All-Power APGG6000C Owner's Manual
All-Power APGG6000C is a powerful generator designed to provide reliable backup power during emergencies or to power tools and appliances at remote locations. With its impressive 6000-watt maximum output and 5500-watt rated output, it can handle a wide range of electrical devices, including refrigerators, power tools, and even sensitive electronics with the addition of an approved line conditioner. The generator is powered by a reliable 4-stroke OHV engine and features a convenient electric start for effortless operation. The large 6.
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6000W Generator
Topic
L i m ti e d W a r r a n t y
S a f e t y G u i d e il n e s
G e n e r a l P r e c a u it o n s
Battery
Assembly
Operation
Page
3
Spark Plug Service 22
Inspection, Cleaning, Maintenance and Storage
Installation
23
29
15
16
17
5
6
Compliance
Speci fications
G e n e r a l P a tr s L i s it n g
31
32
3 3
2
6000W Generator
Owner’s Manual
Safety Guidelines - Defi nitions
This manual contains important information that you need to know and understand in order to protect YOUR SAFETY and to PREVENT
EQUIPMENT PROBLEMS. The following symbols help you recognize this information. Please read the manual and pay attention to these sections.
Save These Important Safety Instructions!
Read and understand all of these safety instructions. Be sure to retain them for future use.
WARNING! WARNINGS INDICATE A CERTAINTY OR STRONG
POSSIBILITY OF PERSONAL INJURY OR DEATH IF
INSTRUCTIONS ARE NOT FOLLOWED.
CAUTION: CAUTIONS INDICATE A POSSIBILITY OF
EQUIPMENT DAMAGE IF INSTRUCTIONS ARE NOT
FOLLOWED.
NOTE: NOTES GIVE HELPFUL INFORMATION
WARNING! IMPROPER OPERATION OR MAINTENANCE
OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY
AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL
WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING
THIS EQUIPMENT. WHEN USING AIR TOOLS, BASIC SAFETY
PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE
THE RISK OF PERSONAL INJURY.
5
6000W Generator
General Precautions
WARNING! FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN
SEVERE INJURY OR DEATH.
CAUTION: FAILURE TO FOLLOW THESE INSTRUCTIONS CAN ALSO
RESULT IN DAMAGE TO THE TOOL AND/OR THE ITEM YOU ARE WORKING
ON.
DANGER
CARBON MONOXIDE
Using a generator indoors WILL KILL YOU IN MINUTES.
Generator exhaust contains high levels of carbon monoxide (CO), a poisonous gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even If you cannot smell the exhaust, you could be breathing CO.
· NEVER use a generator inside homes, garages, crawlspaces, or other partly enclosed areas.
Deadly levels of carbon monoxide can build up in these areas. Using a fan or opening windows and doors does NOT supply enough fresh air.
· ONLY use a generator outdoors and far away from open windows, doors, and vents. These openings can pull in generator exhaust.
Even when you use a generator correctly, CO may leak into the home. ALWAYS use a batterypowered or battery-backup CO alarm in the home.
If you start to feel sick, dizzy, or weak after the generator has been running, move to fresh air
RIGHT AWAY. See a doctor. You could have carbon monoxide poisoning.
WARNING! THE EXHAUST CONTAINS POISONOUS CARBON MONOXIDE
GAS THAT CAN CAUSE LOSS OF CONSCIOUSNESS AND MAY LEAD TO
DEATH.
Gasoline and Oil
This product requires oil and fuel. Attempting to start the engine without oil will ruin the engine and void the warranty. Work in well ventilated area. Keep cigarettes, flames or sparks away from the work area or where gasoline is stored.
WARNING! GASOLINE IS EXTREMELY FLAMMABLE AND IS EXPLOSIVE
UNDER CERTAIN CONDITIONS. KEEP OUT OF REACH OF CHILDREN.
• Gasoline fuel and fumes are flammable and potentially explosive. Use proper fuel storage and handling procedures. Always have multiple ABC class fire extinguishers nearby.
• Keep the generator and surrounding area clean at all times.
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Owner’s Manual
• F uel or oil spills must be cleaned up immediately. Dispose of fluids and cleaning materials as per any local, state, or federal codes and regulations. Store oily rags in a covered metal container.
• Never store fuel or other flammable materials near the generator.
General Precautions (cont’d)
Gasoline and Oil (cont’d)
• Do not smoke, or allow sparks, flames or other sources of ignition around the engine and fuel tank. Fuel vapors are explosive.
• Keep grounded conductive objects, such as tools, away from exposed, live electrical parts and connections to avoid sparking or arcing. These events could ignite fumes or vapors.
• Do not refill the fuel tank while the engine is running or while the engine is still hot. Do not operate the generator with known leaks in the fuel system
• Excessive buildup of unburned fuel gases in the exhaust system can create a potentially
explosive condition. This buildup can occur after repeated failed start attempts, valve testing, or hot engine shutdown. If this occurs, open exhaust system drain plugs, if equipped, and allow the gases to dissipate before attempting to restart the generator.
• Use only engine manufacturer recommended fuel and oil.
Fuel:
Fuel capacity is 6.6 US gallons(25 L). Use regular unleaded gasoline with a minium octane rating of 90.
Oil:
Oil capacity is 1.16 qt(1.1 L)
Hot Components
WARNING! ENGINE AND EXHAUST SYSTEM PARTS BECOME VERY
HOT AND REMAIN HOT FOR SOME TIME AFTER THE ENGINE IS RUN. WEAR
INSULATED GLOVES OR WAIT UNTIL THE ENGINE AND EXHAUST SYSTEM
HAVE COOLED BEFORE HANDLING THESE PARTS.
