Honda UMK431 Owner Manual
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HONDA Grass / Weed Trimmer UMK422 - UMK431 OWNER'S MANUAL MANUEL DE L'UTILISATEUR BEDIENUNGSANLIETUNG Ki FON DA. UMK422/UMK431 OWNER’S MANUAL a E mm mme -- " = i t 1 I L 1 CONTENTS 1. SAFETY INSTRUCTIONS -.ooooccoccononenonroncccnnanaconanonccanca naa roo ronanararanannon 3 2. SAFETY LABEL LOCATIONS. c..00cconncccncnnnnnconacaninonnonncanencnnocnanerannonanonns 14 GE mark location ........cccceeeceeccecceecceccesseserseccecseeeccnscnecesnesennerpereenssensans 17 3. COMPONENT IDENTIFICATION ..........u002240000 ans enBena nennen nenn nenne nennen 18 4. CONTROLS .........enacnensennnnennnnnnnnennnnnsansnnnnensnnnnnnnnnnnennennnenusansennannnrennnen 22 5. PRE-OPERATION CHEGKS cnmccocccccnccnnonnnancnnaronnononononnconannnnnnnnanzcanass 28 6. STARTING THE ENGINE 20... cece cece ce ee cc ee ccc ececessnesensaneeneeteeseeeeeens 40 7. TRIMMING OPERATION Q......ccc.c:ccccccceescceeeesseuseuseneescesesenscceressesoeeeeees 45 8. STOPPING THE ENGINE 00.0000... cece eee eee cece ces ce eeceesccees cree ceuseseeeeenens 48 9. MAINTENANCE ............... линии таяния ини ини ини нининия 50 10. ЭТОВАСЕ......... ина анальная ьи аира ни наи ванен вен ишиии нижние 69 11. TROUBLESHOOTING .......u.seneenssannnennnnnnnnnnnonnannennannennnn nenn nnnnnennn nenn 71 12. SPECIFICATIONS ¿00cccoccooonccncconanancnnnnnnacconanoncncnncno na ron ro rior ronnnrnnninanennas 72 13. MAJOR HONDA DISTRIBUTOR ADDRESSES IN EUROPE ............ 79 INTRODUCTION Thank you for purchasing a Honda grass/weed trimmer. This manual covers the operation and maintenance of the Honda GRASS/ WEED TRIMMER UMK422/UMK431. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation. No part of this publication may be reproduced without written permission. This manual should be considered a permanent part of the grass/weed trimmer and should remain with it if it is resold. Pay special attention to statements preceded by the following words; Indicates a strong possibility of severe personal injury or death if instructions are not followed. CAUTION: Indicates a possibility of personal injury or equipment damage if instructions are not followed. NOTE: Gives helpful information. lf a problem should arise, or if you have any questions about the grass/weed trimmer, consult an authorized Honda dealer. Honda grass/weed trimmers are designed to give safe and dependable service if operated according to instructions. Operating a grass/weed trimmer requires special effort to ensure the safety of the operator and the safety of others. Read and understand this Owner’s Manual before operating the grass/weed trimmer; failure to do so could result in personal injury or equipment damage. HONDA MOTOR CO. LTD. 2001, ALL RIGHTS RESERVED + The illustrations may vary according to the type. A —— 1. SAFETY INSTRUCTIONS di WARNING To ensure safe operation For your safety and safety of others, pay special attention to these precau- tions: и = Honda grass/weed trimmer Is designed to give safe and dependable service if operated according to instructlons. Read and understand the Owner’s Manual before operating the grass/weed trimmer. Failure to do so could result in personal injury or equipment damage. y a Keep all persons and pets away from the grass/weed trimmer operating area. To prevent accidental contacts with the wheellng cutting attachment (nylon-line cutting head, cutting blade or saw blade) orthrown objects from the wheeling cutting attach- ment, keep people and pets at least 15 m (50 ft.) away from the grass/weed trimmer when it is in use. / N Wear eye protection, helmet and other protective devices to protect your eyes and body from all objects (gravel, glass, wire, etc.) thrown by the wheeling cuttlng attach- ment. D To ensure safe operation Operator Responsibility Any part from the machine is a potential source of danger if the machine is used in abnormal conditions or if the maintenance is not done correctly. Read the owner's manual carefully. Be familiar with the controls and their proper use of the grass/weed trimmer. Know now to stop the engine rapidly, and how to unhook a harnessed grass/weed trimmer quickly. Use the grass/weed trimmer for the purpose itis intended for, thatis trimming. Any other use could be dangerous or damage the grass/weed trimmer. Do not use the grass/weed trimmer as a pruning hook. Never allow children or people unfamiliar with this owner’s manual to use the grassAveed trimmer. Local regulations may restrict the age of the operator. If you lend or resell your grass/weed trimmer to a third person, instruct him or her with how to handle the product and alert him or her to read the Owner's Manual carefully before operation. Never operate the grass/weed trimmer while: — people, especially children or pets are nearby. — user is fatigued or under medication, or has swallowed substances known to affect judgement or reactions. Keep people and pets at least 15 m (50 ft.) away from the operator during operation. Note that an assistant to the operator should work at least 15 m (50 ft.) away from the operator, too. We recommend to decide the engine stop signal and other signals between the operator and assistant, and use them for safety during operation. Keep in mind that the operator or user is responsible for accidents or hazards occurring to other people or their property. To ensure safe operation Operator Responsibility While operating the grass/weed trimmer, always wear following protective clothing and protective devices. — Protective clothing Wear adequate clothes with long sleeves and long pants. The clothes must fit your body and button up or zip up the clothes securely. Do not leave the sleeves and bottom of the shirt/jacket loose. Wear the arm covers, too. Do not wear the clothes with the tapes, laces and/or ribbons, loose clothes, necktie, necklace, etc. during operation. They can be caughtin the grass/weed trimmer or on the weed causing injury. Bind your hair if itis long, and do not let your hair below your shoulder. — Protective devices * Goggles Wear the goggles or other eye protection to protect your eyes from the debris that is thrown by the wheeling cutting attachment (nylon- line cutting head, cutting blade or saw blade}. Helmet Wear the helmet to protect your head from the overhead branches and the falling foreign material. Face shield Wear face shield to protect your face from the debris thrown by the wheeling cutting attachment. Ear muffs/ear plugs Wear the ear muff, ear plugs or other hearing protection to protect your ears from the noise. Gloves Wear the gloves to protect your hands. = кон --— To ensure safe operation Operator Responsibility « Safety boots Wear the safety boots with the non-slip sole and toe protector to protect your feet from the flying debris. Do not operate the equipment when barefoot or wearing open sandals. Wear the leg protectors as well. * Dust mask We recommend that you wear the dust mask if you suffer from the allergic rhinitis, e.g. pollinosis, etc. The dust mask is available at a pharmacy and it is helpful for reducing the amount of pollens you breathe. GOGGLES HELMET EAR MUFFS CLOTHES (LONG SLEEVE) ARM COVER GLOVES CLOTHES {LONG PANTS) LEG PROTECTOR SAFETY BOOTS (WITH TOE PROTECTOR) e Before each use, visually inspect the grass/weed trimmer including a cutting attachment for any damage and looseness of fastening part. + Avoid operating the grass/weed trimmer at night or in abad weather of poor visibility, because there is much possibility of accident. Walk, never run during operation. Avoid operating the grass/weed trimmer on a steep slope. The steep slope is very slippery, so you can slip down. AWARNING To ensure safe operation Operator Responsibility Do not operate the grass/weed trimmer with the debris shield, labels, and other parts removed. Note that the debris shield is provided for protection of the operator from the debris that are thrown from the wheeling cutting attachment (nylon-line cutting head, cutting blade or saw blade). Never operate the grass/weed trimmer with the debris shield removed or before installing the debris shield in the proper position securely. Do not mount an incorrect part and do not tamper with the grass/weed trimmer as it can result in personal injury and/or equipment damage. Use the cutting attachment that is designated for your model and application. Do not change the engine governor settings or overspeed the engine. Before cranking the engine, be sure to check the cutting attachment cannot come into contact with the ground or any obstruction. Start