Duplo DSC-10/20 Instruction Manual
Duplo DSC-10/20 is a compact and efficient collator designed to streamline your document finishing tasks. With its user-friendly operation and versatile capabilities, the DSC-10/20 is the perfect solution for businesses and organizations of all sizes. Whether you need to collate presentations, reports, brochures, or any other type of document, the DSC-10/20 delivers professional results with ease.
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INSTRUCTION MANUAL
COLLATOR
SUCTION COLLATOR
DSC-10/20
Be sure to read this manual prior to use.
Please leave this manual at the site of use for easy reference.
Introduction
Thank you for purchasing a Duplo product.
Be sure to read this manual prior to using the product.
After reading, leave the manual at the site of use for easy reference whenever questions related to the product arise in the future.
Symbols
In this manual, several symbols are used to indicate important warnings. Please make sure to read instructions accompanied by these symbols. These symbols have the following meanings.
Describes instructions which must be followed in use.
Be sure to read the instructions to avoid problems due to incorrect operations.
Indicates supplementary or useful information.
Describes names of related items and supplementary instructions.
Trademark
The product name and company name used in this manual are trademarks or registered trademarks of the respective companies.
For EU
DECLARATION OF CONFORMITY
Duplo Corporation, located at 1-6, Oyama 4-chome, Chuo-ku, Sagamihara, Kanagawa 252-5280, Japan, declares that the product (or products) complies with the provisions defined in the regulations. The reference table is mentioned below.
Name of product
Collator
Model
DSC-10/20
Machinery Directive
2006/42/EC under
EN1010-1: 2004
EN1010-4: 2004
EN60204-1: 2006
Regulation
Low Voltage Directive
2006/95/ECunder
IEC60950-1: 2005 including
EN60950-1: 2006 deviations
Electromagnetic Compatibility
Directive 2004/108/EC under
EN61000-3-2: 2006
EN61000-3-3: 2008
EN61000-6-2: 2005
EN61000-6-4: 2007
Keeper of the technical file in the European Community:
Duplo International Ltd, Automated Precision House, Hamm Moor Lane, Addlestone, Surrey, KT15 2SD, United Kingdom
En
KONFORMITÄTSERKLÄRUNG
Die Duplo Corporation mit Sitz in 1-6, Oyama 4 chome, Chuo-ku, Sagamihara, Kanagawa 252-5280 Japan, erklärt hiermit, dass das Produkt (oder die
Produkte) die in den Vorschriften definierten Bestimmungen erfüllt. Die Bezugstabelle ist unten aufgeführt.
Bezeichnung des
Produkts
Zusammentragmaschine
Modell
DSC-10/20
Maschinenrichtlinie
2006/42 EG unter
EN1010-1: 2004
EN1010-4: 2004
EN60204-1: 2006
Richtlinie
Niederspannungsrichtlinie
2006/95/EG unter
IEC60950-1: 2005 einschließlich
Abweichungen der EN60950-1:
2006
Richtlinie zur elektromagnetischen
Verträglichkeit 2004/108/EG unter
EN61000-3-2: 2006
EN61000-3-3: 2008
EN61000-6-2: 2005
EN61000-6-4: 2007
Inhaber der technischen Datei in der Europäischen Gemeinschaft:
Duplo International Ltd, Automated Precision House, Hamm Moor Lane, Addlestone, Surrey, KT15 2SD, United Kingdom
Ge
DECLARATION DE CONFORMITE
Duplo Corporation, dont le siège est situé au 1-6, Oyama 4-chome, Chuo-ku, Sagamihara, Kanagawa 252-5280, Japon, déclare que le ou les produits sont conformes aux dispositions définies par la réglementation. Un tableau de référence est proposé ci-dessous.
Nom du produit
Assembleuse
Modèle
DSC-10/20
Directive Machines
2006/42/CE en application de la
EN1010-1: 2004
EN1010-4: 2004
EN60204-1: 2006
Réglementation
Directive Basse tension
2006/95/CE en application de la
IEC 60950-1: 2005, dérogations selon
EN60950-1: 2006 incluses
Directive sur la compatibilité
électromagnétique 2004/108/CE en application de
EN61000-3-2: 2006
EN61000-3-3: 2008
EN61000-6-2: 2005
EN61000-6-4: 2007
Conservateur du dossier technique dans la Communauté Européenne :
Duplo International Ltd, Automated Precision House, Hamm Moor Lane, Addlestone, Surrey, KT15 2SD, United Kingdom
Fr
DICHIARAZIONE DI CONFORMITÁ
Duplo Corporation, sita a 1-6, Oyama 4-chome, Chuo-ku, Sagamihara, Kanagawa 252-5280, Giappone, dichiara che il prodotto (o i prodotti) è/sono conforme/i ai requisiti definiti dalle norme sottoelencate. La tabella di riferimento è riportata qui di seguito.
Nome del prodotto
Fascicolatore
Modello
DSC-10/20
Direttiva sui macchinari
2006/42/CE in base a
EN1010-1: 2004
EN1010-4: 2004
EN60204-1: 2006
Direttiva Bassa Tensione
Direttiva 2006/95/CE relativa alle apparecchiature a bassa tensione
IEC 60950-1: 2005 deviazioni EN 60950-1: 2006 incluse
Direttiva di compatibilità elettromagnetica 2004/108/CE in base a
EN61000-3-2: 2006
EN61000-3-3: 2008
EN61000-6-2: 2005
EN61000-6-4: 2007
Responsabile della documentazione tecnica all’interno della Comunità Europea:
Duplo International Ltd, Automated Precision House, Hamm Moor Lane, Addlestone, Surrey, KT15 2SD, United Kingdom
It
DECLARACIÓN DE CONFORMIDAD
Duplo Corporation, con domicilio en 1-6, Oyama 4-chome, Chuo-ku, Sagamihara, Kanagawa 252-5280, Japón, declara que el producto (o los productos) cumple con las disposiciones previstas en los reglamentos. Seguidamente se indica la tabla de referencia.
Nombre del producto
Clasificador
Modelos
DSC-10/20
Directiva sobre máquinas
2006/42/CE, según
EN1010-1: 2004
EN1010-4: 2004
EN60204-1: 2006
Reglamentación - Reglamentaciones
Directiva sobre baja tensión
2006/95/CE, según
IEC60950-1: 2005, incluyendo
EN60950-1: 2006 modificadas.
Directiva sobre compatibilidad electromagnética 2004/108/CE, según
EN61000-3-2: 2006
EN61000-3-3: 2008
EN61000-6-2: 2005
EN61000-6-4: 2007
Depositario del archivo técnico en la Comunidad Europea:
Duplo International Ltd, Automated Precision House, Hamm Moor Lane, Addlestone, Surrey, KT15 2SD, United Kingdom
Sp
For EU
DECLARATION OF INCORPORATION
Duplo Corporation, located at 1-6, Oyama 4-chome, Chuo-ku, Sagamihara, Kanagawa 252-5280, Japan, declares:
• the essential requirements of the Machinery Directive are applied to the product (or products) mentioned in the table below and;
• the product (or products) complies with the provisions defined in the regulations mentioned in the table below and;
• the technical documentation is compiled in accordance with the Machinery Directive Annex VII part B; and undertakes:
• to transmit relevant information of the product (or products) by appropriate method in response to reasoned request by the national authorities.
However that transmission shall be without prejudice to our intellectual property rights of the product (or products); and states:
• the product (or products) is partly completed machinery and must not be put into service until the final machinery into which it is to be incorporated has been declared in conformity with the provisions of the Machinery Directive.
Name of product
Collator Accessories
Model
DSC-10/20 STACKER
DSC-10/20 BRIDGE
LUL-HM
Machinery Directive
2006/42/EC under
EN1010-1: 2004
EN1010-4: 2004
EN60204-1: 2006
Regulation
Low Voltage Directive
2006/95/EC under
IEC60950-1: 2005 including
EN60950-1: 2006 deviations
Electromagnetic Compatibility
Directive 2004/108/EC under
EN61000-3-2: 2006
EN61000-3-3: 2008
EN61000-6-2: 2005
EN61000-6-4: 2007
Keeper of the technical file in the European Community:
Duplo International Ltd, Automated Precision House, Hamm Moor Lane, Addlestone, Surrey, KT15 2SD, United Kingdom
En
ERKLÄRUNG DER AMTLICHEN EINTRAGUNG
Die Duplo Corporation mit Sitz in 1-6, Oyama 4 chome, Chuo-ku, Sagamihara, Kanagawa 252-5280 Japan, erklärt hiermit:
• alle wesentlichen Erfordernisse der Maschinenrichtlinie sind auf das in der untenstehenden Tabelle genannte Produkt (oder die Produkte) angewendet worden, und
• das Produkt (oder die Produkte) erfüllt die Bestimmungen, die in den in der untenstehenden Tabelle genannten Vorschriften definiert sind, und
• die technische Dokumentation ist entsprechend der Maschinenrichtlinie Anhang VII Teil B zusammengestellt; und verpflichtet sich:
• auf begründete Anfragen der nationalen Behörden sachdienliche Informationen über das Produkt (die Produkte) mittels einer geeigneten
Methode zu liefern. Die Übergabe erfolgt jedoch so, dass unsere geistigen Eigentumsrechte am Produkt (oder den Produkten) nicht beeinträchtigt werden, und erklärt:
• das Produkt (oder die Produkte) ist ein Teil einer nicht vollständigen Maschinenanlage und darf so lange nicht in Betrieb genommen werden, bis die komplette Maschinenanlage, in die es eingebaut wurde, offiziell als mit der Maschinenrichtlinie übereinstimmend erklärt worden ist.
Bezeichnung des Produkt
Zubehör der
Zusammentragmaschine
Modell
DSC-10/20 STACKER
DSC-10/20 BRIDGE
LUL-HM
Maschinenrichtlinie
2006/42 EG unter
EN1010-1: 2004
EN1010-4: 2004
EN60204-1: 2006
Richtlinie
Niederspannungsrichtlinie
2006/95/EG unter
IEC 60950-1: 2005 einschließlich der Abweichungen 2006 der
EN60950-1
Richtlinie zur elektromagnetischen
Verträglichkeit 2004/108/EG unter
EN61000-3-2: 2006
EN61000-3-3: 2008
EN61000-6-2: 2005
EN61000-6-4: 2007
Inhaber der technischen Datei in der Europäischen Gemeinschaft:
Duplo International Ltd, Automated Precision House, Hamm Moor Lane, Addlestone, Surrey, KT15 2SD, United Kingdom
Ge
DECLARATION D’INTEGRATION
Duplo Corporation, dont le siège social est situé au 1-6, Oyama 4-chome, Chuo-ku, Sagamihara, Kanagawa 252-5280, Japon, déclare :
• que les exigences essentielles de la Directive Machines sont appliquées au(x) produit(s) mentionné(s) dans le tableau ci-après,
• que le produit ou les produits sont conformes aux dispositions définies par la réglementation mentionnée dans le tableau ci-après, et
• que la documentation technique a été réalisée conformément à l’Annexe VII partie B de la Directive Machines, s’engage :
• à communiquer des informations pertinentes sur le ou les produits par un mode de transmission adapté en réponse à toute demande motivée des autorités nationales. Toutefois, la communication de ces informations sera sans préjudice de nos droits de propriété intellectuelle en ce qui concerne le ou les produits ; et précise :
• que le ou les produits sont des machines en partie achevées et qu’ils ne doivent pas être mis en service avant que la machine définitive dans laquelle ils doivent être intégrés ait été déclarée conforme aux dispositions de la Directive Machine.
Nom du produit
Accessoires de la relieuse
Modèle
DSC-10/20 STACKER
DSC-10/20 BRIDGE
LUL-HM
Directive Machines
2006/42/CE en application de la
EN1010-1: 2004
EN1010-4: 2004
EN60204-1: 2006
Réglementation
Directive Basse tension
2006/95/CE en application de la
IEC 60950-1: 2005, dérogations selon EN60950-1: 2006 incluses
Directive sur la compatibilité
électromagnétique 2004/108/CE en application de
EN61000-3-2: 2006
EN61000-3-3: 2008
EN61000-6-2: 2005
EN61000-6-4: 2007
Conservateur du dossier technique dans la Communauté Européenne :
Duplo International Ltd, Automated Precision House, Hamm Moor Lane, Addlestone, Surrey, KT15 2SD, United Kingdom
Fr
DICHIARAZIONE DI ISCRIZIONE
Duplo Corporation, sita a 1-6, Oyama 4-chome, Chuo-ku, Sagamihara, Kanagawa 252-5280, Giappone, dichiara che:
• i requisiti fondamentali della Direttiva sui macchinari sono applicati al prodotto (o prodotti) menzionato/i nella seguente tabella e
• il prodotto (o prodotti) è/sono conforme/i ai requisiti definiti nelle norme sottoelencate e;
• la documentazione tecnica è stata compilata conformemente alla Direttiva sui Macchinari Appendice VII parte B; e si impegna a:
• trasmettere informazioni inerenti al prodotto (o sui prodotti) con un metodo appropriato in risposta a una richiesta logica da parte delle autorità nazionali. La trasmissione di tali informazioni non deve comunque ledere i nostri diritti di proprietà intellettuale sul prodotto (o sui prodotti); e specifica che:
• il prodotto (o i prodotti) è/sono incompleto e non deve essere messo in funzione finché il macchinario finale in cui deve essere incorporato non sia stato dichiarato conforme ai requisiti dichiarati dalla Direttiva sui Macchinari.
Nome del prodotto Modello
Accessori del fascicolatore DSC-10/20 STACKER
DSC-10/20 BRIDGE
LUL-HM
Direttiva sui macchinari
2006/42/CE in base a
EN1010-1: 2004
EN1010-4: 2004
EN60204-1: 2006
Direttiva Bassa Tensione
Direttiva 2006/95/CE relativa alle apparecchiature a bassa tensione
IEC 60950-1: 2005 deviazioni
EN 60950-1: 2006 incluse
Direttiva di compatibilità elettromagnetica 2004/108/CE in base a
EN61000-3-2: 2006
EN61000-3-3: 2008
EN61000-6-2: 2005
EN61000-6-4: 2007
Responsabile della documentazione tecnica all’interno della Comunità Europea:
Duplo International Ltd, Automated Precision House, Hamm Moor Lane, Addlestone, Surrey, KT15 2SD, United Kingdom
It
DECLARACIÓN DE INCORPORACIÓN DEL PRODUCTO (O LOS PRODUCTOS)
Duplo Corporation, con domicilio en 1-6, Oyama 4-chome, Chuo-ku, Sagamihara, Kanagawa 252-5280, Japón, declara que:
• el producto (o los productos) indicado en la siguiente tabla cumple con los requisitos esenciales de la Directiva sobre máquinas; y que
• el producto (o los productos) cumple con las disposiciones previstas en los reglamentos indicados en la siguiente tabla; y que
• la documentación técnica se ha recabado de conformidad con la Directiva sobre máquinas, anexo VII, parte B; y se compromete a:
• comunicar información relevante sobre el producto (o los productos) por el método apropiado como respuesta a la solicitud debidamente formulada por las autoridades nacionales. No obstante, dicha comunicación se efectuará sin perjuicio de nuestros derechos de propiedad intelectual sobre el producto (o los productos); y declara que:
• el producto (o los productos) es un aparato parcialmente terminado, por lo que el mismo no se deberá poner en funcionamiento hasta que se haya declarado que el aparato final en el que será incorporado cumple con las disposiciones previstas en la Directiva sobre máquinas.
