This manual is intended for people who plan the installation, install, start up and service the drive, or create instructions for the end user of the drive concerning the installation and maintenance of the drive.

Read the manual before working on the drive. You are expected to know the fundamentals of electricity, wiring, electrical components and electrical schematic symbols.

10 Introduction to the supplement

The manual is written for readers worldwide. Both SI and imperial units are shown.

Purpose of this supplement

The supplement gives you instructions on how to install the drive module into a user-defined cabinet. For generic guidelines in planning the installation of drive modules into a user-defined cabinet, see Drive modules cabinet design and construction instructions (3AUA0000107668

[English]).

Related manuals

Name

General drive hardware manuals and guides

ACS880…+P940 and +P944 drive modules supplement

Drive/converter/inverter safety instructions

Drive modules cabinet design and construction instructions

ACS880-01 drive hardware manuals and guides

ACS880-01 hardware manual

ACS880-01…+E208 frame R6 common mode filter kit installation instructions

ACS880-01…+E208 frame R8 common mode filter kit installation instructions

ACS880-01…+E208 frame R9 common mode filter kit installation instructions

ACS880-11 and ACS880-31 drive hardware manuals

ACS880-11 hardware manual

ACS880-31 hardware manual

Common option manuals for ACS880-11 and ACS880-31

ACS880-01…+E208 frame R7, ACH580-31… and ACQ580-31…+E208 frame R8 kit installation instructions

Code

3AUA0000145446

Multilingual code:

3AXD50000037978

3AUA0000107668

3AUA0000078093

3AXD50000015178

3AXD50000015180

3AXD50000015201

3AXD50000045932

3AXD50000045933

3AXD50000015179

Hardware description 11

Hardware description

Contents of this chapter

This chapter briefly describes the construction of the drive module options +P940 and +P944.

Product overview

Drives with option +P940 and +P944 are modules to be installed into a user-defined cabinet.

Drive type

ACS880-01

Option code

+P940

+P944

ACS880-11, ACS880-31 +P940

Degree of protection

IP20 (UL Type Open)

Description

Drive module without front covers and cable box

Drive module with front covers but without cable box

Drive module without front covers

12 Hardware description

Layout of option +P940 (IP20, UL Type Open)

The image below shows the layout of an example drive module, ACS880-01 frame R8.

2 2

Control panel

Four fastening points at the back of the drive

Heatsink

Lifting eyes

Control unit

Hardware description 13

Layout of option +P944 (IP20, UL Type Open)

The image below shows the layout of an example drive module, ACS880-01 frame R5.

Control panel

Front cover

Four fastening points at the back of the drive

Heatsink

Lifting eyes

Guidelines for planning the cabinet installation 15

Guidelines for planning the cabinet installation

Contents of this chapter

This chapter gives ACS880-01, ACS880-11 and ACS880-31 specific guidelines for planning drive cabinets and installing the drive modules into a user-defined cabinet. The guidelines are essential for the safe and trouble-free use of the drive system.

Limitation of liability

The installation must always be designed and made according to applicable local laws and regulations. ABB does not assume any liability whatsoever for any installation which breaches the local laws and/or other regulations. Furthermore, if the recommendations given by ABB are not followed, the drive may experience problems that the warranty does not cover.

Generic cabinet planning instructions

See Drive modules cabinet design and construction instructions (3AUA0000107668 [English]) for

• cabinet construction: disposition of the devices, grounding of mounting structures, busbar material and joints, shrouds and tightening torques

• cooling and degrees of protection

• EMC requirements

• fastening the cabinet

• cabinet placement on a cable channel

• planning the use of cubicle heaters

• control panel mounting platforms.

16 Guidelines for planning the cabinet installation

Vibration dampers

Vibration dampers are not needed in cabinet installations of ACS880-01, ACS880-11 and

ACS880-31 drive modules.

Layout example

An example cabinet layout is shown below.

Air inlet

Air outlet

Contactor control switch and emergency stop switch (connected to the contactor control circuit inside the cabinet)

Operating handle of the disconnector

Supporting frame of the cabinet

Vertical air baffle that separates the cool and hot areas (leak-proof entries)

Horizontal air baffles

Drive module with control unit and control panel

Input power cable including the protective ground conductor (PE) of the drive

Motor cable including the protective ground conductor

External control cables

Cabinet grounding busbar (PE)

Disconnector and fuses

Contactor

Roof air flow viewed from top:

Guidelines for planning the cabinet installation 17

Minimum air inlet and outlet grating sizes

Make sure that the air inlet and outlets are large enough to allow sufficient air flow in and out of the cabinet. This is critical for the correct cooling of the drive module. See the minimum grating sizes below.

