Apollo Valves 215L06CSP8TA1 215L Series 6 in. Carbon Steel Flanged RTFM Lever Handle Butterfly Valve Installation manual
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Double Offset High Performance Butterfly Valve
INSTALLATION
OPERATION
MAINTENANCE
P.O. Box 125 /1418 S. Pearl Street Pageland SC 29728 I982100
ECN# M14803
APOLLO
INTERNATIONAL HIGH PERFORMANCE BFV IOM - Page 2 of 24
TABLE OF CONTENTS
INTRODUCTION
PRODUCT STORAGE
PRODUCT MARKING
FIGURE 1. APOLLO INTERNATIONAL HPBFV I.D. TAG
FIGURE 2. HOW TO SPECIFY HIGH PERFORMANCE BUTTERFLY VALVES
TABLE 1. OPERATING PRESSURES
INSTALLATION INFORMATION
INSTALLATION INSTRUCTIONS
FIGURE 3. INSTALLATION DIAGRAM
TABLE 2. CLASS 150 STUD AND BOLT SPECIFICATIONS
TABLE 3. CLASS 300 STUD AND BOLT SPECIFICATIONS
TABLE 4.
CLASS 600 STUD AND BOLT SPECIFICATIONS
FIGURE 4. FLANGE BOLT TIGHTENING SEQUENCE
ASSEMBLY/DISASSEMBLY INSTRUCTIONS
MAINTENANCE AND REPAIR
SOFT/METAL SEATED VALVE DISASSEMBLY
FIGURE 5. SOFT SEAT DISASSEMBLY DIAGRAM
SOFT/METAL SEATED RETAINER REPLACEMENT
FIGURE 6. SOFT SEATED RETAINER REPLACEMENT DIAGRAM
FIRE SAFE SEATED VALVE DISASSEMBLY AND SEAT RETAINER REPLACEMENT
FIGURE 7. FIRE SAFE SEATED RETAINER REPLACEMENT DIAGRAM
TABLE 5. SEAT RETAINER BOLTING TORQUE
STEM PACKING REPLACEMENT
FIGURE 8. UPPER STEM PACKING REPLACEMENT
TABLE 6. GLAND PLATE TORQUE
END CAP SEAL REPLACEMENT
FIGURE 9. END CAP SEAL REPLACEMENT
TABLE 7. END CAP BOLT TORQUE
LEVER HANDLE MOUNTING PROCEDURE
GEAR OPERATOR MOUNTING/SETTING PROCEDURE & ILLUSTRATION
BUTTERFLY VALVE EXPLODED VIEWS
FIGURE 10. SOFT SEATED EXPLODED VIEW
FIGURE 11. FIRE SAFE SEATED EXPLODED VIEW
FIGURE 12. METAL SEATED EXPLODED VIEW
REPAIR KIT PART NUMBER LIST
TABLE 8 - 10. REPAIR KIT PART NUMBER LIST
AMENDMENT REGISTER
P.O. Box 125 /1418 S. Pearl Street Pageland SC 29728 I982100
ECN# M14803
12
13
13
13
14
14
14
15
15
10
10
11
11
9
9
9
16
16
17
18
19
19
24
3
3
3
3
4
4
7
8
6
7
5
5
8
9
APOLLO
INTERNATIONAL HIGH PERFORMANCE BFV IOM - Page 3 of 24
INTRODUCTION
FOR SPECIFIC DESIGN FEATURES FOR HIGH PERFORMANCE BUTTERFLY
VALVE SEE CATALOG
PRODUCT STORAGE
The valves should be stored with the disc in the closed position.
The valves should be stored indoors in a clean, dry, well-ventilated place away from corrosive materials and protected from excessive dust and dirt.
The valves should be stored on a rack or pallet and arranged to prevent damage during handling.
Keep valves in original shipping container with original protection prior to installation.
Valves should be protected to prevent damage to the flange faces, disc sealing edge and operator.
