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SanDisk and the SanDisk logo are registered trademarks of SanDisk Corporation, USA.
EZMotion is a registered trademark of Mitsubishi Electric Corporation.
Other company and product names that appear in this manual are trademarks or registered trademarks of the respective companies.
Introduction
This manual is called MITSUBISHI EZMotion-NC Series CONNECTION AND
MAINTENANCE MANUAL and covers the items related to installation, connection and maintenance of this NC unit. Read this manual thoroughly before using. To safely use this NC unit, thoroughly study the "Precautions for Safety" on the next page before use.
Details described in this manual
CAUTION
For items described as "Restrictions" or "Usable State" in this manual, the instruction manual issued by the machine tool builder takes precedence over this manual.
Items not described in this manual must be interpreted as "not possible".
This manual is written on the assumption that all option functions are added.
Confirm with the specifications issued by the machine tool builder before use.
Refer to the Instruction Manual issued by each machine tool builder for details on each machine tool.
Some screens and functions may differ depending on the NC system (or its version), and some functions may not be possible. Please confirm the specifications before use.
Precautions for Safety
Always read the specifications issued by the machine maker, this manual, related manuals and enclosed documents before starting installation, operation, programming, maintenance or inspection to ensure correct usage. Thoroughly understand the basics, safety information and precautions of this numerical controller before using the unit.
This manual ranks the safety precautions into " DANGER ", " WARNING " and " CAUTION ".
DANGER
When there is a great risk that the user could be subject to fatalities or serious injuries if handling is mistaken.
WARNING
When the user could be subject to fatalities or serious injuries if handling is mistaken.
CAUTION
When the user could be subject to injuries or when physical damage could occur if handling is mistaken.
Note that even if the items is ranked as " CAUTION ", incorrect handling could lead to serious results.
Important information is described in all cases, so please observe the items.
DANGER
Not applicable in this manual.
WARNING
1. Items related to prevention of electric shocks
Do not operate the switches with wet hands, as this may lead to electric shocks.
Do not damage, apply excessive stress, place heavy things on or sandwich the cables, as this may lead to electric shocks.
CAUTION
1. Items related to noise
Always treat the shield cables indicated in this manual with grounding treatment such as cable clamps.
Separate the signal wire from the drive line/power line when wiring.
2. Items related to installation
Install the NC Card on noncombustible material. Installation directly on or near combustible material may lead to fires.
Always observe the installation direction.
Do not install or operate an NC Card that is damaged or that have missing parts.
Do not allow conductive foreign matter such as screws or metal chips or combustible foreign matter such as oil enter the NC Card.
The NC Card are precision devices so do not drop or apply strong impacts on them.
Do not install the NC Card where it may be subject to cutting oil.
3. Items related to connection
Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage.
Incorrect connections may damage the devices, so connect the cables to the specified connectors.
When using an inductive load such as relays, always connect a diode in parallel to the load as a noise measure.
When using a capacitive load such as a lamp, always connect a protective resistor serially to the load to suppress rush currents.
Do not connect or disconnect the connection cables between each unit while the power is ON.
Do not connect or disconnect the PCBs while the power is ON.
Pay more attention to connecting or disconnecting connectors when RS-232C is used as peripheral devices. On the device side, the type of the AC power supply switch must be the one that shuts off the both lines of the power supply. Make sure that the AC power supply of the device side is OFF when connect or disconnect the connectors.
NC device
Device
Switch
AC outlet
RS-232C
4. Items related to battery
If the battery voltage drop warning alarm occurs, save the programs, tool data and parameters with the input/output device before exchanging batteries.
Do not short-circuit, charge, overheat, incinerate or disassemble the battery.
Dispose the spent battery according the local laws.
CONTENTS
I. Connection Manual
1. OUTLINE ......................................................................................................................................... 1
2. CONFIGURATION ........................................................................................................................... 2
2.1 System Configuration ................................................................................................................. 2
2.2 Lists of Components ................................................................................................................... 3
3. INSTALLATION ............................................................................................................................... 6
3.1 General Specification.................................................................................................................. 6
3.2 Designing Conditions for Cabinet ............................................................................................... 9
3.2.1 Depth dimension of cabinet .................................................................................................. 9
3.2.2 Heat radiation treatment of cabinet..................................................................................... 12
3.3 Noise Prevention ...................................................................................................................... 13
3.3.1 Frame ground connection (FG connection) ........................................................................ 13
3.3.2 Shield clamping of cables ................................................................................................... 15
3.3.3 Connecting spark killer ....................................................................................................... 16
3.3.4 Lightning surge protection .................................................................................................. 17
3.4 Installation................................................................................................................................. 18
4. CONNECTION AMONG COMPONENTS...................................................................................... 19
4.1 General View ............................................................................................................................ 19
4.1.1 E60 General connection diagram ....................................................................................... 19
4.1.2 E68 General connection diagram ....................................................................................... 21
4.2 Connecting NC unit................................................................................................................... 22
4.2.1 NC unit connection system drawing ................................................................................... 22
4.2.2 Layout drawing of NC unit .................................................................................................. 24
4.2.3 Connector pin assignment of NC unit ................................................................................. 25
4.2.4 Connection of RS-232C cable ............................................................................................ 29
4.2.5 Connection of manual pulse generator............................................................................... 29
4.2.6 Connection of operation board I/O...................................................................................... 30
4.2.7 Connection of emergency stop (EMG) ............................................................................... 30
4.3 Connection of Display Unit and Keyboard Unit......................................................................... 32
4.3.1 Connection of FCU6-DUE71 .............................................................................................. 32
4.3.2 Connection of FCU6-DUT11 ............................................................................................... 32
4.3.3 Connection of FCU6-DUN24/FCU6-DUN26 ....................................................................... 33
4.4 Connection of Power Supply .................................................................................................... 34
4.4.1 Stabilized power supply for general purpose ...................................................................... 34
4.4.2 Power supply PD25 ............................................................................................................ 34
5. I/O INTERFACE CONNECTION.................................................................................................... 37
5.1 Outline of I/O Interface.............................................................................................................. 37
5.1.1 Variations of I/O interfaces.................................................................................................. 37
5.1.2 Example of I/O unit connection........................................................................................... 37
5.1.3 Station number setting of I/O unit ....................................................................................... 37
5.2 Connection of Base I/O Unit ..................................................................................................... 38
5.2.1 Base I/O unit connection system drawing........................................................................... 38
5.2.2 Connecter layout of base I/O unit ....................................................................................... 39
5.2.3 Connector pin assignment of base I/O unit......................................................................... 41
5.2.4 Outline of digital signal input circuit .................................................................................... 46
5.2.5 Outline of digital signal output circuit .................................................................................. 48
5.2.6 Connection of machine control signal................................................................................. 49
5.2.7 Outline and connection of analog signal output circuit (Only FCU6-HR341/HR351).......... 53
5.2.8 Connection of power supply ............................................................................................... 54
5.2.9 Connection of servo drive unit ............................................................................................ 56
5.2.10 Connection of synchronous feed encoder ........................................................................ 56
5.2.11 Connection of skip signal .................................................................................................. 57
5.2.12 Connection of remote I/O unit........................................................................................... 58
6. REMOTE I/O CONNECTION......................................................................................................... 59
6.1 Outline of Remote I/O Unit........................................................................................................ 59
6.2 Names of Each Remote I/O Unit Section ................................................................................. 60
6.3 Connection of Remote I/O Power Supply ................................................................................. 61
6.4 Outline of Digital Signal Input Circuit ........................................................................................ 62
6.5 Outline of Digital Signal Output Circuit ..................................................................................... 64
6.6 Outline of Analog Signal Output Circuit .................................................................................... 65
6.7 Outline of Analog Signal Input Circuit ....................................................................................... 65
6.8 Connection of FCUA-DX10x/DX14x Unit and Machine Control Signal .................................... 66
6.9 Connection of FCUA-DX11x Unit and Machine Control Signal................................................. 69
6.10 Connection of FCUA-DX12x Unit and Machine Control Signal .............................................. 72
6.11 Connection of FCUA-DX14x Unit and Analog Input/Output Signal ......................................... 75
6.12 Setting of Station No. When Using Multiple Remote I/O Units ............................................... 76
7. OPTION CARD .............................................................................................................................. 77
7.1 HR751....................................................................................................................................... 77
7.2 HR753....................................................................................................................................... 77
7.3 FCU6-EP105-1 ......................................................................................................................... 77
II. Maintenance Manual
1. DAILY MAINTENANCE AND PERIODIC INSPECTION AND MAINTENANCE ............................. 1
1.1 Maintenance Tools...................................................................................................................... 1
1.1.1 Measuring instruments ......................................................................................................... 1
1.1.2 Tools ..................................................................................................................................... 1
1.2 Maintenance Items ..................................................................................................................... 1
1.3 Replacement Methods................................................................................................................ 2
1.3.1 How to connect and disconnect cable .................................................................................. 2
1.3.2 Replacing control unit ........................................................................................................... 4
1.3.3 Replacing control PBCs mounted inside of the control unit.................................................. 5
1.3.4 Replacing CRT ..................................................................................................................... 6
1.3.5 Replacing LCD...................................................................................................................... 7
1.4 Cleaning and Handling ............................................................................................................... 8
1.4.1 Escutcheon ........................................................................................................................... 8
1.4.2 Handling CRT ....................................................................................................................... 8
1.4.3 Handling the LCD ................................................................................................................. 9
1.4.4 ATA Memory Card ................................................................................................................. 9
1.5 Durable Parts............................................................................................................................ 10
1.5.1 Replacing battery................................................................................................................ 10
2. TROUBLESHOOTING................................................................................................................... 11
2.1 List of Unit LEDs ....................................................................................................................... 11
2.1.1 List of control unit LED........................................................................................................ 11
2.1.2 List of base IO unit LED...................................................................................................... 12
2.2 Trouble shooting ....................................................................................................................... 13
2.2.1 Confirmation of trouble state............................................................................................... 13
2.2.2 When in trouble................................................................................................................... 13
III.
Appendix
APPENDIX 1. OUTLINE DRAWING.................................................................................................... 1
Appendix 1.1 E60 Control Unit, Display Unit, Keyboard Unit Outline Drawing ................................. 1
Appendix 1.1.1 Control unit, display unit (FCU6-MU071,FCU6-DUN26) outline drawing ............. 1
Appendix 1.1.2 Keyboard unit (FCU6-KB024) outline drawing...................................................... 2
Appendix 1.1.3 Control unit (FCU6-MU071, FCU6-KB071) outline drawing ................................. 3
Appendix 1.1.4 Display unit (FCU6-DUE71) outline drawing ........................................................ 5
Appendix 1.1.5 Display unit (FCU6-DUT11) outline drawing ......................................................... 7
Appendix 1.2 E68 Control Unit, Display Unit, Keyboard Unit Outline Drawing ................................. 9
Appendix 1.2.1 Control unit, display unit (FCU6-MU072,FCU6-DUN24) outline drawing ............. 9
Appendix 1.2.2 Keyboard unit (FCU6-KB024) outline drawing.................................................... 10
Appendix 1.2.3 Front IC card I/F unit (FCU6-EP105-1) outline drawing...................................... 11
Appendix 1.3 External Power Supply Unit (PD25) Outline Drawing ............................................... 12
Appendix 1.4 Base I/O Unit Outline Drawing.................................................................................. 13
Appendix 1.4.1 FCU6-HR341/HR351 outline drawing................................................................. 13
Appendix 1.4.2 FCU6-DX220/DX221 outline drawing ................................................................. 13
Appendix 1.5 Remote I/O Unit (FCUA-DX1xx) Outline Drawing..................................................... 14
Appendix 1.6 Manual Pulse Generator Outline Drawing ................................................................ 15
Appendix 1.6.1 HD60/HD60-1 outline drawing ............................................................................ 15
Appendix 1.6.2 UFO-01-2Z9 outline drawing .............................................................................. 16
Appendix 1.7 Synchronous Feed Encoder (OSE-1024-3-15-68) Outline Drawing ......................... 17
Appendix 1.8 F Installation Plate Outline Drawing.......................................................................... 18
Appendix 1.9 Ground Plate, Clamp Fitting Outline Drawing........................................................... 19
APPENDIX 2. CABLE DRAWING ..................................................................................................... 20
Appendix 2.1 F070 cable ................................................................................................................ 21
Appendix 2.2 F110 / F170 cable ..................................................................................................... 21
Appendix 2.3 F120 cable ................................................................................................................ 22
Appendix 2.4 F053/F054 cable....................................................................................................... 23
Appendix 2.5 FCUA-R100 / F590 cable ......................................................................................... 24
Appendix 2.6 F090 cable ................................................................................................................ 24
Appendix 2.7 F023 / F024 / F320 / F321 cable .............................................................................. 25
Appendix 2.8 F034 cable ................................................................................................................ 26
Appendix 2.9 F010 cable ................................................................................................................ 27
Appendix 2.10 SH21 cable ............................................................................................................. 28
Appendix 2.11 F221 cable .............................................................................................................. 28
Appendix 2.12 F351 cable .............................................................................................................. 28
Appendix 2.13 F102 cable .............................................................................................................. 29
Appendix 2.14 F040 / F041 cable................................................................................................... 29
Appendix 2.15 ENC-SP1 / ENC-SP2 cable .................................................................................... 31
Appendix 2.16 FCUA-R211 / SH41 cable ....................................................................................... 32
Appendix 2.17 FCUA-R300 / R301 cable ....................................................................................... 33
Appendix 2.18 FCUA-R031 cable................................................................................................... 33
APPENDIX 3. EMC INSTALLATION GUIDELINES .......................................................................... 34
Appendix 3.1 Introduction ............................................................................................................... 34
Appendix 3.2 EMC Directives ......................................................................................................... 35
Appendix 3.3 EMC Measures ......................................................................................................... 36
Appendix 3.4 Panel Structure ......................................................................................................... 36
Appendix 3.4.1 Measures for door............................................................................................... 36
Appendix 3.4.2 Measures for door............................................................................................... 37
Appendix 3.4.3 Measures for power supply................................................................................. 37
Appendix 3.5 Measures for Wiring in Panel.................................................................................... 38
Appendix 3.5.1 Precautions for wiring in panel............................................................................ 38
Appendix 3.5.2 Shield treatment of cables .................................................................................. 39
Appendix 3.6 Parts for EMC Measures .......................................................................................... 41
Appendix 3.6.1 Shield clamp fitting.............................................................................................. 41
Appendix 3.6.2 Ferrite core ......................................................................................................... 42
Appendix 3.6.3 Surge protector ................................................................................................... 43
Appendix 3.6.4 Selection of stabilized power supply................................................................... 46
APPENDIX 4. TRANSPORTATION RESTRICTIONS FOR LITHIUM BATTERIES .......................... 47
Appendix 4.1 Restriction for Packing.............................................................................................. 47
Appendix 4.1.1 Target products ................................................................................................... 47
Appendix 4.1.2 Handling by user................................................................................................. 48
Appendix 4.1.3 Reference ........................................................................................................... 49
Appendix 4.2 Issuing Domestic Law of the United States for Primary Lithium Battery
Transportation................................................................................................................................. 50
Appendix 4.2.1 Outline of regulation............................................................................................ 50
Appendix 4.2.2 Target products ................................................................................................... 50
Appendix 4.2.3 Handling by user................................................................................................. 50
Appendix 4.2.4 Reference ........................................................................................................... 50
Appendix 4.3 Example of Hazardous Goods Declaration List ........................................................ 51
APPENDIX 5. PRECAUTIONS FOR COMPLIANCE TO UL/C-UL STANDARDS ........................... 53
APPENDIX 6. PRECAUTIONS FOR USE OF PERIPHERAL DEVICES AND COMMERCIALLY
AVAILABLE DEVICES ...................................................................................................................... 54
APPENDIX 7. COMPLIANCE WITH CHINA COMPULSORY PRODUCT CERTIFICATION (CCC
CERTIFICATION) SYSTEM............................................................................................................... 55
Appendix 7.1 Outline of China Compulsory Product Certification System ..................................... 55
Appendix 7.2 First Catalogue of Products Subject to Compulsory Product Certification................ 55
Appendix 7.3 Precautions for Shipping Products ........................................................................... 56
Appendix 7.4 Application for Exemption ......................................................................................... 57
Appendix 7.5 Mitsubishi NC Product Subject to/Not Subject to CCC Certification......................... 58
I. CONNECTION MANUAL
EZMotion-NC E60/E68 Series Connection and Maintenance Manual
1. OUTLINE
This manual explains the configurations/electrical specifications/connection methods required for installing and connecting the NC device.
This manual assumes that all functions are added, but the actually delivered device may not have all the functions.
Refer to the following documents for explanations on the functions.
EZMotion-NC E60/E68 Series Specifications Manual:
EZMotion-NC E60/E68 Series PLC Interface Manual:
AC Servo/Spindle MDS-C1 Series Specifications Manual:
IB-1500171
IB-1500176
BNP-C3000
AC Servo/Spindle MDS-C1 Series Instruction Manual:
AC Servo/Spindle MDS-C1 Series Specifications Manual:
BNP-B2365
BNP-C3040
AC Servo MDS-SVJ2 Specification Manual: BNP-B3937
AC Servo MR-J2-CT Series (with built-in indexing function) Specifications Manual: BNP-B3944
AC Spindle MDS-B-SPJ2 Series Specification Manual:
AC Servo MDS-R Series Specifications and Instruction Manual:
Refer to the following manual on the EMC Instructions for the European CE Marking.
BNP-B2164
BNP-C3045
BNP-B2230 EMC Installation Manual:
Refer to the following manual on compliance with UL/c-UL Standards.
Instruction Manual for Compliance with UL/c-UL Standard: BNP-A2993-81
I - 1
2. CONFIGURATION
2.1 System Configuration
Display unit / NC unit
EZMotion-NC E60/E68 Series Connection and Maintenance Manual
NC unit
Remote I/O unit
FCUA-DX1xx
MC link B
Base I/O unit
Manual pulse generator
Servo drive unit
MDS-B-SVJ2 series
MDS-R series
MR-J2-CT series
RS-232C device
Spindle drive unit
MDS-x-SPx series
MDS-B-SPJ2 series
Power supply unit
MDS-x-CV series
MC link A
MITSUBISHI
MC link B
Sensor
Sensor
Remote I/O unit
FCUA-DX1xx
Max. 4 points h l
Synchronous feed encoder
Refer to connection manuals of servo.
Servo motor Spindle motor
I - 2
EZMotion-NC E60/E68 Series Connection and Maintenance Manual
2.2 Lists of Components
(1) NC unit
Model Configuration module model Function
FCU6-MU071
(E60)
FCU6-MU072
(E68)
HR761/HR763 card
HR741 card
Main card
Memory card
Q6-BAT Battery
Base plate
Cover
HR761/HR763 card Main card
HR742 card Memory card
Q6-BAT Battery
Base plate
Cover
(2) Option for NC unit
Configuration module model Function
HR753 card (E60)
HR751 card (E68)
E60 spindle connection option
PLC accelerator card
(3) Front IC card I/F unit
Model Configuration module model Function
FCU6-EP105-1
(E68)
HR253
HR551
F161 cable
Installation plate
Front IC card
Bus extension card
Bus cable
(4) Display unit
Model Configuration module model Function
FCU6-DUE71
/FCU6-DUE71-1
(Note 1)
(E60)
MDT962B-4A
FCUA-R100 cable
F590 cable
9-type monochrome CRT
CRT power supply cable
Between HR761 and CRT
Menu key
Escutcheon
Base plate
LTBLDT168G6C 7.2-type monochrome LCD FCU6-DUT11
/FCU6-DUT11-1
(Note 1)
(E60)
HR721 card
F090 cable
Power supply for backlight
Between HR761 and HR721
NZ24-4 cable
Menu key
Between HR721 and LCD
Escutcheon
FCU6-DUN24
(Note 2)
(E68)
FCU6-DUN26
(E60)
(Note 3)
Base plate
AA084VC06
HR722 card
F090 L0.1M cable
F098 cable
F484 L0.25M cable
Menu key
8.4-type color LCD
LCD relay card
Between HR761 and HR722
Between HR722 and LCD
Inverter cable
Escutcheon
Base plate
(Note 1) The units with the name FCU6-xxxxx-1 are provided with an adapter for mounting on the front of the units.
(Note 2) With E68 standard, the display unit is mounted from the front.
(Note 3) Escutcheon of FCU6-DUN26 differs from that of FCU6-DUN24.
I - 3
EZMotion-NC E60/E68 Series Connection and Maintenance Manual
(5) Keyboard unit
Model
FCU6-KB071
/FCU6-KB071-1
(Note 1)
(E60)
Configuration module model Function
Housing
F053 cable
Base plate
Housing FCU6-KB024
(Note 2)
(E60/E68) F054 cable
Base plate
(6) Base I/O unit
Model
FCU6-HR341 Sink/Source input 64 points
Sink output 48 points
Analog output 1 point
I/O share line (Note 5)
FCU6-HR351 Sink/Source input 64 points
Sink output 48 points
Analog output 1 point
I/O share line (Note 5)
Sheet attached for machining center
Between HR761 and keyboard
Sheet attached for machining center
Between HR761 and keyboard
Configuration module model
HR341 card
Aluminum die-cast
HR351 card
Aluminum die-cast
Function
DI64/DO48/AO1
DI64/DO48/AO1
FCU6-DX220
(E68)
FCU6-DX221
(E68)
Sink/Source input 64 points
Sink output 64 points
I/O share line (Note 3)(Note 4)
Sink/Source input 64 points
Source output 64 points
I/O share line (Note 3)(Note 4)
HR327 card
Aluminum die-cast
HR337 card
DI64/DO64
DI64/DO64
Aluminum die-cast
(Note 1) The units with the name FCU6-xxxxx-1 are provided with an adapter for mounting on the front of the units.
(Note 2) With E68 standard, the keyboard unit is mounted from the front.
(Note 3) DI/O is a cable with no strain relief.
(Note 4) The 5th to 8th channels of SKIP and 2nd channel of RIO cannot be used.
(Note 5) I/O share line is the interface with servo drive unit, remote I/O, skip signal input and synchronous feed encoder.
I - 4
FCUA-DX101
FUCA-DX110
FCUA-DX111
EZMotion-NC E60/E68 Series Connection and Maintenance Manual
(7) Remote I/O unit
Model
FCUA-DX100 Sink/Source input 32 points
Sink output 32 points
Sink/Source input 32 points
Sink output 32 points
Sink/Source input 64 points
Sink output 48 points
Sink/Source input 64 points
Sink output 48 points
Component module model
RX311 card
Function
DI32/DO32
Case
RX312 card DI32/DO32
Case
RX311 card DI32/DO32
RX321-1 card DI32/DO16
Case
RX312 card DI32/DO32
RX322-1 card DI32/DO16
Case
FUCA-DX120 Sink/Source input 64 points
Sink output 48 points
Analog output 1 point
RX311 card
RX321 card
DI32/DO32
DI32/DO16/AO1
Case
RX312 card DI32/DO32 FUCA-DX121
FCUA-DX140
Sink/Source input 64 points
Sink output 48 points
Analog output 1 point
Sink/Source input 32 points
Sink output 32 points
Analog input 4 points
Analog output 1 point
RX322 card DI32/DO16/AO1
Case
RX311 card DI32/DO32
RX341 card AI4/AO1
Case
FCUA-DX141 Sink/Source input 32 points
Sink output 32 points
Analog input 4 points
Analog output 1 point
(8)Peripheral devices
Model
RX312 card
RX341 card
DI32/DO32
AI4/AO1
Case
Component module model Function
Output: 24VDC generator generator
With the power supply ON/OFF function
Manual pulse generator for 12VDC
(25pulse/rev)
Use F320/F321 cable.
Without MELDAS logo.
Manual pulse generator for 12VDC
(25pulse/rev)
Use F320/F321 cable.
With MELDAS logo.
FCUA-R-TM
FCUA-A-TM
Ground plate D pulse generator
Terminal connector
Terminal connector
Manual pulse generator for 5VDC
(100pulse/rev)
Use F023/F024 cable.
Without MELDAS logo.
Terminal for remote I/O communication
Terminal for drive part communication
Appendix 1.9
Ground plate E
A complete set of ground plate D
A complete set of ground plate E
Appendix 1.9 encoder
I - 5
EZMotion-NC E60/E68 Series Connection and Maintenance Manual
3. INSTALLATION
3.1 General Specification
(1) Environment conditions in control part
(a) E60: Color display
Unit name NC unit Display unit Keyboard unit
During
Ambient operation temperature During storage
0 to 55°C
-20 to 60°C
Ambient humidity
Long term
Short term
10 to 75% RH (With no dew condensation)
10 to 95% RH (With no dew condensation)
Vibration resistance
Shock resistance
4.9m/s
2
or less
29.4m/s
2
or less
Working atmosphere No corrosive gas, dust or oil mist
(Note 1)
Power supply voltage
Instantaneous stop tolerance time
Current consumption
(max.)
Heating value (max.)
Mass
Outline dimension
24VDC ±5%
Ripple 200mV max.
Depends on the specifications of 24VDC power supply unit used.
(Use more than 20ms)
2A
(NC unit + display unit + keyboard unit)
50W
3.2kg (with FUC6-DUN26)
Refer to Appendix 1.1
(Note 1) Short term refers to within one month.
(b) E60: Monochrome display
Unit name NC unit Display unit
1.0kg
Ambient temperature
During operation
0 to 55°C
During storage
-20 to 60°C
Ambient Long term 10 to 75% RH (With no dew condensation) humidity Short term 10 to 95% RH (With no dew condensation) (Note 2)
Vibration resistance 4.9m/s
2
or less
Shock resistance 29.4m/s
2
or less
Working atmosphere No corrosive gas, dust or oil mist
Power supply voltage
24VDC ±5%
Ripple 200mV max.
Single phase
100VAC
-15% to +10%
50/60Hz
Instantaneous stop tolerance time
Current consumption
(max.)
Heating value (max.)
20ms (with an external power supply unit PD25)
2A
(NC unit + display unit)
100VAC 0.4A
80W (with FCU6-DUE71), 50W (with FCU6-DUT11)
Mass
Outline dimension
5.5kg (with FCU6-DUE71), 2.5 kg (with FCU6-DUT11)
Refer to Appendix 1.1
(Note 1) If it is hotter than 45°C, the quality of the LCD (contrast ratio) deteriorates.
(Note 2) Short term refers to within one month.
Surface temperature of
LCD display unit:
0 to 50°C (Note 1)
－
－
I - 6
EZMotion-NC E60/E68 Series Connection and Maintenance Manual
(c) E68
Unit name NC unit Display unit Keyboard unit
During
Ambient operation temperature During storage
Ambient humidity
Long term
Short term
0 to 55°C
-20 to 60°C
10 to 75% RH (With no dew condensation)
10 to 95% RH (With no dew condensation) (Note 1)
Vibration resistance
Shock resistance
4.9m/s
2
or less
29.4m/s
2
or less
Working atmosphere No corrosive gas, dust or oil mist
Power supply voltage
24VDC ±5%
Ripple 200mV max.
Instantaneous stop tolerance time
Depends on the specifications of 24VDC power supply unit used.
(Use more than 20ms)
Current consumption
(max.)
Heating value (max.)
2A
(NC unit + display unit + keyboard unit)
50W
Mass
Outline dimension
3.2kg (with FCU6-DUN24)
Refer to Appendix 1.2
(Note 1) Short term refers to within one month.
1.0kg
I - 7
EZMotion-NC E60/E68 Series Connection and Maintenance Manual
(2) Environment conditions in electric cabinet
Unit name Base I/O unit
Model FCU6-HR341 FCU6-DX221
During
Ambient operation temperature During
Ambient
0 to 55°C
-20 to 60°C storage
Long term 10 to 75% RH (With no dew condensation) humidity Short term 10 to 95% RH (With no dew condensation) (Note 1)
Vibration resistance 4.9m/s
2
or less
Shock resistance 29.4m/s
2
or less
Working atmosphere No corrosive gas, dust or oil mist
Power supply voltage
24VDC ±5%
Ripple 200mV max.
Instantaneous stop tolerance time
Depends on the external power supply used.
(Use more than 20ms) specification Current consumption
(max.)
Heating value (max.)
0.8A (Note 2)
40W (Note 3)
Mass 0.6kg
Outline dimension Refer to Appendix 1.4.
(Note 1) Short term refers to within one month.
(Note 2) This value is only of the control circuit part (DCIN connector). For the current value of the I/O circuit, calculate with the number of points used and load.
(Note 3) When all DI/DO points are ON.
