ABB SwirlMaster FSS430 Commissioning Instructions

Commissioning and Safety Instruction CI/FSS/FSV430/450-EN Rev. D

SwirlMaster FSS430, FSS450 VortexMaster FSV430, FSV450

Vortex & Swirl Flowmeter

Measurement made easy

Short product description

Vortex & Swirl Flowmeter for flow measurement of liquid and gaseous measuring media.

Devices firmware version: 01.00.00

Further information

Additional documentation on SwirlMaster FSS430, FSS450

VortexMaster FSV430, FSV450 is available for download free of charge at www.abb.com/flow.

Alternatively simply scan these codes:

FSV430 FSV450 FSS430 FSS450

Manufacturer

ABB Automation Products GmbH

Process Automation

Dransfelder Str. 2

37079 Göttingen

Germany

ABB Inc.

Process Automation

125 E. County Line Road

Warminster, PA 18974

USA

Tel.: +1 215 674 6000

Fax: +1 215 674 7183

Customer service center

Tel.: +49 180 5 222 580

Fax: +49 621 381 931-29031 [email protected]

ABB Engineering (Shanghai) Ltd.

Process Automation

No. 4528, Kangxin Highway,

Pudong New District

Shanghai, 201319, P.R. China

Tel.: +86 (0)21 6105 6666

Fax: +86(0) 21 6105 6677 [email protected]

2 CI/FSS/FSV430/450-EN Rev. D | SwirlMaster FSS430, FSS450 VortexMaster FSV430, FSV450

Contents

1

Safety ............................................................................... 4

1.1

General information and instructions .................... 4

1.2

Warnings ............................................................. 4

1.3

Intended use ........................................................ 4

1.4

Improper use ....................................................... 4

5.4

Connection examples ........................................ 23

5.4.1

Electrical data for inputs and outputs ................. 24

5.4.2

5.4.3

5.4.4

Connection to remote mount design .................. 26

Cutting the signal cable to length and terminating it

.......................................................................... 26

Connecting the signal cable ............................... 26

2

Use in potentially explosive atmospheres ..................... 5

2.1

Obligations of the owner ...................................... 5

2.1.1

ATEX, IECEx, NEPSI ............................................ 5

2.1.2

FM, CSA .............................................................. 5

2.2

Zone 2, 22 - type of protection "non-sparking" ..... 5

2.2.1

Ex-marking .......................................................... 5

2.2.2

Electrical data ...................................................... 6

2.2.3

Temperature data ................................................ 6

2.3

Zone 0, 1, 20, 21 - type of protection "intrinsically safe" .................................................................... 7

2.3.1

Ex-marking .......................................................... 7

2.3.2

Electrical and temperature data ............................ 8

2.3.3

Limit value tables ................................................. 9

2.4

Zone 1, 21 - type of protection "flameproof

(enclosure)" ........................................................ 12

2.4.1

Ex-marking ........................................................ 12

2.4.2

Electrical and temperature data .......................... 12

2.5

Temperature resistance for the connecting cables

.......................................................................... 13

6

Commissioning .............................................................. 27

6.1

6.2

Safety instructions.............................................. 27

Checks prior to commissioning .......................... 27

6.2.1

Configuration of the outputs ............................... 28

6.3

Checking and configuring the basic settings ....... 29

6.3.1

Parameterization via the "Easy Setup" menu

6.5.2

function ............................................................. 29

6.4

Operating mode ................................................. 32

6.5

Special operating modes ................................... 37

6.5.1

Measuring the energy of steam .......................... 37

Measuring the energy of liquids .......................... 37

7

Operation ....................................................................... 38

7.1

Safety instructions.............................................. 38

7.2

Parameterization of the device ........................... 38

7.2.1

Menu navigation ................................................ 38

7.3

Menu levels ........................................................ 39

7.3.1

Process display .................................................. 40

7.3.2

Switching to the information level (operator menu)40

7.3.3

Error messages on the LCD display ................... 41

7.3.4

Parameter overview ........................................... 42

3

Product identification .................................................... 14

3.1

Name plate ........................................................ 14

4 Transport and storage .................................................. 15

4.1

Inspection .......................................................... 15

4.2

Transport ........................................................... 15

4.3

Storing the device .............................................. 15

4.3.1

Ambient conditions ............................................ 15

4.4

Returning devices .............................................. 15

8

Appendix ....................................................................... 48

8.1

Declarations of conformity .................................. 48

5

Installation ..................................................................... 16

5.1

Installation conditions ......................................... 16

5.1.1

General information ............................................ 16

5.1.2

Inlet and outlet sections ..................................... 16

5.1.3

Installation at high measuring medium temperatures

.......................................................................... 17

5.1.4

Installation for external pressure and temperature measurement .................................................... 18

5.1.5

Installation of final controlling equipment ............ 18

5.1.6

Sensor insulation ............................................... 18

5.1.7

Use of trace heating ........................................... 18

5.2

Installing the sensor ........................................... 19

5.2.1

Centering the wafer type design ......................... 19

5.2.2

Adjusting the transmitter position ....................... 20

5.3

Electrical connections ........................................ 21

5.3.1

Cable entries ..................................................... 21

5.3.2

Earthing ............................................................. 22

5.3.3

Electrical connection .......................................... 22

SwirlMaster FSS430, FSS450 VortexMaster FSV430, FSV450 | CI/FSS/FSV430/450-EN Rev. D 3

1 Safety

1.1

General information and instructions

These instructions are an important part of the product and must be retained for future reference.

Installation, commissioning, and maintenance of the product may only be performed by trained specialist personnel who have been authorized by the plant operator accordingly. The specialist personnel must have read and understood the manual and must comply with its instructions.

For additional information or if specific problems occur that are not discussed in these instructions, contact the manufacturer.

The content of these instructions is neither part of nor an amendment to any previous or existing agreement, promise or legal relationship.

Modifications and repairs to the product may only be performed if expressly permitted by these instructions.

Information and symbols on the product must be observed.

These may not be removed and must be fully legible at all times.

The operating company must strictly observe the applicable national regulations relating to the installation, function testing, repair and maintenance of electrical products.

1.2

Warnings

The warnings in these instructions are structured as follows:

DANGER

The signal word "DANGER" indicates an imminent danger.

Failure to observe this information will result in death or severe injury.

WARNING

The signal word "WARNING" indicates an imminent danger.

Failure to observe this information may result in death or severe injury.

CAUTION

The signal word "CAUTION" indicates an imminent danger.

Failure to observe this information may result in minor or moderate injury.

NOTE

The signal word "NOTE" indicates useful or important information about the product.

The signal word "NOTE" is not a signal word indicating a danger to personnel. The signal word "NOTE" can also refer to material damage.

1.3

Intended use

This device is intended for the following uses:

— For conveying liquid and gaseous media (including unstable liquids and gases)

— For measuring the volume flow (directly by calculating the pressure / temperature effect)

— For measuring the mass flow (indirectly via volume flow, pressure / temperature and density)

— For measuring the energy flow (indirectly via volume flow, pressure / temperature and density)

— For measuring the temperature of the medium

The device has been designed for use exclusively within the technical limit values indicated on the identification plate and in the data sheets.

When using media for measurement the following points must be observed:

— Measuring media may only be used if, based on the state of the art or the operating experience of the user, it can be assured that the chemical and physical properties necessary for safe operation of the materials of transmitter components coming into contact with these will not be adversely affected during the operating period.

— Media containing chloride in particular can cause corrosion damage to stainless steels which, although not visible externally, can damage wetted parts beyond repair and lead to the measuring medium escaping. It is the operator's responsibility to check the suitability of these materials for the respective application.

— Measuring media with unknown properties or abrasive measuring media may only be used if the operator can perform regular and suitable tests to ensure the safe condition of the meter.

1.4

Improper use

The following are considered to be instances of improper use of the device:

— For operating as a flexible adapter in piping, e.g. for compensating pipe offsets, pipe vibrations, pipe expansions, etc.

— For use as a climbing aid, e.g. for mounting purposes

— For use as a support for external loads, e.g. as a support for piping, etc.

— Material application, e.g. by painting over the name plate or welding/soldering on parts

— Material removal, e.g. by spot drilling the housing


2 Use in potentially explosive atmospheres

DANGER

Danger of explosion if the device is operated with the transmitter housing or terminal box open!

Before opening the transmitter housing or the terminal box, note the following points:

— Check that a valid fire permit is available.

— Make sure that there is no explosion hazard.

— Before opening the device, switch off the power supply and wait for t > 2 minutes.

2.1

Obligations of the owner

2.1.1

ATEX, IECEx, NEPSI

The installation, commissioning, maintenance and repair of devices in areas with explosion hazard must only be carried out by appropriately trained personnel.

When operating the meter in the presence of combustible dusts, IEC 61241 ff must be complied with.

The safety instructions for electrical apparatus in potentially explosive areas must be complied with, in accordance with

Directive 94/9/EC (ATEX) and IEC60079-14 (Installation of electrical equipment in potentially explosive areas).

To ensure safe operation, the requirements of EU Directive

ATEX 118a (minimum requirements concerning the protection of workers) must be met.

2.1.2

FM, CSA

The installation, commissioning, maintenance and repair of devices in areas with explosion hazard must only be carried out by appropriately trained personnel.

The operator must strictly observe the applicable national regulations with regard to installation, function tests, repairs, and maintenance of electrical devices. (e.g. NEC, CEC).

2.2

Zone 2, 22 - type of protection "non-sparking"

2.2.1

Ex-marking

ATEX

Order code B1

Type examination certificate FM13ATEX0056X

II 3G Ex nA IIC T4 to T6 Gc

II 3 D Ex tc IIIC T85 °C DC

For electrical parameters, see certificate FM13ATEX0056X

IECEx

Order code

Certificate of conformity

N1

IECEx FME 13.0004X

Ex nA IIC T4 to T6 Gc

Ex tc IIIC T85 °C DC

For electrical parameters, see certification IECEx FME 13.0004X

FM approval for USA and Canada

Order code F3

CL I, ZONE 2 AEx/Ex nA IIC T6, T5, T4

CL I/DIV 2/GP ABCD

NI CL 1/DIV 2/GP ABCD, DIP CL II,III/DIV 2/GP EFG

Housing: TYPE 4X

NEPSI

Order code S2

Ex nA IIC T4 to T6 Gc

DIP A22 Ta 85 °C

For electrical parameters, see certificate GYJ14.1088X

Power supply

Ex nA U

B

= 12 ... 42 V DC

Switch output

The switch output is designed as an optoelectronic coupler or a NAMUR contact (in accordance with DIN 19234).

