Allen-Bradley PowerFlex 4 Original Instructions Manual

Aotewell Ltd

Technical Data

www.aotewell.com

PowerFlex 4 and 40 AC Drives

Original Instructions

Industry Automation

HongKong|UK|China

Topic

Product Overview

Reference Materials

Packaging and Mounting

Start Up, Programming and Operation

Optimized Performance

Sensorless Vector Performance

Sensorless Vector Control 4

Performance

I/O

Communications

4

5

3

3

4

4

Page

2

2

Versatile Programming and Network Solutions

PC Programming Software

Catalog Number Explanation

Product Selection

User Installed Options

Installation Considerations

Control Wiring

Specifications

Parameter Descriptions

Product Dimensions

PowerFlex 4 and 40 Configured Drives

22

25

32

10

14

15

19

6

6

8

9 [email protected]

+86-755-8660-6182

Aotewell Ltd

PowerFlex 4 and 40 AC Drives www.aotewell.com Industry Automation

Product Overview

Providing users with powerful motor speed control in a compact, space saving design, the Allen-Bradley® PowerFlex® 4 and

40 AC drives are the smallest and most cost-effective members of the PowerFlex® family of drives. Available in power ratings from 0.2 to 11 kW (0.25 to 15 HP) and in voltage classes of 120, 240, 480 and 600 volts, PowerFlex 4 and 40 are designed to meet global OEM and end-user demands for flexibility, space savings, ease of use and are cost-effective alternatives for speed control of applications such as machine tools, fans, pumps and conveyors and material handling systems

Reference Materials

For additional PowerFlex 4 and 40 data and general drive information, refer to the following publications:

Title

PowerFlex 4 User Manual

PowerFlex 40 User Manual

Wiring and Grounding Guidelines for PWM AC Drives

Preventive Maintenance of Industrial Control and Drive System Equipment

Safety Guidelines for the Application, Installation and Maintenance of Solid State Control

Publication

22A-UM001

22B-UM001

DRIVES-IN001

DRIVES-TD001

SGI-1.1

Online www.rockwellautomation.com/literature

For other information, contact Allen-Bradley Drives Technical Support:

Title

Allen-Bradley Drives Technical Support

Online http://www.aotewell.com/

Shaded areas are applicable to PowerFlex 40 only.

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Packaging and Mounting

• Installation can be a virtual snap using the DIN rail mounting feature on

A and B frame drives. Panel mounting is also available, providing added flexibility.

• Flange mount drives are available to reduce overall enclosure size.

• Zero Stacking ™ is allowable for ambient temperatures up to 40 °C, saving valuable panel space. 50 °C ambient temperatures are permitted with minimal spacing between drives.

• Integral filtering is available on all 230V single phase ratings, providing a cost-effective means of meeting EN55011, Class A and B EMC requirements. External filters provide compliance to Class A and B requirements for all PowerFlex 4 and 40 ratings.

•

An optional

IP30, NEMA/UL Type 1 conduit box

is easily adapted to the standard IP20 (NEMA Type Open) product, providing increased environmental ratings.

• IP66, NEMA/UL Type 4X/12

(Indoor) for mounting directly in the product environment. Listed by UL to resist dust, dirt, etc. and survive high pressure water spray. Also certified by NSF to ensure conformity with international food equipment standards.

Start Up, Programming and Operation

• An integral keypad provides out of the box operation using the local potentiometer and control keys .

•

The 10 most common application parameters are contained in the

Basic

Program Group , making programming fast and easy.

• The programming keys have the same function as all other PowerFlex drives, so if you can program one PowerFlex drive, you can program them all.

• 4 digit display with 10 additional LED indicators provides an intuitive display of drive status and information.

•

Integral

RS-485 communications

can be used for programming from a

PC. It can also be used in a multi-drop network configuration. A serial converter module provides connectivity to any controller with a DF1 port.

http://www.aotewell.com/

• A NEMA/UL Type 4X remote and NEMA/UL Type 1 hand-held

LCD keypad

provide additional programming and control flexibility, both featuring the popular CopyCat function.

Industry Automation

PowerFlex 4 and 40 AC Drives

HongKong|UK|China

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3

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PowerFlex 4 and 40 AC Drives

Optimized Performance

• Removable MOV to ground provides trouble-free operation when used on ungrounded distribution systems.

•

A relay pre-charge

limits inrush current.

• Integral brake transistor

, available on all ratings (except no brake version), provides dynamic braking capability with simple low cost brake resistors.

• DIP switch settable 24V DC sink or source control for control wiring flexibility.

• 150% overload for 60 seconds or 200% overload for 3 seconds provides robust overload protection

.

• Adjustable PWM frequency up to 16 kHz

ensures quiet operation.

Sensorless Vector Performance

PowerFlex 4

• Drive automatically provides auto boost (IR compensation) and slip compensation.

•

Provides excellent speed regulation and high levels of torque across the entire speed range of the drive, and improved speed regulation even as loading increases.

Sensorless Vector Control

AB PowerFlex 40 3Hp - High Speed

PowerFlex 40

• Sensorless Vector Control provides exceptional speed regulation and very high levels of torque across the entire speed range of the drive.

• The Autotune feature allows the PowerFlex 40 to adapt to individual motor characteristics.

3.0

2.5

2.0

1.5

1.0

0.5

0.0

0 10 20 30 40 50 60

Frequency (HZ)

Performance

http://www.aotewell.com/

• This graph depicts the ability of a PowerFlex 40 drive to accelerate into at least 150% load. A PowerFlex 4 will perform similarly, but with a slightly higher acceleration time.

Current

Speed

•

At 100% motor load, the drive will run the motor at synchronous speed.

Torque

• Excellent current regulation.

• Linear acceleration.

• Best in class digital input response time and repeatability.

70 80 90 100

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PowerFlex 4 and 40 AC Drives

Performance

• Sensorless Vector Control develops high torque over a wide speed range and adapts to individual motor characteristics.

• Variable PWM

allows the drive to output more current at low frequencies.

• Integral PID functionality enhances application flexibility.

• Timer, Counter, Basic Logic and StepLogic™ functions can reduce hardware design costs and simplify control schemes.

– Timer function

: Relay or opto outputs controlled by drive performing timer function. Timer is initiated by activating a digital input programmed as “Timer Start.”

– Counter function

: Relay or opto outputs controlled by drive performing counter function. Counter function is activated by a digital input programmed as “Counter Input.”

– Basic Logic

: Relay or opto outputs controlled by status of digital inputs programmed as “Logic Inputs.” Performs basic Boolean logic.

– StepLogic : Logic-based steps using preset speed settings. Each step can be programmed for a specific speed, direction and accel/decel profile. Drive outputs can be used to indicate which step is being performed.

I/O

• Two (2) Analog Inputs (one unipolar and one bipolar) are independently isolated from the rest of the drive I/O. These inputs can be toggled between via a digital input.

• Three (3) fixed and four (4) fully programmable Digital Inputs provide application versatility.

• One (1) Analog Output

is DIP switch selectable for either

0…10V or 0…20mA. This scalable, 10-bit output is suitable for metering or as a speed reference for another drive.

Common

+

14

16

Analog Signal Follwer

Drive 1

Analog Out

• Two (2) Opto Outputs

and one (1) form C relay output

can be used to indicate various drive, motor or logic conditions.

Communications

http://www.aotewell.com/

-/+ 10V

Common

• Integral communication cards such as DeviceNet™, EtherNet/IP™,

PROFIBUS™ DP, LonWorks® and, ControlNet™ can improve machine performance.

• The DSI Wireless Interface Module (WIM) provides a wireless communication interface between a Pocket PC, laptop computer or desktop computer equipped with Bluetooth® wireless technology, and any

Allen-Bradley® product supporting the DSI™ protocol.

•

Field installed option allows for future addition of stand-alone drives to a network.

• Online EDS file creation with RS NetWorx™ providing ease of set-up on a network.

13

14

Drive 2

Analog In

5

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PowerFlex 4 and 40 AC Drives

Versatile Programming and Network Solutions

• PowerFlex 4 and PowerFlex 40 are compatible with any device that acts as a RTU Master and supports standard 03 and 06 RTU commands.

•

A network can be configured using PowerFlex 40 drives with optional communication cards for high performance and flexible configuration capabilities.

–

BACnet

–

ControlNet

–

DeviceNet

–

EtherNet/IP

–

LonWorks

–

PROFIBUS DP

•

A multi-drive solution can be reached using a single

PowerFlex 40 DeviceNet option, with the ability for up to five drives to reside on one node.

•

Integral RS485 communications enable the drives to be used in a multi-drop network configuration. A serial converter module (SCM) provides connectivity to any controller with a DF1 port. The SCM can be eliminated if the controller acts as a RTU Master.

Network Communication

PowerFlex 40 with Comms card

DeviceNet

DF1

RTU

RTU up to 31 PowerFlex 4 or PowerFlex 40 drives

Node 1

RTU

Node 2

PowerFlex 40 with Comms card

Node 3

PowerFlex 40 with Comms card up to 4 PowerFlex 4 or PowerFlex 40 drives up to 31 PowerFlex 4 or PowerFlex 40 drives

SCM

PC Programming Software

Through the use of a Serial Converter Module and

DriveExplorer™ or DriveTools™ SP software, programming can be greatly simplified.

DriveExplorer Software

• View and modify drive and adapter parameters in a method similar to the file management capability http://www.aotewell.com/

• Operate the drive via an on-screen Control Bar, which is a tool that allows you to start, stop, and change the speed reference of the drive.

• Save, restore and print parameter information.

• Compare current parameters with factory defaults or previously saved parameter values.

•

Edit, upload and download parameters.

DriveTools SP Software

• Online and offline programming capability

• In-grid and dialog-based parameter editing

• Immediate visual indication of drive and communication status when viewing online drive

• Integrated HTML Help architecture

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PowerFlex 4 and 40 AC Drives

Use the chart below to assist in determining which product is most appropriate for an application.

Feature

Catalog Reference

Maximum (kW)HP Rating/Input Voltage

Overload Capacity

IP30, NEMA/UL Type 1 Option

IP66, NEMA/UL Type 4X/12 (Indoor)

EMC Filtering

22A

(1.1) 1.5 HP/115V, 1ø

(2.2) 3 HP/230V, 1ø

(3.7) 5 HP/230V, 3ø

(3.7) 5 HP/460V, 3ø

150% for 60 seconds

200% for 3 seconds

●

Internal - 1ø, 230V

External - All 1ø, 115V and 3ø Ratings

●

22B

(1.1) 1.5 HP/115V, 1ø

(2.2) 3 HP/230V, 1ø

(7.5) 10 HP/230V, 3ø

(11.0) 15 HP/460V, 3ø

(11.0) 15 HP/600V, 3ø

150% for 60 seconds

200% for 3 seconds

●

● (2)

Internal - 1ø, 230V

External - All 1ø, 115V and 3ø Ratings

●

(Through 5 HP)

●

●

●

DIN Rail Mounting Standard

Integral Keypad with Speed Pot

Keypad - Remote LCD

Keypad CopyCat Function

Control Type

●

●

●

V/Hz

●

Not available on no brake models.

4

2…16 kHz

Sensorless Vector & V/Hz

●

Internal DB Transistor

Preset Speeds

Carrier Frequency

Skip Frequency

Process Control Loop

StepLogic Functionality

Timer/Counter Functions

Control Voltage

8

2…16 kHz

●

●

(PID)

●

●

Discrete Inputs

Analog Input - Unipolar

24V sink/source

3 fixed for START/STOP/REV

2 fully programmable

1

(0…10V or 4…20 mA)

24V sink/source

3 fixed for START/STOP/REV

4 fully programmable

2

(0…10V and 4…20 mA)

Analog Input - Bipolar

Analog Response

Relay Output

Digital/Optocoupler Output

Analog Output

Integral RS485

RS232

(Requires use of Serial Converter Module)

BACnet

ControlNet

DeviceNet

EtherNet/IP

LonWorks

PROFIBUS DP http://www.aotewell.com/

1

(+/- 10V)

(3)

100 Hz (10 ms)

1 - N.O/N.C. dry contact 1 - N.O./N.C. dry contact

●

●

● (1)

● (1)

● (1)

● (1)

● (1)

● (1)

2

●

(0…10V or 4…20 mA)

●

●

●

●

●

●

●

●

(1) With 22-XCOMM-DC-BASE External mounting kit.

(2) Frame B only.

(3) When using bipolar input, the 0…10V unipolar input cannot be used.

7

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PowerFlex 4 and 40 AC Drives

Catalog Number Explanation

1-3 4 5

22A – A a b

6-8

1P5 c

9

N d

Position

10

1 e

11

1 f

12

4 g

13-14

AA h

5P0

8P0

012

017

024

033

Code

22A

22B

Code

V

A

B

D

E a

Drive

Type

PowerFlex 4

PowerFlex 40 b

Voltage Rating

Voltage

120V ac

240V ac

240V ac

480V ac

600V ac

3

3

3

Ph.

