M-system AS4V Instruction Manual
M-system AS4V
The AS4V is a dual or quad alarm trip device that can be field-configured. It has a basic insulation class and complies with CE directives and UL standards. The AS4V is suitable for use in a Pollution Degree 2 environment and in Installation Category II, with a maximum operating voltage of 300V. Basic insulation is maintained between signal input, output, and power input.
The AS4V has a power rating of 100 – 240V AC: 85 – 264V, 47 – 66 Hz, approx. 6VA (100 – 240V ±10% for UL) or 24V DC: 24V ±10%, approx. 3.5W or 110V DC: 85 – 150V, approx. 3.5W
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AS4V
INSTRUCTION MANUAL
DC ALARM
(dual or quad alarm trip; field-configurable)
BEFORE USE ....
Thank you for choosing M-System. Before use, please check contents of the package you received as outlined below.
If you have any problems or questions with the product, please contact M-System's Sales Office or representatives.
■ PACKAGE INCLUDES:
Signal conditioner (body + base socket + input resistor) ... (1)
Input resistor is provided only with current input type.
■ MODEL NO.
Check that model No. described on specification label is exactly what you ordered.
■ INSTRUCTION MANUAL
This manual describes necessary points of caution when you use this product, including installation, connection and basic maintenance procedures.
POINTS OF CAUTION
■ INSULATION CLASS
• This unit is provided with the class of basic insulation.
Prior to installation, check that the insulation class of this unit satisfies the system requirements.
■ CONFORMITY WITH CE DIRECTIVES OR UL
• This equipment is suitable for use in a Pollution Degree 2 environment and in Installation Category II, with the maximum operating voltage of 300V.
Basic insulation is maintained between signal input, output and power input. Prior to installation, check that the insulation class of this unit satisfies the system requirements.
• Altitude up to 2000 meters
• The equipment must be mounted inside a panel.
• The equipment must be installed such that appropriate clearance and creepage distances are maintained to conform to CE/UL requirements. Failure to observe these requirements may invalidate the CE/UL conformance.
• For the CE Conformity : Insert a noise filter for the power source connected to the unit. Densei-Lambda Noise Filter
Model MZS-1206-33 or equivalent is recommended.
The actual installation environments such as panel configurations, connected devices, connected wires, may affect the protection level of this unit when it is integrated in a panel system. The user may have to review the CE requirements in regard to the whole system and employ additional protective measures to ensure the CE conformity.
■ POWER INPUT RATING & OPERATIONAL RANGE
• Operational range & power consumption: Check the power rating for the unit on the specification label.
Rating 100 – 240V AC: 85 – 264V, 47 – 66 Hz, approx. 6VA
(100 – 240V
±
10% for UL)
Rating 24V DC: 24V
±
10%, approx. 3.5W
Rating 110V DC: 85 – 150V, approx. 3.5W (110V
±
10% for UL)
• Power fuse: A power fuse of the rating as shown below is incorporated for safety. However, DO NOT replace it by the user.
T 0.25A 250V
MODEL
AS4V
■ UNPLUGGING THE UNIT
• Before you remove the unit from its base socket or mount it, turn off the power supply and signal input for safety.
■ ENVIRONMENT
• Indoor use
• When heavy dust or metal particles are present in the air, install the unit inside proper housing with sufficient ventilation.
• Do not install the unit where it is subjected to continuous vibration. Do not subject the unit to physical impact.
• Environmental temperature must be within -5 to +55
°
C (23 to 131
°
F) with relative humidity within 30 to 90% RH in order to ensure adequate life span and operation.
■ WIRING
• Do not install cables (power supply, input and output) close to noise sources (relay drive cable, high frequency line, etc.).
• Do not bind the unit's cables together with cables where high noise levels are present. Do not install them in the same duct.
■ AND ....
• The unit is designed to function as soon as power is supplied, however, a warm up for 10 minutes is required for satisfying complete performance described in the data sheet.
COMPONENT IDENTIFICATION
Connection
Diagram Label
Base Socket
Specification
Label
Body
Input Resistor
INSTALLATION
Detach the yellow clamps located at the top and bottom of the unit for separating the body from the base socket.
■ DIN RAIL MOUNTING
Set the base socket so that its
DIN rail adaptor is at the bottom. Position the upper hook at the rear side of base socket on the DIN rail and push in the lower. When removing the socket, push down the DIN rail adaptor utilizing a minus screwdriver and pull.
Clamp
(top & bottom)
DIN Rail
35mm wide
Spring Loaded
DIN Rail Adaptor
■ WALL MOUNTING
Refer to the drawings in the
“TERMINAL CONNECTION” section.
Shape and size of the base socket are slightly different with various socket types.
P. 1 / 4 EM-1609 Rev.9
AS4V
02
03
04
05
06
07
08
09
10
11
12
18
19
20
21
22
23
24
25
26
27
28
FRONT PANEL CONFIGURATION & PROGRAMMING
■ PROGRAMMING PROCEDURE
1) Press ITEM UP or DOWN key until ITEM display indicates “01”.