Unit name Remote I/O unit
Ambient
During operation temperature During storage
Ambient humidity
Long term
Short term
Vibration resistance
Shock resistance
Working atmosphere
Power supply voltage
Instantaneous stop tolerance time
Current consumption
(max.)
Heating value (max.)
0 to 55°C
-20 to 60°C
10 to 75% RH (With no dew condensation)
10 to 95% RH (With no dew condensation)
4.9m/s
2
or less
29.4m/s
2
or less
(Note 1)
No corrosive gas, dust or oil mist
24VDC ±5%
Ripple 200mV max.
Depends on the external power supply used.
(Use more than 20ms)
0.4A
25W
(Note 2)
(Note 3)
0.7A
40W
0.8A
40W
0.7A
30W
Outline dimension Refer to Appendix 1.5.
(Note 1) Short term refers to within one month.
(Note 2) This value is only of the control circuit part (DCIN connector). For the current value of the I/O circuit, calculate with the number of points used and load.
(Note 3) When all DI/DO points are ON.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
3.2 Designing Conditions for Cabinet
3.2.1 Depth dimension of cabinet
(1) E60: Color display
20 120 or more (Depth dimension: with expansion PCB)
20 110 or more (Depth dimension)
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(2) E60: Monochrome display
EZMotion-NC E60/E68 Series Connection and Maintenance Manual
20 230
280 or more (Depth dimension)
20 81
140 or more (Depth dimension)
(Note 1) When the display unit is FCU6-DUT11 (LCD), apply the depth dimension of the figure above.
(Note 2) Depth dimension includes the space for wiring. Refer to "3.4 Installation" also.
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(3) E68
EZMotion-NC E60/E68 Series Connection and Maintenance Manual
20
20
120 or more (Depth dimension: with expansion PCB)
120 or more (Depth dimension: with expansion PCB)
20 110 or more (Depth dimension)
(Note 1) Depth dimension includes the space for wiring. Refer to "3.4 Installation" also.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
3.2.2 Heat radiation treatment of cabinet
Refer to the following method for heat radiation treatment.
Example of heat radiation treatment
<Hypothetical conditions>
(1) Average temperature in cabinet : T = 55°C
(2) Cabinet peripheral temperature : Ta ≦ 0°C to 45°C
(3) Internal temperature rise value :
Δ
T = T–Ta ( max ) = 10°C
Procedures for heat design and verification
<Supplement>
(1) Refer to "3.1 General Specification" for the heat generated by each unit.
(2) Enclosed cabinet (thin steel plate) cooling capacity calculation equation
W
≦
W1
Δ
T
Calculate total heat radiation of each mounted unit (W)
Calculate cabinet’s cooling capacity
(W1)
Collection of internal temperature rise distribution data
≦
10°C
Comparison of W and W1
W>W1
Selection of heat exchanger
Mounting design
Evaluation
W1 = U × A ×
Δ
T
2
U: 6W/m × °C
... with internal agitator fan
4W/m
2
× °C
... without internal agitator fan
A: Effective heat radiation area (m
2
)
Δ
T: Internal temperature rise value (10°C)
(Area where heat can be radiated from
cabinet)
<Caution>
When calculating the effective heat radiation area, do not include the parts that contact other objects.
(3) Points of caution for heat radiation treatments when designing mounting state
* Consider convection in cabinet
(eliminate heat spots)
* Collect hot air at suction port in heat
exchanger cabinet.
(4) Criterion for internal temperature rise distribution data
Δ
T>10°C
Improvements
Δ
T (average value) ≦ 10°C
Δ
T max (maximum value)
≦
15°C
Iinconsistency
Δ
T max –
Δ
T min ) ≦ 6°C
(Evaluate existence of heat spots)
Completion
For heat radiation value of each unit, refer to "3.1 General Specification".
If heat won’t escape from the upper part of the NC unit, equip an agitator fan.
If the conditions below are not satisfied, equip an agitator fan in the cabinet.
Criterion for internal temperature rise distribution data
Δ
T (average value) ≦ 10°C
Δ
T max (maximum value) ≦ 15°C
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
3.3 Noise Prevention
3.3.1 Frame ground connection (FG connection)
To avoid coupling caused by the common impedance among each unit, the frame should basically be grounded at one ground point. However, as in the case of a type of machine whose operation part is pendant box type, if the NC unit and display unit are equipped away from the cabinet, ground the ground terminal of the NC unit and display unit to the ground plate of the operation part, and from the ground plate of the operation part, ground to the ground plate of the cabinet.
(1) The NC unit and display unit are in or near the cabinet
NC unit Display unit
DCIN
24VDC
0V
FG
CF01
(ACFAIL)
24VDC
LCD
CRT
NCKB (NC keyboard)
RIO (Remote I/O)
CF10 (I/O interface)
SIO(RS-232C)
HANDLE (Manual pulse generator)
FG terminal block
EMG FG terminal block
Emergency stop button
24VDC stabilized power supply
24VDC
0V
FG
24VDC stabilized power supply
24VDC
0V
FG
24VDC
0V
FG
Base I/O unit
RIO (Remote I/O)
AO (Analog output)
CF10 (I/O interface)
SV1 (Servo drive unit)
SV2 (Servo drive unit)
SKIP (Skip signal)
ENC (Synchronous feed encoder)
FG terminal block
Cabinet ground plate
(Note 1) means that the metal case of the connector is connected to the FG terminal block by the FG pattern on the board.
(Note 2) The figure above shows the case when more than one 24VDC stabilized power supply are used.
(Note 3) The E68 control unit and display unit share the same FG terminal block.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
(2) The NC unit and display unit are away from the cabinet
Operation part
NC unit Display unit
DCIN
24VDC
0V
FG
CF01
(ACFAIL)
24VDC
EMG
LCD
CRT
NCKB (NC keyboard)
RIO (Remote I/O)
CF10 (I/O interface)
SIO (RS-232C)
HANDLE (Manual pulse generator)
FG terminal block
FG terminal block
Emergency stop button
Operation part ground plate
Electric Cabinet
24VDC stabilized power supply
24VDC
0V
FG
24VDC stabilized power supply
24VDC
0V
FG
24VDC
0V
FG
Base I/O unit
RIO (Remote I/O)
AO (Analog output)
CF10 (I/O interface)
SV1 (Servo drive unit)
SV2 (Servo drive unit)
SKIP (Skip signal)
ENC (Synchronous feed encoder)
FG terminal block
Cabinet ground plate
(Note 1) means that the metal case of the connector is connected to the FG terminal block by the FG pattern on the board.
(Note 2) The figure above shows the case when more than one 24VDC stabilized power supply are used.
(Note 3) The E68 control unit and display unit share the same FG terminal block.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
3.3.2 Shield clamping of cables
The shield cable connected to the NC unit, servo drive unit and spindle drive unit must be connected to the ground plate to stabilize operation while preventing malfunctioning due to noise.
The shield can be connected to the ground plate with GND plate or clamp fittings. Refer to the following drawings to treat the shield cable.
(1) Example of connection with ground plate of connector
Example of cable treatment
Cable
Shield
Ground plate
Fold the wire material shield over the sheath, and wrap copper foil tape over it.
Then clamp it with the connector’s GND plate.
(2) Example of connection with clamp fitting
Shield
Cable
Ground plate
Cable
Unit
Max. 0.8m
Clamp fitting Clamp fitting
Ground plate
1. Peel a part of the cable sheath and expose the shield as shown in the drawing.
Press the exposed part against the grounding plate with the cable clamp fittings.
2. If the cable is thin, clamp several together in a bunch.
3. Use adequate force when tightening the cable so that the wire material is not damaged.
4. Connect each grounding plate together and ground them at one point. For outline drawings of clamp fittings and ground plates, refer to Appendix 1.9.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
Grounding method of each cable is as in the table below.
Unit name
NC unit
Connector name Usage/Function
CF10 I/O interface
Grounding method
Ground plate in the connector
Base I/O unit
HANDLE
SIO
CF10
SV1
SV2
ENC
SKIP
AO
Manual pulse generator
RS-232C
I/O interface
Servo drive unit
Spindle drive unit
Servo drive unit
(Auxiliary axis)
Ground plate in the connector
Ground plate in the connector
Ground plate in the connector
Ground plate in the connector
Ground plate in the connector
Synchronous feed encoder Ground plate in the connector
Skip signal input Ground plate in the connector
Analog output Ground plate in the connector
3.3.3 Connecting spark killer
Get rid of noises during coil/contact operating.
To get rid of noises, connect a spike killer parallel to the coil/contact.
Contact
SK
E
S
K
The CR compound element is effective to remove noises caused by electromagnetic induction.
Spark killer C: 0.033 to 0.1
μ
F
R: 10 to 120
Ω
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
3.3.4 Lightning surge protection
Generally, the lightning surge enters the control power supply of the device via the power supply line, which may damage the internal circuits through the control power supply or the control power supply itself.
In the case of our NC devices, surge absorbers are added to the control part and control power supply of the drive part. However, if the lightning surge protection is not done to all parts that require the protection in the control cabinet (refer to the figure below), the lightning surge may run via signal lines, which may damage the other devices.
NC
Power source
Drive unit
(Servo / Spindle drive unit)
Route of lightning surge
Control panel
(Relay panel, etc)
Power supply
Figure 1. Damage route by lightning surge
(1) Protection method
Add a surge absorber to the power supply line of power supply devices prepared separately. (Refer to the figure below.)
Power source
Another device
(Power supply for panel, etc)
Control panel
(Relay panel, etc)
Circuit protector
Surge absorber (1) Surge absorber (2)
Figure 2. Lightning surge measurement in the case of three-phase power supply
(2) Example of surge absorber
In the case of surge absorbers of OKAYA ELECTRIC INDUSTRIES CO., LTD.
Circuit voltage
50/60Hz
[Vrms]
Max. tolerance circuit voltage
Clamp voltage
[V] ±10%
Surge resistance value
8/20
μ s[A]
Surge withstand pressure
(Voltage when discharge starts)
1.2/50
μ s[V]
(1) RAV-781BYZ-2 Φ
(2) RAV-781BXZ-4 Φ
300 783 2500
500 700 2500
20k
2k
(Note) For outline drawings, refer to Appendix 3.6.3 Surge absorber.
For characteristics, outline dimension and connection method of surge absorber, refer to your surge absorber manufacturer’s catalogue.
(3) Installation example of surge absorber
Refer to Appendix 3.6.3 Surge absorber.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
3.4 Installation
In principle, install the NC unit and display unit in the sealed structure cabinet.
In the case when they are installed in cabinet, pay attention to the points below.
(1) Install the NC unit and display unit vertically.
(2) Refer to the following drawing to consider the NC unit’s heat dissipation wiring and ventilation, and secure enough space.
(Top)
(Bottom)
Operation box
Min. 50mm
(For heat radiation)
NC unit /
Display unit
Front view
Min. 50mm
(For heat radiation and wiring)
Min. 100mm
(For heat radiation and wiring)
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
4. CONNECTION AMONG COMPONENTS
4.1 General View
4.1.1 E60 General connection diagram
(1) E60: Color display
3-phase 200VAC to 230VAC
R S T
No fuse breaker (NFB)
NC unit FCU6-MU071
F090
HR72
Backlight inverter
F098
Display unit
FCU6-DUN26
F484
F070
HR761
Keyboard unit
FCU6-KB024
NFB
24VDC stabilized power supply
(Note 2) FG
24VDC
F120
DCIN
CF01
(ACFAIL)
EMG
HR753
LCD
8.4-type color TFT
(VGA:640*480)
Menu key
OT release switch
EMG
F010
CF10
HR741
F054
Remote I/O unit
FCUA-DX1xx
Relay/Contact for machine control
R
RIO
HANDLE SIO
NCKB
DCIN RIO1
1
RIO2
R
FCUA-R211
(SH41)
Transformer
200VAC: 100VAC
FCUA-R211
(SH41)
(Note 1)
100VAC
F034
F070
24VDC
To the next remote I/O
Terminal resistance
FCUA-R-TM
FG
RS-232C device
F023/F024
F320/F321
Manual pulse generator
Base I/O unit
FCU6-HR341/FCU6-HR351
F351 DI
CF31
F351 DI
CF10
CF32
Machine’s cabinet
CF33
F351 DO
F351 DO
F070
HR341/HR351
CF34
24VDC stabilized power supply
DCIN
ENC
F040/F041
NFB
(Note 2) FG
RIO
SKIP
AO
F102
F221
Skip signal
Input: 4 points
Synchronous feed encoder
Analog output
SV1 SV2
Remote I/O unit
FCUA-DX1xx
DCIN RIO1 RIO2
Relay/Contact for machine control
R
R
FCUA-R211
(SH41)
FCUA-R211
(SH41)
NFB
MC
NFB
MC
NFB
MC
F070
24VDC
Terminal resistance
FCUA-R-TM
To the next remote I/O
M M M
L1
L2
L3
L11
L12
Servo drive unit
MR-J2-CT
TE1
TE2
PE
CN1A
CN1B
L1
L2
L3
Servo drive unit
MR-J2-CT
CN30
CN22
PE
CN1A
CN1B
L1
L2
L3
L11
L12
Spindle drive unit
MDS-B-SPJ2
T1
T2
PE
CN1A
CN1B
NFB
24VDC stabilized power supply
(Note 2)
FG
(Note 1) For the remote I/O cable, use FCUA-R211 normally.
If the cable length is short (such as a bridge among units in the cabinet), SH41 cable can be used.
(Note 2) 24VDC stabilized power supply must be installed on each control unit, base I/O unit and MDS-R.
(Note 3) Refer to “4.4.2 Power supply PD25” for using the power supply PD25.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
(2) Monochrome display
3-phase 200VAC to 230VAC
R S T
No fuse breaker (NFB)
NFB
NFB
NFB
24VDC stabilized power supply
(Note 2)
OT release switch
EMG
Transformer
200VAC: 100VAC
FG
24VDC stabilized power supply
(Note 2)
MC
MC
FG
100VAC
FG
F070
F070
NFB
24VDC
F120
F010
MC
NC unit FCU6-MU071
NC keyboard FCU6-KB071-1
100VAC
FCUA-R100
Display unit (CRT)
FCU6-DUE71-1
Display unit (LCD)
FCU6-DUT11-1
HR721
NZ24-4
CN1
LCD
CCFL
DCIN
CF01
(ACFAIL)
HR761
HR753
EMG
CRT
F590
F090
CRT2
CRT1
LCD
F053 Attached to menu key
CF10
RIO
HANDLE
HR741
SIO
NCKB
FCUA-R211
(SH41)
(Note 1)
Remote I/O unit
FCUA-DX1xx
DCIN RIO1
1
RIO2
F070
24VDC
F034
RS-232C device
Relay / Contact for machine control
R
R
FCUA-R211
(SH41)
Terminal resistance
FCUA-R-TM
To the next remote I/O
F023/F024
F320/F321 Manual pulse generator
Base I/O unit
FCU6-HR341/FCU6-HR351
CF10
HR341/HR351
CF31
CF32
CF33
CF34
F351
F351
F351
F351
DI
DI
DO
DO
Machine's cabinet
DCIN
ENC
SKIP
AO
F040/F041
F102
Skip signal
Input: 4 points
Analog output
Synchronous feed encoder
SV1 SV2 RIO
F221
FCUA-R211
Remote I/O unit
FCUA-DX1xx
DCIN RIO1 RIO2
Relay / Contact for machine control
R
R
FCUA-R211
(SH41)
NFB
MC
F070
24VDC
Terminal resistance
FCUA-R-TM
To the next remote I/O
MC MC
Servo drive unit
MR-J2-CT
L1
L2
L3
L11
TE1
L12 TE2
PE
CN1A
CN1B
L1
L2
L3
Servo drive unit
MDS-R
CN30
CN22
PE
CN1A
CN1B
L1
L2
L3
L11
L12
Spindle drive unit
MDS-B-SPJ2
T1
T2
PE
CN1A
CN1B
NFB
24VDC stabilized power supply
(Note 2)
FG
(Note 1) For the remote I/O cable, use FCUA-R211 normally.
If the cable length is short (such as a bridge among units in the cabinet), SH41 cable can be used.
(Note 2) 24VDC stabilized power supply must be installed on each control unit, base I/O unit and MDS-R.
(Note 3) If the power supply PD25 is not used, refer to "4.4.1 Stabilized power supply for general purpose".
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
4.1.2 E68 General connection diagram
Front IC card I/F unit
FCU6-EP105-1
ATA-compliant
memory card
HR253
NC unit
FCU6-MU072
F098
R S T
No fuse breaker (NFB)
24VDC stabilized power supply
ACIN
DCOUT
FG
NFB
OT release switch
EMG
FG
24VDC
DCIN
CF01
EMG
HR761
Expansion card
HR751
HR742
LCD
Expansion card
HR
551
F161
Backlight inverter
F090
F484
HR722
Display unit
FCU6-DUN24
8.4-type color TFT
(VGA:640*480)
F010
RA
FG
Machine operation panel
Remote I/O unit
FCUA-DX1xx
CF10
RIO HANDLE SIO
NCKB
Keyboard unit
FCU6-KB024
Menu key
F070
24VDC
F054
SH41
MC
MC
ON
MC
OFF
F034 RS-232C Device
Servo/Spindle Drive Units
MDS series
24VDC
F070
SH21
F023/F024/F320/321
Manual pulse generator
Base I/O unit
FCU6-HR341/351
FCU6-DX220/221
CF10
DCIN
CF31
CF32
CF33
CF34
DI
DI
DO
DO
F351 (note)
F351 (note)
F351 (note)
F351 (note)
Machine's cabinet
(Note) R300/301 cable for
FCU6-DX220/221
SV1
SV2
ENC
RIO1 SKIP
F040/041
F102
Skip signal
Input:4 points
Synchronous feed encoder
F070
Remote I/O unit
FCUA-DX1xx
DIO
DCIN
24VDC Relay/Contact for machine control
RIO1 RIO2
SH41
Terminal resistance
FCUA-R-TM
SH41
To the next remote I/O
(Note 1) If the power supply PD25 is used, refer to "4.4.2 Power supply PD25".
(Note 2) For the remote I/O cable, use FCUA-R211 normally.
If the cable length is short (such as a bridge among units in the cabinet), SH41 cable can be used.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
4.2 Connecting NC unit
Connect the display unit, keyboard unit, base I/O unit, remote I/O unit, manual pulse generator, RS-232C devices to the NC unit.
4.2.1 NC unit connection system drawing
(1) E60
NC unit
Display unit
CRT1
F590 cable
(For CRT)
CRT CF10
F010 cable
Base I/O unit
F023/F024/
F320/F321 cable
LCD
F090 cable
(For LCD)
LCD
HANDLE
SIO
F034 cable
Manual pulse generator
RS-232C device
Keyboard unit
F053 cable
NCKB RIO
FCUA-R211 cable
Remote I/O unit
F120 cable
EMG Emergency stop signal
24VDC stabilized power supply
F070 cable
DCIN
CF01
(ACFAIL)
Connector description
FCU6-MU071
CF10 Connect with base I/O unit.
HANDLE Connect with manual pulse generator.
SIO Connect with RS-232C devices.
RIO
EMG
CRT
LCD
NCKB
DCIN
CF01
Connect with remote I/O unit.
Connect with emergency stop signal.
Connect with display unit. (Connect when FCU6-DUE71 is used.)
Connect with display unit. (Connect when FCU6-DUN26/FCU6-DUT11 is used.)
Connect with keyboard unit.
Connect with the 24VDC power supply.
Connect with power supply failure signal. (ACFAIL) (Open during using general purpose power supply)
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
(2) E68
NC unit
Display unit
LCD
F090 cable
(For LCD)
LCD CF10
HANDLE
F010 cable
F023/F024/
F320/F321 cable
Base I/O unit
SIO
F034 cable
Manual pulse generator
RS-232C device
Keyboard unit
F054 cable
NCKB RIO
FCUA-R211 cable
Remote I/O unit
F120 cable
EMG Emergency stop signal
24VDC stabilized power supply
F070 cable
DCIN
CF01
(ACFAIL)
Connector description
FCU6-MU072
CF10 Connect with base I/O unit.
HANDLE Connect with manual pulse generator.
SIO Connect with RS-232C devices.
RIO
EMG
LCD
Connect with remote I/O unit.
Connect with emergency stop signal.
Connect with display unit. (Connect when FCU6-DUN24 is used.)
NCKB
DCIN
CF01
Connect with keyboard unit.
Connect with the 24VDC power supply.
Connect with power supply failure signal. (ACFAIL) (Open during using general purpose power supply)
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
4.2.2 Layout drawing of NC unit
Appearance of back of NC unit
DCIN
CF01
EMG
CRT
LCD
CF10
NCKB
RIO
HANDLE SIO
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
4.2.3 Connector pin assignment of NC unit
(1) CF10 connector
I/O interface
25
1
50 26
<Cable side connector Type (recommended)>
Plug: 10150-6000EL
Shell: 10350-3210-000
Recommended manufacturer: 3M
(2) SIO connector
RS-232C
10 1
20 11
<Cable side connector Type (recommended)>
Plug: 10120-3000VE
Shell: 10320-52F0-008
Recommended manufacturer: 3M
CAUTION
1 I/O TXRX1 26 I/O
2 reserve 27 reserve
3 GND 28 GND
4 I SKIP1 29 I SKIP1*
5 I SKIP2
6 I SKIP3
7 I SKIP4
30 I SKIP2*
31 I SKIP3*
32 I SKIP4*
8 reserve 33 reserve
9 reserve 34 reserve
10 reserve 35 reserve
11
12
reserve 36 reserve
GND 37 GND
13
14
15
I ENC1A 38 I ENC1A*
I ENC1B 39 I ENC1B*
I ENC1Z 40 I ENC1Z*
16 GND 41 GND
17 O SVTXD2 42 O SVTXD2*
18 I SVALM2 43 I SVALM2*
19 I SVRXD2 44 I SVRXD2*
20 O SVEMG2 45 O SVEMG2*
21 GND 46 GND
22 O SVTXD1 47 O SVTXD1*
23 I SVALM1 48 I SVALM1*
24 I SVRXD1 49 I SVRXD1*
25 O SVEMG1 50 O SVEMG1*
1 GND 11 GND
2 I 12
3 I 13
4 I 14
5 GND 15 GND
6 reserve 16 reserve
8 I 18
9 I O
10 reserve 20 reserve
Do not apply voltages other than those indicated in this manual on the connector.
Doing so may lead to destruction or damage.
Incorrect connections my damage the devices, so connect the cables to the specified connectors.
Do not connect or disconnect the connection cables between each unit while the power is ON.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
(3) HANDLE connector
Manual pulse generator
10
20
1
11
<Cable side connector type (recommended)>
Plug: 10120-3000VE
Shell: 10320-52F0-008
Recommended manufacturer: 3M
(4) RIO connector
Remote I/O
1 2 3
1 GND 11
5 GND 15
6 O 12VDC
GND
2 reserve 12 reserve
3 I 2HB
4 I 1HB
7 reserve 17 reserve
8 reserve 18 reserve
9 reserve
10 O 5VDC
GND
16 O 12VDC
19 reserve
20 O 5VDC
<Cable side connector type (recommended)>
Connector: 1-178288-3
Contact: 1-175218-2
Recommended manufacturer: Tyco Electronics AMP
(5) DCIN connector
24VDC input
1 2 3
<Cable side connector type (recommended)>
Connector: 2-178288-3
Contact: 1-175218-5
Recommended manufacturer: Tyco Electronics AMP
CAUTIO
Do not apply voltages other than those indicated in this manual on the connector.
Doing so may lead to destruction or damage.
Incorrect connections my damage the devices, so connect the cables to the specified connectors.
Do not connect or disconnect the connection cables between each unit while the power is ON.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
(6) CF01 connector
Power supply failure detection (ACFAIL)
2 1
<Cable side connector type (recommended)>
Connector: 51030-0230
Contact: 50084-8160
Recommended manufacturer: MOLEX
(7) EMG connector
Emergency stop
2
3 1
<Cable side connector type (recommended)>
Connector: 51030-0330
Contact: 50084-8160
Recommended manufacturer: MOLEX
(8) NCKB connector
Keyboard
1B
13B
1A 13A
<Cable side connector type (recommended)>
Connector: 7926-6500SC
Strain relief: 3448-7926
Recommended manufacturer: 3M
CAUTION
A B
3 O
4 O
7 I
8 I
9
10
11
GND
GND
12 O 5VDC
13 O 5VDC
KBAD1
BUZOUT*
KBD1
KBD3
GND
10 GND
11 GND
12 O 5VDC
13 O 5VDC
Do not apply voltages other than those indicated in this manual on the connector.
Doing so may lead to destruction or damage.
Incorrect connections my damage the devices, so connect the cables to the specified connectors.
Do not connect or disconnect the connection cables between each unit while the power is ON.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
(9) LCD connector
Relay board for LCD
A B
1 GND
2 O FPD1
3 O FPD3
4 O FPD5
1A 20A
5 O FPD7
6 O FPD9
1B 20B
7
8 O
9 O
10
11
O FPD14
O LCDDRDY
GND
FPD11
FPD13
10 O FPD15
11 O LCON0
12 O LCON1 12 O LCON2
<Cable side connector type (recommended)>
Connector: DHD-RB40-20AN
Recommended manufacturer: DDK
13
14
15
16
17
O FPD16
I LCDID3
O
LCDFRAM
E
O LCDSHIFT
I LCDID1
13 O FPD17
14 I LCDID2
16 O 5VON*
17 O DISPOFF
(10) CRT connector
CRT
1B 5B
18 O CLFOFF 18 I LCDID0
19
20
O 5VDC
O 5VDC
19 O 5VDC
20 O 5VDC
A B
1 O GND
2 O GND
1A 5A
<Cable side connector type (recommended)>
Connector: UFS-10B-04
Contact: 66-1-BF
Recommended manufacturer: YAMAICHI ELECTRONICS
CAUTION
Do not apply voltages other than those indicated in this manual on the connector.
Doing so may lead to destruction or damage.
Incorrect connections my damage the devices, so connect the cables to the specified connectors.
Do not connect or disconnect the connection cables between each unit while the power is ON.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
4.2.4 Connection of RS-232C cable
Connect the RS-232C cable to the SIO connector.
NC Unit
SIO
F034 Cable
<Related items>
Cable drawing: Appendix 2 (F034 cable)
Connector pin assignment: "4.2.2 Connector pin assignment of NC unit (2)"
4.2.5 Connection of manual pulse generator
Connect a manual pulse generator to the HANDLE connector of the NC unit.
To this unit, it is possible to connect the 5VDC power supply type and 12VDC power supply type.
The maximum number of manual pulse generators is 2.
NC unit
Manual pulse generator cable
F023 cable
5VDC spec
F024 cable
F320 cable
12VDC spec
F321 cable
OK: Available channel
Channel
1 2
OK
OK OK
OK
OK OK
HANDLE
F023/F024 or
F320/F321 cable
CH-1
CH-2
<Related items>
Outline drawing: Appendix 1.6 Manual pulse generator outline drawing
Cable drawing: Appendix 2 (F023 cable)
Connector pin assignment: "4.2.2 Connector pin assignment of NC unit (3)"
CAUTION
Incorrect connection may damage the devices, so connect the cables to the specified connectors.
Do not connect or disconnect the connection cables between each unit while the power is ON.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
4.2.6 Connection of operation board I/O
Connect the operation board I/O to the RIO connector of the NC unit.
Normally, connect the remote I/O unit to the RIO connector, and configurate the number of I/O points suitable for your machine tool builder’s specifications.
Operation board I/O can be used up to four channels by channel setting. (In the case of FCUA-DX11x, possible to connect two units).
Also note that analog input/output units cannot be used (FCUA-DX12x, FCUA-DX14x).
As for remote I/O unit, refer to "6. CONNECTION OF REMOTE I/O UNIT".
NC unit
Remote I/O unit
RIO
FCUA-R211 cable
<Related items>
Cable drawing: Appendix 2 (FCUA-R211 cable)
Connector pin assignment, refer to "4.2.2 Connector pin assignment of NC unit (4)"
4.2.7 Connection of emergency stop (EMG)
Connect the emergency stop button to the EMG connector of the NC unit. For wiring of the emergency stop button, refer to the next page.
Do not use the EMG connector other purposes than the emergency stop signal.
NC Unit
F120 Cable
EMG
<Related items>
Cable drawing: Appendix 2 (F120 cable)
Connector pin assignment: "4.2.2 Connector pin assignment of NC unit (7)"
CAUTION
Do not apply voltages other than those indicated in this manual on the connector.
