Eaton XV400, XV400 12.1", XV400 10.4" User manual

Eaton XV400, XV400 12.1
12/2010 MN04802010Z-EN
Operating Instructions
XV400 10.4"/12.1"/15"
MICRO PANEL
replaces M000630-13, 03/2010
Imprint
Manufacturer
Eaton Automation AG
Spinnereistrasse 8-14
CH-9008 St. Gallen
Switzerland
www.eaton-automation.com/en
www.eaton.com
Support
Region North America
Eaton Corporation
Electrical Sector
1111 Superior Ave.
Cleveland, OH 44114
United States
877-ETN-CARE (877-386-2273)
www.eaton.com
Other regions
Please contact your local supplier or send an Email
to: [email protected]
Original instructions
The German version of this document is the original instructions.
Translations of the original instructions
All non-German editions of this document are translations of the original instructions.
Editor
Monika Jahn
Brand and product names
All brand and product names are trademarks or registered trademarks of the owner concerned.
Copyright
© Eaton Automation AG, CH-9008 St. Gallen
All rights reserved, also for the translation.
None of this document may be reproduced or processed, duplicated or distributed by electronic
systems in any form (print, photocopy, microfilm or any other process) without the written permission of
Eaton Automation AG, St. Gallen.
Subject to modifications.
2
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Contents
Contents
1
1.1
1.2
1.3
General.......................................................................................................................
Purpose of these Operating Instructions.....................................................................
Comments about this document .................................................................................
Additional documentation............................................................................................
7
7
7
7
2
2.1
2.2
2.3
2.4
2.5
2.5.1
2.5.2
2.5.3
2.5.4
2.6
2.7
Device description ....................................................................................................
Device names .............................................................................................................
Function ......................................................................................................................
Intended use ...............................................................................................................
Device versions...........................................................................................................
Package contents........................................................................................................
Package contents for devices with resistive touch and standard front........................
Package contents for devices with infra-red touch and standard front .......................
Package contents for devices with 4-hole front...........................................................
Package contents for devices with stainless steel front ..............................................
Accessories.................................................................................................................
Designation .................................................................................................................
9
9
9
9
9
11
11
11
12
13
13
13
3
3.1
3.2
3.3
3.3.1
3.3.2
3.3.3
3.3.4
3.3.5
3.3.6
3.4
Safety regulations .....................................................................................................
General .......................................................................................................................
Meaning of symbols ....................................................................................................
Mandatory requirements, personnel ...........................................................................
Work safety .................................................................................................................
Qualification of personnel............................................................................................
Operating Instructions .................................................................................................
Installation, maintenance and disposal .......................................................................
Prohibited use .............................................................................................................
Requirements for proper operation .............................................................................
Device related hazards ...............................................................................................
15
15
16
17
17
17
17
17
17
18
19
4
4.1
4.2
4.3
Operating and indication elements .........................................................................
Operating and indication elements on the front ..........................................................
Operating elements on the service side......................................................................
Indication elements on the service side ......................................................................
21
21
22
23
5
5.1
5.2
5.2.1
5.2.2
5.2.3
5.3
5.3.1
5.3.2
5.3.3
5.3.4
Installation .................................................................................................................
Safety regulations .......................................................................................................
Requirements for the place of installation ...................................................................
Requirements for use in EX Zone 1 and 2 ..................................................................
Engineering conditions of acceptability by Underwriters Labaratories Inc. (UL) .........
Requirements for the mounting position .....................................................................
Cable preparation........................................................................................................
Overview of interfaces.................................................................................................
Preparation of cables with D-Sub connector...............................................................
Power supply...............................................................................................................
RS232 (System Port) ..................................................................................................
25
25
26
26
26
26
28
29
30
32
33
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Contents
4
5.3.5
5.3.6
5.3.7
5.3.8
5.4
5.4.1
5.4.2
5.4.3
5.4.4
Ethernet.......................................................................................................................
USB Device.................................................................................................................
USB Host ....................................................................................................................
CAN.............................................................................................................................
Mounting .....................................................................................................................
Fitting the communication module in the device .........................................................
Mounting a device with standard front ........................................................................
Mounting a device with 4-hole front ............................................................................
Mounting a device with stainless steel front................................................................
34
35
35
36
38
39
41
46
49
6
6.1
6.2
6.3
Operation ...................................................................................................................
Safety regulations .......................................................................................................
Starting the device ......................................................................................................
Switching off the device ..............................................................................................
55
55
56
58
7
7.1
7.2
7.2.1
7.2.2
7.2.3
7.2.4
7.2.5
7.3
7.3.1
7.4
Maintenance and service..........................................................................................
Safety regulations .......................................................................................................
Maintenance................................................................................................................
Cleaning the resistive touch ........................................................................................
Recalibrating a resistive touch ....................................................................................
Cleaning the infra-red touch........................................................................................
Recalibrating the infra-red touch .................................................................................
Battery.........................................................................................................................
Service ........................................................................................................................
Repairs........................................................................................................................
Troubleshooting ..........................................................................................................
59
59
60
60
60
61
61
61
62
62
63
8
8.1
8.2
8.3
8.4
Storage, transport and disposal ..............................................................................
Safety regulations .......................................................................................................
Storage........................................................................................................................
Transport.....................................................................................................................
Disposal ......................................................................................................................
65
65
65
65
66
9
9.1
9.1.1
9.1.2
9.1.3
9.1.4
9.1.5
9.1.6
9.2
9.3
9.3.1
9.3.2
9.4
9.5
9.5.1
9.6
Technical data ...........................................................................................................
Dimensions and weights .............................................................................................
10.4" devices with standard or stainless steel front ....................................................
10.4" devices with 4-hole front ....................................................................................
12.1" devices with standard or stainless steel front ....................................................
12.1" devices with 4-hole front ....................................................................................
15" devices with standard or stainless steel front .......................................................
15" devices with 4-hole front .......................................................................................
Display ........................................................................................................................
Touch sensor ..............................................................................................................
Devices with resistive touch ........................................................................................
Devices with infra-red touch........................................................................................
System ........................................................................................................................
Interfaces ....................................................................................................................
Power supply...............................................................................................................
Enclosure ratings ........................................................................................................
67
67
67
68
69
70
71
72
73
74
74
74
74
75
75
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Contents
9.7
9.8
9.9
Agency approvals and standards................................................................................
Applicable standards and regulations .........................................................................
Ambient conditions......................................................................................................
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78
79
5
Contents
6
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1 General
1.1 Purpose of these Operating Instructions
1
General
1.1
Purpose of these Operating Instructions
These Operating Instructions contain the information required for the correct and safe use of the
MICRO PANELs XV400 10.4"/12.1"/15"; MC2 10.4"/12.1". The Operating Instructions are part of the
devices and must therefore be kept nearby.
These Operating Instructions describe all aspects of the devices: transport, installation, commissioning,
operation, maintenance, storage and disposal. The operating system and the application software are
not described.