Frame size Minimum effective area of cabinet air inlet (cm

)

IP22 IP54

175

225

275

350

400

475

650

1000

1500

250

350

450

550

650

750

1100

1600

2400

Minimum effective area of cabinet air outlet (cm

)

IP22 IP54

350

450

550

700

800

950

1300

2000

3000

550

700

900

1100

1250

1500

2000

3200

4800

Preventing the recirculation of hot air

Prevent hot air circulation outside the cabinet by leading the outgoing hot air away from the area where the inlet air to the cabinet is taken. Possible solutions are listed below:

• gratings that guide air flow at the air inlet and outlet

• air inlet and outlet at different sides of the cabinet

• cool air inlet in the lower part of the front door, and an extra exhaust fan on the roof of the cabinet.

Prevent hot air circulation inside the cabinet with, for example, leak-proof air baffles. No gaskets are usually required.

18 Guidelines for planning the cabinet installation

Main air flow in

Main air flow out

Air baffle plate

￭

Installing drives above one another

Drive

Air inlet filter

Air outlet filter

PD[&)

Air flow through the drive

Air baffle

Mounting plate that allows air flow

Minimum spacing between the drives

Guidelines for planning the cabinet installation 19

Free space requirements

The required free space at the top and bottom of the drive module is shown below. The free space is needed to make sure that the module cools correctly.

PPLQ

Planning the cabling outside cabinet

See the cable routing instructions in the hardware manual.

Installing ABB common mode filters (option +E208)

Common mode filter kits are available as options from ABB. For drive modules without the cable entry box, hang the common mode filter ring on the cabinet structure.

For the dimensions of the ring and installing of the motor cable through the ring, see

ACS880-01…+E208 frame R6 common mode filter installation instructions

ACS880-01…+E208 frame R8 common mode filter installation instructions

ACS880-01…+E208 frame R9 common mode filter installation instructions

ACS880-01…+E208 frame R7, ACH580-31… and ACQ580-31…+E208 frame R8 kit installation instructions

3AXD50000015178

3AXD50000015180

3AXD50000015201

3AXD50000015179

Mechanical installation 21

Mechanical installation

Contents of this chapter

This chapter gives guidelines for the mechanical installation of the drive module into a cabinet.

Safety

WARNING!

For frame sizes R4 to R9: Use the lifting eyes of the drive when you lift the drive.

Do not tilt the drive. The drive is heavy and its center of gravity is high. An overturning drive can cause physical injury.

22 Mechanical installation

Examining the installation site

See the drive hardware manual for

• allowed ambient conditions in chapter Technical data

• allowed installation positions.

Examine the installation site:

• The installation site is sufficiently ventilated or cooled to remove heat from the drive.

See the technical data.

• The ambient conditions of the drive meet the specifications. See the technical data.

• The wall behind the unit and the material above and below the unit is of non-flammable material.

• The installation surface is as close to vertical as possible and strong enough to support the drive.

• There is enough free space around the drive to enable cooling, maintenance, and operation. See the free space specifications for the drive.

• Make sure that there are no sources of strong magnetic fields such as high-current single-core conductors or contactor coils near the drive. A strong magnetic field can cause interference or inaccuracy in the operation of the drive.

Necessary tools

• Drill and drill bits

• Screwdriver and/or wrench with bits.

Moving the drive module

Move the transport package by pallet truck to the installation site.

Mechanical installation 23

Unpacking and examining the delivery

Examine that all items are present and there are no signs of damage. Read the data on the type designation label of the drive to make sure that the drive is of the correct type.

￭

ACS880-01 frames R1 and R2

The figure below shows the drive package with its contents.

3AXD50000015224

Mounting template

Cardboard sleeve

Cardboard trays

Straps

3…5 Cardboard supports

6…8 Cushions

Plastic bag

Drive with factory installed options

To unpack:

• Cut the straps (10)

• Remove the top cardboard tray (9), mounting template (1), cardboard support (4) and cushions (7 and 8)

• Lift the sleeve (2)

• Remove the cardboard supports (5)

• Lift the drive module.

24 Mechanical installation

￭

ACS880-01 frame R3

The figure below shows the drive package with its contents.

