ABB SwirlMaster FSS430 Commissioning And Safety Instruction

Commissioning and safety instruction CI/FSV/FSS/430/450-EN Rev. G

VortexMaster FSV430, FSV450

SwirlMaster FSS430, FSS450

Vortex and Swirl flowmeter

Measurement made easy

Short product description

Vortex and Swirl flowmeter for flow measurement of aqueous and gaseous measuring media.

Device firmware version:

Additional Information

Additional documentation on VortexMaster FSV430, FSV450

SwirlMaster FSS430, FSS450 is available free of charge for downloading at www.abb.com/flow.

Alternatively simply scan these codes:

Manufacturer

ABB Automation Products GmbH

Measurement & Analytics

Dransfelder Str. 2

37079 Göttingen

Germany

Customer service center

Tel: +49 180 5 222 580

Mail: [email protected]

ABB Inc.


125 E. County Line Road

Warminster, PA 18974

USA

Tel: +1 215 674 6000

Fax: +1 215 674 7183

ABB Engineering (Shanghai) Ltd.


No. 4528, Kangxin Highway, Pudong

New District

Shanghai, 201319,

P.R. China

Tel: +86(0) 21 6105 6666

Fax: +86(0) 21 6105 6677


Change from one to two columns

2 CI/FSV/FSS/430/450-EN Rev. G | VortexMaster FSV430, FSV450 SwirlMaster FSS430, FSS450

Contents

1

Safety ............................................................................... 4

1.1

General information and instructions .................... 4

1.2

Warnings ............................................................. 4

1.3

Intended use ........................................................ 4

1.4

Improper use ....................................................... 4

2

Use in potentially explosive atmospheres ..................... 5

2.1

Obligations of the owner ...................................... 5

2.1.1

Ex-marking .......................................................... 5

2.1.2

ATEX, IECEx, NEPSI ............................................ 5

2.1.3

FM / CSA............................................................. 5

2.2

Assembly and operating instructions .................... 6

2.2.1

Protection against electrostatic discharges .......... 6

2.2.2

Opening and closing the housing ......................... 6

3

2.2.3

Temperature resistance for the connecting cables 7

2.2.4

Cable entries ....................................................... 7

2.2.5

Electrical connections .......................................... 8

2.3

2.3.1

2.3.2

2.3.3

2.4

2.4.1

2.4.2

2.4.3

2.5

Zone 1, 21 - type of protection "flameproof

2.5.1

Ex-marking ........................................................ 16

2.5.2

Electrical and temperature data .......................... 17

2.5.3

Product identification .................................................... 18

3.1

Zone 2, 22 - type of protection "non-sparking" ..... 8

Ex-marking .......................................................... 8

Electrical data ...................................................... 9

Temperature data .............................................. 10

Zone 0, 1, 20, 21 - type of protection "intrinsically safe" .................................................................. 11

Ex-marking ........................................................ 11

Electrical and temperature data .......................... 12

Limit value tables ............................................... 13

(enclosure)" ........................................................ 16

Repair ................................................................ 17

Name plate ........................................................ 18

5.2.2

FSS430, FSS450 ............................................... 24

5.3

Material load ...................................................... 24

5.3.1

FSV430, FSV450 ............................................... 24

5.3.2

FSS430, FSS450 ............................................... 26

5.4

Installing the sensor ........................................... 26

5.4.1

Centering the wafer type design ......................... 27

5.4.2

Adjusting the transmitter position ....................... 27

5.5

Opening and closing the housing ....................... 28

5.6

Electrical connections ........................................ 29

5.6.1

5.6.2

5.6.3

5.6.4

5.6.5

5.6.6

5.6.7

5.6.8

5.6.9

Installing the connecting cables .......................... 29

Cable entries ...................................................... 30

Grounding ......................................................... 30

Devices with HART communication .................... 31

Devices with Modbus communication ................ 32

Electrical data for inputs and outputs ................. 33

Connection to remote mount design .................. 36

Cutting the signal cable to length and terminating it 36

Connecting the signal cable ............................... 37

6

Commissioning .............................................................. 38

6.1

Safety instructions.............................................. 38

6.2

Checks prior to commissioning .......................... 38

6.2.1

Configuration of the outputs ............................... 38

6.3

Switch on the power supply ............................... 40

6.3.1

Checks after switching on the power supply ...... 40

6.4

Checking and configuring the basic settings ....... 40

6.4.1

Parameterization via the "Easy Setup" menu function ............................................................. 41

6.5

HART variables .................................................. 45

6.6

Operating mode ................................................. 47

6.7

Special operating modes ................................... 52

6.7.1

Energy measurement for liquid measuring medium

(except water) .................................................... 52

6.7.2

Energy measurement for steam / hot water in accordance with IAPWS-IF97 ............................ 52

6.7.3

Natural gas calculation in accordance with AGA8 /

SGERG88 .......................................................... 57

6.8

Zero point adjustment under operating conditions57

4

Transport and storage .................................................. 19

4.1

Inspection .......................................................... 19

4.2

4.3

4.4

Transport ........................................................... 19

Storing the device .............................................. 19

4.3.1

Ambient conditions ............................................ 19

Returning devices .............................................. 19

5 Installation ..................................................................... 20

5.1

Installation conditions ......................................... 20

5.1.1

General information ............................................ 20

5.1.2

Inlet and outlet sections ..................................... 20

5.1.3

Avoiding cavitation ............................................. 21

5.1.4

Installation at high measuring medium temperatures21

5.1.5

Installation for external pressure and temperature measurement .................................................... 22

5.1.6

Installation of final controlling equipment ............ 22

5.1.7

Sensor insulation ............................................... 23

5.1.8

Use of trace heating ........................................... 23

5.2

Environmental conditions ................................... 23

5.2.1

FSV430, FSV450 ............................................... 23

7 Operation ....................................................................... 58

7.1


7.2

Parameterization of the device ........................... 58

7.2.1

Menu navigation ................................................ 58

7.2.2

Process display .................................................. 58

7.2.3

Switching to the information level (operator menu)59

7.2.4

Switching to the configuration level

(parameterization) .............................................. 59

7.2.5

Error messages on the LCD display ................... 60

8 Maintenance .................................................................. 61

8.1


9

Additional documents ................................................... 61

10

Appendix ....................................................................... 62

10.1

Return form ....................................................... 62

VortexMaster FSV430, FSV450 SwirlMaster FSS430, FSS450 | CI/FSV/FSS/430/450-EN Rev. G 3

1 Safety

1.1

General information and instructions

These instructions are an important part of the product and must be retained for future reference.

Installation, commissioning, and maintenance of the product may only be performed by trained specialist personnel who have been authorized by the plant operator accordingly. The specialist personnel must have read and understood the manual and must comply with its instructions.

For additional information or if specific problems occur that are not discussed in these instructions, contact the manufacturer.

The content of these instructions is neither part of nor an amendment to any previous or existing agreement, promise or legal relationship.

Modifications and repairs to the product may only be performed if expressly permitted by these instructions.

Information and symbols on the product must be observed.

These may not be removed and must be fully legible at all times.

The operating company must strictly observe the applicable national regulations relating to the installation, function testing, repair and maintenance of electrical products.

1.2

Warnings

The warnings in these instructions are structured as follows:

DANGER

The signal word "DANGER" indicates an imminent danger.

Failure to observe this information will result in death or severe injury.

WARNING

The signal word "WARNING" indicates an imminent danger.

Failure to observe this information may result in death or severe injury.

CAUTION

The signal word "CAUTION" indicates an imminent danger.

Failure to observe this information may result in minor or moderate injury.

NOTICE

The signal word "NOTICE" indicates useful or important information about the product.

The signal word "NOTICE" is not a signal word indicating a danger to personnel. The signal word "NOTICE" can also refer to material damage.

1.3

Intended use

This device is intended for the following uses:

— For conveying liquid and gaseous media (including unstable liquids and gases)

— For measuring the volume flow in the operating condition.

— For measuring the standard volume flow (indirectly via volume flow rate, pressure, and temperature).

— For measuring the mass flow (indirectly via volume flow, pressure / temperature and density)

— For measuring the energy flow (indirectly via volume flow, pressure / temperature and density)

— For measuring the temperature of the medium

The device has been designed for use exclusively within the technical limit values indicated on the identification plate and in the data sheets.

When using media for measurement the following points must be observed:

— Measuring media may only be used if, based on the state of the art or the operating experience of the user, it can be assured that the chemical and physical properties necessary for safe operation of the materials of flowmeter sensor components coming into contact with these will not be adversely affected during the operating period.

— Media containing chloride in particular can cause corrosion damage to stainless steels which, although not visible externally, can damage wetted parts beyond repair and lead to the measuring medium escaping. It is the operator's responsibility to check the suitability of these materials for the respective application.

— Measuring media with unknown properties or abrasive measuring media may only be used if the operator can perform regular and suitable tests to ensure the safe condition of the meter.

1.4

Improper use

The following are considered to be instances of improper use of the device:

— For operating as a flexible adapter in piping, e.g. for compensating pipe offsets, pipe vibrations, pipe expansions, etc.

— For use as a climbing aid, e.g. for mounting purposes

— For use as a support for external loads, e.g. as a support for piping, etc.

— Material application, e.g. by painting over the housing, name plate or welding/soldering on parts.

— Material removal, e.g. by spot drilling the housing.


2 Use in potentially explosive atmospheres

2.1

Obligations of the owner

2.1.1

Ex-marking

If the device manufacturer has not specified the type of protection on the name plate, the operator must specify the type of protection used on the name plate, by permanent means, during installation of the device.

2.1.2

ATEX, IECEx, NEPSI

The installation, commissioning, maintenance and repair of devices in potentially explosive atmospheres must only be carried out by appropriately trained personnel. Works may be carried out only by persons, whose training has included instructions on different types of protection and installation techniques, concerned rules and regulations as well as general principles of zoning. The person must possess the appropriate competences for the type of work to be conducted.

When operating with combustible dusts, comply with

EN 60079-31.

The safety instructions for electrical apparatus in potentially explosive areas must be in accordance with Directive

2014/34/EC (ATEX) and IEC60079-14 (Installation of electrical equipment in potentially explosive areas).

Comply with the applicable regulations for the protection of employees to ensure safe operation.

2.1.3

FM / CSA

The installation, commissioning, maintenance and repair of devices in areas with explosion hazard must only be carried out by appropriately trained personnel.

The operator must strictly observe the applicable national regulations with regard to installation, function tests, repairs, and maintenance of electrical devices. (e.g. NEC, CEC).

The following tables provide an overview of the approvals available for explosion protection.

Type of protection "intrinsic safety" (Ex ia / IS)

ATEX (Europe) A4

IECEx N2

NEPSI (China) S6

FM (USA and Canada) F4

Type of protection "flameproof enclosure" (Ex d ia / XP-IS)

ATEX (Europe) A9

IECEx N3

NEPSI (China) S1

FM (USA and Canada) F1

Type of protection "non-sparking" (Ex n / NA)

ATEX (Europe) B1

IECEx N1

NEPSI (China) S2

FM (USA and Canada)

Combined approvals

F3

In the case of combined approvals, the user decides on the type of protection during installation.

Type of protection Order code

ATEX Ex n + Ex ia

ATEX Ex n + Ex ia + Ex d

IEC Ex Ex n + Ex ia

IEC Ex Ex n + Ex ia + Ex d

NEPSI Ex n + Ex ia

NEPSI Ex n + Ex ia + Ex d cFMus NA + IS cFMus NA + IS + XP-IS

B8 = B1 + A4

B9 = B1 + A4 + A9

N8 = N1 + N2

N9 = N1 + N2 + N3

S8 = S2 + S6

S9 = S2 + S1 + S6

F8 = F3 + F4

F9 = F3 + F4 + F1


2.2

Assembly and operating instructions

DANGER

Risk of explosion!

Risk of explosion due to formation of sparks.

Devices with housing components made of aluminum can form an ignition source, as sparks occur due to mechanical friction or impact.

— When working on the devices, only use tools that are approved for working with aluminum in potentially explosive atmosphere.

— Avoid mechanical friction and impacts on aluminum components.

2.2.1

Protection against electrostatic discharges

DANGER

Risk of explosion!

The painted surface of the device can store electrostatic charges. As a result, the housing can form an ignition source due to electrostatic discharges in the following conditions:

— The device is operated in environments with a relative humidity of ≤ 30 %.

— This painted surface of the device is therefore relatively free from impurities such as dirt, dust or oil.

The instructions on avoiding the ignition of hazardous areas due to electrostatic discharges in accordance with the

EN TR50404 and IEC 60079-32-1 standards must be observed!

Instructions on cleaning

The painted surface of the device may be cleaned only using a moist cloth.

2.2.2

Opening and closing the housing

DANGER

Danger of explosion if the device is operated with the transmitter housing or terminal box open!

Before opening the transmitter housing or the terminal box, note the following points:

— Check that a valid fire permit is available.

— Make sure that there is no explosion hazard.

— Before opening the device, switch off the power supply and wait for t > 2 minutes.

WARNING

Risk of injury due to live parts!

When the housing is open, contact protection is not provided and EMC protection is limited.

Before opening the housing, switch off the power supply.

See also chapter "Opening and closing the housing" on page 28.

For sealing original spare parts should be used only.

NOTICE

Spare parts can be ordered from ABB Service:

Please contact Customer Center Service acc. to page 2 for nearest service location.


2.2.3

Temperature resistance for the connecting cables

The temperature at the cable entries of the device is dependent on the measuring medium temperature T medium and the ambient temperature T amb.

.

For electrical connection of the device, cables suitable for temperatures up to 110 °C (230 °F) can be used without restriction.

Use in category 2 / 3G

For cables suitable only for temperatures up to 80 °C (176 °F), the connection of both circuits must be checked in the event of a fault. Otherwise, the restricted temperature ranges listed in the following table shall apply.

Use in category 2D

For cables suitable only for temperatures up to 80 °C (176 °F), the restricted temperature ranges listed in the following table shall apply.

T amb

1)

-40 ... 82 °C

(-40 ... 180 °F) 2)

T medium

maximum Maximum cable temperature

180 °C (356 °F) 110 °C (230 °F)

272 °C (522 °F) 80 °C (176 °F) -40 ... 40 °C

(-40 ... 104 °F) 2)

-40 ... 40 °C

(-40 ... 104 °F)

400 °C (752 °F)

-40 ... 67 °C 180 °C (356 °F)

(-40 ... 153 °F)

1) The permissible limits for the ambient temperature are dependent on approval and design (default: -20 °C [-4 °F])

2) Category 2D (dust-ignition proof), maximum 60 °C (140 °F)

2.2.4

Cable entries

NOTICE

Devices with a 1/2" NPT thread are supplied without cable glands.