— When the NAMUR contact is closed, the internal resistance is approx. 1000 Ω.

— When the contact is open, the internal resistance is

> 10 kΩ.

The switch output can be changed over to "optoelectronic coupler" if required.

— NAMUR with switching amplifier

Ex nA: U

B

= 16 ... 30 V, I

B

= 2 ... 30 mA


2.2.2

Electrical data

1,8

1,6

1,4

1,2

1,0

0,9

0,8

0,6

0,4

0,2

0

10 12 20

Ex A / IS

30 40 42 50

Ex nA / NI

G11784

Fig. 1: Power supply in Zone 2, explosion protection, non-sparking

The minimum voltage U

S

of 12 V is based on a load of 0 Ω.

U

S

Supply voltage

R

B

Maximum permissible load in the power supply circuit, e.g. indicator, recorder or power resistor.

Power supply / current output / HART output

Terminals PWR/COMM + / PWR/COMM -

U

M

Zone 2: Ex nA IIC T4 to T6 Gc

T amb

= -40 ... 85 °C*

Zone 22 Ex tc IIIC T85 °C Dc

T amb

= -40 ... 75 °C


CL I/DIV 2/GP ABCD TYPE 4X


Housing: TYPE 4X

Digital output

Terminals DIGITAL OUTPUT 1+ / DIGITAL OUTPUT 4-

U

M



T amb

= -40 ... 75 °C 1)




1) See temperature ranges in the chapter titled „Temperature data“ on page 6.

T5

T6

T4

Analog input

Terminals ANALOG INPUT + / ANALOG INPUT -

U

M



T amb

= -40 ... 85 °C




Special Requirements

The devices must be installed in a protected environment in accordance with the specific conditions on the test certificate.

Pollution degree 3 (see IEC 60664-1) must not be exceeded for the macro environment of the device.

The devices are in accordance with the IP rating IP66 / IP67. If the device is installed correctly, this requirement is met by the housing as standard.

When connected to the power supply / not connected to the power supply, the electrical circuits must not exceed overvoltage category III / II.

2.2.3

Temperature data

Operating temperature ranges:

— The ambient temperature range T amb.

is -40 ... 85 °C (-40

... 185 °F).

— This is dependent on the temperature class and measuring medium temperature, as listed in the following tables.

— The measuring medium temperature T medium is -200 ... 400 °C (-328 ... 752 °F).

Without LCD indicator

Temperature class

T4

T amb.

max.

≤ 85 °C

T medium

max.

90 °C

≤ 82 °C

≤ 81 °C

≤ 79 °C

≤ 70 °C

≤ 67 °C

≤ 66 °C

≤ 64 °C

≤ 56 °C

≤ 53 °C

≤ 52 °C

≤ 50 °C

≤ 44 °C

≤ 41 °C

≤ 40 °C

≤ 38 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C


T5

T6

T4

With LCD indicator, order code L1

Temperature class

T4

T6

T4

T5

T amb.

max.

≤ 85 °C

≤ 82 °C

≤ 81 °C

≤ 79 °C

≤ 70 °C

≤ 67 °C

≤ 66 °C

≤ 64 °C

≤ 40 °C

≤ 37 °C

≤ 36 °C

≤ 34 °C

≤ 40 °C

≤ 37 °C

≤ 36 °C

T medium

max.

90 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

≤ 34 °C 400 °C

With LCD indicator, order code L2 (operation through the front glass)

Temperature class

T4

T amb.

max.

≤ 60 °C

T medium

max.

90 °C

≤ 57 °C

≤ 56 °C

≤ 54 °C

≤ 60 °C

≤ 57 °C

≤ 56 °C

≤ 54 °C

≤ 56 °C

≤ 53 °C

≤ 52 °C

≤ 50 °C

≤ 44 °C

≤ 41 °C

≤ 40 °C

≤ 38 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C

2.3

Zone 0, 1, 20, 21 - type of protection "intrinsically safe"

2.3.1

Ex-marking

ATEX

Order code A4


II 1 G Ex ia IIC T4 to T6 Ga

II 1 D Ex ia IIIC T85 °C

For electrical parameters, see certificate FM13ATEX0055X

IECEx

Order code

Certificate of conformity

N2

IECEx FME 13.0004X

Ex ia IIC T4 to T6 Ga

Ex ia IIIC T85 °C

For electrical parameters, see certificate IECEx FME 13.0004X


Order code F4

IS/S. Intrinseque(Entity) CL I,

Zone 0 AEx/Ex ia IIC T6, T5, T4

Cl I/Div 1/ABCD IS-CL II, III/DIV 1/EFG TYPE 4X

IS Control Drawing: 3KXF065215U0109

NEPSI

Order code

Ex ia IIC T4 to T6 Ga

S6

Ex iaD 20 T85 °C


Power supply

Ex ia: U i

= 30 V DC

Switch output




> 10 kΩ.



Ex ia: U i

= 30 V DC


2.3.2

Electrical and temperature data

1,8

1,6

1,4

1,2

1,0

0,9

0,8

0,6

0,4

0,2

0

10 12 20

Ex A / IS

30 40 42 50

Ex nA / NI

G11784

Fig. 2: Power supply in Zone 2, explosion protection, intrinsic safety


S


U

S

Supply voltage

R

B




Zone 0: Ex ia IIC T4 to T6 Ga

T amb

= -40 ... 85 °C 1)

U max

I max

See the chapter titled „Limit value tables“ on page

9 P i

C i

— 13 nF for indicator option L1

— 17 nF for all other options

L i

μH

Zone 20: Ex ia IIIC T85 °C

T amb

= -40 ... 85 °C 1)

IS/S. Intrinseque (Entity) CL I,




1) See temperature ranges in the chapter titled „Limit value tables“ on page 9.

Digital output



U max

I max

C i

L i


Tamb = -40 ... 85 °C 1)





Analog input



U max

I max

C i

See the chapter titled „Limit value tables“ on page

9

L i


T amb

= -40 ... 85 °C 1)





1) See temperature ranges in the chapter titled „Limit value tables“ on page 9.






For input limits or analog input limits, see the chapter titled

„Limit value tables“ on page 9.


T6

T5

Temperature class

T4

T4

T4

T5

T6

Digital output

Temperature class

T4

Change from two to one column

2.3.3

Limit value tables

Operating temperature ranges:

— The ambient temperature range T amb

of the devices is -40 ... 85 °C.

— The measuring medium temperature range T medium

is -200 ... 400 °C.

Devices without LCD indicator

Power supply, current / HART output, analog input

T amb

max.

≤ 85 °C

≤ 82 °C

≤ 81 °C

≤ 79 °C

≤ 70 °C

≤ 67 °C

≤ 66 °C

≤ 64 °C

≤ 56 °C

≤ 53 °C

≤ 52 °C

≤ 50 °C

≤ 44 °C

≤ 41 °C

≤ 40 °C

≤ 38 °C

T medium

max.

90 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C

30 V

U max

30 V

30 V

30 V

T amb

max.

≤ 85 °C

≤ 82 °C

≤ 81 °C

≤ 79 °C

≤ 70 °C

≤ 67 °C

≤ 66 °C

≤ 64 °C

≤ 56 °C

≤ 53 °C

≤ 52 °C

≤ 50 °C

≤ 44 °C

≤ 41 °C

≤ 40 °C

≤ 38 °C

400 °C

90 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C

T medium

max.

90 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

30 V

30 V

U max

30 V

30 V

I max

100 mA

160 mA

100 mA

50 mA

30 mA

30 mA

I max

30 mA

30 mA

P i

max

0.75 W

1.0 W

1.4 W

0.4 W

1.0 W

1.0 W

P i

max

1.0 W

1.0 W


Devices with LCD indicator, order code L1


T5

T6

Temperature class

T4

T4

T amb

max.

≤ 85 °C

≤ 82 °C

≤ 81 °C

≤ 79 °C

≤ 70 °C

≤ 67 °C

≤ 66 °C

≤ 64 °C

≤ 40 °C

≤ 37 °C

≤ 36 °C

≤ 34 °C

≤ 40 °C

≤ 37 °C

≤ 36 °C

≤ 34 °C

T medium

max.

90 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C

Digital output

T6

T5

Temperature class

T4

T4

T amb

max.

≤ 85 °C

≤ 82 °C

≤ 81 °C

≤ 79 °C

≤ 70 °C

≤ 67 °C

≤ 66 °C

≤ 64 °C

≤ 40 °C

≤ 37 °C

≤ 36 °C

≤ 34 °C

≤ 40 °C

≤ 37 °C

≤ 36 °C

≤ 34 °C

T medium

max.

90 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C

30 V

U max

30 V

30 V

30 V

30 V

30 V

U max

30 V

30 V

P i

max

1.0 W

1.0 W

1.0 W

1.0 W

P i

max

0.75 W

1.0 W

1.4 W

0.4 W

I max

30 mA

30 mA

30 mA

30 mA

I max

100 mA

160 mA

100 mA

50 mA


Devices with LCD indicator, order code L2 (operation through the front glass)


T5

Temperature class

T4

T4

T6

T amb

max.

≤ 60 °C

≤ 57 °C

≤ 56 °C

≤ 54 °C

≤ 60 °C

≤ 57 °C

≤ 56 °C

≤ 54 °C

≤ 56 °C

≤ 53 °C

≤ 52 °C

≤ 50 °C

≤ 44 °C

≤ 41 °C

≤ 40 °C

≤ 38 °C

T medium

max.

90 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C

30 V

U max

30 V

30 V

30 V

Digital output

T5

Temperature class

T4

T4

T6

Change from one to two columns

T amb

max.

≤ 60 °C

≤ 57 °C

≤ 56 °C

≤ 54 °C

≤ 60 °C

≤ 57 °C

≤ 56 °C

≤ 54 °C

≤ 56 °C

≤ 53 °C

≤ 52 °C

≤ 50 °C

≤ 44 °C

≤ 41 °C

≤ 40 °C

≤ 38 °C

T medium

max.

