Merlin MGL400-24, MGL400-24S, WingMate 4 Owner's Manual 48 Pages
Merlin MGL400-24, MGL400-24S, WingMate 4 Owner's Manual
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WingMate
4
MGL400-24 & MGL400-24S
SWING GATE OPENER
O W N E R ' S M A N U A L
The MGL400-24 is intended for use with vehicular swing gates.
For residential applications only (refer to page 2 for more details).
DESIGNED FOR PROFESSIONAL INSTALLATION
Serial # Primary Arm
Serial # Secondary Arm
Serial # Control Box
Installation Date
NB: Some references/drawings in this manual relate to international markets
TABLE
OF CONTENTS
SAFETY 1-6
Safety Symbol and Signal Word Review 1
Installation Classifications
Safety Installation Information
Gate Construction Information
Important Safety Information
4
5-6
2
3
INTRODUCTION 7-8
Operator Specifications 7
Carton Inventory
Additional Items Needed for Installation
Wiring Specifications and Tools Needed
7
8
8
INSTALLATION 9-19
Overview of Typical Installation 9-10
Check Your Gate
Mounting Options
Manual Release
Determine Position of the Pull-to-Open Bracket
Assemble Gate Post Bracket (Pull-to-Open)
Attach Brackets to Gate Operator
Determine Mounting Location
Measuring and Marking for the Gate Bracket
Position Gate Operator on Gate
Test Gate Travel
Secure Post Bracket to Gate Post
Secure Gate Bracket to Gate
Warning Sign Placement
Standard Control Box
15
16
16
17
17
18-19
13
13
14
14
11
11
12
12
ADJUSTMENT 26-30
Set DIP Switch 26
Limits 27-29
Force Adjustment 30
Timer-to-Close 30
PROGRAMMING 31
Remote Controls 31
Keyless Entry
Erase All Codes
31
31
Test 31
ADDITIONAL FEATURES
Control Inputs
Loop Inputs
Photo/Edge Inputs (P 6-7-8 and 9)
Safety Accessories for Secondary Entrapment Protection
32-35
32
33
33
34
OPERATION AND MAINTENANCE
Reset Button
36-37
36
Remote Control 36
Maintenance 37
Manual Release 37
TROUBLESHOOTING 38-41
Basic Control Board Layout 38
Wiring Diagram
Diagnostic Codes
Troubleshooting Chart and Tips
39
39
40-41
REPAIR PARTS
Control Box
Gate Operator Arm
42-43
42
42
WIRING 20-25
Connect the Gate Operator (Gate 1) to the Control Box 20
Set the Bipart Delay (Model MGL400-24S Only)
Connect the Gate Operator (Gate 2) to the Control Box (Model MGL400-24S Only)
Junction Box (Model MGL400-24S Only)
Earth Ground Rod Installation (Optional)
Connect Batteries
21
22
23-24
25
25
ACCESSORIES 43
WARRANTY POLICY 44
TEMPLATE BACK COVER
SAFETY
» SAFETY SYMBOL AND SIGNAL WORD REVIEW
When you see these Safety Symbols and Signal Words on the following pages, they will alert you to the possibility of
Serious Injury or Death
if you do not comply with the warnings that accompany them. The hazard may come from something mechanical or from electric shock. Read the warnings carefully.
When you see this Signal Word on the following pages, it will alert you to the possibility of damage to your gate and/or the gate operator if you do not comply with the cautionary statements that accompany it. Read them carefully.
IMPORTANT NOTE
• BEFORE attempting to install, operate or maintain the operator, you must read and fully understand this manual and follow all safety instructions.
• DO NOT attempt repair or service of your gate operator unless you are an
Authorized Service Technician.
1
MECHANICAL
ELECTRICAL
SAFETY
» INSTALLATION CLASSIFICATIONS
* MGL400-24 is designed for Residential use only. If you are unsure which classification matches your site, call our customer service to clarify. Commercial &
Industrial installations will void your warranty.
RESIDENTIAL – VEHICULAR GATE OPERATOR
A vehicular gate operator (or system) intended for use in a home of one to four single family dwellings, or a garage or parking area associated therewith.
RESIDENTIAL
NOT SUITABLE FOR:
COMMERCIAL – GENERAL ACCESS VEHICULAR GATE
OPERATOR
A vehicular gate operator (or system) intended for use in a commercial location or building such as a multi-family housing unit (five or more single family units) hotel, garage, retail store or other building servicing the general public.
INDUSTRIAL – GENERAL ACCESS VEHICULAR GATE
OPERATOR
A vehicular gate operator (or system) intended for use in a industrial location or building such as a factory or loading dock area or other locations not intended to service the general public.
INDUSTRIAL
COMMERCIAL
SAFETY ACCESSORY SELECTION
Merlin gate operators will accept external entrapment protection devices to protect people from motorized gate systems. Below are the types of entrapment protection systems for use on this operator.
ENTRAPMENT PROTECTION TYPES
Type A: Inherent obstruction sensing system, self-contained within the operator.
This system must sense and initiate the reverse of the gate within two seconds of contact with a solid object (included) .
Type B: Connections provided for a non-contact device, such as a photoelectric eye can be used as a secondary protection (included) .
Type C: Connections provided for a contact sensor. A contact device such as a gate edge can be used for secondary protection (optional).
NOTE: We recommend warning signs are placed in plain view on both sides of the gate to warn pedestrians of the dangers of motorized gate systems.
ENTRAPMENT PROTECTION REQUIREMENTS
GATE OPERATOR ENTRAPMENT PROTECTION
Installation
CLASS
RESIDENTIAL
Swing Gate (Arm) Operator
Primary Type
A
Secondary Type
(recommended)
B or C
The chart above illustrates the entrapment protection requirements for each of the three classes.
In order to complete a proper installation you must satisfy the entrapment protection chart shown above. That means that the installation must have one primary means of entrapment protection. A secondary means of entrapment protection is highly recommended . Both primary and secondary entrapment protection methods must be designed, arranged or configured to protect against entrapments in both the open and close directions of gate travel.
For Example: For a slide gate system that is installed on a singlefamily residence you must provide the following: As your primary type of entrapment protection you must provide Type A inherent (built into the operator) entrapment sensing and we highly recommend at least one of the following as your secondary entrapment protection: Non-contact sensors such as photoelectric eyes (type B), Contact sensors such as gate edges (type C).
2
SAFETY
» SAFETY INSTALLATION INFORMATION
1. Vehicular gate systems provide convenience and security. Gate systems are comprised of many component parts. The gate operator is only one component. Each gate system is specifically designed for an individual application.
2. Gate operating system designers, installers and users must take into account the possible hazards associated with each individual application. Improperly designed, installed or maintained systems can create risks for the user as well as the bystander. Gate systems design and installation must reduce public exposure to potential hazards.
3. A gate operator can create high levels of force in its function as a component part of a gate system. Therefore, safety features must be incorporated into every design. Specific safety features include:
• Gate Edges • Guards for Exposed Rollers • Photoelectric Sensors
• Vertical Posts • Instructional and Precautionary Signage
4. Install the gate operator only when:
a. The operator is appropriate for the construction and the usage class of the gate.
b. All exposed pinch points are eliminated or guarded, and guarding is supplied for exposed rollers.
5. The operator is intended for installation only on gates used for vehicles.
Pedestrians must be supplied with a separate access opening. The pedestrian access opening shall be designed to promote pedestrian usage. Locate the gate such that persons will not come in contact with the vehicular gate during the entire path of travel of the vehicular gate.
6. The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures when opening and closing to reduce the risk of entrapment. Swinging gates shall not open into public access areas.
7. The gate must be properly installed and work freely in both directions prior to the installation of the gate operator.
8. Controls intended for user activation must be located at least 6 feet (1.83 m) away from any moving part of the gate and where the user is prevented from reaching over, under, around or through the gate to operate the controls.
Outdoor or easily accessible controls shall have a security feature to prevent unauthorized use.
9. The Stop and/or Reset (if provided separately) must be located in the lineof-sight of the gate. Activation of the reset control shall not cause the operator to start.
10. WARNING SIGNS are included and should be installed, one on each side of the gate where easily visible.
11. For a gate operator utilizing a non-contact sensor: a. Reference owner’s manual regarding placement of non-contact sensor for each type of application.
b. Care shall be exercised to reduce the risk of nuisance tripping, such as when a vehicle trips the sensor while the gate is still moving.
c. One or more non-contact sensors shall be located where the risk of entrapment or obstruction exists, such as the perimeter reachable by a moving gate or barrier.
12. For a gate operator utilizing a contact sensor such as an edge sensor: a. One or more contact sensors shall be located where the risk of entrapment or obstruction exists, such as at the leading edge, trailing edge and post mounted both inside and outside of a vehicular horizontal slide gate.
b. One or more contact sensors shall be located at the bottom edge of a vehicular vertical lift gate.
c. A hard wired contact sensor shall be located and its wiring arranged so the communication between the sensor and the gate operator is not subject to mechanical damage.
d. A wireless contact sensor such as the one that transmits radio frequency
(RF) signals to the gate operator for entrapment protection functions shall be located where the transmission of the signals are not obstructed or impeded by building structures, natural landscaping or similar obstruction.
A wireless contact sensor shall function under the intended end-use conditions.
e. One or more contact sensors shall be located on the inside and outside leading edge of a swing gate. Additionally, if the bottom edge of a swing gate is greater than 6 inches (152 mm) above the ground at any point in its arc of travel, one or more contact sensors shall be located on the bottom edge.
f. One or more contact sensors shall be located at the bottom edge of a vertical barrier (arm).
3
SAFETY
» GATE CONSTRUCTION INFORMATION
Vehicular gates should be installed in accordance with local standards.
1. GENERAL REQUIREMENTS
1.1 Gates shall be constructed in accordance with the provisions given for the appropriate gate type listed.
1.2 Gates shall be designed, constructed and installed to not fall over more than
45 degrees from the vertical plane, when a gate is detached from the supporting hardware.
1.3 Gates shall have smooth bottom edges, with vertical bottom edged protrusions not exceeding 12.7 mm when other than the exceptions listed in
ASTM F2200.
1.4 The minimum height for barbed tape shall not be less than 2.44 m above grade and for barbed wire shall not be less than 1.83 m above grade.
1.5 An existing gate latch shall be disabled when a manually operated gate is retrofitted with a powered gate operator.
1.6 A gate latch shall not be installed on an automatically operated gate.
1.7 Protrusions shall not be permitted on any gate, refer to ASTM F2200 for
Exceptions.
1.8 Gates shall be designed, constructed and installed such that their movement shall not be initiated by gravity when an automatic operator is disconnected.
1.9 A pedestrian gate shall not be incorporated into a vehicular gate panel or that portion of the adjacent fence that the gate covers in the open position.
3.1.3 A gap, measured in the horizontal plane parallel to the roadway, between a fixed stationary object nearest the roadway, (such as a gate support post) and the gate frame when the gate is in either the fully open position or the fully closed position, shall not exceed 57 mm, refer to ASTM F2200 for
Exception.
3.1.4 Positive stops shall be required to limit travel to the designed fully open and fully closed positions. These stops shall be installed at either the top of the gate, or at the bottom of the gate where such stops shall horizontally or vertically project no more than is required to perform their intended function.
3.1.5 All gates shall be designed with sufficient lateral stability to assure that the gate will enter a receiver guide, refer to ASTM F2200 for panel types.
3.2 The following provisions shall apply to Class IV vehicular horizontal slide gates:
3.2.1 All weight bearing exposed rollers 2.44 m, or less, above ground shall be guarded or covered.
3.2.2 Positive stops shall be required to limit travel to the designed fully open and fully closed positions. These stops shall be installed at either the top of the gate, or at the bottom of the gate where such stops shall horizontally or vertically project no more than is required to perform their intended function.
2. SPECIFIC APPLICATIONS
2.1 Any non-automated gate that is to be automated shall be upgraded to conform to the provisions of this specification.
2.2 This specification shall not apply to gates generally used for pedestrian access and to vehicular gates not to be automated.
2.3 Any existing automated gate, when the operator requires replacement, shall be upgraded to conform to the provisions of this specification in effect at that time.
3. VEHICULAR HORIZONTAL SLIDE GATES
3.1 The following provisions shall apply to Residential I, Commercial I and
Commercial II vehicular horizontal slide gates:
3.1.1 All weight bearing exposed rollers 2.44 m, or less, above grade shall be guarded or covered.
3.1.2 All openings located between 1.22 m and 1.83 m above grade shall be designed, guarded or screened to prevent a
102 mm diameter sphere from passing through the openings anywhere in the gate, and in that portion of the adjacent fence that covers in the open position.
4. VEHICULAR HORIZONTAL SWING GATES
4.1 The following provisions shall apply to Residential I, Commercial I and
Commercial II vehicular horizontal swing gates:
4.1.1 Gates shall be designed, constructed and installed so as not to create an entrapment area between the gate and the supporting structure or other fixed object when the gate moves toward the fully open position, subject to the provisions in the 4.1.1.1 and 4.1.1.2.
4.1.1.1 The width of an object (such as a wall, pillar or column) covered by a swing gate when in the open position shall not exceed 102 mm, measured from the centerline of the pivot point of the gate, refer to ASTM F2200 for exception.
