an embedded 2D vision sensor. This means that it does all calculations by itself in the sensor and no external computer is needed.
Especially when it comes to the field of robot guidance, it can be beneficial to combine a machine vision system and robot perfor mance: After a short calibration routine, the SICK InspectorP62x UPCap can set gripping positions in the coordinate system of the robot. In addition, the Inspector PIM60 2D vision sensor is able to execute test and measuring tasks to determine pass/fail criteria or for trend displays.
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ELEKTRONIK
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FLEXIBLE AUTOMATION
SMART SENSORS –
INFORMATION SUPPLIERS FOR INDUSTRY 4.0
The requirements in the electronics industry are diverse and exacting. The ultimate goal is the fully automated and industrial production of fully electronic assemblies and devices. This includes the keywords “batch size 1 production.”
This can be achieved with intelligent and networked production and control processes that ensure a continuous flow of information, from order placement by the customer to electronics manufacturing and right through to dispatch. This is exactly where the sensors from SICK come into play. Smart
Sensors support dynamic, real-time-optimized, and self-organizing industrial processes. They record real operational statuses, turn these into digital data, and share it automatically with the process controller. In order to create the best-possible basis for a future-ready automation system, SICK has equipped its Smart
Sensors with four special properties to fulfill the diverse and challenging requirements of the electronics industry.
Enhanced Sensing custom intelligence and performance
The highest possible level of stability during object detection and recording of measured values is the basis for every Smart
Sensor. They automatically detect faults during operation and actively troubleshoot problems that may arise. Smart Sensors actively help the fitter to find the ideal operating point as they are being installed. Many even offer various operating modes including manual adjustment of detection or measurement parameters so these can be dynamically adapted to tasks as necessary.
Efficient communication smart communication between sensor and control
With superordinate control systems, Smart Sensors commu nicate via IO-Link: The stable communication channel used across the globe for sensors and actuators at the lowest field level offers many practical advantages in day-to-day indus trial operation. Smart Sensors are diligent data collectors and intelligent analysts. They share this knowledge with their environment in real time via their integrated IO-Link interface.
Inversely, they are also capable of receiving all types of control commands within seconds – for flexible production right down to a batch size of 1.
Enhanced sensing provides reliable detection and measurement results, which has a direct impact on plant availability.
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Efficient Communication is enabled by the bidirectional exchange of data between the control and sensor
– flexible processes and simple service.
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FLEXIBLE AUTOMATION
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Diagnostics
Efficient processes thanks to predictive maintenance
With the diagnostics functions, you always know the condition of your process and every single sensor. They comprise automa ted sensor self-monitoring or process parameter monitoring for preventative device and system maintenance.
Smart Sensors will even send a notification independently if safe operation is at risk. Thanks to predictive maintenance, flexible, needs-based maintenance schedules can be created, helping reduce service costs.
Smart Tasks the right information directly from the sensor
In the age of “big data”, it is important not to lose sight of the big picture. For that reason, Smart Tasks processes the diverse
Smart Sensor signals for detection and measurement, linking them to signals from an external sensor if necessary. Only the process information that is actually necessary is generated.
For example, photoelectric proximity sensors monitor the filling of the individual tray compartments when they enter the machi ne from a remote location. Cost-intensive and complex camera systems are not needed.
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Diagnostics allow operators to look into the future in order to detect process deviations in advance and prevent unplanned system downtime smart tasks enable data to be processed directly in the sensor. this leads to faster data transmission, leaner structures and cost benefits.
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SMART SENSORS
SMART SENSORS IN THE SICK PORTFOLIO
Smart Sensors provide the essential input for every process chain: Information for the intelligent factory in Industry 4.0. Although all sensors include Enhanced Sensing and Efficient Communication, Diagnostics and Smart Tasks are optional dimensions of Smart Sensor technology.
Enhanced sensing
Efficient communication
Diagnostics smart tasks
Outside/inside dimension
Placement analysis
Speed measurement
Speed and length measurement
Height classification
Classification of the hole position
Classification of the object position
Hole detection/hole size
Logic
Object detection/object width
Object and gap monitor
Object recognition
Profile detection
Time stamp
Time stamp and debouncing
Counter
Counter and debouncing
Time measurement and debouncing
Additional information
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SMART SENSORS
We have compiled an overview of the most important Smart Sensor product families for you. The example
“Smart Tasks” shown here can also be rolled out to other Smart Sensors and supplemented by custom programmed tasks.
Enhanced sensing
Efficient communication
Diagnostics smart tasks
Outside/inside dimension
Placement analysis
Speed measurement
Speed and length measurement
Height classification
Classification of the hole position
Classification of the object position
Hole detection/hole size
Logic
Object detection/object width
Object and gap monitor
Object recognition
Profile detection
Time stamp
Time stamp and debouncing
Counter
Counter and debouncing
Time measurement and debouncing
Additional information
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SMART SENSORS
SMART SENSORS IN THE SICK PORTFOLIO
Enhanced sensing
Efficient communication
Diagnostics smart tasks
Outside/inside dimension
Placement analysis
Speed measurement
Speed and length measurement
Height classification
Classification of the hole position
Classification of the object posi tion
Hole detection/hole size
Logic
Object detection/object width
Object and gap monitor
Object recognition
Profile detection
Time stamp
Time stamp and debouncing
Counter
Counter and debouncing
Time measurement and deboun cing
Additional information
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SMART SENSORS
Enhanced sensing
Efficient communication
Diagnostics smart tasks
Outside/inside dimension
Placement analysis
Speed measurement
Speed and length measurement
Height classification
Classification of the hole position
Classification of the object posi tion
Hole detection/hole size
Logic
Object detection/object width
Object and gap monitor
Object recognition
Profile detection
Time stamp
Time stamp and debouncing
Counter
Counter and debouncing
Time measurement and deboun cing
Additional information
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challenges in the Electronics industry
SAFETY
A SUSTAINTABLE WORKING ENVIRONMENT IS
SAFE AND PRODUCTIVE
The world of industry is undergoing rapid changes. As we move towards the Smart Fac
-
tory, we find humans, machines and autonomous systems working ever closer together.
Machine safety and protecting workers are essential for productive business operations.
It is also necessary to consider all aspects when modernizing existing machines.
Machine safety and protecting people does not automatically equate to downtime for your production processes. Quite the contrary. With the right expertise and suitable sa
-
fety applications, a plant can be refurbished or modernized very quickly. SICK can sup
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port you in this with experienced experts and tailor-made safety solutions – worldwide.
Make sure your plant is safe and productive and ready for the future.
g tin
Products
Se rvic es
Sy st em s
N etw ork
a ing tio n ra sicK safety solutions – comprehensive and tailor-made
The SICK product portfolio includes a wide selection of hardware components, systems, and software as well as an accompanying full-service offering with consulting and engineering services. We also deliver tailored comprehensive solutions to meet your require ments – all from a single source.
Our certified safety experts will assist you with implementation by providing a professional project management service that follows precisely defined processes – from planning to implementation and right through to acceptance of the machine. Both for moder nizing existing equipment, or for safeguarding new equipment.
SICK’s engineering documentation, which comes with a VERIFIED
SAFETY quality seal, makes the entire process transparent.
We create safe productivity.
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challenges in the Electronics industry
SAFETY
THE PATH TO A HIGHER LEVEL OF SAFETY AND PRODUCTIVITY
WITH SICK
When you choose a complete solution from SICK, the project process is precisely defined. First we clarify the objectives and range of services. Then we support you step by step through the consulting and engineering phases. The quality seal
VERIFIED SAFETY is your guarantee that all work results during the project have been verified and validated by our certified SICK employees.
clarifying the order details and creating a quote
• Agreeing on the range of services for the technical solution: What tasks will SICK perform? What tasks will the customer perform?
• Agreeing on a rough schedule
• Estimation of a service budget
• Join definition of the acceptance criteria
• Assessing the safety status of the machine
• Determining the machine limits
• Identifying hazards
• Estimating and assessing risks
• Suggestion of risk-reducing measures risk assessment
1
• Specifying safety objectives and se lecting risk-minimization measures for optimal safety and productivity
• Defining safety functions tailored to the work processes and machine functionality
• Agreeing on the safety concept, resol ving any outstanding questions
• Implementation approval
• Detailed design of safety-relevant parts of the control (SRP/CS)
• Detailed specification of safety-relevant user software (SRASW)
• Selecting standard and safety compo nents and producing bills of materials
• Producing wiring diagrams for integra ting the solution into existing systems
• Determining the performance level (PL) safety concept safety design
2
3
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challenges in the Electronics industry
SAFETY safety made by sicK
On completion, you receive the consulting and engineering documentation with a VERIFIED
SAFETY quality seal from SICK.
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Verification and validation
• Verification of component installation
• I/O check/Function test
• Validation of installed safety functions
• Execution of initial inspection before initial commissioning
• Acceptance of the services provided
4 installation and commissioning
• Physical guards
(e.g., mounting fencing or covers)
• Installation and parameterization of safetyrelated devices (sensors)
• Installation of safety-relevant user software
• Commissioning
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challenges in the Electronics industry
SAFETY
FLEXIBLE AND MODULAR MACHINE CONCEPTS IMPLEMENTED
SIMPLY AND SAFELY
State-of-the-art machines and plants increasingly need to accommodate the requirements of flexible production and must be designed accordingly. This means that it must be possible to extend and adjust machine modules quickly at any time, so that the work involved in planning, commissioning, and servicing can be kept to a minimum. The answer is a modular safe control with a clear-cut design, straightforward electrical and mechanical component installation, and reduced cabling. Depending on the scope of the product, the system response time must be quick and be able to be calculated. Safety functions should be able to be networked across the entire assembly line and designed to support the processes.
Performance level
PL e should also be achieved when sensors are cascaded. Intelligent diagnostics functions should support operators during troubleshooting. Flexi Soft and the functions of Flexi Line safe networking and the Flexi
Loop safe series connection allow these requirements to be implemented.
Safe networking: Flexi Line
The Flexi Line additional function enables up to 32 Flexi Soft stations to be networked with one another up to a distance of 1,000 m. This allows modular machine structures to be mapped in a consistent way. And the possibilities for machine concepts are endless.
• The number and sequence of machine modules can be changed in any way.
The safe networking of the various Flexi Soft safety controllers takes place without fixed addressing.
• Once the entire process image has been configured, modifications to the machine setup can be made easily using teach-in.
This allows individual modules to be tested separately and brought together at the installation site later on.
• Cost-effective integration via the safe CPU: Fast configuration and commissioning as no additional hardware is required.
• Efficient Communication and short response times thanks to the optimized sharing of information with neighboring stations or realization of emergency stop paths (global and local process image).
• Networking of the CPUs in question via a two-wire standard cable.
• Combination with the Flexi Loop safe series connection.
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challenges in the Electronics industry
SAFETY
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Safe series connection: Flexi Loop
Thanks to the Flexi Loop remote integration concept, up to eight sensor cascades – each with up to 32 dual-channel safety switches and safety sensors – can be connected up to a length of 960 m in a cost-effective way. It is possible to cascade safety switches and sensors in compliance with performance level PL e, even in the case of reed sensors.
• Compatible with sensors from other manufacturers
• Transmission of detailed diagnostic information and the applicable status via LEDs directly on the node
• System modifications can be made at any time by adding or removing nodes
• Integrated standard inputs (e.g., for status displays, integration of reset or start buttons) and standard outputs as well as sensor voltage supply included
• Flexi Loop extension by means of additional voltage supply
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challenges in the Electronics industry
QUALITY CONTROL
FULLY AUTOMATED INSPECTION SOLUTIONS FOR
QUALITY THROUGHOUT THE ENTIRE PROCESS
In order to meet the stringent quality requirements of customers in the electronics industry, manufacturers are implementing fully automated inspection solutions in their production processes. This not only ensures the product quality of electronic devices and components. It also helps identify cosmetic errors early on, therefore fulfilling the high expectations of consumers on optically flawless electronic end devices. SICK offers an extensive portfolio of 2D and 3D camera solutions for this purpose.
A NEW STANDARD IN 3D-VISION
The new patented M30 3D chip Powerful Ranger3 streaming camera
• Reliable data and measurements, even with large color variations and varying object properties
•
High sensor resolution and ultra-precise 3D algorithm
•
High depth of field even for objects with very high traversing speeds
• Optimal 3D performance and very good image processing in a compact housing
•
Fast, very high-resolution 3D measurements
•
Reliable, versatile and easy to integrate into machines
•
Scalable product with regard to resolution, performance, interfaces and color version
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challenges in the Electronics industry
QUALITY CONTROL
Programmable
2D / 3D cameras
High performance
3D vision camera
Ranger3
Configurable
2D / 3D cameras
Inspector
P-series
TriSpectorP1000
SIM4000 + PicoCam
TriSpector1000
Inspector
Flexibility/Performance
2D pin inspection Inspection of electronic components
The Pinspector2D quality control system is compact and easy to use. It inspects the presence and position of pins without making contact. Thanks to the extended functions, this allows for complete plug connectors to be monitored, for example.
Faulty mounting of devices can sometimes pose a large safety risk. That is why the production of electronic modules or electronic end devices in some industries, such as the automotive industry, is subject to very high quality requirements.
The Ranger3 3D vision sensor enables reliable inspection of assemblies at impressive speed.
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ELEKTRONIK
challenges in the Electronics industry
QUALITY CONTROL
IDENTIFICATION AND INSPECTION
SCALABLE SOLUTIONS FROM SICK
The SICK AppSpace eco-system offers unique flexibility when solving applications and enables efficient and cost-effective implementation. The various SICK sensors provide data which is analyzed and evaluated in a Sensor Integration Machine (SIM).
Alongside identification tasks, various inspection tasks are also carried out in the electronics industry.
A Sensor Integration Machine like the SIM4000 takes full responsibility for assuring smooth and efficient production processes and consistent traceability along the individual production steps. Sensors, for example picoCam304x industrial streaming cameras which are suited for both quality control and identification tasks, are connected to this central evaluation unit.
SICK AppSpace – freedom for new ideas
Break through the boundaries of conventional programming – with SICK AppSpace, SICK’s open platform for programmable sensors. The SICK AppSpace eco-system offers system integrators and original equipment manufacturers (OEM) the freedom and flexibility to develop application solutions that are tailored to the specific requirements of a particular task. From precisely designing the perfect online user interface through the selection of the most suitable programming technique and right through to distribution of software on various hardware platforms, one thing is of paramount importance with SICK AppSpace: Providing you with flexibility to develop your own customized solution.
The SICK AppSpace eco-system brings together software and hardware, and consists of two elements: Programmable SICK sensors and the SICK AppStudio, a development system for applications. The flexible architecture of the SICK AppSpace and the programmable devices allow data to be generated for cloud services as part of Industry 4.0. The software is located within the sensor and can transmit information directly from there. This provides users with optimum support in the areas of quality control, traceability, and predictive maintenance.
COMMUNITY SOFTWARE
SICK AppStudio SICK AppManager
HARDWARE
Programmable devices
3 4 new innovations
E l E c t r o n i c s | s i c K
Design, development, creation installation and back-up Programmable sensors sensor integration
Machine
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challenges in the Electronics industry
QUALITY CONTROL
3 4 E l E c t r o n i c s | s i c K
SICK AppStudio – for developers by developers
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The SICK AppStudio is used to develop customer-specific applications on programmable SICK devices. In addition to program ming options and services, it also offers access to the SICK software toolbox and established image processing libraries such as HALCON. Thanks to the Lua scripting language with its many integrated developer support features, for example an autocompletion function, the app development for the programmable sensors can be easily incorporated into existing development processes. The SensorApp developed in this way can then be installed on various programmable SICK sensors and therefore be used on multiple devices at the same time. In this way, the ViewBuilder enables individualized adjustment of the graphic user interface to the needs of the machine operator. In the PackageBuilder, all software components necessary for solving the applica tion are merged into a package. It can also be used to define access rights to the software package. Thanks to the many example programs provided, developing SensorApps and integrating them into the SICK AppSpace is a quick and easy process.
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Table of contents
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Applications in focus
Front-end production
Back-end production
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Applications in focus
Front-end production
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Front-end production
Applications in focus
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Front-end production
Focus 1
1
Wafer fab automation
Focus 2
2
process tool automation
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Focus 1: Wafer fab automation
Front-end production
1
Automated port loading and FOUP identification
the risk of material breaks in expensive semiconductor wafers must be kept as small as possible. to ensure this is the case, sensors are used, monitoring, for example, whether a
FOUP (Front Opening Unified Pod) is jittering too much when being lowered. the miniature photoelectric sensor WL100L detects these kinds of unwanted movements. As a class
1 laser sensor, it poses no risk to the operator. the ecoLine wire draw encoder, lightweight at just 180 grams and also energy-saving (3 W), provides the exact position of the Foup. information about the Foups, which ultimately provides information about the location of the wafer, is required for effective process control. regardless of whether a rFid, 1d, or 2d code reader is being used, SicK’s 4dpro concept ensures that all of these have the same connectivity and user interfaces and can be integrated without any problems.
