Kodak Dryview 5800 Service Manual

SERVICE MANUAL

Publication No. 2G0947

31JAN08

for the

Kodak DryView 5800 LASER IMAGER

Service Code: 1115

IMPORTANT :

•

Qualified service personnel must install and repair this equipment.

•

When doing the procedures in this document, you must use safe work practices and wear the correct Personal

Protective Equipment (i.e., SAFETY EYEWEAR) according to your Company’s Standard Operating

Procedures.

© Carestream Health, 2008

PLEASE NOTE

The information contained herein is based on the experience and knowledge relating to the subject matter gained by Carestream Health, Inc. prior to publication.

No patent license is granted by this information.

Carestream Health, Inc. reserves the right to change this information without notice, and makes no warranty, express or implied, with respect to this information. Carestream Health, Inc. shall not be liable for any loss or damage, including consequential or special damages, resulting from any use of this information, even if loss or damage is caused by Carestream Health, Inc.’s negligence or other fault.

Table of Contents

Safety Information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-1

Installation Instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-1

Packing List - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-1

Necessary Materials - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-1

Connecting the LAPTOP COMPUTER to the IMAGER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-2

Energizing the IMAGER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-3

De-energizing the IMAGER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-3

Logging Onto the SERVICE TOOL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-4

Logging Off the SERVICE TOOL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-4

Doing the Mechanical Setup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-5

Completing the Uncrating - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-5

Checking the Accessories - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-6

Moving the IMAGER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-7

Removing the SHIPPING RESTRAINTS and Packing Material - - - - - - - - - - - - - - - - - - - - - - - 2-7

Doing the Configuration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-13

Setting the Language - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-13

Checking the Values for the DICOM Source Communications - - - - - - - - - - - - - - - - - - - - - - - 2-13

Setting the IMAGER to be a Destination - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-14

Setting the System Clock - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-16

Setting the Host Name and the IP Address - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-19

Setting up Service Tracking - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-20

Loading Customer Film - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-21

Checking the Installed Hardware and Film Type - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-21

Doing the SCP Services Configuration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-22

Checking Image Quality - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-23

Editing the Service History Log - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-26

Configuring the CARESTREAM REMOTE MANAGEMENT SERVICES - - - - - - - - - - - - - - 2-27

Backing Up the System Configuration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-31

Instructing the Operator - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-32

Using the Default Passcode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-32

Adjustments and Replacements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-1

Adjustments - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-1

PROCESSOR - DRUM Temperature - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-1

IMAGING AY - Alignment - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-5

IMAGING AY - Start Index Delay, Start of Scan - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-7

IMAGING AY - Page Start Delay, Start of Page - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-9

Replacements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-12

LEFT PANEL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-12

RIGHT PANEL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-13

BACK PANEL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-14

TOP COVER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-15

FRONT PANEL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-17

LOCAL PANEL AY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-18

SWITCH, INTERLOCK - LEFT and RIGHT PANELS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-19

SWITCH, INTERLOCK - TOP COVER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-21

SWITCH, SERVICE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-22

PROCESSOR AY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-23

PROCESSOR DRUM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-27

2G0947 - 31JAN08 iii

PROCESSOR COVER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-29

BELT, DRUM DRIVE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-30

MOTOR, DRUM DRIVE (M8) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-31

FAN AY, PROCESSOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-32

FILM DIVERTER AY and FELT PAD AY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-33

PROCESSOR GASKET - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-35

PROCESSOR ROLLERS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-37

DENSITOMETER AY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-38

TURNAROUND DRIVE SHAFT, DRIVE WHEEL and HUBS - - - - - - - - - - - - - - - - - - - - - - -3-41

TURNAROUND IDLER SHAFTS and ROLLERS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-45

MOTOR, TURNAROUND ROLLER DRIVE (M9) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-47

FILM FEED AY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-48

MOTOR, FEED ROLLER NIP OPEN/CLOSE (M1) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-53

MOTOR, NIP POSITION DRIVE (M2) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-54

FEED ROLLER NIP DRIVE BELT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-55

NIP ROLLER SET AY - UPPER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-57

NIP ROLLER SET AY - LOWER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-58

FILM SEPARATION FAN AY - UPPER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-60

FILM SEPARATION FAN AY - LOWER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-62

FILM SEPARATION FAN FILTER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-63

CAM AY, CASSETTE REGISTRATION - UPPER (M6U) - - - - - - - - - - - - - - - - - - - - - - - - - -3-64

CAM, AY CASSETTE REGISTRATION - LOWER (M6L) - - - - - - - - - - - - - - - - - - - - - - - - - -3-65

SENSOR, FILM SAVER DETECT - UPPER (S6U) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-66

SENSOR, FILM SAVER DETECT - LOWER (S6L) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-70

SENSOR, FILM TRAY DETECT - UPPER (S5U) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-71

SENSOR, FILM TRAY DETECT - LOWER (S5L) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-73

VACUUM PUMP (M4) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-74

PICKUP AY - UPPER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-76

PICKUP AY - LOWER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-77

MOTOR, PICKUP DRIVE - UPPER (M3U) and LOWER (M3L) - - - - - - - - - - - - - - - - - - - - - -3-78

SUCTION CUP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-79

VALVE, SOLENOID - UPPER (M5U) and LOWER (M5L) - - - - - - - - - - - - - - - - - - - - - - - - - -3-80

SENSOR, PICKUP HOME - UPPER (S1U) and LOWER (S1L) - - - - - - - - - - - - - - - - - - - - - - -3-81

SENSOR, FILM CONTACT - UPPER (S2U) and LOWER (S2L) - - - - - - - - - - - - - - - - - - - - - -3-82

SENSOR, FILM SEPARATED - UPPER (S3U) and LOWER (S3L) - - - - - - - - - - - - - - - - - - - -3-83

IMAGING AY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-84

SENSOR, START OF PAGE (SOP, S8) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-85

POWER SUPPLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-87

HARD DRIVE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-89

FILM PATH MICROCONTROLLER BOARD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-91

DRE MOTHERBOARD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3-92

Preventive Maintenance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-1

Necessary Materials - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-1

PM Intervals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-2

EM Call Checklist - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-2

Performing the PM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-3

Resetting the PM Counts and Changing the Service History - - - - - - - - - - - - - - - - - - - - - - - - - -4-10

Completing the PM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -4-12

iv 2G0947 - 31JAN08

Diagnostics - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-1

Using the SERVICE SWITCH - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-1

LOCAL PANEL LEDs and Buttons - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-2

LOCAL PANEL Icons - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-3

DICOM Printer Status Messages - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-4

Machine Control System (MCS) Printer Status Messages - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-5

Film Supply Status Messages - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-6

Job Manager Status Messages - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-8

Condition Codes - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-9

Subsystems in the 5800 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-9

Severity Levels - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-10

Condition Code: 01-000 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-11

Condition Code: 01-001 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-11

Condition Code: 01-002 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-12

Condition Code: 01-004 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-12

Condition Code: 01-005 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-13

Condition Code: 01-007 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-13

Condition Code: 01-008 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-14

Condition Code: 01-009 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-14

Condition Code: 01-010 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-15

Condition Code: 04-000 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-15

Condition Code: 04-100 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-16

Condition Code: 04-101 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-16

Condition Code: 04-110 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-17

Condition Code: 04-200 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-18

Condition Code: 04-201 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-18

Condition Code: 04-202 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-19

Condition Code: 04-300 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-19

Condition Code: 04-301 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-20

Condition Code: 04-302 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-20

Condition Code: 05-000 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-21

Condition Code: 05-001 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-21

Condition Code: 05-002 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-22

Condition Code: 05-003 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-22

Condition Code: 05-004 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-23

Condition Code: 05-005 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-23

Condition Code: 06-000 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-24

Condition Code: 06-001 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-24

Condition Code: 06-002 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-25

Condition Code: 06-101 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-26

Condition Code: 06-102 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-27

Condition Code: 06-103 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-27

Condition Code: 06-104 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-28

Condition Code: 06-105 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-28

Condition Code: 06-106 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-29

Condition Code: 06-200 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-29

Condition Code: 06-300 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-30

Condition Code: 06-400 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-30

Condition Code: 06-410 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-31

Condition Code: 06-411 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-32

Condition Code: 06-412 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-32

Condition Code: 06-420 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-33

2G0947 - 31JAN08 v

vi

Condition Code: 06-430 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-34

Condition Code: 06-440 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-35

Condition Code: 06-500 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-35

Condition Code: 06-501 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-36

Condition Code: 06-502 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-36

Condition Code: 06-503 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-37

Condition Code: 06-504 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-37

Condition Code: 06-505 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-38

Condition Code: 06-506 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-38

Condition Code: 06-600 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-39

Condition Code: 10-001 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-39

Condition Code: 10-003 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-40

Condition Code: 10-015 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-41

Condition Code: 10-910 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-42

Condition Code: 13-001 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-42

Condition Code: 14-001 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-43

Condition Code: 20-004 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-44

Condition Code: 20-154 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-45

Condition Code: 20-156 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-46

Condition Code: 20-209 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-47

Condition Code: 20-449 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-48

Condition Code: 20-550 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-48

Condition Code: 20-700 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-49

Condition Code: 20-701 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-49

Condition Code: 20-702 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-50

Condition Code: 20-703 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-50

Condition Code: 20-704 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-51

Condition Code: 20-705 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-51

Condition Code: 20-706 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-52

Condition Code: 20-913 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-52

Condition Code: 20-915 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-53

Condition Code: 20-919 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-54

Condition Code: 21-000 or 23-000 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-55




















2G0947 - 31JAN08

Condition Code: 21-632 or 23-632 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-77

Condition Code: 25-922 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-78

Condition Code: 25-931 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-78

Condition Code: 25-932 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-79

Condition Code: 26-325 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-80

Condition Code: 26-326 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-81

Condition Code: 26-543 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-82

Condition Code: 26-544 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-83

Condition Code: 26-931 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-84

Condition Code: 26-932 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-84

Condition Code: 26-933 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-85

Condition Code: 26-934 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-85

Condition Code: 27-123 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-86

Condition Code: 27-601 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-86

Condition Code: 27-604 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-87

Condition Code: 27-607 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-87

Condition Code: 27-608 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-88

Condition Code: 27-609 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-88

Condition Code: 27-611 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-89

Condition Code: 27-613 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-89

Condition Code: 27-646 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-90

Condition Code: 27-650 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-90

Condition Code: 27-651 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-91

Condition Code: 27-931 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-92

Condition Code: 27-932 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-92

Condition Code: 28-154 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-93

Condition Code: 28-155 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-93

Condition Code: 28-501 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-94

Condition Code: 28-509 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-94

Condition Code: 28-510 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-95

Condition Code: 28-551 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-96

Condition Code: 28-554 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-96

Condition Code: 28-931 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-97

Condition Code: 28-932 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-97

Condition Code: 29-154 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-98

Condition Code: 29-924 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-99

Condition Code: 29-925 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-99

Condition Code: 29-926 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-100

Condition Code: 29-927 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-101

Condition Code: 29-931 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-102

Condition Code: 29-932 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-102

Condition Code: 29-945 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-103

Condition Code: 29-947 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-104

Condition Code: 36-931 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-104

Condition Code: 36-932 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-105

Condition Code: 36-935 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-105

Clearing Film Jams - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-106

FIlm Jam - Error Code 2x-116 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-107

Film Jam - Error Code 2x-126 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-109

Film Jam - Error Code 26-325 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-110

Film Jam - Error Codes 26-326 or 26-543 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-111

Film Jam - Error Code 26-544 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -5-113

2G0947 - 31JAN08 vii

Functions of the MICRO BOARD LEDs and Test Points - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-114

FILM PATH MICROCONTROLLER (FPM) BOARD - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-114

PROCESSOR CONTROL BOARD (PCB) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-117

Densitometer Control Board (DCB) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-118

MOTORS and SENSORS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-119

Using the Logs - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-120

Types of Log - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-120

APPLICATION Log - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-120

Illustrated Parts List - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-1

MAIN AY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-1

FILM FEED AY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-9

FILM TRANSPORT AY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6-15

FILM TRANSPORT ROLLER SET AY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6-19

PICKUP AY - Upper (10 in.) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6-20

PICKUP VACUUM BAR AY - Upper (10 IN.) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6-22

PICKUP AY - Lower (14 in.) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6-23

PICKUP VACUUM BAR AY - Lower (14 IN.) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6-25

IMAGING AY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6-26

PROCESSOR AY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6-27

PROCESSOR FRAME AY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6-29

PROCESSOR COVER AY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6-36

ELECTRONICS BRACKET AY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6-38

FRONT COVER AY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6-41

ACCESSORY KITS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -6-42

Functional Diagrams - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-1

Additional Service Procedures - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-1

Making a Configuration Backup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-1

Restoring the Configuration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-2

Updating the THUMB DRIVE With a New Version of System Software - - - - - - - - - - - - - - - - - - - - 8-4

Upgrading the HARD DRIVE with a New Version of System Software - "Ghosting" - - - - - - - - - - - 8-5

Upgrading the FIRMWARE in the MICROCONTROLLERS - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-7

viii 2G0947 - 31JAN08

Section 1: Safety Information

Before doing the installation, read the Safety Manual for the Kodak

DryView 5800 LASER IMAGER, 2G0734. The following information defines the safety and information icons used in this publication.

LASER WARNING :

This icon is used for conditions that could cause injury to a person, or damage to equipment or software data.

CAUTION :

This icon is used for conditions that could cause damage to the equipment.

ESD

Possible damage from electrostatic discharge.

Electrostatic discharge (ESD) is a primary source of:

• equipment failure

• equipment repairs

A person cannot detect an electrical charge of less than 3,500 V, but 30 V can cause damage to components in the equipment.

Preventive Measures

• Check for an ESD WARNING LABEL before doing any procedure with components that are ESD sensitive. All sensitive components have graphic LABELS that frequently include instructions. Use all label instructions.

• Wear a GROUNDING STRAP when you touch components that are

ESD sensitive. Check that the CLIP remains fastened to a ground that has a clean surface with no paint.

• Repair components in an ESD-protection area or use a PORTABLE

GROUNDING MAT.

• When moving components that are ESD sensitive from area to area, insert and transport the components in the special material made for the transport of these components.

IMPORTANT :

This icon is used for important information.

Note: This icon is used for additional information.

2G0947 - 31JAN08 1-1

Section 2: Installation Instructions

Packing List

Part No.

Description

2G0733

2G0734

2G1249

SP2G0987

Getting Started with the Kodak DryView 5800 LASER IMAGER

Safety Manual for the Kodak DryView 5800 LASER IMAGER

CD - USER DOCUMENTATION for the Kodak DryView 5800 LASER IMAGER

FILM TRAY AY - 10 x 8 in.

SP2G0986 FILM TRAY AY - 14 x 17 in.

SP74-0500-5710-3 NETWORK CABLE - RJ45, 2.13 m (7.0 ft.)

SP7E9349

SP7F3990

POWER CORD - North America

POWER CORD - China

SP7F6848

SP2G0985

POWER CORD - Europe

CHARCOAL FILTER

Necessary Materials

------

------

TL5568

TL5574

SP7F3477

------

------

------

------

------

Part No.

------

Description

SERVICE LAPTOP with Microsoft Windows 98 OPERATING SYSTEM or higher, and

Microsoft INTERNET EXPLORER 5.5

SECURE LINK CLIENT SOFTWARE version 2.3 or higher

Service WebLink Client Software Version 3.1.0.5 or higher

CROSSOVER CABLE

TEMPERATURE METER and PROBE

BLOCK for PROBE, KIT

SIDE CUTTERS

STRAIGHT SLOT SCREWDRIVER

Torx DRIVER (T20)

Hex WRENCH (6 mm)

SCISSORS

2G0947 - 31JAN08 2-1

Installation Instructions

Connecting the LAPTOP COMPUTER to the IMAGER

TOP COVER

2 Captive

THUMB

SCREWS

RIGHT PANEL

1. Open the TOP COVER.

2. Loosen the 2 Captive THUMB SCREWS.

3. Remove the RIGHT PANEL.

2-2

Service port

4. Connect one end of the CROSSOVER CABLE to the LAPTOP

COMPUTER and the other end to the service port on the IMAGER.

2G0947 - 31JAN08


Energizing the IMAGER

RISK OF ELECTRIC SHOCK :

Dangerous voltage present.

1. Check that the AC POWER CORD is connected into the back of the

IMAGER and into the wall OUTLET.

CAUTION :

Double Pole/Neutral Fusing.

2. Press the POWER SWITCH on the IMAGER to the ON position.

De-energizing the IMAGER

CAUTION :

Double Pole/Neutral Fusing.

1. Press the POWER SWITCH on the IMAGER to the OFF position.

RISK OF ELECTRIC SHOCK :

Dangerous voltage present.

2. Disconnect the AC POWER CORD from the wall OUTLET.

2G0947 - 31JAN08 2-3


Logging Onto the SERVICE TOOL

IMPORTANT :

• You must have the SECURE LINK CLIENT SOFTWARE, Version 2.3 or higher and the Service WebLink Client Software, Version 3.1.0.5 or higher installed and configured on your LAPTOP COMPUTER. Both of these are located on the Intranet at: http://know.us.kodak.com/audience_fe001/stage/global/en/Health-Medica l/Service_Systems/index.shtml

• You will not be able to log on until 3 or 4 minutes after you have energized the IMAGER.

1. Connect the LAPTOP COMPUTER to the IMAGER (see “Connecting the LAPTOP COMPUTER to the IMAGER” on page 2-2 ).

2. Energize the LAPTOP COMPUTER.

3. Select Start>Programs>Kodak>SecureLink .

4. Type your password.

5. Click [OK].

6. Type the IP address of the Service Port: 192.168.000.1

7. Check that the Port is set to: 443

8. Click [Connect].

9. Select Start>Programs>Kodak>Service WebLink .

The main menu of the SERVICE TOOL displays.

Logging Off the SERVICE TOOL

1. In the right corner of the SERVICE TOOL, click [Log Off].

2. At the Kodak Service WebLink screen, click [Log Off].

3. Close the WebLink Client Software.

4. At the Secure Link screen:

• click [Disconnect]

• close the screen

5. Disconnect the LAPTOP COMPUTER from the IMAGER.

6. If you are finished with the SERVICE TOOL, install the RIGHT PANEL.

2-4 2G0947 - 31JAN08


Doing the Mechanical Setup

Completing the Uncrating

1. Locate and remove the box that has the DOCUMENTATION and

CABLES.

2. Remove the other boxes that have the 2 FILM TRAYS and FILTERS.

3. Remove the SIDE PANELS from the CRATE.

FOIL BAG

4. With SCISSORS, cut the FOIL BAG all around the BASE of the

IMAGER.

5. Remove the FOIL BAG.

2 BOLTS and

2 WASHERS

BRACKET

6. Use the Hex WRENCH to remove:

• 2 BOLTS

• 2 WASHERS

2G0947 - 31JAN08 2-5


7. Lift the BRACKET up and remove it.

8. Do Step 6 and Step 7 for the other BRACKETS.

CAUTION :

The Imager is 70 kg (155 lbs).

Lift point front Lift point back

9. Using safe "lifting techniques", lift the IMAGER from the shipping pallet at the locations shown above.

Checking the Accessories

Check that the following items are included with the CRATE:

1. A box with electrical accessories:

• 3 POWER CORDS

• 1 NETWORK CABLE

2. 3 boxes with CHARCOAL FILTERS.

3. A box with a 10 in. FILM TRAY.

4. A box with a 14 in. FILM TRAY.

2-6 2G0947 - 31JAN08


Moving the IMAGER

1. Move the IMAGER and accessories to the installation area.

2. Position the IMAGER to allow a space of at least 1 m (39 in.) at the back of the IMAGER for installation of the POWER CORD and NETWORK

CABLE.

Removing the SHIPPING RESTRAINTS and Packing Material

TOP COVER

LEFT PANEL

2 Captive

THUMB

SCREWS


2. Loosen 2 Captive THUMB SCREWS.

3. Remove the LEFT PANEL.

2G0947 - 31JAN08 2-7


TOP COVER

2 Captive

THUMB

SCREWS

RIGHT PANEL

2-8


5. Remove the RIGHT PANEL.

6. Close the TOP COVER.

10 SCREWS

1. At the back of the IMAGER, remove:

• 10 SCREWS

• BACK PANEL

BACK PANEL

2G0947 - 31JAN08

2G0947 - 31JAN08


SHIPPING

WASHER

Installed for shipping

BAR

Installed for storing

OPTICS AY

2. Remove the 2 SHIPPING WASHERS from the back of the OPTICS AY.

3. Store the SHIPPING WASHERS by "pushing" the WASHERS onto the

PINS below the BAR.

4. Install:

• BACK PANEL

• 10 SCREWS

• LEFT PANEL

TOP COVER Installed for shipping

SHIPPING

WASHER

Installed for storing

FRONT PANEL


6. Pull the FRONT PANEL forward.

7. Remove the front SHIPPING WASHER and store it.

2-9


TOP COVER

CHARCOAL

FILTER

FRONT PANEL

2-10

8. Install the CHARCOAL FILTER.

9. Close:

• FRONT PANEL

• TOP COVER

10. Open the package of electrical accessories.

IMPORTANT :

The 5800 IMAGER will automatically detect the AC power line voltage and will automatically configure itself for the applied voltage.

11. Select a POWER CORD.

• Part number 7E9349 - for North American installations

• Part number 7F6848 - for European installations

• Part number 7F3990 - for Chinese installations

Check that the POWER CORD you select matches the AC power

OUTLETS at the site.

If the IMAGER is located outside the areas above, you can use one of these POWER CORDS if the PLUG matches the power OUTLETS in the building. If the customer cannot use any of the POWER CORDS provided, the customer must obtain a "suitable" POWER CORD locally.

The customer must use an agency-approved POWER CORD with a

PLUG type "suitable" for the customer’s building.

2G0947 - 31JAN08

2G0947 - 31JAN08


One of the following single-phase, 15 A power sources, with grounding, must be provided within 2.5 m (8 ft) of the Imager.

• 120 V AC +6% to -10%, 60 Hz ±3Hz

• 240 V AC ±10%, 50 Hz ±3Hz

• 250 V AC ±10%, 50/60 Hz ±3Hz

The wire must be insulation-rated for 600 V. A dedicated line is recommended.

NETWORK

CONNECTOR

AC POWER

CONNECTOR

12. Connect:

• the POWER CORD, to the AC power CONNECTOR on the

IMAGER.

• the POWER CORD to the building AC power OUTLET.

• one end of the NETWORK CABLE to the IMAGER.

• the other end of the NETWORK CABLE to the customer’s network.

2-11


POWER SWITCH

13. Energize the IMAGER by pressing the POWER SWITCH to the ON position.

Wait for the "startup" to complete.

2-12

14. Install the 2 FILM TRAYS.

NOTE: Do not install film or the FILM SAVERS at this time.

15. Continue with “Doing the Configuration” .

2G0947 - 31JAN08


Doing the Configuration

IMPORTANT :

You must restart the IMAGER from the SERVICE TOOL in order to permanently save configuration information.

Setting the Language

IMPORTANT :

The language is set by the customer in the WEB PORTAL.

Checking the Values for the DICOM Source Communications

1. Connect the LAPTOP COMPUTER to the IMAGER.

2. Select Configuration>DICOM SCP>Communications .

2G0947 - 31JAN08

3. Check:

• "Port Number" is 5040

• "Association Limit" is 12

4. Are the values correct?

Yes

Continue with “Setting the

IMAGER to be a Destination” .

No a. Click [Modify].

b. Type the correct values.

c. Click [Save].

d. Continue with “Setting the

IMAGER to be a Destination” .

2-13


Setting the IMAGER to be a Destination

1. Select Configuration>DICOM SCP>Destination .

2-14

IMPORTANT :

The AE Title, is the name by which the modalities will recognize the IMAGER.

2. Check with the customer to determine the AE Title to be used.

3. Click [Modify].

4. Type the selected AE Title in the window.

5. Select the "Media" tab.

2G0947 - 31JAN08

2G0947 - 31JAN08


6. In the Available field, select the check box next to the Media Type to be used.

NOTE: Under normal operations, all media types should be allowed.

7. Select the "Page and Image Options" tab.

NOTE: Do not disable any of the "Page Formatting" settings of the IMAGER except if instructed by the customer.

8. Click [Save].

9. Continue with “Setting the System Clock” .

2-15


Setting the System Clock

1. Select Configuration>System>Clock .

2-16

IMPORTANT :

The System Clock is set in the FACTORY. At installation, the Time Zone has to be reset if the IMAGER is installed in some other Time Zone. When you reset the Time Zone value, the Time and Date should display correctly.

2. Will the clock be set manually or does the customer use a time SERVER for synchronization?

Do Step 3 -

Manually

Step 15 .

Synchronization a. Obtain the IP address of the

SERVER from the customer.

b. Do Step 16 - Step 23 .

3. To correct the Time Zone value: a.

Click [Modify].

b. If the "Enable time synchronization" check box is selected, de-select it.

c.

Select the correct Time Zone from the drop-down menu.

d. Click [Save].

2G0947 - 31JAN08

2G0947 - 31JAN08


4. Is the Time value correct?

Yes No

Continue with Step 5 .

a. Click [Modify].

b. Select a field and use the "arrows" to increase or decrease the time.

c. Click [Save].

d. Continue with Step 5 .

5. Is the Date correct:

Yes

Advance to Step 13 .

No


6. Select System Information>User Information .

7. Call the TSC to gain a temporary Level 5 access.

8. Click [Modify].

9. In the "Authorization Key:" field, type the key from the TSC.

10. Click [Save].

Note: You will have Level 5 access for 24 hours.

11. Return to the Clock Configuration screen.

12. Set the correct date.

13. If daylight savings time applies in the area of installation, select the

Automatically adjust clock for daylight savings time check box.

14. Click [Save].

15. Advance to “Setting the Host Name and the IP Address” .

2-17


2-18

16. Click [Modify].

17. Select the "Enable time synchronization" check box.

18. In the IP Address field, type the address of the time SERVER to be used for synchronization.

19. Select the synchronization period (how often the clock is synchronized) from the drop-down menu.

20. Select the correct Time Zone from the drop-down menu.

21. If daylight savings time applies in the area of installation, select the

Automatically adjust clock for daylight savings time check box.

22. Click [Save].

23. Continue with “Setting the Host Name and the IP Address” .

2G0947 - 31JAN08


Setting the Host Name and the IP Address

1. Obtain from the customer the Host Name, IP Address, Subnet, and

Gateway for the LASER IMAGER.

2. Select Configuration>System>Network .

2G0947 - 31JAN08

3. Click [Modify].

IMPORTANT :

The Host Name is the network name for this IMAGER. It can be a maximum of

14 characters and a minimum of one. The first character must be a letter. Other characters can be a letter, a number, or a -.

4. Type:

• Host Name

• IP Address

• Subnet Mask

• Default Gateway

5. Click [Save].

6. Continue with “Setting up Service Tracking” .

2-19


Setting up Service Tracking

1. Select System Information>Identification .

2-20

2. Click [Modify].

IMPORTANT :

The values for Serial Number, K-Number, Windows OS ID, and Service Code are set at the FACTORY.

• Model Name - set at the FACTORY, and can not be changed.

• Serial Number - set at the FACTORY and can only be changed with a

Level 5 access if not correct.

• K-Number - can be changed if not correct.

• Service Phone Number - should be filled in, and can be changed if not correct.

• Windows OS ID - set at the FACTORY, do not change.

• Service Code - set at the FACTORY, and can not be changed.

3. Type or select from the drop-down menu the correct information for the following fields:

• Country Code

• Region

• Hospital Name

• Department Name

• Device Location

Note: If the K-Number or Service Phone Number are not correct, type in the correct information before continuing with Step 4.

4. Click [Save].

2G0947 - 31JAN08


5. Select Utilities>Session>Restart .

6. Click [Restart].

Wait for the IMAGER to restart.

7. Continue with “Loading Customer Film” .

Loading Customer Film

1. Load customer film into the FILM SUPPLY.

2. Install the FILM SUPPLY.

3. Continue with “Checking the Installed Hardware and Film Type” .

Checking the Installed Hardware and Film Type

1. Select Configuration>Hardware>Installed Hardware .

2G0947 - 31JAN08

2. Under Film Options, for Clear, Blue, Blue Plus, and CE Mark, select YES or NO from the drop-down menu.

3. Click [Save].

4. Continue with “Doing the SCP Services Configuration” .

2-21


Doing the SCP Services Configuration

1. Have each SCU send an image to make a connection with the IMAGER.

2. Select Configuration>DICOM SCP>SCP Configuration .

3. When the SCP Configuration screen appears, select the "SCP Config

AutoSetup" tab.

2-22

Note:

• The information in the SCU field includes, in order: IP Address and AE

Title of the SCU that will send the image, and AE Title of the destination.

• The parameter values on the screen apply to the modality identified in the

SCU field.

4. At the top of the screen, use the drop-down menu to select an SCU.

5. Is the information for the selected SCU correct?

Yes No

Do Step 4 and Step 5 for each SCU in the list.

a. Click Modify. b. From the drop-down menus select the correct information. c. Click Save. d. Do Step 4 and Step 5 for each SCU in the list.

6. After the configuration of all SCUs is completed, continue with

“Checking Image Quality” .

2G0947 - 31JAN08


Checking Image Quality

1. Ask the customer to send images from the modalities to the IMAGER.

2. Check for image skew. If necessary, adjust the IMAGING AY (see

Adjustments And Replacements, “IMAGING AY - Alignment” on page 3-5 ).

3. Is the image quality acceptable to the customer?

Yes

Advance to “Editing the Service

History Log” .

No


2G0947 - 31JAN08

4. Select the "Image Optimization tab".

5. At the top of the screen, use the drop-down menu to select an SCU.

Note:

• The information in the SCU field includes, in order: IP Address and AE

Title of the SCU that will send the image, and AE Title of the destination.

