Simplicity 405000X8C Operator's Manual

This Instruction Book contains information
for several models. Read and keep this book
for future reference. This book contains
important information on SAFETY, PREPARATION,
OPERATION, AND MAINTENANCE.
MODEL
405000x8C
PRODUCT INFORMATION
The owner must be certain that all
the product information is included with the unit.
This information includes
the INSTRUCTION BOOKS,
the REPLACEMENT PARTS and the WARRANTIES.
This information must be included to make sure state laws and other laws
are followed.
RECORD THE FOLLOWING INFORMATION ABOUT YOUR UNIT. THIS
INFORMATION IS NECESSARY WHEN ORDERING PARTS OR IN
CASE OF LOSS OR THEFT.
BUILT IN THE
F–040735L
TABLE OF CONTENTS
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RESPONSIBILITY OF THE OWNER . . . . . . . . . . . . . . . . .
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTERNATIONAL PICTORIALS . . . . . . . . . . . . . . . . . . . . .
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
3
3
9
10
PARTS BAG – CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO INSTALL THE SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO ASSEMBLE THE STEERING WHEEL . . . . . . . . . . . .
MAINTENANCE FREE BATTERY . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO INSTALL THE BATTERY CABLES . . . . . . . . . . . . . .
IMPORTANT! BEFORE YOU START MOWING . . . . . . . . . . . .
HOW TO PREPARE THE ENGINE . . . . . . . . . . . . . . . . . . . . . . .
CHECK THE LEVEL OF THE MOWER HOUSING . . . . . . . . . .
CHECK THE TIRES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
11
11
12
12
13
13
13
13
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
LOCATION OF CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO USE THE THROTTLE CONTROL . . . . . . . . . . . . . . . .
HOW TO USE THE BLADE ROTATION CONTROL . . . . . . . . .
HOW TO USE THE SHIFT LEVER . . . . . . . . . . . . . . . . . . . . . . .
HOW TO SET THE PARKING BRAKE . . . . . . . . . . . . . . . . . . . .
HOW TO CHANGE THE CUTTING HEIGHT . . . . . . . . . . . . . . .
HOW TO STOP THE UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO TRANSPORT THE UNIT . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO OPERATE WITH THE MOWER HOUSING . . . . . . . .
HOW TO OPERATE THE UNIT ON HILLS . . . . . . . . . . . . . . . . .
BEFORE STARTING THE ENGINE . . . . . . . . . . . . . . . . . . . . . . .
HOW TO START THE ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . .
OPERATING TIPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MOWING AND BAGGING TIPS . . . . . . . . . . . . . . . . . . . . . . . . . .
14
15
15
15
15
16
16
16
16
17
17
18
18
19
19
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
MAINTENANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO CHECK THE MUFFLER . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO REMOVE AND INSTALL THE BLADE . . . . . . . . . . .
HOW TO SHARPEN THE BLADE . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO ADJUST THE BLADE ROTATION CONTROL . . . . .
HOW TO CHECK AND ADJUST THE DRIVE BRAKE . . . . . . .
HOW TO CHECK AND ADJUST THE CLUTCH . . . . . . . . . . . .
HOW TO ADJUST THE SHIFT LEVER . . . . . . . . . . . . . . . . . . . .
MAINTENANCE FREE BATTERY . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO CHARGE THE BATTERY . . . . . . . . . . . . . . . . . . . . . . .
WHERE TO LUBRICATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO CHECK THE FUEL FILTER . . . . . . . . . . . . . . . . . . . . .
CHECK THE TIRES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO REMOVE THE MOWER HOUSING . . . . . . . . . . . . . .
HOW TO INSTALL THE MOWER HOUSING . . . . . . . . . . . . . . .
HOW TO LEVEL THE MOWER HOUSING . . . . . . . . . . . . . . . .
HOW TO REPLACE THE MOTION DRIVE BELT . . . . . . . . . . .
HOW TO REPLACE THE MOWER DRIVE BELT . . . . . . . . . . .
HOW TO INSTALL THE WHEELS . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO REPLACE THE FUSE . . . . . . . . . . . . . . . . . . . . . . . . . .
HOW TO REPLACE THE LIGHT BULB . . . . . . . . . . . . . . . . . . .
HOW TO CLEAN THE MOWER HOUSING . . . . . . . . . . . . . . . .
STORAGE (OVER 30 DAYS) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
20
21
21
22
23
23
24
24
24
25
25
25
26
26
27
28
30
31
32
32
32
32
TROUBLE SHOOTING CHART . . . . . . . . . . . . . . . . . . . . .
HOW TO ORDER REPAIR PARTS . . . . . . . . . . . . . . . . . . .
PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SLOPE GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LAWN TRACTOR ACCESSORIES . . . . . . . . . . . . . . . . . .
33
34
36
50
51
52
MURRAY, INC. Two Year Limited Warranty
Murray, Inc. warrants to the original purchaser that this unit shall be free from defects in material and workmanship under normal
use and service for a period of Two (2) Years from the date of purchase; however, this warranty does not cover engines,
accessories (such as snow blowers, snow blades, grass baggers and plows), transmissions, batteries and Normal Wear Parts
(except as noted below) or transaxles as the companies that manufacture these items furnish their own warranties and provide
service through their authorized field service facilities. For additional information, see the warranties covering these particular
parts. If you are uncertain whether your unit contains or is equipped with one or more of these parts, consult your dealer prior
to purchase. Subject to the terms and conditions noted in this Limited Warranty, we shall, at our option, repair or replace at no
cost to the original purchaser any part covered by this Limited Warranty during the applicable warranty period.
In the event the battery proves defective within ninety (90) days from the date of purchase, we will replace it without charge. If
the battery proves defective after (90) days but within one hundred twenty (120) days from the date of purchase, we will replace
it for a charge of one half (1/2) of the retail price of the battery in effect at the time of return.
Normal Wear Parts are defined as belts, blades, blade adapters, pneumatic tires, headlights and seat covers. These parts are
warranted to be free from defects in material and workmanship as delivered with the product. Any claim for repair or replacement
of Normal Wear Parts must be made within thirty (30) days of the date of purchase. No claims involving damage caused from
material use, abuse or misuse will be honored.
This Murray, Inc. Two (2) Year Limited Warranty is your exclusive remedy; however, this warranty is void or does not apply
to any unit that has been tampered with, altered, misused, abused or used for rental or other commercial and/or professional
(non–homeowner) uses. Your warranty does not cover minor mechanical adjustments which are not due to any defect in material
or workmanship. For assistance in making such adjustments, consult your Instruction Book.
To make a claim under this Murray, Inc. Two (2) Year Limited Warranty, return the unit (or if authorized in advance, the defective
part) along with your proof of purchase to an Authorized Service Center near you. To locate the nearest Authorized Service
Center, call the Central Parts Distributor for your area shown in the list provided with your unit or check the Yellow Page listings
in your local telephone directory. If you return the entire unit, we will repair the unit. If we authorize the return of the defective
part only, we will either replace or repair the part. In the case of a defect in a transmission or differential (as distinguished from
a transaxle), the entire transmission or differential must be returned since they do not include user serviceable parts.
This Murray, Inc. Two (2) Year Limited Warranty gives you specific legal rights, and you may also have other rights which vary
from state to state. This Limited Warranty is given in lieu of all other expressed and implied warranties including the
implied warranty of merchantability and warranty of fitness for a particular purpose. If you need additional information
on this written warranty or assistance in obtaining service, write or call: MURRAY, INC., Outdoor Power Equipment, Customer
Service Department, P.O. Box 268, Brentwood, Tennessee 37027. (1–800–251–8007)
F–040735L
2
OWNER’S INFORMATION
This instruction book is for several different models. The instructions
are written for a person with some mechanical ability. Like most service books, not all the steps are described. Steps on how to loosen or
tighten fasteners are steps anyone can follow with some mechanical
ability. Read and follow these instructions before you use the unit.
Know your product: If you understand the unit and how the unit operates, you will get the best performance. As you read this manual, compare the illustrations to the unit. Learn the location and the function of
the controls. To help prevent an accident, follow the operating instructions and the safety rules. Keep this manual for future reference.
IMPORTANT: Many units are not assembled and are sold in cartons. It is the responsibility of the owner to make sure the assembly
instructions in this manual are exactly followed. Other units are purchased in an assembled condition. On assembled units, it is the responsibility of the owner to make sure the unit is correctly
assembled. The owner must carefully check the unit according to
the instructions in this manual before it is first used.
Engine Exhaust, some of its constituents, and
certain vehicle components contain or emit
chemicals known to the State of California to
cause cancer and birth defects or other reproductive harm.
Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause
cancer and birth defects or other reproductive
harm. WASH HANDS AFTER HANDLING.
RESPONSIBILITY OF THE OWNER
Environmental Awareness
The responsibility of the owner is to follow the instructions below.
1.
2.
3.
4.
5.
6.
7.
8.
Carefully read and follow the rules for safe operation.
Follow all the assembly instructions.
Inspect the unit.
Make sure that the operator of the unit knows how to correctly
use all standard and accessory equipment.
Operate the unit only with guards, shields, and other safety
items in place and working correctly.
Correctly adjust the unit.
Service the unit only with authorized or approved replacement
parts.
Complete all maintenance on the unit.
D
Do not fill the engine’s fuel tank completely full.
D
Drain fuel for off–season storage.
D
Use only unleaded gasoline.
D
Service the air cleaner regularly.
D
Change oil regularly. Use 10W–30 oil in summer.
D
Tune–up the engine regularly.
D
Keep equipment in efficient operating condition.
D
Dispose of used engine oil properly.
SAFETY RULES
Safe Operation Practices for Ride–on Mowers
WARNING: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the
following safety instructions could result in serious injury or death.
I. General operation
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
Read, understand and follow all instructions in the Instruction Book, on the machine, the engine and with any attachments before
starting.
Only allow responsible adults, who are familiar with the instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.
Be sure the area is clear of other people before mowing. Stop the machine if anyone enters the area.
Never carry passengers.
Turn off power to the blades or any attachments before backing up. Do not mow in reverse unless absolutely necessary. Always look
down and behind before and while backing.
Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass bagger
or the mower guard in place.
Slow down before turning.
Never leave a machine unattended with the engine running. Always turn off the blade(s), set the parking brake, stop the engine and
remove the key before dismounting.
Turn off power to attachment(s) when transporting or not in use. Turn off the blade(s) when not mowing.
Stop the engine before removing the grass bagger or unclogging the chute.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs or when very tired.
Watch for traffic when operating near or crossing roadways.
Use extra caution when loading or unloading the machine into a trailer or truck.
Always wear goggles, safety glasses, or an eye shield when you operate the unit to protect your eyes from foreign objects that can be
thrown from the unit. Always wear eye protection when you make an adjustment or repair to the machine.
Use care when pulling loads or using heavy equipment.
a. Use only approved drawbar hitch points.
b. Limit loads to those you can safely control.
F–040735L
3
OWNER’S INFORMATION
c. Do not turn sharply. Use care when backing.
d. Use counterweights or wheel weights when suggested in the Instruction Book.
18. Do not operate this machine if you are taking drugs or other medication which can cause drowsiness or affect your ability to operate
this machine.
19. Do not use this machine if you are mentally or physically unable to operate this machine safely.
20. Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower related injuries. These operators should evaluate their ability to operate a riding mower safely enough to protect themselves and others from serious injury.
II. Slope operation
Slopes and rough terrain are major factors related to loss–of–control and tip–over accidents, which can result in severe injury
or death. ALL slopes require extra caution. If you cannot back up the slope or if you feel uneasy on the slope, do not mow it. See
the “Slope Guide” in the back of this book to check for safe operation.
DO
1.
2.
3.
4.
5.
6.
7.
Mow up and down slopes, not across.
Remove obstacles such as rocks, limbs, etc...
Watch for holes, ruts or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
Follow the manufacturer’s recommendations for wheel weights or counterweights to improve stability.
Use extra care with grass baggers or other attachments, they can change the stability of the machine.
Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.
Avoid starting or stopping on a slope. If tires lose traction, turn off the blades and proceed slowly straight down the slope.
DO NOT
1.
2.
3.
4.
5.
Do not turn on slopes unless absolutely necessary, then only turn slowly and gradually downhill, if possible.
Do not mow drop–offs, ditches or embankments. A wheel over the edge or an edge caving in could cause a sudden overturn and an
injury or death.
Do not mow on wet grass. Reduced traction could cause sliding.
Do not try to stabilize the machine by putting your foot on the ground.
Do not use a grass bagger or other rear mounted accessories on steep slopes (greater than 10 degrees).
III. Children
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and
the mowing activity. NEVER assume that children will remain where you last saw them.
1. Keep children out of the mowing area and in the watchful care of another responsible adult.
2. Be alert and turn the engine off if children enter the area.
3. Before and when backing, look behind and down for small children.
4. Never carry children or any passengers, even with the blades off. They may fall off and be seriously injured or interfere with the safe
operation of the machine.
5. Never allow children to operate the machine. Instruct children in the potential dangers of the machine.
6. Use extra care when approaching blind corners, shrubs, trees or other objects that may obscure vision.
IV. Service
1.
Use extra care when handling gasoline and other fuels. Fuels are flammable and the vapors are explosive.
a. Use only an approved container.
b. Never remove the gas cap or add fuel with the engine running. Allow the engine to cool for several minutes before refueling. Do
not smoke.
c. Never refuel the machine indoors.
d. Never store the machine with fuel in the tank or fuel container inside where there is an open flame, such as a water heater.