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FOUP conveyor systems positioning
it is essential for the position of Foup conveyor systems to be pinpointed throughout the entire production process. With a resolution of 0.5 mm across its entire length, which can be up to 10 km, the optical linear measurement sensor oLM100 is an ideal solution to achieve this. the sensor is highly reliable with its four redundant sender Leds, and this reliability ensures a long mean time between failures
(MTBF).
3
Avoid collisions with safety scanning
the usable area of cleanrooms represents a significant cost factor. By using flexible equipment in collision zones on automated guided vehicles
(AGV) – even at changing speeds
– utilization of the workspace can be optimized. SicK’s S3000 safety laser scanner adjusts its collision and protection zones dynamically. the control data for direction and speed is provided by two dFS60 incremental encoders, which are mounted on the
AGV. As a result, the S3000 protects workers and other vehicles against collisions with the AGV.
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Focus 1: Wafer fab automation
Front-end production
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4
5
3
4
Monitoring the route on electrical overhead conveyors
thanks to the tiM3xx 2d laser scanner,
Foup conveyor systems are prevented from colliding with each other on electrical overhead conveyors. the tiM3xx does not require a connection to an external computer system to do this. Instead, preprogrammed fields are activated along the predetermined route. The automation is more efficient as a result of this, since more vehicles can work in the same space.
5
Manual port loading
Safety light curtains enable operating personnel to work safely in dangerous zones. Maximum detection reliability with minimal restrictions – the perfect hazardous point protection. Safety light curtains such as the minitwin from
SicK prove themselves day in, day out, in production processes such as port loading around the world. they are highly compact, and the various integrated linear units move very quickly. operating personnel safety aside, reliable detection of the fast linear units in set positions is also required during work processes, which is why form factor and switching speed play an important role in the selection of position sensors.
With its very small size (3.5 mm high), the iQ05 inductive proximity sensor is suitable for this purpose. A sensing range of just 1 mm ensures it provides the data required to calculate the exact starting and end positions.
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Focus 2: Process tool automation
Front-end production
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Reliable detection in aggressive process environments
The W4-3 Teflon miniature photoelectric sensor has an ip69K enclosure rating and as such is suitable for use in chemical environments. SicK’s sensor solutions are known to achieve long mean times between failures (MTBF) and work well in particularly demanding application conditions.
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Monitoring the positions of wafer carriers
the position of the wafer carrier can be determined reliably with absolute encoders: with the AFS60 Singleturn on the vertical and the AFM60 Multiturn on the horizontal axis. thanks to the fieldbus and Industrial Ethernet interface, it is possible to integrate the encoders into the machine controller easily and cost-effectively and they can be used even under extreme ambient conditions such as high temperatures.
3
Corrosive chemical level measurement
Measuring the level of corrosive chemicals poses a real challenge for sensors. Failures must be avoided at all costs. the ptFe-sheathed up56 pure ultrasonic level sensor is rugged and durable. it has industry-standard analog and digital outputs, which makes it easy to integrate.
4
Notch recognition on semi conductor wafers
Accurately aligning the substrate is important when processing wafers. the inspector 2d vision sensor determines the exact notch position on wafers thereby ensuring their correct alignment.
At the same time, the diffuser attachment eliminates disruptive wafer reflections. Using the Label Checker quality control system, it is also possible to scan the codes and text applied to the wafers.
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1
Focus 2: Process tool automation
Front-end production
2
5
Accurate wafer mapping in magazines
two photoelectric Laser Wt12L-2 sensors detect the edge of the wafer
(usually C-shaped) and in doing so check whether the semiconductor wafer is positioned correctly in the magazine. this means that the robot gripper cannot damage the wafers. it also means that material is not wasted and laborious maintenance tasks are avoided.
6
Height measurement for focus adjustment
High-precision inspection and laser systems in semiconductor or display production require lens systems with very precise focusing. the od5000 displacement measurement sensor can measure a height profile of the lead frame with precision down to the last micrometer with up to 80,000 measurements per second. this data makes it possible to control the focus position and therefore achieve optimal process results.
7
Presence and position monitoring on the wafer robot
two G2F photoelectric sensors on the wafer robot check for the presence and correct position of wafers. the very high detection accuracy of the photoelectric sensors for reflective, transparent and shiny object surfaces enable them to reliably detect the wafer. the miniature housing of the G2F makes it especially suitable for integration into the narrow grippers of the wafer robot.
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Applications in focus
BAcK-end production
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Applications in focus
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Back-end production
Focus 1
1
Semiconductor chip separation and housing integration
Focus 2
2
Semiconductor testing and sorting
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Focus 1: semiconductor chip separation and housing integration
BAcK-end production
1
Inspection and positioning solutions in chip bond machines
In chip bond machines, defined chips and small rectangular plates from the wafer are bonded to lead frames. if the adhesive is not positioned exactly on the lead frames, the semiconductor chips will be unusable. incorrectly positioned adhesive points need to be detected before the chip is put in place. the
2d vision sensor inspector increases the availability of the bond machine.
The Inspector can define up to 32 different reference images with up to 16 switching outputs. chips are put in place at high speed, which requires the highest level of precision possible. ttK70, the non-contact motor feedback system with integrated HiperFAce® interface, reports movements with an accuracy in the lower two-digit µm range – even with large relative movements. the Wt2S photoelectric sensor detects the exact point at which the lead frame came into use, utilizing this for the subsequent chip bonding.
2
Safety increasing productivity
Bond machines work at high speed, but idle time is often inevitable when machine operators are carrying out the unavoidable tasks of loading and unloading. the minitwin safety light curtain has zero blind zones, so its
L-shaped protection field is easy to install, granting the user fast and straightforward access to the loading and unloading area. the minitwin thus reduces the processing time taken and yet still offers the best possible level of safety to the user.
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Identification of wafer carriers
the Lector62x image-based code reader identifies the wafer via the 1D or 2D codes attached to the wafer carrier.
An integrated aiming laser, auto-focus, auto-setup, and green feedback Led make it very user-friendly.
4
Precise edge detection on wafer carriers
the Wt9L photoelectric proximity sensor with laser optics has a scanning range of 30 to 150 mm. the light sensor uses tried and tested background suppression and as such detects a multitude of different wafer carriers.
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Focus 1: semiconductor chip separation and housing integration
BAcK-end production
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Detection and positioning solutions in wire bond machines
temperatures are very high in the area around the bonding head, which is why suitably resistant fiber optic systems are advisable in this area. With its mere
16 µs response time, the WLL180t fiber-optic sensor works together with the LL3 fibers to supply the control unit with a precise signal for edge detection. the grippers move the thin lead frames at an extremely high speed, which means that maximum precision is a must. the two integrated read heads on the ttK70 linear encoders work with an accuracy in the lower two-digit μm range at a speed of up to 10 m/s, thereby helping to increase the throughput of the machine. the Wt2S photoelectric proximity sensor ensures that lead frames are carried to the next available position.
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Focus 2: semiconductor testing and sorting
BAcK-end production
1
Accurate alignment of trays with intelligent detection attachment
even the smallest of alignment errors can lead to damage, and detecting these errors is often expensive and complicated. that’s why SicK has developed the W2S-2 miniature photoelectric sensor. it offers maximum accuracy during the alignment process
– but without the costs and risks of a laser-based solution. the pinpoint Led technology uses a focused and precise light spot, exactly like a laser, but with a longer service life.
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3D inspection and surveying of semiconductor chip connections
Before dispatching finished semiconductor chips, it is necessary to perform a demanding burn-in test at final inspection. This involves testing both the functionality and mechanical integrity of the semiconductor chips as well as the quality of the contact points and their coplanarity in ball grid arrays
(BGAs). The Ranger3 3D vision system performs this inspection by generating up to 46,000 3D profiles per second and with the necessary precision demanded.
3
Flexible positioning of cylinders
pick-and-place involves processing very thin components. With a resolution of
50 µm and excellent repeatability, the
MpS magnetic cylinder sensor operates reliably, cost-effectively and with maximum flexibility.
4
Reliable detection of semi conductor chips presence on trays
reliable detection of semiconductor chips on transport trays in extremely small and tight spaces will significantly increase machine throughput. SicK’s
WLL180T fiber-optic sensor is the perfect solution to do just that. its reliable technology, extremely short response time of 16 µs and universal combination with miniature fiber optic sensors from the LL3 family guarantee that detection will be fast and precise in tight spaces.
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Focus 2: semiconductor testing and sorting
BAcK-end production
1
2
3
4
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Positioning of trays on a loader/ unloader
to enable the robot to accurately perform its gripping operations and avoid collisions with the components, the trays are positioned highly precisely on a loader/unloader with the help of a
W4SL-3 miniature photoelectric sensor with reflector. The precise laser light spot of the photoelectric sensor ensures a highly accurate switching behavior.
6
Machine safety made easy
“10 Minutes to Green” is the target set by SicK for the use of its Flexi
Soft safety controller. in other words, even safety personnel who have no experience of the Flexi Soft designer software can have a safety system up and running in less than
15 minutes. if the system has had its functionality checked, the Flexi
Soft designer automatically issues qualifiable diagrams and reports. As a result, security personnel are able to concentrate on their core tasks.
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Applications in focus
pcB production electronic device production
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Applications in focus
pcB production
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pcB production
Applications in focus
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pcB production
Focus 1
1
pcB handling and printing
Focus 2
2
pcB Assembly - pick and place
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Focus 1: PcB handling and printing
pcB production
1
Solder paste inspection at high speed
Solder paste misprints are the most common causes for defects detected after reflow soldering. The Ranger3 3D vision sensor with its unique cMoS image sensor enables fast and accurate
3d inspection of tiniest solder paste structures, assuring a high paste print quality and saving high costs for rework. With a record breaking speed and resolution ratio even the fastest production cycle can be managed. ranger3 is capable of recording up to 307cm²/s of pcB surface at an
X-Y-resolution of 20µm and a height resolution of 1,2µm.
2
2
Implementing the Hermes standard on a loading unit
the SicK gateway makes it possible to integrate a loading unit with a SMeMA interface into the Hermes network.
When extended by an image-based code reader or rFid read/write device, the gateway can also read board and magazine ids and forward these data via the Hermes interface. A modular and readily expandable solution that can also be vertically integrated into higher level production systems via the ipc cFX standard.
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Presence detection in printed circuit board magazines
the G2F miniature photoelectric sensor detects the presence of printed circuit boards in a magazine buffer. in this way, the photoelectric sensor supports the controller when inserting the next printed circuit board into the magazine buffer. objects on top of the printed circuit board do not affect the detection. the very high detection accuracy of the G2F ensures reliable detection regardless of reflective components or different colors of the printed circuit board.
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4
Noncontact double layer detection of printed circuit boards
Faults in the handling system can cause double layers in printed circuit boards, which result in costly consequential errors if undetected. the od Mini displacement measurement sensor measures the printed circuit boards and uses integrated evaluation functions via a digital output to issue a warning if pcBs are lying on top of each other.
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Focus 1: PcB handling and printing
pcB production
5
Automated setup control of soldering paste printers
Various components, such as the print template, equipped with rFid tags can be automatically detected with an rFid read/write device without the operator having to intervene, and can then be compared with the process recipe. this saves time for set-up changeovers and is also used for quality assurance purposes. thanks to its compact size, the rFu61x can be integrated optimally into these type of machines.
6
Reliable detection of PCBs
Switching errors in the detection of
PCBs due to recesses or reflective surfaces can cause costly faults in the production process. the WtB2S-2 ultra-compact photoelectric proximity sensor with linear light spot overcomes these challenges even in the smallest of spaces.
7
Reliable trackwidth adjustment for PCB transport systems
the iQ10 inductive proximity sensor delivers a precise signal when the end stop is reached during automated trackwidth adjustment for pcB transport systems.
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Focus 2: PcB Assembly - Pick and Place
pcB production
1
Intelligent safety solutions
Safety doors must usually remain closed until a process or machine is stopped. the i14 Lock electro-mechanical safety switch prevents unprotected access to the machine and is integrated into the machine control via the Flexi classic safety controller. the Flexi classic system is also ideally equipped to meet the requirements of the future, such as the increasing modularity of pick-andplace machines.
2
Identification of DPM codes on printed circuit boards
the Lector61x image-based code reader identifies the printed circuit board depending on the 1d or 2d codes applied. thanks to its dpM decoders, code reading is possible even with low-contrast codes or glossy surfaces. due to its compact housing, the
Lector61x can even be used in machines with tight installation space.
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Reliable presence detection of printed circuit boards
printed circuit boards are now also customized from a mechanical perspective, meaning that pcB panels often contain large openings and holes. the W4-3 MultiLine photoelectric proximity sensor with two logically linked light lines tolerates large openings without switching errors, enhancing machine availability.
4
Checking components
the od Value distance sensor is lightweight and can therefore be mounted directly on the placement head. it measures the height of the components and application of solder paste in advance and delivers the missing Z data to the 2d vision system of the placement head.
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Focus 2: PcB Assembly - Pick and Place
pcB production
5
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Reliable edge detection with ultrasonic technology
objects in the background or movements of reflective machine parts often make precise and reliable edge detection of the printed circuit board difficult. The UC4 high-resolution, compact ultrasonic sensor only detects the pcB even if the placement head is only millimeters away from it, for instance.
6
Monitoring of terminals
Fast and reliable monitoring of closed feeder clips at feeders is possible with only one RAY26 Reflex Array MultiTask photoelectric sensor. its 55-mm light beam detects any deviation from the correct position, thus preventing damage to the placement head and enhancing machine availability.
7
Mobile identification at pickandplace machines
SicK’s 1d and 2d hand-held scanners demonstrate their strengths when equipping feeders. reliable code reading and state-of-the-art interfaces such as Bluetooth™ or WLAn make the set-up process quick and efficient. The rugged design guarantees a long service life.
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Applications in focus
eLectronic deVice production
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eLectronic deVice production
Applications in focus
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electronic device production
Focus 1
1
infeed for device assembly
Focus 2
2
device assembly
Focus 3
3
dispensing of adhesives or seals
Focus 4
4
device testing and traceability
Focus 5
5
Small AGVs (carts)
E l E c T r o n i c s | s i c K
60
62
64
66
68
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Focus 1: infeed for device assembly
eLectronic deVice production
1
Access protection with muting on belt conveyors
tray stacks are automatically fed to the pallet handling machine using the
(dual) belt conveyor. During this process, a minitwin safety light curtain reliably secures access to the conveying line.
The benefits of the miniTwin are its lack of blind zones and the various different brackets that allow quick and easy mounting. the muting function is used during the interaction between the light curtain and Flexi Soft safety controller in order to properly differentiate between people and materials. Four muting sensors allow flexible setup for inlet and exit monitoring.
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Positioning tray stacks
the tray stacks must be precisely positioned on the belt conveyor to allow a gripping arm to supply or remove trays. this task is handled by the cQ4 capacitive proximity sensor. With its small sensing range and compact form, the sensor can be integrated in the direct vicinity of the process, even where little space is available. the capacitative sensor technology enables a material- independent and safe detection of trays, no matter what object properties they have.
3
Checking presence and level monitoring in a vibratory bowl feeder
in a vibratory bowl feeder, small parts in the form of bulk materials are sorted and automatically presented in the proper position for additional processing steps. to prevent the vibration drives of both the bowl feeder and the connected linear conveyor from running in constant operation, the presence and level of the bulk material must be measured. to achieve this, the uM18-2 pro ultrasonic level sensor checks the level of the vibratory bowl feeder.
Alternatively, WtB2S-2 or WtB4-3 miniature photoelectric sensors with background suppression or an iQ08 inductive proximity sensor integrated into a pendulum can be used to monitor the level of the vibratory bowl feeder. the bowl feeder is switched on or off depending on the measured level.
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Focus 1: infeed for device assembly
eLectronic deVice production
6
1
2
4
Presence and backup monitoring on a singulation conveyor
For optimal production processes, it is necessary to detect whether sufficient conveyed goods are present on a singulation conveyor or whether they have backed up. the easily alignable
WFL fork sensors and the G2F miniature photoelectric sensor are well suited for this application, especially where space is at a premium. the G2F detects even very small objects down to a size of
0.1 mm without difficulty.