4.1.1.2 Except for the zone specified in Section 4.1.1.1, the distance between a fixed object such as a wall, pillar or column, and a swing gate when in the open position shall not be less than 406 mm, refer to ASTM F2200 for exception.
4.2 Class IV vehicular horizontal swing gates shall be designed, constructed and installed in accordance with security related parameters specific to the application in question.
4
SAFETY
» IMPORTANT SAFETY INFORMATION
• To prevent Serious Injury or Death from a moving gate - FOLLOW ALL
INSTRUCTIONS
INSTALLATION
• Check that the temperature range of -20oC to +50o C is suitable for the location.
To prevent SERIOUS INJURY or DEATH; one or more non-contact sensors shall be located where the risk of entrapment or obstruction exists.
To prevent SERIOUS INJURY or DEATH from a moving gate:
• Entrapment protection devices MUST be installed to protect anyone who may come near a moving gate.
• Locate entrapment protection devices to protect in BOTH the open and close gate cycles.
• Locate entrapment protection devices to protect between moving gate and
RIGID objects, such as posts.
• A swinging gate shall NOT open into public access ways.
To prevent SERIOUS INJURY or DEATH from a moving gate:
• Install warning signs on the front and back of the gate in PLAIN VIEW.
• Permanently secure each warning sign in a suitable manner using fastening holes.
ALWAYS wear protective gloves and eye protection when changing the battery or working around the battery compartment.
• DO NOT use flooded lead acid battery.
• Flooded lead acid batteries will produce gases when discharging and recharging which can explode.
• DO NOT dispose of battery in fire. Battery may explode. Check with local codes for disposal instructions.
WIRING
To reduce the risk of SEVERE INJURY or DEATH:
• ANY maintenance to the operator or in the area near the operator MUST NOT be performed until disconnecting the electrical power and locking-out the power via the operator power switch. Upon completion of maintenance the area MUST be cleared and secured, at that time the unit may be returned to service.
• Disconnect power at the fuse box BEFORE proceeding. Operator MUST be properly grounded and connected in accordance with local electrical codes.
NOTE: The operator should be on a separate fused line of adequate capacity.
• ALL electrical connections MUST be made by a qualified individual.
• DO NOT install ANY wiring or attempt to run the operator without consulting the wiring diagram. We recommend that you install an optional reversing edge BEFORE proceeding with the control station installation.
• ALL power wiring should be on a dedicated circuit and well protected. The location of the power disconnect should be visible and clearly labeled.
• ALL power and control wiring MUST be run in separate conduit.
• BEFORE installing power wiring or control stations be sure to follow ALL specifications and warnings described below. Failure to do so may result in
SEVERE INJURY to persons and/or damage to operator.
To AVOID damaging plug-in transformer, it MUST be enclosed in a suitable weatherproof enclosure and provided with proper weatherproof fixtures.
To AVOID damaging gas, power or other underground utility lines, contact underground utility locating companies BEFORE digging.
ADJUSTMENT
To reduce the risk of FIRE or INJURY to persons use only Merlin replacement batteries.
Without a properly installed safety reversal system, persons (particularly small children) could be SERIOUSLY INJURED or KILLED by a closing gate.
• Too much force on gate will interfere with proper operation of safety reversal system.
• NEVER increase force beyond minimum amount required to close gate.
• NEVER use force adjustments to compensate for a binding or sticking gate.
• If one control (force or travel limits) is adjusted, the other control may also need adjustment.
• After ANY adjustments are made, the safety reversal system MUST be tested.
Gate MUST reverse on contact with a rigid object.
5
SAFETY
» IMPORTANT SAFETY INFORMATION
OPERATION AND MAINTENANCE
• READ AND FOLLOW ALL INSTRUCTIONS.
• NEVER let children operate or play with gate controls. Keep the remote control away from children.
• ALWAYS keep people and objects away from the gate. NO ONE SHOULD
CROSS THE PATH OF THE MOVING GATE.
• Test the gate operator monthly. The gate MUST reverse on contact with a rigid object or stop when an object activates the non-contact sensors. After adjusting the force or the limit of travel, retest the gate operator. Failure to adjust and retest the gate operator properly can increase the risk of INJURY or DEATH.
• Use the emergency release ONLY when the gate is not moving.
• KEEP GATES PROPERLY MAINTAINED. Read the owner’s manual. Have a qualified service person make repairs to gate hardware.
• The entrance is for vehicles ONLY. Pedestrians MUST use separate entrance.
• Disconnect ALL power before performing ANY maintenance.
• ALL maintenance MUST be performed by a Merlin professional.
• SAVE THESE INSTRUCTIONS.
To reduce the risk of FIRE or INJURY to persons use only Merlin replacement batteries.
To avoid SERIOUS personal INJURY or DEATH from electrocution, DISCONNECT electrical power to operator BEFORE proceeding.
TROUBLESHOOTING
To protect against fire and electrocution:
• Disconnect power and battery BEFORE installing or servicing operator.
For continued protection against fire:
• Replace ONLY with fuse of same type and rating.
6
INTRODUCTION
» OPERATOR SPECIFICATIONS + CARTON INVENTORY
OPERATOR SPECIFICATIONS
Operating Cycles: 100 per day
Main Supply (Motor): 24 Vdc
Current Consumption: 2A
Power Consumption: 48 Watts
Battery Charger Supply: 26 Vac, 29VA or 36 Vdc, 40VA
Maximum Gate Width: 4.9 m
Maximum Gate Weight: 249.5 kg
Protection Class: NEMA 3R
Travel Speed: 14-18 seconds for a 90° opening
Rated Operating Time: 4 Minutes
Temperature:
Main Supply (Control)
Dedicated Circuit:
Absorbed Power:
-20° C to + 50° C
240 V~/50 Hz
0.75 Watts
Protection Fuse Battery: ATC 20A
Weight: 13.2 lbs. (6 kg.)
4"
(10.2 cm)
4.5"
(11.2 cm)
.25"
(0.635 cm)
14"
(35.6 cm)
53.5"
(136 cm)
RESET
10"
(25.4 cm)
36.3"
(92.1 cm)
.475" DIA.
(1.2 cm DIA.)
37.4"
(95 cm)
6"
(15.2 cm)
CARTON INVENTORY
Carton inventory is based on a Single Operator. For Primary (Gate 1) and Secondary (Gate 2) installation the carton inventory is doubled except for control box.
• Standard Control Box - 433 MHz (1)
• Antenna (1)
• Transmitters (2)
• Hardware Bag (1)
• Gate Operator Arm
• Motor Cable - Six Conductor, 9 feet (2.7 m)
• Warning Sign (2)
• Battery (2)
• Transformer (1)
MGL400-24S (SECOND GATE OPERATOR ARM)
• Motor Cable - Six Conductor, 40 feet (12.2 m)
• Junction Box - IP56 (1)
• Phillips Head Mounting Screws (4)
• Anchors (4)
• Terminal Block - Twelve Connectors (1)
HARDWARE INVENTORY
• Post Bracket (1)
• Pull-to-Open Bracket (1)
• Hex Bolt 5/16"-18 X 1-1/2" (5)
• Square Neck Carriage Bolt 3/8"-16 X 6" (2)
• Hex Nut 3/8"-16 (2)
• Hex Nut 5/16"-18 (5)
• Flat Washer 5/16" (5)
• Flat Washer 3/8" (5)
• Lock Washer 5/16" (5)
• Lock Washer 3/8" (5)
• Gate Mounting Bracket (1)
• Hairpin Clip (2)
• Pin (2)
• Hex Bolt 3/8"-16 X 1-1/2" (1)
• Bolt 2-3/4" (2)
• Keylock Cap (1)
• Keys (2)
7
INTRODUCTION
» ADDITIONAL ITEMS NEEDED FOR INSTALLATION + TOOLS NEEDED
ADDITIONAL ITEMS NEEDED FOR INSTALLATION
PERMANENT FASTENERS FOR WARNING SIGN
EARTH GROUND ROD (OPTIONAL)
POWER SUPPLY:
* Mains powered - If the opener is to be mains-powered, then the 3-pin power plug should be shielded from the effects of weather. If the plug is cut off for hardwiring, then the safety of the unit becomes the responsibility of the installing electrician. An isolating switch is recommended, but all mains wiring should be in accordance with regulations.
* Solar Powered Panels - The size of these depends on: the duty cycle of the gates; the hours of sunlight; and the number and type of accessories fitted. 30 watts is recommended for Residential use.
* Battery Powered with trickle charging - Due to the high cost of long runs of heavy cable, it may be more economic in some installations to operate the gates from a battery, which is charged from a remotely located trickle charger.
For example: a 26 VAC 1.1 Amp plug pack can be located at the house, with appropriate wiring to the gate, controller, and battery some distance away. Follow the tables for minimum recommended conductor sizes for different distances.
Cable length Conductor size mm
2
Up to 30 m
Up to 100 m
1.5 mm 2
2.5 mm 2
AWG#
16
14
WIRING: All wiring must be arranged to prevent water entering the controller enclosure. Do not wire mains voltage and low voltage control wires in the same
conduit.
* Low voltage cable sizes - Voltage will drop along low voltage cables over long distances. It is recommended to use cable with conductors of the following minimum cross sectional areas. The table lists lengths for twin-core cable, from a 24 V supply and 5 Amp load.
Cable length Conductor size mm
2
3 m
5 m
10 m
15 m
20 m
25 m
30 m
1 mm 2
1.5 mm 2
2.5 mm 2
4 mm 2
6 mm 2
6 mm 2
10 mm 2
AWG#
12
10
10
8
16
16
14
TOOLS NEEDED
During assembly, installation and adjustment of the operator, instructions will call for tools as illustrated below.
Deep Well Sockets and Wrench
1/2", 5/8", 7/16", 9/16" and 1/4"
Carpenter's Level
Screwdriver
Drill
Drill Bits
1/2", 3/16", 5/16" and 5/32" Clamps
Adjustable End Wrench
Hammer
Phillips Head Screwdriver
8
1 2
Tape Measure
Wire Strippers (Optional)
Pencil
Welder (Optional)
Wire Cutters (Optional
INSTALLATION
» OVERVIEW OF TYPICAL INSTALLATION
LEFT-HAND GATE
Warning Sign
Antenna
Control Box with Batteries
Hinge
Post Bracket
Gate Bracket
PVC Conduit (not provided) to protect the low voltage wire from lawn mowers and string trimmers.
Operator
Operator Cable
12 gauge wire
Earth Ground Installation
(Optional)
Photoelectric
Sensors
8 ft.
(2.4 m)
RIGHT-HAND GATE
8 feet
(2.4 m)
12 Gauge
Wire
NOTE: One or more non-contact sensors shall be located where the risk of entrapment or obstruction exists at either the opening or closing direction. Care shall be exercised to reduce the risk of nuisance tripping, such as when a vehicle trips the sensor while the gate is still moving.
Warning Sign
Gate
Bracket
Deat warn
or
KEEP CLEA
Operator
Operator Cable
Post
Bracket
Hinge
Antenna
Control Box with
Batteries
Photoelectric Sensors
12 gauge wire
PVC Conduit (not provided) to protect the low voltage wire from lawn mowers and string trimmers.
8 ft.
(2.4 m)
Earth Ground
Installation (Optional)
9
INSTALLATION
» OVERVIEW OF TYPICAL INSTALLATION
DUAL GATE
Gate 2
Junction Box
Extension Cable
Photoelectric Sensors
Control Box with Batteries
Antenna
Hinge
Warning Sign
Post Bracket
Gate 1
Operator Cable
Gate Bracket
8 ft.
(2.4 m)
PVC Conduit (not provided) to protect the low voltage wire from lawn mowers and string trimmers.
12 gauge wire
Photoelectric Sensors
Earth Ground
Installation (Optional)
NOTE: One or more non-contact sensors shall be located where the risk of entrapment or obstruction exists at either the opening or closing direction.
Care shall be exercised to reduce the risk of nuisance tripping, such as when a vehicle trips the sensor while the gate is still moving.
10
C
D
A
B
INSTALLATION
» CHECK YOUR GATE + MOUNTING OPTIONS
CHECK YOUR GATE A
Gate MUST be level. Gate and gate post MUST be plumb.
Remove ANY/ALL wheels from the bottom of gate.
Gate MUST NOT hit or drag across ground.
Gate MUST swing freely and be supported entirely by its hinges.
C
B
D
MOUNTING OPTIONS
Mounting locations vary depending on type and style of your gate. Minimum distance from the ground should not be less than 10.2 cm from the bottom of the gate operator arm.
RECOMMENDED:
= Gate post bracket mounting locations
= Gate bracket mount locations
OPTIONAL:
= Gate post bracket mounting locations
= Gate bracket mount locations
11
INSTALLATION
» MANUAL RELEASE + DETERMINE POSITION OF THE PULL-TO-OPEN BRACKET
MANUAL RELEASE
1
Insert the key into the lock and turn it 180° counterclockwise.
2
Turn the release lever 180° counterclockwise.
The operator is now in manual mode.
1
Key
2
DETERMINE POSITION OF THE PULL-TO-OPEN BRACKET
The Pull-to-Open bracket can be assembled to work on a Left-Hand or a
Right-Hand gate.
1
Review the gate types and select the type of installation you will require.
NOTE: If the Pull-to-Open bracket is not assembled correctly you will damage the operator.
