ABB MicroSCADA Pro SYS 600C Product Manual 42 Pages
ABB MicroSCADA Pro SYS 600C is a modular and scalable automation system designed for a wide range of applications. It offers secure and reliable process communication, remote communication, and acts as a communication gateway. The system provides HMI/SCADA functionality, supports OPC connectivity, and ensures data integrity with redundancy and mirroring options. Its key benefits include scalability, flexibility, security, and ease of use.
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MicroSCADA Pro SYS 600C 1.92
Product Guide
1MRS756804
Issued: 27.5.2009
Version: C/30.9.2009
MicroSCADA Pro
SYS 600C 1.92
Product Guide
Contents:
1.
Copyrights ............................................................................................... 5
2.
Introduction ............................................................................................. 6
2.1.
This manual ................................................................................... 6
2.2.
Use of symbols .............................................................................. 6
2.3.
Abbreviations ................................................................................. 6
2.4.
Related documents ........................................................................ 7
2.5.
Document revisions ....................................................................... 7
3.
Functional overview ............................................................................... 8
3.1.
Process communication ................................................................. 8
3.2.
SYS 600C workplaces ................................................................... 9
3.2.1.
Workplaces ..................................................................... 9
3.2.2.
Process Display .............................................................. 9
3.2.3.
Event Display ................................................................ 10
3.2.4.
Alarm Display ................................................................ 11
3.2.5.
Blocking Display ............................................................ 12
3.2.6.
Trends Display .............................................................. 13
3.2.7.
Measurement Reports Display ...................................... 14
3.3.
User management ....................................................................... 15
3.4.
Localization .................................................................................. 15
3.5.
Time synchronization ................................................................... 16
3.6.
Redundancy ................................................................................. 16
3.7.
Mirroring ....................................................................................... 16
3.8.
OPC connectivity ......................................................................... 17
3.9.
Key benefits ................................................................................. 17
4.
Application areas ................................................................................. 19
4.1.
Overview ...................................................................................... 19
4.2.
SYS 600C as Communication Gateway ...................................... 20
4.3.
SYS 600C as Control System HSI ............................................... 21
4.4.
SYS 600C as Communication Server .......................................... 23
5.
Product structure ................................................................................. 25
5.1.
Ordering, delivery, and life cycle policy ........................................ 25
5.2.
Software options .......................................................................... 26
5.2.1.
Communication protocols ............................................. 26
5.2.2.
HSI features .................................................................. 27
5.2.3.
System functions ........................................................... 28
5.3.
Computer options ......................................................................... 31
6.
Hardware characteristics ..................................................................... 33
6.1.
Hardware ..................................................................................... 33
6.2.
EMI/EMS and environmental standard compliance ..................... 34
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7.
Capacity and performance .................................................................. 36
7.1.
SYS 600C capacity ...................................................................... 36
7.2.
Data logging capacity ................................................................... 36
7.3.
Process communication capacity ................................................ 37
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1MRS756804
1.
MicroSCADA Pro
SYS 600C 1.92
Product Guide
Copyrights
The information in this document is subject to change without notice and should not be construed as a commitment by ABB Oy. ABB Oy assumes no responsibility for any errors that may appear in this document.
In no event shall ABB Oy be liable for direct, indirect, special, incidental or consequential damages of any nature or kind arising from the use of this document, nor shall ABB Oy be liable for incidental or consequential damages arising from use of any software or hardware described in this document.
This document and parts thereof must not be reproduced or copied without written permission from ABB Oy, and the contents thereof must not be imparted to a third party nor used for any unauthorized purpose.
The software or hardware described in this document is furnished under a license and may be used, copied, or disclosed only in accordance with the terms of such license.
© Copyright 2009 ABB. All rights reserved.
Trademarks
ABB is a registered trademark of ABB Group. All other brand or product names mentioned in this document may be trademarks or registered trademarks of their respective holders.
Guarantee
Please inquire about the terms of guarantee from your nearest ABB representative.
5
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Product Guide
2.
Introduction
2.1.
2.2.
1MRS756804
This manual
This manual provides product information on the Compact System SYS 600C (later referred to as SYS 600C). It gives an overview of the product functionality, key benefits, application areas, technical details, and capacity and performance.
Use of symbols
This publication includes the following icons that point out safety-related conditions or other important information:
The information icon alerts the reader to relevant facts and conditions.
2.3.
Abbreviations
Abbreviation
EMS
HSI
IDE
IED
IP
LED
MTBF
NCC
OPC
PAF
CF
CPU
DCOM
DCS
DHCP
DIP
EMI
Description
Compact flash
Central Processing Unit
Distributed Common Object Model
Distributed Control System
Dynamic Host Configuration Protocol
Dual in-line package
Electromagnetic Interference
Electromagnetic Shielding
Human System Interface
Integrated Drive Electronics
Intelligent Electronic Device
Internet Protocol
Light Emitting Diode
Mean Time Between Failure
Network Control Center
OLE for Process Control
Product Authorization File
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2.4.
2.5.