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5
Part localization in the AnyFeeder
An AnyFeeder machine conveys and flips small parts without refeeding and without the use of conveyor belts. the pLoc2d robot guidance system quickly and safely detects the parts’ position and transmits data for the position and rotation of properly aligned parts to the robot control system. using this information, the robot is able to pick the parts and feed them to the next process. once the properly aligned parts have been removed, the remaining components in the pick zone are realigned.
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6
Singulation of printed circuit boards
the shape and size of printed circuit boards can vary. the inspector pi50
2d vision sensor provides precise detection of the registration marks on different printed circuit boards, thereby accurately determining the position of the individual boards in the tray. this means that an offset in the x- and y-direction, as well as the rotational position, can be detected and automatically corrected.
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Focus 2: Device assembly
eLectronic deVice production
1
Part differentiation during the gripping process
When it comes to providing information about the gripped part in addition to the position of the gripper itself, programmable magnetic cylinder sensors are the right tool for the job. these sensors are used in pneumatic cylinders. the MZ2Q magnetic cylinder sensor features two adjustable switching points that can be programmed in no time using teach-in buttons. Adjustable hysteresis allows the reliable retrieval of position information, even for extremely small strokes, and gives the gripper the ability to differentiate between workpieces of different sizes. this results in improved evaluation for the entire gripping process and leads to noticeable improvements in process stability.
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Hazardous area protection on a mobile robot
Flexible material transportation to the rotary machine is carried out using a mobile robot. thanks to its compact dimensions, the S300 Mini safety laser scanner can be optimally integrated into small mobile units. the S300 Mini provides non-contact detection of any people or objects that are in the robot’s path. As a result, the mechanical damage experienced when using switching strips and bumpers can be eliminated.
3
Robot guidance of a robot from
Universal Robots made easy
the SicK urcap inspector software makes it easy to integrate the inspector
2d vision sensor into robot controllers from Universal Robots (UR). The UR control unit provides access to live images from the sensor, thereby simplifying the tasks of calibrating and aligning the sensor. As a result, an image-based robot guidance system can be set up in a just a few minutes. thanks to the availability of further toolboxes, the range of possible applications is virtually unlimited.
4
Safely increase the productivity of work stations with PSDI function
the pSdi function, which comprises opto-electronic protective devices and a safety controller, allows the worker to start the machine cycle by simply leaving the protective field after loading the machine. two-hand control device and foot pedals are no longer needed. this not only increases the productivity of workstations but also makes them safer in accordance with european safety standards.
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Focus 2: Device assembly
eLectronic deVice production
3
5
Gripper positioning of the 3axis gantry robot
the 3-axis gantry robot precisely supplies components to the joining process. Here, it is critical that the movements necessary for positioning within the process are carried out with a high degree of accuracy. the eKM36 motor feedback system with a digital
HiperFAce dSL
®
interface determines the actual position at a resolution of up to 20 bits per revolution and thus positions the gripper with extreme accuracy.
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6
Positioning the SCARA robot on the conveyor belt
the ScArA robot must move in sync with the conveyor speed so that it can remove the workpieces from the belt. the ttK70 linear encoder determines the absolute position of the ScArA robot. this encoder consists of a compact read head and a piece of magnetic tape that serves as a reference scale. the non-contact principle of operation means that the position is determined without causing any wear.
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7
Positioning of trays on a loader/ unloader
to enable the robot to accurately perform its gripping operations and avoid collisions with the components, the trays are positioned highly precisely on a loader/unloader with the help of a
W4SL-3 miniature photoelectric sensor with reflector. The precise laser light spot of the photoelectric sensor ensures a highly accurate switching behavior.
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Focus 3: Dispensing of adhesives or seals
eLectronic deVice production
1
Positioning dispensing needles with high precision
For dispensing processes with very high repeatability, the absolute distance between dispensing needle and object is very important. the od5000 displacement measurement sensor measures the distance to the object down to the last micrometer. thanks to the light spot with a very small diameter, it is perfectly suited for measuring the smallest structures.
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Positioning dispensing needles with precision
For dispensing processes with high repeatability, the absolute distance between dispensing needle and object is very important. the od Value displacement measurement sensor measures the distance to the object down to the last micrometer and is very cost effective. thanks to the light spot with a small diameter, it is perfectly suited for measuring the smallest structures.
3
Level monitoring of the adhesive cartridge
in the dispensing process, the level of adhesive in the cartridge must be continuously monitored so that the adhesive is properly dispensed and rejects are prevented. this monitoring task is handled by the MQ10 magnetic proximity sensor. it reliably detects permanent magnets located inside the cartridge, even through aluminum or plastic, and thus enables the stable non-contact measurement of the adhesive level.
4
Tip compensation
tip compensation involves the automatic detection and measurement of the dispensing tip position on all three coordinate axes: X, Y and Z. For this purpose, a mechanical touch point is set to measure the length of the tip. the positional deviation in the X and Y directions is determined using one WFL precision laser fork photoelectric sensor for each axis, and the corresponding offset is automatically compensated in the system.
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Focus 3: Dispensing of adhesives or seals
eLectronic deVice production
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Monitoring of protective doors
At joining stations where manual intervention by the operator is necessary, the re2 magnetic safety switch delivers non-contact monitoring for doors with a protective function. thanks to its sensing range, the re2 compensates for position tolerances and the door offset, thus increasing the machine’s availability. the safety status of the doors can be checked directly on the protective device using the Led status display.
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Focus 4: Device testing and traceability
eLectronic deVice production
1
Component identification in assembly lines with UHFRFID technology
complete traceability of workpieces must be ensured in the production of electronic vehicle components with which safety-relevant functions are triggered. exactly this can be implemented with uHF-rFid technology. thanks to its compact design and a sensing range of up to 0.5 m, the rFu61x rFid read/ write device can be integrated into very small spaces in nearly any machine design.
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ESDsafe identification of electronic components
image-based code readers from SicK reliably identify printed circuit boards or device assemblies in electrode manufacturing. Selected sensors intended for use in the direct vicinity to such components are subjected to special eSd safety tests in order to protect electrostatically sensitive components, integrated circuits and assemblies from damage.
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3
Identification of workpiece carriers using RFID
rFid transponders are applied to workpiece carriers in order to associate specific product information and manufacturing commands with the components. the rFH5xx rFid read/ write device can read and write the information encoded into the rFid transponder. it comes in a variety of compact housing designs to suit any installation situation. the device can be integrated into all common fieldbus systems via the io-Link interface.
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4
Highprecision pin inspection for pressfit operations
the pinspector quality control system detects deviations from the defined quality standard. A 3d, non-contact measurement function is used to check that the pins are correctly aligned with the designated through holes in the pcB.
After successful positioning, pinspector gives the go-ahead for the press-fit process. the 3d position measurement function is run after the press-fit process to monitor the presence, height, and co-planarity of the pins.
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Focus 4: Device testing and traceability
eLectronic deVice production
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Measuring display mounting with micrometer accuracy
Measuring device assemblies makes it possible to check whether they are installed in the correct position. this prevents connection errors. three displacement measurement sensors check if the displays are correctly installed in smartphones with micrometer-level accuracy.
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6
Inline 3D quality control of cast parts
For exact part control, the triSpector1000 3d vision sensor precisely checks whether the cast part removed from the die casting machine by the robot is complete and whether any overflow is present. It detects volumetric surface errors and separates and discharges the cast parts showing any surface errors of this type. if the part is acceptable, it is placed on a synchronized slat conveyor, where a fan cools the cast part.
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7
Inline quality control in final assembly
the fully assembled product must be inspected as part of a complete quality control check. the inspectorp6xx 2d vision sensor checks and measures the shape and contour of the product housing and cable connection and compares the resulting shape and contour data with a dataset that was already taught-in. this approach ensures that defective parts are identified and removed from the process.
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Focus 5: small AGVs (carts)
eLectronic deVice production
Small AGVs (carts) cost-effective automated guided carts
(AGC) should run through production paths, which can be very narrow at times, without posing a risk to persons, machines and transport goods. Sensor and system solutions from SicK help to reliably protect humans and property from collisions, while at the same time collecting all necessary data for the dependable and flexible navigation of
AGcs.
2
5
4
1
Safety solutions allowing automated guided carts to travel at high speeds
Automated guided carts (AGC) manage high speeds even when going around curves thanks to the switching of protective fields. Reliable detection of speed and direction of travel with safety solutions from SicK also reduces the number of components and thereby the required installation space in AGcs.
2
Collision protection for automated guided carts implemented easily and at low cost
if an automated guided cart collides with protruding machine parts, major property damage results and the production line is stopped. 2d LidAr sensors from the tiM series make the control of automated guided carts for preventing such collisions easy and cost-effective.
3
Consistent identification of production materials
the use of uHF-rFid technology in pcB production enables transparent production processes and complete traceability. this makes it possible to consistently identify production material, beginning with SMd production to final assembly of the electronic components all the way to the final product. to do so, printed circuit board panels on automated guided carts
(AGCs) are identified with an RFU61x.
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Focus 5: small AGVs (carts)
eLectronic deVice production
3
1
4
Identification of printed circuit board magazines with UHFRFID technology
in pcB production, automated guided carts (AGCs) transport the empty magazines to the unloader and remove the magazines filled with printed circuit boards. this is where the printed circuit boards, mostly marked with data Matrix codes, are assigned to the magazines provided with rFid tags. these are then driven to a warehouse by an automated guided cart, where the printed circuit boards are temporarily stored before further processing in the assembly lines. the AGcs and unloading stations are equipped with an rFu61x for complete traceability. thanks to its compact design, the rFid read/write device can be integrated in very small spaces in vehicles and SMd machines.
5
Collision avoidance and localization for small automated guided vehicles
every single collision - even those involving the smallest transport vehicles
- causes follow-up costs due to system failure and leads to poor acceptance of the technology. The TÜV-certified tiM781S 2d LidAr sensor prevents collisions with objects and people using non-contact detection and offers dynamic localization with the aid of reliable measurement data output.
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PRODUCT OVERVIEW
ELECTRONICS
E l E c t r o n i c s
| s i c K
Miniature photoelectric sensors
Small photoelectric sensors
MultiTask photoelectric sensors
Reflex Array
Fiber-optic sensors
Fibers
Inductive proximity sensors
Capacitive proximity sensors
Ultrasonic sensors
Magnetic proximity sensors
Position sensors
Fork sensors
Safety laser scanners
Safety light curtains
Non-contact safety switches
Safety locking devices
Safety command devices
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PRODUCT OVERVIEW
ELECTRONICS
Safety relays
ReLy
Safety controllers
Flexi Classic
Flexi Soft
Sensor Integration Gateway
Programmable devices
SIM4x00
SensorApps
Quality Inspection
Robot guidance systems
Quality control systems
2D machine vision
InspectorP62x
InspectorP63x
3D machine vision
Image-based code readers
Lector61x
Lector62x
Fixed mount bar code scanners
CLV62x
RFID
RFH5xx
RFH6xx
RFU61x
Mobile hand-held scanners
IDM14x
IDM24x
Displacement measurement sensors
Linear measurement sensors
2D LiDAR sensors
TiM1xx
TiM3xx
Level sensors
Motor feedback systems rotary
HIPERFACE
®
Motor feedback systems rotary
HIPERFACE DSL
®
Incremental encoders
Linear encoders
Wire draw encoders
Safety encoders
Absolute encoders
AFS/AFM60 EtherNet/IP
A3M60 PROFIBUS
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E l E c t r o n i c s
| s i c K
Photoelectric sensors
MINIATURE PHOTOELECTRIC SENSORS
MINIATURE PHOTOELECTRIC SENSORS
G2s
G2F
G2s
MINIATURE PHOTOELECTRIC SENSORS
G2F
MINIATURE PHOTOELECTRIC SENSORS
G2S – At a glance
•
Complete product family of photo electric sensors in a tried-and-tested sensor design
•
Adjustable BGS photoelectric proxim ity sensor with an sensing range up to 120 mm
•
Optical performance data that ex ceeds market standards for sensing range and housing design
Your benefits
•
Reliable object detection in confined environments helps cut costs and save space
•
Sub-miniature housing enables seamless integration and creates opportunities for new machine designs
•
Tried-and-tested, rugged housing design can be easily integrated into compact machines and systems
•
Reliable detection of jet-black, poorly reflective and highly reflective objects
•
PinPoint LED ensures high sensing ranges and reliable object detection
•
Complete, ultra-small product family with operating functions for every application
•
The 45-degree tilted cable entry offers maximum installation flexibility with additional soft rubber bearings to absorb vibrations and tensile loads
www.sick.com/G2s
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
G2F – At a glance
•
Ultra-thin housing for the tightest of installation spaces
• BGS: Object detection starting from just 8 mm
•
Detection of objects from 0 1 mm in size
• Reliable detection of jet-black, specular, transparent, and shiny objects
Your benefits
•
The ultra-thin G2 Flat sensors can be integrated into miniature plants and very tight installation spaces
•
Reliable detection: Detect objects with excellent and high-performance background suppression starting from just 8 mm
• Even the smallest of objects can be detected without problems
•
PinPoint LED
• VISTAL
®
housing, steel mounting plates
•
Can be adjusted individually to OEM requirements
•
Versatility of use: The G2 Flat can be relied upon to detect jet-black, specular, transparent, and shiny objects
•
Easy installation and maintenance
– not least thanks to easy differentia tion between sender and receiver
•
Ultra-reliable sensor design with
VISTAL
®
housing and steel mounting plates
E l E c t r o n i c s
| s i c K
www.sick.com/G2F
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
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E l E c t r o n i c s
| s i c K
7 3
7 2
E l E c t r o n i c s
| s i c K
W2s-2
W4-3
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MINIATURE PHOTOELECTRIC SENSORS
W2s-2
MINIATURE PHOTOELECTRIC SENSORS
W4-3
W2S-2 – At a glance
•
Sensor with background suppression and without any significant black/ white shift
•
PinPoint 2.0 LED with extended sensing distances and high operating reserves
•
A variety of application possibilities thanks to clearly-defined laser-like or line-shaped light spots
•
Detection of highly-transparent and reflective objects using sensors with
V-optics
•
Photoelectric retro-reflective sensor with autocollimation and a clearly visible light spot
Your benefits
•
Machine design flexibility: the ul tra-compact sensors offer above-average sensing distances and provide space-saving installation
•
Remote setup: sensors installed in confined spaces can be set and mon itored remotely via IO-Link.
• High operational reliability: ultrablack objects are detected with a degree of reflection of 1%
•
Maximum reliability during object de tection and option of a space-saving machine design without reflectors or through-beam systems
www.sick.com/W2s-2
•
Quick and easy commissioning: the photoelectric retro-reflective sensor with autocollimation provides a clearly visible light spot for high process reliability
•
Universal application options: wide range of models enclosed in a rugged housing
•
Proven mounting and housing design
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
W4-3 – At a glance
•
Best background suppression sensor in its class
• Universal use of PinPoint technology in all models
•
BGS proximity sensor with laser-like light spot for precise detection tasks
Your benefits
•
Low-cost integration due to optimal machine integration in areas with limited space
•
Application versatility due to reliable detection of shiny or jet-black objects
•
Rugged mounting system with M3 threaded metal inserts reduces maintenance costs due to a long service life
•
Reliable setting via 5-turn potentiometer, teach-in pushbutton, teach-in via cable or IO-Link
•
Flexible sensor settings, monitoring, advanced diagnostics, and display thanks to IO-Link
•
High immunity to ambient light reduc es downtime caused by false trips
•
Clearly visible light spot simplifies alignment
• IO-Link provides easy data access from the PLC
•
Quick and easy configuration
•
Quick and easy integration using function blocks
www.sick.com/W4-3
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
E l E c t r o n i c s
| s i c K
W4s-3
W4-3 PtFE
W4s-3
MINIATURE PHOTOELECTRIC SENSORS
W4-3 PtFE
MINIATURE PHOTOELECTRIC SENSORS
W4S-3 – At a glance
•
Best background suppression sensor in its class
•
Universal use of PinPoint LED technology in all models
• BGS proximity sensor with laser-like light spot for precise detection tasks
Your benefits
•
Application versatility due to reliable detection of shiny, transparent or jetblack objects
•
Very quick and easy alignment due to the highly visible, intense PinPoint
LED light spot
• Rugged mounting system with M3 threaded metal inserts reduces maintenance costs due to a long service life
•
Reliable setting via 5-turn potentiometer, teach-in pushbutton, teach-in via cable or IO-Link
•
Flexible sensor settings, monitoring, advanced diagnostics, and visualization thanks to IO-Link
•
Background suppression sensors with a laser-like light spot reduce costs and installation of additional protective measures by replacing laser sensors
•
IO-Link provides easy data access from the PLC
• Quick and easy configuration
•
Quick and easy integration using function blocks
www.sick.com/W4s-3
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
W4-3 PTFE – At a glance
•
Sensor and cable have a rugged
Teflon coating for use in the most aggressive environments
•
Suitable for use in the food and beverage industry
Your benefits
• High cost savings since development or mounting of a protective housing is not needed Entire sensor including cable is Teflon-coated so it can be placed directly in the process.