Nombre del producto Modelos
Accesorios del clasificador DSC-10/20 STACKER
DSC-10/20 BRIDGE
LUL-HM
Directiva sobre máquinas
2006/42/CE, según
EN1010-1: 2004
EN1010-4: 2004
EN60204-1: 2006
Reglamentación - Reglamentaciones
Directiva sobre baja tensión
2006/95/CE, según
IEC60950-1: 2005, incluyendo
EN60950-1: 2006 modificadas.
Directiva sobre compatibilidad electromagnética 2004/108/CE, según
EN61000-3-2: 2006
EN61000-3-3: 2008
EN61000-6-2: 2005
EN61000-6-4: 2007
Depositario del archivo técnico en la Comunidad Europea:
Duplo International Ltd, Automated Precision House, Hamm Moor Lane, Addlestone, Surrey, KT15 2SD, United Kingdom
Sp
For EU
Disposal of Old Electrical & Electronic Equipment
This symbol (the symbol of the crossed out wheeled bin) indicates that in European countries this product should not be disposed of as household waste.
Please recycle where facilities exist by checking with your local authority or supplier for recycling advice.
By ensuring this product is disposed of correctly through proper treatment, recovery and recycling, you will help prevent potential negative effects on the environment and human health.
En
Entsorgung von alten elektrischen und elektronischen Ausrüstungsteilen
Dieses Symbol (das Symbol mit dem durchgekreuzten fahrbaren Müllbehälter) zeigt an, dass dieses Produkt in europäischen Länden nicht als Haushaltsmüll entsorgt werden darf. Bitte informieren Sie sich bei
Ihren örtlichen Behörden oder bei Ihrem Händler hinsichtlich einer Empfehlung für die Entsorgung und führen Sie die betreffenden Teile dort, wo solche
Einrichtungen vorhanden sind, einem Recycling-
Prozess zu.
Indem sie sicherstellen, dass das betreffende Produkt durch richtige Behandlung, Rückführung und Recycling entsorgt wird, tragen Sie dazu bei, möglichen negativen
Auswirkungen auf die Umwelt und die menschliche
Gesundheit vorzubeugen.
Ge
Elimination du matériel électronique et électrique usagé
Ce symbole (une poubelle marquée d’une croix) indique que dans les pays européens, ce produit ne doit pas être éliminé comme des ordures ménagères.
Recyclez-le dans les sites adaptés qui vous seront indiqués par les autorités locales ou renseignez-vous auprès de votre fournisseur.
En veillant à ce que ce produit soit éliminé correctement avec un traitement, une collecte et un recyclage adaptés, vous contribuez à éviter son action nocive potentielle sur l’ environnement et la santé humaine.
Fr
Smaltimento di attrezzature elettriche ed elettroniche consumate
Questo simbolo (il simbolo della pattumiera con rotelle barrata) indica che nei paesi europei questo prodotto non deve essere buttato nei rifiuti domestici.
Per favore smaltire in luogo addetto al riciclo, dove esistente, chiedendo informazioni alle autorità locali o a chi fornisce consulenza a proposito.
Garantendo uno smaltimento adeguato di questo prodotto (trattamento, recupero e riciclo corretto), aiuterete a prevenire effetti negativi sull’ambiente e sulla salute dell’uomo.
It
Eliminación de residuos de aparatos eléctricos y electrónicos
Este símbolo (un cubo de basura tachado) indica que en los países europeos este producto no deberá eliminarse como si se tratara de un residuo doméstico.
Solicite asesoramiento sobre reciclaje a las autoridades locales o a su distribuidor, y siga la normativa en materia de gestión medioambiental y reciclaje de este tipo de residuos.
Si toma las medidas pertinentes para que este producto se elimine mediante un tratamiento, recuperación y reciclaje adecuados, contribuirá a evitar posibles efectos negativos en el medio ambiente y la salud humana.
Sp
For North America
Note:
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
Safety Precautions
Safety Precautions
In this manual, operations and handling of the unit which are hazardous are described using the following marks to prevent personal injury or property damage to the user and others.
Ignoring this mark could result in the possibility of serious injury or even death.
Ignoring this mark could result in the possibility of injury or physical damage.
This mark indicates a “Warning” or “Caution”.
A graphic may be shown inside the mark to describe the warning or caution more specifically.
This mark indicates a forbidden action.
A graphic may be shown inside the mark to describe the forbidden action more specifically.
This mark indicates actions that must be performed.
A graphic may be shown inside the mark to describe the action to be performed more specifically.
Power Supply
• Make sure the power supply used is always within the following range.
Power supply : 120 V AC, 60 Hz (North America)
220 to 240 V AC, 50/60 Hz (EU)
• When you power other appliances from the same AC outlet, make sure that the combined power consumption does not exceed the power supply capacity.
Rated current (Rated power): 8.1 A (890 W) (North America)
4.2 A (860 W) (EU)
Use only the power supply voltage specified on the main nameplate.
Using other voltages could result in a fire or an electrical shock.
Make sure that the combined power consumption of the appliances to be connected does not exceed the capacity rating of the power outlets or plug receptacles.
Exceeding the capacity rating could cause the power outlets, plug receptacles, or power extension cords to overheat and catch a fire.
i
Safety Precautions
Operating Environment
Operate this unit in the following environment.
• where the temperature range is between 5 and 35°C/41 and 95°F (-10 to +50°C/14 to 122°F in storage)
• where the humidity range is between 20 and 85% RH (10 to 90% RH in storage, however no condensation)
• which is not subject to direct sunlight (The outside light should be less than 1500 lx when used.)
• which is reasonably free from dust
• which is subject to little or no vibration
• which is free from air-borne salt
• where there are no harmful chemicals
• where the unit is not exposed to water
Keep this unit and the power cord away from heaters and heater vents.
Excessive heat could melt the cover or power cord covering, and result in a fire or an electrical shock.
Do not place metal objects or vessels containing liquids on top of the unit.
The entry of any metal object or liquid could result in a fire or an electrical shock.
Do not insert any metal or easily-combustible object inside this unit.
This could result in a fire or an electrical shock.
Do not use flammable sprays inside or near the unit (e.g. when cleaning the unit).
Such flammable gas may ignite and cause a fire or combustion.
ii
Do not install this unit in a location where there is excessive humidity or where contact with water is possible.
Poor choice of location could result in deterioration of the insulation, a fire or an electrical shock.
Install this unit on a level, stable stand or floor, with sufficient space around it.
Failure to do so could result in the unit overturning and causing injury.
Disconnect the power plug from the power outlet before attempting to move this unit.
Failure to do so could result in power cord damage, a fire or an electrical shock.
Always disconnect the power plug from the power outlet when the unit is not to be used for an extended period.
Failure to do so could result in a fire due to leakage current if the insulation should deteriorate.
Safety Precautions
Maintenance / Other
Do not damage the power cord or power plug.
Do not scratch, alter, bend, twist, pull or place heavy objects on the power cord or power plug.
This could result in damage, a fire or an electrical shock.
Do not touch the power switch with wet hands.
Otherwise electric hazards may occur.
Do not remove the cover or back panel.
This unit contains high-voltage components that could cause an electrical shock.
Do not disassemble, modify or repair this unit.
There is a danger of fire, electrical shock or injury.
Contact your dealer when repairs are necessary.
If any foreign object such as metal or liquid should enter this unit, immediately turn the unit off at the power switch and disconnect the power plug from the power outlet.
Failure to do so could result in a fire or an electrical shock.
Contact your dealer immediately.
Before cleaning this unit, turn the unit off at the power switch and disconnect the power plug from the power outlet.
Accidental operation of the unit during cleaning could result in injury.
Remove any dust that accumulates on the power plug prongs and the surface of the plug from which the prongs extend.
Accumulated dust could result in a fire.
Always grip the plug when disconnecting the power plug from the power outlet.
Forcibly pulling on the power cord could cause damage, resulting in a fire or an electrical shock.
Do not touch or insert foreign objects into any rotating part during operation.
This could result in injury.
iii
Safety Precautions
WARNING / CAUTION Labels
(For North America,EU)
(For North America,EU)
(For North America)
(For North America)
"WARNING" and "CAUTION" labels are pasted on the machine to ensure user safety.
Do not remove or change them.
When the labels become dirty or are lost, be sure to contact your dealer for a new one.
iv
Safety Function and Driving Section
• SAFETY FUNCTION
Use the emergency stop switch only when you need to stop the machine urgently.
In normal use, press the stop key on the control panel.
Safety Precautions
To stop the machine without using the stop key or emergency stop switch
• Open the vertical conveyance board.
•
Lift up the conveyance board of LUL-HM.
• DRIVING SECTION
v
Safety Precautions .............................................i
Power Supply .................................................................................i
Operating Environment ...........................................................ii
Maintenance / Other ............................................................... iii
WARNING / CAUTION Labels ................................................ iv
Safety Function and Driving Section ................................. v
Chapter 1 Prior to Use
1. Features of This Machine ....................... 1-1
2. Names and Functions of Parts............... 1-2
3. Accessories .............................................. 1-5
4. Optional Parts ......................................... 1-5
5. Names and Functions of Control
Panel ........................................................ 1-6
5-1. Control Panel .............................................................1-6
5-2. Touch Panel ................................................................1-7
Chapter 2 Basic Operation
1. Flowchart of Operations ........................ 2-1
2. Operation Procedures ............................ 2-2
2-1. Power On ....................................................................2-2
2-2. Setting the Paper Eject Direction ......................2-2
2-3. Setting the Block Mode.........................................2-3
2-4. Setting the Program Mode ..................................2-4
2-5. Setting the Stacker ..................................................2-6
2-6. Loading the Paper .................................................2-10
2-7. Adjusting the Guide and Stopper ...................2-20
2-8. Position of Stack Height Sensor .......................2-21
2-9. Adjusting the Separating Air ............................2-22
2-10. Adjusting the Pickup Air .....................................2-24
2-11. Double-Feed Detection Function Setting ...2-27
2-12. Paper Feed Error Detection Function
Setting ........................................................................2-28
2-13. Downstream Unit Setting ..................................2-29
2-14. Preset Paper Feed Function ...............................2-29
2-15. Starting to Collate .................................................2-31
3. When Paper Runs Out ..........................2-33
3-1. When Using Block Mode (1/2 or 1/4) ............2-33
3-2. When Using Alternate Mode ............................2-33
3-3. When Using Block Mode (ALL) .........................2-33
4. Waiting Mode ........................................2-34
5. Other Settings .......................................2-35
5-1. Overlap Amount Setting ....................................2-35
5-2. Paper Feed Error Standby Setting...................2-35
5-3. Number of Processed Sets Repeat
Setting ........................................................................2-36
5-4. Panel Brightness Setting.....................................2-37
5-5. Auto Backlight Off Setting .................................2-38
5-6. Buzzer Setting .........................................................2-39
5-7. Count Display Setting ..........................................2-39
Chapter 3 Advanced Operation
1. Manual Paper Feed ................................. 3-1
1-1. Using the Downstream Unit ...............................3-1
1-2. Using the Set Collating Mode.............................3-2
Chapter 4 Daily Cleaning
1. Cleaning Parts ......................................... 4-1
1-1. Suction Belt ................................................................4-1
1-2 Conveyance Belt ......................................................4-1
1-3. Conveyance Belt of LUL-HM ................................4-2
1-4. Double-feed Sensor ...............................................4-2
Chapter 5 Troubleshooting Guide
1. Error Messages Is Displayed .................. 5-1
1-1. Error Messages..........................................................5-1
1-2. Remove the Paper from the Paper
Receiving Table .........................................................5-8
1-3. Paper jams at the Paper Ejection Outlet (Right
Side Ejection) ........................................................................5-8
1-4. Paper jams at Paper Feed Inlet ...........................5-9
1-7. Paper jams In LUL-HM ..........................................5-10
1-8. Double-feed or Miss Feed Occurs ...................5-11
1-9. Emergency Stop Switch Was Pressed ............5-12
1-10. Vertical Conveyance Board Was Opened .....5-13
1-11. Conveyance Board of LUL-HM Was
Opened ......................................................................5-14
1-12. Machine Auto Backlight Is Off ..........................5-14
2. Troubleshooting ...................................5-15
Appendix
1. Specifications ..........................................A-1
vi
Chapter 1 Prior to Use
Chapter 1 Prior to Use
1. Features of This Machine
Two DSC-10/20s can be used together.
When using two DSC-10/20s, the one on the left side as seen from the control panel is called Tower A and the one on the right side is called Tower B.
A B
Control Panel
Paper is fed by air belt suction and processed at high speed.
The following two paper processing modes are available.
[Block Mode]
Paper can be loaded while the machine is being operated to reduce operation time.
[Program Mode]
The collation method can be selected from four types; all bin mode, alternate mode, interleaf 1, interleaf 2.
1-1
[10] [11]
[1]
[2]
[3]
[9]
[8]
[4]
[7]
[6]
[5]
[4]
No.
[1]
Name
Control Panel
[2] Emergency Stop Switch
[3] Paper Feed Bin Base
[4] Connecting Plate
[5] Main Power Switch
Supports the paper feed table
Function
Consists of the touch panel, keys and lamps.
Used for operating or setting the machine.
Press this switch to stop operations in emergency.
Used for connecting and securing two towers together.
[6] Power Switch
When pressed, the power turns ON and the machine sets into the standby state.
Turns ON/OFF the power of each tower.
When connecting two towers, the power of both towers can be turned ON/
OFF using the switch of tower A.
When feed error occurs, faulty sets are ejected to this tray.
Transports collated paper to the downstream unit.
[7] Reject Tray
[8] Lifting Unit
[9] Hand Marry Set paper here when feeding paper manually.
Enables manual feed of sets consisting of up to 10 sheets of paper at a time.
[10] Vertical Conveyance Board Conveys the fed paper.
[11] Sub Guide Presses the edge of the paper being conveyed to prevent the paper from rising.
[7] to [9] are collectively called LUL-HM. These are optional products.
1-2
Chapter 1 Prior to Use
[9]
[1]
[5] [7]
[2]
[6]
[3] [2]
[11] [4] [10] [8]
No.
Name Function
[1] Separating Air Adjustment Adjusts the separating air by changing the position of the shutter.
[2] Paper Guide
[3] Paper Feed Table
[4] Separating Air Duct
[5] Suction Belt
Presses the edge of the paper to hold the paper in place.
Used for loading paper to be collated.
Blows out the air for separating paper loaded to the paper feed bin.
Sucks and conveys the paper.
Determines the height of the paper floated by the separating air.
Adjusts the position of the stack height sensor.