1
LEFT-HAND GATE
RIGHT-HAND GATE
Release Lever
12
INSTALLATION
» ASSEMBLE GATE POST BRACKET (PULL-TO-OPEN) + ATTACH BRACKETS TO GATE OPERATOR
All the illustrations on the following pages display a typical Left-Hand Gate installation.
ASSEMBLE GATE POST BRACKET (PULL-TO-OPEN)
1
2
Assemble gate post bracket by placing Pull-to-Open bracket on top of post bracket.
Insert the bolt through both brackets and secure with washer, lock washer and nut.
1
2
Hex Bolt 3/8"
Pull-to-open
Bracket
Post Bracket
Washer
Lock Washer
Nut
ATTACH BRACKETS TO GATE OPERATOR
1
2
Attach post bracket assembly to operator using pins and hairpin clips.
Attach gate bracket to operator using pins and hairpin clips.
1
Post Bracket Assembly
Pin
Hairpin Clip
Hairpin Clip
2
Pin
Gate Bracket
13
PULL-TO-OPEN INSTALLATION
Gate Post
PULL-TO-OPEN INSTALLATION
Center of Gate Hinge
Center of Gate Hinge
Gate Post
Bracket must be straight
Bracket must be straight
X
Closed Gate
7-3/4"
(19.7 cm)
90°
7-3/4"
(19.7 cm)
7-3/4"
(19.7 cm)
90°
7-3/4"
(19.7 cm)
Closed Gate
NOTE: You may want to drive a stake in the ground to help locate this point.
NOTE: You may want to drive a stake in the ground to help locate this point.
INSTALLATION
» DETERMINE MOUNTING LOCATION + MEASURING AND MARKING FOR THE GATE BRACKET
DETERMINE MOUNTING LOCATION
The gate post bracket assembly can be mounted at several places on the gate post.
Refer to the illustrations on page 11 for the ideal mounting location.
Refer to the illustrations to determine the appropriate dimensions for the
Pull-to-Open bracket.
NOTE: It may be necessary to add shims (angle iron, sheets of metal or wood) to the gate post to achieve the required dimensions.
Gate Post
Gate Hinge Point
Operator
Hinge
Point
7" (18 cm)
7" (18 cm)
Gate Post
Gate Hinge Point
Operator
Hinge Point
7" (18 cm)
7" (18 cm)
Gate Post
Gate Hinge Point
Operator
Hinge Point
7" (18 cm)
7" (18 cm)
Gate Post X
Gate Hinge Point
Gate Post
Gate Hinge Point
Gate Post
Gate Hinge Point
Operator
Hinge Point
7" (18 cm)
7" (18 cm)
Operator
Hinge Point
7" (18 cm)
7" (18 cm)
Operator
Hinge Point
7" (18 cm)
7" (18 cm)
X
MEASURING AND MARKING FOR THE
GATE BRACKET
Before proceeding, begin with the gate in the fully closed position. There are two methods for determining the proper location of the post brackets:
• Paper template (Located on the back page of this manual. Must be cut out.)
• Tape measure.
Either method will work depending on preference.
TEMPLATE METHOD
1
2
3
Close the gate.
X
Place the template (provided on the back page of this manual) under the center of the gate hinge point.
Use a screwdriver or dowel rod to temporarily mark the location in front of the gate post.
4
5
TAPE MEASURE METHOD
1
2
3
Close the gate.
Place the measuring tape under the center of the gate hinge point and measure out 18 cm.
X
Use a screwdriver or dowel rod to temporarily mark the location of the first measurement.
Measure 18 cm from the previous mark.
Use the screwdriver or dowel rod to mark the location of the second measurement.
5
3
14
Gate Post
TOP VIEW
Gate Post
Gate Hinge Point
Gate
1
2
Gate Hinge Point
Gate
1
4
2
3
7" (18 cm)
7" (18 cm)
INSTALLATION
» POSITION GATE OPERATOR ON GATE
POSITION GATE OPERATOR ON GATE
NOTE: The post bracket assembly can be mounted at several places on the gate post. Refer to page 11 for mounting options.
1
Open the gate to desired open position (no greater than 100°) and hold operator against gate.
2
Place the operator arm against gate post at the desired position. Temporarily secure gate post bracket with clamp. The gate operator (arm) must be level.
3
Mark mounting holes on gate for reference. Temporarily secure the gate bracket using a clamp.
4
Align the Pull-to-Open bracket to a position as CLOSE AS POSSIBLE above the screwdriver or dowel rod.
5
Insert hex bolt through Pull-to-Open bracket and post bracket and secure with washer, lock washer and nut.
2
4
7" (18 cm)
7" (18 cm)
Hex Bolt 3/8"
5
Washer
Lock Washer
Nut
1
3
15
INSTALLATION
» TEST GATE TRAVEL + SECURE POST BRACKET TO GATE POST
1
2
3
TEST GATE TRAVEL
NOTE: If gate does not open and close completely adjust the position of the gate bracket and mark new mounting holes.
Manually open and close the gate.
Ensure that the operator does not bind against the Pull-to-Open bracket.
Ensure that the piston does not bottom out.
2
1
3
1/2" (1.3 cm)
Do not allow piston to fully extend or fully retract.
1/2" (1.3 cm)
SECURE POST BRACKET TO GATE POST
The gate operator (arm) must be level.
1
2
3
Mark holes for the post bracket. Remove the clamp and the operator, set aside.
Drill adequate holes in the gate post.
Secure the post bracket to the gate post using hardware.
1
Flat Washers
Hex Nuts
Lock Washers
3
2
Carriage Bolts
Welder (Optional)
16
INSTALLATION
» SECURE GATE BRACKET TO GATE + WARNING SIGN PLACEMENT
SECURE GATE BRACKET TO GATE
The gate operator (arm) must be level.
Some installations may require additional reinforcement be installed on the gate.
1
2
3
Drill holes in gate (or reinforcement, if necessary) that are large enough for the gate bracket mounting hardware.
Secure the gate operator to the gate using hardware (not provided).
Manually move the gate to verify that it opens and closes fully.
Reinforcement Area
1
Operator
OR
Angle Iron
Wood
OR
Flat Bar
Welder (Optional)
Hex Nut
Lock Washer
Flat Washer
3
2
Hex Bolt
Gate Bracket
O
O
WARNING SIGN PLACEMENT
Warning signs should be installed on both sides of the gate and in plain view.
1
Fasten warning signs to the gate with cable ties or screws.
Fence Gate Post
Gate
1
Gate Travel
Path
Inside Property
If installing a 2nd (or slave) operator, repeat the previous installation steps for the second gate before proceeding to the next page.
17
Moving Gate Can Cause
Injury or Death
KEEP CLEAR! Gate may move at any time without prior warning.
Do not let children operate the gate or play in the gate area.
This entrance is for vehicles only
Pedestrians must use separate entrance
INSTALLATION
» STANDARD CONTROL BOX
MOUNT THE CONTROL BOX
The control box MUST be mounted within 1.5 m of the gate operator. Mount the control box as high as possible for best radio reception.
1
Remove screws and open the control box.
2
5
6
7
3
4
Disconnect the reset button, alarm, and coaxial connector.
Loosen screws to remove the control board and mounting bracket.
Remove the control board.
Remove batteries and set aside.
Select mounting holes and knock out using a screwdriver and hammer.
Secure the control box to mounting surface using the appropriate hardware
(not provided).
A. Post
B. Wall
C.
Column
8
Waterproof all knockout holes using silicon sealant.
1
6
5
2
Alarm
RESET
Knock Outs
RESET
RESET
4
Knock Outs
2
Coaxial Connector
3
2
Reset Button Connections
Knock Outs
A.
7
B.
Knock Outs
C.
18
INSTALLATION
» STANDARD CONTROL BOX
1
2
INSTALL THE CONTROL BOARD
NOTE: Make sure the battery leads are on the right side of the control box and not pinched.
Attach the antenna. Ensure the connection to the control box is tight and a good water seal.
Reinstall the batteries, control board, alarm and reset button. (NOTE: do not connect the batteries to the control board at this time.)
1
Coaxial Connector
2
Reset Button Connections
Alarm
19
WIRING
» CONNECT THE GATE OPERATOR (GATE 1) TO THE CONTROL BOX
CONNECT THE GATE OPERATOR (GATE 1) TO THE
CONTROL BOX
3
4
5
1
2
Select hole in bottom of the control box to be used for the operator cable.
Insert the watertight connector into the bottom of the control box and tighten with nut.
Insert the operator cable through the watertight connector mounted in the bottom of the control box.
Extend the operator cable and wires to the Gate 1 connector and connect as shown.
Tighten watertight connector nut.
4
GATE 1
Z1
NC
BRN
GRN
WHT
YEL
BLU
RED
Z12
10A 32V
D1Ø
ACCESSORY
POWER
U4
GATE 1
BRN
GRN
WHT
YEL
BLU
RED
MAX
C13
C4
F6
F2
FUSE
OPEN
Nut
5
2
Operator Cable
1
Watertight Connector Nut
3
Terminal blocks can be removed to simplify wiring.
Watertight
Connector
Mo ving
KEE
P CL time
with
EAR!
out t ch
Gate y or
Gate
De rnin g.
n op erate
Caus
Can ove at an
the
gate epar ate e
or e ntra nce play
Ped
in th estr ance
is fo a.
r veh icles
onl ians
mu se s
Operator Cable
If installing one operator, proceed to page 25.
If installing two operators, continue to the next page.
20
WIRING
» SET THE BIPART DELAY (MODEL MGL400-24S ONLY)
SET THE BIPART DELAY
(MODEL MGL400-24S ONLY)
In some dual gate installations, one gate will need to open first and close second.
This would happen if there was an ornamental overhang on one gate or if using a solenoid lock, for example. This gate is called the Primary gate and needs to be connected to Gate 1 connections on the control board. Thus, it is preferred that the control box be installed on the same side as this gate. If there is no appropriate location on that side for the control box, then mount the control box on the opposite side, but connect the operator closest to the control box to the Gate 2 connector and the operator on the opposite side to the Gate 1 connector.
NOTE: The gate with the longer travel span (opening) must be set as the primary gate (GATE 1).
1
Set the Bipart Delay to desired setting. The range is 0 to 8 seconds, 0 seconds is
OFF.
The following illustration shows a dual gate configuration with a decorative overlapping piece on the outside of the gate.
If a solenoid lock is being used on a gate, the gate with the lock attached to it is the primary gate.
1
BIPART
DELAY
BI-PART
DELAY
Z9
Z8
OFF
OUTSIDE PROPERTY
MAX
Primary Gate - Connect to Gate 1 Connector on Control Board.
Primary Gate OUTSIDE PROPERTY
21
WIRING
» CONNECT THE GATE OPERATOR (GATE 2) TO THE CONTROL BOX (MODEL MGL400-24S ONLY)
CONNECT THE GATE OPERATOR (GATE 2) TO THE
CONTROL BOX (MODEL MGL400-24S ONLY)
Before digging, contact local underground utility locating companies.
1
Trench across driveway to bury the extension cable. Use PVC conduit to prevent damage to cables.
2 Select hole in bottom of the control box to be used for the extension cable.
Insert extension cable through watertight connector nut and through an available watertight connector mounted in the control box.
4
3
Extend cable and wires to Gate 2 connector and connect as shown.
Secure extension cable to control box using watertight connector nut.
NOTE: Use the extension cable provided or ensure cable diametre complies with the table shown on page 8 (cable that is too thin can cause gate to be inoperable).
Junction Box
Extension Cable
PVC conduit at least 18" (45.7 cm) below ground level (grade)
Gate Operator (Gate 2)
KEE time
Do n play
This
Ped ving ot le
in t
entr
Inju t ch he g
Ga ance estr ians ildre
mu te C ry o
Gate prio ate a an r De
may r wa rnin n op erat rea.
r veh st us e se para ath ve a g.
Cau se t an e th e ga icles only te or ce
Control Box
Gate Operator (Gate 1)
1
Terminal blocks can be removed to simplify wiring.
3
ACCESSORY
POWER
24V
R9Ø
BRN
GRN
WHT
YEL
BLU
RED
GATE 2
R4 C2
D15
R196
24 VAC/
SOLAR
INPUT
10A 32V
U4
GATE 1
BRN
GRN
WHT
YEL
BLU
RED
GATE 2
BRN
GRN
WHT
YEL
BLU
RED
MAX
C13 C4
F6
F2
Operator
Cable
2 4
Extension Cable
PVC Conduit
22
Screws (4)
WIRING
» JUNCTION BOX (MODEL MGL400-24S ONLY)
JUNCTION BOX
The following items are required to complete the junction box installation:
• 4 x 4 Junction Box with 3/4" NPT threaded port holes
• Screws
• PVC Conduit
1
1
2
Open the junction box by removing screws (4) and set aside.
Select holes to be used for mounting and knock out using a screwdriver and hammer. Drill two holes in the bottom of the junction box large enough for the watertight connectors.
2
3
Mount the junction box within 1.5 m of second operator.
4 Route operator cable and extension cable through watertight connector nut and watertight connector.
Knock
Out
6
5 Insert cables and watertight connectors into the holes in the bottom of the junction box (not provided).
Secure with connector nut.
