Munters Prod SN5012 Owner's manual

Munters Prod SN5012 Owner's manual
Natural Ventilation Controller
SN 5012
USER'S MANUAL
61
Aerotech, Inc.
4215 Legion Dr. Mason, MI 48854-1036 USA
Ph. (517) 676-7070 Fax (517) 676-7078
F O R M : QM 1307
November 2003
PRECAUTIONS
TABLE OF CONTENTS
Page
PRECAUTIONS .................................................................. 3
FEATURES ......................................................................... 4
LOCATION OF THE CONTROLS ....................................... 6
Controller Status Leds ....................................................... 7
Internal Switches ................................................................ 7
INSTALLATION ................................................................... 8
Mounting Instructions ......................................................... 8
Connections ...................................................................... 8
Temperature Probes ......................................................... 9
CONFIGURATIONS ............................................................ 11
CHANGING THE PARAMETER SETTINGS ...................... 18
The Meaning of a Flashing Display .................................... 18
Locking the Parameters Settings ....................................... 18
TEMPERATURE SETTINGS .............................................. 19
Temperature Units ............................................................. 19
Viewing Temperatures ...................................................... 19
Temperature Set Point ...................................................... 22
Temperature Curve ............................................................ 23
NATURAL VENTILATION .................................................. 27
Principle of Operation ........................................................ 27
Settings ............................................................................. 28
Curtain Operating Time Compensation ............................. 30
VENTILATION AND MIST SETTINGS ............................... 32
HEATER SETTINGS ........................................................... 34
ALARM SETTINGS ............................................................. 39
TEST MODE ........................................................................ 40
TROUBLESHOOTING GUIDE ............................................ 40
TECHNICAL SPECIFICATIONS ........................................ 43
FACTORY SETTINGS......................................................... 44
We strongly recommend installing supplementary natural
ventilation, a failure alarm system as well as a back-up thermostat on at least one cooling stage (refer to the wiring
diagram enclosed with this user's manual to connect the thermostat).
Although fuses at the input and outputs of the controller protect
its circuits in case of an overload or overvoltage, we
recommend installing an additional protection device on the
supply circuit as well as an external relay on all ON-OFF stages to prolong the life of the controller.
The room temperature where the controller is located MUST
ALWAYS REMAIN BETWEEN 32°F AND 104°F (0°C TO 40°C).
To avoid exposing the controller to harmful gases or excessive humidity, it is preferable to install it in a corridor.
DO NOT SPRAY WATER ON THE CONTROLLER
FOR CUSTOMER USE
Enter below the serial number located
on the side of the controller and retain
this information for future reference.
Model number:
Serial number:
Date installed:
2
QM 1307.rev.01
___SN 5012___
_____________
_____________
QM 1307.rev.01
3
SN 5012
FEATURES
The SN 5012 is an electronic device used for environmental control in livestock buildings. It allows the user to maintain a specified target temperature by controlling the operation of ventilation and heating equipment. Two
stages combining constant-speed fans, heating units or mist sprinklers, as
well as curtains for natural ventilation, can be connected to the controller.
ROOM TEMPERATURE COMPENSATION ON CURTAINS
The main features of the SN 5012 are as follows:
OVERLOAD AND OVERVOLTAGE PROTECTION
THREE-DIGIT DISPLAY
Fuses are installed at the input and outputs of the controller to protect its
circuitry in the case of an overload or overvoltage.
A three-digit display provides a high level of accuracy, allowing the user to
specify a temperature to within one tenth of a degree (in Fahrenheit or Celsius units).
PILOT LIGHTS
The controller compensates the curtain timer settings proportionally to room
temperature. The lower the temperature, the faster the curtains close. The
higher the temperature, the faster the curtains open.
COMPUTER CONTROL
The controller can be connected to a computer, thus making it possible to
centralize the management of information and diversify control strategies.
Pilot lights indicating the state of outputs allow the user to monitor the
operation of the system without having to enter the building.
MINIMUM VENTILATION CYCLE
When ventilation is not required for cooling, stage 2 and 3 fans can be
operated either continuously or intermittently to reduce the level of humidity
and supply oxygen to the room.
TEMPERATURE CURVE
The controller can be set to automatically change the temperature set point
over a given period of time in accordance with the user's requirements by
specifying a temperature curve with up to six different points.
FOUR INDEPENDENT TEMPERATURE PROBE INPUTS
Up to four temperature probes can be connected to the controller in order to
obtain a more accurate reading of the average room temperature and a faster
reaction time.
HIGH/LOW TEMPERATURE ALARM OUTPUT
ZONED OR STAGED HEATERS
4
QM 1307.rev.01
QM 1307.rev.01
5
SN 5012
LOCATION OF THE CONTROLS
CONTROLLER STATUS LEDS
LED
MEANING
OPENING
T U R N S O N W H E N C U R T A I N S A R E O P E N I N G.
CLOSING
T U R N S O N W H E N C U R T A I N S A R E C L O S I N G.
STAGE 2
H E AT E R B
TURNS ON WHEN STAGE 2 FANS, MIST UNITS OR HEATER B UNITS
ARE ON.
STAGE 3
H E AT E R A
TURNS ON WHEN STAGE 3 FANS, MIST UNITS OR HEATER A UNITS
ARE ON.
T E M P. C U R V E
TURNS ON WHEN THE TEMPERATURE CURVE IS ACTIVATED.
D E F. P R O B E
TURNS ON WHEN A DEFECTIVE PROBE IS DETECTED.
ALARM
TURNS ON WHEN AN ALARM IS DETECTED.
LOCKED
TURNS ON WHEN PARAMETERS ARE LOCKED.
INTERNAL SWITCHES
ON
1
SETTINGS
AEROTECH,INC. Mason,MI 48854 USA
6
QM 1307.rev.01
2
3
4
5
6
7
8
9 10 11 12
The internal switches are located on the inside of the front cover. When
the controller is shipped from the factory, all the switches are set to OFF.
