Communication Gateway

Product Guide

COM610

Features

Application

Communication Gateway COM610

1MRS755425

Issued: September 2004

Status: Updated

Version: E/14.12.2007

Data subject to change without notice

• Protocol conversion gateway for substation automation:

Process communication: LON-LAG,

SPA, IEC 60870-5-103, IEC 61850-8-1,

Modbus serial, Modbus TCP

• Remote communication:

IEC 60870-5-101, IEC 60870-5-104,

DNP 3.0 Serial, DNP 3.0 LAN/WAN,

SPA Router, External OPC Client (DA,

AE)

• True IEC 61850 communication gateway:

IEC 61850-6 - Substation Configuration

Language (SCL)

IEC 61850 -7 - Communication modeling and cross-referencing between protocols

IEC 61850-8-1 - Mapping for MMS-

TCP/IP – Ethernet

• Configuration:

Efficient and intuitive configuration tool

Cross-referencing between protocols based on the IEC61850-7 models

Drag-and-drop protocol mapping to map complete structures from the source data

Efficient handling of large amounts of data in list views

Tooltips

Remote configuration and administration

• Extensive support for commissioning and diagnostics:

Online diagnostics for different components

Communication diagnostic counters on the network and device level

Real time process data monitoring and controlling for all devices and protocols

Source data monitoring and simulation:

- Testing the data mapping for NCCs also with no online IEDs

- Simulating complete IEDs

Communication diagnostic event list for all devices and protocols:

- Resembles a high level protocol analyser

- Monitors the reported values and events and the received control commands

• Web server for diagnostic information:

- Requires only a web browser and a

TCP/IP connection - no pre-installations

• Security:

User authentication

Individual user accounts

Password authentication

Role-based access control

Host-based firewalls

Communication encryption HTTPS

COM610 3.1 is a communication gateway that maps signals between the protection and control IEDs in industrial or utility substations and higher-level systems such as Network Control Centres (NCC) or Distributed

Control Systems (DCS).

COM610 3.1 sends information for monitoring and controlling the process to NCC and

DCS and receives process control commands from them. COM610 3.1 also handles system co-ordination tasks, such as the dynamic assignment of control command authorisation and communication supervision. COM610

3.1 is typically connected to a NCC via a telecontrol protocol, or to a DCS using the OPC

Server/Client technology. You can use different protocols to connect process devices to

COM610 3.1. COM610 3.1 is a true IEC

61850 gateway and supports all applicable

IEC 61850 parts.

Fig. 1 displays an overview of a typical utility system with the COM610 Gateway.

Fig. 2 displays an industrial system overview.

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4

Application (cont´d)

Communication Gateway

Feeder automation functionality

Network Control

Center

Remote communication

COM610

1MRS755425

Process communication

Fig. 1 Utility system overview

LAN / WAN

Local access

Distributed Control

System

OPC Client/Server (DA, AE)

LV devices & energy meters

Modbus RTU

Process communication

LAN / WAN

Local access

Fig. 2 Industrial system overview

The supported protocols can be freely combined in one gateway, limited only by the number of hardware interfaces.

Example:

COM610 3.1 has four serial ports. That allows a maximum of four connections using a serial protocol, for example, 3 SPA + 1

IEC_101 or 2 SPA + 1 IEC_103 +1 IEC_101, etc.

Communication Gateway COM610

1MRS755425

Application (cont´d) The LON-LAG protocol uses a specific board to connect the fibres, both plastic and glass.

COM610 3.1 can have one board, that is, one

LON line.

It is possible to extend COM610 3.1 by increasing the number of Ethernet interfaces thus increasing the number of Ethernets lines.

Connectivity Packages

To make the configuration of COM610 3.1 more efficient, Connectivity Packages are available for ABB’s protection and control

IEDs. A Connectivity Package includes descriptions of data and signals available in the IED, and the descriptions are used to automatically configure the master communication in the COM610 3.1 gateway. Connectivity Packages for some IEDs are already available, and more will be released in due couse. At present the following Connectivity

Packages are available:

REF 541/3/5, REM 543/5, RET 541/3/5

REF 542plus

REX 521

RE_610

SPACOM (Conn Pack v. 2.0 supports

SPAJ 140, SPAJ 141, SPAJ 142, SPAJ

144, SPAD 346, SACO 16D1, SACO

16D2, SACO 64D4)

COM610 gateway unit’s configurability and functionality depends on the type of communication protocol used for communication between the COM610 and the IEDs. For more details, please refer to the document

“Protocols versus Functions for IEDs”,

1MRS756223.

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Design

Communication Gateway COM610

1MRS755425

The COM610 gateway consists of the OPC

Data Access (DA, AE) server and client components. The OPC Servers provide the master/client protocol stacks access to the data in the devices connected with the protocol. The slave/server protocol stacks use the OPC Clients to provide the external systems access to the data available in the OPC Servers.