PRODUCT MARKING
All APOLLO International High Performance Butterfly Valves are equipped with an identification tag attached to the valve neck (Figure 1). This tag provides the model number, pressure class, size, max pressure rating, and date of manufacture.
MODEL NUMBER
DATE OF MANUFACTURE ASME CLASS
STEM/DISC MATERIAL
SEAT/PACKING MATERIAL
PRESSURE RATING FROM -20°F TO 100°F
PRESSURE RATING AT MAX TEMPERATURE
FIGURE 1. APOLLO INTERNATIONAL HIGH PERFORMANCE
BUTTERFLY VALVE IDENTIFICATION TAG EXAMPLE
P.O. Box 125 /1418 S. Pearl Street Pageland SC 29728 I982100
ECN# M14803
APOLLO
INTERNATIONAL HIGH PERFORMANCE BFV IOM - Page 4 of 24
FIGURE 2. HOW TO SPECIFY HIGH PERFORMANCE,
DOUBLE OFFSET, ASME BUTTERFLY VALVE
TABLE 1. OPERATING PRESSURES
P.O. Box 125 /1418 S. Pearl Street Pageland SC 29728 I982100
ECN# M14803
APOLLO
INTERNATIONAL HIGH PERFORMANCE BFV IOM - Page 5 of 24
Warning! – APOLLO International High Performance Butterfly valves should never be installed where service conditions could exceed the valve ratings. Failure to heed warning may result in personal injury and/or property damage.
INSTALLATION INFORMATION
Flange gaskets used with APOLLO International High Performance Butterfly valves can be standard fiber gaskets (such as non-asbestos, flexible graphite, or equivalent gasket materials) that meet dimensional requirements of ASME B16.21. Thick elastomeric gaskets are not recommended. Metallic spiral wound gaskets that meet ASME B16.20 may
also be used.
INSTALLATION INSTRUCTIONS
1.
Refer to Figure 3 prior to installation for diagram.
2.
Check to make sure that the pipe flange and valve sealing faces are clean and free from any debris (pipe scale, weld slag, etc.).
3.
Check the valve nameplate to ensure that the pressure and valve materials are correct for the application. See Table 1 for operating pressures and temperatures.
Warning! – APOLLO International High Performance Butterfly valves should never be installed where service conditions could exceed the valve ratings. Failure to heed warning may result in personal injury and/or property damage.
4.
To prevent damage to the disc sealing edge during installation, position the disc in the
“closed” position. Check the tightness of all the valve’s bolts and nuts before installation begins. Do not over tighten the packing gland.
5.
Spread the pipe flanges apart allowing the valve to be slipped easily in between the flanges.
6.
Center the valve and flange gaskets between the flanges and loosely install all the flange
7.
bolts. On the wafer valve, the flange bolts that pass through the alignment lugs should be installed first. Consult Table 2, 3, and 4 for correct flange bolt size and quantity.
Slowly move the valve to the “full open” position and back to the closed position ensuring that the disc moves freely without any obstruction. If no obstruction is encountered, return the valve to the full open position and hand tighten all flange bolts using the bolt tightening sequence shown in Figure 4.
8.
Rotate the disc from the full open position to the full closed position and make sure that the valve is properly centered and the disc edge does not contact the pipe I.D. Return the disc to the full open position and tighten the flange bolts incrementally following the bolt tightening sequence and suggested torque values provided in Tables 2, 3 and 4. After all flange bolts are fully tightened, cycle the valve from full open to full closed to ensure there is proper disc clearance.
P.O. Box 125 /1418 S. Pearl Street Pageland SC 29728 I982100
ECN# M14803
APOLLO
INTERNATIONAL HIGH PERFORMANCE BFV IOM - Page 6 of 24
Preferred installation direction is flow into the disc’s face.
See arrow on side of valve for preferred flow direction.