90 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C

30 V

U max

30 V

30 V

30 V

I max

100 mA

160 mA

100 mA

50 mA

I max

30 mA

30 mA

30 mA

30 mA

P i

max

1.0 W

1.0 W

1.0 W

1.0 W

P i

max

0.75 W

1.0 W

1.4 W

0.4 W


2.4

Zone 1, 21 - type of protection "flameproof

(enclosure)"

2.4.1

Ex-marking

ATEX

Order code A9


II 2 G Ex d ia IIC T6 Gb/Ga – II 2 D Ex tb IIIC T85 °C Db

(-40 °C < Ta < +75 °C) supply voltage 42 V DC,

Um: 45 V

IECEx

Order code N3

Certificate of conformity IECEx FME 13.0004X

Ex d ia IIC T6 Gb/Ga-Ex tb IIIC T85 °C Db

(-40 °C < Ta < +75 °C) supply voltage 42 V DC,

Um = 45 V


Order code F1

XP-IS (US) CL I/DIV I/GP BCD, DIP CL II, III/DIV I/GP EFG

XP-IS (Canada) CL I/DIV I/GP BCD, DIP CL II, III/DIV I/GP EFG

CL I, ZONE 1, AEx/Ex d ia IIC T6 -40 °C < Ta < +75 °C

TYPE 4X Tamb = 85 °C "Dual seal device"

NEPSI

Order code S1

Ex d ia IIC T6 Gb / Ga

DIP A21 Ta 85 °C


Power supply

Ex d ia Gb/Ga: U

B

= 12 ... 42 V DC

Switch output




> 10 kΩ.



2.4.2

Electrical and temperature data

1,8

1,6

1,4

1,2

1,0

0,9

0,8

0,6

0,4

0,2

0

10 12 20

Ex A / IS

30 40 42 50

Ex /

G11792

Fig. 3: Power supply in Zone 1, explosion protection


S


U

S

Supply voltage

R

B




U

M

Zone 1: Ex d ia IIC T6 Gb/Ga

T amb

= -40 ... 75 °C

Zone 21 Ex tb IIIC T85 °C Db

T amb

= -40 ... 75 °C

XP-IS (US) CL I/DIV I/GP BCD, DIP CL II, III/DIV I/ GP EFG

XP-IS (Kanada) CL I/DIV I/GP BCD, DIP CL II, III/ DIV I/GP EFG


TYPE 4X Tamb = 75 °C „Dual seal device“

Ex d ia: Ui = 45 V

IMPORTANT

The power supply and the digital output must be either only intrinsically safe or only non-intrinsically safe. A combination of the two is not permitted.

Intrinsically safe circuits must have potential equalization in place along the entire length of the cable of the circuit.


Digital output


U

M


T amb

= -40 ... 75 °C


T amb

= -40 ... 75 °C





Analog input


U

M


T amb

= -40 ... 75 °C


T amb

= -40 ... 75 °C










2.5

Temperature resistance for the connecting cables

The temperature at the cable entries of the device is dependent on the measuring medium temperature T medium and the ambient temperature T amb.

.

For electrical connection of the device, cables suitable for temperatures up to 110 °C (230 °F) can be used without restriction.

Use in category 2 / 3G

For cables suitable only for temperatures up to 80 °C (176 °F), the connection of both circuits must be checked in the event of a fault. Otherwise, the restricted temperature ranges listed in the following table shall apply.

Use in category 2D

For cables suitable only for temperatures up to 80 °C (176 °F), the restricted temperature ranges listed in the following table shall apply.

T amb

1) T medium maximum

Maximum cable temperature

40 ... 82 °C

(-40 ... 180 °F)2)

-40 ... 40 °C

(-40 ... 104 °F)2)

-40 ... 40 °C

(-40 ... 104 °F)

-40 ... 67 °C

180 °C (356 °F) 110 °C (230 °F)

272 °C (522 °F) 80 °C (176 °F)

400 °C (752 °F)

180 °C (356 °F)

(-40 ... 153 °F)

1) The permissible limits for the ambient temperature are dependent on approval and design (default: -20 °C [-4 °F])

2) Category 2D (dust-ignition proof), maximum 60 °C (140 °F)



3 Product identification

3.1

Name plate

A

A

17

13

12

11

10

16

15

14

9

VortexMaster

Serial Number:

Model Number:

Manufactured by:

Power Supply:

PN:

IP:

DN:

Iout:

Firmware:

QmaxDN:

Tmedium: Tamb.:

Year/Month

Made in xxxx

1

4

5

6

7

8

2

3

B

B

C

II 3 G Ex nA IIC T4...T6 Gc

II 3 D Ex tc IIIC T85°C for electrical parameters see cert,

FM13ATEX0056X, IECEx FME 13.0004X

II 1 G Ex ia IIC T4...T6 Ga

II 1 D Ex ia IIIC T85° C for electrical parameters see cert,

FM13ATEX0055X, IECEx FME 13.0004X

II 2/1 G Ex d ia IIC T6 Gb/Ga-

II 2 D Ex tb IIIC T85°C

FM13ATEX0057X-IECEx FME 13.0004X

(-40°C < Ta<+75°C) POWER SUPPLY 42 Vdc, Um : 45V

Designed by: ABB Engineering(Shanghai) Ltd.

C

Tag Number:

WARNING - DO NOT REMOVE OR REPLACE FUSE WHEN ENERGIZED

D

VortexMaster

AAAAAAAAAAAAAAAAAAAAAAAAA

BBBBBBBBBBBBBBBBBBBBBBBB

CCCCCCCCCCCCCCCCCCCCCCC

DDDDDDDDDDDDDDDDDDDDDDDD

EEEEEEEEEEEEEEEEEEEEEEEE

G11749

Fig. 4: Types and tag plates (example)

A

Name plate

B

Special data plate with Ex-marking

C

Plate with measuring point tagging (tag number)

D

Tag plate with customer data made from stainless steel (optional)

1

Product name

2

Firmware version

3

Maximum flow at nominal diameter

4

Nominal diameter

5

Current output

6

Maximum ambient temperature

7

Symbol: Read instructions before use

8

Country of manufacture

9

Date of production

0

Maximum measuring medium temperature k

IP rating l

Pressure rating m

Power supply n

Manufacturer address o

Model number

P

Serial number q

Manufacturer logo

NOTE

The device can optionally be delivered with a tag plate D made from stainless steel and fastened with wire. Customer specific text that has been specified in the purchase order is laser printed on the tag plate.

For this, 4 lines of 32 characters each are provided.



4 Transport and storage

4.1

Inspection

Check the devices immediately after unpacking for possible damage that may have occurred from improper transport.

Details of any damage that has occurred in transit must be recorded on the transport documents.

All claims for damages must be submitted to the shipper without delay and before installation.

4.2

Transport

DANGER

Life-threatening danger due to suspended loads.

In the case of suspended loads, a danger of the load falling exists.

Remaining under suspended loads is prohibited.

WARNING

Risk of injury due to device slipping.

The device's center of gravity may be higher than the harness suspension points.

— Make sure that the device does not slip or turn during transport.

— Support the device laterally during transport.

G11750

Fig. 5: Transport instructions

Flange devices ≤ DN 300

— Carrying straps must be used to transport flange designs smaller than DN 350

— Wrap the straps around both process connections when lifting the device Chains should not be used, since these may damage the housing.

Flange devices > DN 300

— Using a forklift to transport flange device can dent the housing

— Flange devices must not be lifted by the center of the housing when using a forklift for transport

— Flange devices must not be lifted by the terminal box or by the center of the housing

— Only the transport lugs fitted to the device can be used to lift the device and insert it into the piping

4.3

Storing the device

Bear the following points in mind when storing devices:

— Store the device in its original packaging in a dry and dust-free location.

— Observe the permitted ambient conditions for transport and storage.

— Avoid storing the device in direct sunlight.

— In principle, the devices may be stored for an unlimited period. However, the warranty conditions stipulated in the order confirmation of the supplier apply.

4.3.1

Ambient conditions

The ambient conditions for the transport and storage of the device correspond to the ambient conditions for operation of the device.

Adhere to the device data sheet!

4.4

Returning devices

Use the original packaging or a secure transport container of an appropriate type if you need to return the device for repair or recalibration purposes.

Include the return form once it has been properly filled out (see appendix in operating instructions) with the device.

According to the EU Directive governing hazardous materials, the owner of hazardous waste is responsible for its disposal or must observe the following regulations for shipping purposes:

All devices delivered to ABB must be free from any hazardous materials (acids, alkalis, solvents, etc.).

Please contact Customer Center Service acc. to page 1 for nearest service location.


5 Installation

DANGER





— Switch off the power supply before opening and observe a waiting time of t > 20 minutes.

5.1

Installation conditions

5.1.1

General information

A Vortex or Swirl flowmeter can be installed at any point in the pipeline system. However, the following installation conditions must be considered:

— Compliance with the ambient conditions

— Compliance with the recommended inlet and outlet sections

— The flow direction must correspond to that indicated by the arrow on the sensor

— Compliance with the required minimum interval for removing the transmitter and replacing the sensor

— Avoidance of mechanical vibrations of the piping (by fitting supports if necessary)

— The inside diameter of the sensor and the piping must be identical

— Avoidance of pressure oscillations in long piping systems at zero flow by fitting gates at intervals

— Attenuation of alternating (pulsating) flow during piston pump or compressor conveying by using appropriate damping devices. The residual pulse must not exceed 10

%. The frequency of the conveying equipment must not be within the range of the measuring frequency of the flowmeter.

— Valves / gates should normally be arranged in the flow direction downstream of the flowmeter (typically: 3 x DN).

If the measuring medium is conveyed through piston pumps / plunger pumps or compressors (pressures for fluids > 10 bar [145 psi]), it may be subject to hydraulic vibration in the piping when the valve is closed. If this does occur, the valve absolutely has to be installed in the flow direction upstream of the flowmeter. Suitable damping devices (e.g. air vessels) might need to be fitted.

— When fluids are measured, the sensor must always be filled with measuring medium and must not run dry.

— When fluids are measured and during damping, there must be no evidence of cavitation.

— The relationship between the measuring medium and the ambient temperature must be taken into consideration

(see data sheet).

