Installer’s Guide 18-GE01D1-9
Convertible Variable Speed –
Air Handlers 2 1/2 - 5 Ton
TWE031E13FB; TWE037E13FB;
TWE040E13FB; TWE049E13FB;
TWE065E13FB
WARNING:
HAZARDOUS VOLTAGE - DISCONNECT POWER BEFORE SERVICING
ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES
IMPORTANT — This Document is customer property and is to remain with this unit. Please return to service information pack upon completion of work.
Contents
A. GENERAL INFORMATION
▲
WARNING
General Information .............................................. 1
Installation Limitations & Recommendations ............................ 1
THIS INFORMATION IS FOR USE BY INDIVIDUALS HAVING
Unit Installation ...................................................... 3
ADEQUATE BACKGROUNDS OF ELECTRICAL AND MECHANI-
Vertical Upflow ......................................................................... 3
CAL EXPERIENCE. ANY ATTEMPT TO REPAIR A CENTRAL
Vertical Downflow .................................................................... 3
AIR CONDITIONING PRODUCT MAY RESULT IN PER-
Horizontal Left .......................................................................... 4
SONAL INJURY AND/OR PROPERTY DAMAGE. THE MANU-
Horizontal Right ....................................................................... 4
FACTURER OR SELLER CANNOT BE RESPONSIBLE FOR
Refrigerant Piping ................................................. 5
THE INTERPRETATION OF THIS INFORMATION, NOR CAN
IT ASSUME ANY LIABILITY IN CONNECTION WITH ITS USE.
Condensate Drain Piping ...................................... 6
Electrical - Wiring ................................................... 7
Airflow Adjustment ................................................. 9
Hook Up Diagrams ................................................. 8
▲
CAUTION
To prevent shortening its service life, the air handler should not be used during the finishing phases of construction. The low return air temperatures can lead to the formation of condensate. Condensate in the presence of chlorides and fluorides from paint, varnish, stains, adhesives, cleaning compounds, and cement creates a corrosive condition which may cause rapid deterioration of the cabinet and internal components.
These instructions do not cover all variations in systems or provide for every possible contingency. Should further information be desired or particular problems arise which are not covered sufficiently by this manual, contact your local distributor or the manufacturer as listed on the air handler nameplate.
These Air Handlers are shipped from the factory in the upflow or horizontal right configuration and are fully convertible to downflow or horizontal left. Refer to Section B beginning on page 3 for additional information.
Outline Drawings ................................................. 10
Checkout Procedures .......................................... 12
INSTALLATION LIMITATIONS & RECOMMENDATIONS
The general location of the air handler is normally selected by the architect, contractor and/or home owner for the most effective application and satisfaction.
These air handlers are suitable for installation in a closet, alcove or utility room with free, non-ducted, air return, using the area space as a return air plenum.
With ducted supply air, if the minimum clearances to combustible materials and service access are observed, the above installations are suitable.
INSPECTION
Check carefully for any shipping damage. This must be reported to and claims made against the transportation company immediately. Check to be sure all major components are in the unit. Any missing parts should be reported to your supplier at once, and replaced with authorized parts only.
NOTE: Condensation may occur on the surface of the air handler when installed in an unconditioned location. When units are installed in unconditioned spaces, verify that all electrical and refrigerant line penetrations on the air handler are sealed completely.
This area may also be used for other purposes, including an electric hot water heater - but in no case shall
Installer’s Guide a fossil fuel device be installed and/or operated in the same closet, alcove or utility room.
In addition, these air handlers are suitable for installation in an attic, garage or crawl space with ducted supply and return air.
This equipment has been evaluated in accordance with the Code of Federal Regulations, Chapter XX, Part 3280 or the equivalent. “SUITABLE FOR MOBILE HOME
USE”
For proper installation the following items must be considered:
1. If adequate power is available and correct according to nameplate specifications.
2. Insulate all ducts, particularly if unit is located outside of the conditioned space.
3. To ensure maximum efficiency and system performance, the existing supply and return duct system static pressures must not exceed the total available static pressure of the air handler. Reference ACCA
Manual D, Manual S and Manual RS along with the air handler Product Data and Service Facts for additional information.