FIGURE 3. INSTALLATION DIAGRAM
P.O. Box 125 /1418 S. Pearl Street Pageland SC 29728 I982100
ECN# M14803
APOLLO
INTERNATIONAL HIGH PERFORMANCE BFV IOM - Page 7 of 24
TABLE 2. CLASS 150 STUD & BOLT SPECIFICATIONS
Valve Size Diameter TPI Wafer Stud Min. Length Quantity
(in)
2
(dn)
50
(in)
5/8’’
(UNC-
2B)
11
(in)
5.5
2.5 65 5/8’’ 11 5.5
3
4
80
100
5/8’’
5/8’’
11
11
5.5
5.5
5 125 3/4’’ 10 6.5
6
8
150
200
3/4’’
3/4’’
10
10
6.5
6.5
10 250 7/8’’ 9 7.5
12
14
300
350
7/8’’
1’’
9
8
7.5
9.0
16
18
400
450
1’’
1-1/8’’
8
8
9.0
11.0
20* 500 1-1/8" 8 11.0
24*
30**
600
750
1-1/4"
1-1/4"
8
-
13.0
-
36** 850 1-1/2" - -
* Valves have blind holes adjacent to stem, requiring hex bolts in place of studs.
** Valves have blind holes only requiring hex bolts in place of studs.
(total)
4
4
4
8
8
8
8
12
12
12
16
16
20
20
28
32
Lug Bolt
Length
(in)
1.50
1.75
1.75
1.75
2.00
2.00
2.25
2.50
2.50
3.00
3.00
3.50
3.50
4.50
4.50
5.00
Quantity Torque
(total)
16
16
24
24
24
32
32
40
8
8
8
16
16
40
56
64
(ft-lb)
150
150
240
240
368
368
533
533
90
90
90
90
150
750
750
1200
TABLE 3. CLASS 300 STUD & BOLT SPECIFICATIONS
Valve Size
12
14*
16*
18*
20*
24*
4
5
6
8
10
(in)
2
2.5
3
300
350
400
450
500
600
(dn)
50
65
80
100
125
150
200
250
Diameter
(in)
TPI
(UNC-2B)
Wafer Stud Min. Length Quantity Lug Bolt Length Quantity Torque
(in) (total) (in)
5/8’’
3/4"
11
10
5.5
6.0
8
8
1.75
2.00
3/4" 10 6.0 8 2.00
3/4"
3/4’’
10
10
7.0
7.0
8
8
2.25
2.50
3/4’’ 10 7.0 12 2.50
7/8"
1"
9
8
8.0
10.0
12
16
3.00
3.50
1-1/8"
1-1/8"
8
8
10.5
11.5
16
20
3.75
3.75
1-1/4" 8 12.5 20 4.00
1-1/4"
1-1/4"
8
8
14.0
14.0
24
24
5.00
5.00
1-1/2" 8 16.0 24 6.00
* Valves have blind holes adjacent to stem, requiring hex bolts in place of studs.
32
40
40
48
48
48
(total)
16
16
16
16
16
24
24
32
533
533
750
750
750
1200
(ft-lb)
90
150
150
150
150
150
240
368
P.O. Box 125 /1418 S. Pearl Street Pageland SC 29728 I982100
ECN# M14803
APOLLO
INTERNATIONAL HIGH PERFORMANCE BFV IOM - Page 8 of 24
TABLE 4. CLASS 600 STUD & BOLT SPECIFICATIONS
Valve
Size
(in) (dn)
3 50
4 65
6 80
8 100
10 125
12 150
Diameter
(in)
3/4"
7/8"
1"
1-1/8"
1-1/8"
1-1/4"
TPI
(UNC-2B)
10
9
8
8
8
8
Wafer Stud Min. Length Quantity
(in)
7.0
8.5
9.5
11.5
12.5
14.0
(total)
8
8
12
12
16
20
Lug Bolt Length
(in)
2.50
3.00
3.50
4.50
4.50
5.50
Quantity Torque
(total)
16
16
24
24
32
40
(ft-lb)
150
240
368
533
533
750
FIGURE 4. FLANGE BOLT TIGHTENING SEQUENCE
P.O. Box 125 /1418 S. Pearl Street Pageland SC 29728 I982100
ECN# M14803
APOLLO
INTERNATIONAL HIGH PERFORMANCE BFV IOM - Page 9 of 24
ASSEMBLY/DISASSEMBLY INSTRUCTIONS
MAINTENANCE AND REPAIR
APOLLO International High Performance Butterfly valves are designed for extended service with minimal wear and servicing. No regular lubrication is required. Prior to any repair or replacement, the valve must be removed from the line following these precautions:
1.