Power Output
This generator is not designed to power sensitive electronic equipment (including computers and medical devices) without the addition of an approved line conditioner, which is sold separately.
CAUTION: ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT
WITHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE
DAMAGE TO THE EQUIPMENT. ALL-POWER IS NOT RESPONSIBLE
FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN
APPROVED LINE CONDITIONER.
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6000W Generator
General Precautions (cont’d)
Work Area
• Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Generators create sparks which may ignite the dust or fumes.
• Keep bystanders, children, and visitors away while operating a generator. Provide barriers or shields as needed.
Electrical Safety
• Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances. Never remove the grounding prong or modify the plug in any way. Do not use any adapter plugs.
• Grounding provides a low-resistance path to carry electricity away from the user in the event of an electrical malfunction.
• Double insulated tools are equipped with a polarized plug where one blade is wider than the other. This plug fits in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet.
Do not change the plug in any way. Double insulation eliminates the need for the three-wire grounded power cord and grounded power supply system.
• Avoid body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerators.
There is an increased risk of electric shock if your body is grounded.
• Do not expose generator to rain or wet conditions. Water entering a generator will increase the risk of electric shock.
• Do not abuse the power cord. Keep power cords away from heat, oil, sharp edges, or moving parts. Replace damaged power cords immediately. Damaged power cords increase the risk of electric shock.
• When operating a power tool outside, use an outdoor extension cord marked “W-A” or “W”.
These extension cords are rated for outdoor use, and reduce the risk of electric shock.
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Owner’s Manual
General Precautions (cont’d)
Electrical Safety (cont’d)
• All connections and conduits from the generator to the load must only be installed by trained and licensed electricians, and in compliance with all relevant local, state, and federal electrical codes and standards, and other regulations where applicable.
• The generator must be earth-grounded for fixed installations in accordance with all relevant electrical codes and standards before operation.
• Do not attempt to connect or disconnect load connections while standing in water, or on wet or soggy ground.
• Do not touch electrically energized parts of the generator and interconnecting cables or conductors with any part of the body, or with any non-insulated conductive object.
• Connect the generator only to a load or electrical system (120 volt) that is compatible with the electrical characteristics and rated capacities of the generator.
• Before servicing equipment powered by the generator, disconnect the equipment from its power input.
• Keep all electrical equipment clean and dry. Replace any wiring where the insulation is cracked, cut abraded or otherwise degraded. Replace terminals that are worn, discolored, or corroded.
Keep terminals clean and tight.
• Insulate all connections and disconnected wires.
• Guard against electric shock. Prevent body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerator enclosures.
Personal Safety
• Stay alert. Watch what you are doing, and use common sense when operating a generator. Do not use generator while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating generators may result in serious personal injury.
• Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts.
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6000W Generator
General Precautions (cont’d)
Personal Safety (cont’d)
• Avoid accidental starting. Make sure the power switch is in its “OFF” position, and disconnect the spark plug wire when not in use.
• Remove adjusting keys or wrenches before turning the generator on. A wrench or a key that is left attached to a rotating part of the generator may result in personal injury.
• Do not overreach. Keep proper footing and balance at all times.
• Use safety equipment. Always wear eye protection. Wear ANSI approved safety impact eye goggles. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.
• Do not force the generator. Use the correct generator for your application. The correct generator will do the job better and safer at the rate for which it is designed.
• Do not use the generator if the power switch does not turn it on or off. Any generator that cannot be controlled with the power switch is dangerous and must be replaced.
Generator Use and Care
Make sure the power switch is in its “OFF” position and disconnect the spark plug wire before making any adjustment, changing accessories, or storing the generator. Such preventive safety measures reduce the risk of starting the generator accidentally.
Store idle generators out of reach of children and other untrained persons. Generators are dangerous in the hands of untrained users.
Maintain generators with care. Do not use damaged generator. Tag damaged generators “Do not use” until repaired.
Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the generator’s operation. If damaged, have the generator serviced before using. Many accidents are caused by poorly maintained generators.
Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one generator may become hazardous when used on another generator.
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Owner’s Manual
General Precautions (cont’d)
Servicing
Maintain labels and name plates on the generator and engine. These carry important information.
If unreadable or missing, contact our service center toll free at 888-896-6881 immediately for a replacement.
Generator service must be performed only qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury.
When servicing a generator, use only identical replacement parts. Follow all appropriate instructions in this manual. Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury.
Heart Pacemakers
WARNING! PEOPLE WITH PACEMAKERS SHOULD CONSULT THEIR
PHYSICIAN(S) BEFORE USING THIS PRODUCT. ELECTROMAGNETIC
FIELDS IN CLOSE PROXIMITY TO A HEART PACEMAKER COULD CAUSE
INTERFERENCE TO OR FAILURE OF THE PACEMAKER.
Installation
• Ensure installation meets all applicable safety, and local and national electrical codes. Have installation performed by a qualified, licensed electrician and building contractor.
• All electrical work, including the earth-ground connection, should be completed by a licensed electrician.
• Any separate fuel storage or generator supply facility must be built or installed in full compliance with all relevant local, state, and federal regulations.
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6000W Generator
General Precautions (cont’d)
Installation (cont’d)
• If the generator is installed outdoors, it must be weatherproofed and should be soundproofed. It should not be run outdoors without protection to the generator and wiring conduit.
• The generator weighs 100 lbs (approx). Two or more people should assist when moving or lifting this product. Never lift the generator using the engine or alternator lifting lugs. Connect lifting equipment to the frame of the generator
• Before lifting the generator, ensure the lift rigging and supporting structure are in good condition, and are rated to lift such a load.
