Simplicity KD502ICQ Operator Owner's Manual

1
HOSE KITS
For vacuuming in hard to
reach areas.
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Hea
vy Duty Vacuum
Heavy
Hose Kit P/N 900943.
4"(102mm) x 10' (3.05m)
Homeo
wner
s Vacuum
Homeowner
wners
Hose Kit P/N 900942.
4"(102mm) x 10' (3.05m)
NOZZLE WEAR PLA
TES
PLATES
P/N 900810. Extends nozzle
life when used along curbs and
hard surfaces.
ST
AND
ARD FEL
T DEBRIS
STA
DARD
FELT
B A G P/N 900803. Standard on
KD models. For dusty conditions.
OPTIONAL DEBRIS BAGS
TURF DEBRIS BAG
P/N 900806 for use in leaves and
grass in non-dusty conditions.
dow n ward away from operator.
REAR CASTER KIT
P/N 900655 Improves
maneuverability on hard
surfaces.
BAG SUPPORT KIT
P/N 900645 Extends bag
5
Thank You for Selecting
The P
owerful KD VA CUUM CLEANER
Po
fo
life by keeping bag from
dragging ground.
O P E R ATION
panel.
DEBRIS BAG COVER
P/N 900801 Directs dust
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HEA
VY DUTY DEBRIS BA
G
AVY
BAG
P/N 900798 R einforced lower
Operator Owner's Manual
ZIPPERLESS BAG
P/N 890221 For non dusty
KD502H, KD502ICQ, KD502Q
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conditions that are damaging
to zippers.
Specifications
3
ENGINE: H.P.
ENGINE: TYPE
ENGINE: FUEL CAP.
ENGINE: OIL CAP.
WEIGHT: UNIT
WEIGHT: SHIPPING
ENGINE WEIGHT:
UNIT SIZE:
Part No. 890255
KD502H
KD502ICQ
KD502Q
5.5 (4.1 kW)
HONDA OHV
2.01 qt. (1.9 L)
0.69 qt.(0.65 L)
112# (50.8 kg)
135# (61.2 kg)
36# (16.3 kg)
5 (3.73 kW)
B&S I/C
1.5 qt. (1.4 L)
0.63 qt. (0.6 L)
103# (46.7 kg)
126# (57.2 kg)
24.38# (11.05 kg)
5 (3.73 kW)
B&S
1.5 qt. (1.4 L)
0.63 qt. (0.6 L)
103# (46.7 kg)
126# (57.2 kg)
24.38# (11.05 kg)
OVERALL LENGTH: 62"(1.57m) OVERALL WIDTH 26.75" (0.68m)
Page 1 of 8
GENERAL SAFETY
3
&
ASSEMBLY
95
R
leaves, dramatically reducing total volume.
OVERALL HEIGHT 42" (1.07m)
PA RTS DRAW I N G
& LIST 10 - 12
P/N 890209. Shreds
PA RTS BAG & CON4
TROLS & LABELS
SHREDDER KIT
SAFETY
2
INSTRUCTIONS
4
MAINTENANCE & T ROUBLE SHOOTING,
8
& W ARRANTY PRO C E D U R E
2 OPTIONAL ACCESSORIES
Form No. F021695C
IN THE INTEREST OF SAFETY
5
2
STA
RTING
UNDERSTAND
OPERAT
MANUAL
BEFORE ST
AR
TING ENGINE, READ AND UNDERST
AND THE “ENTIRE OPERA
TOR'S MANU
AL & ENMANUAL.
AL.”
GINE MANU
AL.
”
SAFETY
CAUTION.
DEATH,
INJURY
PRO
RTY
THIS SYMBOL MEANS W ARNING OR CA
UTION. DEA
TH, PERSONAL INJUR
Y AND/OR PR
OPER
TY
AGE
MAY
INSTRUCTIONS
FOLLOWED
CAREFULLY
DA M A
GE MA
Y OCCUR UNLESS INSTR
UCTIONS ARE FOLLO
WED CAREFULL
Y.
W ARNING: DO
13. DO NOT tamper with governor springs,
governor links or other parts which may
change the governed engine speed.
NO
T
NOT
21. DO NO
NOT touch hot muffler, cylinder,or
fins because contact may cause burns.
22. DO NOT run engine without air cleaner
or air cleaner cover.
