ABB REM 610 Product Manual

Relion ® 610 series

Motor Protection

REM610

Product Guide

Motor Protection

REM610

Product version: C

Contents

1. Description...........................................................3

2. Functional overview..............................................3

3. Protection functions.............................................5

4. Application...........................................................5

5. Measurement.......................................................8

6. Disturbance recorder............................................8

7. Event recorder......................................................8

8. Trip-circuit supervision.........................................8

9. Self-supervision....................................................8

10. Inputs/Outputs....................................................8

11. Communication...................................................9

1MRS756304 C

Issued: 30.10.2009

12. Technical data...................................................10

13. Mounting methods............................................25

14. IED case and IED plug-in unit...........................25

15. Selection and ordering data..............................26

16. Accessories.......................................................27

17. Tools..................................................................28

18. Terminal diagram...............................................29

19. Certificates........................................................31

20. References........................................................31

21. Functions, codes and symbols.........................31

22. Document revision history.................................32

Disclaimer

The information in this document is subject to change without notice and should not be construed as a commitment by ABB Oy. ABB Oy assumes no responsibility for any errors that may appear in this document.

© Copyright 2009 ABB Oy.

All rights reserved.

Trademarks

ABB and Relion are registered trademarks of ABB Group. All other brand or product names mentioned in this document may be trademarks or registered trademarks of their respective holders.

2 ABB

ABB

Motor Protection

REM610

Product version: C

1MRS756304 C

Issued: 30.10.2009

Revision: C

1. Description

REM610 is a motor IED for the protection and supervision of medium sized and large asynchronous LV motors and small and medium-sized asynchronous HV motors in manufacturing and process industry. REM610 is a member of ABB’s Relion ® protection and control product family and part of its 610 product series. The 610 series includes protection IEDs for feeders, motors and for general system voltage supervision. The plugin design of the 610 series IEDs facilitates the commissioning of the switchgear and enables fast and safe insertion and withdrawal of IED plug-in units.

The IED is primarily targeted at protecting large asynchronous low-voltage motors and small and medium-sized high-voltage asynchronous motors. REM610 handles electrical fault conditions during motor start up, normal operation, idling, and cooling down at standstill, e.g. in pump, fan, mill or crusher applications. The IED can be used with both circuit-breaker controlled and contactor-controlled drives. REM610 can also be used for the protection of cables' feeders and distribution transformers that require thermal overload protection besides overcurrent, earth-fault and phase unbalance protection. Further, the 610 series IEDs are suitable for employment in marine and offshore environments.

The numerical motor protection IEDs of the

610 series support a wide range of standard communication protocols, among them the

IEC 61850, IEC 60870-5-103, Modbus,

Profibus, LON and SPA communication protocols.

3

4

Motor Protection

REM610

Product version: C

2. Functional overview

Table 1. Functionality

Description

Protection

Three-phase thermal overload for motors

Motor startup based on thermal stress calculation 1)

Three-phase definite-time overcurrent, low-set stage 1)

Three-phase overcurrent, high-set stage

Inverse-time unbalance protection based on negative phase sequence current

Phase reversal protection

Undercurrent (loss-of-load)

Non-directional earth fault, low-set stage

Cumulative startup time counter and restart inhibit function

Circuit-breaker failure

Temperature protection using RTD sensors or thermistors

Lockout relay function

Condition monitoring

Trip circuit supervision

Restart inhibit function

Measurement

Disturbance recorder

Residual current

Three-phase current

Thermal level

Negative phase-sequence current

Temperature measurements via RTD inputs

● = Included o = Optional

1) Mutually exlusive functions

1MRS756304 C

Issued: 30.10.2009

●

●

●

●

● o

●

●

●

●

●

●

● o

●

●

●

●

●

●

ABB

ABB

Motor Protection

REM610

Product version: C

1MRS756304 C

Issued: 30.10.2009

3. Protection functions

The IED offers many integrated protection functions for the protection of motors. The thermal overload protection, cumulative motor start up supervision, running stall protection, earth-fault protection and loss-ofphase are the key functions of this IED. The coverage of the thermal overload protection can be further enhanced by means of an optional RTD module for direct temperature measurement.