The pipeline on both side of the valve must be depressurized and drained.
2.
Ensure that the disc is in the full closed position before removing the valve from the line
3.
DO NOT remove an actuator or operator from the valve while the line is still pressurized.
4.
If stem leakage is observed through the packing box, tighten the gland nuts.
Note: do not over-tighten packing box gland nuts. Over-tightening will increase the torque required to operate the valve. When tightening the gland nuts, use half-turn increments until leakage has stopped.
SOFT/METAL SEATED VALVE DISASSEMBLY
1.
Refer to Figure 5 for soft seat disassembly.
2.
Open valve disc to 10-15 degrees with operator or lever.
3.
Remove all bolts on the seat retainer. Using the seat retainer bolts, insert them into the smaller tapped holes (Jacking taps). Remove the seat retainer taking care not to scratch or damage the sealing surfaces.
FIGURE 5. SOFT/METAL SEATED DISASSEMBLY DIAGRAM
P.O. Box 125 /1418 S. Pearl Street Pageland SC 29728 I982100
ECN# M14803
APOLLO
INTERNATIONAL HIGH PERFORMANCE BFV IOM - Page 10 of 24
SOFT/METAL SEATED RETAINER REPLACEMENT
1.
Refer to Figure 6 for soft seated retainer replacement.
2.
Using a clean cloth, wipe the seat assembly. Inspect seat and disc for scratches or damage on the disc sealing surface.
3.
Install the new seat and reassemble the seat retainer by slightly tightening the retainer bolts and closing the valve.
4.
Using the operating device, open and close the valve disc at least 3 times to adjust the seat and seat retainer to the proper position. Open the valve disc to 10-15 degrees and fully tighten the seat retainer bolts to the applicable torque specified in Table 5.
5.
Valve is now ready to be reinstalled.
FIGURE 6. SOFT/METAL SEATED RETAINER REPLACEMENT
DIAGRAM
P.O. Box 125 /1418 S. Pearl Street Pageland SC 29728 I982100
ECN# M14803
APOLLO
INTERNATIONAL HIGH PERFORMANCE BFV IOM - Page 11 of 24
FIRE SAFE SEATED VALVE DISASSEMBLY AND SEAT RING REPLACEMENT
1.
Refer to Figure 7 for fire safe seat replacement.
2.
Open valve disc to 10-15 degrees with operator or lever.
3.
Remove all bolts on the seat retainer. Using the seat retainer bolts, insert them into the smaller tapped holes (Jacking taps). Remove the seat ring, metal seal, and body seal, taking care not to scratch or damage the seat.
4.
Using a clean cloth, wipe the seat assembly. Inspect seat and disc for scratches or damage on the disc sealing surface.
5.
Install the new seat, metal seal, and body seal. Then reassemble the seat retainer by slightly
6.
tightening the seat retainer bolts and closing the valve.
Using the operating device, open and close the valve disc at least 3 times to adjust the seat and seat retainer to the proper position. Open the valve disc to 10-15 degrees and fully tighten the seat retainer bolts to the applicable torque specified in Table 5.
7.
Valve is now ready to be reinstalled.