Doing so may lead to destruction or damage.
Incorrect connection may damage the devices, so connect the cables to the specified connectors.
Do not connect or disconnect the connection cables between each unit while the power is ON.
I - 30
Wiring of emergency stop button
EZMotion-NC E60/E68 Series Connection and Maintenance Manual
NC Unit
Over Travel release switch
24VDC
EMG Emergency stop switch
COM
3
Limit switch
Emergency stop circuit
EMG IN
2
Diode
FG
1
RA
24VDC stabilized power supply 24VDC
GND
Base I/O Unit
DCIN
24VDC
0V
FG
24VDC stabilized power supply 24VDC
GND
Servo Drive Unit
CN20
1 EM1
FG
CAUTION
The connection above won’t shut off the power supply of the drive unit directly.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
4.3 Connection of Display Unit and Keyboard Unit
As each unit is separated from one another, the connection below is necessary.
4.3.1 Connection of FCU6-DUE71
Connect the F590 cable to the CRT connector of the NC unit, and cable for menu keys to the connector of the bottom of the NC unit’s keyboard unit.
It is necessary to supply AC100V to the CRT2 connector of the display unit by the FCUA-R100 cable.
NC unit Display unit
CRT
Key board
F590 cable
Accessory cable
for menu key
FCUA-R100 cable (100VAC)
4.3.2 Connection of FCU6-DUT11
Connect the cable F090 to the LCD connector of the NC unit, and cable for menu keys to the connector of the bottom of the NC unit’s keyboard unit.
NC unit Display unit
F090 cable
LCD
Key board
Accessory cable
for menu key
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
4.3.3 Connection of FCU6-DUN24/FCU6-DUN26
Connect the cable F054 to the connector of the keyboard unit, and cable for menu keys to the connector of the bottom of the NC unit’s keyboard unit.
Keyboard unit
Display unit
NC unit
LCD
Accessory cable for menu key
F054 cable
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
4.4 Connection of Power Supply
4.4.1 Stabilized power supply for general purpose
Choose the stabilized power supply for general purpose that satisfies the specifications below.
(1) Power supply connection
NFB
24VDC general purpose stabilized power supply
ACIN
NFB
NC unit
F070 cable
DCOUT DCIN
(2) Power supply specification
Output voltage
External power supply unit
24VDC ± 5%
Output current 3A or more
(Note 1) For the connection of the NC unit’s DCIN connector, refer to "4.2.2 Connector pin assignment of
NC unit (5)".
(Note 2) Leave the ACFAIL connector of the NC unit open.
4.4.2 Power supply PD25
Use the PD25 unit for the system whose NC unit requires the power supply failure detection signal
(ACFAIL).
(1) Connection of PD25
NFB
PD25 power supply unit
ACIN
ON/OFF
F172 cable
ON
OFF
ON/OFF switch
NC unit
NFB
DCOUT
F110 cable
DCIN
CF01 (ACFAIL)
(2) Power supply specification
Input voltage
Output voltage
Unit size
External power supply unit
200VAC to 230VAC (-15%, +10%)
24VDC 3A max
130 × 65 × 230(mm) Refer to Appendix 1.3.
Output holding time 300ms
(Note) Do not turn the PD25 ON immediately after turning it OFF. Turn the power ON after about 2 seconds.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
(3) Layout drawing of connectors
ACIN
ACIN: 200VAC input
ON/OFF SW : Switch ON （ Up ) --- 24VDC output
Switch OFF （ Down ） --- 24VDC output OFF
ON/OFF SW
ON/OFF: Connect to the ON/OFF switch
ON/OFF
POW ER
DCOUT
POWER: Green light ON when 24VDC output
DCOUT: Left side connector: ---- 24VDC output
Right side connector ---- Power supply failure detection signal （ ACFAIL ） output
(Note) For usual turning ON/OFF, use the ON/OFF switch of the operation board.
(4) Connector pin assignment of PD25 unit
(1) ACIN connector
200VAC input
1 2 3 <Cable side connector type (recommended)>
Connector: 2-178128-3
Contact: 1-175218-5
Recommended manufacturer: Tyco Electronics AMP
1 I ACIN
2 I ACIN
3 FG
(2) DCOUT connector
24VDC output / power supply failure notice
1B 2B 3B
A(X) B(Y)
1A 2A 3A
<Cable side connector type (recommended)>
2 GND 0V
3 FG FG
Connector: 3-178127-6
Contact: 1-175218-5
Recommended manufacturer: Tyco Electronics AMP
(3) ON/OFF connector
ON/OFF control
1 5 <Cable side connector type (recommended)>
Connector: 1-178288-5
Contact: 1-175218-5
Recommended manufacturer: Tyco Electronics AMP
CAUTION
1 NC
2 I P-OFF
3 GND
4 GND
5 I P-ON
Do not apply voltages other than those indicated in this manual on the connector.
Doing so may lead to destruction or damage.
Incorrect connection may damage the devices, so connect the cables to the specified connectors.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
(5) Installation direction and space
Install the PD25 unit vertically so that it can be seen from the front.
Keep the spaces shown in the figure below around the unit for heat radiation / ventilating.
Top
Min. 100mm
Min.
20mm
A CIN
Min.
20mm
ON/OFF S W
ON/O FF
POW E R
DC OU T
Min. 100mm
Bottom
WARNING
Do not damage, apply excessive stress, place heave thing on or sandwich the cables, as this may lead to electric shocks.
CAUTION
Separate the signal wire from the drive line/power line when wiring.
Do not connect or disconnect the connection cables between each unit while the power is ON.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
5. I/O INTERFACE CONNECTION
5.1 Outline of I/O Interface
5.1.1 Variations of I/O interfaces
There are two types of I/O interfaces.
Type
1 Base I/O
Detail
Used for connecting DI/DO, servo drive unit, synchronous feed encoder, skip signal, remote I/O unit.
Each NC unit needs one base I/O.
2 Remote I/O Used for connecting connector RIO of base I/O unit and NC unit.
Other than DI/DO, analog input and output is possible.
Connection
Refer to "5.2 Connection of Base I/O unit".
Refer to "6.
CONNECTION OF
REMOTE I/O UNIT".
Detail of configuration
Refer to "2.2 Lists of configuration unit (6)".
Refer to "2.2 Lists of configuration unit (7)".
5.1.2 Example of I/O unit connection
Normally, use one base I/O unit. If one is not enough, connect remote I/O units to the connector RIO to compose the number of I/O points that is suitable for the machine tool builder’s specifications. (Refer to the figure below.)
For remote I/O unit, refer to "6. REMOTE I/O UNIT CONNECTION".
Connection when a remote I/O unit is used
Base I/O unit
RIO/RIO1
FCUA-R211(SH41) cable
Remote I/O unit
Terminal resistance
R-TM
Figure 1
Connect the terminal resistor to the terminal end of the remote I/O unit connected to the connector RIO.
Model name of the terminal resistor: FCUA-R-TM
If a remote I/O unit isn’t connected to a base I/O unit, connect the terminal resistor to the connector RIO.
5.1.3 Station number setting of I/O unit
Base I/O unit occupies two stations, whose station numbers are assigned to be "0" and "1". It is not possible to change the station numbers in the case with FCU6-HR341/HR351.
In the case you connect a remote I/O unit, set from among "2" to "7" as "0" and "1" are already used for base I/O unit.
For station number setting of remote I/O unit, refer to "6.12 Station Number Setting When Using Multiple
Remote I/O Units".
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
5.2 Connection of Base I/O Unit
Base I/O units is used for connecting DI/DO, servo drive unit, synchronous feed encoder, skip signal and remote I/O unit.
Each NC unit needs one base I/O unit.
5.2.1 Base I/O unit connection system drawing
Base I/O unit
NC unit
CF10 CF10 SV1
SH21 cable
Servo drive unit
F010 cable
SV2
SH21 cable
Servo drive unit
ENC
F040 cable
Synchronous feed encoder
F102 cable
SKIP Skip signal (4 points)
FCUA-R211 cable
RIO/RIO1 Remote I/O unit
F221 cable
AO Analog output (only FCU6-HR341/HR351)
F351 cable
CF31 DI
F351 cable
CF32 DI
24VDC stabilized power supply
F070 cable
DCIN
CS1 CS2
CF33
CF34
F351 cable
F351 cable
DO
DO
0 1
CS1 and CS2 are used to set the remote I/O communication station No.
(FCU6-DX220/DX221 only)
(Note 1) The base I/O unit occupies 2 stations for the remote I/O communication (MC link B communication).
(Note 2) RIO2 cannot be used.
Connecter description
SV1 Connect with Part system 1 of servo drive unit.
SV2 Connect with Part system 2 of servo drive unit.
ENC Connect with synchronous feed encoder.
SKIP Connect with skip signal input. (Max: Four points)
RIO/
RIO1
Connect with remote I/O unit.
(As base I/O unit has two occupied stations, the other six stations can be used.
As for the number of stations to occupy, refer to "6.12 Station Number Setting When Using
Multiple Remote I/O Units".) RIO2 cannot be used.
AO Connect with the analog output signal.
(One point)
-
CF33 DO32 (Sink) DO32 (Source)
CF34 DO16 (Sink) DO16 (Source)
CF10 Connect with the NC unit.
DCIN Connect with the 24VDC stabilized power supply.
DO32 (Sink)
DO32 (Sink)
DO32 (Source)
DO32 (Source)
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
Explanation of rotary switch
FCU6-DX220 FCU6-DX221
CS1 Rotary switch CS1: Set the station No. for DI:X0-X1F (32 points )and DO:Y0-Y1F (32 points) of the remote
I/O communication 1CH.
Normally, this is used at "0".
CS2 Rotary switch CS2: Set the station No. for DI:X20-X3F (32 points) and DO:Y20-Y3F (32 points) of the remote I/O communication 1CH.
Normally, this is used at "1".
* The setting of rotary switch CS1 and CS2 may be differed depending on the machine configuration or the status as to whether the other remote I/O units are used. Set within the range from 0 to 7.
5.2.2 Connecter layout of base I/O unit
(1) FCU6-HR341/HR351
Appearance of base I/O unit
CF31 CF32
CF33 CF34
SKIP
ENC
CF10 SV2 SV1
RI0
DCIN
AO RIOFG
I - 39
(2) FCU6-DX220/DX221
Appearance of base I/O unit
EZMotion-NC E60/E68 Series Connection and Maintenance Manual
D
E F
0 1 2
3
9A 8 7
6
D
E F
0 1 2
3
9A 8 7
6
CF31 CF32
CF33 CF34
SKIP
CR31
ENC
CF10 SV2 SV1
RIO2 RIO1 DCIN
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
5.2.3 Connector pin assignment of base I/O unit
(1) CF10 connector
I/O interface
For connector pin assignment, refer to "4.2.3 Connector pin assignment of NC unit (1)".
25 1
50
26
<Cable side connector type (recommended)>
Plug: 10150-6000EL
Shell: 10350-3210-000
Recommended manufacturer: 3M
(2) SV1 connector
Servo drive unit
10 1
20 11
<Cable side connector type (recommended)>
Plug: 10120-6000EL
Shell: 10320-3210-000
Recommended manufacturer: 3M
(3) SV2 connector
Servo drive unit
10 1
20 11
<Cable side connector type (recommended)>
Plug: 10120-6000EL
Shell: 10320-3210-000
Recommended manufacturer: 3M
CAUTION
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
10
GND
O
GND
11 GND
SVTXD1 12 O
I SVALM1 13 I SVALM1*
I SVRXD1 14 I SVRXD1*
15 GND
reserve 16 reserve
O SVEMG1 17 O SVEMG1*
reserve 18 reserve
reserve 19 reserve
reserve 20 reserve
GND 11 GND
O SVTXD2 12 O
I SVALM2 13 I SVALM2*
I SVRXD2 14 I SVRXD2*
GND 15 GND
reserve 16 reserve
O SVEMG2 17 O SVEMG2*
reserve 18 reserve
reserve 19 reserve
reserve 20 reserve
Do not apply voltages other than those indicated in this manual on the connector.
Doing so may lead to destruction or damage.
Incorrect connections my damage the devices, so connect the cables to the specified connectors.
Do not connect or disconnect the connection cables between each unit while the power is ON.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
(4) ENC connector
Synchronous feed encoder
5 1
1
2
3
4
5
I ENC1A
I ENC1B
I ENC1Z
GND
GND
GND
SKIP IN1
SKIP IN3 reserve reserve reserve reserve
GND
6 I ENC1A*
7 I ENC1B*
8 I ENC1Z*
9 O 5VDC
9 6
<Cable side connector type (recommended)>
Connector: CDE-9PF
Contact: CD-PC-111
Case: HDE-CTH
Recommended manufacturer: Hirose Electric
(5) SKIP connector
Skip signal input
8 1
15 9
<Cable side connector type (recommended)>
Connector: CDA-15P
Contact: CD-PC-111
Case: HDA-CTH
Recommended manufacturer: Hirose Electric
(6) DCIN connector
24VDC input
1 2 3
3
4
5
1
2
6
7
8
I
I
9 GND
12 reserve
13 reserve
14 reserve
15 GND
1 I 24VDC
2 0V(RG)
3 FG
<Cable side connector type (recommended)>
Connector: 2-178288-3
Contact: 1-175218-5
Recommended manufacturer: Tyco Electronics AMP
(7) RIO/RIO1 connector
Remote I/O
1 2 3
1 I/O TXRX2
2 I/O TXRX2*
3 GND
<Cable side connector model (recommended)>
Connector: 1-178288-3
Contact: 1-175218-2
Recommended manufacturer: Tyco Electronics AMP
CAUTION
Do not apply voltages other than those indicated in this manual on the connector.
Doing so may lead to destruction or damage.
Incorrect connections my damage the devices, so connect the cables to the specified connectors.
Do not connect or disconnect the connection cables between each unit while the power is ON.
I - 42
(8) AO connector (Only FCU6-HR341/HR351)
Analog output
10 1
20
Plug: 10120-3000VE
Shell: 10320-52F0-008
CAUTION
11
EZMotion-NC E60/E68 Series Connection and Maintenance Manual
<Cable side connector type (recommended)>
Recommended manufacturer: 3M
7
8
9
10
1
2
3
4
5
6
GND 11 GND reserve 12 reserve reserve 13 reserve reserve 14 reserve
GND 15 GND reserve 16 reserve
O AO 17 reserve reserve 18 reserve reserve 19 reserve reserve 20 reserve
Do not apply voltages other than those indicated in this manual on the connector.
Doing so may lead to destruction or damage.
Incorrect connections my damage the devices, so connect the cables to the specified connectors.
Do not connect or disconnect the connection cables between each unit while the power is ON.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
(9) CF31/CF32/CF33/CF34 connector
(a) FCU6-HR341/HR351
DI/DO
DI: CF31/CF32
DO: CF33/CF34
9
6
5 I
CF31
B A
20 I X0
19 I X1
18 I X2
17 I X3
16 I X4
15 I X5
14 I X6
13 I X7
12 I X8
11 I X9
10 I XA
I XB
8 I XC
7 I XD
I XE
XF
20
19
18
17
16
15
14
13
12
11
10
9
I
I
I
I
I
I
I
I
I
I
I
I
X10
X11
X12
X13
X14
X15
X16
X17
X18
X19
X1A
X1B
8 I X1C
7
6
5 I
I
I X1D
X1E
X1F
20
19
18 I X32
17
16
10
8
7
I
I
I
I
I X2C 8
X2D 7
X33
X34
15 I X35
14
13
12 I X38
11 I X39
X3A
9 I X3B
6 I
I
I
I
I
CF32
B A
X30
X31
X36
X37
X3C
X3D
X3E
5 I X3F
4
3
reserve 4
I COM
(Note1)
3
reserve
I COM
(Note1)
4 reserve 4 reserve
3 I COM
(Note1)
3 I COM
(Note1)
2
1
O 24VDC
O 24VDC
2
1
0V(RG)
0V(RG)
2 O 24VDC 2
1
(Note 1) Different connection is applied depending on sink or source.
O 24VDC 1
To COM, supply the voltages below.
Sink: 24VDC
Source: 0V(RG)
CF34
B A
20 O Y0 20 O Y10
B A
20 O Y20 20
19 O Y1
CF33
19 O Y11
19 O Y21 19
18 O Y2
17 O Y3
18 O Y12
17 O Y13
18 O Y22 18
17 O Y23 17
16 O Y4 16 O Y14
16 O Y24 16
15 O Y5 15 O Y15 15 O Y25 15
14 O Y6
13 O Y7
14 O Y16
13 O Y17
14 O Y26 14
13 O Y27 13
12 O Y28 12
12 O Y8
11 O Y9
10 O YA
9 O YB
12 O Y18
11 O Y19
10 O Y1A
9 O Y1B
8
7
6
O YC
O YD
O YE
8
7
6
O Y1C
O Y1D
O Y1E
5
4
3
2
O YF 5
reserve 4
reserve 3
I 24VDC 2
O Y1F
reserve
reserve
0V(RG)
1 I 24VDC 1
<Cable side connector type (recommended)>
0V(RG)
11 O Y29 11
10 O Y2A 10
9
8
7
6
5
4
3
2
1
O Y2B 9
O Y2C
O Y2D
O Y2F
I
I
8
7
O Y2E 6
5
AO*
reserve 3 reserve
24VDC 2
24VDC 1
Connector: 7940-6500SC
Strain relief: 3448-7940
Recommended manufacturer: 3M
For details of assignment number of signals, refer to the PLC Interface Manual.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
(b) FCU6-DX220/DX221
DI/DO
DI: CF31/CF32
DO: CF33/CF34
CF31 CF32
B A B A
20 I X0 20 I X10 20 I X20 20 I X30
19 I X1
18 I X2
17 I X3
16 I X4
19
18
17
16
I
I
I
I
X11
X12
X13
X14
19 I X21
18 I X22
17 I X23
16 I X24
19 I X31
18 I X32
17 I X33
16 I X34
15 I X5
14 I X6
13 I X7
12 I X8
11 I X9
10 I XA
9 I XB
15
14
13 I
I
I
X15
X16
X17
12 I X18
11 I X19
10 I X1A
9 I X1B
15 I X25
14 I X26
13 I X27
12 I X28
11 I X29
10 I X2A
9 I X2B
15 I X35
14 I X36
13 I X37
12 I X38
11 I X39
10 I X3A
9 I X3B
8 I XC
7 I XD
6 I XE
8 I X1C
7 I X1D
6 I X1E
5 I XF 5 I X1F
4 reserve 4 reserve
3 I COM(note1) 3 I COM(note1)
2 O 2
1 O 1
0V(RG)
0V(RG)
8 I X2C
7 I X2D
6 I X2E
8 I X3C
7 I X3D
6 I X3E
5 I X2F 5 I X3F
4 Reserve 4 reserve
3 I COM(note1) 3 I COM(note1)
2 O 24VDC 2 0V(RG)
1 O 24VDC 1 0V(RG)
(Note 1)
Different connection is applied depending on sink or source.
To COM, supply the voltages below.
Sink: 24VDC
Source: 0V(RG)
CF33 CF34
B A B A
20 O Y0 20 O Y10 20 O Y20 20 O Y30
19 O Y1
18 O Y2
17 O Y3
16 O Y4
19 O Y11
18 O Y12
17 O Y13
16 O Y14
19 O Y21
18 O Y22
17 O Y23
16 O Y24
19 O Y31
18 O Y32
17 O Y33
16 O Y34
15 O Y5
14 O Y6
13 O Y7
12 O Y8
11 O Y9
10 O YA
15 O Y15
14 O Y16
13 O Y17
12 O Y18
11 O Y19
10 O Y1A
9 O Y1B
8 O Y1C
7 O Y1D
6 O Y1E
15 O Y25
14 O Y26
13 O Y27
12 O Y28
11 O Y29
10 O Y2A
9 O Y2B
8 O Y2C
7 O Y2D
6 O Y2E
15 O Y35
14 O Y36
13 O Y37
12 O Y38
11 O Y39
10 O Y3A
5 O Y1F
4 reserve 4 reserve
3 reserve 3 reserve
2 I 24VDC 2 0V(RG)
1 I 24VDC 1 0V(RG)
5 O Y2F
4 reserve 4 reserve
3 reserve 3 reserve
2 I 24VDC 2 0V(RG)
1 I 24VDC 1 0V(RG)
CS1 CS2
0
<Cable side connector type (recommended)>
Connector: 7940-6500SC
Recommended manufacturer: 3M
1
In this example, CS1 is set to "0", CS2 is set to "1".
For details, refer to the PLC Interface Manual.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
5.2.4 Outline of digital signal input circuit
The digital signal input circuit can be selected from the sink type or source type for each connector of each unit.
Unit name
Input type
COM pin connection
The number of input points
Pin for input
FCU6-HR341 FCU6-HR351 FCU6-DX220 FCU6-DX221
HR341 HR351 HR327 HR337
Sink/Source Sink/Source Sink/Source Sink/Source
24VDC/GND
64 points
X0 to X3F
24VDC/GND 24VDC/GND 24VDC/GND
64 points
X0 to X3F
64 points
X0 to X3F
64 points
X0 to X3F
(1) Input circuit
Source type
(Machine side)
CF31(DI1) / CF32(DI2)
3.3k
Ω
0V
3.3k
Ω
0V
3.3k
Ω
0V
3.3k
Ω
0V
3.3k
Ω
0V Control circuit
24VDC
Sink type
(Machine side)
CF31 (DI1) / CF32 (DI2)
24VDC
3.3k
Ω
A3, B3 COM
24VDC
3.3k
Ω
24VDC
3.3k
Ω
24VDC
3.3k
Ω
24VDC
3.3k
Ω
Control circuit
: 2.2k
Ω for
FCU6-DX220/DX221
A3, B3 COM
0V
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
(2) Conditions for input
The input signals must be used within the following condition ranges.
Sink type
Input voltage at external contact ON 6V or less
Input current at external contact ON 9mA or more
Input voltage at external contact OFF 20V or more, 25.2V or less
Input current at external contact OFF 2mA or less
Tolerable chattering time 3ms or less (Refer to T1 below)
Input signal holding time
Input circuit operation delay time
40ms or more (Refer to T2 below) (Note 1)
3ms ≦ T3 ≒ T4 ≦ 16ms
Machine side contact capacity 30V or more, 16mA or more
(Note 1) "40ms or more" is a rough standard. An input signal cannot be recognized unless it lasts longer than the period of the process cycle of the ladder.
Source type
Input voltage at external contact ON 18V to 25.2V
Input current at external contact ON 9mA or more
Input voltage at external contact OFF 4V or less
Input current at external contact OFF 2mA or less
Tolerable chattering time 3ms or less (Refer to T1 below)
Input signal holding time
Input circuit operation delay time
Machine side contact capacity
40ms or more (Refer to T2 below)
3ms ≦ T3 ≒ T4 ≦ 16ms
30V or more, 16mA or more
(Note 1)
(Note 1) "40ms or more" is a rough standard. An input signal cannot be recognized unless it lasts longer than the period of the process cycle of the ladder.
Sink type Source type
T2 T2
T1 T1 T1 T1
T3
T4 T3 T4
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
5.2.5 Outline of digital signal output circuit
The digital signal output circuit has the sink type and source type. Use within the specification ranges shown below.
Unit name
Output type
The number of output points
Pin for output
(1) Output circuit
(Machine side)
FCU6-HR341 FCU6-HR351 FCU6-DX220 FCU6-DX221
HR341 HR351 HR327 HR337
Sink Source Sink Source
60mA/Point 60mA/Point 60mA/Point 60mA/Point
48 points
Y0 to Y2F
48 points
Y0 to Y2F
64 points
Y0 to Y3F
64 points
Y0 to Y3F
(Machine side)
24VDC CF33 (DO1) / CF34 (DO2) 24VDC
CF33 (DO1) / CF34 (DO2)
RA
RA
PL
R
Control circuit R
PL
Control circuit
Sink type
(2) Conditions for output
Insulation method Non-insulation
Rated load voltage 24VDC
Max. output current 60mA/Point
Output delay time 40 μ s
Source type
(3) Setting of rotary switch (CS1, CS2) (For FCU6-DX220/DX221)
CS1
Rotary switch CS1: Set the station No. for DI:X0-X1F (32 points ) and DO:Y0-Y1F
(32 points) of the remote I/O communication 1CH.
Normally, this is used at "0".
CS2
Rotary switch CS2: Set the station No. for DI:X20-X3F (32 points) and DO:Y20-Y3F
(32 points) of the remote I/O communication 1CH.
Normally, this is used at "1".
The number of occupied stations for this card is 2.
-CAUTION-
1. When using an inductive load such as a relay, always connect a diode (voltage resistance 100V or more,100mA or more) in parallel to the load.
2. When using a capacitive load such as a lamp, always connect a protective resistor (R=150 Ω ) serially to the load to suppress rush currents. (Make sure that the current is less than the above tolerable current including the momentary current.)
CAUTION
When using an inductive load such as a relay, always connect a diode in parallel to the load.
When using a capacitive load such as a lamp, always connect a protective resistor serially to the load to suppress rush currents.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
5.2.6 Connection of machine control signal
(1) FCU6-HR341/HR351
Connect the machine control signal from CF34 to CF31 of base I/O unit.
Using the input 64 points and output 48 points requires four cables (all F351, single-end connector).
Base I/O unit
Machine signal
F351 cable CF31
(DI1)
CF32
(DI2)
SKIP
EN C
CF10 SV2 SV1
C F31 CF32
CF33 CF34
RI0
D CIN
Machine signal
F351 cable CF33
(DO1)
CF34
(DO2)
AO
<Related items>
Cable drawing: Appendix 2: F351 cable
Connector pin assignment: "5.2.3 Connector pin assignment of base I/O unit. (9)(a)"
(a) Outline of connection
24VDC
0V
CF31/
CF32
A3
B3
FCU6-HR341
COM
3.3k
Ω Input circuit
Sink type
0V
24VDC
CF31/
CF32
A3
B3
COM
FCU6-HR351
3.3k
Ω Input circuit
Source type
24VDC
B1
B2
A1
A2
CF33/
CF34
RA
B1
B2
A1
A2
CF33/
CF34
RA
Output circuit
Source type
PL
B1
B2
A1
A2
Machine
control
panel
0V
CF34
B4
A4
Analog output
R
220 Ω
Output circuit
Sink type
R
DAC Control circuit
PL
0V
24VDC
Machine
control
panel
0V
Analog output
CF34
B4
A4
B1
B2
A1
A2
R
220 Ω
R
DAC
Control circuit
Stabilized power supply
DCIN
1 2 3
24VDC 0V FG
FG
Stabilized power supply
DCIN
1 2 3
24VDC 0V FG
FG
CAUTION
Do not apply voltages other than those indicated in this manual on the connector.
Doing so may lead to destruction or damage.
Incorrect connections my damage the devices, so connect the cables to the specified connectors.
Do not connect or disconnect the connection cables between each unit while the power is ON.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
(b) Signal assignment table
For details of signal assignment, refer to the PLC Interface Manual.
FCU6-HR341/HR351
CF31(DI1) CF32(DI2)
Machine side control panel, etc
CF31
(DI1)
24VDC(+)
24VDC(+)
0V
0V
CF32
(DI2)
X07
X08
X09
X0A
X0B
X0C
X0D
X0E
B
X00
X01
X02
X03
X04
X05
X06
X0F
COM
24VDC
24VDC
B
X17
X18
X19
X1A
X1B
X1C
X1D
X1E
A
X10
X11
X12
X13
X14
X15
X16
X1F
COM
0V
0V
A
6
5
8
7
12
11
10
9
2
1
4
3
16
15
14
13
20
19
18
17
X27
X28
X29
X2A
X2B
X2C
X2D
X2E
B
X20
X21
X22
X23
X24
X25
X26
X2F
COM
24VDC
24VDC
B
X37
X38
X39
X3A
X3B
X3C
X3D
X3E
A
X30
X31
X32
X33
X34
X35
X36
X3F
COM
0V
0V
A
4
3
2
1
8
7
6
5
12
11
10
9
20
19
18
17
16
15
14
13
CF33(DO1) CF34(DO2)
24VDC(+)
RA
PL
24VDC(+)
0V
RA
CF33
(DO1)
CF34
(DO2)
Y07
Y08
Y09
Y0A
Y0B
Y0C
Y0D
Y0E
B
Y00
Y01
Y02
Y03
Y04
Y05
Y06
Y0F
24VDC
24VDC
B
Y17
Y18
Y19
Y1A
Y1B
Y1C
Y1D
Y1E
A
Y10
Y11
Y12
Y13
Y14
Y15
Y16
Y1F
0V
0V
A
6
5
8
7
12
11
10
9
2
1
4
3
16
15
14
13
20
19
18
17
A
AO*
0V
0V
A
Y27
Y28
Y29
Y2A
Y2B
Y2C
Y2D
Y2E
B
Y20
Y21
Y22
Y23
Y24
Y25
Y26
Y2F
AO
24VDC
24VDC
B
4
3
2
1
8
7
6
5
12
11
10
9
20
19
18
17
16
15
14
13
PL
24VDC(+)
0V
DCIN
1 2 3
+24V 0V FG
Y
0V
(c) Adaptive connector
DCIN
2-178288-3
1-175218-5
Manufacturer: Tyco Electronics AMP
CF31/CF32/CF33/CF34
Connector: 7940-6500SC
Strain relief: 3448-7940
Manufacturer: 3M
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
(2) FCU6-DX220/DX221
Connect the machine control signal from CF34 to CF31 of base I/O unit.