GUID-3F1C43CF-24FB-4A5B-B6B2-F02D2FA02A73 V1 EN

Figure 1. Protection function overview of REM610

5

Motor Protection

REM610

Product version: C

4. Application

1MRS756304 C

Issued: 30.10.2009

GUID-78DADA63-492F-4C31-A42C-A6DA12AD4069 V1 EN

Figure 2. REM610 can be used for the protection of both circuit-breaker controlled and contactor controlled motor drives. In the contactor controlled motor drive application, the protection also covers the feeder cable and the cable box. The CB controlled application features a transformer and motor drive application. The load side of the transformer is earthed via a resistor, which enables current measuring earthfault protection to be used. In both applications, the critical motor temperatures are supervised through direct temperature measurement via embedded sensors.

6 ABB

Motor Protection

REM610

Product version: C

1MRS756304 C

Issued: 30.10.2009

ABB

GUID-1CB5AC06-0AC1-455B-9944-98281490FC32 V1 EN

Figure 3. REM610 provides a full range of protection functions for the large low-voltage motors and from small to medium sized high-voltage motors. REM610 is also used for the protection of small asynchronous power generators, for which the IED offers shortcircuit and time overcurrent protection, thermal overload protection, phase unbalance and stall protection, and stator earth-fault protection. Further, the IED features direct temperature measurement via embedded sensors in the generator winding or bearings.

7

Motor Protection

REM610

Product version: C

1MRS756304 C

Issued: 30.10.2009

5. Measurement

The IED physically measures the phase currents and the residual current. From the phase currents, the IED calculates the thermal overload and the negative-phase-sequence current of the protected motor or generator.

REM610 also measures a number of characteristic currents of the protected object during startup and duty operation. Further, by means of an optional measurement card, the IED can directly measure up to eight temperatures via six RTD and two thermistor type sensors.

The values measured can be accessed locally via the user interface on the IED front panel or remotely via the serial communication interface on the rear panel of the IED.

the time stamps.The non-volatile memory retains its data also in case the IED temporarily loses its auxiliary supply.The

event log facilitates detailed pre- and postfault analyses of the faults and disturbances.

8. Trip-circuit supervision

The trip-circuit supervision continuously monitors the availability and operability of the trip circuit. It provides open-circuit monitoring both when the circuit breaker is in its closed and in its open position. It also detects the loss of circuit-breaker control voltage.

8

6. Disturbance recorder 9. Self-supervision

The IED is provided with a built-in battery backed-up digital disturbance recorder for four analog signal channels and eight digital signal channels. The analog channels can be set to record the curve form of the currents measured. The digital channels can be set to record external or internal IED signals, e.g.

the start or trip signals of IED stages, external blocking or control signals. Any digital IED signal such as a protection start or trip signal, or an external IED control signal can be set to trigger the recording. The recordings are stored in a non-volatile memory from which the data can be uploaded for subsequent fault analysis.

7. Event recorder

The IED’s built-in self-supervision system continuously monitors the state of the IED hardware and the operation of the IED software. Any fault or malfunction detected will be used for alerting the operator.

10. Inputs/Outputs

• Four current transformers

• Two digital inputs

• Three additional digital inputs on an optional RTD module

• Three normally open heavy duty output contacts

• Two change-over signal output contacts

• One dedicated IRF contact

• Input/output contacts freely configurable

To provide network control and monitoring systems with bay level event logs, the IED incorporates a non-volatile memory with capacity of storing 100 event codes including

ABB

Motor Protection

REM610

Product version: C

1MRS756304 C

Issued: 30.10.2009

11. Communication

The protection IEDs are connected to the fibreoptic communication bus directly or via bus connection modules and gateways. The bus connection module converts the IED's electrical signals to optical signals for the communication bus and, vice versa, the communication bus' optical signals to electrical signals for the IED.