14. DO NOT tamper with the engine speed
selected by the engine manufacturer.
2. DO NOT place hands or feet near moving
or rotating parts.
15. DO NOT check for spark with spark plug
or spark plug wire removed. Use an
approved tester.
3. DO NOT store, spill or use gasoline near
an open flame, or devices such as a stove,
furnace, or water heater which use a pilot
light or devices which can create a spark.
16. DO NOT crank engine with spark plug
removed. If engine is flooded, place throttle
in “FAST” position and crank until engine
starts.
4. DO NOT refuel indoors where area is not
well ventilated. Outdoor refueling is
recommended.
17. DO NO
NOT strike flywheel with a hard
object or metal tool as this may cause
flywheel to shatter in operation. Use proper
tools to service engine.
W AYS DO remove the wire from the
1. A L
LW
spark plug when servicing the engine or
equipment TO PREVENT ACCIDENTAL
STA RTING.
18. DO NOT operate engine without a
m uffler. Inspect periodically and replace,if
necessary. If engine is equipped with
m uffler deflector, inspect periodically and
replace, if necessary, with correct deflector.
2. D O keep cylinder fins and governor parts
free of grass and other debris
which can
affect engine speed.
6. DO NOT remove fuel tank cap while
engine is running.
19. DO NOT operate engine with an
accumulation of grass, leaves, dirt or other
combustible material in the muffler area.
7. DO NOT operate engine when smell of
gasoline is present or other explosive
conditions exist.
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9. DO NOT transport unit with fuel in tank.
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10. DO NOT smoke when filling fuel tank.
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11. DO NOT choke carburetor to stop
engine. Whenever possible, gradually
reduce engine speed before stopping.
12. DO NOT run engine at excessive
speeds. This may result in injury & /or
damage to unit.
6
TABLE OF CONTENTS
SAFETY INSTRUCTIONS
GENERAL SAFETY
ASSEMBL
Y
LY
PA R
TS B
A G & CONTR
OLS
RTS
BA
CONTRO
LABELS
OPERA
TION
ATION
PA R
TS DRA
WING & LIST
RTS
DRAWING
MAINTENANCE
TROUBLESHOOTING
W ARRANTY PR
OCEDURE
PRO
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
2
3
3
4
4
5
6-7
8
8
8
○
○
○
○
○
○
○
○
20. DO NOT use this engine on any forest
covered, brush covered, or grass covered
unimproved land unless a spark arrester is
installed on the muffler.The arrester must be
maintained in effective working order by the
operator. In the State of California the above
is required by law (Section 4442 of the
California Public Resources Code). Other
states may have similar laws. Federal laws
apply on federal lands.
○
W ARNING: DO
3. D O pull starter cord slowly until
sistance is felt. Then pull cord rapidly
avoid kickback and prevent hand or
injury.
reto
arm
4. D O examine muffler periodically to be
sure it is functioning effectively. A worn or
leaking muffler should be repaired or
replaced as necessary.
5. D O use fresh gasoline. Stale fuel can gum
carburetor and cause leakage.
6. D O check fuel lines and fittings frequently
for cracks or leaks. Replace if necessary
7. Follow engine manufacturer operating
and maintenance instructions.
SOUND
7
L
A
VIBRATION LEVELS
96
LpA
109
○
Sound tests conducted were in accordance
with 79/113/EEC and were performed on
05/03/94 under the conditions listed:
GENERAL CONDITION:
VIBRA
TION
VIBRATION
8
SOUND TESTS
OPERATO R
Part No. 890255
25. DO NOT park machine on a steep grade
or slope.
8. Inspect machine and work area before
starting unit.
○
○
23. DO NOT operate during excessive
vibration!
24. DO NOT leave machine unattended
while in operation.
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5. DO NOT fill fuel tank while engine is
running. Allow engine to cool for 2 minutes
before refueling. Store fuel in approved
safety containers.
8. DO NOT operate engine if gasoline is
spilled. Move machine away from the spill
and avoid creating any ignition until the
gasoline has evaporated.
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1. DO NOT run engine in an enclosed area.
Exhaust gases contain carbon monoxide,
an odorless and deadly poison.
Partly Cloudy
2.7g
Vibration levels at the operators handles were
measured in the vertical, lateral, and longitudinal
directions using calibrated vibration test equipment.