• Keep all personnel away from the suspended generator during relocating.
• The supporting floor/ground surface should be level and strong enough to safely hold the weight of the generator. If the floor/grounded surface is not level, strong cross members should be placed under the full length of the generator frame at its low side.
• For trailer installation, the generator should be mounted on the center point of the trailer, over the wheels. The trailer must be capable of supporting the weight of the generator and all contents (tools, etc.)
• Install sound-and weather-proofing only when it is not raining or snowing to avoid trapping moisture within the generator’s area.
Mechanical
• Always make sure the power switch is in its “OFF” position. Disconnect the spark plug wire, and allow the engine to completely cool before carrying out maintenance.
• Check for damaged parts. Before using the generator, any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function.
Check for alignment and binding of moving parts, any broken parts or mounting fixtures, and any other condition that may affect proper operation technician.
• The generator is designed with guards for protection from moving parts. In any case, care must still be taken to protect personnel and equipment from other mechanical hazards when working around the generator.
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Owner’s Manual
General Precautions (cont’d)
Mechanical (cont’d)
• Do not operate the generator with safety guards removed. While the generator is running, do not attempt to reach around the safety guard for maintenance or any other reason.
• Keep hands, arms, long hair, loose clothing, and jewelry away from moving parts. Be aware that when engine parts are moving fast they cannot be seen clearly.
• Keep access doors on enclosures closed and locked when access is not required.
• When working on or around the generator always wear protective clothing including ANSI approved safety gloves, safety eye goggles, and safety hat.
• Do not alter or adjust any part of the generator that is assembled and supplied by the manufacturer.
• Always follow and complete scheduled engine and generator maintenance.
Chemicals
• Avoid contact with hot fuel, oil, exhaust fumes, and hot solid surfaces.
• Avoid body contact with fuels, oils, and lubricants used in the generator. If swallowed, seek medical treatment immediately. Do not induce vomiting if fuel is swallowed. For skin contact, immediately wash with soap and water. For eye contact, immediately flush eyes with clean water and seek medical attention.
Noise
• Prolonged exposure to noise levels above 68 DBA is hazardous to hearing. Always wear ANSI approved ear protection when operating or working around the generator when it is running.
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6000W Generator
General Precautions (cont’d)
Extension Cord
If an extension cord (not included) is used, make sure to use only UL approved cords having the correct gauge and length according to the following table:
Nameplate Amps (@ full load) Cord Lengths
0 ft.- 50 ft. 50 ft.-100 ft. 100 ft.-150 ft. 150 ft.-200 ft.
0 - 5
5.1 - 8
16 AWG
16 AWG
16 AWG
14 AWG
12 AWG
10 AWG
12 AWG
-
8.1 - 12
12.1 - 15
15 - 20
14 AWG
12 AWG
10 AWG
12 AWG
10 AWG
10 AWG
-
-
-
-
-
-
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Battery
This product does not need a battery.
Owner’s Manual
15
6000WGenerator
Assembly
Unpacking
1. Remove the generator and loose parts box from the carton.
2. Compare the accessory with the inventory list below.
Loose Parts (Wheel kit and handle)
Check all loose parts against the following list. Contact your dealer toll free at 888.896.6881 if any of the loose parts shown are not included with your generator
Hardware Check:
Your Hardware Kit should include:
1)
2)
3)
4)
5)
6)
Two Handles with bolts, nuts, pin with chain and brackets
One axle shaft with bolts and nuts
Two washers
Two cotter pins
One generator leg with bolts and nuts
Two wheels
4
1
3
5 6
2
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Owner’s Manual
Fuel Tank
Operation
Handel
Choke lever
Air Filter Control Panel
Oil Plug
Recoil Starter
NOTE: THE PARTS LISTED ABOVE ARE HELPFUL FOR LOCATING THE
CONTROLS MENTIONED BELOW.
CAUTION: PRIOR TO FIRST USING THE GENERATOR, THE ENGINE MUST BE
FILLED WITH OIL OF A HIGH QUALITY SAE 10W-30 GRADE ENGINE OIL.
TO DO SO, UNSCREW AND REMOVE THE ENGINE’S OIL DIPSTICK LOCATED
AT THE BOTTOM OF THE ENGINE CRANKCASE. FILL THE ENGINE’S
CRANKCASE UNTIL THE OIL LEVEL IS LEVEL WITH THE UPPER MARKED
LINE ON THE DIPSTICK. THEN SCREW THE DIPSTICK BACK INTO
THE OIL FILL HOLE.
Before Starting the Generator
Fuel tank capacity:25L(6.6 gallons)
1. Check that the engine power switch is in its
“OFF” position.
2. Before the first use, remove the fuel tank cap and fill the fuel tank with unleaded gasoline. When fueling, be sure that the fuel strainer is in place. Replace the fuel tank cap. Thereafter, check the engine’s fuel gauge for the amount of unleaded gasoline in the fuel tank. If necessary, refill the fuel tank with unleaded gasoline; the generator must be turned off and cooled down before refilling the fuel tank.
Use gasoline with a pump octane rating of 90 or higher.
We recommend unleaded gasoling because it produces fewer engine and spark plug deposits and extends exhaust system life.
Never use stale or contaminated gasoline or oil/gasoline mixture. Avoid getting dirt or water in the fuel tank.
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6000W Generator
Operation (cont’d)
Starting
1. Turn the engine switch to the “RUN” position.
The engine switch enables and disables the ignition
system.
