Blastrac 2-30DSMKIV Shot Blaster Owner Manual

Blastrac 2-30DSMKIV is a versatile machine for surface preparation tasks. It excels in removing coatings, paint, and contaminants from horizontal surfaces using a downward blasting technique. Its closed abrasive circuit ensures efficient and dust-free operation. With variable speed control, you can adjust the intensity of the blasting process to suit different applications. The machine's compact design and maneuverability make it ideal for confined spaces, while its robust construction guarantees durability and reliability.

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OPERATING MANUAL 2-30DS Global

VERSION 2.0

www.blastrac.com 1-800-256-3440

EC DECLARATION OF CONFORMITY

in accordance with Appendix II sub A of Directive 2006/42/EC

BLASTRAC B.V.

Utrechthaven 12

NL - 3433 PN NIEUWEGEIN

Tel: 0031 (0)30 601 88 66

Fax: 0031 (0)30 601 83 33

[email protected]

The Netherlands

Declare under our sole responsibility that the machine as described below conforms with the Health and Safety requirements of the European Directive of the machine Safety.

In case of changes to the machine without our written authorization this declaration loses its validity.

Model: BLASTRAC 2-30DS Serial number: …….

1. satisfies the conditions set out in the Machine Directive (Directive 2006/42/EC); Low voltage directive

(2006/95/EC, as last amended; EMC directive 2004/108/EC, as last amended)

2. satisfies the following harmonized standards:

NEN-EN 349, NEN-EN 418, NEN-EN 294 and NEN-EN 60204

Nieuwegein …………..

EC Declaration of Conformity

1. Introduction

2. Machine description

3. Safety

Safety precautions

Safety regulations

Safety instructions

4. Initial operation

Checkpoints power supply

Checkpoints of machine

5. Operating

6. Maintenance

7. Selection of abrasive

8. Technical data

Contact

1. Introduction

It is important that all persons who are working with or maintaining this machine must read the manual carefully and understand it fully. Keep this manual near to the machine, to enable it be referred to at any time

Only authorized and trained personnel may operate this machine.

2. Machine description

The

Blastrac

blast cleaning machine 2-30DS Global is a downward blasting machine with a closed abrasive circuit designed for the pre-treatment of horizontal surfaces. The bouncing impact of metallic abrasive onto the surface to be treated thoroughly removes surface contaminants, coats of paint, sealants and thin coatings.

A suitable filter unit must be connected to the machine in order to separate the dust from the abrasive. A specially designed dust collection system ensures dust-free operation of the machine and clean air at the workspace.

1 Connection pipe for dusthose

2 Cable guide

3 Drive control ON and OFF

Control lamp BLASTMOTORS ON 11 Speed control

Ammeters left & right blast motor 12 Travel switch

Hour counter

4 Control lamp CONTROL VOLTAGE ON 9 Overdrive

5 Control lamp FAULT 10 Move forwards

13 Blast motors ON and OFF

14 Emergency shutdown

15 Main switch

3. Safety

Before operating the machine, the personnel must be familiar with the safety instructions given in this manual.

Keep this manual near to the machine, so it can always be consulted.

Safety precautions



The surface to be treated must be swept clean to remove stones, screws etc.



Never use the machine when the surface is not clear and if there is a risk of tripping.



Make sure there is not any water on the surface to be treated.



Don’t get disturbed during the activities.



Remove any trailing electrical cables and or dust hoses from the surface to be treated.



Always switch on the dust collector.

Safety regulations



Persons who do not operate the machine are not permitted to stay in the surrounding of the machine.

Don’t leave children anyway.



Keep the machine original; Use cables who are approved and not damaged. Never remove the earth connecting of the supply cable and machine. Use only cables with earth wire and connectors with a earth connecting.



Connect main power supply cable to a installation with a earth leakage circuit breaker.



Inspect and test the electrical components of the machine regularly. This electrical components have to satisfy to the requirements EN60204-1.



Always call a skilled electrician when you have questions about the safety of the electrical components.



Work on electrical equipment or operating materials may only be undertaken by a skilled electrician or by trained persons under the guidance and supervision of a skilled electrician as well as in accordance with the electrical engineering regulations.



Pull out the main plug during inspections and repairing on the machine.



Never operate the machine when workplace is wet.



Never stay in the rain with the machine.

The following sticker is placed on the machine.

Meanings of these symbols are:



Ear protection is obliged



Safety glasses with lateral protection are obliged



CE-mark on this machine



Safety shoes obliged



Consult the manual before operating the machine

Personnel must tie back long hair and not wear loose clothing or jewellery including rings.

Wear gloves and dust mask during operating the machine.

Safety instructions



Abrasive can escape from the sides of the blast head at high speed. Wear safety glasses with lateral protection and close-fitting protective clothing.



Be very careful with inserting the quick release pin



The machine, specially the handle grip must be free of fats and has to be dry.



The dust container / bag of the filter unit must be emptied regularly. Comply with the local waste treatment regulations considering the removed material.



The weight of the 2-30DS Global is 750 kg. By transport the machine with a crane or lift, use the lifting eyes of the machine.



Pay attention that the drive unit do not turn away during lifting the machine.

4. Initial operation

Before using the machine it is of great importance to inspect the machine.

It is not permitted to use the machine if the machine safety is not according the checkpoints below.

Checkpoints powersupply



Use only extension cables for extending the main cable that are sized and marked in accordance with the overall power consumption of the machine.



Electrical cables must be fully unwind of them reels.



No damage is permitted for electrical cables.



Use a electrical power supply connection with earth connecting.

Checkpoints of machine



Safety functions and operating functions must work correct.



Check the following parts for damage and wear: blastwheel, feedspout, liners, magnet- and brush sealing.



No loose bolts and nuts permitted



No any damage of electrical components permitted.



Dust hose must be undamaged and the connection must be reliable.



Check de parts of the separator on wear and defects. Remove foreign bodies and dust deposits.

5. Operating

During operating the 2-30DS Global, the following additional safety instructions must be followed closely.