1

1 c1

Rating

Code

100-120V Single-Phase Input

Amps kW (Hp)

2P3

5P0

6P0

2.3

5.0

6.0

0.4 (0.5)

0.75 (1.0)

1.1 (1.5) c4

6P0

010

012

017

024

Code

1P4

2P3

4P0

Rating

380-480V Three-Phase Input

Amps

1.4

kW (Hp)

0.4 (0.5)

2.3

4.0

6.0

10.5

0.75 (1.0)

1.5 (2.0)

2.2 (3.0)

4.0 (5.0)

12

17

24

5.5 (7.5)

7.5 (10)

11 (15) c5

Code

Rating

460-600V Three-Phase Input

Amps kW (Hp)

1P7

3P0

4P2

6P6

1.7

3.0

4.2

6.6

0.75 (1.0)

1.5 (2.0)

2.2 (3.0)

4.0 (5.0)

9P9

012

019

9.9

12

19

5.5 (7.5)

7.5 (10)

11 (15)

Code

1

Code

0

1

Code

3

4

Code e

HIM

Interface Module

Fixed Keypad f

Emission Class

Rating

Not Filtered

Filtered

AA through ZZ c2

Code

2P3

5P0

8P0

012

Code

2P3

Rating d

200-240V Single-Phase Input

Enclosure

Amps kW (Hp)

Code Enclosure

2.3

0.4 (0.5)

C IP66, NEMA/UL Type 4X *

5.0

0.75 (1.0)

8.0

1.5 (2.0) F

Flange Mount - IP20, NEMA/UL

Type Open

12 2.2 (3.0)

Replacement Plate Drive - IP20,

NEMA/UL Type Open c3

Rating

200-240V Three-Phase Input kW (Hp)

N

Contact factory for ordering information.

http://www.aotewell.com/

Amps

H

Panel Mount - IP20, NEMA/UL Type

Open

* Check availability before ordering.

2.3

0.4 (0.5) g

Brake IGBT

Description

Without Brake

With Brake h

Optional

Purpose

Reserved for custom firmware

5.0

8.0

12

17.5

24

33

0.75 (1.0)

1.5 (2.0)

2.2 (3.0)

3.7 (5.0)

5.5 (7.5)

7.5 (10)

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PowerFlex 4 and 40 AC Drives

Product Selection

Drive Ratings

Input Voltage

120V 50/60 Hz

1-Phase

No Filter

240V 50/60 Hz

1-Phase

NO BRAKE

No Filter

240V 50/60 Hz

1-Phase

NO BRAKE

With Integral

“S Type” EMC

Filter

(1)

240V 50/60 Hz

1-Phase

With Integral

“S Type” EMC

Filter

(1)

240V 50/60 Hz

1-Phase

No Filter

240V 50/60 Hz

3-Phase

No Filter

480V 50/60 Hz

3-Phase

No Filter

600V 50/60 Hz

3-Phase

No Filter

1.5

2.2

0.2

0.4

0.75

1.0

1.5

2.0

2.2

0.2

0.4

0.75

1.5

2.2

3.7

5.5

7.5

0.4

kW

0.2

HP

PowerFlex 4

Output

Current

0.25

1.5A

Catalog Number

22A-V1P5N104

0.4

0.5

0.75

1.0

1.1

0.2

2.3A

4.5A

1.5

6.0A

0.25

1.4A

22A-V2P3N104

22A-V4P5N104

22A-V6P0N104

22A-A1P4N103

0.4

0.5

0.75

1.0

1.5

2.2

2.0

3.0

0.2

0.4

2.2

0.2

0.25

0.5

0.75

1.0

1.5

2.0

0.4

0.5

0.75

1.0

2.1A

3.6A

6.8A

9.6

1.4A

2.1A

3.6A

6.8A

3.0

9.6

0.25

1.5A

2.3A

4.5A

22A-A2P1N103

22A-A3P6N103

22A-A6P8N103

22A-A9P6N103

22A-A1P4N113

22A-A2P1N113

22A-A3P6N113

22A-A6P8N113

22A-A9P6N113

22A-A1P5N114

22A-A2P3N114 A

22A-A4P5N114 A

B

A

B

B

A

A

A

Frame

Size

A

A

A

B

B

B

A

A

0.75

1.5

2.2

3.7

2.0

3.0

3.0

0.5

1.0

2.0

3.0

5.0

7.5

10.0

0.5

1.0

2.0

3.0

5.0

4.0

5.5

5.0

7.5

—

—

7.5

10.0

—

11.0

15.0

—

0.75

1.0

1.5

2.0

2.2

4.0

3.0

5.0

8.0A

—

0.25

1.5A

0.5

2.3A

4.5A

8.0A

—

0.25

1.5A

2.3A

4.5A

8.0A

12.0A

17.5A

—

—

1.4A

2.3A

4.0A

6.0A

8.7A

—

—

—

—

22A-A8P0N114

—

22A-A1P5N104

B

—

A

22A-A2P3N104 A

22A-A4P5N104

22A-A8P0N104

—

22A-B1P5N104

22A-B2P3N104

22A-B4P5N104

22A-B8P0N104

22A-B012N104

A

B

—

A

A

A

A

B

— 8.0A

— 12.0A

22A-A1P5F104

—

22A-A2P3F104 2.3A

22A-A4P5F104

5.0A

22A-A8P0F104

8.0A

— 12.0A

22A-B1P5F104

—

22A-B2P3F104

2.3A

22A-B4P5F104

5.0A

22A-B8P0F104

8.0A

22A-B012F104 12.0A

22A-B017F104

17.5A

— 24.0A

22B-A8P0N114

22B-A012N114

—

22B-A2P3N104

22B-A5P0N104

22B-A8P0N104

22B-A012N104

—

22B-B2P3N104

22B-B5P0N104

22B-B8P0N104

22B-B012N104

B

C

—

B

B

B

C

—

B

B

B

B

—

—

—

22B-A2P3C104

22B-A5P0C104

22B-A8P0C104

—

—

22B-B2P3C104

22B-B5P0C104

22B-B8P0C104

22B-B012C104

22A-B017N104

—

B

—

22B-B017N104

22B-B024N104

B

C

22B-B017C104

—

—

22A-D1P4N104

—

A

— 33.0A

22A-D1P4F104

1.4A

22B-B033N104

22B-D1P4N104

C

B

—

22B-D1P4C104

22A-D2P3N104

22A-D4P0N104

22A-D6P0N104

A

B

22A-D4P0F104

4.0A

22A-D6P0F104

6.0A

22B-D4P0N104

22B-D6P0N104

B

B

22B-D4P0C104

22B-D6P0C104

22A-D8P7N104

A

B

22A-D2P3F104

2.3A

22A-D8P7F104 —

22B-D2P3N104

—

B

—

22B-D2P3C104

—

— — — 10.5A

22B-D010N104 B 22B-D010C104

—

—

—

—

—

—

—

—

—

—

—

—

—

—

IP 20 Flange

Mount

Catalog Number

22A-V1P5F104

22A-V2P3F104

22A-V4P5F104

22A-V6P0F104

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

2.3A

5.0A

PowerFlex 40

Output

Current Catalog Number

—

2.3A

—

22B-V2P3N104

5.0A

6.0A

—

22B-V5P0N104

22B-V6P0N104

—

—

—

—

—

—

—

—

—

12.0A

17.0A

24.0A

1.7A

3.0A

4.2A

6.6A

—

—

—

—

—

—

—

—

—

—

22B-A2P3N114

22B-A5P0N114

22B-D012N104

22B-D017N104

22B-D024N104

22B-E1P7N104

22B-E3P0N104

22B-E4P2N104

22B-E6P6N104

—

—

—

—

—

—

—

—

B

B

—

—

B

B

—

Frame

Size

—

B

C

C

C

B

B

B

B

IP 66, UL Type 4X

Panel Mount

—

—

—

—

—

—

—

—

—

—

—

22B-E1P7C104

22B-E3P0C104

22B-E4P2C104

22B-E6P6C104

IP 20 Flange

Mount

—

—

—

—

Catalog Number Catalog Number

— —

22B-V2P3C104

22B-V5P0C104

22B-V6P0C104

—

22B-V2P3F104

22B-V5P0F104

22B-V6P0F104

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

22B-A2P3F104

22B-A5P0F104

22B-A8P0F104

22B-A012F104

—

—

(2)

22B-B2P3F104

22B-B5P0F104

22B-B8P0F104

22B-B012F104

22B-B017F104

22B-B024F104

22B-B033F104

22B-D1P4F104

22B-D2P3F104

22B-D4P0F104

22B-D6P0F104

22B-D010F104

22B-D012F104

22B-D017F104

22B-D024F104

22B-E1P7F104

22B-E3P0F104

22B-E4P2F104

22B-E6P6F104

(3)

5.5

7.5

7.5

10.0

—

—

11.0

15.0

—

—

—

—

—

—

—

—

—

—

9.9A

12.0A

19.0A

22B-E9P9N104

22B-E012N104

22B-E019N104

C

C

C

—

—

—

22B-E9P9F104

22B-E012F104

22B-E019F104

(1) This filter is suitable for use with a cable length of at least 10 meters for Class A and 1 meter for Class B environments.

(2) Meets IP40/54/65 (NEMA 1/12/4/4X) when installed in an enclosure of like rating.

(3) Requires use of external DC Bus Inductor or AC Line Reactor.

Shaded areas are applicable to PowerFlex 40 only.

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PowerFlex 4 and 40 AC Drives

User Installed Options

IP30/NEMA 1/UL Type 1 Conversion Kit

Item

IP30/NEMA 1/UL Type 1 Kit

IP30/NEMA 1/UL Type 1 Kit with

Communication Option

Description

Field installed kit. Converts drive to IP30/NEMA 1/UL Type 1 enclosure. Includes conduit box with mounting screws and plastic top panel.

Field installed kit. Converts drive to IP30/NEMA 1/UL Type 1 enclosure. Includes communication option conduit box with mounting screws and plastic top panel.

C

B

C

A

B

Drive

Frame

(1) For pricing information, refer to the PowerFlex 4 Price List, publication 22A-PL001 and PowerFlex 40 Price List, publication 22B-PL001.

–

–

–

PowerFlex 4

Catalog Number

(1)

22-JBAA

22-JBAB

PowerFlex 40

Catalog Number

(1)

–

22-JBAB

22-JBAC

22-JBCB

22-JBCC

Human Interface Module Option Kits and Accessories

Item Description

Remote Human Interface Modules

(HIMs)

Bezel Kit

DSI HIM Cable

LCD Display, Remote Panel Mount, Digital Speed Control, CopyCat capable, IP66

(NEMA Type 4X/12) indoor use only. Includes 2.0 meter cable.

LCD Display, Remote Handheld, Digital Speed Control, Full Numeric Keypad, CopyCat capable, IP30

(NEMA Type 1). Includes 1.0 meter cable. Can be panel mounted with optional Bezel Kit.

Remote Handheld, Wireless Interface Module with Bluetooth® technology, IP30 (NEMA Type 1).

Panel Mount with optional Bezel Kit.

Remote Panel Mount, Wireless Interface Module with Bluetooth® technology, IP66 (NEMA Type 4X/12) indoor use only.

Panel Mount for LCD Display, Remote Handheld unit, IP30 (NEMA Type 1). Includes a 22-RJ45CBL-C20 cable.

DSI HIM Cable (DSI HIM to RJ45 cable)

•

1.0 Meter (3.3 Feet)

•

2.9 Meter (9.51 Feet)

(1) For pricing information, refer to the PowerFlex 4 Price List, publication 22A-PL001 and PowerFlex 40 Price List, publication 22B-PL001.

Catalog Number

(1)

22-HIM-C2S

22-HIM-A3

22-WIM-N1

22-WIM-N4S

22-HIM-B1

22-HIM-H10

22-HIM-H30

Communication Option Kits

Item Description

Serial Converter Module (RS485 to RS232)

Serial Cable

Null Cable Converter

Provides serial communication via DF1 protocol for use with DriveExplorer™ and DriveExecutive™ software. Smart Self-powered Serial

Converter (RS-232) includes:

•

DSI to RS232 serial converter

•

DriveExplorer Lite Version 3.01 or later

•

1203-SFC and 22-RJ45CBL-C20 Cables

2.0 meter serial cable with a locking low profile connector to connect to the serial converter and a 9-pin sub-miniature D female connector to connect to a computer.

For use when connecting the serial converter to DriveExplorer on a handheld PC.