Read Chapter 3 Safety regulations,  15 before working with the device. This contains
important information for your personal safety. This chapter must be read and understood by all persons working with this device.
WARNING
Incomplete copy of the Operating Instructions
Working with individual pages of these Operating Instructions may cause damage
to property or personnel by failure to observe safety-related information.
 Always work with the complete document.
1.2
Comments about this document
Please send any comments, recommendations or suggestions relating to this document to [email protected]
1.3
Additional documentation
The following documents may be helpful in the use of the device in addition to this document. These
can be downloaded from our home page (www.eaton-automation.com/en), «DOWNLOADS» section.
[1] MN05010007Z-EN System Description Windows CE
(operation of the Windows CE operating system on MICRO PANELs)
[2] MN05010009Z-EN System Description Networks in Brief
(information on networks in general and on the integration of PCs and MICRO PANELs in
networks)
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1 General
1.3 Additional documentation
8
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2 Device description
2.1 Device names
2
Device description
2.1
Device names
XV400 10.4"/12.1"/15" and MC2 10.4"/12.1" are two different names of equivalent products.
2.2
Function
MICRO PANELs XV400 10.4"/12.1"/15"; MC2 10.4"/12.1" can be used as HMI devices or as integrated
HMI/PLC devices.
2.3
Intended use
MICRO PANELs XV400 10.4"/12.1"/15"; MC2 10.4"/12.1" are primarily used in machine and system
building. They are designed exclusively for the visualization, operation and control of machines and
systems. Any other use must be agreed beforehand with the manufacturer.
2.4
Device versions
MICRO PANELs XV400 10.4"/12.1"/15"; MC2 10.4"/12.1" are available in the following versions:
Version with
XV400 type
MC2 type
Resistive touch 10.4", standard front
XV-430-10TVB-1-1x
MC2-430-10TVB-1-1x
Infra-red touch 10.4", standard front
XV-440-10TVB-1-1x
MC2-440-10TVB-1-1x
Infra-red touch 10.4", 4-hole front
XV-440-10TVB-1-2x
MC2-440-10TVB-1-2x
Infra-red touch 10.4", stainless steel front
XV-440-10TVB-1-5x
MC2-440-10TVB-1-5x
Resistive touch 12.1", standard front
XV-430-12TSB-1-1x
MC2-430-12TSB-1-1x
Infra-red touch 12.1", standard front
XV-440-12TSB-1-1x
MC2-440-12TSB-1-1x
Infra-red touch 12.1", 4-hole front
XV-440-12TSB-1-2x
MC2-440-12TSB-1-2x
Infra-red touch 12.1", stainless steel front
XV-440-12TSB-1-5x
MC2-440-12TSB-1-5x
Infra-red touch 15", standard front
XV-460-15TXB-1-1x
Infra-red touch 15", 4-hole front
XV-460-15TXB-1-2x
Infra-red touch 15", stainless steel front
XV-460-15TXB-1-5x
Tab. 1 Device versions
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2 Device description
2.4 Device versions
10
Fig. 1 XV400, MC2 with resistive touch and standard front
Fig. 2 XV400, MC2 with infra-red touch and standard front
Fig. 3 XV400, MC2 with infra-red touch and 4-hole front
Fig. 4 XV400, MC2 with infra-red touch and stainless steel
front
MICRO PANEL XV400 10.4"/12.1"/15"
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2 Device description
2.5 Package contents
2.5
Package contents
The accessories supplied with the MICRO PANELs XV400 10.4"/12.1"/15"; MC2 10.4"/12.1" depend
on the device version.
2.5.1
Package contents for devices with resistive touch and standard front
Qty
Designation
1
MICRO PANEL:
 XV-430-10TVB-1-1x or
 XV-430-12TSB-1-1x
 MC2-430-10TVB-1-1x or
 MC2-430-12TSB-1-1x
6
Retaining brackets with threaded pin for mounting the device
1
Sealing strip for mounting the device
1
Power supply connector
1
CF slot cover (fitted)
2
Slot covers (fitted)
1
Stylus
Tab. 2 Package contents for devices with resistive touch and standard front
2.5.2
Package contents for devices with infra-red touch and standard front
10.4" and 12.1" devices
Qty
Designation
1
MICRO PANEL:
 XV-440-10TVB-1-1x or
 XV-440-12TSB-1-1x
 MC2-440-10TVB-1-1x or
 MC2-440-12TSB-1-1x
6
Retaining brackets with threaded pin for mounting the device
1
Sealing strip for mounting the device
1
Power supply connector
1
CF slot cover (fitted)
2
Slot covers (fitted)
Tab. 3 Package contents for 10.4" and 12.1" devices with infra-red touch and standard front
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2 Device description
2.5 Package contents
15" devices
Qty
Designation
1
MICRO PANEL:
 XV-460-15TXB-1-1x
8
Retaining brackets with threaded pin for mounting the device
1
Sealing strip for mounting the device
1
Power supply connector
1
CF slot cover (fitted)
2
Slot covers (fitted)
Tab. 4 Package contents for 15" devices with standard front
2.5.3
Package contents for devices with 4-hole front
Qty
Designation
1
MICRO PANEL:
 XV-440-10TVB-1-2x or
 XV-440-12TSB-1-2x or
 XV-460-15TXB-1-2x
4
Countersunk screws for mounting the device
1
Front seal for mounting the device
1
Power supply connector
1
CF slot cover (fitted)
2
Slot covers (fitted)
 MC2-440-10TVB-1-2x or
 MC2-440-12TSB-1-2x
Tab. 5 Package contents for devices with 4-hole front
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2 Device description
2.6 Accessories
2.5.4
Package contents for devices with stainless steel front
Qty
Designation
1
MICRO PANEL:
 XV-440-10TVB-1-5x or
 XV-440-12TSB-1-5x or
 XV-460-15TXB-1-5x
 MC2-440-10TVB-1-5x or
 MC2-440-12TSB-1-5x
8
Retaining brackets with threaded pin for mounting the device
1
Sealing strip for mounting the device
1
Power supply connector
1
CF slot cover (fitted)
2
Slot covers (fitted)
Tab. 6 Package contents for devices with stainless steel front
2.6
Accessories
Different accessories are available.

Order the accessories required from your supplier.
 Required accessories for:
- Mounting with increased protection class:
See Chapter 9.6 Enclosure ratings,  76.
- Use in a potentially explosive atmosphere:
See Chapter 9.7 Agency approvals and standards,  77.
 Required communication modules
2.7
Designation
Nameplate
A nameplate is fixed on the rear of the device in order to identify it. The nameplate contains the following
information:
 Manufacturer address
 Type designation
 Power supply required
 Part no.
 Serial no.
 Time of manufacturing (week/year)
 Approval marks
 Arrangement of interfaces and operating elements
Support
To ensure fast and optimum support always provide the support personnel with the following information on the nameplate:
 Part no. (Part-No or Art.-No)
 Serial no.
MICRO PANEL XV400 10.4"/12.1"/15"
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2 Device description
2.7 Designation
14
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3 Safety regulations
3.1 General
3
Safety regulations
3.1
General
Hazards may still occur even though the device meets the current state of the art and complies with all
recognized safety requirements.
The device must only be installed and commissioned in perfect technical condition and in compliance
with this document.

Read this chapter before working with the device. This contains important information
for your personal safety. This chapter must be read and understood by all persons working with this device.
MICRO PANEL XV400 10.4"/12.1"/15"
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15
3 Safety regulations
3.2 Meaning of symbols
3.2
Meaning of symbols
The following symbols are used in this document according to the hazard level described:
DANGER
Signal word DANGER
Indicates an imminently hazardous situation which, if not avoided, will result in death
or serious injury.
WARNING
Signal word WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death
or serious injury.
CAUTION
Signal word CAUTION
Indicates a potentially hazardous situation which, if not avoided, could result in minor
or moderate injury.
CAUTION
Signal word CAUTION without safety alert symbol
Indicates a situation which, if not avoided, could result in material damage.

Indicates useful information.
The danger symbol used and the text indicate the actual danger and the related preventative measures.
16
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3 Safety regulations
3.3 Mandatory requirements, personnel
3.3
Mandatory requirements, personnel
3.3.1
Work safety
All applicable work safety regulations (in-house and national) must be observed.
3.3.2
Qualification of personnel
The personnel responsible for installation, operation, maintenance and service must be adequately
qualified. These persons must be sufficiently trained or instructed and they must be informed of all
hazards and risks associated with the device.
3.3.3
Operating Instructions
It must be ensured that any person working with the device in any phase of its lifespan has read and
understood the relevant sections of the Operating Instructions.
WARNING
Incomplete copy of the Operating Instructions
Working with individual pages of these Operating Instructions may cause damage
to property or personnel by failure to observe safety-related information.
 Always work with the complete document.
3.3.4
Installation, maintenance and disposal
It must be ensured that the device is properly connected, mounted, maintained and disposed of in
compliance with all relevant standards and safety regulations.
3.3.5
Prohibited use
The implementation of safety functions (relating to the protection of personnel and machinery) using the
device is prohibited.
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17
3 Safety regulations
3.3 Mandatory requirements, personnel
3.3.6
Requirements for proper operation
The following points must be observed so that the device meets the contractual requirements:
 Only qualified personnel may work with the device.
 These persons must have read the Operating Instructions and must observe the requirements
described.
 The ambient conditions stated must be observed. See Chapter 9.9 Ambient conditions,  79.
 The maintenance work must be carried out correctly.
No liability is accepted for damage, consequential damage and accidents caused by the following:
Failure to observe work safety regulations
Failure or malfunction of the device
Improper handling or use
Failure to observe the Operating Instructions
Conversions, modifications and repairs to the device