2. Never start or run the engine inside a closed area.
3. Keep all nuts and bolts, especially the blade attachment nuts tight. Frequently check the blade(s) for wear or damage such as cracks
and nicks. A blade that is bent or damaged must be immediately replaced with an original equipment blade from an authorized service
dealer. For safety, replace the blade every two years. Keep the equipment in good condition.
4. Never tamper with the safety devices. Check their proper operation regularly.
5. To reduce fire hazards, keep the machine free of grass, leaves or other debris build–up. Clean up oil or fuel spills. Allow the machine
to cool before storing.
6. Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
7. Never make adjustments or repairs with the engine running. The carburetor can be adjusted with the engine running. Do not change
the engine governor settings or over–speed the engine.
8. Grass bagger components are subject to wear, damage and deterioration, which could expose moving parts or allow objects to be
thrown. For storage, always make sure the grass bag is empty. Frequently check components and replace with manufacturer’s recommended parts when necessary.
9. Mower blade(s) are sharp and can cut. Wrap the blade(s) or wear gloves and use extra caution when servicing them or the blade housing
area.
10. Check the brake operation frequently. Adjust and service as required.
11. Wait for all movement to stop before servicing any part of the unit.
Look for this symbol to indicate important safety
precautions. This symbol indicates: “Attention!
Become Alert! Your Safety Is At Risk.”
F–040735L
4
SAFE MOWING GUIDE
Each person that operates power
equipment must learn to use correct and
safe mowing procedures. To help you
learn, carefully read the following
pages. Most of the time the operator was
not correctly shown or did not read the
instructions on the unit or in the Instruction
Book before using the unit. Also, some
operators do not have enough experience.
The result is unsafe use, endangering the
operator, bystanders and the equipment.
Another result can be a poor appearance
of the area mowed.
Read this book. Read the instructions on
the unit. Operate the mower according to
the Safe Mowing Guide. Follow all safety
rules, cautions or warnings in this book
and on the unit. Make sure anyone that
uses the unit reads the instructions and is
told how to safely operate the mower.
controls and how they work. In an
emergency, how fast you can stop the
blade is important. Learn how to control
the mower at all times.
Many engines are started by hand. When
you use a pull start or rope start, place
your feet apart and away from the blade(s).
Hold the rope handle tight. Never wrap the
rope around your arm or fingers for a
“better grip”. To start the engine, follow the
instructions on the mower, in this book and
in the engine operating instructions.
For electric start engines, sit in the seat to
start the engine. The battery can be
dangerous. Follow the instructions on the
battery, the acid container, and in this book
when working with the battery. Even small
batteries have enough voltage to cause an
injury. Always be careful.
The mower is designed to be operated by
one person. Never let another person ride
with you on the unit or on any accessories.
A passenger will make the unit harder to
control, block the visibility or distract the
operator and is dangerous to the operator,
the passenger and the equipment. Without
a passenger seat, the passenger can fall
from the mower or contact dangerous
parts. A mower is not a toy for showing off
or for giving rides.
The mower will give you good service and
durability, if operated in normal conditions.
If the mower is not correctly serviced or is
used where the terrain is rough or
unsuitable, product performance and
safety will be decreased.
Correct clothing is an important part of safe
mowing. Safety glasses will protect the
eyes from objects discharged by the
mower. Safety shoes with steel plates can
protect a foot from injury by the blade. For
protection from objects discharged from
the mower, wear clothing that will cover the
arms and legs.
Before you start cutting the grass, practice
using the mower in a large open and level
area. Learn the location of the controls on
the mower. Know the purpose of the
F–040735L
Never cut a wet lawn. Wet grass can
cause an accident, affect mower
performance and can cause problems with
future lawn growth and appearance. Wet
grass is slippery and can cause the mower
to slip. Someone can get injured by
touching the blade(s). Wet grass tends to
clog the mower, causing poor discharge.
Cut wet grass will collect on the lawn,
retarding the growth of the grass. Also,
getting the mower wet will cause parts to
rust and decrease the life of the unit.
When you look over the lawn, remember
obstacles that cannot be removed, like
pipes, stumps or rocks. Keep away from
these obstacles that can cause damage to
the mower or injury to the operator or a
person near the mower. Clear the area of
rocks, toys, wire or other loose objects.
These items can damage the mower or
can be discharged by the mower blade.
5
The blade of a power mower rotates very
fast. It can discharge rocks and other
objects over a long distance which can be
dangerous. The force of the objects can
break windows, cause injuries or even put
an eye out. Most of the time the injury is to
a person, like a child. Keep every person
completely away from the area to be
mowed. Make sure the grass is not
discharged toward anyone. Planning your
mowing pattern has a double advantage. It
can decrease the possibility of an injury
and make the clean up after mowing
easier.
Check the terrain of the area to be mowed.
Mow in a pattern that will keep you away
from dangerous areas. Check the distance
you need to stop and the distance
available to turn. Slopes and rough terrain
must be mowed carefully and some areas
must not be mowed at all. With riding
mowers, mow up and down the hill. When
you must mow rough terrain or on slopes,
never change directions or change gears
and stop in these areas only in an
emergency. Before you ride up or down a
slope, try to back straight up the slope. Do
not ride up or down a slope that is too
steep to back straight up. See the “Guide”
in the back of this Instruction Book to
check any slopes.
Before you start cutting, make sure the
mower was completely assembled
according to the Instruction Book. If the
SAFE MOWING GUIDE
mower was completely assembled at the
store, you must still check the mower
according to the assembly instructions.
Make sure the mower is correctly
assembled and that all fasteners are tight.
Make sure the engine has the correct
amount of oil. Check these items often
during the life of the mower.
Your mower has a gasoline engine.
Gasoline is a dangerous fuel. Keep
gasoline only in an approved safety
gasoline container. Do not keep large
amounts of gasoline. When you add
gasoline to the fuel tank, do not smoke.
Store the gasoline container and the
mower in an area that has good ventilation.
Also, keep the gasoline away from any
flames like the pilot light of a furnace or
any other source of ignition. If the mower is
to be stored for more than a few weeks,
remove the gasoline from the fuel tank.
When inside an enclosure, do not add
gasoline to the fuel tank. Before you add
gasoline, move the mower outside and add
gasoline carefully. Before you start the
engine, remove any gasoline from the
outside of the fuel tank or from the mower.
Warm gasoline will expand. Leave some
space in the fuel tank for the gasoline to
expand. Also, the fuel cap has a vent hole
for fuel vapors. Always use the correct fuel
cap. Failure to follow safety rules about
gasoline will cause fires and explosions,
injury to you and damage to the equipment
and other property.
of the mower. Stop the engine. Let the
engine and transmission cool before
servicing the mower. Remember, exhaust
fumes are dangerous. Never operate the
engine inside a building.
When you get a new mower, it can be a
new experience for the family. Tell each
person how a mower can be dangerous.
Remember, a mower is not a toy. A mower
is not to be used by children or anyone not
old enough, strong enough or that does not
have experience.
If the mower is not correctly assembled,
not operated correctly, or not regularly
serviced, the mower can be dangerous.
The most important rule to follow is always
use good judgement and common sense.
Mow safely and carefully.
Your mower will easily cut thick grass.
Fingers, feet and other parts can also be
cut by the blade. Injuries occur when the
operator does not think and reaches into
the chute opening. Always operate the
mower as if the blade is rotating. Do not
service or make an adjustment, except to
the carburetor, while the engine is running.
Use only accessories that are factory
approved for your mower. The wrong
accessory can decrease the safety of the
mower and can even damage the unit.
Read and follow the instructions included
with the accessory and the mower.
If you add gasoline to an engine that is
running or hot, the result can be an
explosion. Before you add gasoline, stop
the engine and let the engine cool for
several minutes. Remove dry grass and
other debris from the mower. Keep the
mower clean to improve the performance,
help the engine and transmission run
cooler, extend the life of moving parts, and
decrease the danger of a fire.
Use only original equipment or
replacement parts that are factory
approved for service. If you need service,
select an Authorized Service Center for
your mower. If you do the work on the unit,
follow the instructions in the Instruction
Book.
Before you leave the mower, stop the
engine. Remove the key. Disengage and
lower any attachment. Set the parking
brake. Never mount or dismount from the
seat while the engine is running. An
accident can occur if you touch the brake,
shift lever, throttle, clutch or blade control
while the engine is running. Mount and
dismount from the seat on the side of the
unit that is marked ENTER–EXIT.
Make sure you are in good condition when
you mow. When you mow for several hours
your reflexes will decrease and your mind
will not be as alert. Take a short break or
an accident can occur. If the temperature is
hot, use caution to prevent dehydration. If
you are tired, angry or not completely alert,
do not operate the mower. If you use
alcohol, medication or drugs, do not use
the mower or any type of power
equipment.
Engine speed is a key to safe mowing and
to a good looking lawn. The maximum
speed of the engine was set at the factory.
Do not change the setting of the engine
governor.
Select the maximum engine and ground
speed that is right for the terrain and the
height of the grass. The blade cuts best
when the engine is operating at maximum
speed. The engine and transmission will
also run cooler at maximum engine speed.
Fires and explosions are not the only
dangers when working around a mower.
The engine, transmission, and the muffler
will get hot in several minutes when the
engine is running. Do not touch these parts
F–040735L
When you mow, remember that children
are attracted to the mower. Always use
caution when mowing around obstacles
like trees or shrubs or when moving
backward. Only mow in a forward direction
if possible. Your visibility is decreased
when you mow backward. Also, the blades
are made to cut while the unit is moving
forward. If you mow backward, the cutting
performance decreases.
6
SAFE MOWING GUIDE
Also, the grass bagger will function better
when the engine is operating at maximum
speed. On slopes, decrease the ground
speed and use care making sure the
mower feels safe to operate.
feel new or excessive vibration,
immediately stop the engine and check for
the problem. Vibration can be a warning of
a problem. Keep all nuts, bolts and screws
tight.
If the weather conditions are bad, do not
mow. If weather conditions become bad,
stop cutting and finish later. It is dangerous
to cut grass in the rain. Always find
protection in an electrical storm. If the
weather conditions are extra dry, protect
your eyes with safety glasses from the dust
and from the objects discharged by the
mower. Also, a dust or a pollen mask can
help.
The blade is the most dangerous part of
the mower. Frequently check the blade and
the blade mounting fasteners. Keep the
fasteners tight. If the blade hits a solid
object, stop the engine. Remove the wire
from the spark plug. Check for a blade that
is bent, cracked or for other damages.
Before you start the engine, replace a
damaged blade(s). For safety, replace the
blade every two years.
Your mower is equipped with a number of
safety devices which are important to the
safety of the operator and bystanders and
must never be changed or removed from
the mower. If a safety device is lost,
damaged or no longer functions, repair or
replace the device before you operate the
mower.
It is best to mow during the day. If you
must mow at night, make sure there is
enough light for safe operation.
Your mower will require regular
maintenance and service. The
maintenance schedule depends on the
hours of use. Also, mowing conditions can
change the schedule. Check the
Instruction Book for more information.
Correct maintenance will help the mower
function safely.
Do not service the
mower (except for the
carburetor adjustment)
while the engine is
running. Before you
service the unit, even
with the engine stopped,
always disconnect the
wire from the spark plug
to prevent the engine
from starting.
If you hit a large object during operation,
stop the engine. Remove the wire from the
spark plug. Carefully inspect the mower for
damage. Before you start the engine
again, make the necessary repairs. If you
F–040735L
A sharp blade decreases the workload on
the engine and more evenly cuts grass.
Frequently sharpen the blade for a better
looking cut. Use the left side of the mower
housing to trim near an object.
A grass bagger is a good accessory for
your mower. For best performance and
safety, make sure the grass bagger is
approved for use with your mower. Follow
the assembly and operation instructions
included with the grass bagger.
Some grass baggers require a special
blade for best performance. Before you
attach, check, or empty the grass bagger,
always stop the engine. Before each use of
the grass bagger, check for cracks, wear or
deterioration. Before you use the grass
bagger, replace a damaged part with a
replacement part approved by the factory.
For you to have a good green lawn, follow
the mowing procedures below. Do not cut
the grass too short. If you cut the grass too
short you can cause the grass to become
yellow or make the lawn look brown. Use a
lower height of cut in cool months when
the grass is thicker. Raise the height of cut
in hot dry periods. If you cut the grass with
7
a blade that is not sharp or at a slow
engine speed you can damage the grass.
Move the throttle control to the FAST
position when mowing and using the grass
bagger. Also, use a slower ground speed
when using the grass bagger.
If you change the direction or pattern of cut
slightly every time you mow will make the
grass grow stronger and thicker. Do not
add oil or gasoline to the mower while on
the lawn. Spilled oil or gasoline can kill the
grass. In high or thick grass, do not try to
cut all the grass the first time. Raise the
height of cut on the first cutting and lower
the height for the next cutting. Another way
is to cut only part of the width of the mower
and decrease your ground speed (not the
engine) to move more slowly so that the
mower can discharge the grass as it
moves forward.
Understand the controls and how they
work. Learn the ground speed(s) of your
mower. Check the stopping distance
required at different travel speeds. Check
the turning radius of the mower. The
controls on your riding mower are different
from an automobile. The throttle is
operated by hand and holds the engine
speed constant until it is changed. The
location of the shift lever and the shift
pattern is different from that of an
automobile. Also, the brake and clutch
systems are different. Remember the
procedures to follow in an emergency.