• The parameter values on the screen apply to the MODALITY identified in the SCU field.

• You will have to do Image Optimization and Other Options for each SCU in the drop-down list.

6. Do the following to determine if a change to a parameter is necessary.

a.

Check the DICOM Log to determine what parameter values the SCU sends down with the image. The parameter values on the screen must match the SCU values.

2-23

Installation Instructions b. If the SCU does not indicate a Transfer Function Table (TFT) set, use

TFTShop to select the correct TFT SET for this type of SCU. For additional help when selecting the correct TFT SET, see the following documents:

•

Tables Specification for TFT Sets, 8F5224

•

MetalutsB

TFTShop and the 2 documents above are located on the intranet at: http://know.us.kodak.com/audience_fe001/stage/global/en/Health-Me dical/Digital_Output/index.shtml#Tools .

c.

Check the quality of an image sent down from the SCU. d. If necessary, change the parameters.

7. Click [Modify].

8. To change a parameter, select the new parameter from the drop-down list.

9. Select the "Film and Image Options" tab.

2-24

10. Select or type the parameters.

Note:

• The value selected will be the default for this SCU.

• The field to the right of the parameter value is an indication of whether the parameter value sent from the SCU will be "overridden". If you select

"Always Apply", the parameter on the screen will "override" the parameter the SCU sends. If you select NO, the SCU parameter will apply. Normally, you should select NO to allow the SCU to "override" the default selected.

11. Select the "Other Options" tab.

2G0947 - 31JAN08


2G0947 - 31JAN08

12. Select the parameters.

Note:

• The value selected will be the default for this SCU.

• The field to the right of the parameter value is an indication of whether the parameter value sent from the SCU will be "overridden". If you select

"Always Apply", the parameter on the screen will "override" the parameter the SCU sends. If you select NO, the SCU parameter will apply. Normally, you should select NO to allow the SCU to "override" the default selected.

13. After setting the parameters for this SCU, do the same procedures for each SCU identified in the SCU connection window.

14. Click [Save].

15. After the configuration of all SCUs is completed, continue with “Editing the Service History Log” .

2-25


Editing the Service History Log

1. Select System Information>Service History .

2. Click [Modify].

Note: The following fields on the screen are filled in automatically: DateTime,

Service Code, and your UserID and UserName for "Secure Tunnel".

3. Type data about the installation in the other fields.

4. Click [Save].

5. Continue with “Configuring the CARESTREAM REMOTE

MANAGEMENT SERVICES” .

2-26 2G0947 - 31JAN08


Configuring the CARESTREAM REMOTE MANAGEMENT SERVICES

1. Will the CARESTREAM REMOTE MANAGEMENT SERVICES be enabled on the IMAGER?

Yes


Advance to

No

Step 18

2. Select Configuration>System>Remote Management .

3. Select the "Identification" tab.

.

2G0947 - 31JAN08

4. Are all fields filled in correctly?.

Yes


No a. Return to “Setting up Service

Tracking” .

b. Make corrections as necessary and save the screen.

c. Return to this screen.

d. Check that all fields are correct.

e. Continue with Step 5 .

5. Select the "Network Settings" tab.

2-27


2-28

6. Does the customer use a proxy SERVER?

Yes a. Click [Modify].

b. Select the Proxy Type from the drop-down menu.

c. Type the information for:

Proxy Address

Proxy Port Number

Proxy Username

Proxy Password

Proxy Domain d. Check that the Enterprise

Server Location field is

Production .


7. Click [Save].

8. Select the "Asset Names" tab.

No a. Check that the Proxy Type field is none .

b. Continue with Step 7 .

2G0947 - 31JAN08


2G0947 - 31JAN08

9. Do all of the "Asset Names" begin with the correct K-Number and

Country Code?

Yes


No a. Return to “Setting up Service

Tracking” .

b. Check all entries and save the screen.

c. Return to this screen.

d. Check that all fields are correct.


10. Select the "Status" tab.

2-29


2-30

11. Click [Modify].

12. In the "Remote Services Activation" block, select "Remote Monitoring and Remote Access" from the drop-down menu.

13. Click:

• [Save]

• [Start]

Note: The 2 fields in the Status block will change when the IMAGER is

"registered" with the STATUS LINK SERVER.

14. Select the "Identification" tab.

15. Click:

• [Modify]

• [Download Group List]

16. In the Group Name field, use the drop-down menu to select the group to which this IMAGER will belong.

17. Click [Save].


19. Click [Restart].


20. Continue with “Backing Up the System Configuration” .

2G0947 - 31JAN08

Backing Up the System Configuration

1. Select Utilities>Backup/Restore .


2G0947 - 31JAN08

2. To make a backup of the configuration parameters to the DRE HARD

DRIVE, click [Backup].

3. To download the backup data to your LAPTOP COMPUTER, do: a.

Click [Download Backup].

b. Select a folder name to place the file in.

c.

Click [Save] to place the backup file in the selected folder.

4. Log off from the SERVICE TOOL (see “Logging Off the SERVICE

TOOL” on page 2-4 ).

5. Continue with “Instructing the Operator” .

2-31


Instructing the Operator

1. Instruct the operator about changing the CHARCOAL FILTER.

2. Instruct the operator to read the Safety Manual, 2G0734 and User Guide,

2G0733, for the Kodak DryView 5800 LASER IMAGER.

Using the Default Passcode

All IMAGERS from the FACTORY are set for the following default Passcodes:

• For level 2 users:

– User ID: KeyOperator

– Password: DV5800

• For level 3 users:

– User ID: LocalService

– Password: DV5800

Note: The first time the customer logs in, they may be asked to change the password.

2-32 2G0947 - 31JAN08

Section 3: Adjustments and Replacements

Adjustments

PROCESSOR - DRUM Temperature

Adjustment Specification

Purpose: To set the correct temperature for the DRUM.

Setting Temperature:

Specification:

Special Tools:

Prerequisites

To Check

This procedure is required after replacing the PROCESSOR AY,

PROCESSOR DRUM, or the DRE BOARD, or if you expect that DRUM temperatures are causing image quality problems.

The temperature at the PROCESSOR DRUM must be between 123.8

°

-

124.2

°

C (254.84

°

- 256.56

°

F).

• TEMPERATURE METER with PROBE TL5574

• BLOCK for PROBE, KIT SP7F3477

• LAPTOP COMPUTER with Microsoft INTERNET EXPLORER 5.5

• SERVICE TOOL

• CROSSOVER CABLE TL5576

Note:

• A TEMPERATURE METER and PROBE with a BAR TYPE

ELEMENT must be used for this procedure. PROBES with

CIRCULAR TYPE ELEMENTS will not provide correct readings. The TEMPERATURE METER and PROBE must be calibrated together at least once per year. If the PROBE breaks, a new PROBE and the existing METER must be calibrated again.

• The TEMPERATURE METER must be at room temperature during this procedure. If the METER has been in a hot or cold vehicle, allow it to adjust to room temperature before using.

None

1. Energize the IMAGER and allow it to warm to operating temperature.

2G0947 - 31JAN08 3-1

Adjustments and Replacements

BLOCK

203.2 mm (8.00 in.)

PROBE SENSOR

PROBE

F C

METER

2. Prepare the METER: a.

Install the BLOCK on the PROBE 203.2 mm (8.00 in.) from the

PROBE SENSOR.

b. Clean the PROBE with ALCOHOL WIPES.

c.

Set the METER to display in

°

C.

3. Remove the “BACK PANEL” .

3-2 2G0947 - 31JAN08

2G0947 - 31JAN08


PROCESSOR AY

DRUM

PROBE

SLOT

4. Insert the PROBE into the slot on the right back of the PROCESSOR AY and let the rotation of the PROCESSOR DRUM pull the PROBE until the

BLOCK reaches the slot.

5. Allow the temperature reading on the METER to stabilize. This requires approximately 90 seconds.

6. Check that the temperature at the PROCESSOR DRUM is between

123.5

°

- 124.5

°

C (254.3

°

- 256

°

F).

7. Pull back slightly, 1 - 2 cm (0.4 - 0.8 in.), on the BLOCK to confirm that the highest temperature is being read.

3-3


To Adjust

1. Log on to the SERVICE TOOL (see Installation Instructions, “Logging

Onto the SERVICE TOOL” on page 2-4 ).

2. Select Configuration>Hardware>Processor Configuration .

3-4

3. In the "Temperature" field, enter the temperature measured by the

METER.

Note: The "Offset" field indicates the offset value between the Set Point field and the Temperature field.

4. Click [Modify].

5. Allow approximately 10 minutes for the temperature of the PROCESSOR

DRUM to become stable.

6. Use the METER to check the temperature of the PROCESSOR DRUM again. The temperature must be 123.5 - 124.5° C (254.3° - 256° F).

7. When the temperature is between 123.5 - 124.5° C (254.3° - 256° F), close the "Processor Configuration" window.

8. Log off of the SERVICE TOOL (see Installation Instructions, “Logging

Off the SERVICE TOOL” on page 2-4 ).

2G0947 - 31JAN08


IMAGING AY - Alignment


Purpose: To align the image on the film.

Specification:

Special Tools:

The image is aligned.

None

Prerequisites

To Check

Remove the “BACK PANEL” .

1. Make a test print.

2. Check that the image is not skewed on the film.

To Adjust

IMAGING AY

2G0947 - 31JAN08

SPRING AY

ALIGNMENT PIN

(down position)

ALIGNMENT PIN

(up position)

1. Loosen the ALIGNMENT PINS using a 1.5 mm Allen WRENCH.

2. Push the ALIGNMENT PINS into the up position.

3. Tighten the ALIGNMENT PINS using a 1.5 mm Allen WRENCH.

4. Turn the 2 SPRING AYs until the IMAGING AY is just touching the

ALIGNMENT PINS.

5. Loosen the ALIGNMENT PINS.

3-5


6. Push the ALIGNMENT PINS into the down position.

7. Make a test print.

If the image is skewed, repeat the adjustment procedure until the skew is eliminated.

3-6 2G0947 - 31JAN08


IMAGING AY - Start Index Delay, Start of Scan


Purpose: To adjust Start of Scan timing to center an image left to right on the film.

Specification:

Special Tools:

Borders on the left and right of the image should be equal.

• LAPTOP COMPUTER with Microsoft INTERNET EXPLORER V 5.5 or higher

• SERVICE TOOL

• CROSSOVER CABLE TL5568

Prerequisites

To Check

None



2G0947 - 31JAN08

2. From the Service menu, select Diagnostics>DRE>Advanced Test Print .

3. In the Test Profile field, use the drop-down menu to select "Smpte8Bit".

4. Click [Run].

5. Check the left and right borders, they should be equal.

3-7


To Adjust

1. Select Configuration>Hardware>Optics .

2. Observe the number displayed in the "Index Delay" window.

NOTE: There are 2 Index Delay adjustments depending on the width of the film:

• When viewing the film on a LIGHT BOX, the notch on the film must be in the upper right.

• If the left border, as viewed on a LIGHT BOX, is too narrow, the number must be decreased.

• If the left border, as viewed on a LIGHT BOX, is too wide, the number must be increased.

3. To:

Decrease the left border on the test print, do: Increase the left border on the test print, do: a. Click [Modify] and increase the number in the

"Index Delay" window by 50. This will decrease the left border by 2 mm (0.08 in.).

a. Click [Modify] and decrease the number in the

"Index Delay" window by 50. This will increase the left border by 2 mm (0.08 in.).

b. Click [Save].

c. Make another Test Print and check the index delay area again.

d. Do Step a through Step c until the left border matches the right border.

b. Click [Save].

c. Make another Test Print and check the index delay area again.


3-8 2G0947 - 31JAN08


IMAGING AY - Page Start Delay, Start of Page


Purpose: To adjust Start of Page timing to obtain a 2 mm (0.08 in.) half-tone density border at the leading edge of the film.

Specification:

Special Tools:

A 2 mm (0.08 in.) half-tone border only is visible at the leading edge of the film.

• LAPTOP COMPUTER with Microsoft INTERNET EXPLORER V 5.5 or higher

• SERVICE TOOL

• CROSSOVER CABLE, TL5568

Prerequisites

To Check

None



2G0947 - 31JAN08

2. From the Service menu, select Diagnostics>DRE>Advanced Test Print .

3. In the Test Profile field, use the drop-down menu to select "Smpte8Bit".

4. Click [Run].

IMPORTANT :

There should not be any printing above the "virtual notch".

3-9


Virtual notch

Printing above half-tone border

Virtual notch

Correct

2 mm (0.08 in.) half-tone density border

Incorrect

5. Check for a 2 mm (0.08 in.) half-tone density at the leading edge of the film with no transparent area appearing.

To Adjust

3-10

1. Select Configuration>Hardware>Optics .

2. Observe the number displayed in the "Page Start Delay" window.

NOTE:

• When viewing the film on a LIGHT BOX, the notch on the film must be in the upper right.

• If the half-tone density, as viewed on a LIGHT BOX, is too narrow, the number must be increased.

• If the half-tone density, as viewed on a LIGHT BOX, is too wide, the number must be decreased.

2G0947 - 31JAN08


3. To:

Decrease the top border on the test print, do: a. Click [Modify] and decrease the number in the

"Page Start Delay" window by 13. This will decrease the top border by 1 mm (0.04 in.).

b. Click [Save].

c. Make another Test Print and check the "Page Start

Delay" delay area again.

d. Do Step a through Step c until the top border matches the bottom border.

Increase the top border on the test print, do: a. Click [Modify] and increase the number in the "Page

Start Delay" window by 13. This will increase the top border by 1 mm (0.04 in.).

b. Click [Save].

c. Make another Test Print and check the "Page Start

Delay" delay area again.


2G0947 - 31JAN08 3-11


Replacements

LEFT PANEL

Prerequisites:

To Remove:

None.

1. De-energize the IMAGER (see Installation Instructions, “De-energizing the IMAGER” on page 2-3 ).

TOP COVER

LEFT PANEL

2 Captive

THUMB

SCREWS

To Install:



4. Tip the LEFT PANEL out and lift it from the IMAGER.

1. Reverse the steps in the removal procedure.

3-12 2G0947 - 31JAN08

RIGHT PANEL

Prerequisites:

To Remove:


None.


TOP COVER

2 Captive

THUMB

SCREWS

RIGHT PANEL

To Install:



4. Tip the RIGHT PANEL out and lift it from the IMAGER.


2G0947 - 31JAN08 3-13


BACK PANEL

Prerequisites:

To Remove:

Remove:

• “LEFT PANEL”

• “RIGHT PANEL”

1. Disconnect:

• NETWORK CABLE

• POWER CORD

POWER CORD

NETWORK CABLE

10 SCREWS

To Install:

BACK PANEL

2. Remove 10 SCREWS.

3. Lift the BACK PANEL from the IMAGER.

IMPORTANT :

When replacing the BACK PANEL you must install an "Agency Statements"

LABEL, P/N 2G0581, on the outside of the BACK PANEL.


3-14 2G0947 - 31JAN08

TOP COVER

Prerequisites:

To Remove:



TOP COVER

SUPPORT ARM

SCREW

NUT


2. Lock the SUPPORT ARM.

3. Remove:

• NUT

• SCREW


2G0947 - 31JAN08 3-15


2 SCREWS

To Install:

5. At the back of the IMAGER remove 2 SCREWS.

6. Shift the TOP COVER 1.27 cm (0.5 in.) to the left and lift from the

IMAGER.


3-16 2G0947 - 31JAN08

FRONT PANEL

Prerequisites:

To Remove:


Remove the FILM TRAYS.


2 SCREWS

TOP COVER

2 LANYARDS

To Install:

FRONT PANEL

LOCAL PANEL

CONNECTOR

2. Open:

• TOP COVER

• FRONT PANEL

3. Disconnect the LOCAL PANEL CONNECTOR.

4. Remove 2 SCREWS from the FRONT PANEL holding the 2

LANYARDS.

5. Tip the FRONT PANEL out and lift it from the IMAGER.


2G0947 - 31JAN08 3-17


LOCAL PANEL AY

Prerequisites:

To Remove:

Remove the “FRONT PANEL” .

LIGHT SHIELD

FRONT PANEL

6 SCREWS

ELECTRONICS BOARD

CONTROL PANEL

To Install:

CONNECTOR

1. Disconnect the CONNECTOR.

2. Remove 6 SCREWS holding the CONTROL PANEL, ELECTRONICS

BOARD and LIGHT SHIELD to the FRONT PANEL.

3. Cut the TIE WRAPS.

IMPORTANT :

To prevent damage to CABLES, install new TIE WRAPS in place of those that were cut.


3-18 2G0947 - 31JAN08


SWITCH, INTERLOCK - LEFT and RIGHT PANELS

Prerequisites:

To Remove:

None.

1. De-energize the IMAGER (see INSTALLATION INSTRUCTIONS,

“De-energizing the IMAGER” on page 2-3 ).

IMPORTANT :

This procedure is used for both LEFT and RIGHT PANEL INTERLOCK

SWITCHES.

TOP COVER

2 SCREWS

2 BUMPERS

LIGHT SHIELD

FRONT PANEL

2. Open:

• TOP COVER.

• FRONT PANEL

3. Remove:

• 2 SCREWS

• 2 BUMPERS

• LIGHT SHIELD

2G0947 - 31JAN08 3-19


CONNECTOR

To Install:


5. Remove:

• 2 SCREWS

• HOUSING

• INTERLOCK SWITCH


INTERLOCK

SWITCH

HOUSING

3-20 2G0947 - 31JAN08

SWITCH, INTERLOCK - TOP COVER

Prerequisites:

To Remove:

Remove the “RIGHT PANEL” .


TOP COVER

INTERLOCK SWITCH

CONNECTOR

SWITCH COVER

2 SCREWS

To Install:

1. Remove:

• 2 SCREWS

• SWITCH COVER

• INTERLOCK SWITCH



2G0947 - 31JAN08 3-21


SWITCH, SERVICE

Prerequisites:

To Remove:

None.

To Install:

1. Open:

• TOP COVER

• FRONT PANEL

2. Remove:

• 2 SCREWS

• SERVICE SWITCH

3. Disconnect the 4 CONNECTORS.


SCREW (SERVICE

SWITCH Activator)

4 CONNECTORS

SERVICE SWITCH

2 SCREWS

3-22 2G0947 - 31JAN08

PROCESSOR AY

Prerequisites: Remove:

• “BACK PANEL”

• “FRONT PANEL”

• “TOP COVER”

• “PROCESSOR DRUM”

• “PROCESSOR COVER”

To Remove:


1. From the right side of the IMAGER, remove:

• 2 SCREWS

• RIGID DUCT

RIGID DUCT

2 SCREWS

2G0947 - 31JAN08 3-23


2 SCREWS

2 BUMPERS

LIGHT SHIELD

2. Remove:

• 2 SCREWS

• 2 BUMPERS

• LIGHT SHIELD

3-24 2G0947 - 31JAN08

5 SCREWS


2G0947 - 31JAN08

3. Disconnect the 6 CONNECTORS from the PROCESSOR AY.

4. Cut the TIE WRAPS.

5. Remove 5 SCREWS.

CAUTION :

Hot Surface

When the IMAGER is initially de-energized, the PROCESSOR

DRUM and ROLLERS are hot. Take care when removing the DRUM.

3-25


STEEL ROD

INLET SHIELD

To Install:

3-26

6. To remove the PROCESSOR AY: a.

Put 1 hand under the INLET SHIELD.

b. Grip the STEEL ROD near the FRAME.

c.

Lift and place the PROCESSOR AY on a flat, stable surface.

IMPORTANT :



2G0947 - 31JAN08

PROCESSOR DRUM




To Remove:

DRUM DRIVE BELT

DRUM PULLEY

DRUM CABLE

TIE WRAP

CONNECTOR

PROCESSOR

CONTROL BOARD


2 SCREWS

RIGID DUCT

2G0947 - 31JAN08

1. Remove:

• 2 SCREWS

• RIGID DUCT

2. Cut the TIE WRAP that secures the DRUM CABLE to the PROCESSOR

CONTROL BOARD.

3. Disconnect the CONNECTOR from the PROCESSOR CONTROL

BOARD.

4. Disengage the DRUM DRIVE BELT from the DRUM PULLEY.

3-27


CAUTION :

Hot Surface


DRUM and ROLLERS are hot. Take care when removing the

PROCESSOR DRUM.

PROCESSOR

DRUM

To Install:

2 LATCHES

PROCESSOR

COVER

5. Release the 2 LATCHES.

6. Open the PROCESSOR COVER.

CAUTION :

• The surface of the PROCESSOR DRUM is easily damaged by fingernails and jewelry. Handle the PROCESSOR DRUM with one hand on the DRUM PULLEY and the other hand on the opposite end.

Do not touch the silicone surface of the PROCESSOR DRUM.

• When removing the PROCESSOR DRUM take care not to damage the

CONNECTOR.

7. Remove the PROCESSOR DRUM and stand it on a flat, stable surface.


Note: Whenever a new PROCESSOR DRUM is installed, the temperature adjustment for the PROCESSOR must be done (see “PROCESSOR -

DRUM Temperature” on page 3-1 ).

3-28 2G0947 - 31JAN08


PROCESSOR COVER

Prerequisites:

To Remove:


CAUTION :

Hot Surface


DRUM and ROLLERS are hot. Take care when working in the area of the PROCESSOR.

PROCESSOR COVER

2 LATCHES

1. Unlatch the 2 LATCHES.

2 SCREWS

To Install:

2G0947 - 31JAN08

Back of IMAGER

2. At the back of the IMAGER, use a 2.5 ALLEN WRENCH to remove 2

SCREWS.

3. Lift the PROCESSOR COVER and place it on a flat, stable surface.


3-29


BELT, DRUM DRIVE

Prerequisites:

To Remove:


DRUM PULLEY

BELT TENSIONER

DRUM DRIVE BELT

EXIT PULLEY

EXIT DRIVE BELT

CONNECTOR

PROCESSOR

CONTROL BOARD

RIGID DUCT

2 SCREWS

To Install:

3-30

1. Remove:

• 2 SCREWS

• RIGID DUCT

2. Disengage the EXIT DRIVE BELT from the EXIT PULLEY.

3. Disconnect the CONNECTOR from the PROCESSOR CONTROL

BOARD.

4. Push down on the BELT TENSIONER.

5. Slide the DRUM DRIVE BELT off the DRUM PULLEY and over the

EXIT PULLEY.


Note: The teeth on the BELT must mesh properly with the teeth on the

PULLEY. The longest span of the BELT should deflect a maximum of

1.27 cm (0.5 in.) when finger pressure is applied.

2G0947 - 31JAN08


MOTOR, DRUM DRIVE (M8)

Prerequisites:

To Remove:


To Install:

EXIT PULLEY

EXIT DRIVE BELT

3 STANDOFFS

MOTOR

CONNECTOR

3 SCREWS


2. Disengage the EXIT DRIVE BELT from the EXIT PULLEY.

3. Loosen the 3 SCREWS so they are no longer in the STANDOFFS.

4. Remove:

• MOTOR

• 3 STANDOFFS


2G0947 - 31JAN08 3-31


FAN AY, PROCESSOR

Prerequisites:

To Remove:

Remove the “PROCESSOR AY” .

2 SCREWS

FAN AY

Left Side of IMAGER

CONNECTOR

To Install:


2. Remove:

• 2 SCREWS

• FAN AY


3-32 2G0947 - 31JAN08


FILM DIVERTER AY and FELT PAD AY

Prerequisites:

To Remove:

None

CAUTION :

Hot Surface


DRUM and ROLLERS are hot. Take care when working in the area of the PROCESSOR.

PROCESSOR

DRUM AY

HEAT SHIELD

2 SCREWS

FELT PAD AY

FILM DIVERTER AY

SIDE PLATE

To Install:

2G0947 - 31JAN08


2. Remove:

• HEAT SHIELD

• 2 SCREWS

• FELT PAD AY

• FILM DIVERTER AY

1. Clean the SIDEPLATES by scraping away the residue with a SCRAPER.

2. After scraping, thoroughly vacuum the area.

3. Wipe clean the SIDEPLATES with ALCOHOL WIPES.

3-33


4. Install the new FILM DIVERTER AY and FELT PAD AY, but do not tighten the 2 SCREWS.

5. Push:

• the FILM DIVERTER AY away from the PROCESSOR DRUM

• the FELT PAD AY against the 2 SCREWS

6. Tighten the 2 SCREWS.

3-34 2G0947 - 31JAN08


PROCESSOR GASKET

Prerequisites:

To Remove:

None

NOTE: There are 2 GASKETS, 1 on the HEAT SHIELD and 1 on the INLET

SHIELD.

To remove the GASKET on the HEAT SHIELD:

TOP COVER

2 LATCHES

HEAT SHIELD

GASKET

HEAT SHIELD


2. Release the 2 LATCHES.

3. Remove the HEAT SHIELD.

4. Pull off the old GASKET.

2G0947 - 31JAN08 3-35


To remove the GASKET on the INLET SHIELD:

GASKET

2 SCREWS

INLET SHIELD

To Install:

1. Remove:

• “PROCESSOR COVER”

• 2 SCREWS

• INLET SHIELD

2. Pull off the old GASKET.

1. Use ALCOHOL WIPES to clean the adhesive from the GASKETS.

2. Remove the paper backing from the new GASKETS.

3. Set the GASKETS in place.

4. Press down firmly all around the GASKETS.


3-36 2G0947 - 31JAN08

PROCESSOR ROLLERS

Prerequisites:

To Remove:

Remove the “PROCESSOR COVER” .


ROLLER

BEARING

PROCESSOR COVER

To Install:

2G0947 - 31JAN08

RETAINER

SPRING

IMPORTANT :

The BEARINGS on the ends of each ROLLER are loose. Take care not to lose the BEARINGS or the SPRINGS in the RETAINER.

1. Lift each ROLLER from the RETAINER.

2. Install a BEARING on each end of the ROLLER, and make sure each

RETAINER includes a SPRING.

3. Insert the BEARINGS (with ROLLER) into the RETAINER.

4. Check that: a.

Each ROLLER rotates freely.

b. Each BEARING is free to slide against the SPRING in the

RETAINER.

c.

The SPRINGS are not bent.

3-37


DENSITOMETER AY

Prerequisites:

To Remove:

None.

TOP COVER

2 SCREWS

2 BUMPERS

LIGHT SHIELD

FRONT PANEL

1. Open:

• TOP COVER

• FRONT PANEL

2. Remove:

• 2 SCREWS

• 2 BUMPERS

• LIGHT SHIELD

3-38 2G0947 - 31JAN08

2G0947 - 31JAN08


CONNECTOR

EXIT TRAY

3 TIE WRAPS

FILM GUIDE

2 SCREWS

3. Disconnect the CONNECTOR from the DENSITOMETER.

4. Remove:

• 2 SCREWS

• EXIT TRAY

5. Cut the 3 TIE WRAPS to disengage the WIRES from the FILM GUIDE.

3-39


FILM GUIDE

2 SCREWS

DENSITOMETER

4 SCREWS

To Install:

6. Remove

• 2 SCREWS

• FILM GUIDE

• 4 SCREWS

• DENSITOMETER


3-40 2G0947 - 31JAN08


TURNAROUND DRIVE SHAFT, DRIVE WHEEL and HUBS





• CHARCOAL FILTER

To Remove:

2 SCREWS

2 BUMPERS

LIGHT SHIELD

1. Remove:

• 2 SCREWS

• 2 BUMPERS

• LIGHT SHIELD

2G0947 - 31JAN08 3-41


CONNECTOR

EXIT TRAY

2 SCREWS

2. Disconnect the CONNECTOR to the DENSITOMETER.

3. Remove:

• 2 SCREWS

• EXIT TRAY

3-42 2G0947 - 31JAN08


2 E-RINGS

BEARING

3 BELTS

ROLLERS

DRIVE

SHAFT

PULLEY

TURNAROUND

DRIVE BELT

4. Slide the 3 BELTS off the ROLLERS.

5. Disengage the TURNAROUND DRIVE BELT from the PULLEY.

6. Remove:

• 2 E-RINGS (1 on the outside of the PULLEY and 1 from inside the

FRAME)

• PULLEY

7. Push the DRIVE SHAFT to the right to disengage it from the BEARING on the left side of the FRAME, then to the left to remove it.

2G0947 - 31JAN08 3-43


To Install:

3 E-RINGS

DRIVE SHAFT

DRIVE WHEEL and

DRIVE WHEEL COVER

2 HUBS

8. Remove:

• 3 E-RINGS

• 2 HUBS

• DRIVE WHEEL and DRIVE WHEEL COVER


3-44 2G0947 - 31JAN08


TURNAROUND IDLER SHAFTS and ROLLERS





• CHARCOAL FILTER

To Remove:

IMPORTANT :

This procedure is used for all 3 IDLER SHAFTS and the 9 ROLLERS.

2 SCREWS

2 BUMPERS

LIGHT SHIELD

2G0947 - 31JAN08

1. Remove:

• 2 SCREWS

• 2 BUMPERS

• LIGHT SHIELD

2. Disconnect the CONNECTOR to the DENSITOMETER.

3. Remove:

• 2 SCREWS

• EXIT TRAY

3-45


INTERLOCK

SWITCH

Left side of

IMAGER

E-RING IDLER

SHAFT

ROLLERS

3 BELTS

4. Slide the 3 BELTS off the ROLLERS.

5. Remove the E-RING from the inside left of the IDLER SHAFT.

NOTE: For the upper IDLER SHAFT you should remove the LEFT PANEL

INTERLOCK SWITCH (see “SWITCH, INTERLOCK - LEFT and

RIGHT PANELS” on page 3-19 ).