— At high measuring medium temperatures > 150 °C

(> 302 °F), the sensor must be installed so that the transmitter or terminal box is pointing to the side or downward.

5.1.2

Inlet and outlet sections

Vortex flowmeters FSV430, FSV450

In order to maximize operational reliability, the flow profile at the inflow end must not be distorted if at all possible.

The figures below show the recommended inlet and outlet sections for various installations.

A B

≥15 x DN

C

≥15 x DN

≥ 5 x DN

≥ 5 x DN

Fig. 6: Straight pipe sections

Installation Inlet section

A

Straight pipe section min. 15 x DN

B

Valve upstream of min. 50 x DN the meter tube

C

Pipe reduction

D

Pipe extension min. 15 x DN min. 18 x DN

≥50 x DN

D

≥18 x DN

Outlet section min. 5 x DN min. 5 x DN min. 5 x DN min. 5 x DN

≥ 5 x DN

≥ 5 x DN

G11751


A B

≥1 x DN

≥ 20 x DN

C

≥ 5 x DN ≥ 25 x DN ≥ 5 x DN

≥ 40 x DN

Fig. 7: Pipe sections with pipe elbows

Installation

A

Single pipe elbow

B

S-shaped pipe elbow

C

Three-dimensional pipe elbow

Inlet section min. 20 x DN min. 25 x DN min. 40 x DN

Swirl flowmeters FSS430, FSS450

≥ 5 x DN

Outlet section min. 5 x DN min. 5 x DN min. 5 x DN

G11752

On account of its operating principle, the swirl flowmeter functions virtually without inlet and outlet sections.

The figures below show the recommended inlet and outlet sections for various installations.

A B

≥3 x DN

C

≥ 1 x DN ≥5 x DN

D

≥1 x DN

≥1,8 x DN

≥3 x DN

G11752

Fig. 9: Pipe sections with pipe elbows


Single pipe elbow upstream or downstream of the min. 3 x DN

Outlet section min. 1 x DN meter tube

If the elbow radius of single or double pipe elbows positioned upstream or downstream of the device is greater than

1.8 x DN, inlet and outlet sections are not required.

5.1.3

Installation at high measuring medium temperatures

G11755

Fig. 10: Installation at high measuring medium temperatures

At high measuring medium temperatures > 150 °C (> 302 °F), the sensor must be installed so that the transmitter is pointing to the side or downward.

≥3 x DN ≥1 x DN ≥3 x DN ≥3 x DN

Fig. 8: Straight pipe sections


A

Straight pipe section min. 3 x DN

B

Valve upstream of min. 5 x DN the meter tube

C

Pipe reduction

D

Pipe extension min. 3 x DN min. 3 x DN

Outlet section min. 1 x DN min. 1 x DN min. 1 x DN min. 3 x DN

Additional inlet and outlet sections are not required downstream of reductions with flange transition pieces in accordance with DIN 28545 (α/2 = 8°).

G11753


5.1.4

Installation for external pressure and temperature measurement

5.1.6

Sensor insulation

1 2

1

3 ... 5 x DN 2 ... 3 x DN

G11756

Fig. 11: Arrangement of the temperature and pressure measuring points

1

Pressure measuring point

2

Temperature measuring point

As an option, the flowmeter can be fitted with a Pt100 for direct temperature measurement. This temperature measurement enables, for example, the monitoring of the measuring medium temperature or the direct measurement of saturated steam in mass flow units.

If pressure and temperature are to be compensated externally

(e.g. with the flow computer unit), the measuring points must be installed as illustrated.

5.1.5

Installation of final controlling equipment

FSS400

G11762

Fig. 13: Insulation of the meter tube

1

Insulation

The piping can be insulated up to a thickness of 100 mm

(4 inch).

5.1.7

Use of trace heating

Trace heating may be used under the following conditions:

— If it is installed directly on or around the piping

— If, in the case of existing pipeline insulation, it is installed inside the insulation (the maximum thickness of

100 mm [4 inch] must not be exceeded)

— If the maximum temperature the trace heating is able to produce is less than or equal to the maximum medium temperature.

NOTE

The installation requirements set out in EN 60079-14 must be observed.

Please note that the use of trace heaters will not impair EMC protection or generate additional vibrations.

FSV400

≥5 x DN

≥5 x DN

G11761

Fig. 12: Installation of final controlling equipment

Final controlling equipment must be arranged at the outflow end spaced at a minimum 5 x DN. If the measuring medium is conveyed through piston pumps / plunger pumps or compressors (pressures for fluids > 10 bar [145 psi]), it may be subject to hydraulic vibration in the piping when the valve is closed. If this does occur, it is essential that the valve be installed in the flow direction upstream of the flowmeter. The

SwirlMaster FSS400 is particularly well suited for such arrangements. Suitable damping devices (such as air vessels if using a compressor for conveying) may need to be used.


5.2

Installing the sensor

Observe the following points during installation:

— The flow direction must correspond to the marking, if present

— The maximum torque for all flanged connections must be observed

— The devices must be installed without mechanical tension

(torsion, bending)

— Wafer type devices with plane parallel counterflanges may only be installed with suitable gaskets

— Only gaskets made from a material that is compatible with the measuring medium and measuring medium temperature may be used

— The piping may not exert any inadmissible forces or torques on the device

— Do not remove the sealing plugs in the cable glands until you are ready to install the electrical leads

— Make sure the gaskets for the housing cover are seated correctly Carefully seal the cover. Tighten the cover fittings

— Do not expose the transmitter to direct sunlight and provide for appropriate sun protection where necessary

— When selecting the installation site, make sure that moisture cannot penetrate the terminal or transmitter compartment

The device can be installed at any location in a pipeline under consideration of the installation conditions.

1. Position the meter tube coplanar and centered between the piping.

5. Tighten the nuts in a crosswise manner as shown in the figure. First tighten the nuts to approx. 50 % of the maximum torque, then to 80 %, and finally a third time to the maximum torque.

NOTE

Torques for screws depend on temperature, pressure, screw and gasket materials. The relevant applicable regulations must be taken into consideration.

1 3

8

1 5

3

4 7

4 2

6

Fig. 14: Tightening sequence for the flange screws

5.2.1

Centering the wafer type design

2

G11726

1

2

3

1

4

3

NOTE

For achieve the best results, ensure the gaskets fit concentrically with the meter tube

To ensure that the flow profile is not distorted, the gaskets must not protrude into the piping.

3. Use the appropriate screws for the holes.

4. Slightly grease the threaded nuts.

G11763

Fig. 15: Centering the wafer type design with the ring or segment

1

Bolt

2

Centering ring

3

Meter tube (wafer type)

4

Centering segment

Wafer type devices (FV400 only) are centered via the outside diameter of the flowmeter sensor body with the corresponding bolts.

Depending on the nominal pressure rating, sleeves for the bolts, a centering ring (up to DN 80 [3"]) or segments can be ordered as additional accessories.


5.2.2

Adjusting the transmitter position

Rotating the transmitter housing

DANGER

Risk of explosion !

When the screws for the transmitter housing are loosened, the explosion protection is suspended.

Tighten all screws for the transmitter housing prior to commissioning.

NOTE

Damage to components!

— The transmitter housing must not be lifted without pulling out the cable, otherwise the cable can tear off

— The transmitter housing must not be rotated more than

360 degrees

Rotating the LCD indicator

WARNING

Risk of injury due to live parts!

When the housing is open, contact protection is not provided and EMC protection is limited.

Before opening the housing, switch off the power supply.

1

2

3

1 1

G11764

Fig. 16: Rotating the transmitter housing

1

Locking screw

1. Unscrew the locking screw on the transmitter housing with a 4 mm Allen key.

2. Rotate the transmitter housing in the direction required.

3. Tighten the locking screw.

G11764

Fig. 17: Rotating the LCD indicator

1

Cover

2

Plug connection

3

LCD indicator

The LCD indicator can be rotated in 90° increments to make it easier to read and operate.

1. Unscrew the front housing cover.

2. Pull out the LCD indicator and place it in the desired position.

3. Tighten the screws on the front of the housing cover hand-tight.

NOTE

Potential adverse effect on the IP rating!

If the O-ring gasket is seated incorrectly or is damaged, this may have an adverse effect on the IP rating.

Check that the O-ring gasket is properly seated when closing the housing cover.


5.3

Electrical connections

DANGER






WARNING

Risk of injury due to live parts.

Improper work on the electrical connections can result in electric shock.

— Connect the device only with the power supply disconnected.

— Observe the applicable standards and regulations for the electrical connection.

NOTE

When using the device in hazardous areas, note the additional connection data in the chapter titled „Use in potentially explosive atmospheres“ on page 5!

The electrical connection may only be established by authorized specialist personnel and in accordance with the connection diagrams.

The electrical connection information in the manual must be observed; otherwise, the type of electrical protection may be adversely affected.

Ground the measurement system according to requirements.

5.3.1

Cable entries

The electrical connection is made via a 1/2" NPT or M20 x 1.5 cable gland.

To ensure the IP rating 4X / IP67 for the transmitter, the cable gland must be screwed into the housing (1/2" NPT female thread) using a suitable sealing compound. Devices with

M20 x 1.5 are supplied with a cable gland installed.

If cable glands are not used, the red transport sealing plugs must be replaced with suitable sealing plugs when the transmitter is installed. This is because the transport sealing plugs are not certified as protected against explosion. This requirement is particularly relevant in hazardous areas.

Cable entries in potentially explosive atmospheres

For category 3 transmitters for use in Zone 2, a cable gland approved for this type of protection must be provided by the customer.

For this purpose, a corresponding M20 x 1.5 thread is provided in the electronics housing.

For transmitters with the type of protection "Ex d / XP, flameproof (enclosure)", the housing cover must be locked with the locking screw.

If the transmitter is supplied with a sealing plug, the sealing plug must be inserted on site with the sealing compound

Molykote DX.

If a different sealant is used, the responsibility rests with the executing installer. At this point we expressly state that after several weeks the housing cover can only be unscrewed with an increased expenditure of force. This is not caused by the threads, but instead is due solely to the type of seal.