•
Sensing range set via teach-in cable
• Available as background suppression and through-beam system
• Less machine downtime due to a long sensor life that withstands even the most aggressive cleaning and process agents
E l E c t r o n i c s
| s i c K
www.sick.com/W4-3_PtFE
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
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E l E c t r o n i c s
| s i c K
7 5
74
E l E c t r o n i c s
| s i c K
W4sl-3
W100 laser
MINIATURE PHOTOELECTRIC SENSORS
W4sl-3
MINIATURE PHOTOELECTRIC SENSORS
W100 laser
W4SL-3 – At a glance
•
Precise laser light spot, laser class 1
•
Teach-in pushbutton can be switched between detection of transparent and non-transparent objects
• Sensing ranges between 25 mm and
60 m
•
Latest SICK proprietary ASIC and la ser technologies with second emitter
LED to provide outstanding background suppression and ambient light immunity
•
Choice of adjustment via teach-in button, potentiometer, cable, or IO-
Link
Your benefits
• Precise laser light spot for highly accurate switching behavior
•
High optical ambient light immunity reduces incorrect switching and thus machine downtime, even when modern energy-saving lamps are used
•
The highest degree of machine design flexibility BGS (background suppression) eliminates the effect of undesired background reflections.
In addition, autocollimation allows detection through small drilled holes
• One device for detecting both transparent objects and the smallest non-transparent objects, thus reducing the variety of sensors and saving on storage costs
• IO-Link facilitates initial system performance diagnostics and uses additional sensor functions (optional) to reduce complex control program ming
www.sick.com/W4sl-3
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
W100 Laser – At a glance
•
Standard miniature housing with M3 threaded mounting holes
• Long sensing range
•
Light/dark switching and sensitivity adjustment via rotary switch possible
Your benefits
• Detection of tiny objects
• Safe application thanks to high optical operating reserve
•
Quick and easy mounting due to universally compatible M3 threaded mounting holes
•
Various versions are available, including through-beam, retro-reflective and energetic
•
Wide variety of accessories available
•
Laser emitter LED, class 1
• Miniature housing designed for applications in which space is at a premium
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www.sick.com/W100_laser
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
E l E c t r o n i c s
| s i c K
SMALL PHOTOELECTRIC SENSORS
SMALL PHOTOELECTRIC SENSORS
W9
W12-2 laser
W9
SMALL PHOTOELECTRIC SENSORS
W12-2 laser
SMALL PHOTOELECTRIC SENSORS
W9 – At a glance
•
Rugged VISTAL™ housing
•
PinPoint LED or laser
•
Photoelectric proximity sensor with sensing range of up to 800 mm
• Photoelectric retro-reflective sensors with autocollimation optics
•
Through-beam photoelectric sensors with sensing ranges of up to 60 m
Your benefits
•
Precise detection of small objects and object features
•
Detection of objects even through small openings
• Less machine downtime due to stable VISTAL™ housing as well as the suppression of optical interference
•
The longest detection and sensing ranges in its class
• Best-in-class background suppression for photoelectric proximity sensors
•
SIRIC technology
•
Connections: M8 and M12 male connector, cable as well as cable with male connector
• M3 and M4 hole pattern
•
No blind spots, detection of shiny or transparent objects using photoelectric retro-reflective sensors
•
A wide variety of connection and mounting options
•
Highly visible light spot simplifies alignment
www.sick.com/W9
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
W12-2 Laser – At a glance
•
Best-in-class retro-reflective laser
• performance in a metal housing
Teflon
®
coating available
•
Precise autocollimation optics
•
Adjustable focus on retro-reflective sensors
Your benefits
•
Reliable object detection of small objects due to superior ASIC (appli cation-specific integrated circuit) technology combined with innovative laser technology
•
Red light laser technology provides quick and easy alignment of sensor
•
Rugged metal housing (available with
Teflon
®
coating) withstands harsh environments
•
High switching frequency of 2.5 kHz
• Connection via cable or rotatable connector
•
Mounting options with through holes, blind holes, oblong holes and dovetail
•
Laser protection class 1 or 2
•
Laser protection class 1 or 2 for eye safety
•
Resistance to optical interference reduces false readings and downtime
• Rotatable connector provides easy installation
E l E c t r o n i c s
| s i c K
www.sick.com/W12-2_laser
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
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E l E c t r o n i c s
| s i c K
7 7
7 6
E l E c t r o n i c s
| s i c K
MULTITASK PHOTOELECTRIC SENSORS
MULTITASK PHOTOELECTRIC SENSORS
Multiline
Reflex Array
MULTITASK PHOTOELECTRIC SENSORS
Multiline
MULTITASK PHOTOELECTRIC SENSORS
Reflex Array
MultiLine – At a glance
•
Two logical and intelligently linked sensors with background suppression in one miniature housing offer the highest ruggedness for object detection
•
Consistent, reliable detection of structured and perforated objects such as PCBs
Your benefits
• The MultiLine sensor facilitates faster production sequences, since the distances between objects can be reduced
•
The sensor position no longer needs to be modified for format changes, since the sensor is able to detect objects universally regardless of their position. This saves time and money
•
The reliable sensor signal (from the leading to the trailing edge) places fewer demands on the control software, since it no longer needs to be debounced or evaluated
•
Consistent, reliable detection of reflective and irregular objects such as coffee packs and soup sachets
•
Effective operating range from
40 mm to 120 mm
•
Simple adjustment via teach-in button
• The MultiLine sensor offers high process reliability because all objects are detected independently of their structure, geometry, and surface properties
• Placing the sensor into operation is as easy as pressing a button, mean ing that fast and reliable commissioning without complicated operating algorithms is guaranteed
www.sick.com/Multiline
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
Reflex Array – At a glance
•
RAY10: 25 mm-high light array, de tects objects ≥ 5 mm
• RAY26: 55 mm-high light array, three variants, detects objects ≥ 3 mm, ≥
5 mm or ≥ 10 mm
Your benefits
• Reduces the overall costs for detection by up to 50% compared to other solutions
•
Detection of objects with a size of
≥ 1 mm in a 20 mm-high light array or ≥ 3 mm, ≥ 5 mm or ≥ 10 mm in a
55 mm-high light array or ≥ 5 mm in a 25 mm-high light array
•
Display for predictive maintenance on the sensor; transmits maintenance signals to the PLC via IO-Link
•
Conveyor belt suppression for RAY26
• Conveyor belt suppression: Manual or via IO-Link
•
PinPoint LED enables great visibility of the light array and easy and fast optical alignment
• Predictive maintenance using Auto -
Adapt reduces downtime
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www.sick.com/Reflex_Array
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
E l E c t r o n i c s
| s i c K
Fiber-optic sensors and fibers
FIBER-OPTIC SENSORS
FIBERS
Wll180t ll3
Wll180t
FIBER-OPTIC SENSORS
ll3
FIBERS
WLL180T – At a glance
•
Selectable response time up to 16 µs
•
Sensing range up to 20 m (throughbeam system); up to 1,400 mm
(proximity system)
• Bus-compatible with anti-interference
Your benefits
•
Reliable, rapid process detection, even under the most difficult ambi ent conditions, such as dust, spray or mist
•
Easy commissioning and product changeover due to external teach-in
•
Cross-talk is eliminated when utilizing bus configuration option
• Quick, easy setup and adjustment due to an intuitive operating menu
•
2 x 4-digit digital display
•
Adjustable hysteresis
•
Rotatable display screen
•
High-resolution signal processing
• Programmable time delays
•
Flexible parameter adjustment due to high-resolution signal processing
Hysteresis and time delays can be adapted to suit the application, e g , when detecting tiny or transparent objects
•
Easy-to-read display, even under difficult installation conditions
www.sick.com/Wll180t
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
LL3 – At a glance
•
Very large selection of plastic and glass fiber-optic cables.
• Fiber-optic cables resistant to chemicals and high temperature
•
Threaded and smooth sleeves, bands of light (array), 90° reflection versions available
Your benefits
•
Very large selection of fiber-optic ca bles with plastic and glass fibers, giv ing users more application flexibility
•
Resistant to damage caused by me chanical and chemical stress, as well as high temperatures
•
Focused optics
• Proximity and through-beam versions available
•
Plastic, protective metal or Teflon sheathing available
•
Standard and customer-specific types
• Simple installation saves time
•
For detection of objects, surfaces, leading edges, and fluid levels
E l E c t r o n i c s
| s i c K
www.sick.com/ll3
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
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E l E c t r o n i c s
| s i c K
7 9
7 8
E l E c t r o n i c s
| s i c K
Inductive proximity sensors
INDUCTIVE PROxIMITY SENSORS
INDUCTIVE PROxIMITY SENSORS iQY iQB
INDUCTIVE PROxIMITY SENSORS
iQY
INDUCTIVE PROxIMITY SENSORS
iQB
IQY – At a glance
•
Types: 5 mm x 5 mm x 25 mm or
8 mm x 8 mm x 40 mm
•
Extended sensing ranges: 0.8 mm to
4 mm
• Electrical configuration: DC 3-wire
Your benefits
•
Easy integration in space-critical applications
•
Reliable detection of fast handling and mounting processes
•
Enclosure rating: IP 67 or IP 68
•
Temperature range: –25 °C to +75 °C
•
Tough VISTAL™ housing
•
Thin version with 270° output state display
•
Quick and easy mounting
•
Thin housing provides a high degree of design freedom
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www.sick.com/iQY
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
IQB – At a glance
•
Types: 10 mm x 16 mm x 28 mm or
12 mm x 26 mm x 40 mm
• Extended sensing ranges: 2 mm to
8 mm
•
Electrical configuration: DC 3-/4-wire
Your benefits
• Best mechanical and electronic stability for extra-long service life
•
Highest levels of process reliability for your application
•
Long service life that reduce maintenance costs thanks to SICK’s ASIC technology and rugged VISTAL
® housing
•
Precise detection and high sensor accuracy enable fast handling and assembly processes
•
Enclosure rating: IP 68
• Temperature range: –25 °C to +75 °C
• Tough VISTAL™ housing
•
Small version with 270° output state display
• Space-saving integration in every application
•
High resistance to shock and vibrations reduces maintenance costs
•
Quick viewing of sensor status from any position in the room reduces maintenance costs
•
Safe, fast mounting without any need for readjustment saves installation time and maintenance costs
www.sick.com/iQB
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
E l E c t r o n i c s
| s i c K
Capacitative and magnetic proximity sensors
CAPACITIVE PROxIMITY SENSORS
CAPACITIVE PROxIMITY SENSORS cQF cQ
cQF
CAPACITIVE PROxIMITY SENSORS
cQ
CAPACITIVE PROxIMITY SENSORS
CQF – At a glance
•
Compact, rugged housing, enclosure rating: IP67, IP68, IP69K
•
Output signal: 100 mA, output type and function can be selected: PNP/
NPN, N/O/N/C
•
Two LEDs for signaling voltage supply and output signal
Your benefits
• Reliable level detection - compensation for foam, moisture and deposits
•
Flexible and straightforward instal lation - thanks to supplied mounting bracket
•
Cable and cable with M8 male connector
•
Supplied mounting bracket
•
CULus certification
• Ecolab certified
• Quick commissioning - plug and play
• Quick adaption to challenging applications - teach-in via cable
•
Space-saving compact housing, enclosure rating: IP67, IP68, IP69K
www.sick.com/cQF
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
CQ – At a glance
•
Rectangular housing
• Detects powders, granulates, liquids and solids
•
Extremely high electromagnetic compatibility
Your benefits
• Non-contact level measurement, even through container or tank walls, which eliminates drilling holes and thus reduces installation time
•
Durable housing withstands harsh industrial applications, reducing maintenance costs
•
Electric version: DC, 4 cables
• Supply voltage: 10 V ... 36 V DC
• Short-circuit protection (pulsed)
• Quick and easy adjustment of the switching point - via pushbutton, remote teach for the CQ28 and via potentiometer for CQ35 - saves time
•
Simple and safe detection alternative to photoelectric and inductive sensors in applications such as detecting product in a sealed box, container or tank
E l E c t r o n i c s
| s i c K
www.sick.com/cQ
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
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E l E c t r o n i c s
| s i c K
8 1
8 0
E l E c t r o n i c s
| s i c K
Distance sensors
ULTRASONIC SENSORS
ULTRASONIC SENSORS
Uc4
UM18
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ULTRASONIC SENSORS
Uc4
ULTRASONIC SENSORS
UM18
UC4 – At a glance
•
Reliable measurement, regardless of material color, transparency, gloss, or ambient light
•
Ultrasonic technology in a small housing
•
Detection, measurement, and positioning with ultrasonic technology
Your benefits
•
Mini housing allows for quick and easy integration, even in the most confined spaces
•
Teach-in button for fast and easy commissioning
•
Integrated temperature compensation ensures high measurement accuracy at all times for optimum process quality
•
Various operating modes provide optimal application flexibility and solutions, which increase reliability and productivity
•
Variants with PNP/NPN digital output, analog output or push-pull output with IO-Link
•
Teach-in button
• Precise background suppression
•
Immune to dirt, dust, humidity, and fog
•
Full mechanical compatibility to photoelectric sensors allows for the use of the suitable technology for every application without machine modification
•
The sensor’s immunity to optically dif ficult environment enables it to take accurate measurements even in dirty, dusty, humid, and foggy conditions
www.sick.com/Uc4
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
UM18 – At a glance
•
Reliable measurement, regardless of material color, transparency, gloss, or ambient light
•
Sensing ranges up to 1,300 mm
•
Short metal or plastic M18 housing from 42 mm in length
Your benefits
•
Four sensing ranges up to a total of
1,300 mm for countless application possibilities
•
Easy integration due to a short M18 housing, straight or angled
•
Measurement filters and variants with temperature compensation for reliable measurement results and very high process reliability
• Rugged, one-piece housing ensures highest plant availability
•
Straight or angled design
• Immune to dirt, dust, humidity, and fog
•
Versatile interfaces including IO-Link available
•
Synchronization or multiplex mode for the simultaneous use of up to
20 sensors increases application flexibility and process reliability
• Various output signals for solving complex applications
•
Teach-in via cable prevents unintentional sensor adjustment, reducing machine downtime
• Rugged, reliable ultrasound technology
www.sick.com/UM18
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
E l E c t r o n i c s
| s i c K
Capacitative and magnetic proximity sensors
MAGNETIC PROxIMITY SENSORS
POSITION SENSORS
MQ
MPs-c
MQ
MAGNETIC PROxIMITY SENSORS
MPs-c
POSITION SENSORS
MQ – At a glance
•
Type: 10 mm x 28 mm x 16 mm
•
Sensing ranges: up to 60 mm
•
Electrical configuration: DC, 3-wire
•
Enclosure rating: IP 67
• Temperature range: –25 °C to +75 °C
•
Tough VISTAL™ housing
•
Reliable detection of permanent magnets through non-ferromagnetic materials such as stainless steel, aluminum, plastic or wood
• Solves high-temperature applications by installing the permanent magnet in the high-temperature area and the sensor behind an insulated area
Your benefits
• Short-circuit protection (pulsed)
•
Large sensing ranges ensure reliable switching, even with target position tolerances
• Low-cost sensor solution saves installation time and costs
•
Compact plastic housing makes machine integration easy
www.sick.com/MQ
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
MPS-C – At a glance
•
Position sensor for direct mounting in
C-slots on pneumatic cylinders and grippers
•
Sensor variants with measuring ranges of 25 mm to 200 mm
Your benefits
• Rapid mounting and exchange of sensors with drop-in
•
Straightforward installation as no additional mechanical components or position elements are required
• Can be integrated into the machine at any time, as the sensor is attached to the cylinder externally
•
Easy adjustment of sensor settings and parameters during operation using a teach pad or IO-Link
•
Analog outputs (for current or volt age), switching output, and IO-Link
• Mounting on other cylinder types
(e.g., round body cylinders) is possi ble with adapters
• More flexibility compared to con ventional cylinder sensors, as it is possible to define multiple switching points in the smallest of spaces
•
Excellent reliability thanks to the rug ged sensor design and non-contact measurement principle
•
Advanced diagnostic options thanks to data transmission via IO-Link
E l E c t r o n i c s
| s i c K
www.sick.com/MPs-c
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
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E l E c t r o n i c s
| s i c K
8 3
8 2
E l E c t r o n i c s
| s i c K
Magnetic cylinder sensors
POSITION SENSORS
FORK SENSORS
MPs-t
WFl
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POSITION SENSORS
MPs-t
FORK SENSORS
WFl
MPS-T – At a glance
•
Position sensor for direct mounting in
T-slots on pneumatic cylinders
•
Sensor variants with measuring ranges of 32 mm to 256 mm
•
Analog outputs (for current or volt age), switching output, and IO-Link
•
Mounting on other cylinder types
(e.g., round body cylinders) is possi ble with adapters
Your benefits
•
Rapid mounting and exchange of sensors with drop-in
•
Straightforward installation as no additional mechanical components or position elements are required
•
Can be integrated into the machine at any time, as the sensor is attached to the cylinder externally
• Easy adjustment of sensor settings and parameters during operation using a teach field or IO-Link
•
More flexibility compared to con ventional cylinder sensors, as it is possible to define multiple switching points in the smallest of spaces
• Long service life thanks to non-contact measurement principle
•
Advanced diagnostic options thanks to data transmission via IO-Link
www.sick.com/MPs-t
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
WFL – At a glance
•
Very precise Class 1 laser
• Simple and precise setting of the switching threshold via IO-Link, teach-in button, or plus/minus buttons
•
Fast response time: 100 μs
Your benefits
•
A highly precise laser beam ensures consistent measurement accuracy along the entire measuring range and reliable detection of extremely small objects
•
A visible laser beam enables easy alignment and fast adjustment
•
Reliable and simple setting via teach-in button ensures high process reliability
•
PNP and NPN switching output
• Light/dark switching function
• Stable aluminum housing with IP 65 enclosure rating
•
Smart sensor with integrated IO-Link interface
•
A wide range of different fork sizes increases mounting flexibility
•
Stable aluminum housing for use in harsh industrial environments
• Thanks to IO-Link or external teachin, the switching threshold can be adapted while the process is running, increasing process reliability
•
Easy to access data from the PLC via
IO-Link
www.sick.com/WFl
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
E l E c t r o n i c s
| s i c K
Opto-electronic protective devices
SAFETY LASER SCANNERS
SAFETY LASER SCANNERS nanoScan3 nanoscan3 microscan3
nanoscan3
SAFETY LASER SCANNERS
microscan3
SAFETY LASER SCANNERS nanoScan3 – At a glance
•
Only 80 mm high
•
Extremely resistant to light, dust and dirt thanks to the safeHDDM
®
scan technology
• High-precision measurement data via
Ethernet interface
Your benefits
•
The smallest safety laser scanner for easy and space-saving design-in for mobile platforms
•
High availability for the prevention of downtime
•
2-In-1: Reliable safety and precise localization
• Saves time during configuration and diagnostics thanks to user-friendly
Safety Designer software
•
Protective field range: 3 m, scanning angle: 275°
•
Up to 128 freely configurable fields
•
Safe machine integration via I/Os
• System plug with configuration memory
•
The highest level of flexibility when adjusting the vehicle speed and direction
•
Flexible connection to different control systems with standardized interfaces
• Quick device exchange without rewir ing or reconfiguration
www.sick.com/nanoscan3
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more microScan3 – At a glance
•
Innovative safeHDDM
®
scanning technology
• High-precision measurement data via
Ethernet interface
•
Protective field range: up to 9 m, scanning angle: 275°
•
Up to 128 freely configurable fields and up to 8 simultaneous protective fields
•
Standardized communication interfaces
•
System plug with configuration memory
Your benefits
•
Very high machine availability and productivity thanks to the patented safeHDDM
®
scanning technology
•
Flexibility for safe automation pro cesses due to simultaneous protective fields, contour detection fields and detailed data output
•
Safe integration into different control systems via EtherNet/IP™ CIP Safe ty™ or PROFINET PROFIsafe, I/O, etc.