[6] Stack Height Sensor
[7] Stack Height Sensor Adjustment
[8] Shutter
[9] Suction Box Shutter Bar
[10] Separator
[11] Separator Adjusting Knob
Adjusts the amount of separating air blown out.
Adjusts the range of suction.
Prevents double-feeding of the paper.
For adjusting the position of the separator.
In this manual, the function required for feeding paper is generally called paper feed bin.
1-3
Chapter 1 Prior to Use
[7] [8]
[9]
[9]
[10]
[10]
[10]
[10]
[6]
[5] [4]
No.
Name
[1] Paper Receiving Stopper3
[2] Paper Receiving Stopper2
[3] Paper Receiving Stopper1
[4] Auxiliary Stopper
[5] Knob
[6] Side Guide F
[7] Back Jogger
[8] Side Gide B
[9] Jump Table
[10] Auxiliary Jump Table
Function
Prevents collated paper from falling apart during the sorting process.
Receives the leading edge of ejected collated paper.
Holds paper receiving stoppers 2 and 3.
Depending on the paper size used, attach one of these to paper receiving stopper 1 or side guide F to help align paper.
Fix the auxiliary stopper to side guide F.
Aligns the sides of collated paper.
Aligns the trailing edge of ejected collated paper.
Use this as a guide for aligning ejected collated paper.
Prevents ejected collated paper from falling apart.
Supports the jump table from the bottom. Settings differ according to the type of paper and number of sheets used.
[1] to [8] are collectively called the ejection stacker. These are optional.
[1]
[2]
[3]
1-4
3. Accessories
[1]
No.
Name
[1] Paper Guide
[2] Movable Paper Guide
Qty
30
3
4. Optional Parts
[2]
Chapter 1 Prior to Use
[1]
[2] [3]
[4]
No.
Name
[1] Paper Receiving Stopper3
[2] Paper Receiving Stopper1
[3] Back Jogger
[4] Auxiliary Stopper
[5] Paper Receiving Stopper2
Qty
1
1
1
1
1
[5]
1-5
5-1. Control Panel
[6]
[5]
[4]
[1]
[2]
[3]
No.
Name
[1] Touch Panel
[2] Start Key
[3] Stop Key
[4] Indication Lamp
[5] Eject Key
[6] Preset Key
Function
Displays information on the machine's state or setting.
Touching the panel changes the displayed information.
Touching this key for about one second in the stop state starts operations.
When pressed during processing, the machine enters the waiting mode (*).
Press this key to stop collating.
Touching the eject key while touching this key turns the paper conveyance motor in the reverse direction.
Use this function to remove paper jammed in the paper feed unit.
Indicates states of the machine by lighting or blinking.
Lit in green: Power is ON
Blinking in green: Waiting mode
Lit in orange: The touch panel backlight is OFF(*2)
The paper conveyance motor drives while this key is pressed.
Use this key to reject paper which has stopped in the middle of the conveyance path.
Touching this key for about one second collates only one set, and memorizes the paper feed bin used and paper thickness in the machine.
(*) Refer to "Chapter 2 4. Waiting Mode" for details on the waiting mode.
( P.2-34)
(*2) Refer to "Chapter 2 5-5. Auto Backlight Off Setting" for details on the backlight mode.
( P.2-38)
1-6
Chapter 1 Prior to Use
5-2. Touch Panel
MAIN Menu
[1] [2]
[10]
[11]
[12]
[13]
[9]
[3] [4] <No. of rejects display area>
[5]
[6]
[7]
[8]
<Total no. of sets display area>
[19]
[18] [17] [16] [15] [14]
[19]
No.
[1]
[2]
Main Tab
MODE Tab
Name Function
Displays the main menu.
Displays the mode screen.
When two DSC-10/20s are connected (one is called tower A and the other tower
B in this manual), this mode screen will only be displayed on tower A.
[3]
[4]
[5]
SETTINGS Tab
OPTIONS Tab
Processing Speed Display
[13] Overlap Amount
[14] No. of Sets Entry Key
Displays the Setup screen.
Displays the Optional Settings screen.
Displayed when LUL-HM or the ejection stacker is connected.
When two DSC-10/20s are connected (one is called tower A and the other tower
B in this manual), this mode screen will only be displayed on tower A.
Displays the processing speed in number of sets/time.
If “0” is displayed while the touch panel backlight is off, it means that presetting is required.
Increases the processing speed.
[6] Processing Speed-Up Key
[7] Processing Speed-Down Key Decreases the processing speed.
[8] No. of Sets Entered Display
Area
Displays the value entered with the no. of sets entry key.
[9] No. of Processing Sets
[10] Program Mode
Displays the number of sets already processed (counted up) or the number of sets left to be processed (counted down) from the number of sets entered.
This displays the currently selected program mode.
[11] Preset Data
[12] Tower Information
Bins that have been preset and are loaded with paper are displayed in orange.
Displays the connected states of the towers (A and B), paper ejection direction, and processing block information.
When the block mode is set to 1/2 or 1/4, touch to change the block starting operations first.
Displays the paper overlap amount of the collated sets.
Switches to the No. of processing sets entry menu.
When two DSC-10/20s are connected (one will be called tower A and the other tower B in this manual), this mode screen will only be displayed on tower A.
1-7
Chapter 1 Prior to Use
[15] No. of Sets Display Switching
Key
Touching this key switches the display between the number of sets, number of rejects, and total count.
When two DSC-10/20s are connected (one will be called tower A and the other tower B in this manual), this mode screen will only be displayed on tower A.
[16] Raise All Paper Feed Bin Key Raises all paper feed bins. Touching this key halfway through the operation stops the bins from rising.
[17] Lower All Paper Feed Bin Key Lowers all paper feed bins. Touching this key halfway through the operation stops the bins from descending.
[18] Air Adjustment Key
[19] Clear Key
Displays the air adjustment screen.
Clears the number of rejects(*1)or total number of sets(*2).
(*1) Shows the total number of sets ejected out onto the reject tray. Nothing is shown when LUL-HM is connected. Nothing is displayed here when LUL-HM is not connected.
(*2) Shows the total number of sets processed.
ERROR Screen
[1] [2]
[3]
[5]
[4]
No.
[1] Error Code
Name
[2] Error Details
[3] Location of Error (Tower)
Function
This displays the error code. (For service engineers)
Error details are displayed here.
An error icon is displayed at the location of the error.
[4] Location of Error (Right Paper Ejection)
An error icon is displayed at the location of the error.
Nothing is displayed here when the bridge and ejection stacker are not connected.
[5] Location of Error (Left Paper Ejection) An error icon is displayed at the location of the error.
Nothing is displayed here when LUL-HM is not connected.
1-8
Chapter 1 Prior to Use
MODE Screen
<MODE 1> This screen is not displayed on tower B when connected.
[2]
[1]
[3]
[4]
No.
Name
[1] Paper Ejection Direction Key
[2] Block Key
[3] Block Mode Key
[4] Program Mode Key
[5] Number of Interleaved Sets
[6] Interleaf Set Entry Key
[7] MODE 2 Key
[5] [6] [7]
Function
Switches the paper ejection direction to the right or left.
Used for selecting the block switching method when the block collation mode is selected.
For selecting collation in all bins or block collation.
Used for selecting the collation method (normal, alternate, interleaf 1, interleaf 2).
Shows the number of set to insert the interleaf when Interleaf 1 or Interleaf 2 is selected
Switches to the screen for entering the number of sets to be inserted with interleaf.
For switching to the MODE 2 screen.
<MODE 2> This screen is not displayed on tower B when connected.
[1]
[2]
[3]
[4]
No.
Name
[1] Overlap Amount Key
[2] No. of Paper Feed Error Standby Sets key
[3] No. of Processing Sets Repeat Key
[4] MODE 1 Key
Function
Adjusts the overlap amount of paper inside sets.
Used for setting whether to switch to the waiting mode when paper feed error occurs once or when paper feed error occurs twice consecutively.
Used for setting whether to reset the counter when all the number of sets entered for processing have been completed.
For switching to the MODE 1 screen.
1-9
Chapter 1 Prior to Use
SETTINGS Screen
<SETTINGS 1>
[1]
[2]
[3]
[4]
No.
Name Function
[1] Double-Feed Detection Key
[2] Paper Feed Error Detection Key
Used for setting double-feed detection (thin paper, thick paper, OFF, and manual).
Used for setting paper feed error detection (ON, OFF, manual).
[3] Number of Sets Display Method Key Used for switching the number of processed sets display method to count up or count down.
[4] SETTINGS 2 Key Used for switching to the SETTINGS 2 screen.
<SETTINGS 2>
[1] [3] [2]
[4]
[7]
No.
Name
[1] Screen Brightness Down Key
[2] Screen Brightness Up Key
[3] Screen Brightness
[4] Auto Backlight Off Key
[5] Backlight Off Timer Key
[6] Backlight Off Timer Value
[7] Buzzer Key
[8] SETTINGS 1 Key
1-10
[5]
[6]
[8]
Function
Dims the touch panel.
Increases the brightness of the touch panel.
Displays the brightness of the touch panel set.
Used for setting whether to activate auto backlight OFF of the touch panel.
Displays the input screen of the backlight timer.
Displays the backlight off time set. (In minutes)
Used for setting/not setting the buzzer.
Used for switching to the Setting 1 screen.
Chapter 1 Prior to Use
OPTIONS Screen
<LUL-HM> This is not displayed when LUL-HM is not connected.
[1]
[2]
[5] [4] [3]
No.
Name
[1] Downstream Unit Handfeed Key
[2] Merge Collation Key
[3] Timing Plus Key
[4] Timing
[5] Timing Minus Key
Function
Switches to the downstream unit to the manual feed standby state.
Switches to the collation setting which starts paper feed from the tower and merges the paper when manual feed sets are inserted in the hand marry.
Increase the merge timing of hand feed sets from the hand marry is faster by one level.
Displays the timing to merge the manual feed sets from the hand marry with the sets from the tower.
Decrease the merge timing of hand feed sets from the hand marry is slower by one level.
<STACKER> Nothing is displayed here when the bridge and ejection stacker are not connected.
[1]
[2]
No.
Name
[1] Paper Receiving Method Key
[2] Conveyance Speed Key
Function
Used for selecting the paper receiving method.
Used for selecting the conveyance speed of the paper.
1-11
Chapter 1 Prior to Use
Air Adjustment Screen
[1] [2] [4] [3]
[5]
[9]
[8]
[10]
No.
Name
[1] Separating Air Manual Key
[2] Separating Air Down Key
[3] Separating Air Up Key
[4] Separating Air Strength
[5] Separating Air Adjustment Key
[6] Pickup Air Manual Key
[7] Pickup Air Down Key
[8] Pickup Air Up Key
[9] Pickup Air Strength
[10] Pickup Air Adjustment Key
[11] Escape Key
[7] [6] [11]
Function
Used for switching to the separating air setup screen.
Used for decreasing the strength of the separating air of all bins.
Increases the strength of the separating air of all bins.
Displays the strength of the separating air of all bins.
Starts/stops check mode (separating air adjustment operations).
Switches to the pickup air setup screen.
Decreases the strength of the pickup air of all bins.
Increases the strength of the pickup air of all bins.
Displays the strength of the pickup air of all bins.
Starts/stops check mode (pickup air adjustment operations).
Returns the Main Menu.
1-12
Chapter 2 Basic Operation
1. Flowchart of Operations
Chapter 2 Basic Operation
Turn on the power.
( P.2-2)
Set the paper eject direction.
( P.2-2)
Set the block mode.
( P.2-3)
Set the program mode.
Alternate Mode
( P.2-4)
All Bins Mode
Insert interleaf?
No
Yes
Set the interleaf insert mode.
( P.2-5)
Use the stacker?
No
Yes
Confirm paper direction.
( P.2-11)
What is the program mode setting?
Set the stacker.
( P.2-6)
All Bins Mode
Alternate Mode
Yes
Insert interleaf?
No
Confirm the order of loading.
( P.2-13)
(
Load paper.
P.2-17)
Adjust the guide and stopper.
( P.2-20)
Adjust the stack height sensor.
( P.2-21)
Adjust air blow.
• Separating air
• Pickup air (
( P.2-22)
P.2-24)
Set the error detection function.
• Double-feed detection
• Feed-error detection
(
(
P.2-27)
P.2-28)
Using downstream unit?
No
Confirm the order of loading.
( P.2-14)
Confirm the order of loading.
( P.2-11)
Yes
Downstream unit setting
( P.2-29)
Perform the preset.
( P.2-29)
Start collating.
( P.2-31)
• Set the collating speed
• Set the number of sets
2-1
2-1. Power On
<When Connected>
1
Set the main power switches of both collators to the "I" side.
2
Set the power switch of tower A to the
"I" side.
• Both collators can be turned ON/OFF using only the power switch of tower A if the power switch of tower B is set to " " side.
• After finishing the job, set the power switch of tower A to " " side.
<Stand-Alone>
Power switch
1
Set the main power switch to the "I" side.
2
Set the power switch to the "I" side.
Set the power switch to the " " side after operations end.
2-2. Setting the Paper Eject Direction
Set the paper eject direction to left or right as seen from the control panel.
• Left side ejection
A
9
10
7
8
5
6
3
4
1
2
9
10
7
8
5
6
3
4
1
2
B
• Right side ejection
A B
9
10
7
8
5
6
3
4
1
2
9
10
7
8
5
6
3
4
1
2
Main power switch
When connecting two collators, perform basic operations by using the control panel of tower A.
2-2
Chapter 2 Basic Operation
1
Select the MODE menu.
2
Set the Paper Eject Direction to right side ( ) or left side ( ).
Select right side ejection when ejecting paper to the stacker and left side ejection when ejecting paper to the downstream unit.
2-3. Setting the Block Mode
What Is the Block Mode?
If paper feed bins have been divided into two or four blocks and the number of sheets required for collation has been loaded in each block, operations are sequentially carried out from block No. 1 to No. 2 or No. 4, and returned to No. 1 again.
By constantly replenishing paper in blocks currently not operating, operations can be continued efficiently without stopping.
In each block, stack the same number of sheets of paper required for the sets to be collated (paper type and number of sets).
• When using one collator • When using two collators
Block Mode1/2
1
8
9
6
7
10
4
5
2
3 No.1
No.2
1
8
9
6
7
10
4
5
2
3
Block Mode1/2
No.1
1
8
9
6
7
10
4
5
2
3
No.2
9
10
7
8
5
6
3
4
1
2
Block Mode1/4
No.1
No.2
9
10
7
8
5
6
3
4
1
2
No.3
No.4
2-3
Chapter 2 Basic Operation
Setting Method
1
Select the MODE menu.
2
Set the Block Mode as follows:
• ALL
Paper feed bins are not divided into blocks.
• 1/2
Paper feed bins are divided into two blocks.
• 1/4
Paper feed bins are divided into four blocks.
1/4 can be selected only when two collators are used.
3
When selecting 1/2 of 1/4, set the Block Change to AUTO ( ) or MANUAL ( ).
• AUTO
When the block in current use runs out of paper, the paper in the next block are fed automatically without stopping the machine.