STOP: To stop the engine
RUN: To run the engine
2. The fuel valve is located under the fuel tank . When
the valve lever is in the ON position, fuel is allowed
to flow from the fuel tank to the carburetor. Be sur
to return the fuel valve lever to the OFF position after
stopping the engine.
RUN
STOP
ON
OFF
3. To start a cold engine, move the choke lever to the
“Start” position. To restart a warm engine, leave the
choke lever in the “RUN” position.
The choke lever opens and closes the choke valve in
the carburetor.
The “Start” position enriches the fuel mixture from
starting a cold engine.
The “RUN” position provides the correct fuel mixture
for operation after starting, and for restarting a warm
engine.
Choke Lever
(“Start position”)
18
Operation (cont’d)
Starting
4. Operate the Recoil Starter:
Pull the starter grip lightly until you feel resistance,
then pull briskly. Return the starter grip gently.
Pulling the starter grip operates the recoil starter to
crank the engine
Owner’s Manual
Starter Grip
5. If the choke has been moved to the “Start”
position to start the engine, gradually move it to the
“Run” position as the engine warms up.
Stopping Engine
1. Turn the engine switch to the “Stop” position.
“Run” Position
2. Turn the fuel valve lever to the OFF position.
When the engine is not in use, leave the fuel valve in
the OFF position to prevent carburetor flooding and to
reduce the possibility of fuel leakage.
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STOP
ON
OFF
6000W Generator
Operation (cont’d)
Powering 120 Volt AC Tools And Equipment:
1. Prior to powering tools and equipment, make sure the generator’s rated voltage, and amperage capacity (120 V AC @ 41.7 AMPs) is adequate to supply all electrical loads that the unit will power. If powering exceeds the generator’s capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator.
CAUTION: ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT
WITHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE
DAMAGE TO THE EQUIPMENT. ALL-POWER IS NOT RESPONSIBLE FOR
ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN
APPROVED LINE CONDITIONER.
2. Once the generator is running, simply connect the power cords of 120 volt AC powered tools and equipment into the 120 volt AC dual outlets.
NOTE:THEGENERATORFEATURESAN AC NON-FUSETHERMAL PROTECTOR
TOPROTECTTHE AC CIRCUITIN CASEOFAN OVERLOAD.SHOULD
AN OVERLOADOCCUR,THEBREAKERWILL POP.
3.Disconnect all electrical powered tools and equipment from the generator’s 120 volt AC duel outlets.
4.After the engine and generator have completely cooled, store generator in a safe,clean,dry location (if not already installed).
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Owner’s Manual
Operation (cont’d)
Powering 12 Volt DC tools and Equipment:
1. Prior to powering tools and equipment, make sure the generator’s rated voltage, and amperage capacity (12V DC) is adequate to supply all electrical loads that the unit will power. If powering
exceeds the generator’s capacity, it may be necessary to group one or more of the tools and/or
equipment for connection to a separate generator.
2. Connect the power cord of a 12 VDC powered tool or equipment to the DC Terminals.
CAUTION: MAKE SURE TO CONNECT THE POSITIVE (+) LEAD OF THE
POWER CORD TO THE POSITIVE (+) TERMINAL ON THE GENERATOR,
AND CONNECT THE NEGATIVE (-) LEAD OF THE POWER CORD TO THE
NEGATIVE (-) TERMINAL ON THE GENERATOR.
THE 12V DC IS FOR BATTERY CHARGING ONLY.
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6000W Generator
Spark Plug Service
In order to service the spark plug, you will need a spark plug wrench (commercially available).
Recommended spark plugs: NHSP LD F7TC or NGKBPRGES but we recommend our OEM spark plug. To ensure proper engine operation, the spark plug must be properly gapped and free of deposits.
1. Remove the spark plug cap.
2. Clean any dirt from around the spark plug base.
3. Use a spark plug wrench to remove the spark plug.
4. Visually inspect the spark plug. Discard it if the insulator is cracked or chipped. Clean the spark plug with a wire brush if it is to be reused.
5. Measure the plug gap with a feeler gauge.
(Correct as necessary by carefully bending the side electrode.)
The gap should be : 0.70-0.80 mm (0.028-0.031in)
6. Check that the spark plug washer is in good condition.
7. After the spark plug is seated, tighten with a spark plug in by hand to prevent cross-threading.
8 . After the spark plug is seated, tighten with a spark plug wrench to compress the washer.
NOTE: THE SPARK PLUG MUST BE SECURELY TIGHTENED. AN IMPROPERLY
TIGHTENED SPARK PLUG CAN BECOME VERY HOT AND COULD DAMAGE THE
ENGINE. NEVER USE SPARK PLUGS WHICH HAVE AN IMPROPER HEAT RANGE.
USE ONLY RECOMMENDED SPARK PLUS OR EQUIVALENT.
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Owner’s Manual
Inspection, Cleaning, and
Maintenance
WARNING! ALWAYS MAKE SURE THE ENGINE POWER SWITCH (2) IS IN ITS
“OFF” POSITION. DISCONNECT THE SPARK PLUG WIRE FROM THE ENGINE.
AND ALLOW SUFFICIENT TIME FOR THE ENGINE AND GENERATOR TO
COMPLETELY COOL BEFORE PERFORMING ANY INSPECTIONS,
MAINTENANCE, OR CLEANING.
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6000W Generator
Fuel Sediment Cup Cleaning
The sediment cup prevents dirt or water which may be in the fuel tank from entering the carburetor.
If the engine has not been run for a long time, the sediment cup should be cleaned.