Tests were performed on 05/03/94 under the conditions
listed:
Partly Cloudy
GENERAL CONDI-
TION:
T E M P E R ATURE:
60 F (15.5 C)
T E M P E R ATURE:
60 F (15.5 C)
WIND SPEED:
5 MPH (8kmh)
WIND SPEED:
5 MPH (8kmh)
WIND DIRECTION:
N.E.
WIND DIRECTION:
N.E.
HUMIDITY:
70 %
HUMIDITY:
70 %
BAROMETRIC PRESSURE:29.8" Hg (757mm Hg)
Page 2 of 8
BAROMETRIC PRESSURE:29.8" Hg (757mm Hg)
Form No. F021695C
GENERAL SAFETY
9
Do not operate this machine without first reading
owner's manual and engine manufacturer's manual.
·DO NOT operate during excessive vibration.
·DO NOT remove bag until engine has been turned off and has
come to a complete stop.
·DO NOT remove hose kit cap on nozzle until engine has been
turned off and has come to a complete stop.
·DO NOT operate machine with hose cap, bag or hose removed.
·DO NOT use this machine for vacuuming exclusively sand,
dust, fine dirt, rock, glass, string like material, grain, rags,
cans, metal, bark or water.
·DO NOT operate this machine on slopes greater than 20%.
·DO NOT pick up any hot or burning debris, or any toxic or
explosive material.
·DO NOT allow children to operate this equipment.
Use of Ear Protection is recommended while
operating this machine.
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Use of Eye and Breathing protection is recom-mended when using this machine, especially in dry
and dusty conditions. Optional bag cover directs dust
toward ground, away from the operator.
10
ASSEMBLY
Read all safety and operating instructions
before assembling or starting this unit.
Your Billy Goat is shipped from the factory in one carton,
completely assembled except for the debris bag, upper handle,
height adjustment rod and bag quick disconnect.
11
1. ASSEMBLE upper handle securely to lower handle stubs using handle
screws (item 8), washers (item 25) and nut lock 5/16-18 (item 26), with
screw heads facing inward toward debris bag. Otherwise, premature bag
wear could result.
2. ASSEMBLE height adjustment rod (item 23), thru eye bolt (item 15), on
upper handle and thru upper flange of height adjustment bracket (item18),
thru spring (item 20), and thru lower flange of height adjustment bracket
(item 18). Insert pin (item 22), between spring and lower flange of height
adjustment bracket (see VIEW A on page 6). Slide grip (item 16), onto
upper end of height adjustment rod (item 23).
3. UNFOLD the debris bag (item 1) and fasten bag neck to bag quick
disconnect (item 12). Attach firmly to housing exhaust (item 52) see fig. 2.
4. ATTACH bag hanger straps to loops (item 11), preassembled to upper
handle.
5. ATTACH throttle assy. (item 2), to handle using cable clamps (item 9).
6. CONNECT spark plug wire.
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PUT OIL IN ENGINE BEFORE STARTING
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·DO NOT place hands or feet inside nozzle intake opening
neardebris outlet or near any moving parts.
·DO NOT start engine without debris bag and quick discon
nect connected firmly in place to exhaust outlet.
·DO NOT start or operate machine with debris bag zipper
open.
GENERAL SAFETY
3
& ASSEMBLY
For your safety and the safety of others, these directions should be followed:
PACKING CHECKLIST
These items should be included in your carton. If
any of these parts are missing, contact your dealer.
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Check
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Check
Check
23
N
16
Check
20
26
25
22
9
Parts Bag
& Literature
Assembly
Check
Attach upper handle
using screws, washers
and lock nuts provided
in parts bag.
Part No. 890255
Check
8
QUICK DISCONNECT
Fig. 2
Debris Bag
900802
Connector
Quick
Disconnect
890176
Engine
Manual
Per Model
{
Handle Assy
900910
Rod Height
Adj. 900978
Per Model
Parts Bag &
Literature
Assembly
900934
Per Model
Briggs & Stratton
P/N 272262 English
Check
Honda
P/N 31ZE6030 00X31ZE6-0300 English
Denotes parts found in Parts Bag Assembly (shown on page 4).