Before switch on



Check if the distance from magnet to the floor is 10-12mm. Check this height with aluminium strips.



Check the distance from brush sealing to the floor. This may be max. 1 mm.



Fill the separator equally with the selected abrasive up to the bottom of the separator tray. The magnetic valve must be closed whilst doing this.



Connect the blast machine and filter unit with the dust hose. This connection must be reliable.



Connect the power supply cable of the filter unit with the generator. Be sure that electrical power supply is correct.

Switch on the machine



Before switch on the blast machine, switch on the filter unit.

 Press the green push button “Blast wheels ON” and check the rotating direction of the blast motor. The correct direction is given with a arrow on the housing of the motor.

 Select the speed using the speed control knob. (item 11 of machine description)

 When the machine is traveling pull the abrasive control cable to open the magnetic valve. Observe the ammeter. It may indicate the full load amperage. After having blasted aprox. 2 m, close the abrasive valve, stop the machine and check the blasted surface.

 If the ‘hotspot’ is too much on the right, turn clockwise the cage a little bit. Never adjust the cage during blasting.

Switch off the machine

 Close the abrasive valve

 Press the red button “Blast wheels OFF”

 Switch the main switch to position “OFF”

 Pull out the connector of the main power supply of the machine.

 Switch off the filter unit.

 Wait for standstill of all drives before any inspection or maintenance works are started.

6. Maintenance

Changing the liners



Unscrew the housing front covers and remove them



Loose the press bolts of the top liners and take the top liners out



Loosen the nuts of the side liners and plenum liners. Take them out of the housing.

To mount the liners, keep on the following sequence:



First place the plenum liners and fix them with the nuts.



Place the side liners inside the housing. The sideliners may stick out the body for max. 1mm. Tighten the nuts.



Place the top liners in the housing and make sure that the top liner sits close to the edges of the side liners.



Place the front covers and tighten the nuts.



Tighten the pressure bolt of the top liner slightly and press the top liner against the side liners.

Changing the tune-up kit

De tune-up kit consists of the blastwheel, the cage and a bolt.



Remove the feed spout



Remove the cage clamps



Remove the cage and blastwheel cover plate



Block the blastwheel and remove the central fixing bolt



Take the blastwheel out of the housing

Use a new central fixing bolt when mounting a new blastwheel



Place the blastwheel on the hub and tighten the central fixing bolt.



Fix the blastwheel cover plate with 4 nuts



Insert the control cage in the center and clamp the cage with the control clamps so that the blastwheel can rotate freely



Turn the blastwheel manually. It must rotate freely.



Place the feed spout between the abrasive valve and the cage.

Clean the machine every day with air and non-aggressive materials. Never use a high pressure water cleaner to clean the machine.

Store the cleaned machine in a dry room. Protect the electrical motor from moisture, heat dust and shocks.

Remove the abrasive out of the abrasive storage hopper.

All repair work has to be done by qualified Blastrac personnel, this guarantee a save and reliable machine.

Any guarantee on the machine is expired when:



By not using original Blastrac spareparts and abrasive.



When repair work is not done by qualified Blastrac personnel.



When changes, add ons or conversions are undertaken without written permission of Blastrac BV.

7. Selection of abrasive

Media nr. 2

Is often used when the surface is only subsequently sealed.

 creates fine profiles, e.g. on vacuum concrete and non-glazed tiles

 removes thin layers of rust on steel surfaces

 removes thin layers of paint

Media nr. 3

 creates a fine to medium texture on concrete.

 removes glazing from tiles prior to subsequently coating with antiskid floor sealings

 removes old impregnations and coatings about 1 mm thick

Media nr. 4

Standard abrasive, suitable for about 50-60 % of all applications. Creates a medium profile on concrete. Fulfils the same purpose as Media No. 3 when a higher speed of the machine is required, e.g. on asphalt, in order to keep the thermal load low.

 removes laitance from new concrete

 roughening of smooth concrete or natural stone

 removes coatings with a thickness of 1-3 mm

 cleaning of steel surfaces

Media nr. 5

This media is used to create a coarse profile or to increase the work speed in the case of surfaces hard to treat.

 removes sediments on concrete prior to coating

 removes thick paint coatings or rust from steel surfaces, bridges, tanks, etc.

 removes flexible coatings on parking house decks

 removes road markings and retexturing of asphalt and concrete roads

Media nr. 8

Only as an addition to Media No. 3, No. 4 and No. 5 with maximum 30% content.

Media No. 8 should never be used without blending since otherwise the wear in the machine as a whole would increase disproportionately.

 removes polyurethane coatings

 removes adhesive remnants

 removes rubber deposits

 penetrates coatings hard to remove

 also suitable to be used on steel for extraordinary roughness

8. Technical data

Power consumption blast motor

Electrical connection

(voltage is given on the control box)

Blast width

Drive speed

Length

Width

Height

Weight

Noise level (under load)

Vibration level

Dust hose connection

2-30DS Global

30KW

400V / 50Hz

400V / 60Hz

800 mm

0 – 33 m/min

1850 mm

980 mm

1150 mm

750 kg

83dBa

1.9 RMS

Allows 13,9 hrs. of working with the mentioned equipment without having to use anti vibration precaution measures.

Ø150 mm

The electrical diagrams of the electrical system are placed inside of the control panel.

Design and specifications are subject to change without notice by Blastrac BV

SERVICE MANUAL 2-30DS Global

VERSION 3.1

www.blastrac.com 1-800-256-3440

EC DECLARATION OF CONFORMITY

in accordance with Appendix II sub A of Directive 2006/42/EC

BLASTRAC B.V.

Utrechthaven 12

NL - 3433 PN NIEUWEGEIN

Tel: 0031 (0)30 601 88 66

Fax: 0031 (0)30 601 83 33

[email protected]

The Netherlands

Declare under our sole responsibility that the machine as described below conforms with the Health and Safety requirements of the European Directive of the machine Safety.

In case of changes to the machine without our written authorization this declaration loses its validity.