6. Using a straight slot SCREWDRIVER, unscrew the IDLER SHAFT from the left side.

7. Push the IDLER SHAFT to the left to disengage it from the right side of the FRAME, then to the left to remove it.

6 E-RINGS

To Install:

3-46

IDLER SHAFT

8. Remove:

• 6 E-RINGS

• 3 ROLLERS


3 ROLLERS

2G0947 - 31JAN08

MOTOR, TURNAROUND ROLLER DRIVE (M9)




• CHARCOAL FILTER

To Remove:


CONNECTOR

TURNAROUND

MOTOR

To Install:

BELT

E RING

PULLEY

4 SCREWS


2. Remove:

• E RING

• BELT

• PULLEY

• 4 SCREWS

• TURNAROUND MOTOR


2G0947 - 31JAN08 3-47


FILM FEED AY



• “PICKUP AY - UPPER”

To Remove:

3-48

ALIGNMENT PIN

(down position)

IMPORTANT :

Verify that the OPTICS AY ALIGNMENT PINS are in the down position.

2G0947 - 31JAN08


2. On the right side of the IMAGER, remove:

• 2 SCREWS

• RIGID DUCT

RIGID DUCT

2 SCREWS

2 SCREWS

2G0947 - 31JAN08

ELECTRONICS

BRACKET

3. Remove2 SCREWS.

4. Open the ELECTRONICS BRACKET.

3-49


SCREWS

5. Remove 4 SCREWS.

SCREWS

3-50 2G0947 - 31JAN08


2 SCREWS

LIGHT SHIELD

SCREW

EXHAUST DUCT

6. From the left side of the IMAGER, remove:

• 2 SCREWS

• LIGHT SHIELD

• SCREW

• EXHAUST DUCT

2G0947 - 31JAN08

4 CONNECTORS

7. Disconnect the 4 CONNECTORS.

3-51


IMPORTANT :

Cut TIE WRAPS that secure the FILM TRANSPORT HARNESS to the

IMAGER FRAME AY

6 SCREWS

FILM FEED AY

To Install:

3-52

8. Remove 6 SCREWS.

IMPORTANT :

Remove slowly, moving electrical harnesses out of the way.

9. Slide the FILM FEED AY out the left side of the IMAGER and place it on a flat, stable surface.

IMPORTANT :



2G0947 - 31JAN08

MOTOR, FEED ROLLER NIP OPEN/CLOSE (M1)




To Remove:


BELT

E RING

PULLEY

4 SCREWS

To Install:

Left Side Back


2. Remove:

• E RING

• PULLEY

• BELT

• 4 SCREWS

• FEED ROLLER NIP OPEN/CLOSE MOTOR


CONNECTOR

FEED ROLLER

NIP OPEN/CLOSE

MOTOR

2G0947 - 31JAN08 3-53


MOTOR, NIP POSITION DRIVE (M2)




To Remove:

To Install:

MOTOR

CONNECTOR

BELT

4 CIRCUIT BREAKER

CONNECTORS

NIP POSITION

MOTOR

4 SCREWS

TENSIONER

SCREW

Back of IMAGER

1. Disconnect:

• MOTOR CONNECTOR

• 4 CIRCUIT BREAKER CONNECTORS

2. Loosen the TENSIONER SCREW.

3. Disengage the BELT for the PULLEY on the NIP POSITION MOTOR.

4. Remove:

• 4 SCREWS

• NIP POSITION MOTOR


3-54 2G0947 - 31JAN08

FEED ROLLER NIP DRIVE BELT

Prerequisites:

To Remove:



1. Remove 2 SCREWS.


ELECTRONICS

BRACKET

2 SCREWS

2G0947 - 31JAN08 3-55


To Install:

4 CONNECTORS

TENSIONER

SCREW

BELT

3. Disconnect the 4 CONNECTORS for the CIRCUIT BREAKERS.

4. Loosen TENSIONER SCREW.

5. Remove the BELT.


3-56 2G0947 - 31JAN08


NIP ROLLER SET AY - UPPER

Prerequisites:

To Remove:

Remove the “ FEED ROLLER NIP DRIVE BELT“

To Install:

4 SCREWS

1. Remove:

• E-RING

• CAM ARM

• 4 SCREWS


CAM ARM

E-RING

2G0947 - 31JAN08 3-57


NIP ROLLER SET AY - LOWER

Prerequisites:

To Remove:

Remove the “ FEED ROLLER NIP DRIVE BELT“

IMPORTANT :

This procedure is used for both UPPER and LOWER NIP ROLLER AY.

4 SCREWS

UPPER FILM GUIDE

1. Remove:

• 4 SCREWS

• FILM GUIDE

3-58 2G0947 - 31JAN08


To Install:

4 SCREWS

2. Remove:

• E-RING

• CAM ARM

• 4 SCREWS


CAM ARM

E-RING

2G0947 - 31JAN08 3-59


FILM SEPARATION FAN AY - UPPER

Prerequisites:

To Remove:

Remove the “FILM FEED AY” .

4 SCREWS

UPPER FILM GUIDE

1. Remove:

• 4 SCREWS

• FILM GUIDE

3-60 2G0947 - 31JAN08

FAN

PIN


SCREW CONNECTOR

To Install:


3. Remove the SCREW.

4. Lift the FAN off the PIN.


2G0947 - 31JAN08 3-61


FILM SEPARATION FAN AY - LOWER

Prerequisites:

To Remove:


To Install:

CONNECTOR

2 SCREWS


2. Remove 2 SCREWS.


3-62 2G0947 - 31JAN08

FILM SEPARATION FAN FILTER

Prerequisites:

To Remove:



To Install:

FILTER

1. Pull the FILTER off the PLENUM.

NOTE: The FILTER is held on by an adhesive and may require scraping the

PLENUM to remove.

1. Use ALCOHOL WIPES to clean the adhesive from the FILTER installation area.

2. Align the FILTER with the PLENUM hole.

3. Remove the paper backing from the FILTER.

4. Press down to adhere the FILTER.

2G0947 - 31JAN08 3-63


CAM AY, CASSETTE REGISTRATION - UPPER (M6U)

Prerequisites:

To Remove:


2 SCREWS

CONNECTOR

CAM AY

To Install:


2. Remove:

• 2 SCREWS

• CAM AY


3-64 2G0947 - 31JAN08

CAM, AY CASSETTE REGISTRATION - LOWER (M6L)

Prerequisites:

To Remove:

Remove the “LEFT PANEL” .


CONNECTOR 2 SCREWS

CAM AY

To Install:


2. Remove:

• 2 SCREWS

• CAM AY


2G0947 - 31JAN08 3-65


SENSOR, FILM SAVER DETECT - UPPER (S6U)

Prerequisites:

To Remove:


4 SCREWS

UPPER FILM GUIDE

1. Remove:

• 4 SCREWS

• UPPER FILM GUIDE

3-66 2G0947 - 31JAN08


2 SCREWS

LOWER FILM

SEPARATION FAN

FAN

CONNECTOR

MOTOR

CONNECTOR

BELT

PULLEY

FEED ROLLER NIP

OPEN/CLOSE MOTOR

4 SCREWS

2. Disconnect the FAN CONNECTOR.

3. Remove:

• 2 SCREWS

• LOWER FILM SEPARATION FAN

4. Disconnect the MOTOR CONNECTOR.

5. Disengage the BELT from the PULLEY.

6. Remove:

• 4 SCREWS

• FEED ROLLER NIP OPEN/CLOSE MOTOR

2G0947 - 31JAN08 3-67


ALIGNMENT BAR

2 SCREWS

LOWER FILM GUIDE

4 SCREWS

Notch for CABLES

IMPORTANT :

Avoid damaging CABLES when removing the LOWER FILM GUIDE. Swing the LOWER FILM GUIDE out on the right side so that the CABLES pass through the "notch".

7. Remove:

• 2 SCREWS

• ALIGNMENT BAR

• 4 SCREWS

• LOWER FILM GUIDE

3-68 2G0947 - 31JAN08


FILM SAVER

DETECT SENSOR

CONNECTOR

SCREW

To Install:


9. Remove:

• SCREW (from the bottom)

• FILM SAVER DETECT SENSOR


2G0947 - 31JAN08 3-69


SENSOR, FILM SAVER DETECT - LOWER (S6L)

Prerequisites:

To Remove:


To Install:

SCREW

FILM SAVER

DETECT SENSOR

CONNECTOR


2. Remove:

• SCREW

• FILM SAVER DETECT SENSOR


3-70 2G0947 - 31JAN08

SENSOR, FILM TRAY DETECT - UPPER (S5U)

Prerequisites:

To Remove:



4 SCREWS

UPPER FILM GUIDE

1. Remove:

• 4 SCREWS

• UPPER FILM GUIDE

2G0947 - 31JAN08 3-71


FILM TRAY

DETECT SENSOR

SCREW

CONNECTOR

To Install:


3. Remove:

• SCREW

• FILM TRAY DETECT SENSOR


3-72 2G0947 - 31JAN08

SENSOR, FILM TRAY DETECT - LOWER (S5L)

Prerequisites:

To Remove:



To Install:

SCREW

FILM TRAY

DETECT SENSOR

CONNECTOR


2. Remove:

• SCREW

• FILM TRAY DETECT SENSOR


2G0947 - 31JAN08 3-73


VACUUM PUMP (M4)

Prerequisites:

To Remove:

Remove the “LEFT PANEL” .

3-74

TIE WRAP

CONNECTOR

TUBING

2 VALVES

LOOP CLAMP

NUT

VACUUM PUMP

1. Disconnect:

• TUBING from the 2 VALVES

• CONNECTOR

NOTE: When disconnecting the TUBING, leave the TIE WRAP in place.

2G0947 - 31JAN08

To Install:


2. Remove:

• NUT

• VACUUM PUMP

• ADHESIVE FOAM PAD

• LOOP CLAMP

1. Use ALCOHOL WIPES to clean the adhesive from the VACUUM

PUMP installation area.

2. Place the LOOP CLAMP on the new VACUUM PUMP.

3. Align the VACUUM PUMP with the new ADHESIVE FOAM PAD on the base.

4. Place the ends of the LOOP CLAMP on the BOLT.

5. Remove the paper backing from the ADHESIVE FOAM PAD.

6. Press down to adhere the ADHESIVE FOAM PAD and VACUUM

PUMP.

7. Install:

• NUT

• CONNECTOR

• TUBING

2G0947 - 31JAN08 3-75


PICKUP AY - UPPER




To Remove:

SCREW

(outer)

SCREW

(inner)

CONNECTOR

To Install:

FILM PICKUP AY

SCREW

(inner)

TUBING SCREW

(outer)


2. Remove:

• SCREW (inner) on the inside of the FILM TRAY slot.

• SCREW (outer) on the outside of framework.

3. Disconnect the TUBING.

4. Pull the PICKUP AY through the slot on the left side of IMAGER and place it on a flat, stable surface.


3-76 2G0947 - 31JAN08

PICKUP AY - LOWER




To Remove:

SCREW

(outer)


CONNECTOR

To Install:

SCREW

(inner)

TUBING

SCREW

(inner)

FILM PICKUP AY

SCREW

(outer)


2. Remove:

• SCREW (inner) on the inside of the FILM TRAY slot.

• SCREW (outer) on the outside of framework.

3. Disconnect the TUBING.

4. Pull the PICKUP AY through the slot on the left side of IMAGER and place it on a flat, stable surface.


2G0947 - 31JAN08 3-77


MOTOR, PICKUP DRIVE - UPPER (M3U) and LOWER (M3L)

Prerequisites:

To Remove:

Remove the “PICKUP AY - UPPER” or “PICKUP AY - LOWER” .

IMPORTANT :

This procedure is used for both UPPER and LOWER PICKUP AY.

CONNECTOR

PICKUP DRIVE

MOTOR

To Install:

BASE

2 E-RINGS

2 GEARS

4 SCREWS

VACUUM BAR AY

1. Grip the BASE and VACUUM BAR AY and gently pull to extend the

PICKUP AY to full length.


3. Remove:

• 2 E-RINGS

• 2 GEARS

• 4 SCREWS

• PICKUP DRIVE MOTOR


3-78 2G0947 - 31JAN08

SUCTION CUP

Prerequisites:

To Remove:



IMPORTANT :

This procedure is used for all PICKUP AY SUCTION CUPS.

To Install:

HUB

SUCTION CUP

1. Remove each SUCTION CUP as follows: a.

Insert a small flat-blade screwdriver into the slot at the center of each

SUCTION CUP and turn counterclockwise to remove the SUCTION

CUP and HUB.

b. Remove the HUB from the SUCTION CUP.


2G0947 - 31JAN08 3-79


VALVE, SOLENOID - UPPER (M5U) and LOWER (M5L)

Prerequisites:

To Remove:


IMPORTANT :


NUT

CONNECTOR

VALVE

TUBING

To Install:

1. Disconnect:

• CONNECTOR

• TUBING

2. Remove:

• NUT

• VALVE


3-80 2G0947 - 31JAN08


SENSOR, PICKUP HOME - UPPER (S1U) and LOWER (S1L)

Prerequisites:

To Remove:


IMPORTANT :


CONNECTOR

PICKUP HOME

SENSOR

To Install:

SCREW


2. Remove:

• SCREW

• PICKUP HOME SENSOR


2G0947 - 31JAN08 3-81


SENSOR, FILM CONTACT - UPPER (S2U) and LOWER (S2L)

Prerequisites:

To Remove:


IMPORTANT :


CONNECTOR

To Install:

SCREW

FILM CONTACT

SENSOR


2. Remove:

• SCREW

• FILM CONTACT SENSOR


3-82 2G0947 - 31JAN08


SENSOR, FILM SEPARATED - UPPER (S3U) and LOWER (S3L)

Prerequisites:

To Remove:


IMPORTANT :


SCREW

FILM SEPERATED

SENSOR

CONNECTOR

To Install:


2. Remove:

• SCREW

• FILM SEPARATED SENSOR


2G0947 - 31JAN08 3-83


IMAGING AY

Prerequisites:

To Remove:

Remove the “PROCESSOR AY” .

3 PINS

CONNECTOR

IMAGING AY

To Install:

E-RING

FILM ADVANCE

KNOB

1. Disconnect the CONNECTOR from the IMAGING AY.

2. Remove:

• 3 PINS

• E-RING

• FILM ADVANCE KNOB

3. Lift the IMAGING AY and place it on a flat, stable surface.


3-84 2G0947 - 31JAN08

SENSOR, START OF PAGE (SOP, S8)

Prerequisites:

To Remove:



1. Remove 2 SCREWS.


ELECTRONICS

BRACKET

2 SCREWS

2G0947 - 31JAN08 3-85


To Install:

CONNECTOR

BRACKET with

SOP SENSOR

SCREW A


4. Remove:

• SCREW A

• BRACKET with SOP SENSOR

• SCREW B

• SOP SENSOR


SCREW B

BRACKET

SOP SENSOR

3-86 2G0947 - 31JAN08


POWER SUPPLY

Prerequisites: 1. Do “Making a Configuration Backup” on page 8-1 .

2. Remove the “DRE MOTHERBOARD” .

To Remove:

IMPORTANT :

When installing CIRCUIT BOARDS, always use a WRIST STRAP to prevent damage from electrostatic discharge.

1. Remove 2 SCREWS.


ELECTRONICS

BRACKET

2 SCREWS

2G0947 - 31JAN08 3-87


4 SCREWS

OUTPUT CONNECTOR

To Install:

POWER SUPPLY

INPUT CONNECTOR

3. Disconnect the INPUT and OUTPUT CONNECTORS.

4. Remove:

• 4 SCREWS

• POWER SUPPLY


NOTE: If necessary, do “Restoring the Configuration” on page 8-2 .

3-88 2G0947 - 31JAN08


HARD DRIVE

Prerequisites:

To Remove:

1. Do “Making a Configuration Backup” on page 8-1 .

2. Remove the “RIGHT PANEL” .

IMPORTANT :


1. Remove 2 SCREWS.


ELECTRONICS

BRACKET

2 SCREWS

2G0947 - 31JAN08 3-89


4 SCREWS

To Install:

CONNECTOR

HARD DRIVE


4. Remove:

• 4 SCREWS

• HARD DRIVE


2. Do “Restoring the Configuration” on page 8-2 .

3-90 2G0947 - 31JAN08


FILM PATH MICROCONTROLLER BOARD



To Remove:

IMPORTANT :


CONNECTORS

To Install:

3 SCREWS

FILM PATH

MICROCONTROLLER

BOARD

1. Disconnect the CONNECTORS.

2. Remove:

• 3 SCREWS

• FILM PATH MICROCONTROLLER BOARD



2G0947 - 31JAN08 3-91


DRE MOTHERBOARD



To Remove:

IMPORTANT :


DRE MOTHERBOARD

To Install:

4 SCREWS

CONNECTORS

1. Disconnect the CONNECTORS.

2. Remove:

• 4 SCREWS

• DRE MOTHERBOARD

IMPORTANT :

The DRE to DPB USB CABLE must be plugged into the outside CONNECTOR.

3-92 2G0947 - 31JAN08

2G0947 - 31JAN08


DRE to DPB USB CABLE

(plugged into outside CONNECTOR)



3-93

Section 4: Preventive Maintenance

Necessary Materials

The materials necessary for performing Preventive Maintenance (PM) are:

• Tools

• PM materials

Tool No.

---

---

TL5568

TL5574

SP7F3477

TL4071

---

---

Part No.

SP96000001188

1C8287

SP78801828027

SP78999828680

2G0985

2G1034

SP74-0401-8269-8

952793

Required Tools

Description

LAPTOP COMPUTER with Microsoft Windows 98 OPERATING SYSTEM or higher and

Microsoft INTERNET EXPLORER 5.5

SERVICE TOOL for the 5800 LASER IMAGER

CROSSOVER CABLE

TEMPERATURE METER with PROBE

BLOCK for PROBE, KIT

VACUUM CLEANER

FLASHLIGHT

SCRAPER - recommended BLADE size is 1.25 x 4.75 in.

PM Materials

Description

3M Auto-Pak TACK CLOTH

ALCOHOL WIPES

CLEANING PADS, 4 x 4 in.

BAG with TIE-WRAP

CHARCOAL FILTER

DIVERTER AY

FELT PAD AY

SAFETY GLASSES with SIDE SHIELDS

Notes

Texwipe TX1065 - 50 each

100 each

Use one BAG for each PM.

Take 3 to the PM site.

Replace every other PM (40,000 cycles).

Replace every PM (20,000 cycles).

2G0947 - 31JAN08 4-1

Preventive Maintenance

PM Intervals

IMPORTANT :

A Preventive Maintenance (PM) call must be made every 20,000 film cycles.

To consistently produce high quality images, the IMAGER must receive periodic routine maintenance.

Perform PM procedures:

• Every EM (Emergency Maintenance Call)

• Every 20,000 cycles the LOCAL PANEL displays a message prompting the user to schedule preventive maintenance. The procedures listed in the

20,000 cycle checklist should be performed as soon as possible after the

20,000 cycle PM prompt.

EM Call Checklist

If the number of prints since the last PM is more than 18,500, use the 20,000

Cycle PM Procedure instead of the EM Call Checklist.

1. Repair the print problem that caused the EM Call.

2. Open:

• TOP COVER

• PROCESSOR COVER

3. Check the PROCESSOR DRUM for damage.

If the PROCESSOR DRUM is damaged, replace it (see Adjustments And

Replacements, “PROCESSOR DRUM” on page 3-27 ).

CAUTION :

ISOPROPYL ALCOHOL is highly flammable. Follow the manufacturer’s instructions for safe use and handling.

4. Clean the PROCESSOR COVER ROLLERS. Use ALCOHOL WIPES to wipe the PROCESSOR COVER ROLLERS clean.

NOTE: After cleaning, place the used wipes in a BAG (78-9998-2868-0).

TIE-WRAP the BAG and dispose of it properly.

5. If you installed a new PROCESSOR DRUM, calibrate the PROCESSOR

DRUM temperature (see Adjustments And Replacements, “PROCESSOR

- DRUM Temperature” on page 3-1 ).

6. Complete the PM procedures.

4-2 2G0947 - 31JAN08


Performing the PM

Every PM, perform all of the following procedures in the order listed:

1. Print a “flat-field inspection” film (i.e., gray-out) to compare against the film after PM is complete.

2G0947 - 31JAN08

FILM SAVER

FILM TRAY

2. Insert the FILM SAVERS.

3. Press the "unlock" button on the LOCAL PANEL.

NOTE: The FILM TRAY must be removed within 30 seconds after pressing the "unlock" button. Otherwise, the FILM TRAY will re-lock automatically.

4. Remove the FILM TRAYS.


6. Open:

• TOP COVER.

• FRONT COVER.

• PROCESSOR COVER.

7. Remove:

• LEFT PANEL (see Adjustments And Replacements, “LEFT PANEL” on page 3-12 )

• RIGHT PANEL (see Adjustments And Replacements, “RIGHT

PANEL” on page 3-13 )

• FRONT PANEL (see Adjustments And Replacements, “FRONT

PANEL” on page 3-17 ).

4-3


CAUTION :

The PROCESSOR DRUM is very hot. Allow it to cool for 30 minutes before cleaning.

CHARCOAL

FILTER

EXHAUST PLENUM

8. Remove the CHARCOAL FILTER.

9. Use a VACUUM CLEANER to clean:

• the FILTER area

• FILTER DUCT (output side)

• EXHAUST PLENUM

FILTER DUCT

(output side)

4-4 2G0947 - 31JAN08

2G0947 - 31JAN08

PROCESSOR DRUM

EXHAUST PORT


2 SCREWS

RIGID DUCT

FILTER DUCT

(input side)

10. On the right side of the IMAGER, remove:

• 2 SCREWS

• RIGID DUCT

11. Vacuum:

• ends of the RIGID DUCT

• PROCESSOR DRUM EXHAUST PORT

• FILTER DUCT (input side)

IMPORTANT :

You must prevent debris from falling onto the IMAGING AY.

4-5


Used FILM

IMAGING AY

4-6

12. Insert a sheet of used film above the IMAGING AY to catch any debris that may fall during the PM procedure.

HEAT SHIELD

2 SCREWS

FELT PAD AY

FILM DIVERTER AY

COOLING

PLATE

SIDE PLATE

2G0947 - 31JAN08

2G0947 - 31JAN08


13. Remove:

• HEAT SHIELD

• 2 SCREWS

• FELT PAD AY


14. Discard the FELT PAD AY.

CAUTION :

ISOPROPYL ALCOHOL is highly flammable. Follow the manufacturer’s instructions for safe use and handling.

15.

Use ALCOHOL WIPES and SCRAPER to inspect and clean the following components :

• HEAT SHIELD


• SIDEPLATES

• COOLING PLATE

• FILM DIVERTER MOUNTING BRACKET

16. Inspect and clean the PROCESSOR DRUM while it is still mounted in the PROCESSOR AY.

NOTE:

• Wipe the PROCESSOR DRUM with ALCOHOL WIPES in one direction with an even steady pressure. Rotate the PROCESSOR

Drum while wiping.

• Check the PROCESSOR DRUM for imperfections, gouges and excessive buildup areas of debris.

17. Remove the PROCESSOR DRUM (see Adjustments And Replacements,

“PROCESSOR DRUM” on page 3-27 ).

18. Clean the PROCESSOR DRUM in an upright position on a flat stable surface.

4-7


PROCESSOR COVER

ROLLERS

2 HEAT SHIELD

SUPPORT BARS

DENSITOMETER GUIDE

ROLLERS

4-8

19. Clean and inspect:

• PROCESSOR COVER ROLLERS

• HEAT SHIELD SUPPORT BARS

• DENSITOMETER GUIDE

• DENSITOMETER GUIDE ROLLERS

20. Vacuum:

• TOP COVER

• FRONT PANEL

• entire PROCESSOR AY

21. Remove the used piece of film from the top of the OPTICS AY.

NOTE: Be careful not to spill loose debris resting on top of the film. Discard the film and debris.

22. Install:

• PROCESSOR DRUM

• RIGID DUCT

IMPORTANT :

Install a new FELT PAD AY every PM (20,000 cycles) and a new FILM

DIVERTER AY every other PM (40,000 cycles).

2G0947 - 31JAN08


23. For the FILM DIVERTER AY and FELT PAD AY: a.

Install the FILM DIVERTER AY and a new FELT PAD AY, but do not tighten the 2 SCREWS.

b. Push:

•

the FILM DIVERTER AY away from the PROCESSOR

DRUM

•

the FELT PAD AY against the 2 SCREWS

c.

Tighten the 2 SCREWS.

24. Install:

• HEAT SHIELD

• CHARCOAL FILTER

• RIGHT PANEL

• FRONT PANEL


26. Place all used ALCOHOL WIPES and CLEANING PADS in a BAG

(78-9998-2868-0) and discard.

27. Energize the IMAGER

28. Do “Resetting the PM Counts and Changing the Service History” .

2G0947 - 31JAN08 4-9


Resetting the PM Counts and Changing the Service History

1. Use the SERVICE TOOL and select, Monitoring and

Control>ImagerMonitor .

The Imager Monitor screen is displayed.

4-10

2. Click:

• [Reset Prints To PM]

• [Reset Prints To Filter Replacement]

3. Select System Information>Service History .

The Service History screen is displayed.

2G0947 - 31JAN08


2G0947 - 31JAN08

4. Click [Add].

5. Enter:

• “Activity Code”: PM

• “ Problem”: PM due

• “ Cause”: N/A

• “ Solution”: N/A

• “ Parts”: part number and description of any part that was replaced

• “Notes”: any information about the PM

Note: This information will be reviewed by the Field Engineer at the start of the next PM.

6. Click [Save].

7. To download the Service History to a file on the HARD DRIVE of your

LAPTOP COMPUTER, click [Download].

8. Store the file in a selected folder.

9. Do “Completing the PM” .

4-11


Completing the PM

1. Allow the PROCESSOR to warm to “Ready.”

2. Check the temperature of the DRUM (see Adjustments And

Replacements, “PROCESSOR - DRUM Temperature” on page 3-1 ).

3. If necessary, adjust the temperature.

4. Make a “Flat-field” or “Grayout” test print.

5. Compare the test print with the test print made before the PM.

6. Make a print of a customer image.

7. Check the quality of the print with the customer.

8. Leave 2 CHARCOAL FILTERS with the customer.

4-12 2G0947 - 31JAN08

Section 5: Diagnostics

Using the SERVICE SWITCH

The SERVICE SWITCH is located behind the FRONT PANEL at the top right front of the IMAGER.

2G0947 - 31JAN08

Activator

SCREW

SERVICE

SWITCH

FRONT PANEL

1. Open:

• TOP COVER

• FRONT PANEL

2. To activate the SERVICE SWITCH, turn the activator SCREW counterclockwise.

The "Service Mode" icon appears on the LOCAL PANEL.

3. To deactivate the SERVICE SWITCH, turn the activator SCREW clockwise.

The "Service Mode" icon disappears from the LOCAL PANEL.

5-1

Diagnostics

LOCAL PANEL LEDs and Buttons

5

1

2

3

4

{ {

6

7

8

1 Ready LED . This LED, when lit indicates that the IMAGER is ready for printing. When flashing, the IMAGER is processing and printing films. When unlit, the IMAGER is not ready to print.

2 Error LED . When lit, this LED indicates that the IMAGER has an error. An error code will appear on the display screen indicating what the actual error is.

3 Attention LED . When lit, this LED indicates a condition that requires attention, such as "out of film". The IMAGER can still process and print films from unaffected FILM TRAYS.

4 Warming LED . When lit, this LED indicates that the IMAGER is warming up. A timer is also shown on the display screen indicating the amount of time, in minutes, before the IMAGER reaches operating temperature.

5 Display Screen . Displays codes and icons that indicate the status and operating condition of the IMAGER.

6 Maintenance Reset Button/LED . Pushing and holding the button for

5 seconds displays a menu and allows the user to perform various reset functions.

7 Unlock Buttons/LEDs . Used to unlock the FILM TRAYS.

Note: The trays will not unlock unless a FILM SAVER is installed in trays that have film.

8 Calibration Buttons/LEDs . Used to initiate a manual film calibration.

5-2 2G0947 - 31JAN08

Diagnostics

LOCAL PANEL Icons

Icon Description

This icon indicates that film calibration is required. The IMAGER is unable to print jobs from this supply until a successful calibration occurs.

This icon indicates that a COVER or PANEL is open on the IMAGER.

This icon indicates an error with the FILM TRAY. An error code will also be shown. The FILM TRAY cannot be used until the error is corrected.

This icon indicates that you should insert the FILM SAVER into the FILM

TRAY.

This icon appears when the film fails calibration and indicates that the IMAGER has been placed in "Manual mode".

This icon indicates that the DICOM network connection to the IMAGER is offline.

This icon indicates that a FILM TRAY is not installed. Both FILM TRAYS must be installed in order for the IMAGER to operate.

This icon indicates that a user-initiated shutdown is complete. The IMAGER can now be powered OFF.

This icon indicates that preventive maintenance is due.

This icon indicates that one or more jobs are present in the "Undeliverable Jobs

Queue".

This icon indicates that the FILM SAVER must be removed from the FILM

TRAY.

This icon indicates that a reset of the print counts to preventive maintenance is due.

This icon indicates there are prints in the "Undeliverable Jobs Queue" that are waiting to be deleted.

This icon indicates that a user-initiated system restart is in process.

This icon indicates that the IMAGER has been placed in "Service mode".

This icon indicates that the IMAGER is warming up. The amount of time remaining until the IMAGER reaches operating temperature is also shown.

2G0947 - 31JAN08 5-3

Diagnostics

DICOM Printer Status Messages

In response to a DICOM printer N-GET status request, a printer status message and printer status info message are returned to the requesting Service Class User

(SCU). Every error has an associated printer status info message. If more than 1 error exists when a printer N-GET request is received, a status message is sent in response according to an established priority. The following table shows the

DICOM printer status and status info messages.