Remember, turning off the engine ignition
switch will stop the blade and the drive
mechanism. If the traction of the wheels is
lost or does not feel safe, disengage all
systems and stop the engine. Dismount
from the mower. Push the unit to a safe
place before you begin mowing again.
Your unit has an electrical system that
includes an operator presence switch in
the seat. The operator presence switch
detects if the operator is sitting on the seat.
The engine will stop if the operator leaves
the seat when the blade engagement
control is engaged. This operator presence
switch is a safety device only. It must not
regularly be used to stop the engine or the
blade. There are other control systems on
the mower for this purpose. Always keep
the operator presence switch and other
safety devices and controls in place and
operating for your protection.
Remember, your mower is a tool that can
be dangerous if it is not correctly used.
Follow the instructions in this Instruction
Book. Safe and careful use of the mower
will give you many safe hours of problem
free use.
STEPS TO FOLLOW
BEFORE MOWING
F Be sure to dress correctly. Wear hard shoes, not sandals or tennis shoes.
F Examine the blade. A blade that is bent, cracked, or damaged must be replaced with a factory replacement blade.
F Fill the fuel tank outside. Clean off spilled fuel.
F Read and follow the Owner’s Manual, the instructions with the engine, and the instructions with any attachments. Owner’s Manual
instructions are for your safety and the safety of others.
F Exhaust fumes are dangerous. Start the engine outside.
F Make sure all safety devices are in place and working correctly.
F Operation of the mower is only for a person that has experience.
F Wet grass can be dangerous. Let the grass dry.
F Instruct children and others to keep away from the work area.
F Never cut the grass without good light.
F Pick up loose objects. Remove them from the mowing area.
WHILE MOWING
F Watch for fixed objects and avoid them. They can damage the mower or cause injury.
F A hot engine, muffler, and transmission will cause a burn. Do not touch.
F Inclines and slopes must be carefully mowed. See the “Guide” in the back of this book to check a slope.
F Lack of daylight or good artificial light is cause to stop mowing.
F Examine the mower, the blade, and other parts for damage after hitting a foreign object or if the unit vibrates excessively.
F Do not make adjustments or repairs without stopping the engine. Disconnect the spark plug wire.
F On or near roads, watch out for traffic. Direct discharge away from roads.
F When mowing, avoid areas where traction is unsure. Look back before changing direction of travel.
F In heavy grass, raise the cutting height. Cut slower. Stop the engine to remove clogged grass from the mower.
F Never remove any safety related parts.
F Do not pour gasoline into a engine that is hot or running.
AFTER MOWING
F Always let the mower cool before storing in an enclosed area.
F Foreign material on the mower is dangerous. Clean off grass, leaves, grease and oil before storing.
F Tighten all loose nuts, bolts and screws before you use the unit.
F Empty and clean any grass catcher or other accessory.
F Remove the key or disconnect the spark plug wire to prevent unauthorized use.
F Make sure the mower is not kept near a source of ignition. Gas fumes can cause an explosion.
F Only original parts or factory approved substitutes can be used to service the mower.
F When storing the mower for an extended period, remove the fuel from the fuel tank.
F Instruct children to leave the mower alone. It is not a toy.
F Never keep gasoline near a source of ignition. Always use an approved container. Keep gasoline away from children.
F Lubricate according to the Instruction Book. See “Lubrication”.
IMPORTANT––Read the Instruction Book. Keep this book for future use and reference.
WARNING: Look for this symbol to point out important
safety precautions. It means: “Attention! Become Alert!
Your Safety Is Involved.”
F–040735L
8
INTERNATIONAL PICTORIALS
INTERNATIONAL PICTORIALS
IMPORTANT: Some of the following pictorials are located on your unit or on
literature supplied with the product. Before you operate the unit, learn and understand the purpose for each pictorial.
Safety Warning Pictorials
1
2
3
4
Warning
Shield Eyes. Explosive Gases Can
Cause Blindness Or Injury.
No Sparks, Flames or Smoking.
Sulphuric Acid Can Cause Blindness
Or Severe Burns
5
Flush Eyes Immediately With Water.
Get Medical Help Fast.
6
IMPORTANT: Read Owner’s Manual
Before Operating This Machine.
7
WARNING: Thrown Objects. Keep
Bystanders Away. Read User
Instructions Before Operating This
Machine.
8
WARNING: Do Not Use This Machine
On Slopes Greater Than 15 Degrees.
9
DANGER: Keep People, Especially
Children, Away From Unit.
10 DANGER: No Step.
11 DANGER: Keep Feet And Hands
Away From Rotating Blade.
12 DANGER: Keep Hands Away From
Rotating Blade.
13 DANGER: Disconnect Spark Plug
Wire Before Servicing Unit.
14 WARNING: Hot Surface.
15 WARNING: Use Caution When
Connecting Or Disconnecting
Accessories.
16 WARNING: Crushed Fingers.
1
1
2
8
9
13
14
7
12
Control And Operating Pictorials
1
2
3
4
5
Engine
Lights
Engine
Engine
Engine
4
3
Start
Stop
Stop
Run
5
6
11
10
MAX + 90N MAX + 150N
16
15
6
Brake
11 Choke
7
Parking Brake
12 Oil
8
Clutch
13 Blade Rotation Control
9
Slow
14 Raise
10 Fast
15 Fuel
2
1
2
3
10
11
12
F–040735L
4
6
5
14
13
9
7
15
8
9
ASSEMBLY
ASSEMBLY
WARNING: Before doing any assembly or maintenance to the mower, remove the wire from the spark
plug.
Read and follow the assembly and adjustment instructions for your
mower. All fasteners are in the parts bag. Do not discard any parts
or material until the unit is assembled.
NOTE: In this instruction book, left and right describe the location of a part with the operator on the seat.
PARTS BAG – CONTENTS
The fasteners and other loose parts are shown below. The fasteners are shown full size. The quantity is shown in brackets ( ).
2x82
(2) Carriage Bolt
14x79
(2) Wing Nut
1001054
(2) Knob
F–040735L
25x3
(1) Bolt
17x146
(1) Washer
17x47
(2) Washer
10
ASSEMBLY
HOW TO INSTALL THE SEAT
3.
1. Carefully remove the plastic bag from the seat.
Use the fasteners shown below to install the seat. The fasteners are
shown at full size.
Check the operating position of the seat. If the seat needs to
be adjusted, loosen the two wing bolts. Slide the seat forward
or backward along the seat adjusting holes as shown. Tighten
the wing bolts (A).
Seat
Seat Hinge
Seat
Adjusting Hole
(A)
1001054
B
(B)
17x47
A
NOTE: Fasteners may be attached to seat for shipping
purposes, if so remove fasteners before proceeding.
2. Align the holes in the seat hinge to the holes in the seat
(Figure 1). Fasten the seat to the seat hinge with the fasteners
as shown.
Figure 1
HOW TO ASSEMBLE THE STEERING WHEEL
Attach the steering wheel as follows:
Hub
Cover
A
C
(A)
25x3
Steering Wheel
(C)
17x146
1.
2.
3.
4.
5.
Make sure the front wheels point forward.
Slide the cover over the steering post (Figure 2).
Slide the steering wheel onto the steering post.
Use the fasteners shown above to secure the steering wheel.
The fasteners are shown at full size. Tighten the screw. DO
NOT over tighten.
Remove adhesive backing from hub cover (found in parts bag)
and place hub cover over hub.
F–040735L
Cover
Steering Post
11
Figure 2
ASSEMBLY
MAINTENANCE FREE BATTERY
3.
IMPORTANT: Before you attach the battery cables to the
battery, check the battery date. The battery date tells if the
battery must be charged.
Use a 12 volt battery charger to charge the battery. Charge at
a rate of 6 amperes for one hour. If you do not have a battery
charger, have an authorized service center charge the battery.
4.
Install the battery and battery tray. Make sure the positive (+)
terminal is on the left side.
1.
Check the top of the battery for the location of the battery date
(Figure 3).
2.
If the battery is put into service before the battery date, the
battery cables can be attached without charging the battery.
See “How To Install The Battery Cables”.
3.
If the battery is put into service after the battery date, the
battery must be charged. See “How To Charge The
Maintenance Free Battery”.
HOW TO INSTALL THE BATTERY CABLES
WARNING: To prevent sparks, fasten the red cable to
the positive (+) terminal before you connect the black
cable.
Use the fasteners shown below to install the battery cables. The
fasteners are shown at full size.
HOW TO CHARGE
THE MAINTENANCE FREE BATTERY
(A)
2x82
WARNING: When you charge the battery, do not
smoke. Keep the battery away from any sparks. The
fumes from the battery acid can cause an explosion.
1.
Remove the battery and battery tray.
2.
Remove the protective caps from the battery terminals.
(B)
14x79
1.
Remove the protective caps from the battery terminals.
2.
Fasten the red cable to the positive (+) terminal with the
fasteners as shown (Figure 3).
3.
Fasten the black cable to the negative (–) terminal with the
fasteners as shown.
Positive (+)
Terminal
B
Red Cable
A
Battery
Black Cable
Battery Tray
A
F–040735L
Figure 3
12
ASSEMBLY
IMPORTANT! BEFORE YOU START MOWING
- Check the engine oil.
WARNING: Before doing any assembly or maintenance to the mower, remove the wire from the spark
plug.
- Fill the fuel tank with gasoline.
- Check the level of the mower housing.
- Check the air pressure of the tires.
NOTE: In this instruction book, left and right describe the location of a part with the operator on the seat.
- Make sure the battery cables are attached.
HOW TO PREPARE THE ENGINE
IMPORTANT: This unit is equipped with an internal combustion
engine and must not be used on or near any unimproved
forest–covered, brush–covered or grass–covered land unless
the engine’s exhaust system is equipped with a spark arrester
meeting applicable local or state laws (if any). If a spark
arrester is used, it must be maintained in effective working
order by the operator.
NOTE: The engine was shipped from the factory filled with oil.
Check the level of the oil. Add oil as needed.
See the engine manufacturer’s instructions for the type of gasoline
and oil to use. Before you use the unit, read the information on
safety, operation, maintenance, and storage.
WARNING: Follow the engine manufacturer’s
instructions for the type of gasoline and oil to use.
Always use a safety gasoline container. Do not
smoke when adding gasoline to the engine. When
inside an enclosure, do not fill with gasoline. Before
you add gasoline, stop the engine. Let the engine
cool for several minutes.
NOTE: Actual sustained horsepower will likely be lower due to
operating limitations and environmental factors.
In the State of California the above is required by law (Section
4442 of the California Public Resources Code). Other states
may have similar laws. Federal laws apply on federal lands.
See an Authorized Service Center for a spark arrester for the
muffler.
In some areas, local law requires the use of a resistor spark
plug to control the ignition signals. See an Authorized Service
Center for a resistor spark plug for the engine.
CHECK THE LEVEL OF THE MOWER HOUSING
Make sure the level of cut is still correct. After you mow a short
distance, look at the area that was cut. If the mower housing does
not cut level, see the instructions on “How To Level The Mower
Housing” in the Maintenance section of this instruction book.
CHECK THE TIRES
Check the air pressure in the tires. Tires with too much air pressure
will cause the unit to ride rough. Also, the wrong air pressure will
keep the mower housing from cutting level. The correct air pressure
(PSI) is 14 PSI (1 BAR). The tires were over inflated for shipment.
F–040735L
13
OPERATION
Blade Rotation
Control
Throttle Control
Lever
Clutch / Brake
Pedal
Shift Lever
Lift
Lever
Figure 4
LOCATION OF CONTROLS
BLADE ROTATION CONTROL: Use the blade rotation
control to start and stop the rotation of the blade.
SHIFT LEVER: Use the shift lever to change the speed of the
CLUTCH / BRAKE PEDAL: The pedal has two functions.
The first function is a clutch. The second function is a brake.
LIFT LEVER: Use the lift lever to change the height of cut.
HEADLIGHT SWITCH: The headlight switch is the first part
PARKING BRAKE LEVER: Use the parking brake lever
unit.
of the ignition switch. To use the lights with the engine running, turn
the key to the position for the lights.
IGNITION SWITCH:
to engage the brake when you leave the unit.
THROTTLE CONTROL LEVER: Use the throttle control
Use the ignition switch to start and stop
the engine.
F–040735L
lever to increase or decrease the speed of the engine.
14
OPERATION
ATTACHMENTS
Disengage
Position
This unit can use many different attachments. See the attachment
page in this book. This unit can pull attachments like a lawn
sweeper, a lawn aerator, a hopper spreader or a small trailer. This
unit can not use attachments that engage the ground like a plow, a
disk harrow, or a cultivator.
For trailer and pull–behind attachments or trailers, the maximum
gross weight is 250 pounds. Gross weight is the weight of the
attachment or trailer and any load that might be on or in it.
Blade Rotation Control
Engage Position
Do not operate on a slope that is greater than 10 degrees when
using a pull–behind attachment or trailer. We have included a slope
guide in this book to help you determine the slope on which you will
be operating your unit. Never allow someone to stand or ride on or
in an attachment or trailer.
Figure 5
HOW TO USE THE THROTTLE CONTROL
1.
Before you start the engine, make sure the blade rotation control is in the DISENGAGE position.