Universal Serial Bus™ (USB)

Converter

Provides a direct, isolated USB connection for use with DriveExplorer and DriveExecutive software. Includes 2.0 meter USB cable, 20-HIM-

H10 and 22-HIM-H10 cables.

DSI Cable

Splitter Cable

Terminating Resistors

2.0 meter RJ45 to RJ45 cable, male to male connectors.

http://www.aotewell.com/

RJ45 Two position terminal block (6 pieces).

Terminal Block

External DSI Communications Kit External communications kit for 22-COMM Communication Adapters. Multi-Drive capability allows connectivity for up to 5 drives.

External Comms Power Supply Optional 100…240V AC power supply for external DSI communications kit.

Communication Adapters Embedded communication option for use with the PowerFlex family of drives.

Requires a Communication Adapter Cover (Ordered Separately).

•

BACnet

•

ControlNet

•

DeviceNet

•

EtherNet/IP

•

LonWorks

•

PROFIBUS DP

Compact I/O Module Provides 3 channels that can be individually configured for Single, Multi-Drive, and Modbus RTU modes.

Communication Adapter Covers Houses the optional communication adapters. These covers add 25 mm (0.98 in.) to the overall depth of the drive.

•

PowerFlex 40 Drive Frame B

•

PowerFlex 40 Drive Frame C

Catalog Number (1)

22-SCM-232

1203-SFC

1203-SNM

1203-USB

22-RJ45CBL-C20

AK-U0-RJ45-SC1

AK-U0-RJ45-TR1

AK-U0-RJ45-TB2P

22-XCOMM-DC-BASE

20-XCOMM-AC-PS1

22-COMM-B

22-COMM-C

22-COMM-D

22-COMM-E

22-COMM-L

22-COMM-P

1769-SM2

22B-CCB

22B-CCC

(1) For pricing information, refer to the PowerFlex 4 Price List, publication 22A-PL001 and PowerFlex 40 Price List, publication 22B-PL001.

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PowerFlex 4 and 40 AC Drives

PC Programming Software

Item Description

DriveTools SP Software

DriveExplorer™ Software

“Windows” based software package that provides an intuitive means for monitoring or configuring Allen-Bradley drives and communications adapters online and offline.

Compatibility: Windows 98, ME, NT, 4.0 (Service Pack 3 or later), 2000 and XP.

(1)

“Windows” based software package that provides an intuitive means for monitoring or configuring Allen-Bradley drives and communications adapters online and offline.

Compatibility: Windows 98, ME, NT, 4.0 (Service Pack 3 or later), 2000 and XP.

(1)

(1) See www.ab.com/drives/ for support devices.

DC Bus Inductors

Input Voltage

240V 50/60 Hz 3-Phase

480V 50/60 Hz 3-Phase

600V 50/60 Hz 3-Phase

7.5

11.0

5.5

7.5

11.0

kW

5.5

7.5

5.5

10.0

15.0

7.5

10.0

15.0

HP

7.5

10.0

7.5

25

32

12

18

25

Amps

32

40

18

4.0

2.68

6.0

6.0

4.0

Inductance (mh) MTE Catalog Number

0.85

32RB001

0.5

3.75

40RB001

18RB004

25RB005

32RB003

12RB004

18RB005

25RB005

Catalog Number

9303-4DTE01ENE

9306-4EXP01ENE http://www.aotewell.com/

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PowerFlex 4 and 40 AC Drives

Dynamic Brake Resistors

Drive Ratings PowerFlex 4

Input Voltage kW HP Catalog Number

(1)

120V 50/60 Hz

1-Phase

0.2

0.25

AK-R2-091P500

0.4

0.5

AK-R2-091P500

0.75

1.0

PowerFlex 40

Catalog Number (1)

–

AK-R2-091P500

240V 50/60 Hz

1-Phase

240V 50/60 Hz

3-Phase

480V 50/60 Hz

3-Phase

600V 50/60 Hz

3-Phase

No Filter

1.1

1.5

AK-R2-091P500

0.2

0.25

AK-R2-091P500

0.4

0.5

AK-R2-091P500

0.75

1.0

1.5

2.0

2.2

3.0

–

0.2

0.25

AK-R2-091P500

0.4

0.5

AK-R2-091P500

0.75

1.0

1.5

2.0

2.2

3.0

3.7

5.0

5.5

7.5

–

7.5

10.0

–

0.4

0.5

AK-R2-360P500

0.75

1.0

1.5

2.0

2.2

3.0

4.0

5.0

5.5

7.5

–

7.5

10.0

–

11.0

15.0

–

0.75

1.0

–

1.5

2.0

–

2.2

3.0

–

4.0

5.0

–

5.5

7.5

–

7.5

10.0

–

11.0

15.0

–

–

AK-R2-091P500

AK-R2-091P500

AK-R2-047P500

–

AK-R2-091P500

AK-R2-091P500

AK-R2-047P500

AK-R2-047P500

AK-R2-030P1K2

AK-R2-030P1K2

AK-R2-360P500

AK-R2-360P500

AK-R2-120P1K2

AK-R2-120P1K2

AK-R2-120P1K2

AK-R2-120P1K2

AK-R2-120P1K2

(2)

AK-R2-360P500

AK-R2-360P500

AK-R2-120P1K2

AK-R2-120P1K2

AK-R2-120P1K2

AK-R2-120P1K2

AK-R2-120P1K2

(2)

(1) Resistors listed in this table are rated for a minimum 5% duty cycle. See publication PFLEX-AT001 for additional information.

(2) Requires two resistors wired in parallel.

3% Line Reactors

Input

Voltage kW HP

240V

50/60 Hz

3-Phase

480V

50/60 Hz

3-Phase

600V

50/60 Hz

3-Phase

No Filter

Fundamental

Amps

0.2

0.25 2

0.4

0.5

4

0.75 1.0

8

1.5

2.0

8

2.2

3.0

12

3.7

5.0

18

5.5

7.5

25

7.5

10.0 35

0.4

0.5

2

0.75 1.0

4

1.5

2.0

4

2.2

3.0

8

3.7

5.0

8

4.0

5.0

12

5.5

7.5

12

7.5

10.0 18

11.0 15.0 25

0.75 1.0

2

1.5

2.0

4

2.2

3.0

4

4.0

5.0

8

5.5

7.5

12

7.5

10.0 12

11.0 15.0 18

6

6

12

18

18

27

37.5

3

18

27

6

12

12

18

3

6

37.5

52.5

12

12

18

27

3

6

Max Continuous Amps

6.5

6.5

5.0

2.5

2.5

1.5

1.2

20.0

2.5

1.5

6.5

5.0

3.0

2.5

0.5

0.4

20.0

9.0

3.0

1.5

1.25

0.8

Inductance mh

12.0

12.0

Watts

Loss

Catalog

Number (1)

7.5 W 1321-3R2-A

21 W 1321-3R4-D

29 W 1321-3R8-B

19.5 W 1321-3R8-A

26 W 1321-3R12-A

36 W 1321-3R18-A

48 W 1321-3R25-A

49 W 1321-3R35-A

11.3 W 1321-3R2-B

20 W 1321-3R4-C

20 W 1321-3R4-B

25.3 W 1321-3R8-C

29 W 1321-3R8-B

31 W 1321-3R12-B

31 W 1321-3R12-B

43 W 1321-3R18-B

52 W 1321-3R25-B

11.3 W 1321-3R2-B

20 W 1321-3R4-B

20 W 1321-3R4-B

25.3 W 1321-3R8-C

31 W 1321-3R12-B

31 W 1321-3R12-B

43 W 1321-3R18-B

(1) Catalog numbers listed are for 3% impedance open style units. NEMA Type 1 and 5% impedance reactor types are also available. Refer to publication 1321-TD001.

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PowerFlex 4 and 40 AC Drives

PowerFlex 4 EMC Filters

Drive Ratings

Input Voltage

120V 50/60 Hz

1-Phase kW

0.2

HP

0.25

–

S Type Filter

Catalog Number

(1)

0.4

0.5

0.75

1.0

–

–

(2)

240V 50/60 Hz

1-Phase

0.2

0.4

0.25

0.5

(2)

(2)

0.75

1.0

1.5

2.0

(2)

240V 50/60 Hz

3-Phase

480V 50/60 Hz

3-Phase

1.5

2.2

4.0

0.2

0.4

0.25

22-RF9P5-AS

0.5

22-RF9P5-AS

0.75

1.0

1.5

2.0

22-RF9P5-AS

22-RF9P5-AS

2.2

3.7

3.0

5.0

0.4

0.5

0.75

1.0

22-RF021-BS

22-RF021-BS

22-RF5P7-AS

22-RF5P7-AS

2.0

3.0

5.0

22-RF5P7-AS

22-RF012-BS

22-RF012-BS

L Type Filter

Catalog Number

(3)

22-RF010-AL

22-RF010-AL

22-RF018-BL

22-RF010-AL

22-RF010-AL

22-RF010-AL

22-RF018-BL

22-RF9P5-AL

22-RF9P5-AL

22-RF9P5-AL

22-RF9P5-AL

22-RF021-BL

22-RF021-BL

22-RF5P7-AL

22-RF5P7-AL

22-RF5P7-AL

22-RF012-BL

22-RF012-BL

PowerFlex 40 EMC Filters

Drive Ratings

Input Voltage

120V 50/60 Hz

1-Phase kW

0.4

HP

0.5

S Type Filter

Catalog Number

(1)

–

0.75

1.0

1.1

1.5

–

–

(2)

240V 50/60 Hz

1-Phase

0.4

0.5

0.75

1.0

(2)

(2)

1.5

2.2

2.0

3.0

(2)

240V 50/60 Hz

3-Phase

0.4

0.5

0.75

1.0

1.5

2.2

3.7

5.5

2.0

3.0

5.0

7.5

22-RF021-BS

(4)

22-RF021-BS

(4)

22-RF021-BS

(4)

22-RF021-BS

(4)

22-RF021-BS

(4)

22-RF034-CS

480V 50/60 Hz

3-Phase

600V 50/60 Hz

3-Phase

2.2

4.0

5.5

7.5

7.5

0.4

10.0

22-RF034-CS

0.5

22-RF012-BS

0.75

1.0

1.5

2.0

22-RF012-BS

22-RF012-BS

3.0

5.0

7.5

10.0

22-RF012-BS

22-RF012-BS

22-RF018-CS

22-RF018-CS

11.0

15.0

22-RF026-CS

0.75

1.0

–

1.5

2.2

2.0

3.0

–

–

4.0

5.5

5.0

7.5

7.5

10.0

–

11.0

15.0

–

–

–

22-RF034-CL

22-RF012-BL

22-RF012-BL

22-RF012-BL

22-RF012-BL

22-RF012-BL

22-RF018-CL

22-RF018-CL

22-RF026-CL

22-RF8P0-BL

22-RF8P0-BL

22-RF8P0-BL

22-RF8P0-BL

22-RF015-CL

22-RF015-CL

22-RF024-CL

L Type Filter

Catalog Number (3)

22-RF018-BL

22-RF018-BL

22-RF018-BL

22-RF018-BL

22-RF018-BL

22-RF018-BL

22-RF025-CL

22-RF021-BL

22-RF021-BL

22-RF021-BL

22-RF021-BL

22-RF021-BL

22-RF034-CL

(1) This filter is suitable for use with a cable length up to 10 meters for Class A and 1 meter for Class B environments.

(2) Drives are available in these ratings with internal “S Type” filters.

(3) This filter is suitable for use with a cable length up to 100 meters for Class A and 5 meters for Class B environments.

(4) Filter must be Series B or later.

PowerFlex 4 & 40 Spare Parts

Description http://www.aotewell.com/

PowerFlex 4 Fan Replacement Kit - Frame A SK-U1-FAN1-A1

PowerFlex 4/40 Fan Replacement Kit - Frame B, 1 Fan SK-U1-FAN1-B1

PowerFlex 4/40 Fan Replacement Kit - Frame B, 2 Fans

PowerFlex 40 Fan Replacement Kit - Frame C, 1 Fan

PowerFlex 40 Fan Replacement Kit - Frame C, 1 Fan (15 HP)

PowerFlex 4 Frame A Cover with Power Terminal Guard

PowerFlex 4 Frame B Cover with Power Terminal Guard

PowerFlex 40 Frame B Cover with Power Terminal Guard

PowerFlex 40 Frame C Cover with Power Terminal Guard

SK-U1-FAN2-B1

SK-U1-FAN1-C1

SK-U1-FAN1-C2

SK-U1-ACVR1-A1

SK-U1-ACVR1-B1

SK-U1-BCVR1-B1

SK-U1-BCVR1-C1

Shaded areas are applicable to PowerFlex 40 only.

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Installation Considerations

PowerFlex 4 and 40 drives have the following built in protective features to help simplify installation.