FIGURE 7. FIRE SAFE SEATED RETAINER REPLACEMENT DIAGRAM
P.O. Box 125 /1418 S. Pearl Street Pageland SC 29728 I982100
ECN# M14803
APOLLO
INTERNATIONAL HIGH PERFORMANCE BFV IOM - Page 12 of 24
TABLE 5. SEAT RETAINER BOLTING TORQUE
CLASS 150 SEAT RETAINER BOLTING TORQUE
SIZE TORQUE
VALVE
2" - 4"
BOLT
10-24UNC
MIN (IN-LBS)
30
MAX (IN-LBS)
45
6" - 10" 1/4-20UNC
12" - 18" 5/16-18UNC
20" - 36" 3/8-16UNC
80
160
285
105
200
395
CLASS 300 SEAT RETAINER BOLTING TORQUE
VALVE
2" - 3"
4" - 8"
SIZE
BOLT
10-24UNC
1/4-20UNC
30
80
TORQUE
MIN (IN-LBS) MAX (IN-LBS)
45
105
10" - 16" 5/16-18UNC
18" - 20" 3/8-16UNC
24" 1/2-13UNC
160
285
535
200
395
705
CLASS 600 SEAT RETAINER BOLTING TORQUE
VALVE
3" - 4"
6"
SIZE
BOLT
1/4-20UNC
5/16-18UNC
8" - 10" 3/8-16UNC
12" 1/2-13UNC
TORQUE
MIN (IN-LBS) MAX (IN-LBS)
30
80
45
105
160
285
200
395
P.O. Box 125 /1418 S. Pearl Street Pageland SC 29728 I982100
ECN# M14803
APOLLO
INTERNATIONAL HIGH PERFORMANCE BFV IOM - Page 13 of 24
STEM PACKING REPLACEMENT
1.
Refer to Figure 8 for upper stem packing replacement.
2.
Loosen gland plate nut and remove gland plate, then gently lift and remove packing gland.
Using a tool such as a screw driver or pick, begin removing packing. Be careful not to damage or scratch the stem or stuffing box walls.
3.
After carefully removing used packing, carefully clean the stuffing box and discard all used packing. Once clean, insert a new set of packing into the stuffing box.
4.
Once new packing is installed, reassemble the packing gland and gland plate. Assemble the disc spring retainer, disc spring, washers, and nuts. Tighten the gland plate nuts sufficiently.
Be careful not to over tighten. It may increase operating torque and decrease the life of the packing. Refer to Table 6 for recommended torque.
FIGURE 8. UPPER STEM
PACKING REPLACEMENT
P.O. Box 125 /1418 S. Pearl Street Pageland SC 29728
TABLE 6. GLAND PLATE TORQUE
I982100
ECN# M14803
APOLLO
INTERNATIONAL HIGH PERFORMANCE BFV IOM - Page 14 of 24
END CAP SEAL REPLACEMENT
1.
2.
3.
Refer to Figure 9 for end cap seal and spacer replacement.
Remove bolts and end cap from the bottom of the valve. Using a tool such as a screw driver or pick, begin removing packing. Be careful not to damage or scratch the stem or stuffing box walls. Then remove the spacer from the end cap.
After carefully removing used packing, carefully clean the stuffing box and discard all used packing. Once clean, insert a new set of packing into the stuffing box and a new spacer in the end cap.
4.
Once new packing is installed, reassemble the end cap, spring washers and tighten the end cap bolts to the correct torque value listed in Table 7.
5.
Valve is now ready to be reinstalled.
FIGURE 9. END CAP SEAL
REPLACEMENT
P.O. Box 125 /1418 S. Pearl Street Pageland SC 29728
TABLE 7. END CAP BOLT
TORQUE
I982100
ECN# M14803
APOLLO
INTERNATIONAL HIGH PERFORMANCE BFV IOM - Page 15 of 24
LEVER MOUNTING PROCEDURE
1.
Start by loosely assembling the notch plate on the valve top plate. The notch plate should be installed with the notches in the third quadrant of the valve top plate with the stop tabs at the
6 o’clock and 9 o’clock position. The notch plate should be installed with the stop tabs pointing downwards.
2.
Next, install the lever so that the lever fully engages in the notches when the lever is released and tighten the notch plate screws
3.
Compress the lever and position the disc so that the valve is in the full closed position. Align the last notch on the notch plate at the 9 o’clock position with the lever and tighten the notch plate screws.