Page 3 of 8
Form No. F021695C
12
PARTS BAG & LITERATURE ASSY P/N 900934
13
CONTROLS
PARTS BAG ASSEMBLY CHECKLIST P/N 900974
Owner's
Manual
Literature
Parts Bag
25 Washer
5/16 SAE
8172008
Qty. 2
Literature
Parts Bag
890255
Check
890256
Literature
KD / TKD
Accessories
900713
Check
9
Warranty
Card
400972
Warranty
Card
Clamp Cable 1"
900813 Qty. 2
Stop
position
Briggs
engines have
a primer
button
carburetor
rather than
choke type
carburetor.
Honda - Place
in fast position
to start.
Check
EU Declaration
of Conformity &
EU Distributor
List 890260
Start
position
4
22 Pin Hair
Cotter
900471 Qty. 1
8
Screw Cap
5/16-18 x 1 1/2
8041030 Qty. 2
14
Check
INSTRUCTION LABELS
16 Grip
900937 Qty. 1
15
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These labels should be included on your Vacuum. If any of
these labels are damaged, replace them before putting this
equipment into operation. Item and part numbers are given
to help in ordering replacement labels.
WARNING
ENGINE LABELS
Honda
DANGER
400268
EXPLOSIVE FUEL
EU Declaration
of Conformity
& EU
Distributor List
STOP ENGINE AND ALLOW TO
COOL BEFORE REFUELING.
810736
Label Do Not Fill While
Engine Is Hot
Item 63 Part No.400268
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Label Read Owner's
Manual Item 71
Part No.890301
DANGER
Label Danger Flying
Material Item 62
Part No.810736
890254
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KEEP HANDS and FEET AWAY
Label Ear Eye Breathing
Item No. 13 Part No. 890254
Briggs & Stratton
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PA RTS BAG & CON4
TROLS & LABELS
5/16-18
8160002
Qty. 2
Owner's
Manual
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20
Spring
900136 Qty. 1
26 Nut Lock
Throttle
Control
Check
Label Danger Keep Hands and Feet
Away Item 70 Part No.400424
Debris Bag
Label item 1
Part No. 890255
STOP
SLOW
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Literature
KD / TKD
Accessories
Literature Checklist
Page 4 of 8
Form No. F021695C
FAST
OPERATION
16
INTENDED USE: This machine is designed for vacuuming leaves,
grass clippings and other types of organic litter. Debris mixed with
16.3
DEBRIS BAG
cans, bottles and small amounts of sand can be vacuumed;
however, it is not this machine's primary purpose. Vacuuming
Debris bags are normal replaceable wear items.
cans, bottles and sand will affect the longevity of your machine.
Note: Frequently empty debris to prevent bag overloading with
Do not operate if excessive vibration occurs. If excessive vibration
more weight than you can lift.
occurs, shut engine off immediately and check for damaged or worn
impeller, loose impeller bolt, loose impeller key, loose engine or lodged An optional bag and dust cover is available for use where debris will
be vacuumed in dusty conditions (see Optional Accessories
foreign objects. Note: See parts list for proper impeller bolt torque
shown on page 1).
specifications. (See trouble shooting section on page 8).
ENGINE: See engine manufacturer’s instructions
for type and amount of oil and gasoline used.
Engine must be level when checking and filling oil and
gasoline.
ENGINE SPEED: Controlled by throttle lever on the handle.
Under normal conditions, operate at minimum throttle to
accomplish your current cleaning task.
16.2
•The debris bag must be cleaned more frequently.
A vacuum
with a clean, pillow soft bag will have good pickup performance.
One with a dirty, tight bag will have poor pickup performance.
If dirty, empty debris and vigorously shake bag free-of-dust.
•Machine or pressure-wash debris bag if normal cleaning
does not fully clean bag. Bag should be thoroughly dry before
use.
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FUEL VALVE: Move fuel valve to "ON" position (when
provided on engine).
CHOKE: Operated with throttle control (Honda only).
PRIMER: Push primer on Briggs & Stratton Engines.
THROTTLE: Move remote throttle control to fast position.
Pull starting rope to start engine.
IF YOUR UNIT FAILS TO START:
See Troubleshooting on page 8.
•DO NOT
VACUUMING OPERATION
VACUUM NOZZLE HEIGHT ADJUSTMENT: is raised
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and lowered by pushing slightly downward on handle and
pulling grip rod at left side of handle. The nozzle height can
be adjusted during operation without stopping.