IEC-101 Slave

OPC Client

IEC-104 Slave

OPC Client

OPC Client/

Server (DA, AE)

OPC Server

IEC 61850

Client

IEC 61850-8-1

OPC Server

SPA Bus

Master

SPA Bus

Fig. 3 Example of COM610 Gateway components

Available protocols

The table below displays the protocols supported by COM610 Gateway. New protocols will be available according to the market demands.

Master

LON - LAG

SPA

IEC 60870-5-103

IEC 61850-8-1

Modbus serial

Modbus TCP

The process communication uses the master protocols and the upper level communication uses the slave protocols. For more detailed information on the protocols, refer to the

User’s guides listed in References.

Slave

IEC 60870-5-101

IEC 60870-5-104

DNP 3.0 Serial

DNP 3.0 LAN/WAN

SPA Router

External OPC Client

Communication Gateway COM610

1MRS755425

System requirements for the

Communication

Engineering Tool

Technical data

Hardware requirements

The Communication Engineering Tool runs on Microsoft

®

Windows

®

XP. A PC capable of running this program is usually sufficient also for running the Communication Engineering Tool.

Microsoft

®

.NET Framework 2.0 is required for running the Communication Engineering

Tool.

It is automatically installed during the installation of the Communication Engineering

Tool if it is not already available on the PC.

• Free hard disk space required: minimum

500 MB, recommended 1 GB.

Hardware Design

• Ruggedised mechanics

- No moving parts - no fans, no hard disks

• System

- Intel

®

Pentium

®

M 1.6 GHz

- 1 GB SDRAM System Memory

- 2 GB Industrial SSD Compact Flash memory

• Power supply units:

- 76-240 V dc

• Interfaces

- 3 RS 232 serial ports

- 1 RS 232/485 serial port

- 2 10/100Base-TX RJ-45 connector

- 4 USB 2.0 ports

- Optional PCI extensions:

- 1 LON interface

(Operating temperature 0°C - +70°C)

- 4 RS485 serial interfaces (Operating temperature 0°C - +55°C)

- 2 10/100Base-TX RJ-45 connectors

(Operating temperature 0°C - +60°C)

• Mechanics and Environment:

- Operation -25°C to +70°C

- Storage -40°C to +70°C

- Dimensions (without fastening brackets): 214 mm (W) x 122.5 mm (H) x

313 mm (D)

- Net weight: 6.8 kg

- Degree of protection: IP 4x

- Operating humidity: 5-95% at +40°C, non-condensing

- EMC CE/FCC class B

- Anti-vibration and anti-shock tests

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Mounting

Communication Gateway

COM610 is attached with four screws.

56,5 100 100

20

Refer to Fig. 4 below.

129,4

122,4

COM610

1MRS755425 f

4.6

313 f

5.0

f

10

Fig. 4 COM610 mounting dimensions com6_dim

Communication Gateway COM610

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Ordering

References

When ordering COM610 3.1, use Fig. 5 to generate the correct ordering code.

standard delivery of a COM610 3.1 includes one communication protocol for the process devices and one communication protocol for a higher-level system. The ordering code specifies the HW and the

SW. If you need an additional PCI card, specify it by selecting the corresponding letter. The

COM 610 H 0 M 0 0 S 0

1st additional slave

0 = not present

A = 1st additional slave

Slave S = slave always present

2nd additional master

0 = not present

A = 2nd additional master

1st additional master

0 = not present

A = 1st additional master

Master M = master always present

PCI extension

0 = not present

S = 4x RS232/RS484

R = 2x LAN RJ-45

G = PCLTA 20 - LN - Glass

P = PCLTA 20 - LN - Plastic

Power supply

H = 76-240 Vdc

Product type

COM610order

Fig. 5 COM610 ordering code

Also specify in the ordering code:

- if you need to gather data from a substation using two or three different protocols.

- if you need to send data from COM610 using two different protocols.

You do not need to specify the protocols in the order. The protocols needed are selected when the COM610 unit is configured. COM610 3.1 is limited only by the number of the slaves and masters ordered.

For more information about ordering and availability, please contact ABB Oy, Distribution Automation.

The product documentation is included on the

Communication Engineering Tool CD-ROM.

You can also download the latest documents from the www.abb.com/substationautomation.