Use the throttle control to increase or decrease the speed of the
engine.
2.
Move the blade rotation control to the ENGAGE position to
rotate the blade(s).
1.
2.
NOTE: If the engine stops when you engage the blade(s),
the seat switch is not activated. Make sure you sit in the
middle of the seat.
The FAST position is marked with a detent. For normal operation and when using a grass bagger, move the throttle control
to the FAST position. For maximum charging of the battery and
for a cooler running engine, operate the engine in the FAST
position.
The engine governor is set at the factory for maximum performance. Do not adjust the governor to increase the speed of the
engine.
3.
Move the blade rotation control to the DISENGAGE position
to stop the blade(s). Before you leave the operator’s position,
make sure the blade(s) has stopped rotating.
4.
Before you ride the unit across a sidewalk or a road, move the
blade rotation control to the DISENGAGE position.
WARNING: Always keep your hands and feet away
from the blade, deflector opening, and the mower
housing when the engine runs.
HOW TO USE THE BLADE ROTATION CONTROL
Use the blade rotation control to engage the blade(s) (Figure 5).
HOW TO USE THE SHIFT LEVER
FUNCTION
To change the forward speed or the direction of the unit, follow the
steps below.
CAUTION: Before you move the shift lever, completely push
the clutch/brake pedal forward to stop the unit. If the unit is not
stopped, the gearbox can be damaged.
1.
Move the throttle control lever to the SLOW position.
3.
To go forward, move the shift lever to a forward speed setting.
To go backward, move the shift lever to reverse.
4.
Slowly release the clutch/brake pedal. Do not keep your foot on
the pedal.
5.
Move the throttle control to the FAST position.
F–040735L
THROTTLE
Trimming
Snow Thrower
1
Bagging Grass
1 or 2
Mulching Grass
1 or 2
CHOKE
Normal Mowing
2 or 3
FAST
Easy Mowing
Snow Blade
3 or 4
FAST
Completely push the clutch/brake pedal forward to stop the
unit. Keep your foot on the pedal.
2.
SHIFT LEVER
5 Speeds
15
SLOW
Transport
5
Attachments
*
THROTTLE
* See the Instruction Book for the Attachment.
OPERATION
HOW TO SET THE PARKING BRAKE
1.
2.
3.
4.
Completely push the clutch/brake pedal forward.
Lift the parking brake lever (Figure 6).
Remove your foot from the clutch/brake pedal and then release
the parking brake lever. Make sure the parking brake will hold
the unit.
To release the parking brake, completely push the clutch/brake
pedal forward. The parking brake will automatically release.
WARNING: Before you leave the operator’s position,
move the shift lever to the neutral (N) position. Set the
parking brake. Move the blade rotation control to the
DISENGAGE position. Stop the engine and remove
the ignition key.
Parking
Brake
Figure 6
HOW TO CHANGE THE CUTTING HEIGHT
Lift Lever
To change the cutting height, raise or lower the lift lever as follows.
1.
2.
Move the lift lever forward to lower the mower housing and
back to raise the mower housing (Figure 7).
When you ride on a sidewalk or road, move the lift lever to the
highest position and move the blade rotation control to the
DISENGAGE position.
Figure 7
HOW TO STOP THE UNIT
1.
Completely push the clutch/brake pedal forward to stop the
unit. Keep your foot on the pedal.
2.
Move the blade rotation control to the DISENGAGE position.
3.
Move the shift lever to the NEUTRAL position.
4.
Set the parking brake.
WARNING: Make sure the parking brake will hold the
unit.
5.
Move the throttle control to the SLOW position.
6.
To stop the engine, turn the ignition key to the OFF position. Remove the key.
3.
Move the throttle control to a position between SLOW and
FAST.
4.
To go faster, move the shift lever to a faster speed.
HOW TO TRANSPORT THE UNIT
To transport the unit, follow the steps below.
1. Move the blade rotation control to the DISENGAGE position
2. Raise the lift lever to the highest position.
F–040735L
16
OPERATION
HOW TO OPERATE WITH THE MOWER HOUSING
WARNING: The deflector is a safety device. Do not remove the deflector. The deflector forces the discharged material toward the ground. Always keep the
deflector in the down position. If the deflector is damaged, replace the deflector with an original equipment
part from an authorized service center.
4.
Slowly move the blade rotation control to the ENGAGE
position.
5.
Push the clutch/brake pedal completely forward.
6.
Move the shift lever to one of the speed settings.
IMPORTANT: When you operate with the mower housing,
always operate with the throttle control in the FAST position.
7.
Slowly release the clutch/brake pedal.
8.
Move the throttle control to the FAST position. If you need to go
faster or slower, stop the unit and move the shift lever to another
speed setting.
9.
Make sure the level of cut is still correct. After you mow a short
distance, look at the area that was cut. If the mower housing
does not cut level, see the instructions on “How To Level The
Mower Housing” in the Maintenance section.
1.
Start the engine.
2.
Move the lift lever to a height of cut position. In high or thick
grass, cut the grass in the highest position first and then lower
the mower housing to a lower position.
NOTE: When you mow in heavy grass or mow with a
bagger, put the shift lever in the slowest speed.
CAUTION: Do not operate with the mower housing in the
LEVEL ADJUSTMENT position. If you operate in the
LEVEL ADJUSTMENT position, the mower housing and
blades can be damaged.
3.
WARNING: For better control of the unit, always
select a safe speed.
Move the throttle control to the SLOW position.
HOW TO OPERATE THE UNIT ON HILLS
WARNING: Do not ride up or down slopes that are too
steep to back straight up. Never ride the unit across
a slope. See the “Slope Guide” in the back of this
book for information on how to check slopes.
1.
2.
Before you ride up or down a hill, move the shift lever to the
slowest speed.
Do not stop or change speed settings on a hill. If you must stop,
quickly push the clutch/brake pedal forward and set the parking
brake.
F–040735L
17
3.
To start again, make sure the shift lever is in the slowest speed.
Move the throttle control to the SLOW position. Slowly release
the pedal.
4.
If you must stop or start on a hill, always have enough space
for the unit to roll when you release the brake and engage the
clutch.
5.
Be very careful when you change directions on a hill. When on
a slope or in a turn on a hill, move the throttle control to the
SLOW position to help prevent an accident.
OPERATION
BEFORE STARTING THE ENGINE
CAUTION: A mixture of alcohol (ethanol or methanol) and
gasoline (called gasohol), will attract moisture and cause acid
deposits during storage. While the unit is in storage, the acids
in the fuel can damage the fuel system.
CHECK THE OIL
NOTE: The engine was shipped from the factory filled with oil.
Check the level of the oil. Add oil as needed. See the engine
manufacturer’s instructions for the type of gasoline and oil to
use.
To prevent engine problems with the fuel system, empty the fuel
system before storage of 30 days or longer as follows.
1.
Drain the fuel tank.
NOTE: Do not check the level of the oil while the engine
runs.
2.
Start the engine. Let the engine run until the fuel lines and the
carburetor are empty.
2.
Check the oil. Follow the procedure in the engine manufacturer’s instructions.
3.
After storage, make sure you use fresh fuel. See the storage
instructions for additional information.
3.
If necessary, add oil until the oil reaches the FULL mark on the
dipstick. The quantity of oil needed from ADD to FULL is shown
on the dipstick. Do not add too much oil.
4.
Never use engine cleaner or carburetor cleaner in the fuel tank
or permanent damage can occur.
1.
Make sure the unit is level.
CARBURETOR
ADD GASOLINE
The factory settings for the carburetor are for most conditions. If the
engine is operated under the following conditions, you can adjust
the carburetor mixture. To adjust the carburetor, see the engine
manufacturer’s instructions.
WARNING: Always use a safety gasoline container.
Do not smoke when adding gasoline to the fuel tank.
Do not add gasoline when you are inside an enclosure. Before you add gasoline, stop the engine and
let the engine cool for several minutes.
Fill the fuel tank with regular
unleaded gasoline. Do not use
premium unleaded gasoline.
Make sure the gasoline is fresh
and clean. Leaded gasoline will
increase deposits and shorten
the life of the valves.
Fuel Tank
Full
HOW TO START THE ENGINE
WARNING: The electrical system has an operator
presence system that includes a sensor switch for the
seat. These components tell the electrical system if
the operator is sitting on the seat. This system will
stop the engine when the operator leaves the seat if
the blade rotation control is engaged or if the transmission is engaged. For your protection, always
make sure this system operates correctly.
Push the clutch/brake pedal completely forward. Keep your
foot on the pedal.
F–040735L
The engine has a loss of power or does not run smooth.
2.
A change from summer to winter operation.
3.
A 40 degree change in the operation temperature. The carburetor was adjusted at 80 degrees at the factory.
4.
The engine is operated above 4,000 feet.
2.
Move the shift lever to the neutral (N) position.
3.
Make sure the blade rotation control is in the DISENGAGE
position.
4.
Move the throttle control completely forward to the CHOKE or
FAST position. Some models have a separate choke knob. Pull
the choke knob to the full CHOKE position.
5.
Turn the ignition key to the START position. Release the key
when the engine starts.
NOTE: If the engine does not start after four or five tries,
see the TROUBLE SHOOTING CHART.
NOTE: The engine will not start unless you depress the
clutch/brake pedal or engage the parking brake and move the
blade rotation control to the DISENGAGE position.
1.
1.
18
6.
Slowly move the throttle control to the SLOW position.
7.
Let a cold engine run for several minutes. Begin work when the
engine is warm. To start a hot engine, move the throttle control
to a position between FAST and SLOW.
OPERATION
OPERATING TIPS
1.
Check the blade rotation control for correct adjustment. For the
blade(s) to disengage correctly, the adjustment must be correct.
5.
Before you make an inspection, adjustment (except for the carburetor) or repair, make sure the wire from the spark plug is disconnected.
2.
Before you use the unit, check the oil in the engine and add oil
if necessary.
6.
For longer life of the battery on electric start models, charge the
battery every three months.
3.
If the engine will not start, first make sure the wire is attached
to the spark plug.
7.
4.
Make sure all the belts are inside all the belt guides. See the instructions on how to remove and install the motion drive and
mower drive belts.
Use the shift lever to change the ground speed, not the throttle
control.
8.
Belt noise can occur when the blade or clutch is engaged. This
noise is normal and does not affect the operation of the unit.
MOWING AND BAGGING TIPS
1.
For a lawn to look better, check the cutting level of the mower
housing. See “How To Level The Mower Housing” in the Maintenance section.
10. For better engine performance and an even discharge of the
cut grass, always operate the engine with the throttle in FAST
position.
2.
For the mower housing to cut level, make sure the tires have
the correct amount of air pressure.
11. When you use a bagger, operate the engine with the throttle in
FAST position and the shift lever in first or second gear.
3.
Every time you use the unit, check the blade. If the blade is bent
or damaged, immediately replace the blade. Also, make sure
the nut for the blade is tight.
4.
Keep the blade(s) sharpened. Worn blades will cause the ends
of the grass to turn brown.
5.
Do not cut or bag grass that is wet. Wet grass will not discharge
correctly. Let the grass dry before cutting.
6.
Use the left side of the mower housing to trim near an object.
7.
Discharge the cut grass onto the mowed area. The result is a
more even discharge of cut grass.
8.
When you mow large areas, start by turning to the right so that
the cut grass will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left turns until finished (Figure 8).
9.
If the grass is very high, cut two times to decrease the load on
the engine. First cut with the mower housing in the highest position and then lower the mower housing for the second cut.
F–040735L
12. For better cutting performance and a quality cut, mow with the
shift lever in one of the slower speeds.
13. After each use, clean the bottom and top of the mower housing
for better performance. Also, a clean mower housing will help
prevent a fire.
Figure 8
19
MAINTENANCE
MAINTENANCE CHART
PROCEDURE
M
O
W
E
R
*
EACH
USE
FIRST
2
HOURS
EVERY
25
HOURS
EVERY
50
HOURS
EVERY
100
HOURS
BEFORE
STORAGE
Blade, Inspect and Sharpen
√
Blade Rotation Control, Check
√
Brake, Check
√
Clutch, Check
√
Tires, Check
√
√
Battery, Check and Charge
√
√
Battery, Clean
√
√
Lubrication *
√
√
Dusty conditions every 25 hours.
GENERAL RECOMMENDATIONS
1.
2.
3.
4.
The owner’s responsibility is to maintain this product. This will
extend the life of the product and is also necessary to maintain
warranty coverage.
Check the spark plug, drive brake, lubricate the unit, and clean
the air filter once a year.
Check the fasteners. Make sure all fasteners are tight.
Follow the Maintenance section to keep the unit in good operating condition.
WARNING: Before you make an inspection, adjustment, or repair to the unit, disconnect the wire to the
spark plug. Remove the wire from the spark plug to
prevent the engine from starting by accident.
NOTE: Torque is measured in foot pounds (metric Nm). This
measurement describes how tight a nut or bolt must be. The
torque is measured with a torque wrench.
HOW TO CHECK THE MUFFLER
If you mount a spark arrester to the muffler, also check the spark
arrester when you check the muffler. If the spark arrester is worn or
damaged, replace it with a new spark arrester. See your nearest
authorized service center for a spark arrester.
Check the muffler every 50 hours. Make sure the muffler is correctly
mounted and is not loose. If the muffler is worn or burnt, replace with
a new muffler. A worn muffler is a fire hazard and can also damage
the engine.