the engine carefully according to instructions and with hands and feet well away from the cutting attachment. Start the grass/weed trimmer on a level surface, free of high grass or obstacle. Do not raise the cutting attachment above your knee height during operation. You can be hit by the debris thrown by the wheeling cutting attachment in your eyes and face causing injury. Never carry the grass/weed trimmer while the cutting attachment is turning. Before you carry the grass/weed trimmer, be sure to stop the engine and confirm the cutting attachment stops its turning. If a cutting or saw blade is used, cover the blade with the protective plastic cover while carrying the trimmer. To ensure safe operation Operator Responsibility Stop the engine and disconnect the spark plug cap in the following cases: — Before any operation around the cutting attachment (nylon-line cutting head, cutting blade or saw blade). — Before checking, cleaning or working on the grass/weed trimmer. — After striking a foreign object. Inspect the grass/weed trimmer for damage and make repairs before restarting and operating the grass/ weed trimmer again. — If grass/weed trimmer starts to vibrate abnormally. Check immediately the cause of the vibration and perform the necessary repair. Stop the engine in the following caces: — Whenever you leave the grass/weed trimmer unattended. — Before refuelling. — When any person or pet is approaching. — Shut off the engine immediately when the grass/weed trimmer shows abnormal vibration suddenly. Sudden vibration can suggest the dam- aged rotating parts or loose fasteners. Examine the cause of the problem, and do not start the engine before repair is made. — When wires catch on the wheeling cutting attachment and flap around. Remove the wires after the cutting attachment has stopped turning. — Before placing the grass/weed trimmer on the ground, make sure the cutting attachment stops turning as well. Note that the cutting attachment is turning by inertia right after returning the throttie trigger and while the engine ts idling. The grass/weed trimmer is faulty when the engine is idling by returning the throttle but the cutting attachment keeps turning, and idle speed adjust- ment must be made. Consult your authorized Honda dealer. Keep all nuts, bolts and screws tight to be sure the grass/weed trimmer is In safe working condition. Regular maintenanceis an essential aid to user’s safety and retaining a high level of performance. Do notuse the grass/Aweed trimmer with worn or damaged parts. Parts must be replaced, or repaired. Replace worn or damaged parts with HONDA genuine parts. Non equivalent quality parts may damage the machine and be prejudicial to your safety. To ensure safe operation Operator Responsibility « Adjust the holding position of your grass/weed trimmer. Be sure to adjust the holding position with the engine stopped. Adjust the carrying harness so that the quick-release latch is positioned at your right hip. Hook the grass/weed trimmer to the carrying harness. Adjust the carrying harness length so that the cutting attachment is parallel to the ground and stays above the ground keeping the clearance specified below. Note that it might be hard to hold the grass/weed trimmer in the correct position if you are very tall. Do not operate the grass/weed trimmer if the cutting attachment is close to your feet when you hold the grass/weed trimmer at the correct position. e Check the balance of the grass/weed trimmer between its front and rear sides for proper contro! and less fatigue. Hold the grass/weed trimmer at the correct position as described above. slacken your grip on the handle gradually. Do not release but put your nands lightly on the handle and check that the cutting attachment-to- ground clearance does not change large this time. Balancing adjustment is necessary if the cutting attachment rises above your knees. Do not operate the grass/weed trimmer without the balancing adjustment. Parallel to the ground and 0 - 30 cm (0 - 11.8 in.) for the nylon-line (>t cutting head and 10 — 30 cm (3.9 — 11.8 in.) for the cutting/saw blade clear of the ground. GROUND ¢ Hold the grassAveed trimmer firmly with your both hands during operation to keep the trimmer under control at all times. 9 СРР AWARNING To ensure safe operation Operator Responsibility e Injury caused by vibration and cold: You may feel the prickling or burning pain in your fingers, and the fingers may lose color and feeling depending on your constitution. It is believed that these symptoms are brought by vibration and/or exposure to cold. The specific trigger point of these symptoms are not identified yet, but observe the following instructions. * Limit the amount of time you spend operating the grass/weed trimmer In a day. A day’s work should consist of the work with the grass/weed trimmer and the other work without the hand-held equipment so you can limit the amount of time when your hands are exposed to the machine vibration. * Keep your body warm, especially your hands, wrists and arms. * Take your breaks at shorter intervals and arm exercises well to maintain good blood circulation. Do not smoke while working. + When you feel discomfort, redness and swelling of the fingers followed by whitening and loss of feeling, consult your doctor promptly. e Injury caused by repeated operation: Performing the repeated operation for a prolonged time may cause injury. Observe the following instructions to reduce the causes of the injury. « Avoid the repeated operation by using your wrist(s) in bent, stretched or twisted position. * Take your breaks regularly to minimize the effect of the repeated operation. Take your time when performing the repeated operation. Do not rush to operate the grass/weed trimmer. + When your fingers, hands, wrists and/or arms are throbbing or numbed, consult your doctor. 10 = gs Á RKÁ —Á . To ensure safe operation Child Safety e Keepchildren indoors and supervised at all times any outdoor power grass/ weed trimmer is being used nearby. Young children move quickly and are attracted especially to the grass/weed trimmer and trimming activity. e Wever assume children will remain where you last saw them. Be alert and turn the grass/weed trimmer off if children enter the area. e Children should never be allowed to operate the grass/weed trimmer, even under adult supervision. Thrown Object Hazard Objects hit by the wheeling cutting attachment (nylon-line cutting head, cutting blade or saw blade) can be thrown from the grass/weed trimmer with great force, and may cause serious injury. e Thoroughly inspect the area where the grass/weed trimmer is to be used and remove ali objects (stones, branches, wires, bones, etc...) which may be thrown by the wheeling cutting attachment. 11 di WARNING To ensure safe operation Fire and Burn Hazard Gasoline is extremely flammable, and gasoline vapor can explode. Use extreme care when handling gasoline. Keep gasoline out of reach of children. Store fuel in containers specifically designed for this purpose. Refuel outdoors only, and do not smoke while refuelling or handling fuel. Add fuel before starting the enging. Never remove the cap of the fuel tank or add petrol while the engine is running or when the engine is hot. lf gasoline is spilled, do not attempt to start the engine but move the grass/ weed trimmer away from the area of spillage and avoid creating any source of ignition until gasoline vapours have dissipated. Tighten all fuel tanks and container caps securely. When you start the engine after refueling, be sure to start the engine at least 3 m (3.2 ft.) away from the refueling spot. Never store the grass/weed trimmer with gasoline in the tank inside a building where fumes may reach an open flame, spark or high temperature source. Allow the engine to cool before storing in any enclosure. To reduce the fire hazard, keep the grass/weed trimmer, especially the engine, muffler, the gasoline storage area as well, free of grass, leaves, or excessive grease. Do not leave containers of vegetable matters in or near a building. lf the fuel tank has to be drained, this should be done outdoors, with a cold engine. 12 PO TO To ensure safe operation Carbon Monoxide Poisoning Hazard Exhaust contains poisonous carbon monoxide, a colorless and odorless gas. Breathing exhaust can cause loss of consciousness and may lead to death. e Ifyou run the engine in an area that is confined or even partially enclosed, the air you breathe could contain a dangerous amount of exhaust gas. To keep exhaust gas from building up, provide adequate ventilation. Replace faulty muffler. Do not operate the engine in a confined space where dangerous carbon monoxide fumes can collect. 