Cardboard trays

Mounting template

Cardboard sleeve

Cardboard spacer

Cardboard support

To unpack:

• Cut the straps (9)

• Remove the top cardboard tray (1), mounting template (2) and cushions (7 and 8)

• Lift the sleeve (3)

• Remove the cardboard spacer (4)

• Lift the drive module.

3AXD50000010880

6…8 Cushions

9 Straps

10 Plastic bag

11 Drive with factory installed options

￭

ACS880-01 frame R4

The figure below shows the drive package with its contents.

Mechanical installation 25

3AXD50000006259

1 Straps

Cardboard support

3…5 Cushions

Sleeve

Drive with factory installed options

Cardboard spacer

CDPI-01 assembly kit

Main cable clamp kit

7 Trays 12 Panel holder

To unpack:

• Cut the straps (1)

• Remove the top tray (7)

• Remove the cardboard spacer (9), cushions (5), cardboard support (2), panel holder (12) and main cable clamp kit (11)

• Remove the sleeve

• Attach lifting hooks to the lifting eyes of the drive module. Lift the drive module with a hoist.

26 Mechanical installation

￭

ACS880-01 frame R5

The figure below shows the drive package with its contents.

3AXD50000006291

Straps

Drive with factory installed options

Cardboard spacer

Sleeve

3 Cardboard box for panel holder

4…5 Cushions

Trays

Panel holder

To unpack:

• Cut the straps (1)

• Remove the top tray (8), cushions (4), cardboard spacer (6) and cardboard box for panel holder (3)

• Remove the sleeve (7).

• Attach lifting hooks to the lifting eyes of the drive module. Lift the drive module with a hoist.

￭

ACS880-01 frames R6 to R9

The figure below shows the drive package with its contents.

Mechanical installation 27

3AXD50000012445

1 Drive with factory installed options 4 Pallet tray

Cardboard cover

Stopper

VCI bag

Straps

To unpack:

• Cut the straps (6)

• Remove the cardboard cover (2)

• Remove the stopper (3)

• Attach lifting hooks to the lifting eyes of the drive module. Lift the drive module with a hoist.

28 Mechanical installation

￭

ACS880-11 and ACS880-31 frame R3

The figure below shows the drive package with its contents.

3AXD50000041449

Mounting template

Straps

Drive with factory installed options

Trays

Sleeve

6…7 Package cushion

To unpack:

• Cut the straps (2)

• Remove the top tray (4), sleeve (5), mounting template (1) and cushion (7)

• Lift the drive.

￭

ACS880-11 and ACS880-31 frame R6

The figure below shows the drive package with its contents.

Mechanical installation 29

4 7

4 a

5 b

3AXD50000038252

Printed quick guides and manuals, multilingual residual voltage warning sticker

Accessories

Mounting template

Straps

Plastic bag

Drive with factory installed options

Cardboard cover

Pallet

VCI bag

Plywood support

Packing brackets and screws

To unpack:

• Cut the straps (4)

• Remove the cardboard cover (7)

• Undo the attaching screws (b) and packing brackets (a)

• Attach lifting hooks to the lifting eyes of the drive module. Lift the drive module with a hoist.

30 Mechanical installation

￭

ACS880-11 and ACS880-31 frame R8

The figure below shows the drive package with its contents.

4 a

6 b

3AXD50000106974

Printed quick guides and manuals, multilingual residual voltage warning sticker

VCI bag

Mounting template

Straps

Plastic bag

Packing brackets

Tray

Sleeve

Plywood supports

Pallet

Drive with factory installed options

Screws

To unpack:

• Cut the straps (4)

• Remove the top tray (7), sleeve (8) and mounting template (3)

• Undo the packing brackets (a) and attaching screws (b)

• Attach lifting hooks to the lifting eyes of the drive module. Lift the drive module with a hoist.

Mechanical installation 31

Installing the drive

See the dimension drawings. Mark the locations for the four mounting holes.

Start the screws or bolts into the mounting holes.

Position the drive onto the screws.

Tighten the screws in the wall securely.

x 4

Electrical installation 33

Electrical installation

Contents of this chapter

This chapter tells you how to install the power and control cables to the drive module. For 11 other electrical installation instructions that concern the drive, see the hardware manual.

Warnings

WARNING!

Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur.

If you are not a qualified electrical professional, do not do installation or maintenance work.