•
Saves time during commissioning and diagnostics thanks to the intuitive Safety Designer software, multi-color display and system plug
E l E c t r o n i c s
| s i c K
www.sick.com/microscan3
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
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E l E c t r o n i c s
| s i c K
8 5
8 4
E l E c t r o n i c s
| s i c K
S300 Mini s300 Mini remote
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SAFETY LASER SCANNERS
s300 Mini remote
SAFETY LASER SCANNERS
s300 standard
S300 Mini Remote – At a glance
•
Can only be used in EFI system network, e.g., with a Flexi Soft safety controller or another safety laser scanner
• Ultra-compact design
•
2 m or 3 m protective field range
Your benefits
•
Simple integration due to ultracompact design
• Easy installation, commissioning and maintenance for stationary and mobile applications
•
Unbeatable cost-effectiveness –
270° scanning angle allows complete application protection with only two scanners
•
Variety of field sets guarantees safety and productivity when protecting vehicles or moving machine parts
•
270° scan angle
•
Up to 16 switchable field sets
•
Selectable resolution for hand, leg or body detection
• Extended system solutions in combi nation with Flexi Soft safety controller
•
Easy modular expansions, simple ca bling and additional functions using
SICK safety controllers with EFI
•
Decades of proven safety technology guarantee maximum reliability and availability – even under difficult conditions
• Simple alignment and safe operation in vertical mode
www.sick.com/s300_Mini_remote
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
S300 Standard – At a glance
•
Compact design
• 2 m or 3 m protective field range
• 270° scanning angle
•
1 field set
•
Configuration memory integrated in the system plug
Your benefits
•
Simple integration due to compact design
•
Easy installation, commissioning and maintenance for stationary and mobile applications
•
Unbeatable cost-effectiveness –
270° scanning angle allows complete application protection with only two scanners
• Safety engineering – with no loss of productivity
•
EFI interface for safe SICK device communication
• Measured data output via RS-422
•
Contour as reference for vertical applications
•
Quick recommissioning via configura tion memory
•
Easy modular expansions, simple ca bling and additional functions using
SICK safety controllers with EFI
•
Decades of proven safety technology guarantee maximum reliability and availability – even under difficult conditions
• Simple alignment and safe operation in vertical mode
www.sick.com/s300_standard
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
E l E c t r o n i c s
| s i c K
tiM-s
S3000 s3000 standard
s3000 standard
SAFETY LASER SCANNERS
tiM-s
SAFETY LASER SCANNERS
S3000 Standard – At a glance
•
4 m, 5.5 m or 7 m protective field range
•
1 field set
•
Configuration memory integrated in the system plug
•
Interface (EFI) for reliable SICK device communication
•
Selectable resolution for hand, leg or body detection
Your benefits
•
Large protective field range of 7 m enables a large variety of applica tions
•
Safety technology – with no loss of productivity
•
Quick recommissioning via configura tion memory
• Modular expansions, low wiring effort and additional functions such as the simultaneous monitoring of up to four protective fields using a SICK safety controller via EFI
•
Simultaneous monitoring of up to
4 protective fields
•
Contour as reference for vertical applications
• Integrated external device monitoring
(EDM)
•
Easy installation, commissioning and maintenance for stationary and mobile applications
•
Decades of proven safety technology guarantee maximum reliability and availability – even under difficult conditions
• Simple alignment and reliable operation in vertical mode
www.sick.com/s3000_standard
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
TiM-S – At a glance
•
Wide detection range: 0 05 m up to maximum 25 m
• Certified according to ISO 13849
•
Low power consumption (typically:
4 W, maximum: 16 W)
Your benefits
• Coverage of large measuring ranges
• Safety-related dynamic field evalua tion and raw data output combined with the newest ROS drivers enable the use of TiM-S devices in nearly any application, both mobile and stationary
•
Easy commissioning with rotatable connections and accessories perfectly attuned to the sensors; only a few adjustable SOPAS software parame ters are necessary for commissioning
•
Immediate commissioning and configuration via USB interface
• Communication interface which combines intelligent field evaluation and measurement data output
• Certification according to ISO 13849 allows for the use of the safety-rele vant 2D LiDAR sensors in personal protection applications in which performance level b is required, among others
E l E c t r o n i c s
| s i c K
www.sick.com/tiM-s
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
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SAFETY LIGHT CURTAINS
SAFETY LIGHT CURTAINS miniTwin minitwin4
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SAFETY LIGHT CURTAINS
minitwin4
SAFETY LIGHT CURTAINS
minitwin2
miniTwin4 – At a glance
•
Type 4 (IEC 61496), SIL3 (IEC 61508),
PL e (EN ISO 13849)
•
Compact cross section
(15 mm x 32 mm) with no dead zones
• Cascadable twin stick design – sender and receiver in a single housing
•
Customized protective field heights in
60-mm increments from 120 mm to
1,200 mm
•
Typical scanning ranges 0 m ... 5 m
• Intelligent, software-free configu ration of external device monitor ing (EDM) and reset function (RES)
•
M12, 5-pin device connection
Your benefits
• Cost-effective machine integration: the miniature design, cascading, and fine stepping of the protective field lengths enable flexible adaptation to the machine design
• Standardization saves time and resources by making logistics, order processing, and service more straightforward
• Exemplary handling: software-free, almost fully automatic commissioning and intuitive operation with sustainable optics
• LED-guided start-up together with colored LEDs for quick alignment and unequivocal protective field visualiza tion ensure rapid diagnostics
• A continuous protective field for cascade applications eliminates blind zones, reduces the safety distance, and thereby increases productivity
•
Application-specific brackets increase mounting flexibility, while reducing the mounting time
www.sick.com/minitwin4
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more miniTwin2 – At a glance
•
Type 2 (IEC 61496), SIL1 (IEC 61508),
PL c (EN ISO 13849)
• Blind-zone-free device concept with compact cross section
(15 mm x 32 mm)
•
Twin stick: sender and receiver in a single housing – cascadable
•
Tailored protective field heights in
60-mm increments: from 120 mm to
1,200 mm
•
Typical sensing ranges of 0 m ... 8 m
•
Intelligent, software-free configura tion of external device monitoring and reset function
• M12 connecting device, 5-pin
Your benefits
•
Cost-effective machine integration: the miniature design, cascading, and fine stepping of the protective field lengths enable flexible adaptation to the machine design
•
Standardization saves time and resources by making logistics, order processing, and service more straightforward
•
Exemplary handling: software-free, almost fully automatic commissioning and intuitive operation with sustainable optics
•
LED-guided start-up together with colored LEDs for quick alignment and unequivocal protective field visualiza tion ensure rapid diagnostics
•
A continuous protective field for cascade applications eliminates blind zones, reduces the safety distance, and thereby increases productivity
• Application-specific brackets increase mounting flexibility, while reducing the mounting time
www.sick.com/minitwin2
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
E l E c t r o n i c s
| s i c K
rE2
NON-CONTACT SAFETY SWITCHES deTec detec
detec
SAFETY LIGHT CURTAINS
rE2
NON-CONTACT SAFETY SWITCHES deTec – At a glance
•
NFC diagnosis and smartphone app
•
Diagnostics and automation via IO-
Link
•
2-signal muting
• Smart presence detection
•
Dynamic protective field widths
Your benefits
•
Increased productivity and short downtimes thanks to extensive and innovative diagnostic options
•
Safety and automation combined:
IO-Link makes cost-effective system design possible
• Muting provides maximum produc tivity and safety in differentiating between people and material
•
High availability: smart presence detection prevents unwanted switchoffs
•
Configuration of all functions without software
•
Reduced resolution: 1 or 2 beams
•
IP65, IP67, and IP69K enclosure ratings plus variants for explosion-haz ardous areas
•
Easy commissioning and configura tion without the need for software, saving time and money
•
IP65, IP67, and IP69K enclosure ratings available, plus variants for explosion-hazardous areas, ensuring maximum reliability in harsh environ ments
www.sick.com/detec
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
RE2 – At a glance
•
Response range of up to 9 mm
• 2 or 3 contacts
• Up to performance level PL e /
Cat. 4 (EN ISO 13849)
•
Sensors with plug connector or connected cable
Your benefits
•
Long service life due to durable and low-maintenance design
• Just one safety switch in conjunction with a suitable safety module makes it possible to solve applications up to
PL e and Cat. 4 (EN ISO 13849)
•
High level of machine availability due to high tolerances for door misalignment
•
LED status indicator (RE27)
• Flexi Loop-compatible M12 plug con nector (depending on variant)
•
The devices are easy to clean, mak ing them suitable for contaminated areas or environments with strict hygiene standards
•
Fast diagnostics via LED status indicator (RE27)
•
Flexi Loop now enables a safe series connection with enhanced diagnostics capabilities and minimal wiring effort
E l E c t r o n i c s
| s i c K
www.sick.com/rE2
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
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8 8
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Safety switches
NON-CONTACT SAFETY SWITCHES
SAFETY LOCKING DEVICES
Transponder safety switches str1 i14 lock
NON-CONTACT SAFETY SWITCHES
str1
SAFETY LOCKING DEVICES
i14 lock
STR1 – At a glance
•
Response range of up to 14 mm
•
Small housing with flexible mounting options
•
Sensor activation possible from three sides
•
Four different actuators available
Your benefits
•
High level of flexibility when mounting the sensor and actuator
• Reduced need for storage, as one sensor is suitable for a wide range of different applications
•
High level of manipulation protection due to individually coded actuator
• High level of machine availability due to large door offset tolerance and high level of shock and vibration resistance
•
Universally coded, uniquely coded, and permanently coded sensors
•
PL e (EN ISO 13849),
SIL3 (IEC 61508)
• Safe series connection of up to
30 sensors possible
•
Economical solution due to series connection of up to 30 sensors
• Fast diagnosis via LED status indicator
•
Long product service life due to low-wastage and low-maintenance configuration
www.sick.com/str1
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more i14 Lock – At a glance
•
Compact plastic housing
• M20 x 1.5 cable entry gland
• Power to release
•
Lock monitoring
Your benefits
•
Cost-effective solution for all standard safety applications
•
LED status indicator offers improved diagnostics
•
LED locking indicator
• Mechanical unlocking mechanism on three sides
•
Easy access to wiring for installation and maintenance due to a hinged cover – access to the unlocking mechanism from three sides
•
Small housing saves space and can be mounted in tight areas
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www.sick.com/i14_lock
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
E l E c t r o n i c s
| s i c K
SAFETY COMMAND DEVICES
SAFETY RELAYS
Emergency stop pushbuttons
Es21
Es21
SAFETY COMMAND DEVICES
ReLy
SAFETY RELAYS
ReLy
ES21 – At a glance
•
Available either as a surface-mount ed version with housing or as a builtin version (Ø 22 mm)
•
Built-in version for machine control panels with self-monitoring contacts between pushbutton and switching element
Your benefits
•
Increased safety due to self-monitor ing contacts
•
Reduction in accidental faults due to variants with a protective collar
•
Surface-mounted version for direct mounting on different machines and systems
•
Variants with LED ring lighting
• Optionally available with protective collar to prevent inadvertent actuation
•
User-friendly status indicator iden tified by a colored mark or LED ring around the pushbutton simplifies diagnostics
•
Successful down to the last detail: award-winning and appealing design
www.sick.com/Es21
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
ReLy – At a glance
•
Safety relays for monitoring ESPE and safety switches
• Up to PL e (EN ISO 13849), SIL3
(IEC 61508)
•
Up to 4 safety outputs and short response times
Your benefits
•
Short safety distances owing to fast response times for compact machines and a high level of productivity
•
Easy commissioning and quick module exchange thanks to plug-in terminals and one-click mounting rail release
•
Slim, user-friendly housing
• Plug-in terminals
• Diagnostics via status LEDs and application diagnostic outputs
•
More space available in the control cabinet thanks to the slim housing
•
Intuitive troubleshooting due to a wide range of diagnostics interfaces
• Easy wiring and installation – only one connection diagram required per module
E l E c t r o n i c s
| s i c K
www.sick.com/ReLy
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
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SAFETY CONTROLLERS
SAFETY CONTROLLERS
Flexi Classic
Flexi Soft
.