1. Turn the fuel valve to the OFF position. Remove the sedement cup, and O-ring.
2. Clean the sediment cup, and O-ring, in nonflammable or high flash point solvent.
3. Reinstall O-ring, and sediment cup.
4. Turn the fuel valve ON and check for leaks.
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Owner’s Manual
Maintenance Guide
Periodic maintenance and adjustment is necessary to keep the generator in good operating condition.
WARNING! Exhaust gas contains poisonous carbon monoxide. Shut off the engine before performing any maintenance. If the engine must be run, make sure the areas is well ventilated.
• Before each use, inspect the generator. Check for:
Loose screws
Misaligned or binding moving parts
Cracked or broken parts
Damaged electrical wiring
Any other condition that may affect safe operation.
• If an engine problem occurs, have it checked by a qualified service technician before further use.
Do not use damaged equipment.
• Before each use, make sure the engine’s oil and gas levels are adequate. If necessary, fill the crankcase until the oil level is even with the oil hill hole and/or fill the fuel tank.
• Before each use, remove all debris with a soft brush, rag, or vacuum.
• Lubricate all moving parts using a premium quality, lightweight machine oil.
• Every 50 hours of use, drain the old engine oil and replace with a high a high quality
SAE 10W-30 grade engine oil.
Upper Level
• Every 300 hours of use, have a qualified, certified technician perform thorough maintenance on the generator and engine.
• For long term storage, either drain fuel into suitable container or add a fuel preservative/ stabilizer (not included) to prevent fuel
breakdown.
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6000W Generator
Air cleaner service
A dirty air cleaner will restrict air flow to the carburetor. To prevent carburetor malfuncion, service the air cleaner regularly. Service more frequently when operating the generator in extremely dusty areas.
WARNING! Using gasoline or flammable solvent to clean the filter element
can cause a fire or explosion. Use only soapy water or nonflammable
solvent.
NOTE: Never run the generator without the air cleaner. Rapid engine wear
will result.
1. Unsnap the air cleaner cover clips, remove the air
cleaner cover, and remove the element.
2. Wash the element in a solution of household detergent
and warm water, then rinse thoroughly, or wash in
nonflammable or high flash point solvent. Allow the
element to dry thorughly.
3. Soak the element in clean engine oil and squeeze
out the excess oil. The engine will smoke during
initial start-up if too much oil is left in the element.
4. Reinstall the air cleaner element and the cover.
26
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Owner’s Manual
6000W Generator
Transporting/Storage
28
Owner’s Manual
Installation
NOTE: PRIOR TO POWERING TOOLS AND EQUIPMENT MAKE SURE THE
ADEQUATE TO SUPPLY ALL ELECTRICAL LOADS THAT THE UNIT WILL
NECESSARY TO GROUP ONE OR MORE OF THE TOOLS AND/OR EQUIPMENT
FOR CONNECTION TO A SEPARATE GENERATOR.
Electrical and other permits may be required for the installation of emergency power systems.
Investigate your local building and electrical codes before installing this unit. Installation must be completed by licensed contractors.
WARNING! THE GENERATOR WEIGHS APPROXIMATELY 100 POUNDS. USE
CARE AND THE PROPER LIFTING OR HOISTING EQUIPMENT WHEN MOVING
IT TO THE INSTALLATION LOCATION. ALWAYS CONNECT HOIST LINES TO
THE FRAME OF THE GENERATOR.
General Location
• Make sure to locate and install the generator outdoors where cooling air is readily available.
• Install the generator so that the air inlets and outlets are not blocked by obstructions such as bushes, trees, or snow drifts. Locating it in the path of heavy winds or snowdrifts may require the placement of a barrier for protection. In normal weather conditions, the air vent should face the prevailing wind direction.
• Install the generator on a concrete slab or other area where rain drainage or flood waters can not reach it.
• Generator placement should allow four feet of access to all sides for maintenance.
• Place the generator as close as possible to the electrical tools and equipment being powered to reduce the length of extension cords.
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6000W Generator
Installation (cont’d)
Supporting and Mounting
Mount the generator on a concrete slab capable of supporting the weight of the generator. The slab must extend on all sides beyond the frame by at least one foot. Contact a cement contractor for slab specifications if necessary. Attach the frame to the concrete slab using 3/8” diameter expansion anchor bolts (not supplied).
Grounding
NOTE: IT IS RECOMMENDED THAT ONLY A TRAINED AND LICENSED
ELECTRICIAN PERFORM THIS PROCEDURE
Connect a #6 AWG grounding wire (not included) from the ground connector (8) on the generator to a grounding rod (not included) that has been driven at least 24 inches deep into the earth. The grounding rod must be an earth-driven copper or brass rod (electrode) which can adequately ground the generator.
30
Speci
fi
cation s
AC electrica l
Current Output
Continuous/rated Wattage
Peak Wattage
Outlet
Owner’s Manual
120V/240V AC @ 41.6/ 20.8A 60Hz
5,000 W
6,000 W
Two 120V outlets
One 120V twist-lock outlet
One 120/240V AC twist-lock outlet
DC electrical
Gasoline engine
Fuel
Weight
12V
Type
Displacement
Oil capacity
CARB pproved
Type
Capacity
Running time
Approximate weight
8.3 A
4-cycle OHV air-cooled recoil
291cc
1.16 quart (1.1 liter) yes
Unleaded gasoline
6.6 gallons
11 hours (approx.) on 1/2 load
189 lbs.
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6000W Generator
Cylinder head system assy.
APA Part No.
APGG6000-A-01-JD
APGG6000-A-02-JD
APGG6000-A-03-JD
APGG6000-A-04-JD
APGG6000-A-05-JD
APGG6000-A-06-JD
APGG6000-A-07-JD
APGG6000-A-08-JD
APGG6000-A-09-JD
APGG6000-A-10-JD
APGG6000-A-11-JD
APGG6000-A-12-JD
APGG6000-A-13-JD
Description
HEAD COVER COMP. BOLT
HEAD COVER WASHER COMP.