FOR MAXIMUM PICKUP: Adjust nozzle close to debris, but
without blocking airflow into the nozzle. NOTE: Never bury nozzle
into debris.
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CLEARING A CLOGGED NOZZLE
& EXHAUST: Turn engine off and wait for impeller to
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stop completely and disconnect spark plug wire.
Wearing durable gloves, remove clog. Danger, the
clog may contain sharp materials. Reconnect spark
plug wire.
Nozzle Height Fine Adjustment For Hard Surface
Use: Optimum nozzle height is 1/2" (12.7mm) above ground
with engine not running. To adjust height, loosen screws (item 37),
on quad plate. Prop front of nozzle up 1.0" (25.4mm) above
ground. Keeping wheels on ground, re-tighten screws (item 37).
Recheck and fine adjust to obtain 1/2" (12.7mm) at nozzle front
(see fig 1).
Adjustment
Item 37 Ref. Securely
Lowers
Tighten, position slots
Nozzle
toward unit. Can be
Rod In
First Hole
(fig. 1)
Part No. 890255
Having one or more spare debris bags is a good way to reduce down
time while dirty bags are being cleaned.
reversed to provide better
hole alignment if required.
16.4
leave debris in bag while in storage.
HANDLING & TRANSPORTING:
Using two people to lift machine is recommended. Lift holding the
handle and front of nozzle. Secure in place during transport.
16.5
STORAGE
Never store engine indoors or in enclosed poorly ventilated
areas with fuel in tank, where fuel fumes may reach an open
flame, spark or pilot light, as on a furnace, water heater, clothes
dryer or other gas appliance.
If engine is to be unused for 30 days or more, prepare as follows:
Be sure engine is cool. Do not smoke. Remove all
gasoline from carburetor and fuel tank to prevent gum deposits
from forming on these parts and causing possible malfunction of
engine. Drain fuel outdoors, into an approved container, away
from open flame. Run engine until fuel tank is empty and engine
runs out of gasoline.
NOTE: Fuel stabilizer (such as Sta-Bil) is an acceptable alternative in minimizing
the formation of fuel gum deposits during storage. Add stabilizer to gasoline in
fuel tank or storage container. Always follow mix ratio found on stabilizer
container. Run engine at least 10 min. after adding stabilizer to allow it to reach
the carburetor.
Do not store with debris in bag.
Adjustment
Raises Nozzle
Page 5 of 8
Form No. F021695C
5
STARTING
16
16.1
.1
O P E R ATION
PUT OIL IN ENGINE BEFORE STARTING
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Inspect machine work area and machine before operating.
Make sure that all operators of this equipment are trained in
general machine use and safety.
DO NOT place bag on or near hot surface, such as engine.
Run engine at 1/2 throttle for first 1/2 hour to condition new
bag. Your new bag requires a break-in period to condition the
pores of the material against premature blockage. The entire
bag surface serves as a filter, and must be able to breath to
have good vacuum performance.
Be sure engine has come to a complete stop before removing
or emptying bag.
This vacuum is designed for picking up trash, organic
material and other similar debris (see Safety Warnings page 2 & 3).
However, many vacuums are used where dust is mixed with
trash. Your unit can intermittently vacuum in dusty areas. Dust
is the greatest cause of lost vacuum performance. However,
following these rules will help maintain your machine's ability
to vacuum in dusty conditions:
•Run machine at idle to quarter throttle.
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Like all mechanical tools, reasonable care must be used
when operating machine.
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PA RTS DRAWING
6
N
VIEW A
18
KD502H, KD502ICQ,
KD502Q
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Part No. 890255
PARTS DRAWING
Page 6 of 8
Form No. F021695C
1
2
3
4
5
6
7
8
9
10
11
12
DEBRIS BAG (INCL. (2) OF 4,5,11) Service Assembly
THROTTLE ASSEMBLY (INCL. 1 EACH ITEMS 4, 10)
WASHER - FLAT FENDER (11/32 X 1 - 1/4 X 0.05)
NUT LOCK (1/4 - 20 NC)
SCREW, CAP ( 1/4 - 20 NC X 1 -1/2 HEX)
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
LABEL EAR EYE BREATHING
WASHER - FLAT CUT 1/4
BOLT EYE 90
GRIP
WASHER LOCK EXT. 5/16
BRACKET - HT. ADJ.