3
Screws (4)
Junction Box
Cover
Junction Box Cover
Gate Operator (Gate 2)
Within
5’ (1.5
Junction Box
Extension Cable
Mo
KEE time
Do no t let play
This e
Ped ving
P CL
with
in t
chil he g
Ga
Gate prio r wa dren ate a ntra ans mu r De
may rea. is fo nce e se st us rate
ope r veh an
mo g. ve a
Cau
the
only para tran se t any gate or ce
Junction Box
Junction Box
23
Extension
Extension Cable
Connector
Nut
Connector Nut
5
Wiretight
Connector
4
6
Connector Nut
Nut
Wiretight
Connector
Operator
Operator Cable
WIRING
» JUNCTION BOX (MODEL MGL400-24S ONLY)
7 Insert wires from extension cable and operator cable into terminal block connector.
7
Special
Connector
White
Mounting Slot
Terminal Block
Extension
Cable
Connector Nut Operator Cable
Connector Nut
8
9
10
Put wires inside of junction box.
Secure operator and extension cables with watertight connector nut.
Reinstall cover.
Extension Cable
Terminal Block
Operator Cable
Watertight Connector Nut
9
8
Watertight Connector Nut
10
Junction Box
Cover
24
Junction Box
WIRING
» EARTH GROUND ROD INSTALLATION (OPTIONAL)
EARTH GROUND ROD INSTALLATION (OPTIONAL)
NOTE: For proper operation, do not connect the earth ground rod to the green screw on the outlet plate.
1
2
Install earth ground rod within 900 mm of the operator.
Disconnect and remove the green/yellow ground wire connected to the screw terminal of the control board.
3 Attach earth ground rod wire to the screw terminal of the control board marked
. Ensure the power wiring ground connection remains securely connected to the green screw on the outlet plate.
ALARM
MAGLOCK
GATE 1
Z1
ACCESSORY
POWER
GATE 2
J4
R4
FUSE
OPEN
OPEN
D15
MOV2
Control Box
R4 C2
24 VAC/
SOLAR
INPUT
J4
Ground Screw
12 Gauge Wire
3' (0.9 m)
Earth Ground
Installation (Optional)
8' (2.4 m)
CONNECT POWER
The batteries are the main source of power for the operator. The operator is a battery run system. Both batteries are charged in circuit using the transformer
(provided). The 24 Vac input can accept a charging transformer (26 Vac, 29 VA or
36 Vdc, 40 VA).
1
Connect the plugs from the batteries to the connectors on the control board.
2
Connect Mains Power to the charging transformer.
J4
24 VAC/
INPUT
MOV2
25
C2
POWER
C64
U2
BATT 2 BATT 1
USE DEDICATED CIRCUIT
1
BATT 2
Connector
BATT 1
BATT 1
Connector
ADJUSTMENT
» DIP SWITCH SETTINGS
DIP SWITCH SETTINGS
The Save switch must be in the OFF position prior to adjusting the switches. After the adjustments are made switch the Save Switch to the ON position in order for the changes to be saved.
A SAVE SWITCH S1-1
This switch (S1-1) is used to save the settings for switches 2 through 5. (Turn
OFF)
B
MAG DELAY ENABLE
This switch (S1-2) enables the Maglock feature. On an open command there will be a 1/2 second delay before the motor starts, to allow the Maglock to release.
C
D
MODE DUAL/SINGLE
This switch (S1-3) sets the mode as Dual or Single Gate.
SAFETY INPUTS
Swing gates allow four safety inputs. A DIP switch is required for determining between N/O and N/C edges and N/O and N/C eyes.
EDGE INPUT
OFF
OFF
SINGLE
NO
NO
Set switch (S1-4) to the following settings:
N/O Edge (Active Close) = 8.2K, 10K Edge,N/O dry contact edge
N/C Edge (Active Open) = N/C dry contact edge
OFF
OFF
SINGLE
NO
NOTE: Monitored Edges should be set in the N/O position, as the activation condition is shorting the terminals. Unused inputs in N/C mode require a wire bridge (JUMPER).
NO
E PHOTO EYE INPUT (IR BEAMS)
N/O Position is not active and should not be used.
OFF
This switch (S1-5) differentiates between N/O and N/C dry contact photoelectric eye inputs. SINGLE
NO
NO
N/C Position is for Chamberlain Pulsing Beams 771A & 772 and will
automatically learn in N/C mode.
N/C Dry contact beams can be used in this position.
Unused inputs in N/C mode require a wire bridge (JUMPER).
A
C
B
ON
ON
DUAL MODE
NC
NC
MAGLOCK
OFF
ON
ON
DUAL
NC
NC
NO
MODE
E
D
OFF
OFF
SINGLE
NO
S1
ON
ON
DUAL
NC
SAVE
MAGLOCK
MODE
PHOTO
ON
SAVE
EDGE
DUAL MODE
NC
NC
(Standard setting)
OFF
OFF
SINGLE
NO
O
E
O
NO
F
F
SAVE
ON
ON
MAGLOCK
ON
ON
NC
(Standard setting with wire bridge)
ON
ON
DUAL
NC
NC
SAVE
MAGLOCK
MODE
EDGE
PHOTO
GATE 1
GATE 1 AND GATE 2
ON
ON
DUAL
NC
NC
F
Return Save Switch to ON.
26
DIAGNOSTIC
SET
CLOSE
GATE 1
SET
CLOSE
LIMIT
LE
LIMIT
GATE 2
FORCE
ADJUSTMENT
» LIMITS
LIMITS
The limits are internal settings that indicate when the gates are in the fully open position and the fully closed position. For proper functionality, the limits must be programmed during the installation process. The programming uses a combination of buttons on the control board.
The specific buttons used for programming depends on which side of the gate the control box is mounted and how many operators the installation includes.
Refer to page 12 to determine if the gate is Left-handed or Right-handed. The programming times-out automatically after 60 seconds of inactivity.
DIAGNOSTIC
SET
CLOSE
GATE 1
1
2
Close the gate.
Engage the operator by turning the release lever clockwise 180°, then turning the key clockwise 180°.
SET
OPEN
LIMIT
SINGLE ARM LEFT-HAND SIDE
PROGRAM OPEN
3
Press the LEARN LIMITS button (SET OPEN LIMIT LED will blink).
LEARN LIMITS button
D4
D2
U4
R2
K2
OR
SINGLE ARM RIGHT-HAND SIDE
PROGRAM OPEN
3
Press the LEARN LIMITS button (SET OPEN LIMIT LED will blink).
LEARN LIMITS button
R2
R1
F3
K2
SET
EN
LIMIT
OFF
D9
Z3
Z4
U3
D1
D4
D2
RESET
BUTTON
RESET
BUTTON
4
Press the Gate
1 right button to move gate to the desired OPEN position.
DIAGNOSTIC
DIAGNOSTIC
GATE 1
SET
CLOSE
SET
CLOSE
GATE 1
DIAGNOSTIC
SET
CLOSE
GATE 1
4
Press the Gate 1 left button to move gate to the desired OPEN position.
DIAGNOSTIC
SET
CLOSE
GATE 1
SET
CLOSE
LIMIT
LE
LIMIT
GATE 2
FORCE
5
SET
CLOSE
LIMIT
LE
LIMIT
When gate is in the desired position, press
GATE 2
SET
CLOSE
LIMIT
LE
LIMIT
LIMIT the LEARN LIMITS button again.
Control board "Alarm LED" will flash.
FORCE
FORCE
LE
LIMIT
OPEN
LIMIT
SET
CLOSE
LIMIT
FORCE
SET
CLOSE
LIMIT
LE
LIMIT
GATE 2
5 When gate is in the desired position, press the LEARN LIMITS CLOSE button again.
Control board "Alarm LED" will flash.
SET
OPEN
LIMIT
SET
CLOSE
LIMIT
LE
LIMIT
SET
CLOSE
LIMIT
FORCE
GATE 2
DIAGNOSTIC
GATE 1
DIAGNOSTIC
SET
CLOSE
SET
OPEN
LIMIT
GATE 1
SET
CLOSE
LIMIT
LEARN
LIMITS
GATE 2
DIAGNOSTIC
SET
CLOSE
GATE 1
FORCE
SET
CLOSE
LIMIT
LE
LIMIT
BEEP!
GATE 2
SET
CLOSE
LIMIT
LE
LIMIT
GATE 2
FORCE
SET
N
LIMIT
SET
OPEN
LIMIT
DIAGNOSTIC
GATE 1
SET
CLOSE
LIMIT
LEARN
LIMITS
GATE 2
FORCE
BEEP!
FORCE
PROGRAM CLOSE
6 Press the
Gate 1 left button to
SET move gate to the desired
CLOSED position.
DIAGNOSTIC
SET
CLOSE
LIMIT
FORCE
GATE 1
LEARN
LIMITS
GATE 2
OPEN
LIMIT
DIAGNOSTIC
DIAGNOSTIC
GATE 1
GATE 1
SET
CLOSE
SET
CLOSE
SET
OPEN
LIMIT
DIAGNOSTIC
SET
N
LIMIT
DIAGNOSTIC
DIAGNOSTIC
SET
CLOSE
LIMIT
LEARN
LIMITS
FORCE
GATE 1
GATE 2
GATE 1
GATE 1
SET
CLOSE
SET
CLOSE
27
PROGRAM CLOSE
6 When the SET CLOSE LIMIT press the Gate 1 right button.
LED blinks,
GATE 1
SET
CLOSE
DIAGNOSTIC
SET
CLOSE
GATE 1
7 again.
press the
BEEP!
LEARN LIMITS
SET
SET
CLOSE
LIMIT
When gate is in the desired closed position, button
FORCE
LE
LIMIT
GATE 2
OPEN
LIMIT
GATE 2
BEEP!
SET
CLOSE
LIMIT
SET
CLOSE
LIMIT
SET
CLOSE
LIMIT
LE
LE
LIMIT
LIMIT
GATE 2
FORCE
GATE 2
7 SET
LE
When gate is in the desired closed position, press the LEARN LIMITS button.
GATE 2
SET
OPEN
LIMIT
SET
OPEN
LIMIT
SET
CLOSE
LIMIT
SET
CLOSE
CLOSE
LIMIT
LE
LIMIT
GATE 2
FORCE
FORCE
The SET OPEN LIMIT and SET CLOSE LIMIT LEDs stop blinking, programming is now complete. (If the SET OPEN LIMIT LED continues to blink, repeat programming. If the problem continues, see Troubleshooting section.)
FORCE
SET
OPEN
LIMIT
DIAGNOSTIC
SET
N
DIAGNOSTIC
FORCE
GATE 1
SET
CLOSE
LIMIT
LEARN
LIMITS
GATE 2
BEEP!
SET
OPEN
LIMIT
GATE 1
DIAGNOSTIC
SET
OPEN
LIMIT
SET
CLOSE
GATE 1
LEARN
LIMITS
SET
CLOSE
LIMIT
GATE 2
LEARN
LIMITS
FORCE
GATE 2
SET
OPEN
LIMIT
DIAGNOSTIC
GATE 1
SET
CLOSE
LIMIT
LEARN
LIMITS
GATE 2
FORCE
BEEP!
BEEP!
DIAGNOSTIC
SET
CLOSE
GATE 1
SET
CLOSE
LIMIT
LE
LIMIT
GATE 2
FORCE
SET
N
LIMIT
SET
OPEN
LIMIT
SET
N
SET
OPEN
LIMIT
SET
OPEN
LIMIT
SET
CLOSE
LIMIT
SET
OPEN
LIMIT
SET
CLOSE
LIMIT
ADJUSTMENT
» LIMITS
LIMITS
NOTES:
• The gate with the longer travel span (opening) must be set as the primary gate (GATE 1).
• If one gate is overlapping the other, the gate that is overlapping must be connected to GATE 1 so it will start moving before the other gate; GATE 2 may need to be closed first if there is overlap or a gate lock is being used.
• Programming times-out automatically after 60 seconds of inactivity.
DUAL GATE (LEFT-SIDE PRIMARY OPERATOR)
1
Close the gate.
2 Engage the operator by turning the release lever clockwise 180°, then turning the key clockwise 180°.
PROGRAM OPEN
4
Press the GATE 1 right button to open
GATE 1 the left operator.
SET
CLOSE
SET
CLOSE
GATE 1
LEARN LIMITS button
3
Press the LEARN LIMITS button
(SET OPEN LIMIT LED will blink).
DIAGNOSTIC
OPEN
LIMIT
DIAGNOSTIC
U4
SET
CLOSE
GATE 1
D4
D2
SET
CLOSE
R2
K2
GATE 1
DIAGNOSTIC
RESET
BUTTON
SET
CLOSE
GATE 1
DIAGNOSTIC
SET
CLOSE
GATE 1
FORCE
SET
CLOSE
LIMIT
LE
LIMIT
5 Press the GATE 2 SET
CLOSE
LIMIT right button to move
GATE 2 the right operator into
LE
LIMIT
GATE 2
FORCE
SET
CLOSE
LIMIT
LE
LIMIT
GATE 2
FORCE
6 Press the LEARN LIMITS button. Control board
"Alarm LED" will flash.