F–040735L
20
MAINTENANCE
INSPECT BLADE
9.
Tighten the nut that holds the blade to a torque of 35 foot
pounds (47,5 N–m).
10. Install the mower housing. See “How To Install The Mower
Housing”.
WARNING: Before you inspect or remove the blade,
disconnect the wire to the spark plug. If the blade hits
an object, stop the engine. Check the unit for damage. The blade has sharp edges. When you hold the
blade, use gloves or cloth material to protect your
hands.
If you keep the blade sharp and inspect the blade for damage, the
blade will cut better and be more safe to operate. Frequently check
the blade for excessive wear, cracks, or other damage. Frequently
check the nut that holds the blade. Keep the nut tight. If the blade
hits an object, stop the engine. Disconnect the wire to the spark plug.
See if the blade is bent or damaged. Check the blade adapter for
damage. Before you operate the unit, replace damaged parts with
original equipment parts. See the authorized service center in your
area. Every three years, have an authorized service person inspect
the blade or replace the old blade with an original equipment part.
Blade Adapter
Blade
Washer
Belleville Washer
(Outside rim must be
against the blade.)
HOW TO REMOVE AND INSTALL THE BLADE
1.
2.
3.
WARNING: Vibration can be caused if the blade is
not correctly balanced or if the blade is damaged. A
blade that is damaged with cracks can break and
cause an accident.
Keep a sharp edge on the blade. A blade that is not sharp will cause
the tips of the grass to become brown.
1. Sharpen the blade two times a year or every 25 hours.
2. Remove the blade according to the instructions in “How To Remove And Install The Blade”.
3. Clean the blade with a brush, soap and water. Check the
blade. Look for cracks, nicks, or other damage. Replace a
badly worn or damaged blade with an original equipment blade.
See an authorized service center in your area.
4. Sharpen the blade with a file (Figure 11). Make sure you keep
the original bevel angle.
5. Make sure the blade is balanced. Use a screwdriver and hold
the blade parallel to the ground (Figure 11). A blade that is balanced will stay parallel to the ground. If the blade is not balanced, the heavy end will rotate toward the ground. Sharpen
the heavy end until the blade is balanced.
6. A new blade will cut better than a badly worn blade. Every three
years, have an authorized service person inspect the blade or
replace the old blade with an original equipment blade.
7. Assemble the blade according to the instructions “How To Remove And Install The Blade”.
Hi–Lift
Edge Up
Mandrel
Blade Adapter
Blade
Belleville Washer
Washer
4.
5.
6.
7.
8.
Figure 9
Check the blade and the blade adapter according to the instructions for “Inspect Blade”. Replace a badly worn or damaged blade with an original equipment blade. See an
authorized service center in your area.
Clean the top and bottom of the mower housing. Remove all the
grass and debris.
Mount the blade and blade adapter on the mandrel
(Figure 9).
Mount the blade so that the hi–lift edges are up. If the blade
is upside down, the blade will not cut correctly and can cause
an accident.
Fasten the blade with the original washers and nut. Make sure
the outside rim of the Belleville washer is against the blade
(Figure 10).
Blade
Screwdriver
File
Blade is balanced
when parallel to the ground.
WARNING: Always keep the nut tight that holds the
blade. A loose nut or blade can cause an accident.
F–040735L
Figure 10
HOW TO SHARPEN THE BLADE
Remove the mower housing. See the instructions on “How To
Remove The Mower Housing”.
Use a piece of wood to keep the blade from rotating.
Remove the nut that holds the blade (Figure 9).
Nut
Nut
Ground
21
Figure 11
MAINTENANCE
HOW TO ADJUST THE BLADE ROTATION CONTROL
6.
Attach the wire to the spark plug. Mow for a short distance and
again check the quality of cut. If necessary, move the blade
drive spring to the bottom hole.
7.
Again check the quality of cut. If the quality of cut has not improved, replace the mower drive belt. See “How To Replace
The Mower Drive Belt”. If replacing the belt does not correct the
problem, take the unit to an authorized service center.
8.
Move the blade rotation control to the DISENGAGE position. Stop the engine. Disconnect the wire from the spark plug.
Check the operation of the blade brake. Rotate the pulleys with
your hand. Make sure the brake pads are pressed tightly
against the pulleys (Figure 14).
WARNING: To prevent an injury, the blade rotation
control must operate correctly.
In normal usage, the blade rotation control will not require an
adjustment. However, if the cutting performance decreases or the
quality of cut is poor, make the following changes.
1.
When you mow, make sure the throttle control in in the FAST
position.
2.
Move the blade rotation control to the DISENGAGE position
(Figure 12).
3.
Stop the engine. Disconnect the wire from the spark plug.
WARNING: If the brake pads do not press tightly
against the pulleys, take the unit to an authorized
service center.
Disengage
Position
Blade Brake
Brake Pad
Against Pulley
Blade Rotation Control
Engage Position
Figure 12
4.
5.
Check the blade(s). Keep a sharp edge on the blade(s). A blade
that is not sharp will cause the tips of the grass to become
brown.
Figure 14
Disconnect the blade drive spring from the blade control
rod. Move the blade drive spring to the middle hole
(Figure 13). This will increase the tension on the mower drive
belt.
9.
DISENGAGE POSITION
Move the blade rotation control to the ENGAGE position.
Check the pads for the blade brake. If the pads are excessively
worn or damaged, replace the brake pad assemblies. Correct
replacement parts and assistance are available from an authorized service center.
10. Attach the wire to the spark plug. Mow for a short distance and
again check the operation of the blade rotation control.
11. When you move the blade rotation control to the
DISENGAGE position, all movement will stop within five seconds. If there is movement of the belt or the blades continue
to rotate, engage and disengage the blade rotation control
five times to remove any excess rubber from a new mower
drive belt. If you need assistance, take the unit to an authorized service center.
Top Hole (New Belt)
Blade
Control Rod
Middle Hole
Bottom Hole
Blade Drive Spring
F–040735L
Figure 13
22
12. If you replace the mower drive belt, move the blade drive
spring to the top hole (Figure 13).
MAINTENANCE
HOW TO CHECK AND ADJUST THE DRIVE BRAKE
Completely push the clutch/brake pedal forward. Set the parking
brake. Move the shift lever to the neutral (N) position. Push the unit.
If the rear wheels rotate, adjust or replace the brake pads. Adjust the
drive brake as follows.
1. The location of the drive brake is on the right side of the
gearbox (Figure 15).
2.
Make sure the parking brake is set and the shift lever is in
neutral (N). Turn the hex nut in a clockwise direction until the
rear wheels do not turn when the unit is pushed forward.
3.
Release the parking brake and push the unit. If the unit does not
roll, turn the hex nut in a counterclockwise direction until the
unit rolls.
4.
Set the parking brake. Push the unit. If the rear wheels do not
turn, the drive brake is correctly adjusted. Release the parking
brake.
Drive Brake
Gearbox
Hex Nut
Figure 15
WARNING: If you cannot correctly adjust the drive
brake, replace the brake pads. Correct replacement
parts and assistance are available from an authorized service center.
HOW TO CHECK AND ADJUST THE CLUTCH
8.
If the motion drive belt is loose, the clutch will slip when; (1) going
up a hill, (2) pulling a heavy load, or (3) the unit will not move forward.
Adjust the clutch as follows.
If the belt still slips after the clutch has been adjusted, then the
motion drive belt is worn or damaged and must be replaced.
See “How To Replace The Motion Drive Belt”.
WARNING: Before you make an inspection, adjustment, or repair to the unit, disconnect the wire to the
spark plug. Remove the wire from the spark plug to
prevent the engine from starting by accident.
1.
Check the routing of the motion drive belt. Make sure the belt
is installed correctly and is inside all the belt guides.
2.
Remove the cotter pin, washer, and brake spring from the
adjustable nut (Figure 16).
3.
Disconnect the adjustable nut from the brake lever assembly
and the parking brake latch.
4.
Align the hole in the brake lever with the hole in the frame. Hold
the brake lever in place with a 1/4 inch (6 mm) pin or bolt
(Figure 16).
5.
Pull the clutch rod forward until tight. Turn the adjustable nut
until the nut will fit through the hole in the brake lever.
6.
Assemble the adjustable nut to the parking brake latch,
brake lever and brake spring. Fasten with the washer and
cotter pin.
7.
Remove the 1/4 inch (6 mm) pin or bolt.
F–040735L
Pin or Bolt
Clutch Rod
Parking Brake
Latch
Adjustable Nut
Brake Spring
Washer
Brake Lever
Assembly
Cotter Pin
23
Figure 16
MAINTENANCE
HOW TO ADJUST THE SHIFT LEVER
Shift Lever
If the NEUTRAL position on the shift lever does not match neutral
on the gearbox, adjust the shift lever as follows.
1.
Stop the engine.
2.
Disconnect the adjuster nut from the shifter bracket
(Figure 17).
3.
Make sure the shift lever is in the NEUTRAL position.
4.
Push the unit forward. Make sure the gearbox is in neutral.
5.
To align the adjuster nut with the hole in the shifter bracket,
turn the adjuster nut.
6.
Connect the adjuster nut to the shifter bracket.
7.
Make sure the NEUTRAL position on the shift lever matches
neutral on the gearbox.
Shift
Link
Adjuster Nut
Shifter
Bracket
Hair
Pin
Motion Drive Belt
Figure 17
MAINTENANCE FREE BATTERY
HOW TO REMOVE THE BATTERY
1.
Before you charge the battery, remove the battery.
To charge or clean the battery, remove the battery from the unit as
follows.
2.
To charge the battery, use a 12 volt battery charger. Charge at
a rate of 6 amperes for 1 hour.
WARNING: To prevent sparks, disconnect the black
battery cable from the negative (–) terminal before you
disconnect the red cable.
WARNING: The battery contains sulfuric acid which is
harmful to the skin, eyes and clothing. If the acid gets
on the body or clothing, wash with water.
3.
Install the battery.
1.
Disconnect the black cable from the negative (–) terminal
(Figure 18).
2.
Disconnect the red cable from the positive (+) terminal.
3.
Lift the battery tray and the battery out of the unit.
WARNING: To prevent sparks, fasten the red cable to
the positive (+) terminal before you connect the black
cable.
Remove the battery.
2.
Wash the battery with a solution of one gallon of water and four
tablespoons of baking soda (sodium bicarbonate). Make sure
the solution does not get into the battery cells.
3.
Clean the terminals and the ends of the cables with a wire
brush.
4.
Install the battery.
5.
To prevent corrosion, apply grease to the battery terminals.
5.
Fasten the black cable to the negative (–) terminal with the fasteners as shown.
Wing Nut
Red Cable
Carriage Bolt
Battery
HOW TO CHARGE THE BATTERY
Black Cable
WARNING: When you charge the battery, do not
smoke. Keep the battery away from any sparks. The
fumes from the battery acid can cause an explosion.
F–040735L
Fasten the red cable to the positive (+) terminal with the fasteners as shown.
Positive (+)
Terminal
HOW TO CLEAN THE BATTERY
1.
4.
Battery Tray
Carriage Bolt
24
Figure 18
MAINTENANCE
WHERE TO LUBRICATE
Apply grease with a brush to the areas shown.
Lubricate the areas shown with engine oil.
NOTE: Apply grease to the steering gear assembly.
CAUTION: If the unit is operated in dry areas that have sand,
use a dry graphite spray to lubricate the unit.
Figure 19
HOW TO CHECK THE FUEL FILTER
NOTE: Before you replace the fuel filter or the fuel line, the fuel
tank must be empty.
Clips
If the fuel filter is dirty, the engine will run rough and have less
performance. Remove the old filter (Figure 20). Replace the old
filter with a new filter. Use an original equipment part. See an
authorized service dealer in your area.
Fuel Line
Fuel Filter
Figure 20
CHECK THE TIRES
Check the air pressure in the tires. Tires with too much air pressure
will cause the unit to ride rough. Also, the wrong air pressure will
keep the mower housing from cutting level. The correct air pressure
is 14 PSI (1 BAR).
F–040735L
25
MAINTENANCE
HOW TO REMOVE THE MOWER HOUSING
HOW TO INSTALL THE MOWER HOUSING
1.
2.
1.
2.
Move the blade rotation control to the DISENGAGE position.
Move the lift lever to the level adjustment position (Figure 21).
Push the mower housing under the right side of the unit.
Put the mower drive belt around the stack pulley. Make sure
the “V” side of the mower drive belt is against the stack pulley.
Also, make sure the mower drive belt is not twisted.
3. Attach the front hanger to the axle support with the hanger
rod. Fasten with the fasteners as shown. See illustration “F”.
4. Make sure the mower drive belt is between the stack pulley
and the two belt guides. See illustration “G”.
5. Attach the suspension links to the lifter assembly. Fasten
with the washers and hair pins. See illustrations “A” and “B”.
6. Attach the right and the left adjuster arms to the suspension
brackets. Fasten with the washers and hair pins. See illustrations “C” and “D”.
7. Attach the extension spring to the blade control rod. See
illustration “E”.
8. Move the blade rotation control to the ENGAGE position.
Make sure the mower drive belt is inside all the belt guides.
9. Make sure the mower housing is level. See the instructions on
“How To Level The Mower Housing”.
10. Check the operation of the blade rotation control. See the instructions on “How To Adjust The Blade Rotation Control”.
