Allen-Bradley ArmorBlock Series Installation Instructions Manual
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Installation Instructions
ArmorBlock I/O 8 Channel IO-Link
Master Module
Catalog number 1732E-8IOLM12R
Table of Contents
Topic
Preventing Electrostatic Discharge
Connect the I/O, Network and Auxiliary Cables to the Module
Page
2
ArmorBlock I/O 8 Channel IO-Link Master Module
Important User Information
Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls
(Publication SGI-1.1
available from your local Rockwell Automation sales office or online at http://www.rockwellautomation.com/literature/ ) describes some important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell
Automation, Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
WARNING:
Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.
ATTENTION:
Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard and recognize the consequences.
SHOCK HAZARD:
Labels may be on or inside the equipment (for example, drive or motor) to alert people that dangerous voltage may be present.
BURN HAZARD:
Labels may be on or inside the equipment (for example, drive or motor) to alert people that surfaces may reach dangerous temperatures.
IMPORTANT
Identifies information that is critical for successful application and understanding of the product.
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ArmorBlock I/O 8 Channel IO-Link Master Module
3
Environment and Enclosure
ATTENTION:
This equipment is intended for use in overvoltage Category II applications (as defined in IEC 60664-1), at altitudes up to 2000 m (6562 ft) without derating.
This equipment is considered Group 1, Class A industrial equipment according to
IEC/CISPR 11. Without appropriate precautions, there may be difficulties with electromagnetic compatibility in residential and other environments due to conducted and radiated disturbances.
This equipment is supplied as enclosed equipment. It should not require additional system enclosure when used in locations consistent with the equipment Enclosure Type Ratings. Subsequent sections of this publication may contain more information regarding specific enclosure type ratings, beyond what this product provides, that are required to comply with certain product safety certifications.
In addition to this publication, see:
• Industrial Automation Wiring and Grounding Guidelines, Rockwell
Automation publication 1770-4.1
, for additional install requirements.
• NEMA Standard 250 and IEC 60529, as applicable, for explanations of the degrees of protection provided by different types of enclosure.
Preventing Electrostatic Discharge
ATTENTION:
This equipment is sensitive to electrostatic discharge, which can cause internal damage and affect normal operation. Follow these guidelines when you handle this equipment:
• Touch a grounded object to discharge potential static.
• Wear an approved grounding wriststrap.
• Do not touch connectors or pins on component boards.
• Do not touch circuit components inside the equipment.
• Use a static-safe workstation, if available.
• Store the equipment in appropriate static-safe packaging when not in use.
ATTENTION:
To comply with UL restrictions, this equipment and all connected
I/O must be powered from a source compliant with the following:
Safety Extra Low Voltage (SELV)
ATTENTION:
To comply with CE Low Voltage Directive (LVD), this equipment and all connected I/O must be powered from a source compliant with the following: Safety Extra Low Voltage (SELV)
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ArmorBlock I/O 8 Channel IO-Link Master Module
Additional Resources
Resource
ArmorBlock IO-Link Master Module Wiring
Diagrams 1732E-WD008
ArmorBlock 8 Channel IO-Link Master Module
User Manual 1732E-UM007
Description
Pinout guide wiring diagram for the ArmorBlock
IO-Link Master module.
A detailed description of module functionality, configuration, installation procedure and information on how to use the ArmorBlock I/O
8 Channel IO-Link Master Module.
More information on proper wiring and grounding techniques.
Industrial Automation Wiring and Grounding
Guidelines, publication 1770-4.1
.
If you would like a manual, you can:
• download a free electronic version from the internet: http://literature.rockwellautomation.com
• purchase a printed manual by contacting your local Allen-Bradley distributor or
Rockwell Automation representative
About the Module
The ArmorBlock I/O 8 Channel IO-Link Master Module provides eight channels that can be individually configured as IO-Link master or as a standard digital I/O module. The
IO-Link channel master module can be configured to fit any IO-Link and/or discrete application.
In IO-Link mode, the module supports eight channels for IO-Link master communication with IO-Link compatible devices. In standard digital I/O mode, the module supports eight channels of digital input or output. Standard digital input channels support IEC61131-2 type 1 input. Channels can also be disabled if not in use.
You must use this module with RSLogix™ 5000/Studio 5000® software, version 20 or later .
Use this diagram to identify the external features of the module.