WASHER COVER PACKING
HEAD COVER COMP.
HEAD COVER PACKING
FLANGE BOLT (M1OX 80)
SPARK PLUG
EXHAUST PIPE STUD BOLT
CYLINDER HEAD COMP.
CARBURETOR STUD BOLT
CYLINDER HEAD SEALING PAD
DOWEL PIN (
φ
10×
φ
12×20)
AIR CLEANER STAY
A
33
6000W Generator
Cylinder barrel
APA Part No.
APGG6000-B-01-JD
APGG6000-B-02-JD
APGG6000-B-03-JD
APGG6000-B-04-JD
APGG6000-B-05-JD
APGG6000-B-06-JD
APGG6000-B-07-JD
APGG6000-B-08-JD
APGG6000-B-09-JD
APGG6000-B-10-JD
APGG6000-B-11-JD
APGG6000-B-12-JD
APGG6000-B-13-JD
APGG6000-B-14-JD
APGG6000-B-15-JD
Description
FLANGE BOLT (M6X 14)
OIL LEVEL SWITCH ASSY.
O-RING (14mm)
FLANGE NUT (MIO)
CRANK CASE
BALL BEARING (6207)
WASHER( ø8.3×ø17×1)
LOCK PIN (10 mm)
GOVERNOR ARM SHAFT
OIL SEAL (ø8×ø14×5)
DRAIN PLUG WASHER (12mm)
DRAIN PLUG BOLT
OIL SEAL (ø35×ø52×8)
OIL PROTECTOR
FLANGE BOLT
B
34
6000W Generator
Crankcase cover system assy.
APA Part No.
APGG6000-C-01-JD
APGG6000-C-02-JD
APGG6000-C-03-JD
APGG6000-C-04-JD
APGG6000-C-05-JD
APGG6000-C-06-JD
APGG6000-C-07-JD
APGG6000-C-08-JD
APGG6000-C-09-JD
APGG6000-C-10-JD
APGG6000-C-11-JD
APGG6000-C-12-JD
APGG6000-C-13-JD
APGG6000-C-14-JD
APGG6000-C-15-JD
APGG6000-C-16-JD
Description
DUCT COVER
FLANGE BOLT (M8 X 35)
OIL SCALE
OIL SCALE SEAL RING
OIL SEAL(
Φ
35×
Φ
52×8)
FLANGE BOLT (M8X35)
CRANKCASE COVER
GOVERNOR GEAR WASHER (6 mm)
GOVERNOR GEAR
SLIDER SHAFT
SLIDER WASHER (6 mm)
GOVERNOR SLIDER
BALL BEARING (6202)
BALL BEARING (6207)
CRANKCASE COVER PAD
C
DOWEL PIN (8X12)
35
6000W Generator
Crankshaft assy.
APA Part No.
APGG6000-D-01-JD
Description
CRANKSHAFT COMP.
D
36
6000W Generator
Piston & Connecting Rod Assy.
APA Part No.
APGG6000-E-01-JD
APGG6000-E-02-JD
APGG6000-E-03-JD
APGG6000-E-04-JD
APGG6000-E-05-JD
APGG6000-E-06-JD
APGG6000-E-07-JD
APGG6000-E-08-JD
APGG6000-E-09-JD
APGG6000-E-10-JD
Description
COMPRESSION RING A
COMPRESSION RING B
OIL RING A
OIL RING B
PISTON PIN CLIP (20 mm)
PISTON
PISTON PIN
CONNECTING ROD
CONNECTING COVER
CONNECTING ROD BOLT
E
37
6000W Generator
Recoil Starter Assy.
APA Part No.
APGG6000-F-01-JD
APGG6000-F-02-JD
APGG6000-F-03-JD
APGG6000-F-04-JD
APGG6000-F-05-JD
APGG6000-F-06-JD
APGG6000-F-07-JD
APGG6000-F-08-JD
APGG6000-F-09-JD
APGG6000-F-10-JD
APGG6000-F-11-JD
APGG6000-F-12-JD
APGG6000-F-13-JD
APGG6000-F-14-JD
APGG6000-F-15-JD
Description
PIVOT ADJUSTING NUT
ROCKER ARM PIVOT
ROCKER ARM
PIVOT BOLT (M8)
PUSH ROD GUIDE PLATE
ROD PUSH
VALVE LIFTER
CAMSHAFT
VALVE ROTATOR
EX. VALVE SPRING RETAINER
VALVE SPRING
VALVE SPRING SEAT
IN. VALVE SPRING RETAINER
EX. VALVE
IN. VALVE
38
F
6000W Generator
Recoil Starter Assy.
1
APA Part No.
APGG6000-G-01-JD
APGG6000-G-02-JD
APGG6000-G-03-JD
APGG6000-G-04-JD
APGG6000-G-05-JD
APGG6000-G-06-JD
APGG6000-G-07-JD
APGG6000-G-08-JD
APGG6000-G-09-JD
APGG6000-G-10-JD
APGG6000-G-11-JD
APGG6000-G-12-JD
Description
RECOIL STARTER ASSY
SETTING SCREW
SPRING RETAINER
PLATEN SPRING
STARTER DETENT
DETENT SPRING
RECOIL STARTER REEL
START RETURN SPRING
RECOIL STARTER CASE COMP
RECOIL STARTER ROPE
STARTER KNOB
FLANGE BOLT (M6X8)
G
39
6000W Generator
Fan Cover Assy.