4. It is recommended that the outline drawing be studied and dimensions properly noted and checked against selected installation site. By noting in advance which knockouts are to be used, proper clearance allowances can be made for installation and possible future service.
5. Pursuant to Florida Building Code 13-610.2.A.2.1, this unit meets the criteria for a factory sealed air handler.
6. The Refrigerant lines must be sealed and Electrical inlets need to be sealed at both the low and the high voltage.
7. When the air handler with supplementary heater is to be installed in the downflow position on combustible flooring an accessory sub-base (TAYBASE101 for TWE031E, TAYBASE100 for TWE037E,
TAYBASE102 for TWE040- 065E) must be used. See
Figure 1.
8. If supplementary heat is to be added, power supply must be sufficient to carry the load. In addition, minimum air flow settings, unit and duct clearances to combustible material must be maintained as stated on the air handler rating nameplate.
▲
CAUTION
For air handlers not equipped with a factory installed electric heater, a field installed heater is available from American
Standard Inc. Only heaters built by American Standard Inc.
are approved for use in the air handler. These heaters have been designed and tested in accordance with UL standards to provide safe and reliable operation. A list of approved heaters is provided on the air handler rating nameplate.
Heaters that are not factory approved could cause damage and are not covered under equipment warranty.
NOTE:
If air handler is used WITHOUT a supplementary electric heater, a sheetmetal plate is required to cover the open hole in the airflow system. See Figure 2 .
Also seal the cabinet air tight where the wire enters.
9. If field installed electric heaters are applied, minimum air flow settings, unit and duct clearances to combustibles must be maintained as stated on the air handler rating nameplate.
10. If the unit is installed without a return air duct, applicable local codes may limit this air handler to installation only in a single story residence & within conditioned space.
11. If the outdoor unit is to be installed later, or by others, then installation of the air handler must be made to allow access for refrigerant lines, or attach refrigerant lines to air handler when installing.
AIR HANDLER SUB-BASE
FLOOR OPENING - SIZE
MODEL NO.
TAYBASE100
TAYBASE101
TAYBASE102
A
23-3/4
21-3/4
26-3/4
B
14-13/16
14-13/16
14-13/16
© 2006 American Standard Inc. All Rights Reserved
Figure 1
18-GE01D1-9
IF AIRHANDLER IS USED WITHOUT A FACTORY FURNISHED
SUPPLEMENTARY HEATER, A PLATE IS REQUIRED TO COVER
THE OPEN HOLE IN THE AIR FLOW SYSTEM
17"
1"
4"
1/4" HOLES (4)
ACCESSORY BAY99X123
6"
3/8"
Figure 2
From Dwg. 21B140413
12. Make sure there are provisions for installing condensate drain lines.
13. If side, front or rear return is required, air handler must be elevated or placed on a plenum
(TAYPLNM100 or 101). Connecting return duct directly to the side, front or rear of the cabinet is not approved.
14. Route refrigerant & condensate drain lines away from air handler so they do not interfere with access panels and filters.
15. When external accessories are used, the additional height and width requirements must be considered in the overall space needed.
16. These units are not approved for outdoor installation.
17. These units are approved for draw-through application only.
B. UNIT INSTALLATION
UPFLOW a. For maximum efficiency, the horizontal drip tray should be removed. Tray removal requires that the coil be removed by sliding the coil out on the coil channel supports. The tray is detached by removing the two screws at the drain pan and the two
For Maximum Efficiency on
Horizontal Left,
Upflow and Downflow
Remove and
Discard
Replace with
Narrow
Baffle
Figure 3
7/8" GASKET
SECT. X-X
(TYP. BOTH SIDES)
WATER
BLOW-OFF
BAFFLES
ATTACH WITH
2 SCREWS
EACH SIDE
X
Installer’s Guide screws holding the two brackets at the top of the coil.
b. Remove the factory installed baffle assembly from the apex of the coil by removing the 5/16" hex head screws.