13 eee ne —— eee в а ва. 4 2. SAFETY LABEL LOCATIONS Your grass/weed trimmer must be used with care. Therefore, decals have been placed on the machine, to remind you pictorially of main precautions to take during use. Their meanings are explained on page 3. These decals are considered as a part of the grass/weed trimmer. Should one become detached or unreadable, contact your Honda dealer for its replacement. LTE: 14 UE: A DAKOO O LE: ADA ооо — 15 16 ооо 800 CE mark location 4 1 Honda Europe Power Equipment S.A. . Lwa || Rue des Chätaigniers - Péle 45 45140 ORMES - France dB CE | 6. Blade label 3 . conformity mark, according to the 89/392/CEE modified Directive Model and type Year of manufacture Name and adresse of the manu- facturer Acoustic power level according to the directive 2000/14/EC Serial number ES? 9200 min! Maximum transmission shaft roration speed. pa ERA The trimmer {8 to be operated with a nylon line cutting head only. LE & LEB: Use the brush cutter with a nylon line type cutting head or plastic or metal blades only, | Do not use circular saw blades. 17 3. COMPONENT IDENTIFICATION LTE: GEAR CASE NYLON-LINE CUTTING HEAD С ASE ARS HANGER A ENGINE SWITCH AD THROTTLE PR TRIGGER DEBRIS SHIELD A 4 INTERLOCK Ê LOOP HANDLE THROTTLE TRIGGER FRAME SERIAL NUMBER ENGINE SERIAL NUMBER — — ——— 18 UE: CUTTING BLADE GEAR CASE DEBRIS SHIELD THROTTLE ENGINE SWITCH VA TRIGGER «a #7 =< + THROTTLE Cutter: TRIGGER La IN | Y INTERLOCK | HANGER NYLON-LINE ye CUTTING HEAD Debris shleld: U-SHAPED HANDLE FRAME SERIAL NUMBER ENGINE SERIAL NUMBER For nylon-line For saw blade cutting head LE: CUTTING BLADE GEAR CASE LOOP HANDLE ENGINE SWITCH DEBRIS SHIELD LO HANGER == Cutter: THROTTLE TRIGGER 7 INTERLOCK к р u NYLON-LINE CUTTING HEAD PROTECTOR Debris shleld: THROTTLE TRIGGER FRAME SERIAL NUMBER ENGINE SERIAL NUMBER For nylon-line cutting head 19 — -———a» UEB: CUTTING BLADE | GEAR CASE ENGINE SWITCH VA TRIGGER | Xe Г Cutter: SQ ff ROTO-STOP E LEVER a Xd x р > NYLON-LINE CUTTING HEAD Debris shield: U-SHAPED HANDLE FRAME SERIAL NUMB. ENGINE SERIAL NUMBER For nylon-Ine For saw blade cutting head LEB: CUTTING BLADE GEAR CASE DEBRIS SHIELD LOOP HANDLE ENGINE SWITCH Cutter: HANGER ROTO-STOP LEVER NYLON-LINE CUTTING HEAD PROTECTOR Debris shield: THROTTLE TRIGGER FRAME SERIAL NUMI ENGINE SERIAL NUMBER For nylon-line cutting head 20 SPARK PLUG CAP CHOKE LEVER AIR CLEANER MUFFLER PRIMING PUMP FUEL RETURN ENGINE — TUBE (TRANSPARENT SERIAL | NUMBER ) II A че О FUEL TUBE \ (BLACK TUBE) FUEL TANK CAP STARTER GRIP ENGINE OIL FILLER CAP 21 4. CONTROLS 1. Engine switch The engine switch enables and disables the ignition system. The engine switch must be in the ON position for the engine to run. Turning the engine switch to the OFF position stops the engine. Loop handle type (LTE and LE): ENGINE SWITCH Loop handle type (LEB): ENGINE SWITCH 22 U-shaped handle type (UE): ENGINE SWITCH U-shaped handle type (UEB): ENGINE SWITCH ОМ......... 23 2. Choke lever The choke lever opens and closes the choke valve in the carburetor. The CLOSED position enriches the fuel mixture for starting a cold engine. The OPEN position provides the correct fuel mixture for operation after starting, and for restarting a warm engine. CHOKE LEVER 3. Starter grip Pulling the starter grip operates the recoil starter to crank the engine. STARTER GRIP 24 4. Throttle trigger (LTE, LE and UE) The throttle trigger controls engine speed. Pulling and releasing the throttle triqger shown below makes the engine run faster or slower, NOTE: The throttle trigger interlock must be depressed before the throttle trigger can be activated. By pulling the throttle trigger gradually, the engine speed increases and the cutting attachment (nylon-line cutting head, cutting blade or saw blade) starts to run. Pull the throttle trigger more to acceler- ate the engine speed and the cutting rotating speed. By releasing the throttle trigger, the engine speed decreases and the cut- ting attachment keeps turning for a while by inertia, then it stops. Throitle trigger interlock: The throttle trigger interlock makes the throttle trigger operable. The throttle trigger cannot be pulled unless the throttle trigger interlock has been pushed beforehand. Idle-up Knob: When it is hard to start the engine, the idle-up knob helps the engine to start (see page 44). LTE and LE: IDLE-UP KNOB THROTTLE TRIGGER INTERLOCK THROTTLE SLOW TRIGGER UE: THROTTLE TRIGGER IDLE-UP KNOB THROTTLE A, TRIGGER INFERLOCK 25 Throttie trigger (LEB and UEB) The throttie trigger controls engine speed. Pressing and releasing the throttle trig- LEB: ger makes the engine run faster or ROTO-STOP slower. LEVER NOTE: The roto-stop lever must be depressed to unlock and operate the throttle trigger. By pulling the throttle trigger gradually, the engine speed increases and the cutting attachment (nylon-line cutting head, cutting blade or saw blade) starts to run. Press the throttle trigger to reach the cutting too! operating speed. THROTTLE TRIGGER By releasing only the throttle trigger, the engine speed decreases and the cutting attachment keeps turning for a while by inertia, then it stops. By releasing both throttle trigger and roto-stop lever simultaneously, the en- gine decreases to idle speed and the cutting tool is stopped. Roto-Stop lever: UEB: The roto-sop lever has two functions: THROTTLE TRIGGER 1. Roto-stop lever unlocks the throttle trigger. Throttle trigger cannot be activated without depressing the rotostop le- ver. 2. Roto-stop lever stops the cutting too! when released. ROTO-STOP LEVER 26 . Quick-release latch The quick-release latch tab is provided to detach the grass/weed trimmer from your body in an emergency. Pullup the quick-release latch tab, and the grass/weed trimmer is detached from the carrying harness. QUICK-RELEASE LATCH TAB Г` CARRYING HARNESS QUICK-RELEASE LATCH 27 5. PRE-OPERATION CHECKS For safe and efficient trimming, always make a pre-operation inspection before operating: Perform a pre-operation inspection on firm, level surface with the engine stopped and spark plug cap removed from the spark plug. 1. Check the engine oil level CAUTION: Running the engine with fow oil level will cause serious engine damage. 1. Place the grass/weed trimmer on a level surface and remove the oil filler cap. 2. Check the oillevel: it should reach to the edge of the oil filler neck, and check the engine oil for contamination and deterioration. 3. If the oil level is low, fill to the edge of the oil-filler neck with the recom- mended oil. If the oil is contaminated or deteriorated, replace it (see page 53). 4. Install the oil filler cap. Every 10 hours, check the engine oil level and replenish oil up to the top of the oil filler neck if the engine is operated for more than 10 hours continuously. ENGINE OIL CAPACITY: 0.1 2 (0.11 US at, 0.09 Imp gt) OIL FILLER NECK UPPER OIL LIMIT NT Na L ENGINE OIL FILLER CAP < VA LE 28 2 Fa] o Use Honda 4-stroke, or an equivalent high detergent, premium quality motor oil certified to meet or exceed U.S. automobile manufacturer's requirements for service classification SG, SF. Motor oils classified SG, SF will show this designation on the container. Select the appropriate viscosity for the average temperature in your area. SAE Viscosity Grades AMBIENT TEMPERATURE CAUTION: Using nondetergent oil or 2-stroke engine oil could shorten the engine's service life, The recommended operating range of this engine is —5°C to 40°C (23°F to 104°F). 29 2. Check the fuel level Use automotive gasoline (Unleaded or lowleaded is preferred to minimize combustion chamber deposits). FOR NEW SOUTH WALES ONLY: Use unleaded fuel only. Never use an oil/gasoline mixture or dirty gasoline. Avoid getting dirt, dust or water in the fuel tank. A WARNING Gasoline is extremely flammable and is explosive under certain conditions. Refuel in a well-ventilated area with the engine stopped. Do not smoke or allow flames or sparks in the area where the engine is refueled or where gasoline is stored. Do not overfill the fuel tank (there should be no fuel in the filler neck). After refueling, make sure the tank cap is closed properly and securely. Be careful not to spill fue] when refueling. Spilled fuel or fuel vapor may ignite. If any fuel is spilled, make sure the area is dry before starting the engine. Avoid repeated or prolonged contact with skin or breathing of vapor. KEEP OUT OF REACH OF CHILDREN. CAUTION: Gasoline substitutes are not recommended; they may be harmful to fuel system components. 