ABB 9

Motor Protection

REM610

Product version: C

Table 2. Optional communication modules and protocols

Protocol Bus connection modules and gateways

1MRS756304 C

Issued: 30.10.2009

SPA

IEC

60780-5-103

● ● ●

● ● ●

● ● ●

GUID-047CEFC9-339A-4C81-A6FD-2EB4ABEFA164 V1 EN

IED Modbus

(RTU and

ASCII)

IEC 61850 ● ● -

LON ●


IED +

GUID-59085488-876A-4D70-

A92C-213E0B946CA1 V1 EN

SPA-ZC 402

Profibus

● ● -


IED +

●


IED +

GUID-

BE706267-8CC5-43A7-919E-2

CA078E785D7 V1 EN

SPA-ZC 21 +

GUID-623E03DE-8175-45F2-

B563-58F4989C6AB8 V1 EN

SPA-ZC 102

GUID-623E03DE-8175-45F2-

B563-58F4989C6AB8 V1 EN

SPA-ZC 102


IED +

GUID-18C15D0C-86C8-4E27-

ADF7-720AB05D6B7E V1 EN

SPA-ZC 302

10 ABB

ABB

Motor Protection

REM610

Product version: C

1MRS756304 C

Issued: 30.10.2009

12. Technical data

Table 3. Dimensions

Description

Width

Height

Depth

Weight

Value frame case frame case case

IED spare unit

177 mm

164 mm

177 mm (4U)

160 mm

149.3 mm

3.5 kg

1.8 kg

Table 4. Power supply

Description

Type

U aux rated

U aux variation (temporary)

Burden of auxiliary voltage supply under quiescent (P q

)/ operating condition

Ripple in the DC auxiliary voltage

Interruption time in the auxiliary DC voltage without resetting the IED

Time to trip from switching on the auxiliary voltage 1)

Internal over temperature limit

Fuse type

1) Time to trip of stages I>>

Value

REM610CxxHxxx

U r

= 100/110/120/220/240 V

AC

U r

= 110/125/220/250 V DC

85...110% of U r

(AC)

80...120% of U r

(DC)

<9 W/13 W

REM610xxLxxx

U r

= 24/48/60 V DC

80...120% of U r

(DC)

Max. 12% of the DC value (at frequency ogf 100 Hz)

<50 ms at U aux

rated

<350 ms

+100 ºC

T2A/250 V

11

Motor Protection

REM610

Product version: C

1MRS756304 C

Issued: 30.10.2009

Table 5. Energizing inputs

Description

Rated frequency

Rated current, I n

Thermal withstand capability:

• Continuously 4 A

Value

50/60 Hz ±5 Hz

1 A

• For 1 s

• For 10 s

100 A

25 A

Dynamic current withstand:

• Half-wave value 250 A

Input impedance <100 mΩ

5 A

20 A

500 A

100 A

1250 A

<20 mΩ

Table 6. Measuring range

Description

Measured currents on phases I

L1

, I

L2 and I

L3 as multiples of the rated currents of the energizing inputs

Earth-fault current as a multiple of the rated current of the energizing input

Value

0... 50 × I n

0... 8 × I n

Table 7. Digital inputs

Description

Rated voltage

• REM610BxxHxxx

Activating threshold

• REM610BxxLxxx


• REM610BxxxxMx


Operating range

Current drain

Power consumption/ input

Value

DI1, DI2

110/125/220/250 V DC

Max. 88 V DC (110 V DC -20%)

24/48/60/110/125/220/250 V DC

Max. 19.2 V DC (24 V DC -20%)

±20% of the rated voltage

2...18 mA

<0.9 W

DI3...DI5 (optional)

24/48/60/110/125/220/250 V DC

Max. 19.2 V DC (24 V DC -20%)

12 ABB

ABB

Motor Protection

REM610

Product version: C

Table 8. Signal output SO1

Description

Rated voltage

Continuous carry

Make and carry for 3.0 s


Breaking capacity when the control-circuit time constant L/R <40 ms, at 48/110/220 V DC

Minimum contact load

Value

250 V AC/DC

5 A

15 A

30 A

1 A/0.25 A/0.15 A

100 mA at 24 V AC/DC

Table 9. Signal output SO2 and IRF output

Description

Rated voltage

Continuous carry



Breaking capacity when the control-circuit time constant L/R <40 ms, at 48/110/220 V DC