• Ground fault protection while starting and running ensures reliable operation

• Electronic motor overload protection increases motor life

• Removable MOV to ground ensures compatibility with ungrounded systems

• 6kV transient protection provides increased robustness for 380…480V system voltages

There are many other factors that must be considered for optimal performance in any given application. The block diagram below highlights the primary installation considerations. Consult the PowerFlex 4 or PowerFlex 40 User Manual,

Publications 22A-UM001 or 22B-UM001 available online at www.rockwellautomation.com/literature , for detailed recommendations on input power conditioning, CE conformance (EMC filtering), dynamic braking, reflected wave protection, motor cable types and motor cable distances.

Block Diagram

Branch Circuit Protective Devices

– See Specifications on page 19

Input Power Conditioning

– See Line Reactors on page 12

Line (EMC) Filter

– See page 13

Integral Keypad

Reflected Wave Protection

– (Consult the appropriate User Manual)

Motor Cable Type and Length Recommendations

– http://www.aotewell.com/

– Provided by the PowerFlex drive

Motor

– See publication MOTORS-CA001

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PowerFlex 4 and 40 AC Drives

Control Wiring

PowerFlex 4

•

The control logic is 24V DC and can be set for either

Sink or Source control via a DIP switch setting.

• Control terminal screws are sized for a conventional blade screw driver.

•

I/O Terminals 1, 2 and 3 are dedicated for Stop, Start and Reverse operation respectively. These I/O

Terminals can be programmed for 2- or 3-Wire operation to meet application requirements.

• I/O Terminals 4 and 5 are programmable and provide added flexibility. Programmable functions include:

–

Local Control

–

Preset Frequencies

–

Jog

–

RS485 Control

–

Second Accel/Decel

–

Auxiliary Fault

–

Clear Fault

•

Speed can be controlled via a 0…10V input or 4…20 mA input. Both are electrically isolated from the drive.

• One form C relay can be programmed to provide the status of a wide variety of drive conditions.

•

The drive is shipped with a jumper installed between

I/O Terminals 01 and 11 to allow out of box operation from the keypad.

Relay N.O.

Relay Common

Relay N.C.

R1

R2

R3

SNK SRC

R1 R2 R3

SNK

SRC

+24V

+10V

14

15

16

11

12

13

01

02

03

04

05

06

Stop

Start/Run FWD

Dir/Run REV

Digital Common

Digital Input 1

Digital Input 2

+24V DC

+10V DC

0-10V In

Analog Common

4-20mA In

RS485 Shield

Typical

SRC Wiring

Typical

SNK Wiring

01 02 03 04 05 06

11 12 13 14 15 16

RS485

(DSI)

8 1

Factory Installed Jumper http://www.aotewell.com/

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No. Signal

R1 Relay N.O.

R2 Relay Common

R3 Relay N.C.

Default

Fault

–

Fault

Description

Normally open contact for output relay.

Common for output relay.

Normally closed contact for output relay.

30V DC

Resistive 3.0 A

Inductive 0.5 A

125V AC 240V AC

3.0 A 3.0 A

0.5 A 0.5 A

Sink/Source DIP Switch Source (SRC) Inputs can be wired as Sink (SNK) or Source (SRC) via DIP Switch setting.

01 Stop

(1)

Coast

02 Start/Run FWD Not Active

03 Direction/Run REV Not Active

04 Digital Common –

05 Digital Input 1

06 Digital Input 2

11 +24V DC

12

13

14

+10V DC

0…10V In

(1)

Analog Common

15 4…20 mA In

(1)

Preset Freq

Preset Freq

–

–

Not Active

–

Not Active

16 RS485 (DSI) Shield –

The factory installed jumper or a normally closed input must be present for the drive to start.

Command comes from the integral keypad by default. To disable reverse operation, see A095 [Reverse Disable].

For digital inputs. Electronically isolated with digital inputs from analog I/O.

Program with A051 [Digital In1 Sel].

Program with A052 [Digital In2 Sel].

Drive supplied power for digital inputs.

Maximum output current is 100 mA.

Drive supplied power for 0…10V external potentiometer.

Maximum output current is 15 mA.

For external 0…10V input supply

(input impedance = 100k ohm) or potentiometer wiper.

For 0…10V In or 4…20 mA In. Electronically isolated with analog inputs from digital I/O.

For external 4…20 mA input supply

(input impedance = 250 ohm).

Terminal should be connected to safety ground - PE when using the RS485 (DSI) communications port.

(1) Only one analog frequency source may be connected at a time. If more than one reference is connected at the same time, an undetermined frequency reference will result.

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PowerFlex 4 and 40 AC Drives

PowerFlex 40

• The control logic is 24V DC and can be set for either

Sink or Source control via a DIP switch setting.

•

Control terminal screws are sized for a conventional blade screw driver.

• I/O Terminals 1, 2 and 3 are dedicated for Stop, Start and

Reverse operation respectively. These I/O Terminals can be programmed for 2- or 3-Wire operation to meet application requirements.

•

I/O Terminals 5, 6, 7 and 8 are programmable and provide added flexibility. Programmable functions include Local Control, Jog, Second Accel/Decel, Clear

Fault, Preset Frequencies, RS485 Control and Auxiliary

Fault.

•

Speed can be controlled via a 0…10V input and/or 4…20 mA input. Both inputs are independently isolated from the rest of the drive and can be used for applications such as PID. Voltage input can be programmed for bipolar operation.

•

The drive is shipped with a jumper installed between I/O

Terminals 01 and 11 to allow out of box operation from the keypad.

Relay N.O.

Relay Common

R1

R2

Relay N.C.

R3

Enable

(4)

Jumper

0-10V

0-20mA

R1 R2 R3

SNK

SNK SRC

30V DC

50mA

Non-inductive

0-10V

0/4-20mA

Analog Output Select

+24V

+10V

01 02 03 04 05

03

04

05

06

07

01

02

Stop

(1)(4)

Start/Run FWD

(2)

Direction/Run REV

Digital Common

Digital Input 1

Digital Input 2

Digital Input 3

Digital Input 4

Opto Common

08

09

17

18

15

16

12

13

14

11

+24V DC

+10V DC

0-10V (or ±10V) Input

Analog Common

4-20mA Input

Analog Output

Opto Output 1

Opto Output 2

RS485 Shield

19

Typical

SRC Wiring

Typical

SNK Wiring

Pot must be

1-10k ohm

2 Watt Min.

Common

(3)

24V

ENBL

06 07 08 09

Enable

(4)

Jumper

SRC

Factory Installed Jumper

11 12 13 14 15 16 17 18 19

RS485

(DSI)

1 http://www.aotewell.com/

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PowerFlex 4 and 40 AC Drives

No.

R1

R2

R3

Signal

Relay N.O.

Relay Common

Relay N.C.

Analog Output Select

DIP Switch

Sink/Source

DIP Switch

Default

Fault

–

Fault

0…10V

Source (SRC)

Description

Normally open contact for output relay.

Common for output relay.

Normally closed contact for output relay.

Sets analog output to either voltage or current. Setting must match A065 [Analog Out Sel].

Inputs can be wired as Sink (SNK) or Source (SRC) via DIP Switch setting.

07

08

05

06

09

11

03

04

01

02

12

13

14

15

16

17

18

19

Stop

Start/Run FWD

Direction/Run REV

Digital Common

Digital Input 1

Digital Input 2

Digital Input 3

Digital Input 4

Opto Common

+24V DC

+10V DC

±10V In

(1)

Analog Common

4…20 mA In

(1)

Analog Output

Opto Output 1

Opto Output 2

RS485 (DSI) Shield

–

–

Coast

Not Active

Not Active

–

Preset Freq

Preset Freq

Local

Jog Forward

–

Not Active

–

MotorRunning

At Frequency

–

The factory installed jumper or a normally closed input must be present for the drive to start.

Command comes from the integral keypad by default. To disable reverse operation, see A095 [Reverse Disable].

For digital inputs. Electronically isolated with digital inputs from analog I/O and opto outputs.

Program with A051 [Digital In1 Sel].

Program with A052 [Digital In2 Sel].

Program with A053 [Digital In3 Sel].

Program with A054 [Digital In4 Sel].

For opto-coupled outputs. Electronically isolated with opto outputs from analog I/O and digital inputs.

Referenced to Digital Common.

Drive supplied power for digital inputs.

Maximum output current is 100 mA.

Referenced to Analog Common.

Drive supplied power for 0…10V external potentiometer.

Maximum output current is 15 mA.

For external 0…10V (unipolar) or ±10V (bipolar) input supply (input impedance = 100k ohm) or potentiometer wiper.

For 0…10V In or 4…20 mA In. Electronically isolated with analog inputs and outputs from digital I/O and opto outputs.

Not Active For external 4…20 mA input supply

OutFreq 0-10

(input impedance = 250 ohm).

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0…20mA. Program with A065 [Analog Out Sel]. Max analog value can be scaled with A066 [Analog Out High].

Maximum Load: 4…20 mA = 525 ohm (10.5V)

0…10V = 1k ohm (10 mA)

Program with A058 [Opto Out1 Sel]

Program with A061 [Opto Out2 Sel]

Terminal should be connected to safety ground - PE when using the RS485 (DSI) communications port.

(1) 0…10V In and 4…20 mA In are distinct input channels and may be connected simultaneously Inputs may be used independently for speed control or jointly when operating in PID mode.

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PowerFlex 4 and 40 AC Drives

Specifications

Drive Ratings — PowerFlex 4

Output Ratings Input Ratings

Catalog Number kW (HP) Amps

Voltage

Range

100…120V AC – 1-Phase Input, 0…230V 3-Phase Output kVA

22A-V1P5N104 0.2 (0.25) 1.5

90…126 0.75

22A-V2P3N104

22A-V4P5N104

0.4 (0.5)

0.75 (1.0)

2.3

4.5

90…126

90…126

1.15

2.25

22A-V6P0N104 1.1 (1.5) 6.0

90…126 3.00

200…240V AC – 1-Phase Input, 0…230V 3-Phase Output (No Brake)

(1)

22A-A1P4N103 0.2 (0.25) 1.4

180…265 0.7

22A-A2P1N103

22A-A3P6N103

0.4 (0.5)

0.75 (1.0)

2.1

3.6

180…265 1.05

180…265 1.8

22A-A6P8N103 1.5 (2.0) 6.8

180…265 3.4

22A-A9P6N103 2.2 (3.0) 9.6

180…265 4.8

200…240V AC – 1-Phase Input, 0…230V 3-Phase Output

(1)

22A-A1P5N104 0.2 (0.25) 1.5

180…265 0.75

22A-A2P3N104

22A-A4P5N104

0.4 (0.5)

0.75 (1.0)

2.3

4.5

180…265

180…265

1.15

2.25

22A-A8P0N104 1.5 (2.0) 8.0

180…265 4.0

200…240V AC – 3-Phase Input, 0…230V 3-Phase Output

22A-B1P5N104 0.2 (0.25) 1.5

180…265 0.75

22A-B2P3N104

22A-B4P5N104

22A-B8P0N104

22A-B012N104

0.4 (0.5)

0.75 (1.0)

1.5 (2.0)

2.2 (3.0)

2.3

4.5

8.0

12.0

180…265

180…265

180…265

180…265

1.15

2.25

4.0

5.5

22A-B017N104 3.7 (5.0) 17.5

180…265 8.6

380…480V AC – 3-Phase Input, 0…460V 3-Phase Output

22A-D1P4N104 0.4 (0.5) 1.4

340…528 1.4

22A-D2P3N104

22A-D4P0N104

22A-D6P0N104

22A-D8P7N104

0.75 (1.0)

1.5 (2.0)

2.2 (3.0)

3.7 (5.0)

2.3

4.0

6.0

8.7

340…528

340…528

340…528

340…528

2.3

4.0

5.9

8.6

6.0

9.0

18.0

24.0

3.2

5.3

9.2

14.2

19.6

5.0

6.0

10.0

18.0

1.8

2.5

5.2

9.5

15.5

21.0

1.8

3.2

5.7

7.5

9.0

Branch Circuit Protection

Amps Fuses

6

3

10

15

30

40

10

15

25

30

10

10

15

30

3

6

10

15

25

35

6

10

15

15

(2)

140M Motor

Protectors

(3) (4)

140M-C2E-C10

140M-C2E-C16

140M-D8E-C20

140M-F8E-C32

140M-C2E-B40

140M-C2E-B63

140M-C2E-C16

140M-C2E-C16

140M-D8E-C25

140M-C2E-B63

140M-C2E-B63

140M-C2E-C16

140M-D8E-C20

140M-C2E-B25

140M-C2E-B40

140M-C2E-C10

140M-C2E-C16

140M-C2E-C16

140M-F8E-C25

140M-C2E-B25

140M-C2E-B40

140M-C2E-B63

140M-C2E-C10

140M-C2E-C16

Contactors

100-C09

100-C12

100-C23

100-C37

100-C09

100-C09

100-C12

100-C16

100-C23

100-C09

100-C09

100-C12

100-C23

100-C09

100-C09

100-C09

100-C12

100-C16

100-C23

100-C09

100-C09

100-C09

100-C09

100-C16

(1) 200…240V AC - 1-Phase drives are also available with an integral EMC filter. Catalog suffix changes from N104 to N114 or N103 to N113.