Four FCUA-R300/R301 cables are required when using 64 points each for both input and output.
Base I/O unit
D
E F
0 1 2
D
E F
0 1 2
R301 cable CF31
(DI1)
Machine signal
SKIP
ENC
CF10 SV2 SV1
CF32
(DI2) CF31 CF32
CF33 CF34
CR31
RIO2 RIO1 DCIN
R301 cable CF33
(DO1)
Machine signal
0V
B1
B2
A1
A2
<Related items>
Cable drawing: Appendix 2: FCUA-R300/R301 cable
Connector pin assignment: "5.2.3 Connector pin assignment of base I/O unit. (9)(b)"
(a) Outline of connection
CF31/
CF32
FCU6-DX220
CF31/
CF32
FCU6-DX221
24VDC(+)
A3
B3
COM
0V
A3 COM
24VDC(+)
B3
2.2k
Ω Input circuit
Sink type
2.2k
Ω Input circuit
Source type
B1
B2
A1
A2
24VDC(+)
CF34
(DO2)
CF33/
CF34
CF33/
CF34
RA RA
Output circuit
Source type
PL
Output circuit
Sink type PL
B1
B2
A1
A2
0V
B1
B2
A1
A2
Machine
control
panel
Control circuit
Machine
control
panel
Control circuit
Stabilized power supply
DCIN
1 2 3
24VDC(+) 0V FG FG
Stabilized power supply
DCIN
1 2 3
24VDC(+) 0V FG
FG
CAUTION
Do not apply voltages other than those indicated in this manual on the connector.
Doing so may lead to destruction or damage.
Incorrect connections my damage the devices, so connect the cables to the specified connectors.
Do not connect or disconnect the connection cables between each unit while the power is ON.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
(b) Signal assignment table
For details of signal assignment, refer to the PLC Interface Manual.
FCU6-DX220/DX221
CF31(DI1) CF32(DI2)
Machine side control panel, etc
CF31
(DI1)
24VDC(+)
24VDC(+)
0V
0V
CF32
(DI2)
X07
X08
X09
X0A
X0B
X0C
X0D
X0E
B
X00
X01
X02
X03
X04
X05
X06
X0F
COM
24VDC
24VDC
B
X17
X18
X19
X1A
X1B
X1C
X1D
X1E
A
X10
X11
X12
X13
X14
X15
X16
X1F
COM
0V
0V
A
6
5
8
7
12
11
10
9
2
1
4
3
16
15
14
13
20
19
18
17
X27
X28
X29
X2A
X2B
X2C
X2D
X2E
B
X20
X21
X22
X23
X24
X25
X26
X2F
COM
24VDC
24VDC
B
X37
X38
X39
X3A
X3B
X3C
X3D
X3E
A
X30
X31
X32
X33
X34
X35
X36
X3F
COM
0V
0V
A
4
3
2
1
8
7
6
5
12
11
10
9
20
19
18
17
16
15
14
13
CF33(DO1) CF34(DO2)
24VDC(+)
R
PL
0V
24VDC(+)
R
CF33
(DO1)
CF34
(DO2)
Y1F
0V
0V
A
Y17
Y18
Y19
Y1A
Y1B
Y1C
Y1D
Y1E
A
Y10
Y11
Y12
Y13
Y14
Y15
Y16
Y07
Y08
Y09
Y0A
Y0B
Y0C
Y0D
Y0E
B
Y00
Y01
Y02
Y03
Y04
Y05
Y06
Y0F
24VDC
24VDC
B
6
5
8
7
12
11
10
9
2
1
4
3
16
15
14
13
20
19
18
17
Y27
Y28
Y29
Y2A
Y2B
Y2C
Y2D
Y2E
B
Y20
Y21
Y22
Y23
Y24
Y25
Y26
Y2F
24VDC
24VDC
B
Y37
Y38
Y39
Y3A
Y3B
Y3C
Y3D
Y3E
A
Y30
Y31
Y32
Y33
Y34
Y35
Y36
Y3F
0V
0V
A
4
3
2
1
8
7
6
5
12
11
10
9
20
19
18
17
16
15
14
13
PL
24VDC(+)
0V
DCIN
1 2 3
+24V 0V FG
Y
0V
(c) Adaptive connector
DCIN
Connector:
1-175218-5
Manufacturer: Tyco Electronics AMP
CF31/CF32/CF33/CF34
Connector: 7940-6500SC
Manufacturer: 3M
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
5.2.7 Outline and connection of analog signal output circuit (Only FCU6-HR341/HR351)
Analog signals are output to the CF34 connector or AO connector, so connect either of the connectors which is easier to connect.
(1) Output circuit
CF34 (DO2)
AO
B4
A4
AO*
AO
AO
AO*
7
220Ω
1, 5, 11, 15
Ｒ
Ｒ
ＤＡＣ
(2) Conditions for output
Output voltage
Resolution
Load condition
Output impedance
(3) Connection
0V to ±10V(±5%)
12bits (±10V × n/4096) (n=2 0 to 2 11 )
10k Ω load resistance
220 Ω
Base I/O unit
CF31 CF32
CF33 CF34
SKIP
ENC
CF10 SV
2
SV
1
RI0 DCIN
Machine signal analog output signal
F351 cable CF34
(DO2)
AO
RIOFG or
F221 cable
AO
<Related items>
Cable drawing: Appendix 2: F221 cable
Connector pin assignment: Refer to "5.2.3 Connector pin assignment of base I/O unit (8)".
CAUTION
Do not apply voltages other than those indicated in this manual on the connector.
Doing so may lead to destruction or damage.
Incorrect connections my damage the devices, so connect the cables to the specified connectors.
Do not connect or disconnect the connection cables between each unit while the power is ON.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
5.2.8 Connection of power supply
Supply the power supply 24VDC to the base I/O unit by the connector DCIN.
The power supply for the input/output circuit of the unit FCU6-HR341/HR351 is a different system, so wire power supply and ground which are necessary for the connectors CF31 to CF34. The power supply and ground pin of the connectors CF31 to CF34 are connected internally.
(1) FCU6-HR341/HR351
Base I/O unit
24VDC stabilized power supply
F070 cable
DCIN
24VDC
0V
24VDC
0V
Control circuit
FG FG
FG
B2
B1
A2
A1
CF31
B2
B1
A2
A1
CF32
24VDC stabilized power supply
24VDC
0V
FG
B2
B1
A2
A1
CF33
B2
B1
A2
A1
CF34
FG
Input/
Output circuit
<Related items>
Cable drawing: Appendix 2 (F070 cable)
Connector pin assignment: "5.2.3 Connector pin assignment of base I/O unit" (6) and (9).
CAUTION
Do not apply voltages other than those indicated in this manual on the connector.
Doing so may lead to destruction or damage.
Incorrect connections my damage the devices, so connect the cables to the specified connectors.
Do not connect or disconnect the connection cables between each unit while the power is ON.
I - 54
(2) FCU6-DX220/DX221
EZMotion-NC E60/E68 Series Connection and Maintenance Manual
B2
B1
A2
A1
CF31
Base I/O unit
B2
B1
A2
A1
CF32
B2
B1
A2
A1
CF33
B2
B1
A2
A1
CF34
24VDC stabilized power supply
24V DC
0V
FG
DCIN
24VDC
0V
FG
FG
(Note) For both sink type and source type, 24VDC stabilized power must be supplied from the DCIN connector.
<Related items>
Connector pin assignment: "5.2.3 Connector pin assignment of base I/O unit" (6) and (9).
CAUTION
Do not apply voltages other than those indicated in this manual on the connector.
Doing so may lead to destruction or damage.
Incorrect connections my damage the devices, so connect the cables to the specified connectors.
Do not connect or disconnect the connection cables between each unit while the power is ON.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
5.2.9 Connection of servo drive unit
Connect the servo drive unit to the SV1 connector (servo axis, PLC axis, spindle) and SV2 connector
(Auxiliary axis MR-J2-CT) of the base I/O unit.
Base I/O unit
Servo drive unit
SV1
SH21 cable CN1A
CN1B
CN1A
SV2
Auxiliary axis servo drive unit
SH21 cable
CN1A
(Servo axis, PLC axis, spindle)
Connect the terminal resistor (FCUA-A-TM) to the terminal end of the servo drive unit.
<Related items>
Cable drawing: Appendix 2 (SH21 cable)
Connector pin assignment: "5.2.3 Connector pin assignment of base I/O unit (2) (3)"
5.2.10 Connection of synchronous feed encoder
Connect the synchronous feed encoder to the connector ENC of the base I/O unit..
Base I/O unit
CF31 CF32
CF33 CF34
SKIP
ENC
CF10 SV
2
SV
1
RI0 DCIN
AO RIOFG
ENC
Synchronous feed encoder
F040/F041 cable
<Related items>
Cable drawing: Appendix 2 (F040/F041 cable)
Connector pin assignment: "5.2.3 Connector pin assignment of base I/O unit (4)"
CAUTION
Do not apply voltages other than those indicated in this manual on the connector.
Doing so may lead to destruction or damage.
Incorrect connections my damage the devices, so connect the cables to the specified connectors.
Do not connect or disconnect the connection cables between each unit while the power is ON.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
5.2.11 Connection of skip signal
Connect the skip signal to the connector SKIP of the base I/O unit. The skip signal is used for processing high-speed signal. Ground the cable.
(1) Connection of skip signal cable
Base I/O unit
SKIP
24VDC
Stabilized power supply
24VDC
0V
FG
FG
2
10
3
11
1,8,9,15
3.3k
Ω
3.3k
Ω
3.3k
Ω
3.3k
Ω
SKIP
IN1
SKIP
IN2
SKIP
IN3
SKIP
IN4 Control circuit
FG : 2.2k
Ω for FCU6-DX220/DX221
(2) Conditions for input
Use the input signal within the following condition ranges.
Ton
Input voltage at external contact ON 18V to 25.2V
Input current at external contact ON 9mA or more
+24V
Input voltage at external contact OFF 4V or less
Input current at external contact OFF 1mA or less
Input signal holding time (Ton) 2ms or more
Internal response time
Machine side contact capacity
0.08ms or less
+30V or more, 16mA or more
GND
<Related items>
Cable drawing: Appendix 2 (F102 cable)
Connector pin assignment: "5.2.3 Connector pin assignment of base I/O unit (5)"
Ton ≧ 2ms
-CAUTION-
The skip signal recognizes an input signal longer than 2ms as valid. Using machine contact (such as relay) causes erroneous operation by chattering, so use semi-conductor contact such as transistor.
CAUTION
Do not apply voltages other than those indicated in this manual on the connector.
Doing so may lead to destruction or damage.
Incorrect connections my damage the devices, so connect the cables to the specified connectors.
Do not connect or disconnect the connection cables between each unit while the power is ON. ｔ
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
5.2.12 Connection of remote I/O unit
Connect the remote I/O unit to the connector RIO of the base I/O unit.
For remote I/O unit, refer to "6. REMOTE I/O CONNECTION".
Base I/O unit
Remote I/O unit
SKIP
ENC
CF10 SV2 SV1
CF31 CF32
CF33 CF34
RI0 DCIN
AO RIOFG
RIO (Connect the FG wire to the RIOFG terminal.)
FCUA-R211 cable
<Related items>
Cable drawing: Appendix 2 (FCUA-R211 cable)
Connector pin assignment: "5.2.3 Connector pin assignment of base I/O unit (7)"
(Note) The 2nd channel of the FCU6-DX220/DX221 RIO cannot be used.
CAUTION
Do not apply voltages other than those indicated in this manual on the connector.
Doing so may lead to destruction or damage.
Incorrect connections my damage the devices, so connect the cables to the specified connectors.
Do not connect or disconnect the connection cables between each unit while the power is ON.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
6. REMOTE I/O CONNECTION
6.1 Outline of Remote I/O Unit
We have ten types of remote I/O units (FCUA-DXxxx) according to signal types possible to input/output and the number of contacts. Use serial link connections (MC link B) to connect the unit with the NC unit or the NC keyboard.
When the remote I/O unit is connected with serial links, multiple units can be used as long as the total No. of occupied stations (channels) is within 8.
(Refer to Section "6.12 Setting of Channel No. When Using Multiple Remote I/O Units" for details.)
Digital input Digital output
Analog input
Analog output
# of stations occupied Unit name
# of points
FCUA-DX110 32
FCUA-DX101 32
FCUA-DX110 64
FCUA-DX111 64
FCUA-DX120 64
FCUA-DX121 64
FCUA-DX140 32
FCUA-DX141 32
Insulation Type
# of points
Photo- coupler insulation
Photo- coupler insulation
Photo- coupler insulation
Photo- coupler insulation
Photo- coupler insulation
Photo- coupler insulation
Photo- coupler insulation
Photo- coupler insulation
Sink/Source 32
Sink/Source 32
Sink/Source 48
Sink/Source 48
Sink/Source 48
Sink/Source 48
Sink/Source 32
Sink/Source 32
Insulation Type
Non-insulation
Non-insulation
Non-insulation
Non-insulation
Non-insulation
Non-insulation
Non-insulation
Non-insulation
Sink - - 1
Source
Sink - - 2
Source
Sink - 1 2
Source
Sink 4 1 2
Source
- - 1
- - 2
- 1 2
4 1 2
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
6.2 Names of Each Remote I/O Unit Section
FCUA-DX10x FCUA-DX11x
FCUA-DX12x
Front view
FCUA-DX14x
Front view
Front view
10
1
1
8
1
2
3
4
3
9
2
3
4
3
Bottom view
(Front)
Bottom view
(Front)
Bottom view (Front)
5
5
5
6
6
7
6
7
7
(Rear)
(Rear)
(Rear)
7
8
2
3
4
5
6
1 DI-L (Machine input signal connector)
DS (Transfer speed changeover switch)
CS (Station No. changeover switch)
DO-L (Machine output signal connector)
RIO1 (Serial connection connector #1)
RIO2 (Serial connection connector #2)
DCIN (24VDC (+) power input connector)
DI-R (Machine input signal connector)
DO-R (Machine output signal connector) 9
10 AIO (Analog signal input/output connector
For changeover of transfer speed.
Normally, set to left.
Not used
Enlarged drawing of DS
1
2
3
4
5 6
7
E
D C B
A
Selection of station No.
Enlarged drawing of CS
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
6.3 Connection of Remote I/O Power Supply
24VDC is required to run the remote I/O unit. Prepare a stabilized power supply that satisfied the following conditions.
Output voltage 24VDC ± 5%
Max output current
FCUA-DX10x
FCUA-DX11x
FCUA-DX12x
2.4A or more
3.8A or more
3.8A or more
FCUA-DX14x 3.4A or more
Supply the 24VDC power for the control circuit from the DCIN connector on the bottom of the unit.
When manufacturing the R300 cable, use the one-end CN300 connector (optional, with one end). When manufacturing the R301 cable, use the CS301 connector set (optional, with both ends).
(Front)
24VDC
0V
FG
Stabilized power supply (Prepare separately)
F070 cable
(Rear)
Bottom view 1
2
3
DCIN
24VDC
0V
FG
CAUTION
Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage.
Incorrect connections my damage the devices, so connect the cables to the specified connectors.
Do not connect or disconnect the connection cables between each unit while the power is
ON.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
6.4 Outline of Digital Signal Input Circuit
The digital signal input circuit can be selected from sink type or source type for each connector of units.
(1) Input circuit
Source type
DI-L/DI-R
(Machine side)
2.2k
Ω
0V
2.2k
Ω
0V
2.2k
Ω
0V
2.2k
Ω
0V
2.2k
Ω
0V
24VDC
Control circuit
A3,B3
COM
Sink type
(Machine side)
DI-L/DI-R
24VDC
2.2k
Ω
24VDC
2.2k
Ω
24VDC
2.2k
Ω
24VDC
2.2k
Ω
24VDC
2.2k
Ω
Control circuit
A3, B3
COM
0V
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
(2) Input conditions
The input signals must be used within the following condition ranges.
Sink type
Input voltage at external contact
ON
Input current at external contact
ON
Input voltage at external contact
OFF
Input current at external contact
OFF
6V or less
9mA or more
20V or more, 25.2V or less
2mA or less
Tolerable chattering time
Input signal holding time
3ms or less (Refer to T1 below)
40ms or more (Refer to T2)
(Note1)
Input circuit operation delay time 3ms ≦ T3 ≒ T4 ≦ 16ms
Machine side contact capacity 30V or more, 16mA or more
(Note 1) "40ms or more" is a rough standard. An input signal cannot be recognized unless it lasts longer than the period of the process cycle of the ladder.
Source type
Input voltage at external contact
ON
18V or more, 25.2V or less
Input current at external contact
ON
Input voltage at external contact
OFF
Input current at external contact
OFF
9mA or more
4V or less
2mA or less
Tolerable chattering time
Input signal holding time
3ms or less (Refer to T1 below)
40ms or more (Refer to T2)
(Note1)
Input circuit operation delay time 3ms ≦ T3 ≒ T4 ≦ 16ms
Machine side contact capacity 30V or more, 16mA or more
(Note 1) "40ms or more" is a rough standard. An input signal cannot be recognized unless it lasts longer than the period of the process cycle of the ladder.
Sink type
T2
T1 T1 T1
Source type
T2
T1
T3 T4 T3 T4
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
6.5 Outline of Digital Signal Output Circuit
The digital signal output circuit uses a sink type (DX1x0) or source type (DX1x1). Use within the specification ranges shown below.
(1) Output circuit
(Machine side)
DO-L/DO-R
24VDC
DO-L/DO-R
24VDC
RA
(Machine side)
RA
PL
R
Control circuit
R
Control
Circuit
PL
Sink type (DX1x0) Source type (DX1x1)
(2) Output conditions
Insulation method Non-insulation
Rated load voltage 24VDC
Max. output current 60mA / 1 point
Output delay time 40 μ s
-CAUTION-
1. When using an inductive load such as a relay, always connect a diode (voltage resistance 100V or more,
100mA or more) in parallel to the load.
2. When using a capacitive load such as a ramp, always connect a protective resistor (R=150 Ω ) serially to the load to suppress rush currents. (Make sure that the current is less than the above tolerable current including the momentary current.)
CAUTION
When using an inductive load such as a relay, always connect a diode in parallel to the load.
When using a capacitive load such as a ramp, always connect a protective resistor serially to the load to suppress rush currents.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
6.6 Outline of Analog Signal Output Circuit
The analog signal output circuit can be used only for the FCUA-DX120/DX121/DX140/DX141.
(1) Output circuit
220 Ω
R
R
DAC
AO
AO*
(2) Output conditions
Output voltage
Resolution
Load conditions
Output impedance
0V to ±10V(±5%)
12bits (±10V × n/4096) (n=2 0 to 2 11 )
10k Ω load resistance
220 Ω
6.7 Outline of Analog Signal Input Circuit
The analog signal input circuit can be used only for the FCUA-DX140 ／ DX141.
(1) Input circuit
AI
AI*
150 Ω ADC
(2) Input conditions
Max. input rating
Accuracy
AD input sampling time
± 15V
Within ± 25mV
14.2ms (AI0) ,42.6ms (AI1 to AI3)
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
6.8 Connection of FCUA-DX10x/DX14x Unit and Machine Control Signal
When using a unit with 32 input points and 32 output points, you need two of the R300 cable (one-end connector) or R301 cable (both-end connector).
For the R300 cable, refer to APPENDIX 2 (FCUA-R300 cable).
To manufacture the R300 cable, use the connector set FCUA-CN300 (optional).
For the R301 cable, refer to APPENDIX 2 (FCUA-R301 cable).
To manufacture the R301 cable, use the connector set FCUA-CS301 (optional).
The terminal block that applies the R301 cable is the I/O terminal BX1F-T40 by IDEC Corporation.
R300 cable/
R301 cable
DI-L
FCUA-DX10x
or
FCUA-DX14x
Machine signal
R300 cable/
R301 cable
Machine signal
DO-L
(1) Outline of connection
DI-L FCUA-DX100/140
24VDC(+)
A3
B3
COM
0V
2.2k
Ω Input circuit
Sink type
B1
B2
A1
A2
24VDC(+)
DO-L
RA
PL
Output circuit
Sink type
Machine
control
panel
B1
B2
A1
A2
Control circuit
RIO1 RIO2 DCIN
1 2 3
Stabilized power supply
24VDC(+) 0V FG
CAUTION
FG
0V
24VDC(+)
RA
PL
0V
Machine
control
panel
DI-L
A3
B3
B1
B2
A1
A2
DO-L
B1
B2
A1
A2
FCUA-DX101/141
COM
2.2k
Ω
RIO1
Input circuit
Source type
Output circuit
Source type
RIO2
Control circuit
DCIN
1 2 3
Stabilized power supply
24VDC(+) 0V FG FG
Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage.
Incorrect connections my damage the devices, so connect the cables to the specified connectors.
Do not connect or disconnect the connection cables between each unit while the power is
ON.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
(2) Signal assignment table
When using two or more remote I/O units or when connecting to the NC keyboard, the signal assignment will differ.
Refer to the "PLC Interface Manual" for details.
FCUA-DX10x/14x
DI-L
Machine control panel, etc
24VDC(+)
0V
DI-L
X17
X18
X19
X1A
X1B
X1C
X1D
X1E
A
X10
X11
X12
X13
X14
X15
X16
X1F
COM
0V
0V
A
X07
X08
X09
X0A
X0B
X0C
X0D
X0E
B
X00
X01
X02
X03
X04
X05
X06
X0F
COM
24VDC
24VDC
B
4
3
2
1
8
7
6
5
12
11
10
9
20
19
18
17
16
15
14
13
DO-L
24VDC(+)
RA
PL
24VDC(+)
0V
NC unit
Base I/O unit
DO-L
Y17
Y18
Y19
Y1A
Y1B
Y1C
Y1D
Y1E
A
Y10
Y11
Y12
Y13
Y14
Y15
Y16
Y1F
0V
0V
A
Y07
Y08
Y09
Y0A
Y0B
Y0C
Y0D
Y0E
B
Y00
Y01
Y02
Y03
Y04
Y05
Y06
Y0F
24VDC
24VDC
B
4
3
2
1
8
7
6
5
12
11
10
9
20
19
18
17
16
15
14
13
RIO1
1 2 3
TxRx TxRx* GND
RIO2
1 2 3
TxRx TxRx* GND
DCIN
1 2 3
24VDC 0V FG
0V
X X Y
R-TM
Remote I/O unit
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
(3)Adaptive connector
1. DCIN
Connector set name: FCUA-CN220
2. RIO1/RIO2
Connector set name: FCUA-CN211
3. DI-L/DO-L
Connector set name: FCUA-CN300,FCUA-CS301
(4) Others
1. Terminator
FCUA-R-TM
X
D-3 AMP
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
6.9 Connection of FCUA-DX11x Unit and Machine Control Signal
When using a unit with 64 input points and 48 output points, you need four of the R300 cable (one-end connector) or R301 cable (both-end connector).
For the R300 cable, refer to APPENDIX 2 (FCUA-R300 cable).
To manufacture the R300 cable, use the connector set FCUA-CN300 (optional).
For the R301 cable, refer to APPENDIX 2 (FCUA-R301 cable).
To manufacture the R301 cable, use the connector set FCUA-CS301 (optional).
The terminal block that applies the R301 cable is the I/O terminal BX1F-T40 by IDEC Corporation.
R300 cable/
R301 cable
FCUA-DX11x
DI-L
Machine signal
DI-R
R300 cable/
R301 cable
Machine signal
DO-L DCIN
RIO2
RIO1
DO-R
(1) Outline of connection
DI-L/R
24VDC(+)
A3
B3
COM
FCUA-DX110
0V
2.2k
Ω Input circuit
Sink type
B1
B2
A1
A2
24VDC(+)
DO-L/R
RA
PL
Machine
control
panel
B1
B2
A1
A2
Output circuit
Sink type
Control circuit
RIO1 RIO2 DCIN
1 2 3
Stabilized power supply
24VDC(+) 0V FG FG
0V
24VDC(+)
RA
PL
0V
Machine
control
panel
DI-L/R
A3
B3
B1
B2
A1
A2
DO-L/R
B1
B2
A1
A2
COM
FCUA-DX111
2.2k
Ω
RIO1
Output circuit
Source type
RIO2
Input circuit
Source type
Control circuit
DCIN
1 2 3
Stabilized power supply
24VDC(+) 0V FG FG
CAUTION
Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage.
Incorrect connections my damage the devices, so connect the cables to the specified connectors.
Do not connect or disconnect the connection cables between each unit while the power is
ON.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
(2) Signal assignment table
When using two or more remote I/O units or when connecting to the NC keyboard, the signal assignment will differ.
Refer to the "PLC Interface Manual" for details.
FCUA-DX11x
DI-L DI-R
Machine side control panel, etc
24VDC(+)
24VDC(+)
24VDC(+)
RA
PL
PL
0V
0V
24VDC(+)
0V
RA
24VDC(+)
0V
DI-L
DI-R
DO-L
DO-R
X07
X08
X09
X0A
X0B
X0C
X0D
X0E
B
X00
X01
X02
X03
X04
X05
X06
X0F
COM
24VDC
24VDC
B
X17
X18
X19
X1A
X1B
X1C
X1D
X1E
A
X10
X11
X12
X13
X14
X15
X16
X1F
COM
0V
0V
A
6
5
8
7
12
11
10
9
2
1
4
3
16
15
14
13
20
19
18
17
DO-L
NC unit
Base I/O unit
Y17
Y18
Y19
Y1A
Y1B
Y1C
Y1D
Y1E
A
Y10
Y11
Y12
Y13
Y14
Y15
Y16
Y1F
0V
0V
A
Y07
Y08
Y09
Y0A
Y0B
Y0C
Y0D
Y0E
B
Y00
Y01
Y02
Y03
Y04
Y05
Y06
Y0F
24VDC
24VDC
B
6
5
8
7
12
11
10
9
2
1
4
3
16
15
14
13
20
19
18
17
X37
X38
X39
X3A
X3B
X3C
X3D
X3E
A
X30
X31
X32
X33
X34
X35
X36
X3F
COM
0V
0V
A
X27
X28
X29
X2A
X2B
X2C
X2D
X2E
B
X20
X21
X22
X23
X24
X25
X26
X2F
COM
24VDC
24VDC
B
4
3
2
1
8
7
6
5
12
11
10
9
20
19
18
17
16
15
14
13
DO-R
A
0V
0V
A
Y27
Y28
Y29
Y2A
Y2B
Y2C
Y2D
Y2E
B
Y20
Y21
Y22
Y23
Y24
Y25
Y26
Y2F
24VDC
24VDC
B
4
3
2
1
8
7
6
5
12
11
10
9
20
19
18
17
16
15
14
13
RIO1
1 2 3
TxRx TxRx* GND
RIO2
1 2 3
TxRx TxRx* GND
DCIN
1 2 3
24VDC 0V FG
X X Y
0V
R-TM
Remote I/O unit
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
(3) Adaptive connector
1. DCIN
Connector set name: FCUA-CN220
2. RIO1/RIO2
Connector set name: FCUA-CN211
3. DI-L/DO-L
Connector set name: FCUA-CN300,FCUA-CS301
(4) Others
1. Terminator
FCUA-R-TM
X
D-3 AMP
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
6.10 Connection of FCUA-DX12x Unit and Machine Control Signal
When using a unit with 64 input points, 48 output points and 1 analog output, you need four of the R300 cable (one-end connector) or R301 cable (both-end connector).
For the R300 cable, refer to APPENDIX 2 (FCUA-R300 cable).
To manufacture the R300 cable, use the connector set FCUA-CN300 (optional).