Value

250 V AC/DC

5 A

10 A

35 A

1 A/0.25 A/0.15 A


1MRS756304 C

Issued: 30.10.2009

13

Motor Protection

REM610

Product version: C

Table 10. Power outputs PO1, PO2 and PO3

Description

Rated voltage

Continuous carry



Breaking capacity when the control-circuit time constant L/R < 40 ms, at 48/110/220 V

DC (PO1 with both contacts connected in series)


Trip-circuit supervision (TCS):

• Control voltage range

Value

250 V AC/DC

5 A

15 A

30 A

5 A/3 A/1 A


20...265 V AC/DC

• Current drain through the supervision circuit

~1.5 mA

• Minimum voltage over a contact 20 V AC/DC (15...20 V)

1MRS756304 C

Issued: 30.10.2009

14 ABB

ABB

Motor Protection

REM610

Product version: C

1MRS756304 C

Issued: 30.10.2009

Table 11. RTD/analogue inputs

Description

Supported RTD sensors

Supported PTC thermistor range

Maximum lead resistance

(three-wire measurement)

Isolation

Value

100 Ω platinum

250 Ω platinum

1000 Ω platinum

100 Ω nickel

120 Ω nickel

120 Ω nickel (US)

10 Ω copper

0...20 kΩ

200 Ω per lead

Sampling frequency

Response time

RTD/resistance sensing current

2 kV (inputs to protective earth)

5 Hz

<8 s

Maximum 4.2 mA rms

6.2 mA rms for 10 Ω copper

Table 12. Data communication interfaces

Interface

Front

Protocol

SPA bus protocol

Cable

TCR 0.00385 (DIN 43760)

TCR 0.00385

TCR 0.00385

TCR 0.00618 (DIN 43760)

TCR 0.00618

TCR 0.00672

TCR 0.00427

Optical connection

(infrared) via the front communication cable (1MRS050698)

Data transfer rate

9.6 or 4.8 kbps (9.6

kbps with front communication cable)

Table 13. Enclosure class of the flush-mounted IED

Description

Front side

Rear side, top of the IED

Rear side, connection terminals

Value

IP 54 Category 2

IP 40

IP 20

15

Motor Protection

REM610

Product version: C

1MRS756304 C

Issued: 30.10.2009

Table 14. Environmental conditions

Description

Recommended service temperature range

(continuous)

Humidity

Limit temperature range (short-term)

Transport and storage temperature range

Atmospheric pressure

Table 15. Environmental tests

Description

Dry heat test (humidity <50%)

Dry cold test

Damp heat test, cyclic (humidity >93%)

Value

-10...+55ºC

<95% RH

-40...+70ºC

-40...+85ºC according to IEC 60068-2-48

86...106 kPa

Reference

According to IEC 60068-2-2



16 ABB

ABB

Motor Protection

REM610

Product version: C

1MRS756304 C

Issued: 30.10.2009

Table 16. Electromagnetic compatibility tests

Description Type test value

EMC immunity test level meets the requirements listed below

Reference

1 MHz burst disturbance test, class III

• Common mode 2.5 kV

IEC 60255-22-1, IEC

61000-4-18

• Differential mode 1.0 kV

Electrostatic discharge test, class IV

• For contact discharge

• For air discharge

Radio frequency interference tests

• Conducted, common mode 10 V (rms), f = 150 kHz...80

MHz

• Radiated, amplitudemodulated

10 V/m (rms), f = 80...2700

MHz

• Radiated, pulse-modulated 10 V/m, f = 900 MHz

Fast transient disturbance tests

• Power outputs, energizing inputs, power supply

• I/O ports

Surge immunity test

8 kV

15 kV

4 kV

2 kV

IEC 61000-4-2, IEC

60255-22-2 and ANSI

C37.90.3-2001

IEC 61000-4-6 and IEC

60255-22-6


60255-22-3

ENV 50204 and IEC

60255-22-3


61000-4-4


60255-22-5

• Power outputs, energizing inputs, power supply

• I/O ports

4 kV, line-to-earth

2 kV, line-to-line

2 kV, line-to earth

1 kV, line-to-line

300 A/m continuous IEC 6100-4-8 Power frequency (50 Hz) magnetic field

Power frequency immunity test:


61000-4-16

17

Motor Protection

REM610

Product version: C

1MRS756304 C

Issued: 30.10.2009

Table 16. Electromagnetic compatibility tests, continued

Description

REM610CxxHxxx

• Common mode

• Differential mode

Type test value

Class A

300 V rms

150 V rms

REM610CxxLxxx and

REM610CxxxxMx

• Common mode

• Differential mode

Class B

300 V rms

100 V rms

Voltage dips and short interruptions

30%/10 ms

60%/100 ms

60%/1000 ms

>95%/5000 ms

Electromagnetic emission tests

• Conducted, RF-emission

(Mains terminal)

• Radiated RF-emission

CE compliance

Reference

IEC 61000-4-11

EN 55011

EN 55011, class A, IEC

60255-25

EN 55011, class A, IEC

60255-25

Complies with the EMC directive 2009/108/EC and

LV directive 2006/95/IEC

Table 17. Insulation tests

Description

Dielectric tests

• Test voltage

Impulse voltage test

• Test voltage

Type test value

2 kV, 50 Hz, 1 min

5 kV, unipolar impulses, waveform 1.2/50 μs, source energy 0.5 J

Reference

IEC 60255-5

IEC 60255-5

IEC 60255-5 Insulation resistance measurements

• Isolation resistance >100 M Ώ , 500 V DC

18 ABB

ABB

Motor Protection

REM610

Product version: C

1MRS756304 C

Issued: 30.10.2009

Table 18. Mechanical tests

Description

Vibration tests (sinusoidal)

Shock and bump test

Reference Requirement

According to IEC 60255-21-1 Class I

According to IEC 60255-21-2 Class I

Protection functions

Table 19. Three-phase thermal overload protection ( θ >)

Feature

Set safe stall time, t

6x

Set ambient temperature, T amb

Set restart inhibit level, θ i

>

Set prior alarm level, θ a

>

Trip level, θ t

>

Time constant multiplier, K c

Weighting factor, p

Operate time accuracy:

• >1.2 x I n

Value

2..0...120 s

0...70ºC

20...80%

50...100%

100%

1...64

20...100%

1)

±5% of the set operate time or ±1 s

1) The setting step is 0.5.

19

Motor Protection

REM610

Product version: C

1MRS756304 C

Issued: 30.10.2009

Table 20. Three-phase definite time overcurrent protection (I s

>)

Feature 1)

Set start value, I s

>

At definite-time characteristic

Start time, typical

Time/current characteristic

• Definite-time operate time, t s

>

Value

1.00...10.0 x I

55 ms

0.30...80.0 s n

Resetting time, typical/maximum

Retardation time

Drop-off/start ratio, typical

Operate time accuracy at definite time characteristic

Operation accuracy

35/50 ms

30 ms

0.96

±2% of the set operate time or ±25 ms

±3% of the start value

1) Stage I s

2 x t s

and stage I s

> cannot be used at the same time.

Table 21. Motor startup supervision based on thermal stress calculation (I s

2 x t s

)

Feature 1)

Set startup current motor, I s

>

Start time, typical

• At start criterion I

L

>I s

Value

1.00...10.0 x I n

100 ms

Set startup time for motor, t s

>


Drop-off/pick-up ratio, typical

• At start criterion I

L

>I s

0.30...80.0s

180/250 ms

0.96

Operation accuracy

Shortest possible operate time

±10% of the calculated operate time ±0.2 s

300 ms

1) Stage I s

2 x t s

and stage I s

> cannot be used at the same time.

20 ABB

ABB

Motor Protection

REM610

Product version: C

1MRS756304 C

Issued: 30.10.2009

Table 22. Three-phase instantaneous or definite time short circuit protection (I>>)

Feature

Set start value, I>>

• At definite-time characteristic

Value

0.50...20.0 x I n

Start time, typical


• Definite time operate time, t>

50 ms

0.05...30.0 s


Retardation time


Operate time accuracy at definite-time characteristic

Operation accuracy

40/50 ms

30 ms

0.96


±3% of the set start value

Table 23. Definite-time undercurrent (loss-of-load) protection (I<)