SET
OPEN
LIMIT
SET
SET
OPEN
LIMIT
CLOSE
LIMIT
SET
CLOSE
LIMIT
SET
CLOSE
LIMIT
LE
LIMIT
SET
CLOSE
LIMIT
LE
LIMIT
7
FORCE
GATE 2
PROGRAM CLOSE
When the SET
DIAGNOSTIC
CLOSE LIMITS
SET
CLOSE
LIMIT
GATE 1
LEARN
LIMITS
SET LED blinks, press the
GATE 2 left
FORCE
GATE 2 button to close the right operator.
BEEP!
GATE 2
SET
OPEN
LIMIT
DIAGNOSTIC DIAGNOSTIC
FORCE
FORCE
DIAGNOSTIC
GATE 1
SET
CLOSE
SET
CLOSE
LIMIT
LE
LIMIT
GATE 2
GATE 1
LIMIT
GATE 1
DIAGNOSTIC
GATE 1
SET
OPEN
LIMIT
SET
CLOSE
LIMIT
LEARN
LIMITS
CLOSE
GATE 2
SET
GATE 1
SET
CLOSE
LIMIT
LEARN
LIMITS
GATE 1
GATE 2
SET
CLOSE
FORCE
SET
CLOSE
LIMIT
LE
LIMIT
GATE 2
SET
OPEN
LIMIT
FORCE
8
LIMIT GATE 1
GATE 2 left button to
BEEP!
SET
CLOSE
LIMIT close the left operator.
FORCE
LE
LIMIT
GATE 2
DIAGNOSTIC
SET
N
LIMIT
SET
CLOSE
GATE 1
SET
CLOSE
LIMIT
LE
LIMIT
GATE 2
SET
CLOSE
LIMIT
9
Press the LEARN LIMITS button.
SET
OPEN
LIMIT
GATE 1
SET
CLOSE
LIMIT
SET
CLOSE
SET
OPEN
LIMIT
SET
CLOSE
LIMIT
LE
LIMIT
GATE 2
DIAGNOSTIC
GATE 1
FORCE
FORCE
SET
OPEN
LIMIT
SET
CLOSE
LIMIT
LEARN
LIMITS
DIAGNOSTIC
SET
N
LIMIT
The control board beeps and the
FORCE
GATE 2
SET
OPEN
LIMIT
SET
CLOSE
LIMIT
FORCE
GATE 1
LEARN
LIMITS LEDs stop blinking, programming is now complete. (If the SET OPEN LIMIT LED continues to blink, repeat programming. If the problem continues, see Troubleshooting section.)
DIAGNOSTIC Test the limits by pressing the SBC to open and close the gate.
BEEP!
GATE 1
28
SET
OPEN
LIMIT
SET
CLOSE
LIMIT
LEARN
LIMITS
GATE 2
SET
CLOSE
LIMIT
SET
N
LIMIT
FORCE
BEEP!
SET
N
LIMIT
SET
OPEN
LIMIT
SET
N
LIMIT
SET
CLOSE
LIMIT
ADJUSTMENT
» LIMITS
LIMITS
NOTES:
• The gate with the longer travel span (opening) must be set as the primary gate (GATE 1).
• If one gate is overlapping the other, the gate that is overlapping must be connected to GATE 1 so it will start moving before the other gate; GATE 2 may need to be closed first if there is overlap or a gate lock is being used.
• Programming times-out automatically after 60 seconds of inactivity.
DUAL GATE (RIGHT-SIDE PRIMARY OPERATOR)
1
Close the gate.
2 Engage the operator by turning the release lever clockwise 180°, then turning the key clockwise 180°.
PROGRAM OPEN
3
Press the LEARN LIMITS button
(SET OPEN LIMIT LED will blink).
DIAGNOSTIC
SET
CLOSE
GATE 1
LEARN LIMITS button
SET
OPEN
LIMIT
R2
K2 U4
DIAGNOSTIC
D4
D2
DIAGNOSTIC
SET
CLOSE
GATE 1
RESET
BUTTON
SET
CLOSE
GATE 1
DIAGNOSTIC
SET
CLOSE
GATE 1
4
Press the GATE
1 left button to open the right operator.
DIAGNOSTIC
SET
CLOSE
GATE 1
FORCE
SET
CLOSE
LIMIT
LE
LIMIT
GATE 2
5 Press the GATE 2
LE
LIMIT left button to move the
GATE 1
GATE 2 left operator into the
SET
FORCE
SET
CLOSE
LIMIT
LE
LIMIT
GATE 2
FORCE
6
Press the
SET
LIMIT
LE
LIMIT
LEARN LIMITS
GATE 2 button. Control
SET
OPEN
LIMIT
SET
CLOSE
LIMIT will flash.
7
DIAGNOSTIC
PROGRAM CLOSE
SET
CLOSE
GATE 1
When the SET CLOSE
LIMIT LIMITS LED blinks, press the
GATE 2 GATE 2 right button to close the left operator.
FORCE
SET
CLOSE
LIMIT
LE
LIMIT
DIAGNOSTIC
GATE 2
DIAGNOSTIC
FORCE
GATE 1
GATE 1
SET
CLOSE
SET
CLOSE
SET
OPEN
LIMIT
SET
CLOSE
LIMIT
LE
LIMIT
SET
CLOSE
LIMIT
LEARN
LIMITS
GATE 2
DIAGNOSTIC
GATE 2
DIAGNOSTIC
FORCE
GATE 1
SET
CLOSE
GATE 1
SET
OPEN
LIMIT
SET
CLOSE
LIMIT
SET
CLOSE
LE
LIMIT
LE
LIMIT
DIAGNOSTIC
GATE 2
GATE 2
GATE 1
SET
CLOSE
LIMIT
LEARN
LIMITS
8 FORCE
BEEP!
SET
GATE 1
GATE 1
GATE 2 the right operator.
SET
FORCE
GATE 2
SET
OPEN
LIMIT
DIAGNOSTIC
SET
OPEN
LIMIT
GATE 1
SET
CLOSE
LIMIT
LEARN
LIMITS
GATE 2
DIAGNOSTIC
FORCE
SET
OPEN
LIMIT
GATE 1
SET
CLOSE
9
Press the
LEARN
SET
CLOSE
LIMITS button.
SET
CLOSE
LIMIT
SET
OPEN
LIMIT
FORCE
BEEP!
SET
CLOSE
LIMIT
LE
LIMIT
SET
CLOSE
LIMIT
LE
LIMIT
SET
N
LIMIT
SET
OPEN
LIMIT
GATE 2
GATE 2
DIAGNOSTIC
DIAGNOSTIC
GATE 1
FORCE
FORCE
GATE 1
SET
OPEN
LIMIT
SET
CLOSE
LIMIT
LEARN
LIMITS
SET
OPEN
LIMIT
SET
CLOSE
LIMIT
LEARN
LIMITS
GATE 2
The control board beeps and the SET OPEN LIMIT and
FORCE
GATE 2
SET CLOSE LIMIT LEDs stop blinking, programming is now complete. (If the SET OPEN LIMIT LED
BEEP!
Test the limits by pressing the SBC to open and close the gate.
BEEP!
DIAGNOSTIC
GATE 1
29
SET
OPEN
LIMIT
SET
CLOSE
LIMIT
LEARN
LIMITS
GATE 2
SET
N
LIMIT
FORCE
BEEP!
SET
OPEN
LIMIT
SET
CLOSE
LIMIT
SET
OPEN
LIMIT
SET
CLOSE
LIMIT
SET
OPEN
LIMIT
SET
CLOSE
LIMIT
SET
N
LIMIT
R1
LEARN
K5
L1
R223
OPEN EDGE/
CLOSE
EDGE
GATE 1
ALARM
MAGLOCK
BRN
GRN
WHT
YEL
BLU
RED
Z1
NO
C
NO
C
NC
K6
R2Ø7
R224
Z2Ø
R227
PHO TO
10A 32V
D1Ø
R2
R1
F3
K2
ON
GATE 1
DIAGNOSTIC
U4
R91
R94
Z9
Z8
CLOSE
PHO TO
R93
GATE 2
ACCESSORY
POWER
Z12
BRN
GRN
WHT
YEL
BLU
GATE 2
RED
GATE 2
24V
YEL
BLU
RED
BRN
GRN
WHT
R9Ø
R4 C2
J4
D15
24 VAC/
R196
SOLAR
INPUT
MOV2
10A 32V
K1 Q9
ACCESSORY
R1Ø1
OVLD
R1ØØ
F4
K3
D8
Q22 D22
FORCE
MOV1
C11
C12
R9
R35
D9
Z3
Z4
U3
TIMER TO
CLOSE
D4
OFF MAX
COM
OVLD
OPEN
SINGLE BUTTON
RESET
STOP
COM
COM
POWER
CONTROL
INPUTS
F7
C13 C4
F6
F2
SHADOW
INTERRUPT
CHGR
OVLD
F1 20A 32V
COM
LOOP
INPUTS
ADJUSTMENT
» FORCE ADJUSTMENT + TIMER-TO-CLOSE (TTC)
Without a properly installed safety reversal system, persons (particularly small children) could be SERIOUSLY INJURED or KILLED by a closing gate.
• Too much force on gate will interfere with proper operation of safety reversal system.
• NEVER increase force beyond minimum amount required to close gate.
• NEVER use force adjustments to compensate for a binding or sticking gate.
• If one control (force or travel limits) is adjusted, the other control may also need adjustment.
• After ANY adjustments are made, the safety reversal system MUST be tested.
Gate MUST reverse on contact with a rigid object.
FORCE ADJUSTMENT
The operator is equipped a with an obstruction current sensing feature. If the gate encounters an obstruction the operator will automatically reverse direction and stop.
Based on the length and weight of the gate it may be necessary to make force adjustments. The force adjustment should be high enough that small objects such as branches or wind will not cause nuisance interruptions but low enough to prevent serious injury to a person or a vehicle.
TO ADJUST THE FORCE
1 Using the 3-button remote or the Single Button Control (SBC) button on the control board, open and then close the gate.
2
If the gate stops or reverses before reaching the fully open or closed position increase the force by turning the force control slightly.
3
4
Run operator through a complete cycle.
Test the force by making sure the gate will stop and reverse on contact with an obstruction.
NOTE: Weather conditions can affect the gate movement, so seasonal adjustment may be required. The force control is factory set to the mid position.
1
D4
D2
D4
D2
FORCE
FORCE
3
FORCE
2
OFF MAX
OFF MAX
TIMER-TO-CLOSE (TTC)
The Timer-to-Close feature can be set to automatically close the gate after a specified time period. The TTC is factory set to OFF.
If the TTC is set to the OFF position, then the gate will remain open until the operator receives another command from a remote control or SBC. The gate must be fully open for the timer feature to activate and close the gate.
TO SET THE TIMER-TO-CLOSE
1 Rotate the Timer-to-Close dial to the desired setting. The range is 0 to
180 seconds, 0 seconds is OFF. The "TIMER RUNNING LED" will flash once for every second of adjusted time.
NOTE: Any radio command, SBC or CLOSE command on the control board prior to the TTC expiring will close the gate. The TTC is reset by any signals from the loops, close edges and close photoelectric sensors (IR’s).
30
D4
D2
D4
D2
TIMER TO
CLOSE
TIMER TO
CLOSE
TIMER TO
CLOSE
OFF
CLOSE
1
OFF MAX
PROGRAMMING
» REMOTE CONTROLS + KEYLESS ENTRY + ERASE ALL CODES + TEST
R1
1
2
A combined total of 50 remote controls and keyless entry PIN can be programmed to the operator. For highest level of security, we recommend the Security ® line of products. Refer to Accessories.
PUSH
BUTTONS
LEARN
XMITTER
1 & 2
R1
1
2
R1
XMITTER button 1 will open gate 1 only.
XMITTER button 2 will open both gates with one command from the remote control.
1 Remote Control LEARN XMITTER Button
TO ADD OR REPROGRAM A REMOTE CONTROL
1 Press LEARN XMITTER button and release (LED will light up).
2
Press the remote control button. The LED will flash and the alarm LED will activate twice.
To program additional remote controls, repeat steps until all remote controls are programmed.
R1
LEARN
XMITTER 1
R1
2
R1
LEARN
XMITTER
K5
LEARN
XMITTER K5
2
1
Remote Control LEARN XMITTER Button
TO ADD A WIRELESS KEYLESS ENTRY
(NOT PROVIDED)
1
Press LEARN XMITTER button and release (LED will light up).
2
Enter a 4-digit personal identification number (PIN) of your choice on the keypad.
3
Press the ENTER button on the keypad. The LED will flash and the alarm LED will activate twice.
R1
LEARN
XMITTER
LEARN
XMITTER
K5
R1
1
2
2
TO ERASE ALL CODES
1
Press and hold the LEARN XMITTER button on control board until the learn indicator light goes out (approximately 6 seconds). All previous codes are now erased.