The devices are supplied with cable glands certified according to ATEX or IECEx.

The cable glands supplied are approved for use in Zone 1.

Please observe the following points:

— The use of standard cable glands and seals is prohibited.

— The black plugs in the cable glands are intended to provide protection during transport. Any unused cable entries must be sealed securely before commissioning.

— The outside diameter of the connection cable must measure between 6 mm (0.24 inch) and 12 mm (0.47 inch) to ensure the necessary seal integrity.

Use of the devices in Zone 0 / 20

If the devices are used in Zone 0 / 20, the cable glands supplied must be replaced with cable glands approved for use in Zone 0.

Flame-resistant pipe fittings

The electrical connection for the flowmeter is made via the cable gland on the device. Alternatively, the flowmeter can be connected using an approved flame-resistant pipe fitting located directly on the device.

To do this, the existing cable gland must be removed.

When selecting suitable flame-resistant pipe fittings, please note the following:

— The requirements set out in EN 50018 section 13.1 and

13.2 must be observed.

— The installation requirements set out in EN 60079-14 must be complied with when selecting pipe fittings.

— The outside diameter of the unshielded connection cable must be between 8.0 mm (0.31") and 11.7 mm (0.46").

NOTICE

The flame-resistant pipe fitting must be assembled in accordance with the manufacturer's assembly instructions supplied with the pipe fitting.


2.2.5

Electrical connections

Potentially explosive atmosphere

1

+

4

–

+

USE WIRING RATED

5ºC MIN ABOVE MAX

PWR / COMM.

AMBIENT TEMPERATURE

P/N:XXXXXXXXXXXX TEST

–

EXT

METER+

DIGITAL

OUTPUT+

1

NAMUR-NO

2 3

DIGITAL

OUTPUT–

+

Non-hazardous area

+

2

R

B

4 ... 20 mA

+

3

Fig. 1: Electrical connection (example)

1

VortexMaster FSV430, FSV450 SwirlMaster FSS430, FSS450

2

Supply isolator

3

Switching amplifier

4

Bridge

Output configuration Bridge

G11892

Optoelectronic coupler output

NAMUR output

1—2

3—4

Terminal Function

PWR/COMM + /

PWR/COMM -

Power supply / current output / HART output

DIGITAL OUTPUT+ /

DIGITAL OUTPUT-

Digital output as optoelectronic coupler or

NAMUR output

In the factory setting, the output is configured as an optoelectronic coupler output.

If the digital output is configured as a NAMUR output, a suitable NAMUR switching amplifier must be connected.

2.3

Zone 2, 22 - type of protection "non-sparking"

2.3.1

Ex-marking

ATEX

Order code B1, B8, B9

Type examination certificate FM13ATEX0056X

II 3G Ex nA IIC T4 to T6 Gc

II 3 D Ex tc IIIC T85 °C DC

For electrical parameters, see certificate FM13ATEX0056X

IECEx

Order code

Certificate of conformity

N1, N8, N9

IECEx FME 13.0004X

Ex nA IIC T4 to T6 Gc

Ex tc IIIC T85 °C DC

For electrical parameters, see certification IECEx FME 13.0004X

FM approval for USA and Canada

Order code F3, F8, F9

CL I, ZONE 2 AEx/Ex nA IIC T6, T5, T4

CL I/DIV 2/GP ABCD

NI CL 1/DIV 2/GP ABCD, DIP CL II,III/DIV 2/GP EFG

Housing: TYPE 4X

NEPSI

Order code

Ex nA IIC T4 to T6 Gc

DIP A22 Ta 85 °C

S2, S8, S9

For electrical parameters, see certificate GYJ14.1088X

Power supply

Ex nA: U

B

= 12 ... 42 V DC

Digital output

The digital output is designed as an optoelectronic coupler or

NAMUR contact (in accordance with DIN 19234).

— When the NAMUR contact is closed, the internal resistance is approx. 1000 Ω.

— When the contact is open, the internal resistance is

> 10 kΩ.

The digital output can be changed over to "optoelectronic coupler" if required.

— NAMUR with switching amplifier

— Digital output Ex nA: U

B

= 16 ... 30 V, I

B

= 2 ... 30 mA


2.3.2

Electrical data

1,0

0,9

0,8

0,6

0,4

0,2

1,8

1,6

1,4

1,2

0

10 12 20

Ex A / NI (Modbus)

30 40 42 50

Ex nA / NI (HART)

G11784-01

Fig. 2: Power supply in zone 2, explosion protection, non-sparking

The minimum voltage U

S

of 12 V is based on a load of 0 Ω.

U

S

Supply voltage

R

B

Maximum permissible load in the power supply circuit, e.g., indicator, recorder or power resistor.

Power supply / current output / HART output / Modbus

HART terminals

Modbus terminals

PWR/COMM + / PWR/COMM -

A (+), B (-) / PWR +, PWR -

U

S

HART: 45 V, Modbus: 30 V

Zone 2: Ex nA IIC T4 to T6 Gc

T amb

= -40 ... xx °C 1)

Zone 22: Ex tc IIIC T85 °C Dc

T amb

= -40 ... 75 °C


CL I/DIV 2/GP ABCD TYPE 4X


Housing: TYPE 4X

1) The temperature xx °C depends on the temperature class Tclass

Digital output

Terminals DIGITAL OUTPUT 1+ / DIGITAL OUTPUT 4-

U

M



T amb

= -40 ... 75 °C 1)




1) See temperature ranges in the chapter titled "Temperature data" on page 10.

Analog input

Terminals ANALOG INPUT + / ANALOG INPUT -

U

M



T amb

= -40 ... 75 °C




Special conditions

The devices must be installed in a protected environment in accordance with the specific conditions on the test certificate.

Pollution degree 3 (in accordance with IEC 60664-1) should not be exceeded for the macro environment of the device.

The devices are in accordance with IP degree of protection IP

66 / IP 67. If the device is installed properly, this requirement is met by the housing as standard.

When connected to the power supply / not connected to the power supply, the electrical circuits must not exceed overvoltage category III / II.

Overvoltage protection

For the devices, the client must provide an external overvoltage protection.

It must be ensured that the overvoltage is limited to 140 %

(HART: 63 V DC or Modbus: 42 V DC) of the maximum operating voltage U

S

.


T5

T6

T4

2.3.3

Temperature data

Operating temperature ranges:

— The ambient temperature range T amb.

is -40 ... 85 °C

(-40 ... 185 °F). This is dependent on the temperature class and measuring medium temperature, as listed in the following tables.

— The measuring medium temperature T medium is -200 ... 400 °C (-328 ... 752 °F).

Devices without LCD indicator and with HART communication

Temperature class

T4

T amb.

max.

≤ 85 °C

T medium

max.

90 °C

≤ 82 °C

≤ 81 °C

≤ 79 °C

≤ 70 °C

≤ 67 °C

≤ 66 °C

≤ 64 °C

≤ 56 °C

≤ 53 °C

≤ 52 °C

≤ 50 °C

≤ 44 °C

≤ 41 °C

≤ 40 °C

≤ 38 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C

T5

T6

T4

T5

T6

T4

Devices without LCD indicator and with Modbus communication

Temperature class

T4

T amb.

max.

≤ 85 °C

T medium

max.

90 °C

≤ 82 °C

≤ 81 °C

≤ 79 °C

≤ 70 °C

≤ 67 °C

≤ 66 °C

≤ 64 °C

≤ 40 °C

≤ 37 °C

≤ 36 °C

≤ 34 °C

≤ 40 °C

≤ 37 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C

90 °C

180 °C

≤ 36 °C

≤ 34 °C

280 °C

400 °C

Devices with LCD indicator, order code L1

Temperature class

T4

T amb.

max.

≤ 85 °C

T medium

max.

90 °C

≤ 82 °C

≤ 81 °C

≤ 79 °C

≤ 70 °C

≤ 67 °C

≤ 66 °C

≤ 64 °C

≤ 40 °C

≤ 37 °C

≤ 36 °C

≤ 34 °C

≤ 40 °C

≤ 37 °C

≤ 36 °C

≤ 34 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C


T5

T6

T4

Devices with LCD indicator and HART communication, order code L2 (operation through the front glass)

Temperature class

T4

T amb.

max.

≤ 60 °C

T medium

max.

90 °C

≤ 57 °C

≤ 56 °C

≤ 54 °C

≤ 60 °C

≤ 57 °C

≤ 56 °C

≤ 54 °C

≤ 56 °C

≤ 53 °C

≤ 52 °C

≤ 50 °C

≤ 44 °C

≤ 41 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C

90 °C

180 °C

≤ 40 °C

≤ 38 °C

280 °C

400 °C

Devices with LCD indicator and Modbus communication, order code L2 (operation through the front glass)

T5

T6

Temperaturklasse T amb.

max.

T4 ≤ 60 °C

≤ 57 °C

≤ 56 °C

≤ 54 °C

T4 ≤ 60 °C

≤ 57 °C

≤ 56 °C

≤ 54 °C

≤ 40 °C

≤ 37 °C

≤ 36 °C

≤ 34 °C

≤ 40 °C

≤ 37 °C

≤ 36 °C

≤ 34 °C

T medium

max.

90 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C

2.4

Zone 0, 1, 20, 21 - type of protection "intrinsically safe"

Only for devices with HART communication!

2.4.1

Ex-marking

ATEX

Order code A4, B8, B9

Type Examination Test Certificate FM13ATEX0055X

II 1 G Ex ia IIC T4 to T6 Ga

II 1 D Ex ia IIIC T85 °C

For electrical parameters, see certificate FM13ATEX0055X

IECEx

Order code


N2, N8, N9

IECEx FME 13.0004X

Ex ia IIC T4 to T6 Ga

Ex ia IIIC T85 °C

For electrical parameters, see certificate IECEx FME 13.0004X


Order code

IS/S. Intrinseque(Entity) CL I,

F4, F8, F9

Zone 0 AEx/Ex ia IIC T6, T5, T4

Cl I/Div 1/ABCD IS-CL II, III/DIV 1/EFG TYPE 4X

IS Control Drawing: 3KXF065215U0109

NEPSI

Order code S6, S8, S9

Ex ia IIC T4 to T6 Ga

Ex iaD 20 T85 °C


Digital output




— When the NAMUR contact is open, the internal resistance is > 10 kΩ.



— Digital output: Ex ia: U i

= 30 V DC


2.4.2

Electrical and temperature data

1,8

1,6

1,4

1,2

1,0

0,9

0,8

0,6

0,4

0,2

0

10 12 20

Ex /

30 40 42 50

Ex nA / NI

G11784

Fig. 3: Power supply in zone 0, 1, 2, explosion protection "intrinsic safety / Intrinsically safe"


S


U

S

Supply voltage

R

B

Maximum permissible load in the power supply circuit, e.g., indicator, recorder or power resistor.

Power supply / current output / HART output

Terminals PWR/COMM + / PWR/COMM -

Zone 0: Ex ia IIC T4 to T6 Ga

T amb

= -40 ... 85 °C 1)

U max

I max

See the chapter titled "Limit value tables" on

P i

C i page 13.

— 13 nF for indicator option L1

— 17 nF for all other options

L i

μH

Zone 20: Ex ia IIIC T85 °C

T amb

= -40 ... 85 °C 1)

IS/S. Intrinseque (Entity) CL I,




1) See temperature ranges in the chapter titled "Limit value tables" on page 13.

Change from two to one column

Digital output



U max

I max

C i

L i


Tamb = -40 ... 85 °C 1)

IS/S. Intrinseque (Entity) CL I,




Analog input



U max

I max

See the chapter titled "Limit value tables" on page 13.

C i

L i


T amb

= -40 ... 85 °C 1)

IS/S. Intrinseque(Entity) CL I,




1) See temperature ranges in the chapter titled "Limit value tables" on page 13.

Special conditions


Pollution degree 3 (in accordance with IEC 60664-1) should not be exceeded for the macro environment of the device.

The devices are in accordance with IP degree of protection

IP 66 / IP 67. If the device is installed properly, this requirement is met by the housing as standard.


For input limits or analog input limits, see the chapter titled

"Limit value tables" on page 13.

Devices with extended EMC-protection

(SIL and NAMUR design)

For the operation in the ignition protection type "Intrinsic safety / Intrinsically safe", the current circuits on the device must be connected over approved, electrically isolated safety barriers.


2.4.3

Limit value tables

Operating temperature ranges:

— The ambient temperature range T amb

of the devices is -40 ... 85 °C.

— The measuring medium temperature range T medium

is -200 ... 400 °C.

Devices without LCD indicator

Power supply, current / HART output, analog input

T6

T4

T5

Temperature class

T4

T amb

max.

≤ 85 °C

≤ 82 °C

≤ 81 °C

≤ 79 °C

≤ 70 °C

≤ 67 °C

≤ 66 °C

≤ 64 °C

≤ 56 °C

≤ 53 °C

≤ 52 °C

≤ 50 °C

≤ 44 °C

≤ 41 °C

≤ 40 °C

≤ 38 °C

T medium

max.

90 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C

30 V

30 V

U max

30 V

30 V

T6

T4

T5

Digital output

Temperature class

T4

T amb

max.

≤ 85 °C

≤ 82 °C

≤ 81 °C

≤ 79 °C

≤ 70 °C

≤ 67 °C

≤ 66 °C

≤ 64 °C

≤ 56 °C

≤ 53 °C

≤ 52 °C

≤ 50 °C

≤ 44 °C

≤ 41 °C

≤ 40 °C

≤ 38 °C

T medium

max.

90 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C

30 V

30 V

U max

30 V

30 V

I max

30 mA

30 mA

30 mA

30 mA

I max

100 mA

160 mA

100 mA

50 mA

1.0 W

1.0 W

P i

max

1.0 W

1.0 W

P i

max

0.75 W

1.0 W

1.4 W

0.4 W


Devices with LCD indicator, order code L1


T5

Temperature class

T4

T4

T6

Digital output

T amb

max.

≤ 85 °C

≤ 82 °C

≤ 81 °C

≤ 79 °C

≤ 70 °C

≤ 67 °C

≤ 66 °C

≤ 64 °C

≤ 40 °C

≤ 37 °C

≤ 36 °C

≤ 34 °C

≤ 40 °C

≤ 37 °C

≤ 36 °C

≤ 34 °C

T medium

max.

90 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C

T5

T6

Temperature class

T4

T4

T amb

max.