Feature

Set start value, I<


Value

30...80% I n

Start time, typical


• Definite time operate time, t<

300 ms

2...600 s



Inhibitation of I<

Operate time accuracy at

• Definite-time characteristic

Operation accuracy

300/350 ms

1.1

<12% I n

±3% of the set operate time or 100 ms

±3% of the set start value or +0.5% I n

21

Motor Protection

REM610

Product version: C

1MRS756304 C

Issued: 30.10.2009

Table 24. Instantaneous or definite-time earth-fault protection (I

0

>)

Feature

Set start value, I

0

>


Value

1.0...100% I n

Start time, typical


• Definite time operate time, t

0

>

50 ms

0.05...300 s


Retardation time



Operation accuracy

• 1.0...10.0% I n

• 1.0...100% I n

40/50 ms

30 ms

0.96




Table 25. Inverse-time unbalance protection based on the negative phase sequence current (I

2

>)

Feature

Set start value, I

2

>

• At IDMT characteristic

Value

0.10...0.50 x I n

Start time, typical


• IDMT time constant, K

2

100 ms

5...100



Operate time accuracy

• I

2

> + 0.065...4.0 x I n

Operation accuracy

Inhibitation of I

2

>

130/200 ms

0.95

±5% of the calculated operate time or ±100 ms


I < 0.12 x I n

or I > 4.0 x I n

22 ABB

ABB

Motor Protection

REM610

Product version: C

1MRS756304 C

Issued: 30.10.2009

Table 26. Phase reversal protection (REV)

Feature

Trip value


• Definite time operate time

Resetting time, typical


Value

NPS ≥75% of the maximum phase current

220 ms ±50 ms

100...200 ms

0.95

Table 27. Cumulative startup time counter and restart inhibit function ( Σ tsi

)

Feature

Set restart inhibit value, Σ tsi

Countdown rate of startup time counter, Δ

Σ ts

/ Δ t

Value

5...500 s

2...250 s/h

Table 28. Temperature protection using RTD sensors or thermistors (ThA> and ThB>)

Feature


RTD sensors

Set alarm value, Ta1...6>

Operate time, ta1...6>

Set trip value, Tp1...6>

Operate time, tp1...6>

Hysteresis

Operation accuracy

Thermistors

Set trip value, Thp1> and Thp2>

Operate time

Operation accuracy

1) Note the response time of the RTD card (<8 s).

Value

±3% of the set operate time or 200 ms 1)

0...200ºC

1...100 s

0...200ºC

1...100 s

5ºC

±1 ºC (±3ºC for Cu10)

0.1...15.0 kΩ

2 s

±1% of the setting range

23

Motor Protection

REM610

Product version: C

Table 29. Circuit-breaker failure protection (CBFP)

Feature

Set operate time

Phase-to phase voltage threshold for external triggering of the CBFP:

• Pick-up/drop-off

Value

0.10...60.0 s

0.13/0.11 x I n

1MRS756304 C

Issued: 30.10.2009

24 ABB

Motor Protection

REM610

Product version: C

1MRS756304 C

Issued: 30.10.2009

13. Mounting methods

Using the appropriate mounting accessories, the standard IED case for the 610 series IEDs can be flush mounted, semi-flush mounted or wall mounted. The flush mounted and wall mounted IED cases can also be mounted in a tilted position (25°) by using special accessories.

Further, the IEDs can be mounted in any standard 19” instrument cabinet by means of

19” mounting panels available with cut-outs for one or two IEDs. Alternatively, the IED can be mounted in 19” instrument cabinets by means of 4U Combiflex equipment frames.

For the routine testing purposes, the IED cases can be equipped with test switches, type RTXP 18, which can be mounted side by side with the IED cases.