5.3.2

Earthing

1 2

5.3.3

Electrical connection

3

G11766

Fig. 19: Terminals without digital output

G11774

Fig. 18: Earthing terminals

1

Integral mount design and sensor in remote design

2

Transmitter in remote mount design

3

Earthing terminal

For the earthing (PE) of the transmitter or the connection of a protective earth, a connection is available both on the exterior of the housing and in the connection space. Both connections must be galvanically connected to one another.

These connection points can be used if grounding or the connection of a protective conductor is prescribed by national regulations for the selected type of supply or the type of protection used.

NOTE

In order to avoid external influences on the measurement, it is imperative to ensure that the transmitter and the separate flowmeter sensor are properly earthed.

1. Loosen the screw terminal on the transmitter housing or on the housing of the VortexMaster / SwirlMaster.

2. Insert the forked cable lug for functional earthing between the two metal tabs and into the loosened terminal.

3. Tighten the screw terminal.

PWR/COMM +

PWR/COMM -

EXT. METER

Power supply, current output / HART output

Not assigned

G11767

Fig. 20: Terminals with digital output and analog input

PWR/COMM + Power supply, current output / HART output

PWR/COMM -

EXT. METER + Current output 4 ... 20 mA for external display

DIGITAL OUTPUT 1+ Digital output, positive pole

DIGITAL OUTPUT 2

DIGITAL OUTPUT 3

Bridge after terminal 1+, NAMUR output deactivated

Bridge after terminal 4-, NAMUR output activated

DIGITAL OUTPUT 4- Digital output, negative pole

ANALOG INPUT + Analog input 4 ... 20 mA for remote transmitter,

ANALOG INPUT - e.g. for temperature, pressure, etc.



5.4

Connection examples

1 2

3

10

4

9

7

6

8

5

G11768

Fig. 21: Connection example

1

Internal earthing terminal

2

Power supply, current / HART output

3

Load resistance

4

Power supply

5

Handheld terminal

6

External display

7

Terminal for external display

8

External earthing terminal

9

Digital output j

Analog input

For connecting the signal voltage / supply voltage, twisted cables with a conductor cross-section of 18 … 22 AWG /

0.8 … 0.35 mm 2 and a maximum length of 1500 m (4921 ft) must be used. For longer leads a greater cable cross section is required.

For shielded cables the cable shielding must only be placed on one side (not on both sides).

For the earthing on the transmitter, the inner terminal with the corresponding marking can also be used.

The output signal (4 20 mA) and the power supply are conducted via the same conductor pair.

The transmitter works with a supply voltage between

12 ... 42 V DC. For devices with the type of protection "Ex ia, intrinsic safety" (FM, CSA, and SAA approval), the supply voltage must not exceed 30 V DC. In some countries the maximum supply voltage is limited to lower values. The permissible supply voltage is specified on the name plate on the top of the transmitter.

The possible lead length depends on the total capacity and the total resistance and can be estimated based on the following formula.

65 x 106

L = –

Ci + 10000

R x C

L Lead length is meters

R Total resistance in Ω

C Lead capacity installations.

C

C i

Maximum internal capacity in pF of the HART field devices in the circuit

Avoid installing the cable together with other power leads (with inductive load, etc.), as well as the vicinity to large electrical

The HART handheld terminal can be connected to any connection point in the circuit if a resistance of at least 250 Ω is present in the circuit. If there is resistance of less than 250

Ω, an additional resistor must be provided to enable communication. The handheld terminal is connected between the resistor and transmitter, not between the resistor and the power supply.


5.4.1

Electrical data for inputs and outputs



Supply voltage

Residual ripple

Power consumption

1,6

12 ... 42 V DC

Maximum 5 % or ±1.5 Vpp

< 1 W

20 mA

1,4

1,2

1,0

0,8

0,6

0,4

0,2

0

G11769

Fig. 22: Load diagram of the current output; load vs. supply voltage

In HART communication, the smallest load is 250 Ω. The load

R

B

is calculated as a function of the available supply voltage

U

S

and the selected signal current I

B

as follows:

R

B

= U

S

/ I

B

R

B

Load resistance

U

S

Supply voltage

I

B

SignalStrom

Digital output

The devices can be ordered with an optional digital output.

This output can be configured by software as:

— Frequency output (up to 10.5 kHz)

— Pulse output (up to 2 kHz)

— Logic output (on / off, e.g. to display an alarm signal)

Digital output

Operating voltage

Output current

Output "closed"

Output "open"

Pulse output

Frequency output

16 ... 30 V DC

Maximum 20 mA

0 V ≤ U low

≤ 2 V

2 mA ≤I low

≤ 20 mA

16 V ≤ U high

≤ 30 V

0 mA ≤I high

≤ 0.2 mA f max

: 10 kHz

Pulse width: 0.05 ... 2000 ms f max

: 10.5 kHz

35

30

28

21

16

14

7

0,2 2 10 20 22

G11771

Fig. 24: Range of the external supply voltage and current

The external resistance R

B

is in the range of

1.5 kΩ ≤ R

B

≤ 80 kΩ, as shown in Fig. 24.

4 mA

1

Q max

G11770

Fig. 23: Behavior of the current output

1

Low flow cut-off

The measured value at the current output behaves as shown in the figure.

The current curve proceeds above the low flow as a straight line, which in the Q = 0 operating mode has the value 4 mA and in the Q = Q max

operating mode has the value 20 mA.

Due to the low flow cut-off, the flow is set to below x % Qmax or the low flow is set to 0, meaning the current is 4 mA.


Analog input 4 ... 20 mA

An external pressure transmitter, an external temperature transmitter or a gas analyzer for a density signal can be connected onto the analog input (4 ... 20 mA). The analog input measures the current loop value.

— Temperature input for the return for power measurement

— Pressure input for pressure compensation for the flow measurement of gases and steam

— Concentration of gas for the net metering of methane

(biogas)

— Density for calculating the mass flow

Current input

Terminals

Operating voltage

Input current

Equivalent resistance

ANALOG INPUT+ / ANALOG

INPUT-

16 ... 30 V DC

3.8 ... 20.5 mA

90 Ω

1

+

6

-

P/N :

USE WIRING RATED

5ºC MIN. ABOVE MAX.

AMBIENT TEMPERATURE

EXT.

METER +

TEST

–

PWR/COMM

+

3 5

+

2

-

4

–

+ ANALOG INPUT

USE WIRING RATED

5ºC MIN ABOVE MAX

PWR / COMM.

AMBIENT TEMPERATURE

P/N:XXXXXXXXXXXX TEST

+

–

EXT

METER+

DIGITAL

OUTPUT+

1

NAMUR-NO

2

NAMUR-YES

3

DIGITAL

OUTPUT–

4

HART 7 communication with remote transmitter

Because the device is designed with two-wire technology, a pressure or temperature transmitter can also be connected to the power supply lead (4 ... 20 mA).

The transmitter connected must run in HART burst mode. The device supports remote transmitters with HART 7 communication.

1

+ + -

2

3 4

USE WIRING RATED

AMBIENT TEMPERATURE

TEST

EXT.

METER +

PWR/COMM

–

+

–

+ ANALOG INPUT

USE WIRING RATED

5ºC MIN ABOVE MAX

AMBIENT TEMPERATURE


+

–

EXT

METER+

DIGITAL

OUTPUT+

1

NAMUR-NO

2

NAMUR-YES

3

DIGITAL

OUTPUT–

4

5

G11773

Fig. 26: Connection of transmitters with HART communication

(example)

1

Power supply for the remote transmitter

2

Power supply for FSS400 / FSV400

3

Remote transmitter

4

FSS400 / FSV400

5

Cable entry for the current output

G11772

Fig. 25: Connection of transmitters at the analog input (example)

1

Remote transmitter

2

Power supply for the remote transmitter

3

Cable entry for the analog input

4

FSS400 / FSV400

5

Cable entry for the current output

6

Power supply for FSS400 / FSV400


5.4.2

Connection to remote mount design

The remote mount designs are based on the integral mount designs of the devices with all options.

The transmitter is installed separately from the sensor, if this is positioned in a location which is difficult to access.

This design can also be advantageous if the measuring point is located in extreme ambient conditions.

The distance between the sensor and the transmitter must not exceed 30 m (99 ft).

A special cable connects the sensor to the transmitter. The cable is permanently connected to the transmitter.

Once installation is complete, cut the connecting cable to length as far as the flowmeter sensor.

The transmission signal between the sensor and the transmitter is not amplified, so the connections need to be routed carefully. Lay the wires in the terminal box so that they are not affected by vibration.

NOTE

— The signal cable carries a voltage signal of only a few millivolts. Therefore, it must be routed over the shortest possible distance. The maximum permissible signal cable length is 30 m (99 ft).

— Route all leads in such a way that they are shielded, and connect to the operational earth potential. For this purpose, the cable shield must be connected underneath the cable clamp.

— Avoid installing the signal cable in the vicinity of electrical equipment or switching elements that can create stray fields, switching pulses and induction. If this is not possible, run the signal cable through a metal pipe and connect this to the operational earth potential.

— Make sure during installation that the cable is fitted with a drip loop (water trap)

— For vertical installation of the meter tube, align the cable glands pointing downward

5.4.3

Cutting the signal cable to length and terminating it

G11775

Fig. 27: Signal cable dimensions in mm (inch)

The signal cable is available in four standard lengths: 5 m

(16.4 ft), 10 m (32.8 ft), 20 m (65.6 ft) and 30 m (98.4 ft).

The cable ends are already prepared for installation.

However, the cables can also be cut to any length.

For proper installation, the cable ends must be prepared as shown in Fig. 27.

5.4.4

Connecting the signal cable

G11776

Fig. 28

Terminal Color

VDD Yellow

/M/R White

GND Green

HS Pink

DX Gray

RX Brown


DANGER






NOTE

Damage to components!

If the cable is not fastened to the strain relief, the shielding will not have a functional earth. Furthermore, there is a risk of the cable being pulled completely out of the transmitter housing should there be accidental strain, which would interrupt the electrical connection. The sheath of the bus cable must not be damaged. Otherwise, the IP rating IP67 for the flowmeter cannot be ensured.

1. Use the cable connected to the sensor to make the electrical connection between the sensor and the transmitter.

2. Unscrew the cover from the terminal compartment at the rear of the transmitter.

3. Remove the insulation from the cable sheath, the shielding and the wires as specified (see Fig. 27).

4. Insert the cable into the terminal compartment through the cable gland and fasten the cable to the strain relief at a height level with the shielding to prevent accidental disconnection.