Replace this baffle with the factory supplied narrow coil baffle using the screws removed previously (See Figure 3).
c. Position unit on Pedestal or other suitable foundation. If Pedestal is not used, a frame strong enough to support the total weight must be provided. Provide a minimum height of 14 inches for proper unrestricted airflow.
d. Openings where field wiring enters the
cabinet must be completely sealed. Location of power entry is shown on the outline drawing.
Use 2.5" clear stickers to seal all unused electrical knockouts and cage nut openings.
e. If a return air duct is connected to the air handler, it must be the same dimensions as shown in the outline drawing.
f. Pedestal and unit should be isolated from the foundation using a suitable isolating material.
DOWNFLOW a. For maximum efficiency, the horizontal drip tray should be removed. Tray removal requires that the coil be removed by sliding the coil out on
SCREWS TO
REMOVE COIL
DOWNFLOW BAFFLE KIT
DISCARD
DRIP TRAY
7/8" GASKET
X
1/2" GASKET
INSIDE SURFACE
OF BAFFLE
SCREWS TO
REMOVE COIL
WATER
DIVERTER
BAFFLES
(5-ton only)
FILL WITH SEALANT
Figure 4
18-GE01D1-9 3
4
Installer’s Guide the coil channel supports. The tray is detached by removing the two screws at the drain pan and the two screws holding the two brackets at the top of the coil.
b. Remove the factory installed baffle assembly from the apex of the coil by removing the 5/16" hex head screws.
Replace this baffle with the factory supplied narrow coil baffle using the screws removed previously (See Figure 3).
NOTE:
INSTALLATION OF THE DOWNFLOW BAFFLE KIT IN-
CLUDED WITH UNIT IS REQUIRED ON DOWNFLOW APPLI-
CATIONS. SEE FIGURE 4.
c.
Detach the coil from the drain pan by removing 4 screws as shown in Figure 4.
d. Remove the front triangular baffle from the coil and install the 1/2" wide gasket provided per Figure
4. Trim the gasket length to fit the baffle. Reinstall the baffle to coil, with gasket material compressed against the coil.
e. Install the water blow-off baffles provided on each side of the coil with the flange at the top as shown in Figure 4. The bottom of the baffle is to be as close to the bottom of the coil as possible.
f. Install the 7/8" wide gasket in each side of the drain pan as shown in Figure 4 (sect. X-X).
g. The 5 ton model (TWE065E) requires 2 water diverter baffles to be placed underneath the coil on the inside edge of the drain pan, Figure 4.
Fill the bend in the baffle which fits the inner edge of the drain pan with RTV type adhesive/sealant before installing the baffle.
h. The unit is then placed with the blower side down and the coil is replaced on the coil channel supports with the drain connections at the bottom. The unit is now in downflow position with front access.
i. When supplementary heaters are used, accessory subbase (TAYBASE101 for TWE031E, TAY-
BASE100 for TWE037E, and TAYBASE102 for
TWE040-065E) must be used. See Figure 1.
j. Openings where field wiring enters the cabi-
net must be completely sealed. Location of power entry is shown on the outline drawing.
Use 2.5" clear stickers to seal all unused electrical knockouts and cage nut openings.
k. If a return air duct is connected to the air handler, it must be the same dimensions as shown in the outline drawing.
HORIZONTAL LEFT
a. For maximum efficiency and Customer ease of filter maintenance, it is recommended that a properly sized remote filter and grille be installed for horizontal applications. Airflow should not exceed the face velocity of the filter being used.
The factory installed filter should then be
removed from the unit.
b. To convert the unit to horizontal left, front access, slide the coil out on the coil channel supports and rotate the complete coil 180 degrees.
c. Remove the factory installed baffle assembly from the apex of the coil by removing the 5/
16" hex head screws. Replace this baffle with the factory supplied narrow coil baffle using the screws removed previously (See Figure 3).
d. The coil is then inserted back into the cabinet on the opposite side coil channel supports. The unit is now horizontal left with front access.
e. Openings where field wiring enters the
cabinet must be completely sealed. Location of power entry is shown on the outline drawing.