MicroSCADA Pro
Product Guide
SYS 600C 1.92
Abbreviation
PC
SNMP
SNTP
SYS 600
SYS 600C
USB
Description
Personal Computer
Adobe Acrobat file format
Simple Network Management Protocol
Simple Network Time Protocol
Product name
Product name
Universal Serial Bus
Related documents
Name of the document
SYS 600C User's Guide
SYS 600 9.2 Installation and Administration
Manual
SYS 600 9.2 System Configuration
Document ID
1MRS756805
1MRS756115
1MRS756112
Document revisions
Version
A
B
C
Software revision number
1.92
1.92
1.92
Date
27.5.2009
23.6.2009
30.9.2009
History
Document created
Minor updates
Power supply corrections
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3.
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Functional overview
SYS 600C is a modular and scalable automation system that can be configured and tailored for various applications and needs. This chapter gives an overview of the main functionality.
3.1.
Process communication
The process communication is used to connect various process devices, such as IEDs,
RTUs, PLC, and Meters to SYS 600C. A large selection of communication protocols and interfaces, such as IEC 61850, IEC 60870-5-10x, DNP 3.0, Modbus, LON, and SPA are supported. See 5.2.1, Communication protocols for the full list of supported protocols.
The process communication is used to retrieve data from the connected devices, such as status indications, events, and analog values, as well as to write data to the devices, such as commands, set points, and parameters. The data retrieved through the process communication can be archived, presented on the HSI, or forwarded to other systems.
See 3.8, OPC connectivity for more connectivity options.
Remote communication
The remote communication is used to connect SYS 600C to upper level systems, such as Network Control Systems. The most common protocols, such as IEC 60870-5-101/104,
DNP 3.0, and RP570 are supported.
See 5.2.1, Communication protocols for the full list of supported protocols.
Communication gateway
The communication gateway functionality provides a gateway between process devices and up to eight upper level systems (NCC). The main tasks of the gateway are signal rerouting and protocol conversions. SYS 600C also supports signal grouping and possibility to introduce custom mapping logic in the gateway engine.
The following table lists the protocols that are supported by the gateway engine.
Table 3.1-1 Protocols supported by the gateway engine
Protocol Type
SPA
LAG 1.4 (LON)
IEC 60870-5-101
IEC 60870-5-103
Master
Master
Master and slave
Master
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3.2.
3.2.1.
3.2.2.
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Product Guide
Protocol
IEC 60870-5-104
IEC 61850-8
ANSI X3.28 - AB (ABB)
RP 570
DNP 3.0 (Subset 3)
Modbus
OPC DA, A&E
OPC DA, A&E
Type
Master and slave
Client
Master
Master and slave
Master and slave
Master and slave
Client
Server
SYS 600C 1.92
SYS 600C workplaces
Workplaces
SYS 600C can be equipped with 1 to 5 workplaces to be used at the same time. The workplace provides means for the operator to configure the system and supervise and interact with the process. Each SYS 600C computer can have a local workplace, but the workplaces can also be distributed to other computers and locations.
The workstations can be distributed over a network using TCP/IP. It can be a LAN, internet, or mobile wireless communication.
Each workplace can be used for engineering, supervision, and operation of the process.
The possibilities are defined by the access rights given to the user in question. Also the layout and functions of the workplaces can be fully customized for each user.
The distributed workplace concept is based on available remote access techniques, typically Microsoft Terminal Server or Citrix Access Essentials. Any PC or other webenabled device can be used as a workstation without installing any additional software.
Process Display
One of the display types of the workplace is the process display. The process display is used to represent the process and primary equipment, typically as a single-line diagram with graphical symbols for primary devices, such as breakers, disconnectors, and transformers. The process display is normally built with symbol libraries, but also customized symbols and displays can be built.
The process display supports zooming, panning, and decluttering for efficient and clear visualization of the information.
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Through the process display the user can continuously monitor the process, such as switches and measurements, as well as access the control dialogs to issue commands, set parameters, and so on.
3.2.3.
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C_20090111.png
Figure 3.2.2-1 Process Display
System Self Supervision
The System Self Supervision function shows the status of the various system components in a display for easy and fast system maintenance and fault localization. The display shows information about the base system, applications, redundancy, communication lines, IEDs, and so on. The system can also receive status information from any device or external software reporting to the Windows event log, for example, disks, power supplies, and computer boards. Communication equipment and peripheral devices that support SNMP can also be supervised by using an SNMP-OPC gateway.
Event Display
The event display shows events stored in the event database, as shown in Figure 3.2.3-
1. It supports easy sorting and filtering of the events to make the event analysis as easy
1MRS756804 MicroSCADA Pro
SYS 600C 1.92
Product Guide as possible. It can also be freely configured to display the information, the layout, and coloring of the events.
It is also possible to have predefined filters that can easily be accessed from toolbars and menus.
3.2.4.
C_20090112.png
Figure 3.2.3-1 Event Display
Alarm Display
The alarm display shows the alarms of the system in a list, as shown in Figure 3.2.4-1.
It supports easy sorting and filtering of the events to make the alarm analysis as easy as possible. It can also be freely configured to display the information, the layout, and coloring of the alarms.
It is also possible to have predefined filters that can easily be accessed from toolbars and menus.
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3.2.5.