30 A AAA A 5 1. Check the fuel level visually from the outside of the fuel tank while keeping the fuel filler neck upright. 2. Ifthe fuel level is low, refuel the fuel tank until the level as specified. Remove the fuel tank cap gradually to release a pressurized air in the fuel tank. Fuel in the fuel tank may spout out, if the fuel tank cap is removed quickly. FUEL TANK CAPACITY: UMK422: 0.45 £ (0.119 US gal, 0.099 Imp gal) UMK431: 0.65 2 (0.172 US gal, 0.143 Imp gal) FUEL TANK CAP UPPER FUEL——»- LEVEL FUEL TANK 31 ee и ни Gasolines containing alcohol If you decide to use a gasoline containing alcohol (gasonol}, be sure it's octane rating is at least as high as that recommended by Honda. There are two types of “gasohol”: one containing ethanol, and the other containing methanol. Do not use gasohol that contains more than 10% ethanol. Do not use gasoline containing methanol (methyl or wood alcohol) that does not also contain cosolvents and corrosion inhibitors for methano!. Never use gasoline contain- ing more than 5% methanol, even if it has cosolvents and corrosion inhibitors. NOTE: e Fuel system damage or engine performance problems resulting from the use of fuels that contain alcohol is not covered under the warranty. Honda’ cannot endorse the use of fuels containing methanol since evidence of their suitability is as yet incomplete. e Before buying fuel from an unfamiliar station, try to find out if the fuel contains alcohol, if it does, confirm the type and percentage of alcohol used. If you notice any undersirable operating symptoms while using a gasoline that contains alcohcl, or one thay you think contains alcohol, switch to a gasoline that you know does not contain alcohol. 32 3. Check the air cleaner elements CAUTION: Never run the engine without the air cleaner; rapid engine wear will result. 1. Move the choke lever to the CLOSED (upwards) position. 2. Remove the air cleaner cover by unhooking the upper tab on the top of the air cleaner cover and its two lower tabs. 3. Check the air cleaner element for dirt or obstruction. Clean the air cleaner element, if it is dirty (see page 55). 4. Reinstall the air cleaner element. 9. Reinstall the air cleaner cover by inserting the lower tabs, then insert the upper tab. AIR CLEANER ELEMENT CHOKE LEVER AIR CLEANER COVER UPPER TAB LOWER TABS 33 4. Check the throttle cable free play e Check the throttle cable free play at the tip of the cable by pulling and releasing the throttle trigger a few times. It should be 1 — 3 mm (0.039 — 0.118 in.) at the tip of the throttle cable. FIXING NUT FREE PLAY: 1-3 mm (0.039 — 0.118 in.) ADJUSTING / NUT k TIP OF THE THROTTLE CABLE lf the free play is not as specified above, adjust the free play (see page 64). e Check the throttle trigger operates smoothly and always spring back to the idle position. 5. Check the quick-release latch — . Put on the carrying harness. 2. Check the latch is released as soon as the quick-release latch tab is pulled upwards while holding the hip pad (U-shaped handie type only) with your left hand. 3. Insert the latch tongue in the slot of the quick-release latch to reattach the trimmer to ithe carrying harness. QUICK-RELEASE LATCH QUICK-RELEASE LATCH TAB HIP PAD (U-shaped handle type only) _ the latch is not released, have your device inspected and repaired by your servicing dealer. 34 6. Inspect the cutting attachment Nylon-line cutting head inspection: For safety, check the cutting head before starting the engine. Operating the grass/weed trimmer with the loose, cracked, or other damaged cutting head can cause a personal injury or equipment dam- age. Thrown cutting head by loose fastening can hit the operator or bystanders causing death or serious injury. CAUTION: Wear heavy gloves to protect your hands, when you turn a spool. 1. Stop the engine and remove the spark plug cap. 2. Check the cutting head for looseness. Tighten the cutting head securely if it is loose (see page 56). If it is hard to do it yourself, consult your authorized Honda dealer. 3. Check the nylon line for fluffing. lf the nylon line is damaged, have the nylon line advance according to the following procedures. The nylon line advances when the cutting head is tapped against the ground while the engine is running. A debris shield with cut-off knife must be used with it. $ ТАР 35 Blade inspection: For safety, check the blade for wear and damage and check the tightness of the blade nut before starting the engine. Operating the grass/weed trimmer with a worn, cracked, or damaged blade can cause a personal injury or equipment damage. A worn, cracked or damaged blade can break and pieces of the damaged blade can hit the operator or bystanders causing death or serious injury. CAUTION: Wear heavy gloves to protect your hands, when working around the blade. 1. Stop the engine and remove the spark plug cap. 2. Check the tightness of the blade nut. Tighten the nut if it is loose (see page 58). If it is hard to do it yourself, consult your authorized Honda dealer. 3. Check the blade for wear, bend, crack and other damage. lf the blade is worn out, cracked, chipped, or otherwise damaged replace the damaged blade with new one which is a genuine Honda replacement blade or its equivalent (see page 58). A dull blade can be sharpened. If it is hard to do it yourself, consult your authorized Honda dealer. Ina NORMAL WORN IN IN BENT CRACKED 36 7. Inspect the debris shield AWARNING Never use the grass/weed trimmer without its debris shield. Stones or other foreign objects thrown outward by the wheeling cutting attachment (nylon-line cutting head, cutting blade or saw blade) or contact with the wheeling cutting attachment could cause personal injury or property damage. Do not touch the line cut-off knife. Contact with it may hurt your fingers. . Inspect the debris shield to be sure that they are correctly installed and are not damaged. If the debris shield is damaged, replace it before using the grass/weed trimmer. Check the debris shield mounting bolts for looseness. Tighten the bolts securely, if necessary. Nylon-line cutting head: Cutting/saw blade: DEBRIS SHIELD DEBRIS SHIELD MOUNTING BOLTS MOUNTING BOLTS 37 8. Check all bolts and nuts | 1. Gheck each bolt and nut for looseness. Tighten them securely if necessary. 2. Check the handle for loose mounting bolts or screws, and tighten them securely if necessary. UE: LE: HANDLE MOUNTING HANDLE MOUNTING BOLTS SCREWS PROTECTOR MOUNTING BOLTS AND NUTS LOOP HANDLE U-SHAPED HANDLE UEB: | LEB: HANDLE MOUNTING BOLTS PROTECTOR MOUNTING MOUNTIN с BOLTS AND NUTS THROTTLE LOOP HANDLE U-SHAPED HANDLE LTE: HANDLE MOUNTING LOOP HANDLE SCREWS THROTTLE ASSY 38 9. Check the roto-stop lever (LEB and UEB) 1. Check that roto-stop lever: + has a full stroke between 29 ~ 33 mm (LEB), 35 ~ 39 mm (UEB) | ¢ always returns back to its starting point. | + operates smoothly and freely in the 3 following cases: a. Squeeze the roto-stop lever and release it slowly. b. With squeezing the roto-stop lever, pull the throttle trigger and release only it slowly. c. Squeeze the roto-stop lever and pull the throttle trigger, and release them slowly at the same time. lf something seems abnormal, have the grass/weed trimmer inspec- ted and repaired by your authorised servicing dealer. 2. Check that the roto-stop lever free play is more than 3 mm. lf the free play is not as specified above, have the grass/weed trimmer inspected and repaired by your servicing dealer. LEB: ROTO-STOP UEB: LEVER FREE PLAY 3mm (0.118 in) or more ROTO-STOP LEVER FREE PLAY 4mm (0.118 in) or more 35 - 39 mm 10.Check the roto-stop system operation check (LEB and UEB) To avoid severe personal Injury, disconnect the spark plug cap to prevent accidental starting. CAUTION: Wear heavy gloves to protect your hands, when handling the cutting attachment. Stop the engine and remove the spark plug cap. ] Check that roto-stop system operates properly. i Check that there is resistance difference of turning the cutting aitachment : manually between when the roto-stop lever is released and when it is squeezed. If you can turn the cutting attachment smoothly without squeezing the roto-stop lever, there is no resistance difference between when the roto-stop lever is released and when it is squeezed, you feel it - abnormal, have the grass/weed trimmer inspected and repaired your authorized servicing dealer. 