4.
Compress the lever and position the disc so that the valve is in the full open position and release the lever. The lever should line-up with the last notch on the notch plate at the 6 o’clock position.
GEAR OPERATOR MOUNTING/SETTING PROCEDURE
(Refer to Illustration 1)
1.
Mount gear operator (Item 1) on top of butterfly valve with bolts and washers provided with each assembly.
2.
Loosen the stop screws and locking nuts (Item 2, 3 & 4) approximately three to four turns on both sides of the gear operator.
3.
Rotate hand wheel to the full open position and tighten the “open” stop screw (Item 4). Now tighten the locking nut (Item 2).
4.
Rotate hand wheel to the full closed position and tighten the “Closed” stop screw (Item 3).
Now tighten the locking nut (Item 2).
5.
Open disc to 20% then back to closed position. Re-adjust stop screw and nut (Item 3) if necessary. You have now properly adjusted both the “Open” and “Closed” stop positions.
Item 1: Gear Operator with
Position Indicator
Item 3: Closed – Stop
Pin
P.O. Box 125 /1418 S. Pearl Street Pageland SC 29728
Item 4: Open – Stop
Pin
Item 2: Locking Nut
I982100
ECN# M14803
APOLLO
INTERNATIONAL HIGH PERFORMANCE BFV IOM - Page 16 of 24
HIGH PERFORMANCE BUTTERFLY VALVE EXPLODED VIEWS
FIGURE 10. SOFT SEATED EXPLODED VIEW
P.O. Box 125 /1418 S. Pearl Street Pageland SC 29728 I982100
ECN# M14803
APOLLO
INTERNATIONAL HIGH PERFORMANCE BFV IOM - Page 17 of 24
FIGURE 11. FIRE SAFE SEATED EXPLODED VIEW
P.O. Box 125 /1418 S. Pearl Street Pageland SC 29728 I982100
ECN# M14803
APOLLO
INTERNATIONAL HIGH PERFORMANCE BFV IOM - Page 18 of 24
FIGURE 12. METAL SEATED EXPLODED VIEW
P.O. Box 125 /1418 S. Pearl Street Pageland SC 29728 I982100
ECN# M14803
APOLLO
INTERNATIONAL HIGH PERFORMANCE BFV IOM - Page 19 of 24
TABLE 8. SOFT SEATED REPAIR KIT PART NUMBER LIST
ANSI Class Valve Type Valve Size RTFM Repair Kit P/N UHMWPE Repair Kit P/N
150/300 2" 215028TRK 2150221RK
150/300
150/300
2.5"
3"
215258TRK
215038TRK
2152521RK
2150321RK
150/300
150/300
150
150
4"
5"
6"
8"
215048TRK
215058TRK
215068TRK
215088TRK
2150421RK
2150521RK
2150621RK
2150821RK
150
150
150
150
150
150
150
150
150
Lug/Wafer
10"
12"
14"
16"
18"
20"
24"
30"
36"
215108TRK
215128TRK
215148TRK
215168TRK
215188TRK
215208TRK
215248TRK
215308TRK
215368TRK
2151021RK
2151221RK
2151421RK
2151621RK
2151821RK
2152021RK
2152421RK
2153021RK
2153621RK
ANSI Class Valve Type Valve Size RTFM Repair Kit P/N UHMWPE Repair Kit P/N
300
300
6"
8"
230068TRK
230088TRK
2300621RK
2300821RK
300
300
10"
12"
230108TRK
230128TRK
2301021RK
2301221RK
Lug/Wafer 300
300
300
300
300
14"
16"
18"
20"
24"
230148TRK
230168TRK
230188TRK
230208TRK
230248TRK
2301421RK
2301621RK
2301821RK
2302021RK
2302421RK
*Class 300, 2"-5" valves use Class 150 repair kits.