Model: BLASTRAC 2-30DS Global Serial number: ……….

satisfies the conditions set out in the Machine Directive (Directive 2006/42/EC); Low voltage directive

(2006/95/EC, as last amended; EMC directive 2004/108/EC, as last amended)

satisfies the following harmonized standards:

NEN-EN 349, NEN-EN 418, NEN-EN 294 and NEN-EN 60204

Nieuwegein …………

Spare parts

Maintenance box

Contact

Index

1. Spare parts

Fig. 01

Item

Part number

B20536K

972781

969803

979644

B22009

B22010

B20397

8 E07038

8+5+6 E08757

B20295

E00842

Description

Tune up kit

Control cage shim

Control cage clamp

Blastwheel cover plate

Front plate LH

Front plate RH

Hub

Blast housing

Blast housing incl. front plates

Felt seal Ø60x8

Bearing unit complete

481350

E07577

E00457

489945

B20806

490047

B20804

B20816

E00458

B20907

B21068-2

B21068-1

B20395

B20394

970153

6940790

6940800

Spacer side magnet rear

Skid seal UNI

Side brush RH

Insulator side

Insulator front

Magnet side

Magnet front

Front brush

Side brush LH

Top liner

Center liner top part

Center liner bottom part

Side liner right hand

Side liner left hand

Plenum bottom side liner

Plenum liner top

Plenum liner bottom

Qty.

Fig. 02

Item

Part number

E06511-IE2

E06513

E07015

E07037

E06940

B21917

B20429-1

B21340

B20428

E04009

B20430-1

B21341

E00425

222-2172-V

B21342

B20224

B20842

E06465

E06467

E06474

E06472

E06855

E06466

E06471

E06469

E06468

E06473

E06475

Description

Blastmotor 15 kW

Fill up plate blastmotor

Motor bracket

Back plate

Dust plate

Lever

Pulley

Belt

Pulley

Taperlock

Taper lock

Belt guard wheel

Wheel bracket side plate

Top lever

Lever bush top

Wheel bracket bush

Lever bush middle

Bottom lever

Lever shaft

Top bolt

Bottom bolt

Lever bush bottom

Distance plate

Remarks

50Hz

60Hz

50Hz

60Hz

50Hz

60Hz

50/60Hz

50Hz

60Hz

Qty.

Fig. 03

4.2

488551

477631

477630

E00237

22.1 E00238

478198

979971

E00744

E00866/2

E00867

453290

E00743

454796

E00738

B20517

971860

E00664-1

E00664/1

E00646/2

E00664/2

E00641

476405-1

E00742

E07293

009324

E00739

Item Part number Description

1.1

4.1

E10579

E06143

E00740

E00741

E00866

E00866/1

Handle lower part

Handle top part

Control box

Control box top plate

Potention meter complete (consists out of item 4.1 & 4.2 )

Potmeter only with soldered contact block

Potmeter holder

Switch

Handle grip

Switch lever

Limit switch

Handle pin

Bearing

Washer for yoke shaft

Drive motor 1,1 kW

Brake complete for drive motor

Fan cover complete for drive motor

Cooling fan for drive motor

Sprocket

Traction wheel

Drive wheel shaft

Distance bush drive wheel

Bearing drive wheel

Drive wheel bracket

Hub

Idler sprocket

Sprocket retainer

Chain

Chain link

Quick release pin

Cover plate chain guard

Chain guard

Remarks Qty.

0.9m

Fig. 04

Item

Fig. 04

Part number Description

970385

B20793

B20821

B20819

DG39

E00914

B21295

B21326

970192

B21295R

B20862

B21296

B20520

B20820

001084

B21325

B21384

B20426

B20425

E00124-1

B20519

B20515

B20818

971341

B20511

B20295

B20512

000213

Handle

Separator cover

Deflector

Separator

Pipe clamp Ø25

Cable tube

Magnetic valve assembly

Lever magnetic valve long

Feed spout

Magnetic valve assembly

Turnbuckle

Lever magnetic valve

Control cable

Separator tray

Clamp for separator tray

Ball head for separator

Cable pillar bracket

Cable guide support

Cable guide

Elektro box 2-30

Cable control unit

Shaft cover

Rebound plenum

Oilite bush

Lifting plate

Felt seal

Seal retainer

Clamp knob M8

Qty.

2. Maintenance box complete 000153 2-30DS 50Hz

Item

Part number Description

000147

000148

B21335

B21336

000150

001033

001016

001015

001032

001035

001056

000151

001031

001071

B20394

B20395

B21068

B20907

B20536K

B20520

E07577

E00457

E00458

B20816

B20428

001017

001018

001019

B21334

000114

000146

Metal box

Side liner LH

Side liner RH

Center liner

Top liner

Tune up kit

Control cable

Skid seal UNI

Side strip brush RH

Side strip brush LH

Front strip brush

HTD belt

Open-end spanner 10 x 11

Open-end spanner 13 x 15

Open-end spanner 17 x 19

Open-end spanner 24 x 30

Ratchet spanner ½"

Box spanner 13

Box spanner 17

Box spanner 19

Box spanner 30

Extension piece 250mm

Box spanner SW 8mm 120lg

Allenkey 3

Allenkey 6

Allenkey 8

Screwdriver 5,5x100

Insulated screwdriver

Water pump pliers

Hammer

Safety glasses

Qty.

0 1 2 3

Project description

Drawing number

Blastrac number

Power supply

Input lead

Control Voltage

Year of Manufacturing

Remarks

Created on

Edit date

16-11-2011

18-9-2014

2-30DS Soft Start.

PJ11.1098.04

E-00124-2

400VAC 50Hz

24VAC / 24VDC

2011

As Built by by hvandenbrink

HvdB

4 5

Blastrac bv

Utrechthaven 12

3433 PN Nieuwegein

Netherlands

+31(0)30-6018866

+31(0)30-6018333

6 7 8 9

Number of pages 17

Modification Date Name

Date

Ed.

19-12-2011

Appr

Last print 18-9-2014

Project name:

2-30DS Soft Start.