SCREW, CAP 5/16 NFX 1”
SPRING
TIRE - ONLY (PER ASSY)
PIN - HAIR COTTER
ROD HT. ADJ. PLUNGER
BOLT - CARRIAGE, 5/16 - 18 NC X 3 - 1/2 LG
WASHER - FLAT 5/16 SAE
NUT LOCK 5/16 - 18 NC HEX
HANDLE STUB (R.H.)
PLATE - HANDLE SUPPORT
GRIP HANDLE
HANDLE STUB (L.H.)
SCREW CAP 5/16-18 X 2 - 1/2 LG.
WASHER HUB CAP 1/2 I.D.
AXLE FRONT MECH. ASSY. ( INCL. 17, 37, 38, 45 )
WHEEL ASS’Y CAST (INCLUDE 21, 36)
WASHER 0.75 “C”
BRG - ONLY (PER ASSY.)
SCREW CAP 5/16-18 X 1”
SPACER 0.340” I. D. X 0.330” LG.
PLATE - BRACE REAR
SCREW CAP 1/4-20 X 1/2
SPACER
SCREW, SELF TAPPING 10 - 24 NC X 1/2 LG.
HANDLE ASSY (INCL. ITEMS 4(2), 5(2), 11(2), 29(2), 15, 4, 14)
PARTS BAG ASS’Y (INCL item (QTY), 9 (2), 25 (2), 26 (2), 8 (2)
20 (1), 22 (1), 16 (1)
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KEY HI PRO 5/32 X 5/8
WASHER LOCK 3/8 TWISTED TOOTH
SCREW CAP 3/8-24 x 1" TORQUE 50 FT- LBS (68 N.m)
HOUSING ASS’Y (INCL. 1 EA . ITEMS 13, 65, 67, 68, 69, 70)
ENGINE 5.5 HP HONDA
ENGINE 5 HP BRIGGS & STRATTON "IC" QUANTUM
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BRIGGS & STRATTON QUANTUM
NUT LOCK 5/16 - 18 HEX
ROD - BUMPER
SCREW CAP 5/16 - 18 x 1 - 1/4 LONG
SCREW CAP 5/16 - 18 x 1 - 1/2 LG.
CAP - HUB
WASHER - FLAT 1/2 “SAE”
PLATE BRACE HT. ADJ. KD / TKD
CAP END 1” I.D.
PIN - COTTER 3/32 X 3/4
LABEL DANGER FLYING MATERIAL
LABEL DO NOT FILL WHEN ENGINE IS HOT
GUARD FOAM INSERT
DOOR EXHAUST ASSY (incl. items 62, 66)
SPRING DOOR EXHAUST
SCREW CAP # 10-24
NUT LOCK # 10-24
WASHER # 10-24
LABEL DANGER KEEP HANDS and FEET
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57
58
59
60
61
62
63
64
65
66
67
68
69
70
900803
810135
*8172020
*8160001
*8041008
900910
900925
*8041030
900813
*8041009
800178
890176
1
1
6
4
2
1
1
2
2
1
2
1
900803
810135
*8172020
*8160001
*8041008
900910
900925
*8041030
900813
*8041009
800178
890176
1
1
6
4
2
1
1
2
2
1
2
1
900803
810135
*8172020
*8160001
*8041008
900910
900925
*8041030
900813
*8041009
800178
890176
1
1
6
4
2
1
1
2
2
1
2
1
890254
*8171002
900913
900937
*8181008
900932
400164
900136
900507
900471
900978
*8024050
*8172008
*8160002
900911
900933
400570
900912
900927
900749
900509
900997
900498
*8041028
900745
900905
*8041002
900926
*8123086
900931
900146
900746
900003 - S
900974
900162
400502
900154
900757
900615
-
1
1
1
1
5
1
3
1
1
1
1
4
22
12
1
1
2
1
4
1
4
0-1
2
2
2
2
4
6
1
1
1
1
1
1
1
1
1
1
1
-
890254
*8171002
900913
900937
*8181008
900932
900136
900507
900471
900978
*8024050
*8172008
*8160002
900911
900933
400570
900912
*8041034
900927
900749
900509
900997
900498
*8041028
900745
900905
*8041002
900926
*8123086
900931
900146
900746
800411
900215 -S
900974
900162
400502
900154
900757
900273
-
1
1
1
1
2
1
1
1
1
1
4
22
12
1
1
2
1
1
4
1
4
0-1
2
2
2
2
4
6
1
1
1
1
1
1
1
1
1
1
1
1
-
890254
*8171002
900913
900937
*8181008
900932
900136
900507
900471
900978
*8024050
*8172008
*8160002
9000911
900933
400570
900912
*8041034
900927
900749
900509
900997
900498
*8041028
900745
900905
*8041002
900926
*8123086