Min. Enclosure

Volume

(5)

(in.

3

)

1655

1655

1655

1655

1655

1655

1655

1655

1655

1655

1655

1655

1655

1655

1655

1655

1655

1655

1655

1655

1655

1655

1655

1655

Power Dissipation

Internal Total

10

9

12

12

10

9

12

16

11

10

9

12

16

10

9

12

16

16

16

15

13

13

17

14

25

30

50

70

25

30

50

80

110

25

30

50

80

25

30

50

80

115

165

30

40

60

90

145

(3) The AIC ratings of the Bulletin 140M Motor Protector Circuit Breakers may vary. See Bulletin 140M Motor Protection Circuit Breakers Application Ratings .

(4) Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 208 Wye or Delta, 240 Wye or Delta, 480Y/277 or 600Y/347. Not UL listed for use on 480V or 600V Delta/Delta, corner ground, or high-resistance ground systems.

(5) When using a Manual Self-Protected (Type E) Combination Motor Controller, the drive must be installed in a ventilated or non-ventilated enclosure with the minimum volume specified in this column.

Application specific thermal considerations may require a larger enclosure.

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Drive Ratings — PowerFlex 40

Output Ratings Input Ratings

Catalog Number kW (HP) Amps

Voltage

Range

100…120V AC – 1-Phase Input, 0…230V 3-Phase Output kVA

22B-V2P3N104 0.4 (0.5) 2.3

90…132 1.15

22B-V5P0N104 0.75 (1.0) 5.0

90…132 2.45

22B-V6P0N104 1.1 (1.5) 6.0

90…132

200…240V AC – 1-Phase Input, 0…230V 3-Phase Output

(1)

22B-A2P3N104 0.4 (0.5) 2.3

3.0

180…264 1.15

22B-A5P0N104

22B-A8P0N104

0.75 (1.0)

1.5 (2.0)

5.0

8.0

180…264

180…264

2.45

4.0

22B-A012N104 2.2 (3.0) 12.0

180…264 5.5

200…240V AC – 3-Phase Input, 0…230V 3-Phase Output

22B-B2P3N104 0.4 (0.5) 2.3

180…264 1.15

22B-B5P0N104

22B-B8P0N104

22B-B012N104

22B-B017N104

0.75 (1.0)

1.5 (2.0)

2.2 (3.0)

3.7 (5.0)

5.0

8.0

12.0

17.5

180…264

180…264

180…264

180…264

2.45

4.0

5.5

8.6

22B-B024N104 5.5 (7.5) 24.0

180…264 11.8

22B-B033N104 7.5 (10.0) 33.0

180…264 16.3

380…480V AC – 3-Phase Input, 0…460V 3-Phase Output

Amps Fuses

9.0

20.3

24.0

6.0

12.0

18.0

25.0

2.5

5.7

9.5

15.5

21.0

26.1

34.6

Branch Circuit Protection

15

35

40

10

20

30

40

6

10

15

25

35

40

60

(2)

140M Motor

Protectors

(3) (4)

140M-C2E-C16

140M-D8E-C20

140M-F8E-C32

140M-C2E-B63

140M-C2E-C16

140M-D8E-C20

140M-F8E-C32

140M-C2E-B40

140M-C2E-C10

140M-C2E-C16

140M-C2E-C16

140M-F8E-C25

140M-F8E-C32

140M-F8E-C45

Contactors

100-C12

100-C23

100-C37

100-C09

100-C12

100-C23

100-C37

100-C07

100-C09

100-C12

100-C23

100-C23

100-C37

100-C60

Min. Enclosure

Volume

1655

1655

1655

1655

1655

1655

2069

1655

1655

1655

1655

1655

2069

2069

(5)

(in.

3

)

Power Dissipation

Internal

9

12

12

9

12

16

11

9

12

16

16

16

28

28

Total

30

55

70

30

55

80

110

22B-D1P4N104

22B-D2P3N104

22B-D4P0N104

22B-D6P0N104

0.4 (0.5)

0.75 (1.0)

1.5 (2.0)

2.2 (3.0)

1.4

2.3

4.0

6.0

342…528 1.4

342…528 2.3

342…528 4.0

342…528 5.9

22B-D010N104

22B-D012N104

4.0 (5.0)

5.5 (7.5)

10.5

342…528 10.3

12.0

342…528 11.8

22B-D017N104 7.5 (10.0) 17.0

342…528 16.8

22B-D024N104 11.0 (15.0) 24.0

342…528 23.4

460…600V AC – 3-Phase Input, 0…575V 3-Phase Output

1.8

3.2

5.7

7.5

13.0

14.2

18.4

26.0

3

6

10

15

20

25

30

50

140M-C2E-B25

140M-C2E-B40

140M-C2E-B63

140M-C2E-C10

140M-C2E-C16

140M-D8E-C20

140M-D8E-C20

140M-F8E-C32

100-C07

100-C07

100-C09

100-C09

100-C23

100-C23

100-C23

100-C43

1655

1655

1655

1655

1655

2069

2069

2069

15

13

13

17

14

23

24

25

22B-E1P7N104

22B-E3P0N104

22B-E4P2N104

22B-E6P6N104

0.75 (1.0)

1.5 (2.0)

2.2 (3.0)

4.0 (5.0)

1.7

3.0

4.2

6.6

414…660

414…660

414…660

414…660

2.1

3.65

5.2

8.1

2.3

3.8

5.3

8.3

6

6

10

15

140M-C2E-B25

140M-C2E-B40

140M-D8E-B63

140M-D8E-C10

100-C09

100-C09

100-C09

100-C09

1655

1655

1655

1655

13

13

17

14

40

60

90

150

22B-E9P9N104 5.5 (7.5) 9.9

414…660 12.1

11.2

20 140M-D8E-C16 100-C16 2069 23 160

22B-E012N104

22B-E019N104

7.5 (10.0)

11.0 (15.0)

12.2

414…660 14.9

19.0

414…660 23.1

13.7

25

24.1

40

140M-D8E-C16 100-C23

140M-F8E-C25 100-C30

(1) 200…240V AC - 1-Phase drives are also available with an integral EMC filter. Catalog suffix changes from N104 to N114 or N103 to N113.

2069

2069

24

25

200

285

(2) Recommended Fuse Type: UL Class J, CC, T or Type BS88; 600V (550V) or equivalent.

(3) The AIC ratings of the Bulletin 140M Motor Protector Circuit Breakers may vary. See Bulletin 140M Motor Protection Circuit Breakers Application Ratings .

(4) Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 208 Wye or Delta, 240 Wye or Delta, 480Y/277 or 600Y/347. Not UL listed for use on 480V or 600V Delta/Delta, corner ground, or high-resistance ground systems.

(5) When using a Manual Self-Protected (Type E) Combination Motor Controller, the drive must be installed in a ventilated or non-ventilated enclosure with the minimum volume specified in this column.

Application specific thermal considerations may require a larger enclosure.

150

160

200

285

30

40

60

90

30

55

80

115

165

225

290

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PowerFlex 4 and 40 AC Drives

Input/Output Ratings

Approvals

Control Inputs

Control Output –

Programmable Output

(form C relay)

Fuses and Circuit Breakers

Protective Features

Dynamic Braking

Environment

Control

Electrical

Output Frequency:

Efficiency:

IND C

O NT EQ

UL508C C

LIS

TED 966X

UL

IND C

O NT EQ

CSA C 22.2 No. 14

PowerFlex 4: 0…240 Hz (Programmable)

PowerFlex 40: 0…400 Hz (Programmable)

97.5% (Typical)

EN 61800-3

LV Directive 73/23/EEC

LV: EN 50178, EN 60204

EMC Directive 89/336/EEC

61800-3

Digital

SRC (Source) Mode:

SNK (Sink) Mode:

Analog

4…20 mA Analog:

0…10V DC Analog:

External Pot:

Resistive Rating

Opto Outputs (PF 40):

Analog Outputs (PF 40):

Inductive Rating

Opto Outputs (PF 40):

Analog Outputs (PF 40):

Recommended Fuse Type:

Recommended Circuit Breakers:

Motor Protection:

Overcurrent:

Control Ride Through:

Faultless Power Ride Through:

Over Voltage:

Under Voltage:

Input Current = 6 mA

18…24V = On, 0…6V = Off

0…6V = On, 18…24V = Off

250 ohm input impedance

100k ohm input impedance

1…10k ohms, 2 Watt minimum

3.0A at 30V DC, 3.0A at 125V AC, 3.0A at 240V AC

30V DC, 50 mA

10-bit, 0…10V, 1k ohm minimum

0.5A at 30V DC, 0.5A at 125V AC, 0.5A at 240V AC

Non-inductive

10 bit, 4…20 mA, 525 ohm maximum

UL Class J, CC, T or Type BS88; 600V (550V) or equivalent.

I

HMCP circuit breaker or equivalent.

2 t Overload Protection, 150% for 60 sec., 200% for 3 sec. (provides Class 10 protection)

200% hardware limit, 300% instantaneous fault

Minimum Ride Through is 0.5 sec. - typical value is 2 seconds

100 milliseconds

100…120V AC Input – Trip occurs at 405V DC bus voltage ( = 150V AC incoming line)

200…240V AC Input – Trip occurs at 405V DC bus voltage ( = 290V AC incoming line)

380…480V AC Input – Trip occurs at 810V DC bus voltage ( = 575V AC incoming line)

460…600V AC Input (PF 40) – Trip occurs at 1005V DC bus voltage ( = 711V AC incoming line)

100…120V AC Input – Trip occurs at 210V DC bus voltage ( = 75V AC incoming line)

200…240V AC Input – Trip occurs at 210V DC bus voltage ( = 150V AC incoming line)

380…480V AC Input – Trip occurs at 390V DC bus voltage ( = 275V AC incoming line)

460…600V AC Input (PF 40)

If P042 = 1 “High Voltage” trip occurs at 487V DC bus voltage (344V AC incoming line);

If P042 = 0 “Low Voltage” trip occurs at 390V DC bus voltage (275V AC incoming line)

Internal brake IGBT included with all ratings except No Brake drives (Cat. Nos. 22A-AxPxN103 or 22A-AxPxN113). Refer to page 11 for ordering information.

Altitude:

Ambient Operating Temperature:

Cooling Method:

Storage Temperature:

Atmosphere:

Relative Humidity:

Shock (operating):

Vibration (operating):

1000 m (3300 ft.) maximum without derating

IP20, NEMA/UL Type Open: –10 to 50 degrees C (14 to 122 degrees F)

IP30, NEMA/UL Type 1: –10 to 40 degrees C (14 to 104 degrees F)

IP66, NEMA/UL Type 4X/12 (PF 40): –10 to 40 degrees C (14 to 104 degrees F)

Fan, all drive ratings

–40 to 85 degrees C (–40 to 185 degrees F)

Important:

Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas, vapors or dust. If the drive is not going to be installed for a period of time, it must be stored in an area where it will not be exposed to a corrosive atmosphere.

0 to 95% non-condensing

15G peak for 11ms duration (±1.0ms)

1G peak, 5 to 2000 Hz

Carrier Frequency:

Frequency Accuracy: Digital Input: Within ±0.05% of set output frequency.

Analog Input: Within 0.5% of maximum output frequency.

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(PF 40): 1% of base speed across a 60:1 speed range.

Stop Modes:

2…16 kHz. Drive rating based on 4 kHz.

Multiple programmable stop modes including - Ramp, Coast, DC-Brake, Ramp-to-Hold and S Curve.

Accel/Decel:

Intermittent Overload:

Electronic Motor Overload Protection:

Two independently programmable accel and decel times. Each time may be programmed from 0…600 seconds in 0.1 second increments.

150% overload capability for up to 1 minute, 200% overload capability for up to 3 seconds.

Provides class 10 motor overload protection according to NEC article 430 and motor over-temperature protection according to NEC article 430.126 (A) (2). UL 508C File 29572.