• MANUAL
Operations will stop when a paper feed bin runs out of paper. Press the key to restart collating using the paper in the next block.
After performing presetting, touching the display tower A information area of the main menu while the machine is stopping allows selection of the block starting operations first.
2-4. Setting the Program Mode
What Is the Program Mode?
This function is used for selecting which paper feed bins to use according to the purpose of the collation work.
• All Bins Mode
Each piece of paper is fed from one bin. This mode is appropriate when all pieces of paper are the same in thickness.
9
10
7
8
5
6
3
4
1
2
One bin per piece
2-4
Chapter 2 Basic Operation
• Alternate Mode
Two bins are used for a certain sheet of paper
(cover, etc.). Other sheets are fed from one bin respectively.
This is especially suitable if the cover is thicker than the other pages. As the number of sheets which can be stacked will be fewer with thick paper, use the two-paper feed bins to stack paper during paper feed operations.
1
8
9
6
7
10
4
5
2
3
Two bins for the cover
One bin per piece
In the figure, the all bin mode is selected for operations using the DSC-10/20 only with the paper loading method set to left side ejection.
As the paper loading method will differ according to the number of towers connected, and the paper ejection direction, refer to “2-6. Loading the Paper” ( P.2-10) for details on loading methods.
• Interleaf Mode 1
Insert two interleaves after a certain number of sets are collated.
Interleaf
• Interleaf Mode 2
Insert two interleaves after a certain number of sets are collated.
Interleaf
Interleaf 2
Interleaf 1
Interleaf 2
Interleaf 1
Setting Method
1
Select the MODE menu.
2
Select the program mode from the all bins mode ( ), alternate mode ( ), interleaf mode 1 ( ), and interleaf mode
2 ( ).
2-5
Chapter 2 Basic Operation
3
Touch .
Perform Step 3 when interleaf mode 1 or 2 is selected.
Skip it when the all bins mode or alternate mode is selected.
4
Enter after how many sets to insert the interleaf on the numerical keypad.
5
Touch to return to the MODE menu screen.
Confirm it the input number is displayed in the
No. of Interleaf window.
Touching does not finalize the value entered.
Confirm the number.
2-5. Setting the Stacker
Follow the procedures below only when using the stacker.
When using the stacker, make sure to set the paper eject direction to right side. For details, refer to "Chapter2
2-2. Setting the Paper Eject Direction". ( P.2-2)
When towers are connected, set from tower A.
1
Select the OPTIONS menu.
2
Select the STACKER menu.
2-6
Chapter 2 Basic Operation
3
Set the Stack Method.
• Offset Stacking Mode( )
Shift the paper to the left and right for each set. This mode is appropriate for dividing sheets into subsets.
• Straight Stacking Mode ( )
All sheets are stacked normally.
A. Sorting Mode
If performing sorting of A4/LT paper, place the paper vertically. A4/LT paper conveyed sideways cannot be sorted. When the paper is thicker than 157 g/m 2 , the paper size that can be sorted is between A4/LT
(210 x 297 mm/8.5 x 11 inches) and A3/LD (297 x 420 mm/11 x 17 inches).
The following describes sorting operations using A3 paper as an example.
1) Set the paper receiving method to “Sorting”.
2) Set the conveyance speed to 1.
• Normally set to “1”.
When using less than five sheets of fine quality paper (less than 51.4 g/m coated paper (less than 84.9 g/m
2
2
) or
), if the leading edge of the paper does not fit below the paper receiving guide 3, set the conveyance speed to 2.
3) Move the side guide B in the arrow direction.
4) Set paper receiving stopper 3 to paper receiving stopper 1.
5) Adjust paper receiving stopper 1 to paper size.
6) Adjust paper receiving stopper 2 to paper size.
2-7
Chapter 2 Basic Operation
7) Set the auxiliary stopper to paper receiving stopper 1.
The auxiliary stopper is used for preventing shifting of paper above A4 size.
It can be removed when using paper below A4 size.
8) Adjust the side guide F to the paper size.
When using A5 paper, adjust paper receiving stopper 1 and side guide F to the positions shown in the following figure.
9) Remove the back joggers and set the auxiliary jump brackets according to the paper.
Standard position: two auxiliary jump brackets at center
When using more than ten sheets of coated paper (less than 84.9 g/m 2 ) larger than A3/LD size, push down the two auxiliary jump brackets at the center and stand the ones outside upright.
Two points at center Two points at outside
10) Set the back joggers.
2-8
• After setting the auxiliary jump table, be sure to set the back jogger.
• If faulty sets are ejected in the sorting mode, remove all sets from the ejection stacker.
Sorted paper will not be aligned properly if only the faulty sets are removed.
B. Stacking Mode
The following describes sorting operations using A4 paper as an example.
1) Set the paper receiving method to “Stacking”.
2) Set the conveyance speed to 1.
• Normally set to “1”.
Paper may bend when using only a few sheets of thin paper. In such cases, set to
“2” to decrease the conveyance speed.
• When using less than five sheets of fine quality paper (less than 51.4 g/m 2 ) or coated paper (less than 84.9 g/m 2 ), if the leading edge of the paper does not fit under the paper receiving guide 3, set the conveyance speed to 2.
3) Move side guide B in the arrow direction.
4) Remove the paper receiving stopper 3.
Chapter 2 Basic Operation
5) Remove the auxiliary stopper from paper receiving stopper 1.
6) Attach auxiliary stopper to side guide F only when collating A5/IN paper.
2-9
Chapter 2 Basic Operation
7) Remove the paper receiving stopper 2.
It need not be removed in operations, but removal is recommended.
8) Press the key or load the paper on the ejection stacker.
When performing preset, load paper on the paper feed bin. "2-6. Loading the Paper"
9) Adjust the side guide F to the paper size.
10) Adjust paper receiving stopper 1 to the paper size.
11) Remove the back joggers and set the auxiliary jump brackets according to the paper.
Standard position: two auxiliary jump brackets at center
When using more than ten sheets of coated paper (84.9 g/m2) larger than A3/LD size, turn down the two auxiliary jump brackets at the center and stand the ones outside upright.
Two points at center Two points at outside
12) Set the back joggers.
After setting the auxiliary jump table, be sure to set the back jogger.
2-6. Loading the Paper
2-6-1. Before Loading Paper
• Separate the paper thoroughly.
• Otherwise, double-feed may occur.
Make sure that the printing ink on the paper is completely dry. Otherwise, ink smearing or double-feed may occur.
• When collating single-folded or cross-folded paper, thoroughly flatten each sheet.
Otherwise, paper jam may occur.
• When paper is thicker than 157 g/m 2 , only one sheet can be included in a set.
• Load paper thicker than 157 g/m 2 in the following bin.
Left side ejection: the topmost bin (bin 1)
Right side ejection: the bottommost bin (bin 10)
2-10
2-6-2. Paper Direction
• Left side ejection
After collating, the top side of the topmost sheet faces up.
P.1
1
2
3
1
9
0
Chapter 2 Basic Operation
P.1
P.2
P.3
P.9
P.10
P.10
• Right side ejection
After collating, the bottom side of the bottommost sheet faces up.
1
2
3
1
9
0
P.10
P.9
P.8
P.2
P.1
P.1
P.10
2-6-3. Order of Loading (When all bins mode is selected)
• Left side ejection
Load the first page on the topmost bin.
When using two collators, load the first page on the topmost bin of tower A.
9
10
7
8
5
6
3
4
1
2
A
P.1
P.10
9
10
7
8
5
6
3
4
1
2
B
P.11
P.20
P.1
2-11
Chapter 2 Basic Operation
When using the block mode, load the first page on the topmost bin of each block.
No.1
9
10
7
8
5
6
3
4
1
2
A
Block Mode 1/2
B
P.1
P.10
No.2
9
10
7
8
5
6
3
4
1
2
P.1
P.10
No.1
No.2
9
10
7
8
5
6
3
4
1
2
A
Block Mode 1/4
B
P.1
P.5
P.1
P.5
No.3
No.4
9
10
7
8
5
6
3
4
1
2
P.1
P.5
P.1
P.5
• Right side ejection
Load the first page on the undermost bin.
When using two collators, load the first page on the bottommost bin of tower B.
9
10
7
8
5
6
3
4
1
2
A
P.20
P.11
9
10
7
8
5
6
3
4
1
2
B
P.10
P.1
When using the block mode, load the first page on the bottommost bin of each block.
No.1
9
10
7
8
5
6
3
4
1
2
A
Block Mode 1/2
B
P.10
P.1
No.2
9
10
7
8
5
6
3
4
1
2
P.10
P.1
No.1
No.2
9
10
7
8
5
6
3
4
1
2
A
Block Mode 1/4
B
P.5
P.1
P.5
P.1
No.3
No.4
9
10
7
8
5
6
3
4
1
2
P.5
P.1
P.5
P.1
2-12
Chapter 2 Basic Operation
2-6-4. Order of Loading (When alternate mode is selected)
• Left side ejection
Load the thick paper on bin 1 and 2.
When using two collators, load the thick paper on bin 1 and 2 of tower A.
A
Load paper thicker than 157 g/m 2 on the topmost bin (bin1). If the paper is loaded on the other bin, it may not be able to be fed.
9
10
7
8
5
6
3
4
1
2
When using the block mode, load the paper as follows:
• Load thick paper on the top two bins of each block.
No.1
9
10
7
8
5
6
3
4
1
2
A
Block Mode 1/2
B
(P.1)
P.9
No.2
9
10
7
8
5
6
3
4
1
2
(P.1)
P.9
No.1
No.2
(P.1)
P.2
P.9
9
10
7
8
5
6
3
4
1
2
9
10
7
8
5
6
3
4
1
2
A
Block Mode 1/4
B
(P.1)
P.4
P.4
No.3
(P.1)
No.4
9
10
7
8
5
6
3
4
1
2
B
P.10
P.19
(P.1)
P.4
(P.1)
P.4
• Right side ejection
Load the thick paper on bins 9 and 10.
When using two collators, load the thick paper on bins 9 and 10 of tower B.
Load paper thicker than 157 g/m 2 on the bottommost bin (bin10). If the paper is loaded on the other bin, it may not be able to be fed.
9
10
7
8
5
6
3
4
1
2
A
P.19
P.10
9
10
7
8
5
6
3
4
1
2
B
P.9
P.2
(P.1)
2-13
Chapter 2 Basic Operation
When using the block mode, load the paper as follows:
• Load thick paper on the bottom two bins of each block.
No.1
9
10
7
8
5
6
3
4
1
2
A
Block Mode 1/2
B
P.9
(P.1)
No.2
9
10
7
8
5
6
3
4
1
2
P.9
(P.1)
No.1
No.2
9
10
7
8
5
6
3
4
1
2
A
Block Mode 1/4
B
P.4
(P.1)
P.4
(P.1)
No.3
No.4
9
10
7
8
5
6
3
4
1
2
P.4
(P.1)
P.4
(P.1)
2-6-5. Order of Loading (When interleaf 1 or 2 is selected)
If paper is loaded only on one paper feed bin, paper jam may occur in the middle of conveyance.
When using two collators, use more than two bins per tower.
• Left side ejection, one interleaf
Load the interleaf on bin 10.
When using two collators, load the interleaf on bin 10 of tower B.
Interleaf
9
10
7
8
5
6
3
4
1
2
P.1
P.9
Interleaf
9
10
7
8
5
6
3
4
1
2
A
P.1
P.10
9
10
7
8
5
6
3
4
1
2
B
P.11
P.19
Interleaf
Interleaf
2-14
Chapter 2 Basic Operation
When using the block mode, load the paper as follows:
• Load interleaves at the bottommost bin of each block.
No.1
9
10
7
8
5
6
3
4
1
2
A
Block Mode 1/2
B
P.1
P.9
No.2
Interleaf
9
10
7
8
5
6
3
4
1
2
P.1
P.9
Interleaf
No.1
No.2
9
10
7
8
5
6
3
4
1
2
A
Block Mode 1/4
B
P.1
P.4
Interleaf
P.1
P.4
No.3
No.4
Interleaf
9
10
7
8
5
6
3
4
1
2
P.1
P.4
Interleaf
P.1
P.4
Interleaf
• Left side ejection, two interleaves
Load interleaf 1 on bin 2, and load interleaf 1 on bin 10.
When using two collators, load interleaf 2 of the figure below on bin 1 of tower A, and load interleaf 1 on bin 10 of tower B.
Interleaf 2
9
10
7
8
5
6
3
4
1
2
Interleaf 2
P.1
P.8
Interleaf 1
9
10
7
8
5
6
3
4
1
2
A
Interleaf 2
P.1
P.9
9
10
7
8
5
6
3
4
1
2
B
P.10
P.18
Interleaf 1
Interleaf 1
When using the block mode, load the paper as follows:
• Load interleaf 1 of the figure on the bottommost bin and interleaf 2 on the topmost bin of each block.
No.1
9
10
7
8
5
6
3
4
1
2
A
Block Mode 1/2
B
Interleaf 2
P.1
P.8
No.2
Interleaf 1
9
10
7
8
5
6
3
4
1
2
Interleaf 2
P.1
P.8
Interleaf 1
No.1
No.2
9
10
7
8
5
6
3
4
1
2
A
Block Mode 1/4
B
Interleaf 2
P.1
P.3
Interleaf 1
Interleaf 2
P.1
P.3
No.3
No.4
Interleaf 1
9
10
7
8
5
6
3
4
1
2
Interleaf 2
P.1
P.3
Interleaf 1
Interleaf 2
P.1
P.3
Interleaf 1
2-15
Chapter 2 Basic Operation
• Right side ejection, one interleaf
Load the interleaf on bin 1.
When using two collators, load the interleaf on bin 1 of tower A.
Interleaf
9
10
7
8
5
6
3
4
1
2
Interleaf
P.9
P.1
Interleaf
When using the block mode, load the paper as follows:
• Load the interleaf on the topmost bin of each block.
No.1
9
10
7
8
5
6
3
4
1
2
A
Block Mode 1/2
B
Interleaf
P.9
P.1
No.2
9
10
7
8
5
6
3
4
1
2
Interleaf
P.9
P.1
9
10
7
8
5
6
3
4
1
2
A
Interleaf
P.19
P.11
9
10
7
8
5
6
3
4
1
2
B
P.10
P.1
No.1
No.2
9
10
7
8
5
6
3
4
1
2
A
Block Mode 1/4
B
Interleaf
P.4
P.1
Interleaf
P.4
P.1
No.3
No.4
9
10
7
8
5
6
3
4
1
2
Interleaf
P.4
P.1
Interleaf
P.4
P.1
• Right side ejection, two interleaves
Load interleaf 1 on bin 1, and load interleaf 2 on bin 10.
When using two collators, load interleaf 1 on bin 1 of tower A, and load interleaf 2 on bin 10 of tower B.