WARNING: The lift lever
is spring loaded. Make
sure the lift lever is locked
in the LEVEL ADJUSTMENT position.
3.
4.
5.
6.
7.
8.
9.
Remove the hair pins and the
washers from the adjuster
arms (Figure 22). See illustrations “C” and “D”.
Remove the hair pins and washLevel Adjustment
ers from the suspension links.
Position
Figure 21
See illustrations “A” and “B”.
Disconnect the extension spring from the blade control rod.
See illustration “E”.
Disconnect the front hanger from the axle support. See
illustration “F”.
Remove the mower drive belt from the stack pulley.
Pull the mower housing away from the right side of the unit.
To operate without the mower housing, move the lift lever to the
TOP position.
Lift Lever
Stack Pulley
Suspension
Link
Blade Rotation
Control
Belt
Guide
Belt
Guide
Mower Drive Belt
Lifter
Assembly
Adjuster Arm
Blade
Control Rod
Suspension
Link
Adjuster
Arm
Extension
Spring
Mower Drive Belt
F–040735L
26
Front Hanger
Hanger Rod
Figure 22
MAINTENANCE
HOW TO LEVEL THE MOWER HOUSING
If the mower housing is level, the blade will cut easier and the lawn
will look better.
WARNING: Before you make an inspection, adjustment, or repair to the unit, disconnect the wire to the
spark plug. Remove the spark plug wire to prevent
the engine from starting by accident.
1.
Make sure the unit is on a hard flat surface.
2.
Check the air pressure in the tires. If the air pressure is incorrect, the mower housing will not cut level. Make sure the tires
are inflated to 14 PSI. (1 BAR).
Lift Lever
Cover
IMPORTANT: On models equipped with gauge wheels, the
gauge wheels must be removed to correctly adjust the
level of the mower housing.
3.
Some models have gauge wheels on the mower housing. If
equipped, remove the gauge wheels.
4.
Open the cover.
5.
Move the lift lever to the LEVEL ADJUSTMENT position
(Figure 23).
Cutting Height Positions
Level Adjustment Position
Figure 23
Lift Link
WARNING: The lift lever is spring loaded. Make sure
the lift lever is locked in the LEVEL ADJUSTMENT
position.
6.
Loosen the left and right adjuster knobs (Figure 24). Push
down on each side of the mower housing. Make sure both sides
of the mower housing are setting on a flat surface. Also, make
sure the lift links are loose and can easily move up or down.
7.
Push down on the lift links and tighten the left and right adjuster knobs (Figure 24). Make sure the adjuster knobs are tight.
If necessary, use a wrench to tighten the adjuster knobs. For
plastic adjuster knobs, tighten to a torque of 7 foot pounds (9,5
N–m). For metal adjuster knobs, tighten to a torque of 10 foot
pounds (13,5 N–m).
Adjuster Knobs
8.
Raise the lift lever from the LEVEL ADJUSTMENT position to
a CUTTING HEIGHT position (Figure 25).
9.
Close the cover.
Figure 24
Lift Lever
Cover
10. If equipped, install the gauge wheels.
Cutting Height Positions
11. Mow for a short distance. If the height of cut is not level, repeat
the above steps.
CAUTION: Do not operate with the mower housing in the
LEVEL ADJUSTMENT position. If you operate in the LEVEL
ADJUSTMENT position, the mower housing and blades can be
damaged.
F–040735L
Figure 25
27
MAINTENANCE
HOW TO REPLACE
THE MOTION DRIVE BELT
Shift
Link
REMOVAL
1.
Remove the mower housing. See the instructions on “How To
Remove The Mower Housing”.
2.
Completely push the pedal forward and engage the parking
brake.
3.
Remove the idler pulley (Figure 26).
Adjuster Nut
Shifter
Bracket
Hair
Pin
Motion Drive Belt
Figure 28
Drive Pulley
8.
Motion
Drive Belt
Idler Pulley
To remove the motion drive belt from the stack pulley, pull the
front end of the belt under the stack pulley and then back
between the stack pulley and the steering plate (Figure 29).
FRONT
Stack Pulley
Loosen The
Belt Guides
Steering
Plate
Figure 26
4.
5.
Belt Guides
Motion
Drive
Belt
To access the belt guides, remove the battery and battery tray.
See “How To Remove The Battery”.
Figure 29
9. Remove the access panel (Figure 30).
10. Remove the two screws that attach the steering shaft
assembly (Figure 30). Raise the steering wheel and steering
shaft assembly. Pull the motion drive belt under the steering
shaft assembly.
Loosen the belt guides at the drive pulley (Figure 27).
Screw
Seat Spring
Steering Shaft
Assembly
Belt Guides
Figure 27
6.
Remove the motion drive belt from the drive pulley
(Figure 26).
7.
Remove the adjuster nut from the shifter bracket (Figure 28).
Pull the motion drive belt over the shifter bracket.
F–040735L
Motion Drive
Belt
Access Panel
Figure 30
11. Remove the motion drive belt. A correct replacement part or
assistance is available from an Authorized Service Center in
your area.
28
MAINTENANCE
INSTALLATION
1.
Slide the motion drive belt between the stack pulley and the
belt guides (Figure 29). Install the motion drive belt on the
top pulley of the stack pulley. Make sure the “V” side of the belt
is against the pulley.
2.
Push the motion drive belt through the opening between the
steering plate and the engine plate.
3.
Install the end of the motion drive belt around the drive pulley
(Figure 26).
4.
Tighten the belt guides at the drive pulley (Figure 27).
5.
Put the belt around the idler pulley (Figure 26, Figure 31).
Assemble the idler pulley. Fasten the idler pulley with the hex
nut. Make sure the flat side of the belt is against the idler pulley.
Also, make sure the belt is not twisted.
6.
Make sure the motion drive belt is inside all the belt guides
(Figure 26, Figure 27).
7.
Attach the adjuster nut and shift link to the adjuster bracket
with a hair pin (Figure 28). See “How To Adjust The Shift
Lever”.
8.
Attach the steering shaft assembly to the steering plate with
two screws (Figure 30).
9.
Attach the access panel (Figure 30).
Stack Pulley
Steering Shaft
Assembly
Motion Drive
Belt
Idler Pulley
10. Check the routing of the motion drive belt. Make sure the
motion drive belt is installed correctly on the idler pulley.
Make sure the steering shaft assembly in inside the motion
drive belt (Figure 31).
11. Install the battery.
12. Before you use the unit, check the adjustment of the clutch. See
the instructions “How To Check And Adjust The Clutch”.
Figure 31
13. Install the mower housing. See the instructions “How To Install
The Mower Housing”.
F–040735L
29
MAINTENANCE
HOW TO REPLACE THE MOWER DRIVE BELT
1.
Remove the mower housing. See the instructions on “How To
Remove The Mower Housing”.
2.
Pull the belt retainer away from the idler pulley and remove
the mower drive belt (Figure 32).
3.
Pull the belt retainer away from the right mandrel pulley and
remove the mower drive belt.
4.
Pull the belt retainer away from the left mandrel pulley and
remove the mower drive belt.
NOTE: Replace the mower drive belt with an original
equipment belt from an authorized service center.
5.
Install the new mower drive belt. Pull the belt retainer away
from the right mandrel pulley. Put the belt around the right
mandrel pulley.
6.
Pull the belt retainer away from the left mandrel pulley. Put
the belt around the left mandrel pulley.
7.
Pull the belt retainer away from the idler pulley. Put the flat
side of the mower drive belt around the idler pulley.
8.
Make sure the “V” side of the mower drive belt is against the
mandrel pulleys as shown.
9.
Install the mower housing. See the instructions on “How To
Install The Mower Housing”.
10. Before you mow, check the blade rotation control. See the instructions on “How To Adjust The Blade Rotation Control”.
Left Mandrel Pulley
Belt Retainer
Right Mandrel Pulley
Belt Retainer
Belt Retainer
Idler Pulley
Mower Drive Belt
Figure 32
F–040735L
30
MAINTENANCE
HOW TO INSTALL THE WHEELS
Cotter Pin
If the wheels must be removed for service, make sure they are
installed as follows.
Hub Cap
Washer
Washer
Front Wheel
1.
Make sure the valve stem is to the outside of the tractor. Slide
the front wheel on the spindle (See Figure 33).
Spindle
2.
Fasten the front wheel with washer and cotter pin. Bend the
ends of the cotter pin apart to keep the front wheel on the
spindle.
Valve Stem
3.
If your model has hub caps, install the hub caps. Make sure
the washer hold the hub caps in place.
Figure 33
Install the washers and spacer onto the axle as shown in
Figure 34.
2.
Mount the square key in the key slot (See Figure 34).
3.
Make sure the valve stem is to the outside of the tractor. Align
the slot in the rear wheel with the square key. Slide the rear
wheel on the axle.
4.
Square Key
Rear Wheel
Rear Wheel
1.
Front Wheel
Key Slot
Washer
Axle
Spacer
Hub Cap
Fasten the rear wheel with washer and e–ring.
Washer
E–Ring
5.
If your model has hub caps, install the hub caps. Make sure
the washer hold the hub caps in place.
F–040735L
Valve Stem
31
Figure 34
MAINTENANCE
HOW TO REPLACE THE FUSE
3.
If the fuse is blown, the engine will not start. The location of the fuse
is next to the battery. Remove the fuse and replace with a
automotive fuse (Figure 35).
Install a new light bulb. Align the light socket with the notches
in the bezel and turn the light socket to lock in position.
Automotive Fuse
Bezel
Figure 35
HOW TO REPLACE THE LIGHT BULB
1.
2.
Light Bulb
Raise the tractor hood.
Turn the light socket until the tabs on the socket align with the
notches in the bezel (Figure 36). Remove the light socket.
Turn the light bulb and remove the bulb.
Light Socket
HOW TO CLEAN THE MOWER HOUSING
Figure 36
1.
Move the lever for the blade rotation control to the ENGAGE
position.
2.
Clean the top of the mower housing.
3.
Grass and other debris on top of the mower housing can keep the
belt from working correctly. For safety and correct operation,
frequently clean the top of the mower housing. Remove grass and
debris from around the pulleys and other moving parts.
Move the lever for the blade rotation control to the
DISENGAGE position.
4.
Again clean the top of the mower housing.
5.
After you cut the grass, clean the bottom of the mower housing.
STORAGE (over 30 days)
1.
2.
Start the engine.
Run the engine until the fuel tank and the carburetor are out of
fuel and the engine stops.
Do not leave fuel in the fuel tank or the carburetor. The fuel can
damage the function of the fuel system. Some models have a
fuel drain (Figure 37). Hold a cloth under the fuel drain. Push
the fuel drain until the carburetor is empty.
After storage, make sure you use fresh fuel.
WARNING: Before you clean the mower housing,
stop the engine and disconnect the wire to the spark
plug.
At the end of each year, prepare the unit for storage as follows.
3.
THE ENGINE
For storage information, see the the engine manufacturer’s
instructions.
4.
THE BATTERY
1.
2.
3.
4.
Remove the battery.
Clean the battery terminals of any deposits.
Charge the battery. See the instructions on “How To Prepare
And Charge The Battery”.
Store the battery in a cool, dry place.
NOTE: After a long time in storage, charge the battery.
Fuel Drain
CLEAN THE UNIT
THE FUEL SYSTEM
1.
2.
WARNING: Do not drain the gasoline inside a building or near a fire. Do not smoke because the fumes
from the fuel can cause an explosion.
F–040735L
Clean the dirt and grass from the engine.
Clean the mower housing.
LUBRICATE THE UNIT
32
See the “Lubrication” instructions in this book.
Figure 37
TROUBLE SHOOTING CHART
PROBLEM: The engine will not start.
PROBLEM: A hot engine causes a decrease in power.
1.
2.
1.
2.
3.
4.
3.
4.
5.
6.
Follow the steps, “How To Start The Engine” in this book.
Electric–Start Models: Clean the battery terminals. Tighten the
cables.
Drain the fuel tank. Clean the fuel line. Replace the fuel filter.
Remove the spark plug(s). Move the throttle to the SLOW position. Turn the ignition key to the ON position. Try to start the engine several times. Install the spark plug.
Replace the spark plug.
Adjust the carburetor.
PROBLEM: Excessive vibration.
1.
2.
3.
4.
5.
PROBLEM: The engine will not turn over.
1.
2.
3.
4.
5.
Follow the steps, “How To Start The Engine” in this book.
Electric–Start Models: Check the level of the acid in the battery.
If needed, add water. Charge the battery.
Replace the fuse.
Check the wiring harness for damage or a loose connection.
Repair the damaged wire.
Electric–Start Models: replace the solenoid. Recoil–Start Models: replace the module.
1.
2.
3.
4.
5.
6.
Adjust the carburetor.
Replace the spark plug.
Replace the fuel filter.
1.
2.
3.
1.
2.
1.
2.
3.
Replace the spark plug.
Adjust the throttle control.
Clean the air filter.
Replace the fuel filter.
1.
2.
To activate the seat sensor, always sit in the middle of the seat.
Check the wiring harness for damage or a loose connection.
Repair the damaged wire.
1.
2.
F–040735L
Temporary belt noise does not change the operation of the unit.
If belt noise is continuous, check the routing of the belt. Make
sure the belt is inside all belt guides.
If the noise is continuous, adjust the clutch.
PROBLEM: The rear wheels spin over uneven terrain.
Mow up and down slopes. Never mow across a slope.