Voltage Tolerance:

Frequency Tolerance:

Displacement Power Factor:

Maximum Short Circuit Rating:

120V, 200…240V, 380…480V, 460…600V: ±10%

48…63 Hz

0.98 across entire speed range

100,000 Amps symmetrical

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PowerFlex 4 and 40 AC Drives

Parameter Descriptions

Parameter

Number Parameter Name

Display Group d001 d002 d003 d004 d005 d006

Output Freq

Commanded Freq

Output Current

Output Voltage

DC Bus Voltage

Drive Status d007…d009 Fault x Code d010 d012 d013 d014

Process Display

Control Source

Contrl In Status

Dig In Status d015 d016 d017 d018 d019 d020 d021 d022 d023 d024 d025 d026 d028

Comm Status

Control SW Ver

Drive Type

Elapsed Run Time

Testpoint Data

Analog In 0-10V

Analog In 4-20mA

Output Power

Output Power Fctr

Drive Temp

Counter Status

Timer Status

Stp Logic Status

Description

Output frequency present at T1, T2 & T3 (U, V & W)

Value of the active frequency command

Output current present at T1, T2 & T3 (U, V & W)

Output voltage present at T1, T2 & T3 (U, V & W)

Present DC bus voltage level

Present operating condition of the drive

A code that represents a drive fault

The output frequency scaled by parameter A099 [Process Factor]

Displays the source of the Start Command and Speed Reference

Status of the control terminal block control inputs

Status of the control terminal block digital inputs

Status of the communications ports

Main Control Board software version

Used by Rockwell Automation field service personnel

Accumulated time drive is outputting power

The present value of the function selected in parameter A102 [Testpoint Sel]

The present value of the voltage at I/O Terminal 13 (100.0% = 10 volts)

The present value of the current at I/O Terminal 15 (0.0% = 4 mA, 100.0% = 20 mA)

Output power present at T1, T2 & T3 (U, V & W)

The angle in electrical degrees between motor voltage and motor current

Present operating temperature of the drive power section

The current value of the counter when counter is enabled

The current value of the timer when timer is enabled

When P038 [Speed Reference] is set to 6 “Stp Logic”, this parameter will display the current step logic profile as defined by parameters A140…A147 [Stp Logic x]

Displays the current value of the motor torque current as measured by the drive d029

Basic Program Group

Torque Current

P031

P032

Motor NP Volts

Motor NP Hertz

P033

P034

P035

P036

P037

Motor OL Current

Minimum Freq

Maximum Freq

Start Source

Stop Mode

20 to drive rated volts

10 to 240 Hz

15 to 400 Hz

0.0 Amps to (Drive Rated Amps x 2) in units of 0.1 Amps

0.0 to 240.0 Hz

0.0 to 400.0 Hz

0 to 240 Hz

0 to 400 Hz

6 settings; Keypad, 3-Wire, 2-Wire, 2-Wire Level Sensitive, 2-Wire High Speed, Comm Port

7 settings; Keypad, 3-Wire, 2-Wire, 2-Wire Level Sensitive, 2-Wire High Speed, Comm Port, Momentary FWD/REV

8 settings; Ramp-Clear Fault, Coast-Clear Fault, DC Brake-Clear Fault, DC Brake w/Shutoff-Clear Fault, Ramp, Coast, DC

Brake, DC Brake w/Shutoff

P038 Speed Reference

P039

P040

P041

P042

Accel Time 1

Decel Time 1

Reset To Defalts

Voltage Class

P043 Motor OL Ret

Advanced Program Group

A051

A052

Digital In1 Sel

Digital In2 Sel

10 settings; Ramp-Clear Fault, Coast-Clear Fault, DC Brake-Clear Fault, DC Brake w/Shutoff-Clear Fault, Ramp, Coast,

DC Brake, DC Brake w/Shutoff, Ramp Stop w/EM Brake Control-Clear Fault, Ramp Stop w/EM Brake Control http://www.aotewell.com/

8 settings; Drive Potentiometer, Internal Freq, 0…10V Input/Remote Potentiometer, 4…20 mA Input,

Preset Freq 0-7, Communications Port, Step Logic, Analog In Mult

0.0 to 600.0 seconds

0.1 to 600.0 seconds

Used to reset drive to factory default settings

Sets the voltage class of 600V drives, Low Voltage (460/480V) or High Voltage (575/600V)

Enables/Disables the Motor Overload Retention function.

A053

A054

Digital In3 Sel

Digital In4 Sel

16 settings; Not Used, Accel 2 & Decel 2, Jog, Auxiliary Fault, Preset Frequencies, Local, Comm Port, Clear Fault, Ramp

Stop Clear Fault, Coast Stop Clear Fault, DC Brake Clear Fault, Jog Forward, Jog Reverse, 10V In Control, 20 mA In

Control, Analog Invert

28 settings; Not Used, Accel 2 & Decel 2, Jog, Auxiliary Fault, Preset Frequencies, Local, Comm Port, Clear Fault, Ramp

Stop - Clear Fault, Coast Stop - Clear Fault, DC Brake - Clear Fault, Jog Forward, Jog Reverse, 10V In Control, 20 mA In

Control, PID Disable, MOP Up, MOP Down, Timer Start, Counter In, Reset Timer, Reset Counter, Reset Timer and

Counter, Logic In1, Logic In2, Current Limit2, Analog Invert, EM Brake Release

28 settings; Not Used, Accel 2 & Decel 2, Jog, Auxiliary Fault, Preset Frequencies, Local, Comm Port, Clear Fault, Ramp

Stop - Clear Fault, Coast Stop - Clear Fault, DC Brake - Clear Fault, Jog Forward, Jog Reverse, 10V In Control, 20 mA In

Control, PID Disable, MOP Up, MOP Down, Timer Start, Counter In, Reset Timer, Reset Counter, Reset Timer and

Counter, Logic In1, Logic In2, Current Limit2, Analog Invert, EM Brake Release

Factory Default

Read Only

Based on Drive Rating

60 Hz

60 Hz

Based on Drive Rating

0.0 Hz

0.0 Hz

60 Hz

60 Hz

Keypad

Keypad

Ramp, CF (Clear Fault)

Ramp, CF (Clear Fault)

Drive Pot

Drive Pot

10.0 Secs

10.0 Secs

Ready/Idle

High Voltage (575/600V)

Disabled

Preset Freq

Local

Jog Forward

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Shaded areas are applicable to PowerFlex 40 only.

22

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+86-755-8660-6182

Aotewell Ltd www.aotewell.com Industry Automation

PowerFlex 4 and 40 AC Drives

Parameter

Number

A055

A056

A058

Parameter Name

Relay Out Sel

Relay Out Level

Opto Out1 Sel

A059

A061

Opto Out1 Level

Opto Out2 Sel

Opto Out2 Level

Opto Out Logic

Analog Out Sel

Analog Out High

Accel Time 2

Decel Time 2

Internal Freq

Preset Freq 0

Preset Freq 1

Preset Freq 2

Preset Freq 3

Preset Freq 4

Preset Freq 5

Preset Freq 6

Preset Freq 7

Jog Frequency

Jog Accel/Decel

DC Brake Time

DC Brake Level

DB Resistor Sel

S Curve %

Boost Select

A072

A073

A074

A075

A076

A077

A078

A079

A080

A081

A082

A083

A084

A062

A064

A065

A066

A067

A068

A069

A070

A071

A085

A086

A087

A088

A089

A090

A091

A092

A093

A094

A095

Start Boost

Break Voltage

Break Frequency

Maximum Voltage

Current Limit 1

Motor OL Select

PWM Frequency

Auto Rstrt Tries

Auto Rstrt Delay

Start At PowerUp

Reverse Disable

Description

13 different settings for a variety of drive status conditions

24 different settings for a variety of drive status conditions

0.0 to 9999

24 settings; Ready/Fault, At Frequency, Motor Running, Reverse, Motor Overload, Ramp Regulator, Above Frequency,

Above Current, Above DC Voltage, Retries Exceeded, Above Analog Voltage, Logic In1, Logic In2, Logic 1 & 2, Logic 1 or

2, Step Logic Out, Timer Out, Counter Out, Above PF Angle, Analog Input Loss, Param Control, Non-Recoverable Fault,

EM Brake Control, Above Frequency Command

0.0 to 9999

24 settings; Ready/Fault, At Frequency, Motor Running, Reverse, Motor Overload, Ramp Regulator, Above Frequency,

Above Current, Above DC Voltage, Retries Exceeded, Above Analog Voltage, Logic In1, Logic In2, Logic 1 & 2, Logic 1 or

2, Step Logic Out, Timer Out, Counter Out, Above PF Angle, Analog Input Loss, Param Control, Non-Recoverable Fault,

EM Brake Control, Above Frequency Command

0.0 to 9999

Determines the logic (NO or NC) of the opto outputs, 4 settings - NO/NO, NC/NO, NO/NC, NC/NC

Sets the analog output signal mode, various settings

0 to 800%

0.0 to 600.0 seconds

0.1 to 600.0 seconds

0.0 to 240.0 Hz

0.0 to 400.0 Hz

0.0 to 240.0 Hz

0.0 to 400.0 Hz

0.0 to 240.0 Hz

0.0 to 400.0 Hz

0.0 to 240.0 Hz

0.0 to 400.0 Hz

0.0 to 240.0 Hz

0.0 to 400.0 Hz

0.0 to 400.0 Hz

0.0 to 400.0 Hz

0.0 to 400.0 Hz

0.0 to 400.0 Hz

0.0 to (Value set in P035 [Maximum Freq]

0.1 to 600.0 seconds

0.0 to 90.0 seconds

0.0 to 99.9 seconds

0.0 to (Drive Rated Amps x 1.8)

Used to set percent duty cycle for external dynamic braking

0 to 100%

14 boost settings (in % of P031 [Motor NP Volts]), redefines the Volts per Hertz curve

15 boost settings (in % of P031 [Motor NP Volts]), redefines the Volts per Hertz curve

Factory Default

Ready/Fault

Ready/Fault

0.0

MotorRunning

0.0

At Frequency

0.0 to 25.0%

0.0 to 100.0%

0.1 to (Drive Rated Amps x 1.8)

3 settings; No Derate, Minimum Derate, Maximum Derate

2.0 to 16.0 kHz

0 to 9

0.0 to 300.0 seconds

2 settings; Disabled, Enabled

2 settings; Reverse Enabled, Reverse Disabled

0.0

NO/NO

Output Freq 0…10, 0V=0Hz

100%

20.0 Secs

20.0 Secs

60.0 Hz

60.0 Hz

0.0 Hz

0.0 Hz

5.0 Hz

5.0 Hz

10.0 Hz

10.0 Hz

20.0 Hz

20.0 Hz

30.0 Hz

40.0 Hz

50.0 Hz

60.0 Hz

10.0 Hz

10.0 Secs

0.0 Secs

0.0 Secs

Drive Rated Amps x 0.05

Disabled

0% (Disabled)

5.0 (2.5 for 5 HP drives)

5.0, CT (2.5 CT for

5…15 HP drives)

2.5%

25.0%

15.0 Hz

Drive Rated Volts

Drive Rated Amps x 1.5

No Derate

4.0 kHz

0

1.0 Secs

Disabled

Rev Enabled

HongKong|UK|China

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23

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PowerFlex 4 and 40 AC Drives

A118

A119

A120

A121

A122

A123

A124

A125

A110

A111

A112

A113

A114

A115

A116

A117

Parameter

Number Parameter Name

Advanced Program Group, Continued

A096

A097

Flying Start En

Compensation

A098

A099

A100

A101

SW Current Trip

Process Factor

Fault Clear

Program Lock

A102

A103

A104

A105

A106

A107

A108

A109

Testpoint Sel

Comm Data Rate

Comm Node Addr

Comm Loss Action

Comm Loss Time

Comm Format

Language

Anlg Out Setpt

A126

A127

A128

A129

A130

A131

A132

Anlg In 0-10V Lo

Anlg In 0-10V Hi

Anlg In4-20mA Lo

Anlg In4-20mA Hi

Slip Hertz @ FLA

Process Time Lo

Process Time Hi

Bus Reg Mode

Current Limit 2

Skip Frequency

Skip Freq Band

Stall Fault Time

Analog In Loss

10V Bipolar Enbl

Var PWM Disable

Torque Perf Mode

Motor NP FLA

Autotune

IR Voltage Drop

Flux Current Ref

PID Trim Hi

PID Trim Lo

PID Ref Sel

A133

A134

A135

A136

PID Feedback Sel

PID Prop Gain

PID Integ Time

PID Diff Rate

A137

A138

PID Setpoint

PID Deadband

A139 PID Preload

A140…A147 Stp Logic 0-7

A150…157 Stp Logic Time 0-7

A160 EM Brk Off Delay

A161

A162

EM Brk On Delay

MOP Reset Sel

A163

A164

A165

A166

DB Threshold

Comm Write Mode

Anlg Loss Delay

Analog In Filter

Description

2 settings; Disabled, Enabled

4 settings; Disabled, Electrical, Mechanical, Both

Software instantaneous trip, 0.0 to (Drive Rated Amps x 2)