≤ 85 °C

≤ 82 °C

≤ 81 °C

≤ 79 °C

≤ 70 °C

≤ 67 °C

≤ 66 °C

≤ 64 °C

≤ 40 °C

≤ 37 °C

≤ 36 °C

≤ 34 °C

≤ 40 °C

≤ 37 °C

≤ 36 °C

≤ 34 °C

T medium

max.

90 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C

30 V

U max

30 V

30 V

30 V

30 V

U max

30 V

30 V

30 V

P i

max

1.0 W

1.0 W

1.0 W

1.0 W

P i

max

0.75 W

1.0 W

1.4 W

0.4 W

I max

30 mA

30 mA

30 mA

30 mA

I max

100 mA

160 mA

100 mA

50 mA


Devices with LCD indicator, order code L2 (operation through the front glass)


T5

Temperature class

T4

T4

T6

Digital output

T amb

max.

≤ 60 °C

≤ 57 °C

≤ 56 °C

≤ 54 °C

≤ 60 °C

≤ 57 °C

≤ 56 °C

≤ 54 °C

≤ 56 °C

≤ 53 °C

≤ 52 °C

≤ 50 °C

≤ 44 °C

≤ 41 °C

≤ 40 °C

≤ 38 °C

T medium

max.

90 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C

30 V

U max

30 V

30 V

30 V

T5

T6

Temperature class

T4

T4


T amb

max.

≤ 60 °C

≤ 57 °C

≤ 56 °C

≤ 54 °C

≤ 60 °C

≤ 57 °C

≤ 56 °C

≤ 54 °C

≤ 56 °C

≤ 53 °C

≤ 52 °C

≤ 50 °C

≤ 44 °C

≤ 41 °C

≤ 40 °C

≤ 38 °C

T medium

max.

90 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C

90 °C

180 °C

280 °C

400 °C

30 V

U max

30 V

30 V

30 V

I max

100 mA

160 mA

100 mA

50 mA

I max

30 mA

30 mA

30 mA

30 mA

P i

max

1.0 W

1.0 W

1.0 W

1.0 W

P i

max

0.75 W

1.0 W

1.4 W

0.4 W


2.5

Zone 1, 21 - type of protection "flameproof

(enclosure)"

2.5.1

Ex-marking

ATEX

Order code A9, B9

Type examination certificate FM13ATEX0057X

II 2 G Ex d ia IIC T6 Gb/Ga – II 2 D Ex tb IIIC T85 °C Db

(-40 °C < Ta < +75 °C) supply voltage 42 V DC,

Um: 45 V

IECEx

Order code


N3, N9

IECEx FME 13.0004X

Ex d ia IIC T6 Gb/Ga-Ex tb IIIC T85 °C Db

(-40 °C < Ta < +75 °C) supply voltage 42 V DC,

Um = 45 V


Order code F1, F9

XP-IS (US) CL I/DIV I/GP BCD, DIP CL II, III/DIV I/GP EFG

XP-IS (Canada) CL I/DIV I/GP BCD, DIP CL II, III/DIV I/GP EFG

CL I, ZONE 1, AEx/Ex d ia IIC T6 -40 °C < Ta < +75 °C

TYPE 4X Tamb = 75 °C "Dual seal device"

NEPSI

Order code

Ex d ia IIC T6 Gb / Ga

DIP A21 Ta 85 °C

S1, S9


Power supply

Ex d ia Gb/Ga: U

B

= 12 ... 42 V DC

Digital output




— When the NAMUR contact is open, the internal resistance is > 10 kΩ.



— Digital output: Ex d ia: U m

= 45 V

IMPORTANT

The power supply and the digital output must be either only intrinsically safe or only non-intrinsically safe. A combination of the two is not permitted.

Intrinsically safe circuits must have potential equalization in place along the entire length of the cable of the circuit.


2.5.2

Electrical and temperature data

1,0

0,9

0,8

0,6

0,4

0,2

1,8

1,6

1,4

1,2

0

10 12

Ex

20 30 40 42 50

Ex

G11792-01

Fig. 4: Power supply in Zone 1, explosion protection


S


U

S

Supply voltage

R

B

Maximum permissible load in the power supply circuit, e.g. indicator, recorder or power resistor.

Power supply / current output / HART output / Modbus

HART terminals

Modbus terminals

PWR/COMM + / PWR/COMM –

A (+), B (–) / PWR +, PWR –

U

M

HART: 45 V, Modbus: 30 V

Zone 1: Ex d ia IIC T6 Gb/Ga

T amb

= -40 ... 75 °C

Zone 21 Ex tb IIIC T85 °C Db

T amb

= -40 ... 75 °C

XP-IS (US) CL I/DIV I/GP BCD, DIP CL II, III/DIV I/ GP EFG

XP-IS (Kanada) CL I/DIV I/GP BCD, DIP CL II, III/ DIV I/GP EFG


TYPE 4X Tamb = 75 °C „Dual seal device“


Digital output


U

M


T amb

= -40 ... 75 °C


T amb

= -40 ... 75 °C





Analog input


U

M


T amb

= -40 ... 75 °C


T amb

= -40 ... 75 °C





Special Requirements


Pollution degree 3 (in accordance with IEC 60664-1) must not be exceeded for the macro environment of the device.

The devices are in accordance with IP rating IP 66 / IP 67. If the device is installed properly, this requirement is met by the housing as standard.


2.5.3

Repair

Devices of explosion protection class of "flameproof enclosure / Flameproof enclosure" are equipped with flameproof open joints in the housing.

Contact ABB before commencing repair work.


3 Product identification

3.1

Name plate

A

A

18

14

13

12

11

17

16

15

10

VortexMaster

Serial Number:

Model Number:

Manufactured by:

Power Supply:

PN:

IP:

Tmedium:

DN:

Iout:

Firmware:

QmaxDN:

SEP / Fluid 1

Tamb.:

Year/Month

Made in xxxx

1

2

3

4

5

6

7

8

9

B

B

C

II 3 G Ex nA IIC T4...T6 Gc

II 3 D Ex tc IIIC T85°C for electrical parameters see cert,

FM13ATEX0056X, IECEx FME 13.0004X

II 1 G Ex ia IIC T4...T6 Ga

II 1 D Ex ia IIIC T85° C for electrical parameters see cert,

FM13ATEX0055X, IECEx FME 13.0004X

II 2/1 G Ex d ia IIC T6 Gb/Ga-

II 2 D Ex tb IIIC T85°C

FM13ATEX0057X-IECEx FME 13.0004X

(-40°C < Ta<+75°C) POWER SUPPLY 42 Vdc, Um : 45V

Designed by: ABB Engineering(Shanghai) Ltd.

C

Tag Number:

WARNING - DO NOT REMOVE OR REPLACE FUSE WHEN ENERGIZED

D

VortexMaster

AAAAAAAAAAAAAAAAAAAAAAAAA

BBBBBBBBBBBBBBBBBBBBBBBB

CCCCCCCCCCCCCCCCCCCCCCC

DDDDDDDDDDDDDDDDDDDDDDDD

EEEEEEEEEEEEEEEEEEEEEEEE

G11749

Fig. 5: Types and tag plates (example)

A

Name plate

B

Supplementary plate with Ex marking

C

Plate with measuring point tagging (tag number)

D

Tag plates with customer data made of stainless steel (optional)

1

Product name

2

Firmware version

3

Maximum flow at nominal diameter

4

Nominal diameter

5

Classification of the pressure equipment (SEP or fluid group)

6

Current output

7

Maximum ambient temperature

8

Symbol: Read instructions before operating

9

Manufacturing country j

Date of manufacture k

Maximum measuring medium temperature l

IP rating m

Pressure rating n

Power supply o

Manufacturer's address p

Model number q

Serial number r

Manufacturer logo

NOTICE

The device can optionally be delivered with a tag plate D made from stainless steel and fastened with wire. Customer specific text that has been specified in the purchase order is laser printed on the tag plate.

For this, 4 lines of 32 characters each are provided.



4

4.1

Transport and storage

Inspection

Check the devices immediately after unpacking for possible damage that may have occurred from improper transport.

Details of any damage that has occurred in transit must be recorded on the transport documents.

All claims for damages must be submitted to the shipper without delay and before installation.

4.2

Transport

DANGER

Life-threatening danger due to suspended loads.

In the case of suspended loads, a danger of the load falling exists.

Remaining under suspended loads is prohibited.

WARNING

Risk of injury due to device slipping.

The device's center of gravity may be higher than the harness suspension points.

— Make sure that the device does not slip or turn during transport.

— Support the device laterally during transport.

G11750

Fig. 6: Transport instructions

Flange devices ≤ DN 300

— Carrying straps must be used to transport flange designs smaller than DN 350

— Wrap the straps around both process connections when lifting the device Chains should not be used, since these may damage the housing.

Flange devices > DN 300

— Using a forklift to transport flange device can dent the housing

— Flange devices must not be lifted by the center of the housing when using a forklift for transport

— Flange devices must not be lifted by the terminal box or by the center of the housing

— Only the transport lugs fitted to the device can be used to lift the device and insert it into the piping

4.3

Storing the device

Bear the following points in mind when storing devices:

— Store the device in its original packaging in a dry and dust-free location.

— Observe the permitted ambient conditions for transport and storage.

— Avoid storing the device in direct sunlight.

— In principle, the devices may be stored for an unlimited period. However, the warranty conditions stipulated in the order confirmation of the supplier apply.

4.3.1

Ambient conditions

The ambient conditions for the transport and storage of the device correspond to the ambient conditions for operation of the device.

See chapter "Environmental conditions" on page 23.

4.4

Returning devices

Use the original packaging or a secure transport container of an appropriate type if you need to return the device for repair or recalibration purposes.

Include the return form once it has been properly filled out (see appendix in operating instructions) with the device.

According to the EU Directive governing hazardous materials, the owner of hazardous waste is responsible for its disposal or must observe the following regulations for shipping purposes:

All devices delivered to ABB must be free from any hazardous materials (acids, alkalis, solvents, etc.).

Please contact Customer Center Service acc. to page 2 for nearest service location.


5 Installation

DANGER





— Switch off the power supply before opening and observe a waiting time of t > 20 minutes.

5.1

Installation conditions

5.1.1

General information

A Vortex or Swirl flowmeter can be installed at any point in the pipeline system. However, the following installation conditions must be considered:

— Compliance with the ambient conditions

— Compliance with the recommended inlet and outlet sections.

— The flow direction must correspond to that indicated by the arrow on the sensor

— Compliance with the required minimum interval for removing the transmitter and replacing the sensor

— Avoidance of mechanical vibrations of the piping (by fitting supports if necessary)

— The inside diameter of the sensor and the piping must be identical

— Avoidance of pressure oscillations in long piping systems at zero flow by fitting gates at intervals

— Attenuation of alternating (pulsating) flow during piston pump or compressor conveying by using appropriate damping devices. The residual pulse must not exceed

10 %. The frequency of the conveying equipment must not be within the range of the measuring frequency of the flowmeter.

— Valves / gates should normally be arranged in the flow direction downstream of the flowmeter (typically: 3 x DN).

If the measuring medium is conveyed through piston / plunger pumps or compressors (pressures for fluids >

10 bar / 145 psi), it may be subject to hydraulic vibration in the piping when the valve is closed. If this does occur, the valve absolutely has to be installed in the flow direction upstream of the flowmeter. Suitable damping devices (e.g. air vessels) might need to be fitted.

— When fluids are measured, the sensor must always be filled with measuring medium and must not run dry.

— When fluids are measured and during damping, there must be no evidence of cavitation.

— The relationship between the measuring medium and the ambient temperature must be taken into consideration

(see data sheet).

— At high measuring medium temperatures > 150 °C

(> 302 °F), the sensor must be installed so that the transmitter or terminal box is pointing to the side or downward.

5.1.2

Inlet and outlet sections

SwirlMaster FSS430, FSS450

On account of its operating principle, the swirl flowmeter functions virtually without inlet and outlet sections.

The figures below show the recommended inlet and outlet sections for various installations.

A

C

≥3 x DN

≥3 x DN

≥ 1 x DN

≥1 x DN

B

≥5 x DN

D

≥3 x DN

≥1 x DN

≥3 x DN

Fig. 7: Straight pipe sections

Installation

A

Straight pipe

B

Valve upstream of the meter tube

C

Pipe reduction

D

Pipe extension

Inlet section min. 3 x DN min. 5 x DN min. 3 x DN min. 3 x DN

Outlet section min. 1 x DN min. 1 x DN min. 1 x DN min. 3 x DN

Additional inlet and outlet sections are not required downstream of reductions with flange transition pieces in accordance with DIN 28545 (α/2 = 8°).

G11753


A B

≥1 x DN

≥1,8 x DN

≥3 x DN

G11752

Fig. 8: Pipe sections with pipe elbows

Installation Inlet section

Single pipe elbow upstream or downstream of the min. 3 x DN

Outlet section min. 1 x DN meter tube

If the elbow radius of single or double pipe elbows positioned upstream or downstream of the device is greater than

1.8 x DN, inlet and outlet sections are not required.

VortexMaster FSV430, FSV450

In order to maximize operational reliability, the flow profile at the inflow end must not be distorted if at all possible.

The figures below show the recommended inlet and outlet sections for various installations.

A B

≥15 x DN

C

≥ 5 x DN ≥50 x DN

D

≥ 5 x DN

≥ 20 x DN

C

≥ 5 x DN ≥ 25 x DN ≥ 5 x DN

≥ 40 x DN

Fig. 10: Pipe sections with pipe elbows

≥ 5 x DN

G11752

Installation

A

Single pipe elbow

B

S-shaped pipe elbow

C

Three-dimensional pipe elbow

Inlet section min. 20 x DN min. 25 x DN min. 40 x DN

5.1.3

Avoiding cavitation

Outlet section min. 5 x DN min. 5 x DN min. 5 x DN

To avoid cavitation, a static overpressure is required downstream of the flowmeter (downstream pressure). This can be estimated using the following formula: p

1



1 , 3

 p

2



2 , 6

  p



ρ

1

Static gauge pressure downstream of the device (mbar)

ρ

2

Steam pressure of fluid at operating temperature (mbar)



ρ' Pressure drop, measuring medium (mbar)

5.1.4

Installation at high measuring medium temperatures

≥15 x DN ≥ 5 x DN

Fig. 9: Straight pipe sections

Installation

A

Straight pipe

B

Valve upstream of the meter tube

C

Pipe reduction

D

Pipe extension

Inlet section min. 15 x DN min. 50 x DN min. 15 x DN min. 18 x DN

≥18 x DN

Outlet section min. 5 x DN min. 5 x DN min. 5 x DN min. 5 x DN

≥ 5 x DN

G11751

G11755

Fig. 11: Installation at high measuring medium temperatures

At high measuring medium temperatures > 150 °C (> 302 °F), the sensor must be installed so that the transmitter is pointing to the side or downward.