ANSI Class Valve Type Valve Size RTFM Repair Kit P/N
600 3" 260038TRK
600
600
600
600
600
Lug/Wafer
4"
6"
8"
10"
12"
260048TRK
260068TRK
260088TRK
260108TRK
260128TRK
P.O. Box 125 /1418 S. Pearl Street Pageland SC 29728 I982100
ECN# M14803
APOLLO
INTERNATIONAL HIGH PERFORMANCE BFV IOM - Page 20 of 24
TABLE 9. FIRE SAFE SEATED REPAIR KIT PART NUMBER LIST
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
ANSI Class Valve Type Valve Size RTFM Repair Kit P/N Metal Seat P/N
150 Lug
2"
215L022FRK
CX04699
150/300 Wafer 215W02FRK
150 Lug 215L252FRK
2.5" CX04700
150/300
150
150/300
150
Wafer
Lug
Wafer
Lug
3"
215W252FRK
215L032FRK
215W032FRK
215L042FRK
CX04701
4" CX04702
150/300
150
150/300
Wafer
Lug
Wafer
5"
215W042FRK
215L052FRK
215W052FRK
CX04718
Lug
Wafer
Lug
Wafer
Lug
Wafer
Lug
Wafer
6"
8"
10"
12"
215L062FRK
215W062FRK
215L082FRK
215W082FRK
215L102FRK
215W102FRK
215L122FRK
215W122FRK
CX04703
CX04705
CX04707
CX04709
Lug
Wafer
Lug
Wafer
14"
16"
215L142FRK
215W142FRK
215L162FRK
215W162FRK
CX04721
CX04723
Lug
Wafer
Lug
Wafer
18"
20"
215L182FRK
215W182FRK
215L202FRK
215W202FRK
CX04725
CX04727
Lug 215L242FRK
24" CX04729
Wafer 215W242FRK
*Class 300 Wafer, 2"-5" valves use Class 150 Wafer repair kits.
P.O. Box 125 /1418 S. Pearl Street Pageland SC 29728 I982100
ECN# M14803
APOLLO
INTERNATIONAL HIGH PERFORMANCE BFV IOM - Page 21 of 24
ANSI Class Valve Type Valve Size RTFM Repair Kit P/N Metal Seat P/N
300 Lug 2" 230L022FRK CX04699
300
300
Lug
Lug
2.5"
3"
230L252FRK
230L032FRK
CX04700
CX04701
300
300
300
Lug
Lug
Lug
4"
5"
6"
230L042FRK
230L052FRK
230L062FRK
CX04702
CX04718
CX04704
300
300
300
300
Wafer
Lug
Wafer
Lug
8"
230W062FRK
230L082FRK
230W082FRK
230L102FRK
CX04706
10" CX04708
300
300
300
300
300
Wafer
Lug
Wafer
Lug
Wafer
12"
14"
230W102FRK
230L122FRK
230W122FRK
230L142FRK
230W142FRK
CX04710
CX04722
300
300
300
300
300
300
300
300
Lug
Wafer
16"
230L162FRK
230W162FRK
CX04724
Lug 230L182FRK
18" CX04726
Wafer
Lug
230W182FRK
230L202FRK
20" CX04728
Wafer
Lug
230W202FRK
230L242FRK
24" CX04730
Wafer 230W242FRK
*Class 300 Wafer, 2"-5" valves use Class 150 Wafer repair kits.