Use 2.5" clear stickers to seal all unused electrical knockouts and cage nut openings.
f. Cage nuts are not provided for horizontal
left suspension. However, if the unit is suspended, it must be supported from the bottom near both ends as well as the middle to prevent sagging.
The service access must remain unobstructed.
If the unit is not suspended it must be supported as mentioned above and isolated carefully to prevent sound transmission. Vibration isolators (purchased locally) must be placed under the unit.
g. It is always recommended that an auxiliary drain pan be installed under a horizontal air handler
(See Condensate Piping) to prevent possible damage to ceilings.
h. Isolate the auxiliary drain pan from the unit or from the structure.
i. Connect the auxiliary drain pan to a separate drain line (no trap is needed in this line) or route outside the structure to a conspicuous location in accordance with national and local codes.
j. If a return air duct is connected to the air handler, it must be the same dimensions as shown in the outline drawing.
HORIZONTAL RIGHT a. For maximum efficiency and Customer ease of filter maintenance, it is recommended that a properly sized remote filter grille be installed for horizontal applications. Airflow should not exceed the
18-GE01D1-9
Installer’s Guide face velocity of the filter being used. The factory installed filter should then be removed from the unit.
b. Unit is shipped from the factory in the upflow or horizontal right configuration. Unit conversion is not required.
c. The unit is designed for suspension using 1/4" -
20 threaded rods. Other means of suspension are allowed as long as the unit is supported from both ends as well as the middle to prevent sagging and service access is not obstructed.
d. If the unit is not suspended it must be isolated carefully to prevent sound transmission. Vibration isolators (purchased locally) must be placed under the unit.
e. It is always recommended that an auxiliary drain pan be installed under a horizontal air handler
(See Condensate Drain Piping) to prevent possible damage to ceilings.
f. Isolate the auxiliary drain pan from the unit or from the structure.
g. Connect the auxiliary drain line to a separate drain line (no trap is needed in this line) and terminate according to local codes.
h. If a return duct is connected to the Air Handler, it must be the same dimensions as the return opening shown in the outline drawings.
i. Openings where field wiring enters the cabi-
net must be completely sealed. Location of power entry is shown on the outline drawing.
Use 2.5" clear stickers to seal all unused electrical knockouts and cage nut openings.
C. DUCT CONNECTIONS
The supply and return air ducts should be connected to the unit with flame retardant duct connectors.
Convertible duct flanges are provided on the discharge opening to provide a “flush fit” for 3/4" or 1-1/2" duct board applications, see the Outline drawing on page 10 for sizes of the duct connections. After the duct is secured, seal around the supply duct to prevent air leakage.
NOTE:
If the convertible duct flanges are not used, they must be removed and discarded for proper airflow.
D. REFRIGERANT PIPING
IMPORTANT:
Refrigerant piping must be routed to maintain service access to blower compartment and provide easy removal of filter access panel and filter.
5
BRAZE SHIELD
NOTE:
Refrigerant piping must be sealed along with field wiring.
1. Refrigerant connections are made outside the cabinet.
NOTE:
TXV bulb MUST be protected (wrap a wet rag around the suction line between the TXV bulb and the braze joint) or removed, while brazing the tubing. Overheating of the sensing bulb will affect the functional characteristics and performance of the air handler.
NOTE:
The Referigerant lines must be sealed and Electrical inlets need to be sealed at both the low and the high voltage.
2. Installation of refrigerant lines is covered in the installation instructions packaged with the outdoor unit.
Evacuation, leak testing and brazing procedures are included in those instructions. Read those instructions before starting installation of refrigerant lines.
E. BRAZING TO EVAPORATOR SECTION
NOTE:
A brazing shield is provided in the information pack accompanying this unit. This shield fits over the refrigerant fittings while brazing. Wet the shield before brazing. See Fig. 5.
IMPORTANT:
Do not unseal refrigerant tubing until ready to cut and fit refrigerant lines.
1. Remove both sealing caps from indoor coil.
2. Field supplied tubing should be cut square, round and free of burrs at the connecting end. Clean the tubing to prevent contaminants from entering the system.