18
Repairs, see Chapter 7.3.1 Repairs,  62.
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3 Safety regulations
3.4 Device related hazards
3.4
Device related hazards
DANGER
Explosion hazard
Death, serious injury or material damage may occur if an electrical plug connection
is removed in a potentially explosive atmosphere during operation or if the device is
subjected to hazardous knocks.
 Only use the device in the following environments:
- Environments not subject to explosion hazards
- Potentially explosive atmosphere, Zone 22 (according to ATEX 94/9/EC)
- Potentially explosive atmosphere, Zone 1 and 2 (only 10.4" and 12.1" devices
with a stainless steel front that are installed in pressurized housing)
 Prevent the device from being subjected to hazardous knocks.
 Only operate the device in potentially explosive atmospheres if it is correctly
mounted.
 Switch off the device before removing the plug connections.
WARNING
Live parts in the device
When the device is opened, there is a risk of electric shock if live parts are touched.
 The device must not be opened.
WARNING
Potential equalization currents
Large equalization currents between the protective ground systems of different devices may cause operational malfunctions due to signal interference and may even
cause fires.
 If necessary, a potential equalization conductor should be installed parallel to the
cable. This should have a cross-section that is a multiple of the cable shield.
CAUTION
Electrostatic discharge
Electrostatic discharge may damage or destroy electronic components.
 Avoid contact with components (such as connector pins) that are susceptible to
electrostatic discharge.
 Discharge (by touching a grounded metal object) any static charge accumulated
in your body before touching the device.
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3 Safety regulations
3.4 Device related hazards
CAUTION
Sensitive resistive touch surface
Damage to the resistive touch due to the use of pointed or sharp objects.
 Only activate the resistive touch with your finger or a stylus.
 When wearing gloves, ensure that these are clean. They must not be covered
with abrasive dust or sharp particles.
CAUTION
Data loss
During a write operation, the CF card may lose data or may be destroyed if it is removed or if there is a power failure.
 Always secure CF cards with the CF slot cover.
 Avoid write operations to CF cards. Reasons:
- The number of write cycles possible on CF cards is limited.
- A power failure during write operations will most likely lead to loss of data.
 Before removing the CF card in CF slot 1, ensure that no software write operations to the CF card are in progress («CF ACT» LED must not be lit).
 Only remove the CF card from CF slot 0 when the device is in a de-energized
state.
 Before switching off, ensure that no software write operations to the CF card are
in progress («CF ACT» LED must not be lit).
CAUTION
Device condensation
If the device is or was exposed to climatic changes (temperature fluctuation, air humidity) moisture can form on or in the device (device condensation). In this case,
there is a risk of short-circuit.
 The device must not be switched on when device condensation is present.
 If condensation is present on the device, or if it was exposed to temperature fluc-
tuations, it must be allowed to adjust to room temperature (do not expose the device to the direct heat of heating devices) prior to commissioning.
CAUTION
Cleaning the device
Damage to the device due to the use of pointed or sharp objects or by liquids.
 Do not use any pointed or sharp objects (e.g. knife) for cleaning.
 Do not use any aggressive or abrasive cleaning agent or solvent.
 Avoid any liquid entering the device (risk of short-circuit).
20
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4 Operating and indication elements
4.1 Operating and indication elements on the front
4
Operating and indication elements
4.1
Operating and indication elements on the front
Fig. 5 Operating and indication elements on the front (figure shows device with infra-red touch)
The device has the following operating and indication elements on the front:
Element
Function
A Touch sensor
Detection of the actuation of the operating elements shown on the
display.
 Resistive touch:
These devices are operated by touching the operating elements with
your finger or with a stylus.
 Infra-red touch:
These devices are operated by interrupting the infra-red light matrix
with your finger or a suitable object (min. ø 7 mm). It is not necessary
to touch the infra-red touch protective panel.
B Display
Display operating and indication elements.
Tab. 7 Operating and indication elements on the front
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4 Operating and indication elements
4.2 Operating elements on the service side
4.2
Operating elements on the service side
Fig. 6 Operating elements on the service side (CF slot cover fitted)
Fig. 7 Operating elements on the service side (CF slot cover removed)
The device has the following operating elements on the service side:
Element
Function
A CF slot cover
Fastening the CF card in the CF slot.
B CF slot 1
Slot for CF card with data.
C CF slot 0
Slot for CF card with operating system and normally with PLC and visualization projects.
D Ejector button
Ejecting the CF card.
E Control button
Function depends on the software used.
Tab. 8 Operating elements on the service side
22
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4 Operating and indication elements
4.3 Indication elements on the service side
4.3
Indication elements on the service side
Fig. 8 Indication elements on the service side
The device has the following indication elements on the service side:
LED
Function
A CF ACT (red)
Lit if the CF card is accessed.
B CAN ACT (green)
Lit if data is transferred via the CAN interface.
C TOUCH ACT (green)
 Dark during boot up.
 Lit when the touch sensor is ready.
 Flashes when actuating the touch sensor.
D TOUCH ERROR (red)




E SUPPLY OK (green)
Lit if all internal system voltages are present.
Lit during boot up.
Dark when the touch sensor is ready.
Lit in the event of errors.
Flashes if the infra-red frame is contaminated and has to be cleaned
(cleaning the infra-red touch, → Chapter 7.2.3,  61).
 Flashes if the resistive touch is incorrectly calibrated (touch calibration, → Document «MN05010007Z-EN System Description
Windows CE»).
Tab. 9 Indication elements on the service side
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4 Operating and indication elements
4.3 Indication elements on the service side
24
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5 Installation
5.1 Safety regulations
5
Installation
5.1
Safety regulations

Read Chapter 3 Safety regulations,  15 before installing and commissioning the device. This contains important information for your personal safety.
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5 Installation
5.2 Requirements for the place of installation
5.2
5.2.1
Requirements for the place of installation

Approvals:
The device must only be used in locations that are approved for the device. See the markings on
the nameplate and Chapter 9 Technical data,  67.

Power supply:
The power supply must comply with the requirements stated in Chapter 9.5.1 Power supply,  75.
Requirements for use in EX Zone 1 and 2
The following requirements must be fulfilled in order for a device to be used in EX Zone 1 and 2:
 The device must have a stainless steel front.
 The device must be mounted in a pressurized housing that has an EC type certificate for Ex px
(pressurized enclosure).
 The device is mounted with the sealing strip and eight retaining brackets (supplied).
 Ambient temperature range: 0°C ≤ Ta ≤ +50°C
(maximum surface temperatures: front 70°C / electronics 110°C)
 Max. permissible pressure: 10 mbar continuous and during rinsing 30 mbar
 All instructions in this document must be observed.
5.2.2
Engineering conditions of acceptability by Underwriters Labaratories Inc. (UL)
The device must be installed in an end-product. Consideration must be given to the following:
The environment of the device must comply with pollution degree 2.
The device must be supplied via a SELV source.
The device must be connected to the protective earth of the end-product (the functional earthing
connection of the power supply interface must be connected).
 In order to protect the device from potential internet threats, it should be connected to Ethernet
networks that are isolated from the internet or safety protected and isolated from the Corporate/Enterprise network by a firewall or router.
 Fire protection and electrical protection must be ensured via the end-product (not required for the
front of the device).



5.2.3
Requirements for the mounting position
The device is designed for mounting in control cabinets, control panels or control desks. 10.4" and 12.1"
devices can be mounted horizontally or vertically, 15" devices must only be mounted horizontally. The
following requirements must be fulfilled when selecting a suitable mounting position:
26

The display should not be exposed to direct sunlight (the UV component of sunlight reduces the
lifespan of the device and disturbs the infra-red touch sensor).

If the device is to be used in potentially explosive atmospheres, the device must not be subjected
to hazardous knocks.

The operating elements on the service side of the device and the cable connections are accessible
after the device has been mounted.

The ambient conditions stated must be observed. See Chapter 9.9 Ambient conditions,  79.

Sufficient ventilation (cooling) must be ensured by means of:
 Clearance of at least 3 cm to the ventilation slots
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5 Installation
5.2 Requirements for the place of installation
 Clearance of at least 15 cm from heat radiating components such as heavily loaded trans-
formers
 The expected temperatures should be within the permissible range. See Chapter 9.9 Ambient
conditions,  79.

Properties of the mounting surfaces:
 Material thickness at the mounting cutout 2…5 mm (devices with 4-hole front: 2…20 mm)
 Flatness ≤ 0.5 mm
(this requirement must also be fulfilled when the device is mounted!)
 Surface roughness Rz ≤ 120
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5 Installation
5.3 Cable preparation
5.3
Cable preparation
The cables for wiring the device are not supplied with it.
WARNING
Potential equalization currents
Large equalization currents between the protective ground systems of different devices may cause operational malfunctions due to signal interference and may even
cause fires.
 If necessary, a potential equalization conductor should be installed parallel to the
cable. This should have a cross-section that is a multiple of the cable shield.
CAUTION
Operational malfunctions
Use of unsuitable or improperly prepared cables, as well as incorrect wiring will
mean that neither the values stated in the technical data nor the electromagnetic
compatibility (EMC) can be ensured.
 Only use cables prepared by specialists.
 The cables used must be prepared according to the interface description in this
document.
 The wiring instructions for the relevant interface must be observed when wiring
the device.
 Any generally applicable regulations and standards must be fulfilled.
28
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5 Installation
5.3 Cable preparation
5.3.1
Overview of interfaces
Connector side:
Fig. 9 Connector side of the device
Service side:
Fig. 10 Service side of the device
Interface
Interface description
A Power supply
→ Chapter 5.3.3,  32
B System Port
→ Chapter 5.3.4,  33
C Ethernet
→ Chapter 5.3.5,  34
D USB Device
→ Chapter 5.3.6,  35
E USB Host 0
→ Chapter 5.3.7,  35
F USB Host 1
→ Chapter 5.3.7,  35
G CAN
→ Chapter 5.3.8,  36
H DIAG
Only for service tasks
Tab. 10 Overview of interfaces
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5 Installation
5.3 Cable preparation
5.3.2
Preparation of cables with D-Sub connector
The preparation of bus cables is an essential factor in ensuring reliable operation and electromagnetic
compatibility (EMC).
Wiring requirements