ANSI Class Valve Type Valve Size RTFM Repair Kit P/N Metal Seat P/N
600 Lug
3"
260L032FRK
CX04711
600 Wafer 260W032FRK
600
600
600
Lug
Wafer
Lug
4"
6"
260L042FRK
260W042FRK
260L062FRK
CX04712
CX04713
600
600
Wafer
Lug
260W062FRK
260L082FRK
8" CX04715
600
600
Wafer
Lug
260W082FRK
260L102FRK
10" CX04716
600
600
Wafer
Lug
12"
260W102FRK
260L122FRK
CX04717
600 Wafer 160W122FRK
P.O. Box 125 /1418 S. Pearl Street Pageland SC 29728 I982100
ECN# M14803
APOLLO
INTERNATIONAL HIGH PERFORMANCE BFV IOM - Page 22 of 24
TABLE 10. METAL SEATED REPAIR KIT PART NUMBER LIST
ANSI Class Valve Type Valve Size Metal Repair Kit P/N
150 Lug
2"
215L022MRK
150/300 Wafer 215W022MRK
150 Lug 215L252MRK
2.5"
150/300
150
150/300
150
Wafer
Lug
Wafer
Lug
3"
215W252MRK
215L032MRK
215W032MRK
215L042MRK
4"
150/300
150
150/300
Wafer
Lug
Wafer
5"
215W042MRK
215L052MRK
215W052MRK
150
150
150
150
150
150
150
150
Lug
Wafer
Lug
Wafer
Lug
Wafer
Lug
Wafer
6"
8"
10"
12"
215L062MRK
215W062MRK
215L082MRK
215W082MRK
215L102MRK
215W102MRK
215L122MRK
215W122MRK
150
150
150
150
Lug
Wafer
Lug
Wafer
14"
16"
215L142MRK
215W142MRK
215L162MRK
215W162MRK
150
150
150
150
Lug
Wafer
Lug
Wafer
18"
20"
215L182MRK
215W182MRK
215L202MRK
215W202MRK
150 Lug 215L242MRK
24"
150 Wafer 215W242MRK
*Class 300 Wafer, 2"-5" valves use Class 150 Wafer repair kits.
P.O. Box 125 /1418 S. Pearl Street Pageland SC 29728 I982100
ECN# M14803
APOLLO
INTERNATIONAL HIGH PERFORMANCE BFV IOM - Page 23 of 24
ANSI Class Valve Type Valve Size Metal Repair Kit P/N
300 Lug 2" 230L022MRK
300
300
Lug
Lug
2.5"
3"
230L252MRK
230L032MRK
300
300
300
Lug
Lug
Lug
4"
5"
6"
230L042MRK
230L052MRK
230L062MRK
300
300
300
300
Wafer
Lug
Wafer
Lug
8"
230W062MRK
230L082MRK
230W082MRK
230L102MRK
10"
300
300
300
300
300
Wafer
Lug
Wafer
Lug
Wafer
12"
14"
230W102MRK
230L122MRK
230W122MRK
230L142MRK
230W142MRK
300
300
Lug
Wafer
16"
230L162MRK
230W162MRK
300 Lug 230L182MRK
18"
300
300
Wafer
Lug
230W182MRK
230L202MRK
20"
300
300
Wafer
Lug
230W202MRK
230L242MRK
24"
300 Wafer 230L242MRK
*Class 300 Wafer, 2"-5" valves use Class 150 Wafer repair kits.
ANSI Class Valve Type Valve Size Metal Repair Kit P/N
600 Lug
3"
260L032MRK
600 Wafer 260W032MRK
600
600
600
Lug
Wafer
Lug
4"
6"
260L042MRK
260W042MRK
260L062MRK
600
600
Wafer
Lug
260W062MRK
260L082MRK
8"
600
600
Wafer
Lug
260W082MRK
260L102MRK
10"
600
600
Wafer
Lug
12"
260W102MRK
260L122MRK
600 Wafer 260W122MRK
P.O. Box 125 /1418 S. Pearl Street Pageland SC 29728 I982100
ECN# M14803
APOLLO
INTERNATIONAL HIGH PERFORMANCE BFV IOM - Page 24 of 24
AMENDMENT REGISTER
Date ECN Rev. Page
6/17/2015 M14803 A ALL
6/6/2016 M15430 B
2/10/2017 M16304 C
ALL
5
Description
New Release
Added metal seated valve info, and 30”
& 36” soft seated valve info. Added new body, disc, and stem materials. Added metal seat and UHMWPE seat repair kit part numbers.
Revised Page 5, added flange gasket installation information.
Initiator
SAV
SAV
SAV
P.O. Box 125 /1418 S. Pearl Street Pageland SC 29728 I982100
ECN# M14803

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