#
OFF
ON
1
UNLOCKED
PARAMETERS
LOCKED PARAMETERS
2
F A H R E N H E IT D E G R E E S
C E L S IU S D E G R E E S
3
NO HEATERS
HEATERS
4
1 HEATER
2 HEATERS
5
S TA G E D H E A T E R S
ZONED HEATERS
6
S TA G E 2 C O O L IN G
S TA G E 2 M IS T
7
S TA G E 3 C O O L IN G
S TA G E 3 M IS T
8
C U R TA IN
C O M P E N S A TIO N O F F
C U R TA IN
C O M P E N S A TIO N O N
9
M IS T T IM E R IN M IN U T E S
M IS T T IM E R IN S E C O N D S
10
RESERVED
11
RESERVED
12
RESERVED
QM 1307.rev.01
7
SN 5012
INSTALLATION
MOUNTING INSTRUCTIONS
Open the latch and lift the cover. Remove the black caps located on each of
the four mounting holes. Mount the enclosure on the wall using four screws.
Be sure the electrical knockouts are at the bottom of the enclosure in order
to prevent water from entering the controller. Insert the screws in the mounting
holes and tighten. Fasten the four black caps provided with the controller onto
the four mounting holes. The enclosure must be mounted in a location that
will allow the cover to be completely opened right up against the wall.
CONNECTIONS
To connect the controller, refer to the wiring diagram enclosed with this user's
manual.
n
Set the voltage switch to the appropriate voltage.
n
Use the electrical knockouts provided at the bottom of the enclosure.
Do not make additional holes in the enclosure, particularly on the top
of the enclosure when using a SL 1400 communication board.
n
For the heating stages, it may be necessary to install a transformer in
order to supply the appropriate voltage to the heating unit.
ALARM CONNECTION: There are two types of alarms on the market. One
type activates when current is cut off at its input, whereas the other activates
when current is supplied at its input. For an alarm of the first type, use the NO
terminal as shown on the wiring diagram. For an alarm of the second type, use
the NC terminal.
!
WARNING
8
ALL WIRING MUST BE DONE BY AN AUTHORIZED ELECTRICIAN
AND MUST COMPLY WITH APPLICABLE CODES, LAWS AND
REGULATIONS. BE SURE POWER IS OFF BEFORE DOING ANY
WIRING TO AVOID ELECTRICAL SHOCKS AND EQUIPMENT DAMAGE.
QM 1307.rev.01
TEMPERATURE PROBES
1
Connecting the Probes
The controller is supplied with one room probe connected to input # 1. Three
additional probes can be connected to inputs # 2, 3 and 4 (see wiring diagram
enclosed). If zoned heating is used, Heater A uses probes 1 & 2 and Heater
B uses probes 3 & 4. If staged heating is used, the average temperature from
activated probes # 1, 2, 3 and 4 is used.
CAUTION: Probes operate at low voltage and are isolated from the supply.
Be sure that probe cables remain insulated from all high voltage sources. In
particular, do not route the probe cables through the same electrical knockout
as other cables. Do not connect the shield from the probe cable to an input
or a ground.
2
Extending the Probes
Each probe can be extended up to 500 feet (150 meters). To extend a probe:
n
Use a shielded cable of outside diameter between 0.245 and 0.260 in
(6.22 and 6.60 mm) (the cable dimensions should not be under 18
AWG) to ensure the cable entry is liquid tight. Do not ground the
shielding.
n
It is preferable to solder the cable joint to ensure a proper contact
between the two cables.
CAUTION: Do not run probe cables next to other power cables. When
crossing over other cables, cross at 90°.
QM 1307.rev.01
9
SN 5012
3
Defective Probes
If a defective probe is detected, the Defective Probe Pilot Light turns on. The
room temperature shown on the display is then the average temperature
measured by the probes in working condition. The controller will operate
according to this temperature.
To identify the defective probe:
n
n
Set the selection knob to ROOM
TEMPERATURE . The room temperature is displayed.
Press the push-button. If the
probe connected to input # 1 and
supplied with the controller is not
defective, the letters"PR1" are displayed, alternating with the temperature measured by the probe.
If the probe is defective, the letters "PR1" are displayed, alternating with the letter "P".
CONFIGURATIONS*
STAGE 2 & 3: COOLING
ON
1
2
3
n
Press the push-button once again. If the probe is not defective, the
letters "PR#" (where # is the number of the input to which the probe is
connected) are displayed, alternating with the temperature measured
by the probe. If the probe is defective, the letters "PR#" are displayed, alternating with the letter "P".
5
6
7
8
9
Stage 3 fans
stop running
continuously and
operate in timer mode
Ventilation
10
11
12
Stage 3 fans
start running
continuously
1.5°F
Stage 3
1.5°F
Stage 2
Stage 2 fans
stop running
continuously and
operate in timer mode
Stage 2 fans
start running
continuously
Temperature
Set Point
For each additional probe connected to the controller:
4
Stage 2
Start Temp.
Stage 3
Start Temp.
Temperature rises: When the temperature rises to Curtain Opening Temperature, the curtains begin to open intermittently according to the curtain
timer settings. At Stage 2 Start Temperature, Stage 2 fans start running
continuously. At Stage 3 Start Temperature, Stage 3 fans start running
continuously.
Temperature falls: When the temperature falls to Stage 3 Start Temperature - 1.5°F, Stage 3 Fans stop running continuously and operate according
to timer 3 settings. At Stage 2 Start Temperature - 1.5°F, Stage 2 fans stop
running continuously and operate according to timer 2 settings. At Curtain
Closing Temperature, the curtains begin to close intermittently according to
the curtain timer settings.
* The controller does not recognize dipswitch combinations other than
those given in this section. No other configurations are possible.