Printer Status

FAILURE

Table 5-1: DICOM Printer Status Messages

Printer Status Info

ELEC DOWN

PRINTER DOWN

PROC DOWN

Printer Status

WARNING

Printer Status Info

BAD SUPPLY MGZ

CALIBRATION ERR

CHECK PRINTER

COVER OPEN

EMPTY MEDIASZ

MEDIATP

FILM JAM

FILM TRANS ERR

PRINTER BUSY

PROC INIT

PRINTER INIT

PRINTER OFFLINE

5-4 2G0947 - 31JAN08

Diagnostics

Machine Control System (MCS) Printer Status Messages

The following table describes how the LOCAL PANEL and Web Portal indicate printer status to the user.

Printer

Status

Local Panel Display

Any FILM

SUPPLY

Open

• Ready LED off

• Supply display is blanked for open supply

• Status code: 20702

DOOR Open • Ready LED off

• Attention LED on


Failed

Table 5-2: MCS Printer Status Messages

Web Portal

Display

Not Ready

DICOM Status

WARNING /

COVER OPEN

Hood Open WARNING /

COVER OPEN

At least one of the FILM

SUPPLIES is open (not inserted and latched into place.

Description

The TOP COVER or

FRONT PANEL is open or one of the side PANELS is removed. The IMAGER is not "Ready".

See Error Code An error has occurred that prevents printing.

IMAGER

Unlock

Requested

Offline

Printing

• Ready LED off

• Error LED on

• Error code shown

• Ready LED off

• Unlock Button/LED flashing for the requested FILM

SUPPLY

• Ready LED off



Failed

Not Ready

Printing

Disabled

• Ready LED flashing Printing n/a

WARNING /

PRINTER

OFFLINE

NORMAL

The printer will complete any prints in progress.

The printer has been disabled.

Ready

Self-test

Service

Mode

• Ready LED on

• Supply display shows count, type, and size for each film supply

• Ready LED off

• Network LED off

• the display shows the

Carestream Health logo

• Ready LED off



Ready

Self-test

NORMAL

WARNING /

PRINTER INIT

Service Mode WARNING /

PRINTER

OFFLINE

The IMAGER is currently printing films.

The IMAGER is online and the PROCESSOR has reached operating temperature.

This occurs when power is first applied to the MCS.

The SERVICE SWITCH is enabled. The IMAGER is not "Ready".

2G0947 - 31JAN08 5-5

Diagnostics

Printer

Status

Warming

Table 5-2: MCS Printer Status Messages (Cont’d)


• Ready LED off

• Warming LED on

• Number of minutes until warm shown

Web Portal

Display

Warming=xx

DICOM Status

WARNING /

PROC INIT

Description

The PROCESSOR is warming up and will not be ready to print for xx minutes.

Film Supply Status Messages

The following table describes how the LOCAL PANEL and Web Portal indicate film supply status to the user.

Film Supply

State

Calibrating

Failed

Film Covered

FILM TRAY

Empty

Table 5-3: Film Supply Status Messages


Web Portal

Display

Description


• Status code: 21001 (upper),

23001 (lower)

• Unlock Button/LED on

• Cal Button/LED off

• Supply info area displays film type, size, and count



23000 (lower)


• Cal Button/LED flashing

• Supply info area displays icon for this state



23003 (lower)




Calibrating

Failed

A calibration is in progress for this

FILM TRAY.

An error has occurred that affects normal operation. This FILM

SUPPLY is currently not usable and requires user intervention.

Film is Covered The FILM BAG or FILM SAVER is still on and must be removed before the FILM TRAY can be used.

Empty and/or sheet count of 0

There is a FILM TRAY in the FILM

SUPPLY; it contains a liner/RF tag and the sheet count is 0.

5-6 2G0947 - 31JAN08

Diagnostics

Table 5-3: Film Supply Status Messages (Cont’d)

Film Supply

State


Web Portal

Display

Description

Manual Mode

No FILM

TRAY

Ready



23002 (lower)

• Button/LED on





• Supply info area displays icon for this state




Requires

Calibration

Supply Open



23001 (lower)

• Unlock button LED on

• Cal button LED off


• Ready LED off

• Unlock Button/LED off


• Supply info area blank

Unlock Pending • Ready LED off (or blinking if active print)

• Cal Button/LED off (or blinking if active calibration)

• Unlock Button/LED blinking

• If the FILM TRAY requires a cover, the status code is:

Status code: 21002 (upper),

23002 (lower)

Invalid FILM

TRAY normal tray info The FILM SUPPLY is ready for use.

Requires

Calibration

Unlock

Requested

The film in this FILM SUPPLY does not meet AIQC standards. However, the user has selected “Manual

Mode”, so it will be used as if it is

“Ready”.

There is a FILM TRAY in the FILM

SUPPLY but it does not contain a

LINER/RF TAG.

The FILM TRAY must be calibrated before the IMAGER can print from it.

No FILM TRAY There is no FILM TRAY in the

FILM SUPPLY.

An “Unlock” has been requested but has not started because of one of the following:

• films are still moving through the

IMAGER

• the FILM TRAY contains film but has not been covered with a

FILM SAVER

Once the conditions for unlock are met, the supply state will change to

“No FILM TRAY”.

2G0947 - 31JAN08 5-7

Diagnostics

Job Manager Status Messages

The following table describes how the LOCAL PANEL and Web Portal indicate job status to the user.

Table 5-4: Job Manager Status Messages

Job Manager

Status

Active n/a

Local Panel

Display

No Media

Offline

Undeliverable jobs queued

Web Portal Display


• Required media size is displayed

• Ready LED on

• Network LED off

• Status code:

20704

• Status code:

20703

Shows how many jobs having this status are queued.


IMAGER Offline


Description

The IMAGER is accepting DICOM job requests and film is available for all current jobs.

The IMAGER is accepting DICOM job requests but film is not available for at least one current job.

The IMAGER will not accept any DICOM job requests.

The IMAGER has queued jobs that can never be printed and should be deleted.

5-8 2G0947 - 31JAN08

Diagnostics

Condition Codes

Subsystems in the 5800

Each subsystem has an ID number that allows:

• some error history, retrieved through the SERVICE TOOL by subsystem

• logs to be written, sorted, and retrieved by subsystem

Each subsystem has a range of error numbers. The numbers have 2 parts, a subsystem ID number and an error ID number. This number system keeps the error ID numbers given to software components in other IMAGERS for similar errors.

Table 5-5: Subsystem IDs

Subsys ID

05

06

07

08

09

01

02

03

04

10

11 - 12

13

14

Subsystem/Component Name

MIM Core Components:

- Configuration and Control Subsystem

- Messaging Subsystem

- Statistics Subsystem

- DICOM Input Print Service Class

Provider (SCP) Subsystem

- Study Reclamation Subsystem

- Delivery Subsystem

- MIM Data Components Subsystem

- MPDB Updater Subsystem

- Version Subsystem

DRE:

- Delivery Subsystem

- N/A for the 5800 IMAGER

- SERVICE TOOL

- Web Portal User Interface

Error ID

01-xxx

02-xxx

03-xxx

04-xxx

05-xxx

06-xxx

07-xxx

08-xxx

09-xxx

10-xxx

13-xxx

14-xxx

2G0947 - 31JAN08 5-9

Diagnostics

24

25

26

27

20

21

22

23

28

29

30 - 35

36

Subsys ID

Table 5-5: Subsystem IDs (Cont’d)

Subsystem/Component Name

MCS:

- General MCS System

- Upper FILM SUPPLY

- N/A For The 5800 IMAGER

- Lower FILM SUPPLY


- RF Tag

- FILM TRANSPORT

- OPTICS

- PROCESSOR

- DENSITOMETER


- LOCAL PANEL User Interface

Error ID

20-xxx

21-xxx

23-xxx

25-xxx

26-xxx

27-xxx

28-xxx

29-xxx

36-xxx

Severity Levels

Severity

0-Fatal

1-Alert

The following table describes the severity levels associated with condition codes for the IMAGER.

Table 5-6: Severity Levels

Description

A failure occurred and the IMAGER will have to be restarted.

A failure occurred, but it should be temporary and correctable by the user.

Recovery

The IMAGER must be restarted.

The IMAGER should be able to continue after the problem is corrected. If the failure is FILM

SUPPLY specific, the IMAGER should be able to continue operating using the other FILM

SUPPLY.

No recovery needed.

2-Warning

3-Notify

An event occurred that should notify the user.

An event occurred, but was automatically recovered.

4-Auxiliary Status information.

A notice is written to the log. The IMAGER should be able to continue automatically.

Does not impact IMAGER operation.

5-10 2G0947 - 31JAN08

Diagnostics

Condition Code: 01-000

None

Web Portal Message Log Message

General Error in Configuration and Control Subsystem.

DICOM Message Severity

NORMAL 3-Notify

Description

A general, non-specific error has occurred in the Configuration and Control

Subsystem.

System Impact

Unknown.

User Action

None

FE Action

None, this is a log notification only.


None


Maximum Number of Restarts

Exceeded for XXXX. [where

XXXX is the subsystem name]


NORMAL 2-Warning

Description

When a subsystem or component generates a non-recoverable, Configuration and Control will attempt to shutdown and restart it. This error means that

Configuration and Control has initiated more than the configured number of allowed restarts.

System Impact

The system will continue to run normally, unless the subsystem or component in question cannot run any longer.

User Action

None

FE Action


2G0947 - 31JAN08 5-11

Diagnostics


None


Error reading configuration information.


NORMAL 2-Warning

Description

An error occurred while reading the Configuration and Control Subsystem configuration information.

System Impact

The Configuration and Control Subsystem may not execute correctly.

User Action

None

FE Action



Web Portal Message

MIM Core: Internal Software

Error

Log Message

Error starting subsystem xxxx

DICOM Message

NORMAL

Description

An error occurred while attempting to start subsystem xxxx.

System Impact

The subsystem in question will not be started.

User Action

1. Shut down the IMAGER, then start the IMAGER.

2. If the error persists, call for service.

FE Action

Severity

1-Alert

5-12 2G0947 - 31JAN08

Diagnostics


None

Web Portal Message Log Message DICOM Message

Error stopping subsystem xxxx NORMAL

Severity

1-Alert

Description

An error occurred while attempting to stop subsystem xxxx.

System Impact

The subsystem in question may still be running, in which case full shutdown will not be achievable.

User Action

None

FE Action



None

Web Portal Message Log Message DICOM Message Severity

Configuration and Control

Subsystem cannot communicate with subsystem xxxx.

NORMAL 2-Warning

Description

An unknown error has occurred while communicating with subsystem xxxx.

System Impact

Configuration and Control will attempt to re-establish communications with the subsystem in question. If communications is lost, the subsystem will be shutdown by force and restarted.

User Action

None

FE Action


2G0947 - 31JAN08 5-13

Diagnostics


None


All subsystems successfully started.


NORMAL 3-Notify

Description

All subsystems to be started by the Configuration and Control Subsystem have been started.

System Impact

None - the system will function normally.

User Action

None

FE Action



None


OS could not be shut down.

DICOM Message

NORMAL

Severity

3-Notify

Description

The operating system did not complete shutting down in the expected amount of time.

System Impact


User Action

None

FE Action


5-14 2G0947 - 31JAN08

Diagnostics


None


Subsystem xxxx terminated.

DICOM Message

NORMAL

Severity

3-Notify

Description

A subsystem (xxxx) that was started by the Configuration and Control

Subsystem terminated abnormally.

System Impact

The subsystem will be temporarily unavailable until it is restarted by the

Configuration and Control Subsystem. Depending on the subsystem, it may cause associations to be rejected, or printing to be delayed.

User Action

None

FE Action



None


General Error in DICOM Input

Print SCP Subsystem.


NORMAL 3-Notify

Description

A general, non-specific error has occurred in the DICOM Input Print Service

Class Provider (SCP) Subsystem.

System Impact

Unknown.

User Action

None

FE Action


2G0947 - 31JAN08 5-15

Diagnostics


None


Maximum Number of

Associations Exceeded.


NORMAL 1-Alert

Description

The maximum number of associations configured has been exceeded. The association is rejected.

System Impact

The Service Class User (SCU) will not be able to open an association, and therefore will not be able to deliver a print job.

User Action

None

FE Action



None


No Destination Matching Called

AE Title.

NORMAL 1-Alert

Description

The AE title did not map to a destination that is currently available at this

Service Class Provider (SCP).

System Impact

The Service Class User (SCU) will not be able to open an association, and therefore will not be able to deliver a print job.

User Action

None

FE Action


5-16 2G0947 - 31JAN08

Diagnostics


None


The association request was rejected.


NORMAL 1-Alert

Description

An association request was rejected for one or more of the following reasons:

• The Service Class User (SCU) did not specify an implementation UID.

• The SCU did not specify an application context name.

• The protocol version is a two-byte field; bit ZERO (0) must be ONE (1).

• The SCU did not specify any presentation context items to be negotiated.

• None of the proposed presentation context items were successfully negotiated. This may happen, for example, when a DICOM Store SCU tries to communicate with a DICOM Print Service Class Provider (SCP).

System Impact

The SCU will not be able to open an association, and therefore will not be able to deliver a print job.

User Action

None

FE Action


2G0947 - 31JAN08 5-17

Diagnostics



MIM Core: Disk Full Disk Full.

Log Message DICOM Message

NORMAL

Severity

1-Alert

Description

The partition of the DISK where studies are stored is full.

System Impact

If a study is currently in progress, it cannot be completed. New studies will not be accepted.

User Action

1. Delete jobs in the "Unprintable jobs" queue.

2. Load requested film type for jobs in the "Waiting for media" queue.


FE Action


None


Send Keep-Alive Message

Failed.


NORMAL 2-Warning

Description

The Service Class Provider (SCP) may be configured to periodically send packets to maintain a TCP/IP connection with a Service Class User (SCU), to which the SCU should reply. This error means that the SCU did not reply to the

SCP’s "Are You There?" packet.

System Impact

The SCP will abort the association tied to this connection.

User Action

None

FE Action


5-18 2G0947 - 31JAN08

Diagnostics



Description

The Service Class Provider (SCP) has lost the network connection to a Service

Class User (SCU).

System Impact

The SCP will abort the association tied to this connection.

User Action

None

FE Action



None


Referencing Missing PLUT.

DICOM Message

NORMAL

Severity

1-Alert

Description

The referenced Preference Look Up Table (PLUT) specified by tag (2050,0500) in the film box or image box is not present.

System Impact

The MIM Core will not process the current print job.

User Action

None

FE Action


2G0947 - 31JAN08 5-19

Diagnostics


None


Required attribute XXXX

(GGGG,EEEE) is missing from

YYYY SOP.


NORMAL 1-Alert

Description

A required attribute for the specified Service Object Pair (SOP) class is missing.

Where XXXX (GGGG,EEEE) is the tag name and number, and YYYY is the

SOP name.

System Impact

The named SOP will not be processed. If the SOP is a film session or film box, the requested page(s) will not be printed.

User Action

None

FE Action




(GGGG,EEEE) encountered in

YYYY SOP.

Description

An invalid attribute for the specified Service Object Pair (SOP) class was found.

Where XXXX (GGGG,EEEE) is the tag name and number, and YYYY is the

SOP name.

System Impact

The named SOP will not be processed. If the SOP is a film session or film box, the requested page(s) will not be printed.

User Action

None

FE Action


5-20 2G0947 - 31JAN08

Diagnostics



Description

An unknown error has occurred in the Study Reclamation Subsystem.

System Impact

Unknown.

User Action

None

FE Action



None


Error reading configuration information.


NORMAL 2-Warning

Description

An error occurred while reading the Study Reclamation Subsystem configuration information.

System Impact

The Study Reclamation Subsystem may not execute correctly

User Action

None

FE Action


2G0947 - 31JAN08 5-21

Diagnostics


None


High water-mark reached.

Scheduled study reclamation time reached.


NORMAL 3-Notify

Description

Study reclamation has been initiated because either the high-water mark has been reached, or the scheduled time for study reclamation has occurred.

System Impact

Completed studies will be systematically removed from the system until the low-water mark is reached.

User Action

None

FE Action



None


Low water-mark could not be reached.


NORMAL 3-Notify

Description

The Storage Recovery Subsystem could not reach the low-water mark while running the storage reclamation routines.

System Impact

None. The MIM Core should continue to run normally, although this warning may continue to be logged periodically.

User Action

None

FE Action


5-22 2G0947 - 31JAN08

Diagnostics



Description

Study reclamation has been completed because the low-water mark was successfully reached.

System Impact

None.

User Action

None

FE Action



None


Study reclamation is shutting down.


NORMAL 3-Notify

Description

The Study Reclamation Subsystem has received a shutdown request.

System Impact

None. Most likely, the entire system is shutting down. Also, it may be that a configuration information change that requires the subsystem to be restarted.

User Action

None

FE Action


2G0947 - 31JAN08 5-23

Diagnostics


None


General error in delivery subsystem.


NORMAL 3-Notify

Description

A general, non-specific error has occurred in the Delivery Subsystem.

System Impact

Unknown.

User Action

None

FE Action



None


General startup error.

DICOM Message

NORMAL

Severity

1-Alert

Description

A general error occurred while starting the Delivery Subsystem.

System Impact

Jobs will not be delivered, as the software interface for the Delivery Subsystem could not be started. This should be a recoverable error.

User Action

None

FE Action

None

5-24 2G0947 - 31JAN08

Diagnostics


None


Bad or missing configuration information.


NORMAL 1-Alert

Description

An error occurred while reading the Delivery Subsystem configuration information.

System Impact

The Delivery Subsystem may not execute correctly. This should be a recoverable error.

User Action

None

FE Action

None

2G0947 - 31JAN08 5-25

Diagnostics


None


General job processing error.

DICOM Message

NORMAL

Severity

1-Alert

Description

The job delivery component has encountered a general error while processing a job.

• Startup error

• Bad or missing configuration data

• Resource allocation error

• Mode switching error

• Multi-threading error

• Message exchange error

• Status callback error

• Inaccessible buffer

• Job is null

• System exception

• Invalid parameter

System Impact

The current job may not be processed to completion due to an internal error.

User Action

None

FE Action

5-26 2G0947 - 31JAN08

Diagnostics


None


Printer not in ready state.

DICOM Message

NORMAL

Description

The printer is not ready to accept delivery jobs.

System Impact

Jobs will not be delivered while the printer is in this state.

User Action

None

FE Action



Severity

2-Warning

None


Invalid Media

DICOM Message

NORMAL

Severity

1-Alert

Description

An error occurred while reading the Delivery Subsystem configuration information.

System Impact

The submitted job will not be delivered.

User Action

None

FE Action

2G0947 - 31JAN08 5-27

Diagnostics



Description

The currently requested media is not available.

System Impact

The submitted job will not be delivered.

User Action

None

FE Action




Description

Notification that a page was successfully delivered; this is not an error condition.

System Impact

None.

User Action

None

FE Action


5-28 2G0947 - 31JAN08

Diagnostics


None


Job delivery success.

DICOM Message

NORMAL

Severity

3-Notify

Description

Notification that a job was successfully delivered; this is not an error condition.

System Impact

None.

User Action

None

FE Action



None


Database access error.

DICOM Message

NORMAL

Severity

1-Alert

Description

An error occurred while accessing the MIM Core database. The database may be corrupted, or simply a timeout occurred.

System Impact

The current job will not deliver. This error should be recoverable.

User Action

None

FE Action

2G0947 - 31JAN08 5-29

Diagnostics



Database access error.

DICOM Message

NORMAL

Severity

1-Alert

Description

An error occurred in the destination business logic component. The database may be corrupted, or simply a timeout occurred.

System Impact

The current job will not deliver. This error should be recoverable.

User Action

None

FE Action



MIM Core: Image Page Error

Log Message

General page builder error

DICOM Message

NORMAL

Severity

1-Alert

Description

A general page builder error has occurred. Conditions include:

• performance timer errors

• dumping images at lower level

• error initializing text, line lists, or member variables

System Impact

The current page will not be processed because it could not be rendered due to an internal error.

User Action


2. Resend the print job from the image source.


FE Action

5-30 2G0947 - 31JAN08

Diagnostics



MIM Core: Image Rendering

Error

Log Message

(see Description)

DICOM Message

NORMAL

Severity

1-Alert

Description

The page builder component has encountered the following rendering error:

• General error rendering the page.

• Error after completion of chain-forming.

• Error rendering trim or rectangle.

• Error rendering text: XXXX [where XXXX is the test to be rendered.]

• Error rendering icon XXXX. [where XXXX is the name of the icon.]

• General error with algorithm parameters.

System Impact


User Action




FE Action

2G0947 - 31JAN08 5-31

Diagnostics



MIM Core: Image Data Error

Log Message

(see Description)

DICOM Message

NORMAL

Severity

1-Alert

Description

The page builder component has encountered the following image data error:

• width and/or height is less than zero,

• bits beyond the pixel depth are not zeroed.

System Impact


User Action




FE Action


None


Render abort requested.

DICOM Message

NORMAL

Severity

1-Alert

Description

The page builder component has been asked to halt a rendering that is currently in progress.

System Impact

The current page will not be processed because rendering was aborted.

User Action

None

FE Action

5-32 2G0947 - 31JAN08

Diagnostics




Error

Log Message

(see Description)

DICOM Message

NORMAL

Severity

1-Alert

Description

The page builder component has encountered the following data error:

• The specified page width and/or height is less than zero.

• The number of page bands is neither 1 nor 3, and each of the bands do not have the same type.

• Icon (x1,y1) and/or (x2,y2) is beyond the page extents.

• Image size mismatch error, where the size read does not match the size expected.

• Bad cropping coordinates.

• Icon or image file not found.

• Trying to read image data; most likely, the image input file could not be found.

• General error accessing the database component.

System Impact


User Action




FE Action

2G0947 - 31JAN08 5-33

Diagnostics




Error

Log Message

(see Description)

DICOM Message

NORMAL

Severity

1-Alert

Description

The page builder has encountered one of the following errors while building the image processing chain:

• General chain-building error.

• Tonescaling error, usually an error in the Transfer Function Tables (TFT),

Preference Look Up Table (PLUT), or Curve Shape.

• Error forming the color processing chain, including missing ICC profile files.

• Layout chain error, including bad rotation and/or flip parameters.

• Error forming the printer processing chain.

System Impact

Unknown

User Action




FE Action

5-34 2G0947 - 31JAN08

Diagnostics


Web Portal Message Log Message DICOM Message Severity myMPageBuilder.RenderPage() call has high bits masked out.

Description

The 12-bit image data had pixels that were greater than 12 bits.

System Impact

None. The system will automatically compensate for the problem.

User Action

None

FE Action



Description

One of the following internal errors has occurred:

• Binding error

• Staging error

• Printing error

• Exposure error

• Unknown internal error

System Impact

The job may not be delivered due to an internal error communicating with the

MCS Interface Server (MIS).

User Action

None

FE Action


2G0947 - 31JAN08 5-35

Diagnostics


None


Media XXX not loaded. [where

XXX is the requested media]


NORMAL 2-Warning

Description

The requested media is not currently loaded in the printer.

System Impact

The current job will not be delivered until the specified media is loaded.

User Action

None

FE Action



None


Media XXX requires calibration. [where XXX is the requested media]


NORMAL 2-Warning

Description

The requested media is not calibrated.

System Impact

The current job will not be delivered until the specified media has been calibrated

User Action

None

FE Action


5-36 2G0947 - 31JAN08

Diagnostics


None


Media xxx is calibrating. NORMAL 3-Notify

Description

The requested media (xxx) is currently being calibrated.

System Impact

Jobs will not be delivered until the calibration cycle is completed.

User Action

None

FE Action



None


Error calibrating media xxx

DICOM Message

NORMAL

Severity

3-Notify

Description

An error occurred during media calibration.

System Impact

Jobs may not be delivered since the media could not be calibrated.

User Action

None

FE Action


2G0947 - 31JAN08 5-37

Diagnostics


None


Media xxx is empty.

DICOM Message

NORMAL

Severity

2-Warning

Description

The requested media (xxx) is empty.

System Impact

The current job will not be delivered until the specified media is loaded.

User Action

1. Load the FILM TRAY with the appropriate media.

FE Action

1. Load the FILM TRAY with the appropriate media.


None


Media xxx is jammed.

DICOM Message

NORMAL

Severity

2-Warning

Description

The requested media is currently jammed.

System Impact

The current job will not be delivered until the media jam is cleared.

User Action

None

FE Action

1. Clear the jam.

5-38 2G0947 - 31JAN08

Diagnostics



General error in delivery subsystem.


NORMAL 1-Alert

Description

A general, non-specific error has occurred in the Delivery Subsystem.

System Impact

Unknown.

User Action

None

FE Action



MIS: Internal Software Error

Log Message

MIS Internal Error


PRINTER DOWN 0-Fatal

Description

This represents any of a number of errors that indicate that internal software functionality of the MCS Interface Server (MIS) Subsystem has failed.

Examples include: persistent memory failures, object creations failing, system call failures.

System Impact

The DRE is not functional.

User Action



FE Action

1. Make a copy of the log with the error.

2. Send the log to Service Engineering.

3. Make a copy of the system configuration.

4. Load new system software.

5. Restore the configuration.

2G0947 - 31JAN08 5-39

Diagnostics



MIS: Image Buffer Error

Log Message

MIS Image Buffer Error



Description

This represents any of a number of errors that indicate that image memory buffer functionality of the MCS Interface Server (MIS) Subsystem has failed.

System Impact


User Action



FE Action




4. Load new system software.

5. Restore the configuration.

5-40 2G0947 - 31JAN08

Diagnostics



MIS: Database Error

Log Message

MIS Database Error


CHECK PRINTER 1-Alert

Description

This represents any of a number of errors indicating that database software functionality of the MCS Interface Server (MIS) Subsystem has failed.

Examples include: SQL server down, incorrect database table installation, database read/ write/ update failed.

System Impact

The printer can accept jobs and print but cannot track total print counts, prints to

PM, prints to Filter change, or the history of calibration data.

User Action



FE Action




4. Load new system software (see Additional Service Procedures,

“Upgrading the HARD DRIVE with a New Version of System Software -

"Ghosting"” on page 8-5 ).

5. Restore the configuration (see Additional Service Procedures, “Restoring the Configuration” on page 8-2 ).

2G0947 - 31JAN08 5-41

Diagnostics



MIS: MCS Communication

Failure

Log Message

MIS to MCS Communications

Fail



Description

This error occurs when the Machine Control System (MCS) fails to respond to the MCS Interface Server (MIS). The error is declared by the MIS and a log message is generated. This error is a fatal error that will probably result in a service call.

System Impact

The printer is unable to print films. The spooler is still able to accept jobs but new films will not be initiated. Films in progress will not be completed.

User Action



FE Action


None


General Error in Service Tool

Subsystem.


NORMAL 3-Notify

Description

A SERVICE TOOL internal error has occurred. This represents any of a number of errors indicating that internal software functionality of the Service Tool

Subsystem has failed. Examples include: persistent memory failures, object creations failing, system call failures, Common Service Platform (CSP) framework errors.

System Impact

Service operations may not be working correctly. The DRE should be functional, but may not respond correctly to the service function being run or the function may fail.

User Action

None

FE Action


5-42 2G0947 - 31JAN08

Diagnostics


None


General Error in WEB PORTAL

Subsystem.

NORMAL 3-Notify

Description

A Web Portal internal error has occurred. This represents any of a number of errors indicating that internal software functionality of the Web Portal

Subsystem has failed. Examples include: persistent memory failures, object creations failing, system call failures, framework errors.

System Impact

Web Portal operations may not be working correctly. The DRE should be functional, but may not respond correctly to the Web Portal function being run or the function may fail.

User Action

None

FE Action

2G0947 - 31JAN08 5-43

Diagnostics



USB Failure.

Log Message

USB failed to initialize



Description

This error occurs when the DRE is unable to successfully initialize its USB circuits and thus cannot transfer image data. The error is declared by the

Machine Control System (MCS) and a log message is generated. The error can be caused by a disconnected or faulty USB CABLE, or by a problem in the USB circuits in the DRE computer, or by a problem in the DATAPATH BOARD.

The error will probably result in a service call. The error clears only when power is cycled.

System Impact


User Action


2. If the error persists, call for service

FE Action

Do the actions below in sequence. If an action provides a resolution, do not continue with the other actions.

1. De-energize then energize the LASER IMAGER.

2. Check the connection on the DATAPATH USB CABLE.

3. Install a new HARD DRIVE (see Adjustments and Replacements,

“HARD DRIVE” on page 3-89 ).

4. Install a new DRE MOTHERBOARD (see Adjustments and

Replacements, “DRE MOTHERBOARD” on page 3-92 ).

5-44 2G0947 - 31JAN08

Diagnostics



MCS: Internal Communications

Failure

MCS failed to read/write to the hard drive.

DICOM Message

ELEC DOWN

Severity

0-Fatal

Description

This error occurs when the Machine Control System (MCS) application reports that it has detected an error while attempting to read or write from its storage space on the HARD DRIVE. The error clears only when power is cycled.

System Impact

The printer is unable to print films. The spooler is still able to accept and queue jobs but new films will not be initiated. Films downstream of the affected subsystem will be completed. All other films will be reprinted.

User Action



FE Action



2. Re-ghost the IMAGER.





2G0947 - 31JAN08 5-45

Diagnostics



Incompatible Software Versions

Installed

One or more micros have software versions installed that are incompatible with the MCS version



Description

This error occurs during Machine Control System (MCS) diagnostics when the

MCS determines that the software version of one or more of the

MICROCONTROLLERS is incompatible with the MCS software version. This error should only happen when the MCS software is being installed or updated.

The error is cleared when MCS diagnostics passes.

System Impact


User Action



FE Action



2. Use the SERVICE TOOL to check that the version of software in each

MICRO BOARD is the same as that in the MCS MASTER CPU.

3. Upgrade the MICROCONTROLLER SOFTWARE (see Additional

Service Procedures, “Upgrading the FIRMWARE in the

MICROCONTROLLERS” on page 8-7 ).

4. Load a new version of the SYSTEM SOFTWARE (see Additional

Service Procedures, “Upgrading the HARD DRIVE with a New Version of System Software - "Ghosting"” on page 8-5 ).