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Module Identification
1
13
12
ArmorBlock I/O 8 Channel IO-Link Master Module
5
2
3
4
5
6
11
7
10
8
9
45871
Description
1 EtherNet/IP D-code M12 connector
2 Function earth
(1)
3 EtherNet/IP D-code M12 connector
4 Link 2 status indicator
5 Network status indicator
6 Node address switches
7 Micro-style I/O connectors
Description
8 Auxiliary power indicator
9 Micro-style power out
10 Micro-style power in
11 Channel I/O or digital I/O status indicators
12 Module status indicator
13 Link 1 status indicator
(1)
Functional Earth grounds the I/O block’s EtherNet/IP communication circuitry which is designed to mitigate the effect of noise on the network. The device requires a solid earth ground connection, either through a metal screw to a grounded
metal panel or through a wire. refer to EtherNet/IP Connector on page 10 for connections.
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ArmorBlock I/O 8 Channel IO-Link Master Module
Install the Module
To install the module:
• Set the network address.
• Mount the module.
• Connect the I/O, Network and Auxiliary cables to the module.
Set the Network Address
The I/O block ships with the rotary switches set to 999 and DHCP enabled.
To change the network address, you can do one of the following:
• adjust the switch on the front of the module.
• use a Dynamic Host Configuration Protocol (DHCP) server, such as Rockwell
Automation BootP/DHCP.
• retrieve the IP address from nonvolatile memory.
The I/O block reads the switches first to determine if the switches are set to a valid number. To set the network address:
1. Remove power.
2. Remove the switch dust caps.
3. Rotate the three (3) switches on the front of the module using a small blade screwdriver.
4. Line up the small notch on the switch with the number setting you wish to use.
Valid settings range from 001…254.
5. Replace switch dust caps. Make sure not to over tighten.
6. Reapply power.
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Set Network Address
2
Example shows default node address set at 163.
2
0
4
8
4
6
0
2
Note:
You need to remove the protective switch dust caps before you can adjust the address settings.
0
6
8
6
4
8
44233
When the switches are set to a valid number, the I/O block’s IP address is 192.168.1.xxx
(where xxx represents the number set on the switches). The I/O block’s subnet mask is
255.255.255.0 and the gateway address is set to 0.0.0.0. When the I/O block uses the network address set on the switches, the I/O block does not have a host name assigned to it or use any Domain Name Server.
If the switches are set to an invalid number (for example, 000 or a value greater than 254 excluding 888), the I/O block checks to see if DHCP is enabled. If DHCP is enabled, the
I/O block asks for an address from a DHCP server. The DHCP server also assigns other
Transport Control Protocol (TCP) parameters.
If DHCP is not enabled, the I/O block uses the IP address (along with other TCP configurable parameters) stored in nonvolatile memory.
Mount the Module
Two sets of mounting holes are used to mount the module directly to a panel or machine.
Mounting holes accommodate #8 (M4) pan head screws. The torque specification is 0.68
Nm (6 lb-in.).
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ArmorBlock I/O 8 Channel IO-Link Master Module
Product Dimensions
Refer to the mounting dimensions illustration to help you mount the module.
Module Dimensions
37 (1.46)
16.2 (0.64)
25.6
(1.01)
166.5 (6.56)
179 (7.05)
166.5 (6.56)
43.3 (1.70)
32 (1.26 )
F r o n t Mo un ti n g
18 (0.71)
32 (1.26)
Side Mo un ti n g
Measurements are in millimeters (inches)
45765
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9
Mount the Module in High Vibration Areas
If you mount the module in an area that is subject to shock or vibration, we recommend you use a flat and a lock washer to mount the module. Mount the flat and the lock washer as shown in the mounting illustration. Torque the mounting screws to 0.68 Nm (6 lb-in.).
High Vibration Area Mounting
Lock washer
Flat washer
45768
Connect the I/O, Network and Auxiliary Cables to the Module
The 1732E-8IOLM12R ArmorBlock EtherNet/IP module has a 5-pin micro-style I/O connectors. We provide caps to cover the unused connectors on your module. Connect the quick-disconnect cord sets you selected for your module to the appropriate ports.