Mounting methods:

• Flush mounting

• Semi-flush mounting

• Semi-flush mounting in a 25° angle

• Rack mounting

• Wall mounting

• Mounting to a 19" equipment frame

• Mounting with a RTXP 18 test switch to a

19" rack

ABB

GUID-96F1FA00-1AEA-43B9-9BEA-3DF5378452F9 V1 EN

Figure 4. Flush mounting

GUID-01A281E9-98A6-44FB-A7C8-F10659895348 V1 EN

Figure 5. Semi-flush mounting

GUID-8572D5AA-5967-4138-9875-81A9705733B4 V1 EN

Figure 6. Semi-flush mounting in a 25º angle

14. IED case and IED plug-in unit

As a safety measure, the IED cases for the current measuring IEDs are provided with automatically acting contacts for shortcircuiting the CT secondaries, when a

IED plug-in unit is withdrawn from the IED case. In addition, the IED case is provided with a mechanical coding system to prevent the current measuring IED plug-in units from being inserted into a case for a voltage IED unit and vice versa, i.e. the IED cases are associated to a certain type of IED plug-in unit.

There is, however, a universal IED case available, which is not associated to a certain plug-in unit type. When a IED plug-in unit is plugged into such a IED case for the first time, the IED case will automatically adapt to that particular IED type, i.e. the shortcircuiting contacts will be activated as well as the mechanical blocking system.

Hereafter, the IED case is permanently associated to a certain IED type.

25

Motor Protection

REM610

Product version: C

1MRS756304 C

Issued: 30.10.2009

15. Selection and ordering data

When ordering protection IEDs and/or accessories, please specify the following information: order number, HMI language set number and quantity. The order number identifies the protection IED type and hardware and is labelled on the marking strip under the lower handle of the IED.

Use the ordering key information in Fig. 7 to generate the order number when ordering complete protection IEDs.

GUID-130FFCA6-14E2-42B4-B9D9-8999971479A3 V1 EN

Figure 7. Ordering key for complete IEDs

Use the ordering key information in Fig. 8 to generate the order number when ordering spare units.

26 ABB

ABB

Motor Protection

REM610

Product version: C

1MRS756304 C

Issued: 30.10.2009

GUID-260E75FD-7DC7-4A23-8D07-31458B45AF14 V1 EN

Figure 8. Ordering key for spare units

27

Motor Protection

REM610

Product version: C

16. Accessories

Table 30. Cables

Item

Front communication cable

Order number

1MRS050698

Table 31. Mounting accessories

Item

Semi-flush mounting kit

Order number

1MSR050696

Inclined semi-flush mounting kit 1MSR050831

19” rack mounting kit with cutout for one IED 1MSR050694

19” rack mounting kit with cutout for two IEDs 1MSR050695

Surface mounting frame

Mounting bracket for RTXP 18

Mounting bracket for 4U high Combiflex equipment frame

1MSR050697

1MSR061207

1MSR061208

Table 32. Test switches

Item

Test switch RTXP 18

Table 33. Optional communication cards

Item

Plastic fibre

RS-485

Plastic and glass fibre

Table 34. 610 series universal cases

Item

Empty universal IED case for 610 series

Order number

1MRS050783

Order number

1MRS050889

1MRS050892

1MRS050891

Order number

1MSR050904

1MRS756304 C

Issued: 30.10.2009

28 ABB

ABB

Motor Protection

REM610

Product version: C

1MRS756304 C

Issued: 30.10.2009

17. Tools

Table 35. Configuration and setting tools

Tool Version

Protection and Control IED Manager PCM600 2.1 or later

REM610 Connectivity Package 2.1 or later

2.4.0-1 or later CAP 501 Relay Setting Tool CAP 50

CAP 505 Relay Setting Tool CAP 505 v. 2.4.0-1 or later 2.4.0-1 or later

Communication Engineering Tool (CET) for

SPA-ZC 40x

Lon Network Tool LNT 505

Profibus-DPV1/SPA Configuration Tool (PCT)

1.1.1

1.1.1 Add-on 1

Table 36. Supported functions

Function

Parameter setting

Disturbance handling

Signal monitoring

Disturbance record analysis

IED configuration templates

Creating/handling projects

IEC 61850 communication configuration

LON communication configuration

Profibus communication configuration

● = Supported

1) Requires a connectivity package

PCM600

1)

●

●

●

CAP 501 CAP 505 CET for

SPA-ZC

40x 1)

●

●

●

●

●

●

-

-

-

●

●

●

-

-

-

●

●

●

-

-

-

●

●

●

-

-

-

-

-

-

-

-

●

LNT 505

-

-

-

-

-

-

-

-

●

PCT

-

-

-

-

-

●

-

-

-

29

Motor Protection

REM610

Product version: C

18. Terminal diagram

1MRS756304 C

Issued: 30.10.2009

GUID-7B9F6799-0EB1-4379-91BC-265F7565D352 V2 EN

Figure 9. Terminal diagram of REM610

30 ABB

ABB

Motor Protection

REM610

Product version: C

1MRS756304 C

Issued: 30.10.2009

19. Certificates

KEMA has issued a Type test Certificate of

Complete type test for the 610 series products. Certificate No. 08-1071, 08-1072 and 08-1073.