5.1.5

Installation for external pressure and temperature measurement

5.1.6

Installation of final controlling equipment

FSS400

1 2

≥5 x DN

3 ... 5 x DN 2 ... 3 x DN

G11756

Fig. 12: Arrangement of the temperature and pressure measuring points

1

Pressure measuring point

2

Temperature measuring point

As an option, the flowmeter can be fitted with a Pt100 for direct temperature measurement. This temperature measurement enables, for example, the monitoring of the measuring medium temperature or the direct measurement of saturated steam in mass flow units.

If pressure and temperature are to be compensated externally

(e.g. with the flow computer unit), the measuring points must be installed as illustrated.

FSV400

≥5 x DN

Fig. 13: Installation of final controlling equipment

G11761

Final controlling equipment must be arranged downstream of the flowmeter in forward flow direction spaced at a minimum 5 x DN.

If the measuring medium is conveyed through piston pumps / plunger pumps or compressors (pressures for fluids > 10 bar

[145 psi]), it may be subject to hydraulic vibration in the piping when the valve is closed.

If this does occur, it is essential that the valve be installed in forward flow direction upstream of the flowmeter.

Suitable damping devices (such as air vessels if using a compressor for conveying) may need to be used.

The SwirlMaster FSS400 is particularly well suited for such arrangements.


5.1.7

Sensor insulation

1

G11762

Fig. 14: Insulation of the meter tube

1

Insulation

The piping can be insulated up to a thickness of 100 mm

(4 inch).

5.1.8

Use of trace heating

Trace heating may be used under the following conditions:

— If it is installed directly on or around the piping

— If, in the case of existing pipeline insulation, it is installed inside the insulation (the maximum thickness of

100 mm [4 inch] must not be exceeded)

— If the maximum temperature the trace heating is able to produce is less than or equal to the maximum medium temperature.

NOTICE

The installation requirements set out in EN 60079-14 must be observed.

Please note that the use of trace heaters will not impair EMC protection or generate additional vibrations.

5.2

Environmental conditions

5.2.1

FSV430, FSV450

Ambient temperature

In accordance with IEC 60068-2-78

Explosion protection

Ambient temperature range T amb.

No explosion protection

Ex ia, Ex nA

-20 ... 85 °C

(-4 ... 185 °F)

-20 °C < Ta < xx°C 1)

(-4°F < Ta < xx °F) 1)

-40 ... 85 °C

(-40 ... 185 °F)

-40 °C < Ta < xx °C 1)

(-40°F < Ta < xx °F) 1)

Ex d ia, XP-IS -20 ... 75 °C

(-4 ... 167 °F)

-20 °C < Ta < xx°C 1)

-40 ... 75 °C

(-40 ... 167 °F)

-40 °C < Ta < xx °C 1) IS, NI

(-4°F < Ta < xx °F) 1) (-40°F < Ta < xx °F) 1)

1) The temperature xx °C (xx °F) depends on the temperature class Tclass

Relative humidity

Version Relative humidity

Standard

Standard

Maximum 85 %, annual average ≤ 65 %

Measuring medium temperature range

Version T medium

-55 ... 280 °C (-67 ... 536 °F)

High-temperature design (option)

-55 ... 400 °C (-67 ... 752 °F)

[°C] [°F]

10

0

–10

50

40

30

20

85

80

70

60

1

2

-20/-40 -4/-40

-55

-67

0

32

50

122

100

212

150 160 200

302 320 392

T medium

250 280

482 536

400 [°C]

752 [°F]

G11788-01

Fig. 15: Measuring medium temperature T medium

dependent on the ambient temperature T amb.

1

Permissible temperature range standard version

2

Permissible temperature range high temperature version (option)

86

68

50

32

14

185

176

158

140

122

104


5.2.2

FSS430, FSS450

Ambient temperature

In accordance with IEC 60068-2-78

Explosion protection

Ambient temperature range T amb.

No explosion protection

Ex ia, Ex nA

Ex d ia, XP-IS

-20 ... 85 °C

(-4 ... 185 °F)

-20 °C < Ta < xx°C 1)

(-4°F < Ta < xx °F) 1)

-20 ... 75 °C

(-4 ... 167 °F)

-40 ... 85 °C

(-40 ... 185 °F)

-40 °C < Ta < xx °C 1)

(-40°F < Ta < xx °F) 1)

-40 ... 75 °C

(-40 ... 167 °F)

IS, NI -20 °C < Ta < xx°C 1) -40 °C < Ta < xx °C 1)

(-4°F < Ta < xx °F) 1) (-40°F < Ta < xx °F) 1)

1) The temperature xx °C(xx °F) depends on the temperature class Tclass

Relative humidity

Version Relative humidity

Standard Maximum 85 %, annual average ≤ 65 %

Temperature range of the medium being measured

T medium

: -55 ... 280 °C (-67 ... 536 °F)

[°C]

85

80 1

[°F]

40

30

20

10

70

60

50

0

–10

2

-20/-40 -4/-40

-55

-67

0

32

50

122

100

212

150 160 200

302 320 392

T medium

250 280

482 536

400 [°C]

752 [°F]

G11788-01

Fig. 16: Measuring medium temperature T medium

dependent on the ambient temperature T amb.

1

Permissible temperature range standard version

2

Permissible temperature range high temperature version (in preparation)

50

32

14

122

104

86

68

185

176

158

140

5.3

Material load

5.3.1

FSV430, FSV450

NOTICE

For devices in high temperature version with sensor seals made of graphite, the maximum pressures deviating from the diagrams shall apply.

For more information, please contact the ABB Service.

Flange devices

160

140

120

100

80 1160

PN 63

60 870

PN 40

40 580

PN 25

PN16

20 290

PN10

0

20 50 100 150 200 250 280 300 350 400

68 122 212 302 392 482 536 572 662 752

TS [°C / °F]

0

[°C]

[°F]

G11799-01

Fig. 17: DIN flange process connection

1

Range for high-temperature design

160 2321

CL 900

140 2030

120

100

80

60

40

20

PN 160

PN 100

CL 600

CL 300

CL 150

1

1

2320

2030

1740

1450

1740

1450

1160

870

580

290

0 0

20 50 100 150 200 250 280 300 350 400 [°C]

68 122 212 302 392 482 536 572 662 752 [°F]

TS [°C / °F]

G11800-01

Fig. 18: Process connection of ASME flange (stainless steel)

1



160

140

120

CL900

2321

2030

1740

1450 100

80

60

CL600

CL300

1

1160

870

580 40

20

0

290

CL150

0

20 50 100 150 200 250 280 300 350 400 [°C]

68 122 212 302 392 482 536 572 662 752 [°F]

TS [°C / °F]

G12041

Fig. 19: Process connection of ASME flange (carbon steel)

1


Aseptic flange

In accordance with DIN 11864-2

Nominal diameter PS [bar]

DN 25 … 40 25

DN 50, DN 80 16

1) When selecting suitable gasket materials

TS [ºC]

140 1)

140 1)

Wafer type devices

PS [bar]

110

100

90

80

70

60

50

40

30

20

10

PN 100

PN 64(63)

PN 40

PN 25

PN 16

1

0

-60 -30 0 30 60 90 120 150 180 210 240 270

-76 -22 32 86 140 194 248 302 356 410 464 518

TS [°C / °F]

300 330 360 390

572 626 680 734

280

536

0

[°C]

[°F]

G11801

Fig. 20: DIN wafer type process connection

1


PS [psi]

1595

1450

1305

1160

1015

870

725

580

435

290

145

PS [bar]

120

100

CL600

80

60

PS [psi]

1740

1450

1160

870

40 CL300 1 580

20 290

0

CL150

-60 -30 0 30 60 90 120 150 180 210 240 270

-76 -22 32 86 140 194 248 302 356 410 464 518

TS [°C / °F]

280

536

300 330 360 390

0

[°C]

572 626 680 734 [°F]

G11802

Fig. 21: ASME wafer type process connection

1



5.3.2

FSS430, FSS450

PS [bar]

160

PN 160

140

120

100

80

60

PN 100

PN 63

PS [psi]

2320

2030

1740

1450

1160

870

40 580

PN 40

20

PN 25

PN 16

PN 10

290

0

20 50

0

100 150 200 250 280 300 350 400 [°C]

68 122 212 302 392 482 536 572 662 752 [°F]

TS [°C /°F]

G11789

Fig. 22: DIN flange process connection

PS [bar]

160

PS [psi]

2320

140

120

CL 900 2030

1740

5.4

Installing the sensor

Observe the following points during installation:

— For devices with a remote mount design, ensure that the sensor and transmitter are assigned correctly.

— The flow direction must correspond to the marking, if present

— The maximum torque for all flanged connections must be observed

— The devices must be installed without mechanical tension

(torsion, bending).

— Wafer type devices with coplanar counter flanges should be installed with suitable gaskets only.

— Use gaskets made from a material that is compatible with the measuring medium and measuring medium temperature may be used

— The piping may not exert any inadmissible forces or torques on the device

— Do not remove the sealing plugs in the cable glands until you are ready to install the electrical leads

— Make sure the gaskets for the housing cover are seated correctly Carefully seal the cover. Tighten the cover fittings

— Do not expose the transmitter to direct sunlight and provide for appropriate sun protection where necessary

— When selecting the installation site, make sure that moisture cannot penetrate into the terminal box or the transmitter housing

The device can be installed at any location in a pipeline under consideration of the installation conditions.

1. Position the meter tube coplanar and centered between the piping.

100 1450

CL 600

80

60

40

CL 300

1160

870

580

NOTICE

For achieve the best results, ensure the gaskets fit concentrically with the meter tube

To ensure that the flow profile is not distorted, the gaskets must not protrude into the piping.

20 290

CL 150

0 0

20 50 100 150 200 250 280 300 350 400 [°C]

68 122 212 302 392 482 536 572 662 752 [°F]

TS [°C / °F]

G11790

Fig. 23: ASME flange process connection


3. Use the appropriate screws for the holes.

4. Slightly grease the threaded nuts.

5. Tighten the nuts in a crosswise manner as shown in the figure. First tighten the nuts to approx. 50 % of the maximum torque, then to 80 %, and finally a third time to the maximum torque.

NOTICE

Torques for screws depend on temperature, pressure, screw and gasket materials. The relevant applicable regulations must be taken into consideration.

1 3

8

1 5

3

5.4.2

Adjusting the transmitter position

Rotating the transmitter housing

DANGER

Risk of explosion !

When the screws for the transmitter housing are loosened, the explosion protection is suspended.

Tighten all screws for the transmitter housing prior to commissioning.

NOTICE

Damage to components!

— The transmitter housing must not be lifted without pulling out the cable, otherwise the cable can tear off

— The transmitter housing must not be rotated more than

360 degrees

4 7

4 2

6

Fig. 24: Tightening sequence for the flange screws

5.4.1

Centering the wafer type design

2

G11726

1

2

1

4

3

1 1

3

G11763

Fig. 25: Centering the wafer type design with the ring or segment

1

Bolt

2

Centering ring

3

Meter tube (wafer type)

4

Centering segment

Wafer type devices (FV400 only) are centered via the outside diameter of the flowmeter sensor body with the corresponding bolts.

Depending on the nominal pressure rating, sleeves for the bolts, a centering ring (up to DN 80 [3"]) or segments can be ordered as additional accessories.

G11764

Fig. 26: Rotating the transmitter housing

1

Locking screw

1. Unscrew the locking screw on the transmitter housing with a 4 mm Allen key.

2. Rotate the transmitter housing in the direction required.

3. Tighten the locking screw.


Rotating the LCD indicator

WARNING




1

2

G11765

Fig. 27: Rotating the LCD indicator

1

LCD indicator

2

Plug connection

The LCD indicator can be rotated in 90° increments to make it easier to read and operate.

1. Unscrew the front housing cover.

2. Pull out the LCD indicator and place it in the desired position.

3. Tighten the screws on the front of the housing cover hand-tight.

NOTICE

Potential adverse effect on the IP rating!

If the O-ring gasket is seated incorrectly or is damaged, this may have an adverse effect on the IP rating.

Check that the O-ring gasket is properly seated when closing the housing cover.

5.5

Opening and closing the housing

DANGER






WARNING

Risk of injury due to live parts.

Improper work on the electrical connections can result in electric shock.

— Connect the device only with the power supply switched off.

— Observe the applicable standards and regulations for the electrical connection.

1 1

G11841

Fig. 28: Cover safety device (example)

To open the housing, release the cover safety device by screwing in the Allen screw

1

.

After closing the housing, lock the housing cover by unscrewing the Allen screw 1 .

NOTICE

Potential adverse effect on the IP rating

— Check the O-ring gasket for damage and replace it if necessary before closing the housing cover.

— Check that the O-ring gasket is properly seated when closing the housing cover.

NOTICE

After several weeks, increased force will be required to unscrew the housing cover.

This is not caused by the threads, but instead is due to the type of gasket.


NOTICE

For LCD indicators with TTG (Through-The-Glass) operation via capacitive buttons, the device must be switched to zero potential briefly after closing the transmitter housing cover.

Thus, the button sensitivity is calibrated and an optimum button function is ensured.

5.6

Electrical connections

WARNING

Risk of injury due to live parts.

Improper work on the electrical connections can result in electric shock.

— Connect the device only with the power supply switched off.

— Observe the applicable standards and regulations for the electrical connection.

NOTICE

When using the device in hazardous areas, note the additional connection data in the chapter titled "Use in potentially explosive atmospheres" on page 5!

The electrical connection may only be established by authorized specialist personnel and in accordance with the connection diagrams.

The electrical connection information in this manual must be observed; otherwise, the IP rating may be adversely affected.

Ground the measurement system according to requirements.

5.6.1

Installing the connecting cables

Ensure that a drip loop (water trap) is used when installing the connecting cables for the sensor.

When mounting the sensor vertically, position the cable entries at the bottom.

If necessary, rotate the transmitter housing accordingly.

1

1

Fig. 29: Installing the connecting cables

1

Drip loop

G11968


5.6.2

Cable entries

The electrical connection is made via cable entries with a

1/2" NPT or M20 x 1.5 thread.

Cable entries with an M20 x 1.5 thread

Devices with an M20 x 1.5 thread are supplied with factoryinstalled cable glands and sealing plugs.