5. Tighten the cable gland.

6. Connect the bare wires to the corresponding terminals

(see Fig. 28).

7. Screw on the cover for the terminal compartment fully and tighten hand-tight. Make sure the gaskets for the cover are seated properly.

6 Commissioning

6.1

Safety instructions

DANGER






CAUTION

Risk of burns on the sensor due to hot measuring media.

The surface temperature may exceed 70 °C (158 °F), depending on the measuring medium temperature!

Before starting work on the sensor, make sure that the device has cooled sufficiently.

6.2

Checks prior to commissioning

The following points must be checked before commissioning:

— The power supply must be switched off.

— The power supply must match the information on the name plate.

— The wiring must be correct in accordance with the chapter titled „Electrical connections“ on page 21.

— The earthing must correct in accordance with the chapter titled „Earthing“ on page 22.

— The ambient conditions must meet the requirements set out in the technical data.

— The sensor must be installed at a location largely free of vibrations.

— The housing cover and its safety locking device must be sealed before switching on the power supply.

— For devices with a remote mount design, ensure that the sensor and transmitter are assigned correctly.


6.2.1

Configuration of the outputs

Current output 4 ... 20 mA / HART

In the factory setting, the flow signal is emitted via the current output of 4 ... 20 mA. Alternatively, the temperature signal can be assigned to the current output.

Digital output

It is possible to use software to configure the optional digital output as an alarm, frequency or pulse output.

It is possible to use a bridge to configure the digital output as an optoelectronic coupler output or a NAMUR output.

A B

–

+

ANALOG INPUT

USE WIRING RATED

5ºC MIN ABOVE MAX

PWR / COMM.

AMBIENT TEMPERATURE


+

–

DIGITAL

OUTPUT+

1

NAMUR-NO

2

NAMUR-YES

3

DIGITAL

OUTPUT–

4

–

+

ANALOG INPUT

USE WIRING RATED

5ºC MIN ABOVE MAX

PWR / COMM.

AMBIENT TEMPERATURE


+

–

DIGITAL

OUTPUT+

1

NAMUR-NO

2

NAMUR-YES

3

DIGITAL

OUTPUT–

4

1 1

G11777

Fig. 29: Hardware configuration of the digital output

1

Bridge

Output configuration Bridge

Optoelectronic coupler output

NAMUR output

1—2

3—4

In the factory setting, the output is configured as an optoelectronic coupler output.

NOTE

The type of protection of the outputs remains unchanged, regardless of the output configuration.

The devices connected to the digital output must conform to the current regulations for explosion protection.

Analog input 4 ... 20 mA

(for FSx450 only)

External devices can be connected to the passive analog input

(4 ... 20 mA).

The function of the analog input can be selected via the software ("Input/Output" menu).

The analog input can be configured via the "Easy Setup" menu or the setup menu of the device. Before starting the configuration, select the type of the connected signal and then select the values for 4 mA and 20 mA that correspond to the relevant output values of the connected device.

HART Input

The HART input can be configured via the "Easy Setup" menu or the setup menu of the device. The device recognizes the value and the corresponding unit via the HART input.

If, for example, the pressure unit is set to psi in the setup menu of the device but the pressure unit of the connected pressure transmitter is set to kPa, the VortexMaster /

SwirlMaster takes the pressure unit from the pressure transmitter.

The connected device must send the signals in burst mode. It is recommended to use an ABB pressure transmitter from the

2600T series (e.g. 261 or 266 series) and an ABB temperature transmitter from the TTH / TSP series. They can be switched to burst mode using the HART command.


6.3

Checking and configuring the basic settings

The device can be factory parameterized to customer specifications upon request. If no customer information is available, the device is delivered with factory settings.

Active Mode

Output Value

DO Function

Q max

Unit Q

Analog In Value

Hart In Value

Low Flow Cutoff

Iout at Alarm

Low Alarm Value

Liquid Volume

Flow rate

No function

Actual value set to Q max

DN.

Depending on the nominal diameter of the flowmeter. m 3 /h

No function

No function

4 %

Low Alarm Value

3.55 mA

High Alarm Value 22 mA

Specific operating conditions

If the manufacturer of the device has not stated the type of protection on the name plate, the user must state the type of protection used on the name plate during installation.

The painted surface of the device can potentially store electrostatic charges and represent a potential ignition source during applications with low relative humidity. Therefore, the relative humidity must be below 30 % and the painted surface must be free of surface contaminants such as dirt, dust and oil. Guidelines on protection against the risk of ignition due to electrostatic discharge are presented in EN TR50404 and IEC

TR60079-32 (in preparation). The painted surface must be cleaned using only a moist cloth.

6.3.1

Parameterization via the "Easy Setup" menu function

Setting of the most current parameters is summarized in the

"Easy Setup" menu. This menu provides the fastest way to configure the device.

NOTE

The LCD display is provided with capacitive control buttons.

These enable you to control the device through the closed housing cover.

The following section describes parameterization via the "Easy

Setup" menu function.

QNP 0.00

QD

QD m3/h

000000 %

000000 %

1. Use to switch to the configuration level.

Access Level

Read Only

Standard

Service

Back Select

2. Use / to select "Standard".

3. Confirm the selection with .

Enter Password

**********

RSTUVWXYZ 12345

Next OK

4. Use to confirm the password. A password is not available as factory default; you can continue without entering a password.

Menu

Easy Setup

Exit Select

5. Use / to select "Easy Setup".



Easy Setup

Language

Deutsch

Next Edit

7. Use to call up the edit mode.

8. Use / to select the desired language.


Easy Setup

Active Mode

Liquid volume

For more information on the operating mode, refer to the chapter titled „Operating mode“ on page 32.

Next Edit


11. Use / to select the desired operating mode.


Easy Setup

Output Value

Flow rate

Next Edit


14. Use / to select the desired process value for the current output.


Easy Setup

DO Function

No function

Next Edit


17. Use / to select the desired process value for the digital output.


Easy Setup

DO Function

Pulse on DO

Next Edit


20. Use / to select the desired operating mode for the digital output.

— DO Function: Operation as a switch output.

— Pulse on DO: In pulse mode, pulses are emitted per unit.

— Freq on DO : In frequency mode, a frequency proportional to the flow is emitted. The maximum frequency can be configured according to the flow measuring range


Unit Qv

Easy Setup l/s

Next Edit


23. Use / to select the desired unit for the volume flow.


Qvmax

Easy Setup

5.00 l/s

Next Edit


26. Use / to set the desired upper range value for the volume flow.



Easy Setup

Damping Qv

3.00s

Next Edit


29. Use / to set the damping for the volume flow.


Easy Setup

Iout at Alarm

Low Alarm

Next Edit


32. Use / to select the alarm current.


Easy Setup

Low Alarm

3.6000 mA

Next Edit


35. Use / to set the alarm current for "Low Alarm".


Easy Setup

High Alarm

21,000 mA

Next Edit


38. Use / to set the alarm current for "High Alarm".



Easy Setup

Auto Zero

3.6000 mA

Next OK

40. Use to start automatic balancing of the zero point for the system.

NOTE

Prior to starting the zero point balancing, make sure that:

— There is no flow through the sensor (close all valves, shut-off devices, etc.)

— The sensor is completely filled with the medium to be measured

Easy Setup

Low Flow Cutoff

0.00 %

Next Edit


42. Use / to set the desired value for the low flow cutoff.


Menu

Easy Setup

Exit Select

Once all parameter have been set, the main menu appears again. The most important parameters are now set.

44. Use to switch to the process display.


6.4

Operating mode

The parameters for the different operating modes are described in the following table.

Operating mode /

(order code)

Liquid Volume / NL1

Parameter setting

— —

Liquid Volume

(temperature compensated) / NL2

Liquid Mass (no adjustment) / NL3

Liquid Mass (density adjustment) / NL3

Actual volume flow of the liquid medium

Standard volume flow in the normal condition

Liquid mass flow, based on direct Operating density 2) 3) determination of the operating density via analog input, HART input or default setting.

Fluid mass flow, based on reference density and density expansion coefficient in the normal condition

Measuring medium temperature 1)

Reference temperature in the normal condition

Measuring medium temperature 1)


With internal temperature sensor.

No information required, the measured value from the temperature sensor is used.

Default setting for the temperature value:

Device Setup / Plant/Customized /

Compensation Setting -> Preset Int.Temp


Compensation Setting -> Ref. Temperature


Compensation Setting -> Volume Exp.Coef.

Via analog input:

Input/Output / Field Input / Analog In Value ->

Density

Via HART input:

Input/Output / Field Input / Hart In Value ->

Density

Default setting for the density:


Compensation Setting -> Preset Density









Compensation Setting -> Density Exp.Coef.

Reference density in the normal condition Device Setup / Plant/Customized /

Compensation Setting -> Ref. Density

1) The highest priority of the device is to record the operating temperature.

2) The highest priority of the device is to record the density via the analog input, as long as the analog input is activated as a density input. If the analog input is not available as a density input, the system attempts to record the density via the HART input. If both the analog input and the HART input are deactivated as a density input, the system uses the default density value.

3) The connection via the analog input or HART input is described in the chapter titled „Electrical connections“ on page 21.


Operating mode /

(order code)

Liquid Mass (volume adjustment) / NL3

Liquid Power / NL44)

Parameter setting

Fluid mass flow, based on reference density and volume expansion coefficient in the normal condition

Measuring medium temperature


1) With internal temperature sensor.








Compensation Setting -> Volume Exp.Coef.

Energy flow of the liquid medium, such as brine or condensate

Reference density in the normal condition Device Setup / Plant/Customized /

Compensation Setting -> Ref. Density

Heat capacity Device Setup / Plant/Customized /

Compensation Setting -> Heat Capacity

Measuring medium temperature at the inflow 1)



Measuring medium temperature at the outflow 3), 5)




Via analog input:


Temperature

Via HART input:


Temperature

Default setting for the temperature:


Compensation Setting -> Preset Ext.Temp

Gas Act. Volume / NG1

Actual volume flow rate of the gaseous medium

— —



4) In order to implement the "Liquid Power" mode, as a precondition the required parameters from one of the NL3 modes must be available. See chapter „Measuring the energy of liquids“ on page 37.