34 Electrical installation

Power cable connection diagram

'ULYHPRGXOH

3( / / /

8'&

5 5 8'&

7 7 7

8 9 :

/ / /

8'& 8'&

5 5 8 9 :

D E

3( 3( 3( / / /

: a0

Use a separate grounding PE cable (1a) or a cable with a separate PE conductor (1b) if the conductivity of the shield does not meet the requirements for the PE conductor.

ABB recommends 360° grounding if shielded cable is used. Ground the other end of the input cable shield or PE conductor at the distribution board.

360° grounding is required.

Switch-disconnector and fuses. See the instructions on selecting the supply disconnecting device in the hardware manual.

Line contactor (optional)

Common mode filter (option +E208) d u /d t filter or sine filter (optional)

Use a separate grounding cable if the shield does not meet the requirements of IEC 61439-1 and there is no symmetrically constructed grounding conductor in the cable. See the hardware manual.

External brake resistor

Note: If there is a symmetrically constructed grounding conductor on the motor cable in addition to the conductive shield, connect the grounding conductor to the grounding terminal at the drive and motor ends.

Do not use an asymmetrically constructed motor cable for motors above 30 kW. Connecting its fourth conductor at the motor end increases bearing currents and causes extra wear.

Electrical installation 35

Cable connection procedure – ACS880-11… and

ACS880-31… +P940 drive modules

Connect the power cables as described in the hardware manual.

Cable connection procedure (IEC) – ACS880-01… +P940 and +P944 drive modules

This section gives instructions on how to connect the power cables. For US cabling instructions, see the quick installation guide.

￭

Preparing the cable ends for connection and making 360-degree grounding at the cable entry plate

Peel off 3…5 cm (1 1/4 … 2 in) of the outer insulation of the cables at the cable entries with the conductive sleeves for the 360° high-frequency grounding.

Prepare the ends of the cables.

PE PE

36 Electrical installation

WARNING!

Apply grease to stripped aluminum conductors before attaching them to non-coated aluminum cable lugs. Obey the grease manufacturer’s instructions.

Aluminum-aluminum contact can cause oxidation in the contact surfaces.

If fire insulation is used, make an opening in the mineral wool sheet according to the diameter of the cable.

Put the cables through the entry plate.

Remove rubber grommets from the entry plate for the cables to be connected. Cut adequate holes into the rubber grommets. Slide the grommets onto the cables. Slide the cables through the entry plate and attach the grommets to the holes.

Attach the conductive sleeves to the cable shields with cable ties. Tie up the unused conductive sleeves with cable ties. An example of bottom entry is shown below. For top entry, place the grommet upwards.

￭

Connecting the twisted shields and phase conductors of the power cables

Frame

R1…R2

In section Installing the drive module shelves and connecting the cables, see

ACS880-01 frames R1 and R2 (page 37)

ACS880-01 frame R3 (page 40)

R4…R5

ACS880-01 frames R4 and R5 (page 43)

R6…R9

ACS880-01 frames R6 to R9 (page 48)

Electrical installation 37

Installing the drive module shelves and connecting the cables

￭

ACS880-01 frames R1 and R2

Attach the mechanical support shelf for the power cables to the drive module.

Connect the twisted shields of the power cables to the grounding terminals.

Connect the phase conductors of the input cable to the L1, L2 and L3 terminals and the phase conductors of the motor cable to the T1/U, T2/V and T3/W terminals. Connect the brake resistor conductors (if present) to the R+ and R- terminals. Tighten the screws to the torque given in the figure below.

3 3

L1, L2, L3, T1/U, T2/V, T3/W, R-, R+/UDC+, UDC

0.6 N·m

Grounding

1.8 N·m

38 Electrical installation

Install the shelves for grounding the additional PE conductor of the input cable and the pair-cable shields and grounding wires of the control cables.

60%

Connect the additional PE conductor of the input cable to the grounding shelf.

Go to section

Connecting the control cables – ACS880-01 frames R1 and R2 (page 38) .

Connecting the control cables – ACS880-01 frames R1 and R2

Strip the cable ends and cut to suitable length (note the extra length of the grounding conductors).

Ground the outer shields of all control cables 360 degrees at the cabinet entry.

Secure the cables mechanically at the clamps.

Electrical installation 39

Ground the pair-cable shields to the clamps. Leave the other end of the shields unconnected or ground them indirectly via a high-frequency capacitor with a few nanofarads, eg, 3.3 nF / 630 V.

Connect the conductors to the appropriate terminals of the control unit (see the default

I/O connections in the hardware manual).

Wire the optional modules if included in the delivery.