I/O Connectors
Micro-style 5-Pin I/O Female Connector
1
2
5
4
3
43853
(View into connector)
Pin 1 Sensor source voltage
Pin 2 IO-Link, Input/output B
Pin 3 Return
Pin 4 IO-Link, Input/output A
Pin 5 PE
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ArmorBlock I/O 8 Channel IO-Link Master Module
EtherNet/IP Connector
D-Code Micro Network Female Connector
3
4
2
1
5
44808
(View into connector 1)
Pin 1 M12_Tx+
Pin 2 M12_Rx+
Pin 3 M12_Tx-
Pin 4 M12_Rx-
Pin 5 Connector shell shield GND
3
4
2
1
(View into connector 2)
Pin 1 M12_Rx+
Pin 2 M12_Tx+
Pin 3 M12_Rx-
Pin 4 M12_Tx-
Pin 5 Connector shell shield GND
5
44808
IMPORTANT
Use the 1585D–M4DC–H: Polyamide small body unshielded mating connectors for the D-Code M12 female network connector.
Note that the distance between the center of each Ethernet connector is
16.2 mm (
refer to Module Dimensions on page 8
). Rockwell Automation recommends the use of suitable cable based on this measurement. Some of the recommended cables are 1585D-M4TBJM-x and 1585D-M4TBDM-x for daisychains.
IMPORTANT
Use two twisted pair CAT5E UTP or STP cables
Signal D-Code
M12 Pin
3
4
1
2
Wire Color
White-orange
White-green
Orange
Green
TX+
RX+
TX-
RX-
8-way Modular
RJ45 Pin
2
6
1
3
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11
Configure the Module
Refer to the illustration for configuration operations.
Configure Operations
EtherNet/IP D-code
M12 connector
Network address switches
EtherNet/IP D-code
M12 connector
M12 style
I/O connectors
Power connector
Power connector
45871
Refer to On-Machine Connectivity Catalog, publication M117-CA001 , for Rockwell
Automation cable and cord set offerings or use the configuration tools available at www.ab.com/e-tools/ .
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ArmorBlock I/O 8 Channel IO-Link Master Module
Auxiliary Power Connectors
Attach the micro-style 4-pin connector to the micro-style 4-pin receptacle as shown below.
Auxiliary Power Micro-style 4-Pin Receptacles
Male Input
Female Output
3
2
4
1
(View into receptacle)
Pin 1 Auxiliary power+
Pin 2 Module/sensor power+
Pin 3 Module/sensor power-
Pin 4 Auxiliary power-
1
2
4
3
45764
45763
IMPORTANT
The maximum current that any pin on the power connectors can carry is 4 A.
The power required by the module is based on a 4-pin micro-style connector system. The module receives its required power through the male connector on the left. A female connector on the right is also provided so that power can be daisy-chained from module to module.
The module requires two 24V DC (nominal) supplies. These supplies are called the
Module Power and the Auxiliary Power. The Module power powers the microprocessor and Ethernet portions of the module. The Auxiliary Power provides power for the Digital
Outputs, the Digital Inputs, and the Sensor Voltage.
Internally, the Module Power and Auxiliary Power are isolated from each other.
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ArmorBlock I/O 8 Channel IO-Link Master Module
13
Interpret LED Indicators
This module has the following indicators:
• Module, Network, and Link status indicators for EtherNet/IP
• Power status indicator
• Individual channel status indicators for inputs and outputs
Status Indicators
Link 1 status indicator
Module status indicator
Link 2 status indicator
Network status indicator
I/O status indicators
Auxiliary Power status indicator
45871
Indicator Status for Module
Indicator
Module status
Status
Off
Flashing green
Green
Red
Description
No power applied to the device.
The device has not been configured.
If Master Sync Enable bit is set, and the device is not synchronized to a PTP master, the device is not configured.
Device operating normally.
Unrecoverable fault – may require device replacement.
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ArmorBlock I/O 8 Channel IO-Link Master Module
Indicator Status for Module
Indicator
Module status
Network status
Link status
Auxiliary power status
Status Description
Flashing red
Flashing red/green The module is performing POST (Power-On Self Test), which completes within 30 s.
Off The device is not initialized or the module does not have an
IP address.
Flashing green
One or more recoverable minor faults detected. Possible minor faults indicated are:
•The device is performing a firmware flash update.
•The IO-Link stack is faulted.
•IP Address switches do not match configuration in use
•The device has completed a reset to factory default request due to the switches being set to 888 at power up, and a power cycle is required.
Green
Flashing red
Red
The device has an IP address, but no connections are established.
The device is online, has an IP address, and at least one connection is established.
One or more connections have timed out.
The module has detected that its IP address is already in use.
Off
Green
Flashing green
Yellow
No link established.
Link established on indicated port at 100 Mbps.
Link activity present on indicated port at 100 Mbps.