To activate the seat sensor, always sit in the middle of the seat.
Replace the spark plug.
Clean the air filter.
Adjust the carburetor.
Adjust the throttle control.
Drain the fuel tank. Clean the fuel line. Replace the fuel filter.
Adjust the clutch.
Replace the motion drive belt.
PROBLEM: When the clutch/brake pedal is released, belt
noise can be heard.
1.
PROBLEM: The engine will not idle.
1.
2.
3.
4.
5.
Check the motion drive belt. Make sure the belt is installed
correctly.
Adjust the clutch.
Replace the motion drive belt.
PROBLEM: The unit moves slower or stops when the
clutch is engaged.
PROBLEM: On slopes, the engine stops.
1.
2.
Check the mower drive belt. Make sure the belt is installed correctly.
Replace the mower drive belt.
PROBLEM: The unit will not move when the clutch is
engaged.
PROBLEM: The engine stops when the blades are
engaged.
1.
2.
Check the air pressure in the tires.
Adjust the level of the mower housing.
Check the front axle. If the front axle does not freely pivot, loosen the axle bolt(s).
PROBLEM: The mower blades will not rotate.
Check the oil.
Clean the air filter.
Clean the air screen.
Replace the spark plug.
The engine is working too hard. Use a lower gear.
Adjust the carburetor.
Replace the fuel filter.
PROBLEM: The engine does not run smooth at fast
speed.
1.
2.
3.
4.
Stop the engine. Clean the mower housing.
Raise the height of cut.
Replace or sharpen the blade(s).
Move the shift lever to a slower speed.
Move the throttle control to the FAST position.
Replace the spring for the blade idler.
PROBLEM: The mower housing does not cut level.
PROBLEM: The engine does not run smooth or has a
loss of power.
1.
2.
3.
4.
5.
6.
7.
Replace the blade.
Check for loose engine bolts.
Decrease the air pressure in the tires.
Adjust the carburetor.
Check for a damaged belt or damaged pulley. Replace the
damaged parts.
PROBLEM: The grass does not discharge correctly.
PROBLEM: The engine is difficult to start.
1.
2.
3.
Clean the air screen.
Check the oil.
Adjust the carburetor.
Replace the fuel filter.
Check the front axle. If the front axle does not freely pivot, loosen the axle bolt(s).
PROBLEM: The transaxle is difficult to shift between
gears with the engine running and the clutch depressed.
1.
2.
33
Check the clutch adjustment to make sure the belt stops when
the clutch pedal is depressed with the transaxle in (N) neutral.
Check the belt guides around the transaxle drive pulley. Make
sure the belt guides do not touch the pulley.
Only use a factory repair part. Repair parts, except for the engine or the transmission, are available from the store where the unit was
purchased, a service shop recommended by the store, or an authorized service shop found in the yellow pages of the telephone directory.
If you cannot get a repair part or service as described above, call or write to the Central Parts Distributor shown below. When you order,
include the following information: (1) Complete Model Number (see nameplate), (2) Date of Manufacture, (3) Complete Part Number, (4)
Description, (5) Quantity. Repair parts for the engine or the transmission are available from the manufacturer's authorized service center
found in the yellow pages of the telephone directory. See the individual engine or transmission warranties.
If you are unable to obtain parts or service in the manner outlined above, then contact:
USA
MURRAY, INC., Outdoor Power Equipment, Customer Service Dept., P.O. Box 268, Brentwood, TN 37027 (1-800-251-8007)
CANADA
MURRAY CANADA, INC., Factory Customer Service, 1195 Coutneypark Drive East, Mississauga, Ont. L5T–1R1 (1-800-661-6662)
MURRAY, INC. LAWN MOWER CENTRAL PARTS DISTRIBUTORS
BILLIOU'S, INC.
1343 South Main St.
Porterville, CA. 93257
(559) 784-4102
1-877-245-5468
FAX 1-800-226-7337
Arizona, California, Hawaii, Nevada
BROWN & WISER, INC.
9991 S.W. Avery Street
Tualatin, OR. 97062
(503) 692-0330
1-800-882-4782
FAX (503) 691-2041
Alaska, Idaho (counties Ada, Adams,
Benewah, Boise, Bonner, Boundry, Canyon,
Clearwater, Elmore, Gem, Idaho, Kooten,
Latah, Lewis, Nez Perce, Owyee, Payette,
Ravalli, Shoshone, Valley, Washington),
Montana (counties Flathead, Lake, Lincoln,
Mineral, Missoulo, Ravalli, Sanders), Oregon,
Washington
CPT CANADA POWER
TECHNOLOGY LIMITED
Mississauga
161 Watline Avenue
Mississauga, Ontario
L4Z-1P2
(905) 890-6900
1-800-861-9559
Edmonton
101-10411-178th Street
Edmonton, Alberta
T5S 1R5
(780) 453-5791
1-800-861-9559
FRANK EDWARDS CO.
3626 Parkway Blvd.
West Valley, UT 84120
1-800-318-0201
FAX 1-801-736-8067
Colorado, Idaho (counties Bannock Bearlake,
Bingham, Blaine, Booneville, Butte, Camas,
Caribou, Cassia, Custer, Franklin, Fremont,
Gooding, Jefferson, Jerome, Lemhi, Lincoln,
Madison, Minidoka, Oneida, Power, Teton,
Twin Falls) Montana (all counties except
Flathead, Lake, Lincoln, Mineral, Missoulo,
Ravalli, and Sanders), Utah, Wyoming
GARDNER, INC.
3641 Interchange Road
Columbus, OH. 43204-1499
1-800-848-8946
FAX 1-800-626-4735
Alabama, Arkansas (except these counties:
Hempstead, Howard, Lafayette, Little River,
Miller, Nevada, Pike, Sevier), Connecticut,
Delaware, District of Columbia, Florida,
Georgia, Illinois (South of Hwy. 80),,
Indiana, Iowa, Kansas, Kentucky, Louisiana,
Maine, Maryland, Massachusetts, Michigan
(except upper Peninsula), Mississippi,
Missouri, Nebraska, New Hampshire, New
Jersey, New York, North Carolina, Ohio,
Pennsylvania, Rhode Island, South
Carolina, Tennessee, Vermont, Virgina,
West Virginia
Puerto Rico
Ville St-Laurent
234 Migneron Street
Ville St-Laurent, Quebec
H4T 1Y7
(514) 731-3559
1-800-861-9559
Canada
F–040735L
34
GULF COAST ENGINE, INC.
4202 Russell Dr.
Corpus Christi, TX. 78408
1-800-825-6999
FAX 1-888-888-7036
Arkansas (counties Hempstead, Howard,
Lafayette, Little River, Miller, Nevada, Pike,
Sevier) New Mexico, Oklahoma, Texas,
Mexico
WISCONSIN MAGNETO, INC.
4727 N. Teutonia Ave.
Milwaukee, WI. 53209
1-800-733-7388
FAX 1-800-733-0127
Illinois (N. of Hwy. 80), Michigan (upper
Peninsula), Minnesota, North & South
Dakota, Wisconsin
NOTES
F–040735L
35
MODEL 405000x8C
13
11
14
2
8
10
15
16
REPAIR PARTS
CHASSIS & HOOD
1
7
12
2
70
9
3
4
6
17
5
52
57
58
25
18
31
28
27
22
21
29
50
23
20
30
58
19
24
55
32
16
59 33
16
31
34
47
35
53
16
26
46
51
37
31
16
48
45
36
44
38
16
43
16
49
42
F–040735L
36
16
41
40
39
MODEL 405000x8C
REPAIR PARTS
CHASSIS & HOOD
Key
No.
Part No.
Description
Key
No.
Part No.
Description
1
690566
Seat
31
26x270
Screw
2
028x23
Cap, Push 0n
32
26x238
Screw
3
094057
Spring
33
1001491
Bearing, Steering
4
26x229
Screw
34
1001584E701 Dash
5
1001054
Bolt, Wing
35
26x201
Screw
6
017x47 Z
Washer
36
093007E701
Panel, Access
7
009x56
Bolt, Shoulder
37
095318E701
Support, Dash
8
094154E700
Support, Seat
38
1001270E701 Bracket, Rear Hanger
9
094156 Z
Rod, Pivot
39
094085E700
Support, Left Grille
10
1001648E700 Bracket, Pivot
40
094007E701
Axle, Hanger
11
001x45
Bolt
41
094084E700
Support, Right Grille
12
015x89
Nut
42
009x58
Bolt, Shoulder
13
009x55
Bolt, Shoulder
43
1001268E701 Frame, Right
14
094155 Z
Washer
44
1001269E701 Frame, Left
15
164x31
Spring
45
690424
16
26x249
Screw
46
1001002E701 Plate, Hitch
17
26x263
Screw
47
690434E701
Panel, Rear
18
164x30
Spring
48
690482E701
Support, Battery
19
1001558E700 Deck, Seat
49
26x277
Screw
20
15x123
Nut
50
015x81
Nut
21
094151E701
Plate, Index
51
15x124
Nut
22
009x47
Screw
52
094610
Cover, Lift Detent
23
1001582
Mat, Left
53
1001540
Insert, Grille
24
1001578
Mat, Right
55
0193x1
Fastener, Panel
25
1001538E700 Hood
57
1001652
Trim, Hood (3.75”)
26
1001531E700 Grille
58
1001653
Trim, Hood (6.5”)
27
1001546
59
1001755
Grommet, Parking Brake
28
1001544E700 Housing, Left Headlamp
70
1001542
Holder, Cup
29
1001545
––
1001433
Parts Bag, Assembly
30
1001543E700 Housing, Right Headlamp
––
F–040735L
Instruction Book & Parts List
F–040735L
Lens, Left
Lens, Right
37
Container, Battery
MODEL 405000x8C
REPAIR PARTS
MOTION DRIVE
1
2
3
7
4
9
19
17
54
20
5
34
21
15
60
13
11
10
12
16
6
55
54
6
8
14
22
5
5
18
23
25
24
27
26
56
43
57
44
61
8
40
28
40
17
39
41
29
38
30
37
45
50
17
35
33
58
42
46
31
36
59
37
47
53
49
48
52
F–040735L
51
38
32
MODEL 405000x8C
REPAIR PARTS
MOTION DRIVE
Key
No.
Part No.
Description
Key
No.
Part No.
Description
1
009x39
Bolt, Shoulder
32
0031x6
Pin, Hair
2
015x89
Nut, Hex
33
017x38
Washer
3
690173 Z
Arm, Idler
34
690369
Spacer
4
094041 Z
Rod, Clutch
35
06x105
Bolt
5
015x79
Nut
36
**
6
17x102
Washer
37
015x88
Nut
7
092697
Grip
38
020697
Key, Woodruff
8
030x20
Pin, Cotter
39
01x155
Bolt
9
094043 Z
Lever, Shift
40
094008E701
Bracket, Transaxle
10
017x47 Z
Washer
41
690409
Pulley
11
094044 Z
Link, Shift
42
094433E700
Bracket, Transaxle Support
12
021920
Nut, Adjuster
43
0011x7
E–Ring
13
091079
Grip
44
095094
Pulley, Drive
14
1001245 Z
Rod, Parking Brake
45
021553
Key, Square
15
094815
Nut, Adjuster
46
17x160
Washer
16
1001303 Z
Bracket, Shift Pivot
47
1401103 Z
Spacer, Transaxle
17
26x249
Screw
48
024373
Stem, Valve
18
015x84
Nut
49
091923
Tire *
19
094042 Z
Mount, Stud Spring
––
407049
Tube
20
009x54
Bolt, Shoulder
50
092288–601
Wheel & Tire Assembly
21
165x116
Spring, Extension
51
17x195
Washer
22
1001302E701 Bracket, Right Shifter
52
0011x3
E–Ring
23
1001268E701 Frame, Right
53
094618
Hub Cap
24
002x53
54
093349
Guide, Belt
25
1001269E701 Frame, Left
55
0031x4
Pin, Hair
26
094045 Z
Latch, Parking Brake
56
165x115
Spring, Extension
27
021544
Pedal
57
165x92
Spring, Extension
28
094038E700
Lever, Brake/Clutch
58
26x216
Screw
29
015x98
Nut
59
17x148
Washer
30
037x87
Belt, Motion Drive
60
26x267
Screw
31
1001825 Z
Yoke, DANA Shift
61
17x169
Washer
Bolt, Carriage
Transaxle, DANA
*
When you order a tire, make sure to give the brand name of the tire so that the tread pattern on the tire will match.
**
For information on Replacement Parts for this transaxle contact the manufacturer.
F–040735L
39
MODEL 405000x8C
3
REPAIR PARTS
STEERING
40
2
41
1
30
13
43
6
39
30
17
30
4
5
18
6
14
30
37
20
12
7
15
30
8
19
9
30
16
10
20
11
26
21
22
25
27
33
34
23
25
31
28
24
25
29
31
22
24
19
23
32
38
F–040735L
36
25
35
40
MODEL 405000x8C
REPAIR PARTS
STEERING
Key
No.
Part No.
Description
Key
No.
Part No.