18-GE01D1-9 5
6
Installer’s Guide
EZT-105
2" MIN.
2" MIN.
3/4" NPT Secondary drain connection
3/4" NPT Primary drain connection
Manufactured traps
Field fabricated trap
CAP OR PLUG
Close as possible
Trap must be within 4' of air handler condensate drain connection.
2" MINIMUM
2" MINIMUM
Figure 7
Figure 6
Figure 8
NOTE:
Torque specification for TXV equals 1/6 turn past finger tight.
3. Run refrigerant tubing into the stub sockets of indoor unit coil.
4. Braze and evacuate according to indoor and outdoor installation instructions.
PAINTED AREAS OF UNIT MUST BE SHIELDED DUR-
ING BRAZING
F. CONDENSATE DRAIN PIPING
NOTE:
Make certain that the unit has been installed in a level position to ensure proper draining.
▲
WARNING
TO PREVENT INJURY OR DEATH DUE TO ELECTRICAL
SHOCK OR CONTACT WITH MOVING PARTS, LOCK
UNIT DISCONNECT SWITCH IN OPEN POSITION
BEFORE SERVICING UNIT.
The indoor blower is downstream of the evaporator coil which creates a negative pressure at the condensate drain connections during operation. The condensate drain connections in front of the indoor coil are 3/4"
NPT. The lower connection is the primary drain. See
Figure 6.
Two secondary drain connections are provided for the different orientations (See Figure 6). The lower of the two should be connected as a backup to prevent condensate overflow by a blocked primary drain.
For proper drainage of condensate, the following steps should be followed:
1. The primary drain line must be trapped with a minimum of 2" water seal as shown in Figures 7 & 8.
Do not use preformed 3/4" PVC running traps.
The use of Field fabricated or manufactured traps as shown in Figures 7 & 8 is acceptable. The manufactured trap shown in Figure 7 allows for a float switch option to be added.
Refer to the manufacturers data and instructions for details.
2. The trap must be located within 4 feet of the air handler drain outlet connection.
3. It is recommended that a clean-out tee or cross be installed in the primary drain line for future maintenance (See Figure 7 & 8).
4. Do not use reducing fittings in the condensate drain lines.
5. Slope the drain lines downward a minimum of 1/4" per foot.
6. Insulate the primary drain to prevent sweating.
7. Provide means for drainage to prevent winter
freeze-up of condensate line.
8. Do not connect the drain line to a closed drain system.
9. Use Teflon ® tape on the air handler drain line connections! Do Not Use pipe joint compound or
PVC/CPVC cement!
18-GE01D1-9
It is always recommended that an auxiliary drain pan be installed under a horizontally installed air handler.
Connect the auxiliary drain line to a separate drain line
(no trap is needed in this line) and terminate according to local codes.
NOTE:
DO NOT use a torch or flame near the plastic drain pan coupling.
NOTE:
DO NOT tighten the drain pipe excessively. Support the condensate piping and traps outside the unit to prevent strain on the drain coupling.
G. ELECTRICAL — POWER WIRING
1. These Air Handlers are shipped from the factory wired for 230 volts. The units may be wired for 208 volts. Follow instructions on unit wiring diagram lo-
Installer’s Guide
3. Field wiring diagrams for electric heaters and unit accessories are shipped with the accessory.
4. Wiring must conform to National and Local codes.
Ground unit per Local codes with good safety procedures.
If an electric heater is not installed, connections are made through the 7/8" knockout into the air handler junction box to the two power leads and ground wire connections which are located near the discharge of the blower
NOTE:
If air handler is used with or without a heater, the 7/8" electrical entry hole as well as any other cabinet penetrations must be sealed air tight.