Link established on indicated port at 10 Mbps.
Flashing yellow
Off
Green
Link activity present on indicated port at 10 Mbps.
No power to device or input not valid.
Power applied to device.
Channel LED Indicator Status for Module
Indicator Status
Channel LED status
Mode Description
Off
Yellow
Both
Flashing green IO-Link
Output/input is in off state, is in IO-Link mode but is not energized.
Standard I/O Output/input is in on state.
Port startup or IO-Link device not found.
Green
Flashing red
Red
IO-Link
IO-Link
Both
IO-Link enabled.
IO-Link device connected to channel does not match configured electronic key.
Output is shorted or over-current condition exists.
IMPORTANT
The Module Status LED indicator will flash red and green for a maximum
30 s while the module completes its POST (Power-On Self Test).
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Specifications
General Specifications
Attribute Value
Number of inputs/outputs
Communication rate, Ethernet
Communication rate, IO-Link
Voltage, power, max
Voltage, power, min
8 Type 1 defined, sinking
10/100 Mbps, Full or half-duplex
100 meter per segment
4.8 kB; 38.4 kB; 230.4 kB
28.8V DC
20V DC
Current, Module Power, max per module 100 mA @ 24V DC
Current, Auxiliary Power, module only (no
Digital Output loads, no Sensor Voltage
Loads, and no power daisy-chain loads)
30 mA @ 24V DC
Current, Auxiliary Power, max per module
(module plus Digital Output Loads, plus
Sensor Voltage Loads, plus power daisy-chain loads)
4 A
Isolation voltage
Status indicators
Dimensions, approx., HxWxD
50V (continuous), Basic Insulation Type, outputs and output power to Network. 50V Basic Insulation Type between the field network connections. 50V Basic Insulation Type between module power and output power.
No isolation between individual I/Os or between I/Os and output power. No isolation between both network channels at the CPU/DLR power side.
Module status – red/green
Network status – red/green
Link status – green/yellow
Power status – green
I/O LED – yellow/red
IO-Link LED – green/red
179 x 37 x 27 mm (7.05 x 1.46 x 1.06 in.)
Pilot Duty Rating
Weight, approx.
Wiring category
(1)
Enclosure type rating
DC-14
0.34 kg (0.75 lb)
1 – on signal ports
1 – on power ports
1 – on communication ports
Meets IP65/66/67/69K
(1)
Use this Conductor Category information for planning conductor routing. Refer to publication 1770-4.1
, Industrial
Automation Wiring and Grounding Guidelines.
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ArmorBlock I/O 8 Channel IO-Link Master Module
ArmorBlock I/O 8 Channel IO-Link Master Module – Standard Digital Input
Attribute Value
On-state voltage, min
On-state current, min
Off-state voltage, max
15V DC
2.0 mA
5V DC
Off-state current, max
Input delay time
1.5 mA
Software configurable
Sensor Source Voltage (SSV) voltage, min
1V
Sensor Source Voltage (SSV) available current, per channel, max
500 mA
Sensor Source Voltage (SSV) available current, per connector, max
1 A
Short circuit detection Per I/O connector (two shared channels per I/O connector)