5) The highest priority of the device is to record the temperature via the analog input, as long as the analog input is activated as a temperature input. If the analog input is not available as a temperature input, the system attempts to record the temperature via the HART input. If both the analog input and the HART input are deactivated as a temperature input, the system uses the default density value.


Operating mode /

(order code)

Parameter setting

Gas Std/Norm Vol. /

NG2

Standard volume flow

Operating pressure 3) 5) Via analog input:


Pressure

Via HART input:


Pressure

Default setting for the pressure value:


Compensation Setting -> Preset Pressure

Operating temperature 3) 5) With internal temperature sensor.





Adjustment via DTM/EDD 7)

Gas Mass (reference density) / NG3

Gas Mass (actual density) / NG3

Gas mass flow, calculated using the reference density

Gas mass flow, calculated using the actual density

Reference compression factor in the normal condition

(AGA / SGERG only)

Operating compression factor

Reference pressure and reference temperature in the normal condition

Reference density

Operating density 2) 3)

Adjustment via DTM/EDD 7)

Device Setup / Plant/Customized / Gas Ref.

Conditions

Device Setup / Plant/Customized / Gas Ref.

Conditions, as a selection for "Ref. Density "

Via analog input:


Density

Via HART input:


Density







7) If the selection "Gas linear." is set for the menu item Device Setup / Plant/Customized -> Gas Std. Mode, the compression factor is reset to 1.0. See also the chapter titled "Special operating modes" in the operating instruction.


Operating mode / order code

Gas Power / NG4 Energy flow of the gaseous medium

Bio Act. Volume / NG5 Partial actual volume flow of biogas

Energy density

Biogas proportion 8)

Parameter setting


Compensation Setting -> Gas Energy Density

Via analog input:


Gas Content

Bio Std/Norm Vol. 9) /

NG6

Partial standard volume flow of biogas Via HART input:


Gas Content

Steam Act. Volume /

NS1

Steam Mass (internal density determination)

10) / NS2



Compensation Setting -> Preset Density n/a —

Steam Mass (external density determination)

11) / NS2

Actual volume flow of the vaporous medium

Mass flow of the vaporous medium

Mass flow of the vaporous medium

Operating pressure 3) 6)

Operating temperature 3) 5)

Operating density 2) 3)

Via analog input:


Pressure

Via HART input:


Pressure









Via analog input:


Density

Via HART input:


Density







6) The highest priority of the device is to record the pressure via the analog input, as long as the analog input is activated as a pressure input. If the analog input is not available as a pressure input, the system attempts to record the pressure via the HART input. If both the analog input and the HART input are deactivated as a pressure input, the system uses the default pressure value.

8) The biogas proportion can be determined via the analog input, HART input or default setting. The highest priority of the device is to record the biogas proportion via the analog input, as long as the analog input is activated as a biogas proportion input. If the analog input is not available as a biogas proportion input, the system attempts to record the biogas proportion via the HART input. If both the analog input and the HART input are deactivated as a biogas proportion input, the system uses the default biogas proportion value.

9) In order to implement the "Bio Std/Norm Vol." mode, as a precondition the required parameters from one of the NG2 modes must be available.

10) In order to implement the "Steam Mass" mode with internal density determination, the selection "Calculated from..." must be set in the menu Device Setup /

Plant/Customized / Compensation Setting -> Steam Density Selec..

11) In order to implement the "Steam Mass" mode with external density determination, the selection "Ext.-Density" must be set in the menu Device Setup /



Operating mode / order code

Parameter setting

Steam Power 12) / NS3 Energy flow of the vaporous medium 13)

Measuring medium temperature at the inflow 1)

Measuring medium temperature at the outflow 1)

Operating pressure 3) 6)






Via analog input:


Temperature

Via HART input:


Temperature

Default setting for the temperature:


Compensation Setting -> Preset Ext.Temp

Via analog input:


Pressure

Via HART input:


Pressure







4) In order to implement the "Liquid Power" mode, as a precondition the required parameters from one of the NL3 modes must be available. See chapter „Measuring the energy of liquids“ on page 37.


6) The highest priority of the device is to record the pressure via the analog input, as long as the analog input is activated as a pressure input. If the analog input is not available as a pressure input, the system attempts to record the pressure via the HART input. If both the analog input and the HART input are deactivated as a pressure input, the system uses the default pressure value.

7) If the selection "Gas linear." is set for the menu item Device Setup / Plant/Customized -> Gas Std. Mode, the compression factor is reset to 1.0. See also the chapter titled "Special operating modes" in the operating instruction.

8) The biogas proportion can be determined via the analog input, HART input or default setting. The highest priority of the device is to record the biogas proportion via the analog input, as long as the analog input is activated as a biogas proportion input. If the analog input is not available as a biogas proportion input, the system attempts to record the biogas proportion via the HART input. If both the analog input and the HART input are deactivated as a biogas proportion input, the system uses the default biogas proportion value.

9) In order to implement the "Bio Std/Norm Vol." mode, as a precondition the required parameters from one of the NG2 modes must be available.

10) In order to implement the "Steam Mass" mode with internal density determination, the selection "Calculated from..." must be set in the menu Device Setup /


11) In order to implement the "Steam Mass" mode with external density determination, the selection "Ext.-Density" must be set in the menu Device Setup /


12) In order to implement the "Steam Power" mode, as a precondition the required parameters from one of the NS2 modes must be available. See chapter „Measuring the energy of steam“ on page 37.

13) Two different properties of steam are supported: saturated steam and overheated steam. The end user can change this in the menu item Device Setup /

Plant/Customized / Compensation Setting -> Steam Type.



6.5

Special operating modes

6.5.1

Measuring the energy of steam

Order code N1

The VortexMaster FSV450 and the SwirlMaster FSS450 with option N1 have an extended function for measuring the flow of steam, which is built into the transmitter.

Based on the values of pressure (external diaphragm seal, connected via HART or analog input, or a pre-set pressure value) and temperature (built-in Pt100 resistance thermometer), the transmitter calculates the actual volume flow, the mass flow and the energy flow.

6.5.2

Measuring the energy of liquids

Order code N2

The VortexMaster FSV450 and the SwirlMaster FSS450 with option N2 have an extended function for measuring energy flow for liquids (such as hot water or brine), which is built into the transmitter.

Based on the values for actual volume flow, density, heat capacity of the medium (energy unit / mass flow unit), temperature of the feed flow (built-in Pt100 resistance thermometer) and temperature of the return, the transmitter calculates the actual volume flow and the energy flow.

2

2

1

3

1

3

4

4

5

G11781

Fig. 30: Measuring the energy of steam

1

Steam feed flow

2

VortexMaster / SwirlMaster with built-in temperature sensor

3

Pressure transmitter, via HART or analog input

4

Temperature transmitter, via HART or analog input

5

Condensate return

G11782

Fig. 31: Measuring the energy of liquids

1

Feed flow

2

VortexMaster / SwirlMaster with built-in temperature sensor

3

Temperature transmitter, via HART or analog input

4

Return


7 Operation

7.1

Safety instructions

If there is a chance that safe operation is no longer possible, take the device out of operation and secure it against unintended startup.

7.2

Parameterization of the device

The LCD indicator has capacitive operating buttons. These enable you to control the device through the closed housing cover.

NOTE

The transmitter automatically calibrates the capacitive buttons on a regular basis. If the cover is opened during operation, the sensitivity of the buttons is firstly increased to enable operating errors to occur. The button sensitivity will return to normal during the next automatic calibration.

7.2.1

Menu navigation

1

M 101 4 5 01

2

5

Exit

Menu

Select

3

4

5

Fig. 32: LCD display

1

Operating buttons for menu navigation

2

Menu name display

3

Menu number display

4

Marking to indicate the relative position within the menu

5

Display of the current function of the operating buttons and

You can use the or operating buttons to browse through the menu or select a number or character within a parameter value.

Different functions can be assigned to the and operating buttons. The function that is currently assigned

5 is shown on the LCD display.

Operating button functions

Exit

Back

Cancel

Next

Meaning

Exit menu

Go back one submenu

Cancel parameter entry

Select the next position for entering numerical and alphanumeric values

Select

Edit

OK

Meaning

Select submenu / parameter

Edit parameter

Save parameter entered



7.3

Menu levels

Pro cess display

The process displa

Ther s values.

The information lev e parameters

The device configu on this level.

Conf figuration leve

The configuration l eters required f for device com conf iguration. The uration can be changed on t his level. For m nformation ab to th


Easy Setup

Device Info

Display

I nput/Output

Totalizer

VortexMaster FSV CI/FSS/FSV430/45 0-EN Rev. D 39

7.3.1

Process display

1

Pump 1

QNP 0.00 m3/h

QD 69.516910 %

QD 69.516910 %

2

7.3.2

Switching to the information level (operator menu)

On the information level, the operator menu can be used to display diagnostic information and choose which operator pages to display.

Process display

3 4 3

G11783

Fig. 33: Process display (example)

1

Measuring point tagging

2

Current process values

3

"Button function" symbol

4

"Parameterization protected" symbol

The process display appears on the LCD display when the device is switched on. It shows information about the device and current process values.

The way in which the current process values are shown can be adjusted on the configuration level.

The symbols at the bottom of the process display are used to indicate the functions of the operating buttons and , in addition to other information.

Symbol Description

/ Call up information level.

When Autoscroll mode is activated, the symbol appears here and the operator pages are automatically displayed one after the other.

Call up configuration level.

The device is protected against changes to parameterization.

1. Open the Operator Menu using .

Operator Menu

Diagnostics

Operator Page 1

Operator Page 2

Back Select

2. Select the desired submenu using / .


Menu Description

… / Operator Menu

Diagnostics

Operator Page 1

Operator Page 2

Operator Page 3

Operator Page 4

Selection of sub-menu " „Diagnostics "; see also chapter „Error messages on the LCD display“ on page 41.

Selection of operator page to be displayed.

Signal view switching of the operator pages is initiated on the process screen.

Selection of submenu " Signal view " (only for service purposes).


7.3.3

Error messages on the LCD display

In the event of an error, a message consisting of a symbol and text (e.g. Electronics) appears at the bottom of the process screen.

The text displayed provides information about the area in which the error has occurred.