Interleaf 2
1
8
9
6
7
10
4
5
2
3
Interleaf 1
P.8
P.1
Interleaf 2
9
10
7
8
5
6
3
4
1
2
A
Interleaf 1
P.18
P.10
9
10
7
8
5
6
3
4
1
2
B
P.9
P.1
Interleaf 2
Interleaf 1
2-16
Chapter 2 Basic Operation
When using the block mode, load the paper as follows:
• Load interleaf 2 of the figure on the bottommost bin and interleaf 1 on the topmost bin of each block.
No.1
9
10
7
8
5
6
3
4
1
2
A
Block Mode 1/2
B
Interleaf 1
P.8
P.1
No.2
Interleaf 2
9
10
7
8
5
6
3
4
1
2
Interleaf 1
P.8
P.1
Interleaf 2
No.1
No.2
9
10
7
8
5
6
3
4
1
2
A
Block Mode 1/4
B
Interleaf 1
P.3
P.1
Interleaf 2
Interleaf 1
P.3
P.1
No.3
No.4
Interleaf 2
9
10
7
8
5
6
3
4
1
2
Interleaf 1
P.3
P.1
Interleaf 2
Interleaf 1
P.3
P.1
Interleaf 2
2-6-6. Loading Procedure
Make sure not to insert your hands inside the paper feed bin while the suction belt or conveyance shaft is driving.
Otherwise you may get injured.
1
Load paper on paper feed bins.
Align the leading edge of the paper and load so that it presses against the shutter lightly.
Confirm that the paper does not contact the stack height sensor.
Do not load paper exceeding 35 mm/1.38 inches high.
(For North America,EU)
(For North America)
(For North America,EU)
(For North America)
2-17
Chapter 2 Basic Operation
2
Press the paper guides against the front and right side of the paper lightly.
(For North America,EU)
(For North America,EU)
(For North America)
(For North America)
Do not set the paper guides at the areas shaded in the right figure.
Suction box
100mm
(3.94inches)
• Miss feed may occur if the paper guides are pressed against the paper too strong.
• Do not place the paper guide below the suction belt.
Otherwise the paper guide will lift up the suction belt and cause the machine to stop.
Paper feed bin base
When using B5 paper, the right paper guide will be positioned below the paper bin base in odd-numbered bins. When conveying A5/
IN or A4/LT paper, it will be positioned below the paper bin base in even-numbered bins.
Do not move the paper guides far inside
(non-operating side) as this will cause errors.
A5
When using A5/IN paper, set the position of the paper guides as shown in the figure.
A5
Suction box
220mm (8.66 inches)
(Even-numbered bin)
270mm (10.63 inches)
(Odd-numbered bin)
A5
2-18
Chapter 2 Basic Operation
If paper is fed skewed for A4/LT long edge feed, etc., place two paper guides at the right side of the paper.
When conveying A5/IN or A4/LT paper sideways or using non-standard size paper using the following method, use the movable paper guide only for the right paper guide.
When Not Using All Bins in the All Bins Mode
By loading paper from bin 1 sequentially, the movable paper guide will not be required.
It is recommended that paper be loaded from the first bin.
<A5/IN, A4/LT paper conveyed sideways>
When a bin without paper loaded is an odd-numbered bin, use the even-numbered bin right under it.
(Example) When paper is loaded from the second bin, use the movable paper guide in the second bin.
<Non-standard paper size>
Use the movable paper guide when loading paper when the paper guide is directly under the paper feed bin base.
• Use the movable paper guide in the odd-number bin directly under the even-numbered bin without paper.
• Use the movable paper guide in the even-numbered bin directly under the odd-number bin without paper.
(Example) When loading paper from the third bin, use the movable guide in the third bin.
2-19
Chapter 2 Basic Operation
When Using the Program Mode
<Stand-Alone>
Paper size
A5/IN
A4/LT paper conveyed sideways
Non-standard paper size
Paper ejection direction
Block Mode 1/2
Right side ejection Sixth bin
Left side ejection Sixth bin
Right side ejection Not used
Left side ejection Not used
Alternate Mode
Tenth bin
Second bin
Not used
Third bin
Block Mode 1/2 +
Alternate Mode
Sixth bin, Tenth bin
Second bin, Sixth bin,
Eighth bin
Fifth bin
Third bin, Seventh bin
<Tower Connected>
Paper size Paper ejection direction
Block Mode 1/4 Alternate
Mode
Block Mode 1/2 +
Alternate Mode
Right side ejection Sixth bin (A, B) Tenth bin (A) Tenth bin (A, B) A5/IN
A4/LT paper conveyed sideways (*1)
Non-standard paper size (*2)
Left side ejection Sixth bin (A, B) Second bin (A) Second bin (A, B)
Right side ejection Not used
Left side ejection Not used
Not used
Third bin (A)
Not used
Third bin (A, B)
Block Mode 1/4 +
Alternate Mode
Sixth bin, Tenth bin
(A, B)
Second bin, Sixth bin, Eighth bin (A,B)
Fifth bin (A, B)
Third bin,
Seventh bin (A, B)
(*1) : Be sure to load paper on odd-numbered bins.
(*2) : Be sure to load paper on even-numbered bins.
2-7. Adjusting the Guide and Stopper
1
Adjust the position of the sub guide in accordance with the paper size.
Insert the sub guide in the same grooves on the upper and lower stays.
The figure below shows an example of using A3 size paper.
Stay
Sub Guide
A3 paper
2-20
Chapter 2 Basic Operation
2
Adjust the position of the stopper of the reject tray in accordance with the paper size.
Follow this procedure only when using LUL-
HM.
2-8. Position of Stack Height Sensor
Make sure not to insert your hands inside the paper feed bin while the suction belt or conveyance shaft is driving.
Otherwise injuries may occur.
1
Rotate the stack height sensor adjustment to adjust the position of the stack height sensor.
• Set to "1.5" under normal conditions
• When miss feed occurs frequently in the middle of collation, rotate to the lower arrow's direction. When double-feed (which means that more than two sheets of paper are fed at once) occurs frequently, rotate to the upper arrow's direction.
(For North America,EU)
(For North America)
(For North America,EU)
(For North America)
2-21
Chapter 2 Basic Operation
2-9. Adjusting the Separating Air
1
Rotate the separating air adjustment to adjust the amount of the separating air.
• Set to "2.5" under normal conditions
• When using large art paper or coated paper, set to larger value. When using small thin paper, set to smaller value.
• When using paper curled upward/downward, set to smaller/larger value.
6
7
5
4
3
1
2
• Separating air amount reference value table
Paper weight Thickness [g/m 2 ]
Fine quality
Coated paper from 52.3 to less than 81.4
from 81.4 to less than 127.9
127.9 to 250 from 79.1 to less than 84.9
from 84.9 to less than 127.9
127.9 to 210
A5/IN
2.5
2.5
4
2.5
2.5
2.5
Paper size
A4/LT
2.5
2.5
4
2.5
2.5
2.5
A3/LD
A3SR
4
4
4
4
4
4
2
Adjust the suction box shutter bar in accordance with the paper width.
When the paper used is less than 180 mm wide, move the shutter bar according to the paper width.
Paper width
Less than 140 mm / 5.51 inches
140 to 160 mm / 5.51 to 6.30 inches
160 to 180 mm / 6.30 to 7.09 inches
More than 180 mm / 7.09 inches
Number of the shutter bar groove
2
3
4
Maximum
(For North America,EU)
Wide
Narrow
(For North America,EU)
2-22
(For North America)
(For North America)
Chapter 2 Basic Operation
3
At the MAIN menu, touch the .
4
Touch or of Separating Air to adjust strength of the air.
Refer to the following table of reference values for values to set.
• Separating air strength reference value table
Paper weight Thickness [g/m 2 ] Paper size
Fine quality
Coated paper from 52.3 to less than 81.4
from 81.4 to less than 127.9
127.9 to 250 from 79.1 to less than 84.9
from 84.9 to less than 127.9
127.9 to 210
A5/IN
3
4
4
2
2
3
A4/LT
3
4
4
2
2
3
A3/LD
A3SR
2
3
3
5
5
2
If the air is too strong, double-feed will occur. If too weak, miss feed will occur.
• Touching the separating air check mode area and turning the check mode ON allows paper feed to be checked by actually sending air after completing paper feed preparations.
The check mode of the separating air functions only for bins stacked with paper.
• When towers A and B are connected, they cannot be adjusted simultaneously.
• If necessary, you can adjust the separating air for each paper feed bin individually. For details on changing the separating air for each paper feed bin, refer to “Separating Air Strength Individual Settings”.
• When double-feed or miss feed occurs frequently in the middle of collating, adjust amount of the separating air or pickup air again.
Separating Air Strength Individual Settings
Used for setting the strength of the separating air for each paper feed bin according to the paper used in collation operations.
At shipment, this will be set to all paper feed bins “3”.
If towers are connected, set for each tower individually.
1
At the MAIN menu, touch .
2
Touch of Separating Air.
2-23
Chapter 2 Basic Operation
3
Touch or of separating air according to the paper thickness and size to set the air strength. (Setting range 1 to
7)
Settings changed will be memorized.
4
Return to the Air Adjustment screen using the key.
5
Return to the MAIN menu using the key.
2-10. Adjusting the Pickup Air
1
At the MAIN menu, touch .
2-24
Chapter 2 Basic Operation
2
Touch or of Pickup Air to adjust strength of the air.
Refer to the following table of reference values for values to set.
• Pickup air strength reference value table
Paper weight Thickness [g/m 2 ] Paper size
Fine quality
Coated paper from 52.3 to less than 81.4
from 81.4 to less than 127.9
127.9 to 250 from 79.1 to less than 84.9
from 84.9 to less than 127.9
127.9 to 210
A5/IN
2
3
4
2
3
4
A4/LT
2
3
4
2
3
4
A3/LD
A3SR
2
3
5
2
3
5
• The strength of the pickup air can also be set for each paper feed bin individually.
Refer to "Pickup Air Strength Individual Settings".
• Set the air blow of Pickup Air to ON to actually blow in the air between sheets.
• The check mode of the pickup air functions only for bins stacked with paper.
• When towers A and B are connected, they cannot be adjusted simultaneously.
• When double-feed or miss feed occurs frequently in the middle of collating, adjust the amount of the separating air or pickup air again.
Pickup Air Strength Individual Settings
Used for setting the strength of the pickup air for each paper feed bin according to the paper used in collation operations.
At shipment, this will be set to all paper feed bins “3”.
If towers are connected, set for each tower individually.
1
At the MAIN menu, touch .
2
Touch of Pickup Air.
3
Touch or of pickup air according to the paper thickness and size to set the air strength. (Setting range 1 to 7)
2-25
Chapter 2 Basic Operation
4
Return to the Air Adjustment screen using the key.
5
Return to the MAIN menu using the key.
Separator Settings
Setting at shipment; Position at which the operating side separator is slightly touching the suction belt.
Normally, this factory setting can be used.
However adjust to other settings when using special paper, or when double-feed and miss feed occurs frequently.
Otherwise changing the factory setting may cause double-feed or miss feed on the contrary.
2-26
(For North America,EU)
(For North America)
(For North America,EU)
Up Down
(For North America)
2-11. Double-Feed Detection Function Setting
Set double-feed detecting according to the paper used for collation.
At shipment, this will be set to all paper feed bins “thin paper”.
Double-Feed Detection Function
If towers are connected, set for each tower individually.
The location of double-feed sensor and double-feed detecting area are as follows:
25 to 50 mm
0.98 to 1.97 inches
[A]
16 mm
0.63 inch
Double-feed Sensor
(Emitter)
Chapter 2 Basic Operation
Sheet
50 mm
1.97 inches
10 mm
0.39 inch
Paper feed direction
Double-feed Sensor
(Receiver)
: Double-feed detecting area
• The length of the part marked with [A] differs according to the paper size.
• If there is dark printing at the double-feed detection position on the printed side, or printing is uneven or deviated from its actual position, the double-feed detection function may not function properly.
1
Select the SETTINGS menu.
• In normal operations, set thin paper in double-feed detection settings.
• If double-feed occurs even though it does not occur during presettings and normal operations, set to thick paper.
• If settings have been changed to something other than OFF, perform presettings again.
2
Set the double-feed detection function according to the paper thickness (thin paper ( ) or thick paper ( )).
When setting to OFF, double-feed is not detected even if it occurs.
2-27
Chapter 2 Basic Operation
To performing double-feed detection according to the paper in each paper feed bin
1
Touch of double-feed detection.
The Individual Double-Feed Detection Setting screen will be displayed.
2
Set the double-feed detection function to thin paper ( ) or thick paper ( ) for each paper feed bin used.
Settings changed will be memorized.
3
Return to the SETTINGS menu at .
2-12. Paper Feed Error Detection Function Setting
Set the paper feed error detection according to the paper used for collation.
At shipment, this will be set to all paper feed bins "ON".
If towers are connected, set for each tower individually.
1
Select the SETTINGS menu.
• Set to "ON" in normal operations.
• If settings have been changed to something other than "OFF", perform presettings again.
2
Set the paper feed error detection.
• If set to OFF, double-feed, miss feed, and paper jam may go undetected.
• Presetting in the off state reduces the processing speed.
2-28
Chapter 2 Basic Operation
If performing paper feed error detection settings according to the paper in each paper feed bin
1
Touch of paper feed error.
The Individual Paper Feed Error Setting screen will be displayed.
2
Set paper feed error detection for each paper feed bin to be changed.
Settings changed will be memorized.
3
Return to the SETTINGS menu at .
2-13. Downstream Unit Setting
Set the downstream unit(s) connected.
For details on settings, refer to the instruction manual of each downstream unit.
2-14. Preset Paper Feed Function
This function determines bins loaded with paper by preset and those without paper, as well as memorizes the length and thickness of the paper in each bin.
• If set to the alternate mode, load paper on both consecutive bins used. If set to the block mode, load paper on all bins used in each block.
• If the collated set, position of bin used, or DSC-10/20 settings have been changed, be sure to perform presetting again.
2-29
Chapter 2 Basic Operation
1
Press the key for about one second.
• If collation has been performed before touching the key, touch the key to clear the number of processed sets and number of sets entered.
• If collation has not yet been performed after entering the number of sets to be collated, the number of sets entered will not be cleared.
• If the tower connected to the ejection stacker is set to right side ejection, the paper feed bin will automatically rise even if paper is loaded only in the tenth bin.
2
Only one set of paper is collated. The collated paper is ejected to the reject tray in the case of left side ejection, or to the stacker in the case of right side ejection.
Check the page order, top/back, direction and number of sheets to confirm that it is collated correctly.
One set will be collated from all paper feed bins loaded with paper.
If using the alternate mode, interleaf mode, or block mode, the paper loaded on the bins will be collated as a different set that intended.
Take out one set ejected and check if paper has been fed properly.
Once presetting have completed normally, the processing speed and preset data will be updated at the MAIN menu.
After presetting, the processing speed will automatically be set to the appropriate value according to the paper loaded, processing method selected, and connected downstream unit.
3
When the paper is not collated correctly, check the method of loading paper. ( P.2-10)
When double-feed or miss feed occurs, perform preset again after checking the following items.
Position of the stack height sensor
Amount of the separating air
( P.2-21)
( P.2-23)
Error detection function ( P.2-28)
If it has not been fed properly, resolve the cause, and press the key again.