10 QM 1307.rev.01
QM 1307.rev.01 11
SN 5012
SN 5012
STAGE 2: COOLING; STAGE 3: MIST
STAGE 2 & 3: MIST
ON
ON
1
2
3
4
5
6
7
8
9
10
11
12
1
2
3
Operation
5
6
7
8
9
Stage 3 mist
stops running
Operation
Stage 3 mist
stops running
4
Stage 3 mist
starts running
10
11
12
Stage 3 mist
starts running
1.5°F
Stage 3
1.5°F
Stage 3
1.5°F
Stage 2
1.5°F
Stage 2
Stage 2 mist
stops running
Stage 2 fans
stop running
continuously and
operate in timer mode
Stage 2 mist
starts running
Stage 2 fans
start running
continuously
Temperature
Temperature
Set Point
Stage 2
Stage 3
Start Temp. Start Temp.
Temperature rises: When the temperature rises to Curtain Opening Temperature, the curtains begin to open intermittently according to the curtain
timer settings. At Stage 2 Starting Temperature, the Stage 2 mist units start
to run according to the timer 2 settings. At Stage 3 Starting Temperature,
the Stage 3 mist units start to run according to the timer 3 settings.
Temperature falls: When the temperature falls to Stage 3 Start Temperature - 1.5°F, the Stage 3 mist units stop running. At Stage 2 Start Temperature - 1.5°F, the Stage 2 mist units stop running. At Curtain Closing Temperature, the curtains begin to close intermittently according to the curtain
timer settings.
NOTE: The mist timer operates in minutes or seconds depending on the
position of internal switch # 9: OFF - 1 to 60 minutes (steps of 1 min.); ON
- 0 to 900 seconds (steps of 15 sec.).
12 QM 1307.rev.01
Set Point
Stage 2
Stage 3
Start Temp. Start Temp.
Temperature rises: When the temperature rises to Curtain Opening Temperature, the curtains begin to open intermittently according to the curtain
timer settings. At Stage 2 Starting Temperature, the Stage 2 fans start
running continuously. At Stage 3 Starting Temperature, the Stage 3 mist
units start to run according to the timer 3 settings.
Temperature falls: When the temperature falls to Stage 3 Start Temperature - 1.5°F, the Stage 3 mist units stop running. At Stage 2 Start Temperature - 1.5°F, the Stage 2 fans stop running continuously and operate according to timer 2 settings. At Curtain Closing Temperature, the curtains begin
to close intermittently according to the curtain timer settings.
NOTE: The mist timer operates in minutes or seconds depending on the
position of internal switch # 9: OFF - 1 to 60 minutes (steps of 1 min.); ON
- 0 to 900 seconds (steps of 15 sec.).
QM 1307.rev.01 13
SN 5012
SN 5012
STAGE 2: COOLING; STAGE 3: HEATING
STAGE 2: MIST; STAGE 3: HEATING
ON
ON
1
Operation
2
3
4
5
6
7
8
9
10
11
1
12
Operation
Heater A
turns on
2
3
4
5
6
7
8
9
10
11
Heater A
turns on
Stage 2 fans
start running
continuously
Heater A
Heater A
Heater A
turns off
Stage 2 mist
starts running
Heater A
turns off
1.5°F
Stage 2
1.5°F
Stage 2
Stage 2 fans
stop running
continuously and
operate in timer
mode
Stage 2 mist
stops running
Temp.
Temp.
Heater A
Start Temp.
Heater
Off Temp.
Set Point
12
Stage 2
Start Temp.
Temperature rises: When the temperature rises to Heater Off Temperature, Heater A turns off. At Curtain Opening Temperature, the curtains begin
to open intermittently according to the curtain timer settings. At Stage 2
Starting Temperature, the Stage 2 mist units start to run according to the
timer 2 settings.
Temperature falls: When the temperature falls to Stage 2 Start Temperature - 1.5°F, the Stage 2 mist units stop running. At Curtain Closing Temperature, the curtains begin to close intermittently according to the curtain
timer settings. At Heater A Starting Temperature, Heater A turns on.
Heater A
Start Temp.
Heater
Off Temp.
Set Point
Stage 2
Start Temp.
Temperature rises: When the temperature rises to Heater Off Temperature, Heater A turns off. At Curtain Opening Temperature, the curtains begin
to open intermittently according to the curtain timer settings. At Stage 2
Starting Temperature, the Stage 2 fans start running continuously.
Temperature falls: When the temperature falls to Stage 2 Start Temperature - 1.5°F, the Stage 2 fans stop running continuously and operate according to timer 2 settings. At Curtain Closing Temperature, the curtains begin
to close intermittently according to the curtain timer settings. At Heater A
Starting Temperature, Heater A turns on.
NOTE: The mist timer operates in minutes or seconds depending on the
position of internal switch # 9: OFF - 1 to 60 minutes (steps of 1 min.); ON
- 0 to 900 seconds (steps of 15 sec.).
14 QM 1307.rev.01
QM 1307.rev.01 15
SN 5012
SN 5012
STAGE 2 & 3: ZONED HEATERS
STAGE 2 & 3: STAGED HEATERS
ON
ON
1
Operation
2
3
Heater B
turns on
4
5
6
7
8
9
10
11
12
Heater B
turns off
1
Operation
2
3
4
Heater B
turns on
5
6
7
8
9
10
11
12
Heater B
turns off
Heater B
Heater B
Heater A
Heater A
Heater A
turns off
Heater A
turns on
Heater A
turns on
Heater A
turns off
Temperature
Temperature
Heater A Heater B Heater A
Heater B
Start Temp. Start Temp. Off Temp. Off Temp.
Heater B
Start Temp.
Set Point
Temperature rises: When the average temperature from probes 3 and 4
rises to Heater B Off Temperature, Heater B turns off. When the average
temperature from probes 1 and 2 rises to Heater A Off Temperature, Heater
A turns off. When the average temperature from all probes reaches Curtain
Opening Temperature, the curtains begin to open intermittently according to
the curtain timer settings.