CFM
ICM FAN CONTROL
SELECTION
DIP
LIGHT
SWITCHES
COOLING OFF - DELAY OPTIONS
SWITCH SETTINGS SELECTION
NOMINAL
AIRFLOW
5 - OFF
5 - ON
5 - OFF
5 - ON
6 - OFF
6 - OFF
6 - ON
6 - ON
NONE
1.5 MINUTES
3 MINUTES
ENHANCED**
SAME
100% *
50%
50 - 100%
* - This setting is equivalent to the BAY24X045 relay benefit
** - This ENHANCED MODE selection provides a ramping up and ramping down of the blower speed to provide improved comfort, quietness, and potential energy savings. The graph shows the ramping process.
0
Figure 9
From Dwg. 800796a
COOLING HEATING
AIRFLOW
FAN OFF
DELAY
AUXILIARY
HEAT SPEEDS
100% if necessary
OFF
50%
80%
Dehumidify
Fast Coil Cooling and Heating
Efficiency as required
1 minute
7.5
minutes
COMPRESSOR OPERATION ON
3 minutes
OFF
50%
OFF
DIP SWITCHES (AS SHIPPED)
cated on blower housing and in the Service Facts document included with the unit.
2. The selection of wire and fuse sizes should be made according to the Minimum Branch Circuit Ampacity and the Maximum Overcurrent Device listed on the unit nameplate.
NOTE:
Direct drive motors have bearings which are permanently lubricated and under normal use lubrication is not recommended.
18-GE01D1-9 7
8
Installer’s Guide
TWE-E AIR HANDLERS WITH SINGLE STAGE COOLING, 2 STAGE HEAT
From Dwg. No. B801074
TWE-E AIR HANDLERS WITH TWO STAGE COOLING, 2 STAGE HEAT
18-GE01D1-9
Installer’s Guide
TWE-E AIR HANDLERS WITH SINGLE STAGE HEAT PUMP
From Dwg. No. B801077
H. CONTROL WIRING
1. Connect wiring between indoor unit, outdoor unit and thermostat. The use of color-coded low-voltage wires is recommended.
2. A low voltage terminal board is provided for control wiring, and is located on the left side of the cross brace in the center of the unit.
3. Field wiring diagrams are provided which show the low voltage wiring hookup for a single speed cooling only system (with supplementary heaters) and a heat pump system (with supplementary heaters). Plug in type electrical connectors are provided for use with supplementary heaters.
IMPORTANT:
When supplementary heaters are installed, inspect to insure that all packaging material has been removed.
I.
AIRFLOW ADJUSTMENT
▲
CAUTION
Disconnect power to the air handler before changing dip switch positions. Failure to follow this procedure may result in equipment damage.
18-GE01D1-9 9
OUTLINE DRAWING FOR TWE031, 037, 040, 049 & 065E13F
DISCHARGE
OPENING
DISCHARGE
OPENING
TOP VIEW
AIRFLOW
SIDE VIEW
VERTICAL UPFLOW
RETURN
OPENING
MODEL NO.
TWE031E13
TWE037E13
TWE040E13
TWE049E13
TWE065E13
BOTTOM VIEW
A B C D E F
43
45
51.75
57.90
62.75
21.50
19.50
15.57
3.65
5.77
23.50
21.50
17.57
4.65
6.77
18.33
26 24 27.12
5.90
8.02
27.12
G H
3.62
1.89
Flow
Control
Gas Line
BRAZE
3/4
Liq. Line
BRAZE
5/16
7/8
TXV/NB
3/8
3.21
1.48
1-1/8
1-1/8
FIGURE 1 FIGURE 2
MODEL NO.
TWE031E13
TWE037E13
TWE040E13
TWE049E13
TWE065E13
J
FIG. 1
K
19.22
21.22
12.02
23.72
J
FIG. 2
K
18.22
20.22
11.02
22.72
MINIMUM UNIT CLEARANCE TABLE
TO
COMBUSTIBLE
MATERIAL
(REQUIRED)
SERVICE
CLEARANCE
(RECOMMENDED)
SIDES
FRONT
BACK
INLET DUCT
OUTLET DUCT
0"
0"
0"
0"
1"*
2"*
21"
0"
1"
*1" FOR THE FIRST 3 FT. OF OUTLET DUCT WHEN ELECTRIC
HEATERS ARE INSTALLED. EXCEPT MODELS BAYHTR1405,1408, AND
1410 ARE APPROVED FOR 0" PLENUM AND DUCT CLEARANCE IN THE
UPFLOW CONFIGURATION ONLY.