The cables must be shielded.
The cable shield must be made from a copper braid.
The cable shield must make a low impedance connection with the connector casing over a large
contact area. This is achieved by:
 Use of metal or metallized connector casings with a cable clamp for strain relief.
 The cable clamp must be screwed securely to the connector.
Connecting the cable
shield
1
30 mm
2
3
5…8 mm
Fig. 11 Connecting the cable shield
30
1
Strip the cable end so that approx. 3 cm of the shield braid is exposed.
2
Fold back the shield braid over the cable shield.
3
Fit approx. 3 cm of heat shrinkable tubing over the folded back end of the shield braid or use a
rubber grommet.
 5…8 mm of the shield braid must be exposed at the cable end.
 The folded back shield braid end must be covered by the heat shrinkable tubing or by the
rubber grommet.
4
Fit the D-Sub connector to the cable end:
 The exposed metal shield braid must be clamped to the connector casing with the cable clamp.
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5 Installation
5.3 Cable preparation
A
B
C
D
E
F
Fig. 12 Cable prepared with D-Sub connector
A Cable with cable sheath
B Heat shrinkable tubing or rubber grommet
C Cable clamp

D Shield braid
E D-Sub connector
F Mounting screw UNC
The EMC values stated in the technical data (immunity and emission) can only be guaranteed by observing the prescribed cable preparation!
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5 Installation
5.3 Cable preparation
5.3.3
Power supply
The device is provided with an internal fuse and is protected against polarity reversal. The functional
earthing terminal is connected to both the housing and the 0 V terminal. The device power supply is not
electrically isolated.
The device requires a 24 VDC power supply from an AC/DC converter with safe isolation (SELV). For
other power supply requirements see Chapter 9.5.1 Power supply,  75.

SELV (safety extra low voltage):
Circuit in which no dangerous voltage is present, even in the event of a single fault.
Fig. 13 Power supply interface
Wiring

Phoenix Contact MSTB 2.5/3-ST-5.08 connector, Phoenix order no. 1757022 is supplied with the
device.
+24 VDC
E
0V
Fig. 14 Phoenix Contact MSTB 2.5/3-ST-5.08 connector (view from the wiring side)
Connection
Assignment
+24 VDC
+24 VDC power supply
E
Functional earthing connected to housing.
Does not have to be connected. Exception: for UL approval
(→ Chapter 5.2.2,  26).
0V
0 V power supply (connected to E)
Tab. 11 Assignment of connector

The following must be observed when the connector wiring is prepared:
Preparing the wiring of the connector
Terminal type
Pluggable screw terminal
Cross-section
 min. 0.75 mm2 / max. 2.5 mm2 (lead or wire)
 min. AWG18 / max. AWG12
Stripping length
7 mm
Tab. 12 Preparing the wiring of the connector
32
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5 Installation
5.3 Cable preparation
5.3.4
RS232 (System Port)
The RS232 interface is not electrically isolated. The GND pin is directly connected to the housing
potential.
1
3
2
6
8
7
5
4
9
Fig. 15 RS232 interface (9-pin, D-Sub, male, UNC)
Pin
Signal
Assignment
1
DCD
Data Carrier Detected
2
RxD
Receive Data
3
TxD
Transmit Data
4
DTR
Data Terminal Ready
5
GND
Ground
6
DSR
Data Set Ready
7
RTS
Request to Send
8
CTS
Clear to Send
9
RI
Ring Indicator
Tab. 13 Pin assignment of the RS232 interface
Wiring


Shielded cables must be used.
The maximum baud rate depends on the cable length:
Cable length
Max. baud rate
2.5 m
115200 Bit/s
5m
57600 Bit/s
10 m
38400 Bit/s
15 m
19200 Bit/s
30 m
9600 Bit/s
Tab. 14 Relationship of cable length / baud rate

When preparing the cables, ensure that there is a low-resistance connection between
the cable shield and the connector casing (→ Chapter 5.3.2,  30).
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5 Installation
5.3 Cable preparation
5.3.5
Ethernet
Conditions for use in an end-product (according to Underwriters Labaratories Inc. (UL)):
 In order to protect the device from potential internet threats, it should be connected to Ethernet
networks that are isolated from the internet or safety protected and isolated from the Corporate/Enterprise network by a firewall or router.
LINK ACT
Fig. 16 Ethernet interface (RJ45 socket)
LED
Signal
Meaning
ACT (yellow)
flashes
Ethernet is active (data traffic)
LINK (green)
lit
Active network is connected and detected
Tab. 15 Control LEDs of the Ethernet interface
Cable

Use shielded twisted pair cable (STP) for networking:
 For device to device connection: crossover cable
 For connecting to the hub/switch: 1:1 patch cable

Maximum cable length: 100 m.
Ethernet interface in accordance with EIA/TIA 568 TSB-36.
CAUTION
Forces acting on the Ethernet interface
Communication can be disturbed and the connection mechanics damaged if the
Ethernet interface is exposed to severe vibration or the RJ45 plug connection is
pulled.
 Protect the RJ45 connection from severe vibration.
 Protect the RJ45 connection from pulling on the socket.
34
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5 Installation
5.3 Cable preparation
5.3.6
USB Device
The USB Device interface supports USB 1.1.
Fig. 17 USB Device interface (USB Device, type B)
Cable


5.3.7
USB Host
Only use shielded USB standard cable.
Maximum cable length: 5 m.
The USB Host interfaces support USB 2.0.
Fig. 18 USB Host interface (USB Host, type A)
Cable


Only use shielded USB standard cable.
Maximum cable length: 5 m.
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5 Installation
5.3 Cable preparation
5.3.8
CAN
The CAN interface is electrically isolated.
1
2
6
4
3
7
8
5
9
Fig. 19 CAN interface (9-pin, D-Sub, male, UNC)
Pin
Signal
Assignment
1
-
nc
2
CAN-L
Bus line (dominant low)
3
CAN-GND
CAN Ground
4
-
nc
5
-
nc
6
GND
Optional CAN Ground
7
CAN-H
Bus line (dominant high)
8
-
nc
9
-
nc
Tab. 16 Pin assignment of CAN interface in accordance with CiA

Wiring





Pin 3 (CAN-GND) and 6 (GND) are connected internally in the device.
nc: Pins 1, 4, 5, 8 and 9 must not be connected.
The CAN bus drivers are fed internally with power.
No power supply for third-party devices is implemented on the CAN connector.
Shielded twisted pair cables must be used.
Cable specifications
Rated surge impedance
120 Ω
Permissible surge impedance
108…132 Ω
Capacitance per unit length
< 60 pF/m
Core cross-section / max. cable length
≥ 0.25 mm2 / 100 m
≥ 0.34 mm2 / 250 m
≥ 0.75 mm2 / 500 m
Tab. 17 Cable specifications
36
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5 Installation
5.3 Cable preparation

The maximum baud rate depends on the cable length:
Cable length
Max. baud rate
25 m
1000 Kbit/s
50 m
800 Kbit/s
100 m
500 Kbit/s
250 m
250 Kbit/s
500 m
125 Kbit/s
500 m
100 Kbit/s (adjustable via software)
1000 m
50 Kbit/s
2500 m
20 Kbit/s
5000 m
10 Kbit/s
Tab. 18 Relationship of cable length / baud rate

CAN bus topology
 The use of repeaters is recommended with cables over 1000 m in length. Repeaters
can also be used to implement electrical isolation. Refer to the documentation of the
repeater manufacturer for further information.
 Observe the recommendations of the CiA (CAN in Automation).
 When preparing the cables, ensure that there is a low-resistance connection between
the cable shield and the connector casing (→ Chapter 5.3.2,  30).

A bus segment can connect up to 32 bus stations.

Several bus segments can be linked via repeaters (bidirectional amplifiers). Refer to the documentation of the repeater manufacturer for further information.

A bus segment must be provided with cable termination (120 Ω) at both ends. These terminations
must be connected in the connector, directly between pin 2 and 7.

 The bus segment must be terminated at both ends.
 No more than two terminations must be provided on each bus segment.
 Transmission faults can occur if operation is carried out without the correct termina-
tion.
Fig. 20 Bus segment with four bus stations
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5 Installation
5.4 Mounting
5.4
Mounting
CAUTION
Operational malfunctions
Use of unsuitable or improperly prepared cables, as well as incorrect wiring will
mean that neither the values stated in the technical data nor the electromagnetic
compatibility (EMC) can be ensured.
 Only use cables prepared by specialists.
 The cables used must be prepared according to the interface description in this
document.
 The wiring instructions for the relevant interface must be observed when wiring
the device.
 Any generally applicable regulations and standards must be fulfilled.
CAUTION
Device condensation
If the device is or was exposed to climatic changes (temperature fluctuation, air humidity) moisture can form on or in the device (device condensation). In this case,
there is a risk of short-circuit.
 The device must not be switched on when device condensation is present.
 If condensation is present on the device, or if it was exposed to temperature fluc-
tuations, it must be allowed to adjust to room temperature (do not expose the device to the direct heat of heating devices) prior to commissioning.
1
Check the device for damage in transit.