Temperature falls: When the average temperature from all probes falls to
Curtain Closing Temperature, the curtains begin to close intermittently according to the curtain timer settings. At Heater A Starting Temperature on
probes 1and 2, Heater A turns on. At Heater B Starting Temperature on
probes 3 and 4, Heater B turns on.
Heater A
Start Temp.
Heater A/B
Off Temp.
Set Point
Temperature rises: When the temperature rises to Heater A Starting Temperature, Heater B turns off. At Heater A/B Off Temperature, Heater A turns
off. At Curtain Opening Temperature, the curtains begin to open intermittently according to the curtain timer settings.
Temperature falls: When the temperature falls to Curtain Closing Temperature, the curtains begin to close intermittently according to the curtain
timer settings. At Heater A Starting Temperature, Heater A turns on. At
Heater B Starting Temperature, Heater B units turn on.
NOTE: The heaters operate according to the average temperature read by
the controller.
NOTE: If all the probes in a zone are defective, the corresponding heater
operates according to the average temperature of remaining probes.
16 QM 1307.rev.01
QM 1307.rev.01 17
TEMPERATURE SETTINGS
CHANGING THE PARAMETER SETTINGS
THE MEANING OF A FLASHING DISPLAY
TEMPERATURE UNITS
Temperatures can be displayed in either Celsius or
Fahrenheit units
The display will flash in certain cases and not in others.
The flashing indicates that the
value shown can be adjusted.
A value that is not flashing
cannot be adjusted.
n
ON
Set internal switch # 2 to the desired position:
• ON to display temperatures in Celsius units.
• OFF to display temperatures in Fahrenheit units.
2
VIEWING TEMPERATURES
LOCKING THE PARAMETER SETTINGS
The parameter settings can be locked to prevent accidentally modifying
them. When the settings are locked, only the temperature set point can be
modified (as long as the temperature curve is deactivated).
To lock the parameter settings:
n
Set internal switch # 1 to ON. The Locked Parameter Pilot Light turns
on.
To unlock the parameter settings:
n
The readout can display values from
-40.0oF to 120oF ( -40.0oC to 48.9oC).
When the temperature drops below
-9.9 degrees, the negative sign is
displayed separately, alternating with
the numerical value.
1
Viewing the Room Temperature
The room temperature is the average value of all temperatures measured by
activated probes in proper operating condition.
n
Set internal switch # 1 to OFF. The Locked Parameter Pilot Light
turns off.
2
Set the selection knob to ROOM TEMPERATURE / PROBE TEMP.
The room temperature is displayed.
Viewing the Probe Temperatures
The controller can display probe temperatures individually. Probes can also
be turned on or off to control the temperature in different parts of the building.
n
18 QM 1307.rev.01
Set selection knob to ROOM TEMPERATURE / PROBE TEMP. The
average room temperature is displayed.
QM 1307.rev.01 19
SN 5012
SN 5012
n
Press the push-button. The temperature reading from probe 1 is displayed, alternating with the letters "Pr 1".
n
For each additional probe, press the push-button. The temperature
reading from probe x is displayed, alternating with the letters "Pr x",
etc.
n
Press the push-button once again to display the state of probe 1 , i.e.
ON / OFF. When a probe is activated, it is used in the calculation of
the average room temperature.
n
Use the adjustment knob to change the state of the probe.
n
For each additional probe, press the push-button. The state of probe
is displayed, alternating with the letters "Pr x", etc.
Notes:
i) At least one probe must be activated at all times. If only one probe remains
active, the controller will lock the on/off switch for that probe.
ii) The display returns to the average room temperature after one minute.
n
Turn the adjustment knob clockwise one notch further. The maximum temperature flashes on the display, alternating with the letters
"Hi".
n
Turn the adjustment knob clockwise a third notch. The room or outside temperature is displayed again.
n
For each individual probe, press the push-button. The temperature
reading from probe x is displayed, alternating with the letters "Pr x" .
n
Turn the adjustment knob clockwise by one notch. The minimum is
displayed, alternating with the letters "Lo".
n
Turn the adjustment knob clockwise one notch further. The maximum temperature is displayed, alternating with the letters "Hi".
n
Turn the adjustment knob clockwise a third notch. The probe temperature is displayed again.
NOTE: If you let the display flash for more than 10 seconds, the controller
resets the minimum and maximum temperatures currently in memory (the
display stops flashing to indicate that the reset has been done).
iii) Initially, only probe one is activated.
3
Viewing Minimum / Maximum Temperatures
The minimum and maximum temperatures are the lowest and highest temperature values recorded since the last reset. Temperatures values are
averaged over all active probes.
n
Set the selection knob to ROOM TEMPERATURE / PROBE TEMP.
The room temperature is displayed.
n
Turn the adjustment knob clockwise by one notch. The minimum
temperature flashes on the display, alternating with the letters "Lo".
20 QM 1307.rev.01
QM 1307.rev.01 21
SN 5012
SN 5012
TEMPERATURE SET POINT
The temperature set point is the target
room temperature. It can be adjusted
between -40.0°F and 99.9°F (-40.0°C
and 37.7°C).
TEMPERATURE CURVE
The user can define a temperature curve to adjust the set point automatically
over a given time period.
Temperature
Adjusting the Temperature Set Point
n
Set the selection knob to SET POINT / TEMP. CURVE.The current set
point flashes on the display.
n
Use the adjustment knob to adjust the set point to the desired value.
T o1
T o2
T o3
T o4
T o5
T o6
d4
d25
d35
d50
NOTE: The temperature set point can be adjusted only if the temperature
curve is deactivated (see following section).
d70
d80 Days
A curve is defined using six points. Each point specifies a day number and
a set point for that day. Once the points of the curve are defined, the curve
must be activated. The controller will change the temperature set point every
hour in a linear fashion between consecutive points of the curve. When the
last point of the curve is reached, the temperature set point for that day is
maintained until the curve is reactivated.