39 6. STARTING THE ENGINE e Exhaust gas contains poisonous carbon monoxide. Never run the engine in an enclosed area. Be sure to provide adequate ventilation. e Start the engine in a place away from the people, pets, and surround- tng buildings. Be sure there are no obstacles in the working area. CAUTION: Do not start the engine with the grass/weed trimmer hanged from the carrying harness or raised in the air off the ground. The trimmer can make unexpected movement causing injury in your legs, etc. NOTE: Place the grass/weed trimmer in an area free from the obstacles, and be sure the cutting attachment is not in contact with the ground and other materials, 1. Turn the engine switch to the ON position. Loop handle type (LTE and LE): ENGINE SWITCH Loop handle type (LEB): ENGINE SWITCH 40 U-shaped handle type (UE): . ENGINE SWITCH ON....... U-shaped handle type (UEB): ENGINE SWITCH 41 2. To start a cold engine, move the choke lever to the CLOSED position. To restart warm engine, leave the choke lever in the OPEN position. CHOKE LEVER CLOSED ...... 3. Press the priming pump several times until a flow in the fuel return tube (transparent tube) is visually noticed. FUEL RETUAN TUBE (TRANSPARENT TUBE) PRIMING PUMP 42 4. Pull the starter grip lightly until you feel resistance while holding the main pipe, then pull briskly. Return the starter grip gently. CAUTION: «e Do not allow the starter grip to snap back against the engine. Return it gently to prevent damage to the starter. e Damage may result if the starter grip is pulled while the engine is running. 5. If the choke lever has been moved to the CLOSED position to start the engine, gradually move it to the OPEN position as the engine warms up. CHOKE LEVER 43 AA SR 1 Idle-up function (LTE, LE and UE) The idle-up function Is a function that helps an engine to start by opening the throttle valve in the carburetor moderately when the engine won't start. 1. Hold down the throttle trigger interlock. 2. Pull the throttle trigger. 3. Push the idle-up knob, then release the throttle trigger and throttle trigger interlock in that order. 4. Start the engine. NOTE: This function must not be used while trimming work. If the engine won't start after performing the idle-up function, consult the Honda servicing dealer. Loop handle type: 3 IDLE-UP KNOB THROTTLE TRIGGER INTERLOCK THROTTLE TRIGGER U-shaped handle type: IDLE-UP KNOB THROTTLE TRIGGER THROTTLE TRIGGER INTERLOCK 44 | | 7. TRIMMING OPERATION Read and understand the safety instructions on pages 4 to 13 before operating the grass/weed trimmer. lf you notice any abnormal sound, smell, vibration, or other unusual signs, stop the engine immediately and consult your authorized Honda dealer. Grass/weed trimmer holding position adjustment: Stop the engine and adjust the length of the carrying harness. 1. Adjust the carrying harness so that the quick-release latch is positioned at your right hip. 2. Hang the trimmer cn the carrying harness hook by its hanger. 3. Keep the trimmer so that the cutting attachment (nylon-line cutting head, cutting blade or saw blade} is parailel to the ground by holding the handle with your both hands. 4. Adjust the carrying harness length so that the cutting attachment Is parallel to the ground and stays above the ground keeping the clearance specified below. CARRYING HARNE QUICK-RELEASE ss LATCH HANDLE HANGER ATTACHMENT Parallel ta the ground and 0 - 30 cm (0 — 11.8 In.) for the nylon-line HIP PAD cutting head and 10 — 30 cm (3.9 — 11.8 in.} for (U-shaped handle type only) GROUND } the cutting/saw blade clear of the ground. Do not operate the grass/weed trimmer if the wheeling cutting attachment could reach your feet. Your feet can get injured if the wheeling cutting attachment touches your feet. Stop the engine and check the balance of the grass/weed trimmer between its front and rear sides. 1. Hold the grass/weed trimmer at the correct position as mentioned above. 2. Slacken your grip on the handle gradually. Do not release but put your both hands lightly on the handle, and be sure that the height of the cutting attachment from the ground does not change large this time. Adjustment is necessary if the cutting attachment rises high above your knees. Do not operate the grass/weed trimmer before adjustment, and consult your authorized Honda dealer for adjustment. 45 Basic operation: e With the engine idling, hook the trimmer to your carrying harness and hold the trimmer at the correct position. Be careful to avoid contact with the cutting attachment (nylon-line cutting head, cutting blade or saw blade) while handling the trimmer with the engine running. The cutting attachment should not rotate with the engine idling. If there is rotation at idle, adjust the idle speed correctly before using the trimmer. For idle adjustment, consult your servicing dealer. QUICK-RELEASE e Holdthe trimmer firmly with both hands, with your fingers and thumbs encir- cling the handles as shown. This will help you to keep the trimmer under control at all times. Keep firm footing and balance. Do not overreach. Keep the cutting attachment below your knee height. Keep all part of your body away from the rotating cutting attachment and hot surfaces. 46 ee ee AR A al == L e Operate the grass/weed trimmer not by using your arm force but by using your waist so that the cutting attachment swings in a level arc from right to left. Hold the grass/weed trimmer so that you can shift your weight to the right leg then to the left leg safely and easily, and walk siowly. e When operating the grassfveed trimmer on a moderate slope, stand at the down side of the slope. The steep slope is slippery and you can lose your balance. Do not operate the grass/weed trimmer on a steep slope. CAUTION: Take good care of your step. Do not operate the grass/weed trimmer in a place where is slippery, or you can lose your balance. « [nan emergency, pull up the quick-release latch tab to detach the grass/ weed trimmer from the carrying harness. QUICK-RELEASE LATCH TAB e Your grass/weed trimmer is not designed to cut down the trees. Do not use your grass/weed trimmer as a pruner hook. 47 8. STOPPING THE ENGINE 1. Release the throttle trigger. 2. Turn the engine switch to the OFF position. CAUTION: Note that the cutting attachement keeps turning for a while by inertia after the engine its stopped. Loop handle type (LTE and LE): ENGINE SWITCH THROTTLE TRIGGER Loop handle type (LEB): ENGINE SWITCH RELEASED THROTTLE TRIGGER 48 — ——— OSÁñú 1 . = r U-shaped handle type (UE): ENGINE SWITCH RELEASED THROTTLE TRIGGER U-shaped handle type (UEB): ENGINE SWITCH -. RELEASED RELEASED THROTTLE TRIGGER NOTE: Be sure that the engine is stopped and the cutting attachment stops turning before placing the grass/weed trimmer on the ground. 49 ween ee XI U m ol nn - = 9. MAINTENANCE . Before performing any maintenance, place the grass/weed trimmer оп а level surface, stop the engine and remove the spark plug cap to be certain the engine will not start accidentally. e jhe grass/weed trimmer should be serviced by an authorized Honda dealer unless the owner has proper tools and service data and feels he is mechanically qualified. CAUTION: Use only genuine Honda parts or their equivalent for main- tenance or repair. Replacement parts which are not of equivalent quality may damage the trimmer. Periodic inspection and adjustment of the Honda UMK422/UMK431 are essential if high level performance is to be maintained. Regular maintenance will also help to extend service life. The required service intervals and the kind of maintenance to be performed are described in chart on the following page. For longer service and efficiency, keepthe underside ofthe debris shield clean and free of accumulated grass clippings by washing it down with a hose after each use and/or cleaning it with a wire brush and scraper. 50 Ur m . nn o . Maintenance schedule REGULAR SERVICE PERIOD (4) Before | First [Every 3|Every 6| Every Every 2 Reter of operating hour interval each | Month ¡Months| Monihs| Year or TS to whichever comes first. | Use 10 Hrs. 25 Hrs, 50 Hrs. 100 Firs, ‘er page ITEM 300 Hrs. Engine oil Check O 28 Change о O 53 Air cleaner Check © 33 Clean O (1) 55 Cutting attachment Check O 35 Debris shield Check O 37 Nuts, bolts, fasteners Check 28 (Retighten if necessary} ns check [о 4 Throttle cable Check О 34, 64 stop lover worl & ву er © (8) 39 Roto-stop efficiency Check O (3) 39 Roto-stop cable Check-Adjust O (218) © (2)(3) Foto-stop shoe & Clutch Check-Adjust O (21(3) Gear case Lubricate O (2) Clutch shoes and drum Check O (2) Spark plug Check-Adjust O 62 Replace O 62 Engine cooling fins Check O 66 Idle speed Check-Adjust O (2) Valve clearance Check-Adjust O (2) Combustion chamber Clean O (2) Fuel filter Check O 67 Fuel tank Clean O 68 Fuel line Check Every 2 years [Replace(2) if necessary] NOTE: (1) Service more frequently when used in dusty areas. (2) These items should be serviced by your servicing dealer, unless you have the proper tools and are mechanically proficient. Refer to Honda shop manual for service procedures. (3) Roto-stop type only. (4) Los hours of operation to determine proper maintenance intervals. 