0.1 to 999.9

Resets a fault and clears the fault queue

Protects parameters against change by unauthorized personnel

Used by Rockwell Automation field service personnel

6 settings; 1200, 2400, 4800, 9600, 19.2K, 38.4K

1 to 247

4 settings; Fault, Coast to Stop, Stop, Continue Last Speed

0.1 to 60.0 seconds

6 settings; RTU 8-N-1, RTU 8-E-1, RTU 8-O-1, RTU 8-N-2, RTU 8-E-2, RTU 8-O-2

10 settings; English, Francais, Espanol, Italiano, Deutsch, Reserved, Portugues, Reserved, Reserved, Nederlands

0.0/100.0%

0.0 to 100.0%

0.0 to 100.0%

0.0 to 100.0%

0.0 to 100.0%

0.0 to 10.0 Hz

0.00 to 99.99

0.00 to 99.99

0/1

0.1 to (Drive Rated Amps x 1.8)

0 to 400 Hz

0.0 to 30.0 Hz

6 settings; 60 Seconds, 120 Seconds, 240 Seconds, 360 Seconds, 480 Seconds, Fit Disabled

7 settings; Disabled, Fault (F29), Stop, Zero Ref, Min Freq Ref, Max Freq Ref, Int Freq Ref

2 settings; Uni-Polar In, Bi-Polar In

2 settings; Enabled, Disabled

2 settings; V/Hz, Sensorless Vector

Drive Rated Amps x 0.1/2

3 settings; Ready/Idle, Static Tune, Rotate Tune

0.0 to 230.0 VAC

0.00 to Motor NP FLA

0.0 to 400.0

0.0 to 400.0

9 settings; PID Disabled, PID Setpoint, 0…10V Input, 4…20 mA Input, Comm Port, Setpoint - Trim, 0…10V - Trim,

4…20 mA - Trim, Comm - Trim

3 settings; 0…10V Input, 4…20 mA Input, Comm Port

0.00 to 99.99

0.0 to 999.9 Seconds http://www.aotewell.com/

0.0 to 10.0%

0.0 to 400.0 Hz

0001 to bAFF

0.0 to 999.9 Seconds

0.01/10.00 Secs

0.01/10.00 Secs

2 settings; Zero MOP Ref, Save MOP Ref

0.0 to 110.0%

2 settings; Save, RAM Only

0.0 to 20.0 Secs

0 to 14

Factory Default

0.0%

100.0%

2.0 Hz

0.00

0.00

Enabled

Drive Rated Amps x 1.5

0 Hz

0.0 Hz

60 Seconds

Disabled

Uni-Polar In

Enabled

Sensrls Vect

Drive Rated Amps

Ready/Idle

Based on Drive Rating

Based on Drive Rating

60.0

0.0

PID Disabled

Disabled

Electrical

0.0 (Disabled)

30.0

Ready/Idle

Unlocked

400

9600

100

Fault

5.0 Secs

RTU 8-N-1

English

100.0%

0.0%

100.0%

0…10V Input

0.01

0.1 Secs

0.01 (1/Secs)

0.0%

0.0%

0.0 Hz

00F1

30.0 Secs

2.00 Secs

2.00 Secs

Save MOP Ref

100.0%

Save

0.0 Secs

0

24

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Aotewell Ltd

Product Dimensions

Approximate Dimensions

A

D

C

E B G

F www.aotewell.com Industry Automation

PowerFlex 4 and 40 AC Drives

5.5 (0.22)

Dimensions are in millimeters and (inches). Weights are in kilograms and (pounds).

Frame A B

(1)

C D E F

A 80 (3.15) 152 (5.98) 136 (5.35) 67 (2.64) 140 (5.51

59.3 (2.33)

B

C

100 (3.94)

130 (5.1)

180 (7.09)

260 (10.2)

136 (5.35)

180 (7.1)

87 (3.43)

116 (4.57)

168 (6.61)

246 (9.7)

87.4 (3.44)

–

(1) Overall height of standard IP 20/Open Type Drive.

(2) Overall height of drive with IP 30/NEMA 1/UL Type 1 option kit installed.

G

(2)

185 (7.28)

213 (8.39)

320 (12.6)

Shipping Weight

1.4 (3.1)

2.2 (4.9)

4.3 (9.5)

B

PowerFlex 40 — Frame

B

C

Ratings are in kW and (HP).

PowerFlex 4 — Frame 120V AC – 1-Phase

A 0.2 (0.25)

0.4(0.5)

240V AC – 1-Phase

0.2 (0.25)

0.4 (0.5)

0.75 (1.0)

240V AC – 3-Phase

0.2 (0.25)

0.4 (0.5)

0.75 (1.0)

1.5 (2.0)

2.2 (3.0)

3.7 (5.0)

480V AC – 3-Phase

0.4 (0.5)

0.75 (1.0)

1.5 (2.0)

0.75 (1.0)

1.1 (1.5)

1.5 (2.0)

120V AC – 1-Phase

0.4 (0.5)

0.75 (1.0)

240V AC – 1-Phase

0.4 (0.5)

240V AC – 3-Phase 480V AC – 3-Phase http://www.aotewell.com/

0.75 (1.0)

0.4 (0.5)

0.75 (1.0)

0.4 (0.5)

0.75 (1.0)

1.1 (1.5) 1.5 (2.0) 1.5 (2.0) 1.5 (2.0)

2.2 (3.0)

2.2 (3.0)

3.7 (5.0)

5.5 (7.5)

7.5 (10.0)

2.2 (3.0)

4.0 (5.0)

5.5 (7.5)

7.5 (10.0)

11.0 (15.0)

2.2 (3.0)

3.7 (5.0)

600V AC – 3-Phase

0.75 (1.0)

1.5 (2.0)

2.2 (3.0)

4.0 (5.0)

5.5 (7.5)

7.5 (10.0)

11.0 (15.0)

Shaded areas are applicable to PowerFlex 40 only.

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25

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Aotewell Ltd

PowerFlex 4 and 40 AC Drives

Flange Mount Drive

8

(0.31)

114

(4.49)

5.3

(0.21)

195

(7.68)

179

(7.05)

97.5

(3.84)

16

(0.63)

49

(1.93)

98

(3.86)

130

(5.12)

8

(0.31) www.aotewell.com

175

(6.89)

145

(5.71)

Frame A — PowerFlex 4 only

210

(8.27)

6.5

(0.26)

145

(5.71)

23.5

(0.93)

225

(8.86)

197

(7.76)

98.5

(3.88)

210

(8.27)

14

(0.55)

31

(1.22)

49

(1.93)

98

(3.86)

160

(6.30)

(0.30)

5.3

(0.21)

214

(8.43)

244

(9.61)

Frame B— PowerFlex 4 and PowerFlex 40

250

(9.84)

92.8

(3.65)

54.7

(2.15)

22B-CCB

Industry Automation

119.3

(4.70)

94.3

(3.71)

63.1

(2.48)

26

HongKong|UK|China

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Aotewell Ltd

Flange Mount Drive

Continued

307.5

(12.11)

230.6

(9.08)

8

(0.31)

153.8

(6.06)

76.9

(3.03)

164

(6.46)

90

(3.54)

180

(7.09)

291.5

(11.48)

8

5.3

(0.21)

(0.31) www.aotewell.com

300

(11.81)

325

(12.8)

22B-CCC

Industry Automation

PowerFlex 4 and 40 AC Drives

130.3

(5.13)

105.8

(4.17)

138.2

(5.44)

Frame C—PowerFlex 40 only

IP 66, NEMA/UL Type 4X/12

165

(6.50)

146

(5.75)

6.5

(0.26)

46

(1.81)

23

(0.91) http://www.aotewell.com/

270

(10.63)

253

(9.96)

28

(1.10)

22

(0.87)

198

(7.80)

89

(3.50)

124

(4.88)

82.5

(3.25)

Frame B—PowerFlex 40 only

Shaded areas are applicable to PowerFlex 40 only.

Rockwell Automation Publication 22-TD001I-EN-P - June 2013 [email protected]

HongKong|UK|China

27

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Aotewell Ltd

PowerFlex 4 and 40 AC Drives www.aotewell.com

IP 30, NEMA/UL Type 1 Option Kit without Communication Options

PowerFlex 4 uses Frames A and B. PowerFlex 40 uses Frames B and C.

40.0

(1.57)

59.2

(2.33)

20.7

(0.81)

0 22.2

(0.88)

34.0

(1.34)

75.3

(2.96)

33.0

(1.30)

Frame A — 22-JBAA

79.1 (3.11)

64.1 (2.52)

40.6 (1.60)

25.6 (1.01)

0 22.2

(0.87)

107.0 (4.21)

66.0 (2.60)

24.0 (0.94)

Industry Automation

0 28.5

(1.12)

0 22.2

(0.87)

74.3

(2.93)

109.9

(4.33)

33.0

(1.30)

Frame B — 22-JBAB

60.0

(2.36)

Frame C — 22-JBAC

PowerFlex 40 IP 30/NEMA 1/UL Type 1 Option Kit with Communication Option

25.0

(0.98) http://www.aotewell.com/

77.5 (3.05)

50.0 (1.97)

25.0

(0.98)

69.2 (2.72)

45.7 (1.80)

22.5 (0.89)

108.7 (4.28)

92.2 (3.63)

0 22.2

(0.87)

22.2 (0.87)

111.2

(4.38)

152.2

(5.99)

0 28.5

(1.12)

0 22.2

(0.87)

76.3

(3.00)

105.3

(4.15)

134.3

(5.29)

109.8

(4.32)

144.8

(5.70)

179.8

(7.08)

64.0

(2.52)

Frame B — 22-JBCB

60.0

(2.36)

Frame C — 22-JBCC

28

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Aotewell Ltd

Dynamic Brake Resistors

Dimensions are in millimeters and (inches)

Frame A Frame B www.aotewell.com

Frame

A

B

Catalog Number

AK-R2-091P500, AK-R2-047P500, AK-R2-360P500

AK-R2-030P1K2, AK-R2-120P1K2

Industry Automation

PowerFlex 4 and 40 AC Drives

335.0

(13.19)

SURFACES MAY BE

Bulletin 1321-3R Series Line Reactors

Dimensions are in millimeters and (inches). Weights are in kilograms and (pounds).

B

E

A

D

C

Catalog Number

1321-3R2-A

1321-3R2-B

1321-3R4-A

1321-3R4-B

1321-3R4-C

1321-3R8-A

1321-3R8-B

1321-3R8-C

A

112 (4.40)

112 (4.40)

112 (4.40)

112 (4.40)

112 (4.40)

152 (6.00)

152 (6.00)

152 (6.00)

B

104 (4.10)

104 (4.10)

104 (4.10)

104 (4.10)

104 (4.10)

127 (5.00)

127 (5.00)

127 (5.00)

C

70 (2.75)

70 (2.75)

76 (3.00)

76 (3.00)

86 (3.38)

76 (3.00)

76 (3.00)

85 (3.35)

D

50 (1.98)

50 (1.98)

50 (1.98)

50 (1.98)

60 (2.35)

53 (2.10)

53 (2.10)

63 (2.48)

E

37 (1.44)

37 (1.44)

37 (1.44)

37 (1.44)

37 (1.44)

51 (2.00)

51 (2.00)

51 (2.00)

1321-3R12-A 152 (6.00) 127 (5.00) 76 (3.00) 53 (2.10) 51 (2.00)

1321-3R12-B

1321-3R18-A

1321-3R18-B

152 (6.00)

152 (6.00)

152 (6.00)

127 (5.00)

133 (5.25)

133 (5.25)

76 (3.00)

79 (3.10)

86 (3.40)

53 (2.10)

54 (2.13)

63 (2.48)

51 (2.00)

51 (2.00)

51 (2.00)

1321-3R25-A 183 (7.20) 146 (5.76) 85 (3.35) 60 (2.35) 76 (3.00)

1321-3R35-A 193 (7.60) 146 (5.76) 91 (3.60) 66 (2.60) 76 (3.00)

4.9 (11)

4.1 (9)

4.5 (10)

4.1 (9)

5.4 (12)

4.9 (11)

6.3 (14)

Weight

1.8 (4)

1.8 (4)

1.8 (4)

1.8 (4)

2.3 (5)

3.1 (7)

3.6 (8)

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EMC Line Filters

Frame A EMC Line Filters

– Dimensions are in millimeters and (inches)

Catalog Numbers: 22-RF5P7-AS, -AL; 22-RF9P5-AS, -AL; 22-RF010-AL

29.8

(1.17)

50

(1.97)

60

(2.36)

80

(3.15)

Industry Automation

Frame B EMC Line Filters

– Dimensions are in millimeters and (inches)

Catalog Numbers: 22-RF8P0-BL, 22-RF012-BS, -BL; 22-RF018-BL;

22-RF021-BS, -BL

208

(8.19)

220

(8.66)

17.8

(0.70)

5.5 (0.22)

24

(0.94)

Frame C EMC Line Filters

– Dimensions are in millimeters and (inches)

Catalog Numbers: 22-RF015-CL; 22-RF018-CS, -CL; 22-RF024-CL; 22-RF025-CL; 22-RF026-CS, -CL; 22RF034-CS, -CL

60

(2.36)

32

(1.26)

90

(3.54)

130

(5.12)

5.5 (0.22)

297

(11.69)

297

(11.69)

17

(0.67)

30

(1.18)

5.5 (0.22)

30

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Human Interface Module (HIM) Dimensions

NEMA Type 1 Bezel

– Dimensions are in millimeters and (inches)

Catalog Number: 22-HIM-B1

11.1

(0.44)

93

(3.66)

25.2

(0.99) www.aotewell.com Industry Automation

PowerFlex 4 and 40 AC Drives

NEMA Type 4X/12 Remote (Panel Mount) HIM

– Dimensions are in millimeters and (inches)

Catalog Number: 22-HIM-C2S

25,0

(0.98) mm

(in.)