SAFETY CONTROLLERS
Flexi Classic
SAFETY CONTROLLERS
Flexi Soft
Flexi Classic – At a glance
•
Rotary switch for easy function adjustment
•
Modular extension possible
•
Direct wiring for all types of sensors
• Logic functions: AND, OR, muting, bypass, reset, EDM
•
Integration into all common fieldbus es
Your benefits
•
The optimal scalability thanks to the modular construction prevents redundant inputs and outputs as well as reducing hardware
• Configuration via rotary switch simpli fies logic configuration
•
Flexi Classic configurator tool offers easy logic configuration and wiring help
•
Integration of the Flexi Loop safe series connection
•
Special muting modules are able to meet all the requirements of a demanding muting application
•
Complete diagnostics for the system, preventing unplanned downtime
•
The compact design enables signifi cant reduction of the control cabinet width
•
Significantly reduced wiring com pared with conventional safety solutions. Wiring with Flexi Loop is even easier
www.sick.com/Flexi_Classic
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
Flexi Soft – At a glance
•
Safety controller with modular hard ware platform
• Configuration saved in the system plug
•
Safe controller networking with Flexi
Line
Your benefits
•
Modular adaptation to the particular requirement means optimum scalability and therefore cost savings
•
Intuitive configuration software fea turing comprehensive functions for straightforward engineering
•
Rapid verification of the safety ap plication: The configuration software provides documentation and a wiring diagram
•
Safe series connection with Flexi
Loop
• Safe drive monitoring
•
Safe analog value monitoring
•
Flexi Soft Designer license-free con figuration software
•
The main module’s diagnostics interfaces and the configuration storage facility in the system plug enable rapid commissioning, component replacement, and troubleshooting, resulting in minimum downtimes
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www.sick.com/Flexi_Soft
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
E l E c t r o n i c s
| s i c K
Integration products
SENSOR INTEGRATION GATEWAY
PROGRAMMABLE DEVICES siG200
SIM4x00
siG200
SENSOR INTEGRATION GATEWAY
SIM4x00
PROGRAMMABLE DEVICES
SIG200 – At a glance
•
4 configurable IO-Link master ports
(standard I/O or IO-Link)
•
Easy parameterization via USB or
Ethernet thanks to intuitive SOPAS ET user interface
Your benefits
•
The IO-Link master technology en ables seamless integration and data transparency from the sensor to the
PLC systems
•
Economical entry into IO-Link tech nology
•
Intuitive parameterization and setup
•
“Dual Talk”: Access to sensor data from the company level and in paral lel via industrial Ethernet
•
Solution of complex application tasks with the logic editor with access to all parameters of
IO-Link devices thanks to the simple download of IODD files
• Pre-process data directly where it is created
•
INDUSTRY 4.0 READY - access to sen sor data from the company level
www.sick.com/siG200
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
SIM4x00 – At a glance
•
Freely programmable for tailor-made application solutions
• Extensive integrated programming interface (API)
•
Built-in libraries (e.g. SICK Algorithm
API, HALCON)
Your benefits
•
Tailor-made application development for all sectors
•
Uniform programming environment and language for all programmable devices
•
Integrated web server
• Industry 4.0 compatible thanks to communication protocols such as
OPC UA
•
Since the sensor apps can be reused on various programmable SICK devices, less development work is required
E l E c t r o n i c s
| s i c K
www.sick.com/SIM4x00
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
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E l E c t r o n i c s
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SICK AppSpace
SENSORAPPS
ROBOT GUIDANCE SYSTEMS
Quality Inspection
Ploc2D
SENSORAPPS
Quality Inspection
ROBOT GUIDANCE SYSTEMS
Ploc2D
Quality Inspection – At a glance
•
2D machine vision inspection
•
Solving detailed quality inspection applications
•
Toolset for presence and measuring inspection, calibration, and location
•
Quick customization and addition of
SICK Nova tools
Your benefits
• Automated quality analysis and veri fication of details to improve produc tion yield and speed
•
Reliable inspection to reduce waste and avoid production downtime
• Customer satisfaction by delivering high-quality products
•
Free up staff for more fulfilling assign ments by eliminating dull, dangerous or dirty work tasks
•
Various FOVs, resolutions, performance levels, optics, and lighting
•
Easy-to-use user interface in web browser
• Your special inspection needs quickly solved with a custom tool
•
Ability to create your own customized solutions
•
The InspectorP6xx selection of 2D cameras fits various performance needs
•
Embedded training makes learning quick and convenient
www.sick.com/Quality_Inspection
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
PLOC2D – At a glance
•
2D position determination of parts
• Comparison of coordinate systems of robots and sensor systems
•
Tools and functions for easy calibra tion of the FLEx variants
Your benefits
• The sensor system is ready for mea surement when unpacked
•
Easy setup and operation does not require the expertise of a machine vision specialist
• Fast and simple calibration of the
FLEx versions, alongside a wide range of lens and illumination accessories, ensures easy adaptation to specific requirements
•
Intuitive human machine interface for set-up and maintenance of system components
•
Stand-alone sensor system – no external PC required
• Powerful teach-in and high accuracy ensures reliable operation
•
Simple integration with most robot brands and PLCs
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www.sick.com/Ploc2D
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
E l E c t r o n i c s
| s i c K
System solutions
QUALITY CONTROL SYSTEMS
QUALITY CONTROL SYSTEMS label checker
Pinspector 2D
label checker
QUALITY CONTROL SYSTEMS
Pinspector 2D
QUALITY CONTROL SYSTEMS
Label Checker – At a glance
•
OCR, 1D, and 2D codes: reading, recognition, validation, verification
•
Additional inspections: pattern matching, edge-to-edge measurement, pixel counter, blob inspection, shape locator, print quality check
Your benefits
•
Compact all-in-one system
• Multifunctional by combining various label inspections
•
High reliability thanks to robust deeplearning-based algorithms
•
Easy set-up and configuration via web interface
•
Easy teach-in of custom font
•
Flexible range of C-mount lens and integrated illumination
•
Web-based user interface
•
Flexible optical design and high-pow er illumination, able to fit almost any application
•
Rugged housing, ideal for harsh ambient conditions
•
Multiple programs and job switching
www.sick.com/label_checker
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
Pinspector 2D – At a glance
•
Pin presence and position inspection
• Additional inspections: pattern matching, edge-to-edge measurement, pixel counter, blob inspection, shape locator, reading and verifica tion of 1D and 2D codes
Your benefits
•
Compact all-in-one system
• Multi-functional by combining various inspections
•
High reliability thanks to reliable algorithms
•
Easy set-up and configuration via web interface
•
Easy teach-in of connector pin pat terns
• Web-based user interface
•
Inspection statistics
•
Flexible optical design
• Rugged housing, ideal for harsh ambient conditions
•
Multiple programs and job switching
E l E c t r o n i c s
| s i c K
www.sick.com/Pinspector_2D
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
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9 5
9 4
E l E c t r o n i c s
| s i c K
2D MACHINE VISION
Pinspector 3D
Inspector
QUALITY CONTROL SYSTEMS
Pinspector 3D
2D MACHINE VISION
Inspector
Pinspector 3D – At a glance
•
Full-scale solution for the inspection of PCBs and pin connectors
•
Autonomous modular system
•
Rugged design suitable for industrial use
Your benefits
•
Prevention of inaccurately fitted pins on PCBs
•
Optimization of manufacturing processes
•
Cost savings thanks to fewer faulty products (no bended pins or cold joints)
•
Fast and accurate inspection of x, y, z pin position
•
Ranger cameras from SICK for high-precision 3D imaging
•
Three versions – high value, fast inspection, and double-camera to prevent occlusion
•
One system inspects multiple PCBs and pin connectors
•
User-friendly drag and drop interface with many possible measurement settings
•
Low maintenance costs thanks to non-contact measurement
•
History tracking – a wide range of logging and reporting options
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www.sick.com/Pinspector_3D
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
Inspector – At a glance
•
High-speed positioning, inspection and measuring
• Powerful “object locator” tool, independent of position, rotation and scale
•
Unique, interchangeable housing design supporting dome and various optical accessories
Your benefits
•
The multi-functional vision toolbox of fers smart camera-level performance but with sensor ease-of-use
•
Unique, interchangeable housing design provides the easiest way to improve image quality
•
The simple configuration in SOPAS, including emulator for offline configu ration and testing, will reduce downtimes in production to a minimum
•
Simple step-by-step configuration in
PC including emulator
• Easy-to-use operator interfaces
•
Flexible machine and HMI design interfaces
•
The easy-to-use operator interfaces are optimized to make it easier for the operator to oversee daily work more efficiently
•
Ethernet communication and web
API gives excellent connectivity and freedom to customize user’s HMI
www.sick.com/Inspector
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
E l E c t r o n i c s
| s i c K
Machine vision
2D MACHINE VISION
InspectorP62x
InspectorP63x
InspectorP62x
2D MACHINE VISION
InspectorP63x
2D MACHINE VISION
InspectorP62x – At a glance
•
Quality Inspection SensorApp includ ed and pre-installed
•
Compact, rugged IP65 housing with swivel connector
• Powerful LEDs, high-quality lens, and teach auto focus
Your benefits
•
Ready to solve machine vision tasks right out of the box
• Fits in small spaces and tight angles
•
All-in-one design for simple standalone operation
•
Industrial communication and digital
IOs allow for flexible system integra tion
•
Easy start for anyone with the includ ed and pre-installed Quality Inspec tion SensorApp
•
Large variety of communication interfaces
•
Runs compatible SICK AppSpace
SensorApps
• Programmable with SICK AppStudio
•
Extend or replace functionality through a growing collection of SICK
Nova Tools or SensorApps from SICK
AppPool, or through custom develop ment if needed
•
SICK AppSpace, SICK Algorithm
Library and HALCON provide excep tional flexibility
www.sick.com/InspectorP62x
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
InspectorP63x – At a glance
•
2D vision sensors with 1 3 and
1.9 megapixels
• Configuration of SensorApps in a web browser
•
Programming of new SensorApps in
SICK AppStudio
Your benefits
•
Easy start for anyone with the pre-in stalled Quality Inspection SensorApp
•
Tailored solutions through programming in SICK AppSpace for a wide variety of vision applications
•
Fast, high-resolution programmable
2D cameras ensure maximum perfor mance
•
Flexible S- and C-mount lenses and integrated lighting
• Laser alignment aid, beeper and feedback spot
•
Includes HALCON runtime license and SICK Algorithm Library
•
Flexible optical design enables analy sis of small features at high speeds
•
Unique operator interaction possibilities thanks to powerful set of convenience features
•
Smooth commissioning with customized operator interface and SICK
AppManager
E l E c t r o n i c s
| s i c K
www.sick.com/InspectorP63x
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
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E l E c t r o n i c s
| s i c K
9 7
9 6
E l E c t r o n i c s
| s i c K
3D MACHINE VISION picoCam
TriSpector1000
2D MACHINE VISION picoCam
3D MACHINE VISION
TriSpector1000 picoCam – At a glance
•
Ultra-compact housing
•
Power over Ethernet (PoE)
•
Wide-range voltage supply 12 V DC ...
24 V DC
• Screw-fit RJ45 GigE interface
Your benefits
•
The picoCam family is ideal for use on the Sensor Integration Machine
(SIM), to support complex image processing tasks
•
Ideal for multi-camera applications, e g , several picoCams on the SIM
•
Simple operation using just one connecting cable thanks to PoE
•
Screw-fit Hirose plug connector for the voltage supply and digital inputs and outputs
•
Color, monochrome, and NIR variants
• Connection for C mount lenses
•
Reliable, even in very tight spaces
•
Intuitive operation via the I2D Software Suite for Windows from SICK
• Simple plug and play installation on the SIM thanks to pre-assembled cables
•
Wide range of C mount lenses available
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www.sick.com/picoCam
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
TriSpector1000 – At a glance
•
3D inspection of moving parts
• Intuitive user interface
• Embedded image analysis
•
Easy replacement concept
•
High resolution 3D image with intensity overlay
Your benefits
•
Reliable 3D inspection even when part color, position and height varies
• Easy commissioning and operation thanks to an intuitive user interface
•
Embedded image analysis for fast configuration
•
Quick device replacement due to guaranteed field of view and re-use of saved settings
•
Factory calibrated 3D data, true mm values in all dimensions
• Rugged IP67 metal housing
•
Intensity data enhances 3D naviga tion, allows checking presence of label, printed pattern or object rotation
• Factory calibrated data simplifies setup and reduces time and effort
•
Withstands harsh or food processing environments
www.sick.com/TriSpector1000
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
E l E c t r o n i c s
| s i c K
3D MACHINE VISION
IMAGE-BASED CODE READERS ranger3
Lector61x
ranger3
3D MACHINE VISION
Lector61x
IMAGE-BASED CODE READERS
Ranger3 – At a glance
•
CMOS sensor from SICK with ROCC technology for superior 3D perfor mance
•
Processing of up to 15.4 gigapixels/s.
• Full-format 3D profile at 7 kHz
•
Sensor resolution: Up to 2,560 x
832 px
Your benefits
• Unique CMOS sensor enables fast 3D measurement speed for increased throughput
•
Reliable and accurate measurements on dark and bright surfaces enable flexible production - an enabler for
Industry 4.0
•
High light sensitivity allows 3D in spection without higher laser power
•
GigE Vision and GenICam compliant
•
3D, reflective, and scattered light measurement in one device
•
Industrial housing, optional IP65/67 enclosure rating
• Accurate shape, volume and position measurements for a wide range of objects improving product quality
•
Standardized software integration with GigE Vision and GenICam
• Easy mechanical integration thanks to a compact housing, the ProFlex-Front, industrial connectors and
4D
pro
accessories
www.sick.com/ranger3
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
Lector61x – At a glance
•
Powerful DPM code reader
• Compact design
• Snap-in mounting done in seconds
•
Stepless focus adjustment from 50 to
300 mm with millimeter precision
•
Controllable multi-color lights with optional polarizing filter
Your benefits
•
Flexible in use: small design, variable reading distances and reading of codes on different material colors
•
Increase in productivity: code reading is possible even if the quality of the code is poor or if the surfaces are glossy
•
Magnifier effect for detection of the smallest codes
• Easy auto set-up
•
Integrated laser distance measurement (ToF)
•
Low-cost commissioning: snap-in mounting done in seconds and automated parameterization
•
An industrial trend: integrated optics with magnifier effect for mini codes on small components and integrated distance measurement
E l E c t r o n i c s
| s i c K
www.sick.com/Lector61x
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
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Identification solutions
IMAGE-BASED CODE READERS
FIxED MOUNT BAR CODE SCANNERS
Lector62x
CLV62x
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IMAGE-BASED CODE READERS
Lector62x
FIxED MOUNT BAR CODE SCANNERS
CLV62x
Lector62x – At a glance
•
Intelligent decoding algorithms and high-performance DPM decoder
•
Immune to ambient light
•
Powerful LEDs in red, blue, infrared
• Flexible optical accessories such as polarizing filter or dome attachment
•
Compact housing with swivel connector
Your benefits
• Intelligent decoding algorithms for maximum reading performance and high throughput, even with highly reflective or contaminated codes
•
Variable illumination concept ensures stable reading even in changing light conditions
•
Maximum reliability on shiny or reflec tive surfaces thanks to flexible optical accessories
• Compact design and swivel connector for easy integration even if installation space is tight
•
Setup wizard with auto focus, aiming laser, green feedback LED
• microSD card for storing images and backup copies of parameters
• Innovative data handling with comprehensive sorting, filtering, and output formatting functions
• Automated setup wizard with auto focus and aiming laser makes commissioning faster and more cost-effective
•
Short downtimes when devices are replaced thanks to parameter backup on MicroSD card
•
Programming is quick and easy since read results can be transmitted to the control system in the desired format
www.sick.com/Lector62x
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
CLV62x – At a glance
•
CAN, Ethernet TCP/IP, PROFINET, and
EtherNet/IP available on board, no additional gateway needed (depend ing on variant)
•
SMART620 code reconstruction technology
• Flexible sorting, filtering, and logical functions
•
Advanced, easy-to-use SOPAS config uration software
•
High scanning frequency of up to
1,200 Hz
• Small housing
•
Advanced remote diagnostics and network monitoring capabilities available over Ethernet
• IP 65 or IP 69K rated (depending on type)
Your benefits
•
High read rate of damaged, dirty, and partially covered bar codes due to enhanced SMART620 code recon struction
•
Increased scanner intelligence enables sophisticated configuration of logical operations, reducing the control system programming effort.