2
If necessary, fit the required communication module in the device. See Chapter 5.4.1 Fitting the
communication module in the device,  39.
3
Mount the device in the control cabinet, control panel or the control desk:
 Devices with standard front, see Chapter 5.4.2,  41.
 Devices with 4-hole front, see Chapter 5.4.3,  46.
 Devices with stainless steel front, see Chapter 5.4.4,  49.
4
Connect the device as required.
 Follow the instructions on wiring the relevant interface. See Chapter 5.3 Cable preparation,
 28.

38
The device must only be installed and commissioned in perfect technical condition and
in compliance with this document.
The device is not provided with an On/Off switch. If the power supply is not provided
with a switch, the device will start up (boot) as soon as it is connected to the power supply.
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5 Installation
5.4 Mounting
5.4.1
Fitting the communication module in the device
Fig. 21 Slots fitted with a communication module (A) and a slot cover (B)
The device is provided with two slots for communication modules. Optional communication modules
enable the device to be connected to automation devices (PLC, drive controls etc.) or to fieldbus
systems.

Only communication modules approved by the manufacturer can be fitted. Please contact your supplier.
CAUTION
Live parts in the device
Damage or destruction of components due to handling when the device is open.
 Before opening the device:
- De-energize the device.
- Remove the power supply connector from the device.
 Ensure that the device is not energized whilst it is open.
 Before switching on the device:
- Fit communication modules.
- Fit slot covers on all slots that are not fitted with communication modules.
CAUTION
Electrostatic discharge
Electrostatic discharge may damage or destroy electronic components.
 Avoid contact with components (such as connector pins) that are susceptible to
electrostatic discharge.
 Discharge (by touching a grounded metal object) any static charge accumulated
in your body before touching the device.
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5 Installation
5.4 Mounting
Procedure:
1
Configure the communication module as stated in the relevant module description.
2
Choose a free slot for the communication module.
3
Loosen the knurled screws on the slot cover.
4
Remove the slot cover.
5
Fit the communication module in the slot.
6
Fasten the communication module with the two knurled screws.
Refer to the relevant module description for information on protocol, configuration, cable lengths etc. of
the communication module to be used.
40
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5 Installation
5.4 Mounting
Mounting a device with standard front

 An additional set of retaining brackets is required for mounting in accordance with
IP65 and for use in potentially explosive atmospheres. Please contact your supplier.
 10.4" and 12.1" devices can be mounted horizontally or vertically, 15" devices must
only be mounted horizontally.
2
Prepare a mounting cutout for the device at the selected position:
 Mounting cutout:
 10.4" devices: 329 × 238 mm (±1 mm)
 12.1" devices: 344 × 262 mm (±1 mm)
 15" devices: 410 × 315 mm (±1 mm)
 Material thickness at the mounting cutout 2…5 mm
262.0 +1/-1
Select the mounting position of the device as described in Chapter 5.2.3 Requirements for the
mounting position,  26.
238.0 +1/-1
1
329.0 +1/-1
344.0 +1/-1
Fig. 22 Mounting cutout for 10.4" devices
Fig. 23 Mounting cutout for 12.1" devices
315.0 +1/-1
5.4.2
410.0 +1/-1
Fig. 24 Mounting cutout for 15" devices
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5 Installation
5.4 Mounting
3
Insert the sealing strip supplied in the groove (A) on the rear of the device front plate and cut it so
that the join is tight.
CAUTION
Poor sealing
Poor sealing resulting from the twisting of the sealing strip or due to a gap between
the ends of the sealing strip.
 The join of the sealing strip must be positioned on the bottom of the device.
 Do not twist the sealing strip when it is inserted.
 Cut the sealing strip to a suitable length so that the join is tight.
Fig. 25 Groove for sealing strip (A)
4
Fit the supplied threaded pins in the retaining brackets beforehand.
Fig. 26 Threaded pin pre-fitted in a retaining bracket
5
42
Fit the device from the front into the mounting cutout.
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5 Installation
5.4 Mounting
6
Clip on the retaining brackets in the recesses provided for them on the device as shown below and
fix the device by tightening the threaded pins until the front of the MICRO PANEL is flush with the
surface of the control cabinet.
CAUTION
Mechanical damage to the device
Tightening the threaded pins too tightly may damage the device.
 Tighten threaded pins with a max. tightening torque of 0.2 Nm.

The positions of the retaining brackets depend on:
 the size of the device and
 the mounting requirements.
 10.4" and 12.1" devices (standard mounting):
 Top and bottom of the device:
Fit one retaining bracket each at the left and right fixing position
Fig. 27 10.4" and 12.1" devices with four retaining brackets (do not meet IP65 requirements)
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5 Installation
5.4 Mounting
 10.4" and 12.1" devices which must be mounted in accordance with IP65 or used in potentially
explosive atmospheres:
 Top and bottom of the device:
One retaining bracket at each of the fixing positions (left, right and in the center)
 Left and right on the device:
One retaining bracket each at the central fixing position
Fig. 28 10.4" and 12.1" devices with eight retaining brackets (meet IP65 requirements)
 15" devices (standard mounting):
 Top and bottom of the device:
One retaining bracket each at the second fixing position from the left and from the right
 Left and right on the device:
One retaining bracket each at the top and bottom fixing position
Fig. 29 15" devices with eight retaining brackets (do not meet IP65 requirements)
44
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5 Installation
5.4 Mounting
 15" devices which must be mounted in accordance with IP65 or used in potentially explosive
atmospheres:
 Top and bottom of the device:
One retaining bracket each at the outermost and at the two innermost fixing positions
 Left and right on the device:
One retaining bracket each at the two innermost fixing positions
Fig. 30 15" devices with twelve retaining brackets (meet IP65 requirements)
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5 Installation
5.4 Mounting
5.4.3
Mounting a device with 4-hole front

 An optional counter frame is required for mounting in accordance with IP65 and for
use in potentially explosive atmospheres. Please contact your supplier.
 10.4" and 12.1" devices can be mounted horizontally or vertically, 15" devices must
only be mounted horizontally.
Select the mounting position of the device as described in Chapter 5.2.3 Requirements for the
mounting position,  26.
2
Prepare a mounting cutout for the device at the selected position:
 Mounting cutout:
 10.4" devices: 314 × 238 mm (±1 mm)
 12.1" devices: 344 × 262 mm (±1 mm)
 15" devices: 410 × 315 mm (±1 mm)
 Four through holes ø 5.5 mm, with the following distances apart:
 10.4" devices: From 326 mm (±0.2 mm) to 240 mm (±0.2 mm)
 12.1" devices: From 360 mm (±0.2 mm) to 254 mm (±0.2 mm)
 Four through holes ø 6.5 mm, with the following distances apart:
 15" devices: From 430 mm (±0.2 mm) to 290 mm (±0.2 mm)
 Material thickness at the mounting cutout 2…20 mm
344.0 +1/-1
326.0 +0.2/-0.2
360.0 +0.2/-0.2
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Fig. 32 Mounting cutout for 12.1" devices
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254.0 +0.2/-0.2
262.0 +1/-1
314.0 +1/-1
Fig. 31 Mounting cutout for 10.4" devices
46
240.0 +0.2/-0.2
238.0 +1/-1
ø
ø
5.
5.
5
5
1
290.0 +0.2/-0.2
315.0 +1/-1
ø
6.
5
5 Installation
5.4 Mounting
410.0 +1/-1
430.0 +0.2/-0.2
Fig. 33 Mounting cutout for 15" devices
3
Mounting the front seal:
Fig. 34 Front seal fitted
A Countersunk screw
4
B Front seal
3.1
Fit the countersunk screws in the corresponding holes of the device front plate.
3.2
Place the device face down with the countersunk screws.
3.3
Pull off the protective foil from the supplied front seal.
3.4
Fit the front seal with the adhesive side face down onto the rear of the front plate and press
it down.
Fit the device from the front into the mounting cutout.
CAUTION
Poor sealing
Poor sealing resulting from inaccurately positioned front seal.
 Ensure that the front seal is flat and fitted evenly between the front plate of the
device and the mounting surface.
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5 Installation
5.4 Mounting
5
Fasten the device so that the front seal is correctly seated between the front plate of the device
and the mounting surface at the mounting cutout:
 Use the supplied countersunk screws and nuts (not supplied) if:
 Mounting to IP65 is not required, and
 The device is not used in a potentially explosive atmosphere.
 Use the supplied countersunk screws and optional counter frame if:
 Mounting is required to comply with IP65, or
 The device is used in a potentially explosive atmosphere.
Fig. 35 Counter frame (for mounting to IP65)
48
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5 Installation
5.4 Mounting
Mounting a device with stainless steel front