C_20090113.png
Figure 3.2.4-1 Alarm Display
Blocking Display
The blocking display lists all active blockings in the system. The display can also be used to activate new blockings. The following aspects of a signal can be blocked: updating, control, event logging, alarm generation, event printout, and post-processing.
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3.2.6.
C_20090114.png
Figure 3.2.5-1 Blocking Display
Trends Display
The trends display is an application that collects data and visualizes the data in a numerical or graphical form. It is used for following up and analyzing data in time frames from minutes to one month. The data is logged cyclically in intervals of 30 seconds, 1,
2, 5, or 10 minutes. The trends display can log and show any type of data available in the process database.
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3.2.7.
C_20090115.png
Figure 3.2.6-1 Trends Display
Measurement Reports Display
The measurement reports display is an application that collects data and visualizes the data in a numerical or graphical form. The measurement reports display is used to log and report data during longer periods than the Trends Display, and it is dedicated for energy, current, voltage, temperature, and frequency reports.
The available time ranges for the reports:
• Hourly report (time resolution: 3 minutes)
• Daily report (time resolution: 15 minutes)
• Daily report (time resolution: 30 minutes)
• Daily report (time resolution: 60 minutes)
• Weekly report (time resolution: one day)
• Monthly report (time resolution: one day)
• Yearly report (time resolution: one month)
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3.3.
3.4.
C_20090116.png
Figure 3.2.7-1 Measurement Reports Display
User management
Users of the system are given access rights according to the needs. The user sessions can be limited in time. The users can be given the right to view, control, or configure the different parts of the system or process.
Localization
It is possible to translate the user interface to any language that fits into the boundaries of the graphical user interface, that is, size, position, and direction of texts and icons.
The system also supports several languages simultaneously enabling operators to work with the system in their native language. The language is part of the user profile and is selected automatically while logging into the system.
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Time synchronization
SYS 600C can be synchronized by an external GPS clock. This is typically done using
SNTP over the local area network or through a serial port using a protocol provided by the clock manufacturer. It is also possible to add a PCI card into the computer to retrieve the clock signal. The IEC 61850 client of SYS 600C includes an SNTP client that can be used to set the system clock. SYS 600C can also be synchronized by the Network
Control System over a remote communication protocol.
SYS 600C can also be used as a clock master for the connected IEDs according to the used protocol.
3.6.
Redundancy
3.7.
System redundancy
The availability of a SYS 600C system can be further improved by redundant servers configured in a hot stand-by mode (HSB). In this configuration, one computer is active and receives and processes all data from the process. It also manages the displays and provides data for the displays. At the same time, all process data and configuration data is shadowed over to the stand-by computer. The stand-by computer is in the same state as the active one. If the active computer breaks down, the stand-by computer takes over the process communication and continues to manage the process. In this way, the process can be operated and supervised even if one of the computers fails.
Communication redundancy
Redundant communication lines mean that two or several connections between the master and the slave form a logical connection. One of the connections is active and if the active connection fails, another connection is used instead.
Redundant communication lines are supported for IEC 60870-7-101 slave, RP-570 slave, and IEC 60870-7-104 master and slave protocols.
Mirroring
The process data mirroring provides powerful means for sharing process data in a SYS
600C/SYS 600 network with minimal engineering effort. This can be used to build hierarchical systems, for example, with one main control center, some regional control centers and more local control centers or substations. It can also be used for load distribution in large systems. The data mirroring can also be used to share data between a
SYS 600C HSI and SYS 600C Gateway, for example, when communication protocols with one master are used.
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3.8.
3.9.
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Product Guide
The advantage of using data mirroring instead of standard communication, such as IEC
60870-5-104, is that the data mirroring communication is much more efficient and the required engineering work to build up the system is minimal. Several special functions, such as event buffering during communication breaks and handling of hot stand-by configurations, are automatically taken care of.
The data mirroring takes place between a host and an image. The host is the source for the process data and the image is a copy of the process data. The SYS 600C node that receives the process data, for example, through IEC 61850 or LON, is the host. This process data can be mirrored to another SYS 600C node, which acts as an image.
OPC connectivity
OPC is a de-facto interface standard connecting various devices and systems within the process automation industry. OPC is becoming more and more used and accepted also in other application areas and within the power industry. It defines exchange of data between a server and a client. The server provides data and the client uses the data. The client can also write data (commands, parameters, and so on) to the server.
SYS 600C provides OPC connectivity both in forms of clients and servers, that is, SYS
600C can receive data from a device or system that provides its data through an OPC server. SYS 600C can also provide its data to another system that acts as a client.