E-00124-2

Page description:

Titelblad / voorblad

Customer:

Drawing number:

Blastrac BV

PJ11.1098.04

Page

0 1 2

Table of contents

Page

2.a

Titelblad / voorblad

Table of Contents

Revision sheet

Legend

Cable set

Panel layout

Panel layout2

Main Current

Control Current

Terminal strip

Partlist

Page description

4 5 6

Revision

7 8

Date

19-12-2011

17-11-2011

19-12-2011

Edited by

Modification Date Name

Date

Ed.

19-12-2011

Appr

Last print 18-9-2014

Project name:

2-30DS Soft Start.

E-00124-2

Page description:

Table of Contents

Customer:

Drawing number:

Blastrac BV

PJ11.1098.04

2.a

Page

0 1

Revision

Date

19-12-2011

05-01-2012

31-01-2012

18-09-2014

2 3 4

Discription

As Built

Tag numbers added in lay-out drawing

Parametersettings lenze drive changed acc rmarks RK Blastrac

Update with wire dimensions

Remark

Engineering ART4

Engeneering ART4

6 7 8

Editor

HvdB

Modification Date Name

Date

Ed.

18-9-2014

HvdB

Appr

Last print 18-9-2014

Project name:

2-30DS Soft Start.

E-00124-2

Page description:

Revision sheet

Customer:

Drawing number:

Blastrac BV

PJ11.1098.04

Page

2.a

0 1

WIRE COLOR

Main Voltage 400V

Phase

L1

L2

L3

N

Earth / PE

Colors

- Black

- Light Blue

- Yellow/Green

Control Voltage

Phase (24VAC)

Hook-up wire

Neutral (24VAC)

- Red

Plus (24VDC)

Hook-up wire

Minus / Ground (24VDC)

- Dark Blue

- White/Blue

4 5 6 7

SYMBOL CODE

11 F 11

- Running number

- Symbol letter

- Schedule page

CORE CODE

11 11

- Running number(optional)

2.a

Modification Date Name

Date

Ed.

17-11-2011

Appr

Last print 18-9-2014

Project name:

2-30DS Soft Start.

E-00124-2

DRAWING NUMBER

PJ##.#####.#

- Revision number

- Archive number

- Year

Page description:

Legend

Customer:

Drawing number:

Blastrac BV

PJ11.1098.04

Page

BROWN

BLACK

GREY

T1 10U1

T2 10U1

T3 10U1

Cabinet side

200

1 2

Blastmotor 1

Neopreen 3x6mm2

3 4

2100

2500

BROWN

BLACK

GREY

Cabinet side

200

T2 10U2

T1 10U2

T3 10U2

Blastmotor 2

Neopreen 3x6mm2

X2:1

X2:2

X2:3

X2:4

X1:U1

X1:V1

X1:W1

Wire ferrules

150

2x1,0mm2 Dark Blue (PTC)

1x1,0mm2 Dark Blue (Brake)

1x1,0mm2 White/Blue (Brake)

3x1,0mm2 Black

1x1,0mm2 Ye/Gn

Gland SP16-M20A

Hose SP16

Screen

White

Green

Brown

X2:8

X2:9

X2:10

X2:11

Wire ferrules

150

115

3x0,5mm2 with screen

4x1,0mm2 Dark Blue

Gland SP16-M20A

Steering-unit

Modification Date Name

Date

Ed.

18-9-2014

HvdB

Appr

Last print 18-9-2014

Project name:

Hose SP16

2-30DS Soft Start.

E-00124-2

1060

1100

2500

660

1560

2100

5 6 7 8

Motor side

200

PE gn/ye

Geel M6

Geel M8

Motor side

200

PE gn/ye

Geel M6

Geel M8

250

2x1,0mm2 Dark Blue (PTC)

1x1,0mm2 Dark Blue (Brake)

1x1,0mm2 White/Blue (Brake)

3x1,0mm2 Black

1x1,0mm2 Ye/Gn

Gland SP16-M20B

PTC

BRAKE

Page description:

Cable set

4x1,0mm2 Dark blue

Unitzijde

310

260

3x0,5mm2 with screen

Wire ferrules

POTMETER

White

Green

Brown

LEFT

MID

RIGHT

Connect also to 7ES2:1 and 7ES3:3

Rear view

Plus 5x sticker 71

Gland SP16-M16B

Customer:

Drawing number:

Blastrac BV

PJ11.1098.04

Page

0 1 2 3 4

BOTTOM VIEW

5 6 7 8

25 45

13H1

13S2

Ø22,5

13H3

13H2

10S4

13S1

10S3

13NS1

45 20 45

10P1

10P2

Ø22,5

13V1

Gable glands

Steering unit

SP16-M20A

Drive

SP16-M20A

Blast motor 1 (10U1)

M32

Blind

Blast motor 2 (10U2)

M32

Power supply

M40

Modification Date Name

Date

Ed.

19-12-2011

Appr

Last print 18-9-2014

Project name:

2-30DS Soft Start.

E-00124-2

10Q1

Ø13

Ø4,5

Ø78

Ø4,5

11M1

Page description:

Panel layout

Customer:

Drawing number:

Blastrac BV

PJ11.1098.04

Page

CAB

0 1

160 mm

2 3

13KM1

L=290

L=140

11R1

11V1

12U1

L=280 goot E

11T1

L=175

4 5 6 7 8 9

10F1 10F2

11F1

11Q1

10L1

10L2

L=260

L=255

X1 X2

L=260

10U1

10U2

L=255

Modification Date Name

Date

Ed.

18-9-2014

HvdB

Appr

Last print 18-9-2014

Project name:

2-30DS Soft Start.

E-00124-2

Page description:

Panel layout2

Customer:

Drawing number:

Blastrac BV

PJ11.1098.04

Page

2 3 4

5 6 7 8

4mm²

1mm²

10mm²

10mm²

16mm²

6mm²

1mm²

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

OFF

Dipswitch setting

10mm²

1mm²

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

OFF

Dipswitch setting

6mm²

L1 L2 L3 PE

Supply

400V 50Hz

10M2

15Kw/30,8Amp

U1 V1

W1 PE

Blast motor1 rotation clockwise

10M5

15kW/30,8Amp

U1 V1

W1 PE

Blast motor2 rotation counterclockwise

/ 11.0

24N-D

/ 13.6

24V-C

/ 13.6

Modification Date Name

Date

Ed.