1āP

1āP 11

40 Electrical installation

￭

ACS880-01 frame R3

Attach the mechanical support shelf for the power cables to the drive module.

Connect the twisted shields of the power cables to the grounding terminals.

3 3

2 2

L1, L2, L3, T1/U, T2/V, T3/W, R-, R+/UDC+, UDC

0.6 N·m

Grounding

1.8 N·m

Electrical installation 41

Install the shelves for grounding the additional PE conductor of the input cable and the pair-cable shields and grounding wires of the control cables.

Connect the additional PE conductor of the input cable to the grounding shelf.

Go to section

Connecting the control cables – ACS880-01 frame R3 (page 42)

42 Electrical installation

Connecting the control cables – ACS880-01 frame R3

Strip the cable ends and cut to suitable length (note the extra length of the grounding conductors).

Ground the outer shields of all control cables 360 degrees at the cabinet entry.

Secure the cables mechanically at the clamps.

Ground the pair-cable shields to the clamps. Leave the other end of the shields unconnected or ground them indirectly via a high-frequency capacitor with a few nanofarads, eg, 3.3 nF / 630 V.

Connect the conductors to the appropriate terminals of the control unit (see the default

I/O connections in the hardware manual).

Wire the optional modules if included in the delivery.

1āP

￭

ACS880-01 frames R4 and R5

Install the control panel holder. Connect the wire.

Electrical installation 43

37î

1āP

44 Electrical installation

Remove the shroud on the power cable terminals by releasing the clips and lifting the shroud up from the sides with a screwdriver. Knock out holes in the shroud for the cables to be installed.

Attach the mechanical support shelf for the power cables to the drive module.

Note: This shelf is not included with option +C135.

Electrical installation 45

Attach the mechanical support shelf for the power cables to the mounting plate.

Note: This shelf is not included with option +C135.

Connect the twisted shields of the power cables to the grounding terminals.

Attach the power cables with the clamps to the power cable support shelf or, with option

+C135, to the flange bottom bracket.

46 Electrical installation

7 7 7

6 6

L1, L2, L3, T1/U, T2/V, T3/W, R-, R+/UDC+, UDC

3.3 N·m

5.6 N·m

Reinstall the shroud on the power terminals.

Grounding

2.9 N·m

Go to section

Connecting the control cables – ACS880-01 frames R4 and R5 (page 47) .

Electrical installation 47

Connecting the control cables – ACS880-01 frames R4 and R5

Strip the cable ends and cut to suitable length (note the extra length of the grounding conductors).

Ground the outer shields of all control cables 360 degrees at the cabinet entry.

Secure the cables mechanically at the clamps.

Ground the pair-cable shields to the clamps. Leave the other end of the shields unconnected or ground them indirectly via a high-frequency capacitor with a few nanofarads, eg, 3.3 nF / 630 V.

Connect the conductors to the appropriate terminals of the control unit (see the default

I/O connections in the hardware manual).

Wire the optional modules if included in the delivery.

1āP

48 Electrical installation

￭

ACS880-01 frames R6 to R9

Remove the shroud on the power cable terminals by releasing the clips and lifting the shroud up from the sides with a screwdriver. Knock out holes in the shroud for the cables to be installed.

Attach the power cable shield grounding shelf to the drive module.

Note: This shelf is not included with option +C135

Connect the twisted shields of the power cables under the grounding clamps or with cable lugs under the clamp screws.

Electrical installation 49

3 3

*525…690 V

L1, L2, L3, T1/U, T2/V, T3/W

30 N·m

40 N·m (30 N·m*)

40 N·m

70 N·m

R-, R+/UDC+, UDC-

20 N·m

30 N·m

40 N·m

70 N·m

Grounding

9.8 N·m

50 Electrical installation

Reinstall the shroud on the power cable terminals

Go to section

Connecting the control cables – ACS880-01 frames R6 to R9 (page 50) .

Connecting the control cables – ACS880-01 frames R6 to R9

Strip the cable ends and cut to suitable length (note the extra length of the grounding conductors).

Ground the outer shields of all control cables 360 degrees at the cabinet entry.

Secure the cables mechanically at the clamps.

Ground the pair-cable shields to the clamps. Leave the other end of the shields unconnected or ground them indirectly via a high-frequency capacitor with a few nanofarads, eg, 3.3 nF / 630 V.

Connect the conductors to the appropriate terminals of the control unit (see the default

I/O connections in the hardware manual).

Wire the optional modules if included in the delivery.