For the R301 cable, refer to APPENDIX 2 (FCUA-R301 cable).
To manufacture the R301 cable, use the connector set FCUA-CS301 (optional).
The terminal block that applies the R301 cable is the I/O terminal BX1F-T40 by IDEC Corporation.
R300 cable/
R301 cable
FCUA-DX12x
DI-L
Machine signal
DI-R
R300 cable/
R301 cable
Machine signal
DO-L DCIN
RIO2
RIO1
DO-R
RA
PL
B1
B2
A1
A2 Machine
control
panel
DO-R
Analog output
B4
A4
R
220 Ω
Output circuit
Sink type
R
DAC
Control circuit
RIO1
Stabilized power supply
RIO2 DCIN
1 2 3
24VDC(+) 0V FG
(1) Outline of connection
DI-L/R
24VDC(+)
A3
B3
COM
FCUA-DX120
0V
2.2k
Ω
Input circuit
Sink type
24VDC(+)
B1
B2
A1
A2
DO-L/R
FG
0V
24VDC(+)
DI-L/R
A3
B3
COM
FCUA-DX121
2.2k
Ω
Input circuit
Source type
B1
B2
A1
A2
DO-L/R
RA
Output circuit
Source type
PL
0V
B1
B2
A1
A2
Control circuit
Machine
control
panel
DO-R
R
R
DAC
B4
A4
220 Ω
Analog output
RIO1 RIO2 DCIN
1 2 3
Stabilized power supply 24VDC(+) 0V FG FG
CAUTION
Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage.
Incorrect connections my damage the devices, so connect the cables to the specified connectors.
Do not connect or disconnect the connection cables between each unit while the power is
ON.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
(2) Signal assignment table
When using two or more remote I/O units or when connecting to the NC keyboard, the signal assignment will differ.
Refer to the "PLC Interface Manual" for details.
FCUA-DX12x
DI-L DI-R
Machine side control panel, etc
24VDC(+)
24VDC(+)
24VDC(+)
RA
PL
PL
0V
0V
24VDC(+)
0V
DI-L
DI-R
DO-L
24VDC(+)
0V
RA
DO-R
X07
X08
X09
X0A
X0B
X0C
X0D
X0E
B
X00
X01
X02
X03
X04
X05
X06
X0F
COM
24VDC
24VDC
B
X17
X18
X19
X1A
X1B
X1C
X1D
X1E
A
X10
X11
X12
X13
X14
X15
X16
X1F
COM
0V
0V
A
6
5
8
7
12
11
10
9
2
1
4
3
16
15
14
13
20
19
18
17
DO-L
NC unit
Base I/O unit
Y1F
0V
0V
A
Y17
Y18
Y19
Y1A
Y1B
Y1C
Y1D
Y1E
A
Y10
Y11
Y12
Y13
Y14
Y15
Y16
Y07
Y08
Y09
Y0A
Y0B
Y0C
Y0D
Y0E
B
Y00
Y01
Y02
Y03
Y04
Y05
Y06
Y0F
24VDC
24VDC
B
6
5
8
7
12
11
10
9
2
1
4
3
16
15
14
13
20
19
18
17
X37
X38
X39
X3A
X3B
X3C
X3D
X3E
A
X30
X31
X32
X33
X34
X35
X36
X3F
COM
0V
0V
A
X27
X28
X29
X2A
X2B
X2C
X2D
X2E
B
X20
X21
X22
X23
X24
X25
X26
X2F
COM
24VDC
24VDC
B
4
3
2
1
8
7
6
5
12
11
10
9
20
19
18
17
16
15
14
13
DO-R
Y27
Y28
Y29
Y2A
Y2B
Y2C
Y2D
Y2E
B
Y20
Y21
Y22
Y23
Y24
Y25
Y26
Y2F
AO
24VDC
24VDC
B
A
AO*
0V
0V
A
4
3
2
1
8
7
6
5
12
11
10
9
20
19
18
17
16
15
14
13
RIO1
1 2 3
TxRx TxRx* GND
RIO2
1 2 3
TxRx TxRx* GND
DCIN
1 2 3
24VDC 0V FG
X X Y
0V
R-TM
Remote I/O unit
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
(3) Adaptive connector
1. DCIN
Connector set name: FCUA-CN220
2. RIO1/RIO2
Connector set name: FCUA-CN211
3. DI-L/DO-L
Connector set name: FCUA-CN300,FCUA-CS301
(4) Others
1. Terminator
FCUA-R-TM
X
D-3 AMP
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
6.11 Connection of FCUA-DX14x Unit and Analog Input/Output Signal
For the analog input/output signal, connect the R031 cable to the connector AIO. Up to four input points and one output of the analog input/output signal can be connected.
For the R301 cable, refer to APPENDIX 2 (FCUA-R301 cable).
To manufacture the R301 cable, use the connector set FCUA-CS301 (optional).
FCUA-DX14x
R031 cable
AIO
(1) Input/Output circuit
FCUA-DX14x
Input
AI0
AI1
AI2
AI3
3
13
2
12
150 Ω
150 Ω
150 Ω
150 Ω
A/D
R
R
Output AO 7
GND
GND
GND
GND
1
11
5
15
220 Ω D/A
CAUTION
Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage.
Incorrect connections my damage the devices, so connect the cables to the specified connectors.
Do not connect or disconnect the connection cables between each unit while the power is
ON.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
6.12 Setting of Station No. When Using Multiple Remote I/O Units
When the remote I/O unit is connected with serial links (MC link B), multiple units can be used as long as the total No. of occupied station sis within 8 stations.
In the case of a remote I/O unit that is connected to the connector RIO of the base I/O unit, as the base
I/O unit occupies two stations, No. of stations is 6.
When using multiple remote I/O units, a characteristic station No. must be set for each unit. The
FCUA-DX10x unit has one station No. switch, and FCUA-DX11x, DX12x and DX14x units have two switches.
The No. of stations that each unit occupies is as follows.
No. of occupied serial link
Unit name stations
FCUA-DX10x 1
FCUA-DX11x 2
FCUA-DX12x 2
FCUA-DX14x 2
Setting example 1
Base I/O unit FCUA-DX10x unit
CF31 CF32
CF33 CF34
Setting example 2
Base I/O unit
SKIP
ENC
CF10 SV2 SV1
RI0 DCIN
＋
2
A
O
0 1
The number of occupied stations: 2
The number of occupied stations: 1
The total number of occupied stations: 3
Three of FCUA-DX11x units or FCUA-DX12x units
CF31 CF32
CF33 CF34
SKIP
ENC
CF10 SV2 SV1
＋
RI0 DCIN
＋ ＋
AO
0 1
The number of occupied stations: 2
2 3
The number of occupied stations: 2
4 5
The number of occupied stations: 2
6 7
The number of occupied stations: 2
The total number of occupied stations: 8 (Max. configuration)
-CAUTION-
The assignment of each unit’s input/output signal address will change with the setting of the channel
No.
Refer to "PLC Interface manual" for details.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
7. OPTION CARD
7.1 HR751
PLC accelerator card: This speeds up PLC operation.
7.2 HR753
E60 spindle drive unit connection card: This enables a connection with MITSUBISHI spindle drive unit
MDS- series.
7.3 FCU6-EP105-1
E68 front IC card I/F unit: The card configuration is HR253, HR551, F161.
PC Card Standard ATA specifications.
(1) Dedicated for the ATA-compliant memory card (supports FLASH_ATA IC memory card only). I/O card, such as LAN card, cannot be used.
(2) Supports 5V compatible IC card only. (3.3V compatible products cannot be used.)
(3) Maximum consumption current for the ATA-compliant memory card has to be 220mA/5V or less.
(4) Either one of the IC card types, Type Ⅰ or Type Ⅱ , can be structurally used. Note that Type III cannot be used.
(5) A CardBus compliant unit cannot be used. (However, CardBus compatible cables are used.)
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II. MAINTENANCE MANUAL
EZMotion-NC E60/E68 Series Connection and Maintenance Manual
1. DAILY MAINTENANCE AND PERIODIC INSPECTION AND
MAINTENANCE
1.1 Maintenance Tools
1.1.1 Measuring instruments
The following measuring instruments are used to co60nfirm that the voltage is being supplied correctly to the NC unit, to confirm that the wiring to the NC unit is correct and to carry out simple trouble shooting.
Tester
AC voltmeter
DC voltmeter
Synchroscope
Tolerable error is
±
2% or less.
Tolerable error is
±
2% or less.
To check that the wiring to the NC unit is correct before turning the power ON.
To measure the AC power voltage being supplied to the external 24VC power supply unit.
To measure the DC power voltage.
Supply voltage to the connector DCIN (control unit, base IO unit)
Battery voltage
General measurement and simple troubleshooting.
(Note) Currently, a high-accuracy digital multi-meter is commonly used as a tester. This digital multi-meter can be used as both an AC voltmeter and a DC voltmeter.
1.1.2 Tools
Screwdriver (large, medium, small)
Radio pliers
1.2 Maintenance Items
Maintenance is categolized into daily maintenance items (items to be carried at set intervals) and periodic maintenance items (replacement of parts when life is reached).
Some functions do not work when the life is reached, so these should be replaced before the life is reached.
Class Name Life Inspection/replacemen t
Remarks
Daily maintenance
Periodic maintenance
Cleaning escutcheon and keyboard
Battery Data holding time
50,000 hr
7,000 hr
Once in two months
(Accordingly when dirty)
When battery voltage drop caution alarm occurs
When the screen becomes darker
CRT
(FCU6-DUE71 when using display unit)
LCD
(FCU6-DUT11 when using display unit)
LCD
(FCU6-DUN24
/FCU6-DUN26 when using display unit)
20,000 hr
40,000 hr
When the screen becomes darker
When the screen becomes darker
Backlight cannot be replaced individually.
Backlight can be replaced individually.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
1.3 Replacement Methods
1.3.1 How to connect and disconnect cable
Before connecting or disconnecting the cable, make sure to turn the power OFF. If the cable is replaced with keeping the power ON, the normal unit or peripheral devices could be damaged, and additionally, risks could be imposed.
Disconnect each cable with the following procedures.
(1) For the following type of connector, press the tab with a thumb and foreigner in the direction of the arrow, and pull the connector off.
(1) Press
(1) Press
(2) Pull
(2) Pull
(1) Press
View from above
(1) Press
(2) Pull
(2) Pull
CAUTION
If the cables are connected incorrectly, machine could be damaged. Make sure to connect cables with correct connectors.
Do not connect or disconnect the connection cables between each unit while the power is ON.
Do not connect or disconnect the cable by pulling on the cable.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
(2) For a flat cable type connector with latches, in the direction of the arrows, and pull the connector off.
(1) Open
(2) Pull
(3) For a flat cable type connector without latches, hold the connector with a thumb and forefinger, and pull the connector off.
(1) Hold with thumb and forefinger.
(2) Pull
(4) For the screw fixed type connector, loosen the two fixing screws, and pull the connector off.
(1) Loosen
(1) Loosen
(2) Pull (2) Pull
CAUTION
If the cables are connected incorrectly, machine could be damaged. Make sure to connect cables with correct connectors.
Do not connect or disconnect the connection cables between each unit while the power is ON.
Do not connect or disconnect the cable by pulling on the cable.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
1.3.2 Replacing control unit
Always replace the control unit with the electric cabinet power turned OFF.
(1) Confirm that electric cabinet power is turned OFF.
(2) Open the electric cabinet door.
(3) Disconnect all cables connected to the control unit.
(4) Remove the 4 screws fixing the control unit, and remove the control unit. At this time, handle with care not to drop the control unit.
(5) Replace with a new control unit, and fix the control unit with 4 fixing screws.
(6) Connect all cables that were connected with the control unit before the replacement.
(7) Confirm the connection omissions or faulty connections etc. of cables and wires, then close the electric cabinet door.
CAUTION
If the cables are connected incorrectly, machine could be damaged. Make sure to connect cables with correct connectors.
Do not connect or disconnect the connection cables between each unit while the power is ON.
Do not connect or disconnect the cable by pulling on the cable.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
1.3.3 Replacing control PBCs mounted inside of the control unit
Before replacing the control PCBs including memory PCB (HR741/HR742), external PLC PCB (HR751), E60 spindle serial connection PCB (HR753) and main PCB (HR761/HR763), always remove the control unit according to the procedures described in [1.3.3 Control unit replacement] to prevent the fitting screws etc. from dropping.
(1) Remove 2 screws fixing the case and remove the case from control unit.
(2) In case of replacing memory PCB (HR741/HR742), remove 3 screws fixing the memory PCB and disconnect the cable connecting the main PCB with the connector.
(3) In case of replacing external PLC PCB (HR751)/E60 spindle serial connection PCB (HR753), remove
2 screws fixing PCB and disconnect the cable connecting the main PCB. (These PCBs are option items and are not installed under the basic configuration.)
(4) In case of removing the memory PCB (HR761/HR763), remove the screws fixing the memory PCB and external PLC PCB/E60 spindle serial connection PCB so that the memory PCB can be removed from the base plate. To remove from the base plate, remove with force as heat conduction rubber is attached between the main PCB and base PCB.
(5) In case of replacing memory PCB (HR741/HR742) or external PLC PCB (HR751)/E60 spindle serial connection PCB (HR753) only, connect a new module with the connector of the PCB and fix with screws.
(6) In case of replacing the main PCB (HR761/HR763), confirm that he heat conduction rubber remains on base plate side, mount a new PCB, connect the main PCB and external PLC PCB with the connector of main PCB and fix with screws.
(7) Fix the case with 2 screws.
(8) Attach the control unit to the keyboard unit/display unit following the procedures described in [1.3.3
Control unit replacement].
CAUTION
If the cables are connected incorrectly, machine could be damaged. Make sure to connect cables with correct connectors.
Do not connect or disconnect the connection cables between each unit while the power is ON.
Do not connect or disconnect the cable by pulling on the cable.
Do not connect or disconnect each PCB module while the power is ON.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
1.3.4 Replacing CRT
Always replace the CRT with the electric cabinet power turned OFF.
(1) Confirm that the electric cabinet power is turned OFF.
(2) Open the electric cabinet door.
(3) Disconnect all cables connected to CRT.
(4) Remove 4 screws fixing the CRT onto base plate and remove CRT. At this time, handle with care not to drop the CRT.
(5) Replace with a new CRT and fix it with 4 screws onto the base plate.
(6) Connect all the cables that were connected to the CRT before the replacement.
(7) Confirm the connection omissions or faulty connections etc. of cables and wires, then close the electric cabinet door.
CAUTION
If the cables are connected incorrectly, machine could be damaged. Make sure to connect cables with correct connectors.
Do not connect or disconnect the connection cables between each unit while the power is ON.
Do not connect or disconnect the cable by pulling on the cable.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
1.3.5 Replacing LCD
Always replace the LCD with the electric cabinet power turned OFF.
(1) Confirm that the electric cabinet power is turned OFF.
(2) Open the electric cabinet door.
(3) From the back of the display unit, disconnect the cable of menu key on keyboard side and 2 cables coneccted to LCD panel.
(4) Remove the 4 screws fixing the escutcheon from the back of the display unit.
(5) From the front of display unit, remove 4 screws fixing the LCD panel as LCD panel appears at the surface. At this time, handle with care not to drop the LCD.
(6) Attach a new LCD panel and fix onto the base plate with 4 screws.
(7) Attach an escutcheon and fix with 4 screws from the back of the display unit.
(8) Connect all cables that were connected to the LCD panel before the replacement. Connect the menu key cable with the keyboard unit.
(9) Confirm the connection omissions or faulty connections etc. of cables and wires, then close the electric cabinet door.
In case of replacing the back light power supply PCB (HR721) at the back of the display unit, turn the electric cabinet power OFF before the replacement.
(1) Confirm that the electric cabinet power is turned OFF.
(2) Open the electric cabinet door.
(3) From the back of the display unit, disconnect the 3 cables connected to the backlight power supply
PCB.
(4) Remove the screws fixing onto the base plate.
(5) Attach a new backlight power supply PCB and fix onto the base plate with 4 screws.
(6) Connect all the cables that were connected to the backlight power supply PCB before the replacement.
(7) Confirm the connection omissions or faulty connections etc. of cables and wires, then close the electric cabinet door.
CAUTION
If the cables are connected incorrectly, machine could be damaged. Make sure to connect cables with correct connectors.
Do not connect or disconnect the connection cables between each unit while the power is ON.
Do not connect or disconnect the cable by pulling on the cable
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
1.4 Cleaning and Handling
1.4.1 Escutcheon
Wipe surface of the escutcheon and keyboard with a soft, clean and dry cloth. If cleaning still required, put some neutral detergent on a cloth and wipe. Do not use alcohol, thinner etc. Make sure that the liquid does not infiltrate inside as the escutcheon and the keyboard are not specified as waterproof.
1.4.2 Handling CRT
(1) Influence of the magnetic field
CRT displays the screen by scanning the electric beam with magnetic field, therefore, the display is affected by the external magnetic field. Mind the external magnet field as it causes "screen distortion" or
"screen blurring".
In case that the cabinet to contain the CRT with is made of iron plate, magnetizing could occur by attaching the magnetic stand. Note that the "screen distortion" can be caused in such case also. In this case, the magnetic field caused by the motor, transformer and magnetized workpiece will affect.
(2) Cathode-ray tube life
Generally, it is said that the life of the cathode-ray tube is approx. 7,000 hours.
However, this means the time for the emission rate to become lower than 70% of the initial emission rate
(though this percentage depends on each cathode-ray tube makers) and it does not mean that the cathode-ray tube cannot be used any more. Although the brightness of the screen will be darker as for the phenomenon, the cathode-ray tube can be used continuously.
(3) Adjustment
CRT has already been adjusted at the factory before the shipment, thus, no adjustment is required.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
1.4.3 Handling the LCD
(1) Precautions for use
(a) Polarizing plate (display surface) of the LCD panel surface can be easily scratched, so be careful during handling.
(b) Glass is used in the LCD panel. Be careful not to drop the LCD panel or allow it to hit hard objects, as the glass may clip or break.
(c) The polarizing plate may be stained or discolored if drops of water, etc., adhere to it for long periods, so be sure to wipe off any moisture immediately.
(d) Wipe off any dirt, dust, etc., on the polarizing plate using absorbent cotton or other soft cloth.
(e) A COMS LSI is used in the LCD panel, so be careful of static electricity when handing.
(f) Never disassemble the LCD panel. Doing so will damage the panel.
(2) Precautions for storage
(a) Do not storage the LCD panel in locations having a high unit temperature or humidity. (Store within the storage temperature range)
(b) When storing panel as an individual unit, be sure that other projects do not touch or hit the polarizing plate (display surface).
(c) When storing the LCD panel for long periods, be sure to store in a dark place away from exposure to direct sunlight or fluorescent light.
(3) Backlight life
The life of the backlight is 20,000 hours for the FCU6-DUT11 and 40,000 hours for the
FCU6-DUN24/FUC6-DUN26 (ambient temperature 25°C). (Time for luminance to drop to 50% of initial value.)
The backlight life depends on the temperature. The life tends to be shorter when used continuously at lower temperatures.
The backlight cannot be replaced as an individual unit. When the backlight life is over, LCD panel has to be changed.
(4) Luminance start
Due to the characteristics of the backlight, the luminance could drop slightly at lower temperatures.
It will take approx. 10 to 15 minutes for the luminance to reach the rated value after the power is turned ON.
(5) Unevenness, luminescent spots and irregularities
Uneven brightness, small luminescent spots or small dark spots may appear on LCD, bit this is not a fault.
1.4.4 ATA Memory Card
(1) Handling the PCMCIA card
The general handling methods for the PCMCIA card are described below.
Refer to the instruction manual of the PCMCIA card used for details.
(a) Precautions for use
1) Insert the card in the correct direction.
2) Do not touch the connector area with the hands or metal.
3) Do not apply excessive force to the connector area.
4) Do not subject the card to bending or strong impacts.
5) Do not open the cover or disassemble the card.
6) Do not use the card in dusty locations.
(b) Precautions for storage
1) Do not store the card in locations having a high temperature or humidity.
2) Do not store the card in dusty locations.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
1.5 Durable Parts
1.5.1 Replacing battery
All data, such as the parameters and machining programs that need to be backed up when the power is turned OFF, are saved by lithium battery installed in the control unit’s battery holder.
Replace the battery when the battery voltage drop caution alarm appears on the NC screen. The internal data could be damaged if the battery voltage drop warning alarm appears. specifications)
Initial battery voltage --------- 3V
Voltages at which voltage -- drop is detected
2.7V (Battery voltage drop caution alarm screen display)
2.5V (Battery voltage drop warning alarm screen display + control
Battery cumulative data ----- holding time unit LED)
50,000 hours (At room temperature. The life will be shorter if the temperature is high.)
Discharge current ------------ 40
μ
A or less
Always replace the battery with the control unit power turned OFF.
Complete the replacement within 30 minutes after turning the power OFF. (If the battery is not connected within 30 minutes, the data being backed up will be destroyed.)
(1) Turn the machine power OFF.
(2) Open the machine control panel door and confirm that the control unit is OFF.
(3) Remove the 3 screws fixing the cover onto the control unit, and remove the cover.
(4) Remove the battery from the battery holder.
(5) Pull the connector connected to the battery out from the memory PCB.
(6) Replace the battery with the new one. Insert connecter connected to a new battery into connector orientation, being careful not to insert backwards.
(7) Fit the battery into the battery holder.
(8) Attach the cover of the control unit and fix with 3 screws. At this time, make sure to use the correct type of screws.
(9) Close the door of the machine control panel.
How to remove the control unit cover
Remove the screw (1) to (3).
(1) The same screw as the screw fixing onto the keyboard unit/display unit.
(2)
(3)
CAUTION
If the battery voltage drop warning alarm occurs, replace the battery after saving the programs, tool data and parameters with input/output device after replacing the battery.
Do not short circuit, charge, overheat, incinerate or disassemble the battery.
Dispose the spent battery according to local laws.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
2. TROUBLESHOOTING
2.1 List of Unit LEDs
2.1.1 List of control unit LED
DCIN
CF01
EMG
[24DCIN]
[DCOUT]
CF10
CBUS
[RWDG]
[WDER]
[BATALM]
[PSEMG]
RIO
CRT
LCD
NCKB
24DCIN During DC24V supply
DCOUT During internal power output
RWDG Remote IO watchdog error
WDERR Watchdog error
PSEMG Emergency stop
BATALM Battery drop warning
NCLD1 System status display
Green
Green
Red
Red
Red
Red
Red
[NCLD1] HANDLE
(Note) The underlined names are names of connectors.
[Explanation of LED functions]
SIO
Status normal
During error
Correspondence for error
Lit
Lit
Not lit
Not lit
Not lit
Not lit
Lit
Lit
Refer to 2.2.2 (1)
Refer to 2.2.2 (2)
Not lit
Not lit
Lit
Lit
System status is displayed.
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2.1.2 List of base IO unit LED
EZMotion-NC E60/E68 Series Connection and Maintenance Manual
SKIP
ENC
CF10 SV2 SV1
CF31CF32
CF33 CF34
RI0 DCIN
[RAL1]
[24IN]
[RAL2]
[5OUT]
AO
[Explanation of LED functions]
RAL1
24IN
RAL2
5OUT
Remote IO 1st communication error
During DC24V supply
Remote IO 1st communication error station station
During internal power supply outputted
Green
Green
Status normal
During error
Correspondence for error
Refer to 2.2.2 (5)
Lit Not lit
Lit Lit
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
2.2 Trouble shooting
2.2.1 Confirmation of trouble state
Confirm "when", "when doing what", and "what kind of" trouble occurred.
(1) When?
What time did the trouble occur?
(2) When doing what?
What was the NC operation mode?
-During automatic operation --- Program No., sequence No. and program details when the trouble occurred.
-During manual operation ------ What was the manual operation mode?
What was the operation procedure?
What were the previous and next steps?
-What was the setting display unit screen?
-Did the trouble occur during input/output operations?
-What was the machine side state?
-Did the trouble occur while replacing the tools?
-Did hunting occur in the control axis?
(3) What kind of trouble?
-What was displayed on the setting display unit’s Alarm Diagnosis screen?
Display the Alarm Diagnosis Screen, and check the alarm details.
-What was displayed for the machine sequence alarm?
-Is the CRT and LCD screen normal?
(4) How frequently?
-When did the trouble occur? What was the frequency? (Does it occur when other machines are operating?) If the trouble occurs infrequently or if it occurs during the operation of another machine, there may be an error in the power voltage or the trouble may be caused by noise etc.
Check whether the power is normal (does it drop momentarily when other machines are operating?), and whether the noise measures have been taken?
-Does the trouble occur during the specific mode?
-Does the trouble occur when the overhead crane is operating?
-What is the frequency in the same workpiece?
-Check whether the same trouble can be repeated during the same operation.
-Check whether the same trouble occurs when the conditions are changed.
(Try changing the override, program details, and operation procedures, etc.)
-What is the ambient temperature?
(Was there a sudden change in the temperature? Was the fan at the top of the control unit rotating?)
-Is there any contact defect or insulation defect in the cables?
(Has any oil or cutting oil splattered onto the cables?)
2.2.2 When in trouble
If the system does not operate as planned or if there is any trouble in the operation, confirm the flowing points and then contact the Mitsubishi Service Center.
[Examples of trouble]
-The power does not turn ON.
-The power turns off suddenly.
-Nothing appears on the screen.
-The operation keys do not function.
-Machining operation is not possible.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
(1) Problem related to the power supply
The power does not turn ON.
Cause Remedy
The external power supply is faulty. Check that the power can be turned ON with just the external power supply.
Check also that the input voltage is within 200V to 230VAC and output voltage is 24VDC
±
5%.
24VDC power supply cable is connected incorrectly.
The ON/OFF cable is short-circuited.
(when using PD25 power supply unit)
Check the cables and wires again.
Check also that the output voltage is 24VDC at the connector end on control unit side.
Check the cables and wires again.
±
5%
The external power turns ON but the power supply of the control unit does not turn ON.
Cause Remedy
The external power supply output is not correct.
Check that the output voltage is 24VDC
±
5% at the connecter end on control unit side.
24VDC power supply connector is pulled off or disconnected.
The cable connected from the NC unit to the peripheral device is short-circuited.
The control unit is broken.
Insert the connector on control unit side firmly.
Check the cables and wires again.
Disconnect the cable connected to the peripheral device one at a time and check that the external power supply output is normal.
Check whether the "DCOUT" (green) LED on control unit is lit without connecting the cables to the peripheral device. If the "24DCIN" (green)
LED turns ON and "DCOUT" does not turn ON, internal power supply circuit is damaged.
The power turns OFF.
Cause Remedy
There is a problem in the power socket. Check whether the voltage fluctuates at certain time zones. Check whether an instantaneous power failure has occurred.
A problem occurres when peripheral device starts operating.
Check whether voltage drop instantaneously when the peripheral device operation starts.
(2) Problems related to the control unit
The NC does not start-up correctly.
Phenomenon Remedy
8 is displayed on the control unit’s
7-segment LED "NCLD1".
Check that the rotary switch NCSYS is set to 0.
If not set to 0, set to 0 and restart.
E or F is displayed on the control unit’s
7-segment LED "NCLD1".
"BATALM" is lit when the voltage of the battery connected to the control unit
The control unit is possibly broken.
The "BATALM" (red) LED on control unit is lit.
Cause Remedy
Replace the battery. becomes less than 2.5V.
The "PSEMG" (red) LED on control unit is lit.
Cause Remedy
The external emergency stop switch is the emergency stop status. Or, the connector
"EMG" is disconnected.
In case that the emergency stop status cannot be canceled with the external emergency stop switch, check the cables and wires.
The "WDER" (red) LED on control unit is lit.
Cause Remedy
The system processing is not completed within the timeout time.
The control unit is possibly broken.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
The "RWDG" (red) LED on control unit is lit.
Cause Remedy
Remote IO system processing is not completed within the timeout time.
The control unit is possibly broken.
(3) Problems related to display unit
CRT screen is not displayed.
Cause Remedy
The CRT power supply (100VAC) is not supplied.
Check the cables and wires again.
Check the cables and wires again. F590 cablle is not connected to the control unit.
Other problems Control unit or CRT is possibly broken.
CRT screen is disturbed.
Cause Remedy
CRT screen is affected by the external magnetic field.
Reconsider the installation so that the screen is not affected by the magnetic field.
F590 cable is defect.
Other problems
Check the cables and wires again.
Control unit or CRT is possibly broken.
LCD screen is not displayed.