From Dwg. 21D800664 Rev. 1
Installer’s Guide
CAGE NUT MOUNTING LOCATION FOR TWE AIR HANDLERS
1.50
H
B
3.70
*
A
19.50
*
FOR TWO PIECE
CABINET ONLY.
2.50
.50
1.00
21.00
Model No.
TWE031E13
TWE037E13
TWE040E13
TWE049E13
TWE065E13
18-GE01D1-9
H
43.00
45.00
51.75
57.90
62.75
W
21.50
23.50
26.00
A
17.00
19.00
23.80
29.00
31.25
B
39.00
41.00
47.75
53.90
58.75
W
11
Blower speed changes are made on the ICM Fan Control mounted on the control box. The ICM Fan Control controls the variable speed motor.
There is a bank of 8 dip switches (See Figure 9). The dip switches work in pairs to match the airflow for the outdoor unit size (tons), cooling airflow adjustment, Fan off-delay options, and heating airflow adjustment. The switches appear as shown in Figure 10.
If the airflow needs to be increased or decreased, see the Airflow Label on the air handler or the Blower Performance Table in the Service Facts. Information on changing the speed of the blower motor for your specific outdoor model size is in the Blower Performance Table.
Be sure to set the airflow for the correct tonnage.
Refer to blower housing for correct setting.
Switches 1 - 4
Switches 5 - 6
Switches 7 - 8
Cooling Airflow
Fan Off Delay Options
Auxiliary Heat
If the optional humidistat is used, remove R-BK jumper from the low voltage terminal board (not shown) and install the humidistat between R and BK. (Jumper R to O for cooling-only/non-heat pump systems with a humidistat.)
INDOOR BLOWER TIMING
The FAN-OFF period is set on the ICM Fan Control board by dip switches #5 and #6. The blower off-delay settings are as follows:
IMPORTANT:
Leave dip switch 5 & 6 in the "as-shipped" position during system start-up and check out. Afterwards, adjust as desired.
CHECKOUT PROCEDURES
After installation has been completed, it is recommended that the Air Handler be checked against the following checklist.
1. Make sure power is “OFF” at power disconnect switch ............................................ [ ]
2. Check all field wiring for tight connections.
See that grounding of unit is in accord with code[ ]
3. Make sure unit suspension (if used) is secure and that there are no tools or loose debris in, around or on top of the unit ........................... [ ]
4. Check all duct outlets; they must be open and unrestricted .................................................... [ ]
5. Check drain lines and be sure all joints are tight .. [ ]
6. Make sure secondary drain pan is installed ........... [ ]
7. Check power supply for correct requirements per unit nameplate ................................................ [ ]
8. Check filters for proper size. Inform owner of proper procedure for removal and reinstallation ... [ ]
9. Energize the system and carefully observe its operation; make any necessary adjustment ...... [ ]
10. Instruct owner, engineer (if possible) on proper operating procedure and leave Use and Care
Manual with owner ............................................... [ ]
SUPPLEMENTARY HEATERS CHECKOUT PROCEDURES,
IF USED DOES HEATER REQUIRE A SPECIAL CIRCUIT?
SEE “LIMITATIONS AND RECOMMENDATIONS”
1. Be sure the disconnect switch is “OFF”, and safety label (if any) is attached .................................... [ ]
2. Check on field wiring for tight connections and grounding according to codes ................................. [ ]
3. Check circuit protection for proper size per nameplate specifications ............................................... [ ]
4. Check control box panel — in place and secured .............................................................................. [ ]
NOTE:
OPERATION OF HEATERS MUST BE CHECKED DURING THE OPERATION CHECK OF THE TOTAL SYSTEM.
American Standard Inc.
6200 Troup Highway
Tyler, Texas 75711
For more information contact your local dealer (distributor)
8/06
Since the manufacturer has a policy of continuous product and product data improvement, it reserves the right to change design and specifications without notice.