Installation checklist 51

Installation checklist

Contents of this chapter

This chapter contains a list for checking the mechanical and electrical installation of the drive.

Checklist

Check the mechanical and electrical installation of the drive before start-up. Go through the checklist together with another person.

WARNING!

Obey the safety instructions. If you ignore them, injury or death, or damage to the equipment can occur. Do the steps in section Electrical safety precautions Electrical safety precautions before you start the work.

Check that …

Cabinet construction

The drive module is fastened properly to the cabinet.

Mechanical joints are tightened and not broken.

Parts are clean and painted surfaces not scratched.

The cabinet frame and parts which are in metal to metal contact with the frame (for example seams, component fixing points on assembly plates, back of control unit mounting plate) are not finished with non-conducting paint or material.

Degree of protection (IPxx)

Drive option modules and other components

Type and number of option modules and other equipment is correct. Option modules and other equipment are not damaged.

Option modules and terminals are labeled correctly.

52 Installation checklist

Check that …

The placement of optional modules and other equipment inside the cabinet and on the cabinet door is correct.

The mounting of optional modules and other equipment is correct.

Internal cabling of the cabinet assembly

Main circuit:

• AC supply input cabling is ok.

• AC output cabling is ok.

• Supply for brake resistor (if used) is ok.

Cable types, cross-sections, colors and optional markings are correct.

Cabling is not susceptible to interference. Check the twisting of cables and cable routes.

Connection of cables to devices, terminal blocks and drive module circuit boards:

• Cables are connected to terminals tight enough by pulling the cable.

• Cable termination on terminals chaining is done correctly.

• Bare conductors are not too far outside the terminal causing an insufficient clearance or loss of shielding against contact.

• The control unit is wired properly to the drive module.

• The control panel cable is connected properly.

Cables are not lying against sharp edges or bare live parts. Bending radius of fiber optic cables is at least 3.5 cm (1.38 in).

The type, markings, insulation plates and cross connections of terminal blocks are correct.

Grounding and protection

The grounding colors, cross-section and grounding points of modules and other equipment match the circuit diagrams. No long routes for pigtails.

Connections of PE cables and busbars are tight enough. Pull the cable to test that it does not loosen.

No long routes for pigtails.

Doors equipped with electrical equipment are grounded. No long grounding routes. From EMC standpoint best result is achieved with a flat copper braid.

Fans that can be touched are shrouded.

Live parts inside the doors are protected against direct contact to at least IP2x.

Labels

The type designation labels and warning and instruction stickers are made according to the local regulations and placed correctly.

Switches and doors

Mechanical switches, main disconnecting switch and cabinet doors function properly.

Installation of the cabinet

The drive cabinet has been attached to floor and also from top to the wall or roof.

The ambient operating conditions agree with the specifications given in chapter Technical data.

The cooling air will flow freely in and out of the drive cabinet, and air recirculation inside the cabinet will not be possible (air baffle plates are on place).

If the drive module has been stored over one year: The electrolytic DC capacitors in the DC link of the drive have been reformed.

There is an adequately sized protective ground conductor between the drive and the switchboard.

There is an adequately sized protective earth ground conductor between the motor and the drive.

All protective ground conductors have been connected to the appropriate terminals and the terminals have been tightened. (Pull the conductors to check.)

The enclosures of the equipment in the cabinet have proper galvanic connection to the cabinet protective earth (ground) busbar; The connection surfaces at the fastening points are bare (unpainted) and the connections are tight, or separate grounding conductors have been installed.

Installation checklist 53

Check that …

The supply voltage matches the nominal input voltage of the drive. Check the type designation label.

The input power cable has been connected to the appropriate terminals, the phase order is right, and the terminals have been tightened. (Pull on the conductors to check.)

Appropriate AC fuses and a main disconnector have been installed.

The motor cable has been connected to the appropriate terminals, the phase order is right, and the terminals have been tightened. (Pull on the conductors to check.)

The brake resistor (if present) has been connected to the appropriate terminals, and the terminals have been tightened. (Pull on the conductors to check.)

The motor cable (and brake resistor cable, if present) has been routed away from other cables.

No power factor compensation capacitors have been connected to the motor cable.

The control cables (if any) have been connected to the appropriate terminals, and the terminals have been tightened. (Pull on the conductors to check.)

If a drive bypass connection will be used: The direct-on-line contactor of the motor and the drive output contactor are either mechanically or electrically interlocked, ie, cannot be closed simultaneously.

There are no tools, foreign objects or dust from drilling inside the drive.