1
Remote Control LEARN XMITTER Button
R1
LEARN
XMITTER
LEARN
XMITTER
K5
R223
U4
R224
Z22
R92
OPEN EDGE/
CLOSE
EDGE
GATE 1
ALARM
YEL
BLU
RED
BRN
GRN
WHT
MAGLOCK
Z1
NO
C
NO
C
NC
10A 32V
D1Ø
K6
LEARN
XMITTER
K5
F3
R2
R1
K2
L1
ON
R2Ø7
Z2Ø
R227
PHO TO
OPEN
PHO TO
Z9
GATE 1
DIAGNOSTIC
GATE 2
R91
R94
R93
CLOSE
PHO TO
ACCESSORY
POWER
GATE 2
YEL
BLU
RED
BRN
GRN
WHT
GATE 2
YEL
BLU
RED
Z12
24V
BRN
GRN
WHT
R9Ø
R4 C2
D15
24 VAC/
R196
SOLAR
INPUT MOV2
J4
K1
Q9
10A 32V
ACCESSORY
OVLD
R1Ø1
R1ØØ
F4
K3
D8
Q22 D22
MOV1
FORCE
C11
C12
R9
R35
D9
Z3
Z4
U3
TIMER TO
CLOSE
D4
OFF MAX
F7
C13 C4
F6
F2
COM
OVLD
OPEN
SINGLE BUTTON
RESET
STOP
COM
COM
POWER
CONTROL
INPUTS
LOOP
INPUTS
SHADOW
INTERRUPT
COM
F1 20A 32V
Z8
? ? ? ?
PIN Number
TEST
1
After any adjustments are made, test the operator:
Use the Single Button Control (SBC) button to open and close the gate.
2
Test the limits by making sure the gate is stopping at the OPEN and CLOSE limits.
3
Test the force by making sure the gate will stop and reverse on contact with an obstruction.
31
ADDITIONAL FEATURES
» CONTROL INPUTS
CONTROL INPUTS
WIRE STOP BUTTON (OPTIONAL)
A jumper wire is factory installed between the stop and common input.
Stop (N/C) - Stop only (does not reset alarm).
NOTE: Stop jumper is required for normal operation
(the Stop LED will be lit except when the control board goes into Sleep Mode). Remove only if remotely mounted Stop button is added.
OPEN
Opens only or reverses a closing gate.
SBC (SINGLE BUTTON CONTROL) INPUT
This input will command the gate to OPEN / STOP / CLOSE / STOP in sequence.
RESET CONTROL INPUT (N/0)
This input will NOT stop the gate. This input is NOT active.
NOTE: All Control Inputs must be Normally Open
(N.O.) dry contact type.
OPEN
SINGLE BUT TON
RESET
S TOP
POWER
CONTROL
INPUTS
C2
OPEN
COMMON
AND/OR
SINGLE BUTTON
COMMON
OPEN
SINGLE BUTTON
RESET
STOP
COM
COM
CONTROL
INPUTS
OPEN
SINGLE BUTTON
RESET
STOP
COM
COM
OPEN
SINGLE BUT T O N
RESET
S T O P
POWER
CONTROL
INPUTS
32
ADDITIONAL FEATURES
» LOOP INPUTS + PHOTO/EDGE INPUTS
LOOP INPUTS
OPEN INPUT AND EXIT LOOP
These terminals are intended for use as a general open control. Accessories such as telephone entry systems, radio receivers (open only applications), exit loop detectors, keypads and 7-day timers may be wired to this input.
SHADOW LOOP INPUT TERMINAL AND COMMON
This input protects cars by preventing the gate from moving off the open or close limit when the shadow loop input is active.
NOTE: Shadow loop is disabled when gate is moving.
INTERRUPT LOOP INPUT TERMINAL AND COMMON
This input functions to reverse a closing gate to the open limit. Latching this input will reset the timer to close.
GR
LD
SHADOW
INTERRUPT
A 32V
BATT 2 BATT 1
S8
COM
LOOP
INPUTS
C2
NORMALLY OPEN SHADOW LOOP
NORMALLY OPEN INTERRUPT LOOP
COMMON LOOP
LOOP
INPUTS
PRESE
RELAY
NCE
2
SEN
S
MA
DE
IN US
A
EXIT LOOP
NOTE: Additional enclosure required.
Refer to loop detector manufacturer instructions for connections.
PHOTO/EDGE INPUTS (SEE ITEMS 2,3,4 & 5 BASIC
CONTROL BOARD LAYOUT PAGE 38)
CLOSE SAFETY EDGE
This input will reverse a closing gate. It will disable the Timer-to-Close if that feature has been enabled. Activating this input while the gate is opening will have no effect.
Order part number MGL400-BOX to enclose safety electronics.
OPEN SAFETY EDGE/PHOTOELECTRIC SENSOR (ENTRAPMENT)
If an Open Edge device or a Retro-Reflective Photoelectric Sensor has been connected to Terminal P8, then this input will reverse an opening gate for 2 seconds then stop. Activating this input with an Open Edge device or a Retro-Reflective
Photoelectric Sensor connected to Terminal P8 while the gate is closing will have no effect.
If a Chamberlain Pulsing Photoelectric Sensor (See Accessories) has been connected to Terminal P8, then this input will pause an opening gate until the obstruction has been removed. Upon removing the obstruction, the gate will continue to open.
Activating this input with a Chamberlain Pulsing Photoelectric Sensor
(See Accessories) connected to Terminal P8 while the gate is closing will have no effect.
OPEN SAFETY PHOTOELECTRIC SENSOR (ENTRAPMENT)
This input will pause an opening gate until the obstruction has been removed. Upon removing the obstruction, the gate will continue to open. Activating this input while the gate is closing will have no effect.
CLOSE SAFETY PHOTOELECTRIC SENSOR
This input will reverse a closing gate to the open limit. Activating this input while the gate is opening will have no effect. The Timer-to-Close will reactivate at the open limit.
C2
CLOSE
EDGE
OPEN EDGE/
PHOTO
OPEN
PHOTO
CLOSE
PHOTO
CLOSE
EDGE
OPEN EDGE
PHOTO blue brown blue brown
OPEN
PHOTO blue brown
CLOSE
PHOTO brown blue
33
ADDITIONAL FEATURES
» SAFETY ACCESSORIES FOR SECONDARY ENTRAPMENT PROTECTION
SAFETY ACCESSORIES FOR SECONDARY ENTRAPMENT
PROTECTION
The following devices are acceptable for Safety Accessories for secondary entrapment protection. These devices have been tested with the MGL400-24 to meet local standards.
MODEL
771ANZ
772ANZ
PHOTOELECTRIC CONTROLS
Send, Receive IR Beams (wire not included)
DESCRIPTION
Send, Receive IR Beams (wire not included)
VOLTAGE
+6 Vdc
+6 Vdc
Solenoid Lock
(optional)
MAGLOCK
NO
C
NC
ACCESSORY
POWER
24V
Maglock
(optional)
MAGLOCK
NO
C
NC
(not provided)
MAX CURRENT DRAW:
• 240 Vac power to control box - 500 mA accessory power, 150 mA switched accessory power.
• 24 V power to control box depending on wire gauge and distance - 300 mA accessory power, 75 mA switched accessory power.
Flashing Strobe (optional)
Siren (optional)
Fault Alarm
Provides 24 Vdc. Do not exceed
500mA.
MAGLOCK
When enabled, the Maglock output is activated (energized) while the gate is in motion.
P2
R223
ALARM
K6
J19
Ø14GPØ89ØE
Ø14LGØ89ØE
Ø14SKØ89ØE
CLOSE
EDGE
NO
C
R2Ø7
Z2Ø
R227
MAGLOCK
GATE 1
ACCESSORY
POWER
GATE 2
J4
Z1
R4 C2
K5
OPEN EDGE/
PHO TO
NO
C
NC
L1
J18
R224
10A 32V
F3
R2
R1
1 S8
LEARN
XMITTER
2
OFF
OFF
SINGLE
NO
NO
ON
ON
DUAL
NC
NC
SAVE
MAGLOCK
MODE
EDGE
PHOTO
U4
Z22
R92
OPEN
PHO TO
Z9
BRN
GRN
WHT
YEL
BLU
RED
BRN
GRN
WHT
YEL
BLU
RED
Z12
D1Ø K2
DIAGNOSTIC
C64
U2
S1
GATE 1
JMPR1
D1
D2
FUSE
OPEN
R91
R94
R93
BATT 2 BATT 1
CLOSE
PHO TO
Z8
24V
R9Ø
D15
24 VAC/
SOLAR
INPUT
R196
MOV2
10A 32V
K1
Q9
SET
OPEN
LIMIT
SET
CLOSE
LIMIT
LEARN
LIMITS 24V
R1Ø1
R1ØØ
F4
K4
K3
F5
D21
ACCESSORY
OVLD
D8
Q22
D22
MIN
C11
FORCE
C12
MAX
R35
D9
D27 Z3
Z4
GATE 2
OFF
BIPART
DELAY
TIMER
RUNNING
MAX
TIMER TO
OFF
CLOSE
MAX
COM
OVLD
OVLD
SINGLE
BUTTON
OPEN
SINGLE BUTTON
RESET
STOP
COM
COM
POWER
F7
C13
C4
SHADOW
U3
F6
F2
CHGR
OVLD
INTERRUPT
F1 20A 32V
COM
SWITCHED
ACCESSORY
POWER
CONTROL
INPUTS
LOOP
INPUTS
R9 D4
MOV1
JMPR2
DB1
Accessory
Power
AUXILIARY OUTPUT POWER FOR OPTIONAL DEVICES
(2) +24 Vdc Outputs have been provided for optional devices
Make sure the rubber seal around the cover is intact and close the cover. Secure the control box cover with screws (4). Installation is complete.
34
IMPORTANT
INSTALLATION TIPS
The MGL400-24 is a 24 Vdc battery run/battery back-up system. The two (2) 12 Vdc, 7-amp hour batteries (included) are required for the system to function properly regardless of the power supply (AC transformer). The power supply provides charging to the system.
Accessory Power Supply: To simplify installation, 24Vdc accessory power is available from two different terminals on the control board. While this provides enough power for most basic installations, it is important not to exceed the current draw capacity. For some applications, a separate power supply may be required to avoid exceeding maximum current draw.
A. “SWITCHED ACCESSORY POWER TERMINALS”, Maximum current draw not to exceed 150 ma.
Utilizing this feature maximizes battery performance and extends battery life. Accessories connected to the “Switched Accessory Power terminal” go into the sleep mode 60 seconds after the last operator command. When the MGL400-24 is in the “sleep” mode the stop LED will not be lit, only the power LED will be lit. The next run command will cancel the “sleep” mode and activate the accessories.
IMPORTANT: Save switch must be on to activate sleep mode
B. “ACCESSORY POWER”, Maximum current draw not to exceed 500 ma.
This supply connection draws power from the unit continuously and only devices that require power to operate the unit should be drawn from this area.
ALARM
MAGLOCK
3 Beeps =
Low Battery
ACCESSORY
POWER
NO
C
NO
Maximum current draw not to exceed 500 ma.
2
OFF
OFF
GLE
NO
NO
ON
ON
DUAL
NC
NC
SAVE
MAGLOCK
MODE
EDGE
PHOTO
Dip Switch Settings
S1
P2
R223
ALARM
NO
C
K6
J19
Ø14GPØ89ØE
Ø14LGØ89ØE
Ø14SKØ89ØE
R2Ø7
Z2Ø
R227
CLOSE
EDGE
MAGLOCK
GATE 1
ACCESSORY
POWER
GATE 2
J4
Z1
R4 C2
K5
C64
U2
BATT 2 BATT 1
OPEN EDGE/
PHO TO
NO
C
NC
BRN
GRN
WHT
YEL
BLU
RED
BRN
GRN
WHT
YEL
BLU
RED
Z12
10A 32V
D1Ø
F3
R2
1 S8
R1
2
LEARN
XMITTER
K2
L1
OFF
OFF
SINGLE
NO
NO
DIAGNOSTIC
S1
ON
ON
DUAL
NC
NC
SAVE
MAGLOCK
MODE
EDGE
PHOTO
GATE 1
JMPR1
D1
D2
U4
J18
R224
FUSE
OPEN
Z22
R92
R91
R94
R93
OPEN
PHO TO
Z9
CLOSE
PHO TO
Z8
24V
R9Ø
D15
R196
24 VAC/
SOLAR
INPUT
MOV2
10A 32V
K1
Q9
SET
OPEN
LIMIT
SET
CLOSE
LIMIT
LEARN
LIMITS 24V
R1Ø1
R1ØØ
F4
K4
K3
F5
D21
ACCESSORY
OVLD
D8
Q22 D22
MIN
C11
FORCE
C12
MAX
R35
D9
D27 Z3
Z4
GATE 2
OFF
BIPART
DELAY
TIMER
RUNNING
MAX
TIMER TO
OFF
CLOSE
MAX
COM
OVLD
OVLD
SINGLE
BUTTON
OPEN
SINGLE BUTTON
RESET
STOP
COM
COM
POWER
F7
C13
C4
U3
F6
F2
SHADOW
CHGR
OVLD
INTERRUPT
F1 20A 32V
COM
SWITCHED
ACCESSORY
POWER
CONTROL
INPUTS
LOOP
INPUTS
R9 D4 MOV1
JMPR2
DB1
4V
SWITCHED
ACCESSORY
POWER
Maximum current draw not to exceed 150 ma.
35
R1
LEARN
XMITTER
INSTALLATION
STEPS CONTINUED
INSTALLATION TIPS CONTINUED
Before powering up the MGL400-24.
• Install gate and opener in the open position.
• Disengage the opener (using the manual release) and operate gate manually to ensure gate opens and closes smoothly without any interference with mounting hardware.
• Complete full open and close cycle and ensure piston does not bottom out in either full open/close position.
• Adjust mounting hardware as necessary to eliminate interference and ensure proper piston travel.