Preset data will be cleared when the following settings are changed. If settings have been changed, perform presettings again.
• Paper ejection direction, block mode, program mode
• Overlap amount, paper receiving direction, conveyance speed
• Double-feed detection setting (except changes to OFF)
• Paper feed error detection (except changes to OFF)
When mis-detection occurs
Double-feed or miss-feed may sometimes be detected although the paper is fed normally.
• If mis-detection of double-feed occurs with the double-feed detection function set to thin paper, set it to thick paper and perform preset again.
If double-feed occurs even when set to thick paper, it means that the double-feed detection function cannot be used for the paper.
Turn OFF the double-feed detection function and perform presettings again.
• If mis-detection of miss-feed occurs with the double-feed detection function set to thick paper, set it to thin paper and perform preset again.
If double-feed occurs even when set to thin paper, it means that the double-feed detection function cannot be used for the paper.
Turn OFF the double-feed detection function and perform presettings again.
2-30
2-15. Starting to Collate
1
Touch or on the MAIN menu screen to set the collating speed.
The maximum processing speed which can be set differs according to the settings made at presetting.
• When using the block mode or alternate mode, increasing the speed faster than the processing speed displayed after presetting may cause delay in the switch to another paper bin when the current paper bin runs out of paper, resulting in the ejection of faulty sets and stopping of the machine.
• When using paper thicker than 157 g/m 2 miss feed may occur because of the slow
, paper feed timing. In this case, set the processing speed to 3000 sets/hour.
2
At the MAIN menu, touch .
3
By using the numerical keypad, input the number of sets to be collated.
The number of sets to be processed means the total number of sets to be collated. Note that the value is not the total number of sheets.
When two DSC-10/20s are connected, enter the number of sets to be processed from tower A.
4
Touch to return to the MAIN menu screen.
Confirm that input value is displayed in the set number window.
Chapter 2 Basic Operation
2-31
Chapter 2 Basic Operation
5
Pressing the key for about one second starts processing.
6
Press the key to cancel.
When the key is pressed in the middle of the process, the machine stops only feeding paper and enters the waiting mode.
Refer to "Chapter 2 4. Waiting Mode" for details on the waiting mode ( P.2-34).
2-32
3. When Paper Runs Out
Chapter 2 Basic Operation
When paper runs out in the middle of collating, follow the procedures below.
3-1. When Using Block Mode (1/2 or 1/4)
When any paper feed bin in the block in current use runs out of paper, machine operations will differ according to the BLOCK CHANGE setting.
• When BLOCK CHANGE is set to AUTO
The paper of the next block is fed automatically.
Paper can be loaded on the empty bin while the machine is running.
• When BLOCK CHANGE is set to MANUAL.
The machine stops paper feeding.
Press the key to restart using the paper of the next block.
3-2. When Using Alternate Mode
When one of the paper feed bins for thick paper runs out of paper, the paper of another bin is fed automatically.
You can load paper on the empty bin while the machine is running.
In the figure, the all bin mode is selected for operations using the DSC-10/20 only with the paper loading method set to left side ejection.
As the paper loading method will differ according to the number of DSC-10/20s connected, and the paper ejection direction, refer to “2-6. Loading the Paper” ( P.2-10) for details on loading methods.
3-3. When Using Block Mode (ALL)
The machine stops running when any paper feed bin runs out of paper.
1
Load paper on the empty paper feed bin.
2
Press the key to start collating again.
9
10
7
8
5
6
3
4
1
2
Bins for thick paper
2-33
In the waiting mode, the machine stops feeding paper only and stands by.
The machine enters the waiting mode in the following cases:
The lamp starts blinking in green during the waiting mode.
When the waiting mode is kept for three minutes, the machine stops completely.
1. When double-feed or miss feed occurs
To restart, press the key after removing the cause of double-feed or miss feed.
• The machine does not enter the waiting mode during right side ejection.
• When paper feed will start again depends on the setting of the number of sets standing by after paper feed error.
2. When finishing the specified number of sets
To restart with the same number of sets, press the key.
• When the COUNTER REPEAT is set to OFF, the machine does not enter the waiting mode even when it finishes collating the specified number of sets.
• When the COUNTER REPEAT is set to ON, the machine does not enter the waiting mode if paper runs out at completion of the number of sets to be processed entered, and stops operating.
3. When pressing the key in the middle of collating
Paper feed can be stopped individually.
Press the key to restart feeding paper.
In the waiting mode, touching the in the MAIN menu enables the strength of the pickup air and separating air.
If the error screen of the double-feed or miss-feed is displayed, touch the key once to display the
MAIN menu, and set the strength of the pickup air and separating air.
2-34
5. Other Settings
Chapter 2 Basic Operation
5-1. Overlap Amount Setting
If the alignment of the paper ejected to downstream machine is poor, ejecting the collated paper slightly shifted from its original position can improve paper alignment.
At shipment, this is set to “1”.
• Set to "1" when ejecting to the ejection stacker.
• When two DSC-10/20s are connected, set from tower A.
1
Select the MODE menu.
2
Touch .
The MODE 2 Menu is displayed.
3
Touch the overlap amount key.
Select the appropriate overlap amount referring to the following table.
Overlap amount: 3
5mm/
0.4inch
Setting Overlap Amount
1 0 mm
2 2.5 mm/0.1inch
3
4
5 mm/0.4 inch
10 mm/0.39 inch
Overlap amount: 4
10mm/
0.39inch
5-2. Paper Feed Error Standby Setting
Use this setting to activate the waiting mode every time a paper feed error occurs or when paper feed error occurs twice consecutively in the same bin.
At shipment, this is set to “1”.
• When the ejection direction is set to right ejection, set the number of paper feed error standby sets to 1.
2 cannot be selected.
• If the interleaf 1 or 2 mode is set, set the number of paper feed error standby sets to 1.
2 cannot be selected.
• When two DSC-10/20s are connected, set at tower A.
2-35
Chapter 2 Basic Operation
1
Select the MODE menu.
2
Touch .
The MODE 2 Menu is displayed.
3
Select “1” or “2” for the number of sets standing by after paper feed error.
5-3. Number of Processed Sets Repeat Setting
For setting whether or not to display the same value entered after collating the number of sets entered.
At shipment, this setting is set to “OFF”.
• When two DSC-10/20s are connected, set at tower A.
• When set to ON, the machine will enter the waiting mode if there is paper on the paper feed bin at count up.
1
Select the MODE menu.
2
Touch the .
The MODE 2 Menu is displayed.
2-36
3
Touch the Processed Sets Repeat Key.
The setting switches between “ON” and “OFF” each time it is touched.
5-4. Panel Brightness Setting
The touch panel brightness can be adjusted if difficult to see.
At shipment, this is set to “7”.
If towers are connected, set for each tower individually.
1
Select the SETTINGS menu.
2
Touch .
The SETTINGS 2 Menu appears.
3
Set the or .
(Setting range 1 to 7)
• Touching the Up Key once brightens the touch panel by one level.
• Touching the Down Key once dims the touch panel by one level.
Chapter 2 Basic Operation
2-37
Chapter 2 Basic Operation
5-5. Auto Backlight Off Setting
This function turns off the lighting of the touch panel if operations are not performed for a certain time.
It can be used to turn ON/OFF the panel backlight as well as the time to maintain the touch panel in the off state.
At shipment, this is set to “1”.
Auto backlight OFF : “ON”
Auto backlight OFF timer : “5”
If towers are connected, set for each tower individually.
• When the backlight is OFF, the two DSC-10/20s cannot be operated.
To resume operations, touch the touch panel to clear the backlight off state.
• When two DSC-10/20s are connected, if one of the towers's backlight is OFF, the other tower will also be disabled. Touch the button shown in the figure to turn ON/OFF the backlight setting as desired.
1
Select the SETTINGS menu.
2
Touch .
The SETTINGS 2 Menu appears.
3
Set using .
If using the auto backlight OFF function, set to
ON. If not using, set to OFF.
ON: Key is displayed in orange
OFF: Key is displayed in gray
4
Touch .
5
Enter the desired time.
(Setting Range: 1 to 999 (minutes))
Touch C to clear incorrect entries.
2-38
Chapter 2 Basic Operation
6
Press the key.
The screen returns to the SETTINGS menu 2.
5-6. Buzzer Setting
Use this function to turn ON/OFF the buzzer to indicate the machine has stopped and buzzer of keys entered on the touch panel or control panel.
If towers are connected, set for each tower individually.
1
Select the SETTINGS menu.
2
Touch .
The SETTINGS 2 Menu appears.
3
Set using .
To sound the buzzer, set to ON. If not using the buzzer, set to OFF.
ON: Key is displayed in orange
OFF: Key is displayed in gray
5-7. Count Display Setting
Select whether to count up or count down the number of sets collated.
Count up: Indicates the number of sets collated.
Count down: The value displayed decreases every time a set is collated.
At shipment, this is set to “Count up”.
When two DSC-10/20s are connected, perform this setting for each tower.
2-39
Chapter 2 Basic Operation
1
Select the SETTINGS menu.
2
Set the count display to count up ( ) or count down ( ).
<Example of count display>
<Count up> <Count down>
2-40
Chapter 3 Advanced Operation
Chapter 3 Advanced Operation
1. Manual Paper Feed
Paper can be fed manually using the optional LUL-HM.
Up to ten sheets can be fed at the same time. Manual paper feed is available only for left side ejection.
1-1. Using the Downstream Unit
Load paper to the downstream unit manually.
1
Select the OPTIONS menu.
2
Select the LUL-HM menu.
If LUL-HM is not connected, the LUL-HM menu will not be displayed.
3
Touch DN Unit Handfeed Set to set to
“ON”. The downstream unit starts to run and stands by for receiving paper.
4
Adjust the paper guide of the hand marry in accordance with the paper size.
5
Set the auxiliary plates in accordance with the paper size as shown in the figure.
3-1
Chapter 3 Advanced Operation
6
Insert paper into the hand marry of
LUL-HM. Then the paper is transported to the downstream unit automatically.
If paper does not align, rotate the knob screw to lift up the roller.
7
Touch DN Unit Handfeed Set to set to
“OFF”. The downstream unit stops.
1-2. Using the Set Collating Mode
Both collated sets and paper for loading manually will be fed to the downstream unit.
Preset paper feeding for collation beforehand.
1
Select the OPTIONS menu.
3-2
Chapter 3 Advanced Operation
2
Select the LUL-HM menu.
If LUL-HM is not connected, the LUL-HM menu will not be displayed.
3
Touch Set Collate to set to “ON”.
4
Adjust the paper guide of the hand marry in accordance with the paper size.
5
Set the auxiliary plates in accordance with the paper size as shown in the figure.
6
Press the key for about one second.
The collator stands by for feeding paper.
7
Insert collated paper (up to ten sheets) into the hand marry.
The collator starts feeding paper, and the paper from the hand marry merges with the paper from the collator.
9
10
7
8
5
6
3
4
1
2
3-3
Chapter 3 Advanced Operation
• Adjusting the merge timing
When the paper from the hand marry and paper from the collator do not align, adjust the merge timing by performing the following procedures:
Paper feed direction
Paper from hand marry
Paper feed direction
Paper from collator
Paper feed direction
Paper from hand marry is late.
Paper is aligned.
When the paper from the hand marry is late
Touch “+” of Timing to quicken the merge timing.
Paper from hand marry is early.
When paper from the hand marry is early
Touch “–” of Timing to delay the merge timing.
3-4
Chapter 4 Daily Cleaning
1. Cleaning Parts
Chapter 4 Daily Cleaning
• Before cleaning the machine, make sure to turn off the power and remove the power cord from wall outlet.
• Clean up the conveyance belt and conveyance roller every day.
• Before turning on the power again, confirm that the cleaned parts are dry completely.
1-1. Suction Belt
1
Clean the suction belt by turning the shaft with the hand.
Wipe off stain or paper dust on the belt using soft cloth moistened with water or alcohol.
(For North America,EU)
(For North America,EU)
(For North America)
(For North America)
1-2 Conveyance Belt
1
Clean the conveyance belt by drawing it with the hand.
Wipe off stain or paper dust on the belt using soft cloth moistened with water or alcohol.
4-1
Chapter 4 Daily Cleaning
1-3. Conveyance Belt of LUL-HM
1
Clean the conveyance belt by drawing it with the hand.
Wipe off stain or paper dust on the belt by using soft cloth moistened with water or alcohol.
1-4. Double-feed Sensor
1
Blow air through the vent hole to clean the sensor.
4-2
Chapter 5 Troubleshooting Guide
Chapter 5 Troubleshooting Guide
1. Error Messages Is Displayed
When an error occurs during operation or at power ON, an error message will be shown on the touch panel along with a warning buzzer. If error messages are displayed while connecting another DSC-
10/20 or a downstream unit, see the control panel of that DSC-10/20 or downstream unit.
No
[1]
[2]
[3]
[4]
[5]
Icon Error
Double-Feed
Miss feed
No paper error
Vertical conveyance board is opened.
Paper jam
[6] Paper receiving tray is full
[7] Number Error set display
[4]
[5]
[7]
[1]
[2]
[3]
[6]
[7]
1-1. Error Messages
If the following error message is displayed on the touch panel, perform the countermeasure indicated.
Message
Error on Tower
B
–
Icon
Error on Tower
A
Downstream
Error
Load paper on paper feed bin.
Paper receiving tray full
–
–
Cause Countermeasures
An error has occurred in tower B.
Check the touch panel of tower B. The error message disappears by clearing the cause of the error in tower
B. After clearing the error, press the key to resume operations.
An error has occurred in tower A.
Check the touch panel of tower A. The error message disappears by clearing the cause of the error in tower
A. After clearing the error, press the key to resume operations.
An error has occurred in the downstream unit.
Check the details of the error on the control panel of the downstream unit. For details on clearing errors, refer to the instruction manual of the downstream unit. After clearing the error, press the key to resume operations.
Paper is not loaded on the paper feed bin indicating the “no paper” error message at start or during operations.
Paper is not been loaded on the paper feed bin used in the program mode or block mode selected at preset.
Paper ejected onto the paper receiving table is over 100 mm high.
There is no paper on the paper bin indicated as empty.
Press the key again.
There is no paper on the paper bin indicated as empty.
Press the key again.
Remove all paper on the paper receiving table. Press the
key again.
Reference
—
—
—
P.2-10
P.5-8
5-1
Chapter 5 Troubleshooting Guide
Message
Error in paper feed bin
Icon Cause
The separating air amount is not set appropriately.
The pickup air amount is not set appropriately.
The separating air adjustment has not been adjusted appropriately.
The level sensor has not been adjusted appropriately.
The suction box adjuster bar has not been adjusted appropriately.
Paper is not separated before being loaded.
The paper is curled.
Printing is not dry.
The double-feed detection setting is not appropriate for the paper used.
Countermeasures
Remove faulty paper. Remove all paper from the paper receiving table when performing sorting operations on the ejection stacker. Change the separating air amount setting to the appropriate value. (For details on the adjustment method, refer to the page indicated.) Press the key again.