10.4" and 12.1" devices with a stainless steel front:
 can be mounted horizontally or vertically.
 can be used in the potentially explosive atmospheres of the following zones (according to ATEX 94/9/EC):
- Zone 22
- Zone 1, category 2G or Zone 2, category 3G.
Requirement: The device must be mounted in a pressurized housing.
Max. permissible pressure: 10 mbar continuous.
 15" devices with a stainless steel front:
- must only be mounted horizontally.
- can be used in potentially explosive atmospheres, Zone 22.
- require an additional set of retaining brackets for mounting in accordance with IP65
and for use in potentially explosive atmospheres. Please contact your supplier.
Select the mounting position of the device as described in Chapter 5.2.3 Requirements for the
mounting position,  26.
2
Prepare a mounting cutout for the device at the selected position:
 Mounting cutout:
 10.4" devices: 329 × 238 mm (±1 mm)
 12.1" devices: 344 × 262 mm (±1 mm)
 15" devices: 410 × 315 mm (±1 mm)
 Material thickness at the mounting cutout 2…5 mm
262.0 +1/-1
1
238.0 +1/-1
5.4.4
329.0 +1/-1
Fig. 36 Mounting cutout for 10.4" devices
MICRO PANEL XV400 10.4"/12.1"/15"
344.0 +1/-1
Fig. 37 Mounting cutout for 12.1" devices
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49
315.0 +1/-1
5 Installation
5.4 Mounting
410.0 +1/-1
Fig. 38 Mounting cutout for 15" devices
3
Insert the sealing strip supplied in the groove (A) on the rear of the device front plate and cut it so
that the join is tight.
CAUTION
Poor sealing
Poor sealing resulting from the twisting of the sealing strip or due to a gap between
the ends of the sealing strip.
 The join of the sealing strip must be positioned on the bottom of the device.
 Do not twist the sealing strip when it is inserted.
 Cut the sealing strip to a suitable length so that the join is tight.
Fig. 39 Groove for sealing strip (A)
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5 Installation
5.4 Mounting
4
Fit the supplied threaded pins in the retaining brackets beforehand.
Fig. 40 Threaded pin pre-fitted in a retaining bracket
5
Fit the device from the front into the mounting cutout.
6
Clip on the retaining brackets in the recesses provided for them on the device as shown below and
fix the device by tightening the threaded pins until the front of the MICRO PANEL is flush with the
surface of the control cabinet.
CAUTION
Mechanical damage to the device
Tightening the threaded pins too tightly may damage the device.
 Tighten threaded pins with a max. tightening torque of 0.2 Nm.

The positions of the retaining brackets depend on:
 the size of the device and
 the mounting requirements.
 10.4" and 12.1" devices (standard mounting):
 Top and bottom of the device:
Fit one retaining bracket each at the left and right fixing position
Fig. 41 10.4" and 12.1" devices with four retaining brackets (do not meet IP65 requirements)
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5 Installation
5.4 Mounting
 10.4" and 12.1" devices which must be mounted in accordance with IP65 or used in potentially
explosive atmospheres:
 Top and bottom of the device:
One retaining bracket at each of the fixing positions (left, right and in the center)
 Left and right on the device:
One retaining bracket each at the central fixing position
Fig. 42 10.4" and 12.1" devices with eight retaining brackets (meet IP65 requirements)
 15" devices (standard mounting):
 Top and bottom of the device:
One retaining bracket each at the second fixing position from the left and from the right
 Left and right on the device:
One retaining bracket each at the top and bottom fixing position
Fig. 43 15" devices with eight retaining brackets (do not meet IP65 requirements)
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5 Installation
5.4 Mounting
 15" devices which must be mounted in accordance with IP65 or used in potentially explosive
atmospheres:
 Top and bottom of the device:
One retaining bracket each at the outermost and at the two innermost fixing positions
 Left and right on the device:
One retaining bracket each at the two innermost fixing positions
Fig. 44 15" devices with twelve retaining brackets (meet IP65 requirements)
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5 Installation
5.4 Mounting
54
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6 Operation
6.1 Safety regulations
6
Operation
6.1
Safety regulations

Read Chapter 3 Safety regulations,  15 before working with the device. This contains
important information for your personal safety.
CAUTION
Sensitive resistive touch surface
Damage to the resistive touch due to the use of pointed or sharp objects.
 Only activate the resistive touch with your finger or a stylus.
 When wearing gloves, ensure that these are clean. They must not be covered
with abrasive dust or sharp particles.
CAUTION
Device condensation
If the device is or was exposed to climatic changes (temperature fluctuation, air humidity) moisture can form on or in the device (device condensation). In this case,
there is a risk of short-circuit.
 The device must not be switched on when device condensation is present.
 If condensation is present on the device, or if it was exposed to temperature fluc-
tuations, it must be allowed to adjust to room temperature (do not expose the device to the direct heat of heating devices) prior to commissioning.
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6 Operation
6.2 Starting the device
6.2
Starting the device
1
Insert the CF card with the operating system:
CAUTION
Data loss
During a write operation, the CF card may lose data or may be destroyed if it is removed or if there is a power failure.
 Always secure CF cards with the CF slot cover.
 Avoid write operations to CF cards. Reasons:
- The number of write cycles possible on CF cards is limited.
- A power failure during write operations will most likely lead to loss of data.
 Before removing the CF card in CF slot 1, ensure that no software write operations to the CF card are in progress («CF ACT» LED must not be lit).
 Only remove the CF card from CF slot 0 when the device is in a de-energized
state.
 Before switching off, ensure that no software write operations to the CF card are
in progress («CF ACT» LED must not be lit).
1.1
Remove the CF slot cover (A).
Fig. 45 Service side of the device (CF slot cover fitted)
1.2
Insert the CF cards into the CF slots:
 CF card with operating system in CF slot 0 (C)
 CF card with data in CF slot 1 (B)

Do not apply any force (CF cards are protected against reverse insertion).
Fig. 46 Service side of the device (CF slot cover removed)
1.3
56
Fit the CF slot cover (A).
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6 Operation
6.2 Starting the device
2
Energize the device.
 The device will boot.
3
If the device does not boot up and/or if an error message appears while starting (booting) the
device, see Chapter 7.4 Troubleshooting,  63.
4
Complete the following steps after initial commissioning (→ Document «MN05010007Z-EN
System Description Windows CE»):
4.1
Adjust the system settings of the device.
4.2
Install the required application programs.

The lifespan of the backlight can be increased by reducing the brightness (→ Document
«MN05010007Z-EN System Description Windows CE»).
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6 Operation
6.3 Switching off the device
6.3
Switching off the device
CAUTION
Data loss
During a write operation, the CF card may lose data or may be destroyed if it is removed or if there is a power failure.
 Always secure CF cards with the CF slot cover.
 Avoid write operations to CF cards. Reasons:
- The number of write cycles possible on CF cards is limited.
- A power failure during write operations will most likely lead to loss of data.
 Before removing the CF card in CF slot 1, ensure that no software write operations to the CF card are in progress («CF ACT» LED must not be lit).
 Only remove the CF card from CF slot 0 when the device is in a de-energized
state.
 Before switching off, ensure that no software write operations to the CF card are
in progress («CF ACT» LED must not be lit).

1
58
Frequent on/off switching of the device, especially at low temperatures, will reduce the
lifespan of the cold cathode tubes (CCFL) of the backlight.
 Avoid frequent on/off switching of the device.
 Reduce the brightness of the backlight instead (→ Document «MN05010007Z-EN
System Description Windows CE»).
De-energize the device.
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7 Maintenance and service
7.1 Safety regulations
7
Maintenance and service
7.1
Safety regulations

Read Chapter 3 Safety regulations,  15 before working with the device. This contains
important information for your personal safety.
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7 Maintenance and service
7.2 Maintenance
7.2
Maintenance
Devices with resistive touch are maintenance-free. However, the following work may be necessary:
 Cleaning of the resistive touch if contaminated.
 Recalibration of the resistive touch if it does not respond correctly to touch operation.
The infra-red frame on devices with infra-red touch must be cleaned regularly (see Chapter 7.2.3
Cleaning the infra-red touch,  61). Otherwise these devices are maintenance-free.
7.2.1
Cleaning the resistive touch
CAUTION
Cleaning the device
Damage to the device due to the use of pointed or sharp objects or by liquids.
 Do not use any pointed or sharp objects (e.g. knife) for cleaning.
 Do not use any aggressive or abrasive cleaning agent or solvent.
 Avoid any liquid entering the device (risk of short-circuit).
1
7.2.2
Clean the resistive touch carefully with a clean, soft, damp cloth.
 With stubborn contamination, spray a little cleaning agent onto the damp cloth first.
Recalibrating a resistive touch
The resistive touch is already calibrated when delivered. However, it must be recalibrated if it does not
respond correctly to touch operation. Touch calibration, see Document «MN05010007Z-EN System
Description Windows CE».
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7 Maintenance and service
7.2 Maintenance
7.2.3
Cleaning the infra-red touch
The infra-red frame must be cleaned regularly.