All shrouds and cover of the motor connection box are in place. Cabinet doors have been closed.

The motor and the driven equipment are ready for start.

Technical data 55

Technical data

Contents of this chapter

This chapter contains some technical data of the drive module. For other data, see the hardware manual.

Dimensions, weights and free space requirements

Frame

Height mm

376

436

563

653

593

645

724

723

ACS880-01… +P940

Width mm

155

173

203

252

284

300

380

IP 20

Depth mm

226

249

256

333

357

365

386

413

Weight kg

5.7

7.2

9.4

16.1

19.3

38.8

47.6

58.6

85.2

Height in.

14.80

17.17

22.17

25.70

22.35

25.39

28.0

28.46

Width in.

6.10

6.81

7.99

9.92

11.18

11.81

14.96

UL Type Open

Depth in.

8.88

9.78

10.09

13.12

14.07

14.35

15.21

16.27

Weight lb

105

129

188

Frame

Height mm

376

ACS880-01… +P944

Width mm

155

IP 20

Depth mm

226

Weight kg

6.1

Height in.

14.80

UL Type Open

Width in.

6.10

Depth in.

8.91

Weight lb

56 Technical data

Frame

Height mm

376

436

563

653

593

645

724

723

ACS880-01… +P944

Width mm

155

173

203

252

284

300

380

IP 20

Depth mm

249

261

274

357

365

386

413

Weight kg

7.6

9.9

16.8

20.2

39.8

48.6

59.8

86.6

Height in.

14.80

17.17

22.17

25.70

22.35

25.39

28.0

28.46

6.10

6.81

7.99

9.92

11.18

11.81

14.96

UL Type Open

Width in.

Depth in.

9.82

10.29

10.80

10.77

14.07

14.35

15.21

16.27

Frame

Height mm

490

771

964

Width mm

203

252

300

ACS880-11… and ACS880-31… +P940

IP 20

Depth mm

349

358

430

Weight kg

18.3

109

Height in.

19.29

30.35

37.95

Width in.

7.99

9.92

11.81

UL Type Open

Depth in.

13.78

14.09

16.94

For more information on dimensions, see the dimension drawings.

200 mm (7.87 in.) free space is required at top of the drive module.

300 mm (11.81 in.) free space is required at bottom of the drive module.

Degree of protection

IP20 (UL Type Open).

Weight lb

107

132

191

Weight lb

103

240

Dimension drawings – ACS880-01 57

Dimension drawings – ACS880-01

Contents of this chapter

This chapter contains dimension drawings of the ACS880-01 drive module.

58 Dimension drawings – ACS880-01

R1 – Option +P940 (IP20, UL Type Open)

Dimension drawings – ACS880-01 59

R1 – Option +P944 (IP20, UL Type Open)

60 Dimension drawings – ACS880-01

R2 – Option +P940 (IP20, UL Type Open)

Dimension drawings – ACS880-01 61

R2 – Option +P944 (IP20, UL Type Open)

62 Dimension drawings – ACS880-01

R3 – Option +P940 (IP20, UL Type Open)

Dimension drawings – ACS880-01 63

R3 – Option +P944 (IP20, UL Type Open)

64 Dimension drawings – ACS880-01

R4 – Option +P940 (IP20, UL Type Open)

6,5 .256[

[.28]

21,5 [.846]

[.32]

[.72]

21,5 [.846]

98 [3.86]

[21.58]

548

475[18.70]

333 [13.12]

SUGGESTED MOUTING HOLES

13 .51[

126 [4.961]

6,5 .256[

55 [2.17]

146 [5.74] 203 [7.99]

[19.29]

490

[22.17]

563

Dimension drawings – ACS880-01 65

R4 – Option +P944 (IP20, UL Type Open)

66 Dimension drawings – ACS880-01

R5 – Option +P940 (IP20, UL Type Open)

[.72]

[.32]

21,5 [.846]

98 [3.86]

6,5 .256[

[.28]

13 .51[ 581[22.87]

637[25.07]

21,6 [.850]

SUGGESTED MOUNTING HOLES

6,5 .256[

333 [13.12]

6,5 .256[

55 [2.17]

100 [3.93]

146 [5.74] 203 [7.99]

[25.70]

653

[23.46]

596

171 [6.73]

Dimension drawings – ACS880-01 67

R5 – Option +P944 (IP20, UL Type Open)

68 Dimension drawings – ACS880-01

R6 – Option +P940 (IP20, UL Type Open)