5. Install a new MICRO BOARD.





5-46 2G0947 - 31JAN08

Diagnostics



Laser Imager Opened During

Self Test

Log Message

Hood or Cover Opened During

Self Test

DICOM Message

PRINTER DOWN

Severity

0-Fatal

Description

This error occurs during Machine Control System (MCS) diagnostics when the

IMAGER determines that the TOP COVER or a PANEL was opened during the execution of Self Test. The error clears only when power is cycled.

System Impact


User Action

1. Close the open TOP COVER or PANEL.



FE Action

1. Check that the following are closed and secured:

• TOP COVER

• FRONT and BACK PANELS

2. De-energize then energize the IMAGER.

2G0947 - 31JAN08 5-47

Diagnostics


None


Processor Filter Maintenance

Required


NORMAL 3-Notify

Description

This notification is written to the log when the processor filter maintenance

(PFM) sheet count exceeds the PFM sheet count limit.

System Impact


User Action

1. Change the CHARCOAL FILTER.

2. Press and hold, for 5 seconds, the Maintenance Reset LED/Button on the local panel.

3. Press and hold, for 5 seconds, the lower LED/Button adjacent to the code for resetting the counts to filter change. The preventive maintenance icon and condition code are cleared, and the display screen returns to normal operation.

FE Action

1. Change the FILTER.

2. Use the SERVICE TOOL to reset the "Counts to Filter Change".



Required

Description

This notification is written to the log when the preventive maintenance (PM) sheet count exceeds the preventive maintenance/system cleaning sheet count limit.

System Impact


User Action

None

FE Action

1. Do the PM.

5-48 2G0947 - 31JAN08

Diagnostics



None (none)

Log Message DICOM Message Severity

Description

This auxiliary code indicates that the IMAGER entered Service Mode.

System Impact


User Action

None

FE Action

1. Take the IMAGER out of Service Mode.



None (none)


Description

This auxiliary code indicates that the TOP COVER or a PANEL was opened.

System Impact


User Action

1. Close the TOP COVER or PANEL.

FE Action

1. Close the TOP COVER or PANEL.

2G0947 - 31JAN08 5-49

Diagnostics


None


(none)


(Not Applicable)

Severity

4-Auxiliary

Description

This auxiliary code indicates that one of the FILM SUPPLIES has no FILM

TRAY inserted.

System Impact

The printer is unable to print films. The spooler is still able to accept and queue jobs, but new films will not be initiated.

User Action

1. Install the FILM TRAY.

FE Action

1. Install the FILM TRAY.


None


(none)


(Not Applicable)

Severity

4-Auxiliary

Description

This auxiliary code indicates that 1 or more jobs is in the Undeliverable Jobs

Queue.

System Impact

The IMAGER will function normally.

User Action

1. Press and hold, for 5 seconds, the Maintenance Reset LED/Button on the local panel.

2. Press and hold, for 5 seconds, the Maintenance Reset LED/Button again to delete the jobs in the Undeliverable Jobs Queue.

FE Action

1. Delete the jobs in the Undeliverable Jobs Queue.

5-50 2G0947 - 31JAN08

Diagnostics


None


(none)


(Not Applicable)

Severity

4-Auxiliary

Description

This auxiliary code indicates that the DICOM network is offline.

System Impact

The printer is unable to print films.

User Action

FE Action


None


(none)


(Not Applicable)

Severity

4-Auxiliary

Description

This auxiliary code indicates that a user-initiated system restart is in progress.

System Impact

The printer is unable to print films until the restart is complete.

User Action

None

FE Action

None

2G0947 - 31JAN08 5-51

Diagnostics


None


(none)


(Not Applicable)

Severity

4-Auxiliary

Description

This auxiliary code indicates that a user-initiated system shutdown is complete.

System Impact

The printer is unable to print films.

User Action

1. Shut the IMAGER power OFF.

FE Action

1. De-energize the IMAGER.


None


Image transfer failure. Wrong number of bytes transferred in the allotted timeframe.


NORMAL 3-Notify

Description

This notification occurs when the wrong number of pixels is transferred between the DRE and the DPB in the allotted timeframe. The faulty image will be printed. The job will be failed, temporarily placed in the undelivered queue, and rescheduled for delivery. (Note: Error 20-915 is generated when this problem is detected on the 3rd successive film.)

System Impact


User Action

None

FE Action


5-52 2G0947 - 31JAN08

Diagnostics



Internal Image Data Transfer

Failed


Image transfer failure after multiple attempts. Wrong number of bytes delivered in the allotted timeframe.

ELEC DOWN

Severity

0-Fatal

Description

This error occurs when the wrong number of pixels is transferred between the

DRE and the DPB in the allotted timeframe on 3 successive films. A faulty image is printed on each failure. Jobs associated with the faulty image will be failed, temporarily placed in the undelivered queue, and rescheduled for delivery. The error is cleared when the IMAGER power is cycled.

System Impact


User Action



FE Action



2. Install a new DRE to DPB USB CABLE from the DRE to the OPTICS

MODULE.





5. Install a new IMAGING AY (see Adjustments and Replacements,

“IMAGING AY” on page 3-84 ).

2G0947 - 31JAN08 5-53

Diagnostics



Internal Image Data Render

Failed


Image Render did not complete.

ELEC DOWN

Severity

0-Fatal

Description

This error occurs when image data transfer between the DRE and the Machine

Control System (MCS) is interrupted and does not complete within a reasonable time. The error is cleared when the IMAGER power is cycled.

System Impact

The printer is unable to print films. The spooler is still able to accept and queue jobs, but new films will not be initiated. Films downstream of the affected subsystem will be completed. All other films will be reprinted.

User Action



FE Action



2. Install a new DRE to DPB USB CABLE from the DRE to the OPTICS

MODULE.





5. Install a new IMAGING AY (see Adjustments and Replacements,

“IMAGING AY” on page 3-84 ).

5-54 2G0947 - 31JAN08

Diagnostics

Condition Code: 21-000 or 23-000


None (none)


Description

This auxiliary code indicates that the FILM SUPPLY needs attention due to a failure. The failure information is specified by a separate error code.

System Impact


User Action

None

FE Action

Complete the FE Action for the other error code that is generated.



None (none)


Description

This auxiliary code indicates that the FILM SUPPLY needs calibration before it can be used.

System Impact


User Action

1. Do a manual calibration for the FILM SUPPLY.

FE Action

1. Do a manual calibration for the FILM SUPPLY.

2G0947 - 31JAN08 5-55

Diagnostics



None (none)


Description

This auxiliary code indicates that the supply is operating in "manual" mode, which means that the image quality is not within the normal range.

System Impact


User Action

None

FE Action

None



None (none)


Description

The FILM BAG or the FILM SAVER has not yet been removed. The film cannot be used for printing until it is removed.

System Impact


User Action

1. Remove the FILM BAG and/or FILM SAVER.

FE Action

1. Remove the FILM BAG and/or FILM SAVER.

5-56 2G0947 - 31JAN08

Diagnostics



None (none)


Description

The FILM SAVER has not yet been applied. The FILM TRAY will not be unlocked for removal until the FILM SAVER is applied, in order to prevent film exposure. The FILM TRAY can be manually unlocked if the FILM SAVER detection is not working properly.

System Impact


User Action

1. Install the FILM SAVER.

FE Action

1. Install the FILM SAVER.

2G0947 - 31JAN08 5-57

Diagnostics



Film Jam in Area 1: xxxxx

Supply

Log Message xxxxx Supply: Film Pickup

Failure. Film did not lift successfully as indicated by

Film Separated sensor (S3x),

Pickup Home sensor (S1x), or

Contact sensor (S2x).

DICOM Message

FILM TRANS ERR

Severity

1-Alert

Description

This error occurs if, on the third successive attempt, the IMAGER fails to pick up a sheet of film as indicated by the FILM SEPARATED SENSOR (S3x), the

PICKUP HOME SENSOR (S1x), or the FILM CONTACT SENSOR (S2x). The film has most likely fallen back down onto the FILM TRAY. The error is cleared when a FILM TRAY is re-inserted after being removed.

System Impact

One or more feed magazine(s) is unable to print. The spooler is still able to accept and queue jobs and continue printing from any other available supply tray.

User Action

1. Cover the FILM TRAY with the FILM SAVER.

2. Remove the FILM TRAY from the IMAGER.

3. Remove any misplaced films from Area 1.

4. If Area 1 did not contain misplaced films, take the FILM TRAY to a dark room and remove the FILM SAVER. Remove any misplaced films and cover the FILM TRAY with the FILM SAVER.

5. Re-insert the FILM TRAY and remove the FILM SAVER.

FE Action



2. Do the following:

Check: If an existing problem:

FILM TRAY

For a film jam.

Install a new FILM TRAY.

See “FIlm Jam - Error Code 2x-116” on page 5-107 .

For an obstruction.

Remove the obstruction.

CONNECTORS and CABLES Seat all CONNECTORS.

5-58 2G0947 - 31JAN08

2G0947 - 31JAN08

Diagnostics


FILM SEPARATED SENSOR Install a new SENSOR (see Adjustments and Replacements, “SENSOR, FILM

SEPARATED - UPPER (S3U) and

LOWER (S3L)” on page 3-83 ).

PICKUP HOME SENSOR Install a new SENSOR (see Adjustments and Replacements, “SENSOR, PICKUP

HOME - UPPER (S1U) and LOWER

(S1L)” on page 3-81 ).

FILM CONTACT SENSOR

SUCTION CUPS

PICKUP DRIVE MOTOR

VACUUM PUMP

VACUUM VALVE

Install a new SENSOR (see Adjustments and Replacements, “SENSOR, FILM

CONTACT - UPPER (S2U) and LOWER

(S2L)” on page 3-82 ).

Install new CUPS (see Adjustments and

Replacements, “SUCTION CUP” on page 3-79 ).

Install a new MOTOR (see Adjustments and Replacements, “MOTOR, PICKUP

DRIVE - UPPER (M3U) and LOWER

(M3L)” on page 3-78 ).

Install a new PUMP (see Adjustments and

Replacements, “VACUUM PUMP (M4)” on page 3-74 ).

Install a new VALVE (see Adjustments and

Replacements, “VALVE, SOLENOID -

UPPER (M5U) and LOWER (M5L)” on page 3-80 ).

3. Install a new PICKUP AY (see Adjustments and Replacements,

“PICKUP AY - UPPER” on page 3-76 or “PICKUP AY - LOWER” on page 3-77 ).

5-59

Diagnostics


None

Web Portal Message Log Message xxxxx Supply: Film pickup retry. Film did not lift successfully.


NORMAL 3-Notify

Description

This notification occurs if the IMAGER fails to pick up a sheet of film as indicated by the FILM SEPARATED SENSOR (S3x) or the PICKUP HOME

SENSOR (S1x). (Note: Error 2x-116 is generated on the third successive failed pickup attempt.)

System Impact


User Action

None

FE Action


5-60 2G0947 - 31JAN08

Diagnostics


Web Portal Message xxxxx Supply: Internal

Hardware Failure

Log Message xxxxx Supply: Pickup Home

Sensor (S1x) failed to sense the pickup assembly in the appropriate home or off-home position.


FILM TRANS ERR 1-Alert

Description

This error occurs if the PICKUP fails to leave the home position at the beginning of a pickup cycle or fails to reach the home position at the end of a pickup cycle (as indicated by the PICKUP HOME SENSOR S1x). It can also occur if the PICKUP did not go off-home or reached home unexpectedly. This error can indicate a problem with the PICKUP HOME SENSOR (S1x) or

PICKUP DRIVE MOTOR (M3x). The error is cleared when a FILM TRAY is re-inserted after being removed.

System Impact


User Action





FE Action








(S1L)” on page 3-81 ).

2G0947 - 31JAN08 5-61

Diagnostics

Check:

PICKUP DRIVE MOTOR

If an existing problem:



(M3L)” on page 3-78 ).



5-62 2G0947 - 31JAN08

Diagnostics



Hardware Failure

Log Message xxxxx Supply: Film contact sensor (S2x) failed to confirm that the pickup arm assembly lowered and contacted the film

DICOM Message

FILM TRANS ERR

Severity

1-Alert

Description

This error occurs only while attempting to pick up a film or checking for film in the FILM TRAY. After the PICKUP HOME SENSOR (S1x) confirmed that the

PICKUP had left its home position, the FILM CONTACT SENSOR (S2x) did not confirm that film contact was made. This error can also occur when the

FILM CONTACT SENSOR was active when the PICKUP was at home, or when the FILM CONTACT SENSOR is stuck on. The most likely cause of the error is a failed FILM CONTACT SENSOR (S2x). The error is cleared when a

FILM TRAY is re-inserted after being removed.

System Impact


User Action

1. Cover the FILM TRAY with the FILM SAVER. Remove the tray from the IMAGER.


FE Action





FILM TRAY

For a film jam.

Install a new FILM TRAY.

Remove films.




(S1L)” on page 3-81 ).

2G0947 - 31JAN08 5-63

Diagnostics

Check:

FILM CONTACT SENSOR

PICKUP DRIVE MOTOR


Install a new SENSOR (see Adjustments and Replacements, “SENSOR, FILM

CONTACT - UPPER (S2U) and LOWER

(S2L)” on page 3-82 ).



(M3L)” on page 3-78 ).



5-64 2G0947 - 31JAN08

Diagnostics



Hardware Failure

Log Message xxxxx Supply: Film Separation sensor (S3x) failed to confirm film separation.



Description

This error occurs only while attempting to pick up a film. The PICKUP CUPS were lowered onto the film and the suction was applied, but the FILM

SEPARATED SENSOR (S3x) did not actuate. The error is cleared when a


System Impact


User Action

1. Cover the FILM TRAY with the FILM SAVER. Remove the FILM

TRAY from the IMAGER.

2. Take the FILM TRAY to a dark room and remove the FILM SAVER.

Verify that the film is lying flat. Replace the FILM SAVER.


4. If this error repeats, try a new film pack.


FE Action





FILM TRAY Install a new FILM TRAY.

For a film jam.

Remove films.


FILM SEPARATED SENSOR Install a new SENSOR (see Adjustments and Replacements, “SENSOR, FILM

SEPARATED - UPPER (S3U) and

LOWER (S3L)” on page 3-83 ).

2G0947 - 31JAN08 5-65

Diagnostics

Check:

PICKUP DRIVE MOTOR




(M3L)” on page 3-78 ).



5-66 2G0947 - 31JAN08

Diagnostics



Hardware Failure

Log Message DICOM Message Severity xxxxx Supply: Feed Roller

Sensor (S4) failed to detect feed roller open/closed position.


Description

This error occurs if the FEED ROLLER NIP SENSOR (S4) does not change from blocked to unblocked when opening or from unblocked to blocked when closing. Most likely cause is the FEED ROLLER NIP OPEN/CLOSE MOTOR

(M1) did not turn or the SENSOR did not detect the motion. The error is cleared when a FILM TRAY is re-inserted after being removed.

System Impact


User Action

1. Cover the FILM TRAY with the FILM SAVER. Remove the tray from the IMAGER.



FE Action







FEED ROLLER NIP SENSOR Install a new SENSOR.

FEED ROLLER NIP

OPEN/CLOSE MOTOR

Install a new MOTOR (see Adjustments and Replacements, “MOTOR, FEED

ROLLER NIP OPEN/CLOSE (M1)” on page 3-53 ).

3. Install a new.

2G0947 - 31JAN08 5-67

Diagnostics



Film Jam in Area 1: xxxxx

Supply

Log Message xxxxx Supply: Film Jam - SOP sensor (S8) failed to activate in specified time.

DICOM Message

FILM JAM

Severity

1-Alert

Description

This error occurs if the leading edge of the film does not reach the START OF

PAGE (SOP) SENSOR (S8) as a result of being fed from the supply to the exposure assembly. The film is likely still partially in the supply. The error is cleared when a FILM TRAY is re-inserted after being removed or the TOP

COVER is closed.

System Impact


User Action

1. Cover the FILM TRAY with the FILM SAVER. Remove the tray from the IMAGER. Remove any misplaced films from Area 1.

2. If Area 1 did not contain misplaced films, take the FILM TRAY to a dark room and remove the FILM SAVER. Remove any misplaced films and replace the FILM SAVER.

3. If misplaced films were not found in the FILM TRAY, open and close the

TOP COVER. Wait 2 minutes for misplaced films to emerge from the

IMAGER.


5. If misplaced films were never located and this error recurs on the next film, call for service.

FE Action

1. Clear the jam (see “Film Jam - Error Code 2x-126” on page 5-109 ).

5-68 2G0947 - 31JAN08

Diagnostics


None

Web Portal Message Log Message DICOM Message Severity xxxxx Supply: Film feed retry.

Film did not feed successfully to

SOP sensor (S8) in specified time.

NORMAL 3-Notify

Description

This notification occurs if the leading edge of the film does not reach the

START OF PAGE (SOP) SENSOR (S8) as a result of being fed from the supply to the exposure assembly. The film may not have gone into the FEED

ROLLERS, so the entire pickup/feed sequence will be restarted for 1 retry. If the retry subsequently fails, then error 26-325 will be generated, as well as either a 2x-116 or 2x-126 error.

System Impact


User Action

None

FE Action

2G0947 - 31JAN08 5-69

Diagnostics



Hardware Failure

Log Message xxxxx Supply: Film Separation

Sensor (S3x) stuck on



Description

This error occurs only while attempting to pick up a film. The FILM

SEPARATED SENSOR (S3x) is in an incorrect state for PICKUP is in home position, prior to film lift. The error is cleared when a FILM TRAY is re-inserted after being removed.

System Impact


User Action





FE Action

5-70 2G0947 - 31JAN08

Diagnostics



Hardware Failure

Log Message xxxxx Supply: Film did not release from cups after pickup, as indicated by Film Separation

Sensor (S3x)



Description

This error occurs only while attempting to pick up a film. The FILM

SEPARATED SENSOR (S3x) indicates that the film has not released from the

CUPS at the end of the film pickup cycle. The error is cleared when a FILM

TRAY is re-inserted after being removed.

System Impact


User Action






FE Action

2G0947 - 31JAN08 5-71

Diagnostics


Web Portal Message xxxxx Supply: Unable to

Identify Film Pack

Log Message xxxxx Supply: RF Tag Reader failed to Read or Write RF Tag data in film pack


BAD SUPPLY MGZ 1-Alert

Description

The IMAGER attempts to read the RF TAG in the film pack at powerup and when a FILM TRAY is inserted. It attempts to write a new sheet count to the tag after successful film feed. The error is generated if invalid data is read or if the write fails. (If no data is read after 10 consecutive attempts, no error is generated and the FILM TRAY is reported empty.) The error is cleared when a FILM

TRAY is re-inserted after being removed.

System Impact


User Action

1. Try a different film pack.


FE Action

5-72 2G0947 - 31JAN08

Diagnostics


Web Portal Message xxxxx Supply: Unsupported

Film Type

Log Message xxxxx Supply: Media Type in film pack is not supported

DICOM Message

BAD SUPPLY MGZ

Severity

1-Alert

Description

The IMAGER obtains the media type and CE mark information from the RF

TAG when the FILM TRAY is loaded or when the IMAGER power is turned on. This error occurs if the IMAGER does not support the type at all. It also occurs if the IMAGER has been configured (via the SERVICE TOOL) to reject the type or CE mark. The error is cleared when a FILM TRAY is re-inserted after being removed.

System Impact


User Action

1. The IMAGER has not been configured to use this film type.

2. Try a different film type or reconfigure the IMAGER.


FE Action

2G0947 - 31JAN08 5-73

Diagnostics


Web Portal Message xxxxx Supply: Unsupported

Film Size

Log Message xxxxx Supply: Media Size in film pack is not supported

DICOM Message

BAD SUPPLY MGZ

Severity

1-Alert

Description

The IMAGER obtains the media size information from the RF TAG when the

FILM TRAY is loaded or when the IMAGER power is turned on. This error occurs if the IMAGER does not support the size. The error is cleared when a


System Impact


User Action

1. The IMAGER has not been configured to use this film size.

2. Try a different film size or reconfigure the IMAGER.


FE Action

5-74 2G0947 - 31JAN08

Diagnostics


Web Portal Message Log Message xxxxx Supply: Film Calibration

Failure xxxxx Supply: Calibration

Failed

DICOM Message

CALIBRATION

ERR

Severity

1-Alert

Description

This error occurs when the density readings that come from the calibration print are not monotonic or the DENSITOMETER did not find exactly 21 steps in the calibration wedge. The most likely cause is fogged or expired film. The error is cleared when a FILM TRAY is re-inserted after being removed.

System Impact


User Action

1. Try a different film pack.



FE Action

2G0947 - 31JAN08 5-75

Diagnostics



Failure - Dmin Outside Target xxxxx Supply: Calibration failed - Dmin Not Met.

DICOM Message

CALIBRATION

ERR

Severity

1-Alert

Description

The error occurs when the calibration sheet does not have a step density at or below the required Dmin value. The most likely causes are expired film or incorrect PROCESSOR temperature. The error is cleared when a new calibration is initiated or when the FILM TRAY is removed. Any FILM TRAY using these calibration results will automatically go into AIQC-Manual Mode and will continue printing but with reduced range in achievable densities. A new calibration will be attempted when this FILM TRAY is re-inserted.

System Impact


User Action

1. The minimum density of the film is too high. Calibration results for this film are outside the normal range, but will still be used.

2. If you do not wish to use these calibration results, perform a new calibration on this film or try another film pack.

FE Action

1. Check for "fogged" film. If necessary, replace the film.

2. Use the SERVICE TOOL to check the PROCESSOR temperature and set point for correct values. If necessary, adjust the temperature (see

Adjustments and Replacements, “PROCESSOR - DRUM Temperature” on page 3-1 ).

5-76 2G0947 - 31JAN08

Diagnostics



Failure - Dmax Outside Target xxxxx Supply: Calibration failed - Dmax Not Met.

DICOM Message

CALIBRATION

ERR

Severity

1-Alert

Description

The error occurs when the calibration sheet does not have a step density at or above the required Dmax value. The most likely causes are expired film or incorrect PROCESSOR temperature. The error is cleared when a new calibration is initiated or when the FILM TRAY is removed. Any FILM TRAY using these calibration results will automatically go into AIQC-Manual Mode and will continue printing but with reduced range in achievable densities. A new calibration will be attempted when this tray is re-inserted.

System Impact


User Action

1. The maximum density of the film is too low. Calibration results for this film are outside the normal range, but will still be used.

2. If you do not wish to use these calibration results, perform a new calibration on this film or try another film pack.

FE Action

1. Use the SERVICE TOOL to check the PROCESSOR temperature and set point for correct values. If necessary, adjust the temperature (see

Adjustments and Replacements, “PROCESSOR - DRUM Temperature” on page 3-1 ).

2G0947 - 31JAN08 5-77

Diagnostics



RF Tag: Internal Diagnostic

Failure

Log Message

RF Tag reader failed self diagnostics

DICOM Message

BAD SUPPLY MGZ

Severity

0-Fatal

Description

When the RF Tag reader is told to perform diagnostics and returns a diagnostics failure, the Machine Control System (MCS) commands a retry. This error is indicated if the MICROCONTROLLER still indicates a diagnostics failure after

3 attempts. The error clears only when power is cycled.

System Impact


User Action



FE Action



RF Tag: Internal

Communications Failure

Log Message

MCS failed to communicate with RF Tag micro after multiple attempts

DICOM Message

ELEC DOWN

Severity

0-Fatal

Description

This error occurs when the Machine Control System (MCS) tries to communicate with the MICROCONTROLLER but receives no response to 5 attempts. The error clears only when power is cycled.

System Impact


User Action



FE Action

5-78 2G0947 - 31JAN08

Diagnostics


None


MCS failed to communicate with RF Tag micro


NORMAL 3-Notify

Description

This notification occurs when the Machine Control System (MCS) tries to communicate with the MICROCONTROLLER but receives no response. (Note:

Error 25-931 is generated when this problem is detected on the 5th successive failed communication attempt.)

System Impact


User Action

None

FE Action


2G0947 - 31JAN08 5-79

Diagnostics



Film Jam in Area 2

Log Message

Film Jam Entering Exposure

Transport: SOP sensor (S8) failed to detect film leading edge.

DICOM Message

FILM JAM

Severity

1-Alert

Description

This error occurs if the leading edge is not detected at the START OF PAGE

(SOP) SENSOR (S8) in a timely manner. This error commonly occurs in conjunction with 2x-126. If it occurs alone, it is most likely an electronics issue.

The error is cleared when either FILM TRAY is removed and reinserted or when the TOP COVER is opened and then closed.

System Impact


User Action

1. If this error occurred at the same time as 21-126 or 23-126, follow the instructions for 21-126 or 23-126.

2. If this error occurred alone, open and close the TOP COVER to clear the error.



FE Action

1. Clear the jam (see “Film Jam - Error Code 26-325” on page 5-110 ).

5-80 2G0947 - 31JAN08

Diagnostics



Film Jam in Area 2 or 3

Log Message

Film Jam Exiting Exposure

Transport: SOP sensor (S8) failed to detect film trailing edge.

DICOM Message

FILM JAM

Severity

1-Alert

Description

This error occurs if the trailing edge is not detected at the START OF PAGE

(SOP) SENSOR (S8) after the film has entered the EXPOSURE TRANSPORT area. The error is cleared when the TOP COVER is opened then closed. When this error occurs, the PROCESSOR stops rotating and the HEATER is turned off. All films in the printer will be marked bad and reprinted automatically.

System Impact


User Action

1. Open the IMAGER TOP COVER.

2. Unlatch and open the PROCESSOR COVER.

3. Carefully remove any films found in the PROCESSOR.

4. Close and latch the PROCESSOR COVER.

5. Close the TOP COVER. If film was not previously removed, the misplaced films will emerge from the IMAGER within 2 minutes.

FE Action

1. Clear the jam (see “Film Jam - Error Codes 26-326 or 26-543” on page 5-111 ).

2G0947 - 31JAN08 5-81

Diagnostics



Film Jam in Area 3


Film Jam Prior to Densitometer:

Film at Densitometer sensor

(S11) failed to detect film leading edge.

FILM JAM

Severity

1-Alert

Description

This error occurs if the leading edge is not detected at the FILM AT

DENSITOMETER SENSOR (S11) after the film leaves the exposure area. The error is cleared when the TOP COVER is opened then closed. When this error occurs, the PROCESSOR stops rotating and the HEATER is turned off. All films in the printer will be marked bad and reprinted automatically.

System Impact

The printer is unable to print films. The spooler is still able to accept and queue jobs but new films will not be initiated. All other films will be reprinted.

User Action

1. Open the IMAGER TOP COVER and remove any films in Area 3.

2. If no films were found, unlatch and open the PROCESSOR COVER.

3. Carefully remove any films found in the PROCESSOR.

4. Close and latch the PROCESSOR COVER.

5. Close the TOP COVER. If film was not previously removed, the misplaced films will emerge from the IMAGER within 2 minutes.

FE Action

1. Clear the jam (see “Film Jam - Error Codes 26-326 or 26-543” on page 5-111 ).

2. If the above action does not correct the problem, or if the problem recurs, it could be caused by a "burr" or a buildup of film residue on the

COOLING PLATE. To check and correct for this: a.

Push the leading edge of a film over the COOLING PLATE.

b. If the film "sticks" in anyway, clean the COOLING PLATE with an

ALCOHOL WIPE.

c.

If necessary, replace the COOLING PLATE.

5-82 2G0947 - 31JAN08

Diagnostics



Film Jam in Area 3


Film Jam at Densitometer: Film at Densitometer sensor (S11) failed to detect film trailing edge.

FILM JAM

Severity

1-Alert

Description

This error occurs if the trailing edge is not detected at the FILM AT

DENSITOMETER SENSOR (S11) as the film exits the DENSITOMETER. The error is cleared when the TOP COVER is opened then closed. When this error occurs, the PROCESSOR stops rotating and the HEATER is turned off. All films in the printer will be marked bad and reprinted automatically.

System Impact

The printer is unable to print films. The spooler is still able to accept and queue jobs but new films will not be initiated. All other films will be reprinted.

User Action

1. Remove any films jammed in the IMAGER film exit (Area 3).

2. Open the TOP COVER and remove any films in Area 2.


FE Action

1. Clear the jam (see “Film Jam - Error Code 26-544” on page 5-113 ).

2G0947 - 31JAN08 5-83

Diagnostics



Film Transport: Internal


Log Message

MCS failed to communicate with Film Path Microcontroller after multiple attempts

DICOM Message

ELEC DOWN

Severity

0-Fatal

Description


System Impact


User Action



FE Action


None


MCS failed to communicate with Film Path Microcontroller


NORMAL 3-Notify

Description



System Impact


User Action

None

FE Action

5-84 2G0947 - 31JAN08

Diagnostics



Film Transport: Internal



Film Path Microcontroller failed to communicate with an SMD

Microcontroller after multiple attempts

ELEC DOWN

Severity

0-Fatal

Description

This error occurs when the FILM PATH MICROCONTROLLER tries to communicate with one of the STEP MOTOR DRIVER (SMD)

MICROCONTROLLERS but receives no response to 5 attempts. The error clears only when power is cycled.

System Impact


User Action



FE Action


None


Film Path Microcontroller failed to communicate with an SMD

Microcontroller

NORMAL 3-Notify

Description

This notification occurs when the FILM PATH MICROCONTROLLER tries to communicate with one of the STEP MOTOR DRIVER (SMD)

MICROCONTROLLERS but receives no response. (Note: Error 26-933 is generated when this problem is detected on the 5th successive failed communication attempt.)

System Impact


User Action

None

FE Action

2G0947 - 31JAN08 5-85

Diagnostics



Optics: Internal Hardware

Failure


Polygon fails to rotate at desired speed

ELEC DOWN

Severity

0-Fatal

Description

This error occurs when the polygon speed measured by the OPTICS MODULE

MICROCONTROLLER is out of range. The error clears only when power is cycled.