19-12-2011

Appr

Last print 18-9-2014

Project name:

2-30DS Soft Start.

E-00124-2

Page description:

Main Current

Customer:

Drawing number:

Blastrac BV

PJ11.1098.04

Page

10.9

1,5mm²

24V-A

13.0

1mm²

24N-B

13.0

red black

1mm²

WH/BU

1mm²

4mm²

46 48 50

47 49 51

/ 12.4

/ 12.5

1,5mm²

6 7

8 9

/ 12.0

Modification Date Name

Date

Ed.

18-9-2014

HvdB

Appr

Last print 18-9-2014

Project name:

2-30DS Soft Start.

E-00124-2

Page description:

Main Current

Customer:

Drawing number:

Blastrac BV

PJ11.1098.04

Page

11.9

1 2 3 4 5 6

1,5mm²

60 61 62 64

Drive motor

T1 T2

66 68

12M1

0,75kW

U1 V1

1,5mm²

12R2

PTC

x1 x2

W1 PE bn gn

5 6

bn gn

9 8

DBU

1mm²

Thermistor

71 wh

DBU

1mm²

POTMETER

DBU

0,5mm²

Brown White

Green

Rear view

Failure drive

K12 K14

DBU

1mm²

12F1

DBU

1mm²

12Y1

DBU

1mm² x1 x2

WH/BU

1mm²

WH/BU

1mm²

24V+

11.4

24V-

11.4

Brake

11 12

13.6

7 8 9

Drive parameters 2-20DT

C0007/000 -2-

C0008/000 -7-

C0010/000 0 Hz

C0011/000 50 Hz

C0012/000 1 sec.

C0013/000 0,5 sec.

C0015/000 50 Hz

C0016/000 5 %

C0017/000 0 Hz

C0037/000 50 Hz

C0087/000 1490 rpm

C0088/000 2,80 A

C0089/000 50 Hz

C0090/000 400 V

C0091/000 0,8

C0105/000 0,9 sec.

C0119/000 -1-

C0142/000 -3-

C0148/000 -1- (*)

C0410/001 -1-

C0415/001 -6-

C0415/002 -25-

C0416/000 -2-

C0417/001 -1-

(*) Motor identification wil be 0 after applying

Modification Date Name

Date

Ed.

18-9-2014

HvdB

Appr

Last print 18-9-2014

Project name:

2-30DS Soft Start.

E-00124-2

Page description:

Main Current

Customer:

Drawing number:

Blastrac BV

PJ11.1098.04

Page

11.1

All wiring 1mm² Red

11.1

2 4

/ 10.9

Wheels

Hours

RUN

13H3 rd

Failure

24N-D

/ 10.9

Modification Date Name

Date

Ed.

19-12-2011

Appr

Last print 18-9-2014

Project name:

2-30DS Soft Start.

E-00124-2

Page description:

Control Current

8 9

Customer:

Drawing number:

Blastrac BV

PJ11.1098.04

Page

0 1

Terminal diagram

2 function text

Supply 400V 50Hz

Blast motor1 rotation clockwise

Blast motor2 rotation counterclockwise

3 4 5

Strip

X0

10Q1

Target designation

10M2

10M5

Target designation

7 8 9

F13_001

Page / column

Modification Date Name

Date

Ed.

19-12-2011

Appr

Last print 18-9-2014

Project name:

2-30DS Soft Start.

E-00124-2

Page description:

Terminal strip

Customer:

Drawing number:

Blastrac BV

PJ11.1098.04

Page

0 1

Terminal diagram

Drive motor

function text

3 4 5

Strip

X1

12U1

Target designation

12M1

Target designation

7 8 9

F13_001

12.1

Page / column

Modification Date Name

Date

Ed.

19-12-2011

Appr

Last print 18-9-2014

Project name:

2-30DS Soft Start.

E-00124-2

Page description:

Terminal strip

Customer:

Drawing number:

Blastrac BV

PJ11.1098.04

Page

0 1

Terminal diagram

2 function text

Power supply from Drive

Travel switch max. speed direction

3 4 5

Strip

X2

12U1

12F1

11V1

11M1

12U1

Target designation

12S1

12S2

12S3

12R2

12Y1

12R1

Target designation x1 x2 x1 x2 x1 x3 x2

7 8 9

F13_001

Page / column

Modification Date Name

Date

Ed.

19-12-2011

Appr

Last print 18-9-2014

Project name:

2-30DS Soft Start.

E-00124-2

Page description:

Terminal strip

Customer:

Drawing number:

Blastrac BV

PJ11.1098.04

Page

5 6 7 8 9 0

Parts list device tag

CAB

10F1

CAB

Modification Date Name

Date

Ed.

19-12-2011

Appr

Last print 18-9-2014

Quantity

1;2

220

2 designation

1-10/15/20/20D univesel empty

Cable gland M32*1.5 (PG21/29) brass, nickel-plated

Cable gland nut M32*1.5 brass, nickel-plated

Cable gland M40*1.5 (PG29/36) brass, nickel-plated

Cable gland nut M40*1.5 brass, nickel-plated

Mont.goot BxH 25x80 MM vpp=56

M.rail galvanized,7,5x35MM 2M overdrive-forward zelfkl.60*10 witte pl/zw letter speed control zelfkl.45*10 witte pl/zw letter