Remove faulty paper. Remove all paper from the paper receiving table when performing sorting operations on the ejection stacker. Change the pickup air amount setting to the appropriate value.
(For details on the adjustment method, refer to the page indicated.) Press the key again.
Remove faulty paper. Remove all paper from the paper receiving table when performing sorting operations on the ejection stacker. Adjust the separating air adjustment to the appropriate position. (For details on the adjustment method, refer to the page indicated.) Press the key again.
Remove faulty paper. Remove all paper from the paper receiving table when performing sorting operations on the ejection stacker. Adjust the level sensor to the appropriate position. (For details on the adjustment method, refer to the page indicated.) Press the key again.
Remove faulty paper. Remove all paper from the paper receiving table when performing sorting operations on the ejection stacker. Adjust the suction box shutter bar to the appropriate position.
(For details on the adjustment method, refer to the page indicated.) Press the key again.
Remove faulty paper. Remove all paper from the paper receiving table when performing sorting operations on the ejection stacker. Separate the paper loaded on the paper feed bin again. Press the key again.
Remove faulty paper. Remove all paper from the paper receiving table when performing sorting operations on the ejection stacker. Correct the curled portion of the paper and load it again on the paper feed bin. Press the key again.
Remove faulty paper. Remove all paper from the paper receiving table when performing sorting operations on the ejection stacker. Wait for the print on the paper to dry completely and then touch the key again.
Touch the key to clear the error. Change the double-feed detection setting of the paper feed table showing the miss-feed message to thin paper. Press the key again.
Press the key again.
Reference
P.2-23
P.2-24
P.2-22
P.2-21
P.2-22
P.5-8
P.5-8
P.5-8
P.2-27
P.2-29 After the paper was changed, operations were started without performing preset.
Paper outside specifications
(thin paper) is being used.
Use paper within the specifications.
—
5-2
Chapter 5 Troubleshooting Guide
Message
Error in paper feed bin
Icon Cause
The separating air amount is not set appropriately.
The pickup air amount is not set appropriately.
The separating air adjustment has not been adjusted appropriately.
The level sensor has not been adjusted appropriately.
Paper is not separated before being loaded.
The paper is curled.
Printing is not dried.
The double-feed detection setting is not appropriate for the paper used.
After the paper was changed, operations were started without performing preset.
Countermeasures
Remove faulty paper. Remove all paper from the paper receiving table when performing sorting operations on the ejection stacker. Change the separating air amount setting to the appropriate value. (For details on the adjustment method, refer to the page indicated.) Press the key again.
Remove faulty paper. Remove all paper from the paper receiving table when performing sorting operations on the ejection stacker. Change the pickup air amount setting to the appropriate value.
(For details on the adjustment method, refer to the page indicated.) Press the key again.
Remove faulty paper. Remove all paper from the paper receiving table when performing sorting operations on the ejection stacker. Adjust the separating air adjustment to the appropriate position. (For details on the adjustment method, refer to the page indicated.) Press the key again.
Remove faulty paper. Remove all paper from the paper receiving table when performing sorting operations on the ejection stacker. Adjust the level sensor to the appropriate position. (For details on the adjustment method, refer to the page indicated.) Press the key again.
Remove faulty paper. Remove all paper from the paper receiving table when performing sorting operations on the ejection stacker. Separate the paper loaded on the paper feed bin again. Press the key again.
Remove faulty paper. Remove all paper from the paper receiving table when performing sorting operations on the ejection stacker. Correct the curled portion of the paper and load it again on the paper feed bin. Press the key again.
Remove faulty paper. Remove all paper from the paper receiving table when performing sorting operations on the ejection stacker. Wait for the print on the paper to dry completely and then touch the key again.
Touch the key to clear the error. Change the double-feed detection setting of the paper feed table showing the double-feed message to thick paper. Press the key again.
Press the key again.
Reference
P.2-23
P.2-24
P.2-22
P.2-21
P.5-8
P.5-8
P.5-8
P.2-27
P.2-29
5-3
Chapter 5 Troubleshooting Guide
Message
Error in paper feed bin
Jam-No Paper at Stacker
Icon Cause
Paper outside specifications
(thick paper) or paper with black background is used.
The color of the print on the paper is uneven or the print has deviated from the correct position.
Countermeasures
Touch the key to clear the error. If using thick paper, change to paper within the specifications. If using paper within the specifications, change the double-feed detection settings of the paper feed table to OFF. (For details on the changing method, refer to the page indicated.) Press the key again.
Touch the key to clear the error. Change the double-feed detection settings of the paper feed bin to OFF. (For details on the changing method, refer to the page indicated.) Press the key again.
Press the key again.
After the paper was changed, operations were started without performing preset.
Paper has jammed at the paper feed bin.
The paper is not separated properly.
The paper is curled.
Printing is not dried.
Eject the jammed paper by pressing the key.
If paper is not ejected even when the key is touched, touch the key while touching the key to turn the paper feed unit in the opposite direction. Pull out the paper with the hand with the machine stopping. (For details on how to pull out the paper, refer to the page indicated.) Press the key again.
Eject the jammed paper by pressing the key.
If paper is not ejected even when the key is touched, touch the key while touching the key to turn the paper feed unit in the opposite direction. Pull out the paper with the hand with the machine stopping. (For details on how to pull out the paper, refer to the page indicated.) Remove all paper from the paper receiving table when performing sorting operations on the ejection stacker. Separate the paper loaded on the paper feed bin again. Press the key again.
Use paper within the specifications.
Paper outside the specifications (too short or long) is used.
Paper jammed before reaching the paper receiving table, or reached it late.
Not one sheet of paper is sent to the paper receiving table from the paper feed bin.
Eject the jammed paper by pressing the key. If the paper cannot be ejected by touching the key, remove the paper jammed at the paper ejection outlet of the paper receiving table.
(For details on how to pull out the paper, refer to the page indicated.) Remove all paper from the paper receiving table when performing sorting operations on the ejection stacker. Touch the key to resume operations.
If paper is not sent due to miss feed or because there is no paper, refer to the countermeasure provided for paper feed bin errors. Remove all paper from the paper receiving table when performing sorting operations on the ejection stacker. Touch the key to resume operations.
Reference
P.2-27
P.2-27
P.2-29
P.5-9
P.5-9
—
P.5-8
—
5-4
Chapter 5 Troubleshooting Guide
Message
Jam-Remain at
Stacker
Icon
Jam-No Paper at LUL-HM Infeed
Jam-Remain at
LUL-HM Infeed
Jam-No Paper at LUL-HM
Eject
Cause
Paper jammed at the paper ejection outlet of the paper receiving table at start or during operations.
Paper jammed at the paper ejection outlet of the paper receiving table at preset.
Paper jammed before the paper reached the LUL-HM conveyance inlet, or reached the inlet late.
Paper is not sent from the paper feed unit to the LUL-HM conveyance inlet.
Paper jammed at the LUL-HM conveyance inlet at start or during operations.
Paper jammed at the LUL-HM conveyance inlet at preset.
Paper jammed before reaching the LUL-HM ejection outlet, or reached it late.
Countermeasures
Eject the jammed paper by pressing the key. If paper is not ejected even if the key is touched, open the vertical conveyance board and remove the jammed paper by hand. (For details on how to pull out the paper, refer to the page indicated.) Remove all paper from the paper receiving table when performing sorting operations on the ejection stacker. Touch the key to resume operations.
Eject the jammed paper by pressing the key. If paper is not ejected even if the key is touched, open the vertical conveyance board and remove the jammed paper by hand. (For details on how to pull out the paper, refer to the page indicated.) Press the key again.
Eject the jammed paper by pressing the key. If paper is not ejected even if the key is touched, open the vertical conveyance board and remove the jammed paper by hand. (For details on how to pull out the paper, refer to the page indicated.) Remove all paper from the paper receiving table when performing sorting operations on the ejection stacker. Touch the key to resume operations.
If paper is not sent due to miss feed or because there is no paper, refer to the countermeasure provided for paper feed bin errors. Touch the key to resume operations.
Eject the jammed paper by pressing the key. If paper is not ejected even if the key is touched, open the conveyance board of the
LUL-HM and remove the jammed paper by hand.
(For details on how to pull out the paper, refer to the page indicated.) Touch the key to restart operations.
Eject the jammed paper by pressing the key. If paper is not ejected even if the key is touched, open the conveyance board of the LUL-
HM and remove the jammed paper by hand. (For details on how to pull out the paper, refer to the page indicated.) Press the key again.
Eject the jammed paper by pressing the key. If paper is not ejected even if the key is touched, open the conveyance board of the
LUL-HM and remove the jammed paper by hand.
(For details on how to pull out the paper, refer to the page indicated.) Touch the key to restart operations.
Reference
P.5-10
P.5-10
P.5-10
—
P.5-10
P.5-10
P.5-10
5-5
Chapter 5 Troubleshooting Guide
Message
Jam-Remain at
LUL-HM Eject
Icon
Jam-BridgeA
No Paper
Jam-BridgeA
Remain
Jam-BridgeB
No Paper
Cause
Paper jammed at the LUL-HM conveyance outlet at start or during operations.
Paper jammed at the LUL-HM conveyance outlet at preset.
Paper jammed before reaching the bridge (tower A side) or reached the bridge late.
Paper is not sent to the bridge
(tower A side) due to miss feeding at the paper feed unit or because paper has run out.
Paper jammed at the bridge
(tower A side) at start or during operations.
Paper jammed at the bridge
(tower A side) at preset.
Paper jammed before reaching the bridge (tower B side) or reached the bridge late.
Paper is not sent to the bridge
(tower B side) due to miss feeding at the paper feed unit or because paper has run out.
Countermeasures
Eject the jammed paper by pressing the key. If paper is not ejected even if the key is touched, open the conveyance board of the
LUL-HM and remove the jammed paper by hand.
(For details on how to pull out the paper, refer to the page indicated.) Touch the key to restart operations.
Eject the jammed paper by pressing the key. If paper is not ejected even if the key is touched, open the conveyance board of the LUL-
HM and remove the jammed paper by hand. (For details on how to pull out the paper, refer to the page indicated.) Press the key again.
Eject the jammed paper by pressing the key. If the paper cannot be ejected by touching the key, remove the paper jammed at the paper ejection outlet of the paper receiving table. Remove all paper from the paper receiving table when performing sorting operations on the ejection stacker. Touch the key to resume operations.
If paper is not sent due to miss feed or because there is no paper, refer to the countermeasure provided for paper feed bin errors. Touch the key to resume operations.
Eject the jammed paper by pressing the key. If paper is not ejected even if the key is touched, open the horizontal conveyance board and remove the jammed paper by hand.
(For details on how to pull out the paper, refer to the page indicated.) Remove all paper from the paper receiving table when performing sorting operations on the ejection stacker. Touch the key to resume operations.
Eject the jammed paper by pressing the key. If paper is not ejected even if the key is touched, open the horizontal conveyance board and remove the jammed paper by hand.
(For details on how to pull out the paper, refer to the page indicated.) Remove all paper from the paper receiving table when performing sorting operations on the ejection stacker. Press the key again.
If the paper cannot be ejected by touching the
key, remove the paper jammed at the paper ejection outlet of the paper receiving table. (For details on how to pull out the paper, refer to the page indicated.) Remove all paper from the paper receiving table when performing sorting operations on the ejection stacker. Touch the key to resume operations.
If paper is not sent due to miss feed or because there is no paper, refer to the countermeasure provided for paper feed bin errors. Touch the key to resume operations.
Reference
P.5-10
P.5-10
P.5-10
—
P.5-10
P.5-10
P.5-10
—
5-6
Chapter 5 Troubleshooting Guide
Message
Jam-BridgeB
Remain
Vertical conveyance board is open.
LUL-HM conveyance board is open.
Suction box is pushed up.
Emergency
Stop
Call Service –
Icon
None
(Bin displayed in orange)
Cause
Paper jammed at the bridge
(tower B side) at start or during operations.
Paper jammed at the bridge
(tower B side) at preset.
The vertical conveyance board was accidentally opened during operations.
The LUL-HM conveyance board was accidentally opened during operations.
The suction box is pushed up by a foreign object.
Touched accidentally during operations.
The time of use set for this machine has been exceeded.
Countermeasures
Eject the jammed paper by pressing the key. If paper is not ejected even if the key is touched, open the horizontal conveyance board and remove the jammed paper by hand. Remove all paper from the paper receiving table when performing sorting operations on the ejection stacker. Touch the key to resume operations.
Eject the jammed paper by pressing the key. If paper is not ejected even if the key is touched, open the horizontal conveyance board and remove the jammed paper by hand.
(For details on how to pull out the paper, refer to the page indicated.) Remove all paper from the paper receiving table when performing sorting operations on the ejection stacker. Press the key again.
Close the vertical conveyance board properly.
(For details on how to close, refer to the page indicated.) Touch the key and eject the paper inside. Remove all paper from the paper receiving table when performing sorting operations on the ejection stacker. Touch the key to resume operations.
Close the conveyance board of LUL-HM properly.
(For details on how to close, refer to the page indicated.) Touch the key and eject the paper inside. Remove all paper from the paper receiving table when performing sorting operations on the ejection stacker. Touch the key to resume operations.
Check the paper bin with the error message and resolve the problem causing the push up of the suction box. If this occurs during operations, remove the foreign object, then touch the key and eject the paper inside. Touch the key to resume operations.
Clear the emergency stop switch of the tower or downstream unit connected. For details on how to clear the error, refer to the page indicated.) Touch the key and eject the paper inside. Remove all paper from the paper receiving table when performing sorting operations on the ejection stacker. Touch the key to resume operations.
Turn ON and OFF the emergency stop switch or open and close the vertical conveyance board to clear the message.
Maintenance by a service engineer is required.
Contact your nearest Duplo dealer.
Reference
P.5-10
P.5-10
P.5-13
P.5-14
P.2-18
P.5-12
—
5-7
Chapter 5 Troubleshooting Guide
1-2. Remove the Paper from the Paper Receiving Table
1
Pull out paper receiving stopper 1 in the arrow direction.
Remove the paper receiving stopper 1.
2
Pull out side guide F in the arrow direction.
3
Remove the paper.
4
Return paper receiving stopper 1 to its original position.
5
Return the side guide F to its original position.
Touch the key to restart operations.
1-3. Paper jams at the Paper Ejection Outlet (Right Side Ejection)
1
Remove paper jammed at the paper ejection outlet or paper receiving table.
Remove all sets if set to the offset stacking mode.
5-8
1-4. Paper jams at Paper Feed Inlet
1
Touch on the MAIN menu screen to move the paper feed bin downward.
Chapter 5 Troubleshooting Guide
2
Pull the jammed paper toward the arrow's direction to remove.
(For North America,EU)
(For North America,EU)
(For North America)
(For North America)
To avoid injuries, pull the paper little by little.
If paper cannot be pulled out, touch the key while touching the key to turn the paper feed belt in the reverse direction.
