Owner’s Manual & Safety Instructions
Save This Manual
Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number).
Keep this manual and the receipt in a safe and dry place for future reference. 21d
Visit our website at: http://www.harborfreight.com
Email our technical support at: [email protected]
When unpacking, make sure that the product is intact and undamaged. If any parts are missing or broken, please call 1-888-866-5797 as soon as possible.
Copyright © 2021 by Harbor Freight Tools ® . All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein.
Tools required for assembly and service may not be included.
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
IMPORTANT SAFETY INFORMATION
Assembly Precautions
1. Wear ANSI-approved safety goggles and heavy-duty work gloves during assembly and use.
2. Keep assembly area clean and well lit.
3. Assemble only according to these instructions.
Improper assembly can create hazards.
Use Precautions
4. Keep bystanders out of the area during assembly.
5. Do not assemble when tired or when under the influence of drugs or medication.
1. Do not exceed 500 lb max weight capacity.
Be aware of dynamic loading!
Sudden load movement may briefly create excess load causing product failure.
2. Use only on flat, level and hard surface capable of supporting the Lift Table and any item(s) placed on
Table. Evenly distribute load on Table to avoid tipping.
3. Use as intended only. Do not use Lift
Table to lift or transport people.
4. Follow all hydraulic bleeding instructions specified in this manual.
5. This product is not a toy. Do not allow children to play with or near this item.
6. Use as intended only.
7. Do not adjust Safety Valve.
8. Keep clear of load while lifting and lowering.
9. Lower load slowly.
10. Do not use for aircraft purposes.
11. Inspect before every use; do not use if parts are loose or damaged.
12. Maintain product labels and nameplates.
These carry important safety information.
If unreadable or missing, contact
Harbor Freight Tools for a replacement.
SAVE THESE INSTRUCTIONS.
Specifications
Capacity
Lift Range
Table Size
500 lb
9-1/4" – 28-1/2"
27-3/4" x 17-3/4"
Page 2 For technical questions, please call 1-888-866-5797.
Item 61405
Assembly Instructions
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this document including all text under subheadings therein before set up or use of this product.
1. With assistance, grip the Base (9) of the
Hydraulic Lift Table and lift it from the box.
Do not just grip the Table. Doing so will leave the unit’s frame in the packaging.
2. Alternative: set the packaging sideways, grip the
Base, and slide the Lift Table out of the box.
7. Use a wrench (sold separately) to fasten Lock Nut onto Bolt, until the Front Wheel is secured in place.
8. Repeat steps 3-7 for other front Wheel.
9. Slide Pump Lever (23) into Connecting Rod
(22), aligning the installation holes.
10. Slide the Bolt (35) through the Washer (15) and through the installation holes.
11. Use the wrench to fasten the Lock Nut over the Bolt, securing Pump Lever (23) in place. See Figure C.
Connecting
Rod (22)
Wheels
(12)
Lock Nuts (11)
Washers
(29)
Bushings
(13)
Bolts (14)
Figure A
Wrench
Pump
Lever (23)
Bolt (35)
Wrench
Washer
Figure C
12. Slide the ends of the Handle (31) into the handle slots on the Base.
13. Use the wrench to tighten the Bolts (20) until the
Handle is fastened in place. See Figure D.
Wheel
Frame
Front
Wheel
Handle
(31)
Lock Nut
Figure B
3. Turn the Lift Table on its side.
Wrench
4. Slide Bushing through center hole in front Wheel (12).
5. Set Wheel in the Wheel frame of the Base (9).
6. Slide the Bolt (14) through the Washer
(29), Wheel Frame, and Bushing (13).
Bolt (20)
Base (9)
Figure D
14. Test the Lift Table to make sure it functions properly before using it to lift a load.
Item 61405 For technical questions, please call 1-888-866-5797.
Page 3
Operating Diagram
Control Lever
Handle
Lift Table
Pump Lever
Safety Bar
Locking Caster
Page 4
Base
For technical questions, please call 1-888-866-5797.
Item 61405
Operating Instructions
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product.
1. Lock the back Casters to prevent the Lift Table from moving.
Safety Bars
2. Raise the Lift Table by pumping the Pump Lever.
3. Once the desired height is reached, engage the Safety Bars on sides of the Lift Frame by swinging them back towards the handle.
Lower the table slightly and make sure the bars lock in place. See Figure E. This helps prevent uncontrolled Lift Table drop.
Figure E
4. To lower the Lift Table, pump the table up until the Safety Bars can be disengaged.
5. Swing the Safety Bars up away from the
Handle, towards their original position.
6. Squeeze the Control Lever (33) to slowly lower the Lift Table.
Item 61405 For technical questions, please call 1-888-866-5797.
Page 5
Maintenance
Procedures not specifically explained in this manual must be performed only by a qualified technician.
TO PREVENT SERIOUS INJURY FROM TOOL FAILURE:
Do not use damaged equipment. If abnormal noise or vibration occurs, have the problem corrected before further use.