Cable entries with a 1/2" NPT thread

The supplied transport sealing plugs do not have IP rating 4X /

IP67 and are not approved for use in potentially explosive atmospheres.

The transport sealing plugs must be replaced with suitable cable glands or sealing plugs during device installation.

When selecting the cable glands or sealing plugs, make sure they have the required IP rating and explosion protection!

To offer IP rating 4X / IP67, the cable glands / sealing plugs must be screwed in using a suitable sealing compound.

5.6.3

Grounding

1

3

2

G11774

Fig. 30: Grounding terminals

1

Integral mount design and sensor in remote design

2

Transmitter in remote mount design

3

Grounding terminal

For the grounding (PE) of the transmitter or the connection of a protective earth, a connection is available both on the exterior of the housing and in the connection space. Both connections must be galvanically connected to one another.

These connection points can be used if grounding or the connection of a protective conductor is prescribed by national regulations for the selected type of supply or the type of protection used.

NOTICE

In order to avoid external influences on the measurement, it is imperative to ensure that the transmitter and the separate flowmeter sensor are properly grounded.

1. Loosen the screw terminal on the transmitter housing or on the housing of the VortexMaster / SwirlMaster.

2. Insert the forked cable lug for functional grounding between the two metal tabs and into the loosened terminal.

3. Tighten the screw terminal.


5.6.4

Devices with HART communication

Current output / HART output

HART communication

1 2

+

–

3

4

+ –

+

–

5

9

6

8

+ – 7

G11766

Fig. 31: Terminals

PWR/COMM +

PWR/COMM -

Power supply, current output / HART output

EXT. METER Not assigned

Current output / HART output, digital output and analog input

Fig. 32: Terminals

G11767

PWR/COMM +

PWR/COMM -

Power supply, current output / HART output

EXT. METER + Current output 4 ... 20 mA for external display

DIGITAL OUTPUT 1+ Digital output, positive pole

DIGITAL OUTPUT 2 Bridge after terminal 1+, NAMUR output

DIGITAL OUTPUT 3 deactivated

Bridge after terminal 4-, NAMUR output activated

DIGITAL OUTPUT 4- Digital output, negative pole

ANALOG INPUT +

ANALOG INPUT -

Analog input 4 ... 20 mA for remote transmitter, e.g. for temperature, pressure, etc.

G11964

Fig. 33: HART communication (example)

1

Internal earthing terminal

2

Power supply, current output /

HART output

3

Load resistance

4

Power supply / supply isolator

5

PLC / DCS

6

HART Handheld terminal

7

External indicator

8

External earthing terminal

9

Terminal for external indicator

For connecting the signal voltage / supply voltage, twisted cables with a conductor cross-section of 18 … 22 AWG /

0.8 … 0.35 mm

2

and a maximum length of 1500 m (4921 ft) must be used. For longer leads a greater cable cross section is required.

For shielded cables the cable shielding must only be placed on one side (not on both sides).

For the earthing on the transmitter, the inner terminal with the corresponding marking can also be used.

The output signal (4 20 mA) and the power supply are conducted via the same conductor pair.

The transmitter works with a supply voltage between

12 ... 42 V DC. For devices with the type of protection "Ex ia, intrinsic safety" (FM, CSA, and SAA approval), the supply voltage must not exceed 30 V DC. In some countries the maximum supply voltage is limited to lower values. The permissible supply voltage is specified on the name plate on the top of the transmitter.

NOTICE

Any configuration changes are saved in sensor memory only if no HART communication is taking place. To ensure that changes are safely stored, make sure that HART communication has ended before disconnecting the device from the network.


The possible lead length depends on the total capacity and the total resistance and can be estimated based on the following formula.

65 x 106 Ci + 10000

L = –

R x C C

L Lead length is meters

R Total resistance in Ω

C Lead capacity

C i

Maximum internal capacity in pF of the HART field devices in the circuit

Avoid installing the cable together with other power leads (with inductive load, etc.), as well as the vicinity to large electrical installations.

The HART handheld terminal can be connected to any connection point in the circuit if a resistance of at least 250 Ω is present in the circuit. If there is resistance of less than 250

Ω, an additional resistor must be provided to enable communication. The handheld terminal is connected between the resistor and transmitter, not between the resistor and the power supply.

5.6.5

Devices with Modbus communication

Modbus communication

Using the Modbus protocol allows devices made by different manufacturers to exchange information via the same communication bus, without the need for any special interface devices to be used.

Up to 32 devices can be connected on one Modbus line. The

Modbus network can be expanded using repeaters.

2

D

R

D

R

D

R

1

A

B

G N D

2

Fig. 34: Terminals

B(-)

A(+) COMM.

SURGE

INSIDE

G11946

PWR +

PWR -

A (+)

B (-)

Power supply

Modbus interface RS485

DIGITAL OUTPUT 1+ Digital output, positive pole

DIGITAL OUTPUT 2 Bridge after terminal 1+, NAMUR output

DIGITAL OUTPUT 3 deactivated

Bridge after terminal 4-, NAMUR output activated

DIGITAL OUTPUT 4- Digital output, negative pole

3 4

G11603

Fig. 35: Modbus network (example)

1

Modbus master

2

Terminating resistor

3

Modbus slave 1

4

Modbus slave n … 32

Modbus interface

Configuration Via the Modbus interface in connection with

Asset Vision Basic (DAT200) and a

Transmission

Baud rate corresponding Device Type Manager (DTM)

Modbus RTU - RS485 serial connection

1200, 2400, 4800, 9600 bps

Factory setting: 9600 bps

None, even, odd Parity

Factory setting: none

Typical response time < 100 milliseconds

Response Delay Time 0 ... 200 milliseconds

Factory setting: 50 milliseconds

Device address 1 ... 247

Factory setting: 247

Register address offset

One base, Zero base

Factory setting: One base


Cable specification

The maximum permissible length depends on the baud rate, the cable (diameter, capacity and surge impedance), the number of loads in the device chain, and the network configuration (2-core or 4-core).

— At a baud rate of 9600 and with a conductor cross section of at least 0.14 mm 2 (AWG 26), the maximum length is

1000 m (3280 ft).

— If a 4-core cable is used in a 2-wire system, the maximum length must be halved.

— The spur lines must be short (maximum of 20 m [66 ft]).

— When using a distributor with "n" connections, the maximum length of each branch is calculated as follows:

40 m (131 ft) divided by "n".

The maximum cable length depends on the type of cable used. The following standard values apply:

— Up to 6 m (20 ft): cable with standard shielding or twistedpair cable.

— Up to 300 m (984 ft): double twisted-pair cable with overall foil shielding and integrated earth cable.

— Up to 1200 m (3937 ft): double twisted-pair cable with individual foil shielding and integrated earth cables.

Example: Belden 9729 or equivalent cable.

A category 5 cable can be used for Modbus RS485 up to a maximum length of 600 m (1968 ft). For the symmetrical pairs in RS485 systems, a surge impedance of more than 100 Ω is preferred, especially at a baud rate of 19,200 and above.

5.6.6

Electrical data for inputs and outputs

Power supply

Devices with HART communication

Terminals

Supply voltage

Residual ripple

Power consumption

PWR/COMM + / PWR/COMM –

12 ... 42 V DC

Maximum 5 % or Uss = ±1.5 V

< 1 W

Devices with Modbus communication

Terminals

Supply voltage

PWR + / PWR –

9 ... 30 V DC

Residual ripple

Power consumption

Maximum 5 % or Uss = ±1.5 V

< 1 W

Uss Peak-to-peak value of voltage

Current output / HART output

Only for devices with HART communication.

1,6

1,4

1,2

1,0

0,8

0,6

0,4

0,2

0

G11769

Fig. 36: Load diagram of current output; load depending on supply voltage

Terminals: PWR/COMM + / PWR/COMM –

In HART communication, the smallest load is R

B

= 250 Ω.

The load R

B

is calculated as a function of the available supply voltage U

S

and the selected signal current I

B

as follows:

R

B S

= U

B

/ I

R

B

Load resistance

U

S

Supply voltage

I

B

Signalstrom


Low flow cut-off

20 mA

Analog input 4 ... 20 mA


A remote transmitter with current output 4 ... 20 mA can be connected to the analog input:

— Pressure transmitter e.g. ABB model 261 / 266

4 mA

1

Q max

G11770

Fig. 37: Behavior of the current output

1

Low flow

The current output behaves as shown in the figure.

Above the low flow, the current curve proceeds as a straight line in accordance with the flow rate.

— Flow rate = 0, current output = 4 mA

— Flow rate = Q max

, current output = 20 mA

If the low flow cut-off is activated, flow rates below the low flow are set to 0 and the current output set to 4 mA.

— Gas analyzer for the net methane content of biogas

— Density meter or mass meter for a density signal

The analog input can be configured using the relevant software:

— Input for the pressure measurement for pressure compensation for the flow measurement of gases and vapor.

— Input for the return temperature measurement for energy measurement.

— Input for the net methane content of biogas.

— Input for the density measurement for calculation of the mass flow.


Terminals

Operating voltage

Input current

Equivalent resistance

ANALOG INPUT+ / ANALOG INPUT-

16 ... 30 V DC

3.8 ... 20.5 mA

90 Ω

1 2

-

5

–

+

ANALOG INPUT

USE WIRING RATED

5ºC MIN ABOVE MAX

PWR / COMM.

AMBIENT TEMPERATURE


+

–

EXT

METER+

NAMUR-NO NAMUR-YES

1 2 3 4

+

-

3

4

P/N :

USE WIRING RATED

5ºC MIN. ABOVE MAX.

AMBIENT TEMPERATURE

TEST

EXT.

METER +

–

PWR/COMM

+

G11772-01

Fig. 38: Connection of transmitters at the analog input (example)

1

Terminal points in separate cable junction box

2

VortexMaster

FSV430, FSV450 SwirlMaster FSS430, FSS450

3

Power supply

VortexMaster FSV430, FSV450 SwirlMaster FSS430, FSS450

4

Remote transmitter

5

Power supply of remote transmitter


HART communication with remote transmitter


An remote pressure transmitter with HART communication can be connected via the current/HART output (4 ... 20 mA). The remote transmitter must be operated in the HART burst mode, e.g. the ABB pressure transmitter model 266 or model 261 with the ordering option "P6 HART Burst Mode".

The VortexMaster FSV430, FSV450 SwirlMaster FSS430,

FSS450 transmitter supports HART communication up to the

HART7 protocol.

Connection FSx430 with output option H1

Digital output

For devices with HART communication or Modbus communication.

The digital output can be configured using the relevant software:

— Binary output (in / out, e.g. alarm signal)

Digital output

Operating voltage

Output current

Output "closed"

Output "open"

Pulse output

16 ... 30 V DC

Maximum 20 mA

0 V ≤ U low

≤ 2 V

2 mA ≤I low

≤ 20 mA

16 V ≤ U high

≤ 30 V

0 mA ≤I high

≤ 0.2 mA f max

: 10 kHz

Pulse width: 0.05 ... 2000 ms f max

: 10.5 kHz Frequency output

35

30

28

21

16

14

7

0,2 2 10 20 22

G11771

40Fig. : Range of the external supply voltage and current

The external resistance R

B

is in the range of

1.5 kΩ ≤ R

B

≤ 80 kΩ, as shown in 40Fig. .

Connection FSx450 or FSx430 with output option H5

Fig. 39: Connection of transmitters with HART communication

(example)

1

Control cabinet

2

Power supply

3

Power supply of remote transmitter

4

load resistance

5

Remote pressure transmitter

6

FSx430 with output option H1

7

FSx450 or FSx430 with output option H5

NOTICE

The VortexMaster / SwirlMaster cannot communicate with a control system or configuration tool via HART while the pressure transmitter is communicating in BURST mode, because the BURST signal has priority over cyclical HART communication.


5.6.7

Connection to remote mount design

The signal cable connects the measuring sensor to the transmitter. The cable is fixed to the transmitter, however, it can be separated as needed.

When laying the signal cable, observe the following points:

— Install the signal cable in the shortest path between the measuring sensor and the transmitter. Shorten the signal cable accordingly as needed.

— The maximum permissible signal cable length is

30 m (99 ft).

— Avoid installing the signal cable in the vicinity of electrical equipment or switching elements that can create stray fields, switching pulses and induction. If this is not possible, run the signal cable through a metal pipe and connect this to operational ground.

— Carry out all terminal connections carefully.

— Lay the wires in the terminal box in such a way that they are not affected by vibrations.

5.6.8

Cutting the signal cable to length and terminating it

The signal cable is available in four standard lengths: 5 m

(16.4 ft), 10 m (32.8 ft), 20 m (65.6 ft) and 30 m (98.4 ft).

The cable ends are already prepared for installation.

A

B

1

2

3

0,75 mm²

60±5

(2.4±0.2)

40±2

(1.6±0.1)

3

80±5

(3.1±0.2)

40±2

(1.6±0.1)

10±2

(0.4±0.1)

1

2

G11775-01

Fig. 41 : Signal cable dimensions in mm (inch)

A

Measuring sensor

B

Transmitter

1

Heat-shrink tube Ø 4 mm, 10 mm long

2

Forked cable lug

3

Heat-shrink tube Ø 2.3 mm, 40 mm long (shielding)

The signal cable can also be cut to any length. Then the cable ends must be prepared as shown in Fig. 41.

— Twist the shield, shorten and insulate with heat-shrink tube

3

. Crimp a matching forked cable lug

2

and insulate the crimping with a heat-shrink tube 1 .

— Provide the wires on the measuring sensor side with wireend ferrules (0.75 mm

2

).

— Twist the wires to the transmitter side and solder.


5.6.9

Connecting the signal cable

DANGER




— Ensure that there is no risk of explosion.

— Switch off the power supply and wait for t > 2 minutes before opening.

VDD /M/R GND HS DX RX

1. Use the signal cable connected to the transmitter to make the electrical connection between the measuring sensor and the transmitter.

2. Unscrew the cover of the terminal boxes on the transmitter and the measuring sensor.

3. Tailor the signal cable in accordance with specification

(see Fig. 41).

4. Insert the cable through the cable gland into the terminal box.

5. Tighten the cable gland.

6. Connect the wires to the corresponding terminals (see Fig.

42).

7. Connect the shield of the signal cable to the forked cable lug to the ground terminal.

8. Screw on the cover of the terminal compartment on the transmitter and the measuring sensor and tighten by hand. Make sure the gaskets for the cover are seated properly.