System Impact


User Action



FE Action



Optics: Calibration Failed

Log Message

Optics Calibration Failed.

Power Monitor Offset outside valid range

DICOM Message

ELEC DOWN

Severity

0-Fatal

Description

This error occurs when the power monitor offset measured by the optics calibration and diagnostics is outside the predefined valid range. The error clears when a calibration is requested or power is cycled.

System Impact


User Action



FE Action

5-86 2G0947 - 31JAN08

Diagnostics




Log Message

Optics calibration failed to

Adjust Laser Dynamic Range within limits

DICOM Message

ELEC DOWN

Severity

0-Fatal

Description

This error occurs when the laser dynamic range measured by the optics calibration and diagnostics is outside the predefined valid range after 5 successive adjustment attempts. The error clears when a calibration is requested or power is cycled.

System Impact


User Action



FE Action





Optics calibration detected

Optics Maximum Power outside valid range

ELEC DOWN

Severity

0-Fatal

Description

This error occurs when the maximum laser power measured by the optics calibration and diagnostics is outside the predefined valid range. The error clears when a calibration is requested or power is cycled.

System Impact


User Action



FE Action

2G0947 - 31JAN08 5-87

Diagnostics


None


Optics calibration detected laser dynamic range approaching predefined limits

NORMAL 3-Notify

Description

This notification occurs when the laser dynamic range has been adjusted and its value is within 10% of the xxxxx or lower limit of the adjustment range.

System Impact


User Action

None

FE Action



None


Optics calibration detected

Optics Maximum Power approaching limit


NORMAL 3-Notify

Description

This notification occurs when the maximum LASER power measured by the optics calibration and diagnostics is approaching the predefined valid limit.

System Impact


User Action

None

FE Action


5-88 2G0947 - 31JAN08

Diagnostics




Failure

Log Message

Optics calibration laser power gain adjustment failed

DICOM Message

ELEC DOWN

Severity

0-Fatal

Description

The laser power gain is measured using a voltage on the LASER DRIVER. This error occurs when the LASER DRIVER voltage cannot be adjusted to within limits by the optics calibration after 20 successive attempts.

System Impact


User Action



FE Action


None


Spinner jitter correction outside valid range (correction disabled)

NORMAL 3-Notify

Description

The system measures the end of scan jitter caused by variations in the

POLYGON. The system uses these measurements to correct for variations and improve end of scan jitter. This error will occur if these measurements are outside of a range of values. If this error occurs, jitter correction is disabled. The diagnostic disables correction by setting all facet corrections to a predefined value. These measurements fine tune the jitter seen at the end of scan and typically the presence or absence of jitter correction is difficult to observe.

System Impact


User Action

None

FE Action

2G0947 - 31JAN08 5-89

Diagnostics




Failure


Optics hardware failed to report start of page although Start of

Page sensor (S8) detected film.

ELEC DOWN

Severity

0-Fatal

Description

This error occurs if the optics hardware does not report the start of page condition even though the START OF PAGE (SOP) SENSOR (S8) did indicate the leading edge of the film has been detected. The image is likely blank, but the film is not jammed and can likely be transported out of the IMAGER successfully. The error clears only when power is cycled.

System Impact


User Action



FE Action




Failure


Image Exposure time out failure

-- multiple successive timeouts.

ELEC DOWN

Severity

0-Fatal

Description

This error occurs when the image exposure does not complete in the required time for 3 successive films. The error is cleared when the IMAGER power is cycled.

System Impact


User Action



FE Action

5-90 2G0947 - 31JAN08

Diagnostics


None


Image Exposure timed out, job will be reprinted.


NORMAL 3-Notify

Description

This notification occurs when the image exposure does not complete in the required time. The faulty image will be printed. The job will be failed, temporarily placed in the undelivered queue, and rescheduled for delivery. If this problem is detected on 3 successive films, error 27-650 is declared.

System Impact


User Action

None

FE Action


2G0947 - 31JAN08 5-91

Diagnostics



Optics: Internal



MCS failed to communicate with Optics (BPM) module after multiple attempts

ELEC DOWN

Severity

0-Fatal

Description


System Impact


User Action



FE Action


None


MCS failed to communicate with Optics (BPM)


NORMAL 3-Notify

Description



System Impact


User Action

None

FE Action


5-92 2G0947 - 31JAN08

Diagnostics



Processor: Internal



Processor microcontroller failed to read/write to NVRAM

ELEC DOWN

Severity

0-Fatal

Description

This error occurs when the MICROCONTROLLER reports that it has detected an error while attempting to read or write from its NVRAM. The error clears only when power is cycled.

System Impact


User Action



FE Action



Processor: Internal


Log Message

Invalid Processor parameters read from NVRAM

DICOM Message

PROC DOWN

Severity

0-Fatal

Description

This error occurs during initialization when the setpoint or offset parameters read from NVRAM are outside their allowable values. This error is caused by loading incorrect parameters into NVRAM or by an NVRAM error. The error clears only when power is cycled.

System Impact


User Action



FE Action

2G0947 - 31JAN08 5-93

Diagnostics



Processor: Internal Hardware

Failure


Processor calculates temperature near zero. Probably short in RTD circuit.

PROC DOWN

Severity

0-Fatal

Description

This error occurs when the temperature calculated by the PROCESSOR

MICROPROCESSOR is nearly zero. The temperature is calculated from the voltage measured by the RTD. The most likely cause is a short in the RTD circuit. The error clears only when power is cycled.

System Impact


User Action



FE Action



Processor Warm-up Failure

Log Message

Processor failed to warm up in the specified time

DICOM Message

PROC DOWN

Severity

0-Fatal

Description

This error occurs if the PROCESSOR RTD indicates a temperature lower than the setpoint temperature when the allotted warm-up time has elapsed. The allotted time is based on the initial PROCESSOR temperature. The error clears only when power is cycled.

System Impact


User Action



FE Action

5-94 2G0947 - 31JAN08

Diagnostics



Processor: Internal Hardware

Failure

Log Message

Processor calculates temperature reflecting the maximum sensor reading.

Probably open in RTD circuit.

DICOM Message

PROC DOWN

Severity

0-Fatal

Description

This error occurs when the temperature calculated by the PROCESSOR

MICROPROCESSOR is near its maximum value. The temperature is calculated from the voltage measured by the RTD. The most likely cause is an open in the

RTD circuit. The error clears only when power is cycled.

System Impact


User Action



FE Action

2G0947 - 31JAN08 5-95

Diagnostics



Processor Heater Failure

Log Message

Processor failed to warm up when heater turned on

DICOM Message

PROC DOWN

Severity

0-Fatal

Description

This error occurs if the PROCESSOR RTD indicates that the temperature is not rising at the expected rate. This error shuts down the PROCESSOR DRUM

HEATER. The error clears only when power is cycled.

System Impact


User Action



FE Action



Processor Over Temperature

Log Message

Processor Over Temperature

DICOM Message

PROC DOWN

Severity

0-Fatal

Description

This error occurs if the PROCESSOR RTD indicates that the temperature is higher than the limit. This error shuts down the PROCESSOR DRUM

HEATER. The error clears only when power is cycled.

System Impact


User Action



FE Action

5-96 2G0947 - 31JAN08

Diagnostics



Processor: Internal


Log Message

MCS failed to communicate with the processor module after multiple attempts

DICOM Message

ELEC DOWN

Severity

0-Fatal

Description


System Impact


User Action



FE Action


None


MCS failed to communicate with Processor


NORMAL 3-Notify

Description



System Impact


User Action

None

FE Action


2G0947 - 31JAN08 5-97

Diagnostics



Densitometer: Internal


Log Message

Densitometer microcontroller failed to read/write to NVRAM

DICOM Message

ELEC DOWN

Severity

0-Fatal

Description

This error occurs when the MICROCONTROLLER reports that it has detected an error while attempting to read or write from its NVRAM. The error clears only when power is cycled.

System Impact


User Action



FE Action

5-98 2G0947 - 31JAN08

Diagnostics




Diagnostic Failure

Log Message

Densitometer offset reading out of range with light source off

DICOM Message

ELEC DOWN

Severity

0-Fatal

Description

During a calibration print and during DENSITOMETER diagnostics, a reading from the DENSITY SENSOR (S10) is taken with the light source turned off.

The error is indicated if the MICROCONTROLLER reports the reading out of range. The error clears only when power is cycled.

System Impact


User Action



FE Action




Diagnostic Failure


Densitometer reference reading out of range with light source on

ELEC DOWN

Severity

0-Fatal

Description

During a calibration print and during DENSITOMETER diagnostics, a reading from the DENSITY SENSOR S10) is taken with the light source turned on. This error occurs when the reading is out of range. (Note: Notification 29-945 is generated when this reading is nearing the range limit.) The error clears only when power is cycled.

System Impact


User Action



FE Action

2G0947 - 31JAN08 5-99




Diagnostic Failure

Log Message

Densitometer fiducial sensor offset reading out of range with light source off

DICOM Message

ELEC DOWN

Severity

0-Fatal

Description

During a calibration print and during DENSITOMETER diagnostics, a reading from the FIDUCIAL SENSOR S11) is taken with the light source turned off. The error is indicated if the MICROCONTROLLER reports the reading out of range.

The error clears only when power is cycled.

System Impact


User Action



FE Action

Diagnostics




Diagnostic Failure

Log Message

Densitometer fiducial sensor reference reading out of range with light source on

DICOM Message

ELEC DOWN

Severity

0-Fatal

Description

During a calibration print and during DENSITOMETER diagnostics, a reading from the FIDUCIAL SENSOR S11) is taken with the light source turned on.

This error occurs when the reading is out of range. (Note: Notification 29-947 is generated when this reading is nearing the range limit.) The error clears only when power is cycled.

System Impact


User Action



FE Action

2G0947 - 31JAN08 5-101

Diagnostics





Log Message

MCS failed to communicate with Densitometer after multiple attempts

DICOM Message

ELEC DOWN

Severity

0-Fatal

Description


System Impact


User Action



FE Action


None


MCS failed to communicate with Densitometer


NORMAL 3-Notify

Description



System Impact


User Action

None

FE Action


5-102 2G0947 - 31JAN08

Diagnostics


None


Densitometer reference reading outside of optimal range with light source on


NORMAL 3-Notify

Description

During a calibration print and during DENSITOMETER diagnostics, a reading from the DENSITY SENSOR (S10) is taken with the light source turned on.

This notification occurs when the reading is outside of the optimal range, i.e. approaching the range limit. (Note: Error 29-925 is generated when this reading is over the range limit.)

System Impact


User Action

None

FE Action


2G0947 - 31JAN08 5-103

Diagnostics


None


Densitometer fiducial sensor reference reading outside of optimal range with light source on


NORMAL 3-Notify

Description

During a calibration print and during DENSITOMETER diagnostics, a reading from the FIDUCIAL SENSOR (S11) is taken with the light source turned on.

This notification occurs when the reading is outside of the optimal range, i.e. approaching the range limit. (Note: Error 29-927 is generated when this reading is over the range limit.)

System Impact


User Action

None

FE Action




Local Panel: Internal


Log Message

MCS failed to communicate with Local Panel after multiple attempts

DICOM Message

ELEC DOWN

Severity

0-Fatal

Description


System Impact

The LOCAL PANEL User Interface will not display correct data.

User Action



FE Action

5-104 2G0947 - 31JAN08

Diagnostics


None


MCS failed to communicate with Local Panel


NORMAL 3-Notify

Description



System Impact


User Action

None

FE Action



Local Panel: No

Communications from MCS

Log Message

Local Panel not receiving communications from MCS.


NORMAL 2-Warning

Description

This error occurs when the LOCAL PANEL does not receive communications from the Machine Control System (MCS). The LOCAL PANEL waits for 50 seconds, then generates a fake button press in an attempt to provoke communications from the MCS. After an additional 10 seconds, if the LOCAL

PANEL has not received MCS communications, this error is displayed on the

LOCAL PANEL User Interface. The error clears when the LOCAL PANEL detects MCS communications.

System Impact

Unknown. If the MCS is down, the printer will not print films. If the problem is limited to communications, the printer may be able to print films.

User Action



FE Action

2G0947 - 31JAN08 5-105

Diagnostics

Clearing Film Jams

CAUTION :

Shutting off the power deletes all acquired unprinted images and clears some error messages. If you do this, you will have to resend the unprinted images to the IMAGER.

3

2

1

1

Jam Areas

5-106 2G0947 - 31JAN08

Diagnostics

FIlm Jam - Error Code 2x-116


2. Remove any misplaced films from Area 1. This area can be accessed through the FILM TRAY slots.

NOTE: If the film is not accessible from the front of the IMAGER, continue with Step 5 .

TOP COVER

LEFT PANEL

2 Captive

THUMB

SCREWS




2G0947 - 31JAN08 5-107

Diagnostics

5-108

PICKUP access areas

6. Remove any misplaced films seen in the PICKUP access areas.

7. If Area 1 did not contain misplaced films, take the FILM TRAYS to a dark room and remove the FILM SAVER. Remove any misplaced films and cover the TRAY with the FILM SAVER.

8. Install the LEFT PANEL.

2G0947 - 31JAN08

Diagnostics

Film Jam - Error Code 2x-126


2. Remove any misplaced films from Area 1. This area can be accessed through the FILM TRAY slots.

3. If Area 1 did not contain misplaced films, take the FILM TRAYS to a dark room and remove the FILM SAVER. Remove any misplaced films and replace the FILM SAVER.

4. If misplaced films were not found in the TRAY, open and close the TOP

COVER. Wait 2 minutes for misplaced films to emerge from the

IMAGER.

If misplaced films were never located and this error recurs on the next film, continue with Step 5 .

TOP COVER

LEFT PANEL

2 Captive

THUMB

SCREWS


6. Loosen 2 Captice THUMB SCREWS.


2G0947 - 31JAN08 5-109

Diagnostics

PICKUP access areas

8. Remove any misplaced films seen in the PICKUP access areas.


Film Jam - Error Code 26-325

IMPORTANT: If this error occurred at the same time as 2x-126, follow the instructions for “Film Jam - Error Code 2x-126” on page 5-109 .

1. If this error occurred alone, open and close the TOP COVER to clear the error.

2. If this error repeats, shut down the IMAGER, then start the IMAGER.

5-110 2G0947 - 31JAN08

Film Jam - Error Codes 26-326 or 26-543

Diagnostics

TOP COVER

PROCESSOR COVER

PROCESSOR COVER LATCHES


2. Remove any misplaced films.

CAUTION :

Hot surface.

3. Undo the PROCESSOR COVER LATCHES.

4. Raise the PROCESSOR COVER.

5. Carefully remove any films found in the DRUM area.

6. Close and LATCH the PROCESSOR COVER.

If the film was not found in the DRUM area, continue with Step 8 .

2G0947 - 31JAN08 5-111

Diagnostics

TOP COVER

LEFT PANEL

2 Captive

THUMB

SCREWS



5-112

FILM ADVANCE KNOB

9. Use the FILM ADVANCE KNOB to move the film through the

PROCESSOR.

2G0947 - 31JAN08

Diagnostics



If film was not previously removed, the misplaced films will emerge from the IMAGER within 2 minutes.

Film Jam - Error Code 26-544

1. Remove any films jammed in the IMAGER film exit.

2. Open the TOP COVER and remove any films in Area 2.


2G0947 - 31JAN08 5-113

Diagnostics

Functions of the MICRO BOARD LEDs and Test Points

FILM PATH MICROCONTROLLER (FPM) BOARD

J1 J2

LED1 LED2 JP1

LED3

LED4

RESET

GND1

S1

+5V TEST

+3.3V TEST

S2

DEFAULTS

J3 J4 J5

GND3

LED13

LED16

LED19

LED22

LED25

LED5

LED7

LED9

LED11

LED14

LED17

LED20

LED23

LED26

J6

JP2

J7 J8

GND4 +12VTEST

J9

LED6

LED8

LED10

LED12

LED15

LED18

LED21

LED24

LED27

J10

J11

FPM

LED1

LED2

LED3

Item

LED4

LED5*

5-114

J12 J13

GND2 HAZARD+24V

J21

+24VTEST

J14 J16 J17 J18 J15 J19 J20

Table 5-7: FPM LEDs and Test Points

Description

RF Tag Read Write, Upper - Blinks rapidly during RF Tag Read or Write.

RF Tag Read Write, Lower - Blinks rapidly during RF Tag Read or Write.

RF Tag "Happy" - Blinks approximately once a second. When the Machine Control System

(MCS) is reflashing the RF Tag MICROPROCESSOR, this LED will be on constantly. If the MCS is not reflashing the MICROCPROCESSOR and the LED is not blinking, the

MICROPROCESSOR is not functioning.

FPM MASTER MICROPROCESSOR "Happy" - Blinks approximately once a second during normal operations. When the MCS is reflashing the FPM MASTER

MICROPROCESSOR, this LED will lock either ON or OFF for approximately 4 seconds.

In some circumstances, the FPM MASTER MICROPROCESSOR takes the responsibility of reflashing the STEP MOTOR DRIVER (SMD) MICROPROCESSOR (U9 to U14).

When this is taking place, the FPM "Happy" LED will blink approximately 4 times a second. This process can take up to 3 minutes, during which time normal printer operation will be suspended. If no reflashing is taking place and the LED is not blinking, the

MICROPROCESSOR is not functioning.

LIFT_HOME UPPER - When lit, upper FILM SUPPLY PICKUP BAR is at home (up).

2G0947 - 31JAN08

Diagnostics

Table 5-7: FPM LEDs and Test Points (Cont’d)

Item Description

LED6*

LED7*

LED8*

LED9, LED10

LED11*

LED12*

LED13

LED14*

LED15*

LED16

LIFT_HOME LOWER - When lit, lower FILM SUPPLY PICKUP BAR is at home (up).

FILM_SAVER UPPER - When lit, upper FILM SAVER is not present.

FILM_SAVER LOWER - When lit, lower FILM SAVER is not present.

FILM_OUT UPPER, FILM_OUT LOWER - not used, never lit.

FILM_CONTACT UPPER - When lit, the upper PICKUP is not touching film in the upper

FILM SUPPLY.

FILM_CONTACT LOWER - When lit, the lower PICKUP is not touching film in the lower FILM SUPPLY.

LASER_ILOCK - When lit, this LED indicates LASER power is enabled. It does not mean the LASER is energized. LASER power is enabled only when:

• The 3 INTERLOCK SWITCHES are closed and,

• The SERVICE SWITCH is in the Normal position.

FILM_SEP UPPER - When lit, there is no film separation (the SUCTION CUPS are not lifting a sheet of film) from the upper FILM SUPPLY.

FILM_SEP LOWER - When lit, there is no film separation (the SUCTION CUPS are not lifting a sheet of film) from the lower FILM SUPPLY.

DOOR_ILOCK - When lit, the 24 V motor drive voltage (Hazard 24 V) is enabled. This voltage is enabled when: .

• The 3 INTERLOCK SWITCHES are closed or,

• The SERVICE SWITCH is in the Service position.

LED17, LED18

LED19*

LED20*

LED21

LED22

LED23*

LED24*

LED25

LED26, LED27

TRAY_LOCK UPPER, TRAY_LOCK LOWER - not used, never lit.

FILM_PATH2 - not used, always lit.

NIPOC_LIMIT, UPPER - Indicates that the NIP ROLLER is moving from open to closed or from closed to open.

NIPOC_LIMIT, LOWER - not used, never lit.

FILM_PATH3 - not used, never lit.

CASS_IN UPPER - When lit, there is no FILM TRAY in the upper FILM SUPPLY.

CASS_IN LOWER - When lit, there is no FILM TRAY in the lower FILM SUPPLY.


BAG UPPER, BAG LOWER - not used, never lit.

HAZARD +24V Test Point for Hazard 24 volts (MOTOR supply voltage). This voltage is enabled when:

• The 3 INTERLOCK SWITCHES are closed or,

• The SERVICE SWITCH is in the Service position.

2G0947 - 31JAN08 5-115

Diagnostics

Table 5-7: FPM LEDs and Test Points (Cont’d)


+24V TEST

+12V TEST

+V5 TEST

+V3_3 TEST

Test Point for Digital 24 volts.



Test Point for Digital 3.3 volts.

GND1, GND2,

GND3, GND4

S1

Test Points for Logic Ground.

JP2 (Jumper pins) Jumper across both pins overrides the MICROPROCESSOR SENSOR control and enables all FILM SUPPLY SENSORS.

RESET SWITCH - Pressing this SWITCH causes a Checksum and Memory test to run for the software on the FPM.

S2 DEFAULTS SWITCH.

* Indicates FILM SUPPLY SENSOR LEDs - - - Each of these LEDs is controlled by one of the FILM SUPPLY

SENSORS. LED ON = Related SENSOR blocked.

5-116 2G0947 - 31JAN08

Diagnostics

PROCESSOR CONTROL BOARD (PCB)

D2 D4 D6

J1

D5

J6

S1

JP3 JP1 JP2

+24VTEST

PCB

J4

J3

NEUTRAL

LINE

Table 5-8: PCB LEDs and Test Points


D2 CONFIG LED - When lit, the AC line voltage is 88 - 140 V AC (the 2 DRUM HEATERS are connected in parallel). When unlit, the voltage is 173 - 264 V AC (the 2 DRUM HEATERS are connected in series).

D4

D5

D6

INTLK LED - When lit, the MICROCONTROLLER has enabled the line voltage to the DRUM

HEATER. This LED will be OFF briefly at times, but during normal operations is continuously lit.

"Happy" LED - When the MICROCONTROLLER is functioning normally, this LED blinks slightly faster than once a second. During MICROCONTROLLER reflash, the LED may freeze momentarily. If the LED is steady ON or steady OFF, the MICROCONTROLLER is not functioning.

SSR LED - This LED pulses ON and OFF in 2 second cycles as the Solid State Relay (SSR) switches HEATER power ON and OFF.

Test point for +3.3 V.

JP1

JP2

JP3

Test point for +2.5 V.

Test point for Ground.

+24VTEST Test Point for Hazard 24 V.

LINE,

NEUTRAL

Test points for AC line voltage at the input of the PCB.

S1 RESET SWITCH - Pressing this SWITCH causes a Checksum and Memory test to run for the software on the PCB.

2G0947 - 31JAN08 5-117

Diagnostics

Densitometer Control Board (DCB)

Happy LED

J2

(On bottom

of Board)

J1

"Happy" LED - Normally blinks for a brief period after the IMAGER is energized or after the DRE sends a Reset command to the DENSITOMETER. Blinking indicates the MICROPROCESSOR on the DCB is operating normally. After start-up, this LED is shut OFF. If the MICROPROCESSOR detects a checksum error during start-up, the LED will be ON continuously.

5-118 2G0947 - 31JAN08

Diagnostics

MOTORS and SENSORS

Table 5-9: MOTORS and SENSORS

Description Home/Default Limit/Sensed Position

PICKUP MODULE

M3x - Pickup Drive Motor

M5x - Pickup Vacuum Valve

S1x - Pickup Home Sensor

S2x - Film Contact Sensor (also used for Film Out detect)

S3x - Film Separated Sensor

Home = UP

Closed

Blocked = Pickup Home Unblocked = Pickup Not Home

Blocked = Pickup not contacting film Unblocked = Pickup contacting film

Blocked = Suction cups are not holding a sheet of film

FILM FEED TRANSPORT

M1 - Feed Roller Nip Open/Close

Motor

M2 - Feed Roller Nip Drive Motor OFF

M4 - Vacuum Pump OFF

Limit = Cassette bottom

Open

Unblocked = Suction Cups have picked up a sheet from the film stack

ON

ON

Open M6x - Film Tray Unlock Motor Closed

S4 - Feed Roller Nip Position

Sensor

S5x - Film Tray Detect Sensor Blocked = Cassette not present

S6x - Film Saver Detect Sensor Blocked = Film covered

EXPOSURE TRANSPORT MODULE

M7 - Roller Drive Motor OFF

S8 - Start Of Page Sensor

OPTICS MODULE

Unblocked = No film in NIP

M10 - Polygon Spinner Motor Lock Signal Low = Spinner up to

Speed

0 = Dark S9 - Start of Scan Sensor

PROCESSOR MODULE

M8 - Drum Drive Motor

(continuous)

NA

Unblocked = Cassette present

Unblocked = Film not covered

ON

Blocked = Film in NIP

Lock Signal High = Spinner not up to

Speed

1 = Light detected

NA

M9 - Turnaround Roller Drive

Motor

S10 - Density Sensor

S11 - Fiducial & Film Detect

Sensor

Off

NA (Analog Sensor)

Unblocked = No Film at Sensor

On

NA (Analog Sensor)

Blocked = Film at Densitometer

2G0947 - 31JAN08 5-119

Diagnostics

Using the Logs

Types of Log

The SERVICE TOOL includes 9 logs.

• Application Log - This log records the events controlled and monitored by all system software applications and subsystems.

• Audit Log - This log records who has been on the machine.

• DICOM Log - This is a log of Network (DICOM) Subsystem events filtered from the Application Log. The Network Subsystem is part of the MIM (DRE) application.

• Error History Log - This log records all error events.

• IIS (Internet Information Server) Log - This log records all attempts to connect to the Web site Server.

• NT Event Log (Application) - This log records Windows Events for software applications.

• NT Event Log (System) - This log records Windows Events for system software.

• Print Delivery Log - This is a log of all Delivery and SDS Server Subsystem events filtered from the Application log. The subsystems are part of the MIM application.

APPLICATION Log

Using the Log The Application Log and the other subsystem logs which can be filtered from the

Application Log, are important troubleshooting resources. When an error occurs, you can search the logs to help locate the problem by checking the sequence of events leading up to the error. A troubleshooting sequence might be:

• Connecting your LAPTOP to the IMAGER and using SECURE LINK

CLIENT SOFTWARE to access the SERVICE TOOL.

• Doing a search of the Error History to determine the number of times the error has occurred.

• Opening the NT Event (System) Log to determine the time at which the error occurred.

• Doing a search of the Application Log (or a subsystem log) for data at the time of the error.

• Viewing the data in the log before the error.

• If necessary, saving the log and sending it to Service Engineering or the TSC.

1. To access the Application Log, select Logs>Application Log from the Main

Menu of the SERVICE TOOL. A blank log screen with a Log Retrieval window will display.

5-120 2G0947 - 31JAN08

Diagnostics

2G0947 - 31JAN08

2. Use the Log Retrieval window to locate the log data you want to view:

• If you have the approximate time when the event you want to view occurred, select "View Log With Time Range" and enter a Start and End

Time.

• If you want to view the log of an event when the event is occurring, select

View Active Log.

3. Click [OK]. The retrieved log will display.

4. Click [Options] to display a screen of the columns of the log. You can use this screen to decrease the width of the log.

5. To decrease the log to a usable width, uncheck the columns in the Display field that are of no use. The items checked above are the most used for troubleshooting in the field. (The other items are for Software Engineering use.)

Note: You can also decrease or increase the column width in the log by selecting the lines between the columns and moving the column left or right.

6. Click [OK].

5-121

Diagnostics

Log Keying

Functions

5-122

1.

Start - Click [Start] at any time to display parameters for retrieving a new log.

The Log Retrieval screen will display.

• If you have the approximate time at which an error occurred, select "View

Log With Time Range", and enter a Start Time and End Time which will include the time of the event you want to review. Then click [OK].

• If you want to view the log during the time an event occurs:

– select "View Active Log"

– click [OK]

2.

Stop - Click [Stop] at any time during the time a log is loading to stop the loading process.

3.

Load - Click [Load]

4.

Save - Click [Save] to save a log to a folder on your LAPTOP.

• Use the cursor to select the area of the log you want to save.

• Select the folder on the LAPTOP, for example Log Files.

• Enter a File name and click [Save].

5.

?

- Click the question mark to display a help screen.

6.

Options - Click [Options] to display a screen of the log columns you want to display.

• Select the name of each column you want to display in the log. The columns selected above are of the most use for your purposes.

• Click [OK] to display the log.

7.

Find - Click [Find] to search for an area in the log that you can identify by words or numbers, for example, an error code.

• Enter the combination of words and numbers you want to locate in the Find what window.

• Click [Find] to search the log.

8.

Find Next - Click [Find Next] to locate the next entry from the Find operation.

Note: Your LAPTOP must have LOCAL LOG VIEWER SOFTWARE to view the logs.

9.

Display Filter - Click [Display Filter] to display a screen that will allow you to filter the log to decrease the quantity of log data for analytical use.

2G0947 - 31JAN08

Using Advanced

"Filtering"

Contents of the

Log

Diagnostics

This section explains the use of the filtering function. For example: Modalities are not able to select the IMAGER because the current number of "scp associations" has reached and remains at the limit (12). You can use the filtering function to search for key words and numbers in the log to locate the information to solve the problem. See the following example search.

1. Access the Application Log and use the Log Retrieval window to select the time within which the IMAGER problem occurred.

2. Click [OK] to capture the log data.

3. Select "Display Filter".

4. Under the Basic tab, select:

• "Enable Basic Filter"

• "Test contains"

5. Type the words and numbers that you want to search on. In this example, "scp assoc" was selected to appear in the events in the log you want to view.

6. Click [OK] to search the log for the selected test.

7. Note that the search retrieved only log items that include the words "scp assoc". Also note that the log includes 1,688 records. To decrease the data, do additional filtering.

8. Click [Display Filter].

9. Select the "Advanced" tab.

10. Select "Enable Advanced filter" and fill in the first Field (see above). This adds the word up to the original search words "scp assoc".

11. Click [OK] to retrieve all the "scp associations" that were up (running) during the time that was selected.

12. Note that this search retrieved only 9 records, indicating that 9 associations were up during the time selected.

13. Do another advanced search for scp associations that went down during the selected time.

14. Note in the retrieved data that only 5 associations are indicated down.

15. A comparison of the up and down logs indicate that the leonardo modality continued to add associations without closing down associations until the limit of 12 associations was reached. This prevented new associations from occurring.