DNV (Det Norske Veritas) has issued a Type

Approval Certificate for the 610 series IEDs.

Certificate No. E-9945. The 610 series IEDs comply with Det Norske Veritas' Rules for

Classification of Ships, High Speed & Light

Craft and Det Norske Veritas' Offshore

Standards.

Korea Electrical Safety Corporation (KESCO) has issued a KAS V-Check Mark certificate for the 610 series products. Ref. Cert. No. KAS-

KESCO-7018-02.

distribution automation product and service range.

You can find the latest relevant information on REM610 on the product page .

The download area on the right-hand side of the web page contains the latest product documentation, such as Technical Reference

Manual, Installation Manual, Operator's

Manual etc. The selection tool on the web page helps you to find the documents by the document category and language.

The Features and Application tabs contain product related information in a compact format.

20. References

The www.abb.com/substationautomation portal offers you information about the

31

Motor Protection

REM610

Product version: C

1MRS756304 C

Issued: 30.10.2009

21. Functions, codes and symbols

Table 37. Functions included in REM610

Functionality

Protection

IEC 60617

Three-phase thermal overload for motors θ >

Motor startup based on thermal stress calculation I s

2 x t s

Three-phase definite-time overcurrent, low-set stage

Three-phase overcurrent, high-set stage

Inverse-time unbalance protection based on negative phase-sequence current

Phase reversal protection

Undercurrent (loss-of-load)

I

I>>

I s

2

I<

>

>

REV

I

0

> Non-directional earth fault, low-set stage

Cumulative startup time counter and restart inhibit function

Circuit-breaker failure

Temperature protection using RTD sensors or thermistors

Σ

ThA>, ThB> tsi

CBFP

Lockout relay function

Condition monitoring

Trip circuit supervision TCS

Restart inhibit function

Measurement

Disturbance recorder

Residual current

Three-phase current

Thermal level

Negative phase-sequence current

Temperature measurements via RTD inputs

RESTART INHIBIT

TCS

RESTART

DISABLE

I

θ

0

L

1

, L

2

I

2

, L

3

RTD1, RTD2,

RTD3, RTD4,

RTD5, RTD6

IEC-ANSI

49M

48/14

51/14

50/51

46

46R

37

51N

66

62BF

49/38

86

I n

I a

, I b

, I c

TH LEVEL

I

2

RTD1, RTD2,

RTD3, RTD4,

RTD5, RTD6

32 ABB

Motor Protection

REM610

Product version: C

1MRS756304 C

Issued: 30.10.2009

22. Document revision history

Document revision/date

A/16.05.2007

B/27.08.2008

Product version

A

B

C/30.10.2009

C

History

First release

Content updated to correspond to the product version

Content updated to correspond to the product version

ABB 33

34

Contact us

ABB Oy

Distribution Automation

P.O. Box 699

FI-65101 VAASA, Finland

Phone +358 10 22 11

Fax +358 10 22 41094 www.abb.com/substationautomation

ABB REM 610 Product Manual

Motor Protection

REM610

Product Guide

Contents

1. Description

2. Functional overview

3. Protection functions

4. Application

5. Measurement

8. Trip-circuit supervision

6. Disturbance recorder 9. Self-supervision

7. Event recorder

10. Inputs/Outputs

11. Communication

12. Technical data

Protection functions

13. Mounting methods

14. IED case and IED plug-in unit

15. Selection and ordering data

16. Accessories

17. Tools

18. Terminal diagram

19. Certificates

20. References

21. Functions, codes and symbols

22. Document revision history

Contact us

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