• Repeat above steps and verify proper installation.
• Close the gate (recommended programming limits from closed position).
• Re-engage the opener (using the manual release).
• Proceed with programming limits.
• Press program limit button. Open limit light flashes. Installer must program open limit first.
J19
Ø14GPØ89ØE
Ø14LGØ89ØE
Ø14SKØ89ØE
P2
L1
1
S8
LEARN
XMITTER
2
SINGLE
NO
S1
DUAL
NC
MODE
PHOTO
CLOSE
PHOTO
24V
OVLD
ACCESSORY
POWER
CLOSE
EDGE
OPEN/EGE
PHOTO
OPERATION
AND MAINTENANCE
» REMOTE CONTROL
REMOTE CONTROL
Once the remote control has been programmed operator will operate as follows:
When gate is in the closed position, activation of the remote control button will open the gate. During the open cycle another activation of the remote control will stop the gate and the next activation of the remote control will close the gate.
When the gate is in the open position, activation of the remote control button will close the gate.
36
OPERATION
AND MAINTENANCE
» MAINTENANCE + MANUAL RELEASE
MAINTENANCE
Disconnect power before servicing.
DESCRIPTION
External Entrapment Protection System
Manual Release
Gate
Accessories
Electrical
Mounting Hardware
Batteries
Operator
Warning Signs
TASK
Check and test for proper operation
Check and test for proper operation
Inspect for wear or damage
Check all for proper operation
Inspect all wire connections
Check for tightness
Replace
Inspect for wear or damage
Make sure they are present
MONTH
CHECK AT LEAST ONCE EVERY
6 MONTHS 3 YEARS
X
X
X
X
X
X
X
X
X
NOTES:
• Severe or high cycle usage will require more frequent maintenance checks.
• Inspection and service should always be performed anytime a malfunction is observed or suspected.
• When servicing, please do some “house cleaning” of the operator and the area around the operator. Pick up any debris in the area. Clean the operator as needed.
• It is suggested that while at the site voltage readings be taken at the operator.
Using a Digital Voltmeter, verify that the incoming voltage to the operator it is within ten percent of the operator’s rating.
• Refer to FORCE ADJUSTMENT section for instructions to adjust the gate force.
MANUAL RELEASE
In case of a power failure, the operator can be disengaged from the gate. With an operator, the release action may sometimes feel stiff/jerky, which is normal and has no effect on function.
2
3
RELEASE
1
Insert the key into the lock.
Turn the key clockwise 180°.
Turn the release lever 180°.
Operator is in manual mode and the gate can be opened and closed manually.
2
3
ENGAGE
1
Turn the release lever 180°. This engages the motor.
Turn the key counter-clockwise 180°. This locks the release lever.
Remove the key and store in a safe place.
The operator is now engaged.
INSTALL SAFETY LABEL FOR MANUAL RELEASE ADJACENT TO MECHANISM
1
1
2
2
3
3
37
TROUBLESHOOTING
» BASIC CONTROL BOARD LAYOUT
BASIC CONTROL BOARD LAYOUT
20
19
17
26
1
14
13
18
12
11*
10
21
P2
R223
ALARM
NO
C
J19
Ø14GPØ89ØE
Ø14LGØ89ØE
Ø14SKØ89ØE R2Ø7
Z2Ø
R227
CLOSE
EDGE
MAGLOCK
K5
OPEN EDGE/
PHO TO
Z1
NO
C
NC
10A 32V
L1
F3
R2
R1
1 S8
LEARN
XMITTER
2
OFF
OFF
SINGLE
NO
NO
ON
ON
DUAL
NC
NC
SAVE
MAGLOCK
MODE
EDGE
PHOTO
U4
J18
R224
Z22
R92
OPEN
PHO TO
Z9
GATE 1
BRN
GRN
WHT
YEL
BLU
RED
D1Ø K2
DIAGNOSTIC
S1
GATE 1
R91
R94
R93
CLOSE
PHO TO
Z8
ACCESSORY
POWER
GATE 2
R4 C2
J4
BRN
GRN
WHT
YEL
BLU
RED
Z12
24V
R9Ø
D15
R196
24 VAC/
INPUT
MOV2
10A 32V
K1 Q9
SET
OPEN
LIMIT
SET
CLOSE
LIMIT
LEARN
LIMITS
24V
R1Ø1
R1ØØ
F4
K4
K3
F5
D21
ACCESSORY
OVLD
D8
Q22 D22
MIN
C11
FORCE
C12
MAX
R35
D9
D27 Z3
Z4
GATE 2
OFF
BIPART
DELAY
TIMER
RUNNING
MAX
TIMER TO
OFF
CLOSE
MAX
COM
OVLD
OVLD
SINGLE
BUTTON
OPEN
SINGLE BUTTON
RESET
STOP
COM
COM
POWER
F7
C13
C4
SHADOW
U3
F6
F2
CHGR
OVLD
INTERRUPT
F1 20A 32V
COM
SWITCHED
ACCESSORY
POWER
CONTROL
INPUTS
LOOP
INPUTS
R9 D4
MOV1
JMPR2
DB1
C64
U2
JMPR1
D1
D2
FUSE
OPEN
BATT 2 BATT 1
4
5
6*
2
3
22
7
8
9
ITEM DESCRIPTION FUNCTION
5
6
7
8
1
2
3
4
9
10
11
12
13
Connector P1
Connector P6
Connector P8
Connector P7
Connector P9
Connector P12
Connector P10
Connector P11
Connector P5
Connector P16
Connector P13
Connector P17
Connector P14
Antenna Input
Close Edge
Open Edge/Photo
Open Photo
Close Photo
Switched Accessory Power
Control Inputs
Loop Inputs
24 Vac Input
Gate 2
Accessory Power
Gate 1
Maglock/Solenoid
23 24 25 16 15
ITEM DESCRIPTION FUNCTION
14 Connector P15
15 Connector
16 Connector
17 DIP Switch
18 Pushbuttons
19 Pushbuttons
20 Pushbutton
21 Pushbuttons
22 Pushbutton
23 Potentiometer
24 Potentiometer
25 Potentiometer
26 Connector
Alarm
Battery 1
Battery 2
S1
Learn Xmitter - Program Remotes
Gate 1 - Jog Learn Limit
Learn Limits
Gate 2 - Jog Learn Limit
Single Button
Force
Bipart Delay
Timer-to-Close
Receiver
38
TROUBLESHOOTING
» WIRING DIAGRAM + DIAGNOSTIC CODES
To protect against fire and electrocution:
• DISCONNECT power and battery BEFORE installing or servicing operator.
WIRING DIAGRAM
For continued protection against fire:
• Replace ONLY with fuse of same type and rating.
Siren
(optional)
Fault Alarm
Solenoid Lock
(optional)
Maglock
(optional)
GATE 1
GATE 2
Flashing Light
(optional)
13
(OR OPTIONAL EARTH GROUND WIRE)
10
YELLOW/GREEN
GROUND
NOTE: Yellow/green wire must be disconnected when earth ground rod is installed.
B R N
G R N
W H T
YE L
B L U
R E D
12
11
B R N
G R N
W H T
YE L
B L U
R E D
14
26
1. ANTENNA INPUT
2. CLOSE EDGE
3. OPEN EDGE/PHOTO EYE
4. OPEN PHOTO EYE
5. CLOSE PHOTO EYE
6. 24VDC ACCESSORY OUTPUT
7. CONTROL INPUTS/EXIT LOOP
8. LOOP INPUTS, SAFETY/SHADOW
9. TRANSFORMER INPUT
10. SECOND - OPERATOR ARM CONNECTION
11. 24VDC ACCESSORY OUTPUT
12. MASTER OPERATOR ARM CONNECTION
1 ANTENNA
CONNECTION
ALARM
MAGLOCK
GATE 1
Z1
ACCESSORY
POWER
G ATE 2
NO
C
NO
C
NC
BRN
GRN
WHT
YEL
BLU
RED
Z12
24V
BRN
GRN
WHT
YEL
BLU
RED
10A 32V
R9
D1
J4
R4 C2
D15
R196
24 VAC /
INPUT
MOV2
R223
J19
CLOSE
EDGE
K6
R2 7
10A 32V
F3
Z2
R227
K5 17
L1
J18
R224
R2
1
R1
S8
LEARN
XMITTER
2
K2
K1
Q9
SET
OPEN
LIMIT
R1 1
R1
F4
K4
K3
Q22
18
DIAGNOSTIC
23
OFF
OFF
SINGLE
NO
NO
21
ACCESSO R Y
OVLD
F5
D21
D8
D22
MIN
S1
ON
ON
DUAL
NC
NC
S AVE
MAGLOCK
MODE
EDGE
PHO TO
U4
19
G ATE 1
20
FORCE
SET
CLOSE
LIMIT
LEARN
LIMITS
24
G ATE 2
BI PAR T
DEL AY
TIMER
RUNNING
22
TIMER TO
CLOSE
SINGLE
BUT TON
R93
24V
COM
OVLD
OVLD
OPEN
SINGLE BUT TON
C12
MAX OFF
D27
R35
D9
Z3
Z4
U3
MAX OFF
F7
C13
MAX
C4
25
Z22
R92
R91
R94
RESET
S TOP
POWER
SHADOW
COM
COM
INTERRUPT
C 11
CHGR
OVLD
COM
F6
F2
F1 20 A 32 V
OPEN EDGE/
PHO TO
OPEN
PHO TO
Z9
CLOSE
PHO TO
Z8
SWITCHED
ACCESSO R Y
POWER
CONTROL
INPUTS
LOOP
INPUTS
R9
MOV1
DB1
JMPR2
C64
U2
JMPR1
D1
P2
D4
D2
FUSE
OPEN
B ATT 2 B ATT 1
2
OR
EDGE EDGE
3
OR
4
EDGE EDGE
OR
PHOTO PHOTO
5
6
PHOTO
OR
PHOTO
24VDC OUTPUT
SWITCHED OFF
IN LOW POWER MODE
13. MAGLOCK/SOLENOID OUTPUT
14. FAULT ALARM OUTPUT
15. BATTERY INPUT #1
16. BATTERY INPUT #2
17. DIP SWITCH, S1
18. LEARN XMITTER
19. MASTER GATE JOG
20. LIMIT SET
21. SECOND GATE JOG
22. SBC (SINGLE BUTTON CONTROL)
23. FORCE SET
24. BIPART DELAY SET
25. TIMER TO CLOSE SET
26. RECEIVER MODULE CONECTION
OR
EDGE
OR OR
EDGE
PULSING PHOTO
OR
OR
PULSING PHOTO
PULSING PHOTO
8
7
OPEN (EXIT LOOP)
SINGLE BUTTON
RESET
S TOP
COMMON (+24VDC)
COMMON (+24VDC)
SHADOW LOOP
INTERRUPT LOOP
COMMON (+24VDC)
9
OR OPTIONAL SOLAR PANEL
16 15
NOTE: Batteries must be connected to operate.
# OF BLINKS
1
2
3
4
5
MEANING
No Stop Switch Connected
Gate 1 Arm Disengaged
Gate 2 Arm Disengaged
Both Gate Arms Disengaged
RPM Reversal
DIAGNOSTIC CODES
# OF BLINKS
6
7
8
9
10
39
MEANING
Force Reversal
Processor Reset
ROM Check Failed
RAM Check Failed
EEPROM Check Failed - Reset Limits
TROUBLESHOOTING
» TROUBLESHOOTING CHART
FAULT
OPERATOR IS DEAD
No LED lights are on.
POSSIBLE CAUSE
1) No voltage to board.
2) Bad control board.
OPERATOR DOES NOT RUN
Operator does not respond to any commands.
MOTOR DOES NOT RUN
Relays “click” when radio or SBC signal is given, but the operator does not move.
GATE STOPS AND
REVERSES
(Force Reversal)
RPM REVERSAL
1) Low/disconnected battery.
2) Remote not programmed.
3) STOP connection loose/disconnected.
4) Constant Open Command (Check LED’s).
5) Limits not programmed correctly.
6) Bad control board.
1) Low Battery.
2) Cable wiring between control box and operator arm disconnected or loose.
3) Batteries not connected.
4) Bad motor.
5) Bad control board.
1) Gate met an obstruction.
2) Force set too low.
3) Bad gate hardware.
4) Incorrect Arm installation.
1) Obstructed Arm (bottoms out).
2) Bad RPM Sensor.
3) Too much mA pulled off board.
GATE STOPS
Gate starts to run, then stops and does not reverse.
1) Low battery.
2) Gate met an obstruction.
GATE OPENS BUT DOES
NOT CLOSE
1) Constant Open Command (Check LED’s).
2) Timer-to-Close not set.
3) Accessory device wired to Open Only command.
1) Battery Low >23.5 V Alarm LED flashes (3 times) when command is given.
GATE’S DO NOT OPEN/
CLOSE IN SYNC
GATE DOES NOT
AUTOMATICALLY CLOSE
Auto Close Timer not closing gate.
1) Bipart Delay not set.
2) Limits not programmed correctly.
3) Incorrect Arm Installation
1) Timer-to-Close not turned on.
2) Gate has opened on Obstruction Reversal.
3) Operator in “Party Mode”.
4) Constant Open Command (Check LED’s).