93,0

(3.66)

180

(7.09)

180,0

(7.08)

2.0m

2m

67

(2.64)

60

(2.36)

4.8

(0.19)

19.1

(0.75)

23.5

(0.93)

77

(3.03)

154

(6.06)

67

(2.64)

60

(2.36)

4.8

(0.19)

19.1

(0.75)

23.5

(0.93)

77

(3.03)

154

(6.06) http://www.aotewell.com/

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PowerFlex 4 and 40 AC Drives

PowerFlex 4 and 40 Configured Drives

The heart of every Configured Drive is an Allen-Bradley standard drive. These world class products help to provide a single solution for virtually all of your motor speed control requirements.

Configured Drive programs provide you with an offering of factory mounted options enhancing the Standard Drive program. The options defined within the programs are pre-engineered for consistency of design. This translates to time and money savings in set-up, integration and maintenance of your automation systems.

Catalog Number Explanation

1-3 4

23B – a

5 6-8 9

D 4P0 D b c d

10

1 e

Position

11

0 f

12

4 g

13

N h

14

N i

15

–

16+

P6 j a

Drive e

HIM

Interface Module j

Options

Description Code Type Code Code

23B PowerFlex 40 b

1

F

Fixed Keypad on Drive

Fixed Keypad on Drive and LCD

Display with Digital Speed Control

HIM on Enclosure Door

(22-HIM-C2S)

-E22

-E23

-P3

DeviceNet Quick Disconnect

(Bottom)

DeviceNet Quick Disconnect (Left

Side)

Motor Circuit Protector

Code

Voltage Rating

Voltage Ph.

This option changes the enclosure rating to indoor only.

-P3T

Motor Circuit Protector (Customer wiring into top of device) D 480V ac 3

-P6 Disconnect Switch - Fused c f

-P6T

Disconnect Switch - Fused

(Customer wiring into top of device)

Amp Rating

480V 60Hz Input

Code

0

Emission Class i

Rating

Not Filtered

-R3

DeviceNet I/O (4 In/2 Out) w/Spring

Return HOA and Power Disconnect

Aux. Contact

Code

1P4

2P3

4P0

6P0

010

012

017

024

Code

C

D

Amps kW (Hp)

-R4 DeviceNet Point I/O w/IB4 (4 Inputs)

1.4

0.4 (0.5)

2.3

4.0

6.0

10.5

12

17

24 d

Enclosure

Enclosure

0.75 (1.0) g -R3 plus 4 I/O Quick Disconnects

-R5

1.5 (2.0) and (1) 24V DC Receptacle

Version

Hand/Off/Auto S.S.

2.2 (3.0) Code Version -S1

(Start/Stop/Speed Ref.)

4.0 (5.0) 4 RS485 (Standard)

-S4 Auto/Manual S.S. (Speed Ref.)

5.5 (7.5) C ControlNet

7.5 (10) D DeviceNet

11 (15) E

P h

EtherNet/IP

PROFIBUS DP

-S8

-S18

Door Mounted Local Speed Pot (1http://www.aotewell.com/

-S20

Forward/Reverse S.S.

Turn)

Local/Remote and Local Control

Off/Run Forward Selector Switches

Local/Off/Remote with 1 N.O.

Code Rating

-S7

-S21

Start and Stop P.B.

Interposing Relay

NEMA/UL Type 4X ‡ N Reserved

Spring Return Hand/Off Auto S.S.

-S22

NEMA/UL Type 4 ‡

(Start/Stop/Speed Ref.)

‡ The design of the PowerFlex 40 Standard

Configured Drive supports indoor and outdoor applications that are not in direct sunlight.

Code Rating

-S23 Clear Fault P.B.

N Reserved

Product Description

PowerFlex 40 Configured AC drives are ideal for OEM’s and end-users with special installation needs. Designed to meet your customer demand for space savings, applications flexibility and reliability, the PowerFlex 40 Configured AC drive options have been pre-engineered to ensure superior reliability.

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PowerFlex 4 and 40 AC Drives

Standard Features

(1)

• This package integrates the PowerFlex 40 Standard Drive as the base power/control component.

• Enclosure features include…

–

NEMA Type 4/12 and 4X (IP66) indoor and outdoor applications (1)

–

Heat out the back design reduces enclosure size

–

Viewing window-drive display and all indicators are visible.

–

Mounting feet-orientation is adjustable per customer requirements

•

The drive can be removed from the front of the enclosure for ease of assembly or repair.

•

Low cost, highly configurable I/O inputs and/or 0…10V/4…20 mA outputs that are not used by program standard features and options are available for customer use.

Supports indoor and outdoor applications other than direct sunlight.

Program Options

• Communication Options

– ControlNet

– DeviceNet

– EtherNet/IP

– LonWorks

– PROFIBUS DP

• Power Disconnect Options

– Drive Input Fused Disconnect Switch – 200kA short circuit withstand rating

– Motor Circuit Protector – 65kA short circuit withstand rating

• Door Mounted Operator Devices

– Hand/Off/Auto Selector Switch

– Auto/Manual Selector Switch

– Start and Stop Pushbuttons

– Forward/Reverse Selector Switch

– Local Control Off/Run Forward and Local/Remote – Selector Switches

– http://www.aotewell.com/

– Clear Fault Push button

• Quick Disconnect

– DeviceNet Quick Disconnect–Bottom or left side mounted

• I/O Options

– DeviceNet I/O with Hand/Off auto selector switch and power disconnect auxiliary contact. (4 in / 2 out) I/O quick disconnect optional.

–

DeviceNet Point I/O with IB4 (4 in)

For option specific detail, refer to the PowerFlex 40 Adjustable Frequency AC Configured Drives Installation Instructions, publication 23B-IN001 .

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Drive Ratings — PowerFlex 40 Configured Drives

Input Ratings

Catalog Number kW (HP) Voltage

23B-D1P4

23B-D2P3

0.4 (0.5)

0.75 (1.0)

480

480

23B-D4P0

23B-D6P0

23B-D010

23B-D012

23B-D017

23B-D024

1.5 (2.0)

2.2 (3.0)

4.0 (5.0)

5.5 (7.5)

7.5 (10.0)

11.0 (15.0)

480

480

480

480

480

480

7.5

13.0

14.2

18.4

26.0

Amps

1.8

3.2

5.7

460

460

460

460

Output Ratings

Voltage Amps

460

460

1.4

2.3

460

460

4.0

6.0

10.5

12.0

17.0

24.0

Specifications for Configured Drive Products

Input/Output Ratings

Approvals

Fuses and Power Disconnecting

Means

Protective Features

Environment

Control

Output Frequency:

Efficiency:

LIS

TED 966X

IND C

O NT EQ

UL508C C

LIS

TED 966X

UL

IND C

O NT EQ

CSA C 22.2 No. 14

140M Motor Circuit Protector:

194R Fused Disconnect:

Over Voltage:

Under Voltage:

Ambient Operating Temperature:

Cooling Method:

Carrier Frequency:

0…400 Hz (Programmable)

97.5% (Typical)

EN 61800-3

LV Directive 73/23/EEC

LV: EN 50178, EN 60204

EMC Directive 89/336/EEC

61800-3

Provides branch circuit protection, 65 kA short circuit withstand

Provides branch circuit protection, 200 kA short circuit withstand, Class J fuses

480V AC Input – Trip occurs at 810V DC bus voltage (equivalent to 575V AC incoming line)

480V AC Input – Trip occurs at 390V DC bus voltage (equivalent to 275V AC incoming line)

NEMA 4/12, 4X (IP66), –10 to 40 degrees C (14 to 104 degrees F)

(1)

Fan, all drive ratings

2…4 kHz. Drive rating and heat calculations are based on 4 kHz.

(1) The design of the PowerFlex 40 Configured Drive supports indoor and outdoor applications that are not in direct sunlight.

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PowerFlex 4 and 40 AC Drives

Specifications for Standard PowerFlex 40 Drives

Electrical

Control Inputs

Control Output – Programmable

Outputs

(form C relay)

Fuses and Circuit Breakers

Protective Features

Dynamic Braking

Environment

Control

Voltage Tolerance:

Frequency Tolerance:

Displacement Power Factor:

Maximum Short Circuit Rating:

Digital

SRC (Source) Mode:

SNK (Sink) Mode:

Analog

4…20 mA Analog:

0…10V DC Analog:

External Pot:

120V, 200…240V, 380…480V, 460…600V: ±10%

48…63 Hz

0.98 across entire speed range

100,000 Amps symmetrical

Input Current = 6 mA

18…24V = On, 0…6V = Off

0…6V = On, 18…24V = Off

Resistive Rating

Opto Outputs:

Analog Outputs:

Inductive Rating

Opto Outputs:

Analog Outputs:

250 ohm input impedance

100k ohm input impedance

1…10k ohms, 2 Watt minimum

3.0A at 30V DC, 3.0A at 125V AC, 3.0A at 240V AC

30V DC, 50 mA

10-bit, 0…10V, 1k ohm minimum

0.5A at 30V DC, 0.5A at 125V AC, 0.5A at 240V AC

Non-inductive

10 bit, 4…20 mA, 525 ohm maximum

Recommended Fuse Type:

Recommended Circuit Breakers:

Motor Protection:

Overcurrent:

Control Ride Through:

Faultless Power Ride Through:

Internal brake IGBT included with all ratings.

UL Class J, CC, T or Type BS88; 600V (550V) or equivalent.

HMCP circuit breaker or equivalent.

I

2 t Overload Protection, 150% for 60 sec., 200% for 3 sec. (provides Class 10 protection)

200% hardware limit, 300% instantaneous fault

Minimum Ride Through is 0.5 sec. - typical value is 2 seconds

100 milliseconds

Altitude:

Storage Temperature:

Atmosphere:

Relative Humidity:

Shock (operating):

Vibration (operating):

1000 m (3300 ft.) maximum without derating

–40 to 85 degrees C (–40 to 185 degrees F)

Important:

Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas, vapors or dust. If the drive is not going to be installed for a period of time, it must be stored in an area where it will not be exposed to a corrosive atmosphere.

0 to 95% non-condensing

15G peak for 11ms duration (±1.0ms)

1G peak, 5 to 2000 Hz

Frequency Accuracy:

Speed Regulation:

Stop Modes:

Accel/Decel:

Digital Input: Within ±0.05% of set output frequency.

Analog Input: Within 0.5% of maximum output frequency.

Analog Output: ±2% of full scale, 10-bit resolution.

Open Loop with Slip Compensation: ±2% of base speed across a 40:1 speed range. 1% of base speed across a 60:1 speed range.

Multiple programmable stop modes including - Ramp, Coast, DC-Brake, Ramp-to-Hold and S Curve.

Two independently programmable accel and decel times. Each time may be programmed from 0…600 seconds in 0.1 second increments.

Intermittent Overload: 150% overload capability for up to 1 minute, 200% overload capability for up to 3 seconds.

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Enclosure Options and Approximate Dimensions

Industry Automation

Optional mounting bracket orientation.

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Frame C www.aotewell.com Industry Automation

PowerFlex 4 and 40 AC Drives

19.1 (0.75)

Detail

19.1

12.7 (0.50) http://www.aotewell.com/

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Important Information

Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety

Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1

available from your local Rockwell Automation sales office or online at http://www.rockwellautomation.com/literature/ ) describes some important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this publication are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,

Inc., is prohibited.

Documentation Feedback

Your comments will help us serve your documentation needs better. If you have any suggestions on how to improve this document, complete this form, publication RA-DU002 , available at http://www.rockwellautomation.com/literature/ .

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Allen-Bradley, Rockwell Software, Rockwell Automation, and TechConnect are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

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Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444

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