Key benefits
SYS 600C offers the following highlights and key benefits:
• Solid-state hardware technology
• Enables use in harsh environments
• Reduces maintenance needs
• Powerful hardware with large number of serial and ethernet interfaces
• Scalability
• Enables system sizes ranging from tens to thousands of data points
• Flexible system configuration, ranging from communication gateway to control system HSI solution with integrated communication gateway functionality to communication server in large SA system and network control system
• Conformance to a wide range of communication standards and de-facto communication standards
• High availability
• Proven and tested hardware with high MTBF value
• Support for redundant (Hot Stand-By) system servers
• Support for redundant remote communication lines
• Support for redundant power supplies for both AC and DC power supply
• Support for wide operating temperature range
• Engineering efficiency
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• Integrated tools for system engineering, for example expansion of databases, communication system, HSI clients, and users
• Support for third-party software and hardware through the use of open interface and communication
• Easy to upgrade with latest software versions that enable use of new and innovative functionality
• Powerful HSI
• Powerful data collection to be used in single line diagrams, process displays, trends, reports, control, alarms, and events
• Process displays with support for traces, zoom/pan/de-clutter
• Trends with zoom/pan, multiple smart axes, ruler, cut, and paste
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4.
4.1.
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Application areas
SYS 600C 1.92
Overview
SYS 600C provides innovative solutions for different tasks and operations in the power automation process, from Communication Gateway functionality to full-fledged redundant control system applications. SYS 600C is a solid-state computer utilizing information distributed in different locations and hence enabled for a large variety of tasks. SYS 600C is suitable in, for example, Substation Automation Systems for both
Utility and Traction applications, as well as in Process Industries with distributed Intelligent Electronic Devices (IEDs). SYS 600C is also designed to be used as a Communication Server in medium and large Remote Control Systems (SCADA).
SYS 600C is designed as an open system, which complies with all widely used communication standards. In addition, it supports the implementation of project-specific monitoring, control, and automation tasks in the field of Substation Automation and Power
Automation. The SYS 600C Human Machine Interface (HSI) provides an intuitive and easy-to-use user interface for efficient and safe operator actions.
The consistent use of known technologies and intuitive user interfaces ensures an easy entry level for new SYS 600C users.
Fields of application
SYS 600C is designed to be used in a wide range of applications in both Electrical Utilities and Industries.
When using SYS 600C in substations, the main application is as a Communication
Gateway to the upper level system or it is used as a powerful Control System HSI. The two can also be combined in the same SYS 600C system and forms hence a combined
Communication Gateway with Control System HSI. SYS 600C can be used in any type of substation.
In large substations and in medium- and large-sized remote control systems, SYS 600C, thanks to the large amount of communication ports, is an unbeatable Communication
Server solution (also known as a front-end computer).
SYS 600C fits also well into various types of control applications, especially where a solid-state type of computer is required and different kinds of distributed Intelligent
Electronic Devices (IEDs) together with other type of bay devices (RTU) are to be connected to the system. Connections to process automation systems are well supported in
SYS 600C thanks to OPC server and client integration.
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SYS 600C as Communication Gateway
SYS 600C is used for multiple purposes at a substation level. The Communication
Gateway function is one of the tasks that can be utilized at the substation level to enable connections to Remote Control Centers (SCADA). SYS 600C Communication Gateway can connect to, and interact with, eight (8) different Remote Control Centers.
The SYS 600C Communication Gateway function can be configured as a single gateway as shown in Figure 4.2-1.
C_20090101.bmp
Figure 4.2-1 SYS 600C as Communication Gateway
Utilizing the OPC interface in SYS 600C enables an easy and efficient integration of
IED signals and information into a DCS system, as shown in Figure 4.2-2.
This configuration is typically applied in Process Industries with distributed Intelligent
Electronic Devices (IEDs).
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C_20090102.bmp
Figure 4.2-2 SYS 600C Communication Gateway interface to Distributed Control Systems (DCS)
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For increased availability, SYS 600C can easily be configured as a redundant Communication Gateway as shown in Figure 4.2-3.
C_20090103.bmp
Figure 4.2-3 SYS 600C as Redundant Communication Gateway
SYS 600C also supports redundant remote communication lines between SYS 600C and
Remote Control Center as shown in Figure 4.2-4.
4.3.
C_20090104.bmp
Figure 4.2-4 SYS 600C as Communication Gateway with redundant communication lines to
Remote Control Center
SYS 600C as Control System HSI
SYS 600C HSI provides numerous options for monitoring and controlling a connected process. SYS 600C handles both the HSI functionality and the Communication Gateway functionality. In this way SYS 600C can act both as a Communication Gateway, enabling a remote connection to control centers, as well as the local control system and HSI user interface on a station level.
The SYS 600C HSI function can be configured as a single and local Control System HSI configuration as shown Figure 4.3-1.
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C_20090105.bmp
Figure 4.3-1 SYS 600C as Control System HSI
To reduce the number of devices at the substation level, SYS 600C Control System HSI and the Communication Gateway function can be combined in the same computer as shown in Figure 4.3-2.
C_20090106.bmp
Figure 4.3-2 SYS 600C as combined Control System HSI and Communication Gateway
For increased availability, SYS 600C can be configured as a redundant Control System
HSI and integrated Communication Gateway with redundant communication lines to
Remote Control Center as shown in Figure 4.3-3.
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C_20090107.bmp
Figure 4.3-3 SYS 600C as redundant Control System HMI and integrated Communication Gateway
SYS 600C can also be utilized as an HSI for station RTU as shown in Figure 4.3-4.
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4.4.
C_20090108.bmp
Figure 4.3-4 SYS 600C as Control System HSI for RTU
SYS 600C as Communication Server
SYS 600C can function as a powerful Communication Server in medium and large
Remote Control Center configurations as well as in large Substation Automation applications.