APA Part No.
APGG6000-H-01-JD
APGG6000-H-02-JD
APGG6000-H-03-JD
APGG6000-H-04-JD
Description
SHROUD
FLANGE BOLT (M6 X 14)
FAN COVER COMP
WIRE HARNESS CLIP
H
40
6000W Generator
Carburetor Assy.
APA Part No.
APGG6000-I-01-JD
APGG6000-I-02-JD
APGG6000-I-03-JD
APGG6000-I-04-JD
APGG6000-I-05-JD
APGG6000-I-06-JD
APGG6000-I-07-JD
APGG6000-I-08-JD
APGG6000-I-09-JD
APGG6000-I-10-JD
APGG6000-I-11-JD
Description
TUBE CLIP
TUBE A
TUBE B
WIPE HARNESS CLIP
DASHPOT CHECK VALVE
MANUAL CHOKE STAY ASSY
CARBURETOR IRON GASKET
CARBURETOR ASSY
CARBURETOR PAPER GASKET
CARBURETOR INSULATING PLATE
INTAKE PIPE GASKET
I
41
6000W Generator
Flywheel Assy.
5
2
4
3
APA Part No.
APGG6000-J-01-JD
APGG6000-J-02-JD
APGG6000-J-03-JD
APGG6000-J-04-JD
APGG6000-J-05-JD
Description
FLYWHEEL
SPECIAL WOODRUFF KEY
COOLING FAN
STARTER PULLEY
FLYWHEEL NUT (M16)
J
42
6000W Generator
Ignition System Assy.
APA Part No.
APGG6000-K-01-JD
APGG6000-K-02-JD
APGG6000-K-03-JD
APGG6000-K-04-JD
APGG6000-K-05-JD
APGG6000-K-06-JD
Description
NOISE SUPPERSSOR CAP ASSY
IGNITION COIL ASSY
STOP SWITCH CORD
STOP SWITCH CORD HOLDER
FLANGE BOLT (M6 X 25)
CORD GROMMENT
K
43
6000W Generator
Control Assy.
APA Part No.
APGG6000-M-01-JD
APGG6000-M-02-JD
APGG6000-M-03-JD
APGG6000-M-04-JD
APGG6000-M-05-JD
APGG6000-M-06-JD
APGG6000-M-07-JD
APGG6000-M-08-JD
APGG6000-M-09-JD
APGG6000-M-10-JD
APGG6000-M-11-JD
Description
CONTROL ASSY
CONTROL BASE COMP
CONTROL ADJUSTING SPRING
PAN SCREW (M5 X 34)
FLANGE BOLT (M6 X 14)
GOVERNOR SPRING
THROTTLE RETURN SPRING
GOVERNOR ROD
FLANGE NUT (M6)
GOVERNOR ARM BOLT (M6)
CONTROL ARM
44
M
6000W Generator
Muffler Assy.
3
4
13
13 14
15
17
16
APA Part No.
APG6000-N-01 -JD
APG6000-N-02 -JD
APG6000-N-03 -JD
APG6000-N-04 -JD
APG6000-N-05 -JD
APG6000-N-06 -JD
APG6000-N-07 -JD
APG6000-N-08 -JD
APG6000-N-09 -JD
APG6000-N-10 -JD
APG6000-N-11 -JD
APG6000-N-12 -JD
APG6000-N-13 -JD
APG6000-N-14 -JD
APG6000-N-15 -JD
APG6000-N-16 -JD
APG6000-N-17 -JD
Descript ion
FLANGE BOLT (M8 X 16)
FLANGE BOLT (M6 X 12)
MUFFLER STAY COMP.
MUFFLER PROTECTOR SEAL
Part No.
JD3800-B-01
JD3800-B-02
JD3800-B-03
JD3800-B-04
MUFFLER SIDE PROTECTOR JD3800-B-05
MUFF. INNER PROTECTOR COMP. JD6500-A-01
MUFFLER COMP. JD6500-A-02
MUFF. OUTER PROTECTOR COMP. JD3800-B-08
EX. PIPE GASKET JD3800-B-09
EX PIPE COMP.
FLANGE BOLT (M8 X 25)
FLANGE NUT (M8)
FLANGE BOLT (M8 X 12)
GASKET
JD3800-B-10
JD3800-B-11
JD3800-B-12
JD3800-B-13
JD3800-B-14
AIR VALVE
SPARK ARRESTER
FLANGE NUT (M8)
JD3800-B-15
JD3800-B-16
JD3800-B-17
45
N
6000W Generator
Air Cleaner
APA Part No.
APGG6000-O-01-JD
APGG6000-O-02-JD
APGG6000-O-03-JD
APGG6000-O-04-JD
APGG6000-O-05-JD
APGG6000-O-06-JD
APGG6000-O-07-JD
Description
AIR CLEANER COVER COMP
AIR CLEANER ELEMENT
FLANGE NUT (M5)
AIR CLEANER SEPARATOR
AIR CLEANER SEAL
AIR CLEANER CASE COMP
BREATHER GASKET
O
46
6000W Generator
Fuel Tank Assy.
2
1
6
5 6
4
6
5 6
15
16
17
18
APA Part No.