The infra-red touch needs to be cleaned if the following is indicated:
 On the service side, the «TOUCH ERROR» LED flashes
 On the taskbar of the display, one of the following icons will appear:
: Contaminated touch sensor
: Faulty or severely contaminated touch sensor
 A visualization application will show an appropriate warning.
The infra-red channels may be interrupted if the infra-red frame is severely contaminated. In extreme
cases, this may mean that the affected zones of the touch sensor cannot be touch activated.
CAUTION
Cleaning the device
Damage to the device due to the use of pointed or sharp objects or by liquids.
 Do not use any pointed or sharp objects (e.g. knife) for cleaning.
 Do not use any aggressive or abrasive cleaning agent or solvent.
 Avoid any liquid entering the device (risk of short-circuit).
1
7.2.4
Clean the infra-red frame and the display with a clean, soft, damp cloth.
 With stubborn contamination, spray a little cleaning agent onto the damp cloth first.
Recalibrating the infra-red touch
Devices with infra-red touch do not have to be recalibrated.
7.2.5
Battery
The integrated battery cannot be exchanged. Lifespan, see Chapter 9.4 System,  74.
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7 Maintenance and service
7.3 Service
7.3
Service
7.3.1
Repairs
The device must only be opened by the manufacturer or by an authorized repair center.
Contact your local supplier or Eaton technical support for repairs.
Only the original packaging should be used for transporting the device.
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7 Maintenance and service
7.4 Troubleshooting
7.4
Troubleshooting
Fault and possible cause
Corrective action
Device does not start (boot).
Power supply interface does not have any
power.
Check the power supply cable.
While the device is starting (booting), the following
message appears:
«No Card in CF slot 0 detected !!!»
The CF slot 0 does not contain a CF card.
Insert the CF card with the operating system in
the CF slot 0.
CF card in CF slot 0 could not be read
(faulty).
Replace CF card.
«Search Subdirectory … not found»
The CF card in CF slot 0 does not have an
OS (operating system).
 If the CF card does not contain an operating
system, load one onto a CF card.
 Insert the CF card with the operating system
in the CF slot 0.
«<50> Touch is dirty or defect»
(only appears if GALILEO is installed)
Resistive touch is not correctly calibrated.
 Start (boot) the device.
 Calibrate touch
(→ Document «MN05010007Z-EN System
Description Windows CE»).
Infra-red frame of the infra-red touch is
contaminated.
Clean the infra-red frame
(→ Chapter 7.2.3,  61).
The threaded pins for mounting the device
have been tightened too much.
Loosen the threaded pins (observe max.
torque, → Chapter 5.4,  38).
Device is faulty.
Send in your device for repair.
Display remains or becomes dark.
Backlight is switched off.
Check the function in the visualization software.
Backlight is faulty.
Send in your device for repair.
Touch does not react or does not react correctly to
touch operation.
Resistive touch is not correctly calibrated.
 Start (boot) the device.
 Calibrate touch
(→ Document «MN05010007Z-EN System
Description Windows CE»).
Infra-red frame of the infra-red touch is contaminated.
MICRO PANEL XV400 10.4"/12.1"/15"
Clean the infra-red frame
(→ Chapter 7.2.3,  61).
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7 Maintenance and service
7.4 Troubleshooting
Fault and possible cause
Corrective action
Touch is deactivated.
 Start (boot) the device.
 Activate touch
(→ Document «MN05010007Z-EN System
Description Windows CE»).
LED «TOUCH ERROR» permanently lit and/or
the icon appears in the taskbar.
Incorrect operation of the operating elements
on the display.
Remove all objects from the area of the display.
Infra-red frame of the infra-red touch is contaminated.
Clean the infra-red frame
(→ Chapter 7.2.3,  61).
The threaded pins for mounting the device have
been tightened too much.
Loosen the threaded pins (observe max.
torque, → Chapter 5.4,  38).
Device is faulty.
Send in your device for repair.
Tab. 19 Troubleshooting
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8 Storage, transport and disposal
8.1 Safety regulations
8
Storage, transport and disposal
8.1
Safety regulations