5-9
Chapter 5 Troubleshooting Guide
1-5. Paper jams at Paper Path (vertical conveyance unit)
1
Pull the handle of the vertical conveyance board to open it.
2
Remove the jammed paper.
After removing the paper, close the vertical conveyance board completely.
Otherwise, the collating process cannot be restarted.
1-6. Paper jams at Paper Path (horizontal conveyance unit)
1
Pull the handle of the horizontal conveyance board to open it.
• When paper is ejected to the paper receiving table of tower B, if the message is displayed even though paper has not jammed, it means that paper is not fed to tower A correctly.
• When ejecting paper to the downstream unit, if the message is displayed even though paper has not jammed, it means that paper is not fed to tower B correctly.
1-7. Paper jams In LUL-HM
1
Lift up the conveyance board of LUL-HM to open.
2
Remove the jammed paper.
After removing the paper, close the conveyance board completely.
Otherwise, the collating process can not be restarted.
5-10
Chapter 5 Troubleshooting Guide
1-8. Double-feed or Miss Feed Occurs
When miss feed occurs frequently, check the following items.
1
Check that the separator and suction belt are gently touching. ( P.2-26)
• Corner of the leading edge of paper is bent when thin paper is used (especially A5/IN paper).
Lower the separator.
• Paper wrinkles vertically when thin paper is fed in humid environment.
Lower the separator.
Raising the separator too high may cause miss feed.
2
Check that the shutter bar is suitable for the paper size. ( P.2-22)
3
Set the separating air strength.
Refer to "Separating air strength reference value table” ( P.2-23).
4
Set the pickup air strength.
Refer to "Pickup air strength reference value table” ( P.2-25).
5
Set the separating air adjustment knob.
Refer to "Separating air amount reference value table” ( P.2-22).
6
Set the level sensor adjustment knob. ( P.2-21)
7
Check the separated state of the paper in the check mode.
Touch the separating air adjustment key.
Wait for the paper bin to stop and then check the paper.
Check that air is blown between the paper sheets and they are separated properly.
Perform the following adjustments according to the paper feed state.
• Air is not blown between paper sheets
Increase the strength of the separating air.
• Paper flaps strongly
Decrease the strength of the separating air.
• Air does not reach the trailing edge of paper when using large thick paper larger than A3/LD size above 81.4g/m 2
Increase the strength of the separating air, adjust the position of the shutter bar, and increase the separating air amount.
• Air does not reach the trailing edge of paper when using large thick paper larger than A3/LD size above 81.4g/m 2
Increase the strength of the separating air, adjust the position of the shutter bar, and decrease the separating air amount.
• When feeding paper curling upwards, the paper rises up excessively and jams near the suction belt
Adjust the position of the shutter bar and decrease the separating air amount. If the paper still rises excessively, lower the level sensor position.
• When feeding paper curling downwards, the paper sheets do not rise properly and separate well
Adjust the position of the shutter bar and increase the separating air amount. If paper separation is still bad, lower the level sensor position.
5-11
Chapter 5 Troubleshooting Guide
After completing the above, touch the pickup air adjustment key and check that paper is suctioned by the suction box.
• If the suction strength is weak, increase the pickup air strength.
• If the suction strength is too strong, decrease the pickup air strength.
If the pickup air strength is too strong, it may cause problems such as double-feed, and misalignment of paper in collated sets.
8
Start operations.
If double-feed or miss feed occurs when feeding paper, perform the following adjustments.
<Double-feed>
• The first and second sheets are fed together because the separating air is too strong.
Decrease the strength of the separating air.
• During paper feed, the paper bin rises without air blown between the paper sheets, and this causes the paper sheets to rise suddenly and be fed without being separately adequately.
Increase the separating air strength and lower the level sensor position. If the problem still persists even after the above adjustments, decrease the processing speed.
<Miss-feed>
• Paper sheets are not separated during paper feed and fail to rise in time for feeding.
Increase the separating air strength and lower the level sensor position. If the problem still persists even after the above adjustments, decrease the processing speed.
1-9. Emergency Stop Switch Was Pressed
After pressing the emergency stop switch, clear the stopped state by following the procedures below.
For details on how to reset the emergency stop switch of downstream units, refer to their instruction manuals.
1
If jammed paper remains in the machine, remove it.
For details on how to remove the jammed paper, refer to "Chapter 5 1-4. Paper jams at paper feed inlet.", "Chapter 5 1-5. Paper jams at paper path (vertical conveyance unit)", "Chapter 5 1-6. Paper jams at paper path (horizontal conveyance unit)" ( P.5-9 to P.5-10)
(For North America,EU)
(For North America)
5-12
(For North America) (For North America,EU)
Chapter 5 Troubleshooting Guide
2
Rotate clockwise the emergency stop switch to release.
If the emergency stop switch is pressed accidentally during operations, reset it, and then touch the key to remove the paper remaining inside.
1-10. Vertical Conveyance Board Was Opened
If the vertical conveyance board is opened during the collating process, the machine stops immediately.
Restart the process by following the procedures below.
1
Pull the handle of the vertical conveyance board to open it.
2
If jammed paper remains in the machine, remove it.
Make sure not to insert hands inside the machine while it is running, or unjuries may result.
3
Close the vertical conveyance board.
Unless the vertical conveyance board is closed completely, the collating process cannot be restarted.
5-13
Chapter 5 Troubleshooting Guide
1-11. Conveyance Board of LUL-HM Was Opened
If the conveyance board of LHL-HM is opened during the collating process, the machine stops immediately.
Restart the process by following the procedures below.
1
Lift up the conveyance board of LUL-HM to open.
2
If jammed paper remains in the machine, remove it.
Make sure not to insert hands inside the machine while it is running, or unjuries may result.
3
Close the vertical conveyance board.
Unless the conveyance board is closed completely, the collating process cannot be restarted.
1-12. Machine Auto Backlight Is Off
If the machine is not operated for a certain period of time, it enters the auto backlight off mode.
In the auto backlight off mode, the backlight of the display blacks out and the LED turns orange.
1
Touch the panel to return to the normal mode.
When using two collators, return both towers to the normal mode.
5-14
2. Troubleshooting
Chapter 5 Troubleshooting Guide
Symptoms
Power is not turned on.
The machine does not start operating when the preset key is pressed.
The machine does not start operating when the start key is pressed.
Miss-feed occurs.
Mis-detection of miss feed occurs.
Causes
The power cord is removed.
Countermeasures
Connect the power cord securely.
The main power switch is not set to ON.
The main power switch and power switch are not set correctly.
Paper is not loaded.
Turn ON the main power switch of all the collators.
Set all switches correctly.
Load the paper.
The Machine is in The Auto
Backlight Off Setting.
The number of sets is set to “0”.
Touch the touch panel and set it back to the normal mode. (If two DSC-10/20s are connected, touch both touch panels.)
Input the number of sets by using the numerical keypad.
The Machine is in The Auto
Backlight Off Setting.
Touch the touch panel and set it back to the normal mode. (If two DSC-10/20s are connected, touch both touch panels.)
The processing speed is set to “0”.
Perform presettings
Reference
-
P.2-2
P.2-2
P.2-10
P.5-14
-
P.5-14
P.2-29
P.2-21 The stack height sensor is adjusted defectively.
The separating air is adjusted defectively.
Paper is not separated before being loaded.
Ink is not dried.
Adjust lower the position of the stack height sensor.
Adjust the amount of separating air by using the separating air adjustment.
Separate the paper enough.
Dry the paper enough.
Paper is not loaded in alignment.
Load the paper in alignment.
The paper guide is pressed against the paper too strong.
Set the paper guide so that it touches the paper lightly.
Paper dust is stuck to the suction belt.
Clean up the suction belt.
The suction belt does not rotate.
Fit the conveyance shaft securely.
Incorrect adjustment of the separator
Decrease the height of the separator.
Paper is fed askew.
Load the paper neatly, and press the paper guides lightly against the front of the paper and at the center of the right side.
Preset has not been performed.
Perform preset when paper is loaded. Perform preset again if miss-feed or double-feed occurs at preset.
Double-feed detection is not set appropriately.
Paper thicker than 157 g/m 2 used.
is
Check the double-feed detection setting, and perform preset again.
Set the processing speed to 3000 sets/hour.
When left ejecting paper thicker than 157 g/m 2 , paper was loaded on the bin other than the topmost bin (bin 1).
Load paper on the topmost bin (bin1).
When right ejecting paper thicker than 157 g/m 2 , paper was loaded on the bin other than the bottommost bin (bin 10).
Load paper on the bottommost bin (bin10).
P.2-22
P.2-10
P.2-10
P.2-10
P.2-18
P.4-1
-
P.2-26
P.2-10
P.2-29
P.2-27
5-15
Chapter 5 Troubleshooting Guide
Symptoms
Double-feed occurs.
Double-feed occurs.
Mis-detection of doublefeed occurs.
The paper is ejected crookedly when set to left side ejection.
Paper ejected to the downstream unit is not aligned.
Causes
The stack height sensor is adjusted defectively.
The separating air is adjusted defectively.
Paper is not separated before being loaded.
Ink is not dried.
Countermeasures
Adjust higher the position of the stack height sensor.
Adjust larger the amount of separating air by using the separating air adjustment.
Separate the paper enough.
Dry the paper enough.
Paper is not loaded in alignment.
Load the paper in alignment.
Loaded paper is more than 35 mm
(1.38 inches) in height.
Load paper so that it is less than 35 mm (1.38 inches) in height.
Double-feed detection is not set appropriately.
The printing conditions within the double-feed detection area vary widely.
Check the double-feed detection setting, and perform preset again.
Set the double-feed detection to OFF. (Doublefeed is not detected.)
Incorrect adjustment of the separator
Slightly increase the height of the separator.
Preset has not been performed.
Perform preset when paper is loaded.
Perform preset again if miss-feed or doublefeed occurs at preset.
Double-feed detection is not set appropriately.
The auxiliary jump table setting is not appropriate.
Check the double-feed detection setting, and perform preset again.
Set the auxiliary jump table again according to the paper size and type.
Reference
P.2-21
P.2-22
P.2-10
P.2-10
P.2-10
P.2-17
P.2-27
P.2-29
P.2-27
P.2-26
P.2-29
P.2-27
P.2-29
P.2-8
P.2-10
The overlap amount is not set appropriately.
Adjust the overlap amount.
P.2-35
If one of the following messages is displayed on the touch panel, a malfunction which cannot be corrected by the customer may have occurred. Turn OFF the power switch, wait a few seconds, and then turn ON the power again. If the message is still displayed, contact your nearest Duplo dealer.
Downstream Communication Error
RL Relay Trouble
Cable Trouble1
Cable Trouble2
Cable Trouble3
Cable Trouble4
Inverter Error
Bin Board Internal Communication Error
Bin Board Memory Error
Paper Feed Bin Error
Tower A Communication Error
Tower B Communication Error
Bridge Motor Error
Offset Motor Error
Stacker Motor Error
Main Motor Error
Panel Communication Error
Exterior cover is open.
Memory Error
5-16
Bin Communication Error
Internal Communication Error
Panel & Main Board Communication Error
Chapter 5 Troubleshooting Guide
5-17
5-18
Appendix
1. Specifications
Appendix
Model
Type
The number of bins
Maximum number of units connectable
Feeding system
Conveyance system
Maximum paper loading height
Maximum paper loading height (stacker)
Paper size
DSC-10/20
Floor-type
10 / tower
2
Belt suction feed system by fan motor
Conveyance roller + flat belt method
35 mm/1.38 inches (400 sheets of fine quality paper 64 g/m 2 )
100 mm/3.94 inches
Paper weight
Paper type
Processing speed
Error detection
Other detection functions
Error display
Counter
Additional functions
Dimensions
Airborne noise
Power supply
Power consumed
Weight
Minimum width: 139.7 mm / 5.50 inches, Maximum width: 320 mm / 12.60 inches
Minimum length: 210 mm / 8.27 inches, Maximum length: 450 mm / 17.72 inches
Fine quality paper: 52.3 to 250 g/m 2
Art/coated paper: 79.1 to 210 g/m 2
*Fine quality paper 250 g/m 2 may not be able to be fed depending on the usage environment.
*Several restrictions are applied to paper exceeding 157g/m 2 .
Sheet
Maximum 7200 sets/hour (differs according to the downstream unit)
Double-feed, miss feed, paper jam
No paper, conveyance board open/close, exterior cover attached/removed, communication error, paper jam at conveyance bridge
Collectively displayed on control panel
Paper feed error, conveyance cover open/close, paper receiving table full, downstream unit error, no paper in bin, double-feed, miss-feed, paper jam
Numerical key input, Count up display, Count down display
Preset / Alternate Mode / Block Mode (1/2, 1/4) / Interleaf insert Mode /
Paper eject direction (left or right) / Paper reject / Waiting Mode /
Manual paper feed (when using LUL-HM, up to 10 sheets) /
Reject function (when using LUL-HM)
• DSC-10/20+LUL-HM
1345 mm / 53 inches (W) x 780 mm / 30.7 inches (D) x 1708 mm / 67.3 inches(H)
• DSC-10/20+DSC-10/20 STACKER
770 mm / 30.4 inches (W) x 780 mm / 30.7 inches (D) x 1708 mm / 67.3 inches(H)
• DSC-10/20 x 2+DSC-10/20 BRIDGE+LUL-HM
2185 mm / 86.1 inches (W) x 780 mm / 30.7 inches (D) x 1708 mm / 67.3 inches(H)
• DSC-10/20 x 2+DSC-10/20 BRIDGE+DSC-10/20 STACKER
1610 mm / 63.4 inches (W) x 780 mm / 30.7 inches (D) x 1708 mm / 67.3 inches(H)
• Single tower with LUL-HM, left side ejection
Equivalent continuous A-weighted sound pressure level: 72 dB,
Sound pressure level:96 dB (including the peak)
• Single tower with stacker, right side ejection, high speed
Equivalent continuous A-weighted sound pressure level: 71 dB,
Sound pressure level:92 dB (including the peak)
• Measurement condition:
Using A3/LD fine quality paper (81.4 g/m 2 ), feeding from all bins, process speed 4000 sets/h.
Horizontal position: 1 m/39.4 inches from the control panel
Vertical position: 1.5 m/59.01 inches from floor surface
AC 120 V 60 Hz (North America)AC 220 to 240 V 50/60 Hz (EU)
8.1 A , 890 W (North America)4.2 A , 860 W (EU) (One tower)
227.5 kg / 501.6 lb (One tower)
Specifications and dimensions are subject to change without prior notice for improvements
A-1
4-1-6 Oyama, Chuo-ku, Sagamihara-shi, Kanagawa 252-5280, Japan
TEL: +81-42-775-3602
FAX: +81-42-775-3606
E-mail: [email protected]
www.duplo.com
14A-90314-0
12040000 Z

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The public link to your chat has been updated.
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Key features
- Collates up to 10 sheets per set (DSC-10) or 20 sheets per set (DSC-20)
- Automatic sheet feeding and collating
- Adjustable paper size and weight settings
- Compact and lightweight design
- Easy-to-use control panel
- Low noise operation