Description
1
095336
Wheel, Steering
23
17x104
Washer
2
690337
Post, Steering
24
017x53 Z
Washer
3
095338
Cap, Steering Wheel
25
015x84
Nut, Flange
4
094124
Bearing **
26
690210E701
Axle Assembly
5
15x111
Nut, Flange
27
095329E701
Drag Link, Left
6
009x57
Bolt, Shoulder
28
094575E701
Spindle Assembly, Right
7
690183
Gear, Pinion **
29
095328E701
Drag Link, Right
8
011x25
Ring, Snap **
30
26x249
Screw
9
094121
Gear, Sector
31
091334
Bearing, Wheel
10
094123
Bearing
32
024373
Stem, Valve
11
001x84
Bolt
33
091912
Tire *
12
1001121E701
Plate, Steering
––
407924
Tube
13
094006E700
Plate, Engine
34
1001840–601
Wheel andTire Assembly
14
015x88
Nut, Flange
35
17x195
Washer
15
15x118
Nut, Flange
36
17x192
Washer
16
1001270E700 Bracket, Hanger
37
17x113
Washer
17
94007E701
Axle, Hanger
38
094618
Hub Cap
18
01x146
Bolt
39
26x267
Screw
19
030x49
Pin, Cotter
40
092059
Bellows
20
690150
Bearing
41
0025x3
Bolt
21
094576E701
Spindle Assembly, Left
43
17x146
Washer
22
01x111
Bolt
*
When you order a tire, make sure to give the brand name of the tire so that the tread pattern on the tire will match.
**
These parts are included when ordering Key number 2.
F–040735L
41
MODEL 405000x8C
REPAIR PARTS
MOWER HOUSING SUSPENSION
9
1
2
17
4
10
13
15
14
16
3
21
12 12
14
22
11
11
15
24
18
24
25
19
27
5
23
8
6
22
14
7
20
24
33
11
34
36
20
38
25
31
37
24
43
32
26
30
45
32
40
26
25
39
41
30
31
39
24
25
15
44
15
42
7
F–040735L
42
24
MODEL 405000x8C
REPAIR PARTS
MOWER HOUSING SUSPENSION
Key
No.
Part No.
Description
Key
No.
Part No.
Description
1
092698
Grip
22
17x168
Washer
2
094157 Z
Handle
23
017x57
Washer
3
094022 Z
Pad, Switch
24
0031x4
Pin, Hair
4
0025x3
Bolt
25
017x91 Z
Washer
5
092697
Grip
26
002x85
Bolt, Carriage
6
166x40
Spring
27
1001111E701
Lever Assembly, Lift
7
17x103
Washer
30
094067
Pin
8
690533
Handle, Lift
31
094055E701
Bracket, Rear Suspension
9
094017 Z
Lever, PTO
32
690151
Spacer, Lifter
10
009x39
Bolt, Shoulder
33
009x53
Bolt, Shoulder
11
030x20
Pin, Cotter
34
094015E700
Bracket, Pivot
12
017x57
Washer
36
17x191
Washer
13
094004 Z
Link, PTO
37
015x84
Nut, Flange
14
015x84
Nut, Flange
38
165x131
Spring
15
26x249
Screw
39
015x68
Nut, Flange
16
166x39
Spring
40
094005E700
Bracket, PTO
17
094018E701
Bracket, PTO
41
094027E701
Hanger, Left Deck
18
165x119
Spring
42
094026E701
Hanger, Right Deck
19
690394E701
Crank, PTO
43
094158 Z
Rod, Hanger
20
690212E701
Link, Lift
44
690539E701
Bracket, Suspension
21
690122E701
Link, Lift Handle
45
1001098E701 Plate, Stiffening
F–040735L
43
MODEL 405000x8C
REPAIR PARTS
MOWER HOUSING
2
55
2
1
1
3
52
10
11
8
9
5
15
47
19
6
21
6
25
12
24
27
8 9
19
22
20
14
15
16 11
22
22
5
17
21
17
28
23
22
14
29
22
5
30
23
22
5
26
22
17
22
23
50
46
33
32
53
17
33
33
45
14
33
5
33
42
33
34
33
36
43
34
41
36
37
42
38
51
17
32
37
38
39
40
39
40
F–040735L
18
48
31
44
17
22 5
23
13
13
5 47
26
24
20
4 53
24
10
44
35
MODEL 405000x8C
*
REPAIR PARTS
MOWER HOUSING
Key
No.
Part No.
Description
Key
No.
Part No.
Description
1
092851
Pulley, Jackshaft
29
166x42
Spring
2
15x140
Nut, Hex
30
094142E700
Bracket, Suspension
3
037x62
Belt, Mower Drive
31
091770E700
Plate
4
690387
Pulley, Idler
32
015x88
Nut, Flange
5
015x84
Nut, Flange
33
002x53
Bolt, Carriage
6
1001197
Spacer, Pulley
34
1001200
Mandrell (Includes Key No. 6)
8
690212E701
Link, Lift
35
690539E701
Bracket, Suspension
9
094137
Pad, Friction
36
690411
Adapter, Blade
10
009x52
Bolt, Shoulder
37
095103E701
Blade
11
094055E701
Bracket, Suspension
38
17x166
Washer
12
094049E701
Pad Assembly, Left Brake
39
17x165
Washer
13
094068
Knob
40
15x100
Nut
14
009x51
Bolt, Shoulder
41
0166x4
Spring
15
094128E700
Plate, Suspension
42
028x23
Cap, Push On
16
166x43
Spring
43
094957 Z
Rod, Pivot
17
015x79
Nut, Flange
44
094707
Deflector Assembly
18
094143E700
Bracket, Suspension
45
094956E701
Bracket, Deflector
19
095194
Pin, Hanger
46
094144E700
Bracket, Front Hanger
20
017x91
Washer
47
017x45 Z
Washer
21
0031x4
Pin, Cotter
48
094781
Guide, Belt
22
0025x7
Bolt
50
094681E700
Bracket, Support
23
094051E701
Cover, Pulley
51
26x249
Screw
24
009x39
Bolt, Shoulder
52
165x119
Spring, Extension
25
690408E701
Arm, Idler
53
690369
Spacer
26
166x41
Spring
54
094141E701
Housing, Blade *
27
094047E701
Pad Assembly, Right Brake
55
015x98
Nut, Flange
28
094145E701
Bracket Assembly, Brake
7601044
Complete Mower Housing Assy
1–55
Includes Key No. 17, 18, 30, 31, 32, 33, 45, 46, 47 and 51.
F–040735L
45
MODEL 405000x8C
REPAIR PARTS
ENGINE MOUNT
1
2
3
4
26
5
6
9
9b
8
9b
9c
15
15
32
30
9f
9d
9e
31
9a
10
7
22
22
21
21
23
23
11
14
13
F–040735L
46
12
MODEL 405000x8C
*
REPAIR PARTS
ENGINE MOUNT
Key
No.
Part No.
Description
1
092317
Fuel Cap **
2
690280
Fuel Tank
3
095197
Hose Clamp **
4
7601033
Fuel Line (Must cut to length) **
5
095197
Hose Clamp **
7
094006E700
Plate, Engine
8
092371
Throttle Control
9
*
Engine, BRIGGS & STRATTON
9a
1001720
Muffler
9b
091309
Gasket, Muffler
9c
1001737
Adapter, Muffler
9d
06x103
Screw, Adapter
9e
009x59
Bolt, Muffler
9f
092378
Lock, Screw
10
0025x7
Bolt, Engine Mount
11
690439 Z
Stack Pulley Assembly
12
019x35
Lockwasher
13
01x140
Bolt, Hex
14
17x170
Washer
15
26x249
Screw
21
094384
Guide, Belt
22
015x79 Z
Nut, Flange
23
094066
Guide, Belt
26
26x253
Screw
30
1001744
Shield, Heat
31
26x263
Screw
32
06x104
Screw
For information on Replacement Parts for this engine contact the manufacturer.
* * These parts are included with Key number 2.
F–040735L
47
F–040735L
21075
7
9
94159
8
24x32
94136
10
3
48
4
94136
5
REAR HARNESS: 250X67
LIGHT HARNESS: 250X92
11
MAIN HARNESS: 250x117
24x31
94613
6
2
92556
1
MODEL 405000x8C
REPAIR PARTS
ELECTRICAL SYSTEM
MODEL 405000x8C
REPAIR PARTS
ELECTRICAL SYSTEM
Key
No.
F–040735L
Part No.
Description
1
250x92
1001716
090084
Harness, Light Wire
Socket, Light
Bulb, Light
2
250x117
Harness, Chassis Wire
3
092556
020729
091489
091488
Switch, Ignition
Key, Ignition
Nut, Hex
Cap, Ignition
4
094136
Switch, Limit
5
302031
407078
Fuse
Holder, Fuse
6
094613
26x229
15x116
Solenoid
Screw, Mounting
Locknut
7
024x32
26x213
Cable, Battery Ground
Screw, Ground Cable
8
021075
002x82
014x79
690604
Battery
Bolt, Carriage
Wingnut
Boot, Battery –Positive
9
250x67
Harness, Seat Switch Wire
10
094159
Switch, Seat Sensor
11
024x31
Cable
49
F–040735L
50
A
Adjustments
Blade Rotation Control, 22
Clutch, 23
Drive Brake, 23
Mower Housing, Level, 27
Shift Lever, 24
Attachments, 15, 52
B
Battery
Charge, 24
Check, 12
Clean, 24
Install, 12
Removal, 24
Storage, 32
Belt
Motion Drive
Adjust, 23
Replace, 28
Mower Drive
Adjust, 22
Replace, 30
Blade
Inspect, 21
Remove And Install, 21
Sharpen, 21
Blade Control Lever, Operation, 15
Blade Rotation Control
Adjust, 22
Location, 14
C
Clutch
Adjust, 23
Check, 23
Clutch / Brake Pedal, Location, 14
Controls, Location, 14
Cutting Height
Adjust, 27
Change, 16
D
Drive Brake
Adjust, 23
Check, 23
E
Engine
Fuel, 13, 18
Oil, 13, 18
Preparation, 13
Spark Arrester, 13, 20
Starting, 18
Storage, 32
Throttle Control, 15
F–040735L
INDEX
F
Filter, Fuel, 25
Fuel, Type, 18
Fuse, 32
Muffler, 20
Spark Arrester, 20
O
H
Headlight, Replace Light Bulb, 32
Headlight Switch, Location, 14
I
Ignition Switch, Location, 14
L
Lift Lever
Location, 14
Operation, 16
Lubrication, Mower, 25
M
Maintenance
Battery
Charge, 24
Clean, 24
Belt
Motion Drive, 28
Mower Drive, 30
Blade, 21
Blade Rotation Control, 22
Clutch, 23
Drive Brake, 23
Filter, Fuel, 25
Fuse, 32
Headlight, 32
Install, Wheels, 31
Lubrication, 25
Mower Housing
Clean, 32
Install, 26
Level, 27
Remove, 26
Muffler, 20
Storage, 32
Maintenance Chart, 20
Motion Drive Belt
Adjust, 23
Replace, 28
Mower Drive Belt
Adjust, 22
Replace, 30
Mower Housing
Clean, 32
Cutting Height, 16
Install, 26
Level Adjustment, 27
Operation, 17
Remove, 26
51
Oil
Check, 18
Type, 18
Operation
Attachments, 15
Blade Control Lever, 15
Blade Rotation Control, 14
Clutch / Brake Pedal, 14
Headlight Switch, 14
Ignition Switch, 14
Lift Lever, 14, 16
Location Of Controls, 14
Mower Housing, 17
Mowing And Bagging, 19
Operate On Hills, 17
Parking Brake, 14, 16
Shift Lever, 14, 15
Start The Engine, 18
Stop The Unit, 16
Throttle Control, 14, 15
Transport, 16
P
Parking Brake
Location, 14
Operation, 16
Parts Bag, 10
S
Safety Rules
American National Standard Institute,
3–4
Safe Mowing Guide, 5–7
Seat, Install, 11
Seat Switch, Operation, 18
Shift Lever
Adjust, 24
Location, 14
Operation, 15
Slope Guide, 50
Spark Arrester, 13, 20
Steering Wheel, 11
Storage, 32
T
Throttle Control
Location, 14
Operation, 15
Tire Pressure, 13, 25
Trouble Shooting Chart, 33
W
Warranty, 2
LAWN TRACTOR ACCESSORIES
Make your Lawn Tractor do more than you ever imagined.
The accessories shown on this page can be used on your Lawn Tractor. See the Store or Dealer where
you purchased your Lawn Tractor. If you are unable to obtain the necessary information, contact the
Central Parts Distribution Center for your area as listed in your Repair Parts Book.
Î
Î
LAWN SWEEPER
Model No. 24720
SNOW BLADE
Model No. 24478
GRASS BAGGER
Model No. 24767
9 Bushel Capacity
SNOW THROWER
Model No. 24583
38” MULCHER KIT
Model No. 24750
GARDEN TILLER
Model No. 13460
(For 42” and 46”)
40” MULCHER KIT
Model No. 24755
42” MULCHER KIT
Model No. 24758
TIRE CHAINS
Model No. 24530
GRASS BAGGER
Model No. 24744
7 Bushel Capacity
(For 18x8.5 inch tire)
Model No. 24538
(For 38”, 40”, and 42”)
(For 18x9.5 inch tires)
Model No. 24525
(For 20x8 inch tire)
Model No. 24515
(For 20x10 inch tire)
Model No. 24539
(For 23x9.5 inch tire)
REAR WHEEL WEIGHTS
Model No. 24003
(For 18x9.5 inch tires)
(For 20x8 inch tires)
Model No. 24630
(For 23 inch tires)
F–040735L
Made in U.S.A.
52

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