Label for ader 12*12 Brady 7000pcs. p/r

2-30 DS ,incl.kleine stickers

Internal wire 0.5mm2 blue/white

Internal wire 0.5mm2 darkblue

Internal wire 1mm2 darkblue

Internal wire 1mm2 yellow/green

Internal wire 1,0mm2 red

Internal wire 1.0mm2 white/blue

Internal wire 10mm2 yellow/green

Internal wire 10mm2 black

Internal wire 16mm2 black

Ferrule 0.5mm2 white insulated

Ferrule 1mm2 red insulated

Ferrule 2x1mm2 red insulated

Ferrule 1,5mm2 black insulated

Ferrule 2x1,5mm2 zwart insulated

Ferrule 6mm2 green insulated

Ferrule 10mm2 brown insulated

Ferrule 2x10mm2 brown insulated

Ferrule 1*16mm2 ivory insulated

Internal wire 1.5mm2 yellow/green

Internal wire 1.5mm2 black

FITTING @16*M16 DRAAIBAAR

FITTING @16*M20

FITTING @16*M20 DRAAIBAAR

Beschermslang metaal + pvc 16*13 zwart

PVC 3*0.5 wit bruin groen

Ozoflex neopreenkabel 4*6 mm

Terminal marker for weidmuller terminals blanc

Cable gland plug M20*1.5 brass, nickel-plated

Cable gland nut M20*1.5 brass, nickel-plated

End plate Beige for ZDU 16

Tension clamp terminal 2*16mm

Earth terminal for ZDU 16 2*16mm

Earth terminal for ZDU 6 2*6(10)mm

End plate Beige for ZDU 6

End bracket for weidmuller terminals

End plate Beige for ZDU 2.5

Tension clamp terminal 2*2.5 beige

End bracket for weidmuller terminals

Earth terminal for ZDU 2.5 2*2.5(4)mm

End plate Beige for ZDU 2.5

Tension clamp terminal 2*2.5 beige

End bracket for weidmuller terminals

Earth terminal for ZDU 2.5 2*2.5(4)mm

Circuit breaker AB 3P 32A D-kar

Project name:

2-30DS Soft Start.

E-00124-2

Type number

1-10DS EMPTY

WARTEL M32*1.5

WARTELMOER M32*1.5

WARTEL M40*1.5

WARTELMOER M40*1.5

T1-E 25X80 MONT.GOOT

TS35 MONT.RAIL SLEUF

RESOPAL 2-20DT/1

RESOPAL 2-20DT/2

BPT-305-427

STICKER 2-30DS

MONTAGESNOER 0.5MM BL/WIT

MONTAGESNOER 0.5MM D.BL

MONTAGESNOER 1MM D. BL.

MONTAGESNOER 1MM GG

MONTAGESNOER 1MM R

MONTAGESNOER 1MM WT/BL

MONTAGESNOER 10MM GG

MONTAGESNOER 10MM ZW

MONTAGESNOER 16MM ZW

G 488 MONT.ADERHULS

G 488 TWIN

G 490

G 490-TWIN MONT.A.H.

G 491 MONT.A.H.

G 491-TWIN MONT.A.H.

G 494 MONT.A.H.

G 495 MONT.ADERH.

G 495-TWIN MONT.A.H.

G 496-N ADERHULS 16

MONTAGESNOER 1.5MM GG

MONTAGESNOER 1.5MM Z

SP16/M16/B

SP16/M20/A

SP16/M20/B

SP16/ZWART

STUURSTROOMKAB.3*0.5

H07RN-F 4*6 MM

WEID DEK5/5MC

WARTEL BLINDSTOP M20

WARTELMOER M20*1.5

WEID ZAP/TW ZDU16

WEID ZDU 16

WEID ZPE 16

WEID ZPE 6

WEID ZAP/TW 5 DB

WEID ZEW 35

WEID ZAP/TW 1

WEID ZDU 2.5

WEID ZEW 35

WEID ZPE 2.5

WEID ZAP/TW 1

WEID ZDU 2.5

WEID ZEW 35

WEID ZPE 2.5

C60N-1492-SP3D320

Page description:

Partlist

Calpe

LAPP

Adaptaflex

Eszet Electro

Weidmuller

Jacob

Weidmuller

Allen Bradley

LAPP

Calpe

LAPP

Haewa

Jacob

Generic

Brady

Generic

Brand

Blastrac number

Customer:

Drawing number:

Blastrac BV

PJ11.1098.04

E08135

E08185

E08217

E08186

E08218

E07848

E08219

E07849

E07850

E07851

E08013

E07865

E07855

E08157

9999-0001

E08133

E08134

E05178

E07839

E03508

E00559

E08183

E08220

E07949

E07842

E00406_1

E08221

E08223

E08224

E08225

E08222

E05177

E05168

E05166

E05177

E05167

E05168

E05166

E05177

E05167

E08226

E07833

E00408

E00408_1

E00409

E00409_1

E07834

E07835

E07836

E07837

E07893

E08216

E08214

E08215

E08184

E08163

Page

9 7 6 0

Parts list device tag

Modification Date Name

Date

Ed.

19-12-2011

Appr

Last print 18-9-2014

Quantity

1 designation

Aux. contacr 1m/1v 1492 serie

Circuit breaker AB 3P 32A D-kar

Aux. contacr 1m/1v 1492 serie

Tr.str.prim.40A,sec.5A

Amperemeter 0..40/80/5A 48vk Celsa

3-P RODE KNOP OP GELE PLAAT

Pushbutton head Ø22 spring return without cap

Single contact block with body/fixing collar 2NC screw clamp

Red cap marked STOP for circular pushbutton Ø22 tekstpl.houder 27*13 h=45 elfi

Pushbutton head Ø22 spring return without cap

Single contact block with body/fixing collar 1NO screw clamp

Green cap marked START for circular pushbutton Ø22 tekstpl.houder 27*13 h=45 elfi

Softst.3-f 30A 200-480V/24 AC/DC (15kW)

Circuit breaker AB 2P 2A D-kar

Circuit breaker AB 1P 10A C-kar

VOOR VUSI 4-10

ZEK.KLEM 10MM2 GRIJS 5*20MM

ZEK.SMELTV. glas 5*20MM SLOW 5A

UITL.FILT.MONT.UITSP. 80*80MM

Finger Guard 80mm.