NOTES :
i) All six points of the curve must be specified. If six points are not needed,
repeat the last temperature value for each unnecessary point.
ii) Certain restrictions apply to reduce the risk of errors:
− The highest possible day number is 99.
− Decreasing day numbers are not allowed.
− Increasing temperatures are not allowed.
− The temperature variation cannot exceed 3°F (1.6°C) per day.
22 QM 1307.rev.01
QM 1307.rev.01 23
SN 5012
SN 5012
1
n
n
Specifying the Curve
Set the
POINT
current
flashes
selection knob to SET
/ TEMP. CURVE. The
temperature set point
on the display.
Press the push-button. The word OFF is displayed indicating that the
termperature curve is deactivated. If this is not the case, see below to
deactivate the curve.
Repeat the following steps for each of the six points:
2
Activating the Temperature Curve
If you have just finished specifying the points on the curve:
n
Press the push-button once again. The word OFF flashes on the
display.
n
Turn the adjustment knob clockwise one notch. The word ON flashes
on the display, the Temperature Curve Pilot Light flashes, indicating
that the temperature curve is now activated.
n
Set the selection knob to ROOM TEMPERATURE.
n
Press the push-button once again. The word "day" is displayed,
alternating with a day number.
If you have previously defined the points on the curve:
n
Using the adjustment knob, set the day number to the desired value.
n
n
Set the selection knob to SET POINT / TEMP. CURVE. The current
value of the temperature set point flashes on the display.
Press the push-button once again. The current temperature set point
is displayed, alternating with the word "set".
n
Press the push-button. The word OFF is displayed.
Using the adjustment knob, adjust the set point to the desired value.
n
Press the push-button to display the points of the curve currently
defined until the word OFF appears (thirteen clicks).
Once the six points of the curve have been specified, activate the curve as
explained below.
n
Turn the adjustment knob clockwise one notch. The word ON flashes
on the display and the Temperature Curve Pilot Light flashes, indicating that the temperature curve is now activated.
n
Set the selection knob to ROOM TEMPERATURE.
n
NOTE: Make sure the temperature curve is deactivated before specifying
new points (see below).
24 QM 1307.rev.01
QM 1307.rev.01 25
SN 5012
3
Viewing Current Set Point and Day Number
NATURAL VENTILATION
PRINCIPLE OF OPERATION
When the temperature curve is activated, the current temperature set point
and day number can be viewed at any time. The current day number can
also be adjusted in order to move forward or backward on the temperature
curve.
n
Set the selection knob to SET POINT / TEMP. CURVE. The current
temperature set point is displayed.
n
Press the push-button. The current day number flashes on the
display.
n
Use the adjustment knob to set the day number to the desired
value.
4
n
n
n
n
Deactivating the Temperature Curve
Set the selection knob to SET POINT / TEMP. CURVE. The current
temperature set point is displayed.
Press the push-button to display the points of the curve actually defined until the word ON appears (fourteen clicks).
Turn the adjustment knob counterclockwise one notch. The word
OFF flashes on the display and the Temperature Curve Pilot Light
turns off indicating that the temperature curve is now deactivated.
Set the selection knob to ROOM TEMPERATURE.
Curtains close
in timer mode
Curtains open
in timer mode
0.3oF
Curtains
0.3oF
OFF
79oF
Set Point = 75oF
89oF
Room
Temperature
In the example above, when the temperature rises to 89oF, the curtains
begin to open and continue to do so until fully open if the temperature
remains above this point. If the temperature falls to 88.7oF, the curtains
stop opening.
The curtains open intermittently according to the open curtain on time and
off time settings:
ON TIME
OPEN
STOP OPENING
OFF TIME
The curtains close intermittently according to the close curtain on time and
off time settings.
26 QM 1307.rev.01
QM 1307.rev.01 27
SN 5012
SN 5012
SETTINGS
1
n
Set the selection knob to CURTAINS – OPEN TEMP. The
current curtain opening temperature flashes on the display,
alternating with the letters OPE.
Use the adjustment knob to set
the opening temperature to the
desired value.
n
Set the selection knob to CURTAINS – CLOSE TEMP.. The current
curtain closing temperature flashes on the display, alternating with the
letters CLO.
n
Use the adjustment knob to set the closing temperature to the desired
value.
2
Set the selection knob to CURTAINS - ON TIME. The current open
curtain on time flashes on the display, alternating with the word On
and OPE.
n
Use the adjustment knob to set the
on time to the desired value.
n
Set the selection knob to CURTAINS - OFF TIME. The current open
curtain off time flashes, alternating with the word Off and OPE.
n
Use the adjustment knob to set the off time to the desired value.
Adjusting the Opening and Closing Temperatures
The opening and closing temperatures are the temperature values at which
the curtains open or close. The hysteresis is fixed at 0.3oF and determines
when the curtains stop operating. The opening and closing temperatures can
be adjusted from 0.5°F to 20.0°F (0.3°C to 11.1°C) above and below the set
point respectively.
n
n
Adjusting the Open Curtain Timer
The on and off time parameters can take values from 0 to 900 seconds.
28 QM 1307.rev.01
3
Adjusting the Close Curtain Timer
The on and off time parameters can take values from 0 to 900 seconds.
n
Set the selection knob to CURTAINS - ON TIME. The current open
curtain on time flashes on the display, alternating with the word On
and OPE.
n
Press the push-button. The current close curtain on time flashes on
the display, alternating with the word On and CLO.
n
Use the adjustment knob to set the on time to the desired value.
n
Set the selection knob to CURTAINS - OFF TIME. The current open
curtain off time flashes, alternating with the word Off and OPE.
n
Press the push-button. The current close curtain off time flashes on
the display, alternating with the word Off and CLO.
n
Use the adjustment knob to set the off time to the desired value.