8.2
Read Chapter 3 Safety regulations,  15 before installing and commissioning the device. This contains important information for your personal safety.
Storage
The ambient conditions for storage must be fulfilled. See Chapter 9.9 Ambient conditions,  79.
8.3
Transport
Damage to the device must be prevented during transport (use an appropriate packaging).
The ambient conditions must be fulfilled even when the device is transported. See Chapter 9.9 Ambient
conditions,  79.
1
Check the device on arrival for damage in transit.
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8 Storage, transport and disposal
8.4 Disposal
8.4
Disposal
DANGER
Explosive and toxic materials
Any improper handling causes a risk of explosion due to the lithium battery soldered
in the device and a risk of poisoning due to the mercury content of the cold cathode
tubes.
 Dispose of the device properly.
Devices that are no longer used must be properly disposed of in accordance with the applicable national
regulations or returned to the manufacturer or sales office.
Materials used in the
device
Component
Material
Housing
Galvanized sheet steel
Front plate, depending on the device version:
Devices with standard front
Aluminum, Peraluman 101 anodized
Devices with 4-hole front
Aluminum, Peraluman 101 anodized
Devices with stainless steel
front
Stainless steel
Infra-red frame
Polycarbonate (PC)
Infra-red touch protective panel
Glass
Resistive touch back panel
Glass with polyester foil
Cold cathode tubes
Mercury (< 5 mg)
Battery
Lithium
Electronic components
Various
Tab. 20 Materials used in the device
Materials used in the
packaging
Packaging
Material
External packaging
Cardboard
Internal packaging:
10.4" and 12.1" devices
 Cardboard with PE foil
 Plastic bag: Polyethylene (PE)
15" devices
 Closed-cell polyethylene foam, CFC-free
 Plastic bag: Polyethylene (PE)
Tab. 21 Materials used in the packaging
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9 Technical data
9.1 Dimensions and weights
9
Technical data
9.1
Dimensions and weights
9.1.1
10.4" devices with standard or stainless steel front
345
327
290
78
40
260
236
178
68
81
33
34 20 18 18 35
33
89
(55)
88
93
Fig. 47 Mechanical dimensions of the 10.4" devices with standard or stainless steel front in mm
Property
XV400 10.4"; MC2 10.4"
Height
260 mm
Width
345 mm
Depth
93 mm
Thickness of front plate
5 mm
Mounting depth
88 mm
Mounting cutout
329 mm × 238 mm (±1 mm)
Weight
Devices with standard front
Approx. 4.1 kg
Devices with stainless steel front
Approx. 5.3 kg
Tab. 22 Dimensions and weights of the 10.4" devices with standard or stainless steel front
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9 Technical data
9.1 Dimensions and weights
9.1.2
10.4" devices with 4-hole front
342
312
290
68
70
5
178
40
240
270
236
ø5,
73
33
34 20 18 18 35
326
81
33
Fig. 48 Mechanical dimensions of the 10.4" devices with 4-hole front in mm
Property
XV400 10.4"; MC2 10.4"
Height
270 mm
Width
342 mm
Depth
93 mm
Thickness of front plate
5 mm
Mounting depth
88 mm
Mounting cutout
314 mm × 238 mm (±1 mm)
Weight
Approx. 4.1 kg
Tab. 23 Dimensions and weights of the 10.4" devices with 4-hole front
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9 Technical data
9.1 Dimensions and weights
12.1" devices with standard or stainless steel front
361
342
290
85
178
68
52
279
260
9.1.3
88
33
34 20 18 18 35
33
96
(55)
88
93
Fig. 49 Mechanical dimensions of the 12.1" devices with standard or stainless steel front in mm
Property
XV400 12.1"; MC2 12.1"
Height
279 mm
Width
361 mm
Depth
93 mm
Thickness of front plate
5 mm
Mounting depth
88 mm
Mounting cutout
344 mm × 262 mm (±1 mm)
Weight
Devices with standard front
Approx. 4.5 kg
Devices with stainless steel front
Approx. 5.7 kg
Tab. 24 Dimensions and weights of the 12.1" devices with standard or stainless steel front
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9 Technical data
9.1 Dimensions and weights
9.1.4
12.1" devices with 4-hole front
380
342
290
68
85
5
178
52
254
300
260
ø5,
88
33
34 20 18 18 35
360
96
33
Fig. 50 Mechanical dimensions of the 12.1" devices with 4-hole front in mm
Property
XV400 12.1"; MC2 12.1"
Height
300 mm
Width
380 mm
Depth
93 mm
Thickness of front plate
5 mm
Mounting depth
88 mm
Mounting cutout
344 mm × 262 mm (±1 mm)
Weight
Approx. 4.5 kg
Tab. 25 Dimensions and weights of the 12.1" devices with 4-hole front
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9 Technical data
9.1 Dimensions and weights
15" devices with standard or stainless steel front
68
116
176.5
290
78.5
332
313
9.1.5
121
33
34 20 18 18 35
408
427
(129)
39
(55)
94
99
Fig. 51 Mechanical dimensions of the 15" devices with standard or stainless steel front in mm
Property
XV400 15"
Height
332 mm
Width
427 mm
Depth
99 mm
Thickness of front plate
5 mm
Mounting depth
94 mm
Mounting cutout
410 mm × 315 mm (±1 mm)
Weight
Devices with standard front
Approx. 6.2 kg
Devices with stainless steel front
Approx. 7.5 kg
Tab. 26 Dimensions and weights of the 15" devices with standard or stainless steel front
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9 Technical data
9.1 Dimensions and weights
9.1.6
15" devices with 4-hole front
290
68
116
.5
78.5
350
313
290
176.5
ø6
121
33
34 20 18 18 35
408
430
460
(129)
Fig. 52 Mechanical dimensions of the 15" devices with 4-hole front in mm
Property
XV400 15"
Height
350 mm
Width
460 mm
Depth
99 mm
Thickness of front plate
5 mm
Mounting depth
94 mm
Mounting cutout
410 mm × 315 mm (±1 mm)
Weight
Approx. 6.2 kg
Tab. 27 Dimensions and weights of the 15" devices with 4-hole front
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39
(55)
94
99
9 Technical data
9.2 Display
9.2
Display
Property
XV400 10.4"/12.1"/15"; MC2 10.4"/12.1"
Type
TFT-LCD (color)
Resolution (W × H)
10.4" devices
VGA (640 × 480 pixels)
12.1" devices
SVGA (800 × 600 pixels)
15" devices
XGA (1024 × 768 pixels)
Visible display area
10.4" devices
211 mm × 158 mm (10.4" screen diagonal)
12.1" devices
246 mm × 185 mm (12.1" screen diagonal)
15" devices
304 mm × 228 mm (15" screen diagonal)
Color resolution
Adjustable: 65536 or 256 colors
Contrast ratio
Normally 350:1
Brightness
10.4" and 12.1" devices
Normally 350 cd/m2
15" devices
Normally 400 cd/m2
Backlight
Technology
10.4" and 12.1" devices
2× CCFL, dimmable via software
15" devices
4× CCFL, dimmable via software
Lifespan
Normally 50 000 h
Resistive touch back panel
Touch sensor (absolutely flat, seamless)
Infra-red touch protective panel
Non-reflective safety glass
Tab. 28 Display
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9 Technical data
9.3 Touch sensor
9.3
Touch sensor
9.3.1
Devices with resistive touch
Property
XV400 10.4"/12.1"; MC2 10.4"/12.1"
Type
Resistive touch
Technology
4-wire
Tab. 29 Touch sensor of the devices with resistive touch
9.3.2
Devices with infra-red touch
Property
XV400 10.4"/12.1"/15"; MC2 10.4"/12.1"
Type
Infra-red touch
Resolution
10.4" devices
79 × 59 logic channels
12.1" devices
95 × 71 logic channels
15" devices
107 × 83 logic channels
Tab. 30 Touch sensor of the devices with infra-red touch
9.4
System
Property
XV400 10.4"/12.1"/15"; MC2 10.4"/12.1"
Processor
RISC, 32-bit, 400 MHz
Internal memory
DRAM
64 MByte
FLASH
Approx. 1.5 MByte available
NVRAM
Approx. 32 KByte available
External memory
CF slot
2× CompactFlash Card Type I/II
for operating system, programs and data
Real-time clock (battery backup)
Battery type
CR2032 (190 mA/h), maintenance-free (soldered)
Backup time in de-energized state
Normally 10 years
Tab. 31 System
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9 Technical data
9.5 Interfaces
9.5
Interfaces
Property
XV400 10.4"/12.1"/15"; MC2 10.4"/12.1"
Ethernet
100Base-TX / 10Base-T
System Port
RS232, not electrically isolated
USB Host
2 × USB 2.0 (1.5 / 12 Mbit/s),
not electrically isolated
USB Device
USB 1.1, not electrically isolated
CAN
CAN, electrically isolated
Power supply
→ Chapter 9.5.1,  75
DIAG
Only for service tasks
Tab. 32 Interfaces
9.5.1
Power supply
Property
XV400 10.4"/12.1"/15"; MC2 10.4"/12.1"
Rated voltage
24 VDC SELV (safety extra low voltage)
Permissible voltage
 RMS value:
20.4… 28.8 VDC
(rated voltage +20 % / -15 %)
 Absolute with ripple:
19.2 … 30.0 VDC
 35 VDC for a period < 100 ms
Voltage dips
 10 ms from rated voltage (24 VDC)
 5 ms from undervoltage (20.4 VDC)
Power consumption
10.4" and 12.1" devices
Basic device
Max. 18 W (normally 14 W)
Communication module
2 × max. 4 W
USB stations on USB host
2 × max. 3 W
Total
Max. 32 W
15" devices
Basic device
Max. 30 W (normally 28 W)
Communication module
2 × max. 4 W
USB stations on USB host
2 × max. 3 W
Total
Max. 44 W
MICRO PANEL XV400 10.4"/12.1"/15"
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9 Technical data
9.6 Enclosure ratings
Property
XV400 10.4"/12.1"/15"; MC2 10.4"/12.1"
Current consumption
Continuous current
10.4" and 12.1" devices
Max. 1.3 A (24 VDC)
15" devices
Max. 1.8 A (24 VDC)
Starting current inrush
3.0 A2s
Protection against reverse polarity
Yes
Fuse
Yes (replacement only by the manufacturer or by an
authorized repair center)
Potential isolation
No
Tab. 33 Power supply
9.6
Enclosure ratings
Property
XV400 10.4"/12.1"/15"; MC2 10.4"/12.1"
Front
IP65:
Required accessories for mounting:
 For devices with standard front:
Additional set of retaining brackets (optional)
 For devices with 4-hole front:
Counter frame (optional)
 For 15" devices with stainless steel front:
Additional set of retaining brackets (optional)
Rear
IP20
Tab. 34 Enclosure ratings
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MICRO PANEL XV400 10.4"/12.1"/15"
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www.eaton.com
9 Technical data
9.7 Agency approvals and standards
9.7
Agency approvals and standards
Property
XV400 10.4"/12.1"/15"; MC2 10.4"/12.1"
EMC
2004/108/EC
Explosion protection, depending on the device version:
Devices with standard front
II 3D Ex II T70°C IP5x (ATEX 94/9/EC):
 Zone 22, category 3D:
Required accessories for mounting:
- Additional set of retaining brackets (optional)
Devices with 4-hole front
II 3D Ex II T70°C IP5x (ATEX 94/9/EC):
 Zone 22, category 3D:
Required accessories for mounting:
- Counter frame (optional)
Devices with stainless steel front
10.4" and 12.1" devices
II 2G Ex px II IP5x (ATEX 94/9/EC):
 Zone 1, category 2G:
Only for mounting in a pressurized housing!
Max. permissible pressure: 10 mbar continuous
 Zone 2, category 3G:
Only for mounting in a pressurized housing!
Max. permissible pressure: 10 mbar continuous
 Zone 22, category 3D
15" devices
II 3D Ex II T70°C IP5x (ATEX 94/9/EC):
 Zone 22, category 3D:
Required accessories for mounting:
- Additional set of retaining brackets (optional)
UL
UL 60950: File no. E208621
Tab. 35 Agency approvals and standards
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9 Technical data
9.8 Applicable standards and regulations
9.8
Applicable standards and regulations
Property
XV400 10.4"/12.1"/15"; MC2 10.4"/12.1"
EMC (in relation to CE)
EN 61000-6-2
Immunity for industrial areas
EN 61000-6-4
Emission for industrial environments
EN 61131-2
Programmable logic controllers, equipment requirements and tests
Explosion protection (in relation to CE)
ATEX 94/9/EC: Zone 22, Category 3D (II 3D Ex II T70°C IP5x):
EN 60079-0 (old: EN 50016)
Electrical apparatus for explosive gas atmospheres
EN 61241-1 (old: EN 50016)
Electrical apparatus for use in the presence of
combustible dust
EN 13463
Non-electrical equipment for use in explosion
hazardous areas
10.4" and 12.1" devices with stainless steel front, additional approvals:
EN 1127-1
Explosive atmospheres - explosion protection
EN 60079-2 (old: EN 50016)
Electrical apparatus for explosive gas atmospheres
- pressurized enclosures «p»
Safety
EN 60950
UL 60950
Safety of information technology equipment
(Engineering conditions of acceptability by UL,
→ Chapter 5.2.2,  26)
Product standards
EN 50178
Electronic equipment for use in power installations
EN 61131-2
Programmable logic controllers, equipment requirements and tests
Tab. 36 Applicable standards and regulations
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MICRO PANEL XV400 10.4"/12.1"/15"
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www.eaton.com
9 Technical data
9.9 Ambient conditions
9.9
Ambient conditions
Property
XV400 10.4"/12.1"/15"; MC2 10.4"/12.1"
Temperature
Operation
0 … 50°C
Storage / Transport
-20 … 60°C
Relative air humidity
10 … 95%, non-condensing
Vibration
According to IEC68-2-6
Shock
According to IEC68-2-27
Fall test
According to IEC68-2-32
Tab. 37 Ambient conditions
MICRO PANEL XV400 10.4"/12.1"/15"
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www.eaton.com
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9 Technical data
9.9 Ambient conditions
80
MICRO PANEL XV400 10.4"/12.1"/15"
12/2010 MN04802010Z-EN
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