91 Tool kit The tools supplied are necessary for performing some periodic maintenance, simple adjustments and repairs. B) Ó SPARK PLUG WRENCH SY CS 10 x 12 mm WRENCH 4mm HEXAGON WRENCH 5 шт HEXAGON WRENCH BAR (used to turn a spark plug wrench) 52 1. Engine oil change NOTE: « Drain the oil while the engine is still warm to assure rapid and complete draining. ls . Check the fuel tank cap is tightened. 2. Remove the oil filler cap and drain the oil into the oil container by tipping the engine toward the oil filler neck. 3. Refill with the recommended oil (See page 29) and check the oil level (see page 28). 4. Install the oil filler cap. ENGINE OIL CAPACITY: 0.10 £ (0.11 US qt, 0.09 Imp qt) Wash your hands with soap and water after handling used oil. OIL FILLER NECK OIL FILLER NECK UPPER OIL OIL FILLER CAP LIMIT UPPER OIL LIMIT 53 NOTE: Please dispose of used motor oil in a manner that is compatible with the environment. We suggest you take it in a sealed container to your local service station for reclamation. Do not throw it in the trash or pour it on the ground. 54 2. Air cleaner service A dirty air cleaner will restrict air flow to the carburetor. To prevent carburetor malfunction, service the air cleaner regularly. Service more frequently when operating the grass/weed trimmer in extremely dusty areas. Never use gasoline or low flash point solvents for cleaning the air cleaner element. A fire or explosion could result. CAUTION: Never run the engine without the air cleaner. Rapid engine wear will result. 1. Move the choke lever to the CLOSED (upwards) position. 2. Remove the air cleaner cover by unhooking the upper tab on the top of the air cleaner cover and its two lower tabs. 3. Wash the element in a nonflammable or high flash point solvent and dry it thoroughly. 4. Soak the element in clean engine oil and squeeze out the excess oil. 5. Reinstall the air cleaner element. 6. Reinstall the air cleaner cover by inserting the lower tabs, then insert the upper tab. AIR CLEANER ELEMENT CHOKE LEVER UPPER TAB LOWER TABS 55 3. Cutting attachment replacement Nylon-line cutting head: ¢ To avoid severe personal injury, disconnect the spark plug cap to prevent accidental starting. e Use a genuine Honda replacement cutting head or its equivalent. CAUTION: Wear heavy gloves to protect your hands when replacing the cutting head. 1. Stop the engine and remove the spark plug cap. 2. Insert a 4 mm hexagon wrench into the locking tool hole to keep the drive shaft from turning. 4mm HEXAGON WRENCH 3. Turnthe cutting head assembly clockwise to remove it from the gear case. Replace it with new one. CUTTING HEAD ASSEMBLY GEAR CASE 56 The line feeding action: The nylon line comes out when the cutting head is tapped against the ground while the engine is running. Adebris shield with cut-off knife must be used with it. | SN 97 Cutting blade: To avoid severe personal injury, disconnect the spark plug cap to prevent accidental starting. Use a genuine Honda replacement cutting blade or its equivalent. CAUTION: Wear heavy gloves to protect your hands, when working around the cutting blade. 1. 2. Install a protective plastic cover (that came with the blade) on the edge of the cutting blade for safety and protecting the blade. Insert the tip ofthe 4 mm hexagon wrench (supplied with your trimmer) fully into the hole on the gear case. . Turnthe cutting blade until you feel the tool drops into the hole in the internal locking ring. Verify the blade does not turn. The drive bolt and blade nut use left-hand threads. Make sure the 4 mm hexagone wrench remains in the hole, then loosen (turn clockwise) the self-locking nut. Pay attention to the order and orientation of the parts as they are removed. Installation can be performed in the reverse order of removal. Make sure you install the blade with the cutting edge in the direction of rotation. Torque the blade nut to 1.9 kgf-m (19 N-m, 14 ft-lb). CUTTING BLADE LOCK RING The blade turns clockwise | f he blade. SELF-LOCKING NUT as viewed from the blade PROTECTIVE PLASTIC GLIDE CUP \ DRIVE BOLT COVER PLATE GEAR CASE 4mm HEXAGON WRENCH 58 A A AAA nn = II . Saw blade (for UE and UEB types only): To avoid severe personal injury, disconnect the spark plug cap to prevent accidental starting. CAUTION: Wear heavy gloves to protect your hands, when working around the saw blade. 1. 2. 3. Install a protective plastic cover (that came with the blade) on the edge of the saw blade for safety and protecting the blade (see page 60). Insertthe tip ofthe 4 mm hexagon wrench (supplied with your trimmer) fully into the hole on the gear case. Turn the saw blade until you feel the tool drops into the hole in the internal locking ring. Verify the blade does not turn. The drive bolt and blade nut use left-hand threads. Make sure the 4 mm hexagone wrench remains in the hole, then loosen (turn clockwise) the self-locking nut. Pay attention to the order and orientation of the parts as they are removed. . Installation can be performed in the reverse order of removal. Make sure you install the blade with the cutting edge in the direction of rotation. Torque the blade nut to 1.9 kgf-m (19 N-m, 14 ft-lb). SAW BLADE LOCK RING § (commercially available) The blade turns clockwise as Viewed from the blade. a SELF-LOCKING NUT PROTECTIVE PLASTIC COVER DRIVE BOLT GLIDE CUP COVER PLATE Standard: 25.4 тт (1.0 т.) т 1.0. Accessory: 20.0 mm (0.8 In.) in 1.D, SPACER Standard: 25.4 mm (1.0 In.) in O.D. Accessory: 20.0 mm (0.8 in.) in O.D. 4 mm HEXAGON WRENCH GEAR CASE 59 Blade cover installation and removal on and from saw blade: (for UE and UEB types only) BLADE (commercially available} 1. Place the blade cover on the blade half- DEBRISSHIELD | enna way starting with the end A. To prevent the tabs on the end A from interferring with the debris shield, remove the end A from the blade and place it on the blade as shown. 2. Turn the blade little by little until the end A is clear of the debris shield. 3. Replace the end A on the blade. 4. Secure the end B to the end A by insert- ing the two tabs on the end A in the hoies in the end B. The blade cover can be removed in the reverse order of installation. 60 -- mme ——-: ILL 4. Debris shield change AWARNING e Install the debris shield in the proper position securely to protect you from the debris that are thrown from a wheeling cutting attachment. CAUTION: Wear heavy gloves to protect your hands, when working around the cutting attachment. Refer to the illustration below for removing and installing the debris shields. Note that the debris shield for the nylon-line cutting head uses an additional spacer plate and the longer 5 x 30 mm bolts. Tighten the bolts securely. Torque the bolts to 0.34 kgf-m (3.4 Nem, 2.5 ft-lb). 5 x 30 mm 5 x 30 mm 5 x 30 mm BOLTS {4} BOLTS (4) BOLTS (4) Ae За 5 mm A a 3% 5mm 28% WASHERS (4) : AN WASHERS (4 YU, N E à DEFLECTOR DEFLECTOR PLATE PLATE DEFLECTOR À SPACER Ke ADI 5 mm WASHERS (4) 2 à \ DEFLECTOR A Y A ©) SPACER s y ks NYLON-LINE HEAD CUTTING BLADE DEBRIS SHIELD DEBRIS SHIELD SAW BLADE DEBRIS SHIELD 61 5. Spark plug service Recommended spark plug: CR5HSB (NGK), U16FSR-UB (DENSO) To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. If the engine has been running, the muffler will be very hot, be careful not to touch the muffler. CAUTION: Never use a spark plug of incorrect heat range. 1. Remove the spark plug cap and use the proper size spark plug wrench to remove the spark plug. SPARK PLUG SPARK PLUG CAP 2. Visually inspect the spark plug. Discard it if there is apparent wear or the insulator is cracked or chipped. Clean the spark plug with a wire brush if it is to be reused. 62 3. Measure the plug gap with a feeler gauge. | The gap should be 0.60 - 0.70 mm (0.024 —0.028 in.) Correct as necessary by carefully bending the side electrode. 0.60 — 0.70 mm (0.024 - 0.028 In.) 4. Check thatthe spark plug washer is in good condition and thread the spark plug in by hand to prevent cross-threading. >. After the spark plug is seated, tighten with a spark plug wrench to compress the washer. NOTE: After a new spark plug has been seated by hand, it should be tightened 1/2 turn with a wrench to compress its washer. If a used plug is being reinstalled, it should only require 1/8 to 1/4 turn after being seated. CAUTION: The spark plug must be securely tightened. An improperly tightened plug can become very hot and possibly damage the engine. 