G11776-01

Fig. 42

VDD Yellow

/M/R White

GND Green

HS Pink

DX Gray

RX Brown

Ground terminal (functional ground / shield)

NOTICE

The shielding of the signal cable also serves as a functional ground and must be connected to the sensor and to the transmitter on both sides.


6 Commissioning

6.1

Safety instructions

DANGER






CAUTION

Risk of burns due to hot measuring media.

The device surface temperature may exceed 70 °C (158 °F), depending on the measuring medium temperature!

Before starting work on the device, make sure that it has cooled sufficiently.

6.2

Checks prior to commissioning

The following points must be checked before commissioning:

— The power supply must be switched off.

— The power supply must match the information on the name plate.

— The wiring must be correct in accordance with the chapter titled "Electrical connections" on page 29.

— The earthing must correct in accordance with the chapter titled "Grounding" on page 30.

— The ambient conditions must meet the requirements set out in the technical data.

— The sensor must be installed at a location largely free of vibrations.

— The housing cover and its safety locking device must be sealed before switching on the power supply.

— For devices with a remote mount design, ensure that the sensor and transmitter are assigned correctly.

6.2.1

Configuration of the outputs

Current output 4 ... 20 mA / HART

In the factory setting, the flow signal is emitted via the current output of 4 ... 20 mA. Alternatively, the temperature signal can be assigned to the current output.

Digital output

It is possible to use software to configure the optional digital output as an alarm, frequency or pulse output.

It is possible to use a bridge to configure the digital output as an optoelectronic coupler output or a NAMUR output.

A B

1

–

+

ANALOG INPUT

+

USE WIRING RATED

5ºC MIN ABOVE MAX

AMBIENT TEMPERATURE


–

EXT

METER+

DIGITAL

OUTPUT+

1

NAMUR-NO

2

NAMUR-YES

3

DIGITAL

OUTPUT–

4

–

+

ANALOG INPUT

+

USE WIRING RATED

5ºC MIN ABOVE MAX

AMBIENT TEMPERATURE


–

EXT

METER+

DIGITAL

OUTPUT+

1

NAMUR-NO

2

NAMUR-YES

3

DIGITAL

OUTPUT–

4

1

G11777

Fig. 43: Hardware configuration of the digital output

1

Bridge

Output configuration Bridge

Optoelectronic coupler output 1—2

NAMUR output 3—4

In the factory setting, the output is configured as an optoelectronic coupler output.

NOTICE

The type of protection of the outputs remains unchanged, regardless of the output configuration.

The devices connected to the digital output must conform to the current regulations for explosion protection.



(for FSx450 only)

External devices can be connected to the passive analog input

(4 ... 20 mA).

The function of the analog input can be selected via the software ("Input/Output" menu).

The analog input can be configured via the "Easy Setup" menu or the setup menu of the device. Before starting the configuration, select the type of the connected signal and then select the values for 4 mA and 20 mA that correspond to the relevant output values of the connected device.

HART Input

The HART input can be configured via the "Easy Setup" menu or the setup menu of the device. The device recognizes the value and the corresponding unit via the HART input.

The remote transmitter must be operated in HART burst mode.

If, for example, the pressure unit is set to psi in the setup menu of the device but the pressure unit psi of the connected pressure transmitter is set to kPa kPa, the VortexMaster /

SwirlMaster takes the pressure unit from the pressure transmitter.

NOTICE

The use of the ABB pressure transmitters model 266 or model 261 with the ordering option "P6 - HART Burst Mode" is recommended.

DIP switch on the HART-communication board

1 2

1 2 3 4 5 6

SW1.1

Data access right

0:Read only

1:Read/write

SW1.4

SW1.2

Replace mode

0:Enable

1:Disable

SW1.5

SW1.3

Replace direction

0:CB to FE

1:FE to CB

SW1.6

CO alarm mode selection

0:pin SW1.5

1:software

CO alarm mode

0:Low

1:High

NV format

0:Enable

1:Disable

COMMUNICATION PROTOCOL

G11840

Fig. 44: Communication board HART / 4 ... 20 mA

1

Interface for LCD indicator and service port

2

DIP switches

The communication board is located behind the front housing cover. The LCD indicator may have to be removed to provide access to the DIP switches.

The DIP switches are used to configure specific hardware functions. The power supply to the transmitter must be briefly interrupted in order for the modified setting to take effect.

The interface for the LCD indicator is also used as the service port for device configuration.

DIP switch

SW 1.1

SW 1.2

SW 1.3

SW 1.4

SW 1.5

SW 1.6

Function

Write protection switch

Replacement mode (transfer system data)

On: Replacement mode active

Off: Replacement mode deactivated

System data transfer direction

On: Transmitter -> sensor

Off: Sensor -> transmitter

Selection whether the alarm function is configured via software or DIP switch.

On: Selection of alarm current via SW 1.5

Off: Selection of alarm current via the "Input/Output /

Iout at Alarm" menu.

Selection of alarm current

On: Low alarm (3.5 ... 3.6 mA)

Off: High alarm (21.0 ... 22.6 mA)

Format SensorMemory

Service function! - Risk of data loss in the device.


When write protection is activated, device parameterization cannot be changed via HART or the LCD indicator. Activating and sealing the write protection switch protects the device against tampering

Downloading system data, replacing the transmitter

When replacing transmitter components (communication board), system data must be downloaded from the

SensorMemory.

Download of system data and the system data transfer direction is activated using DIP switches SW 1.2 and SW 1.3.

See chapter "Repair“ in the operating manual.

Status of the current output

DIP switches SW 1.4 and SW 1.5 can be used to configure the status of the current output in the event of an alarm / error.

If the current in the event of an alarm is selected via DIP switch SW 1.5, the setting can no longer be changed using

HART or the LCD indicator.


DIP switch on the Modbus-communication board

1 2

G11969

Fig. 45: Communication board Modbus

1

Interface for LCD indicator and service port

2

DIP switches

The communication board is located behind the front housing cover. The LCD indicator may have to be removed to provide access to the DIP switches.

The DIP switches are used to configure specific hardware functions. The power supply to the transmitter must be briefly interrupted in order for the modified setting to take effect.

The interface for the LCD indicator is also used as the service port for device configuration.

DIP switch Function

SW 1.1

SW 1.2

Replacement mode (transfer system data)

On: Replacement mode active

Off: Replacement mode deactivated

System data transfer direction

On: Transmitter -> sensor

Off: Sensor -> transmitter

No function SW 1.3

SW 1.4 Format SensorMemory

Service function! - Risk of data loss in the device.

SW 1.5 Write protection switch


If write protection is active, the device parameterization cannot be changed. Activating and sealing the write protection switch protects the device against tampering

Downloading system data, replacing the transmitter

When replacing transmitter components (communication board), system data must be downloaded from the

SensorMemory.

Loading system data and the system data transfer direction is activated using DIP switches SW 1.1 and SW 1.2.

See chapter "Repair“ in the operating manual.

6.3

Switch on the power supply

Switch on the power supply.

After switching on the power supply, the system data in the

SensorMemory is compared with the values stored internally in the transmitter.

If the system data is not identical, it is balanced automatically.

The flowmeter is now ready for operation.

The LCD display displays the process display.

6.3.1

Checks after switching on the power supply

The following must be checked after commissioning the device:

— The parameter configuration must correspond to the operating conditions.

— The system zero point is stable. If this is not the case, a zero point balance must be carried out (see chapter "Zero point adjustment under operating conditions" on page 57).

6.4

Checking and configuring the basic settings

The device can be factory parameterized to customer specifications upon request. If no customer information is available, the device is delivered with factory settings.

SW 1.6 No function

Operating Mode

Output Value

DO Function

Q max

Unit Q

Analog In Value

HART In Value

Low Flow Cutoff

Iout at Alarm

Low Alarm Value

High Alarm Value

Liquid Volume

Flow rate

No function

Actual value set to Q max

DN.

Depending on the nominal diameter of the flowmeter. m

3

/h

No function

No function

4 %

Low Alarm Value

3.55 mA

22 mA


6.4.1

Parameterization via the "Easy Setup" menu function

Settings for the most common parameters are summarized in the "Easy Setup" menu. This menu provides the fastest way to configure the device.

NOTICE

The LCD display is provided with capacitive control buttons.

These enable you to control the device through the closed housing cover.

The following section describes parameterization via the "Easy

Setup" menu function. The parameters are showed one after another. The respective next parameter is called by (Next).

Open the Easy Setup menu.

Qv

T

Process display

0.00 m3/h

Qdn

40.322 °C

0%

1. Switch to the configuration level with .

Access Level

Read Only

Standard

Service

Back Select

2. Use / to select "Standard".

3. Confirm the selection with .

Enter Password

**********

RSTUVWXYZ 12345

Next OK

4. Use to confirm the password. A password is not available as factory default; you can continue without entering a password.

Easy Setup

Menu

Exit Select

5. Use / to select "Easy Setup".


Selection of the menu language.

Easy Setup

Language

Next

German

Edit

1. Use to call up the edit mode.

2. Use / to select the desired language.


Selection of the operating mode.

For more information on the operating mode, refer to the chapter titled "Operating mode" on page 47.

Easy Setup

Operating Mode

Next

Liquid Volume

Edit


2. Use / to select the desired operating mode.



Configuration of the current output

Not for devices with Modbus-communication!

Easy Setup

Output Value

Next

Flow rate

Edit


2. Use / to select the desired process value for the current output.


Configuration of the digital output

Easy Setup

DO Function

Next

Logic on DO

Edit


2. Use / to select the desired operating mode for the digital output.

— Logic on DO: Operation as a switch output.

— Pulse on DO: In pulse mode, pulses are emitted per unit.

— Freq on DO: In frequency mode, a frequency proportional to the flow is emitted.


Easy Setup

Pulses Per Unit

Next

0000001 /l

Edit Next

Easy Setup

Upper Freqency

1.00 Hz

Edit


5. With the help of / / set the pulses per unit

(Pulse on DO) or the upper frequency (Freq on DO).


Easy Setup

Pulse Width

Next

0000001 ms

Edit Next

Easy Setup

Lower Freqency

1.00 Hz

Edit


8. With the help of / / set the pulse width (Pulse on DO) or the lower frequency (Freq on DO).


Easy Setup

Logic on DO

Next

Normally Open

Edit


11. Select the switching behavior for the binary output with

/ .


Selection of the units

In the following menus, the units for the following process values are selected: volume, mass, standard volume, power, density, temperature, pressure, volume flowmeter, mass flowmeter, standard volume flowmeter and energy meter.

Easy Setup

Unit

Next xx.xx

Edit


2. Use / to select the desired unit for the respective process value.



Configuration of the analog- / HART-input

Easy Setup

HART In Value

Next

Easy Setup

Analog In Value

Ext. T

Edit Next

Ext. T

Edit


2. Use / to select the desired function for the analog-/ HART input.

HART In Value Analog In Value Function

Ext. T Ext. T External temperature transmitter downstream for energy measurement

Pressure Pressure

Gas Content

Density

Gas Content

Density

Int.T Int.T transmitter

External gas analyzer

External density transmitter

— Ext. Cutoff External output zero return


In the following menus, the measurement range limits for the external transmitters are fixed at the analog input.

Easy Setup

T Ext. Upper Range transmitter upstream for energy measurement

Next xx.xx

Edit

Upper value = 20 mA

Lower value = 4 mA


5. Use / / to set the measuring range limits for the respective process value.


Configuration of the parameters dependent on the operating mode

The parameters shown in this position in the menu depend on the selected operating mode and are not presented in detail here. Follow the chapters "Operating mode" on page 47 and

Parameter descriptions in the operating instruction for detailed information!

Select the end value for the current output


Setting of the flow rate or energy quantity at which the current output is to output 20 mA (100 %). The value entered must be at least 15 % of Q...maxDN.

Qvmax

Easy Setup

Next

5.00 l/s

Edit


2. Use / / to set the desired end value for the current output.


Setting the damping value

Adjustment of the damping for the respective process value.

(the value relates to 1 T (Tau)).

The damping relates to a step change in the flow rate or energy quantity or temperature.

The damping affects the instantaneous value in the process display and at the current output.

Easy Setup

Damping Qv

Next

1.0000 sec

Edit


2. Use / / to set the desired damping for the respective process value.



Configuration of the alarm signaling via the current output


Easy Setup

Iout at Alarm

Next

High

Edit


2. Adjust the desired state in case of faults with / .


Easy Setup

High Alarm Value

21.000 mA

Next

Easy Setup

Low Alarm Value

3.600 mA

Edit


5. Use / / to set the alarm current.


Zero point adjustment of the flowmeter

NOTICE

Prior to starting the zero point adjustment, make sure that:

— There is no flow through the sensor (close valves, shutoff devices etc.).

— The sensor is completely filled with the medium to be measured

Easy Setup

Auto Zero

Next Edit

— Use to start automatic adjustment of the zero point for the system.


Configuration of the low flow cut-off

Easy Setup

Low Flow Cutoff

Next

0.000 %

Edit


2. Use / / to set the desired value for the low flow cut-off.


Menu

Easy Setup

Exit Select

Once all parameter have been set, the main menu appears again. The most important parameters are now set.

4. Use to switch to the process display.


6.5

HART variables

Factory settings of the HART variables PV, SV, TV and QV depending on the operating mode

The following table shows the factory assignment of the process variables to the HART variables (PV, SV, TV or Qv) depending on the operating mode.

Operating mode HART variables

Liquid Volume

Liquid Std/Norm Vol.

Liquid Mass

Liquid Energy

Gas Act. Volume

Gas Std/Norm Vol.

Gas Mass

Gas Power

Bio Act. Volume

Bio Std/Norm Vol.

Steam Act. Volume

Steam/Water Mass

Steam/Water Energy

Operating volume

Standard volume

Mass

Energy

Operating volume

Standard volume

Mass

Energy

Partial operating volume

Standard partial volume

Operating volume

Mass

Energy

Temperature

Temperature

Temperature

Temperature

Temperature

Temperature

Temperature

Temperature

Temperature

Temperature

Temperature

Temperature

Temperature

Totalizer volumes

Meter standard volume

Totalizer mass

Totalizer energy

Totalizer volumes

Meter standard volume

Totalizer mass

Totalizer energy

Meter partial volume

Meter standard partial volume

Totalizer volumes

Totalizer mass

Totalizer energy

—

Operating volume

Operating volume

Operating volume

—

Operating volume

Operating volume

Operating volume

Operating volume

Standard volume

—

Operating volume

Mass


Selection options for the HART variables depending on the respective operating mode

The following table shows the possible process variables which can be assigned to the HART variables (PV, SV, TV or Qv) depending on the operating mode. The process variables can be assigned to the HART variables via the Device Type Manager or the EDD / FDI package in the Field Information Manager (FIM tool).