ArmorBlock I/O 8 Channel IO-Link Master Module – Standard Digital Output
Attribute Value
On-state voltage, min
On-state voltage, max
15V DC
28.8V DC
On-state voltage, nom 24V DC
On-state current, per output, max 250 mA
2 A (250 mA X 8 outputs) On-state current, total for all channels combined, max
Off-state current leakage, per output, max
500
A
Surge current, per output, max
Short circuit detection
0.3 A for 10 ms, repeatable every 3 seconds.
Per channel
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ArmorBlock I/O 8 Channel IO-Link Master Module
17
Environmental Specifications
Attribute
Temperature, operating
Value
IEC 60068-2-1 (Test Ad, Operating Cold),
IEC 60068-2-2 (Test Bd, Operating Dry Heat),
IEC 60068-2-14 (Test Nb, Operating Thermal Shock):
-20…60 °C (-4…140 °F)
Temperature, ambient rating (UL)
60 °C (140 °F)
Temperature, nonoperating IEC 60068-2-1 (Test Ab, Unpackaged Nonoperating Cold),
IEC 60068-2-2 (Test Bb, Unpackaged Nonoperating Dry Heat),
IEC 60068-2-14 (Test Na, Unpackaged Nonoperating Thermal Shock):
-40…85 °C (-40…185 °F)
Relative humidity
Vibration
Shock, operating
Shock, nonoperating
IEC 60068-2-30 (Test Db, Unpackaged Damp Heat):
5…95% noncondensing
IEC 60068-2-6 (Test Fc, Operating):
5 g @ 10…500 Hz
IEC 60068-2-27 (Test Ea, Unpackaged Shock):
30 g
IEC 60068-2-27 (Test Ea, Unpackaged Shock):
50 g
Emissions
ESD immunity
Radiated RF immunity
CISPR 11 (IEC 61000-6-4):
Class A
IEC 61000-4-2:
6 kV contact discharges
8 kV air discharges
IEC 61000-4-3:
10V/m with 1 kHz sine-wave 80% AM from 80...1000 MHz
10V/m with 1 kHz sine-wave 80% AM from 1000...2000 MHz
10V/m with 200 Hz SQ-wave 100% Pulse modulated at 50% duty cycle
@ 900 MHz Pulse
10V/m with 200 Hz 50% Pulse 100% AM @ 1890 MHz Pulse
10V/m with 1 kHz sine-wave 80% AM from 2000…2700 MHz
EFT/B immunity
Conducted RF immunity
IEC 61000-4-4:
±3 kV at 5 kHz on power ports
±3 kV at 5 kHz on signal ports
Surge transient immunity IEC 61000-4-5:
±1 kV line-line(DM) and ±2 kV line-earth(CM) on power ports
±1 kV line-earth(CM) on signal ports
±2 kV line-earth(CM) on communication ports
IEC 61000-4-6:
10V rms with 1 kHz sine-wave 80% AM from 150 kHz…80 MHz
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ArmorBlock I/O 8 Channel IO-Link Master Module
Certifications
Certification (when product is marked)
(1)
c-UR-us
Value
CE
RCM
KC
EtherNet/IP
UL Recognized Component, certified for US and Canada. See UL File
E322657.
EMC Directive 2014/30/EU Directive, compliant with:
EN 61326-1; Meas./Control/Lab., Industrial Requirements
EN 61000-6-2; Industrial Immunity
EN 61000-6-4; Industrial Emissions
EN 61131-2; Programmable Controllers (Clause 8, Zone A & B)
Australian Radiocommunications Act, compliant with:
AS/NZS CISPR11; Industrial Emissions.
Korean Registration of Broadcasting and Communications Equipment, compliant with:
Article 58-2 of Radio Waves Act, Clause 3
ODVA conformance tested to EtherNet/IP specifications.
(1)
See the Product Certification link at http://www.rockwellautomation.com/products/certification/ for Declaration of
Conformity, Certificates, and other certification details.
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Notes:
ArmorBlock I/O 8 Channel IO-Link Master Module
19
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Rockwell Automation Support
Rockwell Automation provides technical information on the Web to assist you in using its products. At http://www.rockwellautomation.com/support/ , you can find technical manuals, a knowledge base of FAQs, technical and application notes, sample code and links to software service packs, and a MySupport feature that you can customize to make the best use of these tools.
For an additional level of technical phone support for installation, configuration and troubleshooting, we offer TechConnect support programs. For more information, contact your local distributor or Rockwell
Automation representative, or visit http://www.rockwellautomation.com/support/ .
Installation Assistance
If you experience a problem within the first 24 hours of installation, please review the information that's contained in this manual. You can also contact a special Customer Support number for initial help in getting your product up and running.
United States or Canada 1.440.646.3434
Outside United States or
Canada
Use the Worldwide Locator at http://www.rockwellautomation.com/support/americas/phone_en.html
contact your local Rockwell Automation representative.
, or
New Product Satisfaction Return
Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility. However, if your product is not functioning and needs to be returned, follow these procedures.
United States
Outside United States
Contact your distributor. You must provide a Customer Support case number
(call the phone number above to obtain one) to your distributor to complete the return process.
Please contact your local Rockwell Automation representative for the return procedure.
Documentation Feedback
Your comments will help us serve your documentation needs better. If you have any suggestions on how to improve this document, complete this form, publication RA-DU002 , available at http://www.rockwellautomation.com/literature/ .
Rockwell Automation maintains current product environmental information on its website at http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page
.
Allen-Bradley, Rockwell Automation, and ArmorBlock I/O are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
Publication 1732E-IN001A-EN-E - July 2016
Copyright © 2016 Rockwell Automation, Inc. All rights reserved.

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