ACCESSORY DEVICE NOT
WORKING PROPERLY
1) Not installed properly.
2) Enabling Switch not turned on.
3) Loose/disconnected wires.
4) Bad accessory device
40
FIX
Battery must be >23 V, AC or needs to be connected.
Replace control board.
Voltage must be >23 V at battery connection.
See Programming Remote instructions.
Check STOP connections.
Clear all Open/Safety devices from obstruction.
See Programming Limits instructions.
Replace control board.
Voltage must be >23 V at battery connection.
Check wiring on control board to arm, replace wire if needed.
Connect batteries.
Replace motor.
Replace control board.
Clear gate from obstruction.
See Force Adjustment section.
Service/replace gate hardware.
See Installation section of operator arm.
Check for obstruction on arm, verify arm is not bottomed out.
Replace arm.
Move accessories to separate power source. Use reference chart on next page to determine max mA draw for circuit board.
Voltage must be >23 V at battery connection.
Clear gate from obstruction.
Clear all Open/Safety devices from obstruction.
See Timer-to-Close section for adjustment instructions.
Rewire desired accessory device to Single Button Input.
Operator will resume normal operation once battery voltage reaches 24 V.
See Bipart Delay section for adjustment instructions.
See Programming Limits section for instructions.
See Installation section for instructions.
See Timer-to-Close section for instructions.
Check DIAG code, clear obstruction.
Use remote control/SBC to resume normal operation.
Clear all Open/Safety devices from obstruction.
Check for proper installation of accessory.
Turn applicable switches on.
Check proper installation of wires.
Replace accessory device.
ALARM
OFF
OFF
GLE
NO
NO
ON
ON
DUAL
NC
NC
SAVE
MAGLOCK
MODE
EDGE
PHOTO NO
S1
C
P2
R223
J19 MAGLOCK
K6
CLOSE
EDGE
ALARM
Ø14GPØ89ØE
Ø14LGØ89ØE
Ø14SKØ89ØE
R2Ø7 NO
NO
Z2Ø
R227
C
MAGLOCK
K5
OPEN EDGE/
PHO TO
NO TROUBLESHOOTING
Z1
» TIPS
10A 32V
R2
R1
1 S8
L1
LEARN
XMITTER
OFF
OFF
SINGLE
NO
NO
ON
ON
DUAL
NC
NC
SAVE
MAGLOCK
MODE
EDGE
PHOTO
U4
J18
R224
OPEN
PHO TO
Z9
2
1. Dip Switch Settings: The SAVE switch must be put to the ON position after any adjustments have been completed for proper operation. When additional adjustments are required the SAVE switch needs to be in the OFF position and then returned to the SAVE position when completed.
R94
Z8
4V
2. Two (2) 12 Vdc 7-amp hour batteries must be connected at all times to ensure proper operation (located behind the control board).
YEL
DIAGNOSTIC
CLOSE
PHO TO
3. Whenever the combined battery voltage is less than 23 Vdc the alarm LED will flash 3 times indicating low battery condition. Check power supply to correct problem or move accessories to switched power.
ACCESSORY and battery supply).
RED
Z12
R9Ø
K1
Q9
SET
OPEN
LIMIT
SET
CLOSE
LIMIT
GATE 1
LEARN
LIMITS
GATE 2
TIMER
RUNNING
R93
24V
OVLD
SWITCHED
ACCESSORY
POWER
5. Upon installation, do not allow the travel of the piston to bottom out in either the open or closed positions to avoid damage to the arm. Allow approximately 6.35 mm
2
R1Ø1
FORCE
BIPART
DELAY
TIMER TO
CLOSE
SINGLE
BUTTON
OPEN
CONTROL
INPUTS
SWITCHED
ACCESSORY
POWER
4. If accessory power exceeds maximum current draw the control board will lock up (notice “OVLD” LED on) and recycling of power will be required (removal of power supply
ACCESSORY
POWER
BLU
COM
OVLD
BRN R1ØØ
F4
SINGLE BUTTON
GRN
10A 32V
ACCESSORY
OVLD
RESET
WHT
STOP
K4
YEL MIN MAX OFF MAX OFF MAX
COM
COM BLU
F5
D21
GATE 2
RED
K3
Q22
D8
D22
C12
R35
D9
D27 Z3
Z4
U3
F7
C13
C4
POWER
SHADOW
LOOP
INPUTS
INTERRUPT
C11
COM
D15
R196
CHGR
OVLD
R4 C2
F6
F2
24 VAC/
SOLAR
INPUT
F1 20A 32V
J4
MOV2
MOV1
R9 D4
C64 D1 FUSE
OPEN JMPR2
DB1
U2
JMPR1
D2
BATT 2 BATT 1
Do not allow piston to fully extend or fully retract.
41
ITEM
1
4
5
2
3
6
7
8
P ART #
K001A6039
K75-15480
K75-30764
K23-19380-1
K74-19499
K74-30762
K74-30763
K76-19446
SVC. KI T, CONTRO
DESCRIPTION
L BOARD, DOMESTI
SVC. KI T, CONTRO
SVC. KI T, PCB BRACKE
L BOX & COVER W/ GASKE
T
C
SVC. KI T, RESE T SWITC H
SVC. KI T, ANNTENN A
SVC. KI T, B ATTE R Y
SVC. KI T, TRANSFORME
SVC. KI T, ALAR M
R
T
QT Y.
1
1
1
1
1
2
1
1
REPAIR
PARTS
» CONTROL BOX + GATE OPERATOR ARM
CONTROL BOX
Refer to the parts lists below for replacement parts available for your operator.
If optional modifications and/or accessories are included with your operator, certain components may be added or removed from these lists.
QTY
1
1
1
3
3
2 2
6
6
4 5
5
ITEM PART #
1 K001A6039
2 K75-15480
3 K75-30764
4 K74-19499
5 K74-30762
6 M66726
DESCRIPTION
Control Board
Control Box & Cover with Gasket
Control Board Bracket
Antenna
Battery
Transformer
1
1
1
2
1
4
4
K74-30941
041A5456B
Not Shown
ATC Fuse Kit Includes
20 Amp (1), 15 Amp (2)
Receiver Module -433 MHz
GATE OPERATOR ARM
2 2
1 1
ITEM PART #
1
2
3
4
41ASWG-442SA
41ASWG-438SA
41ASWG-0014SA
41ASWG-489
41ASWG-0119
K77-19130
DESCRIPTION QTY
Release Lever 1
Motor with Limit
Switch Harness
Rear Connector
Cable 24 V with Connector
1
Not Shown
Release Key
Hardware Bag
Complete with: Gate bracket, post bracket, Pull-to-Open bracket and hardware
1
1
1
3 3
4 4
42
OPEN
OPEN ACCESSORIES
C945 3-Button Mini-Remote Control with SECURITY+ ® :
OPEN
With key ring and fastening strip.
921GA-CP3 Vehicle Exit Sensor:
One piece outdoor buried vehicle motion detector with sensing probe is housed in a small relay type housing so it is easy to integrate with gate, providing for free exit only.
C943 3-Button SECURITY+ ® Remote
Control:
Includes visor clip.
29-NP712 7 AH/12 Vdc Gate Access
System Battery:
The gate access system battery is a replacement battery for the operator. The model MGL400-24 requires two batteries.
ANT4X-1LM Remote Antenna Mounting Kit:
Kit contains antenna bracket and 4.0 m of cable.
Recommended for increasing the effective range of remote controls.
C840 SECURITY+ ® Keyless Entry:
Enables homeowner to operate gate by entering a password on a specially designed keypad.
771ANZ Safety Beams:
Kit contains send and receive beams, IP44 rated.
Brackets and wires not included.
772ANZ Safety Beams:
Kit contains send and receive beams, IP44 rated.
OPEN
772 design provides extra UV protection and
LOCK adjustable beam direction allowing for more
LIGHT
LIGHT
LOCK
LIGHT
LOCK
LIGHT
LOCK
LIGHT
LOCK
LIGHT
LOCK
LIGHT
LOCK
LIGHT
43
LOCK
LIGHT
LOCK
LIGHT
CHAMBERLAIN LIMITED WARRANTY
Merlin Professional MGL400-24
Linear Swing Gate Opener
Chamberlain Australia Pty Limited / Chamberlain New Zealand Limited (Chamberlain), the manufacturer of Merlin® automatic gate openers, is committed to manufacturing and supplying high quality goods.
As part of this commitment, we seek to provide reliable service and support for our goods and are pleased to provide you, the original purchaser, with this Chamberlain Limited Warranty.
We also provide the following statement as required by the Australian Consumer Law: In Australia, in addition to your rights under this Chamberlain Limited Warranty, our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.
Chamberlain’s warranty
Chamberlain warrants to the original purchaser of the Merlin® Swing Gate Opener (Unit) that all parts of the Unit, other than remote controlled transmitters and accessories, globes and batteries, are free from
defects in materials and workmanship for a period of 24 months from the date of purchase when installed in a residential premise with a residential specified gate that is designed for the sole purpose of domestic domicile. Chamberlain warrants that remote controlled transmitters and accessories included with the Unit are free from defects in materials and workmanship for a period of 12 months from the date of purchase.
Batteries and globes are not covered under the Chamberlain Limited Warranty.
It is a condition of this Chamberlain Limited Warranty that the Unit is sold, installed and serviced by a Professional Dealer appointed by Chamberlain. A Merlin® branded gate opener purchased over the internet and installed by a person other than a Professional Dealer will not be covered by this Chamberlain Limited Warranty.
During the applicable Chamberlain Limited Warranty period, if you are concerned that the Unit may be defective, for prompt on-site service call the Professional Dealer that sold/installed the opener, or our service centre on the toll free number below and a Chamberlain technician will diagnose the problem and arrange for this to be rectified. Once the problem has been diagnosed, subject to your rights under the Australian
Consumer Law with respect to major failures, Chamberlain or its Professional Dealer will provide you with:
1. repairs to the Unit
or
2. a replacement Unit.
Repairs and replacement parts provided under this Chamberlain Limited Warranty are provided free of charge and are warranted for the remaining portion of the original warranty period.
This Chamberlain Limited Warranty provides benefits which are in addition to your other rights and remedies as a consumer.
Exclusions
If our service centre determines that a warranty claim has been made in respect of a failure or defect arising under or out of any exclusion detailed below such that the claim is not covered under this Chamberlain Limited
Warranty, we may, subject to your other rights and remedies as a consumer, charge you a fee to repair, replace and/or return the Unit to you. This Chamberlain Limited Warranty does not cover any failure of, or defect in, the Unit due to:
1 non-compliance with the instructions regarding installation, operation, maintenance and testing of the Unit or of any product with which the Unit is used;
2 any attempt by a person other than a Professional Dealer to repair, dismantle, reinstall or move the Unit to another location once it has been installed;
3 tampering, neglect, abuse, wear and tear, accident, electrical storm, excessive use or conditions other than normal domestic use;
4 problems with, or relating to, the gate or gate hardware, including but not limited to the gate;
5 problems caused by electrical faults or replacement of batteries;
6 water or moisture ingress that causes corrosion or electrical malfunction;
7 corrosion caused by sea air if located near a waterway, beach etc;
8 fitment in a commercial operating application; or
9 solid panel gates installed in an unprotected wind affected location resulting in the gate not closing.
NB: A General Purpose Outlet (GPO) ie: power point must be supplied by the consumer as this electrical fitting does not form a part of the Unit (opener). Excludes solar installations.
If this Chamberlain Limited Warranty does not apply, you may have rights available to you under the Australian Consumer Law.
Liability – Australia only
Except as set out in the Australian Consumer Law (being Schedule 2 of the Competition and Consumer Act 2010) (as amended, consolidated or replaced):
1 all other guarantees, warranties and representations in relation to the Unit or its supply are excluded to the extent that Chamberlain can lawfully exclude them; and
2 under no circumstances will Chamberlain be liable for consequential, incidental or special damages arising in connection with the use, or inability to use, the Unit, other than those which were reasonably foreseeable as
liable to result from the failure.
Liability – New Zealand only
Except as set out in the Fair Trading Act 1986 and the Consumer Guarantees Act 1993 (as amended, consolidated or replaced):
1 all other guarantees, warranties and representations in relation to the Unit or its supply are excluded to the extent that Chamberlain can lawfully exclude them; and
2 under no circumstances will Chamberlain be liable for consequential, incidental or special damages arising in connection with the use, or inability to use, the Unit, other than those which were reasonably foreseeable as liable to result from the failure.
Note
We request that you retain your sales docket or invoice as proof-of-purchase and attach it to this manual to enable you to establish the date of purchase in the unlikely event of a warranty service being required. Chamberlain reserves the right to change the design and specifications of the Unit without prior notification. Some features or accessories of the Unit may not be available in certain markets or areas. Please check with your distributor.
Chamberlain service centre contact details
Australia New Zealand
Phone toll free 1800 638 234 Auckland phone 09 477 2823
Fax toll free 1800 888 121 Phone toll free 0800 653 663
Chamberlain Australia Pty. Ltd. Fax toll free 0800 653 663
PO BOX 1446
Lane Cove NSW 1595
Email: [email protected] Website: www.gomerlin.com
44
45
TEMPLATE FOR POST BRACKET MOUNTING
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
© 2012, The Chamberlain Group, Inc.
01-36600-B All Rights Reserved
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