900931
900146
900746
800411
900215 - S
900974
900162
400502
900154
900757
900622
1
1
1
1
2
1
1
1
1
1
4
22
12
1
1
2
1
1
4
1
4
0-1
2
2
2
2
4
6
1
1
1
1
1
1
1
1
1
1
1
1
*8160002
900939
*8041030
900468
*8172011
900756
800392
*8197016
810736
400268
900977
890148
890142
*8059135
*8164005
*8171001
400424
1
1
1
4
8
1
2
4
1
1
1
1
1
2
2
2
2
*8160002
900939
*8041029
900468
8172011
900756
800392
*8197016
810736
400268
900977
890148
890142
*8059135
*8164005
*8171001
400424
3
1
2
8
8
1
2
4
1
1
1
1
1
2
2
2
2
*8160002
900939
*8041029
900468
*8172011
900756
800392
*8197016
810736
400268
900977
890148
890142
*8059135
*8164005
*8171001
400424
3
1
2
8
8
1
2
4
1
1
1
1
1
2
2
2
2
rR
ep
NOZZLE MAIN FRAM. ASS’Y - GREEN (INCL. item (qty) 44 (1), 42 ( 1) , 55( 1), 64(1), 70(1))
PLUG
PLATE QUAD ADJUSTABLE
GASKET
IMPELLER ASS’Y’ (INCLUDES iTEM 49, 50, 51)
ENGINE 5 HP
54
55
56
QTY
QTY
KD502Q
Part No.
QTY
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AXLE REAR - PUSH
SCREW, CAP 5/16 NC X 1 -1/2
CLAMP CABLE 1”
SCREW, CAP 1/4 - 20 NC X 1 - 3/4 HEX
ROD - BAG LOOP
CONNECTOR QUICK DISCONNECT
KD502ICQ
Part No.
KD502H
Part No.
Denotes parts found in parts bag assembly.
Part No. 890255
* Denotes standard hardware that may be purchased locally.
Page 7 of 8
Form No. F021695C
7
Description
PA RTS LIST
PARTS
LIST
19
n
Item
No.
MAINTENANCE
17
IMPELLER REMOVAL continued
Use only a qualified mechanic for
any adjustments, disassembly or
any kind of repair .
5.Disassemble housing by removing six (6) lock nuts and washers from nozzle frame, (2
are inside of nozzle opening).
6 .Remove impeller bolt and lock washer.
7.Lift impeller upward. If impeller slides freely, proceed to (step 10).
8 .Place two crowbars between impeller and housing on opposite sides. Pry impeller away
from engine until it loosens. Using a penetrating oil can help loosen a stuck impeller.
WARNING: TO AVOID PERSONAL INJURY, ALWAYS
TURN MACHINE OFF, MAKE SURE ALL MOVING
PARTS COME TO A COMPLETE STOP.
9.If the impeller does not loosen, obtain a 1” (25.4mm) longer bolt of the same diameter
and thread type as the impeller bolt. Thread longer bolt by hand into the crankshaft until
bolt bottoms. Using a suitable gear or wheel puller against the bolt head and the impeller
back-plate (near the blades), remove impeller from shaft.
10.Remove engine mounting screws, bolts, and nuts as required.
11.When impeller is free of the engine shaft, lift impeller and housing assembly off engine.
Align impeller with opening, and diagonally lift impeller out of housing.
12. Using a new impeller bolt and lockwasher, reinstall new impeller in reverse order.
13. Tighten impeller bolt. Torque impeller bolt to 50 Ft. Lbs.(68 N.m) (see item 51 on page 7).
14. Reinstall engine onto housing in reverse order of removal.
15. Invert machine back onto all 4 wheels.
16. Reinstall spark plug wire.
DISCONNECT SPARK PLUG WIRE
BEFORE SERVICING UNIT.
n
ENGINE: See engine manufacturer
operator's instructions.