Operating mode PV Additional, selectable dynamic HART variable

Liquid Volume — — — — — —

Liquid Std/Norm

Vol.

Liquid Mass

Liquid Energy

Gas Mass

Gas Power

Operating volume

Standard volume

Mass

Energy

Gas Act. Volume Operating volume

Gas Std/Norm

Vol.

Standard volume

Mass

Energy

Temperatur e

Temperatur e

Temperatur e

Temperatur e

Temperatur e

Temperatur e

Temperatur e

Temperatur e

Totalizer volumes

Totalizer standard volume

Totalizer mass

Totalizer energy

Totalizer volumes


Totalizer mass

Totalizer energy

Operating volume

Totalizer volumes

Operating volume

Operating volume

Totalizer volumes

Totalizer volumes mass

— — — — — —

Operating volume

Operating volume

Operating volume

Totalizer volumes

Totalizer volumes

Totalizer volumes

Standard volume


— —

Bio Act. Volume

Steam Act.

Volume

Steam/Water

Mass

Steam/Water

Energy


Temperatur e

Bio Std/Norm Vol. Standard partial volume

Temperatur e

Operating Temperatur volume e

Mass Temperatur e

Energy Temperatur e

Totalizer partial volume

Totalizer

Standard

Partialvolume

Totalizer volumes

Totalizer mass

Totalizer energy

Operating volume

Operating volume

Operating volume

Operating volume

Totalizer volumes

Totalizer volumes

Totalizer volumes

Totalizer volumes

Standard volume



Totalizer partial volume

— — — — — — mass


6.6

Operating mode

The parameters for the different operating modes are described in the following table.

Operating mode /

(order code)

Liquid Volume / NL1

Parameter setting

— —

Liquid Volume

(temperature compensated) / NL2

Liquid Mass (no correction) / NL3

Liquid Mass (density adjustment) / NL3

Operating volume flow

(for liquid measuring medium)

Standard volume flow


Measuring medium temperature 1)

Reference temperature in the normal condition

Liquid mass flow, based on direct Operating density 2) 3) determination of the operating density via analog input, HART input or default setting.


Mass flow rate, based on the density under reference conditions and density expansion

Measuring medium temperature 1) coefficient in the normal condition.



With internal temperature sensor.

No information required, the measured value from the temperature sensor is used.

Default setting for the temperature value:

Device Setup / Plant/Customized /

Compensation Setting -> Preset Int.Temp


Compensation Setting -> Ref. Temperature


Compensation Setting -> Volume Exp.Coef.

Via analog input:

Input/Output / Field Input / Analog In Value ->

Density

Via HART input:

Input/Output / Field Input / HART In Value ->

Density

Default setting for the density:


Compensation Setting -> Preset Density









Compensation Setting -> Density Exp.Coef.

Density under reference conditions in the Device Setup / Plant/Customized / normal condition Compensation Setting -> Ref. Density

1) The highest priority of the device is to record the operating temperature.

2) The highest priority of the device is to record the density via the analog input, as long as the analog input is activated as a density input. If the analog input is not available as a density input, the system attempts to record the density via the HART input. If both the analog input and the HART input are deactivated as a density input, the system uses the default density value.

3) The connection via the analog input or HART input is described in the chapter titled "Electrical connections" on page 29.


Operating mode /

(order code)

Liquid Mass (volume adjustment) / NL3

Parameter setting

Liquid Energy / NL4 4)

Liquid mass flow, based on density under reference conditions and volume expansion coefficient in the normal condition


Energy measurement, such as brine or condensate.


Measuring medium temperature 1)


Density under reference conditions in the normal condition

Heat capacity









Compensation Setting -> Volume Exp.Coef.


Compensation Setting -> Ref. Density


Compensation Setting -> Specific Heat

Capacity upstream 1) No information required, the measured value from the temperature sensor is used.



Compensation Setting -> Preset Int.Temp downstream 3), 5) Input/Output / Field Input / Analog In Value ->

Temperature

Via HART input:


Temperature

Default setting for the temperature:


Compensation Setting -> Preset Ext.Temp

Gas Act. Volume / NG1

Operating volume flow

(for gaseous measuring media)

— —

1) The highest priority of the device is to record the operating temperature.


4) In order to implement the "Liquid Energy" mode, as a precondition the required parameters from one of the NL3 modes must be available. See also chapter "Energy measurement for liquid measuring medium (except water)" on page 52.

5) The highest priority of the device is to record the temperature via the analog input, as long as the analog input is activated as a temperature input. If the analog input is not available as a temperature input, the system attempts to record the temperature via the HART input. If both the analog input and the HART input are deactivated as a temperature input, the system uses the default density value.


Operating mode /

(order code)

Parameter setting

Gas Std/Norm Vol. /

NG2

Standard volume flow


Operating pressure 3) 5)

Operating temperature 3) 5)

Via analog input:


Pressure

Via HART input:


Pressure

Default setting for the pressure value:


Compensation Setting -> Preset

Pressure(abs)



Via analog input:


Temperature

Via HART input:


Temperature




Adjustment via DTM/EDD 7) Compression factor in the standard condition

(AGA / SGERG only)

Compression factor in the operating condition

Reference pressure and reference temperature in the normal condition

Adjustment via DTM/EDD 7)

Gas Mass (Density under reference conditions) / NG3

Mass flow rate, calculated with the density under reference conditions, pressure and temperature


Device Setup / Plant/Customized / Gas Ref.

Conditions

Via analog input:

(For selection, see operating mode Gas

Std/Norm Vol. / NG2)

Via HART input:

(For selection, see operating mode Gas

Std/Norm Vol. / NG2)

Gas Mass (actual density) / NG3

Mass flow rate, calculated using the current density in the operating condition.

(gaseous measuring media)

Density under reference conditions

Operating density 2) 3)

Device Setup / Plant/Customized / Gas Ref.

Conditions, as a selection for "Ref. Density"

Via analog input:


Density

Via HART input:


Density







7) If for the menu item Device Setup / Plant/Customized -> Gas Std. Mode the selection is set to "Gas linear.", the compression factor is reset to 1.0. See also the chapter titled "Special operating modes" in the operating instruction.


Operating mode / order code

Gas Power / NG4 Energy measurement

(gaseous measuring media)

Bio Act. Volume / NG5 Partial operating volume flow rate of biogas

Energy density

Biogas proportion 8)

Parameter setting


Compensation Setting -> Gas Energy Density

Via analog input:


Gas Content

Bio Std/Norm Vol. 9) /

NG6

Steam/Water Mass

(external density determination) 11) / NS2

Partial standard volume flow of biogas

Steam Act. Volume / NS1 Actual volume flow rate of steam n/a

Steam/Water Mass Mass flow rate of steam / hot Steam type

(internal density determination) 10) / NS2 water.

The calculation is done in accordance with IAPWS-IF97. Operating pressure 3) 6)

Mass flow rate of steam / hot water

Operating temperature 3) 5)

Operating density 2) 3)

Via HART input:


Gas Content




—

Selection of steam type via:


Compensation Setting / Water/Steam Type

Via analog input:


Pressure

Via HART input:


Pressure




Pressure(abs)






Via analog input:


Density

Via HART input:


Density







6) The highest priority of the device is to record the pressure via the analog input, as long as the analog input is activated as a pressure input. If the analog input is not available as a pressure input, the system attempts to record the pressure via the HART input. If both the analog input and the HART input are deactivated as a pressure input, the system uses the default pressure value.

8) The biogas proportion can be determined via the analog input, HART input or default setting. The highest priority of the device is to record the biogas proportion via the analog input, as long as the analog input is activated as a biogas proportion input. If the analog input is not available as a biogas proportion input, the system attempts to record the biogas proportion via the HART input. If both the analog input and the HART input are deactivated as a biogas proportion input, the system uses the default biogas proportion value.

9) In order to implement the "Bio Std/Norm Vol." mode, as a precondition the required parameters from one of the NG2 modes must be available.

10) In order to implement the "Steam/Water Mass" mode with internal density determination, the selection "Calculated from..." must be set in the Device Setup /

Plant/Customized / Compensation Setting -> Density Selection menu.

11) In order to implement the "Steam/Water Mass" mode with external density determination, in the menu Device Setup / Plant/Customized / Compensation Setting ->

Density Selection the selection "Ext. Density" must be made.


Operating mode / order code

Steam/Water Energy

/ NS3

12) Energy flow of steam / hot water.

The calculation is done in accordance with IAPWS-IF97.

13)

Energy calculation

Measuring medium temperature upstream 14)

Measuring medium temperature downstream 14)

Parameter setting

Selection of the type of energy calculation via:


Compensation Setting Energy calc. method






Via analog input:


Temperature

Via HART input:


Temperature

Default setting for the temperature:


Compensation Setting -> Preset Ext.Temp

Operating pressure 3) 6) Via analog input:


Pressure

Via HART input:


Pressure




Pressure(abs)

Operating temperature 3) 5) With internal temperature sensor.







6) The highest priority of the device is to record the pressure via the analog input, as long as the analog input is activated as a pressure input. If the analog input is not available as a pressure input, the system attempts to record the pressure via the HART input. If both the analog input and the HART input are deactivated as a pressure input, the system uses the default pressure value.

13) Two different properties of steam are supported: saturated steam and overheated steam. The end user can change this in the Device Setup / Plant/Customized /

Compensation Setting -> Water/Steam Type menu item.

14) Required only for net energy calculation of the actually consumed energy



6.7

Special operating modes

NOTICE

Pulse output for energy measurement

The pulse output generally relates to the selected flow unit.

If the flow unit is selected as energy unit "watt (W), kilowatt

(KW), or megawatt (MW)", the pulses relate to J (W), KJ

(KW), or MJ (MW).

1 watt then corresponds to 1 J/s.

6.7.1

Energy measurement for liquid measuring medium

(except water)

Order code N2

The VortexMaster FSV450 and the SwirlMaster FSS450 with order code N2 have an extended function for measuring the energy flow for fluids, which is built into the transmitter.

Based on the values for actual volume flow, density, heat capacity of the medium (energy unit / mass flow unit), the temperature upstream (built-in Pt100 resistance thermometer) and the temperature downstream, the transmitter calculates the actual volume flow and the energy flow.

6.7.2

Energy measurement for steam / hot water in accordance with IAPWS-IF97

Order code N1

The VortexMaster FSV450 and the SwirlMaster FSS450 with option N1 have an extended function for measuring the flow of steam, which is built into the transmitter.

1

5

2

3

4

1

4

2

3

G11782

Fig. 46: Measurement of liquid energy

1

Upstream

2

VortexMaster / SwirlMaster with built-in temperature sensor

3

Temperature transmitter, via HART- or analog input

4

Downstream

G11781

Fig. 47: Energy measurement

1

Feed flow

2

VortexMaster / SwirlMaster with built-in temperature sensor

3

Pressure transmitter, via HART- or analog input

4

Temperature transmitter, via HART- or analog input

5

Condensate return flow

Based on the values of pressure (external diaphragm seal, connected via HART or analog input, or a preset pressure value) and temperature (built-in Pt100 resistance thermometer), the transmitter calculates the density and the energy content of the measuring medium.

The measured volume flow rate is converted into the mass flow rate and energy flow rate.

The type of energy calculation can be selected:

— Gross energy: The amount of energy that flows through the device is recorded. Any energy re-flow in form of condensate is not considered.

— Net energy: The amount of energy that flows through the device is recorded. Any energy re-flow in form of condensate is deducted again from the amount of energy.

For this, an additional external temperature transmitter must be connected.


For the energy measurement, the media types "saturated steam", "superheated steam" or "hot water“ can be selected.

The calculation is done according to IAPWS-IF97.

Calculation of the net energy for steam

Q

p



Q

m





H

steam



H

water



Calculation of the net energy for hot water / condensate

Q

p



Q

m





H

water

_

in



H

water

_

out



Formula elements used

Q p energy

Q m

H steam enthalpy

H water enthalpy

H water in

Water enthalpy (feed flow)

H water_out

Water enthalpy (return flow)

Prerequisites for the energy measurement:

— For energy measurement of steam, this must condense completely.

— The process must form a closed system, energy losses through leaks are not recorded.

Steam mass calculation

The following options are available for the steam mass calculation:

— Density calculated from the temperature (saturated steam only)

— Density calculated from the pressure (saturated steam only)

— Density calculated from pressure and temperature

If a pressure transmitter is connected, the steam state is checked automatically. A distinction is made between wet steam, saturated steam, and superheated steam. The correct density is always calculated regardless of the selected media type.

If a pressure transmitter is not connected and steam type

"Overheated Steam" is selected, a constant pressure must be entered for the state to be detected and, if applicable, the density to be calculated.

A value must always be stored for the steam density value

(constant) in the transmitter in order to define the measuring range limits for Q max

DN in mass flow units.

An approximation is sufficient here, the density diagrams provide an indication for determining the steam density.

Density diagrams

The following diagrams show an extract from the density table for saturated steam at different temperatures / pressures.

34

32

30

28

26

24

2.1

2.0

1.9

1.7

1.6

1.5

1.4

22

20

18

16

14

12

1.2

1.1

1.0

0.9

10

8

6

0.7

0.6

0.5

4

2

0.4

0.2

0.1

0 0

100 115 130 145 160 175 190 205 220 235 250 265 280 [°C]

212 239 266 293 320 347 374 401 428 455 482 509 536 [°F]

T

G11882

Fig. 48: Saturated steam density vs. temperature

ρ Steam density T Temperature

ρ [kg/m³]

12

11

ρ [lb/ft³]

0.75

0.69

0.62

10

9 0.56

0.50

8

7 0.44

0.37

6

5 0.31

0.25

4

3 0.19

0.12

2

1 0.06

0

0

(0)

0

2 4 6 8 10 12 14 16 18 20 22 24

(29) (58) (87) (116) (145) (174) (203) (232) (261) (290) (319) (348) p [bar abs (psia)]

Fig. 49: Saturated steam density vs. pressure

ρ Steam density p Pressure

G11883


300

250

200

150

T [°C]

400

350

1 2 3 4 5 6 7 8

9

T [°F]

752

662

A

B

572

482 j

392

302

100 212

0 2 4 6 8 10 12 14 16 18 20 22 24

(0) (29) (85) (87) (116) (145) (174) (203) (232) (261) (290) (319) (348) p [bar abs (psia)] G11901

Fig. 50: Steam density for hot steam

A

Hot steam range

B

Saturated steam range

1

1.0 kg/m³ (0.06 lb/ft³)

2

1.5 kg/m³ (0.09 lb/ft³)

3

2 kg/m³ (0.12 lb/ft³)

4

2.5 kg/m³ (0.16 lb/ft³)

5

3 kg/m³ (0.19 lb/ft³)

6

4 kg/m³ (0.25 lb/ft³)

7

5 kg/m³ (0.31 lb/ft³)

8

6 kg/m³ (0.37 lb/ft³)

9

8 kg/m³ (0.50 lb/ft³) j

Saturated steam limit

Parallel lines 1 ... 9 are lines of the same density.