SYS 600C with its large number of serial communication ports and LAN ports in combination with the solid-state technology offers an excellent Communication Server solution. The Communication Server solution is offered and available as a part of larger
SYS 600 or SYS 600C configurations as shown in Figure 4.4-1 and Figure 4.4-2.
C_20090109.bmp
Figure 4.4-1 SYS 600C as Communication Server in a Remote Control Center system
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C_20090110.bmp
Figure 4.4-2 SYS 600C as Communication Servers in a large Substation Automation system
By utilizing the SYS 600C Communication Server solution the processing load in the main system servers SYS 600 or SYS 600C is reduced. The Communication Servers are connected to the process devices and provide the main system servers SYS 600 or SYS
600C with process information.
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5.
5.1.
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Product structure
SYS 600C 1.92
Ordering, delivery, and life cycle policy
SYS 600C is a product that combines the robust solid-state computer with the operating system and the SYS 600 software.
Hardware
The hardware configuration cannot be changed after order (concerning the parts supplied by the ABB product unit). There are no options that can be ordered separately. There are some hardware options that are specified when ordering, but these cannot be changed later on. If different hardware options are needed, a new product must be ordered. The new product includes also the operating system, the SYS 600 software, and license.
The computer hardware can also be upgraded to a new version.
The following upgrades are possible:
1.
The hardware is upgraded to a new version but the SYS 600 software remains the same. The total price is the list price of the new hardware.
2.
The hardware is upgraded to a new version and the SYS 600 software is also upgraded to a new version. The total price is the list price of the new hardware + the upgrade price of the SYS 600 software.
If the hardware is upgraded, the Hardware Key inside the old
SYS 600C computer must be removed and reused for some other SYS 600 license.
SYS 600C has three PCI slots for additional PCI cards. SYS 600C does not include any additional cards by default. Additional cards, such as the XLON card, can be purchased from external suppliers.
Operating systems
The operating system can be upgraded after the delivery. The operating system upgrades are not delivered from the ABB product unit, but can be purchased from an external supplier. The operating system must be compatible with both the computer and the SYS
600 software. Operating system security updates can be applied, but operating system service pack must be approved for the SYS 600 software.
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SYS 600 software
The SYS 600 software can be extended or upgraded to new versions. This is done with the normal ordering tool with the upgrade/extension options. SYS 600 Hotfixes and
Service Packs can also be freely taken into use. New SYS 600 versions will be available for the SYS 600C hardware for at least 4 years after the hardware delivery. After that new SYS 600 software versions may require an upgrade of the hardware.
The SYS 600 software license is bound to the Hardware Key that is installed inside the computer.
Product identification
The SYS 600C product is identified by the computer version and the SYS 600 software version.
Example: SYS 600C 1.92 Hardware version 1, SYS 600 software version: 9.2
5.2.
5.2.1.
Software options
Communication protocols
The following tables list the communication protocols of SYS 600C.
Table 5.2.1-1 Master protocols
Master protocol
IEC 61850-8-1 Client
LON/LAG
SPA Bus
IEC 60870-5-101
IEC 60870-5-103
IEC 60870-5-104, Single or redundant
DNP 3.0 LAN/WAN
DNP 3.0 Serial
Modbus RTU
Modbus TCP/IP
RP 570/571
ANSI X3.28 FD/HD
P214
ADLP 180
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Master protocol
IEC 61107 (metering)
Alpha Meter protocol
RCOM
Table 5.2.1-2 Slave protocols
Slave protocol
IEC 60870-5-101, Single or redundant
IEC 60870-5-104, Single or redundant
DNP 3.0 LAN/WAN
DNP 3.0 Serial
RP 570/RP 571
F4F Westinghouse, No gateway support
Modbus RTU (CPI)
HSI features
The following table lists the SYS 600C HSI features.
Table 5.2.2-1 User interface options
User interface option
Nr of Pro workplaces
Process displays
Network coloring
Description Value
This is the number of workplaces that are in use simultaneously. The number of workplaces needed is defined in the following way: - A workplace means a computer (PC,
Laptop, PDA, ThinClient), which can have one or several physical screens from where
ONE person at a time can operate. - Several Application
Windows can be used in one workplace.
0...5
Select this option, if you want to use Process Displays in the workplaces. Process Displays means displays with zooming, panning, and decluttering functions typically used to present the primary process, for example, single-line diagram.
Yes/No
Select this option, if you want to use dynamic network coloring in the Process Displays.
Yes/No
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User interface option
Trends
5.2.3.
Event list
Alarm list
Blocking list
Measurement reports
PCM 600 interface
LIB 510/542 IED Tools
LIB 520 IED Tools
LIB 530 IED Tools
Description Value
Select this option, if you want to use the Trend displays in the
Workplaces.
Yes/No
Select this option, if you want to use the event List displays in the Workplaces.
Yes/No
Select this option, if you want to use the Alarm List displays in the Workplaces.
Select this option, if you want to use the Blocking List displays in the Workplaces.
Yes/No
Yes/No
Select this option, if you want to use the Measurement Report displays in the Workplaces.