Ventilator 80*80*32mm. 24VDC nr.8314

Motor protection switch 2,4 4,0A

Plug in aux. front for GV2-ME 1xNO +1xNC

Resistor 27 ohm/ 25 Watt

Transf.voed.1-F SEC.24V-320VA

Brugcel 400V-35A 28.5*28.5*22mm.

VOOR VUSI 4-10

ZEK.KLEM 10MM2 GRIJS 5*20MM

ZEK.SMELTV. 5*20MM SLOW 1A

Interface relais with socket 1CO 6A 24Vdc

Head Ø22 + mounting base for potentiometer

Potm. 10KOhm. 4W-500V

Schroef aansluiting potmeter

Limit switch XCKP - steel roller plunger - 1NO+1NC - snap -

White square flush complete pushbutton Ø16 spring return 1NO

E82EV152K4C200 3f 320..550VAC

E82ZBC bed. display

E82ZAFS standaard I/O inbouw

White complete pilot light Ø22 plain lens with integral LED tekstpl.houder 27*13 h=45 elfi

Red complete pilot light Ø22 plain lens with integral LED 24 tekstpl.houder 27*13 h=45 elfi

Contactor 4,0kW 400VAC coil 24VAC 1NO/1NC

Red Ø40 Emergency stop pushbutton head Ø22 trigger and latch

Single contact block with body/fixing collar 1NC screw clamp

Pushbutton head Ø22 spring return without cap

Single contact block with body/fixing collar 1NC screw clamp

Red cap marked STOP for circular pushbutton Ø22

Project name:

2-30DS Soft Start.

E-00124-2

4 5

Type number

C60N-1492-ASPH3

C60N-1492-SP3D320

C60N-1492-ASPH3

IBA 40/5A

IQ/EQ48 40/80/5A

P3-63/EA/SVB BED.LS

ZB5-AA0

ZB5-AZ104

ZBA-434

F6300

ZB5-AA0

ZB5-AZ101

ZBA-333

F6300

150-C30NBR

C60N-1492-SP2D020

C60N-1492-SP1C100

VASI 4-10 C.SCHOT

VUSI 4-10M C.ZEK.KLM

ZEK.GLAS TRAAG 5A

221-336 KAST KL.BEH.

250-1612 KAST KL.BEH

FAN 80*80*32 24 VDC

GV2-ME08

GV-AE11

WEERSTAND 27/25

STEP 10/3 230/400>24

F400C35A

VASI 4-10 C.SCHOT

VUSI 4-10M C.ZEK.KLM

ZEK.GLAS TRAAG 1 A

38.51.7.024.0050

ZB4-BD912

POTMETER 10 K OHM

POTMETER PRINT KLEM

XCK-P2102P16

XB6-CA11B

FREQ.REG 1.5 KW

FREQ.REG BED.DISPLAY

FREQ.REG I/O

XB5-AVB1

F6300

XB5-AVB1

F6300

XB5-AVB4

F6300

LC1-D09-B7

ZB5-AS844

ZB5-AZ102

ZB5-AA0

ZB5-AZ102

ZBA-434

Page description:

Partlist

Brand

Allen Bradley

Generic

Wieland

Generic

FINDER

Schneider Electric

Generic

Wieland

Schneider Electric

Lenze

Lenze BV

Lenze

Schneider Electric

Cromton

Kraus Naimer

Schneider Electric

Allen Bradley

Wieland

Generic

PABST

Schneider Electric

Generic

Jahnsmüller GmbH

Customer:

Drawing number:

E05165

E01332

E05154

E01321

E07815

E05007

E00866/2

454795

E05088

454796

E00867

E01523

E00415

E00482

E05077

E05154

E01321

E08228

E00283

E06930

E01456

333-3455

E05156

E08229

E07831

E08229

E07831

E05161

E07831

333-3580

E01543

E00357

E01318

E00357

E01353

E01559

E08226

E01559

E01566

009316

E00475

E01318

E01544

E01353

E07831

E01318

333-3224

E05078

E07831

E05185

E08227

Blastrac number

Blastrac BV

PJ11.1098.04

Page

7 8 5 2 3 0

Parts list device tag

13S1

13S2

13V1

Quantity

1 designation tekstpl.houder 27*13 h=45 elfi

Pushbutton head Ø22 spring return without cap

Single contact block with body/fixing collar 1NO screw clamp

Green cap marked START for circular pushbutton Ø22 tekstpl.houder 27*13 h=45 elfi

Hour counter - mechanical 5 digit display - 12.24 V AC/DC

F6300

ZB5-AA0

ZB5-AZ101

ZBA-333

F6300

XB5-DSB

Type number

Brand

Schneider Electric

E07831

E01318

333-3224

E05078

E07831

E00366

Blastrac number

Modification Date Name

Date

Ed.

19-12-2011

Appr

Last print 18-9-2014

Project name:

2-30DS Soft Start.

E-00124-2

Page description:

Partlist

Customer:

Drawing number:

Blastrac BV

PJ11.1098.04

Page

13201 North Santa Fe Avenue



Oklahoma City, OK 73114



Ph: 800-256-3440



F: 405-478-8608 blastrac.com

Product Warranty

Standard Equipment Products:

Blastrac warrants its Blastrac Standard Equipment Products against defects in quality of material and workmanship, under normal and proper use for a period of 1 Year from the date of delivery, as noted on the returned warranty registration card, or, in the case of Rental Fleet

Machines, 180 Days from the date of assignment to Rental Fleet. This warranty is nontransferable and is extended to machines purchased and entered into the normal service of surface preparation by a recognized professional or qualified contractor. Blastrac makes this warranty only to the buyer who purchases the products directly from Blastrac or its Authorized

Distributor. This warranty does not include expendable parts such as, but not limited to, blades, blast wheels, wear plates, liners, seals, and electrical components. All purchased parts utilized in the manufacture will be honored to the original manufacturer’s specified warranty.

If the buyer does not return the warranty card or register the product online at www.blastrac.com within 30 days after taking delivery of Blastrac Standard Equipment Products, the warranty period is limited to 6 months from the date of delivery noted on shipping receipt.