Application example (broken line in diagram)

Superheated steam with 225°C, 9 bar abs (437 °F, 130 psia).

It yields a steam density of approx. 4.1 kg/m


3

(0.26 lb/ft

3

).


Calculation of the density

The density calculation method is selected using the "Density Selection" parameter.

Media type Calculation method Description

Saturated Steam Calc. From T

Calc. From P

Calc. From P&T

Ext. Density

Overheated Steam Calc. From P&T

Ext. Density

The steam density is calculated in accordance with the saturated steam curve using the measured temperature value from the internal temperature sensor.

If using an FSS430 / FSV430 without optional internal temperature sensor, a constant (parameter

"Preset Int.Temp") must be entered for the temperature. Alternatively, an external temperature transmitter can also be connected with HART-communication.

The steam density is calculated according to IAPWS-IF97 with a measured pressure value.

The measured pressure value can either be supplied via the analog input, the HART input, or as a constant (parameter "Preset Pressure(abs)").

The steam density is calculated in accordance with IAPWS-IF97 using the measured temperature value from the internal temperature sensor and a measured pressure value.




If the steam is not saturated steam, a warning is generated by the device, the density and the energy content of the steam are calculated with the current values as overheated steam.

If the steam temperature is too low (wet steam), the density (and the energy if applicable) will be calculated in accordance with the saturated steam curve based on the measured value from the internal or external temperature sensor.

The steam mass is calculated using the density value that is supplied either via the analog input, the

HART input, or as a constant (parameter "Preset Density ").

Detection of wet steam / overheated steam is not possible with this calculation method.

The steam density is calculated in accordance with IAPWS-IF97 using the measured temperature value from the internal temperature sensor and a measured pressure value.




If the steam temperature is too low relative to the pressure measured value, the density and energy calculation is automatically converted to condensate density and condensate energy.

Upon reaching the steam state, it is again automatically converted to steam density and steam energy.

NOTICE

If the automatic switching between steam and condensate density is undesirable, the parameter

Water/Steam Type „Saturated Steam" must be selected! This means that the correct steam density and enthalpy are always calculated even in the case of overheated steam.

The steam mass is calculated using the density value that is supplied either via the analog input, the

HART input, or as a constant (parameter "Preset Density ").

Detection of wet steam / overheated steam is not possible with this calculation method.


Media type

Hot Water

Calculation method

Calc. From T

Description

The density is calculated in accordance with IAPWS-IF97 using the measured temperature value from the internal temperature sensor.



The density can either be supplied via the analog input, the HART input, or as a constant (parameter

"Preset Density ").

NOTICE

Regardless of the media type and the calculation method, a density value is to be entered in the "Device Setup /

Plant/Customized / Compensation Setting / Preset Density " menu for the determination of the max. measuring range limits

The entered density will not be used for compensation purposes.

The entered density should be calculated in accordance with the typical (maximum) operating conditions.



6.7.3

Natural gas calculation in accordance with AGA8 /

SGERG88

For elaborate information on the configuration of the natural gas calculation according to AGA8 / SGERG88, follow the description in the Chapter "Commissioning“ in the operating manual.

6.8

Zero point adjustment under operating conditions

Automatic zero point balancing

With automatic zero point balancing, the transmitter determines the noise threshold of the sensor signal automatically. As long as the sensor signal remains above the determined noise threshold, this is recognized as a valid flow signal.

Automatic zero point balancing should be rerun in the event of the following changes:

— Change in external installation conditions, such as more or fewer vibrations, pulsations, or electromagnetic field interspersion.

— Replacement of the transmitter communication board.

— Replacement of the sensor or sensor electronics.

For zero point balancing, the conditions in the meter tube have to correspond to the operating conditions for zero flow.

Automatic zero point balancing is started in the "Device Setup

/ Plant/Customized / Field optimization / Auto Zero" menu.

NOTICE

If the results of automatic zero point balancing are not acceptable, manual zero point balancing can be performed.

Manual zero point balancing

For manual zero point balancing, the noise threshold of the sensor signal must be determined manually. The same requirements apply for manual zero point balancing as for automatic zero point balancing.

1. Read out the signal amplitude of the source of interference in the "Service / Sensor / Signal Magnitude" menu. Note down the maximum value of the signal amplitude.

2. Multiply the calculated maximum value by a safety factor of between 1.2 and 2.0. Experience has shown that a value of 1.7 yields very good results.

3. Enter the calculated value in the "Device Setup / Field optimization / Low Flow Thld." menu.

4. Check the zero point setting in the process display / at the current output.

5. Check whether the lowest desired lower range value can be achieved with the new zero point setting.

NOTICE

Zero point settings > 200 indicate an elevated potential for interference (vibrations, pulsations or EMC interference).

The installation location and installation of the device should therefore be checked and appropriate measures taken, if necessary, to eliminate interference.


7 Operation

7.1

Safety instructions

If there is a chance that safe operation is no longer possible, take the device out of operation and secure it against unintended startup.

7.2

Parameterization of the device

The LCD indicator has capacitive operating buttons. These enable you to control the device through the closed housing cover.

NOTICE

The transmitter automatically calibrates the capacitive buttons on a regular basis. If the cover is opened during operation, the sensitivity of the buttons is firstly increased to enable operating errors to occur. The button sensitivity will return to normal during the next automatic calibration.

7.2.1

Menu navigation

1

Operating button functions

Exit

Back

Cancel

Next

Meaning

Exit menu

Go back one submenu

Cancel parameter entry

Select the next position for entering numerical and alphanumeric values

Select

Edit

OK

Meaning

Select submenu / parameter

Edit parameter

Save parameter entered

NOTICE

For a detailed description of the individual parameters and menus on the configuration level, please refer to chapter

Parameter descriptions in the operating instruction.

7.2.2

Process display

1

Pump 1

Qv

T

Qdn

0.00

40.322

m3/h

°C

0%

2

M 101 4 5 01

2 Menu

Select

3

4

5 5

Exit

Fig. 51: LCD display

1

Operating buttons for menu navigation

2

Menu name display

3

Menu number display

4

Marking to indicate the relative position within the menu

5

Display of the current function of the buttons and

You can use the or operating buttons to browse through the menu or select a number or character within a parameter value.

Different functions can be assigned to the and operating buttons. The function that is currently assigned 5 is shown on the LCD display.

3 4 3

G11783

Fig. 52: Process display (example)

1

Measuring point tagging

2

Current process values

3

"Button function" symbol

4

"Parameterization protected" symbol

The process display appears on the LCD display when the device is switched on. It shows information about the device and current process values.

The way in which the current process values are shown can be adjusted on the configuration level.

The symbols at the bottom of the process display are used to indicate the functions of the operating buttons and , in addition to other information.

Symbol Description

/ Call up information level.

When Autoscroll mode is activated, the symbol appears here and the operator pages are automatically displayed one after the other.

Call up configuration level.

The device is protected against changes to parameterization.


7.2.3

Switching to the information level (operator menu)

On the information level, the operator menu can be used to display diagnostic information and choose which operator pages to display.

Process display

1. Open the Operator Menu using .

Operator Menu

Diagnostics

Operator Page 1

Operator Page 2

Back Select

2. Select the desired submenu using / .


Menu Description

… / Operator Menu

Diagnostics Selection of sub-menu " Diagnostics "; see also chapter "Error messages on the LCD display" on page 60.

Operator Page 1 ... n Selection of operator page to be displayed.

Signal view switching of the operator pages is initiated on the process screen.

Selection of submenu " Signal view " (only for service purposes).

7.2.4

Switching to the configuration level

(parameterization)

The device parameters can be displayed and changed on the configuration level.

Process display

1. Use to switch to the configuration level.

Access Level

Read Only

Standard

Service

Back Select

2. Select the desired level of access using / .


NOTICE

There are three levels of access. A password can be defined for level "Standard".

There is no factory default password.

Access Level Description

Read Only

Standard

Service

All parameters are locked. Parameters are read only and cannot be modified.

All the parameters can be altered.

Only Customer Service has access to the Service menu.


Once you have logged on to the corresponding access level, you can edit or reset the password. Reset (status "no password defined") by selecting " " as a password.

Enter Password

**********

Next

QRSTUVWXYZ

OK

4. Enter the corresponding password (see chapter

""Parameterization via the "Easy Setup" menu function" on page 41"). No password is preset in the factory settings.

Users can switch to the configuration level without entering a password.

The selected access level remains active for 3 minutes.

Within this time period you can toggle between the process display and the configuration level without reentering the password.

5. Use to confirm the password.

The LCD display now indicates the first menu item on the configuration level.

6. Select a menu using / .


7.2.5

Error messages on the LCD display

In the event of an error, a message consisting of a symbol and text (e.g. Electronics) appears at the bottom of the process screen.

The text displayed provides information about the area in which the error has occurred.

Process display

Electronics

The error messages are divided into four groups in accordance with the NAMUR classification scheme. The group assignment can only be changed using a DTM or EDD:

Symbol Description

Error / failure

Function check

Outside of the specification

Maintenance required

The error messages are also divided into the following areas:

Range

Description

Fonctionnement Error / alarm due to the current operating

Sensor

Electronics

Configuration conditions.

Error / alarm of the flowmeter sensor.

Error / alarm of the electronics.

Error / alarm due to device configuration.

NOTICE

For a detailed description of errors and information regarding troubleshooting, refer to the chapter titled "Diagnosis / Error messages" in the operating instruction.


8 Maintenance 9 Additional documents

8.1

Safety instructions

WARNING




WARNING

Risk of injury due to process conditions.

The process conditions, e.g. high pressures and temperatures, toxic and aggressive measuring media, can give rise to hazards when working on the device.

— Before working on the device, ensure that the process conditions do not pose any safety risks.

— If necessary, wear suitable personal protective equipment when working on the device.

— Depressurize and empty the device / piping, allow to cool and purge if necessary.

NOTICE

For detailed information on the maintenance of the device, consult the associated operating instructions (OI)!

Corrective maintenance work may only be performed by trained personnel.

— Before removing the device, depressurize it and any adjacent lines or containers.

— Check whether hazardous materials have been used as materials to be measured before opening the device.

Residual amounts of hazardous material may still be present in the device and could escape when it is opened.

Within the scope of operator responsibility, check the following as part of a regular inspection:

— the pressure-carrying walls / lining of the pressure device

— the measurement-related function

— the leak tightness

— the wear (corrosion)

NOTICE

All documentation, declarations of conformity, and certificates are available in ABB's download area. www.abb.com/flow

Parameter descriptions in the operating instruction

"Repair“ in the operating manual

Trademarks

® HART is a registered trademark of FieldComm Group, Austin, Texas,

USA

® Modbus is a registered trademark of the Modbus Organization

® Kalrez and Kalrez Spectrum

TM

are registered trademarks of DuPont

Performance Elastomers.

™ Hastelloy C is a trademark of Haynes International



10 Appendix

10.1

Return form

Statement on the contamination of devices and components

Repair and / or maintenance work will only be performed on devices and components if a statement form has been completed and submitted.

Otherwise, the device / component returned may be rejected. This statement form may only be completed and signed by authorized specialist personnel employed by the operator.

Customer details:

Company:

Address:

Contact person: Telephone:

Fax: E-Mail:

Device details:

Typ:

Reason for the return/description of the defect:

Serial no.:

Was this device used in conjunction with substances which pose a threat or risk to health?

 Yes  No

If yes, which type of contamination (please place an X next to the applicable items)?

Biological  Corrosive / irritating  Combustible (highly / extremely combustible) 

Toxic

Radioactive





Explosiv Other toxic substances 

Which substances have come into contact with the device?

1.

2.

3.

We hereby state that the devices / components shipped have been cleaned and are free from any dangerous or poisonous substances.

Town/city, date Signature and company stamp


Notes

Notes


Contact us

ABB Limited


Howard Road, St. Neots

Cambridgeshire, PE19 8EU

UK

Tel: +44 (0)870 600 6122

Fax: +44 (0)1480 213 339


ABB Inc.


125 E. County Line Road

Warminster, PA 18974

USA

Tel: +1 215 674 6000

Fax: +1 215 674 7183

ABB Automation Products GmbH


Dransfelder Str. 2

37079 Goettingen

Germany

Notizen


ABB Engineering (Shanghai) Ltd.


No. 4528, Kangxin Highway, Pudong

New District

Shanghai, 201319,

P.R. China

Tel: +86(0) 21 6105 6666

Fax: +86(0) 21 6105 6677

Mail: [email protected] www.abb.com/flow

Note

We reserve the right to make technical changes or modify the contents of this document without prior notice.

With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document.

We reserve all rights in this document and in the subject matter and illustrations contained therein.

Any reproduction, disclosure to third parties or utilization of its contents – in whole or in parts – is forbidden without prior written consent of ABB.

Copyright© 2017 ABB

All rights reserved

3KXF300003R4401

Original instruction

ABB SwirlMaster FSS430 Commissioning And Safety Instruction

Vortex and Swirl flowmeter

Measurement made easy

Contents

1 Safety

2 Use in potentially explosive atmospheres

3 Product identification

VortexMaster

Serial Number:

Model Number:

Manufactured by:

Power Supply:

PN:

IP:

Tmedium:

DN:

Iout:

Firmware:

QmaxDN:

Tamb.:

Year/Month

Made in xxxx

VortexMaster

4

Transport and storage

5 Installation

6 Commissioning

p

m

steam

water

p

m

water

in

water

out

7 Operation

8 Maintenance 9 Additional documents

Parameter descriptions in the operating instruction

10 Appendix

Notes

Contact us

Related manuals

ABB

SwirlMaster FSS430

ABB

VortexMaster FSV430

ABB

VortexMaster FSV430

Fuji electric

Time Delta-C FSV-2

ABB

JDF300

Fuji electric

FSV 2

ABB

JDF200

ABB

SensyMaster FMT250

ABB

SensyMaster FMT430

ABB

VA Master FAM540

ABB

ProcessMaster FEP632

JUMO

406061