63 6. Throttle cable check and adjustment Adjust the throttle cable free play properly. Adjustment: 1. 2. Move the choke lever to the CLOSED (upwards) position. Remove the air cleaner cover by unhooking the upper tab on the top of the air cleaner cover and its two lower tabs. . Loosen the throttle cable fixing nut. Check the throttle cable free play at the tip of the cable by pulling and releasing the throttle trigger a few times and adjust the free play by using the adjusting nut. It should be 1 — 3 mm (0.039 — 0.118 in.) atthe tip of the throttle cable. 64 COVER UPPER TAB FIXING NUT ADJUSTING NUT CHOKE LEVER LOWER TABS FREE PLAY: 1-3mm (0.039 — 0.118 in.) f TIP OF FHE THROTTLE CABLE 5. Reinstall the air cleaner cover by inserting the lower tabs, then insert the upper tab. CAUTION: + After removing the air cleaner cover, reinstall the air cleaner cover securely. Failure to tighten the cover securely may cause the cover to come out of position by vibration or some sort of engine malfunction. + Operating the engine without the air cleaner or improperly installed air cleaner will allow dirt to enter the inside of the engine, causing adverse effect to the engine. After adjustment, check the throttle trigger for smooth operation. Check the throttle cable free play at the tip of the cable again. Consult your authorized Honda dealer if necessary. Loop handle type (LTE and LE): U-shaped handle type (UE): THROTTLE TRIGGER Loop handie type (LEB): U-shaped handle type (UEB): THROTTLE TRIGGER THROTTLE TRIGGER 65 7. Engine cooling fin inspection Inspect the cooling fin visually through the cover. If there are dry grass, leaves and mud clagged, consult your authorized Honda power equipment dealer for cleaning it. COOLING FIN {inside the cover) 66 8. Fuel tank strainer service Note that the clogged fuel filter can cause poor engine performance. Gasoline is extremely flammable and is explosive under certain conditions. You can be burned or seriously injured when han- dling fuel. Observe the following when servicing the fuel tank strainer. — Stop the engine. Inspect in a well-ventilated area. Keep heat, sparks, and flame away. Do not smoke. Do not spill the gasoline. If you spilled the gasoline, wipe it up immediately and dispose of the cloth or shop towel you wiped the spilled gasoline in a manner that is compatible with the environment. . Be sure that the engine oil filler cap is tightened securely. Remove the fuel tank cap and drain the gasoline into the container by tipping the engine toward the fuel filler neck. ENGINE OIL FILLER CAP . Pull out the fuel tank strainer with the mechanic's wire from the fuel filler neck gently. . Check the fuel tank strainer for contamination. If the fuel tank strainer is dirty, wash it gently with nonflammable or high flash point solvent. If the fuel tank strainer is excessively dirty, replace it. FUEL STRAINER . Reinsiall the fuel tank strainer into the fuel tank and tighten the fuel tank cap securely. 67 eee ee A A a ee к 9. Fuel tank cleaning Water and dust, dirt or foreign material in the fuel tank cause a poor engine performance. Gasoline is extremely flammable and is explosive under certain conditions. You can be burned or seriously injured when han- dling fuel. Observe the following when cleaning the fuel tank. Stop the engine. Inspect in a well-ventilated area. Keep heat, sparks, and flame sway. Do not smoke. Do not spill the gasoline. If you spilled the gasoline, wipe it up immediately and dispose of the cloth or shop towel you wiped the spilled gasoline in a manner that is compatible with the environment. . Be sure that the engine oil filler cap is tightened securely. . Remove the fuel tank cap and drain the gasoline into the container by tipping the engine toward the fuel filler neck. ENGINE OIL FILLER CAP FUEL FILLER NECK . Pull out the fuel tank strainer with the mechanic's wire from the fuel filler neck gently. . Remove water and dirt stood in the fuel tank by rinsing the inside of the fuel tank with nonflammable or high flash point solvent. . Reinstall the fuel tank strainer into the fuel tank and tighten the fuel tank cap securely. 68 10. STORAGE Proper storage preparation is essential for keeping your grass/weed trimmer trouble free and looking good. The following steps will help to keep rust and corrosion from impairing your grass/weed trimmer. CAUTION: e If the grass/weed trimmer has been running, the engine will be very hot; allow it to cool before proceeding. e Place the grass/weed trimmer onalevel surface and remove the spark plug cap to be certain the engine will not start accidentally. 1. Clean all exterior surfaces, touch up any damaged paint, and coat other areas that may rust with a light film of oil. 2. Drain the fuel. Gasoline is extremely flammable and explosive under cer- tain conditions. Do not smoke or allow flames or sparks in the area. a. Be sure that the engine oil filler cap is tightened securely. b. Remove the fuel tank cap and drain the fuel into the container by tipping the engine toward the fuel filler neck. ENGINE OIL FILLER CAP FUEL FILLER NECK 69 -. ¿- ee _ Qu €Q —— mn oe ee - c. Press the priming pump several times until all fuel leftin the fuel returntube | is returned into the fuel tank. FUEL RETURN TUBE (TRANSPARENT TUBE) FUEL TANK CAP d. Tip the engine toward the fuel filler neck again to drain the fuel left in the fuel tank into the container. e. Tighten the fuel tank cap securely after draining the fuel completely. 3. Change the engine oil (see page 53). 4. Clean the air cleaner (see page 55). 5. Remove the spark plug and pour about a tablespoon of clean engine ail into the cylinder. 6. Crank the engine several revolutions to distribute the oil, then reinstall the spark plug. Pull the starter grip slowly until resistance is felt. 7. Cover the grass/weed trimmer to keep out dust. 70 11. TROUBLESHOOTING When the engine will not start: 1. Is the engine switch in the ON position? 2. Is there fuel in the fuel tank (see page 30)? Gasoline is extremely flammable and explosive under cer- tain conditions. Do not smoke or allow flames or sparks in the area. 3. ls gasoline reaching the carburetor? To check, press the priming pump several times (see page 42). 4, Is there a spark at the spark plug (see page 62)? a. D. С. а. е. Remove the spark plug cap. Clean any dirt from around the spark plug base, then remove the spark plug. Install the spark plug in the plug cap. Turn the engine switch ON. Grounding the side electrode to ihe cooling fin below the spark plug hole, pull the recoil starter to see if sparks jump across the gap. lf there is no spark, replace the spark plug. lf OK, reinstall the spark plug and try to start the engine according to the instructions. 5. If the engine still does not start, take the grass/weed trimmer to an authorized Honda dealer. When an abnormal vibration occurs during operation, immediately turn off the engine and check the cutting attachment is properly installed and tightened securely, and inspect it for wear, crack or any other damage. If necessary, replace it (see page 56). 71 12. SPECIFICATIONS Model UMK422K1 Power products description code KAAF Frame Type UE Handle type U-shaped Overall length 1,900 mm (74.8 in) Overall width 610 mm (24.0 in) Overall height 430 mm (16.9 in) Dry weight 6.5kg (without cutting head) (14,3lbs) Clutch type Centrifugal clutch Tool Nylon-line Cutter Type Semi-automatic line feed O.D. 420 mm (16.5 in) Accessory cutting attachment Type UE Tool Cutting blade Cutter Shape 4-tooth blade O.D. 230 mm (9.1 in) Applicable debris shield Type UE For nylon-line cutting head For cutting blade For saw blade: less than 254 mm O (10.0 in) in O.D. NOTE: Specifications may vary according to the types, and are subject to change without notice. 72 Model UMK422k1 Power products description code KAAF Frame Type LTE | LE Handle type Loop Overall length 1,885 mm 1,300 mm (74.2 in) (74.8 in) Overall width 345 mm 355 mm (13.6 in) (14.0 in) Overall height 265 mm 265 mm (10.4 in) (16.9 in) Dry weight 6.2 kg 6.4 kg (without cutting head) (13.7 lbs) (14.1 lbs) Clutch type Centrifugal clutch Tool Nylon-line Cutter Type Semi-automatic line feed O.D. 420 mm (16.5 in) Accessory cutting attachment Type LTE LE Tool Cutting blade Cutter Shape Not assigned 4-tooth blade O.D. 230 mm (9.1 in) Applicable debris shield Type LTE LE For nylon-line cutting head O O For cutting blade © NOTE: Specifications may vary according to the types, and are subject to change without notice. 