Each line of the log documents an event. Each event has 16 columns of information.

Only 4 or 5 of these columns are of use to the FE. (These are in boldface in the list below.) The other data is for use by software engineering. To decrease the size of the log, these columns should be removed from the viewed log by the Options function described in the preceding section. The columns, from left to right, include:

1. Event Type - This column provides the same information in the Level column.

It describes the level provided for the event. The levels from highest to lowest are: TRACE (Level 6), DEBUG (5), DIAG (4), INFO (3), WARNING (2),

ERROR (1), and FATAL ERROR (0).

2. Time- Provides the time of the event, down to 1/100th of a second. The time is of use for locating events in the log.

2G0947 - 31JAN08 5-123

Diagnostics

Log Levels

3. Code - Code for an event. Normally an error code.

4. Text- This column describes the event.

5. App- The software application in which the event occurred.

6. Subsystem - The software subsystem within the application.

7. Module - The software module within the subsystem

8. File - The file within the software module

9. Line - Line number of the file.

10. Level - The level used to describe the event.

11. Version - The version of the subsystem.

The level recorded in the logs for each subsystem can be changed, if necessary, for troubleshooting purposes. To change a log level:

1. From the SERVICE TOOL menu, select Configuration>System>Log

Level .

2. Click [Modify].

3. From the drop-down menu for the subsystem, select the Log Level you want and click [Save].

Note: The log levels, from lowest to highest are:

• 0 - Fatal Error: Record only fatal errors

• 1 - Error: Record all errors

• 2 - Warning: Record warnings and all errors

• 3 - Information: Record key events

• 4 - Diagnostic: Provide a level of information for field troubleshooting.

• 5 - Debug: Provide a level of information for software debugging.

• 6 - Trace:

IMPORTANT :

Levels higher than the recommended defaults can slow down the system. If you change a level to help diagnose a problem, return the level to the default value after completing troubleshooting.

5-124 2G0947 - 31JAN08

Section 6: Illustrated Parts List

MAIN AY

Figure 6-1: MAIN AY - PANELS e w r t y q o i u

2G0947 - 31JAN08 6-1

Illustrated Parts List

Item

1

2

3

4

Part No.

SP8F3810

SP8F3812

SP8F4549

SP8F4551

7

8

5

6

9

SP2G0581

SP5F8099

SP8F3811

SP5F8105

SP6H9575

Figure 6-1: MAIN AY - PANELS Parts List

Description

PANEL AY - front

PANEL AY - left

COVER AY - top

PANEL - back

LABEL - agency statements

SCREW - Torx , M4 0.7x8

PANEL AY - right


BUMPER - foot

Qty Notes

1

4

1

10

4

1 See Figure 6-24 .

1

1

1 If you order this item you must also order item 5.

6-2 2G0947 - 31JAN08

i u y t o


Figure 6-2: MAIN AY - Top Left View a s d f g h j k l

;

2) r e w q

2G0947 - 31JAN08 6-3


Item

1

2

Part No.

SP8F3917

SP8F3923

Figure 6-2: MAIN AY - Top Left View Parts List

Description

PLENUM AY - outlet

FILM FEED AY - film transport

Qty Notes

1 Includes item 7.

1 See Figures 6-5 , 6-6 , and

6-7 .

1 3

6

7

4

5

SP2G0364

SP8F4556

SP5F4586

HARNESS - film path microcontroller, pickup and intermediate

DUCT - fan, exit

E-RING - 6-8 mm

SP78-8094-5562-5 HANDLE - rollback

SP8F4355 FAN AY - processor

8

9

SP2G0385

SP8F4349

10 SP5F8104

11 SP7H6201

DEFLECTOR - light, left side

PROCESSOR AY

SCREW - Torx

WASHER - flat

, M5 0.8x8

12 SP2G0259

13 SP6E6626

14 SP8F3637

15 SP5F8098

SHIELD - light cover

BUMPER - round, rubber

PLENUM AY - inlet


16 SP6H7793

17 SP5F8101

LANYARD


18 SP12-7997-9291-1 CATCH - magnetic, body, snap in

19 SP7E8513 SWITCH - service

20 SP5F8100 SCREW - Torx , M4 0.7x16

1

1

1

1

1

1 See Figure 6-16 .

3

1

1

2

1

8

2

3

3

1

10

6-4 2G0947 - 31JAN08

q w e r

Figure 6-3: MAIN AY - Top Right View t y u

Illustrated Parts List g f d i o a s

2G0947 - 31JAN08 6-5


Figure 6-3: MAIN AY - Top Right View Parts List

Item Part No.

Description

6

7

4

5

1

2

3

SP5F8095

SP2G0144

SP2G0777

SP2G0439

SP5F9433

SP8F4637

SP2G0837


SHIELD - light

WASHER - shipping

PIN - overtravel, front

SCREW - set, M4 0.7x25

PIN - overtravel, imaging, back

KIT, IMAGING AY

8

9

SP2G0068

SP5F9624

10 SP2G1438

11 SP8F4275

DAMPER - foam, isolation

SPRING - compression

CAP - spring, isolation

NUT - adjustment, isolation

12 SP2G0892 BRACKET - interlock switch

13 SP26-1011-6202-7 SWITCH - interlock, top cover

14 SP2G0893 COVER - interlock switch

Qty Notes

1

1

1

3

3

3

3

13

1

3

1

1

2

1 See Figure 6-15 .

6-6 2G0947 - 31JAN08

Figure 6-4: MAIN AY - Right Side View


2G0947 - 31JAN08 h g f d s a o u i y t j q w e r k

6-7


Item

6

7

4

5

8

1

2

3

Part No.

Figure 6-4: MAIN AY - Right Side View Parts List

Description

9

SP26-1004-3199-3 CIRCUIT BREAKER

SP5F8411

SP3E1385

SCREW - Torx , flat head, M3 0.5x10

CONNECTOR - inlet

SP6F5983

SP5E5849

SP8F4686

SP8F4711

SP8F4735

SP8F4071

CONNECTOR - network coupler

SWITCH - rocker

CABLE SET - AC

CABLE - ethernet dicom

CABLE - film path microcontroller to processor control board

CABLE - film path microcontroller to data path board

10 SP8F4075

11

12

13

14

15

16

17

SP7F2423

SP8F4715

SP8F4712

SP2G0430

SP8F4717

SP8F4360

SP8F4354

HARNESS - film path microcontroller, platen drive motor

BUSHING - snap

CABLE - service switch

CABLE - interlock, top cover

HARNESS - densitometer and interlock, intermediate

CABLE - film path microcontroller to processor fan

HINGE - male, slip joint, short

ELECTRONICS BRACKET AY

Qty

1

1

1

1

1

2

2

1

1

1

1

1

1

5

1

Notes

2

1 See Figures 6-22 and

6-23 .

6-8 2G0947 - 31JAN08

FILM FEED AY

Figure 6-5: FILM FEED AY - 1 of 3 d f g h j k s a o i u y w t r e q


2G0947 - 31JAN08 6-9


Figure 6-5: FILM FEED AY - Parts List (1 of 3)

Item Part No.

Description

6

7

4

5

1

2

3

SP2G0393

SP993968

SP7H2394

SP2G0463

SP7E7753

SP5F1875

SP8F3863

HARNESS - cassette

MUFFLER - air

FITTING - hose, swivel

TUBING - vacuum pump

CLAMP - loop, nylon

NUT - keps

VACUUM PUMP AY

8

9

SP8F4782 TUBING - vacuum pump, T fitting

SP26-1001-7033-6 TIE WRAP

10 SP96-0000-4022-8 FITTING - T, tube to tube

11 SP5F4586 E-RING - 6-8 mm

12 SP7F2484

13 SP7E8486

14 SP8F4172

15 SP8F3204

16 SP8E1025

17 SP5F8096

PULLEY - 16 groove, 3 mm

BELT - timing, 120 tooth

CAM - roller set

PIN - mounting

SENSOR - optical, feed roller nip position


Qty

1

1

1

1

1

3

1

17

1 S4

2

1

1

1

1

1

1

1 M4

Notes

6-10 2G0947 - 31JAN08

Illustrated Parts List s a o i u

Figure 6-6: FILM FEED AY - 2 of 3 q w y t e r

2G0947 - 31JAN08 6-11


Item Part No.

6

7

4

5

1

2

3

SP8F3921

SP2G0833

SP8F4204

SP5F0907

SP8F4030

SP2G0834

SP8F4321

8

9

SP7E9815

SP2G0931

10 SP2G1048

11 SP8F3504


Description

GUIDE AY - upper tray

KIT, PICKUP AY - upper, 10 in.

CAM - follower, roller set

E-RING - 4-5 mm

ROLLER SET AY

KIT, PICKUP AY - lower, 14 in.

PIN - alignment

SCREW - set, nylon tip

FAN AY - film separation, lower

FILTER - fan

BAR - alignment

Qty Notes

1

1 See Figure 6-11 .

2

2

2 See Figure 6-10 .

1 See Figure 6-13 .

2

1

1

2

1 Includes item 10.

6-12 2G0947 - 31JAN08

Illustrated Parts List k j h o i g f d s a y u

Figure 6-7: FILM FEED AY - 3 of 3 t q w e r

2G0947 - 31JAN08 6-13


Item

4

5

6

1

2

3

Part No.

SP8F3170

SP5F8095

SP8F3926

SP5F8098

SP2G1053

SP7F2471

7

8

SP7F2475

SP7F2472

9 SP7F2473

10 SP7F2467

11 SP7F2474

12 SP5F7631

13 SP5F7961

14 SP5F8101

15 SP5F9625

16 SP8F4695

17 SP8F4694


Description

MOTOR - feed roller nip open/close, drive


GUIDE AY - lower tray


FAN - film separation, upper

TENSIONER AY

NUT

BEARING - flange

SPRING - torsion

LINK AY

IDLER - timing

BEARING - ball

WASHER - flat


BELT - feed roller nip drive, 170 tooth

CABLE - RF tag, lower

CABLE - RF tag, upper

Qty Notes

1

1

1

2

1

1

1

1

1

1

1

2 M1 and M2

22

1

9

1

1 Includes items 7 through

14.

6-14 2G0947 - 31JAN08

FILM TRANSPORT AY

Figure 6-8: FILM TRANSPORT AY - Front View s o a

Illustrated Parts List i y t q w e r u

2G0947 - 31JAN08 6-15


Figure 6-8: FILM TRANSPORT AY - Front View Parts List

Item Part No.

Description

6

7

4

5

8

9

1

2

3

10

11

SP77-8007-4484-7 BUSHING - snap

SP2G0291

SP8F4647

PIN - roller

ROLLER - mounting

SP8F4917

SP5F0939

SP5F9644

SP2G0311

SP5F8095

SP2G0845

SP5F8096

SP2G1070

BRACKET - roller, cassette receptacle

E-RING - 5-7 mm

SPRING - compression

CAM AY - cassette registration, lower

SCREW - Torx covered detect

, M3 0.5x5

SENSOR - optical, film tray detect, film


CAM AY - cassette registration, upper

4

1 M6U

Qty

2

2

2

2

4

2

1 M6L

4

4 S5x, S6x

Notes

6-16 2G0947 - 31JAN08

Figure 6-9: FILM TRANSPORT AY - Back View

Illustrated Parts List q r e w t y u

2G0947 - 31JAN08 i

6-17


Item

6

7

4

5

8

1

2

3

Part No.

SP2G0304

SP7H2893

SP5F0907

SP2G0626

SP5F8095

SP8F4239

SP2G0288

SP2G0289

Figure 6-9: FILM TRANSPORT AY - Back View Parts List

Description

SCREW - skew adjustment

WASHER - spring, 1 wave

E-RING - 4-5 mm

PIN - adjustment


RF ANTENNA BOARD AY

GUARD - light, lower tray

GUARD - light, upper tray

Qty

2

1

2

8

1

2

2

2

Notes

6-18 2G0947 - 31JAN08

FILM TRANSPORT ROLLER SET AY

Figure 6-10: FILM TRANSPORT ROLLER SET AY - Overview

Illustrated Parts List s d f a q w o i u y t r e

Figure 6-10: FILM TRANSPORT ROLLER SET AY - Overview Parts List

Notes Item Part No.

6

7

4

5

1

2

3

SP2G0649

SP8F3028

SP5F4586

SP7F2484

SP7H2170

SP5F0907

SP2G0607

8

9

SP8F4029

SP5F7631

10 SP5F0939

11 SP2G0258

12 SP8F3027

13 SP8F3965

Description

BRACKET - roller set

SPRING - torsion, left

E-RING - 6-8 mm

PULLEY - 16 groove, 3 mm

BEARING - sleeve

E-RING - 4-5 mm

ROLLER - idler

ROLLER - drive

BEARING - ball

E-RING - 5-7 mm

MOUNT - roller set bracket

SPRING - torsion, right

SHAFT - roller set

Qty

2

2

1

2

1

1

1

1

1

2

1

1

2

2G0947 - 31JAN08 6-19


PICKUP AY - Upper (10 in.)

Figure 6-11: PICKUP AY - Upper (10 in.) - Overview s d f g o a u i h y r e t w q j k l

;

2#

2@

2!

2)

6-20 2G0947 - 31JAN08


Figure 6-11: PICKUP AY - Upper (10 in.) Parts List

Item Part No.

Description

6

7

4

5

1

2

3

SP8E1025

SP5F8095

SP5F0934

SENSOR - optical, pickup home


WASHER - flat

SP8F4136 MOTOR - drive

SP26-1001-7033-6 TIE WRAP

SP8F4783

SP8F4078


HARNESS - upper pickup

8

9

SP6H7727

SP5F1872

10 SP7H2009

11 SP8F3616

12 SP2G0178

13 SP8F4759

14 SP5F4586

15 SP2G0073

VALVE - solenoid

NUT - keps

GASKET - washer

BAR - short, idler linkage

DRIVE LINK AY

TUBING - vacuum

E-RING - 6-8 mm

LINK - drive idler

16 SP8F3957

17 SP8F4103

18 SP8F4119

19 SP6H8492

VACUUM BAR AY - 10 in.

GEAR - large

GEAR - small

BEARING - sleeve

20 SP8F3615 LINK - short, idler

21 SP96-0000-1185-6 BEARING - sleeve

22 SP5F8096 SCREW - Torx , M3 0.5x10

23 SP77-8007-4484-7 BUSHING - snap

Qty Notes

1 S1U

10

2

1

1

1 M3U

8

5

1

1

1

2

1

1 M5U

1

1

1

2

4

1

2

1 See Figure 6-12 .

1

2G0947 - 31JAN08 6-21


PICKUP VACUUM BAR AY - Upper (10 IN.)

Figure 6-12: PICKUP VACUUM BAR AY - Upper (10 in.) r w e q

Item

1

2

3

4

SP8F4903

SP8E4053

SP5F8759

Figure 6-12: PICKUP VACUUM BAR AY - Upper (10 in.) Parts List

Part No.

SP78-8094-5694-6 CUP - round

SCREW - cup separated

Description

SENSOR - optical, film contact, film


Qty Notes

3

3

2 S2U and S3U

2

6-22 2G0947 - 31JAN08


PICKUP AY - Lower (14 in.)

o a

Figure 6-13: PICKUP AY - Lower (14 in.) f g s d h u i y r e t w q k l

;

2#

2@

2!

2) j

2G0947 - 31JAN08 6-23


Figure 6-13: PICKUP AY - Lower (14 in.) Parts List

Item Part No.

Description

6

7

4

5

1

2

3

SP8E1025

SP5F8095

SP5F0934

SENSOR - optical, pickup home


WASHER - flat

SP8F4136 MOTOR - drive

SP26-1001-7033-6 TIE WRAP

SP8F4784

SP8F4077


HARNESS - lower pickup

8

9

SP6H7727

SP5F1872

10 SP7H2009

11 SP8F3616

12 SP2G0178

13 SP8F4759

14 SP5F4586

15 SP2G0073

VALVE - solenoid

NUT - keps

GASKET - washer

BAR - short, idler linkage

DRIVE LINK AY

TUBING - pump

E-RING - 6-8 mm

LINK - drive idler

16 SP8F4175

17 SP8F4103

18 SP8F4119

19 SP6H8492

VACUUM BAR AY - 14 in.

GEAR - large

GEAR - small

BEARING - sleeve

20 SP8F3615 LINK - short, idler

21 SP96-0000-1185-6 BEARING - sleeve

22 SP5F8096 SCREW - Torx , M3 0.5x10

23 SP77-8007-4484-7 BUSHING - snap

Qty Notes

1 S1L

10

2

1

1

1 M3L

8

5

1

1

1

2

1

1 M5L

1

1

1

2

4

1

2

1 See Figure 6-14 .

1

6-24 2G0947 - 31JAN08

PICKUP VACUUM BAR AY - Lower (14 IN.)

Figure 6-14: PICKUP VACUUM BAR AY - Lower (14 in.)

Illustrated Parts List r e w q

Item

1

2

3

4 SP5F8759

Figure 6-14: PICKUP VACUUM BAR AY - Lower (14 in.) Parts List

Part No.

SP78-8094-5694-6 CUP - round

SP8F4903 SCREW - cup

SP8E4053

Description

SENSOR - optical, film contact, film separated


Qty Notes

4

4

2 S2L and S3L

2

2G0947 - 31JAN08 6-25


IMAGING AY

Figure 6-15: IMAGING AY - Overview q w

Item

1

2

Part No.

SP8E1025

SP5F8096

Figure 6-15: IMAGING AY - Overview Parts List

Description

SENSOR - optical, start of page


Qty

1 S8

1

Notes

6-26 2G0947 - 31JAN08

PROCESSOR AY

Figure 6-16: PROCESSOR AY - Overview


2!

2) q w e r k j d h g f a s o t i u y

; l

2G0947 - 31JAN08 6-27


Item Part No.

6

7

4

5

1

2

3

SP8F3605

SP8F3521

SP5F9238

SP2G0832

SP7E8216

SP5F4586

SP5F2473

8

9

SP8F3187

SP8F3446

10 SP7F2327

11 SP7F2326

12 SP5F7631

13 SP8F3447

14 SP8F3383

15 SP5F8099

16 SP5F8096

17 SP8F3386

18 SP2G0836

19 SP5F8098

20 SP8F4555

21 -----

Figure 6-16: PROCESSOR AY - Overview Parts List

Description

DUCT - coupling

DUCT - extension tube

SPRING

KIT, DRUM AY

BELT - drum drive, 228 tooth

E-RING - 6-8 mm

BELT - exit drive, 150 tooth

PULLEY - 3 mm

ROLLER - drive

SPRING - idler roller

RETAINER - bearing

BEARING - ball

ROLLER - idler

DUCT - rigid



BOARD - processor

KIT, DENSITOMETER AY


BELT - turnaround

FRAME AY - processor

Qty Notes

1

2

4

1

2

2

1

1

2

1

1

1

3

1

1

1

4

1

1

3

1 Not available. See Figures

6-17 - 6-20 .

6-28 2G0947 - 31JAN08

PROCESSOR FRAME AY

Figure 6-17: PROCESSOR FRAME AY - 1 of 4 y u i o a s d f

Illustrated Parts List t r e w q

2G0947 - 31JAN08 6-29


Figure 6-17: PROCESSOR FRAME AY (1 of 4) - Parts List

Item Part No.

Description

6

7

4

5

1

2

3

SP7F2484

SP8F3170

SP8F4702

PULLEY - 16 groove

MOTOR - turnaround roller drive

RETAINER - switch

SP26-1011-6202-7 SWITCH - interlock, side panel

SP7E7511 BEARING - sleeve

SP5F8101

SP8F2719

SCREW - Torx

HUB - drive

, M4 0.7x25

8

9

SP5F7058

SP8F4693

10 SP8F4692

11 SP8F2686

12 SP5F4586

13 SP5F7631

E-RING - 9-12 mm

WHEEL - drive, turnaround

COVER - wheel, drive

ROLLER - crowned

E-RING - 6-8 mm

BEARING - ball

Qty

1

9

3

1

24

2

4

2

2

3

1

1 M9

2

Notes

6-30 2G0947 - 31JAN08

2G0947 - 31JAN08

Figure 6-18: PROCESSOR FRAME AY - 2 of 4 s i o a d u y t r e w

Illustrated Parts List q

6-31


Item

1

2

5

6

3

4

Part No.

SP8F3788

SP2G0429

SP7E8206

SP8F3214

SP8F2683

SP8F2684


Description

MOTOR AY - drum drive

HARNESS/CONNECTOR - densitometer and upper interlock

BELT - timing, 113 tooth

PULLEY - 80 groove

SHAFT - drive, turnaround belt

SHAFT - idler, turnaround belt

7

8

SP7E7019 PIN - dowel

SP96-0000-1856-2 WASHER - flat

9 SP8F3113 TENSIONER AY

10 SP96-0000-1855-4 SCREW - shoulder, M5

11 SP8F4288

12 SP2G0363

SUPPORT - wire, slipring

HARNESS - processor motor

Qty

1 M8

1

1

1

3

1

1

1

1

3

1

1

Notes

6-32 2G0947 - 31JAN08

Figure 6-19: PROCESSOR FRAME AY - 3 of 4

Illustrated Parts List q w e r t y u i o a d s

2G0947 - 31JAN08 6-33



Item Part No.

Description

6

7

4

5

1

2

3

SP5F8798

SP8F3426

SP5F8095

8

9

SP2G1034

SP8F2985

10 SP8F2503

11 SP8F4982

12 SP8F4981

SCREW - panhead, phillips

SLACK LOOP AY


SP2G0200

SP5F8098

TRAY - exit


SP8F3180 GUIDE - cooling

SP74-0401-8269-8 FELT PAD AY

DIVERTER AY

GUIDE - film

PLATE - cooling

SHIELD - light

CAP - end, shield

Qty

1

1

1

12

4

1

6

1

1

1

1

2

Notes

6-34 2G0947 - 31JAN08

Figure 6-20: PROCESSOR FRAME AY - 4 of 4 y e r t

Illustrated Parts List w q

Item

4

5

6

1

2

3

Part No.

SP8F4387

SP8F3595

SP8F3587


Description

INSULATION - processor frame

SHIELD AY - inlet

SHIELD AY - heat

SP26-1011-6335-5 SCREW - shoulder, M4

SP8F3408 COVER AY - processor

SP5F8099 SCREW - Torx , M4 0.7x8

Qty Notes

1

1

1

2

1 See Figure 6-21 .

4

2G0947 - 31JAN08 6-35


PROCESSOR COVER AY

Figure 6-21: PROCESSOR COVER AY - Overview u y t r

6-36 e w q

2G0947 - 31JAN08


Item

6

7

4

5

1

2

3

Part No.

Figure 6-21: PROCESSOR COVER AY - Overview Parts List

Description

SP96-0000-0403-4 SPRING - processor roller

8F3822

SP8F4259

SPRING - roller

BARRIER - air, felt

SP5F8095 SCREW - Torx , M3 0.5x5

SP74-0401-8359-7 ROLLER - aluminum

SP96-0000-0404-2 BEARING - pressure roller

SP8F4193 INSULATION - processor cover

Qty

2

14

28

1

26

2

1

Notes

2G0947 - 31JAN08 6-37


ELECTRONICS BRACKET AY

Figure 6-22: ELECTRONICS BRACKET AY - Front View a s d f u i o w q y t r e

6-38 2G0947 - 31JAN08


5

6

3

4

7

8

Item

1

2

Part No.

SP5F8099

SP8F4550

SP5F8759

SP8F2972

SP5F8095

SP7F2423

SP8F4579

SP8F4072

9 SP8F4552

10 SP2G0835

11 SP8F4434

12 SP2G1182

13 SP8F4279

Figure 6-22: ELECTRONICS BRACKET AY - Front View Parts List

Description Qty


CABLE - film path microcontroller DRE power


FILM PATH MICROCONTROLLER AY


BUSHING - snap, rectangular

HINGE - female, slip joint

CABLE - film path microcontroller to local panel

CABLE - film path microcontroller to power 1

2

1

4

1

7

4

3

1

KIT, POWER SUPPLY AY

CABLE - hard drive power

CABLE - USB, DRE to data path board

DRE MOTHERBOARD AY

1

1

1

1

Notes

2G0947 - 31JAN08 6-39


Figure 6-23: ELECTRONICS BRACKET AY - Back View u y r t q e w

Figure 6-23: ELECTRONICS BRACKET AY - Back View Parts List

Item

5

6

7

3

4

1

2

Part No.

Description

SP6H7966

SP8F4984

HARD DRIVE

CABLE - power supply AC

SP6H9171 CIRCUIT BREAKER

SP26-1001-7033-6 TIE WRAP

SP8F4433

SP8F4192

SP5F8366

CABLE - SATA, hard drive

HARNESS - processor AC

SCREW - pan, sems, 6-32x0.25

Qty

1

1

4

1

8

1

1

Notes

6-40 2G0947 - 31JAN08

FRONT COVER AY

Figure 6-24: FRONT COVER AY - Overview e r q w t

Illustrated Parts List y u i

Item

6

7

4

5

8

1

2

3

Part No.

SP5F8612

SP8F4633

SP2G0214

Figure 6-24: FRONT COVER AY - Overview Parts List

Description

SCREW - tapping, pan head

STRIKER PLATE

COVER - local panel

SP5F8096

SP8F4418


LOCAL PANEL AY

SP26-1007-0054-6 MOUNT - wire tie

SP26-1001-7033-6 TIE WRAP

SP2G0527 CABLE - local panel to film path microcontroller

Qty

1

8

10

1

1

2

2

1

Notes

2G0947 - 31JAN08 6-41


ACCESSORY KITS

Figure 6-25: ACCESSORY KITS q w

Item

3

4

1

2

5

Part No.

SP2G0987

SP2G0990

SP2G0986

SP2G0992

SP2G0991

Figure 6-25: ACCESSORY KITS - Parts List

Description

KIT, CASSETTE - 10 x 8 in.





Qty

1

1

1

1

1 e rt

Notes

6-42 2G0947 - 31JAN08

Section 7: Functional Diagrams

15

16

13

14

11

12

1

2

3

6

7

8

9

A

4

From

Modalities

Network Cable

5

B C D E F G H J K

Rear

RJ45

Connector

Network Cable

RJ 45

For Service Use

Service

Network

Connector

RJ45

USB

Connectors (2)

Keyboard/Mouse

Connector

(Not Used)

Monitor

Connector

(Not Used)

DICOM Raster Engine (DRE)

Motherboard

Data

Hard Drive

Power

USB2

(Header)

M7

Exposure Transport Motor

and Circuit Board

(See Sheet 3)

+5V

Output - Sensor

Blocked = LOW

J1/P1

1

2

3

S8

Start of Page (SOP)

Sensor

5

6

7

8

9

1

2

3

4

4

5

6

1

2

3

7

8

9

USB

USB1 (Header)

[Not Functional]

Optics Module

Laser Beam from Laser Diode

To Focusing

Lenses

Polygon

Sensor

M10

Polygon

Spinner

Motor

1

2

3

4

5

4

5

1

2

3

Polygon

Mirror

Start of

Scan (SOS)

Board

3

4

5

1

2

6

7

8

End of

Scan (EOS)

Board

5

6

7

8

1

2

3

4

L M N P Q R S T U V W

Kodak DryView 5800 LASER IMAGER - System Functional Block / Wiring Diagram - Sheet 1 of 4

2008 January Rev. A 2G0849

X Y Z AA

1

Imaging Assembly

Optics Module

J3

1

2

3

+5V

Data Path Board (DPB)

+3.3V

SOP

DS3 DS2

USB

Connector

Not

Used

J1A

3

4

5

1

2

NU

J1

1

5

6

7

8

9

2

3

4 NU

LASER +24V

J6

1

4

5

2

3

6

9

10

11

7

8

12

NU

NU

+5V

PolyIndex

Poly Start

Poly Lock

Polygon Clock

+3.3V

+5V(USB)

- USB

+USB

< >

< >

Config

Flash

Mem

Micro

Processor

and USB

Controller

U11

SOP

SOS

EOS

SDRAM

Image

Memory

(Stores 1 image)

Laser OFF

+5V(A)

-5V(A)

Data Clock

Pixel

Data

FPGA

Program

Interface

Pixel

DAC

Laser

Drive

(Analog)

FPGA

U16

Serial

Gain and

Offset

DACs

DS4 DS6 DS5

<

<

Flash

Memory

Micro Processor

Boot Code

I2C

Data

Clock

I2C

Buffer

<

<

J5

1

+5v(A)

10

11

12

13

14

15

16

5

6

7

8

9

2

3

4

Reset

Switch

-5v(A)

SOS

EOS

SCL SOS

SDA SOS

SCA EOS

SCL EOS

BPM Reset

BPM Reset

Micro

Processor

U18

<

A to D

Conv.

<

Enable Laser

+5 V

Laser Enable

+5V(A)

NU

+5V

+1.2 V +3.3 V +5 V (A)

A

LASER +24V

SOP

+5V

+5V

+3.3V

+3.3V

NU

NU

Voltage

Regulators

-5 V (A)

NOTE: 5V(A) = 5V for analog circuits

3

4

5

6

7

J2

1

2

8

9

10

11

12

13

14

J7

3

4

5

1

2

6

7

8

Filter

Plate

3

4

5

1

2

6

7

8

JP1

+5V(A) DC to DC

Conv./

Reg

-5V(A)

0-2V

A

+24V

Feed

Back

A

-5V(A)

Opt.

SW /

FET

+5V(A)

Gain

U1 Buf

Trans

Drive

RF

Comp

+5V(A)

Enable

Enable

Filter

A

Splitting

Lens

Laser

Diode

-5V(A)

HF RF

OSC

400

MHz

A

Laser Driver Board

Power and I2C

Laser Beam to

Polygon Mirror

2

3

4

5

6

7

8

9

10 10

12 VDC Power

24 V DC Power Supply

See sheet 3

>

24 VDC Power

>

J11

J20

Film Path Micro (FPM) Board

See sheet 3

J10

1

2

3

4

5

6

7

8

9

10

11

12

13

14

DC Power and I2C

J7

1

2

3

4

DC Power and I2C

Densitometer

Control Board (DCB)

+3.3V

Happy

D2

+5V

J2 J1

3

4

1

2

1

2

3

4

P1/J1

1

2

3

4

+5V I2C

Data

Clock

NVRAM

<

<

Reset

Circuit

Micro

Proc.