APGG6000 -P-01-JD
APGG6000 -P-02-JD
APGG6000 -P-03-JD
APGG6000 -P-04-JD
APGG6000 -P-05-JD
APGG6000 -P-06-JD
APGG6000C -P-07-JD
APGG6000C -P-08-JD
APGG6000C -P-09-JD
APGG6000C -P-10-JD
APGG6000C -P-11-JD
APGG6000 -P-12-JD
APGG6000 -P-13-JD
APGG6000 -P-14-JD
APGG6000 -P-15-JD
APGG6000 -P-16-JD
APGG6000 -P-17-JD
APGG6000 -P-18-JD
9
8
11 9
7
9
13
10
9
10
3
14
12
14
P
Description
FUEL FILTER CAP COMP JD3800-D-01
FUEL FILTER JD3800-D-02
FUEL TANK COMP. JD3800-D-03
FUEL TUBE A JD3800-D-05
TUBE CLIP A JD3800-D-06
FUEL TUBE B JD3800-D-07
FUEL TUBE C JD3800-D-08
TUBE CLIP B JD3800-D-09
FLAT BOLT M6x16 JD3800-D-10
CARBON CANISTER JD3800-D-11
FUEL TUBE D JD3800-D-12
FUEL VALVE JD3800-D-13
TUBE CLIP C JD3800-D-14
FLANGE BOLT JD3800-D-15
AIR DUCT WASHER JD3800-D-16
TANK CUSHION WASHER JD3800-D-17
TANK CUSHION RUBBER JD3800-D-18
47
6000W Generator
Control Box Assy.
4 9
1
2
3
APA Part No.
APGG6000-Q-01-JD
APGG6000-Q-02-JD
APGG6000-Q-03-JD
APGG6000-Q-04-JD
APGG6000-Q-05-JD
APGG6000-Q-06-JD
APGG6000-Q-07-JD
APGG6000-Q-08-JD
APGG6000-Q-09-JD
APGG6000-Q-10-JD
6 5 10
Descript ion
CONTROL PANEL COMP
ENGINE SWITCH ASSY
DC 12V OUTPUT
HOURS METER
120V RECEPTACLE(Ru-22)
CIRCUIT BREAKER
120V RECEPTACLE(L5-30)
EARTH TERMINAL SET
CONTROL PANEL CASE
120V RECEPTACLE(L5-30)
7 8 Q
48
1
6000W Generator
Frame Comp Assy.
1
1
3
3
2
5
4
6
3
5
8 7
3
3
10 9
3
11
12
1
13
1
1
APA Part No.
APGG6000-R-01-JD
APGG6000-R-02-JD
APGG6000-R-03-JD
APGG6000-R-04-JD
APGG6000-R-05-JD
APGG6000-R-06-JD
APGG6000-R-07-JD
APGG6000-R-08-JD
APGG6000-R-09-JD
APGG6000-R-10-JD
APGG6000-R-11-JD
APGG6000-R-12-JD
APGG6000-R-13-JD
Description
BOLT
REAR COVER
NUT
FLANGE NUT
FLANGE BOLT
MUFFLER SUPPORTER(UPPER)
MUFFLER SUPPORTER(NETHER)
BOLT
NUT
GENERATOR FRAME
CONTROL PANEL BOX
FRONT COVER
SCREW
49
R
6000W Generator
Generator
APA Part No.
APGG6000-S-01-JD
APGG6000-S-02-JD
APGG6000-S-03-JD
APGG6000-S-04-JD
APGG6000-S-05-JD
APGG6000-S-06-JD
APGG6000-S-07-JD
APGG6000-S-08-JD
APGG6000-S-09-JD
APGG6000-S-10-JD
APGG6000-S-11-JD
APGG6000-S-12-JD
APGG6000-S-13-JD
APGG6000-S-14-JD
APGG6000-S-15-JD
APGG6000-S-16-JD
APGG6000-S-17-JD
Description
STATOR COVER
STATORASSY
COOLING FAN
BRUSH ASSY
TAPPING SCREW
RR HOUSING
PAN SCREW
FLANGE BOLT (M6X 179)
AUTO VOLTAGE REG. ASSY
GENERATOR COVER
CABLE TIE
FLANGE BOLT
ROTOR COMP
BEARING ASSY
PLAIN WASHER
FLANGE BOLT (M10)
FLANGE BOLT (M5)
50
S
6000W Generator
Generator
APA Part No.
APGG6000-S-18-JD
APGG6000-S-19-JD
APGG6000-S-20-JD
APGG6000-S-21-JD
APGG6000-S-22-JD
APGG6000-S-23-JD
Description
HEX.BOLT (M5 X 20)
VOLT CHANGE TERMINAL BR-AC-W
PLAIN WASHER (5mm)
HEX. NUT (M5)
SPRING WASHER (5mm)
CRANK CASE GROMMET
51
6000W Generator
Wheel & Hand Assy.
3
7
7
14
14
16
15
12
1 2
6
4
6
12
7 7
5
4
6 6
15
16
14
14
APA Part No.
APGG6000-T-01-JD
APGG6000-T-02-JD
APGG6000-T-03-JD
APGG6000-T-04-JD
APGG6000-T-05-JD
APGG6000-T-06-JD
APGG6000-T-07-JD
APGG6000-T-08-JD
APGG6000-T-09-JD
APGG6000-T-10-JD
APGG6000-T-11-JD
APGG6000-T-12-JD
APGG6000-T-13-JD
APGG6000-T-14-JD
APGG6000-T-15-JD
APGG6000-T-16-JD
13
9
9 9
9
13
11
8
10 11
8
Description
PIN SPLIT
WSHER PLAIN
WHEEL
BAFFLE
SHAFT
FLANGE BOLT (M6X 35)
FLANGE NUT (M6)
RUBBER BOLT
FLANGE NUT
STANDER
FLANGE BOLT (M6X 16)
NUT
HANDLE
BOLT
BRACKET WITH LOCK PIN
FLANGE BOLT
52
3
2 1
T
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