QM 1307.rev.01 29
SN 5012
SN 5012
CURTAIN OPERATING TIME COMPENSATION
When curtain compensation is turned on, the controller uses the current
room temperature to gradually adjust the timer settings for opening and
closing the curtains as the temperature departs from the set point. The
higher the room temperature, the faster the curtains open. Likewise, the
lower the room temperature, the faster the curtains close. To use this feature, set internal switch # 8 to ON.
Temperature Rises:
When the room temperature rises above the curtain opening temperature,
the controller increases the on time and decreases the off time settings for
the opening cycle such that the total cycle time remains constant.
When the off time is below 10 seconds, the curtains begin to open continuously.
EXAMPLE 1
Set Point = 75 oF
Temperature = 78.3 oF
Curtain Opening Temp = 78 oF
Compensation = 1
Table 1. Compensation Factors
Temperature rises above
Opening Temp
Temperature falls below
Closing Temp
Current Temp. - Opening Temp.
Closing Temp. - Current Temp.
0.0 to 1.9°F (0 to 1.1°C)
0.0 to 1.9°F (0 to 1.1°C)
1
2.0 to 2.9°F (1.1 to 1.6°C)
2.0 to 2.9°F (1.1 to 1.6°C)
2
3.0 to 3.9°F (1.7 to 2.2°C)
3.0 to 3.9°F (1.7 to 2.2°C)
3
etc...
etc...
etc...
Compensation
Factor
EXAMPLE 2
Set Point = 75 oF
Temperature = 80.8 oF
Opening Temp. = 78 oF
Compensation = 2
ON TIME
ON
OFF
ON TIME
OPENING
CYCLE
ON
OFF
OPENING
CYCLE
The difference between the current temperature and the opening temperature of the curtains is 0.3 degrees Fahrenheit. According to Table 1 below,
this gives a compensation factor of one. Therefore, the on time for opening
the curtains maintains its current value.
Current Temp.:
Opening Temp.:
30 QM 1307.rev.01
–
=
78.3 oF
78.0 oF
0.3 oF
In Example 2, the difference between the current temperature and the opening temperature has risen to 2.8°F. According to Table 1 above, this gives a
compensation factor of two. Therefore, the on time value is doubled.
Temperature Falls:
When the room temperature falls below the curtain closing temperature,
the controller increases the on time and decreases the off time settings for
the closing cycle such that the total cycle time remains constant.
When the off time is below 10 seconds, the curtains begin to close continuously. The controller uses the compensation factors given in Table 1.
QM 1307.rev.01 31
SN 5012
VENTILATION AND MIST SETTINGS
Stages 2 and 3 can be used to operate constant-speed fans or mist units.
The chart below sums up the possible internal switch settings :
C O N F I G U R A T IO N
n
Set the selection knob to
STAGE 2 — START TEMP./
TIMER or STAGE 3 – START
TEMP./TIMER. The current
starting temperature flashes on
the display.
n
Use the adjustment knob to
adjust the temperature to the
desired value.
S W IT C H S E T T IN G S
3 - OFF; 6 - OFF
S TA G E 2 F A N S
3 - ON ; 4 - OFF; 6 - OFF
3 - OFF; 6 - ON
S TA G E 2 M IS T
3 - ON ; 4 - OFF; 6 - ON
1
S TA G E 3 F A N S
3 - OFF; 7 - OFF
S TA G E 3 M IS T
3 - OFF; 7 - ON
2
Adjusting the Stage 2 or 3 Starting Temperature
The timer is used to operate the mist units when the starting temperature of
the stage has been reached. In the case of cooling fans, the timer is used
to provide minimum ventilation when the temperature drops 1.5°F below the
starting temperature. The timer operates as shown below:
ON TIME
The starting temperature is the temperature at which the fans start running
continuously or the temperature at which the mist units start running in timer
mode (see the Configurations section). The hysteresis is fixed at 1.5oF. It
determines when the fans stop running continuously and start operating in
timer mode or when the mist units stop running.
Fans stop running continuously
and run in timer mode;
mist units stop running
1.5°F
Differential
Set Point
Stage 2 or 3
Starting
Temperature
32 QM 1307.rev.01
ON
OFF
OFF TIME
n
Set the selection knob to STAGE 2 — START TEMP./TIMER or STAGE
3 – START TEMP./TIMER. The current starting temperature flashes on
the display.
n
Press the push-button. The on time is displayed, alternating with the
word "On".
n
Use the adjustment knob to set the on time to the desired value.
n
Press the push-button. The off time is displayed, alternating with the
word "OFF".
n
Use the adjustment knob to set the off time to the desired value.
Temperature
The differential shown above can go from 0.5°F to 20.0°F (0.3°C to 11.1°C).
If this value is less than 1.5°F, the hysteresis is adjusted to the new
differential.
Adjusting the Timer Settings
QM 1307.rev.01 33
SN 5012
HEATER SETTINGS
STAGED HEATERS
1
To configure your system for staged heaters, set dipswitch #3 and #4 to ON
and # 5 to OFF. All heaters operate according to the average reading from
all temperature probes and only one heater off temperature is needed.
Heating
Heater B OFF
Heater B ON
Heater B
The heater starting temperature is the temperature at which the heating
units turn on (see diagram above). The Heater A starting temperature is
bounded above by the off temperature — 0.5°F and below by the off temperature — 20oF. The Heater B starting temperature is bounded above by
the Heater A starting temperature — 0.5°F and below by the Heater A
starting temperature — 20oF.
n
Set selection knob to HEATER
A — START TEMP. The current starting temperature for
Heater A is displayed, alternating with the letters "Ht.A".
n
Use the adjustment knob to adjust the starting temperature to
the desired value.
n
Set selection knob to HEATER B — START TEMP. The current
starting temperature for Heater B is displayed, alternating with the
letters "Ht.b".
n
Use the adjustment knob to adjust the starting temperature to the
desired value.