Data is then delivered in the desired format
•
No supplementary Ethernet gateway required with Ethernet models – lowers costs
•
The CLV62x scanner can be used as a multiplexer in any CAN scanner net work from SICK – no supplementary multiplexer necessary
•
Real-time code identification even at very high conveyor speeds
•
Compact design and easy operation enable installation in situations with limited space
www.sick.com/CLV62x
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
E l E c t r o n i c s
| s i c K
RFID
RFID
RFH5xx
RFH6xx
RFH5xx
RFID
RFH6xx
RFID
RFH5xx – At a glance
•
Reading and writing of transponders in accordance with ISO/IEC 15693
•
Types: M18, M30 and 40 x 40 mm
•
Read range: Up to 80 mm
• IO-Link interface: COM3 data transmission rate (230.4 kBaud), process data size 32 bytes
Your benefits
•
Different designs and sizes available
- for more flexibility when installing into machines and systems
•
Reliable singulation of transponders, even at minimal object distances, over small and clearly-defined detec tion ranges
•
Also masters extensive reading and writing tasks thanks to the COM3 transmission protocol and process data size of 32 bytes
•
Standard IO mode for operation as binary sensor
•
Rugged design in accordance with
IP67
• Ambient temperature: –25 °C to
+80 °C
•
Easy and flexible integration into vari ous control systems thanks to IO-Link
•
Quick and convenient installation as only a few parameter settings are required
E l E c t r o n i c s
| s i c K
www.sick.com/RFH5xx
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
RFH6xx – At a glance
•
13 56 MHz RFID read/write device for read ranges up to 240 mm
• Transponder communication according to ISO/IEC 15693 standard
•
Compact, industrial design with integrated antenna
• Embedded protocols allow interfacing with standard industrial fieldbus technologies
Your benefits
•
Reliable identification guarantees maximum throughput
•
Adapts to changing needs, providing long-term investment security
•
Simple integration saves installation time
• The defined reading field ensures targeted identification of the desired object
•
Maintenance-free
•
Powerful micro-processor executes internally configurable logic
• Flexible trigger control
•
Supports parameter cloning via microSD memory card
•
Built-in diagnostics
•
Compact RFID read/write device with integrated antennae and several host interfaces do not require additional connectivity
•
The same connectivity and user in terface as the bar code scanners and image-based code readers from SICK
- compatible thanks to the uniform
4D
pro
www.sick.com/RFH6xx
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
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1 0 0
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MOBILE HAND-HELD SCANNERS
RFU61x
IDM14x
RFID
RFU61x
MOBILE HAND-HELD SCANNERS
IDM14x
RFU61x – At a glance
•
Extremely compact design
•
Reading range up to 0 5 m
•
Connection option for trigger sensors
•
Linkage option to superior control systems or directly to the cloud
•
Antenna and data processing inte grated in the sensor
Your benefits
• The small size enables versatile application possibilities even if space is tight
•
Quicker and cheaper installation thanks to direct connection option for trigger sensors
• Very little programming work needed in the control due to intelligent process logics in the device
•
Configuration via SOPAS ET or inte grated web server
•
Can be used with SICK AppSpace
•
Rugged design in accordance with
IP67
• Easy configuration through SOPAS ET or the integrated web server saves time and costs for commissioning
•
Maximum flexibility when program ming individual software solutions with SICK AppSpace
• The rugged design enables reliable operation - even in tough industrial environments
www.sick.com/RFU61x
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
IDM14x – At a glance
•
Reading distance up to 850 mm
• Identifies all popular linear bar codes
• Scan rate up to 500 scans/second
•
Withstands 24 drops from 1 8 m height
Your benefits
•
Reliable identification even of poorly printed bar codes reduces the need to enter data manually
• Maximum user comfort due to ergo nomic housing design and weight
•
High availability thanks to compact housing design
•
Highly visible scan line
• IP 41 enclosure rating
•
Easy barcode fastening thanks to the clearly visible scan line
•
Increased productivity thanks to high reading speed
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www.sick.com/IDM14x
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
E l E c t r o n i c s
| s i c K
MOBILE HAND-HELD SCANNERS
DISPLACEMENT MEASUREMENT SENSORS
IDM24x oD Value
IDM24x
MOBILE HAND-HELD SCANNERS
oD Value
DISPLACEMENT MEASUREMENT SENSORS
IDM24x – At a glance
•
Identification of all current 1D, stacked, and 2D codes
•
Reliable, secure, and fast code reading
• Compact design, light housing
Your benefits
•
Identification of many different 1D,
2D, and stacked codes with a single device
• Quick and accurate identification even of poorly printed bar codes eliminates the need to enter data manually
•
Lightweight, ergonomic design ensures user comfort, even in scanning-intensive applications
•
Manual operation and hands-free operation in presentation mode
•
Corded and cordless variants available
•
Easy focusing of bar codes thanks to the clearly visible scanning point
•
Flexible application possibilities due to various operating options
•
Cordless variant ensures mobility in all applications
E l E c t r o n i c s
| s i c K
www.sick.com/IDM24x
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
OD Value – At a glance
•
Several measurement ranges from
26 mm 34 mm to 100 mm
500 mm
•
CMOS receiving element for measurement independent of surface
•
Easy, LED-based user and teach-in concept
Your benefits
•
Reliable measurement independent of surface, minimizes machine downtime
• Extremely simple sensor teach-in makes setup faster and more costeffective
•
Minimal space requirements and less wiring due to its compact, standalone design
• Many measurement ranges and output interfaces make it ideal for cost-effective integration into any production environment
•
Wide range of models and a wide range of standard interfaces
• Laser technology for precise mea surement of very small objects
•
Compact stand-alone device
•
Excellent price-performance ratio
•
Low investment costs make consistent, regular quality inspection possible
• Non-contact measurement technology from a safe distance allows the inspection to be carried out directly during the production process
•
Wear and damage-free inspection, due to non-contact measurement
www.sick.com/oD_Value
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
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Distance sensors
DISPLACEMENT MEASUREMENT SENSORS oD Mini oD Precision
DISPLACEMENT MEASUREMENT SENSORS
oD Mini
DISPLACEMENT MEASUREMENT SENSORS
oD Precision
OD Mini – At a glance
•
Compact, rugged housing
•
Stand-alone use or in combination with the OD Mini evaluation unit
•
Display and LEDs on device for visual ization of current status
•
Different interfaces available
Your benefits
•
Cost-saving commissioning through simple operating concept and display
• Small installation size and low weight also allow use in highly dynamic applications
•
Calculation of two sensorheads - easy possible over the external evaluation unit
•
Simple teach-in using display or external teaching input
•
CMOS receiver unit for precise, fast measurement in the µm range
• Various measuring ranges: Measuring from 10 mm to 250 mm possible
•
High machine throughput thanks to reliable measurement, regardless of brightness and color of surface
•
The wide range of available interfaces enables simple integration into industrial networks
• Optimum performance even at high production speeds
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www.sick.com/oD_Mini
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
OD Precision – At a glance
•
Numerous measuring ranges from
24 mm 26 mm to 300 mm
700 mm
•
CMOS receiving element for measurement independent of surface
•
Maximum measurement accuracy and frequency
Your benefits
•
Non-contact measurement improves quality inspection during production
•
Surface-independent measurement algorithms ensure minimum machine downtime, regardless of surface gloss or color
•
Reduced processing times as a result of the high measuring frequency of up to 10 kHz
• Simple, cost-effective solution for challenging measuring tasks due to a variety of sensor models
•
Glass thickness measurement with just one sensor head
• Various light spot sizes
•
Integrated calculations for up to three sensors
•
Stand-alone use via RS-422
•
Optional stand-alone operation via
RS-422 means the OD Precision offers maximum performance at lower investment costs
• High visibility LC display enables simple, cost-effective setup
•
Many interfaces for simple inte gration into an existing production environment
www.sick.com/oD_Precision
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
E l E c t r o n i c s
| s i c K
LINEAR MEASUREMENT SENSORS oD5000 olM100
oD5000
DISPLACEMENT MEASUREMENT SENSORS
olM100
LINEAR MEASUREMENT SENSORS
OD5000 – At a glance
•
Measuring frequency up to 80 kHz
•
Ethernet interface with TCP/IP protocol directly in the sensor head
•
Web server interface for configuration
• Innovative analysis algorithm
Your benefits
•
Very good measurement perfor mance, even with quick or rotating objects thanks to high measuring frequency
•
Simple and cost-effective solution with Ethernet interface and evaluation unit integrated directly in the sensor head
• Sensor is easy to configure via a web server interface
•
Maximum repeatability for position ing tasks
•
Detection and measurement of the smallest indentations or holes
•
Reliable edge detection thanks to innovative analysis algorithm
•
Increase in product quality due to maximum repeatability
•
Reliable detection, even of very small indentations, thanks to precise light spot
E l E c t r o n i c s
| s i c K
www.sick.com/oD5000
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
OLM100 – At a glance
•
Highly accurate camera-based bar code positioning system
• Traversing speeds of up to 4 m/s can be achieved
•
Wear and maintenance-free thanks to camera technology
• Adjustable resolution as low as
0 1 mm
Your benefits
•
High travel speed linked to precise positioning increases system efficien cy and improves throughput
• Camera-based system with no moving parts increases the sensor’s service life, thus reducing lifecycle costs considerably
•
Minimal housing dimensions combined with the latest industrial interfaces ensure integration into almost any system design, even where space is limited
•
Precise positioning up to 10,000 m
• Compact, extremely rugged magne sium housing
•
Wide range of interfaces: SSI, RS-
422, RS-485, and CANopen
•
Wide operating temperature range from –30 °C to +60 °C
•
Serial interfaces (RS-422, RS-485,
SSI, and CANopen) offer highest flexibility and easiest system integra tion, hence saving costs for interface converters and protocol adaption
•
The large temperature range from
–30°C to +60°C offers reliable use in many applications
www.sick.com/olM100
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
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Detection and ranging solutions
2D LIDAR SENSORS
2D LIDAR SENSORS
TiM1xx
TiM3xx
2D LIDAR SENSORS
TiM1xx
2D LIDAR SENSORS
TiM3xx
TiM1xx – At a glance
•
Small, simple, and cost-effective sensor for area monitoring
•
Monitoring of an area of up to
15 7 m²
• Low weight of just 90 g
•
Field evaluation using integrated software algorithms
Your benefits
• Low installation effort thanks to monitoring of a 200° field of view
•
Low overall operating costs
•
Low space requirements thanks to compact dimensions
• Rapid commissioning thanks to simple configuration of the detection zone with software
•
Low power consumption of typically
2 2 W
•
Configuration and cloning using IO-
Link
• Industrial design
• Low installation costs and rapid replacement thanks to rotatable connector, IO-Link, and parameter cloning
•
Particularly suitable for use in bat tery-operated vehicles thanks to low power consumption
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www.sick.com/TiM1xx
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
TiM3xx – At a glance
•
Incredibly compact, light, and eco nomical sensor
• Field evaluation using intelligent software algorithms
•
Configuration interface accessible from the side when the device is mounted
Your benefits
•
Low operating costs
• Flexible installation due to compact dimensions
•
Low implementation and replacement costs due to M12 x 12 or D-Sub male connector
• Long battery service life when used in battery-operated vehicles
•
Easy commissioning thanks to pre configured field sets
•
Low power consumption (typically
4 W)
• TiM3xxS only: Certified to Machin ery Directive 2006/42/EG and
DIN EN ISO 13849-1:2015
•
Low costs as a result of monitoring large fields (up to 235 m²) with just one scanner
•
No cabling required between sender and receiver
•
For TiM3xxS only: Can be used in safety-related applications
www.sick.com/TiM3xx
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
E l E c t r o n i c s
| s i c K
Fluid sensors
LEVEL SENSORS
MOTOR FEEDBACK SYSTEMS ROTARY HIPER -
FACE®
UP56 Pure sEs/sEM90
UP56 Pure
LEVEL SENSORS
sEs/sEM90
MOTOR FEEDBACK SYSTEMS ROTARY HIPERFACE®
UP56 Pure – At a glance
•
Ultrasonic level sensor with very high chemical resistance
•
Non-contact measurement in immersion pipe of up to 1,500 mm
• PTFE-coated membrane and GF D40 process connection made of PTFE
•
Pressure resistant up to 6 bar, temperature resistant up to 85°C
Your benefits
•
Non-contact and non-wearing measurement reduces maintenance and servicing cost
•
Sensor replacement possible even with chemicals present, thus saving time and increasing availability
•
Universally applicable with acidic and alkaline processes
•
Flexible measurement system for different container sizes provides cost reductions
•
Different sizes available
•
Analog output selectable between
4 mA to 20 mA and 0 V to 10 V
•
Switching output for monitoring the maximum and minimum limit
•
High accuracy measurements, even in liquids with density fluctuations
•
Faultless operation with very limited installation space in the tote
• Switching output and analog output in a single sensor reduces time and money spent on wiring
•
Simple and time-saving configuration with Connect+
www.sick.com/UP56_Pure
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
SES/SEM90 – At a glance
•
Singleturn and multiturn variants with
50 mm hollow shaft
• 64 sine-cosine periods per revolution, additionally 4,096 revolutions with the multiturn variants
•
HIPERFACE
®
interface with extended type label
Your benefits
•
Integrated mechanical multiturn function for additional measuring of revolutions without external battery
•
Direct mounting on the drive shaft renders transmission components such as timing belts or couplings unnecessary
• Simple, compact design, wear-free, low maintenance costs
•
Maximum speed: 6,000 rpm
• Easy mounting without special mounting tools
•
High shock and vibration resistance
•
Quick installation without special mounting tools: easy to put on, turn, and go
•
Rugged and reliable thanks to high shock and vibration resistance
•
Reliable establishment of the absolute position at high speeds
• Mounting check for reading out the axial position of the rotor
E l E c t r o n i c s
| s i c K
www.sick.com/sEs_sEM90
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
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E l E c t r o n i c s
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Motor feedback systems
MOTOR FEEDBACK SYSTEMS ROTARY HIPER -
FACE DSL®
INCREMENTAL ENCODERS
EDs/EDM35
DFs60
MOTOR FEEDBACK SYSTEMS ROTARY HIPERFACE DSL®
EDs/EDM35
INCREMENTAL ENCODERS
DFs60
EDS/EDM35 – At a glance
•
Optical motor feedback system with
HIPERFACE DSL
®
•
Up to 24-bit resolution per revolution and 4,096 revolutions with the multiturn system
Your benefits
•
A single model with different perfor mance levels allows system suppliers to implement a variety of applications using only one type of encoder
•
EDS/EDM35 motor feedback sys tems are ideal for use in high-precision, dynamic applications
•
Certified according to SIL2 and PL d
•
Status monitoring and mission time histogram; temperature, speed, and revolution data are stored throughout the service life of the device
•
The 13-bit safe absolute singleturn resolution meets the requirements of tomorrow’s safety servo drives
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www.sick.com/EDs_EDM35
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
DFS60 – At a glance
•
Short installation depth
• High resolution of up to 16 bits
• Optional programming: Output voltage, zero pulse position, zero impulse width, pulse number and counting direction
• Connection: Radial or axial cable outlet, M23 or M12 male connector, axial or radial.
Your benefits
•
Reduced storage costs and downtime due to customer-specific program ming
• Variety of different mechanical and electrical interfaces enable the encoder to be optimally adjusted to fit the installation situation
•
Excellent concentricity even at high speeds
•
High resolution of up to 16 bits ensures precise measurements
•
Electrical interfaces: 5 V & 24 V TTL/
RS-422, 24 V HTL/push pull, 5 V sin/ cos 1 Vss
•
Mechanical interfaces: Face mount flange or servo flange, blind hollow shaft or through hollow shaft
• Remote zero set possible
•
Permanent and safe operation due to a high enclosure rating, temperature resistance and a long bearing lifetime
• Programmability via the PGT-08 pro gramming software and the PGT-10-
Pro display programming tool allow the encoder to be adapted flexibly and quickly according to customer needs
•
Programmable zero pulse position simplifies installation
www.sick.com/DFs60
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
E l E c t r o n i c s
| s i c K
Encoders
LINEAR ENCODERS
WIRE DRAW ENCODERS ttK70
Ecoline
ttK70
LINEAR ENCODERS
Ecoline
WIRE DRAW ENCODERS
TTK70 – At a glance
•
Non-contact absolute position and speed recording
•
With HIPERFACE
®
or SSI interface
•
Measurement lengths of up to 4 m
• For high traversing speeds of up to
10 m/s
Your benefits
•
Available with the HIPERFACE
®
and
SSI interfaces
• Measurement lengths of up to 4 m
•
Maintenance and wear-free thanks to non-contact measurement principle
•
Compact design, low weight, and high traversing speed
•
Reliable measurements, even in the event of contamination and condensation on the magnetic tape
•
Small, compact read head
• Certified according to SIL2 and
PL d (HIPERFACE ® interface)
•
Immune to ambient conditions such as contamination and condensation
• No need for a reference run due to the absolute position recording
•
Certification allows for easy integra tion into a safe drive system
www.sick.com/ttK70
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
EcoLine – At a glance
•
Measured lengths: 1 25 m 10 m
• Modular measuring system with a wide selection of interfaces/measuring lengths
•
Very small, slim housing (55 mm ...