Process display

Electronics

The error messages are divided into four groups in accordance with the NAMUR classification scheme. The group assignment can only be changed using a DTM or EDD:

Symbol Description

Error / failure

Function check

Outside of the specification

Maintenance required

The error messages are also divided into the following areas:

Range

Description

Operation Error / alarm due to the current operating

Sensor

Electronics conditions.

Error / alarm of the flowmeter sensor.

Error / alarm of the electronics.

Configuration Error / alarm due to device configuration.

IMPORTANT (NOTE)

For a detailed description of errors and information on troubleshooting, refer to the chapter titled "Error messages" in the operating instruction.



7.3.4

Parameter overview

NOTE

This overview of parameters shows all the menus and parameters available on the device. Depending on the version and configuration of the device, not all of the menus and parameters may be visible in it.

The various operating modes have different menu displays. In this overview, the menus that are displayed only in certain operating modes are marked with numbers. The numbers represent the operating modes as follows:

Operation modes

8) Bio Act. Volume

9) Liquid Power

10) Gas Act. Volume

1) Liquid Mass

2) Liquid Volume

3) Gas Mass

4) Steam Mass

5) Gas Std/Norm Vol.

6) Bio Std/Norm Vol.

7) Liquid Std/Norm Vol.

Easy Setup Language

Active Mode

Current Output

DO Function

Pulses Per Unit

Pulse Width

Lower Freqency

Upper Freqency

Logic on DO

Unit Qv

Unit Qm 1) 3) 4)

Unit Qnv

Unit Qpower

Unit Density 1) 3) 4)

Unit Temperature

Unit Pressure 3) 4) 5) 6)

Unit Volume

Unit Mass

Unit Std/Norm Vol.

Unit Energy

Hart In Value

Analog In Value

T Ext. Upper Range 1) 4) 5)

6) 7)

T Ext. Lower Range 1) 3) 4)

5) 6) 7)

Pressure Upper Range

Pressure Lower Range

P(abs) Upper Range

P(abs) Lower Range

Density Upper Range

Density Lower Range

Gas% Upper Range

Gas% Lower Range

Continued on next page

12) Steam Act. Volume

13) Steam Power


Device Info

Continued

Ext.Cutoff Trigger

Liquid Mass Corr.

Volume Exp.Coef.

1) 7)

Density Exp.Coef.

1) 7)

Heat Capacity

Gas Density Selec.

Gas Ref. Conditions 3) 5) 6)

Gas Std. Mode

Gas Energy Density

Steam Type 4)

Steam Density Selec.

Ref. Density 1) 3)

Preset Density 1) 3) 4)

Ref. Temperature 1) 3) 6) 7)

Preset Int.Temp

1) 3) 4) 5) 7)

Preset Ext.Temp

Preset Pressure 3) 4) 5) 6)

Preset Gas Content

Qvmax

QnMax 3) 5) 6) 7)

QvpMax 6) 8)

QnpMax 6)

QmMax 3) 4)

QpowerMax

Damping Qv

Damping Qn 1) 3) 5) 6) 7)

Damping Qvp 6) 8)

Damping Qnp 6)

Damping Qm 3) 4)

Damping Qpower

Temp->I=0%

Damping Temperature

Iout at Alarm

Low Alarm Value

High Alarm Value

Auto Zero

Low Flow Cutoff

...Sensor Sensor Type

Meter(V) Size

QvMaxDN

QvpMaxDN 6) 8)

QmMaxDN 1) 3) 4)

QnMaxDN 5) 6) 7)

QnpMaxDN 6)

QpowerMaxDN

Sensor ID

SAP/ERP No.

Sensor Run Hours

...Calibration Cal. Date

Cal. Cert. No.

Cal. Location


Device Setup

...Transmitter

...Access Control

...Sensor

...Transmitter

Transmitter Type

Transmitter ID

SAP/ERP No.

...Transmitter Version

Transmitter Run Hours

...Calibration

Manufacturer

Street

City

Phone

Standard Password

Read Only Switch

QvMaxDN

QvpMaxDN

QmMaxDN

8)

1) 3) 4)

QnMaxDN 3) 5) 6) 7)

QnpMaxDN 6)

QpowerMaxDN

Qvmax

QvpMax 6) 8)

QmMax 1) 3) 4)

QnMax 3) 5) 6) 7)

QnpMax 6)

QpowerMax

Sensor Location Tag

Sensor TAG

...Units

Damping Qv 1)

Damping Qvp

Damping Qm

Damping Qn

Damping Qnp

Damping Qpower

Damping Temperature

Low Flow Cutoff

Transmitter Firmware Version

Transmitter Hardware Version

Frontend Firmware Version

Frontend Hardware Version

Bootloader Version

Cal. Date

Cal. Cert. No.

Cal. Location

Unit Qv

Unit Qm 1) 3) 4)

Unit Qnv 3) 5) 6) 7)

Unit Qpower

Unit Density

Unit Temperature

Unit Pressure 3) 4) 5) 6)

Unit Volume

Unit Mass 1) 3) 4)

Unit Std/Norm Vol.

3) 5) 6) 7)

Unit Energy


Display

Input/Output

...Plant/Customized

Language

Contrast

...Operator Pages

Autoscroll

Flowrate Format

Totalizer Format

Date/Time Format

Display Test

...Current Output

...DO Function

...Field Input

...Compensation

Setting

...Field optimization

Mass

Volume

1)

1) 7)

Density 1)

Gas Density Selec.

6)

Gas

Gas Energy Density

Type 4)

Selec.

3)

Density

Int.Temp

1) 3) 4) 5) 6)

7)

Ext.Temp

Pressure 3) 4) 5) 6)

Preset Gas Content 6) 8)

...Operator Page 1

...Operator Page 2

...Operator Page 3

...Operator Page 4

Output Value

Qv->I=100% 8)

Qvp->I=100% 5) 7)

Qn->I=100% 6)

Qnp->I=100% 1) 3) 4)

Qm->I=100%

Qpower->I=100%

Temp->I=100%

Temp->I=0%

Iout at Alarm

Low Alarm Value

High Alarm Value

Iout at Flow>103%

5) 6) 7)

Auto

Display Mode

1st Line

2nd Line

3rd Line

Bargraph


Process Alarm

...Individual Masking

...Alarm Limits

Diagnostic History

Clear History

...Group Masking

Function

...Setup Pulse Out

...Setup Freq Out

...Alarm Config

Logic on DO

Analog In Value

T Ext. Upper Range

T Ext. Lower Range

Pressure Upper Range

Pressure Lower Range

P(abs) Upper Range

P(abs) Lower Range

Density Upper Range

Density Lower Range

Gas% Upper Range

Gas% Lower Range

Ext.Cutoff Trigger

Hart In Value

Maintenance Required

Function

Out Of Specification

Min Flowrate Alarm

Max Flowrate Alarm

Flow > 103%

Flow Cutoff Alarm

Int. T Sensor Fault

Medium Temp OffSpec.

Housing Temp OffSpec.

Min Qv Alarm

Max Qv Alarm

Min Qm Alarm

Max Qm Alarm

Min Temp.Alarm

Max Temp.Alarm

Min P(abs) Alarm

Max P(abs) Alarm

Min Re Alarm

No HART Input Alarm

Pulses Per Unit

Pulse Width

Lower Freqency

Upper Freqency

General Alarm

Min Flowrate Alarm

Max Flowrate Alarm

Min Sensor T Alarm

Max Sensor T Alarm

Flow Cutoff Alarm


Communication ...HART

...Service Port

Tag

Descriptor

Message

Diagnostics ...Diagnosis Control

...Diagnosis Values

Simulation Mode

Volume Flow Unit

Volume Flow

Volume Flow[%]

Mass Flow Unit

Mass Flow

Mass Flow[%]

Temperature Unit

Medium Temperature

Housing Temperature

Current Output

Freq on DO

Logic on DO

Pulse on DO

AI Value

Sensor Freq

...Output Readings

Freq on DO

Totalizer

Alarm Simulation

...Start

...Stop

...Reset

...Preset

Std.Volume 3) 5) 6) 7)

Mass


Parameter descriptions in the operating instruction


Net 6) 8)

Net 6)

...Enter Preset Value

...Set To Preset Value Std.Volume 3) 5) 6) 7)

Trademarks

Mass 1) 3) 4)

Net 6) 8)

Net 6)

® HART is a registered trademark of the HART Communication Foundation

® Kalrez and Kalrez Spectrum

TM

are registered trademarks of DuPont

Performance Elastomers.

™ Hastelloy C is a trademark of Haynes International



8 Appendix

8.1

Declarations of conformity





Contact us

ABB Limited

Process Automation

Howard Road, St. Neots

Cambridgeshire, PE19 8EU

UK

Tel: +44 (0) 870 600 6122

Fax: +44 (0)1480 213 339

Mail: [email protected]

ABB Inc.

Process Automation

125 E. County Line Road

Warminster PA 18974

USA

Tel: +1 215 674 6000

Fax: +1 215 674 7183

ABB Automation Products GmbH

Process Automation

Dransfelder Str. 2

37079 Goettingen

Germany

ABB Engineering (Shanghai) Ltd.

Process Automation

No. 4528, Kangxin Highway, Pudong New District

Shanghai, 201319

P.R. China

Tel: +86(0) 21 6105 6666

Fax: +86(0) 21 6105 6677

Mail: [email protected] www.abb.com/flow

Note

We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document.

We reserve all rights in this document and in the subject matter and illustrations contained therein.

Any reproduction, disclosure to third parties or utilization of its contents - in whole or in parts – is forbidden without prior written consent of ABB.

Copyright© 2015 ABB

All rights reserved

3KXF300003R4401

Translation of the original instruction

ABB SwirlMaster FSS430 Commissioning Instructions

Vortex & Swirl Flowmeter

Measurement made easy

Contents

1 Safety

2 Use in potentially explosive atmospheres

3 Product identification

VortexMaster

Serial Number:

Model Number:

Manufactured by:

Power Supply:

PN:

IP:

DN:

Iout:

Firmware:

QmaxDN:

Tmedium: Tamb.:

Year/Month

Made in xxxx

VortexMaster

4 Transport and storage

5 Installation

6 Commissioning

7 Operation

Parameter descriptions in the operating instruction

8 Appendix

Contact us

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