Heater A ON
Heater A
Heater A OFF
Room
Temperature
HEATER
B / ON
TEMP.
= 70oF
HEATER
A / ON
TEMP.
= 72oF
OFF
TEMP.
= 74oF
Adjusting Starting Temperatures for Staged Heaters
Set Point
= 75oF
If the room temperature rises:
- at 72oF: Heater B turns off.
2
Adjusting Off Temperatures for Staged Heaters
- at 72oF: Heater A turns on.
The heater off temperature can provide substantial energy savings if correctly adjusted according to the outside temperature. It is the temperature
below the set point at which the heating units turn off (see diagram above).
The off temperature is bounded above by the set point + 10°F and below by
the set point — 20oF.
- at 70oF: Heater B turns on.
n
- at 74oF: Heater A turns off.
If the room temperature falls:
34 QM 1307.rev.01
Set selection knob to HEATER A/B — OFF TEMP. The current off
temperature is displayed, alternating with the letters "Ht.A".
QM 1307.rev.01 35
SN 5012
SN 5012
n
Use the adjustment knob to adjust the off temperature to the desired value.
If the room temperature rises:
- at 74oF:
ZONED HEATERS
To configure your system for zoned heaters, set dipswitch #3, #4 and # 5 to
ON. Since the two heater outputs function independently, different probes
are assigned to each output: Probes 1 & 2 are assigned to Heater A and
Probes 3 & 4 are assigned to Heater B. Individual probes can be turned on
or off using the push-button functions contained in the ROOM TEMPERATURE function (see section on Temperature Settings).
If the room temperature falls:
- at 73oF:
1
Note that the heaters can become active only if the average temperature
from all activated probes is below the set point. If this isn't the case, the
heaters will not turn on even if individual probe temperatures are below the
set point (this condition applies only if both off temperatures are below the
set point).
The figure below explains the operation of zoned heaters.
Set selection knob to HEATER
A/B — OFF TEMP. The current off temperature for Heater
A is displayed, alternating with
the letters "Ht.A".
n
Use the adjustment knob to adjust the off temperature to the
desired value.
n
Press the push-button. The current off temperature for Heater B is
displayed, alternating with the letters "Ht.b".
n
Use the adjustment knob to adjust the off temperature to the desired
value.
Heater turns off
Temperature
1oF
START
TEMP.
= 73oF
36 QM 1307.rev.01
OFF
TEMP.
= 74oF
Set Point
= 75oF
Heater A - Probes 1 & 2
Heater B - Probes 3 & 4
Adjusting Off Temperatures for Zoned Heaters
n
Heater turns on
OFF
Heater A (Probes 1 & 2) turns on.
Heater B (Probes 3 & 4) turns on.
The heater off temperature can provide substantial energy savings if correctly adjusted according to the outside temperature. It is the temperature
below the set point at which the heating units turn off (see diagram above).
The off temperature is bounded above by the set point + 10oF (5.6oC) and
below by the set point — 20oF (11.1oC).
Heating
ON
Heater A (Probes 1 & 2) turns off.
Heater B (Probes 3 & 4) turns off.
QM 1307.rev.01 37
SN 5012
2
Adjusting Starting Temperatures for Zoned Heaters
The starting temperature is the temperature at which the heater turns on.
The Heater A starting temperature is bounded above by the off temperature
— 0.5oF and below by the off temperature — 20oF. The Heater B starting
temperature is bounded above by the Heater B off temperature — 0.5oF and
below by the Heater B off temperature — 20oF.
n
Set the selection knob to HEATER A — START TEMP. The current
starting temperature for Heater A is displayed, alternating with the
letters "Ht.A".
n
Use the adjustment knob to adjust the starting temperature to the
desired value.
n
Set the selection knob to HEATER B — START TEMP. The current
starting temperature for Heater B is displayed, alternating with the
letters "Ht.B".
ALARM SETTINGS
The controller sets off an alarm in the case of a power failure, a fault in the
supply circuit or a high or low temperature. Temperature alarms are defined
according to the set point as shown in the diagram below.
Room
Temperature
High Temperature Alarm
High Alarm Temperature
Set Point
Low Alarm Temperature
n
Time
Use the adjustment knob to adjust the starting temperature to the
desired value.
38 QM 1307.rev.01
Adjusting the Alarm Settings
The high and low alarm settings are specified as a temperature value. The
high alarm temperature ranges from set point + 0.5oF to set point + 40oF.
The low alarm temperature ranges from set point - 40oF to set point - 0.5oF.
n
Set the selection knob to ALARM
— LO / HIGH. The current low
alarm temperature flashes on the
display, alternating with the word
"LO".
n
Use the adjustment knob to set
the low alarm temperature to the
desired value.
n
Press the push-button. The current high alarm temperature flashes
on the display, alternating with the word "HI".
n
Use the adjustment knob to set the high alarm temperature to the
desired value.
QM 1307.rev.01 39
SN 5012
TROUBLESHOOTING GUIDE
CAUSE
SOLUTION
The circuit breaker
at the service panel
is off or tripped.
Correct the problem and reset
the circuit breaker.
The wiring is
incorrect.
Correct the wiring.
The voltage selector
switch is in the
wrong position.
Set the switch to the correct
position.
The display board
interconnect cable
is not properly
plugged into the
power supply
board.
Be sure the cable is firmly
plugged in.
The display
shows "P"
when the
parameter
selection knob
is set to ROOM
TEMPERATURE.
A room probe is
connected improperly.
Correct the room probe
connection.
A room probe is
defective.
Refer to "defective probes"
The defective
probe pilot light
is on.
A probe is defective.
Refer to "defective probes"
PROBLEM
There is no
display.