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io
DEBRIS BAG: See page 5.
RECONNECT SPARK PLUG WIRE,
GUARDS, BAG, CAPS AND / OR
HOSE BEFORE STARTING ENGINE.
17.2
Maintenance Schedule
Maintenance Operation
Follow these hourly maintenance intervals.
Every
Use
Every 5 hrs
or (Daily)
Engine (See Engine Manual)
17.1
Check for excessive vibration
IMPELLER REMOVAL
Clean Debris Bag
1.Wait for engine to cool and disconnect spark plug.
2.Drain fuel and oil from the engine.
3.Remove bag, quick release, and upper handle. Do not kink, stretch, or break
control cables, control housings, or end fittings while removing handles.
4.Invert and support machine with engine not touching ground to prevent damage
to recoil starter.
20
TR
OUBLESHOO
TING
TRO
OTING
Inspect for worn or damaged parts
Before Requesting Service Review These Suggestions
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ep
Problem
Possible Cause
Solution
Will not vacuum or has poor
vacuum performance.
Dirty debris bag. Nozzle height set too high or too low. Hose kit cap
missing. Clogged nozzle or exhaust. Excessive quantity of debris.
Clean debris bag. Shake bag clean or wash. Adjust nozzle height.
Check for hose kit cap. Unclog nozzle or exhaust (see page 5).
Allow air to feed with debris.
Loose or out of balance impeller or loose engine.
Check impeller and replace if required. Check Engine.
Stop switch off (Honda only). Throttle in off position. Engine not in
full choke position (Honda only). Out of gasoline. Bad or old
gasoline. Spark Plug wire disconnected. Dirty air cleaner.
Check stop switches, throttle, choke position and gasoline. Connect
spark plug wire. Clean or replace air cleaner. Or contact a qualified
service person.
Engine is locked, will not
pull over.
Debris locked in impeller. Engine problem.
See page 5, Contact an engine servicing dealer for engine problems.
fo
Abnormal vibration.
Engine will not start.
Nozzle height out of adjustment.
Nozzle scrapes ground in
lowest height setting.
WARRANTY PROCEDURE
Contact your nearest engine manufacturer's authorized servicing dealer.
ot
21
Adjust nozzle height. (See Nozzle height fine adjustment for hard
surface use on page 5).
Engine Service and Warranty
22.1
Record your machine model, serial number
Serial Plate
L
A
96
R
1803 S. Jefferson P.O. Box 308
Lee's Summit, Mo. 64063 / USA
(816) 524-9666 FAX (816) 524-6983
Model
LpA
109
Part No. 890255
Please fill in the WARRANTY CARD and send the upper part to Billy Goat.
The WARRANTY terms are stated on the lower part which remains with the
user. Whenever a Billy Goat Machine is faulty due to a defect in material
and / or workmanship, the owner should make a warranty claim as follows:
lbs
The Machine should be taken to the dealer from whom it was
purchased or to an authorized Billy Goat dealer.
The owner should present the remaining half of the Warranty
Registration Card, or, if this is not available, the invoice or receipt.
C E 95
The Warranty Claim will be filled in by the authorized Billy Goat Dealer,
who will send it with the faulty part to Billy Goat headquarters.
The Quality / Service department at Billy Goat headquarters will study
the claim and parts and will notify their conclusions.
Serial No.
Unit (weight)
Operator
Purchase
Date
22
and date-of-purchase and where purchased
N
MAINTENANCE & T ROUBLE SHOOT8
ING, & W ARRANTY PRO C E D U R E
Check bag strap tightness
Inspect for loose parts
The decision by the Quality / Service department at Billy Goat
headquarters to approve or reject a Warranty claim is final and
binding.
Engine Power
kg
kW
@
min-1
Note: To process a Warranty Claim, it is necessary to quote the Model
& Serial number who are printed on the Billy Goat Serial Plate.
Purchased
from
R
Page 8 of 8
BILLY GOAT INDUSTRIES INC.
P.O. BOX 308 (1803 S JEFFERSON LEE'S SUMMIT, MO. 64063 / USA
PHONE: 816-524-9666 FAX: 816-524-6983
Form No. F021695C