Yes/No
This option requires the History
Data Logging option.
Select this option, if you want to integrate PCM 600 Tools in the Process Displays.
Yes/No
Select this option, if you want to integrate LIB 510/542 IED
Tools in the Workplace.
Yes/No
If you use only the IED tools in the Workplace, no other LIB license in needed.
Select this option, if you want to integrate LIB 520 IED Tools in the Workplace.
Yes/No
If you use only the IED tools in the Workplace, no other LIB license in needed.
Select this option, if you want to integrate LIB 530 IED Tools in the Workplace.
Yes/No
If you use only the IED tools in the Workplace, no other LIB license in needed.
System functions
The following tables list the SYS 600C system functions.
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1MRS756804 MicroSCADA Pro
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SYS 600C 1.92
Table 5.2.3-1 System size parameters
System size parameters
Process I/O
Description
Number of process objects connected to the process
Value
1..20 000
Gateway functionality (COM
500i) supports maximum 14
000 indications and 14 000 commands configured within
SYS 600C.
Table 5.2.3-2 System options and interfaces
System option and interface Description
Control This option enables control commands to be issued from the system.
History Data Logging
Hot-Stand-By redundancy
(HSB)
Value
Yes/No
This option should normally be selected. This option can be left out in pure monitoring systems, where no output process objects are needed.
You also need this option in gateway systems, if commands are propagated through the gateway.
This option allows 10 000 000 entries of history data to be archived (Data objects). This option is needed for example, for the Measurement Reports.
This option is not needed for the standard Trends.
Yes/No
Without this option, the number of Data Object entries is limited to 100 000.
Select this option, if you have a redundant pair of servers using the Hot-Stand-By function.
Yes/No
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System option and interface
Database mirroring HOST
Description Value
This option should be selected, if the database mirroring functions are used and this system acts as a Host. The Host is the system that provides process data to another system.
Yes/No
Database mirroring IMAGE
OPC DA Server
Application OPC Server
OPC A&E Server
For example, if you use mirroring between a communication server (front-end) and a system server, the communication server is the host.
This option should be selected, if the database mirroring functions are used and this system acts as an Image. The Image is the system that receives process data from another system.
Yes/No
For example, if you use mirroring between a communication server and a system server, the system server is the Image.
This option enables the OPC
DA server function. The option should be selected, if the system is to be connected to an external OPC DA Client (for example, 800xA, HIS 600)
Yes/No
This option is primarily intended for HSB systems, to which an external OPC DA client is connected (for example, HIS 600).
0...3
This Application OPC server is installed in the OPC DA Client computer and provides an OPC
DA server interface that automatically connects to the Hot application of the HSB system.
Note: There is NO A&E server interface in this option.
This option enables the OPC
A&E server function (Alarms &
Events). The option should be selected, if the system is to be connected to an external OPC
A&E Client (e.g. 800xA)
Yes/No
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5.3.
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System option and interface
OPC DA Client /External
Description Value
This is a DA Client that is loosely coupled to the SYS 600 base system and can therefore be installed also in a separate computer.
0...4
OPC DA Client
It is used to connect OPC DA servers to SYS 600. You need one client for each server that is to be connected.
Note: This DA client is used with the IEC 61850 OPC server, but you do not have to select this option due to the
IEC 61850 communication.
The OPC DA client is used to connect foreign devices to SYS
600 with the OPC DA interface.
0...4
You need one client for each server that is to be connected.
OPC A&E Client
SQL Export
The DA client is tightly integrated with the process database and run always on the
SYS 600 computer.
The OPC A&E client is used to connect foreign devices to SYS
600 by means of the OPC A&E interface.
0...4
You need one client for each server that is to be connected.
The SQL Export option provides a tool and functions for browsing the process database and exporting process data to a relational database.
Yes/No
The export can be done either event based or cyclically.
SYS 600C 1.92
Computer options
The SYS 600C computer options are presented in the following tables.
Table 5.3-1 Hardware
Hardware
Power Supply: 88 - 132 VAC / 45 - 160 VDC (Single or redundant)
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Hardware
Power Supply: 176 - 264 VAC / 200 - 370 VDC (Single or redundant)
Ethernet ports 6 x RJ45
Ethernet ports 2 x RJ45 + 4 x LC
Table 5.3-2 Operating systems
Operating system
Windows XP Professional, English version
Windows XP Professional, Chinese version
Windows Server 2003, English version
Windows Server 2003, Chinese version
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1MRS756804
6.
6.1.
MicroSCADA Pro
Product Guide
Hardware characteristics
SYS 600C 1.92
Hardware
The following tables lists the SYS 600C hardware characteristics.