Dimension drawings – ACS880-01 69

R6 – Option +P944 (IP20, UL Type Open)

70 Dimension drawings – ACS880-01

R7 – Option +P940 (IP20, UL Type Open)

Dimension drawings – ACS880-01 71

R7 – Option +P944 (IP20, UL Type Open)

72 Dimension drawings – ACS880-01

R8 – Option +P940 (IP20, UL Type Open)

Dimension drawings – ACS880-01 73

R8 – Option +P944 (IP20, UL Type Open)

74 Dimension drawings – ACS880-01

R9 – Option +P940 (IP20, UL Type Open)

Dimension drawings – ACS880-01 75

R9 – Option +P944 (IP20, UL Type Open)

Dimension drawings – ACS880-11 and ACS880-31 77

Dimension drawings – ACS880-11 and

ACS880-31

Contents of this chapter

This chapter contains dimension drawings of ACS880-11 and ACS880-31 drive modules.

78 Dimension drawings – ACS880-11 and ACS880-31

R3 – Option +P940 (IP20, UL Type Open)

Dimension drawings – ACS880-11 and ACS880-31 79

R6 – Option +P940 (IP20, UL Type Open)

80 Dimension drawings – ACS880-11 and ACS880-31

R8 – Option +P940 (IP20, UL Type Open)

—

Further information

Product and service inquiries

Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/searchchannels.

Product training

For information on ABB product training, navigate to new.abb.com/service/training.

Providing feedback on ABB manuals

Your comments on our manuals are welcome. Navigate to new.abb.com/drives/manuals-feedback-form.

Document library on the Internet

You can find manuals and other product documents in PDF format on the Internet at www.abb.com/drives/documents.

a2 (frozen)

PDF-Web

Created 2019-10-15, 09:14:31

www.abb.com/drives

3AUA0000145446E

Specifications subject to change without notice.

—

Supplement

ACS880…+P940 and +P944 drive modules

Supplement

Table of contents

4. Mechanical installation

5. Electrical installation

Table of contents

Introduction to the supplement

Contents of this chapter

Applicability

Safety instructions

Target audience

Purpose of this supplement

Related manuals

Hardware description

Contents of this chapter

Product overview

Layout of option +P940 (IP20, UL Type Open)

Layout of option +P944 (IP20, UL Type Open)

Guidelines for planning the cabinet installation

Contents of this chapter

Limitation of liability

Generic cabinet planning instructions

Vibration dampers

Layout example

Minimum air inlet and outlet grating sizes

Preventing the recirculation of hot air

Installing drives above one another

Free space requirements

Planning the cabling outside cabinet

Installing ABB common mode filters (option +E208)

Mechanical installation

Contents of this chapter

Safety

Examining the installation site

Necessary tools

Moving the drive module

Unpacking and examining the delivery

ACS880-01 frames R1 and R2

ACS880-01 frame R3

ACS880-01 frame R4

ACS880-01 frame R5

ACS880-01 frames R6 to R9

ACS880-11 and ACS880-31 frame R3

ACS880-11 and ACS880-31 frame R6

ACS880-11 and ACS880-31 frame R8

Installing the drive

Electrical installation

Contents of this chapter

Warnings

Power cable connection diagram

Cable connection procedure – ACS880-11… and

ACS880-31… +P940 drive modules

Cable connection procedure (IEC) – ACS880-01… +P940 and +P944 drive modules

Preparing the cable ends for connection and making 360-degree grounding at the cable entry plate

Connecting the twisted shields and phase conductors of the power cables

Installing the drive module shelves and connecting the cables

ACS880-01 frames R1 and R2

ACS880-01 frame R3

ACS880-01 frames R4 and R5

ACS880-01 frames R6 to R9

Installation checklist

Contents of this chapter

Checklist

Technical data

Contents of this chapter

Dimensions, weights and free space requirements

Degree of protection

Dimension drawings – ACS880-01

Contents of this chapter

R1 – Option +P940 (IP20, UL Type Open)

R1 – Option +P944 (IP20, UL Type Open)

R2 – Option +P940 (IP20, UL Type Open)

R2 – Option +P944 (IP20, UL Type Open)

R3 – Option +P940 (IP20, UL Type Open)

R3 – Option +P944 (IP20, UL Type Open)

R4 – Option +P940 (IP20, UL Type Open)

R4 – Option +P944 (IP20, UL Type Open)

R5 – Option +P940 (IP20, UL Type Open)