COM600 3.1, User’s Guide

COM605 3.1, Operator’s Guide

COM610 3.1, Operator’s Guide

COM615 3.1, Operator’s Guide

COM605, 615 3.1 HMI Configuration Manual

LON-LAG Master (OPC) 3.1

SPA Master (OPC) 3.1

SPA Router (OPC) 3.1

Modbus Serial Master (OPC) 3.1

Modbus TCP Master (OPC) 3.1

IEC 60870-5-103 Master (OPC) 3.1

IEC 61850 Master (OPC) 3.1

External OPC Client Access 3.1

IEC 60870-5-101 Slave (OPC) 3.1

IEC 60870-5-104 Slave (OPC) 3.1

DNP 3.0 Serial Slave (OPC) 3.1

DNP 3.0 LAN/WAN Slave (OPC) 3.1

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1MRS755284

1MRS752275

1MRS755497

1MRS756126

1MRS756445

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1MRS755382

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Type tests

Communication Gateway COM610

1MRS755425

Table 1: Inspection of mechanical structure

Description

Markings and mechanical structure

Degree of protection by enclosure

Clearance and creepage distances

Reference

IEC 60255-5, -6

IEC 60529

IEC 60255-5

Table 2: Power supply module tests

Description

Auxiliary voltage

Aux. voltage interruptions

Ripple in auxiliary dc voltage

Power consumption

Reference

IEC 60255-6

IEC 60255-11

IEC 60255-11

12%, f = 2 x fn

CE EN 61010

Table 3: Insulation tests

Test

Dielectric test

Impulse voltage test

Insulation resistance

Protective bonding impedance

Reference

IEC 60255-5

IEC 60255-5

IEC 60255-5

IEC 60255-27

Table 4: Electromagnetic compatibility tests

Test

1 MHz burst test

Reference

IEC 60255-22-1

ESD

RF field immunity

IEC 61000-4-2

IEC 60255-22-2

IEC 61000-4-6

Fast transient IEC 61000-4-4

IEC 60255-22-4

Surge IEC 61000-4-5

IEC 60255-22-5

Conducted radio frequency disturbance

IEC 61000-4-6

IEC 60255-22-6

Requirement

2 kV, 50 Hz for 1 minute

5 kV, 1.2/50

μ s, 0.5 J

>100 M

Ω

, 500 Vdc

<0.1

Ω

.

Requirement

- differential mode: 1 kV

- common mode: 2.5 kV

- contact discharge: 6 kV

- air discharge: 8 kV

3 V/m (80% amp.mod.) f = 80 MHz...1000 MHz

30 V/m (pulse mod.) f = 900 MHz

Power supply: common mode 4 kV:

- current inputs CT1…CT5

- voltage inputs VT1…VT4

- sensor inputs (coupling clamp)

Power outputs: common mode 2 kV:

- signal outputs

- digital inputs

- IRF relay

4 kV line to earth /2 kV line to line

- power supply

- current inputs CT1…CT5

- voltage inputs VT1…VT4

- power outputs

2 kV line to earth /1 kV line to line

- signal outputs

- digital inputs

- IRF relay

10 V (80% amp.mod.) f = 150 kHz...80 MHz

Communication Gateway COM610

1MRS755425

Table 4: Electromagnetic compatibility tests

Test

Power frequency (50 Hz) magnetic field

Voltage dips and short interruptions

Reference

IEC 61000-4-8

IEC 61000-4-11

Emission test EN 55011

IEC 60255-25

Table 5: Climatic environmental tests

Test

Dry heat test

Reference

IEC 60068-2-2

Cold test

Damp heat, cyclic

Storage

IEC 60068-2-1

IEC 60068-2-30

IEC 60068-2-48

Table 6: Mechanical tests

Test

Vibration tests

Reference

IEC 60068-2-6

IEC 60255-21-1

Shock and bump tests

Seismic test

IEC 60068-2-27

IEC 60068-2-29

IEC 60255-21-2

IEC 60255-21-3

Requirement

300 A/m, continuous

30% reduction for 10 ms

60% reduction for 100 ms

60% reduction for 1000 ms

>95% reduction for 5000 ms class A

Requirement

+55°C, 96 hours

+70°C, 4 hours

-10°C, 96 hours

-25°C, 4 hours

+25°...55°C, Rh > 93%

6 cycles (12h+12h)

+70°C, 72 hours

-40°C, 72 hours

Requirement

Vibration response test:

- f = 10...150 Hz

- ± 0.035 mm, 10…58 Hz

- 5 m/s

2

, 58…150 Hz

Vibration endurance test:

- f = 10...150 Hz

- ± 0.075 mm, 10…58 Hz

- 10 m/s

2

, 58…150 Hz

Shock response test:

- peak acceleration: 5 x g n

- pulse duration: 11 ms

- numbers of pulses in each diretion: 3

Shock withstand test:

- peak acceleration: 15 x g n

- duration of the pulse: 11 ms

- number of pulses in each direction: 3

Bump test:

- peak acceleration: 10 x g n

- pulse duration: 16 ms

- number of pulses in each direction: 1000

Test method B: biaxial multi-frequency random seismic test

- 2 x g n

in horizontal direction

- 1 x g n

in vertical direction

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ABB Oy

Distribution Automation

P.O. Box 699

FI-65101 Vaasa, FINLAND

Tel +358 10 22 11

Fax +358 10 224 1094 www.abb.com/substationautomation