2) Press DATA UP or DOWN key and choose “1” or “2” on DATA display.
1 : Only alarm setpoints are modifiable.
2 : All parameters are modifiable.
3) Press ITEM UP or DOWN key until ITEM display shows the ITEM
No. you need to change.
* Monitor LEDs
DATA
ALARM
L4
L3
ITEM
ITEM
DATA
DATA Display
ITEM No. Display
4) Press DATA UP or DOWN key and choose a DATA No. or value you need on DATA display.
5) Repeat above 3 and 4. (Entered data is stored when you move to a new
ITEM.)
L2
L1
DATA UP-DOWN Keys
ITEM No. UP-DOWN Keys
6) Press ITEM UP or DOWN key until ITEM display indicates “01”.
7) Press DATA UP or DOWN key and choose “0” on the display.
* L3 or L4 does not turn on for dual output type.
8) Press ITEM UP or DOWN key until ITEM display indicates “P”. DATA display shows process input. You can now check data setting by choosing ITEM No.
Note: DO NOT press UP and DOWN keys simultaneously.
ITEM
P
L1
L2
L3
L4
01
MDF.
CODE
N/A
1, 2
1, 2
1, 2
1, 2
13
14
15
16
17
N/A
2
2
2
2
N/A
2
2
2
2
2
2
2
2
2
2
2
N/A
N/A
2
2
2
2
2
2
2
2
DATA
-1999 – 9999
-1999 – 9999
-1999 – 9999
-1999 – 9999
-1999 – 9999
0, 1, 2
0 – 99
0, 1, 4
-15.0 – 115.0
Status indication (“0” is normally indicated.)
0: Normal 1: Memory error 10: Out of input range -15 – 115%
Input range 0: S1, 1: S2, 4: Z1
Input indicated in % (as set in ITEM27, 28)
-19.99 – 99.99
Zero adjustment (%) (fine adj. of the value set in ITEM 27)
0.000 – 9.999
Gain adjustment (fine adj. of the value set in ITEM 28)
-1999 – 9999
-1999 – 9999
Display range scaling 0% * 2
Display range scaling 100% * 2
0, 1, 2, 3 Decimal point position
(Specify the number of digits
0 : _ _ _ _
1 : _ _ _ . _
2 : _ _ . _ _
3 : _ . _ _ _
0 – 99
0 – 999
0, 1, 2, 3, 4
0, 1
0, 1
0, 1
0, 1
0, 1 – 60
Power ON-delay time (seconds)
Alarm ON-delay time (seconds)
Moving average (sampling cycle: 100 msec.)
0: No, 1: 4 samples, 2: 8 samples, 3: 16 samples, 4: 32 samples
L1 trip operation
L2 trip operation
L3 trip operation
L4 trip operation
Power-saving mode
(0: Lo, 1: Hi)
(0: Lo, 1: Hi)
(0: Lo, 1: Hi) * 1
(0: Lo, 1: Hi) * 1
0: Continuous display
0, 1
0, 1
0, 1
0, 1
––
1 – 9999
1 – 9999
1 – 9999
1 – 9999
S2: -10.0 – 10.0*
S2: -10.0 – 10.0*
3
3
CONTENTS
Process input display in engineering unit (as set in ITEM 07/08) ––
L1 alarm setpoint in engineering unit
L2 alarm setpoint in engineering unit
L3 alarm setpoint in engineering unit * 1
L4 alarm setpoint in engineering unit * 1
DEFAULT SETTING
Quad: 20.0
Quad: 30.0
Quad: 70.0
Quad: 80.0
1
Dual: 20.0
Dual: 80.0
Modification code
0 : Data indication only.
1 : Only ITEM L1 – L4 are modifiable.
2 : All parameters are modifiable.
1 – 60: Time before display turned off (minutes)
L1 coil at alarm (0: Energized, 1: De-energized)
L2 coil at alarm
L3 coil at alarm
L4 coil at alarm
Version No. indication
(0: Energized, 1: De-energized)
(0: Energized, 1: De-energized) * 1
(0: Energized, 1: De-energized) * 1
L1 hysteresis (deadband) in engineering unit
L2 hysteresis (deadband) in engineering unit
L3 hysteresis (deadband) in engineering unit
L4 hysteresis (deadband) in engineering unit
0% input voltage/current (ITEM 27 < ITEM 28)
100% input voltage/current (ITEM 27 < ITEM 28)
Specified when ordering
––
0.00
1.000
0.0
100.0
1
5
0
0
Quad: 0
Quad: 0
Quad: 1
Quad: 1
10
0
0
0
0
—
1.0
1.0
1.0
1.0
Dual: 0
Dual: 1
S1: -1.00V, S2: -10.0V, Z1: 4.0mA
S1: 1.00V, S2: 10.0V, Z1: 20.0mA
P. 2 / 4 EM-1609 Rev.9
ITEM
29
MDF.
CODE
2
DATA
0, 1
CONTENTS
Latching control (0: Disabled, 1: Enabled)
Selecting "0" resets latching relays. Turning power supply off also resets them.