Cause Remedy
F090 is not connected to the control unit. Check the cables and wires again.
The cable connected from HR721/HR722 cable to LCD panel is disconnected.
Check the cables and wires again.
Other problems HR721/HR722 card or the control unit is possibly broken.
LCD screen is disturbed.
Cable is defect.
Other problems
Cause Remedy
Check the cables and wires again.
HR721/HR722 card or the control unit is possibly broken.
LCD screen is dark and not easy to see.
Cause Remedy
Shut the direct rays of the sun. The surface of LCD is exposed to the direct rays of the sun and the screen looks darker.
The backlight life has been reached. LCD panel has to be replaced. (The backlight cannot be replaced individually.)
(4) Problems related to the keyboard unit
The input with menu keys is not input.
The attached cable of the menu key is not connected.
Cause Remedy
Check the cables and wires again.
The input with NC keys is not input.
Cause Remedy
F053/F054 cable is not connected. Check the cables and wires again.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
(5) Problems related to the base IO unit
The external power supply turns ON but the power supply of the base IO unit does not turn ON.
Cause Remedy
The external power supply output is not correct.
Check that the output voltage is 24VDC
±
5% at the connecter end on base IO unit side.
The 24VDC power supply cable is pulled out or disconnected.
The cable connected from the base IO unit to the peripheral device is short-circuited.
Base IO unit is broken.
Insert the connector on base IO unit side firmly.
Check the cables and wires again.
Disconnect the cable connected to the peripheral device one at a time, and check that the external power supply output is normal.
Check that there are no short circuited cables.
Check whether the "5OUT" (green) LED on base
IO unit is lit without connecting the cables to the peripheral device. If the "24DCIN" (green) LED turns ON and "5OUT" does not turn ON, internal power supply circuit is damaged.
The power supply of the base IO unit turns ON but the machine input/output signal is not inputted nor outputted.
Cause Remedy
The power for the machine input/output is not supplied.
The control power supply of base IO unit is separated from that for machine input/output.
Thus, the machine input/output power supply has to be supplied separately.
Check the cables and wires again. Cable is not connected to the connector
CF31 to CF34. Or, the connected connecter is not correct.
Sink connection or source connection is incorrect.
2 types of base IO unit are used. One is
FCU6-HR341/DX220 for sink connection and
FCU6-HR351/DX221 for source connection.
Check whether the correct unit is used.
Other problems
Remote IO cable (FCUA-R211, SH41) is not connected. Or the cable is snapped.
Base IO unit is possibly broken.
The "RAL1" "RAL2" (red) LED turns ON.
Cause Remedy
Check the cables and wires again.
The station number setting of the remote
IO unit to be connected with base IO unit is not correct.
Other problems
Set the station number of remote IO unit to 2 to 7 as 0 and 1 are used by base IO unit.
Base IO unit is possibly broken.
CAUTION
Do not apply voltages other than those indicated in this manual on the connector.
Doing so may lead to destruction or damage.
If the cables are connected incorrectly, machine could be damaged. Make sure to connect cables with correct connectors.
Do not connect or disconnect the connection cables between each unit while the power is ON.
Do not connect or disconnect the cable by pulling on the cable.
II - 16
III. APPENDIX
EZMotion-NC E60/E68 Series Connection and Maintenance Manual
APPENDIX 1. OUTLINE DRAWING
Appendix 1.1 E60 Control Unit, Display Unit, Keyboard Unit Outline Drawing
Appendix 1.1.1 Control unit, display unit (FCU6-MU071, FCU6-DUN26) outline drawing
Panel-cut drawing
260
260(Unit outline)
250 ±
0.3
20 120
(Space required for wiring: with expansion PCB)
How to fix with screws from the front of the unit (Reference)
4-M3 screw
4-C10
251
III - 1
EZMotion-NC E60/E68 Series Connection and Maintenance Manual
Appendix 1.1.2 Keyboard unit (FCU6-KB024) outline drawing
140
Panel-cut drawing
140 (Keyboard outline)
130
±0.3
122
20 110
Space required for wiring
How to fix with screws from the front of the unit (Reference)
4-M3 screw
III - 2
EZMotion-NC E60/E68 Series Connection and Maintenance Manual
Appendix 1.1.3 Control unit (FCU6-MU071, FCU6-KB071) outline drawing
(1) In the case of FCU6-KB071 (Fix with screws from the back of the unit)
Panel-cut drawing
140 20 80
Wiring space
(60)
How to fix with screws from the back of the unit (Reference)
Square hole
(Keyboard outline)
hole
Machine side mounting plate
III - 3
EZMotion-NC E60/E68 Series Connection and Maintenance Manual
(2) In the case of FCU6-KB071-1 (Fix with screws from the front of the unit)
Panel-cut drawing
140
(Keyboard outline)
24 76
Wiring space
(60)
How to fix with screws from the front of the unit
(Reference)
Square hole
Machine side mounting plate
III - 4
EZMotion-NC E60/E68 Series Connection and Maintenance Manual
Appendix 1.1.4 Display unit (FCU6-DUE71) outline drawing
(1) In the case of FCU6-DUE71 (Fix with screws from the back of the unit)
Panel-cut drawing
260 20 230
Wiring space
(50)
How to fix with screws from the back of the unit (Reference)
Square hole
(Display unit outline) hole
Machine side mounting plate
III - 5
EZMotion-NC E60/E68 Series Connection and Maintenance Manual
(2) In the case of FCU6-DUE071-1 (Fix with screws from the front of the unit)
260
Panel-cut drawing
Square hole
(Display unit outline)
24 226
Wiring space
(50)
How to fix with screws form the front of the unit (Reference)
Machine side mounting plate
III - 6
EZMotion-NC E60/E68 Series Connection and Maintenance Manual
Appendix 1.1.5 Display unit (FCU6-DUT11) outline drawing
(1) In the case of FCU6-DUT11 (Fix with screws from the back of the unit)
Panel-cut drawing
260 20 22
Wiring space
(50)
How to fix with screws from the back of the unit (Reference)
Square hole
(Display unit outline)
Machine side mounting plate
hole
III - 7
EZMotion-NC E60/E68 Series Connection and Maintenance Manual
(2) In the case of FCU6-DUT11-1 (Fix with screws from the back of the unit)
Panel-cut drawing
260 24 18
Wiring space
(50)
How to fix with screws from the front of the unit (Reference)
Square hole
(Display unit outline)
Machine side mounting plate
III - 8
EZMotion-NC E60/E68 Series Connection and Maintenance Manual
Appendix 1.2 E68 Control Unit, Display Unit, Keyboard Unit Outline Drawing
Appendix 1.2.1 Control unit, display unit (FCU6-MU072,FCU6-DUN24) outline drawing
Panel-cut drawing
260
260 (Unit outline)
250
±0.3
4-M3 screw
4-C10
251
20 120
(Space required for wiring: with expansion PCB)
How to fix with screws from the front of the unit (Reference)
III - 9
EZMotion-NC E60/E68 Series Connection and Maintenance Manual
Appendix 1.2.2 Keyboard unit (FCU6-KB024) outline drawing
140
Panel-cut drawing
140 (Keyboard outline)
130
±0.3
122
20 110
Space required for wiring
How to fix with screws from the front of the unit (Reference)
4-M3 screw
III - 10
EZMotion-NC E60/E68 Series Connection and Maintenance Manual
Appendix 1.2.3 Front IC card I/F unit (FCU6-EP105-1) outline drawing
(1)
Explanation of the front IC card I/F unit/connector functions
No. Connector
(1) Memory
Card I/F
Function
PC Card Standard
ATA-compliant CF card
TYPEI, TYPEII only
(5VDC : max 220mA)
III - 11
EZMotion-NC E60/E68 Series Connection and Maintenance Manual
Appendix 1.3 External Power Supply Unit (PD25) Outline Drawing
65
φ 6
AC IN
ON/OFF SW
ON/OFF
POWER
DC OUT
6
2-
R3
30
6
130
III - 12
EZMotion-NC E60/E68 Series Connection and Maintenance Manual
Appendix 1.4 Base I/O Unit Outline Drawing
Appendix 1.4.1 FCU6-HR341/HR351 outline drawing
Wiring space
(100)
6 208
220
Appendix 1.4.2 FCU6-DX220/DX221 outline drawing
Wiring space
(100)
6
6 208
220
6
III - 13
EZMotion-NC E60/E68 Series Connection and Maintenance Manual
Appendix 1.5 Remote I/O Unit (FCUA-DX1xx) Outline Drawing
III - 14
EZMotion-NC E60/E68 Series Connection and Maintenance Manual
Appendix 1.6 Manual Pulse Generator Outline Drawing
Appendix 1.6.1 HD60/HD60-1 outline drawing
φ 77 ± 0.5
3.6
Packing t2.0
φ 80 ± 1
3-M4 stud bolt L10
12
V
0
V
A B
φ 60 ± 0.5
16 24 27 ± 0.5
φ 60 ± 0.5
8.89
(Divide equally by 3)
[Panel-cut drawing]
3 φ 4.8
120
°
φ 62
+2
0
7.60
Do not install other than M3 × 6
φ 72 ± 0.2
III - 15
EZMotion-NC E60/E68 Series Connection and Maintenance Manual
Appendix 1.6.2 UFO-01-2Z9 outline drawing
Index
Panel cut diameter 72 at equal pitch
Above size only
[Panel-cut drawing]
3Ф 4.8 at equal pitch
III - 16
EZMotion-NC E60/E68 Series Connection and Maintenance Manual
Appendix 1.7 Synchronous Feed Encoder (OSE-1024-3-15-68) Outline Drawing
III - 17
EZMotion-NC E60/E68 Series Connection and Maintenance Manual
Appendix 1.8 F Installation Plate Outline Drawing
5.5
65
5.5
47.1
± 0.2
42.6
± 0.2
2-R
2.5
2-R
1.7
5
Square
Hole
12 ± 0.2
38
76
Thickness: 1.6mm
III - 18
EZMotion-NC E60/E68 Series Connection and Maintenance Manual
Appendix 1.9 Ground Plate, Clamp Fitting Outline Drawing
The shield wire generally only needs to be grounded to the connector’s case frame. However, the effect can be improved by directly grounded to the grounding plate as shown on the right.
Install the ground plate near each unit. Peel part of the cable sheath as shown on the right to expose the shield sheath. Press that section against the ground plate with the clamp fitting. Note that if the cable is thin, several can be clamped together. (For details, refer to Appendix 3.6.1 Shield clamp fitting.)
Install the ground plate directly onto the cabinet or connect a ground wire so that sufficient frame ground is achieved.
If a complete set of a ground plate and clamp fitting is required, contact Mitsubishi.
A complete set of ground plate D
A complete set of ground plate E
Ground plate Attached fitting
Ground plate D Two clamp fittings A
Ground plate E One clamp fitting B
Ground plate 2- 5 hole
Installation hole
17.5
Clamp fitting
0 -0
Note 1 M4 screw
6 22
35
(Note 1)
Screw hole for wiring to ground plate of cabinet.
(Note 2) The thickness of the ground plate is 1.6mm.
Ground plate D
Ground plate E
100mm
70mm
86mm
56mm
30mm
-
Two clamp fittings
One clamp fitting
L
Clamp fitting A 70mm
Clamp fitting B 45mm
III - 19
EZMotion-NC E60/E68 Series Connection and Maintenance Manual
APPENDIX 2. CABLE DRAWING
No
Appendix
No
Cable model Application
Max length
Remarks
1 2.1 F070 30m
For general purpose power supply
2 2.2
3 2.2
4 2.3
5 2.4
6 2.5
7 2.5
8 2.6
9 2.7
10 2.7
11 2.7
12 2.7
13 2.8
14 2.9
15 2.10
16 2.11
17 2.12
18 2.13
19 2.14
F110
24VDC input, Power supply failure detection
ON/OFF switch F170
F120
F053/F054( ★ ) NC keyboard
FCUA-R100( ★ ) CRT power supply
F590( ★ ) CRT
F090( ★ )
F023
F024
F320
F321
F034
F010
SH21
F221
F351
F102
F040
LCD
Manual pulse generator: 1ch
Manual pulse generator: 2ch
Manual pulse generator: 1ch
Manual pulse generator: 2ch
Servo drive unit
DI/DO: Single end connector
SKIP signal input
15m For PD25
15m For PD25
30m
1m
10m
1m Between HR761 - CRT
0.5m
Between HR761 - HR721
0.1m
Between HR761 - HR722
20m For power supply 5VDC
20m For power supply 5VDC
50m For power supply 12VDC
50m For power supply 12VDC
**15m
20m
*30m
30m
50m For unit HR341/HR351
50m
*50m
20 2.14 F041
Synchronous feed encoder: Right angle
*50m
21 2.15
22 2.15
23 2.16
24 2.16
ENC-SP1
ENC-SP2
FCUA-R211
SH41
Synchronous feed encoder *50m
Between NC - Spindle drive unit
*50m Among NC - FR - TK
*50m
１ m For wiring in the same cabinet
25 2.17
26 2.17
FCUA-R301
FCUA-R300
DI/DO: Double-end connector
DI/DO: Single-end connector
50m For unit DX1xx/DX22x
50m For unit DX1xx/DX22x
27 2.18 FCUA-R031 Analog input/output
(Note 1) Cables marked with ( ★ ) are included in display unit we supply.
30m For unit DX14x
(Note 2) For cable lengths marked with *, make sure that the total length (L1 + L2) of the length from the control unit to base I/O unit (L1) and the length from the base I/O unit to each unit (L2) (in the case of more than one unit, length to the terminal unit) must be less than the max. length.
For cable lengths marked with **, make sure that the total cable length (including cables of devices connected to the control unit) must be less than the max. length.
Max. length
L1 L2
Base I/O unit
SV1/SV2 Servo drive unit
F010
SH21
NC unit
FCUA-R211
RIO Remote I/O unit
ENC
F040/F041 Synchronous feed encoder
F034
The device’s cable
SIO RS-232C device
(Note 3) Symbols in the cable drawings are as follows.
1. indicated twist.
2. indicates shield sheath.
3. indicates shield clamping to the grounding plate.
4. In the cable drawings, the partner of the twisted pair cable is given a priority, so the pin No. of the connectors at both ends are not necessarily in number of order.
5. Equivalent parts ca be used for the connector, contact and wire material.
III - 20
EZMotion-NC E60/E68 Series Connection and Maintenance Manual
Appendix 2.1 F070 cable
Usage: 24VDC input, general purpose power supply
DCIN
DCIN
Connector: 2-178288-3
Contact: 1-175218-5
Recommended manufacturer:
Tyco Electronics AMP
DCI
24VDC
N
1
0V
FG
2
3
Wire material: B-18(19)U
×
2SJ-1
×
9
Recommended manufacturer:
Sumitomo Electric Industries
24VDC
0V
FG
Crimp terminal: V1.25-3 or V1.25-4
Recommended manufacturer: JST
(NOTE)
If the cable is 15m or longer, use 16AWG (1.25mm
2
).
Select the crimp terminal suitable for the terminal block and external power supply you use.
Appendix 2.2 F110 / F170 cable
(1) F110 cable
Usage: 24VDC input, power supply failure detection
for PD25
DCIN
DCOUT
CF01
24VDC
DCOUT
1B
AWG16
DCIN
1 24VDC
0V 2B 2 0V
FG
ACFAIL 1A
DCOUT
GND
Connector: 3-178127-6
Contact: 1-175218-5 (For AWG16)
2A
: 1-175217-5 (For AWG22)
Recommended manufacturer: Tyco
Electronics AMP
Wire material: UL2464 2 ×
22AWG+2 × 16AWG SS-95138
Recommended manufacturer:
Bando Electric Wire
3B
B20-9
AWG22
3
B20-9
CF01
2
FG
ACFAIL
1 GND
DCIN
Connector: 2-178288-3
Contact: 1-175218-5
Recommended manufacturer: Tyco Electronics AMP
CF01
Connector: 51030-0230
Contact: 50084-8160
Recommended manufacturer: MOLEX
III - 21
EZMotion-NC E60/E68 Series Connection and Maintenance Manual
(2) F170 cable
Usage: ON/OFF switch
for PD25
ON/OFF
ON/OFF
Connector: 1-178288-5
Crimp terminal: V1.25-3 or
V1.25-4
Contact: 1-175218-5
Recommended manufacturer:
Recommended manufacturer:
JST
Tyco Electronics AMP PD25
ON/OFF
NC
1
Wire material: DPVVSB 3P
× 0.3mm
2
P-OFF
2 OFF-1
GND
3 OFF-2
Recommended manufacturer:
GND
4 ON-1
Bando Electric Wire
P-ON
5
ON-2
(NOTE)
Select the crimp terminal suitable for the terminal block and external power supply you use.
Appendix 2.3 F120 cable
Usage: Emergency stop input
EMG
EMG
Connector: 51030-0330
Contact: 50084-8160
EMG
Crimp terminal: V1.25-3 or V1.25-4
Recommended manufacturer: JST
B22-9
Recommended manufacturer: MOLEX
FG
EMG IN
1
2 EMG IN
COM
3 COM
Wire material: B-22(19)U × 2SJ-1 × 9
Recommended manufacturer: Sumitomo Electric Industries
(NOTE)
Select the crimp terminal suitable for the terminal block and emergency stop button you use.
III - 22
EZMotion-NC E60/E68 Series Connection and Maintenance Manual
Appendix 2.4 F053/F054 cable
(1) F053 cable
Usage: NC keyboard
NCKB
Connector: 7926-6500SC
Strain relief: 3448-7926
Recommended
manufacturer: 3M
(2) F054 cable
Usage: NC keyboard
NCKB
Wire material: B26-B
Recommended manufacturer:
Oki Electric Cable
Connector: 7926-6500SC
Strain relief: 3448-7926
Recommended manufacturer: 3M
Connector: 7926-6500SC
Strain relief: 3448-7926
Recommended
manufacturer: 3M
Wire material: B26-B
Recommended manufacturer:
Oki Electric Cable
Connector: 7926-6500SC
Strain relief: 3448-7926
Recommended
manufacturer: 3M
III - 23
EZMotion-NC E60/E68 Series Connection and Maintenance Manual
Appendix 2.5 FCUA-R100 / F590 cable
(1) FCUA-R100 cable
Usage: CRT power supply
C R T 2
C R T 2
1
2
1 00V A C
1 00V A C
Connector: 3191-03R1
Contact: 1381TL
Recommended manufacturer:
MOLEX
Wire material: DPVVSB-1P ×
0.3SQ
Recommended manufacturer:
Bando Electric Wire
(NOTE)
Select the crimp terminal suitable for the terminal block you use.
(2) F590 cable
Usage: CRT signal
CRT1
Crimp terminal: V1.25-3
Recommended manufacturer: JST
CRT1
HSYNC
VSYNC
VIDEO
GND
F
K
J
L
Connector: CR7E-20DA-3.96E
Recommended manufacturer:
Hirose Electric
Appendix 2.6 F090 cable
1A
1B
2A
2B
4A
4B
Wire material: DPVVSB-6P × 0.2SQ
Recommended manufacturer:
Bando Electric Wire
Connector: UFS-10B-04
Contact: 66-1-BF
Recommended manufacturer:
YAMAICHI ELECTRONICS
Usage: LCD signal
Connector: DHD-RB40-20AN Wire material: UL20528-50 ×
Recommended manufacturer: 28AWG(7/0.127)
DDK Recommended manufacturer: Fujikura
- Caution -
The maximum length of cable is 50cm for FCU6-DUT11, 10cm for FCU6-DUN024.
Connector: DHD-RB40-20AN
Recommended manufacturer:
DDK
III - 24
EZMotion-NC E60/E68 Series Connection and Maintenance Manual
Appendix 2.7 F023 / F024 / F320 / F321 cable
(1) F023 / F024 cable
Usage: Manual Pulse Generator (5VDC spec)
HANDLE
Connector: 10120-3000VE
Case: 10320-52F0-008
Recommended manufacturer: 3M
Wire material: UL1061-2464 AWG22 × 6P
Recommended manufacturer:
Oki Electric Cable
1HA
1HB
5VDC
GND
2HA
2HB
5VDC
GND
HANDLE
4
14
10
1
3
13
20
11
Crimp terminal: V1.25-3
Recommended manufacturer: JST FG
(NOTE)
Fold the wire material shield over the sheath, and wrap copper foil tape over it.
Connect the copper foil tape to the connector’s GND plate.
(2) F320 / F321 cable
Usage: Manual pulse generator (12VDC spec)
Connector: 10120-3000VE
Case: 10320-52F0-008
Recommended manufacturer: 3M
HANDLE
Wire material: UL1061-2464 AWG22 × 6P
Recommended manufacturer:
Oki Electric Cable
1HA
1HB
12VDC
HANDLE
4
14
6
Crimp terminal: V1.25-3
Recommended manufacturer: JST
GND
2HA
2HB
12VDC
GND
1
3
13
16
11
FG
(NOTE)
Fold the wire material shield over the sheath, and wrap copper foil tape over it.
Connect the copper foil tape to the connector’s GND plate. ch1 ch2
Manual pulse generator cable
Cable F023
Cable F024
Channel
1 2
OK
OK OK ch1 ch2
Manual pulse generator cable
Channel
1 2
Cable F320
Cable F321
OK
OK OK
III - 25
EZMotion-NC E60/E68 Series Connection and Maintenance Manual
Appendix 2.8 F034 cable
Usage: RS-232C
3 3
2 2
5 5
4 4
6 6
7 7
Connector: 10120-3000VE
Case: 10320-52F0-008
Recommended manufacturer: 3M
Wire material: UL1061-2464 AWG22
×
6P
Recommended manufacturer:
Oki Electric Cable
(NOTE)
Fold the wire material shield over the sheath, and wrap copper foil tape over it.
Connect the copper foil tape to the connector’s GND plate.
Connector: CDB-25S
Contact: CD-SC-111
Lock nut: HD-LNA
Recommended manufacturer:
Hirose Electric
III - 26
Appendix 2.9 F010 cable
EZMotion-NC E60/E68 Series Connection and Maintenance Manual
CF10 CF10
Usage: I/O interface
CF10
Plug: 10150-6000EL
Recommended manufacturer: 3M
Shell: 10350-3210-000
Recommended manufacturer: Sumitomo 3M
Recommended manufacturer:
(NOTE)
Fold the wire material shield over the sheath,
(NOTE)
and wrap copper foil tape over it.
Fold the wire material shield over the sheath, and
Connect the copper foil tape to the
wrap copper foil tape over it.
connector's GND plate.
Wire material: UL20276 AWG28 × 25P
Recommended manufacturer:
TOYOKUNI ELECTRIC CABLE
GN D
GN D
EN C1A
EN C1A*
EN C1B
EN C1B*
EN C1Z
EN C1Z*
GN D
GN D
SV TXD2
SV TXD2*
SV ALM2
SV ALM2*
SV RXD2
SV RXD2*
SV EMG2
SV EMG2*
GN D
GN D
SV TXD1
SV TXD1*
SV ALM1
SV ALM1*
SV RXD1
SV RXD1*
SV EMG1
SV EMG1*
SK IP2
SK IP2*
SK IP3
SK IP3*
SK IP4
SK IP4*
SK IP5
SK IP5*
SK IP6
SK IP6*
SK IP7
SK IP7*
SK IP8
SK IP8*
TX RX1
TX RX1*
TX RX2
TX RX2*
GN D
GN D
SK IP1
SK IP1*
20
45
21
46
18
43
19
44
24
49
25
50
22
47
23
48
15
40
16
41
17
42
13
38
14
39
7
32
8
33
5
30
6
31
11
36
12
37
9
34
10
35
CF1 0
1
26
2
27
3
28
4
29
20
45
21
46
18
43
19
44
24
49
25
50
22
47
23
48
15
40
16
41
17
42
13
38
14
39
7
32
8
33
5
30
6
31
11
36
12
37
9
34
10
35
CF10
1
26
2
27
3
28
4
29
FG FG
III - 27
Appendix 2.10 SH21 cable
EZMotion-NC E60/E68 Series Connection and Maintenance Manual
Usage: Servo drive unit
SV1,SV2
Plug: 10120-6000EL
Shell: 10320-3210-000
Recommended manufacturer: 3M
SV1, SV2
Wire material: UL20276 AWG28
×
Servo drive unit
10P
Recommended manufacturer: Toyokuni Electric Cable
(NOTE)
Fold the wire material shield over the sheath, and wrap copper foil tape over it.
Connect the copper foil tape to the connector’s GND plate.
Servo drive unit
Plug: 10120-6000EL
Shell: 10320-3210-000
Recommended manufacturer: 3M
Appendix 2.11 F221 cable
Usage: Analog output
AO
Crimp terminal: V1.25-3
Recommended manufacturer: JST
AO
AO 7 AO
GND
Connector: 10120-3000VE
Case: 10320-52F0-008
1
Recommended manufacturer: 3M
GND
Wire material: B-22(19) × 2SJ-1
Recommended manufacturer:
Sumitomo Electric Industries.
× 9
(NOTE)
Follow the instruction of the machine side in connecting the shield. Do not connect on the base I/O unit side.
Select the crimp terminal suitable for the terminal block used.
Appendix 2.12 F351 cable
Usage: DI/DO (For unit FCU6-HR341/HR351)
CF31, CF32, CF33, CF34
Connector: 7940-6500SC
Strain relief: 3448-7940
Recommended manufacturer: 3M
Wire material: B40-S
Recommended manufacturer: Oki Electric Cable
III - 28
Appendix 2.13 F102 cable
EZMotion-NC E60/E68 Series Connection and Maintenance Manual
Usage: Skip signal input
SKIP
Connector:
CDA-15P
Contact:
CD-PC-111
Case:
HDA-CTH
Recommended manufacturer:
Hirose Electric
SKIP1
GND
SKIP2
SKIP
2
1
10 ch1
Crimp terminal: V1.25-3
Recommended manufacturer: JST ch2
GND 8
SKIP3 3 ch3
GND 9
SKIP4 11
GND 15
FG ch4
(NOTE)
Fold the wire material shield over the sheath, and wrap copper foil tape over it.
Wire material: UL1061-2464
AWG22
×
6P
Recommended manufacturer:
Oki Electric Cable
Connect the copper foil tape to the connector’s GND plate.
Appendix 2.14 F040 / F041 cable
(1) F040 cable
Usage: Synchronous feed encoder (Straight)
Connector: CDE-9PF
Contact: CD-PC-111
Case: HDE-CTF/HDE-CTH
Recommended manufacturer:
Hirose Electric
ENC1A (ENC2A)
ENC1A* (ENC2A*)
ENC1B (ENC2B)
ENC1B* (ENC2B*)
ENC1Z (ENC2Z)
ENC1Z* (ENC2Z*)
GND (GND)
ENC
ENC
1
7
3
6
2
8
4
Synchronous feed encoder
A
N
B
P
C
R
K
GND (GND) 5
5VDC (5VDC) 9 H
Wire material: DPVVSB 6P × 0.2mm
2
Recommended manufacturer:
Bando Electric Wire
FG
Synchronous feed encoder:
Connector: MS3106B20-29S
Cable cramp: MS3057-12A
Recommended manufacturer: ITT Cannon
(NOTE)
To prevent EMI / foreign noise, if HDE-CTH is used for case, fold the wire material shield over the sheath, and wrap copper foil tape over it.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
(2) F041 cable
Usage: Synchronous feed encoder (Right angle)
ENC
Connector: CDE-9PF
Contact: CD-PC-111
Case: HDE-CTF/HDE-CTH
Recommended manufacturer:
Hirose Electric
ENC
Synchronous feed encoder
ENC1A (ENC2A)
ENC1A* (ENC2A*)
ENC1B (ENC2B)
ENC1B* (ENC2B*)
ENC1Z (ENC2Z)
ENC1Z* (ENC2Z*)
GND (GND)
1
6
2
7
3
8
4
C
R
B
A
N
P
K
5 GND (GND)
5VDC (5VDC) 9 H
Wire material: DPVVSB 6P × 0.2mm
2
Recommended manufacturer:
Bando Electric Wire
FG
Synchronous feed encoder:
Connector: MS3108B20-29S
Cable cramp: MS3057-12A
Recommended manufacturer: ITT Cannon
(NOTE)
To prevent EMI / foreign noise, if HDE-CTH is used for case, fold the wire material shield over the sheath, and wrap copper foil tape over it.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
Appendix 2.15 ENC-SP1 / ENC-SP2 cable
(1) ENC-SP1
Usage: Synchronous feed encoder (Between NC and spindle drive unit)
CN8
ENC
Connector: CDE-9PF
Contact: CD-PC-111
Case: HDE-CTF/HDE-CTH
Recommended manufacturer:
Hirose Electric
ENC1A (ENC2A)
ENC1A* (ENC2A*)
ENC1B (ENC2B)
ENC1B* (ENC2B*)
ENC1Z (ENC2Z)
ENC1Z* (ENC2Z*)
GND
GND
(GND)
(GND)
5VDC (5VDC)
ENC
2
7
3
1
6
5
9
8
4
CN8
2
12
3
13
4
14
1
5
Wire material: DPVVSB 6P × 0.2mm
Recommended manufacturer:
Bando Electric Wire
2
(NOTE)
Do not connect the power supply (5VDC).