Hand Tool Products:

Blastrac warrants its BLASTRAC Hand Tool Products, including hand grinders and accessories, against defects in material and workmanship under normal and proper use for a period of 90 days from the date of delivery or, in the case of Rental Fleet Machines, from the date of assignment to a Rental Fleet. Blastrac makes this warranty only to the buyer who purchases the products directly from Blastrac or its authorized distributor. This warranty does not include expendable parts such as blades.

If the buyer does not return the warranty card, or register online at www.blastrac.com within 15 days after taking delivery of Blastrac Hand Tool Products, the warranty period is limited to 30 days from the date of delivery noted on shipping receipt.

WARRANTY TERMS AND CONDITIONS:

Blastrac’s obligation under this warranty is limited to the replacement or repair, at

Blastrac’s option, of products and does not include, labor, the cost of transportation, loss of operating time, or normal maintenance services.

This warranty does not apply to failure occurring as a result of abuse, misuse, negligence, corrosion, erosion, normal wear and tear, alterations or modifications made to products without the express written consent of Blastrac.

3. The buyer must submit all warranty claims no later than thirty (30) days after buyer becomes aware of the basis for any such claim, or should have become aware of the basis for any such claim in the exercise of reasonable diligence.

To return parts for warranty consideration, please call Blastrac Customer Service at

800-256-3440. Your customer service representative will obtain the necessary information to complete the Blastrac Returned Merchandise Authorization (RMA) Form.

Blastrac will then send the RMA form to the customer authorizing the return of the parts for warranty evaluation. The parts must be received within sixty (60) days following the

RMA origination date or the warranty claim will be denied. Once the parts are received they will be evaluated for warranty.

If the customer cannot wait for the evaluation/replacement of the parts during this process, the customer must issue a new purchase order to Blastrac for the replacement parts before they can be shipped. Once the evaluation process is complete and parts are deemed a valid warranty claim, a credit will be issued against this invoice.

4. The buyer may not return Blastrac products without written authorization to do so through a Blastrac RMA.

Blastrac reserves the right to inspect and determine the scope of its warranty responsibilities for any returned Blastrac products.

Blastrac makes no warranty with respect to accessories it does not manufacture, including but not limited to, engines, motors, batteries, tires and all other parts. See component manufacture warranty.

Blastrac reserves the right to make product changes or improvements without prior notice and without undertaking any obligation for such changes or improvements on previously sold products.

The above warranty conditions can only be altered by Blastrac. Blastrac must confirm alterations in writing for each specific transaction.

Blastrac reserves the right to modify this warranty for used or demo products on an individual transaction basis. Blastrac will include warranty modifications on its invoices for used or demo products.

10.

BLASTRAC DOES NOT AUTHORIZE ANY PERSON, REPRESENTATIVE, SERVICE OR

SALES OUTLET TO MAKE ANY WARRANTY DIFFERENT FROM THIS PRODUCT WARRANTY.

11.

EXCEPT FOR ITS PRODUCT REPAIR OR REPLACEMENT OBLGATIONS DESCRIBED

IN THIS PRODUCT WARRANTY, UNDER NO CIRCUMSTANCES SHALL BLASTRAC BE LIABLE

TO THE BUYER, OR ANY OTHER PERSON, FOR ANY DIRECT, INCIDENTAL, OR

CONSEQUENTIAL DAMAGES RESULTING FROM THE USE OF THE BLASTRAC PRODUCT, OR

FOR ANY SPECIAL OR CONSEQUENTIAL DAMAGES OF ANY CHARACTER, INCLUDING

WITHOUT LIMITATIONS, DAMAGES FOR ANY LOSS OF GOODWILL, WORK STOPPAGE, OR

ANY AND ALL OTHER COMMERCIAL DAMAGES OR LOSSES.

12. BLASTRAC MAKES NO OTHER PRODUCT WARRANTIES, EXPRESS OR IMPLIED,

INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND

FITNESS FOR A PARTICULAR PURPOSE.

This Product Warranty Effective January 1, 2010.

Warranty Registration Notification

IMPORTANT!

TO THE DELIVERING DISTRIBUTOR OR END USER

To ensure the proper warranty coverage is extended to the owner of this machine, fill in the necessary information below

COMPLETELY

and

ACCURATELY

and retain for your records. Go to www.blastrac.com and register online.

Click on the Register icon in the left column of the homepage, and fill out the product registration form with the same information that will be recorded here.

The warranty period will start upon the delivery date of the machine.

The distributor or the end user must provide the machine warranty information when the machine is delivered. Registration of the machine will extend the warranty period from the recorded delivery date entered with product registration.

Failure to comply will make any and all warranties on the equipment void after 6 months.

OWNER/END USER’S REFERENCE INFORMATION

Delivery Date _________________________

Delivering Distributor’s Name and Address

_____________________________________

Signature of Delivering Distributor’s Representative

Machine Model No._____________________

Machine Serial No. _____________________

Modifications__________________________

_____________________________________

Blastrac is a registered trademark of Blastrac,NA

Fold and Detach Here if Mailing

Warranty Registration

IMPORTANT!

To ensure that your Blastrac

machine is covered under warranty, please provide the information recorded here by registering online at blastrac.com, or complete this page and fax to 866-485-1046, or if you prefer, detach and mail to:

Blastrac, 13201 North Santa Fe Avenue, Oklahoma City, OK 73114-9901

(Please print legibly)

Company _____________________________________________________________________

Address ______________________________________________________________________

City, State, & Zip _______________________________________________________________

Telephone No._____________________ Contact Person ______________________________

Date of Purchase___________________ Date Received ______________________________

Machine Model No. __________________________ Serial No. _________________________

Distributor Name _______________________________________________________________

End User Name _______________________________________________________________

End User E-mail _______________________________________________________________

Contact

Blastrac NA

13201 North Santa Fe Avenue

Oklahoma City, OK 73114

Tel: 800-256-3440

Fax: 405-478-8608 www.blastrac.com

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