Table 6.1-1 Hardware specifications and dimensions
CPU
Chipset
Memory
VGA
BIOS
Storage device
Expansion slot
Intel® Core 2 Duo 2.2GHz (T7400)
Intel® 82945GM and ICH7R
2GB DDR2
Intel® 82945 chipset integrated graphic controller
Award BIOS
1 x 16 GB Compact Flash (Silicon Systems)
1 x PC104 slot
Serial ports
LAN ports
USB
Audio
Keyboard/Mouse
Power supply
Dimension
Temperature
Relative humidity
Protection class
3 x PCI v2.3 slots
16 x RS232 at rear panel
6 x Gigabit Ethernet (RJ45 or LC) at rear panel
1 x Gigabit Ethernet at front panel (RJ45)
2 x USB at rear panel (USB 2.0)
1 x USB at front panel (USB 2.0)
1 x USB internal (USB 2.0)
AC97 2.1
PS/2
88 - 132 VAC / 45 - 160 VDC
176 - 264 VAC / 200 - 370 VDC
Redundant power supply is optional
438W x 130H x 312D mm (excluding rack mount accessories)
3U height, 19" rack mountable
Operating: -30°C ~ +65°C (-22 °F ~ 149°F )
(Maximum continuous CPU burden 50% of lowest/highest operating temperature)
Storage: -40°C ~ +75°C (-40 °F ~167°F )
5% ~ 95% (+40°C) non-condensing
IP40
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6.2.
1MRS756804
EMI/EMS and environmental standard compliance
The following tables list the EMI/EMS and environmental standard compliance.
Table 6.2-1 IEC 61850-3 standard compliance
Type test Description Severity level
IEC 61000-4-2-2001
IEC 61000-4-3-2006
IEC 61000-4-4-2004
IEC 61000-4-5-2005
IEC 61000-4-6-2006
IEC 61000-4-8-2001
IEC 61000-4-10-1993
IEC 61000-4-12-1995
IEC 61000-4-16-2002
IEC 61000-4-29-2000
CISPR22-2008
FCC 15
EN55022A
IEC 60255-5
IEC 60255-27
Electrostatic Discharge Level 4 -±8KV Contact/±15KV
Air
Level 3-18V/m, 6 directions Radiated RF Succeptibility
Fast Transient (Burst Immunity) Level 4- ±4KV 5KHz
Surge Immunity Level 4 ±4KV line-toearth/±2KV line-to-line
Conducted RF Immunity
Magnetic Field Immunity
Damped Magnetic Immunity
Damped Oscillatory Burst
Conducted RF Immunity
Voltage Dips & Interrupts
Level 3-10Vrms
Level 5- 100A/m 5min /
1000A/m 1s
Level 4- 30A/m
Level 3-2.5KV common/Differential 1.25KV for Substation
Level 3-15Hz~150KHz
30% 120ms/ 70% 10ms 100%
3ms (cycle 3)
Class A Conducted and Radiated
Emissions
Conducted and Radiated
Emissions
Class A
Conducted and Radiated
Emissions
Class A
Insulation resistance measurement
500VDC, 1min,
999Mohm>100Mohm
Protective bonding resistance 25Amps, 1min,
0.021ohm<0.1ohm
Table 6.2-2 IEEE Std 1613-2003 standard compliance
Type test Description Severity level
IEEE C37.90.1
IEEE C37.90.3
IEEE C37.90.1
IEEE C37.90
IEEE C37.90
IEC 60870-2-1-1995
EFT
ESD
Oscillatory Wave
Dielectric Strength
Impulse Voltage
DC Voltage Ranges
Level 4- ±4KV 5KHz All ports
Level 4 -±8KV Contact/±15KV
Air
Level 3-2.5KV common/Differential 1.25KV for Substation
2000Vrms
5000V
-20%~+15%
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SYS 600C 1.92
Type test
IEC 60870-2-1-1995
IEEE C37.90
IEEE C37.90
Description
Voltage Ripple of DC
Nonoperational Temperature
Range
Operational Temperature
Range
Severity level
Level VR3- ≤5%
-40°C~+75°C
-30°C (Start Up)~+65°C
Table 6.2-3 Environmental standard compliance
Type test
IEC 60068-2-1
IEC 60068-2-2
IEC 60068-2-30
IEC 60068-2-3
IEC 60870-2-2-1996
IEC 60870-2-2-1996
IEC 60068-2-29-1987
IEC 60068-2-29-1987
Description Severity level
Cold Temperature
Dry Heat Temperature
Humidity (Damp heat, Cyclic)
Humidity (Damp heat, Steady state)
Vibration
-30°C Start Up for 16 hours
+65°C Start Up for 16 hours
Test Db 6 cycles +25°C/+55°C
93%/95% (1 cycle=24hrs)
95% (non-condensing) 40°C 2d
Shock
Bump (Packed)
Bump (Unpacked)
10-200-500-200-10Hz (1g/1.5g)
X/Y/Z axes
10g 11ms X/Y/X axes
10g, repeat 1000 times X/Y/Z axes
10g, repeat 1000 times X/Y/Z axes
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7.
Capacity and performance
7.1.
7.2.
1MRS756804
SYS 600C capacity
This chapter gives an overview of the capacity of SYS 600C regarding the following functions or aspects:
• Number of IEDs that can be connected
• Usage of the following functions: workplaces and process displays, gateway, mirroring, HSB
• Data logging (for example, for measurement reports and trends) and event logging
Conditions:
• The capacity information is only applicable, when no additional software is installed and/or running in the computer.
• The average CPU load of the computer must not exceed 50%.