Amp

A to D

Conv

Amp

S10

De nsi ty

Fiducia

OSC

16 MHz

Freq

Div.

S11

+5V

+5V

+5V

+5V

Densitometer

Lightsource

Board (DLB)

15

16

13

14

11

12

A B C D E F G H J K L M N P Q R S T U V W X Y Z AA

2G0947 - 31JAN08 7-1

Functional Diagrams

8

9

1

2

3

4

5

6

A B C D E F G

MOTORS and SENSORS

Ref Des Description

PICKUP MODULE

M3 (u or l)

M5 (u or l)

S1 (u or l)

S2 (u or l)

Pickup Drive Motor

Vacuum Valve

Pickup Home Sensor

Film Contact Sensor (also used for

Film Out detect)

Home/Default

Home = UP

Closed

Blocked = Pickup Home

Blocked = Pickup not contacting film

S3 (u or l) Film Separated Sensor Blocked = Suction cups are not holding a sheet of film

Unblocked = Suction Cups have picked up a sheet from the film stack

FILM FEED TRANSPORT

M1 Feed Roller Nip Open/Close Motor

M2

M4

M6 (u or l)

S4

Feed Roller Nip Drive Motor

Vacuum Pump

Film Tray Unlock Motor

Feed Roller Nip Position Sensor

S5 (u or l)

S6 (u or l)

Cassette-In Sensor

Film Cover (Saver) Detect Sensor

EXPOSURE TRANSPORT MODULE

M7 Roller Drive Motor

S8 Start Of Page Sensor

OPTICS MODULE

OFF

OFF

Closed

Blocked = Cassette not present

Blocked = Film covered

OFF

Unblocked = No film in NIP

ON

ON

Open

Unblocked = Cassette present

Unblocked = Film not covered

ON

Blocked = Film in NIP

M10

S9

Polygon Spinner Motor

Start of Scan Sensor

PROCESSOR MODULE

M8 Drum Drive Motor (continuous)

M9

S10

S11

Turnaround Roller Drive Motor

Density Sensor

Fiducial & Film Detect Sensor

Lock Signal Low = Spinner up to Speed Lock Signal High = Spinner not up to Speed

0 = Dark 1 = Light detected

NA

Off

NA (Analog Sensor)

Unblocked = No Film at Sensor

Limit/Sensed Position

Limit = Cassette bottom

Open

Unblocked = Pickup Not Home

Unblocked = Pickup contacting film

NA

On

NA (Analog Sensor)

Blocked = Film at Densitometer

H

7

10

11

12

M1

13

S4

14

M4

M2

M6x

M10

S8

Datapath

Board (DPB)

M7

S5x

S6x

15

16

A B C D E F G H

J

J

M9

S2x

K

Densitometer under metal cover

S3x

K

S1x

M8

L

S10

S11

M3x

L

M5x

M N

J1 J2

LED1 LED2

RESET

S1

GND1 +3.3V TEST

+5V TEST

S2

DEFAULTS

J12

P

J6

JP1

Q

J3

R S T U

J4

GND3

LED16

LED19

Film Supply LEDs

J5

JP2

J6 J7 J8

GND4 +12VTEST

UPPER

LED5

LED9

LED11

LED17

LED20

LED23

LED26

LOWER

LED6

LED10

LED12

LED18

LED21

LED24

LED27

J9

J10

J11

V

FPM Board

GND2 HAZARD+24V

J21

+24VTEST

J14 J13 J16 J17 J18 J15

NOTE: The FPM Board is located on the right-side swing out chassis (not shown)

J19

S1

D5

JP3 JP1 JP2

D2 D4 D6

J1

PCB

+24VTEST

J4

J3

NEUTRAL

LINE

Processor Control Board (PCB)

D2

D4

D5

D6

Item

JP1

JP2

JP3

+24VTEST

LINE,

NEUTRAL

S1 Reset Switch.

Description

CONFIG LED - When lit, the AC line voltage is 88 - 140 V AC (the 2 Drum

Heaters are connected in parallel). When unlit, the voltage is 173 - 264 V AC

(the 2 Drum heaters are connected in series).

INTLK LED - When lit, the microcontroller has enabled the line voltage to the drum heater. This LED will be OFF briefly at times, but during normal operations is continuously lit.

Happy LED - When the microcontroller is functioning normally, this LED blinks slightly faster than once a second. During microcontroller reflash, the LED may freeze momentarily. If the LED is steady ON or steady OFF, the microcontroller is not functioning.

SSR LED - This LED pulses ON and OFF as the SSR (Solid State Relay) switches Heater power ON and OFF.

Test point for +3.3V

Test point +2.5V

Test point for Ground

Test point for Hazard 24 V

Test points for AC line voltage at the input of the PCB.

J20

Hard Drive

Power

W



X Y

Film Path Micro (FPM) Board

Z AA

1


LED1

LED2

LED3

LED4

LED5*

LED6*

LED7*

LED8*

LED9, LED10

LED11*

LED12*

LED13

LED14*

LED15*

LED16

LED17, LED18

LED19*

LED20*

LED21

LED22

LED23*

LED24*

LED25

LED26, LED27

HAZARD +24V

+24V TEST

+12V TEST

+5V TEST

+3.3V TEST

GND1, GND2,

GND3, GND4

JP2 (Jumper pins)

S1

S2

RF Tag Read Write, Upper - Blinks rapidly during RF Tag Read or Write.

RF Tag Read Write, Lower - Blinks rapidly during RF Tag Read or Write.

RF Tag Microprocessor "Happy"

FPM Master Microprocessor "Happy"

LIFT_HOME UPPER- When lit, Upper Film Supply Pickup Bar is at home (up).

LIFT_HOME LOWER- When lit, Lower Film Supply Pickup Bar is at home (up).

FILM_SAVER UPPER- When lit, the Upper Film Saver is not present.

FILM_SAVER LOWER- When lit, the Lower Film Saver is not present.

FILM_OUT UPPER, FILM_OUT LOWER - not used, never lit.

FILM_CONTACT UPPER- When lit, the Pickup is not touching film in the Upper

Film Supply.

FILM_CONTACT LOWER- When lit, the Pickup is not touching film in the Lower

FIlm Supply.

LASER_ILOCK - When lit, this LED indicates laser power is enabled. It does not mean the laser is energized. Laser power is enabled only when:

The 3 Interlock Switches are closed and,

The Service Switch is in the Normal position.

FILM_SEP UPPER - When lit, there is no film separation (the suction cups are not lifting a sheet of film) from the Upper Film Supply.

FILM_SEP LOWER - When lit, there is no film separation (the suction cups are not lifting a sheet of film) from the Lower Film Supply.

DOOR_ILOCK - When lit, the 24 V motor drive voltage (Hazard 24V) is enabled. This voltage is enabled when:

The 3 Interlock Switches are closed or,

- The Service Switch is in the Service position.

TRAY_LOCK UPPER, TRAY_LOCK LOWER - not used, never lit.

FILM_PATH2 - not used, always lit.

NIPOC_LIMIT, UPPER - Indicates that the NIP Roller is moving from open to closed or from closed to open.

NIPOC_LIMIT, LOWER - not used, never lit.


CASS_IN UPPER - When lit, there is no Film Tray in the Upper Film Supply.

CASS_IN LOWER - When lit, there is no Film Tray in the Lower Film Supply.


BAG UPPER, BAG LOWER - not used, never lit.

Test Point for the 24 V motor drive voltage ( HAZARD 24V). This voltage is enabled when:

-

-

The 3 Interlock Switches are closed or,

The Service Switch is in the Service position.




Test Point for Digital 3.3 volts.

Test Point for Logic Ground.

Jumper across both pins overrides the microprocessor sensor control and enables the Film Supply Sensors.

RESET Switch.

DEFAULTS Switch

* Indicates Film Supply LEDs

2

3

4

5

6

7

8

9

10

11

Memory

Hard Drive

Data connection

12

13

Happy LED

J2

(On bottom

of Board)

J1

Densitometer Control Board (Top view)

Item

Happy LED

Description

Normally blinks for a brief period after the Imager is energized or after the DRE sends a Reset command to the Densitometer. Blinking indicates the microprocessor on the Densitometer Board is operating normally. After start-up, this LED is shut off.

If the microprocessor detects a checksum error during start-up, it leaves the

LED ON continuously.

DRE

14

M N P Q R S T U

USB2

USB connection to Datapath Board

15

+12 V Power In

Network

Connection

RJ45

Keyboard/Mouse

Connection

(not used)

Monitor

Connection

(not used)

2 USB

Connectors

RJ45

Service

Connection

NOTE; The DRE is located on the right-side swing out chassis (not shown)

USB1

(not functional)

16

V W X Y Z AA

7-2 2G0947 - 31JAN08


1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

A

RF Tag

Antenna

Upper

RF Tag

Antenna

Lower

From

Datapath Board

(See Sheet 1)

B

J1

1

2

J10

13

14

12

1

2

3

4

5

6

7

8

9

10

11

J2

1

2

3

AC Power In

80 - 240 Volts

Line BLK

Neutral

Circuit

WH

Breakers

15 Amp

Power

Switch

C

ANT SEL 0

+5 V

LED1

RF Tag

Upper R/W

ANT SEL 1

+5 V

LED2

RF Tag

Lower R/W

< >

< >

SOP

I2C Bus

SCL

SDA

Laser 24 V

+12 V

+5 V

+3.3 V

From Voltage

Regulators

RX In

TX Out

13.56

MHz

RF Tag

RCVR/

XMTR

Data In

Data Out

SCLK

Error

Micro-

Processor

AC Power for Drum Heaters

To Processor Control

Board Connector J3

3

2

1

D

RF Tag

Tranceiver

XTAL 1

I2C Bus

24 V DC

Power Supply

E

+5 V

RF Tag

Happy

LED3

+5 V

Reset

Switch

S1

Laser 24 V

Service Switch

(Shown in

User Position)

1

2

3

4

5

6

DRE

Defaults

Switch

S2

ANT SEL 0

ANT SEL 1

I2C Bus

NC

NO

Interlock

Switches

Top

Cover

Left

Panel

Right

Panel

+5 V

F

+5 V

16 MHz

OSC 1

Osc.

16 MHz

J19

4

3

2

1

+24 V DC

Circuit

Breaker

15 Amp

J20

4

3

2

1

Common

J16

1

2

J17

1

2

J18

1

2

Reset

Clock

I2C Bus

SCL

SDA

G

< >

Laser 24 V

+24 V

+5 V

Test Points

Hazard 24 V

GND1

1

2

GND2

1

2

GND3

1

2

GND4

1

2

+24 V

+12 V

+5 V

+3.3 V

1

2

1

2

1

2

1

2

1

2

+24 V DC

LED4

FPM

Happy

H

Master

Microprocessor

Sensor Inputs

Laser 24 V

+24 V

+24 V

+5 V

<

<

<

I

Door

Interlock

LED16

Door

Interlock

Relay

3.3 V Voltage

Regulator

Select Misc

Enable

Sensors

K

Drive Enable

Drive Direction

Reset

+3.3 V

+5 V

Enable Sensors

<

Laser

Interlock

Status

Laser

Interlock

LED13

5 V Voltage

Regulator

<

J6

1

2

3

4

5

6

7

8

Serial Port Receive

Serial Port Transmit

Microprocessor Reset Signals

Select Upper Sensors

Select Lower Sensors

I2C Bus

Door Interlock - +5 V

+3.3 V

Hazard 24 V

Hazard 24 V

L

SENSOR INPUT

MUX

Upper

+5 V

Voltage Regulators

NU

NU

Lower

Misc.

+3.3 V

12 V Voltage

Regulator

+12 V

<

M

NU

4

3

2

1

1

2

3

N P

Exposure Transport

Motor and Circuit Board

(Part of Imaging Assembly)

Film Path Micro (FPM) Board

<

<

Door interlock

Status

+3.3 V

<

<

Motor Enable Lines

I2C Bus

Hazard 24 V

SDA

SCL

+12 V

+24 V

M7

<

Slave

(Motor Control)

Microprocessors

Hazard 24 V (Motor Power)

+5 V

J9

1

2

3

4

5

6

J8

1

2

3

4

J7

1

2

3

4

NU

J11

1

2

3

4

5

6

J21

1

2

<

Q

Pickup Drive

Motor Control

Film Tray

Unlock Motor

Control

Film Feed Roller

Drive Motor Control

Turnaround(Kick)

Roller Motor

Control

Processor Drum

Drive Motor

Control

Feed Roller NIP

Open/Close Motor

Control

<

<

<

<

<

<

R

>

Stepper Motor

Drivers

Upper

4

NOTE: See Sheet 2 for LED descriptions

Local Panel

To Densitometer

(See Sheet 1)

Lower

4

Upper

4

Lower

4

4

4

4

4

+12 V DC Power to DRE

(See Sheet 1)

Processor

Fan

S T

Hazard 24V (Motor Power)

Motor Drivers

Vacuum

Pump

U

<

<

Vacuum Valve

Upper

Separation

Fans

Vacuum Valve

Lower

Film Supply Sensor LEDs

See sheet 2

+5 V

+5 V

Power and Ground

To All Film Supply

Sensors

Sensor Inputs

Enable Film

Supply Sensors

Switch

1

JP2

2

Install Jumper on

JP2 to override sensor control

J1

1

2

3

4

5

6

7

8

9

10

Sensor

Power

+ 5 V

Processor Control

Board (PCB)

+24 V TEST

High = 88 - 140 V AC (set heaters in parallel)

Low = 173 - 264 V AC (set heaters in series)

<

Hazard +24 V

Hazard +24 V

Reset

Switch

+5 V

Vcc

I2C

Reset

Circuit

Ground Enables

Sensors

+5V

Happy

D5

SCL

SDA

< >

< >

<

A to D

Converter

V

<

<

Micro

Controller

J4

12

19

23

21

1

5

3

4

2

6

13

11

9

16

14

4

4

4

4

NU

{

2

3

4

5

6

9

10

11

12

J15

1

5

6

7

8

3

4

1

2

Pins 7,8, 10,

15, 17, 18, 20,

22 and 24-32 NU

J14

YEL

ORN

RED

BRN

BRN

RED

ORN

YEL

BRN

RED

ORN

YEL

YEL

ORN

RED

BRN

BLK

RED

GRN

BLK

RED

GRN

BLK

RED

GRN

BLK

RED

GRN

BLK

RED

GRN

4

4

4

4

NU

{

12

13

6

7

J12

4

5

10

11

1

2

8

9

3

W



X

Wiring Harness

See sheet 4 for details

Y Z AA

14

7

8

9

10

3

4

6

11

12

13

J13

1

2

5

YEL

ORN

RED

BRN

RED

BLK

RED

BLK

WHT

RED

YEL

ORN

RED

BRN

1

2

1

2

3

M4

Vacuum

Pump

3

1

6

4

1

3

- 6

- 4

- 3

- 1

M5U

M3U

Vacuum

Valve - Upper

Pickup Drive

Motor - Upper

M6U

Film Tray

Unlock Motor

Upper

Upper Film

Separation

Fan

1

2

Lower Film

Separation

Fan

1

2

3

18

19

23

21

14

12

22

20

13

11

9

16

J5

4

2

6

1

5

3

Pins 7,8, 10,

15, 17 and

24-30 NU

BLK

RED

GRN

BLK

RED

GRN

BLK

RED

GRN

BLK

RED

GRN

BLK

RED

GRN

BLK

RED

GRN

WHT

RED

YEL

ORN

RED

BRN

YEL

ORN

RED

BRN

1

2

3

1

2

3

1

2

3

1

2

3

1

2

3

1

2

3

+5 V Sensor Power

{ Output (LOW =

Sensor Blocked)

Ground

S1U

Pickup Home

Sensor - Upper

S2U

Film Contact

Sensor - Upper

S3U

Film Separated

Sensor - Upper

S4

NIP Roller Position

Sensor

S5U

Cassette-In

Sensor - Upper

S6U

Film Saver

Sensor - Upper

1

3

M5L

Vacuum

Valve - Lower

6

4

3

1

6

4

3

1

M3L

Pickup drive

Motor - Lower

M6L Film Tray

Unlock Motor

Lower

4

5

6

7

1

2

3

1

2

3

1

2

3

1

2

3

1

2

3

{

+5 V Sensor Power

Output (LOW =

Sensor Blocked)

Ground

S1L

Pickup Home

Sensor - Lower

S2L

Film Contact

Sensor - Lower

S3L

Film Separated

Sensor - Lower

S5L

Cassette-In

Sensor - Lower

S6L

Film Saver

Sensor - Lower

1

3

4

6

6

4

3

1

1

3

4

6

M1

M9

M8

Film Feed Roller

NIP Open/Close

Motor

Turnaround (Kick)

Roller Drive

Motor

Processor Drum

Drive Motor

3

1

6

4

M2

Film Feed Roller

Drive Motor

8

9

10

11

SSR

D6

Heaters

ON/OFF

D4

Interlock

ON

Enable AC Line Voltage

Vcc

Heater configuration:

Low = Heaters in series

High = Heaters in parallel

RTD Sense Circuits

K1

AC Voltage

Sense Circuits

Line

Neutral

J3

1

2

3

4

5

6

Solid State

Relay (SSR)

IN +

IN -

LOAD

LOAD

4

1

J4

3

K2

5

6

2

3

10

5

+5 V

D2

Heater

Config

(ON = Parallel)

2

4

7

8

9

1

6

100 - 240 V AC

Power for Drum

Heater

(From Power

Switch)

Slip

Rings

Drum

Heater

Drum

RTD

12

13

14

15

16

A B C D E F G H J K L M N P Q R S T U V W X Y Z AA

2G0947 - 31JAN08 7-3


15

16

A B C D E F G H J K L

1

2

3

4

5

6

7

8

9

10

11

12

13

14

Motor and Sensor Connections to the FPM Board

FPM Board Intermediate

Connector

Connector Pin Label

Motor or Sensor

Pin Designator Pin

Wire

Color

J13

3 RED

14 1

J5

J12

J4

12 3

11 4

4 7

6

6 9

13 10

3

9 12

16 13

3

12 15

LOWER

PICKUP

M5L

5 6

13 1

3

3

11 3

10 4

4 7

6

YEL

BLK

BLK

BLK

RED

YEL

6 9

13 10

3

9 12

16 13

3

12 15 3

BLK

BLK

BLK

FPM Board

Connector Pin

J5

Intermediate

Connector

Label

Motor or Sensor

Pin Designator Pin

CASSETTE

Wire

Color

21 9 3 BLK

J4

BLK

J5

BLK

J4

BLK

J13

9 14

M6U

8 15

YEL

J12

6 20 6 YEL

J14 NIP

J15

YEL

5 2

M2

4 3

YEL

J5

J13

J14

7

8

5

6

9

10

11

12

BLK

BLK

Processor

Motors

5

6

7

8

9

10

11

12

Fans –

Upper and

Lower

BLK

3 Not

Used

M9

M8

6

1

3

4

6

1

3

4

BRN

RED

ORN

YEL

BRN

RED

ORN

YEL

A B C D E F G H J K L

M N P

P

FPM

Board

NU

J13

9

10

11

12

13

14

5

6

7

8

1

2

3

4

J12

Pins 7, 8, 10, 15, 17 and 24 -30 NU

9

10

11

12

13

14

5

6

7

8

1

2

3

4

7

8

9

10

11

12

13

14

J5

1

2

3

4

5

6

15

16

17

18

19

20

21

22

23

NU

J15

3

4

1

2

5

6

9

10

7

8

11

12

5

6

3

4

J14

1

2

J4

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

17

18

19

20

21

22

23

Pins 7, 8, 10,

15, 17, 20, 22 and 24 -32 NU

NU = Not Used

M N

Q R

Q R

S

S

FPM Harness

T

T

U

U

V

V

Cassette

9

10

11

12

13

14

15

16

17

18

19

20

5

6

7

8

1

2

3

4

Pins 21-24 NU

Lower

12

13

14

15

10

11

8

9

NU 16

6

7

4

5

Pickup

1

2

3

Lower Pickup

Harness

Cassette

Harness

11

12

13

14

15

7

8

9

10

5

6

3

4

NIP

1

2

Pins 16-20 NU

W



X Y Z AA

1

Intermediate

Connectors

Upper

Pickup

9

10

11

12

NU

13

14

15

16

5

6

7

8

1

2

3

4

Upper Pickup

Harness

Processor

Motor

9

10

11

12

5

6

7

8

Processor Motor

Harness

Pins 1-4 NU

1

3

- 6

- 4

- 3

- 1

M5U

M3U

Vacuum Valve

Upper

Pickup Drive

Motor - Upper

V REG

1

2

3

1

2

3

1

2

3

V REG

V REG

S1U

Pickup Home

Sensor - Upper

S2U

Film Contact

Sensor - Upper

S3U

Film Separated

Sensor - Upper

1

3

- 6

- 4

- 3

- 1

M5L

Vacuum Valve

Lower

M3L

Pickup Drive

Motor - Lower

1

2

3

V REG S1L

Pickup Home

Sensor - Lower

1

2

3

V REG S2L

Film Contact

Sensor - Lower

1

2

3

V REG

S3L

Film Separated

Sensor - Lower

1

2

3

V REG

S5U

Cassette-In

Sensor - Upper

1

2

3

V REG S5L

Cassette-In

Sensor - Lower

1

2

3

V REG S6U

Film Saver

Sensor - Upper

V REG

1

2

3

3

1

6

4

3

1

6

4

M6U

Film Tray

Unlock Motor

Upper

M6L

Film Tray

Unlock Motor

Lower

S6L

Film Saver

Sensor - Lower

3

1

6

4

M1

Film Feed Roller

NIP Open/Close

Motor

3

1

6

4

M2

Film Feed Roller

Drive Motor

1

2

3

1

2

M4

V REG

Vacuum

Pump

S4

NIP Roller

Position Sensor

1

2

3

Upper

Film Separation

Fans

1

2

Lower

3

1

6

4

M9

Turnaround (Kick)

Roller Drive Motor

3

1

6

4

M8 Processor Drum

Drive Motor

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

W X Y Z AA

7-4 2G0947 - 31JAN08

Section 8: Additional Service Procedures

Making a Configuration Backup

1. Log on to the SERVICE TOOL (see Installation Instructions,

“Logging Onto the SERVICE TOOL” on page 2-4 ).

2. Select Utilities>Session>Backup/Restore .

2G0947 - 31JAN08

3. To make a backup of the configuration parameters to the HARD

DRIVE, click [Backup].

4. To download the backup data to your LAPTOP COMPUTER, do: a.

Click [Download Backup].

b. Select a destination on your LAPTOP COMPUTER to save the file.

c.

Click [Save] to place the backup file in the selected destination.

5. Log off from the SERVICE TOOL (see Installation Instructions,

“Logging Off the SERVICE TOOL” on page 2-4 ).

8-1

Additional Service Procedures

Restoring the Configuration



2. Select Utilities>Session>Backup/Restore .

3. Click the "Restore" tab.

8-2

4. Select the type of information to be restored from the "Restore Level" drop-down menu.

5. To restore backup data from the HARD DRIVE, click [Restore].

6. To upload stored configuration data from your LAPTOP COMPUTER to the HARD DRIVE, select the "Upload Configuration File" check box.

7. Click [Browse].

8. When the "Choose File" screen displays, select the ".bin" file.

9. Click:

• [Open]

• [Restore]

10. Is the REMOTE MANAGEMENT SERVICES supposed to be active on the IMAGER?.

Yes


Advance to

No

Step 13

11. Select Configuration>System>Remote Management .

.

2G0947 - 31JAN08


2G0947 - 31JAN08

12. Click:

• [Modify]

• [Start]

IMPORTANT :

You must restart the IMAGER from the SERVICE TOOL.


14. Click [Restart].


15. If you are finished with the SERVICE TOOL: a.

Disconnect the LAPTOP COMPUTER from the IMAGER.

b. Install the RIGHT PANEL.

8-3


Updating the THUMB DRIVE With a New Version of System

Software

IMPORTANT :

You must energize your LAPTOP COMPUTER before inserting the THUMB

DRIVE into the USB port.

1. Energize your LAPTOP COMPUTER.

2. Insert:

• the THUMB DRIVE into the USB port on your LAPTOP

COMPUTER.

• the "Ghost" CD into the CD-ROM drive of your LAPTOP

COMPUTER.

3. Copy the software from the CD-ROM to the THUMB DRIVE.

NOTE: The old version of system software on the THUMB DRIVE will be overwritten by the new version.

4. When the copy is complete, remove the THUMB DRIVE and CD-ROM from your LAPTOP COMPUTER.

8-4 2G0947 - 31JAN08


Upgrading the HARD DRIVE with a New Version of System

Software - "Ghosting"

IMPORTANT :

Save the backup file to your LAPTOP COMPUTER.

1. Make a backup of the configuration file for the IMAGER (see “Making a

Configuration Backup” on page 8-1 ).

2. De-energize the IMAGER.

DRE MOTHERBOARD

USB Ports

2G0947 - 31JAN08

3. Install the THUMB DRIVE containing the "ghost" software into one of the

USB ports on the DRE MOTHERBOARD.

4. Energize the IMAGER.

5. After "Ghosting’ has completed, de-energize the IMAGER.

Note: The IMAGER will "beep" several times when "ghosting" is complete.

6. Remove the THUMB DRIVE.

7. Energize the IMAGER.

8-5


8. Do the MICROCONTROLLERS have to be updated?

Yes a. Do “Upgrading the FIRMWARE in the

MICROCONTROLLERS” on page 8-7 .

b. Continue with Step 9 .

9. Do “Restoring the Configuration” on page 8-2 .

No


8-6 2G0947 - 31JAN08


Upgrading the FIRMWARE in the MICROCONTROLLERS

IMPORTANT :

You must do this procedure when:

• the IMAGER is "ghosted" and there are changes for the

MICROCONTROLLERS

• you get error code 20-156

1. Log on to the SERVICE TOOL (see Installation Instructions, “Logging Onto the SERVICE TOOL” on page 2-4 ).

2. Select Utilities>Diagnostics>Scripts .

2G0947 - 31JAN08

3. Select "MicroUpdate_WithAutoRestart_ST.vbs" from the drop-down menu next to "Script Name".

4. Click [Run].

NOTE: This procedure will update the MICROCONTROLLERS as necessary and then will restart the IMAGER. Be patient, as this process could take approximately 10 minutes.

8-7

Publication History

Publication Date Publication No.

ECO No.

31JAN08 2G0947 CN0009339

Changed Pages

---

Notes

• New Publication

• Rev A

DryView is a trademark of Carestream Health.

Kodak is a trademark of Kodak used under license.

Carestream Health, Inc.

150 Verona Street

Rochester, New York 14608

© Carestream Health, Inc., 2008

Kodak Dryview 5800 Service Manual 328 Pages

Kodak Dryview 5800 Service Manual

SERVICE MANUAL

for the

Kodak DryView 5800 LASER IMAGER

Service Code: 1115

•

•

PLEASE NOTE

Table of Contents

Section 1: Safety Information

Section 2: Installation Instructions

Packing List

Necessary Materials

Connecting the LAPTOP COMPUTER to the IMAGER

Energizing the IMAGER

De-energizing the IMAGER

Logging Onto the SERVICE TOOL

Logging Off the SERVICE TOOL

Doing the Mechanical Setup

Completing the Uncrating

Checking the Accessories

Moving the IMAGER

Removing the SHIPPING RESTRAINTS and Packing Material

Doing the Configuration

Setting the Language

Checking the Values for the DICOM Source Communications

Setting the IMAGER to be a Destination

Setting the System Clock

Setting the Host Name and the IP Address

Setting up Service Tracking

Loading Customer Film

Checking the Installed Hardware and Film Type

Doing the SCP Services Configuration

Checking Image Quality

Tables Specification for TFT Sets, 8F5224

MetalutsB

Editing the Service History Log

Configuring the CARESTREAM REMOTE MANAGEMENT SERVICES

Backing Up the System Configuration

Instructing the Operator

Using the Default Passcode

Section 3: Adjustments and Replacements

Adjustments

PROCESSOR - DRUM Temperature

IMAGING AY - Alignment

IMAGING AY - Start Index Delay, Start of Scan

IMAGING AY - Page Start Delay, Start of Page

Replacements

LEFT PANEL

RIGHT PANEL

BACK PANEL

TOP COVER

FRONT PANEL

LOCAL PANEL AY

SWITCH, INTERLOCK - LEFT and RIGHT PANELS

SWITCH, INTERLOCK - TOP COVER

SWITCH, SERVICE

PROCESSOR AY

PROCESSOR DRUM

PROCESSOR COVER

BELT, DRUM DRIVE

MOTOR, DRUM DRIVE (M8)

FAN AY, PROCESSOR

FILM DIVERTER AY and FELT PAD AY

PROCESSOR GASKET

PROCESSOR ROLLERS

DENSITOMETER AY

TURNAROUND DRIVE SHAFT, DRIVE WHEEL and HUBS

TURNAROUND IDLER SHAFTS and ROLLERS

MOTOR, TURNAROUND ROLLER DRIVE (M9)

FILM FEED AY

MOTOR, FEED ROLLER NIP OPEN/CLOSE (M1)

MOTOR, NIP POSITION DRIVE (M2)

FEED ROLLER NIP DRIVE BELT

NIP ROLLER SET AY - UPPER

NIP ROLLER SET AY - LOWER

FILM SEPARATION FAN AY - UPPER

FILM SEPARATION FAN AY - LOWER

FILM SEPARATION FAN FILTER