Alarm indication (0: OFF, 1: ON) 30 –– 0000 – 1111
The MSD indicates the L1, while the LSD indicates the L4.
*1: Quad alarm trip type only *2: Of the range set in ITEM 05/06. ITEM 07 < ITEM 08.
*3: S1-1.00 – 1.00, Z1: 0.0 – 50.0
0
––
DEFAULT SETTING
AS4V
TERMINAL CONNECTIONS
Connect the unit as in the diagram below or refer to the connection diagram label on top of the unit.
When an input resistor is provided with the module, attach it together with input wiring to the input screw terminals.
■ DIMENSIONS mm (inch)
50 (1.97) 103 (4.06)
132 (5.20)
CLAMP
(top & bottom)
DIN RAIL
35mm wide
■ TERMINAL ASSIGNMENT mm (inch)
INPUT RESISTOR
(model: REM)
7.8 (.31)
8 7 6 5
4
8 7 6 5
4
2–4.5 (.18) dia.
MTG HOLE
25 (.98) deep
11–M3.5
SCREW
[3.3 (.13)]
9
10 11
40 (1.57)
50 (1.97)
3
1 2
•When mounting, no extra space is needed between units.
9
10 11
3
1 2
Input shunt resistor attached for current input.
■ CONNECTION DIAGRAM
■ N.O. RELAY ■ N.C. RELAY
INPUT
+
R
*
–
5
6
11 L4 OUTPUT
10 L1 OUTPUT
9 COM
3 L3 OUTPUT
2 L2 OUTPUT
1 COM
7 U(+)
POWER
8 V(–)
* Input shunt resistor attached for current input.
11 L4 OUTPUT
10 L1 OUTPUT
9 COM
3 L3 OUTPUT
2 L2 OUTPUT
1 COM
■ SPDT RELAY
INPUT
+
–
R
*
5
6
11 N.C.
10 N.O.
L1 OUTPUT
9 COM
3 N.C.
2 N.O.
1 COM
L2 OUTPUT
7 U(+)
8 V(–)
POWER
* Input shunt resistor attached for current input.
P. 3 / 4 EM-1609 Rev.9
CHECKING
1) Terminal wiring: Check that all cables are correctly connected according to the connection diagram.
2) Power input voltage: Check voltage across the terminal 7
– 8 with a multimeter.
3) Input: Check that the input signal is within 0 – 100% of the full-scale.
4) Alarm operations: Check the alarm operations referring to the figure below.
5) Output load: Check that the output load is 380V AC/
100VA or 125V DC/30W (380V AC/500VA or 125V DC/
150W for dual alarm, Output Code 5) at the maximum.
For maximum relay life with inductive load, external protection is recommended.
Alarm Trip Operation Example with quad N.O. contacts
(LL, L, H, HH); Terminal No. in parentheses
L1 (9–10)
L2 (1–2)
L3 (1–3)
L4 (9–11)
Input
(%)
0
ON OFF
ON OFF
OFF ON
OFF ON
▲
LL
▲
L
50 ▲
H
▲
HH
100
Trip Operation in Power Failure
• Output Code 2 : all relays turn OFF.
• Output Code 3 : all relays turn ON.
• Output Code 5 : Terminals 1 – 3, 9 – 11 turn ON.
MAINTENANCE
Regular calibration procedure is explained below:
AS4V
■ CALIBRATION
Warm up the unit for at least 10 minutes.
• H (HH) Setpoint
Increase the input signal from a value lower than the setpoint and check that the relay trips at the H (or HH) setpoint within the setpoint accuracy described in the data sheet.
• L (LL) Setpoint
Decrease the input signal from a value higher than the setpoint and check that the relay trips at the L (or LL) setpoint within the setpoint accuracy described in the data sheet.
When the setpoints are shifted, please contact M-System’s
Sales Office or representatives.
LIGHTNING SURGE PROTECTION
In order to protect the unit from lightning surges entering through power supply cables, use of appropriate lightning surge protectors are recommended. Please contact M-System.
M-SYSTEM WARRANTY
M-System warrants such new M-System product which it manufactures to be free from defects in materials and workmanship during the 36-month period following the date that such product was originally purchased if such product has been used under normal operating conditions and properly maintained, M-System's sole liability, and purchaser's exclusive remedies, under this warranty are, at M-System's option, the repair, replacement or refund of the purchase price of any M-System product which is defective under the terms of this warranty. To submit a claim under this warranty, the purchaser must return, at its expense, the defective M-System product to the below address together with a copy of its original sales invoice.
THIS IS THE ONLY WARRANTY APPLICABLE TO M-SYSTEM PRODUCT AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED
WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. M-SYSTEM SHALL HAVE NO LIABILITY FOR CONSEQUENTIAL, INCIDENTAL OR
SPECIAL DAMAGES OF ANY KIND WHATSOEVER.
M-System Co., Ltd., 5-2-55, Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN, Phone: (06) 6659-8201, Fax: (06) 6659-8510, E-mail: [email protected]
P. 4 / 4 EM-1609 Rev.9
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