To prevent EMI / foreign noise, if HDE-CTH is used for case, fold the wire material shield over the sheath, and wrap copper foil tape over it.
(2) ENC-SP2 cable
Usage: Synchronous feed encoder (Between NC and FR-TK)
ENC
CONBA
Connector: CDE-9PF
Contact: CD-PC-111
Case: HDE-CTF/HDE-CTH
Recommended manufacturer:
Hirose Electric
Connector: MRP-20F01
Contact: MRP-F102
Case: MR20L
Recommended manufacturer:
HONDA TSUSHIN
Wire material: DPVVSB 6P × 0.2mm
2
Recommended manufacturer:
Bando Electric Wire
FG
ENC1A (ENC2A)
ENC1A* (ENC2A*)
ENC1B (ENC2B)
ENC1B* (ENC2B*)
ENC1Z (ENC2Z)
ENC1Z* (ENC2Z*)
GND
GND
(GND)
(GND)
5VDC (5VDC)
ENC
4
5
3
8
2
7
1
6
9
Connector: 10120-6000EL
Contact: 10320-3210-000
Case: HDA-CTF
Recommended manufacturer: 3M
CONBA
2
12
3
13
4
14
1
5
(NOTE)
Do not connect the power supply (5VDC).
To prevent EMI / foreign noise, if HDE-CTH is used for case, fold the wire material shield over the sheath, and wrap copper foil tape over it.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
Appendix 2.16 FCUA-R211 / SH41 cable
(1) FCUA-R211 cable
Usage: Remote I/O
RIO RIO
Connector:
1-178288-3
Contact:
1-175218-2
Recommended manufacturer:
Tyco Electronics
AMP
TXRX
TXRX*
GND
1
2
3
1
2
3
TXRX
TXRX*
GND
FG FG
Wire material: MVVS 3C × 0.3mm
2
(MIC 3C × 0.3mm
2
Recommended manufacturer: Takeuchi Densen
(NOTE)
)
1. Protect both ends of the wire material with insulation bushing.
2. Available both for the unit side and base I/O unit side.
(2) SH41 cable
Usage: Remote I/O (Between unit and unit)
RIO RIO
TXRX
TXRX*
1
2
1
2
TXRX
TXRX*
GND 3
Wire material: MVVS 3C × 0.3mm
2
(MIC 3C × 0.3mm
2
)
Recommended manufacturer: Takeuchi Densen
3 GND
Connector: 1-178288-3
Contact: 1-175218-2
Recommended manufacturer:
(NOTE)
1. Protect both ends of the wire material with insulation bushing.
Tyco Electronics AMP
2. Use this cable for a short bridge such as between remote I/O units in the same cabinet.
Normally, use the cable FCUA-R211 with the high noise resistance.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
Appendix 2.17 FCUA-R300 / R301 cable
(1) R300 cable
Usage: DI/DO (For unit FCUA-DX1xx,FCU6-DX22x)
DI-L/DI-R/DO-L/DO-R
Connector: 7940-6500SC
Recommended manufacturer: 3M
Wire material: B40-S
(2) R301 cable
Usage: DI/DO (For unit FCUA-DX1xx,FCU6-DX22x)
DI-L/DI-R/DO-L/DO-R
Recommended manufacturer: Oki Electric Cable
Wire material: B40-S
Recommended manufacturer: Oki Electric Cable
Connector: 7940-6500SC
Recommended manufacturer: 3M
Appendix 2.18 FCUA-R031 cable
Usage: Analog input/output (For unit FCUA-DX14x)
Connector: 7940-6500SC
Strain relief: 3448-7940
Recommended manufacturer: 3M
AIO
AI1
GND
AI2
GND
AI3
GND
AI4
GND
AO
AIO
12
11
3
5
2
1
13
15
7
AI
1ch
AI
2ch
AI
3ch
AI
4ch
AO
1ch
FG
Wire material: UL1061-2464 AWG22x6P
Recommended manufacturer: Oki Electric Cable
Connector: 10120-3000VE
Case: 10320-52F-008
Recommended manufacturer: 3M
Crimp terminal: V1.25-3
Recommended manufacturer: JST
(Note)
Fold the wire material shield over the sheath, and wrap copper foil tape over it.
Connect the copper foil tape to the connector's GND plate.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
APPENDIX 3. EMC INSTALLATION GUIDELINES
This section is an extract from "EMC Installation Guidelines BNP-B2230" for EZMotion-NC E60/E68 series.
For drive units (servo/spindle), refer to "EMC Installation Guidelines BNP-B8582-45".
Appendix 3.1 Introduction
EMC Directives became mandatory as of January 1, 1996. The subject products must have a CE mark attached indicating that the product complies with the Directives.
As the NC unit is a component designed to control machine tools, it is believed that it is not a direct EMC
Directives subject. However, we would like to introduce the following measure plans to back up EMC
Directives compliance of the machine tool as the NC unit is a major component of the machine tools.
(1) Methods of installation in control/operation panel
(2) Methods of wiring cables to outside of panel
(3) Introduction of members for measures
Mitsubishi is carrying out tests to confirm the compliance to the EMC Directives under the environment described in this manual. However, the level of the noise will differ according to the equipment type and layout, control panel structure and wiring lead-in, etc. Thus, we ask that the final noise level be confirmed by the machine manufacturer.
Refer to "EMC Installation Guidelines BNP-B2230" for details.
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Appendix 3.2 EMC Directives
The EMC Directives largely regulate the following two items.
•
Emission: Capacity to prevent output of obstructive noise that adversely affects external devices.
•
Immunity: Capacity to not malfunction due to obstructive noise from external source.
The details of each level are classified in the table below.
It is assumed that the Standards and test details required for a machine tool are the same as these.
Class Name Details
Emission
Radiated noise
Conductive noise
Restriction of electromagnetic noise radiated through the air
Restriction of electromagnetic noise discharged from power supply line
EN61000-6-4
(General industrial machine)
EN61800-3
(Motor control unit)
EN55011
(CLASS: A)
Immunity
Static electricity electrical discharge
Radiation immunity
Burst immunity
Conductive immunity
Power supply frequency magnetic field
Power supply dip (fluctuation)
Surge
(Example) Regulation of withstand level of static electricity electrical discharge accumulated in human body
(Example) Simulation of immunity from digital wireless telephones
(Example) Regulation of withstand level of noise from relay or plug and play
(Example) Regulation of withstand level of noise flowed from power supply wires, etc.
50/60Hz power supply frequency
(Example) Regulation of power voltage drop withstand level
(Example) Regulation of withstand level of noise caused by lightning
EN61000-6-2
(General industrial machine)
EN61800-3
(Motor control unit)
EN61000-4-2
EN61000-4-3
EN61000-4-4
EN61000-4-6
EN61000-4-8
EN61000-4-11
EN61000-4-5
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Appendix 3.3 EMC Measures
The main items relating to EMC measures include the following.
(1) Store the device in a sealed metal panel.
(2) Ground all conductors that are floating electrically. Decrease the impedance.
(3) Increase the distance between the drive line and signal wire.
(4) Shield the cables wired outside of the panel.
(5) Install a noise filter.
Take care to the following items to suppress the noise radiated outside of the panel.
(1) Accurately ground the devices.
(2) Use shielded cables.
(3) Increase the electrical seal of the panel. Reduce the gaps and holes.
Appendix 3.4 Panel Structure
The design of the panel is a very important factor for the EMC measures, so take the following measures
Appendix 4.4.1 Measures for Control Panel Body
Appendix 3.4.1 Measures for door
(1) Use metal for all members configuring the panel.
(2) When joining the metal plate, treat the welded or contacting sections so that the impedance is reduced, and then fix with screws.
Joining clearance: approx. 20cm
Plating mask
(3) Note that if the plate warps due to the screw fixing, etc., by that creating a clearance, noise could leak from that place.
(4) Plate (nickel, tin) the metal plate surface at the grounding plate, and connect the connections with a low impedance.
(5) If there is a large opening, such as ventilation holes, make sure to close the hole.
Control panel
Mesh cover
(conductive sponge)
Opening
-CAUTION-
Using screws to fix the plates that have been painted is the same as an insulated state. Peel the paint and fix the screws.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
Appendix 3.4.2 Measures for door
(1) Use metal for all members configuring the door.
(2) When joining the door, use a gasket to lower the impedance of the contacting sections, or use a structure with a large contact area as shown below. a) Use of gasket b) Large contact area
Control panel
Door
Door
Contact area
Control panel
Cross-section drawing
EMI gasket
-CAUTION-
The EMI gasket or conductive packing must contact the metal surface uniformly and at the correct position.
When not using a gasket, ground the control panel grounding with a grounding wire to lower the door's impedance.
Using screws to fix the plates that have been painted (attachment of packing) is the same as an insulated state. Peel the paint and fix the screws.
Appendix 3.4.3 Measures for power supply
Shield the power supply section and insert a filter to prevent the noise from flowing in or out.
The conductive noise can be suppressed just by inserting a noise filter, but the radiated noise will flow out.
The conductive and radiated noise can both be suppressed by adding a partition plate to the noise filter.
Device Device
Radiated noise
Conductive noise
Radiated noise
NF
Noise filter
Flow out
AC input
Conductive noise
Partition plate
NF
Noise filter
AC input
Figure 1 Figure 2
-CAUTION-
Selection of the noise filter capacity will differ according to the drive amplifier and devices being used.
Refer to the "EMC Installation Guidelines" NC Servo Amplifier Section [BNP-B8582-45].
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
Appendix 3.5 Measures for Wiring in Panel
Cables act as antennas to propagate unnecessary noise, and thus must be appropriately shielded and treated. The following measures must be sufficiently considered for the cables (SH21/F010/FCUA-R211) that carry out high-speed communication.
Appendix 3.5.1 Precautions for wiring in panel
(1) If the cables are led unnecessary in the panel, they will pick up noise. Thus, keep the wiring length as short as possible.
Device Device Device Device Device Device
Noise
(2) Always connect the grounding wire to the FG terminal indicated on the device.
(3) Keep the distance between the drive line and detector cable to the drive section motor as far apart as possible when wiring.
(4) Do not lead the power supply wire around the panel without using a filter.
Device
Conductive noise
Radiated noise
Partition
NF plate
Noise filter
Flow out
AC input
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
Appendix 3.5.2 Shield treatment of cables
Use shielded cables for the cables wired outside the panel in the M64/M65/M66 Series.
Use a shield clamp within 10cm of the lead-out port from the panel.
(1) I/O interface cable [F010 cable]
Shield clamp
Operation panel Control panel
NC unit Base I/O unit
F010 cable
-CAUTION-
Always use the shield camp on both ends of the connected units.
The shield clamp is not required if the control unit and base I/O unit are wired in the same panel.
(2) DC power supply cable [F110/F070/FCUA-R220 cable]
Shield clamp
Operation panel Control panel
NC unit PD25
F110 cable
General-purpose stabilized power supply
F070 or FCUA-R220 cable
Ferrite core
-CAUTION-
• Use a shield clamp within 10cm from the panel's inlet/outlet.
• Install a ferrite core on both ends of the connected units. (Refer to "Appendix 3.6.2 Ferrite Core".)
• Always install a ferrite core on the general-purpose stabilized power supply.
(The ferrite core may not be required depending on the selected power supply.)
(3) Remote I/O cable [FCUA-R211 cable]
Shield clamp
Control panel Control panel
Base I/O unit Remote I/O unit
FCUA-R211 cable
Ferrite core
-CAUTION-
• Use a shield clamp within 10cm from the panel's inlet/outlet.
• Install a ferrite core on both ends of the connected units.
• The shield clamp and ferrite core are not required if the control unit and base I/O unit are wired in the same panel.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
(4) Servo communication cable [SH21/FCUA-R000 cable]
Shield clamp
Control panel Control panel
Base I/O unit
Drive section unit
SH21 cable
Drive section unit
FCUA-R000 cable
Ferrite core
-CAUTION-
• Use a shield clamp within 10cm from the panel's inlet/outlet.
• Install a ferrite core on both ends of the connected units.
• The shield clamp and ferrite core are not required if the drive section unit and base I/O unit are wired in the same panel.
(5) Ethernet cable
Shield clamp
Control panel Control panel
NC unit Peripheral device
Ethernet cable
Ferrite core
-CAUTION-
• Use a shield clamp within 10cm from the panel's inlet/outlet.
• Install a ferrite core on both ends of the connected units.
• Depending on peripheral devices, shield clamp and ferrite core are not necessary.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
Appendix 3.6 Parts for EMC Measures
Appendix 3.6.1 Shield clamp fitting
The ground can be directly connected to the grounding plate as shown below to increase the effect.
Install the grounding plate near the outlet (within 10cm) of each panel, and press against the grounding plate with the clamp fitting. If the cables are thin, several can be bundled and clamped together.
To provide sufficient frame ground, install the grounding plate directly on the cabinet or connect with a grounding wire.
If the grounding plate and clamp fitting set AERSBAN□ SET is required, please contact Mitsubishi.
Cable
Peel the cable sheath at the clamp section
Cable
Clamp fitting
(Fitting A,B)
Ground plate
Clamp section
Shield sheath
As for the outline drawings of ground plate and clamp fitting, refer to Appendix 1.9 Outline drawing of ground plate and clamp fitting.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
Appendix 3.6.2 Ferrite core
The ferrite core is mounted integrally with the plastic case.
This can be installed with one touch without cutting the interface cable or power supply cable.
This ferrite core is effective against common mode noise, allowing measures against noise without affecting the quality of the signal.
Recommended ferrite core
TDK ZCAT Series
ZCAT3035-1330(-BK)
ZCAT type ZCAT-A, ZCAT-AP type ZCAT-B type
ZCAT-C type ZCAT-D type
Unit: mm
Part name
ZCAT1518-0730-M(-BK)
*1
ZCAT1518-0730(BK)
*2
A B
22±1 18±1
22±1 18±1
øC
7±1
7±1
øD
15±1
15±1
E
Applicable cable outer diameter
– 7max.
– 7max.
ZCAT2017-0930-M(-BK) 21±1 9±1 20±1 9max.
ZCAT2032-0930-M(-BK)
*1
36±1 32±1 9±1 19.5±1 – 9max.
ZCAT2032-0930(-BK)
*2
ZCAT2132-1130-M(-BK)
*1
36±1 32±1 9±1 19.5±1 – 9max.
36±1 32±1 11±1 20.5±1 – 11max.
ZCAT2132-1130(-BK)
*2
ZCAT3035-1330-M(-BK)
*1
ZCAT3035-1330(-BK)
*2
36±1 32±1 11±1 20.5±1 – 11max.
39±1 34±1 13±1 30±1 – 13max.
39±1 34±1 13±1 30±1 – 13max.
ZCAT1525-0430AP-M(-BK) 25±1 20±1 4±1 15±1 11.5±1 2.5 to 4(USB)
ZCAT1325-0530A-M(-BK)
*1
25±1 20±1 5±1 12.8±1 11.2±1 3 to 5(USB)
ZCAT1325-0530A(-BK) 25±1 5±1 12.8±1 11.2±1 3 to 5(USB)
ZCAT1730-0730A-M(-BK) 30±1 7±1 16.5±1 15±1 4 to 7(USB/IEEE1394)
ZCAT2035-0930A-M(-BK)
*1
35±1 28±1 9±1 19.5±1 17.4±1 6 to 9
ZCAT2035-0930A(-BK) 35±1 28±1 9±1 19.5±1 17.4±1 6 to 9
ZCAT2235-1030A-M(-BK)
ZCAT2436-1330A-M(-BK)
35±1
36±1
28±1 10±1 21.5±1
29±1 13±1 23.5±1
20±1 8 to 10
22±1 10 to 13
ZCAT2017-0930B-M(-BK) 21±1 9±1 20±1 28.5±1 9max.
ZCAT2749-0430C-M(-BK) 49±1 – 4.5max.
ZCAT4625-3430D(-BK) 45.5±1 12±1 – 26 (For core flat cable)
ZCAT4625-3430DT(-BK)
*3
45.5±1 24.5±1 34±1 13±1 – 26 (For core flat cable)
ZCAT6819-5230D(-BK) 67.5±1 16±1 – 40 (For core flat cable)
ZCAT6819-5230DT(-BK)
*3
67.5±1 18.5±1 52±1 17±1 – 40 (For core flat cable)
ZCAT-C type ZCAT-D type
*1 The M stamp is attached.
*2 Fixing band is attached at shipment.
*3 With double-faced tape. (Tape attached at shipment.)
●
ZCAT-B type: Cabinet fixing type installation hole ø4.8 to 4.9mm, plate thickness 0.5 to 2mm
● ZCAT-AP, ZCAT-C type: Has the structure that prevents easy opening once case is closed.
Weight (g)
6
6
11
22
22
22
22
63
63
7
7
7
12
22
22
27
29
12
26
32
32
58
58
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
Appendix 3.6.3 Surge protector
Make sure that surge does not directly enter the AC line of the general-purpose stabilized power supply
(prepared by user) supplied to the control unit and DIO. The following product or equivalent is recommended for the surge killer.
1) Part name : RAV-781BYZ-2
Manufacturer : OKAYA ELECTRIC INDUSTRIES
Circuit voltage
50/60Hz [Vrms]
Max. tolerable circuit voltage
[V]
Clamp voltage
[V ] ±
10%
Surge resistance level
8/20µs [A]
Surge withstand voltage
1.2/50µs [V]
Electro-s tatic capacity
[pF}
Working temperature range
[ ℃ ]
250 3ø 300 783 2500 20k 75 –20 to +70
Outline drawing Circuit drawing
(1) Black (2) Black (3) Black
Unit: mm
-CAUTION-
Refer to the manufacturer's catalog for detailed characteristics, outline and connection methods of the surge absorber.
2) Part name
Manufacturer
: RAV-781BXZ-4
: OKAYA ELECTRIC INDUSTRIES
Circuit voltage
50/60Hz [Vrms]
Max. tolerable circuit voltage
[V]
Clamp voltage
[V ] ±
10%
Surge resistance level
8/20µs [A]
Surge withstand voltage
1.2/50µs [V]
Electro-s tatic capacity
[pF}
Working temperature range
[ ℃ ]
250 3ø 300 700 2500 2k 75 –20 to +70C
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
(1) Black (2) Black (3) Black U Green
UL-1015 AWG16
30 0
41±1
Unit: mm
-CAUTION-
Refer to the manufacturer's catalog for detailed characteristics, outline and connection methods of the surge absorber.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
(2) Example of surge absorber installation
Transformer
No fuse breaker
NC control section
Other device
(Power supply for panel, etc.)
From power supply
Input
200V/
230VAC
Earth leakage breaker
No fuse breaker MC
Reactor
NC drive section
Control panel
(Relay panel, etc.)
A
B
Other device
(Power supply for panel, etc.)
Circuit protector
Surge absorber (1)
C
Surge absorber (2)
Ground
Ground Surge absorber installation method
-CAUTION-
(1) Thick wires enhance the lightning surge absorption effect, so use as thick and short a wire as possible.
Wire material: Wire diameter 2mm
2
or more
Wire length: Connection wire length A to surge absorber (1): 2m or less.
Connection wire length B to surge absorber (2): 2m or less.
Ground wire length C to surge absorber (2): 2m or less.
(2) When carrying out an insulation withstand voltage test on the power supply line, remove surge absorber (2) as it will activate with the applied voltage.
(3) A short-circuit fault will occur if a surge exceeding the tolerance is applied on the surge absorber.
Thus, always insert a circuit protector to protect the power supply line.
A current does not flow to surge absorber (1) and (2) during normal use, so the circuit protector can be shared with other devices.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
Appendix 3.6.4 Selection of stabilized power supply
Consider the following characteristics when selecting the stabilized power supply (prepared by user).
Use a power supply that complies with CE Marking or that follows the Safety Standards given below.
Stabilized power supply selection items
Out- put
Voltage fluctuation
Ripple noise
Spike noise
Output current
±5% max 120mV max 500mV
-
±5% or less of 24VDC
±5% or less of 24VDC
Refer to Connection Manual.
Output holding time min 20ms Instantaneous OFF time
Standards
Safety Standards
Noise Terminal Voltage
: UL1950, CSA C22.2 No. 234 approved, IEC950 compliant
: FCC Class A, VCCI-1 Class
Higher Harmonics Current Restrictions : IEC1000-3-2
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
APPENDIX 4. TRANSPORTATION RESTRICTIONS FOR LITHIUM
BATTERIES
Appendix 4.1 Restriction for Packing
The United Nations Dangerous Goods Regulations "Article 12" became effective from 2003. When transporting lithium batteries with means subject to the UN Regulations, such as by air transport, measures corresponding to the Regulations must be taken. The UN Regulations classify the batteries as dangerous goods (Class 9) or not dangerous goods according to the lithium content.
To ensure safety during transportation, lithium batteries (battery unit) directly exported from Mitsubishi are packaged in a dedicated container (UN package) for which safety has been confirmed. When the customer is transporting these products with means subject to the UN Regulations, such as air transport, the shipper must follow the details explained in the section "Appendix 4-1-2 Handling by user".
Appendix 4.1.1 Target products
The following Mitsubishi NC products use lithium batteries. The UN Regulations classify the batteries as dangerous goods (Class 9) or not dangerous goods according to the lithium content. If the batteries subjected to hazardous materials are incorporated in a device and shipped, a dedicated packaging (UN packaging) is not required. However, the item must be packed and shipped following the Packing
Instruction 912 specified in the IATA DGR (Dangerous Goods Regulation) book.
Also, all lithium battery products incorporated in a machinery or device must be fixed securely in accordance with the Packing Instruction 900 and shipped with protection in a way as to prevent damage or short-circuits.
(1) Products requiring dedicated packaging (Materials falling under Class 9)
Mitsubishi type
(Type for arrangement)
MDS-A-BT-4
MDS-A-BT-6
MDS-A-BT-8
Battery type
Lithium metal content
FCU6-BT4-D1
Combination of
ER6-B4D-11 and
ER6
2.6g+0.65g For NC/ servo
CR23500SE-CJ5
(Note1)
CR23500SE-CJ5 1.52g For NC(M500) Battery cell
(2) Products not requiring dedicated packaging (Materials not falling under Class 9)
Mitsubishi type
(Type for arrangement)
Battery type
Lithium metal content
Application Battery class
MDS-A-BT-2
FCU6-BTBOX
CR2032
(for built-in battery)
CR2450
(for built-in battery)
ER6, ER6V series
(for built-in battery)
MR-BAT
Q6BAT
2CR5
ER6, ER6V
1.96g
0.7g servo
For NC/ servo
For NC/servo
Battery cell
(Note 1) When CR23500SE-CJ5 is incorporated in the unit, this battery is not subject to the regulation.
(Note 2) Dedicated packaging is required if the shipment exceeds 12 batteries/24 battery cells. Package the batteries so that this limit is not exceeded.
(Note 3) The battery units labeled as "FCUA-" instead of "MDS-A-" also use the same battery.
(Note 4) Always use the cell battery (MR-BAT) in combination with the dedicated case (MDS-BTCASE). Maximum 8 (either 2, 4, 6 or
8) cell batteries can be installed to the dedicated case (MDS-BTCASE).
Example) Rating nameplate for battery units
Mitsubishi type
Safety class
Battery manufacturer type
Lithium metal content
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
Appendix 4.1.2 Handling by user
The following technical opinion is solely Mitsubishi's opinion. The shipper must confirm the latest IATA
Dangerous Goods Regulations, IMDG Codes and laws and orders of the corresponding export country.
These should be checked by the company commissioned for the actual transportation.
IATA : International Air Transport Association
IMDG Code : A uniform international code for the transport of dangerous goods by seas determined by IMO (International Maritime Organization).
■ When shipping isolated lithium battery products (Packing Instruction 903)
(1) Reshipping in Mitsubishi UN packaging
Mitsubishi packing applies the isolated battery's safety test and packaging specifications complying with the UN Regulations (Packing Instruction 903).
The user only needs to add the following details before shipping. (Consult with the shipping company for details.)
(a) Indication of container usage mark on exterior box (Label with following details recorded.)
•
Proper shipping name (Lithium batteries)
•
UN NO. (UN3090 for isolated battery, UN3091 for battery incorporated in a device or included)
•
Shipper and consignee's address and name
Example of completing form
Shipper information Consignee information
(b) Preparation of shipping documents (Declaration of dangerous goods)
(Refer to the section "Appendix 4-3 Example of hazardous goods declaration list")
(2) When packaged by user
The user must follow UN Regulations when packing, preparing for shipping and preparing the indications, etc.
(a) Packing a lithium battery falling under Class 9
•
Consult with The Ship Equipment Inspection Society of Japan for details on packaging.
•
Prepare for shipping as explained in "(1) Reshipping in Mitsubishi UN packaging".
The Ship Equipment Inspection Society of Japan
Headquarters Telephone: 03-3261-6611 Fax: 03-3261-6979
(b) Packing a lithium battery not falling under Class 9
•
Cells and batteries are separated so as to prevent short circuits and are stored in a strong outer packaging. (12 or less batteries, 24 or less cells.)
•
Prepare for the certificates or test results showing compliance to battery safety test.
The safety test results have been obtained from the battery manufacturer. (Consult with
Mitsubishi when the safety test results are required.)
•
Prepare for shipping as explained in "(1) Reshipping in Mitsubishi UN packaging".
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
■ When shipping lithium batteries upon incorporating in a machinery or device
(Packing Instruction 900)
Pack and prepare for shipping the item in accordance with the Packing Instruction 900 specified in the
IATA DGR (Dangerous Goods Regulation) book. (Securely fix the batteries that comply with the UN
Manual of Tests and Criteria to a machinery or device, and protect in a way as to prevent damage or short-circuit.)
Note that all the lithium batteries provided by Mitsubishi have cleared the UN recommended safety test; fixing the battery units or cable wirings securely to the machinery or device will be the user’s responsibility.
Check with your shipping company for details on packing and transportation.
■ When shipping a device with lithium batteries incorporated (Packing Instruction 912)
A device incorporating lithium batteries does not require a dedicated packaging (UN packaging).
However, the item must be packed, prepared for shipping and labeled following the Packing
Instruction 912 specified in the IATA DGR (Dangerous Goods Regulation) book.
Check with your shipping company for details on packing and transportation.
The outline of the Packing Instruction 912 is as follows:
•
All the items in the packing instructions for shipping the isolated lithium battery products
(Packing Instruction 903) must be satisfied, except for the items related to container, short-circuit, and fixation.
•
A device incorporating lithium batteries has to be stored in a strong water-proofed outer packaging.
•
To prevent an accidental movement during shipment, securely store the item in an outer packaging.
•
Lithium content per device should be not more than 12g for cell and 500g for battery.
•
Lithium battery mass per device should be not more than 5kg.
Appendix 4.1.3 Reference
Refer to the following materials for details on the regulations and responses.
Guidelines regarding transportation of lithium batteries and lithium ion batteries (Edition 2)
• • • • • Battery Association of Japan
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
Appendix 4.2 Issuing Domestic Law of the United States for Primary Lithium Battery
Transportation
Federal Aviation Administration (FAA) and Research and Special Programs Administration (RSPA) announced an additional regulation (interim final rule) for the primary lithium batteries transportation restrictions item in "Federal Register" on Dec.15 2004. This regulation became effective from Dec.29,
2004.
This law is a domestic law of the United States, however if also applies to the domestic flight and international flight departing from or arriving in the United States. Therefore, when transporting lithium batteries to the United State, or within the United State, the shipper must take measures required to transport lithium batteries.
Refer to the Federal Register and the code of Federal Regulation ("Appendix 4-2-4 Reference") for details.
Appendix 4.2.1 Outline of regulation
(1) Transporting primary lithium battery by passenger aircraft is forbidden.
•
Excluding primary lithium battery for personal use in a carry-on or checked luggage
( Lithium metal content should be not more than 5g for cell and 25g for battery. For details on the lithium metal content, refer to "Appendix 4-1-1 Target products".