40 QM 1307.rev.01
PROBLEM
CAUSE
SOLUTION
A variation in
resistance is
induced on a
probe.
Be sure the probes are dry.
Locate them away from drafts
and sources of radiant heating.
Be sure the outside probe is
installed correctly. Refer to
"Installing the outside probe"
There is electrical
noise near a probe
cable.
Isolate the probe cables from
all high voltage sources. Do
not route probe cables and
other power cables through
the same electrical knockout.
Do not run probe cables next
to other power cables. When
crossing other power cables,
cross at 90°.
The curtains do
not work.
The fuse on the
curtain output is
blown.
Replace the fuse.
The mist is not
operating as
desired.
The mist time on
and time off were
incorrectly adjusted.
When internal switch #9 is
OFF, the mist time on and time
off are in minutes. Otherwise,
they are in seconds. Adjust
the mist time on and time off
correctly.
The display
shows sudden
variations in the
room or outside
temperature.
QM 1307.rev.01 41
SN 5012
PROBLEM
The cooling
fans are not
running.
TECHNICAL SPECIFICATIONS
CAUSE
The wiring is
incorrect.
or
The heaters are
not turning on.
Correct the wiring. Be sure
two different lines are connected to each fan motor or
heater: the controller's output
line L1 should be combined
with another line
(N for 115V or L2 for 230V) to
activate the fan motor or
heater. Also, be sure the
stage's COMMON is supplied
by line L1.
Supply: - 115/230 VAC (-18%, +8%), 50/60 Hz, overload and overvoltage
protection fuse F10-1A fast blow.
- 12 VDC for AC back-up supply; can activate stages 2 and 3 and
alarm if supplied with DC back-up voltage.
Curtains: OPEN-CLOSE output, 115/230 VAC, 50/60 Hz, 30VDC, 5A winch
output, fuse F1-5A fast blow.
Stage 2: ON-OFF output, 115/230 VAC, 50/60 Hz, 30VDC, 6A FAN,10A
RES, fuse F3-10A slow blow.
Stage 3: ON-OFF output, 115/230 VAC, 50/60 Hz, 30VDC, 6A FAN,10A
RES, fuse F4-10A slow blow.
The stage's fuse is
open.
Replace the fuse.
Alarm: ON-OFF output, 115/230 VAC, 50/60 Hz, 30VDC, 3A, fuse F9-3A
slow blow.
The display board
interconnect cable
is not properly
plugged into the
power supply
board.
Be sure the cable is firmly
plugged in.
Probes: Low voltage ( < 5V), isolated from the supply. Operating range:
-40.0° to 120.0°F (-40.0° to 48.9°C). Accuracy: 1.8oF (1oC) between 41o and
95oF (5o and 35oC).
The fan motor or
heater is defective.
Check if the motor or heater is
defective by connecting it to an
alternate power supply. If it still
is not operating, replace the
motor or heater.
The controller is
defective.
42 QM 1307.rev.01
SOLUTION
Enclosure: ABS, moisture and dust-tight.
The room temperature where the controller is located MUST
ALWAYS REMAIN BETWEEN 32o AND 104oF (0o AND 40oC).
Listen to see if there is a
clicking sound when the stage
or heater pilot light turns on. If
there is no clicking sound,
contact your distributor to
repair the controller.
QM 1307.rev.01 43
FACTORY SETTINGS
P A R A M E T E R
Te m p e r a t u r e
Set
Point
Opening
Te m p .
Closing
Curtai ns
.
Te m p .
2
Stage
Heater
3
A
0 . 5 oF ( 0 . 3 oC ) t o
2 0 oF ( 1 1 . 1 oC )
below Set Poi nt
15
seconds
Close Curtain
On Time
15
seconds
Close Curtain
O f f Ti m e
15
seconds
On
15
seconds
Ti m e
Off
15
seconds
On
15
seconds
Ti m e
Off
15
seconds
Low
Te m p .
Te m p .
0
to 900 seconds in
i ncrements of 15
seconds
(or 1 to 60 minutes)
0 . 5 oF ( 0 . 3 oC ) t o
2 0 oF ( 1 1 . 1 oC )
above Set Point
0
to 900 seconds in
i ncrements of 15
seconds
(or 1 to 60 minutes)
74.5°F
(23.6°C)
10°F(5.6°C) above Set
P o i n t t o 2 0 oF ( 1 1 . 1 oC )
below Set Poi nt
65°F
(18.3°C)
0 . 5 oF ( 0 . 3 oC ) t o
4 0 oF ( 2 2 . 2 oC )
below Set Poi nt
87°F
(30.6°C)
0 . 5 oF ( 0 . 3 oC ) t o
4 0 oF ( 2 2 . 2 oC )
above Set Point
Alarm
Hi g h Te m p .
to 900 seconds in
i ncrements of 15
seconds
0 . 5 oF ( 0 . 3 oC ) t o
2 0 oF ( 1 1 . 1 oC )
above Set Point
7 9 oF
( 2 6 . 1 oC )
Ti m e
Off
0
7 7 oF
( 2 5 oC )
Te m p .
Ti m e
B
9 9 . 9 oF
3 7 . 7 oC )
7 2 oF
( 2 2 . 2 oC )
Open Curtain
O f f Ti m e
/
to
to
0 . 5 oF ( 0 . 3 oC ) t o
2 0 oF ( 1 1 . 1 oC )
above Set Point
seconds
Te m p .
-40
(-40
7 8 oF
( 2 5 . 6 oC )
15
Starting
R A N G E O F
V A L U E S
7 5 oF
( 2 3 . 9 oC )
Open Curtain
On Time
Starting
Stage
FACTORY
S E T T I N G
NOTES:
i) These initial parameter settings will not be retained in the controller's
memory. Each new setting will replace the preceding one.
ii) If the power supply is cut off, the last parameter settings will be
retained in memory until the power is restored.
44 QM 1307.rev.01
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