73 2 > E_ 3 o _ _—_ A An " Model UMK431K1 Power products description code KABF Frame Type UE | UEB Handle type U-shaped Overall length 1,900 mm (74.8 in) 1,875 mm (73.8 in) Overall width 610 mm (24.0 in) 605 mm (23.8 in) Overall height 430 mm (16.9 in) 450 mm (17.7 in) Dry weight (without cutting head) 7.5 kg (16.5 lbs) 7.4 kg (16.3 lbs) Clutch type Centrifugal clutch Roto-stop | O Tool Nylon-line Cutter Type Semi-automatic line feed О.0. 445 mm (17.5 in) Accessory cutting attachment Type UE | UEB Tool Cutting blade Cutter Shape 4-tooth blade O.D. 230 mm {9.1 in) Applicable debris shield Type UE UEB For nylon-line cutting head For cutting blade For saw blade: less than 254 mm {10.0 in} in O.D. NOTE: Specifications may vary according to the types, and are subject to change without notice. 74 Model UMK431K1 Power products description code KABF Frame Type LE | LEB Handle type Loop Overall length 1,900 mm 1,885 mm (74.8 in) (74.2 in) Overall width 355 mm 345 mm (14.0 in) (13.6 in) Overall height 265 mm 265 mm (16.9 in) (16.9 in) Dry weight 7.1 Ка 7.2 kg (without cutting head) (15.7 lbs) (15.9 lbs) Clutch type Centrifugal clutch Roto-stop O Tool Nylon-line Cutter Type Semi-automatic line feed O.D. 445 mm (17.5 in) Accessory cutting attachment Type LE | LEB Tool Cutting blade Cutter Shape 4-tooth blade O.D. 230 mm (9.1 in) Applicable debris shield Type LE LEB For nylon-line cutting head O For cutting blade © NOTE: specifications may vary according to the types, and are subject to change without notice. Sound pressure levels and vibrations: LTE type: Model UMK422K1 Type LTE Sound Power level guaranteed 109 dB(A) (in accordance with directive 2000/14/CE) Sound Pressure Level at operator's 87 dB(A) ears (150-7917) Vibrations Measurement Lefthand side 1 mis? at idling (ISO-7916} Righthand side 9.2 mis’ Vibrations Measurement at Lefthand side 5 mis? maximum throttle (150-7916) Righthand side 3.2 mis’ UE type: Model UMK422K1 | UMK431K1 Type UE Sound: Power level guaranteed Nylon-line head} 111 dB(A) | 111 dB(A} {in accordance with directive 2000/14/CE) Cutting blade | 104 dB(A) | 109 dB(A) Sound Pressure Level at operator's Nylon-line head) 87 dB(A) | 101 dB(A) ears (150-7917) Cutting blade | 82 dB(A) | 92 dB(A} at idlin Nylon-line head] 5 m/s? 6.7 mis’ Vibrations Measurement at | Cutting blade | 6 пи 3.4 mis” lefthand side (50-7916) — [at max.throttle|Nylon-line head] 4.6 m/s? | 4.5 mis? at racing | Cutting blade | 2.7 mis’ 7.4 m/s’ at idling Nylon-line head] 4.7 m/s? 5.5 mis’ Vibrations Measurement at Cutting blade | 43m/s" | 4.9 mis’ righthand side (150-7916) — at max.throttle|Nylon-line head] 3.3 m/s? | 4.1 mis’ atracing | Cutting blade | 3.2 m/s? | 2.8 mis’ NOTE: Specifications may vary according to the types, and are subject to change without notice. 76 = — D = A AAA RÁ Sound pressure levels and vibrations (cont'd): LE type: Model UMK422K1 | UMK431K1 Type LE Sound Power level guaranteed Nylon-line head] 109 dB(4)| 111 dB(A) (in accordance with directives 2000/14/CE) Cutting blade | 104 dB(A}| 109 dB(A) Sound Pressure Level at operator's Nylon-line head] 87 dB(A) | 101 dB(A) ears (150-7917) Cutting blade | 82dB(4) | 92 dB(A) m Nylon-line head} 1.6 m/s’ 2.9 mis? | at idling = Vibrations Measurement at Cutting blade 1.6 m/s 1.8 mis lefthand side (150-7916) lat max.throtile|Nylon-line head] 7.6mis? | 4.3 mis’ at racing | Cutting blade 4.4 mis’ 3.6 mis? ap Nylon-line head] 1.9 mis’ 5.7 mis’ og at idling : = = Vibrations Measurement at Cutting blade 1.8 mis 4.4 mis righthand side (150-7916) — [at max.throttle[Nylon-line head] 5.1m/s? | 5.6 mis’ | atracing | Cutting blade 7.5mis* | 7.1mis’ UEB type: Model UMK431K1 Type WEB Sound Power level guaranteed Nylon-line head 111 dB(A) (in accordance with directives 2000/14/CE) Cutting blade 109 dB(A) Sound Pressure Level at operator's Nylon-line head 101 dB(A} gars (150-7917) Cutting blade 92 dB(A) re Nylon-line head 3.9 m/s’ an at idling = Vibrations Measurement at Cutting blade 6.2 m/s lefthand side (ISO-7916} —_ lat max.throttle|Nylon-line head 5.5 mis’ atracing | Cutting blade 7.4 mis’ m Nylon-line head 2.2 mis’ ae at idling = Vibrations Measurement at Cutting blade 2.1 ms righthand side (150-7916) |at max.throttie[Nylon-line head 5.4 mis’ atracing | Cutting blade 6.5 mis’ NOTE: Specifications may vary according to the types, and are subject to change without notice. 77 Sound pressure levels and vibrations (cont'd): LEB type: Model UMK431K1 Type LEB Sound Power level guaranteed Nylon-line head 111 dB(A) (in accordance with directives 2000/14/CE) Cutting blade 109 dB(A) Sound Pressure Level at operator's Nylon-tine head 101 dB(A) ears (ISO-7917) Cutting blade 92 dB(A) o Nylon-line head 2.6 mis’ | at idling = Vibrations Measurement at Cutting blade 2.6 mis lefthand side (150-7916) [at max.throttle[Nylon-line head 6.3 mis? atracing | Cutting blade 5.6 mis un INylon-line head 3.9 mis’ | at idling - = Vibrations Measurement at Cutting blade 3.1 m/s righthand side (1$50-7916} at max.throttie|Nylon-line head 7.4 m/s at racing | Cutting blade 5.9 mis? Engine MODEL UMK422K1 UMK431K1 Engine model GX22 GX31 Engine description code GCAFF GCAGF Engine type 4-stroke, overhead valve, 1 cylinder Displacement 22 cm? (1.3 cu-in) 31 cm? (1.9 cu-in) Bore x Stroke 33 x 26 mm (1.3 x 1.0 in) 39 x 26 mm (1.5 x 1.0 in) Max. output (ISO 8893) 0,56 kW (0,75PSY7,000 rpm 0,84 kW (1,13 PS)/7,000 rpm Max. torque 1.09 N«m (0.11 kgi-m)/ 4,500 rpm 1.64 Nm (0.17 kgf-my/ 4,500 rpm Fuel consumption 340 g/kWh (250 g/PSh) Cooling system Forced air Ignition system Transistor magneto Oil capacity 0.1 2 (0.11 US at, 0.09 Imp qt) Fuel tank capacity 0.45 2 (0.119 US gal, 0.099 Imp gal) 0.65 @ (0.172 US gal, 0.143 Imp gal) Spark plug NGK: CR5HSB, DENSO: U16FSR-UB NOTE: Specifications may vary according to the types, and are subject to change without notice. 78 13. MAJOR HONDA DISTRIBUTOR ADDRESSES IN EUROPE NAME OF FIRM (COMPANY) ADDRESS TEL: FAX: Honda (U.K.) Limited 470 London Road Tel: 01753-590-590 Slough Berkshire SL3 8QY Fax: 01753-590-000 United Kingdom Honda Europe Power Equipment S.A. Pole 45 Rue des Chataigniers 45140 Ormes France Tel: 1-3 Fax: 1-3 -65-06-00 -65-06-05 co 05 Honda Deutschiand GmbH. Sprendlinger, Landstraße 166 D-63069 Offenbach/Main Germany Tel: 069-83-09-0 Fax: 069-83-09-519 Honda Belgium H.V. Wijngaardveld 1, 9300 Aalst Belgium Tel: 053-725-111 Fax: 053-725-100 Honda Italia Industriale S.P.A. Via della Cecchignola, 5/7 00143 ROMA Italy Tel: 06-54928-1 Fax: 06-54928-400 Honda (Suisse) $.A. Route des Mouliéres 10 Case Postale Ch 1214 Vernier-Geneve, Switzerland Tel: 022-341-22-00 Fax: 022-341-09-72 Honda Nederland В.М. Nikkelstraat 17 Tel: 018-04-57-333 2984 Ridderkerk Fax: 018-04-91-888 Netherlands Honda Austria G.M.B.H. | Honda Strasse 1 A-2351 Tel: 223-66-900 Wiener Neudorf Fax: 223-66-4130 Austria Honda Power Equipment Sweden A.B. Ostmastargrand 8 Stockholm-Arsta Sweden Tel: 08-602-24-60 Fax: 08-722-36-27 Honda Produtos De Forca, Portugal, S.A. Lugar da Abrunheira 5. Pedro de Penaferrim 2710 Sintra, Portugal Tel: 351-1-9150374 Fax: 351-1-9111021 Berema A/S Berghagan 5, Langhus Tel: 64-86-05-00 Box 454, 1401 Ski Fax: 64-86-05-49 Norway OY Brandt AB Tuupakantie 4 Tel: 90-895-501 SF-01740, Vantaa Fax: 90-878-5276 Finland 79 NAME OF FIRM (COMPANY) ADDRESS TEL: FAX: 08530, La Garriga (Barcelona), Spain TIMA PRODUCTS A/S | Tárntalkevej 16, Postboks 511 | Tel: 31-49-17-00 DK 2650 Hvidovre Fax: 36-77-16-30 Denmark Greens Polig. Industrial Congost Tel: 93-871-84-50 Fax: 93-871-81-80 Automocion Canarias S.A. (AUCASA) Apartado, de Correos, num 206 Santa Cruz de Tenerife Canary Island Tel: 922-61-13-50 Fax: 922-61-13-44 The Associated Motors Company Ltd. 148, Rue D'Argens, Msida Malta Tel: 356-333001 Fax: 356-340473 Two Wheels Ltd. Crosslands Business Park, Tel: 4602111 Ballymount Road, Dublin 12, Fax: 4566539 Ireland General Automotive P.O. Box 1200, 101 73 Athens | Tel: 346-5321 Go., S.A. Greece Fax: 346-7329 BG Technik s.r.o. Radlicka 117/520 158 01 Praha 5 Czech Republic Tel: 2-5694 573 Fax: 2-5694 571 Aries Power Equipment Lid. 01-493 Warszawa, ul Wroclawska 25a Poland Tel: 22-685 17 06 Fax: 22-685 16 03 MO.TOR.PEDO Ltd. 1134 Budapest, Dózsa Gy.üt 61-63. Hungary Tel: 1-4652080 Fax: 1-4652081 80 37VFOFO2 00X37-VF9-F02 mn HONDA The Power of Dreams y A nn гв - 4 Pee Le mme п I © Honda Motor Co., Ltd. 2001 F 6000 2001 11 Printed in France ;
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