)
(2) When transporting primary lithium battery by cargo aircraft, indicate that transportation by passenger aircraft is forbidden on the exterior box.
Appendix 4.2.2 Target products
All NC products for which the lithium batteries are used are subject to the regulation.
(Refer to the table "Appendix 4-1-1 Target products".)
Appendix 4.2.3 Handling by user
The "Appendix 4-2-1 Outline of regulation" described above is solely Mitsubishi's opinion. The shipper must confirm orders of "Appendix 4-2-4 Reference" described below for transportation method corresponding the regulation. Actually, these should be checked by the company commissioned for the actual lithium buttery transportation.
(1) Indication of exterior box
When transporting primary lithium battery by cargo aircraft, indicate that transportation by passenger aircraft is forbidden on the exterior box.
Display example
PRIMARY LITHIUM BATTERIES
FORBIDDEN FOR TRANSPORT ABOARD PASSENGER AIRCRAFT.
•
The character color must be displayed with contrast. (black characters against white background, black characters against yellow background, etc.)
•
The height (size) of characters to be displayed is prescribed depending on the packaging weight.
When the total weight is over 30kg: at least 12mm
When the total weight is less than 30kg: at least 6mm
Appendix 4.2.4 Reference
(1) Federal Register (Docket No. RSPA-2004-19884 (HM-224E) ) PDF format http://www.regulations.gov/fredpdfs/05-11765.pdf
(2) 49CFR (Code of Federal Regulation, Title49) (173.185 Lithium batteries and cells.) http://www.access.gpo.gov/nara/cfr/waisidx_00/49cfr173_00.html
(3) DOT regulation body (Department of Transportation) http://hazmat.dot.gov/regs/rules/final/69fr/docs/69fr-75207.pdf
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
Appendix 4.3 Example of Hazardous Goods Declaration List
This section describes a general example of the hazardous goods declaration list. For details, please inquire each transportation company.
This will be applied only to the batteries described in "Appendix 4-1 Restriction for Packing".
(1) Outline of hazard
Principal hazard and effect Not found.
Specific hazard As the chemical substance is stored in a sealed metal container, the battery itself is not hazardous. But when the internal lithium metal attaches to human skin, it causes a chemical skin burn. As a reaction of lithium with water, it may ignite or forms flammable hydrogen gas.
Environmental effect
Possible state of emergency
Not found.
Damages or short-circuits may occur due to external mechanical or electrical pressures.
Inhalation
Skin contact
Eye contact
If a person inhales the vapor of the substance due to the battery damage, move the person immediately to fresh air. If the person feels sick, consult a doctor immediately.
If the content of the battery attaches to human skin, wash off immediately with water and soap. If skin irritation persists, consult a doctor.
In case of contact with eyes due to the battery damage, rinse immediately with a plenty of water for at least 15 minutes and then consult a doctor.
If swallowed, consult a doctor immediately. Ingestion
Appropriate fire-extinguisher
Special fire-fighting measure
Protectors against fire
(4) Measure for leakage
Environmental precaution
Dry sand, dry chemical, graphite powder or carbon dioxide gas
Keep the battery away from the fireplace to prevent fire spreading.
Fire-protection gloves, eye/face protector (face mask), body/skin protective cloth
Dispose of them immediately because strong odors are produced when left for a long time.
Get them absorbed into dry sand and then collect the sand in an empty container. How to remove
(5) Handling and storage
Cautions for safety handling
Handling
Storage
Appropriate storage condition
Material to avoid
Do not peel the external tube or damage it.
Do not dispose of the battery in fire or expose it to heat.
Do not immerse the battery in water or get it wet.
Do not throw the battery.
Do not disassemble, modify or transform the battery.
Do not short-circuit the battery.
Avoid direct sunlight, high temperature and high humidity.
(Recommended temp. range: +5 to +35 o
C, humidity: 70%RH or less)
Flammable or conductive material (Metal: may cause a short-circuit)
Appear- ance
Physical form
Shape
Smell pH
Boiling point/Boiling range,
Melting point,
Decomposition temperature,
Flash point
Solid
Cylinder type
Odorless
Not applicable (insoluble)
No information
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(7) Stability and reactivity
Stability
Condition to avoid
EZMotion-NC E60/E68 Series Connection and Maintenance Manual
Stable under normal handling condition.
Do not mix multiple batteries with their terminals uninsulated. This may cause a short-circuit, resulting in heating, bursting or ignition.
Irritative or toxic gas is emitted in the case of fire. Hazardous decomposition products
As the chemical substance is stored in a sealed metal container, the battery has no harmfulness.
Just for reference, the table below describes the main substance of the battery.
(Lithium metal)
Acute toxicity No information
Local effect Corrosive action in case of skin contact
Mobility,
Persistence/Decomposability,
Bio-accumulation potential,
Ecological toxicity
Not found.
(10) Caution for disposal
Dispose of the battery following local laws or regulations.
Pack the battery properly to prevent a short-circuit and avoid contact with water.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
APPENDIX 5. PRECAUTIONS FOR COMPLIANCE TO UL/C-UL
STANDARDS
Observe the following matters to comply with UL/c-UL Standards.
Refer to "UL/c-UL Standards Compliance Unit Instruction Manual" (BNP-A2993-81) for details.
(1) Selection of external 24VDC power supply unit (The unit shall be prepared by the machine tool builder.)
MITSUBISHI EZMotion-NC Series numerical control unit complies with the UL Standards on the condition that the stabilized power supply unit supplying 24VDC to each unit is a UL-approved part.
Use a UL-approved part for the stabilized power supply unit supplying 24VDC to each unit.
(2) Unit ambient temperature
MITSUBISHI EZMotion-NC Series numerical control unit complies with the UL Standards on the condition that the unit is used at a temperature less than the maximum ambient temperature given in chapter 3.
Make sure that the maximum ambient temperature of each unit does not exceed the temperature given in chapter 3.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
APPENDIX 6. PRECAUTIONS FOR USE OF PERIPHERAL DEVICES AND
COMMERCIALLY AVAILABLE DEVICES
Peripheral device Precautions
CF card Commercially available CF cards may not be compatible with MITSUBISHI units or suitable for FA environment for temperature- or noise-wise. In the case of using it, careful performance check must be required by the machine tool builder.
When inserting/removing a commercially available CF card, preferably, turn the
MITSUBISHI device's power OFF to avoid any troubles. When inserting/removing a card while the power is ON, make sure to have sufficient time (approx. ten seconds or more) in between.
Do not pull out the card or turn OFF the power during access to the CF card. Failure to observe this could cause the memory contents to be erased. In case of emergency, always perform backups by having your important data duplicated, etc. as MITSUBISHI will not guarantee the broken or lost data. Be sure to inform this matter to the end users.
Recommended products are the SanDisk products listed below:
64MB SDCFB-64-J60 (JAN: 4523052000294)
128MB SDCFB-128-J60 (JAN: 4523052000300)
256MB SDCFB-256-J60 (JAN: 4523052000317)
512MB SDCFB-512-J60 (JAN: 4523052000324)
PCCARD adapter SDAD-38-J60 (JAN: 4523052000645)
The performance of the above recommended products were checked under given conditions. The same performance may not be attained at the end-user side because of the difference in system environment. Also, no absolute performance guarantee can be provided even for the same type name as its constituent parts may differ.
Some products may have been discontinued. Contact the respective manufacturer or distributor for inquiries about orders.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
APPENDIX 7. COMPLIANCE WITH CHINA COMPULSORY PRODUCT
CERTIFICATION (CCC CERTIFICATION) SYSTEM
Appendix 7.1 Outline of China Compulsory Product Certification System
The Safety Certification enforced in China included the "CCIB Certification (certification system based on the "Law of the People’s Republic of China on Import and Export Commodity Inspection" and
"Regulations on Implementation of the Import Commodities Subject to the Safety and Quality Licensing
System" enforced by the State Administration of Import and Export Commodity Inspection (SACI) on import/export commodities, and the "CCEE Certification" (certification system based on "Product Quality
Certification Management Ordinance" set forth by the China Commission for Conformity Certification of
Electrical Equipment (CCEE) on commodities distributed through China.
CCIB Certification and CCEE Certification were merged when China joined WTO (November 2001), and were replaced by the "China Compulsory Product Certification" (hereinafter, CCC Certification) monitored by the State General Administration of Quality Supervision, Inspection and Quarantine (AQSIQ) of the
People's Republic of China.
The CCC Certification system was partially enforced from May 2002, and was fully enforced from May
2003. Target commodities which do not have CCC Certification cannot be imported to China or sold in
China. (Indication of the CCIB or CCEE mark has been eliminated from May 1, 2003.)
CCIB : China Commodity Inspection Bureau
CCEE : China Commission for Conformity Certification of Electrical Equipment
CCC : China Compulsory Certification
Appendix 7.2 First Catalogue of Products Subject to Compulsory Product
Certification
The First Catalogue of Products subject to Compulsory Product Certification, covering 132 items (19 categories) based on the CCIB products (104 items), CCEE products (107 items) and CEMC products
(Compulsory EMC Certification products) was designated on December 3, 2001.
Class Product catalogue Class Product catalogue
1 Electric Wires and Cables (5 items)
2 Switches, Installation protective and connection devices (6 items)
3
Circuit-breakers (including RCCB, RCBO, MCB)
Low-voltage switchers
(disconnectors, switch-disconnectors, and fuse-combination devices.
5
6
Electric tools
Welding machines
(16 items)
(15 items)
Regulations
Certification Household and similar electrical appliances
(18 items)
8 Audio and video equipment (16 items)
(12 items) equipment
10 Lighting apparatus
12 Motor vehicles and Safety
Parts
(2 items)
11 Telecommunication (9 items) equipment
(4 items) Other protective equipment for circuits
(Current limiting devices, circuits protective devices, over current protective devices, thermal protectors, over load relays, low-voltage electromechanical contactors and motor starters)
Relays (36V < Voltage
≤
1000V)
Other switches
(Switches for appliances, vacuum switches, pressure switches, proximity switches, foot switches, thermal sensitive switches, hydraulic switches, push-button switches, position limit switches, micro-gap switches, temperature sensitive switches, travel switches, change-over switches, auto-change-over switches, knife switches)
CNCA -01C -011: 2001
(Switch and Control
Equipment)
CNCA -01C -012: 2001
(Installation Protective
Equipment)
13
14
15
16
17
18
19
Tyres
Safety Glasses
Agricultural Machinery
Latex Products
Medical Devices
Fire Fighting Equipment
Detectors for Intruder Alarm
Systems
(3 items)
(1 item)
(1 item)
(7 items)
(3 items)
(1 item)
Other devices
(contactors, motor starters, indicator lights, auxiliary contact assemblies, master controllers, A.C. Semiconductor motor controllers and starters)
Earth leakage protectors
Fuses
Low-voltage switchgear
4 Small power motors (1 item)
(Note)
CNCA-01C-010:2001
(Low-voltage switchgear)
CNCA-01C-013:2001
(Small power motors)
(Note) When the servomotor or the spindle motor of which output is 1.1kW or less (at 1500 r/min) is used,
NC could have been considered as a small power motor. However, CQC (China Quality
Certification Center) judged it is not.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
Appendix 7.3 Precautions for Shipping Products
As indicated in Appendix 7.2, NC products are not included in the First Catalogue of Products subject to
Compulsory Product Certification. However, the Customs Officer in China may judge that the product is
Note 2 subject to CCC Certification just based on the HS Code.
NC cannot be imported if its HS code is used for the product subject to CCC Certification. Thus, the importer must apply for a "Certification of Exemption" with CNCA.
Note 3
Refer to Appendix 7.4. Application for Exemption for details on applying for an exemption.
(Note 1) The First Catalogue of Products subject to Compulsory Product Certification (Target HS
Codes) can be confirmed at http://www.cqc.com.cn/Center/html/60gonggao.htm.
(Note 2) HS Code: Internationally unified code (up to 6 digits) assigned to each product and used for customs.
(Note 3) CNCA: Certification and Accreditation Administration of People's Republic of China
(Management and monitoring of certification duties)
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
Appendix 7.4 Application for Exemption
Following "Announcement 8" issued by the Certification and Accreditation Administration of the People's
Republic of China (CNCA) in May 2002, a range of products for which application for CCC Certification is not required or which are exempt from CCC marking has been approved for special circumstances in production, export and management activities.
An application must be submitted together with materials which prove that the corresponding product complies with the exemption conditions. Upon approval, a "Certification of Exemption" shall be issued.
<Range of products for which application is exempt>
Range of products not requiring application
(a) Items brought into China for the personal use by the foreign embassies, consulates, business agencies and visitors
(Excluding products purchased from Service Company for Exporters)
(b) Products presented on a government-to-government basis, presents
(d) Special purpose products (e.g., for military use)
Products not requiring application for CCC Certification are not required to be CCC marked or certified.
Range of products for which application is exempted
(e) Products imported or manufactured for research and development and testing purposes
(f) Products shipped into China for integration into other equipment destined for 100% re-export to a destination outside of China
(g) Products for 100% export according to a foreign trade contract (Excluding when selling partially in China or re-importing into China for sales)
(h) Components used for the evaluation of an imported product line
(i) The products imported or manufactured for the service (service and repairs) to the end-user. Or the spare parts for the service (service and repairs) of discontinued products.
(j) Products imported or manufactured for research and development, testing or measurements
(k) Other special situations
The following documents must be prepared to apply for an exemption of the "Import Commodity Safety and Quality License" and "CCC Certification".
(a) Relevant introduction and description of the company.
(b) The characteristics of the products to be exempted.
(c) The reason for exemption and its evidence (ex. customs handbook).
(d) The name, trademark, quantity, model and specification of the products to be exempted. (Attach a detail listing of these items for a large quantity of products. When importing materials for processing and repair equipments, submit a list of the importing materials for each month and repair equipments.)
(e) Guarantee for the safety of the products; self-declaration to be responsible for the safety during the manufacturing and use.
(f) To be responsible for the authenticity and legitimacy of the submitted documents. Commitment to assist CNCA to investigate on the authenticity of the documents (When CNCA finds it necessary to investigate on the authenticity of the documents.)
(2) Business license of the company (Copy)
(3) Product compliance declaration
Indicate which standard’s requirements the products comply with or submit a test report (Copy is acceptable. The report can be prepared in a manufacturer’s laboratory either at home or overseas.)
(4) Import license (Only if an import license is needed for this product. Copy is acceptable.)
(5) Quota certificate (Only if a quota certificate is needed for this product. Copy is acceptable.)
(6) Commercial contract (Copy is acceptable.)
(7) If one of item (4), (5) or (6) cannot be provided, alternative documents, such as bill of lading, the invoice, and other evidential documents must be submitted.
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EZMotion-NC E60/E68 Series Connection and Maintenance Manual
Appendix 7.5 Mitsubishi NC Product Subject to/Not Subject to CCC Certification
The state whether or not Mitsubishi NC products are subject to the CCC Certification is indicated below, based on the "First Catalogue of Products subject to Compulsory Product Certification" issued by the
State General Administration of Quality Supervision, Inspection and Quarantine (AQSIQ) of the People's
Republic of China and the Certification and Accreditation Administration of the People's Republic of
China (CNCA) on July 1, 2002.
Model China HS Code (Note 1)
Judgment on whether or not subject to CCC Certification
Power supply unit
Servo/spindle drive unit
Servo/spindle
85044090
85371010
85015100
85015200
–
Not subject to CCC Certification
Not subject to CCC Certification
NC Not subject to CCC Certification
Display unit – Not subject to CCC Certification
(Note 1) The China HS Code is determined by the customs officer when importing to China. The above
HS Codes are set based on the HS Codes used normally when exporting from Japan.
(Note 2) Reference IEC Standards are used as the actual IEC Standards may not match the GB
Standards in part depending on the model.
Whether or not the NC products are subject to CCC Certification was judged based on the following five items.
(a) Announcement 33 (Issued by AQSIQ and CNCA in December 2001)
(b) HS Codes for the products subject to CCC Certification (Export Customs Codes)
* HS Codes are supplementary materials used to determine the applicable range. The applicable range may not be determined only by these HS Codes.
(c) GB Standards (This is based on the IEC Conformity, so check the IEC. Note that some parts are deviated.)
(d) Enforcement regulations, and products specified in applicable range of applicable standards within
(e) "Products Excluded from Compulsory Certification Catalogue" (Issued by CNCA, November 2003)
Reference
•
Outline of China's New Certification System (CCC Mark for Electric Products), Japan Electrical
Manufacturers' Association
•
Outline of China's New Certification System (CCC Mark for Electric Products) and Electric Control
Equipment, Nippon Electric Control Equipment Industries Association
III - 58
Revision History
Date of revision
Mar. 2006
Manual No.
IB(NA)1500159-A First edition created.
Aug. 2006
Revision details
IB(NA)1500159-B • FCU6-DUN26, color display for E60 was added.
• Mistakes were corrected.
Global service network
NORTH AMERICA FA Center
EUROPEAN FA Center
CHINA FA Center
KOREAN FA Center
North America FA Center (MITSUBISHI ELECTRIC AUTOMATION INC.)
Illinois CNC Service Center
500 CORPORATE WOODS PARKWAY, VERNON HILLS, IL. 60061, U.S.A.
TEL: +1-847-478-2500 (Se FAX: +1-847-478-2650 (Se
California CNC Service Center
5665 PLAZA DRIVE, CYPRESS, CA. 90630, U.S.A.
TEL: +1-714-220-4796
Georgia CNC Service Center
FAX: +1-714-229-3818
2810 PREMIERE PARKWAY SUITE 400, DULUTH, GA., 30097, U.S.A.
TEL: +1-678-258-4500 FAX: +1-678-258-4519
New Jersey CNC Service Center
200 COTTONTAIL LANE SOMERSET, NJ. 08873, U.S.A.
TEL: +1-732-560-4500 FAX: +1-732-560-4531
Michigan CNC Service Satellite
2545 38TH STREET, ALLEGAN, MI., 49010, U.S.A.
TEL: +1-847-478-2500
Ohio CNC Service Satellite
FAX: +1-269-673-4092
62 W. 500 S., ANDERSON, IN., 46013, U.S.A.
TEL: +1-847-478-2608 FAX: +1-847-478-2690
Texas CNC Service Satellite
1000, NOLEN DRIVE SUITE 200, GRAPEVINE, TX. 76051, U.S.A.
TEL: +1-817-251-7468
Canada CNC Service Center
FAX: +1-817-416-1439
4299 14TH AVENUE MARKHAM, ON. L3R OJ2, CANADA
TEL: +1-905-475-7728 FAX: +1-905-475-7935
Mexico CNC Service Center
MARIANO ESCOBEDO 69 TLALNEPANTLA, 54030 EDO. DE MEXICO
TEL: +52-55-9171-7662 FAX: +52-55-9171-7698
Monterrey CNC Service Satellite
ARGENTINA 3900, FRACC. LAS TORRES, MONTERREY, N.L., 64720, MEXICO
TEL: +52-81-8365-4171 FAX: +52-81-8365-4171
Brazil MITSUBISHI CNC Agent Service Center
(AUTOMOTION IND. COM. IMP. E EXP. LTDA.)
ACESSO JOSE SARTORELLI, KM 2.1 18550-000 BOITUVA – SP, BRAZIL
TEL: +55-15-3363-9900 FAX: +55-15-3363-9911
European FA Center (MITSUBISHI ELECTRIC EUROPE B.V.)
Germany CNC Service Center
GOTHAER STRASSE 8, 40880 RATINGEN, GERMANY
TEL: +49-2102-486-0
South Germany CNC Service Center
FAX:+49-2102486-591
KURZE STRASSE. 40, 70794 FILDERSTADT-BONLANDEN, GERMANY
TEL: +49-711-3270-010 FAX: +49-711-3270-0141
France CNC Service Center
25, BOULEVARD DES BOUVETS, 92741 NANTERRE CEDEX FRANCE
TEL: +33-1-41-02-83-13
Lyon CNC Service Satellite
FAX: +33-1-49-01-07-25
U.K CNC Service Center
TRAVELLERS LANE, HATFIELD, HERTFORDSHIRE, AL10 8XB, U.K.
TEL: +44-1707-282-846 FAX:-44-1707-278-992
Italy CNC Service Center
ZONA INDUSTRIALE VIA ARCHIMEDE 35 20041 AGRATE BRIANZA, MILANO ITALY
TEL: +39-039-60531-342
Spain CNC Service Satellite
FAX: +39-039-6053-206
CTRA. DE RUBI, 76-80 -APDO.420 08190 SAINT CUGAT DEL VALLES, BARCELONA SPAIN
TEL: +34-935-65-2236 FAX:
Turkey MITSUBISHI CNC Agent Service Center
(GENEL TEKNIK SISTEMLER LTD. STI.)
DARULACEZE CAD. FAMAS IS MERKEZI A BLOCK NO.43 KAT2 80270 OKMEYDANI ISTANBUL,
TURKEY
TEL: +90-212-320-1640 FAX: +90-212-320-1649
Poland MITSUBISHI CNC Agent Service Center (MPL Technology Sp. z. o. o)
UL SLICZNA 34, 31-444 KRAKOW, POLAND
TEL: +48-12-632-28-85 FAX:
Wroclaw MITSUBISHI CNC Agent Service Satellite (MPL Technology Sp. z. o. o)
UL KOBIERZYCKA 23, 52-315 WROCLAW, POLAND
TEL: +48-71-333-77-53 FAX: +48-71-333-77-53
Czech MITSUBISHI CNC Agent Service Center
(AUTOCONT CONTROL SYSTEM S.R.O. )
NEMOCNICNI 12, 702 00 OSTRAVA 2 CZECH REPUBLIC
TEL: +420-596-152-426 FAX: +420-596-152-112
ASEAN FA Center
HONG KONG FA Center
TAIWAN FA Center
ASEAN FA Center (MITSUBISHI ELECTRIC ASIA PTE. LTD.)
Singapore CNC Service Center
307 ALEXANDRA ROAD #05-01/02 MITSUBISHI ELECTRIC BUILDING SINGAPORE 159943
TEL: +65-6473-2308 FAX: +65-6476-7439
Thailand MITSUBISHI CNC Agent Service Center (F. A. TECH CO., LTD)
898/19,20,21,22 S.V. CITY BUILDING OFFICE TOWER 1 FLOOR 12,14 RAMA III RD BANGPONGPANG,
YANNAWA, BANGKOK 10120. THAILAND
TEL: +66-2-682-6522 FAX: +66-2-682-6020
Malaysia MITSUBISHI CNC Agent Service Center
(FLEXIBLE AUTOMATION SYSTEM SDN. BHD.)
60, JALAN USJ 10/1B 47620 UEP SUBANG JAYA SELANGOR DARUL EHSAN MALAYSIA
TEL: +60-3-5631-7605 FAX: +60-3-5631-7636
JOHOR MITSUBISHI CNC Agent Service Satellite
(FLEXIBLE AUTOMATION SYSTEM SDN. BHD.)
NO. 16, JALAN SHAHBANDAR 1, TAMAN UNGKU TUN AMINAH, 81300 SKUDAI, JOHOR MALAYSIA
TEL: +60-7-557-8218 FAX: +60-7-557-3404
Indonesia MITSUBISHI CNC Agent Service Center
(PT. AUTOTEKNINDO SUMBER MAKMUR)
WISMA NUSANTARA 14TH FLOOR JL. M.H. THAMRIN 59, JAKARTA 10350 INDONESIA
TEL: +62-21-3917-144 FAX: +62-21-3917-164
India MITSUBISHI CNC Agent Service Center (MESSUNG SALES & SERVICES PVT. LTD.)
B-36FF, PAVANA INDUSTRIAL PREMISES M.I.D.C., BHOASRI PUNE 411026, INDIA
TEL: +91-20-2711-9484 FAX: +91-20-2712-8115
BANGALORE MITSUBISHI CNC Agent Service Satellite
(MESSUNG SALES & SERVICES PVT. LTD.)
S 615, 6TH FLOOR, MANIPAL CENTER, BANGALORE 560001, INDIA
TEL: +91-80-509-2119 FAX: +91-80-532-0480
Delhi MITSUBISHI CNC Agent Parts Center (MESSUNG SALES & SERVICES PVT. LTD.)
1197, SECTOR 15 PART-2, OFF DELHI-JAIPUR HIGHWAY BEHIND 32ND MILESTONE GURGAON
122001, INDIA
TEL: +91-98-1024-8895 FAX:
Philippines MITSUBISHI CNC Agent Service Center
(FLEXIBLE AUTOMATION SYSTEM CORPORATION)
UNIT No.411, ALABAMG CORPORATE CENTER KM 25. WEST SERVICE ROAD SOUTH SUPERHIGHWAY,
ALABAMG MUNTINLUPA METRO MANILA, PHILIPPINES 1771
TEL: +63-2-807-2416 FAX: +63-2-807-2417
Vietnam MITSUBISHI CNC Agent Service Center (SA GIANG TECHNO CO., LTD)
47-49 HOANG SA ST. DAKAO WARD, DIST.1 HO CHI MINH CITY, VIETNAM
TEL: +84-8-910-4763 FAX: +84-8-910-2593
China FA Center (MITSUBISHI ELECTRIC AUTOMATION (SHANGHAI) LTD.)
China CNC Service Center
2/F., BLOCK 5 BLDG.AUTOMATION INSTRUMENTATION PLAZA, 103 CAOBAO RD. SHANGHAI 200233,
CHINA
TEL: +86-21-6120-0808 FAX: +86-21-6494-0178
Shenyang CNC Service Center
TEL: +86-24-2397-0184 FAX: +86-24-2397-0185
Beijing CNC Service Satellite
9/F, OFFICE TOWER1, HENDERSON CENTER, 18 JIANGUOMENNEI DAJIE, DONGCHENG DISTRICT,
BEIJING 100005, CHINA
TEL: +86-10-6518-8830 FAX: +86-10-6518-8030
China MITSUBISHI CNC Agent Service Center
(BEIJING JIAYOU HIGHTECH TECHNOLOGY DEVELOPMENT CO.)
RM 709, HIGH TECHNOLOGY BUILDING NO.229 NORTH SI HUAN ZHONG ROAD, HAIDIAN DISTRICT ,
BEIJING 100083, CHINA
TEL: +86-10-8288-3030 FAX: +86-10-6518-8030
Tianjin CNC Service Satellite
RM909, TAIHONG TOWER, NO220 SHIZILIN STREET, HEBEI DISTRICT, TIANJIN, CHINA 300143
TEL: -86-22-2653-9090 FAX: +86-22-2635-9050
Shenzhen CNC Service Satellite
RM02, UNIT A, 13/F, TIANAN NATIONAL TOWER, RENMING SOUTH ROAD, SHENZHEN, CHINA 518005
TEL: +86-755-2515-6691
Changchun Service Satellite
FAX: +86-755-8218-4776
TEL: +86-431-50214546
Hong Kong CNC Service Center
FAX: +86-431-5021690
UNIT A, 25/F RYODEN INDUSTRIAL CENTRE, 26-38 TA CHUEN PING STREET, KWAI CHUNG, NEW
TERRITORIES, HONG KONG
TEL: +852-2619-8588 FAX: +852-2784-1323
Taiwan FA Center (MITSUBISHI ELECTRIC TAIWAN CO., LTD.)
Taichung CNC Service Center
NO.8-1, GONG YEH 16TH RD., TAICHUNG INDUSTIAL PARK TAICHUNG CITY, TAIWAN R.O.C.
TEL: +886-4-2359-0688
Taipei CNC Service Satellite
FAX: +886-4-2359-0689
FAX: +886-4-2359-0689 TEL: +886-4-2359-0688
Tainan CNC Service Satellite
TEL: +886-4-2359-0688 FAX: +886-4-2359-0689
Korean FA Center (MITSUBISHI ELECTRIC AUTOMATION KOREA CO., LTD.)
Korea CNC Service Center
DONGSEO GAME CHANNEL BLDG. 2F. 660-11, DEUNGCHON-DONG KANGSEO-KU SEOUL, 157-030
KOREA
TEL: +82-2-3660-9607 FAX: +82-2-3663-0475
Notice
Every effort has been made to keep up with software and hardware revisions in the contents described in this manual. However, please understand that in some unavoidable cases simultaneous revision is not possible.
Please contact your Mitsubishi Electric dealer with any questions or comments regarding the use of this product.
Duplication Prohibited
This manual may not be reproduced in any form, in part or in whole, without written permission from Mitsubishi Electric Corporation.
©
2006 MITSUBISHI ELECTRIC CORPORATION
ALL RIGHTS RESERVED.
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