The system size capacity figures follow these principles:
• A guideline for the maximum process communication (Number of IEDs or Number of Messages/sec.) is given. This includes the process communication functions and the logging of data in the process database.
• If other functions are added, such as gateway or workplaces, they consume computer capacity and thereby the process communication capacity must be reduced accordingly. For IEC 61850 the capacity is mainly affecting the number of messages, and thus it is more important that this is reduced than the number of IEDs.
• The impact on the process communication capacity of the other functions is given in percentage.
Example: How many IEDs can be connected over IEC 61850 to SYS 600C that acts as a gateway with one NCC connection and one operator workplace?
• Maximum of 160 IEDs can be connected over IEC 61850 (with 5 msg/s/IED), see
Table 7.3-1.
• The following functions are also needed:
• One NCC connection (-25%)
• 1 workplace (-5%)
• The process communication capacity in this case is:
• 75% * (95% * 160 IEDs) = 114 IEDs or
• 75% * (95% * 800 ) msg/s = 570 msg/s
Data logging capacity
The data logging capacity concerns logging to disk and is limited by the available disk capacity. Roughly 1 GB of disk capacity is allocated for event logging and the same amount for data logging.
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Product Guide
This corresponds to:
• Number of events: 3 000 000
• Number of logged values: 90 000 000
The maximum number of logged values corresponds roughly to 400 measurements sampled every 15 minutes and stored for 1 + 5 years (current year + 5 years of history).
Process communication capacity
The capacity of one protocol means that only that protocol is used. If several protocols are combined, the maximum capacity per protocol must be reduced proportionally.
Example: IEC 61850 and LON are combined in the system. The IEC 61850 IEDs represent
60% of the maximum IEC 61850 capacity. Then the actual maximum LON capacity is
40% of the indicated maximum capacity.
The following tables show the maximum communication capacity for the most commonly used protocols.
Table 7.3-1 Maximum communication capacity
IEC 61850
Nr of messages
Nr of IEDs
Nr of IEC 61850 clients
LON
Nr of IEDs
Nr of XLON cards
IEC 103
Nr of IEDs
Nr of IEDs / line
Value
800/s
160
4
90
3
200
15
Comments
Maximum 30 IEDs per XLON card
Limited by available PCI slots
Limited mostly by maximum response time
IEC 101
Nr of IEDs
Nr of IEDs / line
200
15 Limited mostly by maximum response time
IEC 104
Nr of IEDs 200 If I/O count is small, number of IEDs can be bigger
Nr of IEDs / line
SPA
Nr of IEDs
15
200
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1MRS756804
Nr of IEDs / line 15 Limited mostly by maximum response time
Modbus RTU
Nr of IEDs
Nr of IEDs / line
200
15 Limited mostly by maximum response time
Modbus TCP
Nr of IEDs
Nr of IEDs / line
200
15 Limited mostly by maximum response time
DNP serial
Nr of IEDs
Nr of IEDs / line
200
15 Limited mostly by maximum response time
DNP LAN
Nr of IEDs 200 If I/O count is small, number of IEDs can be bigger
Nr of IEDs / line 15
Table 7.3-2 Impact on process communication
Function Impact on process communication
Comments
Always included Local process database
Mirroring
- 0%
- 2%
Hot Stand-by redundancy - 2%
Gateway / NCC connections
- 25% - 0%
Process display Workplace
- 24% - 1%
- 25% when total data update rate to all
NCCs is 50% from the process data update rate
- 24% when Process display with 1 050 measurement objects in Workplace
Trends Workplace with data logging
- 1%
- 18% when Process display with 1 050 switching device objects in Workplace
- 4% when Process display with 150 measurement objects in Workplace
- 2% when Process display with 150 switching device objects in Workplace
Per Workplace with Trends with 10 curves on 30 seconds interval logging
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SYS 600C 1.92
Function
Reports Workpace with data logging
Impact on process communication
Comments
- 1% Per Workplace with Measurement
Reports with 15 min report
Total of 900 objects data logged by
Measurement Reports
The following list shows some examples when IEDs are connected to SYS 600C with the following Gateway or NCC connections and with Local process database:
• NCC connection with one DNP serial communication including 100 IEDs resulting in 1 200 process updates per second sent to one NCC
• NCC connection with two DNP LAN communications including 67 IEDs resulting in 1 600 process updates per second sent to two NCCs
• NCC connection with one IEC 104 LAN communication including 158 IEDs resulting in 1 900 process updates per second sent to one NCC
• NCC connection with two IEC 104 LAN communications including 116 IEDs resulting in 2 800 process updates per second sent to two NCCs
The following list shows some examples when IEDs are connected to SYS 600C with
Local process database and displayed with Workplaces:
• 60 IEDs with IEC 61850 protocol and 1 Workplace with 1 050 display objects
• 63 IEDs with IEC 61850 protocol and 2 Workplaces both including 450 display objects
• 77 IEDs with IEC 61850 protocol and 1 Workplace including 150 display objects
39
40
Contact us
ABB Oy
Substation Automation Products
P.O. Box 699
FI-65101 VAASA, FINLAND
Tel.
+358 10 22 11
Fax. +358 10 224 1094 www.abb.com/substationautomation
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