Cleaning, Maintenance, and Lubrication
1. BEFORE EACH USE, inspect the general condition of the tool. Check for:
• loose hardware,
• misalignment or binding of moving parts,
• caster brake function,
• hydraulic fluid leakage (hydraulic components not user-serviceable)
• cracked or broken parts, and
• any other condition that may affect its safe operation.
2. AFTER USE, wipe external surfaces of the tool with clean cloth.
3. If the Control Lever Does not lower the Lift
Table easily, adjust the Pull Rod (32).
WARNING!
Press the Control Lever only halfway down during adjustment. This will allow the Lift
Table to lower slowly for safety purposes.
a. With assistance, tip over Table Cart.
b. Loosen the Bolt (35) and Nut (25) and adjust the Pull Rod until it is tight. c. Re-fasten the Nut and Bolt. Then test the Control
Lever, making sure it is pressed halfway down.
Page 6 For technical questions, please call 1-888-866-5797.
Item 61405
Bleeding Instructions
If the Lift Table is not performing properly, it may be due to air in the hydraulic system. Follow these steps to bleed air from the system.
1. Raise the Lift Table to its highest position.
2. Swing down the two Safety Bars so that they both rest on the top platform of the Base Assembly.
3. Carefully remove the rubber Fluid Plug (4a).
4. After the Fluid Plug is removed, swing the two Safety Bars back against their stops.
5. Squeeze the Control Lever to lower the Lift Table.
This should purge the air out of the hydraulic system.
6. Raise the Lift Table to its highest position and swing both Safety Bars down onto the Base Assembly (17).
7. Fill the Fluid Tank (5a) with new
Hydraulic Fluid (not included).
8. Replace the Fluid Plug by firmly pressing it into the fluid hole while twisting it.
Item 61405 For technical questions, please call 1-888-866-5797.
Page 7
Parts Lists and Diagrams
Main Parts List
Part Description
1 Protective Mat
2 Lift Table
3 Scissor Arm
4 Roller
5 Retaining Ring 12
6 Pin
7 Pin
8 Retaining Ring 14
9 Base
10 Pin
11 Lock Nut M8
12 Wheel 4"
13 Bushing
14 Hex Bolt M8x60
15 Ram
16 Pin
17 Retaining Ring 16
18 Pin 8X40
19 Cotter Pin 2.5X24
20 Bushing
Qty
1
1
2
2
2
2
2
8
2
1
1
4
2
1
1
1
2
1
1
2
Part Description
21 Hex Bolt M8x35
22 Connecting Rod
23 Pump Lever
24 Foot Pedal
25 nut M8
26 Rubber Pad
27 Locking Swivel Caster 4"
28 Spring Washer 8
29 Washer 8
30 Hex Bolt M8x16
31 Handle
32 Pull Rod
33 Control Lever
34 Roll Pin 6X26
35 Bolt M8x25
36 Jacket
37 Spring
38 Hex Bolt M10x30
39 Safety Bar
40 nut M10
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM
IN THIS DOCUMENT AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR
MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS
QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE
ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY
STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND
LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY
ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS
THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
Qty
3
1
8
1
1
1
3
1
1
10
1
2
8
8
2
2
2
1
1
1
Record Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. Specify UPC
792363614054 when ordering parts.
Page 8 For technical questions, please call 1-888-866-5797.
Item 61405
Main Assembly Diagram
Item 61405 For technical questions, please call 1-888-866-5797.
Page 9
Parts List A - Ram
Part
1a O-Ring
Description
2a Top Nut
3a Sealing Gasket
4a Fluid Plug
5a Fluid Tank
6a T-Ring
7a Cylinder
8a Copper Washer
9a Ram
10a O-Ring Retainer
11a O-Ring
12a Base
13a Spring
14a Release Valve
15a Seal Washer 20
16a Axle Sleeve
17a O-Ring
18a Screw M8x20
19a Nut M8
20a Cotter Pin 2.5X24
21a Pin
22a Release Valve Link
23a Washer 8
Qty
1
1
2
2
1
2
1
3
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
Part Description
24a Bolt M8x25
25a Seal Washer
26a Pump Cylinder
27a U-Cup
28a O-Ring
29a Retainer Ring
30a Pump Piston
31a Linkage
32a Pin 8X24
33a Spring Cap
34a Sping
35a Bolt M8x25
36a Plug
37a Spring
38a Pumping Valve Spindle
39a Pumping Valve Seat
40a Steel Ball 6.35
41a Steel Ball 5
42a Ball Seat
43a Spring
44a O-Ring
45a Adjusting Bolt
Qty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
Page 10 For technical questions, please call 1-888-866-5797.
Item 61405
Assembly Diagram A - Ram
Item 61405 For technical questions, please call 1-888-866-5797.
Page 11
Limited 90 Day Warranty
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.
26541 Agoura Road • Calabasas, CA 91302 • 1-888-866-5797