190 mm) with spring integrated in the measurement drum
Your benefits
•
Space- and cost-saving design thanks to slimline mechanics
• Numerous possible combinations of interfaces and measuring lengths
•
Advanced programming options lead to a reduction in the amount of variants, save costs, and reduce storage
•
Light yet shock-proof and tempera ture-resistant plastic housing
• Analog interface with teach-in func tion at the encoder
•
Analog interface speeds up commis sioning and cost-effective interface card can be used
E l E c t r o n i c s
| s i c K
www.sick.com/Ecoline
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
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E l E c t r o n i c s
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SAFETY ENCODERS
ABSOLUTE ENCODERS
DFs60s Pro
AFS/AFM60 EtherNet/IP
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SAFETY ENCODERS
DFs60s Pro
ABSOLUTE ENCODERS
AFS/AFM60 EtherNet/IP
DFS60S Pro – At a glance
•
Encoders for functional safety tech nology: SIL2 (IEC 61508), SILCL2
(EN 62061), PL d (EN ISO 13849)
•
Electrical interface: 4 5 V 32 V; sine/cosine 1 V
PP
; 1,024 periods
•
Clamping flange or servo flange, blind hollow shaft or through hollow shaft
(assembly options with feather key)
Your benefits
•
Certified safety products ensuring the best possible protection for persons, machinery, and systems
•
Easy and practical handling of safety functions with all-in-one solutions from a single source, safety functions with the Flexi Soft motion control modules Fx3-MOC0 by SICK: safe stop 1 (SS1), safe stop 2 (SS2), safe operating stop (SOS), safe speed monitoring (SSM), safely limited speed (SLS), safe direction (SDI), safe brake control (SBC)
•
Universal cable outlet, M23 or M12 male connector, axial or radial
•
Enclosure rating: IP65
•
Working temperature range: –30°C ...
+95°C (depending on type)
•
Force fit and tight fit for mechanical reliability
• Certified safety products instead of standard products reduce the scope of safety engineering
•
Versatile connection options for high levels of flexibility and straightforward implementation
•
Compact installation depth for compatibility with applications in which installation space is limited
www.sick.com/DFs60s_Pro
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
AFS/AFM60 EtherNet/IP – At a glance
•
High-resolution, 30-bit absolute encoder
• Integrated web server and FTP server
•
DLR (Device Level Ring)
•
Function module
•
Comprehensive diagnostic functions
• IP addressing via software or hardware
•
Round axis functionality (transmis sion calculation)
Your benefits
• Integrated web server for easy config-uration without the need for specialized interface knowledge
•
FTP server for firmware updates di rectly on site and in existing systems
• DLR (Device Level Ring) for enhanced system throughput thanks to redun dant network communication
•
Status display via five duo LEDs on the sensor for a quick initial indication of the operational status
• Comprehensive diagnosis via the 32bit fault header
•
Round axis functionality for full scalability for binary and non-binary resolutions as well as not complete multiturn revolutions (transmission calculation)
•
Individual IP address via DHCP or pre-defined IP address via DEC switches
www.sick.com/AFS_AFM60_EtherNet_IP
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
E l E c t r o n i c s
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ABSOLUTE ENCODERS
A3M60 PROFIBUS
A3M60 PROFIBUS
ABSOLUTE ENCODERS
A3M60 PROFIBUS – At a glance
•
Rugged absolute multiturn encoder with up to 31 bits (14-bit singleturn and 17-bit multiturn)
•
Face mount flange, servo flange or blind hollow shaft
•
Compact design (<70 mm)
•
Integrated PROFIBUS interface with
DP V0, V1, and V2 functionality (de pending on type)
Your benefits
•
Maximum system throughput, even under extreme ambient conditions
• Reduced maintenance costs due to wear-free magnetic singleturn and multiturn scanning
•
Space-saving and cost-efficient design - the best solution, particularly when installation space is limited
•
Connectivity: 3 x M12 male connec tor
•
Protection class up to IP67
•
Operating temperature: –30 to
+80 °C (depending on type)
•
High productivity thanks to fast com munication and position calculation
• Immune to contamination and condensation - ideal for tough ambient conditions
•
High performance at a cost-efficient price
www.sick.com/A3M60_PROFIBUS
For more information, simply enter the link or scan the QR code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more
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E l E c t r o n i c s
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“SENSOR INTELLIGENCE.” IS A PROMISE
SICK’s dedication and experience are reflected in its intelligent sensor solutions. From develop ment to service provision, every employee is fully committed to ensuring that sensors and system solutions from SICK are the perfect fit for the diverse functions they perform.
Company with a culture of success
With a variety of products and services, more than 10,000 employees help SICK sensor technology users to increase their productivity and reduce their costs. Founded in 1946, the company has its headquarters in Waldkirch, Germany, and it is globally active with over 50 subsidiaries and equity investments as well as numerous agencies.
SICK has been enjoying success for decades. The foundation for this is dedicated employees, whose ways of thinking and acting are reliable and geared toward the long term. This lively corporate culture holds strong appeal for qualified and skilled professionals. At SICK, they are part of a company that ensures an excellent balance between career progression and quality of life.
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Innovation creates competitive advantages Mission statement with a far-reaching effect
Sensor technology from SICK simplifies procedures and optimizes processes to achieve sustainable production. For this purpose,
SICK has research and development facilities in numerous locations across the globe. In discussion with its customers and in cooperation with higher education and research institutions, innovative sensor products and solutions are developed. These form the basis for reliable process control, the safety of people, and environmentally friendly production.
SICK builds upon an established corporate culture, pursuing financial independence and technological openness. SICK’s innovations have made the company a technology and market leader, showing that it takes targeted modernization and im provement to make universally applicable sensors a long-term success.
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INDUSTRIES
“SENSOR INTELLIGENCE.” FOR ALL REQUIREMENTS
SICK is a renowned expert in many industries, and is entirely familiar with the critical challenges they face. While speed, accuracy and availability take center stage in all industries, technical implementations vary greatly. SICK puts its vast experience to use to provide with precisely the solution you need.
For applications worldwide
Hundreds of thousands of installations and applications go to prove that SICK knows the different industries and their processes inside out. This tradition of uncompromising expertise is ongoing: As we move into the future, we will continue to design, implement and optimize customized solutions in our application centers in Europe, Asia and North America.
You can count on SICK as a reliable supplier and development partner.
For performance across the board
SICK provides the right technology to respond to the tasks involved in industrial automation: measuring, detecting, monitoring and controlling, protecting, networking and integrating, identifying, positioning. Our development and industry experts continually create groundbreaking innovations to solve these tasks.
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INDUSTRIES
For your specific industry
With a track record of proven expertise in a great variety of industries, SICK has taken quality and productivity to new heights. The automotive, pharmaceutical, electronics and solar industries are just a few examples of sectors that benefit from our know-how. In addition to increasing speed and improving traceability in warehouses and distribution centers,
SICK solutions provide, for example, accident protection for automated guided vehicles. SICK system solutions for analysis and flow measurement of gases and liquids enable environ mental protection and sustainability in energy production, cement production or waste incineration plants.
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www.sick.com/industries
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SICK LIFETIME SERVICES
SERVICES FOR MACHINES AND SYSTEMS:
SICK LifeTime Services
SICK LifeTime Services is a comprehensive set of high-quality services provided to support the entire life cycle of products and applications from plant walk-through to upgrades. These services increase the safety of people, boost the productivity of machines and serve as the basis for our customers’ sustainable business success. LifeTime Services range from product-independent consulting to traditional product services and are characterized by extensive industry expertise and over 70 years of experience.
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- www.sick.com/service
SICK LIFETIME SERVICES
Consulting and design
• Plant walk-through
• Risk assessment
• Safety concept
• Safety software and hardware design
• Validation of functional safety
• CE-conformance check
Product and system support
• Installation
• Commissioning
• Start-up support
• Calibrations
• Telephone support
• 24-hour helpline
• SICK Remote Service
• Troubleshooting on site
• Repairs
• Exchange units
• Extended warranty
Verification and
optimization
• Inspection
• Stop time measurement
• Machine safety inspection
• Electrical equipment check
• Accident investigation
• Initial verification
• Performance check
• Maintenance
Upgrade and
retrofits
• Upgrade services
Training and education
• Training
• Seminars
• Web training
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PRODUCT OVERVIEW
VERSATILE PRODUCT RANGE FOR
INDUSTRIAL AUTOMATION
From simple acquisition tasks to key sensor technology in a complex production process: With every product from its broad portfolio, SICK offers a sensor solution that best combines cost effectiveness and safety.
-
www.sick.com/products
Photoelectric sensors
• Miniature photoelectric sensors
• Small photoelectric sensors
• Compact photoelectric sensors
• Hybrid photoelectric sensors
• Cylindrical photoelectric sensors
• Fiber-optic sensors and fibers
• MultiTask photoelectric sensors
Proximity sensors
• Inductive proximity sensors
• Capacitive proximity sensors
Line guidance sensors
• Optical line guidance sensors
• Magnetic proximity sensors
• Magnetic line guidance sensors
Magnetic cylinder sensors
• Position sensors
• Sensors for T-slot cylinders
• Sensors for C-slot cylinders
Registration sensors
• Contrast sensors
• Color sensors
• Luminescence sensors
• Fork sensors
• Sensor adapters for other cylinder types
• Array sensors
• Register sensors
• Glare sensors
• Pattern sensors
Automation light grids
• Measuring automation light grids • Switching automation light grids
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PRODUCT OVERVIEW
Opto-electronic protective devices
• Safety laser scanners
• Safety light curtains
• Safety camera systems
• Multiple light beam safety devices
• Single-beam photoelectric safety switches
• Mirror columns and device columns
• Upgrade kits for opto-electronic protective devices
Safety switches
• Electro-mechanical safety switches
• Non-contact safety switches
• Safety locking devices
• Safety command devices
• Mechanical bolts for safety switches
sens:Control – safe control solutions
• Safe series connection
• Safety controllers
• Safety relays
Safety systems and solutions
• Safety systems • Safety solutions
Gas analyzers
• Gas transmitters
• In-situ gas analyzers
• Extractive gas analyzers
Dust measuring devices
• Scattered light dust measuring devices
• Transmittance dust measuring devices
• Gravimetric dust measuring devices
Analyzer solutions
• CEMS solutions • Process solutions
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PRODUCT OVERVIEW
Traffic sensors
• Tunnel sensors
• Overheight detectors
• Visual range measuring devices
Ultrasonic gas flow measuring devices
• Volume flow measuring devices
• Mass flow measuring devices
• Flow velocity measuring devices
• Gas flow meters
• Flow computers
Identification solutions
• Image-based code readers
• Bar code scanners
• RFID
• Hand-held scanners
Vision
• 2D vision • 3D vision
Distance sensors
• Displacement measurement sensors
• Mid range distance sensors
• Long range distance sensors
• Linear measurement sensors
• Ultrasonic sensors
• Optical data transmission
Detection and ranging solutions
• 2D LiDAR sensors
• 3D LiDAR sensors
• Radar sensors
Motor feedback systems
• Motor feedback system rotary
HIPERFACE
®
• Motor feedback system rotary
HIPERFACE DSL
®
• Motor feedback system rotary incremental
• Motor feedback system rotary incremental with commutation
• Motor feedback system linear
HIPERFACE
®
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PRODUCT OVERVIEW
Encoders
• Absolute encoders
• Incremental encoders
• Linear encoders
Inertial sensors
• Inclination sensors
Fluid sensors
• Level sensors
• Pressure sensors
Integration products
• Sensor Integration Machine
• 4D
pro
connectivity
• Sensor Integration Display
System solutions
• Customized analyzer systems
• Driver assistance systems
• Robot guidance systems
• Object detection systems
• Profiling systems
Software products
• SICK AppSpace software
• Analytics Solutions
SICK AppSpace
• SICK AppSpace software
• Programmable devices
• Wire draw encoders
• Safety encoders
• Measuring wheel encoders
• Dynamic inclination sensors
• Flow sensors
• Temperature sensors
• Sensor Integration Gateway
• Integration Solutions
• Gateway systems
• Quality control systems
• Security systems
• Track and trace systems
• Flow metering systems
• Integrated Managing Solutions
• Integration Solutions
• SensorApps
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InduStry 4.0
InduStry 4.0 – dIGItIZAtIOn And nEtWOrKInG
networked production and control processes in complex machine environments will determine the future. SICK is already laying the foundations for dynamic, real-time-optimized, and self-organizing industrial processes: As data suppliers, sensors are indispensable for intelligent factories.
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Human-robot collaboration
Production companies endeavor to design their production workflows to offer a high degree of au tomation and flexibility at the same time – and that includes closer interaction between humans and robots. this requires safety solutions which react completely reliably – even in unexpected situations. With over 70 years of experience in protecting machines and systems, SICK stands for solutions that are ready for the future challenges.
networked reality
Only when the network of parties involved acts beyond the boundaries of their own production systems will it be possible to fully exploit the potential of Industry 4.0. For it is then that supplier, manufacturer, and customer processes will be able to link up seamlessly and automatically. data security is the key to success. As a product, system, and service specialist, SICK develops personalized answers to future challenges together with its customers.
INDUSTRY 4.0
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INDUSTRIAL COMMUNICATION AND SENSOR INTEGRATION
SEAMLESSLY NETWORKED
Networked production and control processes in complex machine environments determine the industrial future. Sensor intelligence is required for the highly complex process of converting physical signals into sensor information. Intelligent sensor systems from SICK are already being used to support dynamic, real-time-optimized, and self-organized industrial pro cesses. For reliable network communication, it is essential that the required data is clearly defined and integrated into the net worked data world. Selecting the right type of communication for a defined path plays an important part.
MES
(Manufacturing
Execution Systems)
ERP
(Enterprise
Ressource Planning)
Software
(Configuration, Visualization,
Diagnostics)
Edge Gateway
Sensors
PLC
HMI
Fieldbus and
Network solutions
Sensors
IO-Link
Sensors intelligently networked
1
Easy integration into the Plc, engineering tools, and HMi
SICK offers an exceptionally wide range of tools for integrating sensors and safety controllers. These tools are perfectly tailored to your requirements, which may include generic integration using device description files, a standardized interface
(e.g., TCI, FDT/DTM) for configuration and diagnostics or inte gration into the PLC program using function blocks.
2
ErP, MEs, and coud: vertical integration into higher-level systems
Especially when it comes to Industry 4.0, integration capability and continuity are important features of intelligent and future-proof communication structures. That is why SICK offers several options for integrating the process, status, and diagnostics information of sensors into visualization systems and auto mation networks. Integration tools from SICK enable straightforward and fast integration into your custom HMI solution, irrespective of the technology used.
Focusing on the right solution
3
Industrial communication, interfaces, and fieldbus solutions
Maximum flexibility and the right solution for any application:
The fieldbus and network solutions from SICK allow you to con nect sensors and safety controllers to any and all standard automation systems. Guaranteeing quick and easy access to the available data.
4 io-link: industry 4.0 for everyone
Communication technology that is independent of manufacturer is considered an “enabling technology” for innovative sensor solutions and supports the global availability of data and information required by Industry 4.0. Switching devices and simple sensors, in particular, can benefit from this fast and cost-effec tive method of connecting to the data world.
5
Configuration, programming, visualization, and diagnostics
Our software tools support you when setting up the connection and when performing configuration and diagnostics on sensors and safety controllers from SICK. The intuitive user interface enables fast and simple design and implementation of the application.
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M F
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SERVICES
SERVICES FOR MACHINES AND PLANTS: SICK LifeTime Services
Our comprehensive and versatile LifeTime Services are the perfect addition to the comprehensive range of products from
SICK. The services range from product-independent consulting to traditional product services.
Consulting and design
Safe and professional
Product and system support
Reliable, fast, and on-site
Verification and optimization
Safe and regularly inspected
Upgrade and retrofits
Easy, safe, and economical
Training and education
Practical, focused, and professional
SICK AT A GLANCE
SICK is a leading manufacturer of intelligent sensors and sensor solutions for industrial applications. With more than 10,000 employees and over 50 subsidiaries and equity investments as well as numerous agencies worldwide, SICK is always close to its customers. A unique range of products and services creates the perfect basis for controlling processes securely and efficiently, protecting individuals from accidents, and preventing damage to the environment.
SICK has extensive experience in various industries and understands their processes and requirements.
With intelligent sensors, SICK delivers exactly what the customers need. In application centers in Europe,
Asia, and North America, system solutions are tested and optimized in accordance with customer specifica tions. All this makes SICK a reliable supplier and development partner.
Comprehensive services round out the offering: SICK LifeTime Services provide support throughout the machine life cycle and ensure safety and productivity.
That is “Sensor Intelligence.”
Worldwide presence:
Australia, Austria, Belgium, Brazil, Canada, Chile, China, Czech Republic, Denmark, Finland, France,
Germany, Great Britain, Hungary, Hong Kong, India, Israel, Italy, Japan, Malaysia, Mexico, Netherlands,
New Zealand, Norway, Poland, Romania, Russia, Singapore, Slovakia, Slovenia, South Africa, South Korea,
Spain, Sweden, Switzerland, Taiwan, Thailand, Turkey, United Arab Emirates, USA, Vietnam.
Detailed addresses and further locations
- www.sick.com
SICK AG | Waldkirch | Germany | www.sick.com

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